WO2021189840A1 - Construction method and construction apparatus for static-pressure tube-sinking pile - Google Patents

Construction method and construction apparatus for static-pressure tube-sinking pile Download PDF

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Publication number
WO2021189840A1
WO2021189840A1 PCT/CN2020/124398 CN2020124398W WO2021189840A1 WO 2021189840 A1 WO2021189840 A1 WO 2021189840A1 CN 2020124398 W CN2020124398 W CN 2020124398W WO 2021189840 A1 WO2021189840 A1 WO 2021189840A1
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Prior art keywords
pipe
pile
tube
inner tube
soil
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PCT/CN2020/124398
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French (fr)
Chinese (zh)
Inventor
姚锋祥
包华
朱建新
金波
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姚锋祥
包华
朱建新
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Publication of WO2021189840A1 publication Critical patent/WO2021189840A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/24Prefabricated piles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/34Concrete or concrete-like piles cast in position ; Apparatus for making same
    • E02D5/46Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/50Piles comprising both precast concrete portions and concrete portions cast in situ

Definitions

  • the purpose of the present invention is to provide a construction method and construction equipment for the static pressure sinking pipe pile with simple method and good effect.
  • the construction method of the first pile is one of the following methods:
  • steps (2) and (3) punch, cut and stir the underground in-situ soil into a fine grain shape; at the same time, use at least one of air jet, water spray, grout, and sand blasting to mix with liquid Or solid curing agent, punching and cutting, spraying and stirring until the first pile meets the set requirements;
  • the first pile is a non-borrowing in-situ cement-soil pile, a pre-mixed cement-soil pile that takes all or part of the soil and then refills it into the ground; the first pile has expanded top, expanded diameter, expanded bottom, and full screw threads along the pile body One or more of the same diameter or variable diameter form among all straight lines, inter-threads and straight lines.
  • the bottom expansion method of the first pile is mechanical expansion or hydraulic expansion, which is formed by repeated spraying and stirring.
  • the second pile is a static pressure pile, and the pile body is a precast pile or a cast-in-place pile; the second pile body has one or more of expanded top, expanded diameter, expanded bottom, full thread, full straight line, inter-threaded and straight linekind of the same diameter or variable diameter form.
  • the bottom expansion method of the second pile is one or more forms of static pressure, internal ramming, internal ramming, and internal ramming.
  • the outer diameter of the inner tube is smaller than the inner diameter of the outer tube; the inner tube can be used as a force-transmitting rod as well as a power rod; Built-in internal rammer of a certain weight, the inner tube and the internal rammer form an internal rammer tube hammer; the internal rammer can be used as an empty tank for storing filling materials, and as a soil borrow chamber for taking the in-situ soil under the inner tube; During bottom construction, the filler is put into the cavity between the inner and outer pipes, the inner pipe cavity, the outer pipe and the inner pipe are pulled up, the inner rammer is raised, and the filler overflows from the discharge port.
  • a pile construction equipment includes a static pile driver and a sinking pipe system. It is characterized in that a stand is set on the chassis of the static pile press, and slide rails are provided on the left and right sides of the stand.
  • the drill pipe mixing power head is slidingly matched, and the slide rail on the other side is matched with the pipe fixing device when the pipe is immersed.
  • the chassis is equipped with hydraulic holding and pressing pile clamps for pipe holding operations
  • the stand is equipped with hydraulic holding and pressing pile clamps for holding pipe operations; Pipe and inner pipe hammer system.
  • the invention has convenient construction, good environmental protection performance, good construction quality and high cost performance.
  • Figure 1 is a schematic diagram of the structure of the construction equipment of the present invention.
  • Figure 3 is a schematic diagram of the structure of the stand.
  • the pressurized static pressure system includes a stand set on the chassis of the static pile driver, a set of hydraulic pressure pile clamps set on the chassis, and a set of hydraulic pressure pile clamps or hydraulic pressure pile clamps set on the stand.
  • the immersed pipe system includes a steel outer pipe with a set stiffness and an inner pipe hammer system with a set stiffness and strength;
  • the stand is a multifunctional stand: a stand for setting potential energy functions such as holding pressure, top pressure, mixing power head, electric hammer, diesel hammer, vibrating hammer, etc.
  • the stand is set on one side, two sides, three sides or four sides Matching function guide rail device.
  • the method of alternately pressurizing the outer tube and inner tube to sink the immersed tube system to a set depth includes at least one of the following methods:
  • the potential energy includes static pressure holding pressure, top pressure, back pressure, vibration, vibrating, rotating, shaking, internal ramming, internal ramming, spiral, down-the-hole impact, self-gravity potential energy, etc.
  • the first pile is a non-borrowing in-situ cement-soil pile, a pre-mixed cement-soil pile that takes all or part of the soil and then refills it into the ground; the first pile has expanded top, expanded diameter, expanded bottom, and full screw threads along the pile body One or more of the same diameter or variable diameter form among all straight lines, inter-threads and straight lines.
  • the bottom expansion method of the second pile is one or more forms of static pressure, internal ramming, internal ramming, and internal ramming.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

A construction method and a construction apparatus for a static-pressure tube-sinking pile. The method comprises a positioning step and a tube sinking step. A tube sinking method comprises: starting a pressurizing static-pressure system and a tube sinking system of a pile construction apparatus, alternately pressurizing an outer tube (5) and an inner tube (6), and sinking the tube sinking system to a set depth. The pressurizing static-pressure system comprises a vertical frame (2) provided on a static-pressure pile machine chassis (1), a group of hydraulic holding pile grippers (3) provided on the chassis (1), and a group of hydraulic holding pile grippers (4) provided on the vertical frame (2). The tube sinking system comprises the steel outer tube (5) of a set rigidity and strength, the inner tube (6) of a set rigidity and strength, and an inner pipe hammer system.

Description

一种静压沉管桩的施工方法及施工设备Construction method and construction equipment of static pressure sinking pipe pile 技术领域Technical field
本发明涉及一种静压沉管桩的施工方法及施工设备。The invention relates to a construction method and construction equipment of a static pressure sinking pipe pile.
背景技术Background technique
现有的静压桩、沉管桩、水泥土桩、复合桩的施工工艺中,沉管沉桩工艺、扩底工艺、投料工艺、接桩、植桩工艺、同步一体化、流水化作业工艺有待改进,工效性有待提高;现有的压桩机最大压桩力1200吨(自重+配重),最大拔桩力800吨,满负荷一般场地难以满足施工要求。Among the existing construction techniques of static pressure piles, sinking pipe piles, cement-soil piles, and composite piles, sinking pipe sinking technology, bottom expansion technology, feeding technology, pile connection, pile planting technology, synchronous integration, streamlined operation technology Needs to be improved and ergonomics needs to be improved; the existing pile driver has a maximum pile pressing force of 1,200 tons (self weight + counterweight) and a maximum pile pulling force of 800 tons. It is difficult for a full-load general site to meet the construction requirements.
技术问题technical problem
本发明的目的在于提供一种方法简便、效果好的静压沉管桩的施工方法及施工设备。The purpose of the present invention is to provide a construction method and construction equipment for the static pressure sinking pipe pile with simple method and good effect.
技术解决方案Technical solutions
一种桩的施工方法,包括作为外围桩的第一桩的施工、作为芯桩的第二桩的施工,第二桩的施工包括就位、沉管、浇筑成型步骤,其特征是:沉管方法包括:启动桩工设备的加压静压系统及沉管系统,交互加压外管、内管,将沉管系统下沉至设定深度;A method for constructing a pile includes the construction of a first pile as a peripheral pile and a second pile as a core pile. The construction of the second pile includes the steps of positioning, sinking, and pouring, and is characterized by: sinking The method includes: starting the pressurized static pressure system and the immersed pipe system of the pile work equipment, alternately pressurize the outer pipe and the inner pipe, and sink the immersed pipe system to a set depth;
加压静压系统包括静压桩机底盘上设置的立架、底盘上设置的一组液压抱压夹桩器、立架上设置的一组液压抱压夹桩器或液压顶压夹桩器;沉管系统包括设定刚度强度的钢外管和设定刚度强度的内管锤系统;The pressurized static pressure system includes a stand set on the chassis of the static pile driver, a set of hydraulic pressure pile clamps set on the chassis, and a set of hydraulic pressure pile clamps or hydraulic pressure pile clamps set on the stand. ; The immersed pipe system includes a steel outer pipe with a set stiffness and an inner pipe hammer system with a set stiffness and strength;
交互加压外管、内管,将沉管系统下沉至设定深度的方法至少包括下列方法之一:The method of alternately pressurizing the outer tube and inner tube to sink the immersed tube system to a set depth includes at least one of the following methods:
(一)外管抱压下沉,内管內夯土体;交互外管抱压下沉、内管內夯土体,实现沉管;(1) The outer pipe sinks under pressure and the inner pipe is rammed; the outer pipe sinks under pressure and the inner pipe is rammed to realize the sinking of the pipe;
(二)外管振动下沉,内管內夯土体;交互外管振动下沉,内管內夯土体,实现沉管;(2) The outer pipe vibrates and sinks, and the inner pipe rammed the soil; the interactive outer pipe vibrates and sinks, and the inner pipe rammed the soil to realize the sinking of the pipe;
(三)外管抱压下沉,内管顶压土体;交互外管抱压下沉,内管顶压土体,实现沉管;(3) The outer tube sinks under holding pressure, and the inner tube tops the soil; the outer tube alternately sinks under the holding pressure, and the inner tube presses the soil to realize the sinking of the tube;
(四)势能分别作用于内管、外管下沉,交互势能分别作用于内管、外管,实现沉管。(4) Potential energy acts on the sinking of the inner tube and the outer tube respectively, and the interaction potential energy acts on the inner tube and the outer tube respectively to realize the sinking of the tube.
交互加压外管、内管,将沉管系统下沉至设定深度的具体方法至少包括下列方法之一:The specific method of alternately pressurizing the outer tube and inner tube to sink the immersed tube system to a set depth includes at least one of the following methods:
(1)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)立架上的液压抱压夹桩器,通过连接在一起的钢丝绳经过内管上夯击盘反拉内管向下沉管一个行程,挤出外管内的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(1), a) The hydraulic holding clamp on the chassis holds the outer pipe downward, sinking the pipe to a set stroke, and the soil under the outer pipe enters the outer pipe to a certain thickness; b) the hydraulic holding pressure on the stand Pile gripper, through the wire ropes connected together, pull the inner tube downwards through the ramming plate on the inner tube for a stroke, extruding the soil in the outer tube; c) alternate steps a) and b) until the inner tube, The outer tube is immersed to the set depth;
(2)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)立架上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下沉管一个行程,挤出内管内的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(2), a) The hydraulic holding clamp on the chassis holds the outer pipe downward, sinking the pipe to a set stroke, and the soil under the outer pipe enters the outer pipe to a certain thickness; b) Hydraulic holding pressure on the stand The pile gripper, through the horizontal beams connected together, sinks the pipe downwards through the ramming plate on the inner pipe and squeezes out the soil in the inner pipe; c) alternate steps a) and b) until the inner pipe The tube and outer tube are immersed to the set depth;
(3)、a)底盘上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管,向下沉管一个行程,内管静冲内管下的土体;b)立架上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(3), a) The hydraulic holding and pressing pile clamp on the chassis, through the wire ropes connected together, pulls the inner tube back through the upper ramming plate of the inner tube, sinks the tube downward for a stroke, and the inner tube statically flushes the inner tube under the inner tube. Soil; b) The hydraulic holding and pressing pile clamp on the stand holds the outer pipe and moves to the next one along the inner pipe; c) Interacting steps a) and b) until the inner and outer pipes are immersed to the set depth ;
(4)、a)底盘上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,内管静冲内管下的土体;b)立架上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(4), a) The hydraulic holding and pressing pile clamp on the chassis, through the horizontal beams connected together, passes through the ramming plate on the inner tube to back pressure the inner tube to the next stroke, and the inner tube statically washes the soil under the inner tube B) The hydraulic holding and pressing pile clamp on the stand holds and presses the outer pipe, and moves to the next stroke along the inner pipe; c) Interacts steps a) and b) until the inner pipe and outer pipe sink to the set depth;
(5)、a)立架上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管,向下沉管一个行程,内管静冲内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(5), a) The hydraulic holding and pressing pile clamp on the stand, through the wire ropes connected together, pulls the inner tube back through the upper ramming plate of the inner tube, sinks the tube down for a stroke, and the inner tube statically flushes the inner tube down B) The hydraulic pressure pile clamp on the chassis presses the outer pipe and moves along the inner pipe to the next stroke; c) Interact steps a) and b) until the inner and outer pipes are immersed to the set depth ;
(6)、a)立架上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,内管静冲内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(6), a) The hydraulic holding and pressing pile clamp on the stand, through the horizontal beams connected together, passes through the ramming plate on the inner pipe to back pressure the inner pipe to the next stroke, and the inner pipe statically washes the soil under the inner pipe. Body; b) The hydraulic holding and pressing pile clamp on the chassis holds the outer tube and moves along the inner tube to the next stroke; c) Interact steps a) and b) until the inner tube and outer tube sink to the set depth;
(7)、对于软土区,压桩力沉管阻力小,压桩机自重能满足压桩力,采用下列方法:(7) For the soft soil area, the pile pressing force is small and the pipe sinking resistance is small, and the dead weight of the pile driver can satisfy the pile pressing force. The following methods are used:
a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;b)立架上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;c)交互a)、b)步骤,直至沉管系统沉管至设定深度;a) The hydraulic pressure pile clamp on the chassis holds the outer pipe downward and sinks the pipe to a set stroke; b) The hydraulic pressure pile clamp on the stand holds the pressure outer pipe downward, and sinks the pipe to a set stroke. Set itinerary; c) Interact steps a) and b) until the immersed pipe system is immersed to the set depth;
(8)、对于硬土区,压桩力沉管阻力大,压桩机自重不能满足压桩力,采用下列方法:(8) For hard soil areas, the pile pressing force is large and the pipe sinking resistance is large, and the dead weight of the pile driver cannot satisfy the pile pressing force. The following methods are used:
a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;b)立架上的液压抱压夹桩器通过连接在一起的钢丝绳或水平横梁,将内管向上反提一个行程,然后松开钢丝绳或水平横梁与内管的连接,内管自由落体,冲剪外管内、外管下的土体,向下沉管;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;a) The hydraulic clamping pile clamp on the chassis clamps the outer pipe downward and sinks the pipe to a set stroke; b) The hydraulic clamping pile clamp on the stand connects the inner pipe through the steel wire rope or horizontal beam connected together. The pipe is lifted upward for a stroke, and then the connection between the steel wire rope or horizontal beam and the inner pipe is loosened, the inner pipe freely falls, punching and shearing the soil inside and under the outer pipe, and sinking the pipe downward; c) Interaction a), b) Steps until the inner tube and outer tube are immersed to the set depth;
(9)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)底盘上的液压抱压夹桩器通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,挤出外管内、外管下的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(9), a) The hydraulic holding clamp on the chassis holds the outer tube downward, sinks the tube to a set stroke, and the soil under the outer tube enters the outer tube to a certain thickness; b) the hydraulic holding clamp on the chassis The pile device passes through the horizontal beams connected together, through the ramming plate on the inner tube, back pressures the inner tube to the next stroke, and extrudes the soil in the outer tube and under the outer tube; c) alternate steps a) and b) until the inner tube The tube and outer tube are immersed to the set depth;
(10)、a)底盘上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下沉管一个行程,挤出内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下沉管一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(10), a) The hydraulic holding and pressing pile clamp on the chassis, through the horizontal beams connected together, through the ramming plate on the inner tube, the inner tube is counter-pressured and the inner tube sinks for a stroke to extrude the soil under the inner tube. ; B) The hydraulic holding and pressing pile clamp on the chassis holds the outer pipe and sinks the pipe one stroke downwards along the inner pipe; c) Interact steps a) and b) until the inner pipe and the outer pipe sink to the set depth;
(11)、a)底盘上或立架上的液压抱压夹桩器,抱压外管向下沉管一个行程,外管下的土体进入外管内的一定厚度;b)底盘上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管向下沉管一个行程,挤出外管内、外管下的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(11), a) Hydraulic pressure pile clamp on the chassis or stand, the pressure outer pipe sinks down for one stroke, and the soil under the outer pipe enters a certain thickness inside the outer pipe; b) Hydraulic pressure on the chassis The holding pressure pile clamp, through the wire ropes connected together, pulls the inner tube downwards through the ramming plate of the inner tube for one stroke, extruding the soil inside and under the outer tube; c) Interaction a), b 1) Steps until the inner and outer pipes are immersed to the set depth;
(12)、a)底盘上或立架上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管向下沉管一个行程,挤出内管下的土体;b)底盘上或立架上的液压抱压夹桩器,抱压外管沿内管向下沉管一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(12), a) The hydraulic pressure pile clamp on the chassis or stand, through the steel wire ropes connected together, pulls the inner tube downwards through the upper ramming plate of the inner tube for one stroke, and extrudes the inner tube downward B) The hydraulic holding and pressing pile clamp on the chassis or stand, holding and pressing the outer pipe to sink one stroke down the inner pipe; c) Interact steps a) and b) until the inner pipe and the outer pipe Immerse the tube to the set depth;
(13)、a)底盘上或立架上的液压抱压夹桩器,抱压外管下沉一定深度;硬土情况下,压桩机自重不能满足压桩力要求,无法沉管,内管内置一定重量的內夯锤,內夯锤为自落锤、电动锤或液压锤,內夯锤自由落体,势能內夯内击内管,冲剪外管下的土体,內夯内击交叉进行,直至内管、外管沉管至设定深度。(13), a) The hydraulic holding and pressing pile clamp on the chassis or stand, the holding and pressing outer pipe sinks to a certain depth; in the case of hard soil, the weight of the pile driver cannot meet the requirements of pile pressing force, and the pipe cannot be sunk inside. The internal rammer of a certain weight is built in the tube. The internal rammer is a self-falling hammer, an electric hammer or a hydraulic hammer. Cross over until the inner tube and outer tube are immersed to the set depth.
第一桩的施工方法为下列方法之一:The construction method of the first pile is one of the following methods:
(一)方法一:(1) Method 1:
(1)移机就位:移动施工设备,将钻杆就位于设定桩位上;(1) Move the machine into place: move the construction equipment and place the drill rod on the set pile position;
(2)旋压下沉:将钻杆旋压下沉至设定深度;(2) Spinning sinking: Spin down the drill pipe to the set depth;
(3)旋拉上提:将钻杆旋拉至设定高度;(3) Rotate and pull up: Rotate and pull the drill pipe to the set height;
(4)重复步骤(2)和(3),对地下原位土进行冲剪、切削,搅拌成细粒状;同时采用喷气、喷水、喷浆、喷砂中的至少一种方式掺入液态或固态固化剂,冲剪、喷搅直至第一桩满足设定要求;(4) Repeat steps (2) and (3) to punch, cut and stir the underground in-situ soil into a fine grain shape; at the same time, use at least one of air jet, water spray, grout, and sand blasting to mix with liquid Or solid curing agent, punching and cutting, spraying and stirring until the first pile meets the set requirements;
(二)方法二:(2) Method 2:
(1)移机就位:移动施工设备,将钻杆就位于设定桩位上;(1) Move the machine into place: move the construction equipment and place the drill rod on the set pile position;
(2)旋压下沉:将钻杆旋压下沉至设定深度,进行全取土或部分取土,将地下原位土体全部取出或部分取出;(2) Spinning sinking: Spin down the drill pipe to the set depth, take out all or part of the soil, and take out all or part of the underground in-situ soil;
(3)旋拉上提:将钻杆旋拉上提至设定高度;(3) Rotating and lifting: Rotating and lifting the drill pipe to the set height;
(4)重复步骤(1)、(2)、(3)将地下原位土全取出或部分取出,将预搅拌的水泥土回灌至钻孔内,直至第一桩满足设定要求。(4) Repeat steps (1), (2), (3) to take out all or part of the underground in-situ soil, and refill the pre-mixed cement soil into the borehole until the first pile meets the set requirements.
第一桩为非取土原位水泥土桩、全取土或部分取土再回灌至地下的预搅拌水泥土桩;第一桩沿桩身具有扩顶、扩径、扩底、全螺纹、全直线、间互螺纹和直线中的一种或多种同径或变径形式。The first pile is a non-borrowing in-situ cement-soil pile, a pre-mixed cement-soil pile that takes all or part of the soil and then refills it into the ground; the first pile has expanded top, expanded diameter, expanded bottom, and full screw threads along the pile body One or more of the same diameter or variable diameter form among all straight lines, inter-threads and straight lines.
第一桩的扩底方式为机械扩底或液压扩底,反复劲喷、冲搅而成。The bottom expansion method of the first pile is mechanical expansion or hydraulic expansion, which is formed by repeated spraying and stirring.
第二桩为静压桩,桩身为预制桩或现浇桩;第二桩桩身具有扩顶、扩径、扩底、全螺纹、全直线、间互螺纹和直线中的一种或多种同径或变径形式。The second pile is a static pressure pile, and the pile body is a precast pile or a cast-in-place pile; the second pile body has one or more of expanded top, expanded diameter, expanded bottom, full thread, full straight line, inter-threaded and straight line Kind of the same diameter or variable diameter form.
第二桩的扩底方式为静压、內夯、内击、内夯击中的一种或多种形式。The bottom expansion method of the second pile is one or more forms of static pressure, internal ramming, internal ramming, and internal ramming.
第二桩沉管后扩底或不扩底;需要扩底时,先进行扩底,再进行浇筑成型施工;浇筑成型施工方法为:上提内管系统,建筑桩身或植入预制桩身;沉管系统为设定强度、刚度的单钢外管,内管及连接杆件,内管外径小于外管内径;内管既作为传力杆件,又可作为动力杆件;内管内置一定重量的內夯锤,内管与內夯锤形成內夯管锤;內夯管锤既作为贮填充料的地空舱,又可作为取内管下原位土的取土舱;扩底施工时,填充料投入内外管间的空腔、内管空腔,上拔外管、内管,上提內夯锤,填充料从出料口溢出,按投料量、压桩力、振冲力、贯入度、单控、双控、三控、四控设定参数,反复抱压、顶压、反压、振冲、内夯、内夯击、静力冲压、动力冲击填充料,进行强夯挤密置换,封底止水,形成需要的扩大头。The bottom of the second pile is expanded or not after sinking; when the bottom needs to be expanded, the bottom is expanded first, and then the pouring and forming construction is carried out; the pouring and forming construction method is: raising the inner pipe system, building the pile body or implanting the prefabricated pile body The immersed tube system is a single-steel outer tube, inner tube and connecting rods with set strength and rigidity. The outer diameter of the inner tube is smaller than the inner diameter of the outer tube; the inner tube can be used as a force-transmitting rod as well as a power rod; Built-in internal rammer of a certain weight, the inner tube and the internal rammer form an internal rammer tube hammer; the internal rammer can be used as an empty tank for storing filling materials, and as a soil borrow chamber for taking the in-situ soil under the inner tube; During bottom construction, the filler is put into the cavity between the inner and outer pipes, the inner pipe cavity, the outer pipe and the inner pipe are pulled up, the inner rammer is raised, and the filler overflows from the discharge port. Impulse, penetration, single control, double control, three control, four control setting parameters, repeated holding pressure, top pressure, back pressure, vibrating, internal ramming, internal ramming, static stamping, dynamic impact filler, Carry out dynamic compaction and compaction replacement, seal the bottom to stop the water, and form the required enlarged head.
一种桩的施工设备,包括静压桩机、沉管系统,其特征是:静压桩机的底盘上设置立架,立架的左右两侧均设置滑轨,其中一侧的滑轨与钻杆搅拌动力头滑动配合,另一侧滑轨与沉管时的管子固定装置配合。A pile construction equipment includes a static pile driver and a sinking pipe system. It is characterized in that a stand is set on the chassis of the static pile press, and slide rails are provided on the left and right sides of the stand. The drill pipe mixing power head is slidingly matched, and the slide rail on the other side is matched with the pipe fixing device when the pipe is immersed.
底盘上设置进行抱管作业的液压抱压夹桩器,立架上设置进行抱管作业的液压抱压夹桩器;沉管系统包括设定刚度强度的钢外管和设定刚度强度的内管及内管锤系统。The chassis is equipped with hydraulic holding and pressing pile clamps for pipe holding operations, and the stand is equipped with hydraulic holding and pressing pile clamps for holding pipe operations; Pipe and inner pipe hammer system.
内管上置上夯击盘,上夯击盘下设置下夯击盘;上夯击盘直径≥下夯击盘直径≥外管直径;外管长度≤内管长度。An upper ramming disk is placed on the inner tube, and a lower ramming disk is set under the upper ramming disk; the diameter of the upper ramming disk ≥ the diameter of the lower ramming disk ≥ the diameter of the outer tube; the length of the outer tube ≤ the length of the inner tube.
有益效果Beneficial effect
本发明施工方便,环保性能好,施工质量好,性价比高。The invention has convenient construction, good environmental protection performance, good construction quality and high cost performance.
附图说明Description of the drawings
图1是本发明施工设备的结构示意图。Figure 1 is a schematic diagram of the structure of the construction equipment of the present invention.
图2是沉管系统示意图。Figure 2 is a schematic diagram of the immersed tube system.
图3是立架的结构示意图。Figure 3 is a schematic diagram of the structure of the stand.
本发明的最佳实施方式The best mode of the present invention
一种桩的施工方法,包括作为外围桩的第一桩的施工、作为芯桩的第二桩的施工,第二桩的施工包括就位、沉管、浇筑成型步骤,沉管方法包括:启动桩工设备的加压静压系统及沉管系统,交互加压外管、内管,将沉管系统下沉至设定深度;A pile construction method includes the construction of the first pile as the peripheral pile and the construction of the second pile as the core pile. The construction of the second pile includes the steps of setting in place, sinking a pipe, and pouring and forming. The sinking method includes: starting The pressurized static pressure system and the immersed pipe system of the piling equipment, alternately pressurize the outer pipe and the inner pipe, and sink the immersed pipe system to the set depth;
加压静压系统包括静压桩机底盘上设置的立架、底盘上设置的一组液压抱压夹桩器、立架上设置的一组液压抱压夹桩器或液压顶压夹桩器;沉管系统包括设定刚度强度的钢外管和设定刚度强度的内管锤系统;The pressurized static pressure system includes a stand set on the chassis of the static pile driver, a set of hydraulic pressure pile clamps set on the chassis, and a set of hydraulic pressure pile clamps or hydraulic pressure pile clamps set on the stand. ; The immersed pipe system includes a steel outer pipe with a set stiffness and an inner pipe hammer system with a set stiffness and strength;
所述立架为多功能立架:设定抱压、顶压、搅拌动力头、电动锤、柴油锤、振动锤等势能功能的立架,立架的单面、双面、三面或四面设置匹配功能的导轨装置。The stand is a multifunctional stand: a stand for setting potential energy functions such as holding pressure, top pressure, mixing power head, electric hammer, diesel hammer, vibrating hammer, etc. The stand is set on one side, two sides, three sides or four sides Matching function guide rail device.
交互加压外管、内管,将沉管系统下沉至设定深度的方法至少包括下列方法之一:The method of alternately pressurizing the outer tube and inner tube to sink the immersed tube system to a set depth includes at least one of the following methods:
(一)外管抱压下沉,内管內夯土体;交互外管抱压下沉、内管內夯土体,实现沉管;(1) The outer pipe sinks under pressure and the inner pipe is rammed; the outer pipe sinks under pressure and the inner pipe is rammed to realize the sinking of the pipe;
(二)外管振动下沉,内管內夯土体;交互外管振动下沉,内管內夯土体,实现沉管;(2) The outer pipe vibrates and sinks, and the inner pipe rammed the soil; the interactive outer pipe vibrates and sinks, and the inner pipe rammed the soil to realize the sinking of the pipe;
(三)外管抱压下沉,内管顶压土体;交互外管抱压下沉,内管顶压土体,实现沉管;(3) The outer tube sinks under holding pressure, and the inner tube tops the soil; the outer tube alternately sinks under the holding pressure, and the inner tube presses the soil to realize the sinking of the tube;
(四)势能分别作用于内管、外管下沉,交互势能分别作用于内管、外管,实现沉管。(4) Potential energy acts on the sinking of the inner tube and the outer tube respectively, and the interaction potential energy acts on the inner tube and the outer tube respectively to realize the sinking of the tube.
所述势能包括静压抱压、顶压、反压、振动、振冲、回转、摇转、內夯、內夯击、螺旋、潜孔冲击、自重力势能等。The potential energy includes static pressure holding pressure, top pressure, back pressure, vibration, vibrating, rotating, shaking, internal ramming, internal ramming, spiral, down-the-hole impact, self-gravity potential energy, etc.
交互加压外管、内管,将沉管系统下沉至设定深度的具体方法至少包括下列方法之一:The specific method of alternately pressurizing the outer tube and inner tube to sink the immersed tube system to a set depth includes at least one of the following methods:
(1)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)立架上的液压抱压夹桩器,通过连接在一起的钢丝绳经过内管上夯击盘反拉内管向下沉管一个行程,挤出外管内的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(1), a) The hydraulic holding clamp on the chassis holds the outer pipe downward, sinking the pipe to a set stroke, and the soil under the outer pipe enters the outer pipe to a certain thickness; b) the hydraulic holding pressure on the stand Pile gripper, through the wire ropes connected together, pull the inner tube downwards through the ramming plate on the inner tube for a stroke, extruding the soil in the outer tube; c) alternate steps a) and b) until the inner tube, The outer tube is immersed to the set depth;
(2)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)立架上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下沉管一个行程,挤出内管内的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(2), a) The hydraulic holding clamp on the chassis holds the outer pipe downward, sinking the pipe to a set stroke, and the soil under the outer pipe enters the outer pipe to a certain thickness; b) Hydraulic holding pressure on the stand The pile gripper, through the horizontal beams connected together, sinks the pipe downwards through the ramming plate on the inner pipe and squeezes out the soil in the inner pipe; c) alternate steps a) and b) until the inner pipe The tube and outer tube are immersed to the set depth;
(3)、a)底盘上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管,向下沉管一个行程,内管静冲内管下的土体;b)立架上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(3), a) The hydraulic holding and pressing pile clamp on the chassis, through the wire ropes connected together, pulls the inner tube back through the upper ramming plate of the inner tube, sinks the tube downward for a stroke, and the inner tube statically flushes the inner tube under the inner tube. Soil; b) The hydraulic holding and pressing pile clamp on the stand holds the outer pipe and moves to the next one along the inner pipe; c) Interacting steps a) and b) until the inner and outer pipes are immersed to the set depth ;
(4)、a)底盘上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,内管静冲内管下的土体;b)立架上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(4), a) The hydraulic holding and pressing pile clamp on the chassis, through the horizontal beams connected together, passes through the ramming plate on the inner tube to back pressure the inner tube to the next stroke, and the inner tube statically washes the soil under the inner tube B) The hydraulic holding and pressing pile clamp on the stand holds and presses the outer pipe, and moves to the next stroke along the inner pipe; c) Interacts steps a) and b) until the inner pipe and outer pipe sink to the set depth;
(5)、a)立架上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管,向下沉管一个行程,内管静冲内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(5), a) The hydraulic holding and pressing pile clamp on the stand, through the wire ropes connected together, pulls the inner tube back through the upper ramming plate of the inner tube, sinks the tube down for a stroke, and the inner tube statically flushes the inner tube down B) The hydraulic pressure pile clamp on the chassis presses the outer pipe and moves along the inner pipe to the next stroke; c) Interact steps a) and b) until the inner and outer pipes are immersed to the set depth ;
(6)、a)立架上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,内管静冲内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(6), a) The hydraulic holding and pressing pile clamp on the stand, through the horizontal beams connected together, passes through the ramming plate on the inner pipe to back pressure the inner pipe to the next stroke, and the inner pipe statically washes the soil under the inner pipe. Body; b) The hydraulic holding and pressing pile clamp on the chassis holds the outer tube and moves along the inner tube to the next stroke; c) Interact steps a) and b) until the inner tube and outer tube sink to the set depth;
(7)、对于软土区,压桩力沉管阻力小,压桩机自重能满足压桩力,采用下列方法:(7) For the soft soil area, the pile pressing force is small and the pipe sinking resistance is small, and the dead weight of the pile driver can satisfy the pile pressing force. The following methods are used:
a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;b)立架上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;c)交互a)、b)步骤,直至沉管系统沉管至设定深度;a) The hydraulic pressure pile clamp on the chassis holds the outer pipe downward and sinks the pipe to a set stroke; b) The hydraulic pressure pile clamp on the stand holds the pressure outer pipe downward, and sinks the pipe to a set stroke. Set itinerary; c) Interact steps a) and b) until the immersed pipe system is immersed to the set depth;
(8)、对于硬土区,压桩力沉管阻力大,压桩机自重不能满足压桩力,采用下列方法:(8) For hard soil areas, the pile pressing force is large and the pipe sinking resistance is large, and the dead weight of the pile driver cannot satisfy the pile pressing force. The following methods are used:
a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;b)立架上的液压抱压夹桩器通过连接在一起的钢丝绳或水平横梁,将内管向上反提一个行程,然后松开钢丝绳或水平横梁与内管的连接,内管自由落体,冲剪外管内、外管下的土体,向下沉管;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;a) The hydraulic clamping pile clamp on the chassis clamps the outer pipe downward and sinks the pipe to a set stroke; b) The hydraulic clamping pile clamp on the stand connects the inner pipe through the steel wire rope or horizontal beam connected together. The pipe is lifted upward for a stroke, and then the connection between the steel wire rope or horizontal beam and the inner pipe is loosened, the inner pipe freely falls, punching and shearing the soil inside and under the outer pipe, and sinking the pipe downward; c) Interaction a), b) Steps until the inner tube and outer tube are immersed to the set depth;
(9)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)底盘上的液压抱压夹桩器通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,挤出外管内、外管下的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(9), a) The hydraulic holding clamp on the chassis holds the outer tube downward, sinks the tube to a set stroke, and the soil under the outer tube enters the outer tube to a certain thickness; b) the hydraulic holding clamp on the chassis The pile device passes through the horizontal beams connected together, through the ramming plate on the inner tube, back pressures the inner tube to the next stroke, and extrudes the soil in the outer tube and under the outer tube; c) alternate steps a) and b) until the inner tube The tube and outer tube are immersed to the set depth;
(10)、a)底盘上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下沉管一个行程,挤出内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下沉管一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(10), a) The hydraulic holding and pressing pile clamp on the chassis, through the horizontal beams connected together, through the ramming plate on the inner tube, the inner tube is counter-pressured and the inner tube sinks for a stroke to extrude the soil under the inner tube. ; B) The hydraulic holding and pressing pile clamp on the chassis holds the outer pipe and sinks the pipe one stroke downwards along the inner pipe; c) Interact steps a) and b) until the inner pipe and the outer pipe sink to the set depth;
(11)、a)底盘上或立架上的液压抱压夹桩器,抱压外管向下沉管一个行程,外管下的土体进入外管内的一定厚度;b)底盘上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管向下沉管一个行程,挤出外管内、外管下的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(11), a) Hydraulic pressure pile clamp on the chassis or stand, the pressure outer pipe sinks down for one stroke, and the soil under the outer pipe enters a certain thickness inside the outer pipe; b) Hydraulic pressure on the chassis The holding pressure pile clamp, through the wire ropes connected together, pulls the inner tube downwards through the ramming plate of the inner tube for one stroke, extruding the soil inside and under the outer tube; c) Interaction a), b 1) Steps until the inner and outer pipes are immersed to the set depth;
(12)、a)底盘上或立架上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管向下沉管一个行程,挤出内管下的土体;b)底盘上或立架上的液压抱压夹桩器,抱压外管沿内管向下沉管一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(12), a) The hydraulic pressure pile clamp on the chassis or stand, through the steel wire ropes connected together, pulls the inner tube downwards through the upper ramming plate of the inner tube for one stroke, and extrudes the inner tube downward B) The hydraulic holding and pressing pile clamp on the chassis or stand, holding and pressing the outer pipe to sink one stroke down the inner pipe; c) Interact steps a) and b) until the inner pipe and the outer pipe Immerse the tube to the set depth;
(13)、a)底盘上或立架上的液压抱压夹桩器,抱压外管下沉一定深度;硬土情况下,压桩机自重不能满足压桩力要求,无法沉管,内管内置一定重量的內夯锤,內夯锤为自落锤、电动锤或液压锤,內夯锤自由落体,势能內夯内击内管,冲剪外管下的土体,內夯内击交叉进行,直至内管、外管沉管至设定深度。(13), a) The hydraulic holding and pressing pile clamp on the chassis or stand, the holding and pressing outer pipe sinks to a certain depth; in the case of hard soil, the weight of the pile driver cannot meet the requirements of pile pressing force, and the pipe cannot be sunk inside. The internal rammer of a certain weight is built in the tube. The internal rammer is a self-falling hammer, an electric hammer or a hydraulic hammer. Cross over until the inner tube and outer tube are immersed to the set depth.
第一桩的施工方法为下列方法之一:The construction method of the first pile is one of the following methods:
(一)方法一:(1) Method 1:
(1)移机就位:移动施工设备,将钻杆就位于设定桩位上;(1) Move the machine into place: move the construction equipment and place the drill rod on the set pile position;
(2)旋压下沉:将钻杆旋压下沉至设定深度;(2) Spinning sinking: Spin down the drill pipe to the set depth;
(3)旋拉上提:将钻杆旋拉至设定高度;(3) Rotate and pull up: Rotate and pull the drill pipe to the set height;
(4)重复步骤(2)和(3),对地下原位土进行冲剪、切削,搅拌成细粒状;同时采用喷气、喷水、喷浆、喷砂中的至少一种方式掺入液态或固态固化剂,冲剪、喷搅直至第一桩满足设定要求;(4) Repeat steps (2) and (3) to punch, cut and stir the underground in-situ soil into a fine grain shape; at the same time, use at least one of air jet, water spray, grout, and sand blasting to mix with liquid Or solid curing agent, punching and cutting, spraying and stirring until the first pile meets the set requirements;
(二)方法二:(2) Method 2:
(1)移机就位:移动施工设备,将钻杆就位于设定桩位上;(1) Move the machine into place: move the construction equipment and place the drill rod on the set pile position;
(2)旋压下沉:将钻杆旋压下沉至设定深度,进行全取土或部分取土,将地下原位土体全部取出或部分取出;(2) Spinning sinking: Spin down the drill pipe to the set depth, take out all or part of the soil, and take out all or part of the underground in-situ soil;
(3)旋拉上提:将钻杆旋拉上提至设定高度;(3) Rotating and lifting: Rotating and lifting the drill pipe to the set height;
(4)重复步骤(1)、(2)、(3)将地下原位土全取出或部分取出,将预搅拌的水泥土回灌至钻孔内,直至第一桩满足设定要求。(4) Repeat steps (1), (2), (3) to take out all or part of the underground in-situ soil, and refill the pre-mixed cement soil into the borehole until the first pile meets the set requirements.
第一桩为非取土原位水泥土桩、全取土或部分取土再回灌至地下的预搅拌水泥土桩;第一桩沿桩身具有扩顶、扩径、扩底、全螺纹、全直线、间互螺纹和直线中的一种或多种同径或变径形式。The first pile is a non-borrowing in-situ cement-soil pile, a pre-mixed cement-soil pile that takes all or part of the soil and then refills it into the ground; the first pile has expanded top, expanded diameter, expanded bottom, and full screw threads along the pile body One or more of the same diameter or variable diameter form among all straight lines, inter-threads and straight lines.
第一桩的扩底方式为机械扩底或液压扩底,反复劲喷、冲搅而成。The bottom expansion method of the first pile is mechanical expansion or hydraulic expansion, which is formed by repeated spraying and stirring.
第二桩为静压桩,桩身为预制桩或现浇桩;第二桩桩身具有扩顶、扩径、扩底、全螺纹、全直线、间互螺纹和直线中的一种或多种同径或变径形式。The second pile is a static pressure pile, and the pile body is a precast pile or a cast-in-place pile; the second pile body has one or more of expanded top, expanded diameter, expanded bottom, full thread, full straight line, inter-threaded and straight line Kind of the same diameter or variable diameter form.
第二桩的扩底方式为静压、內夯、内击、内夯击中的一种或多种形式。The bottom expansion method of the second pile is one or more forms of static pressure, internal ramming, internal ramming, and internal ramming.
第二桩沉管后扩底或不扩底;需要扩底时,先进行扩底,再进行浇筑成型施工;浇筑成型施工方法为:上提内管系统,建筑桩身或植入预制桩身;沉管系统为设定强度、刚度的单钢外管,内管及连接杆件,内管外径小于外管内径;内管既作为传力杆件,又可作为动力杆件;内管内置一定重量的內夯锤,内管与內夯锤形成內夯管锤;內夯管锤既作为贮填充料的地空舱,又可作为取内管下原位土的取土舱;扩底施工时,填充料投入内外管间的空腔、内管空腔,上拔外管、内管,上提內夯锤,填充料从出料口溢出;按投料量、压桩力、振冲力、贯入度、单控、双控、三控、四控设定参数,反复抱压、顶压、反压、振冲、内夯、内夯击、静力冲压、动力冲击填充料,进行强夯挤密置换,封底止水,形成需要的扩大头。The bottom of the second pile is expanded or not after sinking; when the bottom needs to be expanded, the bottom is expanded first, and then the pouring and forming construction is carried out; the pouring and forming construction method is: raising the inner pipe system, building the pile body or implanting the prefabricated pile body The immersed tube system is a single-steel outer tube, inner tube and connecting rods with set strength and rigidity. The outer diameter of the inner tube is smaller than the inner diameter of the outer tube; the inner tube can be used as a force-transmitting rod as well as a power rod; Built-in internal rammer of a certain weight, the inner tube and the internal rammer form an internal rammer tube hammer; the internal rammer can be used as an empty tank for storing filling materials, and as a soil borrow chamber for taking the in-situ soil under the inner tube; During bottom construction, the filling material is put into the cavity between the inner and outer pipes, the inner pipe cavity, the outer pipe and the inner pipe are pulled up, the inner rammer is raised, and the filling material overflows from the discharge port; according to the feeding amount, pile pressing force, vibration Impulse, penetration, single control, double control, three control, four control setting parameters, repeated holding pressure, top pressure, back pressure, vibrating, internal ramming, internal ramming, static stamping, dynamic impact filler, Carry out dynamic compaction and compaction replacement, seal the bottom to stop the water, and form the required enlarged head.
一种桩的施工设备,包括静压桩机、沉管系统,静压桩机的底盘1上设置立架2,立架的左右两侧均设置滑轨9、10,其中一侧的滑轨与钻杆搅拌动力头滑动配合,另一侧滑轨与沉管时的管子固定装置配合。A pile construction equipment includes a static pile driver and a sinking pipe system. A stand 2 is set on the chassis 1 of the static pile press. The left and right sides of the stand are provided with slide rails 9, 10, one of which is a slide rail It is slidingly matched with the drill pipe mixing power head, and the slide rail on the other side is matched with the pipe fixing device when the pipe is immersed.
底盘上设置进行抱管作业的液压抱压夹桩器3,立架上设置进行抱管作业的液压抱压夹桩器4;沉管系统包括设定刚度强度的钢外管5和设定刚度强度的内管6及内管锤系统。The hydraulic clamping pile clamp 3 is installed on the chassis for pipe clamping operation, and the hydraulic clamping pile clamp 4 is installed on the stand; Strong inner tube 6 and inner tube hammer system.
内管上置上夯击盘7,上夯击盘下设置下夯击盘8;上夯击盘直径≥下夯击盘直径≥外管直径;外管长度≤内管长度。The upper ramming disk 7 is set on the inner tube, and the lower ramming disk 8 is set under the upper ramming disk; the diameter of the upper ramming disk ≥ the diameter of the lower ramming disk ≥ the diameter of the outer tube; the length of the outer tube ≤ the length of the inner tube.

Claims (10)

  1. 一种静压沉管桩的施工方法,包括作为外围桩的第一桩的施工、作为芯桩的第二桩的施工,第二桩的施工包括就位、沉管、浇筑成型步骤,其特征是:沉管方法包括:启动桩工设备的加压静压系统及沉管系统,交互加压外管、内管,将沉管系统下沉至设定深度;A static pressure sinking pipe pile construction method includes the construction of the first pile as the peripheral pile and the construction of the second pile as the core pile. The construction of the second pile includes the steps of setting in place, sinking the pipe, and pouring and forming. Its characteristics are Yes: The immersed pipe method includes: starting the pressurized static pressure system and immersed pipe system of the pile work equipment, alternately pressurize the outer and inner pipes, and sink the immersed pipe system to a set depth;
    加压静压系统包括静压桩机底盘上设置的立架、底盘上设置的一组液压抱压夹桩器、立架上设置的一组液压抱压夹桩器或液压顶压夹桩器;沉管系统包括设定刚度强度的钢外管和设定刚度强度的内管锤系统;The pressurized static pressure system includes a stand set on the chassis of the static pile driver, a set of hydraulic pressure pile clamps set on the chassis, and a set of hydraulic pressure pile clamps or hydraulic pressure pile clamps set on the stand. ; The immersed pipe system includes a steel outer pipe with a set stiffness and an inner pipe hammer system with a set stiffness and strength;
    交互加压外管、内管,将沉管系统下沉至设定深度的方法至少包括下列方法之一:The method of alternately pressurizing the outer tube and inner tube to sink the immersed tube system to a set depth includes at least one of the following methods:
    (一)外管抱压下沉,内管內夯土体;交互外管抱压下沉、内管內夯土体,实现沉管;(1) The outer pipe sinks under pressure and the inner pipe is rammed; the outer pipe sinks under pressure and the inner pipe is rammed to realize the sinking of the pipe;
    (二)外管振动下沉,内管內夯土体;交互外管振动下沉,内管內夯土体,实现沉管;(2) The outer pipe vibrates and sinks, and the inner pipe rammed the soil; the interactive outer pipe vibrates and sinks, and the inner pipe rammed the soil to realize the sinking of the pipe;
    (三)外管抱压下沉,内管顶压土体;交互外管抱压下沉,内管顶压土体,实现沉管;(3) The outer tube sinks under holding pressure, and the inner tube tops the soil; the outer tube alternately sinks under the holding pressure, and the inner tube presses the soil to realize the sinking of the tube;
    (四)势能分别作用于内管、外管下沉,交互势能分别作用于内管、外管,实现沉管。(4) Potential energy acts on the sinking of the inner tube and the outer tube respectively, and the interaction potential energy acts on the inner tube and the outer tube respectively to realize the sinking of the tube.
  2. 根据权利要求1所述的静压沉管桩的施工方法,其特征是:交互加压外管、内管,将沉管系统下沉至设定深度的具体方法至少包括下列方法之一:The static pressure sinking pipe pile construction method according to claim 1, characterized in that: the concrete method of alternately pressurizing the outer pipe and the inner pipe to sink the immersed pipe system to a set depth includes at least one of the following methods:
    (1)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)立架上的液压抱压夹桩器,通过连接在一起的钢丝绳经过内管上夯击盘反拉内管向下沉管一个行程,挤出外管内的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(1), a) The hydraulic holding clamp on the chassis holds the outer pipe downward, sinking the pipe to a set stroke, and the soil under the outer pipe enters the outer pipe to a certain thickness; b) the hydraulic holding pressure on the stand Pile gripper, through the wire ropes connected together, pull the inner tube downwards through the ramming plate on the inner tube for a stroke, extruding the soil in the outer tube; c) alternate steps a) and b) until the inner tube, The outer tube is immersed to the set depth;
    (2)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)立架上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下沉管一个行程,挤出内管内的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(2), a) The hydraulic holding clamp on the chassis holds the outer pipe downward, sinking the pipe to a set stroke, and the soil under the outer pipe enters the outer pipe to a certain thickness; b) Hydraulic holding pressure on the stand The pile gripper, through the horizontal beams connected together, sinks the pipe downwards through the ramming plate on the inner pipe and squeezes out the soil in the inner pipe; c) alternate steps a) and b) until the inner pipe The tube and outer tube are immersed to the set depth;
    (3)、a)底盘上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管,向下沉管一个行程,内管静冲内管下的土体;b)立架上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(3), a) The hydraulic holding and pressing pile clamp on the chassis, through the wire ropes connected together, pulls the inner tube back through the upper ramming plate of the inner tube, sinks the tube downward for a stroke, and the inner tube statically flushes the inner tube under the inner tube. Soil; b) The hydraulic holding and pressing pile clamp on the stand holds the outer pipe and moves to the next one along the inner pipe; c) Interacting steps a) and b) until the inner and outer pipes are immersed to the set depth ;
    (4)、a)底盘上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,内管静冲内管下的土体;b)立架上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(4), a) The hydraulic holding and pressing pile clamp on the chassis, through the horizontal beams connected together, passes through the ramming plate on the inner tube to back pressure the inner tube to the next stroke, and the inner tube statically washes the soil under the inner tube B) The hydraulic holding and pressing pile clamp on the stand holds and presses the outer pipe, and moves to the next stroke along the inner pipe; c) Interacts steps a) and b) until the inner pipe and outer pipe sink to the set depth;
    (5)、a)立架上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管,向下沉管一个行程,内管静冲内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(5), a) The hydraulic holding and pressing pile clamp on the stand, through the wire ropes connected together, pulls the inner tube back through the upper ramming plate of the inner tube, sinks the tube down for a stroke, and the inner tube statically flushes the inner tube down B) The hydraulic pressure pile clamp on the chassis presses the outer pipe and moves along the inner pipe to the next stroke; c) Interact steps a) and b) until the inner and outer pipes are immersed to the set depth ;
    (6)、a)立架上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,内管静冲内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(6), a) The hydraulic holding and pressing pile clamp on the stand, through the horizontal beams connected together, passes through the ramming plate on the inner pipe to back pressure the inner pipe to the next stroke, and the inner pipe statically washes the soil under the inner pipe. Body; b) The hydraulic holding and pressing pile clamp on the chassis holds the outer tube and moves along the inner tube to the next stroke; c) Interact steps a) and b) until the inner tube and outer tube sink to the set depth;
    (7)、对于软土区,压桩力沉管阻力小,压桩机自重能满足压桩力,采用下列方法:(7) For the soft soil area, the pile pressing force is small and the pipe sinking resistance is small, and the dead weight of the pile driver can satisfy the pile pressing force. The following methods are used:
    a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;b)立架上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;c)交互a)、b)步骤,直至沉管系统沉管至设定深度;a) The hydraulic pressure pile clamp on the chassis holds the outer pipe downward and sinks the pipe to a set stroke; b) The hydraulic pressure pile clamp on the stand holds the pressure outer pipe downward, and sinks the pipe to a set stroke. Set itinerary; c) Interact steps a) and b) until the immersed pipe system is immersed to the set depth;
    (8)、对于硬土区,压桩力沉管阻力大,压桩机自重不能满足压桩力,采用下列方法:(8) For hard soil areas, the pile pressing force is large and the pipe sinking resistance is large, and the dead weight of the pile driver cannot satisfy the pile pressing force. The following methods are used:
    a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程;b)立架上的液压抱压夹桩器通过连接在一起的钢丝绳或水平横梁,将内管向上反提一个行程,然后松开钢丝绳或水平横梁与内管的连接,内管自由落体,冲剪外管内、外管下的土体,向下沉管;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;a) The hydraulic clamping pile clamp on the chassis clamps the outer pipe downward and sinks the pipe to a set stroke; b) The hydraulic clamping pile clamp on the stand connects the inner pipe through the steel wire rope or horizontal beam connected together. The pipe is lifted upward for a stroke, and then the connection between the steel wire rope or horizontal beam and the inner pipe is loosened, the inner pipe freely falls, punching and shearing the soil inside and under the outer pipe, and sinking the pipe downward; c) Interaction a), b) Steps until the inner tube and outer tube are immersed to the set depth;
    (9)、a)底盘上的液压抱压夹桩器抱压外管向下,沉管至一个设定行程,外管下土体进入外管内一定厚度;b)底盘上的液压抱压夹桩器通过连接在一起的水平横梁,经内管上夯击盘反压内管向下一个行程,挤出外管内、外管下的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(9), a) The hydraulic holding clamp on the chassis holds the outer tube downward, sinks the tube to a set stroke, and the soil under the outer tube enters the outer tube to a certain thickness; b) the hydraulic holding clamp on the chassis The pile device passes through the horizontal beams connected together, through the ramming plate on the inner tube, back pressures the inner tube to the next stroke, and extrudes the soil in the outer tube and under the outer tube; c) alternate steps a) and b) until the inner tube The tube and outer tube are immersed to the set depth;
    (10)、a)底盘上的液压抱压夹桩器,通过连接在一起的水平横梁,经内管上夯击盘反压内管向下沉管一个行程,挤出内管下的土体;b)底盘上的液压抱压夹桩器抱压外管,沿内管向下沉管一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(10), a) The hydraulic holding and pressing pile clamp on the chassis, through the horizontal beams connected together, through the ramming plate on the inner tube, the inner tube is counter-pressured and the inner tube sinks for a stroke to extrude the soil under the inner tube. ; B) The hydraulic holding and pressing pile clamp on the chassis holds the outer pipe and sinks the pipe one stroke downwards along the inner pipe; c) Interact steps a) and b) until the inner pipe and the outer pipe sink to the set depth;
    (11)、a)底盘上或立架上的液压抱压夹桩器,抱压外管向下沉管一个行程,外管下的土体进入外管内的一定厚度;b)底盘上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管向下沉管一个行程,挤出外管内、外管下的土体;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(11), a) Hydraulic pressure pile clamp on the chassis or stand, the pressure outer pipe sinks down for one stroke, and the soil under the outer pipe enters a certain thickness inside the outer pipe; b) Hydraulic pressure on the chassis The holding pressure pile clamp, through the wire ropes connected together, pulls the inner tube downwards through the ramming plate of the inner tube for one stroke, extruding the soil inside and under the outer tube; c) Interaction a), b 1) Steps until the inner and outer pipes are immersed to the set depth;
    (12)、a)底盘上或立架上的液压抱压夹桩器,通过连接在一起的钢丝绳,经内管上夯击盘反拉内管向下沉管一个行程,挤出内管下的土体;b)底盘上或立架上的液压抱压夹桩器,抱压外管沿内管向下沉管一个行程;c)交互a)、b)步骤,直至内管、外管沉管至设定深度;(12), a) The hydraulic pressure pile clamp on the chassis or stand, through the steel wire ropes connected together, pulls the inner tube downwards through the upper ramming plate of the inner tube for one stroke, and extrudes the inner tube downward B) The hydraulic holding and pressing pile clamp on the chassis or stand, holding and pressing the outer pipe to sink one stroke down the inner pipe; c) Interact steps a) and b) until the inner pipe and the outer pipe Immerse the tube to the set depth;
    (13)、a)底盘上或立架上的液压抱压夹桩器,抱压外管下沉一定深度;硬土情况下,压桩机自重不能满足压桩力要求,无法沉管,内管内置一定重量的內夯锤,內夯锤为自落锤、电动锤或液压锤,內夯锤自由落体,势能內夯内击内管,冲剪外管下的土体,內夯内击交叉进行,直至内管、外管沉管至设定深度。(13), a) The hydraulic holding and pressing pile clamp on the chassis or stand, the holding and pressing outer pipe sinks to a certain depth; in the case of hard soil, the weight of the pile driver cannot meet the requirements of pile pressing force, and the pipe cannot be sunk inside. The internal rammer of a certain weight is built in the tube. The internal rammer is a self-falling hammer, an electric hammer or a hydraulic hammer. Cross over until the inner tube and outer tube are immersed to the set depth.
  3. 根据权利要求1或2所述的静压沉管桩的施工方法,其特征是:第一桩的施工方法为下列方法之一:The construction method of static pressure sinking pipe pile according to claim 1 or 2, characterized in that: the construction method of the first pile is one of the following methods:
    (一)方法一:(1) Method 1:
    (1)移机就位:移动施工设备,将钻杆就位于设定桩位上;(1) Move the machine into place: move the construction equipment and place the drill rod on the set pile position;
    (2)旋压下沉:将钻杆旋压下沉至设定深度;(2) Spinning sinking: Spin down the drill pipe to the set depth;
    (3)旋拉上提:将钻杆旋拉至设定高度;(3) Rotate and pull up: Rotate and pull the drill pipe to the set height;
    (4)重复步骤(2)和(3),对地下原位土进行冲剪、切削,搅拌成细粒状;同时采用喷气、喷水、喷浆、喷砂中的至少一种方式掺入液态或固态固化剂,冲剪、喷搅直至第一桩满足设定要求;(4) Repeat steps (2) and (3) to punch, cut and stir the underground in-situ soil into a fine grain shape; at the same time, use at least one of air jet, water spray, grout, and sand blasting to mix with liquid Or solid curing agent, punching and cutting, spraying and stirring until the first pile meets the set requirements;
    (二)方法二:(2) Method 2:
    (1)移机就位:移动施工设备,将钻杆就位于设定桩位上;(1) Move the machine into place: move the construction equipment and place the drill rod on the set pile position;
    (2)旋压下沉:将钻杆旋压下沉至设定深度,进行全取土或部分取土,将地下原位土体全部取出或部分取出;(2) Spinning sinking: Spin down the drill pipe to the set depth, take out all or part of the soil, and take out all or part of the underground in-situ soil;
    (3)旋拉上提:将钻杆旋拉上提至设定高度;(3) Rotating and lifting: Rotating and lifting the drill pipe to the set height;
    (4)重复步骤(1)、(2)、(3)将地下原位土全取出或部分取出,将预搅拌的水泥土回灌至钻孔内,直至第一桩满足设定要求。(4) Repeat steps (1), (2), (3) to take out all or part of the underground in-situ soil, and refill the pre-mixed cement soil into the borehole until the first pile meets the set requirements.
  4. 根据权利要求1或2所述的静压沉管桩的施工方法,其特征是:第一桩为非取土原位水泥土桩、全取土或部分取土再回灌至地下的预搅拌水泥土桩;第一桩沿桩身具有扩顶、扩径、扩底、全螺纹、全直线、间互螺纹和直线中的一种或多种同径或变径形式。The construction method of static pressure sinking pipe pile according to claim 1 or 2, characterized in that: the first pile is a non-borrowing in-situ cement-soil pile, a pre-mixing method of fully borrowing or partially borrowing the soil and refilling it into the ground Cement-soil pile; the first pile has one or more forms of the same diameter or reduced diameter from the group of expanding top, expanding diameter, expanding bottom, full thread, full straight line, inter-threaded and straight line along the pile body.
  5. 根据权利要求1或2所述的静压沉管桩的施工方法,其特征是:第一桩的扩底方式为机械扩底或液压扩底,反复劲喷、冲搅而成。The construction method of the static pressure sinking pipe pile according to claim 1 or 2, characterized in that: the bottom expansion method of the first pile is mechanical expansion or hydraulic expansion, which is formed by repeated spraying and stirring.
  6. 根据权利要求1或2所述的复合桩的施工方法,其特征是:第二桩为静压桩,桩身为预制桩或现浇桩;第二桩桩身具有扩顶、扩径、扩底、全螺纹、全直线、间互螺纹和直线中的一种或多种同径或变径形式;第二桩的扩底方式为静压、內夯、内击、内夯击中的一种或多种形式。The construction method of composite pile according to claim 1 or 2, characterized in that: the second pile is a static pressure pile, the pile body is a precast pile or a cast-in-place pile; One or more of the same diameter or variable diameter form of bottom, full thread, full straight line, inter-threaded and straight line; the bottom expansion method of the second pile is one of static pressure, internal ramming, internal striking, One or more forms.
  7. 根据权利要求1或2所述的静压沉管桩的施工方法,其特征是:第二桩沉管后扩底或不扩底;需要扩底时,先进行扩底,再进行浇筑成型施工;浇筑成型施工方法为:上提内管系统,建筑桩身或植入预制桩身;沉管系统为设定强度、刚度的单钢外管,内管及连接杆件,内管外径小于外管内径;内管既作为传力杆件,又可作为动力杆件;内管内置一定重量的內夯锤,内管与內夯锤形成內夯管锤;內夯管锤既作为贮填充料的地空舱,又可作为取内管下原位土的取土舱;扩底施工时,填充料投入内外管间的空腔、内管空腔,上拔外管、内管,上提內夯锤,填充料从出料口溢出;按投料量、压桩力、振冲力、贯入度、单控、双控、三控、四控设定参数,反复抱压、顶压、反压、振冲、内夯、内夯击、静力冲压、动力冲击填充料,进行强夯挤密置换,封底止水,形成需要的扩大头。The construction method of the static pressure sinking pipe pile according to claim 1 or 2, characterized in that: the bottom of the second pile is expanded after the sinking of the pipe or not; when the bottom needs to be expanded, the bottom is expanded first, and then the pouring and forming construction is carried out ; The construction method of pouring and forming is: lifting the inner pipe system, building the pile body or implanting the prefabricated pile body; The inner diameter of the outer pipe; the inner pipe can be used as a force-transmitting rod as well as a power rod; the inner pipe has a built-in internal rammer of a certain weight, and the inner pipe and the internal rammer form an internal rammer; the internal rammer is used as a storage and filling The ground-empty cabin for materials can also be used as a borrowing cabin for taking the in-situ soil under the inner tube; when the bottom is expanded, the filler is put into the cavity between the inner and outer tubes, the cavity of the inner tube, and the outer tube and inner tube are pulled up. Raise the inner rammer, the filling material overflows from the discharge port; according to the feeding amount, pile pressing force, vibrating force, penetration, single control, double control, three control, four control set parameters, repeated holding pressure, top pressure, Back pressure, vibratory impact, internal ramming, internal ramming, static stamping, dynamic impact filling materials are used for dynamic ramming and compaction replacement, and sealing and sealing the water to form the required enlarged head.
  8. 一种静压沉管桩的施工设备,包括静压桩机、沉管系统,其特征是:静压桩机的底盘上设置立架,立架的左右两侧均设置滑轨,其中一侧的滑轨与钻杆搅拌动力头滑动配合,另一侧滑轨与沉管时的管子固定装置配合。A static pressure sinking pipe pile construction equipment includes a static pile pressing machine and a sinking pipe system. It is characterized in that a stand is set on the chassis of the static pile press, and slide rails are set on the left and right sides of the stand, one of which is The slide rail is in sliding fit with the drill pipe mixing power head, and the other side slide rail is in conjunction with the pipe fixing device when the pipe is immersed.
  9. 根据权利要求8所述的静压沉管桩的施工设备,其特征是:底盘上设置进行抱管作业的液压抱压夹桩器,立架上设置进行抱管作业的液压抱压夹桩器;沉管系统包括设定刚度强度的钢外管和设定刚度强度的内管及内管锤系统。The static pressure sinking pipe pile construction equipment according to claim 8, characterized in that: a hydraulic holding and pressing pile clamp for pipe holding is set on the chassis, and a hydraulic holding and pressing pile clamp for holding pipe is set on the stand ; The immersed tube system includes a steel outer tube with a set rigidity and an inner tube with a set rigidity and an inner tube hammer system.
  10. 根据权利要求9所述的静压沉管桩的施工设备,其特征是:内管上置上夯击盘,上夯击盘下设置下夯击盘;上夯击盘直径≥下夯击盘直径≥外管直径;外管长度≤内管长度。The static pressure sinking pipe pile construction equipment according to claim 9, characterized in that: an upper ramming plate is arranged on the inner tube, and a lower ramming plate is arranged under the upper ramming plate; the diameter of the upper ramming plate is greater than or equal to the lower ramming plate Diameter ≥ outer tube diameter; outer tube length ≤ inner tube length.
PCT/CN2020/124398 2020-10-26 2020-10-28 Construction method and construction apparatus for static-pressure tube-sinking pile WO2021189840A1 (en)

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