技术问题technical problem
虽然许多工厂配设有吸尘器,通过专人操作,定时对车间进行清理,但一般工厂用大功率吸尘器噪音较大,极大影响员工的工作状态,尤其是在对导纱设备进行除尘时,尤其麻烦,因为导纱时纱线快速运动时,带有负电荷粉尘和毛絮极易粘附在布料表面,从而无法间歇的使用吸尘器只能清理部分的灰尘,不能保证后续的纱线质量,同时目前的导纱装置没有设置自动调节装置,当纺纱线处于松弛状态时,容易脱落,这样一方面会造成纺纱线的损失,另一方面影响了导纱装置的工作效率,为此,我们提出一种纺织机械导纱装置。。Although many factories are equipped with vacuum cleaners, which are operated by dedicated personnel to clean the workshops regularly, the high-power vacuum cleaners used in general factories are noisy, which greatly affects the working status of employees, especially when dusting the yarn guide equipment, which is especially troublesome. , Because when the yarn is moving quickly when the yarn is guided, the negatively charged dust and lint are easily adhered to the surface of the fabric, so that the vacuum cleaner can not be used intermittently to clean only part of the dust, and the subsequent yarn quality cannot be guaranteed. The yarn guide device is not equipped with an automatic adjustment device. When the spun yarn is in a relaxed state, it is easy to fall off. This will cause the loss of the spinning yarn on the one hand, and affect the working efficiency of the yarn guide on the other hand. For this reason, we propose A yarn guiding device for textile machinery. .
技术解决方案Technical solutions
本发明的目的是为了解决现有技术中纺织设备使用时粉尘较多,普通的大功率吸尘器进行清洁时存在着效率低质量差的问题,同时现有设备不能对导纱时纱线松弛做出调整的缺点,而提出的一种纺织机械导纱装置。The purpose of the present invention is to solve the problem that the textile equipment in the prior art has a lot of dust when it is used, and the common high-power vacuum cleaner has the problem of low efficiency and poor quality when cleaning. The shortcomings of adjustment, and a textile machinery yarn guide device is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种纺织机械导纱装置,包括箱体,所述箱体上对称开设有进纱口和出纱口,所述箱体内对称转动安装有调节辊和导纱辊,所述调节辊外固定套设有铁磁环,所述箱体内顶壁上固定安装有限位筒,所述限位筒内滑动连接有滑块,所述滑块下端通过多根连杆安装有第一永磁筒,且第一永磁筒位于限位筒下方,所述第一永磁筒上设有烘干机构,所述箱体内顶壁上还通过多个第一弹簧弹性连接有电磁铁,且电磁铁位于调节辊正上方,所述滑块下端面设有动触头,所述限位筒内底壁上设有与动触头对应的静触头,所述箱体上设有控制器;A yarn guide device for textile machinery, comprising a box body, wherein a yarn inlet and a yarn outlet are symmetrically opened on the box body, a regulating roller and a yarn guide roller are installed symmetrically in the box body, and the regulating roller is externally fixed with a sleeve A ferromagnetic ring is provided, a limit cylinder is fixedly installed on the top wall of the box body, a sliding block is slidably connected to the limit cylinder, and a first permanent magnet cylinder is installed at the lower end of the sliding block through a plurality of connecting rods, and The first permanent magnet cylinder is located below the limit cylinder, and a drying mechanism is provided on the first permanent magnet cylinder. The top wall of the box body is also elastically connected with electromagnets through a plurality of first springs, and the electromagnets are located in the adjusting position. Right above the roller, a movable contact is provided on the lower end of the slider, a static contact corresponding to the movable contact is provided on the inner bottom wall of the limit cylinder, and a controller is provided on the box body;
所述箱体侧壁安装有驱动电机,且驱动电机的输出轴贯穿箱体的侧壁延伸至箱体内并通过传动轴与导纱辊的转动轴连接,所述箱体内底壁上设有集灰箱,且集灰箱位于第一永磁筒的正下方,所述集灰箱上端面中部开设有集灰口,所述集灰箱内水平转动安装有半齿轮,所述半齿轮上同轴嵌设有第二永磁筒,且第二永磁筒的水平中轴线与第一永磁筒的水平中轴线处于同一竖直面上,所述半齿轮的两端贯穿集灰箱侧壁并转动安装在箱体内壁上,所述半齿轮与导纱辊之间设有传动机构;A drive motor is installed on the side wall of the box body, and the output shaft of the drive motor penetrates the side wall of the box body to extend into the box body and is connected with the rotating shaft of the yarn guide roller through the transmission shaft. The ash box, and the ash collection box is located directly below the first permanent magnet cylinder, an ash collection port is opened in the middle of the upper end surface of the ash collection box, and a half gear is installed in the ash collection box for horizontal rotation. The shaft is embedded with a second permanent magnet cylinder, and the horizontal center axis of the second permanent magnet cylinder is on the same vertical plane as the horizontal center axis of the first permanent magnet cylinder, and both ends of the half gear penetrate the side wall of the ash collection box It is rotatably installed on the inner wall of the box, and a transmission mechanism is provided between the half gear and the yarn guide roller;
所述集灰箱内滑动连接有活动框,所述活动框内顶壁与内底壁上对称设有齿板,且多个齿板均与半齿轮啮合,所述活动框两端对称连接有活动板,且多块活动板侧壁均与集灰箱内壁密封滑动连接,多块所述活动板之间设有过滤网,所述集灰箱侧壁对称开设有多个排气口,每块所述活动板上均开设有多个进气口,所述集灰箱内顶壁上对称设有多个清灰机构,且多个清灰机构分别位于集灰口两侧。A movable frame is slidably connected to the ash collection box, and tooth plates are symmetrically provided on the inner top wall and the inner bottom wall of the movable frame, and a plurality of tooth plates are meshed with half gears, and both ends of the movable frame are symmetrically connected with A movable plate, and a plurality of movable plate side walls are all sealed and slidingly connected with the inner wall of the ash collection box, a filter screen is arranged between the plurality of movable plates, and a plurality of exhaust ports are symmetrically opened on the side walls of the ash collection box. Each of the movable plates is provided with a plurality of air inlets, a plurality of ash cleaning mechanisms are symmetrically provided on the top wall of the ash collection box, and the plurality of ash cleaning mechanisms are respectively located on both sides of the ash collection opening.
优选地,所述烘干机构包括第一永磁筒内设置的导电线圈以及第一永磁筒下端固定连接的呈半圆环状的电阻片,且电阻片的外圆侧胶合有与之匹配的导热层,所述导电线圈与连杆的竖直中轴线垂直,所述导电线圈通过导线与电阻片形成闭合回路。Preferably, the drying mechanism includes a conductive coil arranged in the first permanent magnet cylinder and a semi-circular ring-shaped resistor fixedly connected to the lower end of the first permanent magnet cylinder, and the outer circumference of the resistor chip is glued to match it. In the heat-conducting layer, the conductive coil is perpendicular to the vertical central axis of the connecting rod, and the conductive coil forms a closed loop with the resistance piece through a wire.
优选地,所述传动机构包括半齿轮的传动轴两端依次贯穿集灰箱与箱体的侧壁延伸至箱体外并固定套设的多个传动轮,所述导纱辊的两端同样贯穿箱体的侧壁延伸至箱体外并固定套设有多个传动轮,位置对应的多个所述传动轮上共同套设有传动带。Preferably, the transmission mechanism includes a half-gear. The two ends of the transmission shaft sequentially penetrate through the side walls of the ash collection box and the box body to extend to the outside of the box and are fixedly sleeved with a plurality of transmission wheels, and both ends of the yarn guide roller are the same The side wall penetrating the box body extends to the outside of the box body and is fixedly sleeved with a plurality of transmission wheels, and the plurality of transmission wheels with corresponding positions are jointly sleeved with a transmission belt.
优选地,所述电磁铁下端面为弧形面,且弧形面的曲率半径与铁磁环的半径相同,且电磁铁的尺寸与铁磁环的尺寸相匹配,所述电磁铁下端面胶合有垫片,所述垫片采用橡胶材质制成,所述电磁铁通过导线与控制器电性连接,所述动触头、静触头、控制器与电磁铁均通过导线与外界电源串联。Preferably, the lower end surface of the electromagnet is an arc-shaped surface, and the radius of curvature of the arc-shaped surface is the same as the radius of the ferromagnetic ring, and the size of the electromagnet matches the size of the ferromagnetic ring, and the lower end surface of the electromagnet is glued There is a gasket, the gasket is made of rubber material, the electromagnet is electrically connected to the controller through a wire, and the movable contact, the static contact, the controller and the electromagnet are all connected in series with an external power source through the wire.
优选地,每个所述排气口内均安装有第一单向阀,每个所述进气口内均安装有第二单向阀,每个所述进气口均位于过滤网下端面与集灰箱上端面之间,且多个所述排气口均位于集灰箱的侧壁下方。Preferably, a first one-way valve is installed in each of the exhaust ports, a second one-way valve is installed in each of the intake ports, and each of the intake ports is located on the lower end surface of the filter screen and the collector. Between the upper end surfaces of the ash box, and the plurality of exhaust ports are all located below the side wall of the ash box.
优选地,所述清灰机构包括设置在集灰箱内顶壁上的安装套,所述安装套内滑动连接有限位块,所述限位块上端面与安装套内顶壁之间设置有第二弹簧,所述限位块下端面通过支杆连接有刷板,且刷板位于安装套下方,所述刷板下端面与过滤网上端面滑动接触。Preferably, the ash cleaning mechanism includes a mounting sleeve arranged on the top wall of the ash collection box, a limit block is slidably connected in the mounting sleeve, and a limit block is provided between the upper end surface of the limit block and the inner top wall of the installation sleeve. For the second spring, a brush plate is connected to the lower end surface of the limiting block through a support rod, and the brush plate is located below the mounting sleeve, and the lower end surface of the brush plate is in sliding contact with the end surface of the filter screen.
有益效果Beneficial effect
本发明的有益效果:The beneficial effects of the present invention:
1、通过设置烘干机构,利用第一永磁筒与第二永磁筒对导电线圈的影响产生感应电流,从而使得电阻片能够通电发热,进而可以对纺纱进行烘干处理,降低灰尘对纺纱表面的粘附力,方便纺纱上灰尘的清除,且无需外界能源的输入,更加节能环保。1. By setting a drying mechanism, the influence of the first permanent magnet cylinder and the second permanent magnet cylinder on the conductive coil is used to generate an induced current, so that the resistor can be energized to generate heat, and the spinning can be dried to reduce dust The adhesion of the spinning surface facilitates the removal of dust on the spinning, and does not require external energy input, which is more energy-saving and environmentally friendly.
2、通过利用第一永磁筒与第二永磁筒之间的磁力,可以带动第一永磁筒周期性的往复上下运动,从而可以间断的对纺纱进行锤击,将纺纱表面粘附的灰尘和毛絮拍落,便于集灰箱的抽吸收集,提升了纺纱的除尘效果。2. By using the magnetic force between the first permanent magnet cylinder and the second permanent magnet cylinder, the first permanent magnet cylinder can be driven to periodically reciprocate up and down, so that the spinning can be hammered intermittently, and the spinning surface can be glued. The attached dust and lint are slapped off, which facilitates the suction and collection of the ash collection box, and improves the dust removal effect of spinning.
3、通过半齿轮与活动框的配合,使得当半齿轮持续转动时,半齿轮带动活动框在集灰箱内往复的左右运动,从而使得两个驱动区可以交替的将纺纱上的灰尘抽吸进入集灰箱内,除尘效率更高。3. Through the cooperation of the half gear and the movable frame, when the half gear continues to rotate, the half gear drives the movable frame to reciprocate left and right in the dust collecting box, so that the two driving areas can alternately extract the dust on the spinning. It is sucked into the ash collection box, and the dust removal efficiency is higher.
4、通过设置调节辊与电磁铁,当纺纱出现松弛情况时,本设备能够及时作出调整,将纺纱拉紧,从而防止纺纱松脱,减少了纺纱的损失,同时也提高了导纱装置的工作效率。4. By setting the adjusting roller and the electromagnet, when the spinning is slack, the equipment can make adjustments in time to tighten the spinning, thereby preventing the spinning loose, reducing the spinning loss, and improving the guide. The working efficiency of the yarn device.
5、通过设置箱体,将设备与外界隔绝,较大程度上可以防止灰尘,棉絮等杂质的侵染,且安全性也有进一步的提高。5. By installing a cabinet, the equipment is isolated from the outside world, which can prevent the infestation of dust, cotton and other impurities to a large extent, and the safety is further improved.
6、通过设置清灰机构,在利用集灰箱对纺纱进行除尘处理的同时,可以利用刷板对过滤网进行清灰处理,从而可以防止过滤网的网孔被堵塞,提高了过滤网的使用寿命。6. By setting up a dust removal mechanism, while the dust collection box is used to remove dust from the spinning yarn, the brush plate can be used to clean the filter, which can prevent the mesh of the filter from being blocked and improve the efficiency of the filter. Service life.
附图说明Description of the drawings
图1为本发明提出的一种纺织机械导纱装置的结构示意图;Figure 1 is a schematic structural diagram of a textile machinery yarn guide device proposed by the present invention;
图2为本发明提出的一种纺织机械导纱装置的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of a textile mechanical yarn guiding device proposed by the present invention;
图3为图1中A处放大图;Figure 3 is an enlarged view of A in Figure 1;
图4为本发明提出的一种纺织机械导纱装置中第一永磁筒的部分结构示意图;4 is a schematic diagram of a part of the structure of the first permanent magnet cylinder in the yarn guiding device of a textile machinery proposed by the present invention;
图5为本发明提出的一种纺织机械导纱装置中半齿轮的部分结构示意图;Fig. 5 is a schematic diagram of a part of the structure of a half gear in a yarn guiding device of a textile machinery proposed by the present invention;
图6为图1中B处放大图。Fig. 6 is an enlarged view of B in Fig. 1.
图中:1箱体、2进纱口、3出纱口、4调节辊、5导纱辊、6铁磁环、7限位筒、8滑块、9动触头、10静触头、11连杆、12第一永磁筒、13导电线圈、14电阻片、15第一弹簧、16电磁铁、17集灰箱、18半齿轮、19传动轮、20传动带、21驱动电机、22活动框、23齿板、24活动板、25垫片、26第二永磁筒、27排气口、28进气口、29集灰口、30过滤网、31控制器、32安装套、33第二弹簧、34限位块、35刷板。In the picture: 1 box body, 2 yarn inlets, 3 yarn outlets, 4 adjusting rollers, 5 yarn guide rollers, 6 ferromagnetic rings, 7 limit cylinders, 8 sliders, 9 moving contacts, 10 static contacts, 11 connecting rod, 12 first permanent magnet cylinder, 13 conductive coil, 14 resistor piece, 15 first spring, 16 electromagnet, 17 ash box, 18 half gear, 19 transmission wheel, 20 transmission belt, 21 drive motor, 22 activity Frame, 23 tooth plate, 24 movable plate, 25 gasket, 26 second permanent magnet cylinder, 27 exhaust port, 28 air inlet, 29 dust collection port, 30 filter, 31 controller, 32 mounting sleeve, 33 Two springs, 34 limit blocks, 35 brush plates.
本发明的实施方式Embodiments of the present invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
参照图1-5,一种纺织机械导纱装置,包括箱体1,箱体1上对称开设有进纱口2和出纱口3,箱体1内对称转动安装有调节辊4和导纱辊5,调节辊4外固定套设有铁磁环6,且调节辊4与导纱辊5上端面所处水平线位于进纱口2与出纱口3中心点,箱体1内顶壁上固定安装有限位筒7,限位筒7内滑动连接有滑块8,滑块8下端通过多根连杆11安装有第一永磁筒12,且第一永磁筒12位于限位筒7正下方,第一永磁筒12上设有烘干机构,箱体1内顶壁上还通过多个第一弹簧15弹性连接有电磁铁16,且电磁铁16位于调节辊4正上方,滑块8下端面固定设有动触头9,限位筒6内底壁上固定设有与动触头9对应的静触头10,箱体1上设有控制器31;Referring to Figures 1-5, a textile machinery yarn guide device includes a box body 1, a yarn inlet 2 and a yarn outlet 3 are symmetrically opened on the box body 1, and a regulating roller 4 and a yarn guide are installed symmetrically in the box body 1 The roller 5 and the adjusting roller 4 are fixedly sleeved with a ferromagnetic ring 6, and the horizontal line of the upper end surface of the adjusting roller 4 and the yarn guide roller 5 is located at the center point of the yarn inlet 2 and the yarn outlet 3, on the inner top wall of the box body 1. The limit cylinder 7 is fixedly installed. A slider 8 is slidably connected to the limit cylinder 7. A first permanent magnet cylinder 12 is installed at the lower end of the slider 8 through a plurality of connecting rods 11, and the first permanent magnet cylinder 12 is located in the limit cylinder 7. Directly below, a drying mechanism is provided on the first permanent magnet cylinder 12, and an electromagnet 16 is elastically connected to the top wall of the box 1 through a plurality of first springs 15, and the electromagnet 16 is located directly above the adjustment roller 4, sliding A movable contact 9 is fixed on the lower end surface of the block 8, a static contact 10 corresponding to the movable contact 9 is fixed on the inner bottom wall of the limit cylinder 6, and a controller 31 is provided on the box body 1;
箱体1侧壁通过电机台座安装有驱动电机21,且驱动电机21的输出轴贯穿箱体1的侧壁延伸至箱体1内并通过传动轴与导纱辊5的转动轴连接,箱体1内底壁上设有集灰箱17,且集灰箱17位于第一永磁筒12的正下方,集灰箱17上端面中部开设有集灰口29,集灰箱17内水平转动安装有半齿轮18,且半齿轮18位于第一永磁筒12正下方,半齿轮18上同轴嵌设有第二永磁筒26,且第二永磁筒26的水平中轴线与第一永磁筒12的水平轴线处于同一竖直面上,半齿轮18的两端贯穿集灰箱17侧壁并转动安装在箱体1内壁上,半齿轮18与导纱辊5之间设有传动机构;The side wall of the box body 1 is equipped with a drive motor 21 through the motor base, and the output shaft of the drive motor 21 penetrates the side wall of the box body 1 to extend into the box body 1 and is connected with the rotating shaft of the yarn guide roller 5 through the transmission shaft. 1. An ash collecting box 17 is provided on the inner bottom wall, and the ash collecting box 17 is located directly below the first permanent magnet cylinder 12. The ash collecting box 17 is provided with an ash collecting port 29 in the middle of the upper end surface, and the ash collecting box 17 is installed horizontally. There is a half gear 18, and the half gear 18 is located directly below the first permanent magnet cylinder 12. The second permanent magnet cylinder 26 is coaxially embedded on the half gear 18, and the horizontal central axis of the second permanent magnet cylinder 26 is in line with the first permanent magnet cylinder. The horizontal axis of the magnetic cylinder 12 is on the same vertical plane. The two ends of the half gear 18 pass through the side wall of the ash collection box 17 and are rotatably mounted on the inner wall of the box body 1. A transmission mechanism is provided between the half gear 18 and the yarn guide roller 5. ;
集灰箱17内滑动连接有活动框22,活动框22内顶壁与内底壁上对称设有多块齿板23,且多块齿板23均与半齿轮18啮合,活动框22两端对称连接有活动板24,且多块活动板24侧壁均与集灰箱17内壁密封滑动连接,多块活动板24之间水平设有过滤网30,集灰箱17侧壁对称开设有多个排气口27,每块活动板24上均开设有多个进气口28,集灰箱17内顶壁上对称设有多个清灰机构,且多个清灰机构分别位于集灰口29两侧。A movable frame 22 is slidably connected to the ash collection box 17, and a plurality of tooth plates 23 are symmetrically provided on the top wall and the inner bottom wall of the movable frame 22, and the plurality of tooth plates 23 mesh with the half gear 18, and the two ends of the movable frame 22 A movable plate 24 is symmetrically connected, and the side walls of the plurality of movable plates 24 are all sealed and slidingly connected with the inner wall of the ash collection box 17, a filter 30 is horizontally arranged between the plurality of movable plates 24, and the side walls of the ash collection box 17 are symmetrically provided with a plurality of There are two exhaust ports 27, each movable plate 24 is provided with a plurality of air inlets 28, a plurality of ash removal mechanisms are symmetrically provided on the top wall of the ash collection box 17, and the multiple ash removal mechanisms are respectively located at the ash collection port 29 on both sides.
本发明中,烘干机构包括第一永磁筒12内设置的导电线圈13以及第一永磁筒12下端固定连接的呈半圆环状的电阻片14,且电阻片14的外圆侧胶合有与之匹配的导热层,导电线圈13与连杆11的竖直中轴线垂直设置,导电线圈13通过导线与电阻片14形成闭合回路。In the present invention, the drying mechanism includes a conductive coil 13 arranged in the first permanent magnet cylinder 12 and a semicircular ring-shaped resistor 14 fixedly connected to the lower end of the first permanent magnet cylinder 12, and the outer circumference of the resistor chip 14 is glued with For the matched heat-conducting layer, the conductive coil 13 is arranged perpendicular to the vertical central axis of the connecting rod 11, and the conductive coil 13 forms a closed loop with the resistive sheet 14 through a wire.
本发明中,传动机构包括半齿轮18的传动轴两端依次贯穿集灰箱17与箱体1的侧壁延伸至箱体1外并固定套设的多个传动轮19,导纱辊5的两端同样贯穿箱体1的侧壁延伸至箱体1外并固定套设有多个传动轮19,位置相对应的多个传动轮19上共同套设有传动带20,通过将传动轮19与传动带20设置在箱体1外,可以有效防止传动机构运行时传动带上产生的震动和静电对纺纱产生影响,同时使用者也可以更方便的对传动轮19和传动带20进行检查维修更换等操作。In the present invention, the transmission mechanism includes a half gear 18. The two ends of the transmission shaft sequentially penetrate the ash collection box 17 and the side wall of the box body 1 to extend to the outside of the box body 1 and are fixedly sleeved with a plurality of transmission wheels 19, the guide roller 5 The two ends also extend through the side wall of the box 1 to the outside of the box 1 and are fixedly sleeved with a plurality of transmission wheels 19, and a plurality of transmission wheels 19 at corresponding positions are jointly sleeved with a transmission belt 20. By connecting the transmission wheels 19 with The transmission belt 20 is arranged outside the box body 1, which can effectively prevent the vibration and static electricity generated on the transmission belt from affecting the spinning during the operation of the transmission mechanism. At the same time, the user can also more conveniently perform inspection, maintenance and replacement operations on the transmission wheel 19 and the transmission belt 20. .
本发明中,电磁铁16下端面为弧形面,且弧形面的曲率半径与铁磁环6的半径相同,且电磁铁16的尺寸与铁磁环6的尺寸相匹配,从而使得当电磁铁16与铁磁环6相互吸引固定时提高电磁铁16与铁磁环6之间的接触面积,保证电磁铁16与铁磁环6能够稳定的将纺纱夹紧固定,电磁铁16下端面胶合有垫片25,垫片25采用橡胶材质制成,通过垫片25可以防止电磁铁16对纺纱的损伤,电磁铁16通过导线与控制器31电性连接,动触头9、静触头10、控制器31与电磁铁16均通过导线和控制开关与外界电源串联,控制器31可以采用微程序控制器,通过控制器31对电磁铁16进行调控。In the present invention, the lower end surface of the electromagnet 16 is an arc-shaped surface, and the radius of curvature of the arc-shaped surface is the same as the radius of the ferromagnetic ring 6, and the size of the electromagnet 16 matches the size of the ferromagnetic ring 6, so that when the electromagnetic When the iron 16 and the ferromagnetic ring 6 are attracted to each other and fixed, the contact area between the electromagnet 16 and the ferromagnetic ring 6 is increased to ensure that the electromagnet 16 and the ferromagnetic ring 6 can clamp and fix the spinning stably. The lower end surface of the electromagnet 16 The gasket 25 is glued. The gasket 25 is made of rubber. The gasket 25 can prevent the electromagnet 16 from damaging the spinning yarn. The electromagnet 16 is electrically connected to the controller 31 through a wire. The movable contact 9, static contact The head 10, the controller 31, and the electromagnet 16 are all connected in series with an external power source through a wire and a control switch. The controller 31 may adopt a microprogram controller, and the electromagnet 16 can be controlled by the controller 31.
本发明中,每个排气口27内均安装有第一单向阀,每个进气口28内均安装有第二单向阀,两块活动板24与集灰箱17内壁之间的空间为过滤区,每块活动板24与集灰箱17内壁之间构成的密封空间为驱动区,第一单向阀只允许驱动区内的气体或者液体通过排气口27排至外界,第二单向阀只允许过滤区内的气体或者液体通过进气口28进去驱动区,每个进气口28均位于过滤网30下端面与集灰箱17上端面之间,且多个排气口27均位于集灰箱17的侧壁下方,通过将排气口27设置在集灰箱17侧壁下方,可以避免当集灰箱17向外排气时,产生的气流对纺纱造成扰动。In the present invention, a first one-way valve is installed in each exhaust port 27, a second one-way valve is installed in each intake port 28, and the gap between the two movable plates 24 and the inner wall of the ash collection box 17 The space is the filtering zone. The sealed space formed between each movable plate 24 and the inner wall of the ash collection box 17 is the drive zone. The first one-way valve only allows the gas or liquid in the drive zone to be discharged to the outside through the exhaust port 27. Two one-way valves only allow gas or liquid in the filter area to enter the drive area through the air inlet 28. Each air inlet 28 is located between the lower end of the filter 30 and the upper end of the ash collection box 17, and multiple exhausts The openings 27 are all located under the side wall of the ash collection box 17. By arranging the exhaust opening 27 below the side wall of the ash collection box 17, the airflow generated when the ash collection box 17 is exhausted outwards can be prevented from disturbing the spinning. .
本发明中,清灰机构包括设置在集灰箱17内顶壁上的安装套32,安装套32内滑动连接有限位块34,限位块34上端面与安装套32内顶壁之间设置有第二弹簧33,限位块34下端面通过支杆连接有刷板35,且刷板35位于安装套32下方,刷板35下端面与过滤网30上端面滑动接触,且在第二弹簧33的弹力作用下刷板35的下端,即刷板35的刷毛部分始终与过滤网30的上端面相抵。In the present invention, the ash cleaning mechanism includes a mounting sleeve 32 arranged on the inner top wall of the ash collection box 17, a limit block 34 is slidably connected in the mounting sleeve 32, and the upper end surface of the limit block 34 and the inner top wall of the installation sleeve 32 are arranged between There is a second spring 33. The lower end surface of the limit block 34 is connected with a brush plate 35 through a support rod. The brush plate 35 is located below the mounting sleeve 32. Under the elastic force of 33, the lower end of the brush plate 35, that is, the bristles of the brush plate 35 always abut the upper end surface of the filter screen 30.
本发明使用时,将纺纱依次穿过进纱口2和出纱口3,并使得纺纱位于调节辊4和导纱辊5上方、电磁铁16和第一永磁筒12下方,且当纺纱处于张紧状态时第一永磁筒12下端与纺纱上表面接触,同时动触头9与静触头10处于分离状态,开启驱动电机21,驱动电机21带动导纱辊5转动,将纺纱导出箱体1;When the present invention is used, the spun yarn is passed through the yarn inlet 2 and the yarn outlet 3 in turn, and the spun yarn is positioned above the regulating roller 4 and the yarn guide roller 5, and below the electromagnet 16 and the first permanent magnet cylinder 12, and when When the spinning is under tension, the lower end of the first permanent magnet cylinder 12 is in contact with the upper surface of the spinning, and the movable contact 9 and the static contact 10 are in a separated state. The driving motor 21 is turned on, and the driving motor 21 drives the yarn guide roller 5 to rotate. Lead spinning out of box 1;
当纺纱出现松弛情况时,在纺纱自身重力与第一永磁筒12的重力作用下,第一永磁筒12通过连杆11带动滑块8在限位筒7内向下滑动,则动触头9与静触头10接触,电路导通,电磁铁16产生磁场并与铁磁环6相互吸引,电磁铁16在磁力作用下拉伸第一弹簧15并与铁磁环6接触将纺纱重新夹紧拉直,从而防止纺纱脱落,当纺纱被拉紧后,在纺纱的支撑作用下动触头9与静触头10分离,电磁铁16的磁场消失并且其在第一弹簧15的弹力作用下向上运动与铁磁环6分离,纺纱可以完成正常行程;When spinning slack occurs, under the action of the gravity of the spinning yarn and the gravity of the first permanent magnet cylinder 12, the first permanent magnet cylinder 12 drives the slider 8 to slide down in the limit cylinder 7 through the connecting rod 11, and then moves The contact 9 is in contact with the static contact 10, the circuit is turned on, the electromagnet 16 generates a magnetic field and attracts each other with the ferromagnetic ring 6, the electromagnet 16 stretches the first spring 15 under the action of magnetic force and contacts the ferromagnetic ring 6 to spin The yarn is clamped and straightened again to prevent the spinning yarn from falling off. When the spinning yarn is tensioned, the movable contact 9 is separated from the static contact 10 under the support of the spinning yarn. The magnetic field of the electromagnet 16 disappears and it is in the first position. The upward movement of the spring 15 is separated from the ferromagnetic ring 6, and the spinning can complete the normal stroke;
与此同时,导纱辊5通过传动机构同步带动半齿轮18转动,半齿轮18间歇的与活动框22上的两块齿板啮合,从而带动活动框22在集灰箱17内水平方向上往复运动,当活动框22向左运动时,活动框带动左侧活动板24挤压左侧的驱动区使其内的气体通过左侧的排气口排出,而右侧的驱动区产生负压吸引外界气体通过集灰口29、过滤区进入,则纺纱下方的气体被吸引,纺纱上粘附的灰尘被吸入右侧的驱动区,在这个过程中气体中的灰尘被过滤网30过滤拦截,从而保证纺纱的洁净性,同理,当活动框22向右侧运动时,左侧的驱动区对纺纱进行清洁,清洁效率更高,在这其中,随着活动框22的往复运动,过滤网30也随之往复运动,则刷板35的下端刷毛部分往复的对过滤网30进行清灰处理,从而可以防止过滤网30的网孔被堵塞,提高了过滤网30的使用寿命。;At the same time, the yarn guide roller 5 synchronously drives the half gear 18 to rotate through the transmission mechanism, and the half gear 18 intermittently meshes with the two tooth plates on the movable frame 22, thereby driving the movable frame 22 to reciprocate in the horizontal direction in the dust collecting box 17 When the movable frame 22 moves to the left, the movable frame drives the left movable plate 24 to squeeze the left driving area so that the gas in it is discharged through the left exhaust port, and the right driving area generates negative pressure suction Outside air enters through the dust collection port 29 and the filter area, the air under the spinning is attracted, and the dust adhering to the spinning is sucked into the driving area on the right. In this process, the dust in the air is filtered and intercepted by the filter 30 , So as to ensure the cleanliness of the spinning. Similarly, when the movable frame 22 moves to the right, the driving area on the left cleans the spinning, and the cleaning efficiency is higher. Among them, with the reciprocating movement of the movable frame 22 As the filter screen 30 also reciprocates, the brush plate 35 at the lower end of the bristles reciprocally cleans the filter screen 30, thereby preventing the mesh of the filter screen 30 from being clogged and improving the service life of the filter screen 30. ;
值得注意的是,半齿轮18转动时,第二永磁筒26随之转动,当第二永磁筒26与第一永磁筒12相对的磁极相同时,第一永磁筒12受到磁性斥力作用向上运动与纺纱分离,当第二永磁筒26与第一永磁筒12之间的斥力减弱或者消失改变为吸力时,第一永磁筒12向下运动并在自身重力作用与磁性吸力作用下锤击纺纱,使得纺纱上的灰尘被扬起与纺纱分离,更进一步的提高了纺纱的清洁性,其中,随着第一永磁筒12与第二永磁筒26的运动导电线圈13内的磁通量持续发生变化,导电线圈13内产生感应电流,感应电流通过电阻片14产生热量发热,则电阻片14可对纺纱进行加热烘干,降低灰尘对布料表面的粘附力,方便纺纱上灰尘的清除,且无需额外的能源输入,节能环保。It is worth noting that when the half gear 18 rotates, the second permanent magnet cylinder 26 rotates accordingly. When the opposite magnetic poles of the second permanent magnet cylinder 26 and the first permanent magnet cylinder 12 are the same, the first permanent magnet cylinder 12 receives a magnetic repulsion force. The upward movement is separated from the spinning. When the repulsive force between the second permanent magnet cylinder 26 and the first permanent magnet cylinder 12 is weakened or disappears and changes into a suction force, the first permanent magnet cylinder 12 moves downwards and interacts with the magnetic force under its own gravity. Under the action of the suction force, the spinning is hammered, so that the dust on the spinning is raised and separated from the spinning, which further improves the cleanliness of the spinning. Among them, with the first permanent magnet cylinder 12 and the second permanent magnet cylinder 26 The magnetic flux in the moving conductive coil 13 continues to change, and an induced current is generated in the conductive coil 13, and the induced current passes through the resistor 14 to generate heat and heat. The resistor 14 can heat and dry the spinning yarn to reduce the adhesion of dust to the surface of the cloth. Attaching force, it is convenient to remove the dust on the spinning, and no additional energy input is required, which is energy-saving and environmentally friendly.
特别的,使用时可以对控制器31内部进行编程,当控制器32接收到动触头9与静触头10接触导通这一信号时,控制器31控制外界电源对电磁铁16进行持续的计时供电,从而防止当纺纱出现松弛时由于第二永磁筒26对第一永磁筒12的斥力作用使得其无法保证动触头9与静触头10持续的接触,进而影响对纺纱拉紧的效果。In particular, the controller 31 can be programmed during use. When the controller 32 receives the signal that the moving contact 9 and the static contact 10 are in contact and conduction, the controller 31 controls the external power supply to continue the electromagnet 16 Timing power supply, so as to prevent the repulsion of the second permanent magnet cylinder 26 on the first permanent magnet cylinder 12 when the spinning slack makes it impossible to ensure the continuous contact between the movable contact 9 and the static contact 10, which will affect the spinning The effect of tightening.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Anyone familiar with the technical field within the technical scope disclosed by the present invention, according to the technical solution of the present invention The equivalent replacement or change of the inventive concept thereof shall all fall within the protection scope of the present invention.