WO2021196345A1 - Anti-loosening connecting bolt - Google Patents

Anti-loosening connecting bolt Download PDF

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Publication number
WO2021196345A1
WO2021196345A1 PCT/CN2020/089325 CN2020089325W WO2021196345A1 WO 2021196345 A1 WO2021196345 A1 WO 2021196345A1 CN 2020089325 W CN2020089325 W CN 2020089325W WO 2021196345 A1 WO2021196345 A1 WO 2021196345A1
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WO
WIPO (PCT)
Prior art keywords
nut
bolt
stop
loosening
joint surface
Prior art date
Application number
PCT/CN2020/089325
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French (fr)
Chinese (zh)
Inventor
尹云飞
王双茂
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王双茂
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Publication of WO2021196345A1 publication Critical patent/WO2021196345A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B39/00Locking of screws, bolts or nuts
    • F16B39/22Locking of screws, bolts or nuts in which the locking takes place during screwing down or tightening
    • F16B39/24Locking of screws, bolts or nuts in which the locking takes place during screwing down or tightening by means of washers, spring washers, or resilient plates that lock against the object
    • F16B39/26Locking of screws, bolts or nuts in which the locking takes place during screwing down or tightening by means of washers, spring washers, or resilient plates that lock against the object with spring washers fastened to the nut or bolt-head
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B39/00Locking of screws, bolts or nuts
    • F16B39/22Locking of screws, bolts or nuts in which the locking takes place during screwing down or tightening
    • F16B39/28Locking of screws, bolts or nuts in which the locking takes place during screwing down or tightening by special members on, or shape of, the nut or bolt
    • F16B39/32Locking by means of a pawl or pawl-like tongue

Definitions

  • the invention belongs to the technical field of bolt anti-loosening, and in particular relates to an anti-loosening connecting bolt.
  • the invention and application of the thread has a history of at least several hundred years. When it comes to bolts, almost no one knows. Because the bolt has entered thousands of households and is closely related to our lives. From airplanes, ships, trains, cars, to cell phones, watches, and toys, bolts are almost everywhere. Although it is small, its role cannot be ignored, and it is very important. There are countless examples like this. According to relevant information, on August 20, 2007, a Boeing 737-800 passenger plane of China Airlines caught fire and exploded after landing at Naha Airport in Okinawa. The investigation result stated that the fire was caused by a loose screw piercing the fuel tank, and a strong explosion occurred, and the fuselage was scorched and fractured. Fortunately, all 165 passengers and crew on board were evacuated safely.
  • Double nuts are anti-loosening, and the two nuts are tightened against each other, so that the bolt is pulled in the screwing section and the nut is compressed, forming a threaded connection pair that is longitudinally compressed.
  • the knot is simple, has good anti-loosening effect, low cost, and high quality. It is mostly used in occasions with low speed and heavy load or stable load. (See Figure 6). 3) To prevent loosening of the fastening nut, first use a hexagonal nut to fasten the coupling, then screw on GB/T 805-2000 "fastening nut" (the thread of the fastening nut has a gap for locking), and tighten it by hand , And then tighten with a wrench (turned approximately 60° ⁇ 90°).
  • the hex nut When loosening the fastening nut, the hex nut must be tightened to create a gap between the fastening nut and then the fastening nut can be unscrewed to avoid scratching the bolt thread.
  • the structure has good anti-loosening performance, but it is not suitable for frequent loading and unloading. For occasions; the effect of using power towers abroad is very good, and it will not loosen for decades. (See Figure 7). 4).
  • Hexagon flange type-no locking element to prevent loosening GB/T5789 ⁇ 5790-2000 and other hexagon flange bolts, GB/T6177 ⁇ 6177-2000 hexagon flange nuts, with enlarged bearing surface diameter (The dc is greater than 2 times the thread diameter), under a certain pre-tightening force, sufficient anti-loosening ability can be obtained. If the tooth pattern is made on the supporting surface, the anti-loosening ability will be doubled. It is also called “three-in-one bolt (female)", that is, it has the function of hexagonal wrenching part, enlarged d bearing surface, and anti-loosening function. The loose function, the three are integrated, and it is the newest contemporary hexagonal wrench fastener structure.
  • non-metallic insert hexagonal lock nut to prevent loosening, the locking part of GB/T889 ⁇ 889.2-2000 and GB/T6182-2000 lock nut and GB/T6183.1 ⁇ 6183-2000 non-flange lock nut is Nylon ring without internal thread is embedded on the nut body.
  • the maximum working temperature of this type of nut should be less than 120 °C, preferably below 100 °C, due to the limitation of the melting point of nylon. In case of special needs, the material can be changed up to 240°C.
  • nylon is an inert material, it is not corroded by chemical products commonly used in the industry, but is corroded by inorganic acids, weak acids and strong alkalis. Therefore, it is not allowed to soak in acid baths such as nickel plating or galvanizing, that is, the electroplating of the nut body should be completed before the nylon ring is installed, and the electroplating should not be carried out after the nylon ring is installed.
  • Elastic washers are anti-loose. There are many kinds of elastic washers other than spring washers, and the standardized ones are shown in the figure. The common characteristics of these washers are: uniform elasticity, small load eccentricity, and small specifications. Due to the susceptibility of thin elastic elements to hydrogen embrittlement, attention should be paid to GB/T 860 saddle-shaped elastic washers and GB/T 955 wave elastic washers under certain load conditions. All couplings can be used.
  • one is to generate effective torque for local deformation of the thread, including: flattening and closing type (ellipse) Closed or square closed or circumferential closed); point pressure (one, two or three points); slotted or flattened (one or more, longitudinal or horizontal slotting), GB/T 6184 ⁇ 6186-2000 all metal Hexagonal lock nuts, GB/T 6183.1 ⁇ 6183.2-2000 all-metal hexagonal flanged lock nuts are such standard products.
  • One type is to embed metal elastic elements to increase friction resistance and generate effective torque. This type of nut is generally suitable for high-strength external threads. (See Figure 11).
  • Bolts with holes on the head go through the metal wire to prevent loosening.
  • the wire hole can be determined with reference to GB/T5278. (See Figure 14). 11).
  • Hexagon head bolts or nuts are equipped with stop washers to prevent loosening, generally made of low carbon steel single ear (GB/T854 or double ear (GB/T855), or outer tongue (GB/T856) stop washer, Lock the hexagon head of the bolt or the nut on the connected part to prevent loosening and reliable, but requires a certain installation space. If it is a round head bolt, the anti-loose measure cannot be adopted. (See Figure 15). 12), make the thread The local materials of the coupling pair are plastically deformed and embedded in each other to prevent loosening. Single point or multiple points or riveting are punched at the end of the screw; single point or multiple points are punched at the screw head, as shown in the figure. Anti-loose performance is average.
  • the commonly used anti-loosening methods 1-7 of the existing threaded connections are friction locking and anti-loosening, and the anti-loosing methods 8-11 are fixing or tightening between the fastener and the fastener with the aid of the fastener.
  • the mechanical anti-loosening of the mutual position between the parts and the connected parts still has shortcomings during use. (Accessories for fasteners such as split pins, stop washers, metal wires).
  • the anti-loose methods 12 to 13 are used to embed each other through the plastic deformation of their own materials and the application of other bonding materials to achieve the purpose of anti-loose. There are still deficiencies in the use process and have certain limitations.
  • the purpose of the present invention is to provide a reliable thread anti-loosening technology, which has a reasonable and feasible structure, reliable anti-loosening effect, wide application range, easy manufacture, convenient installation, reusable disassembly and use. Features of long life.
  • the anti-loosening connecting bolt includes a bolt and a nut connected to the joint surface part, and is characterized in that at least one V-shaped groove is provided at the joint end surface of the nut and the joint surface part; between the nut and the joint surface part There are metal stop shrapnel; the side where the metal stop shrapnel is in contact with the joint surface part is provided with a stop boss; the joint surface part is provided with a groove that matches the stop boss; the metal stop shrapnel is in phase with the nut A stop piece is provided on the contact side.
  • the V-shaped groove is symmetrical in its center.
  • One end of the nut is provided with a V-shaped groove.
  • the bolt is replaced by a screw.
  • the surface of the screw head contacting the joint surface parts is provided with a V-shaped groove, and the V-shaped groove is matched with the upper stopper; the metal stopper is arranged on the screw head and Between the joint surface parts, the metal stop elastic piece is matched with the groove provided on the joint surface part through the stop bosses on the metal stop elastic piece.
  • the anti-loosening connecting bolt includes a bolt 1 and a nut connected to the joint surface part 3, and is characterized in that at least one V-shaped groove is provided in the radial direction of the bolt body symmetrically along the bolt axis; the thread side of the nut 2 is provided with Metal stop shrapnel.
  • the metal stop elastic piece is arranged on the threaded side of the nut.
  • the anti-loosening connecting bolt includes a bolt and a nut connected to the joint surface parts, and is characterized in that the end face of the bolt is provided with a V-shaped groove; the side of the nut facing the end face of the bolt is provided with a metal stopper shrapnel; the rotation of the nut is determined After the position, the stop piece on the metal stop shrapnel engages with the V-shaped groove.
  • the stop piece 7 on the metal stop elastic piece is arranged on the threaded side of the nut.
  • Anti-loosening connecting bolts include bolts connected to the parts of the joint surface.
  • the contact surface of the parts of the joint surface and the metal stopper is fixed by the cooperation of the groove and the stop boss; the brake plate on the metal stopper and
  • the V-shaped groove on the inner side of the bolt head is nested and connected.
  • the bolts can be replaced by screws.
  • the present invention adopts the principle of mechanical stop and anti-loosening instead of the form of relying on frictional anti-loosening.
  • the anti-loose effect is improved from unstable to reliable anti-loose.
  • the existing mechanical anti-loose structure is greatly improved, avoiding the shortcomings of the existing structure.
  • the metal stop elastic piece adopts a metal structure, which has the advantages of 1) stable material performance, 2) strong environmental adaptability, 3) long service life, 4) high reliability; the V-shaped groove has the advantages of The strength of the bolt has little influence, can be ignored, and is easy to process. A slight change to the structure of the nut will maintain all the original characteristics of the bolt connection; the bolt, nut, and metal stop shrapnel have a simple and compact structure. The size consistency is strong, the reliability is strong, and it is easy to realize the advantages of mass production.
  • the thread anti-loosening principle of the present invention is similar to a ratchet and pawl meshing mechanical anti-loosening principle, which is different from the traditional principle of relying on the method of increasing friction to achieve the purpose of anti-loosing.
  • Effective and reasonable use of the one-way anti-reversal structure similar to ratchets and pawls effectively prevents thread loosening. Due to the compact structure, scientific and reasonable, it is conducive to application. At the same time, due to its excellent mechanical properties, it can completely replace most of the existing anti-loose threads. The structure can save a lot of production resources and has considerable economic and social benefits.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
  • Fig. 2(2) is a schematic structural diagram of the second embodiment of the present invention.
  • Figure 2(b) is the A-A view of Figure 2(a) of the present invention.
  • Fig. 2(c) is a schematic diagram of the bolt structure of Fig. 2(a) of the present invention.
  • Fig. 2(d) The right side view of Fig. 2(c) of the present invention.
  • Figure 3(a) is a schematic structural diagram of Embodiment 3 of the present invention.
  • Fig. 3(b) is the A-A view of Fig. 3(a) of the present invention.
  • Fig. 3(c) is a schematic diagram of the structure of the bolt in Fig. 3(a) of the present invention.
  • Fig. 3(d) is a schematic diagram of the structure of the metal stop elastic piece in Fig. 3(a) of the present invention.
  • Fig. 3(e) is a schematic view from another direction of Fig. 3(c) of the present invention.
  • Fig. 4 is a schematic diagram of the structure of the fourth embodiment of the present invention.
  • Fig. 5 is a schematic diagram of a prior art spring washer anti-loosening structure.
  • Fig. 6 is a schematic diagram of a double nut anti-loosening structure in the prior art.
  • Fig. 7 is a schematic diagram of a prior art anti-loosening structure of a fastening nut.
  • Fig. 8 is a schematic diagram of the prior art hexagonal flange face type-non-locking element anti-loosening structure.
  • Fig. 9 is a schematic diagram of the anti-loosening structure of a non-metallic insert hexagonal lock nut in the prior art.
  • Fig. 10 is a schematic diagram of a prior art elastic washer anti-loosening structure.
  • Fig. 11 is a schematic diagram of the anti-loosening structure of an all-metal lock nut in the prior art.
  • Fig. 12 is a schematic diagram of a prior art structure of a screw with a hole, a slotted nut and a split pin anti-loosening structure.
  • Fig. 13 is a schematic diagram of an anti-loosening structure of common bolts and nuts with split pins in the prior art.
  • Fig. 14 is a schematic diagram of a prior art anti-loosening structure of a bolt with a hole on the head through a metal wire.
  • Fig. 15 is a schematic diagram of a prior art hexagonal head bolt or nut with a lock washer anti-loosening structure.
  • Fig. 16 is a schematic diagram of a prior art structure for preventing local materials of threaded couplings from being plastically deformed and embedded in each other to prevent loosening.
  • Fig. 17 is a schematic diagram of a prior art anti-loosening structure for fixing the internal and external threads by means of an adhesive.
  • the anti-loosening connecting bolt includes a bolt 1 and a nut 2 connected with the joint surface part 3, characterized in that the joint end surface of the nut 2 and the joint surface part 3 is provided with at least one V Type groove 8; on the bolt between the nut and the connecting surface part 3 is also provided with a metal stop elastic piece 4; the side of the metal stop elastic piece 4 in contact with the connecting surface part 3 is provided with a stop boss 5; The surface part 3 is provided with a groove 6 which is matched with the stop boss 5; the side where the metal stop elastic piece 4 is in contact with the nut 2 is provided with a stop piece 7.
  • the V-shaped groove 8 is symmetrical in the center. Center symmetry refers to when the number of V-shaped grooves is two or more. A V-shaped groove 8 is provided on one end of the nut 2.
  • the bolt 1 is replaced by a screw.
  • the surface where the screw head contacts the joint surface part 3 is provided with a V-shaped groove 8, and the V-shaped groove 8 matches the upper stopper 7; metal
  • the stop elastic piece 4 is arranged between the screw head and the joint surface part 3, and the metal stop elastic piece 4 is matched with the groove 6 provided on the joint surface part 3 through the stop boss 5 thereon.
  • the anti-loosening connecting bolt includes a bolt 1 and a nut 2 connected to the joint surface part 3. At least one bolt 1 is arranged symmetrically along the bolt axis in the radial direction of the body of the bolt 1 V-shaped groove 8; the threaded side of the nut 2 is provided with a metal stop elastic piece 4.
  • the metal stop elastic piece 4 is arranged on the thread side of the nut 2, indicating that the metal stop elastic piece 4 is a separate part, and the way of setting it on the thread side of the nut 2 is the same as the setting of the nylon ring of GB889.
  • the anti-loosening connecting bolt includes a bolt 1 and a nut 2 connected with the joint surface part 3.
  • the end surface of the bolt 1 is provided with a V-shaped groove 8; the nut 2
  • the side of the end face facing the bolt 1 is provided with a metal stop elastic piece 4; after the nut 1 rotates to determine the position, the stop piece 7 on the metal stop elastic piece 4 engages with the V-shaped groove 8.
  • the stop piece 7 on the metal stop elastic piece 4 is arranged on the end face side of the nut 2, as shown in Fig. 3(a).
  • the metal stop elastic piece is a separate part, and the way of setting it on the thread side of the nut 2 is the same as the setting of the nylon ring of GB889.
  • the anti-loosening connecting bolt includes a bolt 1 connected with the connecting surface part 3, characterized in that the contact surface between the connecting surface part 3 and the metal stop elastic piece 4 passes through the groove 6 and stops
  • the bosses 5 are matched to be fixed; the brake pad 7 on the metal stop elastic piece 4 is nested and connected with the V-shaped groove 8 on the inner side of the bolt head 9.
  • the bolt 1 can be replaced by a screw.
  • the nut engages with the end surface of the joint surface part to prevent loosening.
  • the bolt and the nut radially engage and prevent loosening.
  • the bolt is engaged with the end face of the cap nut to prevent loosening.
  • the bolt or screw head engages with the end face of the joint surface part to prevent loosening.
  • the structural principle of the present invention is:
  • embodiment 1 reliable thread anti-loosening device: including a nut with a certain angle of V-shaped groove (the number of grooves can be symmetrical, two or one), according to the need to prevent The requirement of looseness is determined, the more the number of grooves acting at the same time, the more reliable it is.
  • the metal stop shrapnel with certain elasticity and mechanical strength should also have more than two sets of stop claws. One reason is to increase the number of times the shrapnel is used.
  • the metal stop spring and the joint surface parts must adopt a reliable anti-corrosion Rotating structure, when the nut is tightened and in the proper position, the "metal stop shrapnel” will engage with the "V" groove on the nut under the action of elastic force, thereby preventing loosening and stopping effect.
  • this anti-rotation structure such as steps and holes also have the function of changing the original position, which indirectly increases the use times of the metal stopper shrapnel. If the metal stopper shrapnel is used with the V-groove on the bolt body to fix the nut It's also possible. During installation, it can be assembled and tightened as shown in the figure.
  • stoppers or stop claws to facilitate engagement with the nut (generally recommended to be staggered by 30°, working stop
  • the moving piece or the stop claw is a set with the position staggered by 30°).
  • the metal stopper is an invisible part, and the stopper is a part of the specific shape formed by processing on the stopper.
  • a reliable anti-rotation structure that is, a combined nut
  • the nut of this structure can be repeatedly disassembled and used with special tools, and can be assembled and tightened as shown in the figure during installation.
  • the angle of the V-shaped groove ranges from 50° to 75°.
  • thread anti-loosening device when bolts or screw threads are used alone for fastening, they can be machined at the joint end surface of the bolt or screw head and other parts (several or two or One) V-shaped grooves with a certain angle are determined according to the requirements of anti-loosening. The more grooves that act at the same time, the more reliable it is. At the same time, it contains the corresponding elastic and mechanical strength metal stop at the joint surface.
  • the movable shrapnel should also have more than two sets of stoppers or stop claws.
  • the working principle of the present invention is:
  • the bolt 1 or the nut 2 are inlaid with a V-shaped groove and a metal stop elastic piece 4 to prevent loosening, which is different from the traditional mechanical anti-loosening purpose or the purpose of relying on friction to prevent loosening.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bolts, Nuts, And Washers (AREA)

Abstract

An anti-loosening connecting bolt, comprising a bolt and a nut, which are connected to a joint surface part, wherein at least one V-shaped groove is provided in a joint end surface of the nut and the joint surface part; a metal stop elastic sheet is arranged between the nut and the joint surface part; a stop boss is arranged on a side of the metal stop elastic sheet which comes into contact with the joint surface part; a groove matching the stop boss is provided on the joint surface part; and a stop sheet is arranged on a side of the metal stop elastic sheet which comes into contact with the nut. When the nut is fastened and located at an appropriate position, the metal stop elastic sheet can mesh with the V-shaped groove on the nut under the action of an elastic force, thereby achieving a looseness prevention and stopping effect; and the anti-loosening connecting bolt has the characteristics of being reasonable and feasible in terms of structure, reliable in terms of anti-loosening effect, having a wide application range, being easy to manufacture, convenient to mount, capable of being repeatedly dismounted and used, and having a long service life.

Description

防松动的连接螺栓Anti-loose connecting bolt 技术领域Technical field
本发明属于螺栓防松动技术领域,具体涉及防松动的连接螺栓。The invention belongs to the technical field of bolt anti-loosening, and in particular relates to an anti-loosening connecting bolt.
背景技术Background technique
螺纹的发明与应用至今至少有着几百年的历史,说起螺栓,几乎无人不晓。因为螺栓已经走进了千家万户,并且与我们的生活息息相关。大到飞机、轮船,火车,汽车,小到手机、手表,玩具几乎都有螺栓的用武之地。它虽然小但是作用不容忽视,举足轻重,类似这样的例子数不胜数。据有关资料介绍,2007年8月20日,“华航”一架波音737-800型客机在冲绳那霸机场着陆后起火爆炸。调查结果称,起火系由一颗松动的螺丝刺穿油箱而致,并发生了强烈爆炸,机身被烧焦断裂。所幸的是,机上165名乘客和机组人员全部安全撤离。The invention and application of the thread has a history of at least several hundred years. When it comes to bolts, almost no one knows. Because the bolt has entered thousands of households and is closely related to our lives. From airplanes, ships, trains, cars, to cell phones, watches, and toys, bolts are almost everywhere. Although it is small, its role cannot be ignored, and it is very important. There are countless examples like this. According to relevant information, on August 20, 2007, a Boeing 737-800 passenger plane of China Airlines caught fire and exploded after landing at Naha Airport in Okinawa. The investigation result stated that the fire was caused by a loose screw piercing the fuel tank, and a strong explosion occurred, and the fuselage was scorched and fractured. Fortunately, all 165 passengers and crew on board were evacuated safely.
众所周知,我国中高速电气化铁路尤其是高铁技术取得了举世瞩目的成就,我国幅员辽阔,人口众多,分布十分广泛,而交通的建设关乎着国计民生,只有交通便利,人们的出行才会方便,资源才能流动进行合理配置,经济才能发展起来。其中在铁路建设领域就使用了不计其数的螺栓连接方式,为此也投入了大量的人力、物力、用于螺栓的维护,主要是防止螺栓松动带来的危害。As we all know, my country's medium and high-speed electrified railways, especially high-speed railways, have achieved world-renowned achievements. my country has a vast territory, a large population, and a very wide distribution. The construction of transportation is related to the national economy and the people's livelihood. Only with convenient transportation can people travel conveniently and resources can be used. The economy can only develop through reasonable allocation of mobility. Among them, countless bolt connection methods are used in the field of railway construction. For this reason, a lot of manpower, material resources, and maintenance of bolts are also invested, mainly to prevent the harm caused by bolt loosening.
随着人们生活条件的不断提升,汽车走进了我们的日常生活,同时带来了全球汽车工业的蓬勃发展,在汽车的日常维修和保养过程中,检查螺栓是否松动也是一项至关重要和必不可少的工作,只有保证螺 栓的可靠连接,才能为人们的出行提供安全和保障。With the continuous improvement of people’s living conditions, automobiles have entered our daily lives, and at the same time have brought about the vigorous development of the global automobile industry. In the daily repair and maintenance of automobiles, it is also important to check whether the bolts are loose. Indispensable work, only the reliable connection of bolts can provide safety and protection for people's travel.
在工业生产运行过程中,最令人头疼的问题就是工厂设备突发故障。而每一个设备器件都是不可忽视的关键因素,所谓“千里之堤,溃于蚁穴”说的就是这个道理。例如:螺栓,它个头虽小,脾气却很火爆。一旦发生松动,轻致意外停机,重则造成大祸。2017年11月6日18时35分,深圳市威宏志五金制品有限公司一名女工,被旁边突然倾倒的另一台冲床砸倒,经抢救无效死亡,原因是倒塌的冲床机底座上没有安装地脚螺栓,侧面应有2颗螺栓却只装了1个,且在长期作业中发生松动,最终重心失衡导致倒塌。In the process of industrial production and operation, the most troublesome problem is the sudden failure of factory equipment. And every equipment component is a key factor that cannot be ignored. The so-called "dikes of a thousand miles collapsed in an ant's nest" is the truth. For example: Bolt, although it is small, it has a very hot temper. Once loosening occurs, it can cause unplanned downtime in the slightest and catastrophic disaster in severe cases. At 18:35 on November 6, 2017, a female worker of Shenzhen Weihongzhi Hardware Products Co., Ltd. was knocked down by another punch that was suddenly dumped next to him. After rescue, he died because there was no installation on the base of the collapsed punch. For the anchor bolts, there should be 2 bolts on the side, but only one was installed, and it was loosened during long-term operation, and eventually the center of gravity was unbalanced and collapsed.
由此可见,螺栓的防松措施在各个行业中都有着十分突出的地位。It can be seen that the anti-loosening measures of bolts have a very prominent position in various industries.
现有的螺纹联接常用的防松方法(摘录自机械设计手册):1)、弹簧垫圈防松,依靠弹簧垫圈在压平后产生的弹力及其切口尖角嵌入被联接件及紧固件支承面起防松作用。结构简单、成本低、使用简便GB/T 93、GB/T 859和GB/T 7244等传统使用的弹簧垫圈,由于弹力不均,也不十分可靠,多用于不甚重要的联接。对联接表面不允许划伤和经常拆卸的场合不宜选用。(参见图5)。2)、双螺母防松,两个螺母对顶拧紧,使螺栓在旋合段内受拉而螺母受压,构成螺纹联接副纵向压紧。该结简单、防松效果好、成本低、质量大,多用于低速重载或载荷平稳的场合。(参见图6)。3)、扣紧螺母防松,先用六角螺母紧固联接件,然后旋上GB/T 805—2000《扣紧螺母》(扣紧螺母的螺纹有缺口,用以锁紧),并用手拧紧,再用扳手拧紧(约转过60°~90°)。松退扣紧螺母时,必须先拧紧六角螺母,使其与扣紧 螺母之间产生间隙,然后才能拧下扣紧螺母,以免划伤螺栓螺纹该结构防松性能良好,但不宜用于频繁装卸的场合;国外在电力铁塔上使用效果十分良好,可几十年不松动。(参见图7)。4)、六角法兰面型式-无锁紧元件防松,GB/T5789~5790—2000等六角法兰面螺栓、GB/T6177~6177—2000六角法兰面螺母,具有加大的支承面直径(dc大于2倍的螺纹直径),在一定的预紧力作用下,可获得足够的防松能力。如在其支承面上再制出齿纹,则防松能力成倍提高,又称为“三合一螺栓(母)”,即具有六角扳拧部分、加大d承面的功能,以及防松功能,三者合为一体,是当代最新型的六角扳拧紧固件的结构型式适用于高强度(8级及其以上)紧固件,在重要的联接场合,如发动机、锻压设备、摩托车产品中使用,但成本高,很容易损坏零件的支承面。(参见图8)。5)、非金属嵌件六角锁紧螺母防松,GB/T889~889.2—2000和GB/T6182—2000锁紧螺母和GB/T6183.1~6183—2000非法兰面锁紧螺母锁紧部分是嵌装在螺母体上,没有内螺纹的尼龙圈。当外螺纹件拧入后,由于尼龙材料良好的弹性产生锁紧力,达到锁紧该类螺母由于尼龙熔点的限制,一般最高工作温度应小于120℃,以100℃以下为宜。如遇特殊需要,改换材料可达240℃由于尼龙属惰性物质,不受工业中常用化学产品的腐蚀,但受无机酸、弱酸与强碱的腐蚀。因此,不可在镀镍、镀锌等酸槽中浸泡,即装尼龙圈之前应先完成螺母体的电镀,而装入尼龙圈之后不可再进行电镀理论与实践表明,该种螺母经拧紧、松退400次以上时,其性能基本稳定。(参见图9)。6)、弹性垫圈防松,除弹簧垫圈以外的弹性垫圈品种较多,已标准化了的如图所示。 这些垫圈的共同特点是:弹力均匀、载荷偏心小、规格较小。由于薄片弹性元件对氢脆的敏感性,所以,表面处理时应倍加注意GB/T 860鞍形弹性垫圈,GB/T 955波形弹性垫圈在一定的载荷条件下,弹性好,各种硬度的被联接件均可使用。工作中不会划伤被联接件表面,可用于经常拆卸的场合;常用于调整并紧固被联接件间的间隙的场合,以及低性能等级,如5.8级及其以下的联接GB/T 861.1、GB/T 862.1内、外齿锁紧垫圈,依靠齿被压平产生的弹力,以及齿嵌入被联接件和支承面产生的阻力起锁紧作用。(参见图10)。7)、全金属锁紧螺母防松,该类螺母品种繁多,也有不少专利产品,大体可分两类:一类为使螺纹局部变形而产生有效力矩,其中包括:压扁收口型(椭圆收口或四方收口或圆周收口);点压(一点、两点或三点);开槽收口或压扁(一条或多条,纵向或横向开槽),GB/T 6184~6186—2000全金属六角锁紧螺母,GB/T 6183.1~6183.2—2000全金属六角法兰面锁紧螺母为此类标准产品。一类为嵌入金属弹性元件,增加摩擦阻力而产生有效力矩,该类螺母一般适用于高强度外螺纹的场合。(参见图11)。8)、螺杆带孔、开槽螺母配开口销防松,适用于变载、振动场合的重要部位联接的防松,性能可靠。设计及装配不便。航空、汽车及拖拉机等行业普遍采用。但不适用于双头螺柱的防松方法。(参见图12)。9)、普通螺栓和螺母配开口销防松,装配时,拧紧螺母后配钻;开口销孔可参照GB/T 5278选用。适用于单件生产的重要联接,但不适用于高强度紧固件联接及双头螺柱。(参见图13)。10)、头部带孔螺栓穿金属丝防松,用低碳钢丝穿入成组的螺栓头部金属丝孔,可相 互制约,防松可靠。安装时应注意钢丝走向。图示仅适用于右旋螺纹;也适用于双头螺柱的防松。金属丝孔可参照GB/T5278确定。(参见图14)。11)、六角头螺栓或螺母配止动垫圈防松,一般用低碳钢制成的单耳(GB/T854或双耳(GB/T855)、或外舌(GB/T856)止动垫圈,将螺栓六角头或螺母锁定于被联接件上,防松可靠,但要求有一定的安装空间。如果是圆头螺栓,则无法采用该防松措施。(参见图15)。12)、使螺纹联接副局部材料产生塑性变形互相嵌入而防松,在螺杆末端冲单点或多点或铆死;在螺钉头部冲单点或多点,如图所示。防松性能一般。仅适用于低强度紧固件。(参见图16)。13)、借助粘接剂固定内外螺纹的相互位置防松,粘接旋合螺纹,方法简单、经济并有效。其防松性能与粘接剂直接相关,根据松退力矩和温度条件,以及可以拆卸或不可拆卸等要求,选用适当的粘接剂。(参见图17)。Commonly used anti-loosening methods for existing threaded connections (excerpted from the Mechanical Design Manual): 1) Spring washers are anti-loosing, relying on the elastic force generated by the spring washers after being flattened and their cut-out sharp corners are embedded and supported by the couplings and fasteners The surface plays a role of preventing loosening. The traditionally used spring washers such as GB/T 93, GB/T 859 and GB/T 7244 are simple in structure, low in cost, and easy to use. Due to uneven elasticity, they are not very reliable and are mostly used for unimportant connections. It is not suitable for occasions where scratches on the connecting surface and frequent disassembly are not allowed. (See Figure 5). 2) Double nuts are anti-loosening, and the two nuts are tightened against each other, so that the bolt is pulled in the screwing section and the nut is compressed, forming a threaded connection pair that is longitudinally compressed. The knot is simple, has good anti-loosening effect, low cost, and high quality. It is mostly used in occasions with low speed and heavy load or stable load. (See Figure 6). 3) To prevent loosening of the fastening nut, first use a hexagonal nut to fasten the coupling, then screw on GB/T 805-2000 "fastening nut" (the thread of the fastening nut has a gap for locking), and tighten it by hand , And then tighten with a wrench (turned approximately 60°~90°). When loosening the fastening nut, the hex nut must be tightened to create a gap between the fastening nut and then the fastening nut can be unscrewed to avoid scratching the bolt thread. The structure has good anti-loosening performance, but it is not suitable for frequent loading and unloading. For occasions; the effect of using power towers abroad is very good, and it will not loosen for decades. (See Figure 7). 4). Hexagon flange type-no locking element to prevent loosening, GB/T5789~5790-2000 and other hexagon flange bolts, GB/T6177~6177-2000 hexagon flange nuts, with enlarged bearing surface diameter (The dc is greater than 2 times the thread diameter), under a certain pre-tightening force, sufficient anti-loosening ability can be obtained. If the tooth pattern is made on the supporting surface, the anti-loosening ability will be doubled. It is also called "three-in-one bolt (female)", that is, it has the function of hexagonal wrenching part, enlarged d bearing surface, and anti-loosening function. The loose function, the three are integrated, and it is the newest contemporary hexagonal wrench fastener structure. It is suitable for high-strength (level 8 and above) fasteners in important connection situations, such as engines, forging equipment, and motorcycles. It is used in products, but the cost is high, and it is easy to damage the supporting surface of the parts. (See Figure 8). 5), non-metallic insert hexagonal lock nut to prevent loosening, the locking part of GB/T889~889.2-2000 and GB/T6182-2000 lock nut and GB/T6183.1~6183-2000 non-flange lock nut is Nylon ring without internal thread is embedded on the nut body. When the external thread is screwed in, due to the good elasticity of the nylon material, the locking force is generated, and the maximum working temperature of this type of nut should be less than 120 ℃, preferably below 100 ℃, due to the limitation of the melting point of nylon. In case of special needs, the material can be changed up to 240℃. As nylon is an inert material, it is not corroded by chemical products commonly used in the industry, but is corroded by inorganic acids, weak acids and strong alkalis. Therefore, it is not allowed to soak in acid baths such as nickel plating or galvanizing, that is, the electroplating of the nut body should be completed before the nylon ring is installed, and the electroplating should not be carried out after the nylon ring is installed. When it is retracted more than 400 times, its performance is basically stable. (See Figure 9). 6). Elastic washers are anti-loose. There are many kinds of elastic washers other than spring washers, and the standardized ones are shown in the figure. The common characteristics of these washers are: uniform elasticity, small load eccentricity, and small specifications. Due to the susceptibility of thin elastic elements to hydrogen embrittlement, attention should be paid to GB/T 860 saddle-shaped elastic washers and GB/T 955 wave elastic washers under certain load conditions. All couplings can be used. It will not scratch the surface of the connected part during work, and can be used for frequent disassembly occasions; it is often used for occasions where the gap between the connected parts is adjusted and tightened, and the low performance level, such as the connection of 5.8 and below GB/T 861.1 , GB/T 862.1 inner and outer tooth lock washers, rely on the elastic force generated by the teeth being flattened, and the resistance generated by the teeth embedded in the coupling and the supporting surface. (See Figure 10). 7) All-metal lock nuts are anti-loose. There are many varieties of this kind of nuts, and there are also many patented products. They can be roughly divided into two categories: one is to generate effective torque for local deformation of the thread, including: flattening and closing type (ellipse) Closed or square closed or circumferential closed); point pressure (one, two or three points); slotted or flattened (one or more, longitudinal or horizontal slotting), GB/T 6184~6186-2000 all metal Hexagonal lock nuts, GB/T 6183.1~6183.2-2000 all-metal hexagonal flanged lock nuts are such standard products. One type is to embed metal elastic elements to increase friction resistance and generate effective torque. This type of nut is generally suitable for high-strength external threads. (See Figure 11). 8) The screw with hole, slotted nut is equipped with split pin to prevent loosening, which is suitable for preventing loosening of important parts in variable load and vibration occasions, and has reliable performance. Inconvenient design and assembly. It is widely used in aviation, automobile and tractor industries. But it is not suitable for the anti-loosening method of double-ended studs. (See Figure 12). 9). Ordinary bolts and nuts are equipped with cotter pins to prevent loosening. When assembling, tighten the nuts before drilling; cotter pin holes can be selected according to GB/T 5278. It is suitable for the important connection of single-piece production, but not suitable for the connection of high-strength fasteners and double-ended studs. (See Figure 13). 10). Bolts with holes on the head go through the metal wire to prevent loosening. Use low carbon steel wire to penetrate the metal wire holes of the bolt heads in groups, which can mutually restrict each other and prevent loosening. Pay attention to the direction of the steel wire during installation. The illustration only applies to right-hand threads; it also applies to the anti-loosening of double-ended studs. The wire hole can be determined with reference to GB/T5278. (See Figure 14). 11). Hexagon head bolts or nuts are equipped with stop washers to prevent loosening, generally made of low carbon steel single ear (GB/T854 or double ear (GB/T855), or outer tongue (GB/T856) stop washer, Lock the hexagon head of the bolt or the nut on the connected part to prevent loosening and reliable, but requires a certain installation space. If it is a round head bolt, the anti-loose measure cannot be adopted. (See Figure 15). 12), make the thread The local materials of the coupling pair are plastically deformed and embedded in each other to prevent loosening. Single point or multiple points or riveting are punched at the end of the screw; single point or multiple points are punched at the screw head, as shown in the figure. Anti-loose performance is average. Only suitable for low-strength fasteners. (See Figure 16). 13). Fix the mutual position of the internal and external threads with the aid of adhesive to prevent loosening, bonding and screwing the threads, the method is simple, economical and effective. Its anti-loose performance is directly related to the adhesive. According to the loosening torque and temperature conditions, as well as the requirements of removable or non-removable, the appropriate adhesive is selected. (See Figure 17).
由此可见,现有的螺纹联接常用的防松方法1~7为摩擦力锁紧防松,防松方法8~11为借助紧固件的附件固定紧固件与紧固件之间或紧固件与被联接件之间的相互位置的机械防松,依然在使用过程中存在不足之处。(紧固件的附件如开口销、止动垫圈、金属丝)。防松方法12~13为借助自身材料塑性变形互相嵌入,及其他粘结材料的应用达到防松的目的,依然在使用过程中存在不足之处,有一定的局限性。It can be seen that the commonly used anti-loosening methods 1-7 of the existing threaded connections are friction locking and anti-loosening, and the anti-loosing methods 8-11 are fixing or tightening between the fastener and the fastener with the aid of the fastener. The mechanical anti-loosening of the mutual position between the parts and the connected parts still has shortcomings during use. (Accessories for fasteners such as split pins, stop washers, metal wires). The anti-loose methods 12 to 13 are used to embed each other through the plastic deformation of their own materials and the application of other bonding materials to achieve the purpose of anti-loose. There are still deficiencies in the use process and have certain limitations.
另外网络上也介绍了多种国内、外先进的“永不松动的螺栓”其制造难度大,成本高。还有加装了特殊的垫片,用于增大摩擦阻力的方法进行防松,总言之,这些措施都是通过增大摩擦阻力的方法进行防松,其缺点是防松可靠性会变差,且不利于大量应用。In addition, a variety of domestic and foreign advanced "never loose bolts" have been introduced on the Internet, which are difficult to manufacture and costly. There are also special gaskets that are used to increase the frictional resistance to prevent loosening. In short, these measures are used to increase the frictional resistance to prevent loosening. The disadvantage is that the reliability of the loosening prevention will change. Poor, and is not conducive to a large number of applications.
发明内容Summary of the invention
为克服上述现有技术的不足,本发明的目的是提供一种可靠的螺纹防松技术,具有结构合理可行,防松效果可靠,适用范围广泛,制造容易,安装方便,可重复拆卸使用,使用寿命长的特点。In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a reliable thread anti-loosening technology, which has a reasonable and feasible structure, reliable anti-loosening effect, wide application range, easy manufacture, convenient installation, reusable disassembly and use. Features of long life.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above objective, the technical solution adopted by the present invention is:
防松动的连接螺栓,包括有与结合面零件相连的螺栓与螺母,其特征在于,螺母与结合面零件的结合端面处设有至少一处V型凹槽;在螺母与结合面零件之间设有金属止动弹片;金属止动弹片与结合面零件相接触的一侧设有止动凸台;结合面零件上设有与止动凸台相配合的凹槽;金属止动弹片与螺母相接触的一侧设有止动片。The anti-loosening connecting bolt includes a bolt and a nut connected to the joint surface part, and is characterized in that at least one V-shaped groove is provided at the joint end surface of the nut and the joint surface part; between the nut and the joint surface part There are metal stop shrapnel; the side where the metal stop shrapnel is in contact with the joint surface part is provided with a stop boss; the joint surface part is provided with a groove that matches the stop boss; the metal stop shrapnel is in phase with the nut A stop piece is provided on the contact side.
所述的V型凹槽中心对称。The V-shaped groove is symmetrical in its center.
所述的螺母一端面设有V型凹槽。One end of the nut is provided with a V-shaped groove.
所述的螺栓用螺钉代替,螺钉头部与结合面零件相接触的面上设有V型凹槽,V型凹槽与上的止动片相配配合;金属止动弹片设在螺钉头部与结合面零件之间,金属止动弹片通过其上的止动凸台与结合面零件上设置的凹槽相配合。The bolt is replaced by a screw. The surface of the screw head contacting the joint surface parts is provided with a V-shaped groove, and the V-shaped groove is matched with the upper stopper; the metal stopper is arranged on the screw head and Between the joint surface parts, the metal stop elastic piece is matched with the groove provided on the joint surface part through the stop bosses on the metal stop elastic piece.
防松动的连接螺栓,包括有与结合面零件3相连的螺栓1与螺母,其特征在于,螺栓本体的径向上顺螺栓轴线对称设有至少一处V型凹槽;螺母2的螺纹侧设有金属止动弹片。The anti-loosening connecting bolt includes a bolt 1 and a nut connected to the joint surface part 3, and is characterized in that at least one V-shaped groove is provided in the radial direction of the bolt body symmetrically along the bolt axis; the thread side of the nut 2 is provided with Metal stop shrapnel.
所述的金属止动弹片设置在螺母的螺纹侧。The metal stop elastic piece is arranged on the threaded side of the nut.
防松动的连接螺栓,包括有与结合面零件相连的螺栓与螺母,其特征在于,螺栓的端面设有V型凹槽;螺母的朝向螺栓的端面一侧设 有金属止动弹片;螺母旋转确定位置后,金属止动弹片上的止动片与V型凹槽相啮合。The anti-loosening connecting bolt includes a bolt and a nut connected to the joint surface parts, and is characterized in that the end face of the bolt is provided with a V-shaped groove; the side of the nut facing the end face of the bolt is provided with a metal stopper shrapnel; the rotation of the nut is determined After the position, the stop piece on the metal stop shrapnel engages with the V-shaped groove.
所述的金属止动弹片上的止动片7设置在螺母的螺纹侧。The stop piece 7 on the metal stop elastic piece is arranged on the threaded side of the nut.
防松动的连接螺栓,包括有与结合面零件相连的螺栓,结合面零件与金属止动弹片的接触面通过凹槽、止动凸台的相配合来固定;金属止动弹片上的制动片与螺栓头部内侧面上的V型凹槽嵌套连接。Anti-loosening connecting bolts include bolts connected to the parts of the joint surface. The contact surface of the parts of the joint surface and the metal stopper is fixed by the cooperation of the groove and the stop boss; the brake plate on the metal stopper and The V-shaped groove on the inner side of the bolt head is nested and connected.
所述的螺栓可以采用螺钉代替。The bolts can be replaced by screws.
本发明的有益效果是:The beneficial effects of the present invention are:
基本包含了机械类螺纹连接防松的基本形式,可供产品设计选用,会发挥出积极的作用。Basically includes the basic form of mechanical thread connection anti-loosening, which can be selected for product design and will play a positive role.
与现有技术不同的是,本发明采用机械式止动防松原理替代了依靠摩擦力防松的形式。无疑使防松效果由不稳定改善到可靠防松。与此同时,使现有的机械防松的结构大幅度的改良,避免了现有结构的不足之处。Different from the prior art, the present invention adopts the principle of mechanical stop and anti-loosening instead of the form of relying on frictional anti-loosening. Undoubtedly, the anti-loose effect is improved from unstable to reliable anti-loose. At the same time, the existing mechanical anti-loose structure is greatly improved, avoiding the shortcomings of the existing structure.
所述的金属止动弹片采用金属结构型,具有的优点1)材料性能稳定,2)环境适应性强,3)使用寿命长,4)可靠性高;所述的V型凹槽,由于对螺栓强度影响甚微,可以忽略,并且易加工,对螺母的结构略做改变,将会维持螺栓连接原有的一切特型;所述的螺栓、螺母、金属止动弹片,具有结构简单紧凑,尺寸一致性强,可靠性强,易于实现批量生产等优点。The metal stop elastic piece adopts a metal structure, which has the advantages of 1) stable material performance, 2) strong environmental adaptability, 3) long service life, 4) high reliability; the V-shaped groove has the advantages of The strength of the bolt has little influence, can be ignored, and is easy to process. A slight change to the structure of the nut will maintain all the original characteristics of the bolt connection; the bolt, nut, and metal stop shrapnel have a simple and compact structure. The size consistency is strong, the reliability is strong, and it is easy to realize the advantages of mass production.
本发明所述的螺纹防松原理为类似棘轮、棘爪啮合式机械防松,不同于传统的依靠增大摩擦力的方法达到防松目的的原理。有效合理 利用类似棘轮、棘爪的单向防逆转结构,有效防止了螺纹松动现象,由于结构紧凑,科学合理,利于应用,同时由于其卓越的机械性能完全可以替代现有的大部分螺纹防松结构,从而达到节省大量的生产资源,具有可观的经济效益和社会效益。The thread anti-loosening principle of the present invention is similar to a ratchet and pawl meshing mechanical anti-loosening principle, which is different from the traditional principle of relying on the method of increasing friction to achieve the purpose of anti-loosing. Effective and reasonable use of the one-way anti-reversal structure similar to ratchets and pawls effectively prevents thread loosening. Due to the compact structure, scientific and reasonable, it is conducive to application. At the same time, due to its excellent mechanical properties, it can completely replace most of the existing anti-loose threads. The structure can save a lot of production resources and has considerable economic and social benefits.
附图说明Description of the drawings
图1为本发明的实施例一的结构示意图。FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图2(2)为本发明的实施例二的结构示意图。Fig. 2(2) is a schematic structural diagram of the second embodiment of the present invention.
图2(b)为本发明图2(a)的A-A向视图。Figure 2(b) is the A-A view of Figure 2(a) of the present invention.
图2(c)为本发明图2(a)的螺栓结构示意图。Fig. 2(c) is a schematic diagram of the bolt structure of Fig. 2(a) of the present invention.
图2(d)本发明图2(c)右侧视图。Fig. 2(d) The right side view of Fig. 2(c) of the present invention.
图3(a)为本发明的实施例三结构示意图。Figure 3(a) is a schematic structural diagram of Embodiment 3 of the present invention.
图3(b)为本发明的图3(a)的A-A向视图。Fig. 3(b) is the A-A view of Fig. 3(a) of the present invention.
图3(c)为本发明图3(a)中螺栓的结构示意图。Fig. 3(c) is a schematic diagram of the structure of the bolt in Fig. 3(a) of the present invention.
图3(d)为本发明图3(a)中的金属止动弹片的结构示意图。Fig. 3(d) is a schematic diagram of the structure of the metal stop elastic piece in Fig. 3(a) of the present invention.
图3(e)为本发明图3(c)的另一方向的示意图。Fig. 3(e) is a schematic view from another direction of Fig. 3(c) of the present invention.
图4为本发明的实施例四的结构示意图。Fig. 4 is a schematic diagram of the structure of the fourth embodiment of the present invention.
图5为现有技术的弹簧垫圈防松结构示意图。Fig. 5 is a schematic diagram of a prior art spring washer anti-loosening structure.
图6为现有技术的双螺母防松结构示意图。Fig. 6 is a schematic diagram of a double nut anti-loosening structure in the prior art.
图7为现有技术的扣紧螺母防松结构示意图。Fig. 7 is a schematic diagram of a prior art anti-loosening structure of a fastening nut.
图8为现有技术的六角法兰面型式-无锁紧元件防松结构示意图。Fig. 8 is a schematic diagram of the prior art hexagonal flange face type-non-locking element anti-loosening structure.
图9为现有技术的非金属嵌件六角锁紧螺母防松结构示意图。Fig. 9 is a schematic diagram of the anti-loosening structure of a non-metallic insert hexagonal lock nut in the prior art.
图10为现有技术的弹性垫圈防松结构示意图。Fig. 10 is a schematic diagram of a prior art elastic washer anti-loosening structure.
图11为现有技术的全金属锁紧螺母防松结构示意图。Fig. 11 is a schematic diagram of the anti-loosening structure of an all-metal lock nut in the prior art.
图12为现有技术的螺杆带孔、开槽螺母配开口销防松结构示意图。Fig. 12 is a schematic diagram of a prior art structure of a screw with a hole, a slotted nut and a split pin anti-loosening structure.
图13为现有技术的普通螺栓和螺母配开口销防松结构示意图。Fig. 13 is a schematic diagram of an anti-loosening structure of common bolts and nuts with split pins in the prior art.
图14为现有技术的头部带孔螺栓穿金属丝防松结构示意图。Fig. 14 is a schematic diagram of a prior art anti-loosening structure of a bolt with a hole on the head through a metal wire.
图15为现有技术的六角头螺栓或螺母配止动垫圈防松结构示意图。Fig. 15 is a schematic diagram of a prior art hexagonal head bolt or nut with a lock washer anti-loosening structure.
图16为现有技术的使螺纹联接副局部材料产生塑性变形互相嵌入防松结构示意图。Fig. 16 is a schematic diagram of a prior art structure for preventing local materials of threaded couplings from being plastically deformed and embedded in each other to prevent loosening.
图17为现有技术的借助粘接剂固定内外螺纹的相互位置防松结构示意图。Fig. 17 is a schematic diagram of a prior art anti-loosening structure for fixing the internal and external threads by means of an adhesive.
具体实施方式Detailed ways
下面结合附图对本发明的结构原理和工作原理作进一步详细说明。The structural principle and working principle of the present invention will be further described in detail below in conjunction with the accompanying drawings.
实施例一,参见图1,防松动的连接螺栓,包括有与结合面零件3相连的螺栓1与螺母2,其特征在于,螺母2与结合面零件3的结合端面处设有至少一处V型凹槽8;在螺母与结合面零件3之间的螺栓上还设有金属止动弹片4;金属止动弹片4与结合面零件3相接触的一侧设有止动凸台5;结合面零件3上设有与止动凸台5相配合的凹槽6;金属止动弹片4与螺母2相接触的一侧设有止动片7。The first embodiment, referring to Figure 1, the anti-loosening connecting bolt includes a bolt 1 and a nut 2 connected with the joint surface part 3, characterized in that the joint end surface of the nut 2 and the joint surface part 3 is provided with at least one V Type groove 8; on the bolt between the nut and the connecting surface part 3 is also provided with a metal stop elastic piece 4; the side of the metal stop elastic piece 4 in contact with the connecting surface part 3 is provided with a stop boss 5; The surface part 3 is provided with a groove 6 which is matched with the stop boss 5; the side where the metal stop elastic piece 4 is in contact with the nut 2 is provided with a stop piece 7.
所述的V型凹槽8中心对称。中心对称指:V型槽的数量为二处及其以上数量时。所述的螺母2一端面设有V型凹槽8。The V-shaped groove 8 is symmetrical in the center. Center symmetry refers to when the number of V-shaped grooves is two or more. A V-shaped groove 8 is provided on one end of the nut 2.
参见图4,所述的螺栓1用螺钉代替,螺钉头部与结合面零件3相接触的面上设有V型凹槽8,V型凹槽8与上的止动片7相配配合;金属止动弹片4设在螺钉头部与结合面零件3之间,金属止动弹片4通过其上的止动凸台5与结合面零件3上设置的凹槽6相配合。Referring to Fig. 4, the bolt 1 is replaced by a screw. The surface where the screw head contacts the joint surface part 3 is provided with a V-shaped groove 8, and the V-shaped groove 8 matches the upper stopper 7; metal The stop elastic piece 4 is arranged between the screw head and the joint surface part 3, and the metal stop elastic piece 4 is matched with the groove 6 provided on the joint surface part 3 through the stop boss 5 thereon.
实施例二,参见图2(a)~(d),防松动的连接螺栓,包括有与结合面零件3相连的螺栓1与螺母2,螺栓1本体的径向上顺螺栓轴线对称设有至少一处V型凹槽8;螺母2的螺纹侧设有金属止动弹片4。The second embodiment, referring to Figures 2(a) to (d), the anti-loosening connecting bolt includes a bolt 1 and a nut 2 connected to the joint surface part 3. At least one bolt 1 is arranged symmetrically along the bolt axis in the radial direction of the body of the bolt 1 V-shaped groove 8; the threaded side of the nut 2 is provided with a metal stop elastic piece 4.
所述的金属止动弹片4设置在螺母2的螺纹侧,说明:这个金属止动弹片4是一个单独的零件,设置在螺母2的螺纹侧的方式与GB889的尼龙圈的设置相同。The metal stop elastic piece 4 is arranged on the thread side of the nut 2, indicating that the metal stop elastic piece 4 is a separate part, and the way of setting it on the thread side of the nut 2 is the same as the setting of the nylon ring of GB889.
实施例三,参见图3(a)~(e),防松动的连接螺栓,包括有与结合面零件3相连的螺栓1与螺母2,螺栓1的端面设有V型凹槽8;螺母2的朝向螺栓1的端面一侧设有金属止动弹片4;螺母1旋转确定位置后,金属止动弹片4上的止动片7与V型凹槽8相啮合。The third embodiment, referring to Fig. 3(a)~(e), the anti-loosening connecting bolt includes a bolt 1 and a nut 2 connected with the joint surface part 3. The end surface of the bolt 1 is provided with a V-shaped groove 8; the nut 2 The side of the end face facing the bolt 1 is provided with a metal stop elastic piece 4; after the nut 1 rotates to determine the position, the stop piece 7 on the metal stop elastic piece 4 engages with the V-shaped groove 8.
所述的金属止动弹片4上的止动片7设置在螺母2的端面侧,见图3(a)。所述金属止动弹片是一个单独的零件,设置在螺母2的螺纹侧的方式与GB889的尼龙圈的设置相同。The stop piece 7 on the metal stop elastic piece 4 is arranged on the end face side of the nut 2, as shown in Fig. 3(a). The metal stop elastic piece is a separate part, and the way of setting it on the thread side of the nut 2 is the same as the setting of the nylon ring of GB889.
实施例四,参见图4,防松动的连接螺栓,包括有与结合面零件3相连的螺栓1,其特征在于,结合面零件3与金属止动弹片4的接触面通过凹槽6、止动凸台5的相配合来固定;金属止动弹片4上的制动片7与螺栓头部9内侧面上的V型凹槽8嵌套连接。The fourth embodiment, referring to Fig. 4, the anti-loosening connecting bolt includes a bolt 1 connected with the connecting surface part 3, characterized in that the contact surface between the connecting surface part 3 and the metal stop elastic piece 4 passes through the groove 6 and stops The bosses 5 are matched to be fixed; the brake pad 7 on the metal stop elastic piece 4 is nested and connected with the V-shaped groove 8 on the inner side of the bolt head 9.
所述的螺栓1可以采用螺钉代替。The bolt 1 can be replaced by a screw.
所述的螺母与结合面零件的端面啮合防松。The nut engages with the end surface of the joint surface part to prevent loosening.
所述的螺栓与螺母径向啮合防松。The bolt and the nut radially engage and prevent loosening.
所述的螺栓与盖型螺母端面啮合防松。The bolt is engaged with the end face of the cap nut to prevent loosening.
所述的螺栓或螺钉头部与结合面零件端面啮合防松。The bolt or screw head engages with the end face of the joint surface part to prevent loosening.
本发明的结构原理是:The structural principle of the present invention is:
参见图1,实施例1,可靠的螺纹防松装置:包括带有一定角度的V型凹槽的螺母(该凹槽的数目可为对称的几处或二处或一处),依据需要防松的要求确定,同时作用的凹槽数目越多则越可靠,具有一定弹力和机械强度的金属止动弹片其也应具有二组以上的止动爪一种原因是增加该弹片的使用次数,再者有利于与螺母的啮合(一般建议错开30°,工作的“止动爪”和与其位置错开30°的为一组),该金属止动弹片与结合面零件之间必须采用可靠的防转动结构,当螺母紧固后,并在适当的位置时,该“金属止动弹片”会在弹力的作用下与螺母上的“V”型凹槽相啮合,从而起到防松止动的作用。再者这个防转结构比如台阶和孔也具有更换最初位置的作用,间接的提高了该金属止动弹片的使用次数,如果金属止动弹片采用和螺栓本体上的V型凹槽作用而固定螺母亦可。安装时可按照图示方式进行组装,并紧固。See Figure 1, embodiment 1, reliable thread anti-loosening device: including a nut with a certain angle of V-shaped groove (the number of grooves can be symmetrical, two or one), according to the need to prevent The requirement of looseness is determined, the more the number of grooves acting at the same time, the more reliable it is. The metal stop shrapnel with certain elasticity and mechanical strength should also have more than two sets of stop claws. One reason is to increase the number of times the shrapnel is used. Furthermore, it is conducive to the engagement with the nut (generally it is recommended to be staggered by 30°, the working "stop claw" and the position staggered by 30° are a set), the metal stop spring and the joint surface parts must adopt a reliable anti-corrosion Rotating structure, when the nut is tightened and in the proper position, the "metal stop shrapnel" will engage with the "V" groove on the nut under the action of elastic force, thereby preventing loosening and stopping effect. Moreover, this anti-rotation structure such as steps and holes also have the function of changing the original position, which indirectly increases the use times of the metal stopper shrapnel. If the metal stopper shrapnel is used with the V-groove on the bolt body to fix the nut It's also possible. During installation, it can be assembled and tightened as shown in the figure.
参见图2(a)~(d),实施例2,可靠的螺纹防松装置:在螺栓和螺母同时使用时,在螺栓的本体(或螺纹)径向部分顺螺栓轴线对称的加工出(二处或一处)一定角度的V型凹槽,所述的V型凹槽的角度范围50°~75°,依据需要防松的要求确定,同时作用的凹 槽数目越多则越可靠,同时包含的螺母其螺纹侧组装具有一定弹力和机械强度的金属止动弹片,其也应具有至少一组的止动片或止动爪有利于与螺母的啮合(一般建议错开30°,工作的止动片或止动爪与其位置错开30°的为一组),当螺母紧固后,并在适当的位置时,该金属止动弹片会在弹力的作用与螺栓外径上的V型凹槽相啮合,从而起到防松止动的作用。该金属止动弹片与螺母之间必须采用可靠的防转动结构(即组合螺母)。该结构的螺母采用专用工具可重复拆卸使用,安装时可按照图示方式进行组装,并紧固。See Figure 2 (a) ~ (d), embodiment 2, reliable thread anti-loosening device: when the bolt and nut are used at the same time, the radial part of the bolt body (or thread) is machined symmetrically along the bolt axis (two Place or one) V-shaped groove with a certain angle, the angle range of the said V-shaped groove is 50°~75°, which is determined according to the requirements of anti-loosening, and the more grooves acting at the same time, the more reliable it is. The threaded side of the included nut is assembled with a metal stopper with a certain elasticity and mechanical strength. It should also have at least one set of stoppers or stop claws to facilitate engagement with the nut (generally recommended to be staggered by 30°, working stop The moving piece or the stop claw is a set with the position staggered by 30°). When the nut is tightened and in the proper position, the metal stop shrapnel will act on the elastic force and the V-shaped groove on the outer diameter of the bolt They are engaged to prevent loosening and stop. A reliable anti-rotation structure (that is, a combined nut) must be adopted between the metal stop elastic piece and the nut. The nut of this structure can be repeatedly disassembled and used with special tools, and can be assembled and tightened as shown in the figure during installation.
参见图2(b),金属止动弹片是7隐形部分,而止动片是止动弹片上通过加工而形成的一部分具体形状。Referring to Figure 2(b), the metal stopper is an invisible part, and the stopper is a part of the specific shape formed by processing on the stopper.
参见图3(a)~(e),实施例3,在螺栓和螺母同时使用时,在螺栓的本体(或螺纹)端面部分对称的加工出(二处或一处)一定角度的“V”型凹槽,依据需要防松的要求确定,同时作用的凹槽数目越多则越可靠,同时包含的螺母其端面侧组装具有一定弹力和机械强度的金属止动弹片,当螺母紧固后,并在适当的位置时,该金属止动弹片会在弹力的作用与螺栓外径上的V型凹槽相啮合,从而起到防松止动的作用。该金属止动弹片与螺母之间必须采用可靠的防转动结构(即组合螺母)。该结构的螺母采用专用工具可重复拆卸使用,安装时可按照图示方式进行组装,并紧固。所述的V型凹槽的角度范围50°~75°。Refer to Figure 3 (a) ~ (e), embodiment 3, when the bolt and the nut are used at the same time, symmetrically machined (two or one place) a certain angle "V" on the end surface of the body (or thread) of the bolt Type grooves are determined according to the requirements of anti-loosening. The more grooves that act at the same time, the more reliable it is. At the same time, the end face of the nut included is assembled with a metal stopper with a certain elasticity and mechanical strength. When the nut is tightened, And when in a proper position, the metal stop elastic piece will engage with the V-shaped groove on the outer diameter of the bolt under the action of elastic force, thereby playing the role of preventing loosening. A reliable anti-rotation structure (that is, a combined nut) must be adopted between the metal stop elastic piece and the nut. The nut of this structure can be repeatedly disassembled and used with special tools, and can be assembled and tightened as shown in the figure during installation. The angle of the V-shaped groove ranges from 50° to 75°.
参见图4,实施例4,螺纹防松装置:当单独使用螺栓或螺钉形式的螺纹紧固时,可在其螺栓或螺钉头部与其它零件的结合端面处加 工出(几处或二处或一处)一定角度的V型凹槽,依据需要防松的要求确定,同时作用的凹槽数目越多则越可靠,同时包含在结合面处组装与之对应的具有弹力和机械强度的金属止动弹片,其也应具有二组以上的止动片或止动爪一种原因是增加该弹片的使用次数,再者有利于与螺母的啮合(一般建议错开30°,工作的止动爪和与其位置错开30°的为一组),该金属止动弹片与结合面零件之间必须采用可靠的防转动结构,当螺栓或螺钉紧固后,并在适当的位置时,该“金属止动弹片”会在弹力的作用下与螺栓或螺钉上的“V”型凹槽相啮合,从而起到防松止动的作用。再者这个防转结构比如台阶和孔也具有更换最初位置的作用,间接的提高了该金属止动弹片的使用次数,安装时可按照图示方式进行组装,并紧固。所述的V型凹槽的角度范围50°~75°。See Figure 4, embodiment 4, thread anti-loosening device: when bolts or screw threads are used alone for fastening, they can be machined at the joint end surface of the bolt or screw head and other parts (several or two or One) V-shaped grooves with a certain angle are determined according to the requirements of anti-loosening. The more grooves that act at the same time, the more reliable it is. At the same time, it contains the corresponding elastic and mechanical strength metal stop at the joint surface. The movable shrapnel should also have more than two sets of stoppers or stop claws. One reason is to increase the number of times the shrapnel is used, and it is also conducive to the engagement with the nut (generally recommended to stagger by 30°, the working stop claws and It is a set that is offset by 30° from its position). A reliable anti-rotation structure must be adopted between the metal stop elastic piece and the joint surface parts. When the bolt or screw is tightened and in the proper position, the "metal stop elastic Under the action of elastic force, the piece will engage with the “V”-shaped groove on the bolt or screw to prevent loosening and stop. Furthermore, this anti-rotation structure such as steps and holes also have the function of changing the original position, which indirectly increases the use times of the metal stop elastic piece. During installation, it can be assembled and tightened as shown in the figure. The angle of the V-shaped groove ranges from 50° to 75°.
本发明的工作原理是:The working principle of the present invention is:
参见图1~图2(a)~(d)、图3(a)~(e)、图4,使用时,均通过金属止动弹片上的止动片与螺栓、螺母上的V型凹槽相互啮合,从而把螺栓和螺母、螺栓和紧固零件、螺母和紧固零件之间以机械固定的方式可靠的连接在一起,从而达到防松的目的。Refer to Figure 1 to Figure 2 (a) to (d), Figure 3 (a) to (e), Figure 4, when in use, all pass through the stopper on the metal stopper and the V-shaped groove on the bolt and nut Mutual meshing, so that the bolts and nuts, bolts and fastening parts, and nuts and fastening parts are reliably connected together in a mechanically fixed manner, so as to achieve the purpose of preventing loosening.
如果包含其中的一种或者以上方案的二种以上方案的组合,同样也是包含在本申请的范围内。If one of them or a combination of two or more of the above solutions is included, it is also included in the scope of the present application.
所述的螺栓1或螺母2均通过V型凹槽、金属止动弹片4镶嵌防松,不同于传统的机械防松或依靠摩擦力来防松的目的。The bolt 1 or the nut 2 are inlaid with a V-shaped groove and a metal stop elastic piece 4 to prevent loosening, which is different from the traditional mechanical anti-loosening purpose or the purpose of relying on friction to prevent loosening.

Claims (9)

  1. 防松动的连接螺栓,包括有与结合面零件(3)相连的螺栓(1)与螺母(2),其特征在于,螺母(2)与结合面零件(3)的结合端面处设有至少一处V型凹槽(8);在螺母与结合面零件(3)之间设有金属止动弹片(4);金属止动弹片(4)与结合面零件(3)相接触的一侧设有止动凸台(5);结合面零件(3)上设有与止动凸台(5)相配合的凹槽(6);金属止动弹片(4)与螺母(2)相接触的一侧设有止动片(7)。The anti-loosening connecting bolt includes a bolt (1) and a nut (2) connected to the joint surface part (3), and is characterized in that at least one joint end surface of the nut (2) and the joint surface part (3) is provided A V-shaped groove (8) at the location; a metal stop elastic piece (4) is provided between the nut and the joint surface part (3); the metal stop elastic piece (4) is provided on the side where it contacts the joint surface part (3) There is a stop boss (5); the joint surface part (3) is provided with a groove (6) that matches the stop boss (5); the metal stop spring (4) is in contact with the nut (2) A stop piece (7) is provided on one side.
  2. 根据权利要求1所述的防松动的连接螺栓,其特征在于,所述的V型凹槽(8)中心对称。The anti-loosening connecting bolt according to claim 1, wherein the V-shaped groove (8) is symmetrical in the center.
  3. 根据权利要求1所述的防松动的连接螺栓,其特征在于,所述的螺母(2)一个端面设有V型凹槽(8)。The anti-loosening connecting bolt according to claim 1, wherein one end surface of the nut (2) is provided with a V-shaped groove (8).
  4. 根据权利要求1所述的防松动的连接螺栓,其特征在于,所述的螺栓(1)用螺钉代替,螺钉头部与结合面零件(3)相接触的面上设有V型凹槽(8),V型凹槽(8)与上的止动片(7)相配配合;金属止动弹片(4)设在螺钉头部与结合面零件(3)之间,金属止动弹片(4)通过其上的止动凸台(5)与结合面零件(3)上设置的凹槽(6)相配合。The anti-loosening connecting bolt according to claim 1, wherein the bolt (1) is replaced by a screw, and the surface of the screw head contacting the joint surface part (3) is provided with a V-shaped groove ( 8), the V-shaped groove (8) is matched with the upper stopper (7); the metal stopper shrapnel (4) is arranged between the screw head and the joint surface part (3), the metal stopper shrapnel (4) ) The stop boss (5) on it is matched with the groove (6) provided on the joint surface part (3).
  5. 防松动的连接螺栓,包括有与结合面零件(3)相连的螺栓(1)与螺母(2),其特征在于,螺栓(1)本体的径向上顺螺栓轴线对称设有至少一处V型凹槽(8);螺母(2)的螺纹侧设有金属止动弹片(4)。The anti-loosening connecting bolt includes a bolt (1) and a nut (2) connected to the joint surface part (3), and is characterized in that at least one V-shaped bolt (1) is arranged symmetrically along the bolt axis in the radial direction of the bolt (1) body Groove (8); the threaded side of the nut (2) is provided with a metal stop elastic piece (4).
  6. 防松动的连接螺栓,包括有与结合面零件(3)相连的螺栓(1)与螺母2,其特征在于,螺栓(1)的端面设有V型凹槽(8);螺母(2)的朝向螺栓(1)的端面一侧设有金属止动弹片(4);螺母(1)旋转确定位置后,金属止动弹片(4)上的止动片(7)与V型凹槽(8)相啮合。The anti-loosening connecting bolt includes a bolt (1) and a nut 2 connected to the joint surface part (3), and is characterized in that the end face of the bolt (1) is provided with a V-shaped groove (8); the nut (2) The side facing the end face of the bolt (1) is provided with a metal stop elastic piece (4); after the nut (1) is rotated to determine the position, the stop piece (7) and the V-shaped groove (8) on the metal stop elastic piece (4) ) Are engaged.
  7. 根据权利要求6所述的防松动的连接螺栓,其特征在于,所述的金属止动弹片(4)上的止动片(7)设置在螺母(2)的端面侧。The anti-loosening connecting bolt according to claim 6, characterized in that the stop piece (7) on the metal stop elastic piece (4) is arranged on the end face side of the nut (2).
  8. 防松动的连接螺栓,包括有与结合面零件(3)相连的螺栓(1),其特征在于,结合面零件(3)与金属止动弹片(4)的接触面通过凹槽(6)、止动凸台(5)的相配合来固定;金属止动弹片(4)上的制动片(7)与螺栓头部(9)内侧面上的V型凹槽(8)嵌套连接。The anti-loosening connecting bolt includes a bolt (1) connected to the joint surface part (3), characterized in that the contact surface of the joint surface part (3) and the metal stop elastic piece (4) passes through the groove (6), The stop boss (5) is matched and fixed; the brake piece (7) on the metal stop elastic piece (4) is nestedly connected with the V-shaped groove (8) on the inner surface of the bolt head (9).
  9. 根据权利要求8所述的防松动的连接螺栓,其特征在于,所述的螺栓(1)可以采用螺钉代替。The anti-loosening connecting bolt according to claim 8, wherein the bolt (1) can be replaced by a screw.
PCT/CN2020/089325 2020-03-31 2020-05-09 Anti-loosening connecting bolt WO2021196345A1 (en)

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CN113294425A (en) * 2021-05-11 2021-08-24 北京航天智宇科技有限公司 Combined screw and preparation method thereof
CN114278660B (en) * 2022-01-04 2023-02-07 龚作钰 Set for locking bolt subassembly that bullet tongue rigidity control was dismantled
CN114704615A (en) * 2022-04-06 2022-07-05 中国第一汽车股份有限公司 Creep-resistant transmission shell and assembly process
CN114992214A (en) * 2022-06-21 2022-09-02 冰轮环境技术股份有限公司 Check bolt structure

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