WO2021204034A1 - Projection reflective screen coating and preparation method therefor - Google Patents
Projection reflective screen coating and preparation method therefor Download PDFInfo
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- WO2021204034A1 WO2021204034A1 PCT/CN2021/084195 CN2021084195W WO2021204034A1 WO 2021204034 A1 WO2021204034 A1 WO 2021204034A1 CN 2021084195 W CN2021084195 W CN 2021084195W WO 2021204034 A1 WO2021204034 A1 WO 2021204034A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
- C09D101/02—Cellulose; Modified cellulose
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/004—Reflecting paints; Signal paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/30—Camouflage paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0806—Silver
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0812—Aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
Definitions
- This application relates to the field of imaging and display technology, in particular to a projection reflective screen coating and a preparation method thereof.
- the projection screens on sale in the market are mainly classified as follows: 1. Scattering screens-common varieties are relatively cheap white plastic screens, gray plastic screens, The metal screen is an improved product with improved image quality; 2.
- the inventor of the present application found that the existing gain screens at the reflection angle have problems such as unclear projected content, uneven brightness of the projected content, and low brightness gain, which cannot satisfy the audience’s intuitive quality effects. desire.
- the purpose of this application is to provide a projection reflective screen coating and a preparation method thereof to overcome the deficiencies of the prior art.
- a technical solution adopted in this application is to provide a projection reflective screen coating, the coating formed by the projection reflective screen coating has an average reflectivity of 10-30% for visible light with a wavelength range of 400-700nm , Calculated by mass percentage, projection reflective screen coatings include: film-forming resin 10-70%, cross-linking agent 0-5%, aluminum silver paste 3-10%, black paste 3-10%, discharging accelerator 5-15 %, 10-75% of the first solvent.
- another technical solution adopted in this application is to provide a method for preparing a projection reflective screen coating.
- this application utilizes the light reflectivity of aluminum silver paste and the light absorption of black paste to control the paint’s full-spectrum reflectance of visible light within 10-30%.
- this application adds a discharge promoter to improve the regularity of the filler arrangement in the paint, and the reflected light is also more regular. Therefore, the brightness and contrast of the projection screen can be significantly improved, while maintaining considerable screen gain, while reducing clutter The effect of reflected light on the contrast of the screen.
- Figure 1 is a schematic structural diagram of a ring-shaped Fresnel reflective structure
- Figure 2 (a) is a schematic diagram of the structure of the flaky aluminum silver powder arranged in disorder
- Figure 2(b) is a schematic view of the structure of the regular arrangement of flaky aluminum silver powder
- Fig. 3 is a schematic diagram of the principle of the arrangement of silver powder promoted by the discharge accelerator of the present application
- Fig. 4 is a graph showing the reflectance curve of the coating formed by the coating for the projection reflective screen of the present application to visible light with wavelengths of 400-700nm;
- FIG. 5 is a schematic flow chart of an embodiment of a method for preparing a coating for projection reflective screens according to the present application
- Fig. 6 is a plane effect diagram of the projection reflective screen coating of the present application coated on the structural substrate
- Figure 7 is a cross-sectional effect view of the projection reflective screen coating applied to the structural substrate of the present application
- this application provides a projection reflective screen paint, which is used to coat the Fresnel structure layer of a Fresnel screen to form a low-reflectivity coating.
- Figure 1 shows a ring-shaped Fresnel coating. ⁇ Reflective structure.
- the horizontal direction is the left and right direction of the screen, and the vertical direction is the up and down direction of the screen.
- the Fresnel structure layer is composed of a plurality of concentric rings.
- the coating formed by the projection reflective screen paint has an average reflectivity of 10-30% for visible light with a wavelength range of 400-700 nm.
- the coating formed by the projection reflective screen paint has a wavelength range of 400-700 nm.
- the average reflectivity of visible light is 20-25% (for example, 20%, 22%, or 25%).
- the projection reflective screen coating includes: 10-70% (for example, 10%, 40%, or 70%) of film-forming resin, and 0-5% (for example, 0%, 3%, or 5%) of cross-linking agent. , Aluminum and silver paste 3-10% (for example, 3%, 7% or 10%), black paste 3-10% (for example, 3%, 7% or 10%), 5% to 15% (for example, 5% , 7% or 15%), 10-75% of the first solvent (for example, 10%, 35%, or 75%).
- the formulation of the paint has a greater impact on the projection effect of the screen.
- aluminum silver paste is added to the projection reflective screen coating of the present application.
- the aluminum silver paste contains flake aluminum silver powder.
- the flake aluminum silver powder has good reflection ability to the projection light at a certain angle. .
- the film-forming resin has the following characteristics: low solid content, high viscosity, large molecular weight, narrow distribution, low acid value, High hydroxyl value and moderate glass transition temperature.
- the film-forming resin is a modified hydroxy acrylic resin that can achieve good alignment of aluminum and silver powder, and the hydroxyl value of the film-forming resin is 60-120 mgKOH/g (for example, 60, 80 or 120 mgKOH/g).
- the acid value is less than or equal to 0.5 mgKOH/g, and the solid content of the film-forming resin is 10-20% (for example, 10%, 15%, or 20%).
- the projection reflective screen coating of the present application is added with a row-promoting agent.
- Figure 3 shows the principle of the row-promoting agent promoting the arrangement of silver powder.
- the discharging accelerator is used for coating rheological modification, reducing shrinkage and drying time to the touch, and can promote the parallel arrangement of the flake aluminum silver powder in the aluminum silver paste along the side of the structure substrate, and the flake aluminum silver powder forms a unified whole The reflection direction, thereby improving the utilization rate of the projection light of the projection reflective screen coating.
- the displacement promoter molecules with lower molecular weight and poor compatibility with the film-forming resin itself will tend to be distributed on the outer surface of the entire coating due to the edge effect.
- Solvent volatilization will cause the volume of the coating to shrink.
- this volume shrinkage is more pronounced. This creates a strong contraction pressure at both ends of the coating.
- the aluminum and silver powders are flattened and arranged neatly.
- the molecules of the discharging promoter have a faster surface drying speed, and the arrangement of the aluminum-silver powder is set faster, so that the aluminum-silver powder has a better arrangement.
- each aluminum silver powder is like a small mirror reflecting the incident light in different directions, and finally causes the incident light from a fixed direction to pass through the coating After reflection, it becomes the reflected light with scattered directions, which is not good for projection light.
- the flaky aluminum and silver powders are arranged in a regular manner.
- the flaky aluminum and silver powders are all arranged in parallel along the side of the structural substrate, forming a unified reflection direction as a whole, so that the incident from a fixed direction
- the light has a more regular reflected light, which improves the utilization of the projection light and reduces the influence of the cluttered reflected light on the screen contrast.
- the applicant found that if the color light reflectivity of a certain wavelength is high, and the color light reflectivity of another wavelength is low, even if the average reflectivity meets the design, it will cause chromatic aberration and affect the projection effect.
- the application adds black light-absorbing pigments that absorb light, such as light-absorbing particles such as carbon black, graphite, or metal oxide.
- the black paste can reduce the reflectivity of the coating and achieve a good balance between the absorption of ambient light and the reflection of projection light.
- Figure 4 shows that the reflectance curve of the coating formed by the projection reflective screen coating on the visible light of 400-700nm wavelength is affected by different color fillers.
- the reflectance curve of the coating with only aluminum silver paste and no black paste. The reflectivity gradually decreases from 400nm to 700nm. The coating reflects more blue light and less red light, and the reflectivity is very high. (The average reflectivity is about 82%), which is not up to the requirement.
- (b), (c), and (d) are all coating reflectance curves with black paste added and an average reflectance of 25%.
- the black paste with coarse particle size is used, and the reflectivity of the coating increases gradually from 400nm to 700nm, the blue light is less reflected, and the red light is more reflected, resulting in a reddish screen hue.
- (c) is the reflectance curve of the coating with carbon black and blue pigment added with coarse particle size. The blue pigment has a certain effect on balancing the reddish phase, but the overall curve is wavy, and the effect is also unsatisfactory.
- projection reflective screen coatings also include: leveling agent 0.5-1% (such as 0.5%, 0.8% or 1%), dispersing agent 0.5-3% (such as 0.5%, 1.5% or 3%), dispersant Foaming agent 0-0.5% (e.g. 0%, 0.3% or 0.5%).
- the leveling agent can be polymethacrylate, polysiloxane or BYK-333, preferably, the leveling agent is BYK-333.
- the dispersant is used to integrate the fusion and distribution uniformity of the above components.
- the dispersant can be amines, lipids, fatty acid polymers, such as epoxy/amine adducts, comb polyether alkanolamines, Dispersant such as isocyanate, preferably, the dispersant is BYK-163.
- the defoaming agent may be a polysiloxane defoaming agent, a polyether modified silicone oil defoaming agent, and the like.
- Polysiloxane defoamers are easy to emulsify in water, also known as "self-emulsifying defoamers", and have a long-lasting defoaming effect. It has the characteristics of low surface tension, rapid defoaming, long anti-foaming time, low cost, low dosage, and wide application range.
- the polyether modified silicone oil defoamer has good heat resistance, shear resistance, acid, alkali, and salt resistance, plus the advantages of non-toxic, odorless, stable storage and convenient use. It has become a kind of excellent performance and has a wide range of applications. Prospective defoamer.
- this application uses the light reflectivity of aluminum silver paste and the light absorption of black paste to control the full-spectrum reflectivity of the paint to be between 10-30%.
- this application adds The discharging promoter is used to improve the regularity of the fillers in the paint, and the reflected light is also more regular. Therefore, the brightness and contrast of the projection screen can be significantly improved. While maintaining the considerable gain of the screen, it reduces the influence of the cluttered reflected light on the screen contrast. .
- the aluminum-silver paste is a non-floating aluminum-silver paste, and the non-floating aluminum-silver paste has an excellent degree of coloring.
- the silver powder in the non-floating aluminum-silver paste is evenly arranged in parallel in the paint film and can be A variety of pigments are mixed with high stability.
- the non-floating aluminum silver paste contains flake aluminum silver powder, the average particle size of the non-floating aluminum silver paste is 10-12 ⁇ m (for example, 10 ⁇ m, 11 ⁇ m or 12 ⁇ m), and the solid content of the non-floating aluminum silver paste is 60- 70% (e.g. 60%, 65% or 70%).
- the discharging accelerator may be a cellulose resin solution.
- the discharging accelerator includes: 25-35% of cellulose acetate butyrate resin and 65-75% of the second solvent.
- the cross-linking agent can be a polyisocyanate cross-linking agent, which is used for cross-linking reaction with the hydroxyl group of the film-forming resin, and the cross-linking agent can be a hexamethylene-diisocyanate cross-linking agent, such as BASF Basonat HI 190 or One or a combination of Bayer N3390.
- the application selects black paste with a light-absorbing particle diameter of 3-6 ⁇ m and a solid content of 40% as the black light-absorbing pigment, which can control the average reflectivity of the coating at 10-30% while ensuring the The full spectrum of visible light has a flat reflectance curve, which reduces the chromatic aberration of the screen.
- the first solvent and the second solvent are selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
- Fig. 5 is a schematic flow diagram of an embodiment of a method for preparing a projection reflective screen coating according to the present application, and the method includes:
- Step S101 In terms of parts by mass, add 0.5-1 part of the aluminum-silver paste, 0.6-2 parts of the discharging accelerator, and 0.5-2 parts of the first solvent into the dispersing machine, and stir until completely dispersed to obtain an aluminum-silver paste dispersion.
- Step S102 adding 0.5-1 part of the black slurry, 4-10 parts of the film-forming resin and 1-6 parts of the first solvent to the dispersing machine based on the mass fraction, and stirring to complete dispersion to obtain a basic dispersion.
- the black slurry at least includes at least one light-absorbing particles of carbon black, graphite or metal oxide and a third solvent.
- the composition of the third solvent may be the same as the composition of the first solvent.
- the black paste may contain other auxiliary agents, such as a dispersant, which can enhance the stable dispersibility of the light-absorbing particles in the third solvent. It should be noted that the black paste is commercially available.
- step S102 0.01-0.1 parts of dispersant can be added to the dispersing machine in terms of mass fraction to integrate the fusion and uniformity of distribution of the above-mentioned components (black paste, film-forming resin, and first solvent).
- step S102 0.01-0.03 parts of leveling agent can be added to the disperser based on the mass fraction to promote the projection reflective screen paint to form a flat, smooth and uniform coating during the drying and film forming process.
- Step S103 Add at least the aluminum-silver paste dispersion and the first solvent to the basic dispersion, stir until the dispersion is completely dispersed, and filter to obtain a projection reflective screen paint with a preset viscosity.
- the above-mentioned aluminum-silver paste may be a non-floating aluminum-silver paste.
- the silver powder in the non-floating aluminum-silver paste is uniformly and parallelly arranged in the paint film, and can be mixed with a variety of pigments with high stability.
- the non-floating aluminum-silver paste contains flake aluminum-silver powder, the average particle size of the non-floating aluminum-silver paste is 10-12 ⁇ m, and the solid content of the non-floating aluminum-silver paste is 60-70%.
- the discharging accelerator is used for coating rheological modification, reducing shrinkage and drying time to the touch, and can promote the parallel arrangement of the flake aluminum silver powder in the aluminum silver paste along the side of the structure substrate, and the flake aluminum silver powder forms a unified whole The reflection direction, thereby improving the utilization rate of the projection light of the projection reflective screen coating.
- the excretion promoting agent includes: 25-35% of cellulose acetate butyrate resin and 65-75% of the second solvent.
- the black paste can reduce the reflectivity of the coating and achieve a good balance between the absorption of ambient light and the reflection of projection light.
- this application selects black paste with a light-absorbing particle diameter of 3-6 ⁇ m and a solid content of 40% as the black light-absorbing pigment, which can control the average reflectivity of the coating to 10-30% while ensuring full exposure to visible light.
- the spectrum has a flat reflectance curve, reducing the chromatic aberration of the screen.
- the film-forming resin may be a modified hydroxy acrylic resin with good aluminum-silver powder alignment.
- the hydroxy value of the film-forming resin is 60-120 mgKOH/g, and the acid value of the film-forming resin is less than or equal to 0.5 mgKOH/g.
- the solid content of the resin is 10-20%.
- the cross-linking agent can be a polyisocyanate cross-linking agent, which is used for cross-linking reaction with the hydroxyl group of the film-forming resin, and the cross-linking agent can be a hexamethylene-diisocyanate cross-linking agent, such as BASF Basonat HI 190 or One or a combination of Bayer N3390.
- the leveling agent can be polymethacrylate, polysiloxane or BYK-333, preferably, the leveling agent is BYK-333.
- the dispersant is used to integrate the fusion and distribution uniformity of the above components.
- the dispersant can be amines, lipids, fatty acid polymers, such as epoxy/amine adducts, comb polyether alkanolamines, Dispersant such as isocyanate, preferably, the dispersant is BYK-163.
- the defoaming agent may be a polysiloxane defoaming agent, a polyether modified silicone oil defoaming agent, and the like.
- Polysiloxane defoamers are easy to emulsify in water, also known as "self-emulsifying defoamers", and have a long-lasting defoaming effect. It has the characteristics of low surface tension, rapid defoaming, long anti-foaming time, low cost, low dosage, and wide application range.
- the polyether modified silicone oil defoamer has good heat resistance, shear resistance, acid, alkali, and salt resistance, plus the advantages of non-toxic, odorless, stable storage and convenient use. It has become a kind of excellent performance and has a wide range of applications. Prospective defoamer.
- Step S103 further includes: adding the aluminum-silver paste dispersion, a crosslinking agent, and a first solvent to the basic dispersion.
- the amount of the crosslinking agent is 3-10% of the total mass of the film-forming resin.
- the method includes step S104: adding 2.5-3.5 parts of cellulose acetate butyrate resin and 6.5-7.5 parts of the second solvent into a stirring tank in parts by mass, at a temperature of 60-70°C and a stirring speed of 300-400 rpm Under the conditions, stirring for 1-2 hours until the cellulose acetate butyrate resin is completely dissolved, and cooling to room temperature to obtain the excretion promoting agent.
- the first solvent and the second solvent are selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
- this application uses the light reflectivity of aluminum silver paste and the light absorption of black paste to control the full-spectrum reflectivity of the paint to be between 10-30%.
- this application adds The discharging promoter is used to improve the regularity of the fillers in the paint, and the reflected light is also more regular. Therefore, the brightness and contrast of the projection screen can be significantly improved. While maintaining the considerable gain of the screen, it reduces the influence of the cluttered reflected light on the screen contrast. .
- the coating obtained by the composition and preparation method of the application can be uniformly attached to the structural substrate, and the aluminum-silver powder The arrangement tends to be parallel to the plane of the structural substrate.
- the cellulose acetate butyrate resin (CAB) and the second solvent are put into a stirring tank at a mass ratio of 3:7, and the temperature is raised to 70° C. while stirring, and the stirring speed is 300-400 rpm. Mix and dissolve for 1-2 hours, until the cellulose acetate butyrate resin is completely dissolved to obtain a transparent and colorless solution, and the material is cooled and discharged to obtain a CAB drainage accelerator solution with a mass percentage of 30%.
- the second solvent is cyclohexanone, and may also be other solvents that are compatible with CAB.
- the paint prepared in Example 2 can be applied to the back of the Fresnel structure layer of the Fresnel screen by spraying, silk screen printing, coating and other construction methods.
- Example 2 Add aluminum silver paste (particle size 3 ⁇ m, solid content 70%), the CAB discharge accelerator solution, dispersant, and ethyl acetate prepared in Example 1 into the high-speed dispersing machine, where aluminum silver paste, CAB, ethyl acetate
- the ratio of mass parts is (0.5-1):(0.6-2):(0.8-2).
- Set the stirring speed to 300-400 rpm, stir and disperse for 2-3 hours, to prepare the aluminum-silver paste dispersion.
- the prepared paint can be applied to the back of the Fresnel structure layer of the Fresnel screen by spraying, silk screen and other construction methods.
- Example 2 Add aluminum silver paste (particle size 3 ⁇ m, solid content 70%), the CAB discharge accelerator solution, dispersant, and ethyl acetate prepared in Example 1 into the high-speed disperser, among which aluminum silver paste, CAB, ethyl acetate
- the ratio of mass parts is (0.5-1):(0.6-2):(0.5-2).
- Set the stirring speed to 300-400 rpm, stir and disperse for 2-3 hours, to prepare the aluminum-silver paste dispersion.
- the ratio of the black paste and aluminum-silver paste the wavelength of the coating can be adjusted regularly.
- the reflectivity of the coating gradually decreases. Therefore, the appropriate ratio between the two can be adjusted to prepare a low reflectivity coating with an average reflectivity of 10-30%.
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Abstract
The present application relates to the technical field of imaging display, and specifically disclosed thereby are a projection reflective screen coating and a preparation method therefor. A coating layer formed by the projection reflective screen coating has an average reflectivity of 10-30% for visible light in the wavelength range of 400-700 nm. The projection reflective screen coating comprises, in percentage by mass: 10-70% of film-forming resin, 0-5% of a crosslinker, 3-10% of aluminum silver paste, 3-10% of black paste, 5-15% of a discharge-promoting agent, 0.5-1% of a leveling agent, 0.5-3% of a dispersant, 0-0.5% of a defoamer and 10-75% of a first solvent. By using the means described above, the present application may significantly improve the brightness and contrast of a projection curtain, and reduce the impact of cluttered reflected light on the contrast of a screen while maintaining the considerable gain of the screen.
Description
本申请涉及成像显示技术领域,特别是涉及一种投影反射屏幕涂料及其制备方法。This application relates to the field of imaging and display technology, in particular to a projection reflective screen coating and a preparation method thereof.
人眼所感知的精美画面直观显示在投影屏幕上,根据不同的光学特性,市场在售的投影屏幕主要分类为:一、散射型屏幕—常见品种为较为廉价的白塑幕,灰塑幕、金属幕属于改进型提高画质产品;二、入射角上增益型屏幕—其产品类型分玻珠幕、玻纤幕;三、反射角上增益型屏幕—其产品类型分菲涅尔型、光栅型、微透镜\微棱镜型。The exquisite picture perceived by the human eye is directly displayed on the projection screen. According to different optical characteristics, the projection screens on sale in the market are mainly classified as follows: 1. Scattering screens-common varieties are relatively cheap white plastic screens, gray plastic screens, The metal screen is an improved product with improved image quality; 2. The gain screen at the incident angle—its product types are divided into glass bead screens and glass fiber screens; 3. The gain screen at the reflection angle—its product types are divided into Fresnel type and grating Type, micro lens\micro prism type.
本申请的发明人在长期的研发过程中,发现现有的反射角上增益型屏幕都存在投影的内容不清晰,投影的内容亮度不均匀,亮度增益低等问题,满足不了观众直观质量效果的愿望。In the long-term research and development process, the inventor of the present application found that the existing gain screens at the reflection angle have problems such as unclear projected content, uneven brightness of the projected content, and low brightness gain, which cannot satisfy the audience’s intuitive quality effects. desire.
发明内容Summary of the invention
本申请的目的在于提供一种投影反射屏幕涂料及其制备方法,以克服现有技术的不足。The purpose of this application is to provide a projection reflective screen coating and a preparation method thereof to overcome the deficiencies of the prior art.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种投影反射屏幕涂料,投影反射屏幕涂料所形成的涂层对波长范围为400-700nm的可见光的平均反射率为10-30%,按质量百分比计,投影反射屏幕涂料包括:成膜树脂10-70%、交联剂0-5%、铝银浆3-10%、黑色浆料3-10%、促排剂5-15%、第一溶剂10-75%。In order to solve the above technical problems, a technical solution adopted in this application is to provide a projection reflective screen coating, the coating formed by the projection reflective screen coating has an average reflectivity of 10-30% for visible light with a wavelength range of 400-700nm , Calculated by mass percentage, projection reflective screen coatings include: film-forming resin 10-70%, cross-linking agent 0-5%, aluminum silver paste 3-10%, black paste 3-10%, discharging accelerator 5-15 %, 10-75% of the first solvent.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种投影反射屏幕涂料的制备方法,制备方法包括以下步骤:按质量份数计,将铝银浆0.5-1份、促排剂0.6-2份以及第一溶剂0.5-2份加入分散机中, 搅拌至完全分散,得到铝银浆分散液;按质量分数计,将黑色浆料0.5-1份、成膜树脂4-10份以及第一溶剂1-6份加入分散机中,搅拌至完全分散,得到基础分散液;至少向基础分散液中加入铝银浆分散液以及第一溶剂,搅拌至完全分散后过滤,得到预设粘度的投影反射屏幕涂料。In order to solve the above technical problems, another technical solution adopted in this application is to provide a method for preparing a projection reflective screen coating. Add 0.6-2 parts of the first solvent and 0.5-2 parts of the first solvent to the dispersing machine, stir until completely dispersed to obtain the aluminum-silver paste dispersion; according to the mass fraction, add 0.5-1 parts of the black paste and 4-10 parts of the film-forming resin 1 part and 1 to 6 parts of the first solvent are added to the dispersing machine and stirred to complete dispersion to obtain a basic dispersion; at least add the aluminum-silver paste dispersion and the first solvent to the basic dispersion, stir until the dispersion is completely dispersed, and then filter to obtain a preliminary Set the viscosity of the projection reflective screen paint.
本申请的有益效果是:区别于现有技术的情况,本申请利用铝银浆对光的反射性、黑色浆料对光的吸光性,控制涂料的可见光全光谱反射率在10-30%之间,同时,本申请加入了促排剂以提高涂料中填料的排列规整度,反射光也更加规整,因此,可以明显提高投影幕布的亮度与对比度,在保持屏幕可观增益的同时,减少了杂乱反射光对屏幕对比度的影响。The beneficial effects of this application are: different from the prior art, this application utilizes the light reflectivity of aluminum silver paste and the light absorption of black paste to control the paint’s full-spectrum reflectance of visible light within 10-30%. At the same time, this application adds a discharge promoter to improve the regularity of the filler arrangement in the paint, and the reflected light is also more regular. Therefore, the brightness and contrast of the projection screen can be significantly improved, while maintaining considerable screen gain, while reducing clutter The effect of reflected light on the contrast of the screen.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中:In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work. in:
图1是环形的菲涅尔反射结构的结构示意图;Figure 1 is a schematic structural diagram of a ring-shaped Fresnel reflective structure;
图2(a)是片状铝银粉杂乱排列的结构示意图;Figure 2 (a) is a schematic diagram of the structure of the flaky aluminum silver powder arranged in disorder;
图2(b)是片状铝银粉规整排列的结构示意图;Figure 2(b) is a schematic view of the structure of the regular arrangement of flaky aluminum silver powder;
图3是本申请促排剂促进银粉排列原理的示意图;Fig. 3 is a schematic diagram of the principle of the arrangement of silver powder promoted by the discharge accelerator of the present application;
图4是本申请投影反射屏幕涂料所形成的涂层对400-700nm波长可见光的反射率曲线图;Fig. 4 is a graph showing the reflectance curve of the coating formed by the coating for the projection reflective screen of the present application to visible light with wavelengths of 400-700nm;
图5是本申请投影反射屏幕涂料的制备方法一实施方式的流程示意图;5 is a schematic flow chart of an embodiment of a method for preparing a coating for projection reflective screens according to the present application;
图6是本申请的投影反射屏幕涂料涂覆在结构基材上的平面效果图;Fig. 6 is a plane effect diagram of the projection reflective screen coating of the present application coated on the structural substrate;
图7是本申请的投影反射屏幕涂料涂覆在结构基材上截面效果图Figure 7 is a cross-sectional effect view of the projection reflective screen coating applied to the structural substrate of the present application
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案 进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性的劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
首先,本申请提供了一种投影反射屏幕涂料,投影反射屏幕涂料用于涂覆在菲涅尔屏幕的菲涅尔结构层上以形成低反射率涂层,图1示出了环形的菲涅尔反射结构。在图1中,水平方向为屏幕的左右方向,垂直方向为屏幕的上下方向。如图1所示,该菲涅尔结构层由多个同心的环形构成。First of all, this application provides a projection reflective screen paint, which is used to coat the Fresnel structure layer of a Fresnel screen to form a low-reflectivity coating. Figure 1 shows a ring-shaped Fresnel coating.尔Reflective structure. In Figure 1, the horizontal direction is the left and right direction of the screen, and the vertical direction is the up and down direction of the screen. As shown in Figure 1, the Fresnel structure layer is composed of a plurality of concentric rings.
该投影反射屏幕涂料所形成的涂层对波长范围为400-700nm的可见光的平均反射率为10-30%,优选地,该投影反射屏幕涂料所形成的涂层对波长范围为400-700nm的可见光的平均反射率为20-25%(例如20%、22%或25%),例如,在本实施例中该投影反射屏幕涂料所形成的涂层厚度不均匀,按厚度将涂层划分为3个可见光反射区,各可见光反射区对于波长范围为400-700nm的可见光的反射率分别为27%、25%、23%的情况下,(27+25+23)/3=25%成为涂层对波长范围为400-700nm的可见光的平均反射率。The coating formed by the projection reflective screen paint has an average reflectivity of 10-30% for visible light with a wavelength range of 400-700 nm. Preferably, the coating formed by the projection reflective screen paint has a wavelength range of 400-700 nm. The average reflectivity of visible light is 20-25% (for example, 20%, 22%, or 25%). For example, in this embodiment, the thickness of the coating formed by the projection reflective screen paint is not uniform, and the coating is divided into There are 3 visible light reflection areas, each visible light reflection area has a reflectivity of 27%, 25%, and 23% for the visible light in the wavelength range of 400-700nm, respectively, (27+25+23)/3=25% becomes the coating The average reflectivity of the layer to visible light in the wavelength range of 400-700nm.
其中,按质量百分比计,投影反射屏幕涂料包括:成膜树脂10-70%(例如10%、40%或70%)、交联剂0-5%(例如0%、3%或5%)、铝银浆3-10%(例如3%、7%或10%)、黑色浆料3-10%(例如3%、7%或10%)、促排剂5-15%(例如5%、7%或15%)、第一溶剂10-75%(例如10%、35%或75%)。Among them, in terms of mass percentage, the projection reflective screen coating includes: 10-70% (for example, 10%, 40%, or 70%) of film-forming resin, and 0-5% (for example, 0%, 3%, or 5%) of cross-linking agent. , Aluminum and silver paste 3-10% (for example, 3%, 7% or 10%), black paste 3-10% (for example, 3%, 7% or 10%), 5% to 15% (for example, 5% , 7% or 15%), 10-75% of the first solvent (for example, 10%, 35%, or 75%).
具体地,本领域人员可知涂料的配方组成对屏幕的投影效果有较大的影响。为了实现对投影光的反射,本申请的投影反射屏幕涂料中加入了铝银浆,铝银浆中含有片状铝银粉,片状铝银粉对投影光在一定的角度下有较好的反射能力。Specifically, those skilled in the art know that the formulation of the paint has a greater impact on the projection effect of the screen. In order to realize the reflection of the projection light, aluminum silver paste is added to the projection reflective screen coating of the present application. The aluminum silver paste contains flake aluminum silver powder. The flake aluminum silver powder has good reflection ability to the projection light at a certain angle. .
由于投影反射屏幕涂料含铝银浆,因此需要采用一种与铝银浆相容性良好的树脂,成膜树脂具有以下特点:低固含量、高粘度、大分子量、窄分布、低酸值、高羟值和适中的玻璃化温度。Because the projection reflective screen coating contains aluminum silver paste, it is necessary to use a resin with good compatibility with aluminum silver paste. The film-forming resin has the following characteristics: low solid content, high viscosity, large molecular weight, narrow distribution, low acid value, High hydroxyl value and moderate glass transition temperature.
优选地,成膜树脂为对铝银粉可实现良好排列的改性羟基丙烯酸树脂,成膜树脂的羟值为60-120mgKOH/g(例如60、80或120mgKOH/g),所述成膜树脂的酸值小于等于0.5mgKOH/g,所述成膜树脂的固含量为10-20%(例如10%、15%或20%)。Preferably, the film-forming resin is a modified hydroxy acrylic resin that can achieve good alignment of aluminum and silver powder, and the hydroxyl value of the film-forming resin is 60-120 mgKOH/g (for example, 60, 80 or 120 mgKOH/g). The acid value is less than or equal to 0.5 mgKOH/g, and the solid content of the film-forming resin is 10-20% (for example, 10%, 15%, or 20%).
为了同时达到高对比度和高增益的目的,本申请的投影反射屏幕涂料中加入了促排剂,图3展示了促排剂促进银粉排列原理。促排剂用于涂料流变改性,减少缩孔和指触干时间,并且可以促进铝银浆中的片状铝银粉沿着结构基材的边平行排列,片状铝银粉整体形成统一的反射方向,进而提高投影反射屏幕涂料对投影光的利用率。In order to achieve the purpose of high contrast and high gain at the same time, the projection reflective screen coating of the present application is added with a row-promoting agent. Figure 3 shows the principle of the row-promoting agent promoting the arrangement of silver powder. The discharging accelerator is used for coating rheological modification, reducing shrinkage and drying time to the touch, and can promote the parallel arrangement of the flake aluminum silver powder in the aluminum silver paste along the side of the structure substrate, and the flake aluminum silver powder forms a unified whole The reflection direction, thereby improving the utilization rate of the projection light of the projection reflective screen coating.
在涂料成膜过程中,随着溶剂的挥发,分子量较低并且与成膜树脂本身相容性较差的促排剂分子会由于趋边效应,倾向于分布在整个涂层的外表面。溶剂挥发会造成涂层的体积收缩,而对于促排剂分子来说,这种体积收缩强更明显,这就在涂层两端形成较强的收缩压力,就是这种上下的压力将片状的铝银粉压平并规整排列。另外促排剂分子具有更快的表干速度,铝银粉排列也就被更快地定形下来,使得铝银粉有较好的排列。其中,如图2(a)所示的就是片状铝银粉杂乱排列的情况,每片铝银粉都像一个小镜子向不同方向反射入射光,最终导致从一个固定方向入射的入射光经过涂层反射后变成了方向散乱的反射光,这对投影光是不利的。如图2(b)所示的则是片状铝银粉规整排列的情况,片状铝银粉均沿着结构基材的边平行排列,整体形成统一的反射方向,这样从一个固定方向入射的入射光便有了更加规整的反射光,提高了对投影光的利用率,同时减少了杂乱反射光对屏幕对比度的影响。During the coating film formation process, with the volatilization of the solvent, the displacement promoter molecules with lower molecular weight and poor compatibility with the film-forming resin itself will tend to be distributed on the outer surface of the entire coating due to the edge effect. Solvent volatilization will cause the volume of the coating to shrink. For the molecules of the excretion accelerator, this volume shrinkage is more pronounced. This creates a strong contraction pressure at both ends of the coating. The aluminum and silver powders are flattened and arranged neatly. In addition, the molecules of the discharging promoter have a faster surface drying speed, and the arrangement of the aluminum-silver powder is set faster, so that the aluminum-silver powder has a better arrangement. Among them, as shown in Figure 2 (a) is the disorderly arrangement of the flake aluminum silver powder, each aluminum silver powder is like a small mirror reflecting the incident light in different directions, and finally causes the incident light from a fixed direction to pass through the coating After reflection, it becomes the reflected light with scattered directions, which is not good for projection light. As shown in Figure 2(b), the flaky aluminum and silver powders are arranged in a regular manner. The flaky aluminum and silver powders are all arranged in parallel along the side of the structural substrate, forming a unified reflection direction as a whole, so that the incident from a fixed direction The light has a more regular reflected light, which improves the utilization of the projection light and reduces the influence of the cluttered reflected light on the screen contrast.
申请人在长期的研发过程中,发现如果对于某段的波长的色光反射率高,而另一段的波长色光反射率低,即使平均反射率符合设计,也会造成色差,影响投影效果。为了确保投影幕具有一定的对比度,本申请加入了对光有吸收作用的黑色吸光颜料,比如炭黑、石墨或金属氧化物等吸光颗粒。黑色浆料可以降低涂层的反射率,达到对环境光吸收和对投影光反射之间有一个较好的平衡。In the long-term research and development process, the applicant found that if the color light reflectivity of a certain wavelength is high, and the color light reflectivity of another wavelength is low, even if the average reflectivity meets the design, it will cause chromatic aberration and affect the projection effect. In order to ensure that the projection screen has a certain contrast, the application adds black light-absorbing pigments that absorb light, such as light-absorbing particles such as carbon black, graphite, or metal oxide. The black paste can reduce the reflectivity of the coating and achieve a good balance between the absorption of ambient light and the reflection of projection light.
图4展示了该投影反射屏幕涂料所形成的涂层对400-700nm波长可 见光的反射率曲线受不同颜色填料的影响。(a)为只添加铝银浆,不添加黑色浆料的涂层的反射率曲线,反射率从400nm到700nm逐渐下降,涂层蓝光反射得多,红光反射得少,而且反射率很高(平均反射率约82%),这是达不到要求的。(b)、(c)、(d)均为加入了黑色浆料且平均反射率为25%的涂层反射率曲线。(b)使用的是粗粒径的黑色浆料,可见涂层的反射率从400nm到700nm逐渐升高,蓝光反射得少,红光反射得多,造成屏幕色相偏红。(c)为加入粗粒径的炭黑和蓝色颜料的涂层反射率曲线,蓝色颜料对平衡偏红色相有一定的作用,但整体曲线呈现波浪线形,效果同样不理想。(d)为选用细粒径的黑色浆料的涂层反射率曲线,可见曲线在可见光全光谱均较为平直,屏幕没有较大的颜色偏相,投影效果更好。Figure 4 shows that the reflectance curve of the coating formed by the projection reflective screen coating on the visible light of 400-700nm wavelength is affected by different color fillers. (a) The reflectance curve of the coating with only aluminum silver paste and no black paste. The reflectivity gradually decreases from 400nm to 700nm. The coating reflects more blue light and less red light, and the reflectivity is very high. (The average reflectivity is about 82%), which is not up to the requirement. (b), (c), and (d) are all coating reflectance curves with black paste added and an average reflectance of 25%. (b) The black paste with coarse particle size is used, and the reflectivity of the coating increases gradually from 400nm to 700nm, the blue light is less reflected, and the red light is more reflected, resulting in a reddish screen hue. (c) is the reflectance curve of the coating with carbon black and blue pigment added with coarse particle size. The blue pigment has a certain effect on balancing the reddish phase, but the overall curve is wavy, and the effect is also unsatisfactory. (d) It is the coating reflectance curve of the black slurry with fine particle size. The visible curve is relatively flat in the full spectrum of visible light, and the screen does not have a large color shift, and the projection effect is better.
按质量百分比计,投影反射屏幕涂料还包括:流平剂0.5-1%(例如0.5%、0.8%或1%)、分散剂0.5-3%(例如0.5%、1.5%或3%)、消泡剂0-0.5%(例如0%、0.3%或0.5%)。In terms of mass percentage, projection reflective screen coatings also include: leveling agent 0.5-1% (such as 0.5%, 0.8% or 1%), dispersing agent 0.5-3% (such as 0.5%, 1.5% or 3%), dispersant Foaming agent 0-0.5% (e.g. 0%, 0.3% or 0.5%).
其中,流平剂可以为聚甲基丙烯酸酯、聚硅氧烷或BYK-333,优选地,流平剂为BYK-333。Among them, the leveling agent can be polymethacrylate, polysiloxane or BYK-333, preferably, the leveling agent is BYK-333.
分散剂用于综合上述各组分的融合和分布均匀性,其中,分散剂可以胺类、脂类、脂肪酸类聚合物,例如基于环氧/胺加合物、梳型聚醚烷醇胺、异氰酸酯等分散剂,优选地,分散剂为BYK-163。The dispersant is used to integrate the fusion and distribution uniformity of the above components. Among them, the dispersant can be amines, lipids, fatty acid polymers, such as epoxy/amine adducts, comb polyether alkanolamines, Dispersant such as isocyanate, preferably, the dispersant is BYK-163.
消泡剂可以为聚硅氧烷消泡剂、聚醚改性硅油消泡剂等。聚硅氧烷消泡剂很容易在水中乳化,亦称作“自乳化型消泡剂”,并具有持久的消泡效果。它具有表面张力低、消泡迅速、抑泡时间长、成本低、用量少、应用面广等特点。而聚醚改性硅油消泡剂的耐热性、抗剪切性及耐酸、碱、盐性能好,加之无毒、无味、贮存稳定及使用方便等优点,成为一种性能优良,有广泛应用前景的消泡剂。The defoaming agent may be a polysiloxane defoaming agent, a polyether modified silicone oil defoaming agent, and the like. Polysiloxane defoamers are easy to emulsify in water, also known as "self-emulsifying defoamers", and have a long-lasting defoaming effect. It has the characteristics of low surface tension, rapid defoaming, long anti-foaming time, low cost, low dosage, and wide application range. The polyether modified silicone oil defoamer has good heat resistance, shear resistance, acid, alkali, and salt resistance, plus the advantages of non-toxic, odorless, stable storage and convenient use. It has become a kind of excellent performance and has a wide range of applications. Prospective defoamer.
区别于现有技术的情况,本申请利用铝银浆对光的反射性、黑色浆料对光的吸光性,控制涂料的可见光全光谱反射率在10-30%之间,同时,本申请加入了促排剂以提高涂料中填料的排列规整度,反射光也更加规整,因此,可以明显提高投影幕布的亮度与对比度,在保持屏幕可观增 益的同时,减少了杂乱反射光对屏幕对比度的影响。Different from the state of the art, this application uses the light reflectivity of aluminum silver paste and the light absorption of black paste to control the full-spectrum reflectivity of the paint to be between 10-30%. At the same time, this application adds The discharging promoter is used to improve the regularity of the fillers in the paint, and the reflected light is also more regular. Therefore, the brightness and contrast of the projection screen can be significantly improved. While maintaining the considerable gain of the screen, it reduces the influence of the cluttered reflected light on the screen contrast. .
在一实施例中,铝银浆为非浮型铝银浆,非浮型铝银浆具有极好的着色度,非浮型铝银浆中银粉在漆膜中均匀平行排布,并能与多种颜料混合,稳定性高。其中,非浮型铝银浆中含有片状铝银粉,非浮型铝银浆的平均粒径为10-12μm(例如10μm、11μm或12μm),非浮型铝银浆的固含量为60-70%(例如60%、65%或70%)。In one embodiment, the aluminum-silver paste is a non-floating aluminum-silver paste, and the non-floating aluminum-silver paste has an excellent degree of coloring. The silver powder in the non-floating aluminum-silver paste is evenly arranged in parallel in the paint film and can be A variety of pigments are mixed with high stability. Among them, the non-floating aluminum silver paste contains flake aluminum silver powder, the average particle size of the non-floating aluminum silver paste is 10-12μm (for example, 10μm, 11μm or 12μm), and the solid content of the non-floating aluminum silver paste is 60- 70% (e.g. 60%, 65% or 70%).
在一实施例中,促排剂可以为纤维素类树脂溶液,优选地,按质量百分比计,促排剂包括:醋酸丁酸纤维素树脂25-35%、第二溶剂65-75%。In an embodiment, the discharging accelerator may be a cellulose resin solution. Preferably, in terms of mass percentage, the discharging accelerator includes: 25-35% of cellulose acetate butyrate resin and 65-75% of the second solvent.
交联剂可以为多异氰酸酯交联剂,交联剂用于与成膜树脂的羟基进行交联反应,交联剂可以为六亚甲基-二异氰酸酯类交联剂,例如巴斯夫Basonat HI 190或拜耳N3390中的一种或几种的组合。The cross-linking agent can be a polyisocyanate cross-linking agent, which is used for cross-linking reaction with the hydroxyl group of the film-forming resin, and the cross-linking agent can be a hexamethylene-diisocyanate cross-linking agent, such as BASF Basonat HI 190 or One or a combination of Bayer N3390.
当可见光穿过炭黑层时,短波的蓝光比长波的红光的散射效应更强,炭黑越细,这种效应越明显。于是,在观察反射过程时,经过细炭黑着色的出现蓝色色调,另外由于炭黑的光散射程度随粒径减小而降低,所以越细的炭黑其黑度越高。如果炭黑粗大,则粒径粗大(如>30μm)的炭黑表现出偏红色调。然而黑色浆料粒径不是越小越好,当达到纳米级别时,不容易分散。因此,优选地,本申请选用吸光颗粒的粒径为3-6μm、固含量为40%的黑色浆料作为黑色吸光颜料,能够在控制涂层平均反射率为10-30%的同时,保证对可见光全光谱具有平直的反射率曲线,减少屏幕的色差。When visible light passes through the carbon black layer, short-wave blue light has a stronger scattering effect than long-wave red light. The finer the carbon black, the more obvious this effect. Therefore, when observing the reflection process, a blue hue appears after the coloring of fine carbon black. In addition, since the degree of light scattering of carbon black decreases as the particle size decreases, the finer the carbon black, the higher the blackness. If the carbon black is coarse, the carbon black with a coarse particle size (such as >30μm) shows a reddish hue. However, the particle size of the black paste is not as small as possible. When it reaches the nanometer level, it is not easy to disperse. Therefore, preferably, the application selects black paste with a light-absorbing particle diameter of 3-6μm and a solid content of 40% as the black light-absorbing pigment, which can control the average reflectivity of the coating at 10-30% while ensuring the The full spectrum of visible light has a flat reflectance curve, which reduces the chromatic aberration of the screen.
上述第一溶剂和第二溶剂选自甲基异丁基酮、乙酸丁酯、环己酮、异弗尔酮或丙二醇甲醚醋酸酯中的至少一种。The first solvent and the second solvent are selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
参阅图5,图5是本申请投影反射屏幕涂料的制备方法一实施方式的流程示意图,该方法包括:Referring to Fig. 5, Fig. 5 is a schematic flow diagram of an embodiment of a method for preparing a projection reflective screen coating according to the present application, and the method includes:
步骤S101:按质量份数计,将铝银浆0.5-1份、促排剂0.6-2份以及第一溶剂0.5-2份加入分散机中,搅拌至完全分散,得到铝银浆分散液。Step S101: In terms of parts by mass, add 0.5-1 part of the aluminum-silver paste, 0.6-2 parts of the discharging accelerator, and 0.5-2 parts of the first solvent into the dispersing machine, and stir until completely dispersed to obtain an aluminum-silver paste dispersion.
步骤S102:按质量分数计,将黑色浆料0.5-1份、成膜树脂4-10份以及第一溶剂1-6份加入分散机中,搅拌至完全分散,得到基础分散液。Step S102: adding 0.5-1 part of the black slurry, 4-10 parts of the film-forming resin and 1-6 parts of the first solvent to the dispersing machine based on the mass fraction, and stirring to complete dispersion to obtain a basic dispersion.
其中,上述黑色浆料至少包括炭黑、石墨或金属氧化物中的至少一种吸光颗粒以及第三溶剂,优选地,第三溶剂的成分可以与第一溶剂的成分相同。进一步地,黑色浆料可以包含其他的助剂,例如分散剂,分散剂可增强上述吸光颗粒在第三溶剂中的稳定分散性。需要说明的是,黑色浆料市面上有售。Wherein, the black slurry at least includes at least one light-absorbing particles of carbon black, graphite or metal oxide and a third solvent. Preferably, the composition of the third solvent may be the same as the composition of the first solvent. Further, the black paste may contain other auxiliary agents, such as a dispersant, which can enhance the stable dispersibility of the light-absorbing particles in the third solvent. It should be noted that the black paste is commercially available.
在步骤S102中,还可以按质量分数计,加入分散剂0.01-0.1份至分散机中,以综合上述各组分(黑色浆料、成膜树脂以及第一溶剂)的融合和分布均匀性。In step S102, 0.01-0.1 parts of dispersant can be added to the dispersing machine in terms of mass fraction to integrate the fusion and uniformity of distribution of the above-mentioned components (black paste, film-forming resin, and first solvent).
进一步地,在步骤S102中,还可以按质量分数计,加入流平剂0.01-0.03份至分散机中,促使投影反射屏幕涂料在干燥成膜过程中形成一个平整、光滑、均匀的涂层。Furthermore, in step S102, 0.01-0.03 parts of leveling agent can be added to the disperser based on the mass fraction to promote the projection reflective screen paint to form a flat, smooth and uniform coating during the drying and film forming process.
步骤S103:至少向基础分散液中加入铝银浆分散液以及第一溶剂,搅拌至完全分散后过滤,得到预设粘度的投影反射屏幕涂料。Step S103: Add at least the aluminum-silver paste dispersion and the first solvent to the basic dispersion, stir until the dispersion is completely dispersed, and filter to obtain a projection reflective screen paint with a preset viscosity.
可以理解的是,步骤S103的浆料中可以加入抑泡性强且不影响体系的各种技术参数的消泡剂。It is understandable that a defoamer with strong anti-foaming properties and not affecting various technical parameters of the system can be added to the slurry in step S103.
上述铝银浆可以为非浮型铝银浆,非浮型铝银浆中银粉在漆膜中均匀平行排布,并能与多种颜料混合,稳定性高。其中,非浮型铝银浆中含有片状铝银粉,非浮型铝银浆的平均粒径为10-12μm,非浮型铝银浆的固含量为60-70%。The above-mentioned aluminum-silver paste may be a non-floating aluminum-silver paste. The silver powder in the non-floating aluminum-silver paste is uniformly and parallelly arranged in the paint film, and can be mixed with a variety of pigments with high stability. Among them, the non-floating aluminum-silver paste contains flake aluminum-silver powder, the average particle size of the non-floating aluminum-silver paste is 10-12 μm, and the solid content of the non-floating aluminum-silver paste is 60-70%.
促排剂用于涂料流变改性,减少缩孔和指触干时间,并且可以促进铝银浆中的片状铝银粉沿着结构基材的边平行排列,片状铝银粉整体形成统一的反射方向,进而提高投影反射屏幕涂料对投影光的利用率。按质量百分比计,促排剂包括:醋酸丁酸纤维素树脂25-35%、第二溶剂65-75%。The discharging accelerator is used for coating rheological modification, reducing shrinkage and drying time to the touch, and can promote the parallel arrangement of the flake aluminum silver powder in the aluminum silver paste along the side of the structure substrate, and the flake aluminum silver powder forms a unified whole The reflection direction, thereby improving the utilization rate of the projection light of the projection reflective screen coating. In terms of mass percentage, the excretion promoting agent includes: 25-35% of cellulose acetate butyrate resin and 65-75% of the second solvent.
黑色浆料可以降低涂层的反射率,达到对环境光吸收和对投影光反射之间有一个较好的平衡。优选地,本申请选用吸光颗粒的粒径为3-6μm、固含量为40%的黑色浆料作为黑色吸光颜料,能够在控制涂层平均反射率为10-30%的同时,保证对可见光全光谱具有平直的反射率曲线,减少屏幕的色差。The black paste can reduce the reflectivity of the coating and achieve a good balance between the absorption of ambient light and the reflection of projection light. Preferably, this application selects black paste with a light-absorbing particle diameter of 3-6μm and a solid content of 40% as the black light-absorbing pigment, which can control the average reflectivity of the coating to 10-30% while ensuring full exposure to visible light. The spectrum has a flat reflectance curve, reducing the chromatic aberration of the screen.
成膜树脂可以为具有良好铝银粉排列性的改性羟基丙烯酸树脂,成膜树脂的羟值为60-120mgKOH/g,所述成膜树脂的酸值小于等于0.5mgKOH/g,所述成膜树脂的固含量为10-20%。The film-forming resin may be a modified hydroxy acrylic resin with good aluminum-silver powder alignment. The hydroxy value of the film-forming resin is 60-120 mgKOH/g, and the acid value of the film-forming resin is less than or equal to 0.5 mgKOH/g. The solid content of the resin is 10-20%.
交联剂可以为多异氰酸酯交联剂,交联剂用于与成膜树脂的羟基进行交联反应,交联剂可以为六亚甲基-二异氰酸酯类交联剂,例如巴斯夫Basonat HI 190或拜耳N3390中的一种或几种的组合。The cross-linking agent can be a polyisocyanate cross-linking agent, which is used for cross-linking reaction with the hydroxyl group of the film-forming resin, and the cross-linking agent can be a hexamethylene-diisocyanate cross-linking agent, such as BASF Basonat HI 190 or One or a combination of Bayer N3390.
其中,流平剂可以为聚甲基丙烯酸酯、聚硅氧烷或BYK-333,优选地,流平剂为BYK-333。Among them, the leveling agent can be polymethacrylate, polysiloxane or BYK-333, preferably, the leveling agent is BYK-333.
分散剂用于综合上述各组分的融合和分布均匀性,其中,分散剂可以胺类、脂类、脂肪酸类聚合物,例如基于环氧/胺加合物、梳型聚醚烷醇胺、异氰酸酯等分散剂,优选地,分散剂为BYK-163。The dispersant is used to integrate the fusion and distribution uniformity of the above components. Among them, the dispersant can be amines, lipids, fatty acid polymers, such as epoxy/amine adducts, comb polyether alkanolamines, Dispersant such as isocyanate, preferably, the dispersant is BYK-163.
消泡剂可以为聚硅氧烷消泡剂、聚醚改性硅油消泡剂等。聚硅氧烷消泡剂很容易在水中乳化,亦称作“自乳化型消泡剂”,并具有持久的消泡效果。它具有表面张力低、消泡迅速、抑泡时间长、成本低、用量少、应用面广等特点。而聚醚改性硅油消泡剂的耐热性、抗剪切性及耐酸、碱、盐性能好,加之无毒、无味、贮存稳定及使用方便等优点,成为一种性能优良,有广泛应用前景的消泡剂。The defoaming agent may be a polysiloxane defoaming agent, a polyether modified silicone oil defoaming agent, and the like. Polysiloxane defoamers are easy to emulsify in water, also known as "self-emulsifying defoamers", and have a long-lasting defoaming effect. It has the characteristics of low surface tension, rapid defoaming, long anti-foaming time, low cost, low dosage, and wide application range. The polyether modified silicone oil defoamer has good heat resistance, shear resistance, acid, alkali, and salt resistance, plus the advantages of non-toxic, odorless, stable storage and convenient use. It has become a kind of excellent performance and has a wide range of applications. Prospective defoamer.
步骤S103还包括:向所述基础分散液中加入所述铝银浆分散液、交联剂以及第一溶剂。其中,所述交联剂的用量为所述成膜树脂总质量的3-10%。Step S103 further includes: adding the aluminum-silver paste dispersion, a crosslinking agent, and a first solvent to the basic dispersion. Wherein, the amount of the crosslinking agent is 3-10% of the total mass of the film-forming resin.
该方法包括步骤S104:按质量份数计,将醋酸丁酸纤维素树脂2.5-3.5份与第二溶剂6.5-7.5份加入搅拌釜中,在温度为60-70℃、搅拌速度300-400rpm的条件下,搅拌1-2h,直至所述醋酸丁酸纤维素树脂完全溶解,冷却至室温后得到所述促排剂。The method includes step S104: adding 2.5-3.5 parts of cellulose acetate butyrate resin and 6.5-7.5 parts of the second solvent into a stirring tank in parts by mass, at a temperature of 60-70°C and a stirring speed of 300-400 rpm Under the conditions, stirring for 1-2 hours until the cellulose acetate butyrate resin is completely dissolved, and cooling to room temperature to obtain the excretion promoting agent.
上述第一溶剂和第二溶剂选自甲基异丁基酮、乙酸丁酯、环己酮、异弗尔酮或丙二醇甲醚醋酸酯中的至少一种。The first solvent and the second solvent are selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
区别于现有技术的情况,本申请利用铝银浆对光的反射性、黑色浆料对光的吸光性,控制涂料的可见光全光谱反射率在10-30%之间,同时,本申请加入了促排剂以提高涂料中填料的排列规整度,反射光也更加规 整,因此,可以明显提高投影幕布的亮度与对比度,在保持屏幕可观增益的同时,减少了杂乱反射光对屏幕对比度的影响。Different from the state of the art, this application uses the light reflectivity of aluminum silver paste and the light absorption of black paste to control the full-spectrum reflectivity of the paint to be between 10-30%. At the same time, this application adds The discharging promoter is used to improve the regularity of the fillers in the paint, and the reflected light is also more regular. Therefore, the brightness and contrast of the projection screen can be significantly improved. While maintaining the considerable gain of the screen, it reduces the influence of the cluttered reflected light on the screen contrast. .
参见图6~图7示出的投影反射屏幕涂料涂覆在结构基材上的效果图,采用本申请组分和制备方法获得的涂料,可以均匀地附着在结构基材上,且铝银粉的排列与结构基材的平面趋于平行。Referring to Figures 6-7, the effect of the projection reflective screen coating on the structural substrate is shown. The coating obtained by the composition and preparation method of the application can be uniformly attached to the structural substrate, and the aluminum-silver powder The arrangement tends to be parallel to the plane of the structural substrate.
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合实施例,对本申请进行进一步的详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不限定于本申请。In order to make the objectives, technical solutions, and advantages of the present application clearer, the application will be further described in detail below in conjunction with embodiments. It should be understood that the specific embodiments described herein are only used to explain this application, and are not limited to this application.
实施例1Example 1
CAB促排剂溶液的制备Preparation of CAB Promoting Agent Solution
将醋酸丁酸纤维素树脂(CAB)与第二溶剂按质量比3:7的比例,投入搅拌釜中,一边搅拌一边升温到70℃,搅拌速度300-400rpm。混合溶解1-2h,直到醋酸丁酸纤维素树脂完全溶解,得到透明无色溶液,降温出料,制得质量百分比为30%的CAB促排剂溶液。其中,第二溶剂为环己酮,也可以为其他可与CAB相溶的溶剂。The cellulose acetate butyrate resin (CAB) and the second solvent are put into a stirring tank at a mass ratio of 3:7, and the temperature is raised to 70° C. while stirring, and the stirring speed is 300-400 rpm. Mix and dissolve for 1-2 hours, until the cellulose acetate butyrate resin is completely dissolved to obtain a transparent and colorless solution, and the material is cooled and discharged to obtain a CAB drainage accelerator solution with a mass percentage of 30%. Among them, the second solvent is cyclohexanone, and may also be other solvents that are compatible with CAB.
实施例2Example 2
单组分喷涂用低反射涂料的制备Preparation of low-reflection paint for single-component spraying
将铝银浆(粒径3μm、固含量70%)、实施例1制得的CAB促排剂溶液、乙酸乙酯加入到高速分散机中,其中铝银浆、CAB促排剂溶液、乙酸乙酯的质量份数比例为(0.5-1):(0.6-2):(0.8-2)。设定搅拌速度为300-400rpm,搅拌分散2-3h,制得铝银浆分散液。Add the aluminum silver paste (particle size 3μm, solid content 70%), the CAB discharge accelerator solution prepared in Example 1, and ethyl acetate into the high-speed disperser, where the aluminum silver paste, CAB discharge accelerator solution, ethyl acetate The ratio of esters in parts by mass is (0.5-1):(0.6-2):(0.8-2). Set the stirring speed to 300-400 rpm, stir and disperse for 2-3 hours, to prepare the aluminum-silver paste dispersion.
将黑色浆料(粒径3μm、固含量50%-70%)、固含量10%的改性羟基丙烯酸树脂、流平剂BYK-333、分散剂、乙酸乙酯加入到高速分散机中搅拌分散,其中黑色浆料、改性羟基丙烯酸树脂、分散剂、乙酸乙酯的质量份数比例为:(0.5-1):(4-10):(0.01-0.1):(2-6)。设定搅拌速度为300-400rpm。直到黑色浆料完全分散后,边搅拌边向体系加入上述配置好的铝银浆分散液,加入乙酸乙酯从而将黏度调整3000-5000cps,搅拌20min。Add the black slurry (particle size 3μm, solid content 50%-70%), 10% solid content modified hydroxy acrylic resin, leveling agent BYK-333, dispersant, and ethyl acetate into the high-speed disperser and stir to disperse , Wherein the ratio of mass parts of black paste, modified hydroxy acrylic resin, dispersant, and ethyl acetate is: (0.5-1):(4-10):(0.01-0.1):(2-6). Set the stirring speed to 300-400rpm. After the black slurry is completely dispersed, add the prepared aluminum-silver slurry dispersion to the system while stirring, add ethyl acetate to adjust the viscosity to 3000-5000 cps, and stir for 20 minutes.
实施例2制备好的涂料可以通过喷涂,丝印、涂布等施工方式涂覆到菲涅尔屏幕的菲涅尔结构层背面。The paint prepared in Example 2 can be applied to the back of the Fresnel structure layer of the Fresnel screen by spraying, silk screen printing, coating and other construction methods.
实施例3Example 3
单组分辊涂用低反射涂料的制备Preparation of low-reflection coating for single-component roll coating
将铝银浆(粒径3μm、固含量70%)、实施例1制得的CAB促排剂溶液、分散剂、乙酸乙酯加入到高速分散机中,其中铝银浆、CAB促排剂溶液、乙酸乙酯的质量份数比例为(0.5-1):(0.6-2):(0.5-2)。设定搅拌速度为300-400rpm,搅拌分散2-3h,制得铝银浆分散液。Add the aluminum silver paste (particle size 3μm, solid content 70%), the CAB discharge accelerator solution, dispersant, and ethyl acetate prepared in Example 1 into the high-speed disperser, among which the aluminum silver paste, the CAB discharge accelerator solution The ratio of parts by mass of ethyl acetate is (0.5-1):(0.6-2):(0.5-2). Set the stirring speed to 300-400 rpm, stir and disperse for 2-3 hours, to prepare the aluminum-silver paste dispersion.
将黑色浆料(粒径3μm、固含量50%-70%)、固含量10%的改性羟基丙烯酸树脂、流平剂BYK-333、分散剂、乙酸乙酯加入到高速分散剂中搅拌分散,其中黑色浆料、改性羟基丙烯酸树脂、分散剂、乙酸乙酯的质量份数比例为:(0.5-1):(4-10):(0.01-0.1):(1-6)。设定搅拌速度为300-400rpm。直到黑色浆料完全分散后,边搅拌边向体系加入上述配置好的铝银浆分散液,加入乙酸乙酯从而将黏度调整至合适粘度5000-8000cps,Add the black slurry (particle size 3μm, solid content 50%-70%), 10% solid content modified hydroxy acrylic resin, leveling agent BYK-333, dispersant, and ethyl acetate into the high-speed dispersant, stir and disperse , Wherein the ratio of mass parts of black paste, modified hydroxy acrylic resin, dispersant, and ethyl acetate is: (0.5-1):(4-10):(0.01-0.1):(1-6). Set the stirring speed to 300-400rpm. After the black slurry is completely dispersed, add the prepared aluminum-silver slurry dispersion to the system while stirring, and add ethyl acetate to adjust the viscosity to a suitable viscosity of 5000-8000cps.
待颜填料完全分散后,使用400目的滤网对涂料进行过滤,得到单组分辊涂用低反射涂料。After the pigments and fillers are completely dispersed, use a 400-mesh filter to filter the paint to obtain a one-component low-reflection paint for roller coating.
实施例4Example 4
双组分喷涂用低反射涂料的制备Preparation of low-reflection paint for two-component spraying
将铝银浆(粒径3μm、固含量70%),实施例1制得的CAB促排剂溶液、分散剂、乙酸乙酯加入到高速分散机中,其中铝银浆、CAB、乙酸乙酯的质量份数比例为(0.5-1):(0.6-2):(0.8-2)。设定搅拌速度为300-400rpm,搅拌分散2-3h,制得铝银浆分散液。Add aluminum silver paste (particle size 3μm, solid content 70%), the CAB discharge accelerator solution, dispersant, and ethyl acetate prepared in Example 1 into the high-speed dispersing machine, where aluminum silver paste, CAB, ethyl acetate The ratio of mass parts is (0.5-1):(0.6-2):(0.8-2). Set the stirring speed to 300-400 rpm, stir and disperse for 2-3 hours, to prepare the aluminum-silver paste dispersion.
将黑色浆料(粒径3μm、固含量50%-70%)、固含量10%的改性羟基丙烯酸树脂、流平剂BYK-333、分散剂、乙酸乙酯加入到高速分散剂分散机中搅拌分散,其中黑色浆料、改性羟基丙烯酸树脂、分散剂、乙酸乙酯的质量份数比例为:(0.5-1):(4-10):(0.01-0.1):(2-6)。设定搅拌速度为300-400rpm。直到黑色浆料完全分散后,边搅拌边向体系加入上述配 置好的铝银浆分散液,加入丙烯酸树脂量质量份的3%-10%的交联剂,加入乙酸乙酯从而将黏度调整至合适粘度3000-5000cps,Add the black slurry (particle size 3μm, solid content 50%-70%), 10% solid content modified hydroxy acrylic resin, leveling agent BYK-333, dispersant, and ethyl acetate into the high-speed dispersant dispersing machine Stir and disperse. The ratio of the mass parts of the black slurry, modified hydroxy acrylic resin, dispersant, and ethyl acetate is: (0.5-1):(4-10):(0.01-0.1):(2-6) . Set the stirring speed to 300-400rpm. After the black paste is completely dispersed, add the prepared aluminum-silver paste dispersion to the system while stirring, add 3%-10% of the crosslinking agent by mass of the acrylic resin, and add ethyl acetate to adjust the viscosity to Suitable viscosity 3000-5000cps,
制备好的涂料可以通过喷涂,丝印等施工方式涂覆到菲涅尔屏幕的菲涅尔结构层背面。The prepared paint can be applied to the back of the Fresnel structure layer of the Fresnel screen by spraying, silk screen and other construction methods.
实施例5Example 5
双组分辊涂用低反射涂料的制备Preparation of low-reflection coating for two-component roll coating
将铝银浆(粒径3μm、固含量70%)、实施例1制得的CAB促排剂溶液、分散剂、乙酸乙酯加入到高速分散机中,其中铝银浆、CAB、乙酸乙酯的质量份数比例为(0.5-1):(0.6-2):(0.5-2)。设定搅拌速度为300-400rpm,搅拌分散2-3h,制得铝银浆分散液。Add aluminum silver paste (particle size 3μm, solid content 70%), the CAB discharge accelerator solution, dispersant, and ethyl acetate prepared in Example 1 into the high-speed disperser, among which aluminum silver paste, CAB, ethyl acetate The ratio of mass parts is (0.5-1):(0.6-2):(0.5-2). Set the stirring speed to 300-400 rpm, stir and disperse for 2-3 hours, to prepare the aluminum-silver paste dispersion.
将黑色浆料(粒径3μm、固含量50%-70%),固含量10%的改性羟基丙烯酸树脂,流平剂BYK-333、分散剂、乙酸乙酯加入到高速分散剂分散机中搅拌分散,其中黑色浆料、改性羟基丙烯酸树脂、分散剂、乙酸乙酯的质量份数比例为:(0.5-1):(4-10):(0.01-0.1):(1-6)。设定搅拌速度为300-400rpm。直到黑色浆料完全分散后,边搅拌边向体系加入上述配置好的铝银浆分散液,加入丙烯酸树脂量质量份的3%-10%的交联剂,加入乙酸乙酯从而将黏度调整至合适粘度5000-8000cps,Add the black slurry (particle size 3μm, solid content 50%-70%), 10% solid content modified hydroxy acrylic resin, leveling agent BYK-333, dispersant, and ethyl acetate into the high-speed dispersant disperser Stir and disperse, in which the ratio of mass parts of black slurry, modified hydroxy acrylic resin, dispersant, and ethyl acetate is: (0.5-1):(4-10):(0.01-0.1):(1-6) . Set the stirring speed to 300-400rpm. After the black paste is completely dispersed, add the prepared aluminum-silver paste dispersion to the system while stirring, add 3%-10% of the crosslinking agent by mass of the acrylic resin, and add ethyl acetate to adjust the viscosity to Suitable viscosity 5000-8000cps,
待颜填料完全分散后,使用400目的滤网对涂料进行过滤,得到双组分辊涂用低反射涂料。After the pigments and fillers are completely dispersed, use a 400-mesh filter to filter the paint to obtain a low-reflection paint for two-component roll coating.
实施例6Example 6
申请人对黑色浆料与铝银浆加入比例对涂料平均反射率的影响进行的研究,实验结果表明见表1,通过调整黑色浆料和铝银浆的加入比例,能够规律地调整涂料对波长范围为400-700nm的可见光的平均反射率。随着黑色浆料的增加,涂料的反射率逐渐下降,因此可以调整两者合适的比例,制备出平均反射率在10-30%的低反射率涂层。The applicant conducted a research on the influence of the black paste and aluminum-silver paste ratio on the average reflectivity of the coating. The experimental results show that see Table 1. By adjusting the ratio of the black paste and aluminum-silver paste, the wavelength of the coating can be adjusted regularly. The average reflectance of visible light in the range of 400-700nm. With the increase of the black paste, the reflectivity of the coating gradually decreases. Therefore, the appropriate ratio between the two can be adjusted to prepare a low reflectivity coating with an average reflectivity of 10-30%.
表1黑色浆料与铝银浆加入比例对涂料平均反射率的影响Table 1 The influence of the proportion of black paste and aluminum-silver paste on the average reflectivity of the coating
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only implementations of this application, and do not limit the scope of this application. Any equivalent structure or equivalent process transformation made using the content of the description and drawings of this application, or directly or indirectly applied to other related technologies In the same way, all fields are included in the scope of patent protection of this application.
Claims (10)
- 一种投影反射屏幕涂料,其特征在于,所述投影反射屏幕涂料所形成的涂层对波长范围为400-700nm的可见光的平均反射率为10-30%,按质量百分比计,所述投影反射屏幕涂料包括:成膜树脂10-70%、交联剂0-5%、铝银浆3-10%、黑色浆料3-10%、促排剂5-15%、第一溶剂10-75%。A projection reflective screen coating, wherein the coating formed by the projection reflective screen coating has an average reflectivity of 10-30% for visible light with a wavelength range of 400-700nm, and the projection reflective Screen coatings include: film-forming resin 10-70%, cross-linking agent 0-5%, aluminum silver paste 3-10%, black paste 3-10%, discharge accelerator 5-15%, first solvent 10-75 %.
- 根据权利要求1所述的投影反射屏幕涂料,其特征在于,按质量百分比计,所述投影反射屏幕涂料还包括:流平剂0.5-1%、分散剂0.5-3%、消泡剂0-0.5%。The projection reflective screen coating according to claim 1, characterized in that, in terms of mass percentage, the projection reflective screen coating further comprises: 0.5-1% of leveling agent, 0.5-3% of dispersant, and 0-% of defoaming agent. 0.5%.
- 根据权利要求1所述的投影反射屏幕涂料,其特征在于,The projection reflective screen coating of claim 1, wherein:所述成膜树脂的羟值为60-120mgKOH/g,所述成膜树脂的酸值小于等于0.5mgKOH/g,所述成膜树脂的固含量为10-20%。The hydroxyl value of the film-forming resin is 60-120 mgKOH/g, the acid value of the film-forming resin is less than or equal to 0.5 mgKOH/g, and the solid content of the film-forming resin is 10-20%.
- 根据权利要求1所述的投影反射屏幕涂料,其特征在于,所述铝银浆为非浮型铝银浆,所述非浮型铝银浆中含有片状铝银粉,所述非浮型铝银浆的平均粒径为10-12μm,所述非浮型铝银浆的固含量为60-70%。The projection reflective screen paint according to claim 1, wherein the aluminum silver paste is a non-floating aluminum silver paste, and the non-floating aluminum silver paste contains flake aluminum and silver powder, and the non-floating aluminum silver paste The average particle size of the silver paste is 10-12 μm, and the solid content of the non-floating aluminum silver paste is 60-70%.
- 根据权利要求1所述的投影反射屏幕涂料,其特征在于,The projection reflective screen coating of claim 1, wherein:按质量百分比计,所述促排剂包括:醋酸丁酸纤维素树脂25-35%、第二溶剂65-75%;In terms of mass percentage, the discharge promoting agent includes: 25-35% of cellulose acetate butyrate resin and 65-75% of the second solvent;所述交联剂为多异氰酸酯交联剂;。The crosslinking agent is a polyisocyanate crosslinking agent;.所述黑色浆料中包含吸光颗粒,所述吸光颗粒的粒径为3-6μm,所述黑色浆料的固含量为40%;The black paste contains light-absorbing particles, the particle size of the light-absorbing particles is 3-6 μm, and the solid content of the black paste is 40%;所述第一溶剂和所述第二溶剂选自甲基异丁基酮、乙酸丁酯、环己酮、异弗尔酮或丙二醇甲醚醋酸酯中的至少一种。The first solvent and the second solvent are selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
- 一种投影反射屏幕涂料的制备方法,其特征在于,所述制备方法包括以下步骤:A preparation method of projection reflective screen coating, characterized in that the preparation method comprises the following steps:按质量份数计,将铝银浆0.5-1份、促排剂0.6-2份以及第一溶剂0.5-2份加入分散机中,搅拌至完全分散,得到铝银浆分散液;In terms of parts by mass, add 0.5-1 part of aluminum-silver paste, 0.6-2 parts of the discharging accelerator and 0.5-2 parts of the first solvent into the dispersing machine, and stir until it is completely dispersed to obtain an aluminum-silver paste dispersion;按质量分数计,将黑色浆料0.5-1份、成膜树脂4-10份以及第一溶剂1-6份加入分散机中,搅拌至完全分散,得到基础分散液;According to the mass fraction, add 0.5-1 part of the black slurry, 4-10 parts of the film-forming resin and 1-6 parts of the first solvent into the dispersing machine, and stir until completely dispersed to obtain a basic dispersion;至少向所述基础分散液中加入所述铝银浆分散液以及所述第一溶剂,搅拌至完全分散后过滤,得到预设粘度的所述投影反射屏幕涂料。At least add the aluminum-silver paste dispersion and the first solvent to the basic dispersion, stir until the dispersion is completely dispersed, and then filter to obtain the projection reflective screen paint with a preset viscosity.
- 根据权利要求6所述的制备方法,其特征在于,所述至少向所述基础分散液中加入所述铝银浆分散液以及所述第一溶剂的步骤还包括:The preparation method according to claim 6, wherein the step of adding at least the aluminum-silver paste dispersion and the first solvent to the basic dispersion further comprises:向所述基础分散液中加入所述铝银浆分散液、所述交联剂以及所述第一溶剂;Adding the aluminum-silver paste dispersion, the crosslinking agent and the first solvent to the basic dispersion;其中,所述交联剂的用量为所述成膜树脂总质量的3-10%;Wherein, the amount of the crosslinking agent is 3-10% of the total mass of the film-forming resin;所述第一溶剂选自甲基异丁基酮、乙酸丁酯、环己酮、异弗尔酮或丙二醇甲醚醋酸酯中的至少一种。The first solvent is selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
- 根据权利要求6所述的制备方法,其特征在于,所述方法还包括以下步骤:The preparation method according to claim 6, wherein the method further comprises the following steps:按质量份数计,将醋酸丁酸纤维素树脂2.5-3.5份与所述第二溶剂6.5-7.5份加入搅拌釜中,在温度为60-70℃、搅拌速度300-400rpm的条件下,搅拌1-2h,直至所述醋酸丁酸纤维素树脂完全溶解,冷却至室温后得到所述促排剂;In parts by mass, add 2.5-3.5 parts of cellulose acetate butyrate resin and 6.5-7.5 parts of the second solvent into the stirring tank, and stir under the conditions of a temperature of 60-70°C and a stirring speed of 300-400 rpm 1-2 hours, until the cellulose acetate butyrate resin is completely dissolved, and the excretion promoting agent is obtained after cooling to room temperature;所述第二溶剂选自甲基异丁基酮、乙酸丁酯、环己酮、异弗尔酮或丙二醇甲醚醋酸酯中的至少一种。The second solvent is selected from at least one of methyl isobutyl ketone, butyl acetate, cyclohexanone, isophorone, or propylene glycol methyl ether acetate.
- 根据权利要求6所述的制备方法,其特征在于,The preparation method according to claim 6, wherein:所述成膜树脂的羟值为60-120mgKOH/g,所述成膜树脂的酸值小于等于0.5mgKOH/g,所述成膜树脂的固含量为10-20%;The hydroxyl value of the film-forming resin is 60-120 mgKOH/g, the acid value of the film-forming resin is less than or equal to 0.5 mgKOH/g, and the solid content of the film-forming resin is 10-20%;所述铝银浆为非浮型铝银浆,所述非浮型铝银浆中含有片状铝银粉,所述非浮型铝银浆的平均粒径为10-12μm,所述非浮型铝银浆的固含量为60-70%;The aluminum-silver paste is a non-floating aluminum-silver paste, the non-floating aluminum-silver paste contains flake aluminum-silver powder, the average particle size of the non-floating aluminum-silver paste is 10-12 μm, and the non-floating aluminum-silver paste The solid content of aluminum silver paste is 60-70%;所述交联剂为多异氰酸酯交联剂;。The crosslinking agent is a polyisocyanate crosslinking agent;.所述黑色浆料中包含吸光颗粒,所述吸光颗粒的粒径为3-6μm,所述黑色浆料的固含量为40%。The black paste contains light-absorbing particles, the particle size of the light-absorbing particles is 3-6 μm, and the solid content of the black paste is 40%.
- 根据权利要求7所述的制备方法,其特征在于,The preparation method according to claim 7, wherein:在所述投影反射屏幕涂料为喷涂用涂料时,所述预设粘度为3000-5000cps;When the projection reflective screen paint is a spray paint, the preset viscosity is 3000-5000cps;在所述投影反射屏幕涂料为辊涂用涂料时,所述预设粘度为5000-8000cps。When the projection reflective screen paint is a paint for roller coating, the preset viscosity is 5000-8000 cps.
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CN115746638B (en) * | 2022-09-28 | 2023-08-18 | 欧利生东邦涂料(东莞)有限公司 | Low-reflectivity coating and preparation method and application thereof |
CN117801610A (en) * | 2023-12-29 | 2024-04-02 | 无锡华东锌盾科技有限公司 | Water-based zinc-aluminum coating and preparation method thereof |
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