WO2021192189A1 - Heat exchanger, refrigeration cycle device, and method for manufacturing heat exchanger - Google Patents

Heat exchanger, refrigeration cycle device, and method for manufacturing heat exchanger Download PDF

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Publication number
WO2021192189A1
WO2021192189A1 PCT/JP2020/013884 JP2020013884W WO2021192189A1 WO 2021192189 A1 WO2021192189 A1 WO 2021192189A1 JP 2020013884 W JP2020013884 W JP 2020013884W WO 2021192189 A1 WO2021192189 A1 WO 2021192189A1
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WO
WIPO (PCT)
Prior art keywords
heat transfer
fin
heat exchanger
transfer tube
heat
Prior art date
Application number
PCT/JP2020/013884
Other languages
French (fr)
Japanese (ja)
Inventor
前田 剛志
武巳 松本
圭佑 西本
友理子 大熊
石橋 晃
暁 八柳
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to EP20926879.6A priority Critical patent/EP4130633A4/en
Priority to JP2022510298A priority patent/JPWO2021192189A1/ja
Priority to PCT/JP2020/013884 priority patent/WO2021192189A1/en
Publication of WO2021192189A1 publication Critical patent/WO2021192189A1/en
Priority to JP2023149856A priority patent/JP2023182618A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/14Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
    • F28F1/16Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means being integral with the element, e.g. formed by extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/08Making wire, bars, tubes
    • B21C23/085Making tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/08Making wire, bars, tubes
    • B21C23/10Making finned tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02Removing or drawing-off work
    • B21C35/023Work treatment directly following extrusion, e.g. further deformation or surface treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02Removing or drawing-off work
    • B21C35/023Work treatment directly following extrusion, e.g. further deformation or surface treatment
    • B21C35/026Removing sections from the extruded work, e.g. removing a strip to create an open profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02Removing or drawing-off work
    • B21C35/03Straightening the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/04Cutting-off or removing waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/22Making finned or ribbed tubes by fixing strip or like material to tubes
    • B21C37/225Making finned or ribbed tubes by fixing strip or like material to tubes longitudinally-ribbed tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05383Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/022Tubular elements of cross-section which is non-circular with multiple channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/14Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
    • F28F1/22Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means having portions engaging further tubular elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/022Making the fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0068Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00Fins
    • F28F2215/10Secondary fins, e.g. projections or recesses on main fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
    • F28F2255/16Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded

Definitions

  • the present disclosure relates to a method for manufacturing a heat exchanger, a refrigeration cycle device, and a heat exchanger having a heat transfer member having a heat transfer tube and fins extending in the axial direction of the heat transfer tube.
  • a long plate-shaped fin has a recess extending in the longitudinal direction at the center in the lateral direction, and a heat transfer tube is brazed to the recess to form a structure.
  • Patent Document 1 since the fin and the heat transfer tube are formed as separate bodies, it is necessary to braze and join the fin and the heat transfer tube at the time of manufacturing, and the fin and the heat transfer tube are thermally deformed by the heat at the time of joining. When such thermal deformation occurs, there is a problem that the heat exchange performance of the heat exchanger is deteriorated as a result.
  • the present disclosure has been made in view of such a point, and it is possible to improve the heat exchange performance by making the connection between the fin and the heat transfer tube unnecessary, and to improve the thermal conductivity of the heat transfer member.
  • the purpose is to obtain methods for manufacturing exchangers, refrigeration cycle devices and heat exchangers.
  • the heat exchanger includes a heat transfer member having a heat transfer tube having a refrigerant flow path inside and a plate-shaped fin integrally formed with the heat transfer tube and extending along the tube axis direction of the heat transfer tube.
  • the fin has a joint portion that is a joint portion with the heat transfer tube and a fin portion that is a portion other than the joint portion, and the plate thickness of the fin portion is thinner than the plate thickness of the joint portion.
  • the refrigeration cycle device according to the present disclosure is provided with the above heat exchanger.
  • the method for manufacturing a heat exchanger according to the present disclosure is a heat exchanger including a heat transfer member having a heat transfer tube having a refrigerant flow path inside and a plate-shaped fin extending along the tube axis direction of the heat transfer tube.
  • the method includes an extrusion step of forming a heat transfer tube and fins by extrusion molding, and a rolling step of rolling the fins.
  • the heat transfer tube and the fin are integrally molded, it is possible to avoid thermal deformation during manufacturing when the heat transfer tube and the fin are joined, and as a result, the heat exchange performance can be improved. .. Further, since the plate thickness of the fin portion, which is a portion of the fins other than the joint portion with the heat transfer tube, is formed to be thinner than the plate thickness of the joint portion, the thermal conductivity of the heat transfer member can be improved.
  • FIG. 2 is a cross-sectional view taken along the line AA of the heat transfer member of FIG. It is an enlarged cross-sectional view of a part of FIG. It is explanatory drawing of the manufacturing method of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is an end view cut by the AA cross section of step S6 of FIG. 5C. It is explanatory drawing of the modification of the manufacturing method of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. 1 shows the pattern 1 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is a figure which shows the pattern 2 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is a figure which shows the pattern 3 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is a figure which shows the modification 2 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is a figure which shows the modification 3 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is a figure which shows the modification 4 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. 1 shows the pattern 1 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. It is a figure which shows the pattern 2 of the modification 1 of the heat transfer member of the heat
  • FIG. 1 It is a figure which shows the modification 5 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. 2 It is a figure which shows the modification 6 of the heat transfer member of the heat exchanger which concerns on Embodiment 1.
  • FIG. 2 It is a figure which shows the refrigerant circuit of the refrigerating cycle apparatus which concerns on Embodiment 2.
  • FIG. 1 is a perspective view schematically showing the configuration of the heat exchanger according to the first embodiment.
  • FIG. 2 is a side view of the heat transfer member of the heat exchanger according to the first embodiment.
  • FIG. 3 is a cross-sectional view taken along the line AA of the heat transfer member of FIG.
  • FIG. 4 is an enlarged cross-sectional view of a part of FIG.
  • the heat exchanger 1 according to the first embodiment will be described with reference to FIGS. 1 to 4.
  • the heat exchanger 1 has a plurality of heat transfer members 2, a first header 3, and a second header 4.
  • the plurality of heat transfer members 2 are arranged at intervals in the X direction, so that air flows between the heat transfer members 2 in the Y direction orthogonal to the X direction.
  • the plurality of heat transfer members 2 are formed in an elongated shape extending in the Z direction orthogonal to the X direction and the Y direction. Both ends of the heat transfer member 2 in the Z direction are connected to the first header 3 and the second header 4.
  • the heat transfer member 2 includes a heat transfer tube 20 through which a refrigerant flows, and fins 21.
  • the heat transfer member 2 has an integral structure in which the heat transfer tube 20 and the fins 21 are integrally molded, and is made of a metal material having thermal conductivity.
  • the metal material for example, aluminum, an aluminum alloy, copper, or a copper alloy is used.
  • the heat transfer tube 20 is formed in a flat shape having a short axis and a long axis in cross section, and is composed of a flat tube having a plurality of refrigerant flow paths 20a formed by through holes.
  • the long axis extends in the Y direction and the short axis extends in the X direction.
  • the heat transfer tube 20 is not limited to a flat tube, but may be a circular tube. Although a configuration including a plurality of heat transfer members 2 is shown here, the number of heat transfer members 2 is arbitrary and may be 1 or more.
  • the fin 21 is composed of a long plate-shaped flat plate extending along the tube axis direction of the heat transfer tube 20.
  • the longitudinal direction of the fin 21 corresponds to the Z direction
  • the lateral direction of the fin 21 corresponds to the Y direction.
  • At least two fins 21 are provided at positions facing each other with the heat transfer tube 20 interposed therebetween. Specifically, the fins 21 are provided at both ends of the heat transfer tube 20 in the Y direction and at the intermediate portion in the X direction.
  • the fin 21 has a connecting portion 22 which is a connecting portion with the heat transfer tube 20, and a fin portion 23 which is thinner than the connecting portion 22.
  • the heat of the fin 21 is compared with the configuration in which the entire fin 21 is formed to have the same plate thickness as the coupling portion 22. It is possible to improve the conductivity.
  • both ends of the fin 21 in the Z direction are located inside the both ends of the heat transfer tube 20 in the Z direction, and both ends of the heat transfer tube 20 protrude from the fin 21. It has become.
  • the portion of the heat transfer tube 20 that protrudes from the fin 21 is an insertion portion 20b that is inserted into the first header 3 and the second header 4.
  • the fin portion 23 is configured such that t / w is 0.1 or less when the plate thickness dimension of the fin portion 23 is t and the width dimension of the fin portion 23 is w.
  • the weight of the fin 21 can be reduced as compared with the case where the plate thickness of the fin portion 23 is the same as the plate thickness of the coupling portion 22.
  • the thermal resistance inside the fin material is reduced, so that the heat exchange efficiency between the refrigerant side and the air side is improved.
  • the first header 3 and the second header 4 are hollow containers extending in the X direction.
  • the first header 3 and the second header 4 are formed in a rectangular parallelepiped shape, but the shape is not limited and may be a circular shape or the like.
  • a plurality of insertion holes (not shown) are formed in the first header 3 and the second header 4.
  • One insertion portion 20b of the plurality of heat transfer tubes 20 is inserted into the plurality of insertion holes of the first header 3, and the ends of the plurality of heat transfer tubes 20 communicate with each other inside the first header 3.
  • the other insertion portion 20b of the plurality of heat transfer tubes 20 is inserted into the plurality of insertion holes of the second header 4, and the other end portions of the plurality of heat transfer tubes 20 communicate with each other inside the first header 3.
  • a refrigerant inlet / outlet pipe 5 is connected to the first header 3, and a refrigerant inlet / outlet pipe 6 is connected to the second header 4.
  • the refrigerant flows into the first header 3 from the refrigerant inlet / outlet pipe 5.
  • the refrigerant that has flowed into the first header 3 is distributed from the first header 3 to the heat transfer tubes 20 of each heat transfer member 2, and flows through the heat transfer tubes 20 toward the second header 4.
  • the refrigerant flowing through the heat transfer pipe 20 exchanges heat with the air flowing in the Y direction, then merges in the second header 4, and flows out from the refrigerant inlet / outlet pipe 6.
  • the refrigerant flows in from the refrigerant inlet / outlet pipe 5 connected to the first header 3 and flows out from the refrigerant inlet / outlet pipe 6 connected to the second header 4, but the reverse flow may be used. That is, the refrigerant may flow in from the refrigerant inlet / outlet pipe 6 connected to the second header 4 and flow out from the refrigerant inlet / outlet pipe 5 connected to the first header 3.
  • the heat of the refrigerant flowing through the heat transfer tube 20 is transferred to the fins 21, and heat exchange is performed between the entire heat transfer member 2 and the air.
  • the fin portion 23 of the fin 21 is configured to be thinner than the joint portion 22. Therefore, the thermal conductivity of the fins 21 is improved as compared with the configuration in which the entire fins 21 are formed to have the same thickness as the coupling portion 22. Therefore, the heat of the refrigerant transmitted from the heat transfer tube 20 to the fins 21 is efficiently transferred to the entire fins 21, and the heat exchange efficiency between the heat transfer member 2 and the air is enhanced.
  • FIG. 5 is an explanatory diagram of a method of manufacturing a heat transfer member of the heat exchanger according to the first embodiment.
  • FIG. 5A is a flowchart of the manufacturing method.
  • FIG. 5B is a cross-sectional view of the heat transfer member in each step cut along the XY plane.
  • FIG. 5C is a side view of the heat transfer member in each step as viewed from the X direction.
  • the method for manufacturing the heat transfer member includes the steps S1 to S6 as shown in FIG. 5 (a), FIG. 5 (b) shows a cross-sectional view corresponding to each step, and FIG. 5 (c) shows. Shows a side view corresponding to each step.
  • the fin portion is indicated by a dot.
  • FIG. 6 is an end view cut along the AA cross section of step S6 of FIG. 5 (c).
  • the heated metal material is extruded from the holes of the die, and the heat transfer member base material 100 having the cross-sectional shape of step S1 in FIG. 5B is formed (extrusion step).
  • the heat transfer member base material 100 has a heat transfer tube 20 and two fins 21 formed at both ends of the heat transfer tube 20 in the Y direction.
  • the heat transfer tube 20 is straightened according to the dimensions of the insertion holes provided in the first header 3 and the second header 4 (resizing step (step S2)).
  • This resizing step is performed by applying pressure to the fins 21 from both ends of the heat transfer member base material 100 in the Y direction.
  • the two fins 21 are rolled (rolling step (step S3)).
  • the rolling step the fins 21 are rolled so as to have a set plate thickness.
  • the fin portion 23, which is a portion of the fin 21 excluding the joint portion 22 with the heat transfer tube 20, is formed to have a set plate thickness.
  • the heat transfer tube 20 may be deformed. Therefore, the fin portion 23 of the fins 21 excluding the connecting portion 22 is rolled.
  • the rolling step is performed in a state where the recrystallization temperature of the material constituting the heat transfer member 2 is exceeded. This is because when the rolling process is performed at a temperature equal to or lower than the recrystallization temperature of the material constituting the heat transfer member 2, the material becomes hard and it becomes difficult to form the set plate thickness, and the processing accuracy drops. ..
  • the heat transfer member base material 100 that has undergone the above steps is cooled (cooling step (step S4)), and then the ends of each fin 21 in the Y direction are cut (cutting step (step S5)). Since the end of the fin 21 after the rolling step is twisted in FIG. 5B, in the cutting step, the twisted portion is cut to adjust the shape of the fin 21. Then, both ends of each fin 21 in the Z direction are cut (terminal processing step (step S6)). In the terminal processing step, both ends of the heat transfer tube 20 in the Y direction are cut together with the fins 21 as shown in FIG. By this terminal processing step, the heat transfer tube 20 is in a state of protruding from both ends of the fin 21 in the Z direction as shown in step S6 of FIG. 5C, and is inserted into the first header 3 and the second header 4. Insertion portion 20b is formed. As described above, the heat transfer member 2 is manufactured.
  • the manufacturing method of the heat transfer member 2 is not limited to the manufacturing method shown in FIG. 5, and may be modified as follows, for example, as long as it does not deviate from the gist of the first embodiment.
  • FIG. 7 is an explanatory view of a modified example of a method of manufacturing a heat transfer member of the heat exchanger according to the first embodiment.
  • the difference between the manufacturing method of FIG. 7 and the manufacturing method shown in FIG. 5 will be described.
  • the two fins 21 were rolled at the same time in the rolling step.
  • the two fins 21 are rolled at different timings. That is, as shown in FIG. 7, one of the two fins 21 is rolled (first rolling step (step S3a)), and then the other of the two fins 21 is rolled (second rolling step (step S3a)). Step S3b)).
  • the heat transfer tube 20 may be pulled and deformed. Therefore, in the modified example, the two fins 21 are performed at different timings. Thereby, the deformation of the heat transfer tube 20 can be suppressed.
  • the heat transfer member 2 is not limited to the configuration of the basic form shown in FIGS. 1 to 4, and may be deformed as follows, for example, within a range that does not deviate from the gist of the first embodiment. good.
  • FIG. 8 is a diagram showing pattern 1 of a modification 1 of the heat transfer member of the heat exchanger according to the first embodiment.
  • FIG. 9 is a diagram showing pattern 2 of a modification 1 of the heat transfer member of the heat exchanger according to the first embodiment.
  • FIG. 10 is a diagram showing a pattern 3 of a modification 1 of the heat transfer member of the heat exchanger according to the first embodiment. 8 to 10, (a) is a cross-sectional view of the heat transfer member, and (b) is a side view of the heat transfer member.
  • the fin portion 23 has a wavy shape. As shown in FIG.
  • the wave shape of the fin portion 23 may be a wave shape in which a wave displaced in the X direction continues in the Y direction, or a wave in which a wave displaced in the X direction continues in the Z direction as shown in FIG. It may have a shape, or as shown in FIG. 10, a wave shape in which a wave displaced in the X direction continues in the Y direction and the Z direction may be used.
  • a wave shape in which a wave displaced in the X direction continues in the Y direction and the Z direction may be used.
  • FIG. 11 is a diagram showing a modified example 2 of the heat transfer member of the heat exchanger according to the first embodiment.
  • the second modification has a concave-convex shape 24 on the surface of the fin portion 23.
  • the uneven shape 24 By having the uneven shape 24 on the surface of the fin portion 23 in this way, the air flow on the surface of the fin portion 23 is turbulent, and the heat transfer coefficient to the air can be improved.
  • Such an uneven shape 24 may be formed at the same time as the rolling step, or may be formed after the rolling step.
  • FIG. 12 is a diagram showing a modified example 3 of the heat transfer member of the heat exchanger according to the first embodiment.
  • the position of the coupling portion 22 of the fin 21 with the heat transfer tube 20 in the X direction is the central portion of the heat transfer tube 20, but in the modified example 3, the end portion of the heat transfer tube 20 in the X direction is used. Is. With this configuration, the rolling roller for rolling the fins 21 can be simplified.
  • FIG. 13 is a diagram showing a modified example 4 of the heat transfer member of the heat exchanger according to the first embodiment.
  • the fin 21 is used only on one side of the heat transfer tube 20.
  • FIG. 14 is a diagram showing a modified example 5 of the heat transfer member of the heat exchanger according to the first embodiment.
  • the heat transfer member 2 is configured to include a plurality of heat transfer tubes 20.
  • the heat transfer tubes 20 are connected to each other by fins 21. Note that the coupling portion 22 is not shown in FIG.
  • FIG. 15 is a diagram showing a modified example 6 of the heat transfer member of the heat exchanger according to the first embodiment.
  • the heat transfer tube 20 is composed of a circular tube.
  • the heat transfer tube 20 of the heat transfer member 2 of the modified example of FIG. 14 is a circular tube is shown, but in both the above basic form and the above modified examples 1 to 5, the heat transfer tube 20 is used as a circular tube. May be good.
  • the coupling portion 22 is not shown in FIG.
  • Modification 7 The configuration may be a combination of the above modification examples as appropriate.
  • the modified example 1 and the modified example 2 may be combined to provide the concave-convex shape 24 on the surface of the fin portion 23 having a wavy shape.
  • the heat exchanger 1 of the first embodiment is a long plate that is integrally formed with the heat transfer tube 20 through which the refrigerant flows and extends along the tube axis direction of the heat transfer tube 20.
  • a heat transfer member 2 having the shape fin 21 and the shape fin 21 is provided.
  • the fin 21 of the heat transfer member 2 is formed so that the thickness of the fin portion 23 other than the joint portion 22 with the heat transfer tube 20 is thinner than the plate thickness of the joint portion 22.
  • the heat transfer tube 20 and the fin 21 are integrated to form a structure that does not require joining the fin 21 and the heat transfer tube 20, so that deformation due to heat at the time of joining is avoided and the heat exchange performance is improved. be able to.
  • the plate thickness of the fin portion 23 thinner than the plate thickness of the coupling portion 22 the thermal conductivity of the fin 21 is improved as compared with the configuration in which the entire fin 21 is formed to have the same plate thickness as the coupling portion 22. can.
  • the fin portion 23 may be formed in a wavy shape, or may have a concave-convex shape 24 formed on the surface of the fin portion 23. By forming the fin portion 23 in this way, the heat transfer coefficient to the air can be improved.
  • the fin 21 has t / w of 0.1 or less, where t is the thickness dimension of the fin portion 23 and w is the width dimension of the fin portion 23 in the lateral direction.
  • the heat transfer member 2 may have a plurality of heat transfer tubes 20, and the heat transfer tubes 20 may be connected to each other by fins 21. Further, the heat transfer tube 20 may be formed of a flat tube or a circular tube.
  • the method for manufacturing the heat exchanger 1 of the first embodiment includes an extrusion step of forming the heat transfer tube 20 and the fins 21 by extrusion molding, and a rolling step of rolling the fins 21.
  • an extrusion step of forming the heat transfer tube 20 and the fins 21 by extrusion molding and a rolling step of rolling the fins 21.
  • the fin 21 is rolled except for the joint portion 22 with the heat transfer tube 20.
  • deformation of the heat transfer tube 20 during rolling can be suppressed.
  • the rolling process is performed in a state where the recrystallization temperature of the material constituting the heat transfer member 2 is exceeded. As a result, the fins 21 can be rolled with high processing accuracy.
  • Two fins 21 are provided at positions facing each other with the heat transfer tube 20 interposed therebetween, and in the rolling step, the step of rolling one fin 21 and the step of rolling the other fin 21 are performed at different timings. Thereby, the deformation of the heat transfer tube 20 can be suppressed.
  • the first embodiment has a cutting step of cutting the end portion of the fin 21 rolled in the rolling step in the lateral direction. As a result, the twisted portion of the fin 21 after the fin is rolled can be cut and the shape can be adjusted.
  • Embodiment 2 relates to a refrigeration cycle apparatus including the heat exchanger 1 of the first embodiment.
  • FIG. 16 is a diagram showing a refrigerant circuit of the refrigeration cycle device according to the second embodiment.
  • the refrigeration cycle device 200 includes a compressor 201, a condenser 202, a pressure reducing device 203 composed of an expansion valve and the like, and an evaporator 204.
  • the heat exchanger 1 of the first embodiment is used for one or both of the condenser 202 and the evaporator 204.
  • the refrigeration cycle device 200 configured in this way operates as follows.
  • the refrigerant compressed by the compressor 201 flows into the condenser 202.
  • the refrigerant that has flowed into the condenser 202 exchanges heat with the air that passes through the condenser 202, is cooled, and flows into the decompression device 203.
  • the refrigerant that has flowed into the depressurizing device 203 is decompressed and flows into the evaporator 204.
  • the refrigerant flowing into the evaporator 204 heats by exchanging heat with the air passing through the evaporator 204, and is sucked into the compressor 201 again.
  • the refrigeration cycle device 200 of the second embodiment includes the heat exchanger 1 of the first embodiment, the refrigeration cycle device 200 having good heat exchange performance can be configured.
  • the refrigeration cycle device 200 can be applied to an air conditioner, a refrigerator, a refrigerator, or the like.

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Abstract

This heat exchanger (1) is provided with a heat-transfer member (2) that comprises: a heat-transfer tube (20) which has a refrigerant flow passage (20a) formed therein; and a plate-like fin (21) which is integrally formed with the heat-transfer tube and which extends along the tube axis direction of the heat-transfer tube. The fin comprises: a joint part (22) that connects the fin to the heat-transfer tube; and a fin part (23) that constitutes the portion of the fin other than the joint part. The fin part is configured to have a plate thickness (t) that is thinner than the plate thickness (p) of the joint part.

Description

熱交換器、冷凍サイクル装置および熱交換器の製造方法How to manufacture heat exchangers, refrigeration cycle devices and heat exchangers
 本開示は、伝熱管と伝熱管の管軸方向に延びるフィンとを有する伝熱部材を備えた熱交換器、冷凍サイクル装置および熱交換器の製造方法に関するものである。 The present disclosure relates to a method for manufacturing a heat exchanger, a refrigeration cycle device, and a heat exchanger having a heat transfer member having a heat transfer tube and fins extending in the axial direction of the heat transfer tube.
 この種の熱交換器の伝熱部材として、長板状のフィンの短手方向の中心部に、長手方向に延びる凹部を有し、この凹部に伝熱管をロウ付け接合して構成されたものがある(例えば、特許文献1参照)。 As a heat transfer member of this type of heat exchanger, a long plate-shaped fin has a recess extending in the longitudinal direction at the center in the lateral direction, and a heat transfer tube is brazed to the recess to form a structure. (See, for example, Patent Document 1).
特開2018-155479号公報JP-A-2018-155479
 特許文献1では、フィンと伝熱管とが別体で構成されているため、製造時に両者をロウ付け接合する必要があり、接合時の熱でフィンと伝熱管とが熱変形する。このような熱変形が生じると、結果的に熱交換器の熱交換性能が低下するという問題があった。 In Patent Document 1, since the fin and the heat transfer tube are formed as separate bodies, it is necessary to braze and join the fin and the heat transfer tube at the time of manufacturing, and the fin and the heat transfer tube are thermally deformed by the heat at the time of joining. When such thermal deformation occurs, there is a problem that the heat exchange performance of the heat exchanger is deteriorated as a result.
 また、熱交換器においては、熱交換効率向上の観点から伝熱部材の熱伝導率の向上が求められている。 Further, in the heat exchanger, improvement of the thermal conductivity of the heat transfer member is required from the viewpoint of improving the heat exchange efficiency.
 本開示はこのような点を鑑みなされたもので、フィンと伝熱管との接合を不要な構造として熱交換性能の向上を図ると共に、伝熱部材の熱伝導率を向上することが可能な熱交換器、冷凍サイクル装置および熱交換器の製造方法を得ることを目的とする。 The present disclosure has been made in view of such a point, and it is possible to improve the heat exchange performance by making the connection between the fin and the heat transfer tube unnecessary, and to improve the thermal conductivity of the heat transfer member. The purpose is to obtain methods for manufacturing exchangers, refrigeration cycle devices and heat exchangers.
 本開示に係る熱交換器は、内部に冷媒流路を有する伝熱管と、伝熱管に一体に成形され、伝熱管の管軸方向に沿って延びる板状のフィンと、を有する伝熱部材を備え、フィンは、伝熱管との結合部分である結合部と、結合部以外の部分であるフィン部とを有し、フィン部の板厚が、結合部の板厚よりも薄いものである。 The heat exchanger according to the present disclosure includes a heat transfer member having a heat transfer tube having a refrigerant flow path inside and a plate-shaped fin integrally formed with the heat transfer tube and extending along the tube axis direction of the heat transfer tube. The fin has a joint portion that is a joint portion with the heat transfer tube and a fin portion that is a portion other than the joint portion, and the plate thickness of the fin portion is thinner than the plate thickness of the joint portion.
 本開示に係る冷凍サイクル装置は、上記の熱交換器を備えるものである。 The refrigeration cycle device according to the present disclosure is provided with the above heat exchanger.
 本開示に係る熱交換器の製造方法は、内部に冷媒流路を有する伝熱管と、伝熱管の管軸方向に沿って延びる板状のフィンと、を有する伝熱部材を備えた熱交換器の製造方法であって、伝熱管およびフィンを押出成形により形成する押出工程と、フィンを圧延する圧延工程と、を有するものである。 The method for manufacturing a heat exchanger according to the present disclosure is a heat exchanger including a heat transfer member having a heat transfer tube having a refrigerant flow path inside and a plate-shaped fin extending along the tube axis direction of the heat transfer tube. The method includes an extrusion step of forming a heat transfer tube and fins by extrusion molding, and a rolling step of rolling the fins.
 本開示によれば、伝熱管とフィンとが一体に成形された構造であるため、伝熱管とフィンとを接合する場合の製造時の熱変形を回避でき、結果的に熱交換性能を向上できる。また、フィンのうち、伝熱管との結合部以外の部分であるフィン部の板厚が、結合部の板厚よりも薄く形成されているので、伝熱部材の熱伝導率を向上できる。 According to the present disclosure, since the heat transfer tube and the fin are integrally molded, it is possible to avoid thermal deformation during manufacturing when the heat transfer tube and the fin are joined, and as a result, the heat exchange performance can be improved. .. Further, since the plate thickness of the fin portion, which is a portion of the fins other than the joint portion with the heat transfer tube, is formed to be thinner than the plate thickness of the joint portion, the thermal conductivity of the heat transfer member can be improved.
実施の形態1に係る熱交換器の構成を概略的に示す斜視図である。It is a perspective view which shows schematic structure of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の側面図である。It is a side view of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 図2の伝熱部材のA-A断面図である。FIG. 2 is a cross-sectional view taken along the line AA of the heat transfer member of FIG. 図3の一部を拡大した断面図である。It is an enlarged cross-sectional view of a part of FIG. 実施の形態1に係る熱交換器の伝熱部材の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 図5(c)のステップS6のA-A断面で切断した端面図である。It is an end view cut by the AA cross section of step S6 of FIG. 5C. 実施の形態1に係る熱交換器の伝熱部材の製造方法の変形例の説明図である。It is explanatory drawing of the modification of the manufacturing method of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例1のパターン1を示す図である。It is a figure which shows the pattern 1 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例1のパターン2を示す図である。It is a figure which shows the pattern 2 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例1のパターン3を示す図である。It is a figure which shows the pattern 3 of the modification 1 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例2を示す図である。It is a figure which shows the modification 2 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例3を示す図である。It is a figure which shows the modification 3 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例4を示す図である。It is a figure which shows the modification 4 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例5を示す図である。It is a figure which shows the modification 5 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態1に係る熱交換器の伝熱部材の変形例6を示す図である。It is a figure which shows the modification 6 of the heat transfer member of the heat exchanger which concerns on Embodiment 1. FIG. 実施の形態2に係る冷凍サイクル装置の冷媒回路を示す図である。It is a figure which shows the refrigerant circuit of the refrigerating cycle apparatus which concerns on Embodiment 2.
 以下、本開示の実施の形態について図面を参照して説明する。なお、図1を含む以下の図面では、各構成部材の相対的な寸法の関係および形状等が実際のものとは異なる場合がある。また、以下の図面において、同一の符号を付したものは、同一またはこれに相当するものであり、このことは明細書の全文において共通することとする。また、各図に記載の構成について、その形状、大きさおよび配置等は、本開示の範囲内で適宜変更することができる。 Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. In the following drawings including FIG. 1, the relative dimensional relationships and shapes of the constituent members may differ from the actual ones. Further, in the following drawings, those having the same reference numerals are the same or equivalent thereof, and this shall be common to the entire text of the specification. In addition, the shape, size, arrangement, etc. of the configurations shown in each figure can be appropriately changed within the scope of the present disclosure.
実施の形態1.
 図1は、実施の形態1に係る熱交換器の構成を概略的に示す斜視図である。図2は、実施の形態1に係る熱交換器の伝熱部材の側面図である。図3は、図2の伝熱部材のA-A断面図である。図4は、図3の一部を拡大した断面図である。図1~図4を用いて、実施の形態1に係る熱交換器1について説明する。
Embodiment 1.
FIG. 1 is a perspective view schematically showing the configuration of the heat exchanger according to the first embodiment. FIG. 2 is a side view of the heat transfer member of the heat exchanger according to the first embodiment. FIG. 3 is a cross-sectional view taken along the line AA of the heat transfer member of FIG. FIG. 4 is an enlarged cross-sectional view of a part of FIG. The heat exchanger 1 according to the first embodiment will be described with reference to FIGS. 1 to 4.
 図1に示すように、熱交換器1は、複数の伝熱部材2と、第1ヘッダ3と、第2ヘッダ4と、を有する。複数の伝熱部材2は、互いにX方向に間隔を空けて配置されており、伝熱部材2同士の間を、X方向に直交するY方向に空気が流れるようになっている。複数の伝熱部材2は、X方向およびY方向に直交するZ方向に延びた長尺状に形成されている。伝熱部材2のZ方向の両端は、第1ヘッダ3および第2ヘッダ4に接続されている。 As shown in FIG. 1, the heat exchanger 1 has a plurality of heat transfer members 2, a first header 3, and a second header 4. The plurality of heat transfer members 2 are arranged at intervals in the X direction, so that air flows between the heat transfer members 2 in the Y direction orthogonal to the X direction. The plurality of heat transfer members 2 are formed in an elongated shape extending in the Z direction orthogonal to the X direction and the Y direction. Both ends of the heat transfer member 2 in the Z direction are connected to the first header 3 and the second header 4.
 伝熱部材2は、内部を冷媒が流れる伝熱管20と、フィン21と、を備える。伝熱部材2は、伝熱管20とフィン21とが一体に成形された一体構造となっており、熱伝導性を有する金属材料で構成されている。金属材料としては、例えばアルミニウム、アルミニウム合金、銅、または銅合金が用いられる。 The heat transfer member 2 includes a heat transfer tube 20 through which a refrigerant flows, and fins 21. The heat transfer member 2 has an integral structure in which the heat transfer tube 20 and the fins 21 are integrally molded, and is made of a metal material having thermal conductivity. As the metal material, for example, aluminum, an aluminum alloy, copper, or a copper alloy is used.
 伝熱管20は、図3に示すように断面形状が短軸と長軸とを有する扁平形状に形成され、貫通孔で形成された冷媒流路20aを複数有した扁平管で構成されている。長軸はY方向に延び、短軸はX方向に延びている。なお、伝熱管20は扁平管に限られたものではなく、円管でもよい。なお、ここでは伝熱部材2を複数備えた構成を示したが、伝熱部材2の数は任意であり、1以上であればよい。 As shown in FIG. 3, the heat transfer tube 20 is formed in a flat shape having a short axis and a long axis in cross section, and is composed of a flat tube having a plurality of refrigerant flow paths 20a formed by through holes. The long axis extends in the Y direction and the short axis extends in the X direction. The heat transfer tube 20 is not limited to a flat tube, but may be a circular tube. Although a configuration including a plurality of heat transfer members 2 is shown here, the number of heat transfer members 2 is arbitrary and may be 1 or more.
 フィン21は、伝熱管20の管軸方向に沿って延びる長板状の平面板で構成されている。フィン21の長手方向はZ方向に相当し、フィン21の短手方向はY方向に相当する。フィン21は、伝熱管20を挟んで対向する位置に少なくとも2枚有する。具体的には、フィン21は、伝熱管20のY方向の両端部であってX方向の中間部に設けられている。フィン21は、伝熱管20との結合部分である結合部22と、結合部22よりも薄板のフィン部23とを有する。このように、フィン部23の板厚tを結合部22の板厚pよりも薄く形成することで、フィン21全体を結合部22と同じ板厚に形成する構成に比べて、フィン21の熱伝導率を向上することが可能となっている。 The fin 21 is composed of a long plate-shaped flat plate extending along the tube axis direction of the heat transfer tube 20. The longitudinal direction of the fin 21 corresponds to the Z direction, and the lateral direction of the fin 21 corresponds to the Y direction. At least two fins 21 are provided at positions facing each other with the heat transfer tube 20 interposed therebetween. Specifically, the fins 21 are provided at both ends of the heat transfer tube 20 in the Y direction and at the intermediate portion in the X direction. The fin 21 has a connecting portion 22 which is a connecting portion with the heat transfer tube 20, and a fin portion 23 which is thinner than the connecting portion 22. In this way, by forming the plate thickness t of the fin portion 23 thinner than the plate thickness p of the coupling portion 22, the heat of the fin 21 is compared with the configuration in which the entire fin 21 is formed to have the same plate thickness as the coupling portion 22. It is possible to improve the conductivity.
 図2に示すように、フィン21のZ方向の両端部は、伝熱管20のZ方向の両端部よりも内側に位置しており、伝熱管20の両端部がフィン21よりも突出した構成となっている。伝熱管20においてフィン21よりも突出した部分は、第1ヘッダ3および第2ヘッダ4に挿入される挿入部20bとなっている。 As shown in FIG. 2, both ends of the fin 21 in the Z direction are located inside the both ends of the heat transfer tube 20 in the Z direction, and both ends of the heat transfer tube 20 protrude from the fin 21. It has become. The portion of the heat transfer tube 20 that protrudes from the fin 21 is an insertion portion 20b that is inserted into the first header 3 and the second header 4.
 フィン部23は、図3に示すようにフィン部23の板厚寸法をt、フィン部23の幅寸法をwとしたとき、t/wが0.1以下となる寸法で構成されている。これにより、フィン部23の板厚を結合部22の板厚と同じとした場合に比べてフィン21の軽量化を図ることができる。また、フィン部23の板厚を薄くすることによりフィン材内部の熱抵抗が低下するため、冷媒側と空気側との熱交換効率が向上する。 As shown in FIG. 3, the fin portion 23 is configured such that t / w is 0.1 or less when the plate thickness dimension of the fin portion 23 is t and the width dimension of the fin portion 23 is w. As a result, the weight of the fin 21 can be reduced as compared with the case where the plate thickness of the fin portion 23 is the same as the plate thickness of the coupling portion 22. Further, by reducing the plate thickness of the fin portion 23, the thermal resistance inside the fin material is reduced, so that the heat exchange efficiency between the refrigerant side and the air side is improved.
 第1ヘッダ3および第2ヘッダ4は、X方向に延びる中空の容器である。図1では、第1ヘッダ3および第2ヘッダ4が直方体状に形成されているが、形状は限定されるものではなく、円形状などでもよい。第1ヘッダ3および第2ヘッダ4には、複数の挿込孔(図示せず)が形成されている。第1ヘッダ3の複数の挿入孔には、複数の伝熱管20の一方の挿入部20bが挿入されて複数の伝熱管20の端部が第1ヘッダ3内部で連通している。第2ヘッダ4の複数の挿入孔には、複数の伝熱管20の他方の挿入部20bが挿入されて複数の伝熱管20の他方の端部が第1ヘッダ3内部で連通している。また、第1ヘッダ3には冷媒出入口管5が接続され、第2ヘッダ4には冷媒出入口管6が接続されている。 The first header 3 and the second header 4 are hollow containers extending in the X direction. In FIG. 1, the first header 3 and the second header 4 are formed in a rectangular parallelepiped shape, but the shape is not limited and may be a circular shape or the like. A plurality of insertion holes (not shown) are formed in the first header 3 and the second header 4. One insertion portion 20b of the plurality of heat transfer tubes 20 is inserted into the plurality of insertion holes of the first header 3, and the ends of the plurality of heat transfer tubes 20 communicate with each other inside the first header 3. The other insertion portion 20b of the plurality of heat transfer tubes 20 is inserted into the plurality of insertion holes of the second header 4, and the other end portions of the plurality of heat transfer tubes 20 communicate with each other inside the first header 3. Further, a refrigerant inlet / outlet pipe 5 is connected to the first header 3, and a refrigerant inlet / outlet pipe 6 is connected to the second header 4.
 このように構成された熱交換器1においては、冷媒出入口管5から冷媒が第1ヘッダ3に流入する。第1ヘッダ3内に流入した冷媒は、第1ヘッダ3から各伝熱部材2の伝熱管20に分配され、伝熱管20を第2ヘッダ4に向かって流れる。伝熱管20を流れる冷媒は、Y方向に流れる空気と熱交換した後、第2ヘッダ4内で合流し、冷媒出入口管6から流出する。なお、ここでは、第1ヘッダ3に接続された冷媒出入口管5から冷媒が流入し、第2ヘッダ4に接続された冷媒出入口管6から流出するとしたが、逆の流れでもよい。すなわち、第2ヘッダ4に接続された冷媒出入口管6から冷媒が流入し、第1ヘッダ3に接続された冷媒出入口管5から流出するようにしてもよい。 In the heat exchanger 1 configured in this way, the refrigerant flows into the first header 3 from the refrigerant inlet / outlet pipe 5. The refrigerant that has flowed into the first header 3 is distributed from the first header 3 to the heat transfer tubes 20 of each heat transfer member 2, and flows through the heat transfer tubes 20 toward the second header 4. The refrigerant flowing through the heat transfer pipe 20 exchanges heat with the air flowing in the Y direction, then merges in the second header 4, and flows out from the refrigerant inlet / outlet pipe 6. Here, it is assumed that the refrigerant flows in from the refrigerant inlet / outlet pipe 5 connected to the first header 3 and flows out from the refrigerant inlet / outlet pipe 6 connected to the second header 4, but the reverse flow may be used. That is, the refrigerant may flow in from the refrigerant inlet / outlet pipe 6 connected to the second header 4 and flow out from the refrigerant inlet / outlet pipe 5 connected to the first header 3.
 ここで、伝熱管20を流れる冷媒と空気と熱交換においては、伝熱管20を流れる冷媒の熱がフィン21に伝わり、伝熱部材2全体と空気との間で熱交換が行われる。フィン21のフィン部23は、上述したように結合部22よりも板厚が薄く構成されている。このため、フィン21全体を結合部22と同じ厚みに形成した構成に比べて、フィン21の熱伝導率が向上している。したがって、伝熱管20からフィン21に伝わった冷媒の熱が、フィン21全体に効率良く伝わり、伝熱部材2と空気との熱交換効率が高められている。 Here, in heat exchange between the refrigerant flowing through the heat transfer tube 20 and air, the heat of the refrigerant flowing through the heat transfer tube 20 is transferred to the fins 21, and heat exchange is performed between the entire heat transfer member 2 and the air. As described above, the fin portion 23 of the fin 21 is configured to be thinner than the joint portion 22. Therefore, the thermal conductivity of the fins 21 is improved as compared with the configuration in which the entire fins 21 are formed to have the same thickness as the coupling portion 22. Therefore, the heat of the refrigerant transmitted from the heat transfer tube 20 to the fins 21 is efficiently transferred to the entire fins 21, and the heat exchange efficiency between the heat transfer member 2 and the air is enhanced.
 次に、伝熱部材2の製造方法について説明する。 Next, the manufacturing method of the heat transfer member 2 will be described.
 図5は、実施の形態1に係る熱交換器の伝熱部材の製造方法の説明図である。図5(a)は、製造方法のフローチャートである。図5(b)は、各工程における伝熱部材をX-Y平面で切断した断面図である。図5(c)は、各工程における伝熱部材をX方向から見た側面図である。伝熱部材の製造方法は、図5(a)に示すようにステップS1~ステップS6の工程を有し、図5(b)には各ステップに対応した断面図を示し、図5(c)には各ステップに対応した側面図を示している。図5(c)では、フィン部分をドットで示している。図6は、図5(c)のステップS6のA-A断面で切断した端面図である。 FIG. 5 is an explanatory diagram of a method of manufacturing a heat transfer member of the heat exchanger according to the first embodiment. FIG. 5A is a flowchart of the manufacturing method. FIG. 5B is a cross-sectional view of the heat transfer member in each step cut along the XY plane. FIG. 5C is a side view of the heat transfer member in each step as viewed from the X direction. The method for manufacturing the heat transfer member includes the steps S1 to S6 as shown in FIG. 5 (a), FIG. 5 (b) shows a cross-sectional view corresponding to each step, and FIG. 5 (c) shows. Shows a side view corresponding to each step. In FIG. 5C, the fin portion is indicated by a dot. FIG. 6 is an end view cut along the AA cross section of step S6 of FIG. 5 (c).
 伝熱部材2の製造では、まず、加熱した金属材料をダイスの穴から押し出す押出成形を行い、図5(b)のステップS1の断面形状を有する伝熱部材基材100を成形する(押出工程(ステップS1))。伝熱部材基材100は、伝熱管20と、伝熱管20のY方向の両端部に形成された2つのフィン21とを有する。次に、第1ヘッダ3および第2ヘッダ4に設けられた挿入孔の寸法に合わせて伝熱管20の矯正を行う(リサイズ工程(ステップS2))。このリサイズ工程では、伝熱部材基材100のY方向の両端部から、フィン21に圧力を加えることで行われる。リサイズ工程を次の圧延工程の前、つまりフィン21の板厚を薄くする前、に行うことで、フィン21が折れ曲がってしまうことなく伝熱管20に力を加えることができる。 In the production of the heat transfer member 2, first, the heated metal material is extruded from the holes of the die, and the heat transfer member base material 100 having the cross-sectional shape of step S1 in FIG. 5B is formed (extrusion step). (Step S1)). The heat transfer member base material 100 has a heat transfer tube 20 and two fins 21 formed at both ends of the heat transfer tube 20 in the Y direction. Next, the heat transfer tube 20 is straightened according to the dimensions of the insertion holes provided in the first header 3 and the second header 4 (resizing step (step S2)). This resizing step is performed by applying pressure to the fins 21 from both ends of the heat transfer member base material 100 in the Y direction. By performing the resizing step before the next rolling step, that is, before thinning the plate thickness of the fin 21, the force can be applied to the heat transfer tube 20 without bending the fin 21.
 続いて、2つのフィン21を圧延する(圧延工程(ステップS3))。圧延工程では、フィン21が、設定された板厚となるように圧延する。この圧延工程により、フィン21のうち伝熱管20との結合部22を除いた部分であるフィン部23が、設定された板厚に形成される。ここで、結合部22も、設定板厚に圧延しようとすると、伝熱管20が変形するおそれがある。このため、フィン21のうち結合部22を除いたフィン部23を圧延するようにしている。圧延工程は、伝熱部材2を構成する材料の再結晶温度を超えた状態で行われる。これは、圧延工程を、伝熱部材2を構成する材料の再結晶温度以下の温度で行った場合、材料が硬くなって設定板厚に形成することが難しくなり、加工精度が落ちるからである。 Subsequently, the two fins 21 are rolled (rolling step (step S3)). In the rolling step, the fins 21 are rolled so as to have a set plate thickness. By this rolling step, the fin portion 23, which is a portion of the fin 21 excluding the joint portion 22 with the heat transfer tube 20, is formed to have a set plate thickness. Here, if the joint portion 22 is also rolled to the set plate thickness, the heat transfer tube 20 may be deformed. Therefore, the fin portion 23 of the fins 21 excluding the connecting portion 22 is rolled. The rolling step is performed in a state where the recrystallization temperature of the material constituting the heat transfer member 2 is exceeded. This is because when the rolling process is performed at a temperature equal to or lower than the recrystallization temperature of the material constituting the heat transfer member 2, the material becomes hard and it becomes difficult to form the set plate thickness, and the processing accuracy drops. ..
 そして、上記工程を経た伝熱部材基材100を冷却し(冷却工程(ステップS4))、続いて、各フィン21のY方向の端部をカットする(カット工程(ステップS5))。圧延工程後のフィン21は、図5(b)の端部が縒れていることから、カット工程では、その縒れ部分をカットしてフィン21の形を整える。そして、各フィン21のZ方向の両端部をカットする(端末加工工程(ステップS6))。端末加工工程では、図6に示すようにフィン21と共に伝熱管20のY方向の両端部もカットする。この端末加工工程により、伝熱管20が、図5(c)のステップS6に示すようにフィン21のZ方向の両端部よりも突出した状態となり、第1ヘッダ3および第2ヘッダ4に挿入される挿入部20bが形成される。以上により伝熱部材2が製造される。 Then, the heat transfer member base material 100 that has undergone the above steps is cooled (cooling step (step S4)), and then the ends of each fin 21 in the Y direction are cut (cutting step (step S5)). Since the end of the fin 21 after the rolling step is twisted in FIG. 5B, in the cutting step, the twisted portion is cut to adjust the shape of the fin 21. Then, both ends of each fin 21 in the Z direction are cut (terminal processing step (step S6)). In the terminal processing step, both ends of the heat transfer tube 20 in the Y direction are cut together with the fins 21 as shown in FIG. By this terminal processing step, the heat transfer tube 20 is in a state of protruding from both ends of the fin 21 in the Z direction as shown in step S6 of FIG. 5C, and is inserted into the first header 3 and the second header 4. Insertion portion 20b is formed. As described above, the heat transfer member 2 is manufactured.
<製造方法の変形例>
 伝熱部材2の製造方法は、図5に示した製造方法に限られたものではなく、本実施の形態1の要旨を逸脱しない範囲で例えば以下のように変形して実施してもよい。
<Modification example of manufacturing method>
The manufacturing method of the heat transfer member 2 is not limited to the manufacturing method shown in FIG. 5, and may be modified as follows, for example, as long as it does not deviate from the gist of the first embodiment.
(変形例)
 図7は、実施の形態1に係る熱交換器の伝熱部材の製造方法の変形例の説明図である。以下、図7の製造方法が、図5に示した製造方法と異なる点を説明する。
 図5に示した製造方法では、圧延工程において、2つのフィン21を同時に圧延していた。これに対し、この変形例では、2つのフィン21を異なるタイミングで圧延する。すなわち、図7に示すように2つのフィン21のうちの一方を圧延し(第1圧延工程(ステップS3a))、続いて、2つのフィン21のうちの他方を圧延する(第2圧延工程(ステップS3b))。伝熱管20を挟んで対向する位置にある2枚のフィン21を同時に圧延すると、伝熱管20が引っ張られて変形するおそれがある。このため、変形例では、2つのフィン21を片方ずつ異なるタイミングで行うようにしている。これにより、伝熱管20の変形を抑制できる。
(Modification example)
FIG. 7 is an explanatory view of a modified example of a method of manufacturing a heat transfer member of the heat exchanger according to the first embodiment. Hereinafter, the difference between the manufacturing method of FIG. 7 and the manufacturing method shown in FIG. 5 will be described.
In the manufacturing method shown in FIG. 5, two fins 21 were rolled at the same time in the rolling step. On the other hand, in this modification, the two fins 21 are rolled at different timings. That is, as shown in FIG. 7, one of the two fins 21 is rolled (first rolling step (step S3a)), and then the other of the two fins 21 is rolled (second rolling step (step S3a)). Step S3b)). If two fins 21 located at positions facing each other across the heat transfer tube 20 are rolled at the same time, the heat transfer tube 20 may be pulled and deformed. Therefore, in the modified example, the two fins 21 are performed at different timings. Thereby, the deformation of the heat transfer tube 20 can be suppressed.
<伝熱部材2の変形例>
 伝熱部材2は、図1~図4に示した基本形態の構成に限られたものではなく、本実施の形態1の要旨を逸脱しない範囲で例えば以下のように変形して実施してもよい。
<Modification example of heat transfer member 2>
The heat transfer member 2 is not limited to the configuration of the basic form shown in FIGS. 1 to 4, and may be deformed as follows, for example, within a range that does not deviate from the gist of the first embodiment. good.
(変形例1)
 図8は、実施の形態1に係る熱交換器の伝熱部材の変形例1のパターン1を示す図である。図9は、実施の形態1に係る熱交換器の伝熱部材の変形例1のパターン2を示す図である。図10は、実施の形態1に係る熱交換器の伝熱部材の変形例1のパターン3を示す図である。図8~図10において、いずれも(a)は伝熱部材の断面図、(b)は伝熱部材の側面図である。
 変形例1は、フィン部23を波形状としたものである。フィン部23の波形状は、図8に示すように、X方向に変位する波がY方向に続く波形状でもよいし、図9に示すようにX方向に変位する波がZ方向に続く波形状でもよいし、図10に示すようにX方向に変位する波がY方向およびZ方向に続く波形状でもよい。このようにフィン部23を波形状とすることで、フィン部23の表面積を増やすことができ、空気への熱伝達率を向上できる。このようなフィン部23の波形状は、圧延工程時に同時に形成してもよいし、圧延工程後に形成してもよい。
(Modification example 1)
FIG. 8 is a diagram showing pattern 1 of a modification 1 of the heat transfer member of the heat exchanger according to the first embodiment. FIG. 9 is a diagram showing pattern 2 of a modification 1 of the heat transfer member of the heat exchanger according to the first embodiment. FIG. 10 is a diagram showing a pattern 3 of a modification 1 of the heat transfer member of the heat exchanger according to the first embodiment. 8 to 10, (a) is a cross-sectional view of the heat transfer member, and (b) is a side view of the heat transfer member.
In the first modification, the fin portion 23 has a wavy shape. As shown in FIG. 8, the wave shape of the fin portion 23 may be a wave shape in which a wave displaced in the X direction continues in the Y direction, or a wave in which a wave displaced in the X direction continues in the Z direction as shown in FIG. It may have a shape, or as shown in FIG. 10, a wave shape in which a wave displaced in the X direction continues in the Y direction and the Z direction may be used. By forming the fin portion 23 into a wavy shape in this way, the surface area of the fin portion 23 can be increased, and the heat transfer coefficient to the air can be improved. Such a wavy shape of the fin portion 23 may be formed at the same time as the rolling step, or may be formed after the rolling step.
(変形例2)
 図11は、実施の形態1に係る熱交換器の伝熱部材の変形例2を示す図である。
 変形例2は、フィン部23の表面に凹凸形状24を有するものである。このようにフィン部23の表面に凹凸形状24を有することで、フィン部23の表面の空気の流れが乱流化され、空気への熱伝達率を向上できる。このような凹凸形状24は、圧延工程時に同時に形成してもよいし、圧延工程後に形成してもよい。
(Modification 2)
FIG. 11 is a diagram showing a modified example 2 of the heat transfer member of the heat exchanger according to the first embodiment.
The second modification has a concave-convex shape 24 on the surface of the fin portion 23. By having the uneven shape 24 on the surface of the fin portion 23 in this way, the air flow on the surface of the fin portion 23 is turbulent, and the heat transfer coefficient to the air can be improved. Such an uneven shape 24 may be formed at the same time as the rolling step, or may be formed after the rolling step.
(変形例3)
 図12は、実施の形態1に係る熱交換器の伝熱部材の変形例3を示す図である。
 上記基本形態では、フィン21の伝熱管20との結合部22のX方向の位置が、伝熱管20の中心部であったが、変形例3では伝熱管20のX方向の端部としたものである。このように構成した場合、フィン21を圧延するための圧延ローラーを簡素化できる。
(Modification example 3)
FIG. 12 is a diagram showing a modified example 3 of the heat transfer member of the heat exchanger according to the first embodiment.
In the above basic embodiment, the position of the coupling portion 22 of the fin 21 with the heat transfer tube 20 in the X direction is the central portion of the heat transfer tube 20, but in the modified example 3, the end portion of the heat transfer tube 20 in the X direction is used. Is. With this configuration, the rolling roller for rolling the fins 21 can be simplified.
(変形例4)
 図13は、実施の形態1に係る熱交換器の伝熱部材の変形例4を示す図である。
 変形例4は、フィン21を伝熱管20の片側のみとしたものである。
(Modification example 4)
FIG. 13 is a diagram showing a modified example 4 of the heat transfer member of the heat exchanger according to the first embodiment.
In the modified example 4, the fin 21 is used only on one side of the heat transfer tube 20.
(変形例5)
 図14は、実施の形態1に係る熱交換器の伝熱部材の変形例5を示す図である。
 変形例5は、伝熱部材2が複数の伝熱管20を備えた構成としたものである。各伝熱管20同士はフィン21で繋がっている。なお、図14において結合部22の図示は省略している。
(Modification 5)
FIG. 14 is a diagram showing a modified example 5 of the heat transfer member of the heat exchanger according to the first embodiment.
In the modified example 5, the heat transfer member 2 is configured to include a plurality of heat transfer tubes 20. The heat transfer tubes 20 are connected to each other by fins 21. Note that the coupling portion 22 is not shown in FIG.
(変形例6)
 図15は、実施の形態1に係る熱交換器の伝熱部材の変形例6を示す図である。
 変形例6は、伝熱管20が円管で構成されている。ここでは、図14の変形例の伝熱部材2の伝熱管20を円管とした例を示したが、上記基本形態および上記変形例1~5のいずれにおいても、伝熱管20を円管としてもよい。なお、図15において結合部22の図示は省略している。
(Modification 6)
FIG. 15 is a diagram showing a modified example 6 of the heat transfer member of the heat exchanger according to the first embodiment.
In the modified example 6, the heat transfer tube 20 is composed of a circular tube. Here, an example in which the heat transfer tube 20 of the heat transfer member 2 of the modified example of FIG. 14 is a circular tube is shown, but in both the above basic form and the above modified examples 1 to 5, the heat transfer tube 20 is used as a circular tube. May be good. Note that the coupling portion 22 is not shown in FIG.
(変形例7)
 上記変形例を適宜組み合わせた構成としてもよい。たとえば、変形例1と変形例2とを組み合わせ、波形状を有するフィン部23の表面に凹凸形状24を設けた構成としてもよい。
(Modification 7)
The configuration may be a combination of the above modification examples as appropriate. For example, the modified example 1 and the modified example 2 may be combined to provide the concave-convex shape 24 on the surface of the fin portion 23 having a wavy shape.
 以上説明したように、本実施の形態1の熱交換器1は、内部を冷媒が流れる伝熱管20と、伝熱管20に一体に成形され、伝熱管20の管軸方向に沿って延びる長板状のフィン21と、を有する伝熱部材2を備える。伝熱部材2のフィン21は、伝熱管20との結合部22以外のフィン部23の板厚が結合部22の板厚よりも薄く形成されている。このように、伝熱管20とフィン21とを一体とし、フィン21と伝熱管20との接合を不要な構造としたので、接合時の熱による変形を回避して、熱交換性能の向上を図ることができる。また、フィン部23の板厚を結合部22の板厚よりも薄く形成したことで、フィン21全体を結合部22と同じ板厚に形成する構成に比べて、フィン21の熱伝導率を向上できる。 As described above, the heat exchanger 1 of the first embodiment is a long plate that is integrally formed with the heat transfer tube 20 through which the refrigerant flows and extends along the tube axis direction of the heat transfer tube 20. A heat transfer member 2 having the shape fin 21 and the shape fin 21 is provided. The fin 21 of the heat transfer member 2 is formed so that the thickness of the fin portion 23 other than the joint portion 22 with the heat transfer tube 20 is thinner than the plate thickness of the joint portion 22. In this way, the heat transfer tube 20 and the fin 21 are integrated to form a structure that does not require joining the fin 21 and the heat transfer tube 20, so that deformation due to heat at the time of joining is avoided and the heat exchange performance is improved. be able to. Further, by forming the plate thickness of the fin portion 23 thinner than the plate thickness of the coupling portion 22, the thermal conductivity of the fin 21 is improved as compared with the configuration in which the entire fin 21 is formed to have the same plate thickness as the coupling portion 22. can.
 フィン部23は、波形状に構成されていてもよいし、フィン部23の表面に凹凸形状24が形成されていてもよい。フィン部23をこのように形成することで、空気への熱伝達率を向上できる。 The fin portion 23 may be formed in a wavy shape, or may have a concave-convex shape 24 formed on the surface of the fin portion 23. By forming the fin portion 23 in this way, the heat transfer coefficient to the air can be improved.
 フィン21は、フィン部23の板厚寸法をt、フィン部23の短手方向の幅寸法をwとしたとき、t/wが0.1以下である。これにより、フィン部23の板厚を結合部22の板厚と同じとした場合に比べて、伝熱部材2の軽量化を図ることができる。 The fin 21 has t / w of 0.1 or less, where t is the thickness dimension of the fin portion 23 and w is the width dimension of the fin portion 23 in the lateral direction. As a result, the weight of the heat transfer member 2 can be reduced as compared with the case where the plate thickness of the fin portion 23 is the same as the plate thickness of the coupling portion 22.
 伝熱部材2は、伝熱管20を複数有し、伝熱管20同士がフィン21で繋がった構成としてもよい。また、伝熱管20は、扁平管で構成してもよいし、円管で構成してもよい。 The heat transfer member 2 may have a plurality of heat transfer tubes 20, and the heat transfer tubes 20 may be connected to each other by fins 21. Further, the heat transfer tube 20 may be formed of a flat tube or a circular tube.
 本実施の形態1の熱交換器1の製造方法は、伝熱管20およびフィン21を押出成形により形成する押出工程と、フィン21を圧延する圧延工程と、を有する。このように伝熱管20およびフィン21を一体成形することで、接合工程を不要とでき、結果として熱交換性能の向上を図ることができる。そして、フィン21を圧延することで、フィン21の板厚を薄くでき、伝熱部材2の熱伝導率を向上することができる。 The method for manufacturing the heat exchanger 1 of the first embodiment includes an extrusion step of forming the heat transfer tube 20 and the fins 21 by extrusion molding, and a rolling step of rolling the fins 21. By integrally molding the heat transfer tube 20 and the fin 21 in this way, the joining step can be eliminated, and as a result, the heat exchange performance can be improved. Then, by rolling the fins 21, the plate thickness of the fins 21 can be reduced and the thermal conductivity of the heat transfer member 2 can be improved.
 圧延工程では、フィン21の伝熱管20との結合部22を除いて圧延する。これにより、圧延時の伝熱管20の変形を抑制できる。 In the rolling process, the fin 21 is rolled except for the joint portion 22 with the heat transfer tube 20. As a result, deformation of the heat transfer tube 20 during rolling can be suppressed.
 圧延工程は、伝熱部材2を構成する材料の再結晶温度を超えた状態で行われる。これにより、フィン21を加工精度高く、圧延できる。 The rolling process is performed in a state where the recrystallization temperature of the material constituting the heat transfer member 2 is exceeded. As a result, the fins 21 can be rolled with high processing accuracy.
 押出工程と圧延工程との間に、フィン21に圧力を加えながら伝熱管20の寸法を矯正するリサイズ工程を有する。このようにフィン21を圧延する前にリサイズ工程を行うことで、フィン21が折れ曲がってしまうことなく伝熱管20に力を加えることができる。 Between the extrusion process and the rolling process, there is a resizing process for correcting the dimensions of the heat transfer tube 20 while applying pressure to the fins 21. By performing the resizing step before rolling the fins 21 in this way, it is possible to apply force to the heat transfer tube 20 without bending the fins 21.
 フィン21は、伝熱管20を挟んで対向する位置に2枚有し、圧延工程では、一方のフィン21を圧延する工程と、他方のフィン21を圧延する工程とを、異なるタイミングで行う。これにより、伝熱管20の変形を抑制できる。 Two fins 21 are provided at positions facing each other with the heat transfer tube 20 interposed therebetween, and in the rolling step, the step of rolling one fin 21 and the step of rolling the other fin 21 are performed at different timings. Thereby, the deformation of the heat transfer tube 20 can be suppressed.
 本実施の形態1は、圧延工程で圧延されたフィン21の短手方向の端部をカットするカット工程を有する。これにより、フィン圧延後のフィン21の縒れ部分をカットして形を整えることができる。 The first embodiment has a cutting step of cutting the end portion of the fin 21 rolled in the rolling step in the lateral direction. As a result, the twisted portion of the fin 21 after the fin is rolled can be cut and the shape can be adjusted.
実施の形態2.
 実施の形態2は、上記実施の形態1の熱交換器1を備えた冷凍サイクル装置に関する。
Embodiment 2.
The second embodiment relates to a refrigeration cycle apparatus including the heat exchanger 1 of the first embodiment.
 図16は、実施の形態2に係る冷凍サイクル装置の冷媒回路を示す図である。
 冷凍サイクル装置200は、圧縮機201と、凝縮器202と、膨張弁等で構成された減圧装置203と、蒸発器204とを備えている。凝縮器202および蒸発器204の一方または両方には、実施の形態1の熱交換器1が用いられている。
FIG. 16 is a diagram showing a refrigerant circuit of the refrigeration cycle device according to the second embodiment.
The refrigeration cycle device 200 includes a compressor 201, a condenser 202, a pressure reducing device 203 composed of an expansion valve and the like, and an evaporator 204. The heat exchanger 1 of the first embodiment is used for one or both of the condenser 202 and the evaporator 204.
 このように構成された冷凍サイクル装置200は、次のように動作する。
 圧縮機201で圧縮された冷媒は、凝縮器202に流入する。凝縮器202に流入した冷媒は、凝縮器202を通過する空気と熱交換して冷却され、減圧装置203に流入する。減圧装置203に流入した冷媒は、減圧されて蒸発器204に流入する。蒸発器204に流入した冷媒は、蒸発器204を通過する空気と熱交換して加熱され、再び圧縮機201に吸入される。
The refrigeration cycle device 200 configured in this way operates as follows.
The refrigerant compressed by the compressor 201 flows into the condenser 202. The refrigerant that has flowed into the condenser 202 exchanges heat with the air that passes through the condenser 202, is cooled, and flows into the decompression device 203. The refrigerant that has flowed into the depressurizing device 203 is decompressed and flows into the evaporator 204. The refrigerant flowing into the evaporator 204 heats by exchanging heat with the air passing through the evaporator 204, and is sucked into the compressor 201 again.
 実施の形態2の冷凍サイクル装置200は、実施の形態1の熱交換器1を備えているので、熱交換性能の良い冷凍サイクル装置200を構成できる。 Since the refrigeration cycle device 200 of the second embodiment includes the heat exchanger 1 of the first embodiment, the refrigeration cycle device 200 having good heat exchange performance can be configured.
 なお、冷凍サイクル装置200は、空気調和機、冷蔵庫または冷凍機等に適用することができる。 The refrigeration cycle device 200 can be applied to an air conditioner, a refrigerator, a refrigerator, or the like.
 1 熱交換器、2 伝熱部材、3 第1ヘッダ、4 第2ヘッダ、5 冷媒出入口管、6 冷媒出入口管、20 伝熱管、20a 冷媒流路、20b 挿入部、21 フィン、22 結合部、23 フィン部、24 凹凸形状、100 伝熱部材基材、200 冷凍サイクル装置、201 圧縮機、202 凝縮器、203 減圧装置、204 蒸発器。 1 heat exchanger, 2 heat transfer member, 3 1st header, 4th 2nd header, 5 refrigerant inlet / outlet pipe, 6 refrigerant inlet / outlet pipe, 20 heat transfer pipe, 20a refrigerant flow path, 20b insertion part, 21 fin, 22 coupling part, 23 fins, 24 uneven shape, 100 heat transfer member base material, 200 refrigeration cycle device, 201 compressor, 202 condenser, 203 decompression device, 204 evaporator.

Claims (13)

  1.  内部に冷媒流路を有する伝熱管と、前記伝熱管に一体に成形され、前記伝熱管の管軸方向に沿って延びる板状のフィンと、を有する伝熱部材を備え、
     前記フィンは、前記伝熱管との結合部分である結合部と、前記結合部以外の部分であるフィン部とを有し、
    前記フィン部の板厚が、前記結合部の板厚よりも薄い熱交換器。
    A heat transfer member having a heat transfer tube having a refrigerant flow path inside and a plate-shaped fin integrally formed with the heat transfer tube and extending along the tube axis direction of the heat transfer tube is provided.
    The fin has a coupling portion that is a coupling portion with the heat transfer tube and a fin portion that is a portion other than the coupling portion.
    A heat exchanger in which the plate thickness of the fin portion is thinner than the plate thickness of the joint portion.
  2.  前記フィンは、波形状に構成されている請求項1記載の熱交換器。 The heat exchanger according to claim 1, wherein the fin has a wavy shape.
  3.  前記フィンの表面に凹凸形状が形成されている請求項1または請求項2記載の熱交換器。 The heat exchanger according to claim 1 or 2, wherein an uneven shape is formed on the surface of the fin.
  4.  前記伝熱部材は、前記伝熱管を複数有し、前記伝熱管同士が前記フィンで繋がっている請求項1~請求項3のいずれか一項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 3, wherein the heat transfer member has a plurality of the heat transfer tubes, and the heat transfer tubes are connected to each other by the fins.
  5.  前記伝熱管は、扁平管である請求項1~請求項4のいずれか一項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 4, wherein the heat transfer tube is a flat tube.
  6.  前記伝熱管は、円管である請求項1~請求項4のいずれか一項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 4, wherein the heat transfer tube is a circular tube.
  7.  請求項1~請求項6のいずれか一項に記載の熱交換器を備えた冷凍サイクル装置。 A refrigeration cycle apparatus provided with the heat exchanger according to any one of claims 1 to 6.
  8.  内部に冷媒流路を有する伝熱管と、前記伝熱管の管軸方向に沿って延びる板状のフィンと、を有する伝熱部材を備えた熱交換器の製造方法であって、
     前記伝熱管および前記フィンを押出成形により形成する押出工程と、
     前記押出工程の後に、前記フィンを圧延する圧延工程と、
    を有する熱交換器の製造方法。
    A method for manufacturing a heat exchanger including a heat transfer member having a heat transfer tube having a refrigerant flow path inside and a plate-shaped fin extending along the tube axis direction of the heat transfer tube.
    An extrusion step of forming the heat transfer tube and the fins by extrusion molding,
    After the extrusion step, a rolling step of rolling the fins and
    A method of manufacturing a heat exchanger having.
  9.  前記圧延工程では、前記フィンの前記伝熱管との結合部を除いて圧延する請求項8記載の熱交換器の製造方法。 The method for manufacturing a heat exchanger according to claim 8, wherein in the rolling step, the fins are rolled excluding the joint portion with the heat transfer tube.
  10.  前記圧延工程は、前記伝熱部材を構成する材料の再結晶温度を超えた状態で行われる請求項8または請求項9記載の熱交換器の製造方法。 The method for manufacturing a heat exchanger according to claim 8 or 9, wherein the rolling step is performed in a state where the recrystallization temperature of the material constituting the heat transfer member is exceeded.
  11.  前記押出工程と前記圧延工程との間に、前記フィンに圧力を加えながら前記伝熱管の寸法を矯正するリサイズ工程を有する請求項8~請求項10のいずれか一項に記載の熱交換器の製造方法。 The heat exchanger according to any one of claims 8 to 10, further comprising a resizing step of correcting the dimensions of the heat transfer tube while applying pressure to the fins between the extrusion step and the rolling step. Production method.
  12.  前記フィンは、前記伝熱管を挟んで対向する位置に2枚有し、前記圧延工程では、一方の前記フィンを圧延する工程と、他方の前記フィンを圧延する工程とを、異なるタイミングで行う請求項8~請求項11のいずれか一項に記載の熱交換器の製造方法。 Two fins are provided at positions facing each other with the heat transfer tube interposed therebetween, and in the rolling step, a step of rolling one of the fins and a step of rolling the other fin are performed at different timings. Item 8. The method for manufacturing a heat exchanger according to any one of claims 8 to 11.
  13.  前記圧延工程で圧延された前記フィンの短手方向の端部をカットするカット工程を有する請求項8~請求項12のいずれか一項に記載の熱交換器の製造方法。 The method for manufacturing a heat exchanger according to any one of claims 8 to 12, further comprising a cutting step of cutting the end portion of the fin rolled in the rolling step in the lateral direction.
PCT/JP2020/013884 2020-03-27 2020-03-27 Heat exchanger, refrigeration cycle device, and method for manufacturing heat exchanger WO2021192189A1 (en)

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PCT/JP2020/013884 WO2021192189A1 (en) 2020-03-27 2020-03-27 Heat exchanger, refrigeration cycle device, and method for manufacturing heat exchanger
JP2023149856A JP2023182618A (en) 2020-03-27 2023-09-15 Method for manufacturing heat exchanger

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US2347957A (en) * 1939-06-17 1944-05-02 William E Mccullough Heat exchange unit
JPS411218B1 (en) * 1963-06-03 1966-01-31
JPS4938256A (en) * 1973-04-13 1974-04-09
JPH02117728A (en) * 1988-10-25 1990-05-02 Sumitomo Metal Ind Ltd Manufacturing device for outer two-finned tube
JP2000119782A (en) * 1998-10-15 2000-04-25 Kobe Steel Ltd Aluminum alloy sheet and its manufacture
JP2018155479A (en) 2017-03-16 2018-10-04 ダイキン工業株式会社 Heat exchanger having heat transfer pipe unit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06117790A (en) * 1992-10-06 1994-04-28 Sanden Corp Heat exchanger

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2347957A (en) * 1939-06-17 1944-05-02 William E Mccullough Heat exchange unit
JPS411218B1 (en) * 1963-06-03 1966-01-31
JPS4938256A (en) * 1973-04-13 1974-04-09
JPH02117728A (en) * 1988-10-25 1990-05-02 Sumitomo Metal Ind Ltd Manufacturing device for outer two-finned tube
JP2000119782A (en) * 1998-10-15 2000-04-25 Kobe Steel Ltd Aluminum alloy sheet and its manufacture
JP2018155479A (en) 2017-03-16 2018-10-04 ダイキン工業株式会社 Heat exchanger having heat transfer pipe unit

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Title
See also references of EP4130633A4

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EP4130633A1 (en) 2023-02-08

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