WO2021197495A1 - Charging device, charging assembly, and battery replacement station - Google Patents

Charging device, charging assembly, and battery replacement station Download PDF

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Publication number
WO2021197495A1
WO2021197495A1 PCT/CN2021/085664 CN2021085664W WO2021197495A1 WO 2021197495 A1 WO2021197495 A1 WO 2021197495A1 CN 2021085664 W CN2021085664 W CN 2021085664W WO 2021197495 A1 WO2021197495 A1 WO 2021197495A1
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Prior art keywords
battery pack
floating
charging
electrical connector
charging device
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PCT/CN2021/085664
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French (fr)
Chinese (zh)
Inventor
张建平
黄春华
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奥动新能源汽车科技有限公司
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Publication of WO2021197495A1 publication Critical patent/WO2021197495A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0042Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction
    • H02J7/0045Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction concerning the insertion or the connection of the batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the technical problem to be solved by the present invention is to overcome the poor adaptability of the charging device in the prior art and the inability to connect battery packs with different charging port directions, resulting in the cumbersome defect of adjusting the position of the battery pack, and provides a charging device, a charging assembly and a replacement station .
  • the charge reset element is an elastic element, and when the battery pack is carried on the floating plate, the elastic element deforms in the direction of the second displacement, and produces a direction opposite to the second displacement. Elastic deformation force.
  • Car-carrying platform used for power-supply vehicles to park for battery pack replacement
  • FIG. 3 is a schematic diagram of the overall structure of a charging device according to a preferred embodiment of the present invention.
  • the linkage mechanism 23 of this embodiment includes a sliding mechanism 233, a first traction member 231, and a second traction member 232.
  • the first traction member 231 is respectively connected to the sliding mechanism 233 and the floating plate 21, and the second traction member 232 is respectively connected to the electrical connector 22 and the mounting base 24.
  • the electrical connector 22 is mounted on the mounting base 24 and moves relative to the mounting base 24, and the second traction member 232 is slidably connected to the sliding mechanism 233. This constitutes the structure of the movable pulley.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

Disclosed in the present invention are a charging device, a charging assembly and a battery replacement station. The charging device comprises: a floating disk, the floating disk being configured to bear a battery pack and moving a first displacement in a first floating direction under the action of the gravity of the battery pack; an electrical connector configured to form an electrical connection with the battery pack so as to charge and discharge the battery pack; and a linkage mechanism, the linkage mechanism being connected to the floating disk and the electrical connector, and when the floating disk generates the first displacement in the first floating direction, the linkage mechanism driving the electrical connector to move a second displacement in a direction close to the battery pack. In the present invention, the direction of the electrical connector may be any direction. The linkage mechanism is linked by means of the change in the bearing of the floating disk, so that the electrical connector can respond in time and interface with the battery pack. The power for movement of the electrical connector is derived from the gravity of the battery pack, which does not require external driving, and facilitates simplification of an internal structure of the charging device.

Description

充电装置、充电总成以及换电站Charging device, charging assembly and switching station
本申请要求申请日为2020年4月3日的中国专利申请CN2020102605555的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application CN2020102605555 whose filing date is April 3, 2020. This application quotes the full text of the aforementioned Chinese patent application.
技术领域Technical field
本发明涉及一种充电装置、充电总成以及换电站。The invention relates to a charging device, a charging assembly and a switching station.
背景技术Background technique
随着社会发展以及科技进步,电动汽车越来越受到消费者的欢迎,作为电动汽车的动力源,电池箱需要及时充电。由于续航里程及动力要求,汽车所需电池箱电量越来越高,靠传统充电方式不能满足部分场景用车需求,需要把电池箱换下来放在充电架上充电,使充电时间车辆也能正常使用。With social development and technological progress, electric vehicles are becoming more and more popular with consumers. As the power source of electric vehicles, battery boxes need to be charged in time. Due to the mileage and power requirements, the battery box power required by the car is getting higher and higher. The traditional charging method cannot meet the needs of the car in some scenarios. The battery box needs to be replaced and placed on the charging rack for charging, so that the vehicle can be charged during the charging time. use.
充电架上设有电连接插头,与电池包上的电连接插座相匹配,将电动汽车上的电池包卸载下来放入充电架上充电时,需要将充电架上的电连接插头和电池包上的电连接插座实现对接,现有技术中一般通过外部驱动机构驱动电连接插头向电池包上的电连接插座靠近以实现对接,这就导致充电架内的设备连接复杂、成本较高,且需要提供额外的动力以驱动电连接插头移动。The charging rack is equipped with an electrical connection plug that matches the electrical connection socket on the battery pack. When unloading the battery pack on the electric vehicle and placing it on the charging rack for charging, you need to connect the electrical connection plug on the charging rack and the battery pack In the prior art, an external drive mechanism is generally used to drive the electrical connection plug to the electrical connection socket on the battery pack to achieve the docking. This leads to complicated equipment connection in the charging rack, high cost, and need Provide additional power to drive the electrical connection plug to move.
另外,现有的电动汽车上的电连接插头一般设置在汽车内用于放置电池箱空间的侧面,以满足车辆在行驶过程中电连接的稳定性,而充电架内的电连接插头若也设置在侧面,则需要将电池箱整体旋转后才能实现电插接,对于体积尺寸较大的电池箱,在电池箱旋转过程中会造成占用空间较大、操作繁琐等问题。In addition, the electrical connection plugs on the existing electric vehicles are generally arranged on the side of the space where the battery box is placed in the vehicle to meet the stability of the electrical connection during the driving of the vehicle. If the electrical connection plugs in the charging rack are also provided On the side, the battery box needs to be rotated as a whole to achieve electrical plugging. For a battery box with a larger volume, the battery box will take up a lot of space and be cumbersome to operate during the rotation of the battery box.
发明内容Summary of the invention
本发明要解决的技术问题是为了克服现有技术中充电装置适配性差,无法对接充电口方向不同的电池包,导致电池包位置调整繁琐缺陷,提供一种充电装置、充电总成以 及换电站。The technical problem to be solved by the present invention is to overcome the poor adaptability of the charging device in the prior art and the inability to connect battery packs with different charging port directions, resulting in the cumbersome defect of adjusting the position of the battery pack, and provides a charging device, a charging assembly and a replacement station .
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种充电装置,其特点在于,所述充电装置包括:A charging device, characterized in that the charging device includes:
一浮动盘,所述浮动盘用于承载电池包,并在电池包重力作用下朝一第一浮动方向移动第一位移;A floating disk, the floating disk is used to carry the battery pack, and moves a first displacement in a first floating direction under the gravity of the battery pack;
一电连接器,用于与电池包形成电连接以对电池包进行充放电;An electrical connector used to form an electrical connection with the battery pack to charge and discharge the battery pack;
一联动机构,所述联动机构分别与所述浮动盘和所述电连接器连接,在所述浮动盘沿着所述第一浮动方向产生第一位移时,所述联动机构带动所述电连接器沿着靠近电池包的方向移动第二位移,以使电连接器与电池包形成电连接。A linkage mechanism, the linkage mechanism is respectively connected with the floating plate and the electrical connector, when the floating plate generates a first displacement along the first floating direction, the linkage mechanism drives the electrical connection The battery pack is moved by the second displacement along the direction close to the battery pack, so that the electrical connector and the battery pack are electrically connected.
本方案利用电池包的重力使浮动盘移动,通过在浮动盘和电连接器之间设置联动机构,进而带动电连接器朝向电池包的方向移动以形成电连接,即利用电池包的自身重力实现了电连接,不需要额外的动力驱动电连接器移动,且该种联动方式可适用于电池包多种朝向的电连接。This solution uses the gravity of the battery pack to move the floating plate. A linkage mechanism is set between the floating plate and the electrical connector to drive the electrical connector to move in the direction of the battery pack to form an electrical connection, that is, the battery pack’s own gravity is used. In order to be electrically connected, no additional power is required to drive the electrical connector to move, and this linkage mode can be applied to electrical connections in various orientations of the battery pack.
较佳地,所述第一浮动方向为竖直向下的方向,所述浮动盘在竖直方向上承接所述电池包,所述浮动盘随着电池包的重力朝所述第一浮动方向产生位移。Preferably, the first floating direction is a vertical downward direction, the floating plate receives the battery pack in the vertical direction, and the floating plate moves toward the first floating direction following the gravity of the battery pack Produce displacement.
第一浮动方向为竖直向下,即电池包的重力能够完全被运用于浮动盘,使得浮动盘能够更及时带动联动机构的运动。The first floating direction is vertical downwards, that is, the gravity of the battery pack can be completely applied to the floating plate, so that the floating plate can drive the movement of the linkage mechanism in a more timely manner.
较佳地,所述第二位移大于所述第一位移。电连接器与浮动盘之间的距离需要随着不同状态的变化。Preferably, the second displacement is greater than the first displacement. The distance between the electrical connector and the floating plate needs to change with different states.
电池包移入时,电连接器要与电池包具有一定间隔以避免干涉;电池包移入后,电连接器与电池包接触并充电。因此通过第二位移大于第一位移的设置,使得电连接器在电池包的移入过程中逐渐靠近电池包,避免运动中产生干涉。When the battery pack is moved in, the electrical connector must be spaced from the battery pack to avoid interference; after the battery pack is moved in, the electrical connector contacts and charges the battery pack. Therefore, the second displacement is greater than the first displacement, so that the electrical connector gradually approaches the battery pack during the moving process of the battery pack, avoiding interference during movement.
较佳地,所述第二位移的方向为垂直向下的方向,所述电连接器设置在所述浮动盘的上方,所述联动机构设置为在垂直向下的方向上联动。Preferably, the direction of the second displacement is a vertical downward direction, the electrical connector is arranged above the floating plate, and the linkage mechanism is arranged to link in a vertical downward direction.
由此电池包的充电口的朝向与电池包的移入方向完全垂直。由于匹配充电车辆时,电池包的充电口为水平朝向,因此电池包在电动车辆以及充电装置之间只需要经过90度 的翻转,可以显著简化换电过程,并使得换电设备能够在较小的空间内完成电池包的转向。Therefore, the direction of the charging port of the battery pack is completely perpendicular to the moving-in direction of the battery pack. Since the charging port of the battery pack is horizontally oriented when matching the charging vehicle, the battery pack only needs to be turned over 90 degrees between the electric vehicle and the charging device, which can significantly simplify the battery exchange process and enable the battery exchange equipment to be small Complete the steering of the battery pack within the space.
较佳地,所述浮动盘连接有浮动复位元件,所述浮动复位元件用于在无电池包重力作用时沿第二浮动方向上带动所述浮动盘复位,第二浮动方向与第一浮动方向相反。Preferably, the floating plate is connected with a floating reset element, and the floating reset element is used to drive the floating plate to reset in a second floating direction when there is no gravity of the battery pack. The second floating direction is the same as the first floating direction. on the contrary.
电池包取走后,浮动复位元件提供主动的恢复力使得浮动盘恢复原位以准备后续电池包进入充电。After the battery pack is removed, the floating reset element provides active restoring force to make the floating disk return to its original position to prepare the subsequent battery pack for charging.
较佳地,所述浮动复位元件为弹性元件,当浮动盘上承载电池包时,所述弹性元件在所述第一浮动方向发生形变,并产生朝向所述第二浮动方向的弹性回复力。Preferably, the floating reset element is an elastic element. When the battery pack is carried on the floating plate, the elastic element deforms in the first floating direction and generates an elastic restoring force toward the second floating direction.
较佳地,所述电连接器连接有充电复位元件,所述充电复位元件用于在无电池包重力作用时,带动所述电连接器朝复位。Preferably, the electrical connector is connected with a charge reset element, and the charge reset element is used to drive the electrical connector to reset when the weight of the battery pack is not applied.
电池包取走后,充电复位元件提供主动的恢复力使得浮动盘恢复原位以准备后续电池包进入充电。After the battery pack is removed, the charging reset element provides active restoring force to make the floating disk return to its original position to prepare the subsequent battery pack for charging.
浮动复位元件以及充电复位元件可以同时设置,由此在无论何种联动机构的情况下都能够使得电连接器和浮动盘复位。The floating reset element and the charging reset element can be provided at the same time, so that the electrical connector and the floating disk can be reset regardless of the linkage mechanism.
在一些联动机构,例如连杆的情况下,只需要设置浮动复位元件以及充电复位元件的一个即可,电连接器和浮动盘中任意一个复位便会带动另外一个复位。In some linkage mechanisms, such as connecting rods, only one of the floating reset element and the charging reset element needs to be provided, and the reset of any one of the electrical connector and the floating disk will drive the other to reset.
较佳地,所述充电复位元件为弹性元件,当浮动盘上承载电池包时,所述弹性元件在所述第二位移的方向上变形,并产生与所述第二位移反向的方向的弹性变形力。Preferably, the charge reset element is an elastic element, and when the battery pack is carried on the floating plate, the elastic element deforms in the direction of the second displacement, and produces a direction opposite to the second displacement. Elastic deformation force.
较佳地,所述充电装置还包括引导机构,所述引导机构用于引导电连接器在联动机构的作用下朝电池包的方向移动以实现电连接。Preferably, the charging device further includes a guiding mechanism for guiding the electrical connector to move in the direction of the battery pack under the action of the linkage mechanism to achieve electrical connection.
引导机构能够引导电连接器的移动方向,从而使得电连接器能够按照固定的轨迹向靠近或者远离电池包的方向移动。The guiding mechanism can guide the moving direction of the electrical connector, so that the electrical connector can move toward or away from the battery pack according to a fixed track.
较佳地,所述引导机构包括滑块和导轨,其中,所述电连接器上固定有所述滑块或所述导轨,并与相对固定设置的所述导轨或所述滑块滑动连接。Preferably, the guide mechanism includes a slider and a guide rail, wherein the slider or the guide rail is fixed on the electrical connector, and is slidably connected to the guide rail or the slider that is relatively fixed.
滑块在导轨上沿着固定的轨迹进行移动。滑块可以设置在电连接器上随着电连接器一起移动,也可以设置在相对固定的位置引导电连接器移动。The slider moves along a fixed track on the guide rail. The sliding block can be arranged on the electrical connector to move together with the electrical connector, or can be set at a relatively fixed position to guide the electrical connector to move.
较佳地,所述电连接器包括连接座以及充电头,充电头设于连接座上,其中,所述连接座与所述联动机构连接,所述充电头用于与电池包的充电口连接。Preferably, the electrical connector includes a connecting seat and a charging head, the charging head is arranged on the connecting seat, wherein the connecting seat is connected to the linkage mechanism, and the charging head is used to connect to the charging port of the battery pack .
较佳地,所述连接座和所述充电头之间设置有浮动元件,实现电连接器与电池包之间的浮动电连接。Preferably, a floating element is provided between the connection base and the charging head to realize a floating electrical connection between the electrical connector and the battery pack.
浮动元件实现了充电头的浮动位移。由此在与电池包的充电口的对接过程中,即使有误差,也可以通过充电头的浮动位移实现误差的修正。The floating element realizes the floating displacement of the charging head. Therefore, even if there is an error during the docking process with the charging port of the battery pack, the error can be corrected by the floating displacement of the charging head.
较佳地,所述浮动元件为弹性元件,连接座内设有容纳充电头的容纳腔,所述充电头通过所述弹性元件设于容纳腔内。Preferably, the floating element is an elastic element, a receiving cavity for accommodating a charging head is provided in the connecting seat, and the charging head is arranged in the receiving cavity through the elastic element.
弹性元件通过自身的压缩和伸长可以起到对充电头的移动起到缓冲作用。弹性元件可以一端抵住充电头,另一端抵住容纳腔的内侧壁,以使得充电头相对于容纳腔的内侧壁的运动均能够平缓实现。The elastic element can buffer the movement of the charging head through its own compression and extension. One end of the elastic element can press against the charging head, and the other end against the inner side wall of the accommodating cavity, so that the movement of the charging head relative to the inner side wall of the accommodating cavity can be realized smoothly.
较佳地,所述充电头上还设置有定位销,所述定位销用于与设置在电池包上的定位孔对接。Preferably, a positioning pin is further provided on the charging head, and the positioning pin is used for butting with a positioning hole provided on the battery pack.
较佳地,所述充电装置还包括滑块和导轨,所述电连接器还包括基座,所述基座上固定有所述滑块或所述导轨,并与对应设置的所述导轨或所述滑块滑动连接,所述连接座朝着远离所述滑块和所述导轨的方向延伸。Preferably, the charging device further includes a slider and a guide rail, and the electrical connector further includes a base on which the slider or the guide rail is fixed, and is connected to the guide rail or the guide rail or The sliding block is slidably connected, and the connecting seat extends in a direction away from the sliding block and the guide rail.
较佳地,所述联动机构包括滑动机构、第一牵引件、第二牵引件,第一牵引件分别与滑动机构、浮动盘连接,第二牵引件分别与电连接器、安装座,电连接器安装于安装座上,并相对安装座移动,第二牵引件与滑动机构滑动连接。Preferably, the linkage mechanism includes a sliding mechanism, a first traction member, and a second traction member. The first traction member is respectively connected to the sliding mechanism and the floating plate, and the second traction member is electrically connected to the electrical connector and the mounting seat. The actuator is installed on the mounting seat and moves relative to the mounting seat, and the second traction member is slidably connected with the sliding mechanism.
由此构成了动滑轮的结构。其中,第二牵引件的移动距离为第一牵引件的两倍,由此实现了第二位移大于第一位移。This constitutes the structure of the movable pulley. Wherein, the moving distance of the second traction member is twice that of the first traction member, thereby realizing that the second displacement is greater than the first displacement.
一种充电总成,其特点在于,所述充电总成包括所述充电装置。A charging assembly is characterized in that the charging assembly includes the charging device.
一种换电站,其特点在于,所述换电站包括:A swap station, characterized in that the swap station includes:
载车平台,用于供电动车辆停靠以进行电池包的更换;Car-carrying platform, used for power-supply vehicles to park for battery pack replacement;
充电总成,用于放置电池包,包括所述充电装置;The charging assembly is used to place the battery pack, including the charging device;
换电设备,用于在电动车辆与充电总成的各个充电仓之间进行电池的取放和转运。The battery swapping equipment is used to pick and place and transfer the battery between the electric vehicle and each charging compartment of the charging assembly.
本发明的积极进步效果在于:本发明能够移动的电连接器不需要与电池包的传送方向相同,电连接器的朝向可以为任意的朝向。其中,联动机构通过浮动盘的承载的变化产生联动,由此电连接器能够及时响应并与电池包对接。电连接器移动的动力来源于电池包的重力,不需要外部的驱动,有利于简化充电装置的内部结构。The positive progress effect of the present invention is that the movable electrical connector of the present invention does not need to be the same as the conveying direction of the battery pack, and the orientation of the electrical connector can be any direction. Among them, the linkage mechanism generates linkage through changes in the load of the floating disk, so that the electrical connector can respond in time and be docked with the battery pack. The power for the movement of the electrical connector comes from the gravity of the battery pack and does not require external driving, which is beneficial to simplify the internal structure of the charging device.
附图说明Description of the drawings
图1为本发明较佳实施例的充电总成的结构示意图。Fig. 1 is a schematic structural diagram of a charging assembly according to a preferred embodiment of the present invention.
图2为本发明较佳实施例的充电装置的排列设置示意图。Fig. 2 is a schematic diagram of the arrangement of charging devices according to a preferred embodiment of the present invention.
图3为本发明较佳实施例的充电装置的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of a charging device according to a preferred embodiment of the present invention.
图4为本发明较佳实施例的充电装置的上部结构示意图。4 is a schematic diagram of the upper structure of the charging device according to the preferred embodiment of the present invention.
图5为本发明较佳实施例的充电装置的侧面结构示意图。FIG. 5 is a schematic diagram of a side structure of a charging device according to a preferred embodiment of the present invention.
图6为本发明较佳实施例的电连接器的底部结构示意图。Fig. 6 is a schematic diagram of the bottom structure of the electrical connector according to the preferred embodiment of the present invention.
图7为本发明较佳实施例的换电站的结构示意图。Fig. 7 is a schematic diagram of the structure of a switching station according to a preferred embodiment of the present invention.
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention will be further described by way of examples below, but the present invention is not limited to the scope of the described examples.
如图1-图7所示,本实施例公开了一种充电总成2,如图1和图2所示充电总成2包括充电仓A。各个充电仓A内安装有充电装置20。如图3所示,本实施例的充电装置20包括一浮动盘21,浮动盘21用于承载电池包4,并在电池包4重力作用下朝一第一浮动方向V移动第一位移。本实施例中,浮动盘21可以为平板结构、框架结构或者其它可用于支撑电池包并可沿第一方向浮动的结构件,充电总成2还包括固定盘28,设于浮动盘21下方,用于支撑承载浮动盘21,充电仓A由充电架组成,充电架由多个横、纵梁组成,浮动盘21也可直接设于充电架上。As shown in FIGS. 1-7, this embodiment discloses a charging assembly 2. As shown in FIGS. 1 and 2, the charging assembly 2 includes a charging compartment A. A charging device 20 is installed in each charging compartment A. As shown in FIG. 3, the charging device 20 of this embodiment includes a floating disk 21. The floating disk 21 is used to carry the battery pack 4 and moves toward a first floating direction V for a first displacement under the gravity of the battery pack 4. In this embodiment, the floating disk 21 may be a flat structure, a frame structure, or other structural members that can be used to support the battery pack and float in the first direction. The charging assembly 2 also includes a fixed disk 28, which is arranged under the floating disk 21, It is used to support and carry the floating disk 21. The charging warehouse A is composed of a charging rack, and the charging rack is composed of multiple horizontal and longitudinal beams. The floating disk 21 can also be directly installed on the charging rack.
如图3所示,本实施例的充电装置20还包括一电连接器22,用于与电池包4形成 电连接以对电池包4进行充放电。本实施例中,电连接器22设于充电仓A内的浮动盘21上方,可以与电池包4在竖直方向上完成电插接,以对电池包进行充放电,电连接器22可直接通过安装座设于充电架的横梁上,电连接器22包括充电头221和接线端(图中未示出,实际可位于电连接器22的顶部或者侧部),充电头221用于与电池包4的充电口形成电连接,接线端用于连接外部的充电模块以对电池包4进行充电。As shown in FIG. 3, the charging device 20 of this embodiment further includes an electrical connector 22 for forming an electrical connection with the battery pack 4 to charge and discharge the battery pack 4. In this embodiment, the electrical connector 22 is arranged above the floating disk 21 in the charging compartment A, and can be electrically connected to the battery pack 4 in the vertical direction to charge and discharge the battery pack. The electrical connector 22 can directly With the mounting seat on the beam of the charging rack, the electrical connector 22 includes a charging head 221 and a terminal (not shown in the figure, but can actually be located on the top or side of the electrical connector 22). The charging head 221 is used to connect to the battery. The charging port of the pack 4 forms an electrical connection, and the terminal is used to connect an external charging module to charge the battery pack 4.
如图3所示,本实施例的充电装置20还包括一联动机构23,联动机构23分别与浮动盘21和电连接器22连接,在浮动盘21沿着第一浮动方向V产生第一位移时,联动机构23带动电连接器22沿着靠近电池包4的方向移动第二位移,以使电连接器22与电池包4形成电连接。As shown in FIG. 3, the charging device 20 of this embodiment further includes a linkage mechanism 23, which is respectively connected to the floating disk 21 and the electrical connector 22, and generates a first displacement in the floating disk 21 along the first floating direction V. At this time, the linkage mechanism 23 drives the electrical connector 22 to move for a second displacement along the direction close to the battery pack 4, so that the electrical connector 22 and the battery pack 4 form an electrical connection.
本实施例利用电池包4的重力使浮动盘21移动,通过在浮动盘21和电连接器22之间设置联动机构23,进而带动电连接器22朝向电池包4的方向移动以形成电连接,即利用电池包4的自身重力实现了电连接,不需要额外的动力驱动电连接器22移动,且该种联动方式可适用于电池包4多种朝向的电连接。In this embodiment, the gravity of the battery pack 4 is used to move the floating disk 21. A linkage mechanism 23 is provided between the floating disk 21 and the electrical connector 22 to drive the electrical connector 22 to move in the direction of the battery pack 4 to form an electrical connection. That is, the electric connection is realized by the self-gravity of the battery pack 4, and no additional power is required to drive the electric connector 22 to move, and this linkage method can be applied to the electric connection of the battery pack 4 in various orientations.
本发明的电连接器22通过联动机构23联动从而与电池包4对接,不再是固定的电连接器22,由此,移动的电连接器22不需要与电池包4的传送方向相同,电连接器22的朝向可以为任意的朝向。其中,联动机构23通过浮动盘21的承载的变化产生联动,由此电连接器22能够及时响应并与电池包4对接。电连接器22移动的动力来源于电池包4的重力,不需要外部的驱动,有利于简化充电装置20的内部结构。The electrical connector 22 of the present invention is linked to the battery pack 4 through the linkage mechanism 23, and is no longer a fixed electrical connector 22. Therefore, the mobile electrical connector 22 does not need to be in the same direction as the battery pack 4, and the electrical The orientation of the connector 22 may be any orientation. Wherein, the linkage mechanism 23 generates linkage through the change in the load of the floating plate 21, so that the electrical connector 22 can respond in time and be docked with the battery pack 4. The power for the movement of the electrical connector 22 comes from the gravity of the battery pack 4 and does not require external driving, which is beneficial to simplify the internal structure of the charging device 20.
本实施例中,第一浮动方向V为竖直向下的方向,浮动盘21在如图3所示的竖直方向上承接电池包4,浮动盘21随着电池包4的重力朝第一浮动方向V产生位移。第一浮动方向V为竖直向下,即电池包4的重力能够完全被运用于浮动盘21,使得浮动盘21能够更及时带动联动机构23的运动。In this embodiment, the first floating direction V is a vertical downward direction. The floating disk 21 receives the battery pack 4 in the vertical direction as shown in FIG. The floating direction V produces displacement. The first floating direction V is vertical downward, that is, the gravity of the battery pack 4 can be completely applied to the floating plate 21, so that the floating plate 21 can drive the movement of the linkage mechanism 23 in a more timely manner.
本实施例中,浮动盘21可沿竖直方向浮动,具体的,浮动盘21通过安装于充电仓内,在本实施例中,浮动盘21通过安装于固定盘28上,并可在电池包4的重力作用下沿竖直方向移动。可以为弹簧、橡胶垫或其它能够承受电池包的重力压缩并在撤出电池包4后恢复形变的弹性件。在其它实施方式中,浮动盘21也可直接通过安装于充电架的 横纵梁上以实现浮动承载。In this embodiment, the floating disk 21 can float in the vertical direction. Specifically, the floating disk 21 is installed in the charging compartment. In this embodiment, the floating disk 21 is installed on the fixed disk 28 and can be installed in the battery pack. 4 moves in the vertical direction under the action of gravity. It can be a spring, a rubber pad, or other elastic members that can withstand the gravity compression of the battery pack and restore deformation after the battery pack 4 is withdrawn. In other embodiments, the floating disk 21 can also be directly installed on the transverse beam of the charging rack to achieve floating load.
本实施例中,第二位移大于第一位移。电池包4进入充电仓的过程中,电池包的底部高于浮动盘表面,因此,电连接器22与浮动盘21表面之间的距离要大于电池包4的高度才能避免干涉;因此,电池包4放置于浮动盘21上后,电连接器22移动的距离必然要大于浮动盘移动的距离才能实现电连接器22和电池包4之间的电连接。In this embodiment, the second displacement is greater than the first displacement. When the battery pack 4 enters the charging compartment, the bottom of the battery pack is higher than the surface of the floating plate. Therefore, the distance between the electrical connector 22 and the surface of the floating plate 21 must be greater than the height of the battery pack 4 to avoid interference; therefore, the battery pack 4 After being placed on the floating plate 21, the moving distance of the electrical connector 22 must be greater than the moving distance of the floating plate to realize the electrical connection between the electrical connector 22 and the battery pack 4.
如图3所示,本实施例的第二位移的方向为垂直向下的方向,电连接器22设置在浮动盘21的上方,联动机构23设置在电连接器22和浮动盘21之间,带动电连接器21沿竖直方向上向下移动。本实施例中,电池包4进入充电仓A时的充电口朝上,为了实现电连接,通过联动机构将充电头221朝下设置的电连接器沿竖直方向朝下移动,即第二位移的方向为垂直向下的方向才能实现电连接器和电池包之间的电连接。电池包4安装于电动车辆上时,电池包4与电动车辆上的电连接器22一般沿水平方向完成电插接,水平方向的电插接适应于电动车辆在行驶过程中,尤其适应于车辆剧烈晃动情形下,以便提供可靠稳定的电连接,而将电动车辆上的电池包4进行卸载并与位于充电仓内位于里侧水平方向的电连接器连接以实现充放电时,需将电池包水平旋转180度以对接充电仓内的电连接器,对于尺寸较大的电池包而言,需要占用较大换电空间,不适用于换电面积较小的情形,采用本实施例中设于浮动盘上方的电连接器22,仅需将电池包4沿竖直方向翻转90度即可实现充放电,无需占用较大的换电空间,同时利用电池包4的重力实现电池包4与电连接器22之间的电连接,省去了额外的驱动机构,将电池包在浮动盘上放置到位即可实现二者之间的电连接,省去了电连接器与电池包之间对位的复杂操作,充电对接效率更高、充电成本更低。As shown in FIG. 3, the second displacement direction of this embodiment is a vertical downward direction, the electrical connector 22 is arranged above the floating plate 21, and the linkage mechanism 23 is arranged between the electrical connector 22 and the floating plate 21, The electrical connector 21 is driven to move downward in the vertical direction. In this embodiment, when the battery pack 4 enters the charging compartment A, the charging port faces upwards. In order to achieve electrical connection, the electrical connector with the charging head 221 downwardly arranged through the linkage mechanism is moved downward in the vertical direction, that is, the second displacement The direction is vertical downward to realize the electrical connection between the electrical connector and the battery pack. When the battery pack 4 is installed on an electric vehicle, the battery pack 4 and the electrical connector 22 on the electric vehicle are generally electrically plugged in a horizontal direction. The electrical plug in the horizontal direction is suitable for the driving process of the electric vehicle, especially for the vehicle. In the case of severe shaking, in order to provide a reliable and stable electrical connection, when the battery pack 4 on the electric vehicle is unloaded and connected to the electrical connector located in the horizontal direction inside the charging compartment to realize charging and discharging, the battery pack needs to be charged and discharged. Rotate 180 degrees horizontally to connect the electrical connector in the charging compartment. For a larger battery pack, it needs to take up a larger battery replacement space, which is not suitable for a small battery replacement area. The electrical connector 22 above the floating disk can be charged and discharged only by turning the battery pack 4 90 degrees in the vertical direction, without occupying a large battery replacement space. At the same time, the gravity of the battery pack 4 is used to realize the battery pack 4 and the electricity. The electrical connection between the connectors 22 eliminates the need for additional driving mechanisms. The electrical connection between the two can be achieved by placing the battery pack in place on the floating plate, eliminating the need for alignment between the electrical connector and the battery pack. Complicated operation, higher charging docking efficiency and lower charging cost.
在其它实施例中,电连接器22也可适应性的设于充电仓内的侧面或底面,以适应放入充电仓A内的电池包4的插座端不同朝向的情形。具体的,可以采用本实施例中的联动机构23,仅需调整电连接器22的设置位置,并使电连接器22在电池包4的重力作用下沿朝向电池靠近的方向移动。In other embodiments, the electrical connector 22 can also be adaptively arranged on the side or bottom surface of the charging compartment to adapt to the situation where the socket ends of the battery pack 4 placed in the charging compartment A are oriented differently. Specifically, the linkage mechanism 23 in this embodiment can be used, and only the setting position of the electrical connector 22 needs to be adjusted, and the electrical connector 22 is moved in a direction toward the battery under the action of the gravity of the battery pack 4.
如图3所示,本实施例的浮动盘21连接有浮动复位元件26,浮动复位元件26用于在无电池包4重力作用时沿第二浮动方向上带动浮动盘21复位,第二浮动方向与第一浮 动方向V相反。电池包4取走后,浮动复位元件26提供主动的恢复力使得浮动盘21恢复原位以准备后续电池包4进入充电。本实施例中的浮动复位元件26可以与前述的弹性件为同一元件,也可分别设置为不同的元件。通过设置浮动复位元件26,在从浮动盘21上取出电池包4的过程中,浮动复位元件26作用于浮动盘21沿竖直方向向上移动复位,进而带动电连接器22与电池包4实现电连接分离,无需额外的驱动机构带动电连接器与电池包分离,同时,在取电池包的过程中即可实现电连接的分离,提高了取放电池包的效率,进而提高了整个换电效率。如图3所示,本实施例的浮动复位元件26为弹性元件,当浮动盘21上承载电池包4时,弹性元件在第一浮动方向V发生形变,并产生朝向第二浮动方向的弹性回复力。具体的,浮动复位元件26可以为弹簧等在外力作用下可发生弹性形变并在外力去除后可恢复形变的元件,浮动复位元件的两端分别与浮动盘21和固定盘28连接,或者浮动复位元件26的两端分别与浮动盘和充电架上的横纵梁连接。As shown in FIG. 3, the floating disk 21 of this embodiment is connected with a floating reset element 26. The floating reset element 26 is used to drive the floating disk 21 to reset in the second floating direction when the weight of the battery pack 4 is not applied. It is opposite to the first floating direction V. After the battery pack 4 is removed, the floating reset element 26 provides an active restoring force to make the floating disk 21 return to its original position to prepare the subsequent battery pack 4 for charging. The floating reset element 26 in this embodiment can be the same element as the aforementioned elastic member, or can be set as different elements. By setting the floating reset element 26, in the process of taking out the battery pack 4 from the floating plate 21, the floating reset element 26 acts on the floating plate 21 to move upward in the vertical direction to reset, thereby driving the electrical connector 22 and the battery pack 4 to achieve electrical The connection is separated, no additional driving mechanism is required to separate the electrical connector from the battery pack. At the same time, the electrical connection can be separated during the process of taking the battery pack, which improves the efficiency of picking and placing the battery pack, thereby improving the overall efficiency of battery replacement . As shown in FIG. 3, the floating reset element 26 of this embodiment is an elastic element. When the battery pack 4 is carried on the floating plate 21, the elastic element deforms in the first floating direction V and generates an elastic recovery toward the second floating direction. force. Specifically, the floating reset element 26 can be a spring or the like that can be elastically deformed under the action of an external force and can be restored to deformation after the external force is removed. The two ends of the floating reset element are respectively connected to the floating disk 21 and the fixed disk 28, or floating reset The two ends of the element 26 are respectively connected to the horizontal and longitudinal beams on the floating disk and the charging rack.
如图3和图4所示,本实施例的电连接器22连接有充电复位元件27,充电复位元件27用于在无电池包4重力作用时,带动电连接器22复位。As shown in FIGS. 3 and 4, the electrical connector 22 of the present embodiment is connected with a charge reset element 27, which is used to drive the electrical connector 22 to reset when the weight of the battery pack 4 is not applied.
充电复位元件27可设置与电连接器22与安装座24之间,或电连接器22与充电架上的横纵梁之间,通过设置充电复位元件27,在取出电池包的过程中,由于浮动盘21不再对电连接器22施加向下的作用力,电连接器22在充电复位元件27的作用下向上移动恢复到原来的位置,以便后续电池包4的放入。The charge reset element 27 can be set between the electrical connector 22 and the mounting base 24, or between the electrical connector 22 and the horizontal beam on the charging rack. By setting the charge reset element 27, during the process of taking out the battery pack, The floating disk 21 no longer exerts downward force on the electrical connector 22, and the electrical connector 22 moves upward under the action of the charge reset element 27 to return to its original position, so that the subsequent battery pack 4 can be inserted.
如图3和图4所示,本实施例的浮动复位元件26以及充电复位元件27可以同时设置,由此在无论何种联动机构23的情况下都能够使得电连接器22和浮动盘21复位。在一些联动机构23,例如连杆的情况下,只需要设置浮动复位元件26以及充电复位元件27的一个即可,电连接器22和浮动盘21中任意一个复位便会带动另外一个复位。As shown in Figures 3 and 4, the floating reset element 26 and the charge reset element 27 of this embodiment can be provided at the same time, so that the electrical connector 22 and the floating disk 21 can be reset regardless of the linkage mechanism 23. . In the case of some linkage mechanisms 23, such as connecting rods, only one of the floating reset element 26 and the charging reset element 27 needs to be provided, and the reset of any one of the electrical connector 22 and the floating disk 21 will drive the other to reset.
如图3和图4所示,本实施例的充电复位元件27为弹性元件,当浮动盘21上承载电池包4时,弹性元件在第二位移的方向上变形,并产生与第二位移反向的方向的弹性变形力。具体的,充电复位元件27可以为弹簧等在外力作用下可发生弹性形变并在外力去除后可恢复形变的元件,As shown in Figures 3 and 4, the charge resetting element 27 of this embodiment is an elastic element. When the battery pack 4 is carried on the floating plate 21, the elastic element deforms in the direction of the second displacement and generates an opposite direction to the second displacement. The elastic deformation force in the direction. Specifically, the charging reset element 27 may be a spring or the like that can be elastically deformed under the action of an external force and can be restored to deformation after the external force is removed.
如图5所示,本实施例的充电装置20还包括引导机构,引导机构用于引导电连接器 22在联动机构23的作用下朝电池包4的方向移动以实现电连接。引导机构能够引导电连接器22的移动方向。As shown in Fig. 5, the charging device 20 of this embodiment further includes a guide mechanism for guiding the electrical connector 22 to move in the direction of the battery pack 4 under the action of the linkage mechanism 23 to achieve electrical connection. The guiding mechanism can guide the moving direction of the electrical connector 22.
如图5所示,本实施例的引导机构包括滑块252和导轨251,其中,电连接器22上固定有滑块252或导轨251,并与相对固定设置的导轨251或滑块252滑动连接。如图3和图5所示,本实施例的电连接器22包括连接座222以及充电头221,充电头221设于连接座222上,其中,连接座222与联动机构23连接,充电头221用于与电池包4的充电口连接。As shown in FIG. 5, the guiding mechanism of this embodiment includes a slider 252 and a guide rail 251, wherein a slider 252 or a guide rail 251 is fixed on the electrical connector 22, and is slidably connected with a relatively fixed guide rail 251 or a slider 252 . As shown in FIGS. 3 and 5, the electrical connector 22 of this embodiment includes a connecting seat 222 and a charging head 221. The charging head 221 is disposed on the connecting seat 222. The connecting seat 222 is connected to the linkage mechanism 23, and the charging head 221 Used to connect with the charging port of the battery pack 4.
如图5和图6所示,本实施例的连接座222和充电头221之间设置有浮动元件223,实现电连接器22与电池包4之间的浮动电连接。浮动元件223实现了充电头221的浮动位移。由此在与电池包4的充电口的对接过程中,即使有误差,也可以通过充电头221的浮动位移实现误差的修正。As shown in FIG. 5 and FIG. 6, a floating element 223 is provided between the connecting base 222 and the charging head 221 in this embodiment to realize a floating electrical connection between the electrical connector 22 and the battery pack 4. The floating element 223 realizes the floating displacement of the charging head 221. Therefore, even if there is an error during the docking process with the charging port of the battery pack 4, the error can be corrected by the floating displacement of the charging head 221.
如图5和图6所示,本实施例的浮动元件223为弹性元件,连接座222内设有容纳充电头221的容纳腔,充电头221通过弹性元件设于容纳腔内。As shown in FIGS. 5 and 6, the floating element 223 of this embodiment is an elastic element, and a receiving cavity for accommodating the charging head 221 is provided in the connecting seat 222, and the charging head 221 is arranged in the receiving cavity through the elastic element.
如图5和图6所示,本实施例的充电头221上还设置有定位销220,定位销220用于与设置在电池包4上的定位孔对接。As shown in FIGS. 5 and 6, the charging head 221 of this embodiment is further provided with a positioning pin 220, and the positioning pin 220 is used for docking with a positioning hole provided on the battery pack 4.
如图4和图5所示,本实施例的充电装置20还包括滑块252和导轨251,电连接器22还包括基座224,基座224上固定有滑块252或导轨251,并与对应设置的导轨251或滑块252滑动连接,连接座222朝着远离滑块252和导轨251的方向延伸。As shown in Figures 4 and 5, the charging device 20 of this embodiment further includes a slider 252 and a guide rail 251. The electrical connector 22 also includes a base 224 on which the slider 252 or the guide rail 251 is fixed, and is connected to the Correspondingly provided guide rails 251 or sliders 252 are slidably connected, and the connecting seat 222 extends in a direction away from the sliders 252 and the guide rails 251.
如图3所示,本实施例的联动机构23包括滑动机构233、第一牵引件231、第二牵引件232,第一牵引件231分别与滑动机构233、浮动盘21连接,第二牵引件232分别与电连接器22、安装座24,电连接器22安装于安装座24上,并相对安装座24移动,第二牵引件232与滑动机构233滑动连接。由此构成了动滑轮的结构。As shown in FIG. 3, the linkage mechanism 23 of this embodiment includes a sliding mechanism 233, a first traction member 231, and a second traction member 232. The first traction member 231 is respectively connected to the sliding mechanism 233 and the floating plate 21, and the second traction member 232 is respectively connected to the electrical connector 22 and the mounting base 24. The electrical connector 22 is mounted on the mounting base 24 and moves relative to the mounting base 24, and the second traction member 232 is slidably connected to the sliding mechanism 233. This constitutes the structure of the movable pulley.
第一牵引件231以及第二牵引件232可以为钢丝绳、皮带等结构。滑动机构233可以为滑轮或者滑块等结构。第二牵引件232在滑动机构233的下方滑动,其中,第二牵引件232不仅相对于滑动机构233有滑动,而且也随着滑动机构233一起上下移动。第一牵引件231则是直接固定在滑动机构233上,因此相对于滑动机构233是一起移动的。 由此,无论哪个方向的移动,第二牵引件232的移动距离包括相对于滑动机构233的滑动距离以及跟随滑动机构233一起移动的距离,而第一牵引件231只包括随滑动机构233一起移动的距离,因此第二牵引件232的移动距离为第一牵引件231的两倍。同时,第二牵引件232的其中一端与安装座24连接保持固定不移动,因此,第二牵引件232的另一端连接的电连接器22就实现了相对于第一牵引件231的两倍移动距离,由此实现了第二位移大于第一位移。The first traction member 231 and the second traction member 232 may be steel ropes, belts and other structures. The sliding mechanism 233 may be a structure such as a pulley or a slider. The second traction member 232 slides under the sliding mechanism 233, wherein the second traction member 232 not only slides relative to the sliding mechanism 233, but also moves up and down along with the sliding mechanism 233. The first traction member 231 is directly fixed on the sliding mechanism 233, and therefore moves together with respect to the sliding mechanism 233. Therefore, no matter which direction it moves, the moving distance of the second traction member 232 includes the sliding distance relative to the sliding mechanism 233 and the distance moving along with the sliding mechanism 233, while the first traction member 231 only includes moving with the sliding mechanism 233. Therefore, the moving distance of the second traction member 232 is twice that of the first traction member 231. At the same time, one end of the second traction member 232 is connected to the mounting seat 24 to keep it fixed and not moving. Therefore, the electrical connector 22 connected to the other end of the second traction member 232 achieves twice the movement relative to the first traction member 231. Distance, thereby realizing that the second displacement is greater than the first displacement.
如图7所示,本实施例还公开了一种换电站,换电站包括载车平台,用于供电动车辆3停靠以进行电池包4的更换;充电总成2,用于放置电池包4,包括充电装置20;换电设备1,用于在电动车辆3与充电总成2的各个充电仓A之间进行电池的取放和转运。As shown in Fig. 7, this embodiment also discloses a swap station. The swap station includes a vehicle-carrying platform for powering electric vehicles 3 to park to replace the battery pack 4; the charging assembly 2 is used to place the battery pack 4 , Including a charging device 20; a battery swapping device 1, used for picking, placing, and transferring batteries between the electric vehicle 3 and each charging bin A of the charging assembly 2.
本发明能够移动的电连接器不需要与电池包的传送方向相同,电连接器的朝向可以为任意的朝向。其中,联动机构通过浮动盘的承载的变化产生联动,由此电连接器能够及时响应并与电池包对接。电连接器移动的动力来源于电池包的重力,不需要外部的驱动,有利于简化充电装置的内部结构。The movable electrical connector of the present invention does not need to be the same as the conveying direction of the battery pack, and the orientation of the electrical connector can be any orientation. Among them, the linkage mechanism generates linkage through changes in the load of the floating disk, so that the electrical connector can respond in time and be docked with the battery pack. The power for the movement of the electrical connector comes from the gravity of the battery pack and does not require external driving, which is beneficial to simplify the internal structure of the charging device.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本发明的保护范围由所附权利要求书限定。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that these are only examples, and various changes or modifications can be made to these embodiments without departing from the principle and essence of the present invention. Revise. Therefore, the protection scope of the present invention is defined by the appended claims.

Claims (18)

  1. 一种充电装置,其特征在于,所述充电装置包括:A charging device, characterized in that the charging device comprises:
    一浮动盘,所述浮动盘用于承载电池包,并在电池包重力作用下朝一第一浮动方向移动第一位移;A floating disk, the floating disk is used to carry the battery pack, and moves a first displacement in a first floating direction under the gravity of the battery pack;
    一电连接器,用于与电池包形成电连接以对电池包进行充放电;An electrical connector used to form an electrical connection with the battery pack to charge and discharge the battery pack;
    一联动机构,所述联动机构分别与所述浮动盘和所述电连接器连接,在所述浮动盘沿着所述第一浮动方向产生第一位移时,所述联动机构带动所述电连接器沿着靠近电池包的方向移动第二位移,以使电连接器与电池包形成电连接。A linkage mechanism, the linkage mechanism is respectively connected with the floating plate and the electrical connector, when the floating plate generates a first displacement along the first floating direction, the linkage mechanism drives the electrical connection The battery pack is moved by the second displacement along the direction close to the battery pack, so that the electrical connector and the battery pack are electrically connected.
  2. 如权利要求1所述的充电装置,其特征在于,所述第一浮动方向为竖直向下的方向,所述浮动盘在竖直方向上承接所述电池包,所述浮动盘随着电池包的重力朝所述第一浮动方向产生位移。The charging device according to claim 1, wherein the first floating direction is a vertical downward direction, the floating disk receives the battery pack in the vertical direction, and the floating disk follows the battery The gravity of the bag produces displacement in the first floating direction.
  3. 如权利要求2所述的充电装置,其特征在于,所述第二位移大于所述第一位移。3. The charging device of claim 2, wherein the second displacement is greater than the first displacement.
  4. 如权利要求1-3中至少一项所述的充电装置,其特征在于,所述第二位移的方向为垂直向下的方向,所述电连接器设置在所述浮动盘的上方,所述联动机构设置为在垂直向下的方向上联动。The charging device according to at least one of claims 1 to 3, wherein the direction of the second displacement is a vertical downward direction, the electrical connector is arranged above the floating plate, and the The linkage mechanism is arranged to be linked in a vertical downward direction.
  5. 如权利要求1-4中至少一项所述的充电装置,其特征在于,所述浮动盘连接有浮动复位元件,所述浮动复位元件用于在无电池包重力作用时沿第二浮动方向上带动所述浮动盘复位,第二浮动方向与第一浮动方向相反。The charging device according to at least one of claims 1-4, wherein the floating plate is connected with a floating reset element, and the floating reset element is used to move in the second floating direction when there is no gravity of the battery pack. The floating disk is driven to reset, and the second floating direction is opposite to the first floating direction.
  6. 如权利要求5所述的充电装置,其特征在于,所述浮动复位元件为弹性元件,当浮动盘上承载电池包时,所述弹性元件在所述第一浮动方向发生形变,并产生朝向所述第二浮动方向的弹性回复力。The charging device according to claim 5, wherein the floating reset element is an elastic element, and when the battery pack is carried on the floating plate, the elastic element deforms in the first floating direction and faces the The elastic restoring force in the second floating direction.
  7. 如权利要求1-6中至少一项所述的充电装置,其特征在于,所述电连接器连接有充电复位元件,所述充电复位元件用于在无电池包重力作用时,带动所述电连接器朝复位。The charging device according to at least one of claims 1-6, wherein the electrical connector is connected with a charge reset element, and the charge reset element is used to drive the battery when there is no gravity on the battery pack. The connector faces reset.
  8. 如权利要求7所述的充电装置,其特征在于,所述充电复位元件为弹性元件,当浮动盘上承载电池包时,所述弹性元件在所述第二位移的方向上变形,并产生与所述第二 位移反向的方向的弹性变形力。The charging device according to claim 7, wherein the charging reset element is an elastic element, and when the battery pack is carried on the floating plate, the elastic element deforms in the direction of the second displacement, and generates a The elastic deformation force in the direction opposite to the second displacement.
  9. 如权利要求1-8中至少一项所述的充电装置,其特征在于,所述充电装置还包括引导机构,所述引导机构用于引导电连接器在联动机构的作用下朝电池包的方向移动以实现电连接。The charging device according to at least one of claims 1-8, wherein the charging device further comprises a guiding mechanism for guiding the electrical connector toward the direction of the battery pack under the action of the linkage mechanism Move to achieve electrical connection.
  10. 如权利要求9所述的充电装置,其特征在于,所述引导机构包括滑块和导轨,其中,所述电连接器上固定有所述滑块或所述导轨,并与相对固定设置的所述导轨或所述滑块滑动连接。The charging device according to claim 9, wherein the guide mechanism comprises a sliding block and a guide rail, wherein the sliding block or the guide rail is fixed on the electrical connector, and is connected to a fixedly arranged position on the electric connector. The guide rail or the sliding block is slidably connected.
  11. 如权利要求1-10中至少一项所述的充电装置,其特征在于,所述电连接器包括连接座以及充电头,充电头设于连接座上,其中,所述连接座与所述联动机构连接,所述充电头用于与电池包的充电口连接。The charging device according to at least one of claims 1-10, wherein the electrical connector includes a connecting seat and a charging head, and the charging head is arranged on the connecting seat, wherein the connecting seat and the linkage The mechanism is connected, and the charging head is used to connect with the charging port of the battery pack.
  12. 如权利要求11所述的充电装置,其特征在于,所述连接座和所述充电头之间设置有浮动元件,实现电连接器与电池包之间的浮动电连接。The charging device according to claim 11, wherein a floating element is provided between the connecting base and the charging head to realize a floating electrical connection between the electrical connector and the battery pack.
  13. 如权利要求12所述的充电装置,其特征在于,所述浮动元件为弹性元件,连接座内设有容纳充电头的容纳腔,所述充电头通过所述弹性元件设于容纳腔内。The charging device according to claim 12, wherein the floating element is an elastic element, a receiving cavity for accommodating a charging head is provided in the connecting seat, and the charging head is arranged in the receiving cavity through the elastic element.
  14. 如权利要求11-13中至少一项所述的充电装置,其特征在于,所述充电头上还设置有定位销,所述定位销用于与设置在电池包上的定位孔对接。The charging device according to at least one of claims 11-13, wherein a positioning pin is further provided on the charging head, and the positioning pin is used for docking with a positioning hole provided on the battery pack.
  15. 如权利要求11-14中至少一项所述的充电装置,其特征在于,所述充电装置还包括滑块和导轨,所述电连接器还包括基座,所述基座上固定有所述滑块或所述导轨,并与对应设置的所述导轨或所述滑块滑动连接,所述连接座朝着远离所述滑块和所述导轨的方向延伸。The charging device according to at least one of claims 11-14, wherein the charging device further comprises a slider and a guide rail, the electrical connector further comprises a base, and the base is fixed with the The sliding block or the guide rail is slidably connected to the correspondingly provided guide rail or the sliding block, and the connecting seat extends in a direction away from the sliding block and the guide rail.
  16. 如权利要求1-15中至少一项所述的充电装置,其特征在于,所述联动机构包括滑动机构、第一牵引件、第二牵引件,第一牵引件分别与滑动机构、浮动盘连接,第二牵引件分别与电连接器、安装座,电连接器安装于安装座上,并相对安装座移动,第二牵引件与滑动机构滑动连接。The charging device according to at least one of claims 1-15, wherein the linkage mechanism comprises a sliding mechanism, a first traction member, and a second traction member, and the first traction member is respectively connected to the sliding mechanism and the floating plate , The second traction member is respectively connected with the electrical connector and the mounting seat. The electrical connector is mounted on the mounting seat and moves relative to the mounting seat, and the second traction member is slidably connected with the sliding mechanism.
  17. 一种充电总成,其特征在于,所述充电总成包括如权利要求1-16中至少一项所述的充电装置。A charging assembly, characterized in that the charging assembly comprises the charging device according to at least one of claims 1-16.
  18. 一种换电站,其特征在于,所述换电站包括:A swap station, characterized in that, the swap station includes:
    载车平台,用于供电动车辆停靠以进行电池包的更换;Car-carrying platform, used for power-supply vehicles to park for battery pack replacement;
    充电总成,用于放置电池包,包括如权利要求1-16中至少一项所述的充电装置;A charging assembly for placing a battery pack, including the charging device according to at least one of claims 1-16;
    换电设备,用于在电动车辆与充电总成的各个充电仓之间进行电池的取放和转运。The battery swapping equipment is used to pick and place and transfer the battery between the electric vehicle and each charging compartment of the charging assembly.
PCT/CN2021/085664 2020-04-03 2021-04-06 Charging device, charging assembly, and battery replacement station WO2021197495A1 (en)

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