WO2021184566A1 - Chitin polyester master batch and preparation process therefor - Google Patents

Chitin polyester master batch and preparation process therefor Download PDF

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Publication number
WO2021184566A1
WO2021184566A1 PCT/CN2020/097919 CN2020097919W WO2021184566A1 WO 2021184566 A1 WO2021184566 A1 WO 2021184566A1 CN 2020097919 W CN2020097919 W CN 2020097919W WO 2021184566 A1 WO2021184566 A1 WO 2021184566A1
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Prior art keywords
chitin
polyester masterbatch
temperature
solution
preparation
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PCT/CN2020/097919
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French (fr)
Chinese (zh)
Inventor
黄效华
刘彦明
黄效谦
刘宇
刘洁
甄丽
Original Assignee
百事基材料(青岛)股份有限公司
中科纺织研究院(青岛)有限公司
百草边大生物科技(青岛)有限公司
青岛百草新材料股份有限公司
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Publication of WO2021184566A1 publication Critical patent/WO2021184566A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/09Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2405/00Characterised by the use of polysaccharides or of their derivatives not provided for in groups C08J2401/00 or C08J2403/00
    • C08J2405/08Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

Definitions

  • the invention belongs to the technical field of fiber manufacturing, and specifically relates to a chitin polyester masterbatch and a preparation process thereof.
  • Chitin is a kind of polysaccharide biopolymer, which is widely found in lower biological fungi, algae cells, shells of arthropod shrimp, crabs, insects, and inner shells of mollusks (such as squid and squid) in nature. As well as cartilage, cell walls of higher plants, etc., chitin has an annual biosynthetic resource of 200 billion tons. It is the second largest biological resource on the earth after plant fibers, and is an inexhaustible biological resource for centuries.
  • Chitin is a natural macromolecule polymer, belonging to amino polysaccharides, its scientific name is [(1.4)-2-acetylamino-2-deoxy- ⁇ -D-glucose], and its molecular formula is (C8H13NO5)n, between monomers It is connected by ⁇ (1-4) glycosidic bonds, the molecular weight is generally about 10 6 and the theoretical nitrogen content is 6.9%.
  • Chitin has three crystal forms: ⁇ , ⁇ , and ⁇ , among which ⁇ -chitin is the most abundant and stable. Due to the strong hydrogen bonding between macromolecules, it is generally insoluble in water and has very stable chemical properties, so its application is limited. It is usually called chitin.
  • chitin In nature, chitin is mostly closely combined with inorganic salts and proteins that are insoluble in water. In order to obtain chitin, people often treat the shells of crustaceans with acid and alkali to remove calcium salts and proteins. After obtaining the above chitin, the acetyl group in the molecule is removed by using a strong base under heating conditions to convert it into Soluble chitosan is usually called chitin. Because the chemical structure of chitin is very similar to the cellulose structure widely existing in plants, it is also called animal cellulose.
  • chitin has been used in the textile field.
  • the main process is to prepare chitin into antibacterial agents and spray or soak fabrics.
  • the fabric prepared by this method has poor adhesion and is easy to lose during washing. Therefore, people began to study the addition of chitin to polyester fibers, but polyester fibers require high-temperature spinning, and chitin is prone to high-temperature carbonization in this process, leading to loss of antibacterial effect.
  • the prior art has the following technical defects: (1) Chitin is carbonized at high temperature during the polyester melt spinning process; (2) Chitin is lost severely during the washing process; (3) Chitin dispersion and uniformity are low, resulting in antibacterial The rate is low.
  • the present invention provides a chitin polyester masterbatch and a preparation process thereof to achieve the following invention objectives:
  • the present invention adopts the following technical solutions:
  • a method for preparing chitin polyester masterbatch which is characterized in that it comprises the following steps:
  • the chitin polyester masterbatch has a chitin content of 0.1-5%.
  • Selected polyester masterbatch purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
  • Selected chitin the effective substance content is 99%, and the fineness is 1200 mesh.
  • the invertase enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
  • the mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 4-5:1-2:1-2:13-15;
  • the modifier is added to the first solution, and the mixture is stirred at 35-40° C. for 25-30 minutes at a stirring rate of 800-1000 rpm to form a chitin modified solution.
  • the added amount of the modifier is 20-28% of the mass of the first solution.
  • the wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3-4, and the obtained mixture is ground in a grinder to 9200 mesh powder.
  • the powder is treated at a high temperature at 200°C for 8-10 seconds, and placed to cool to room temperature to obtain a supporting agent.
  • the wood powder activated carbon particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
  • Said diatomaceous earth containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
  • the chitin modified liquid and the loading agent are mixed in a mass ratio of 10:1-1.5, and the resulting mixed liquid is stirred at 1800-2000rpm for 1-1.5h; then the mixed liquid is heat-treated at 80-85°C for 50-60min ; After standing and cooling to room temperature, the mixed solution is suction filtered to retain the precipitate. The above precipitation is dried to a water content of 7-9% to obtain a modified chitin powder.
  • chitin functional modified powder to the post-treatment liquid
  • the mass ratio of chitin functional modified powder to post-treatment liquid is 1:20; increase the temperature to 58-65°C, turn on the stirring, and the stirring rate is 2000 -2500rpm, stirring time is 20-28min; then centrifugal separation; after separating the solid phase, heat treatment at 130-140°C for 10-20s; heat-treated solid phase is dried at low temperature at 50-55°C To 8-12% water content.
  • the post-treatment liquid is mixed with sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 3-4:5-6:0.5-1:2-4:18-20.
  • the post-processed chitin functional modified powder is mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, and then added to the ultrasonic generator, and mixed at a mixing temperature of 120°C-130°C 40-50min, then put the mixed materials into the twin-screw extruder to melt and blend for 30-40min, the melting temperature is controlled at 245-252°C, the screw speed is 250-280 rpm, extruding, cooling, pelletizing, After drying, a chitin polyester masterbatch is obtained.
  • the raw material weight ratio of the chitin polyester masterbatch is: 16-19 parts of chitin functional modified material, 60-70 parts of polyester chips, 5-7 parts of polyvinylpyrrolidone, 4-6 parts of sodium carboxymethyl cellulose share.
  • the chitin dispersion and uniformity of the chitin-polyester masterbatch of the present invention are significantly improved, and the obtained chitin-polyester masterbatch has significant antibacterial effect, and the antibacterial rates against Staphylococcus aureus, Escherichia coli and Candida albicans are respectively Reach 97.50-98.50%, 99.50-99.55%, 98.55-99.50%;
  • the chitin polyester masterbatch is prepared by the preparation method of the present invention, and the chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased. After tests, the chitin polyester masterbatch of the present invention is melted at 260°C for 30-40 minutes. The element is not carbonized, and carbon black is not visible to the naked eye.
  • the chitin-polyester masterbatch is prepared by the preparation method of the present invention, and the adhesion of chitin is strong. After testing, the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1500-1800rpm; Later, the antibacterial rate of chitin polyester masterbatch reached 94.50-95.55%, and there was no obvious loss of chitin.
  • the chitin polyester masterbatch prepared by the preparation method of the present invention has a good antistatic effect, and the fabric prepared by using the present invention can have obvious antistatic performance, which is beneficial to human health.
  • Example 1 A preparation method of chitin polyester masterbatch
  • a preparation method of chitin polyester masterbatch includes the following steps:
  • Selected polyester masterbatch purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
  • Selected chitin the effective substance content is 99%, and the fineness is 1200 mesh.
  • the chitin was dissolved in a 32wt% sodium hydroxide solution and kept at 60°C for 7 hours to obtain the first solution; the mass ratio of the chitin to the sodium hydroxide solution was 1:3.
  • the invertase enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
  • the mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 4.5:2:2:14.
  • the modifier was added to the first solution and stirred at 35° C. for 25 minutes at a stirring rate of 800 rpm to form a chitin modified solution.
  • the added amount of the modifier is 20% of the mass of the first solution.
  • the wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3, and the obtained mixture is ground in a grinder to 9200 mesh powder.
  • the powder is treated at a high temperature at 200° C. for 8 s, and placed to cool to room temperature to obtain a supporting agent.
  • the wood powder activated carbon particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
  • Said diatomaceous earth containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
  • the chitin modified liquid and the loading agent were mixed in a mass ratio of 10:1, and the resulting mixed liquid was stirred at 1800 rpm for 1 h; then the mixed liquid was heat-treated at 80°C for 50 min; after standing and cooling to room temperature, the mixed liquid Filter with suction to retain the precipitate.
  • the above precipitation is dried to a water content of 7% to obtain a modified chitin powder.
  • chitin functionally modified powder to the post-treatment liquid
  • the mass ratio of chitin functionally modified powder to post-treatment liquid is 1:20; increase the temperature to 58°C, turn on the stirring, the stirring rate is 2000rpm, and stir The time is 20min; then centrifugal separation is performed; after the solid phase is separated, it is heat-treated at 130°C for 10s; the heat-treated solid phase is dried at a low temperature at 50°C to a moisture content of 8%.
  • the post-treatment liquid is made by mixing sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 3:5:0.5:3:18.
  • the post-processed chitin functional modified powder was mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, then added to the ultrasonic generator, mixed at a mixing temperature of 120 °C for 40 minutes, and then The mixed materials are added to a twin-screw extruder to melt and blend for 30 minutes, the melting temperature is controlled at 245°C, the screw speed is 250 rpm, extruded, cooled, pelletized, and dried to obtain a chitin polyester masterbatch.
  • the raw material weight ratio of the chitin polyester masterbatch is: 16 parts of chitin functional modified material, 60 parts of polyester chips, 5 parts of polyvinylpyrrolidone, and 6 parts of sodium carboxymethyl cellulose.
  • the chitin dispersion and uniformity of the chitin polyester masterbatch of this example is significantly improved, and has a significant antibacterial effect.
  • the antibacterial rates against Staphylococcus aureus, Escherichia coli, and Candida albicans reach 97.50%, 99.50%, and 98.55, respectively. %; in the chitin polyester masterbatch, chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased.
  • the chitin polyester masterbatch of the present invention is melted at 260°C for 30 minutes, and the chitin is not carbonized. No carbon black adhesion can be seen.
  • the chitin-polyester masterbatch has strong adhesion.
  • the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1500rpm; after washing, the chitin-polyester masterbatch is The antibacterial rate reached 94.50%, and there was no obvious loss of chitin.
  • the chitin-polyester masterbatch has a good antistatic effect, and the fabric prepared by applying the invention can have obvious antistatic performance, which is beneficial to human health.
  • Example 2 A preparation method of chitin polyester masterbatch
  • a preparation method of chitin polyester masterbatch includes the following steps:
  • Selected polyester masterbatch purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
  • Selected chitin the effective substance content is 99%, and the fineness is 1200 mesh.
  • the invertase enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
  • the mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 4:1:1:13;
  • the modifier was added to the first solution and stirred at 38° C. for 28 minutes at a stirring rate of 900 rpm to form a chitin modified solution.
  • the added amount of the modifier is 25% of the mass of the first solution.
  • the wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3, and the obtained mixture is ground in a grinder to 9200 mesh powder.
  • the powder was treated at a high temperature of 200°C for 9s, and placed to cool to room temperature to obtain a supporting agent.
  • the wood powder activated carbon particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
  • Said diatomaceous earth containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
  • the chitin modified liquid and the loading agent were mixed at a mass ratio of 10:1, and the resulting mixture was stirred at 1900rpm for 1.5h; then the mixture was heat-treated at 82°C for 55min; after standing and cooling to room temperature, the mixture was mixed The liquid is suction filtered to retain the precipitate. The above precipitation is dried to a water content of 8% to obtain a modified chitin powder.
  • chitin functionally modified powder to the post-treatment liquid
  • the mass ratio of chitin functionally modified powder to post-treatment liquid is 1:20; heat up to 60°C, turn on the stirring, the stirring rate is 2300rpm, stir The time is 25min; then centrifugal separation is performed; after the solid phase is separated, it is heat-treated at 150°C for 15s; the heat-treated solid phase is dried at a low temperature at 52°C to a water content of 10%.
  • the post-treatment liquid is made by mixing sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 4:5.5:0.8:3:19.
  • the post-processed chitin functional modified powder was mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, and then added to the ultrasonic generator, mixed at a mixing temperature of 125 °C for 45 minutes, and then The mixed materials are added to a twin-screw extruder to melt and blend for 35 minutes, the melting temperature is controlled at 249°C, and the screw speed is 270 revolutions per minute. After extrusion, cooling, pelletizing, and drying, a chitin polyester masterbatch is obtained.
  • the raw material weight ratio of the chitin polyester masterbatch is: 18 parts of chitin functional modified material, 65 parts of polyester chips, 6 parts of polyvinylpyrrolidone, and 5 parts of sodium carboxymethyl cellulose.
  • the chitin dispersion and uniformity of the chitin polyester masterbatch of this example is significantly improved, and has a significant antibacterial effect.
  • the antibacterial rates against Staphylococcus aureus, Escherichia coli, and Candida albicans reach 97.55%, 99.50%, and 99.50, respectively. %;
  • chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased.
  • the chitin polyester masterbatch of the present invention is melted at 260°C for 40 minutes, and the chitin is not carbonized. No carbon black adhesion can be seen.
  • the chitin-polyester masterbatch has strong adhesion.
  • the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1800rpm; The antibacterial rate reached 95.55%, and there was no obvious loss of chitin.
  • the chitin-polyester masterbatch has a good antistatic effect, and the fabric prepared by applying the invention can have obvious antistatic performance, which is beneficial to human health.
  • Example 3 A preparation method of chitin polyester masterbatch
  • a preparation method of chitin polyester masterbatch includes the following steps:
  • Selected polyester masterbatch purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
  • Selected chitin the effective substance content is 99%, and the fineness is 1200 mesh.
  • the invertase enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
  • the mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 5:1.5:1:15;
  • the modifier was added to the first solution and stirred at 40° C. for 30 minutes at a stirring rate of 1000 rpm to form a chitin modified solution.
  • the added amount of the modifier is 28% of the mass of the first solution.
  • the wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3, and the obtained mixture is ground in a grinder to 9200 mesh powder.
  • the powder is treated at a high temperature at 200°C for 10 seconds, and placed to cool down to room temperature to obtain a supporting agent.
  • the wood powder activated carbon particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
  • Said diatomaceous earth containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
  • the chitin modified liquid and the loading agent were mixed at a mass ratio of 10:1, and the resulting mixture was stirred at 2000 rpm for 1.5 hours; then the mixture was heat-treated at 85°C for 60 minutes; after standing and cooling to room temperature, the mixture was mixed The liquid is suction filtered to retain the precipitate. The above precipitation is dried to a water content of 9% to obtain a modified chitin powder.
  • chitin functional modified powder to the post-treatment liquid
  • the mass ratio of chitin functional modified powder to post-treatment liquid is 1:20; increase the temperature to 65°C, turn on the stirring, the stirring rate is 2500rpm, and stir The time is 28min; then centrifugal separation is performed; after the solid phase is separated, it is heat-treated at 140°C for 20s; the heat-treated solid phase is dried at a low temperature at 55°C to a water content of 12%.
  • the post-treatment liquid is made by mixing sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 3:5:1:2:20.
  • the post-processed chitin functional modified powder was mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, and then added to the ultrasonic generator, mixed at a mixing temperature of 130 °C for 50 minutes, and then The mixed materials were added to a twin-screw extruder to melt and blend for 40 minutes, the melting temperature was controlled at 252°C, the screw speed was 280 rpm, extruded, cooled, pelletized, and dried to obtain a chitin polyester masterbatch.
  • the raw material weight ratio of the chitin polyester masterbatch is: 19 parts of chitin functional modified material, 70 parts of polyester chips, 7 parts of polyvinylpyrrolidone, and 6 parts of sodium carboxymethyl cellulose.
  • the chitin dispersion and uniformity of the chitin polyester masterbatch of this example is significantly improved, and has a significant antibacterial effect.
  • the antibacterial rates against Staphylococcus aureus, Escherichia coli, and Candida albicans reach 98.50%, 99.55%, and 99.50, respectively. %;
  • chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased.
  • the chitin polyester masterbatch of the present invention is melted at 260°C for 40 minutes, and the chitin is not carbonized. No carbon black adhesion can be seen.
  • the chitin-polyester masterbatch has strong adhesion.
  • the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1800rpm; The antibacterial rate reached 95.55%, and there was no obvious loss of chitin.
  • the chitin-polyester masterbatch has a good antistatic effect, and the fabric prepared by applying the invention can have obvious antistatic performance, which is beneficial to human health.

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Abstract

The present invention provides a preparation method for chitin polyester master batch. The chitin content of the chitin polyester master batch is 0.1-5%. The preparation method comprises the following steps: selection of raw materials, chitin modification, preparation of a loading agent, chitin loading, post-treatment of chitin functional modified powder, and preparation of the chitin polyester master batch. The chitin modification comprises: dissolving chitin in a 32-35 wt% of a sodium hydroxide solution, performing heat preservation for 7-8 h at the temperature of 60-62°C, and obtaining a first solution; and adding a modifier into the first solution, performing stirring at the temperature of 35-40°C for 25-30 min at a stirring speed of 800-1000 rpm, and forming a chitin modified solution. According to the present invention, the dispersion degree and uniformity degree of chitin in the chitin polyester master batch are significantly improved, and the obtained chitin polyester master batch has a significant antibacterial effect.

Description

一种甲壳素涤纶母粒及其制备工艺Chitin polyester masterbatch and preparation process thereof 技术领域Technical field
本发明属于纤维制造技术领域,具体涉及一种甲壳素涤纶母粒及其制备工艺。The invention belongs to the technical field of fiber manufacturing, and specifically relates to a chitin polyester masterbatch and a preparation process thereof.
背景技术Background technique
人们对甲壳素的认识经历了漫长的岁月。自1811年,法国学者Henli Brocronnat.首次从蘑菇中分离提取到甲壳素,到1859年法国Rouget发现甲壳素能溶于有机酸,从此世界对甲壳素有了初步的认识。自本世纪60年代起有关甲壳素的研究变得十分活跃。1982年日本将甲克素列入1982-1992十年开发计划。1984年日本拨款50亿美元委托13所大学用于交流开发甲壳素,1986年美国华盛顿大学科学家首先发现甲壳素是具有生理活性物质。这一发现为今后发展,开发甲壳素奠定了理论基础,特别并引起了全世界的关注。People's knowledge of chitin has gone through a long time. Since 1811, French scholar Henli Brocronnat. first isolated and extracted chitin from mushrooms. By 1859, Rouget, France, discovered that chitin was soluble in organic acids. Since then, the world has a preliminary understanding of chitin. Since the 1960s, research on chitin has become very active. In 1982, Japan included Kezol in the 1982-1992 10-year development plan. In 1984, Japan allocated 5 billion US dollars to commission 13 universities to exchange and develop chitin. In 1986, scientists at the University of Washington in the United States first discovered that chitin is a physiologically active substance. This discovery has laid a theoretical foundation for the future development and development of chitin, and has attracted worldwide attention in particular.
甲壳素是一种多糖类生物高分子,在自然界中广泛存在于低等生物菌类,藻类的细胞,节支动物虾、蟹、昆虫的外壳,软体动物(如鱿鱼、乌贼)的内壳和软骨,高等植物的细胞壁等,甲壳素每年生命合成资源可达2000亿吨,是地球上仅次于植物纤维的第二大生物资源,是人类取之不竭的生物资源。甲壳素是一种天然高分子聚合物,属于氨基多糖,学名为[(1.4)-2-乙酰氨基-2-脱氧-β-D-葡萄糖],分子式为(C8H13NO5)n,单体之间以β(1-4)糖苷键连接,分子量一般在10 6左右,理论含氮量6.9%。甲壳素有α,β,γ三种晶型,其中α-甲壳素存在最丰富,也最稳定。由于大分子之间极强的氢键作用,导致其一般不溶于水,化学性质非常稳定,因而应用有限,通常称其为几丁质。自然界中甲壳素大多是与各不溶于水的无机盐及蛋白质紧密结合在一起。人们为了获取甲壳素,往往将甲壳动物的外壳通过酸碱处理,脱去钙盐和蛋白质,得 到上述几丁质后,再用强碱在加热条件下脱去分子中的乙酰基就可以转化为可溶性的壳聚糖,通常称为甲壳素。因为甲壳素的化学结构与植物中广泛存在的纤维素结构非常相似,故又称为动物纤维素。Chitin is a kind of polysaccharide biopolymer, which is widely found in lower biological fungi, algae cells, shells of arthropod shrimp, crabs, insects, and inner shells of mollusks (such as squid and squid) in nature. As well as cartilage, cell walls of higher plants, etc., chitin has an annual biosynthetic resource of 200 billion tons. It is the second largest biological resource on the earth after plant fibers, and is an inexhaustible biological resource for mankind. Chitin is a natural macromolecule polymer, belonging to amino polysaccharides, its scientific name is [(1.4)-2-acetylamino-2-deoxy-β-D-glucose], and its molecular formula is (C8H13NO5)n, between monomers It is connected by β(1-4) glycosidic bonds, the molecular weight is generally about 10 6 and the theoretical nitrogen content is 6.9%. Chitin has three crystal forms: α, β, and γ, among which α-chitin is the most abundant and stable. Due to the strong hydrogen bonding between macromolecules, it is generally insoluble in water and has very stable chemical properties, so its application is limited. It is usually called chitin. In nature, chitin is mostly closely combined with inorganic salts and proteins that are insoluble in water. In order to obtain chitin, people often treat the shells of crustaceans with acid and alkali to remove calcium salts and proteins. After obtaining the above chitin, the acetyl group in the molecule is removed by using a strong base under heating conditions to convert it into Soluble chitosan is usually called chitin. Because the chemical structure of chitin is very similar to the cellulose structure widely existing in plants, it is also called animal cellulose.
今年来,甲壳素被人们用于纺织领域,主要工艺是将甲壳素制备成抗菌剂等喷洒或浸泡织物,但这种方法制备的织物甲壳素附着效果差,容易在洗涤过程中流失。因此,人们开始研究将甲壳素添加到涤纶纤维当中,但涤纶纤维需要高温纺丝,而甲壳素在这个过程中容易发生高温炭化,导致失去抗菌作用。This year, chitin has been used in the textile field. The main process is to prepare chitin into antibacterial agents and spray or soak fabrics. However, the fabric prepared by this method has poor adhesion and is easy to lose during washing. Therefore, people began to study the addition of chitin to polyester fibers, but polyester fibers require high-temperature spinning, and chitin is prone to high-temperature carbonization in this process, leading to loss of antibacterial effect.
现有技术存在以下技术缺陷:(1)甲壳素在涤纶熔融纺丝过程中被高温炭化;(2)甲壳素在洗涤过程中流失严重;(3)甲壳素分散程度和均匀程度较低导致抗菌率较低。The prior art has the following technical defects: (1) Chitin is carbonized at high temperature during the polyester melt spinning process; (2) Chitin is lost severely during the washing process; (3) Chitin dispersion and uniformity are low, resulting in antibacterial The rate is low.
发明内容Summary of the invention
为解决现有技术存在的问题,对现有工艺进行进一步优化,本发明提供一种甲壳素涤纶母粒及其制备工艺,以实现以下发明目的:In order to solve the problems in the prior art and further optimize the existing process, the present invention provides a chitin polyester masterbatch and a preparation process thereof to achieve the following invention objectives:
(1)提高母粒中甲壳素分散程度和均匀程度,提高母粒对金黄色葡萄球菌、大肠杆菌、白色念珠菌的抑菌率;(1) Improve the dispersion and uniformity of chitin in the masterbatch, and increase the inhibitory rate of the masterbatch against Staphylococcus aureus, Escherichia coli and Candida albicans;
(2)提高母粒抗高温炭化的性能;(2) Improve the resistance to high temperature carbonization of the masterbatch;
(3)提高母粒抗洗涤性能。(3) Improve the anti-washing performance of the masterbatch.
为解决以上技术问题,本发明采用以下技术方案:To solve the above technical problems, the present invention adopts the following technical solutions:
一种甲壳素涤纶母粒的制备方法,其特征在于:包括以下步骤:A method for preparing chitin polyester masterbatch, which is characterized in that it comprises the following steps:
所述甲壳素涤纶母粒,甲壳素含量为0.1-5%。The chitin polyester masterbatch has a chitin content of 0.1-5%.
1、原料的选择1. Selection of raw materials
选用的涤纶母粒:纯度98%,耐晒性为7级,颗粒直径0.5-0.6cm。Selected polyester masterbatch: purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
选用的甲壳素:有效物质含量为99%,细度为1200目。Selected chitin: the effective substance content is 99%, and the fineness is 1200 mesh.
2、甲壳素改性2. Chitin modification
将甲壳素溶于32-35wt%的氢氧化钠溶液中,在60-62℃条件下保温7-8h,得到第一溶液;所述甲壳素与氢氧化钠溶液的质量比为1:3-3.5;Dissolve chitin in a 32-35wt% sodium hydroxide solution and keep it at 60-62°C for 7-8 hours to obtain the first solution; the mass ratio of chitin to sodium hydroxide solution is 1:3- 3.5;
将蔗糖酶、亚硫酸钠、乙酸、十二烷基硫酸钠混合,在常温下搅拌20-25min,搅拌转速600-700rpm,得到改性剂;Mix sucrase, sodium sulfite, acetic acid, and sodium lauryl sulfate, and stir at room temperature for 20-25 minutes, with a stirring speed of 600-700 rpm, to obtain a modifier;
所述蔗糖酶:酶活力5万u/g,酶活力保存率95%;The invertase: enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
所述蔗糖酶、过硫酸钾、乙酸、十二烷基硫酸钠的质量比为4-5:1-2:1-2:13-15;The mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 4-5:1-2:1-2:13-15;
向第一溶液中加入改性剂,在35-40℃条件下搅拌25-30min,搅拌速率为800-1000rpm,形成甲壳素改性液。The modifier is added to the first solution, and the mixture is stirred at 35-40° C. for 25-30 minutes at a stirring rate of 800-1000 rpm to form a chitin modified solution.
所述改性剂的加入量为第一溶液质量的20-28%。The added amount of the modifier is 20-28% of the mass of the first solution.
3、负载剂制备3. Preparation of loading agent
将木质粉末活性炭、硅藻土按照1:3-4的比例混合,得到的混合物置于研磨机中研磨至9200目粉末。将粉末在200℃条件下高温处理8-10s,放置降温至常温,得到负载剂。The wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3-4, and the obtained mixture is ground in a grinder to 9200 mesh powder. The powder is treated at a high temperature at 200°C for 8-10 seconds, and placed to cool to room temperature to obtain a supporting agent.
所述木质粉末活性炭:粒度为500目,堆积密度为550-580g/cm 3,水分含量5-8%; The wood powder activated carbon: particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
所述的硅藻土:含三氧化二铁1-1.5%,松散密度0.6-0.7g/cm 3,pH值为8,细度为250-300目。 Said diatomaceous earth: containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
4、甲壳素负载4. Chitin loading
将甲壳素改性液与负载剂按照10:1-1.5的质量比混合,得到的混合液在1800-2000rpm转速下搅拌1-1.5h;然后将混合液在80-85℃下热处理50-60min;静置冷却至室温后,将混合液抽滤,保留沉淀。将上述沉淀烘干至含水量7-9%,得到甲壳素功能性改性粉体。The chitin modified liquid and the loading agent are mixed in a mass ratio of 10:1-1.5, and the resulting mixed liquid is stirred at 1800-2000rpm for 1-1.5h; then the mixed liquid is heat-treated at 80-85℃ for 50-60min ; After standing and cooling to room temperature, the mixed solution is suction filtered to retain the precipitate. The above precipitation is dried to a water content of 7-9% to obtain a modified chitin powder.
5、甲壳素功能性改性粉体的后处理5. Post-processing of chitin functional modified powder
将甲壳素功能性改性粉体加入到后处理液中,甲壳素功能性改性粉体与后处理液的质量比为1:20;升温至58-65℃,开启搅拌,搅拌速率为2000-2500rpm,搅拌时间为20-28min;然后进行离心分离;将固体相分离后,置于130-140℃的条件下热处理10-20s;热处理后的固体相在50-55℃条件下低温烘干至含水量8-12%。Add chitin functional modified powder to the post-treatment liquid, the mass ratio of chitin functional modified powder to post-treatment liquid is 1:20; increase the temperature to 58-65°C, turn on the stirring, and the stirring rate is 2000 -2500rpm, stirring time is 20-28min; then centrifugal separation; after separating the solid phase, heat treatment at 130-140℃ for 10-20s; heat-treated solid phase is dried at low temperature at 50-55℃ To 8-12% water content.
所述后处理液:由碳酸钠、二月桂酸二丁基锡、硼酸钠、甘油、水按照3-4:5-6:0.5-1:2-4:18-20的质量比混合而成。The post-treatment liquid is mixed with sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 3-4:5-6:0.5-1:2-4:18-20.
6、甲壳素涤纶母粒制备6. Preparation of chitin polyester masterbatch
将经过后处理的甲壳素功能性改性粉体与涤纶切片、聚乙烯吡咯烷酮、羧甲基纤维素钠按重量份比例配料混合,然后加入超声波发生器中,在混合温度120℃-130℃混合40-50min,再将混合好的物料加入双螺杆挤出机熔融共混30-40min,熔融温度控制在245-252℃,螺杆转速为250-280转/分钟,挤出、冷却、切粒、干燥后获得一种甲壳素涤纶母粒。The post-processed chitin functional modified powder is mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, and then added to the ultrasonic generator, and mixed at a mixing temperature of 120℃-130℃ 40-50min, then put the mixed materials into the twin-screw extruder to melt and blend for 30-40min, the melting temperature is controlled at 245-252℃, the screw speed is 250-280 rpm, extruding, cooling, pelletizing, After drying, a chitin polyester masterbatch is obtained.
所述甲壳素涤纶母粒的原料重量份比例为:甲壳素功能性改性料16-19份、涤纶切片60-70份、聚乙烯吡咯烷酮5-7份、羧甲基纤维素钠4-6份。The raw material weight ratio of the chitin polyester masterbatch is: 16-19 parts of chitin functional modified material, 60-70 parts of polyester chips, 5-7 parts of polyvinylpyrrolidone, 4-6 parts of sodium carboxymethyl cellulose share.
采用上述技术方案,本发明的有益效果为:By adopting the above technical solution, the beneficial effects of the present invention are as follows:
1、本发明甲壳素涤纶母粒的甲壳素分散程度和均匀程度显著提高,获得的甲壳素涤纶母粒具有显著的抗菌效果,对金黄色葡萄球菌、大肠杆菌、白色念珠菌的抑菌率分别达到97.50-98.50%、99.50-99.55%、98.55-99.50%;1. The chitin dispersion and uniformity of the chitin-polyester masterbatch of the present invention are significantly improved, and the obtained chitin-polyester masterbatch has significant antibacterial effect, and the antibacterial rates against Staphylococcus aureus, Escherichia coli and Candida albicans are respectively Reach 97.50-98.50%, 99.50-99.55%, 98.55-99.50%;
2、采用本发明制备方法制备甲壳素涤纶母粒,甲壳素得到很好的保护,显著提高抗高温炭化的温度,经试验,本发明甲壳素涤纶母粒在260℃下熔融30-40min,甲壳素未被炭化,肉眼看不到碳黑附着。2. The chitin polyester masterbatch is prepared by the preparation method of the present invention, and the chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased. After tests, the chitin polyester masterbatch of the present invention is melted at 260°C for 30-40 minutes. The element is not carbonized, and carbon black is not visible to the naked eye.
3、采用本发明制备方法制备甲壳素涤纶母粒,甲壳素附着力强,经试验,本发明甲壳素涤纶母粒置于10倍的蒸馏水中洗涤500h,洗剂搅拌转速 1500-1800rpm;经洗涤后,甲壳素涤纶母粒的抑菌率达到94.50-95.55%,甲壳素没有明显的流失现象。3. The chitin-polyester masterbatch is prepared by the preparation method of the present invention, and the adhesion of chitin is strong. After testing, the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1500-1800rpm; Later, the antibacterial rate of chitin polyester masterbatch reached 94.50-95.55%, and there was no obvious loss of chitin.
4、采用本发明制备方法制备甲壳素涤纶母粒具有较好的防静电效果,应用本发明制备的织物可具有明显的防静电性能,有利于人体健康。4. The chitin polyester masterbatch prepared by the preparation method of the present invention has a good antistatic effect, and the fabric prepared by using the present invention can have obvious antistatic performance, which is beneficial to human health.
具体实施方式:Detailed ways:
下面结合具体的实施例,进一步阐述本发明。The present invention will be further explained below in conjunction with specific embodiments.
实施例1一种甲壳素涤纶母粒的制备方法Example 1 A preparation method of chitin polyester masterbatch
一种甲壳素涤纶母粒的制备方法包括以下步骤:A preparation method of chitin polyester masterbatch includes the following steps:
1、原料的选择1. Selection of raw materials
选用的涤纶母粒:纯度98%,耐晒性为7级,颗粒直径0.5-0.6cm。Selected polyester masterbatch: purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
选用的甲壳素:有效物质含量为99%,细度为1200目。Selected chitin: the effective substance content is 99%, and the fineness is 1200 mesh.
2、甲壳素改性2. Chitin modification
将甲壳素溶于32wt%的氢氧化钠溶液中,在60℃条件下保温7h,得到第一溶液;所述甲壳素与氢氧化钠溶液的质量比为1:3。The chitin was dissolved in a 32wt% sodium hydroxide solution and kept at 60°C for 7 hours to obtain the first solution; the mass ratio of the chitin to the sodium hydroxide solution was 1:3.
将蔗糖酶、亚硫酸钠、乙酸、十二烷基硫酸钠混合,在常温下搅拌20min,搅拌转速600rpm,得到改性剂;Mix sucrase, sodium sulfite, acetic acid, and sodium lauryl sulfate, and stir at room temperature for 20 minutes, with a stirring speed of 600 rpm, to obtain a modifier;
所述蔗糖酶:酶活力5万u/g,酶活力保存率95%;The invertase: enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
所述蔗糖酶、过硫酸钾、乙酸、十二烷基硫酸钠的质量比为4.5:2:2:14。The mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 4.5:2:2:14.
向第一溶液中加入改性剂,在35℃条件下搅拌25min,搅拌速率为800rpm,形成甲壳素改性液。The modifier was added to the first solution and stirred at 35° C. for 25 minutes at a stirring rate of 800 rpm to form a chitin modified solution.
所述改性剂的加入量为第一溶液质量的20%。The added amount of the modifier is 20% of the mass of the first solution.
3、负载剂制备3. Preparation of loading agent
将木质粉末活性炭、硅藻土按照1:3的比例混合,得到的混合物置于研磨机中研磨至9200目粉末。将粉末在200℃条件下高温处理8s,放置降温至常温, 得到负载剂。The wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3, and the obtained mixture is ground in a grinder to 9200 mesh powder. The powder is treated at a high temperature at 200° C. for 8 s, and placed to cool to room temperature to obtain a supporting agent.
所述木质粉末活性炭:粒度为500目,堆积密度为550-580g/cm 3,水分含量5-8%; The wood powder activated carbon: particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
所述的硅藻土:含三氧化二铁1-1.5%,松散密度0.6-0.7g/cm 3,pH值为8,细度为250-300目。 Said diatomaceous earth: containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
4、甲壳素负载4. Chitin loading
将甲壳素改性液与负载剂按照10:1的质量比混合,得到的混合液在1800rpm转速下搅拌1h;然后将混合液在80℃下热处理50min;静置冷却至室温后,将混合液抽滤,保留沉淀。将上述沉淀烘干至含水量7%,得到甲壳素功能性改性粉体。The chitin modified liquid and the loading agent were mixed in a mass ratio of 10:1, and the resulting mixed liquid was stirred at 1800 rpm for 1 h; then the mixed liquid was heat-treated at 80°C for 50 min; after standing and cooling to room temperature, the mixed liquid Filter with suction to retain the precipitate. The above precipitation is dried to a water content of 7% to obtain a modified chitin powder.
5、甲壳素功能性改性粉体的后处理5. Post-processing of chitin functional modified powder
将甲壳素功能性改性粉体加入到后处理液中,甲壳素功能性改性粉体与后处理液的质量比为1:20;升温至58℃,开启搅拌,搅拌速率为2000rpm,搅拌时间为20min;然后进行离心分离;将固体相分离后,置于130℃的条件下热处理10s;热处理后的固体相在50℃条件下低温烘干至含水量8%。Add chitin functionally modified powder to the post-treatment liquid, the mass ratio of chitin functionally modified powder to post-treatment liquid is 1:20; increase the temperature to 58℃, turn on the stirring, the stirring rate is 2000rpm, and stir The time is 20min; then centrifugal separation is performed; after the solid phase is separated, it is heat-treated at 130°C for 10s; the heat-treated solid phase is dried at a low temperature at 50°C to a moisture content of 8%.
所述后处理液:由碳酸钠、二月桂酸二丁基锡、硼酸钠、甘油、水按照3:5:0.5:3:18的质量比混合而成。The post-treatment liquid is made by mixing sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 3:5:0.5:3:18.
6、甲壳素涤纶母粒制备6. Preparation of chitin polyester masterbatch
将经过后处理的甲壳素功能性改性粉体与涤纶切片、聚乙烯吡咯烷酮、羧甲基纤维素钠按重量份比例配料混合,然后加入超声波发生器中,在混合温度120℃混合40min,再将混合好的物料加入双螺杆挤出机熔融共混30min,熔融温度控制在245℃,螺杆转速为250转/分钟,挤出、冷却、切粒、干燥后获得一种甲壳素涤纶母粒。The post-processed chitin functional modified powder was mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, then added to the ultrasonic generator, mixed at a mixing temperature of 120 ℃ for 40 minutes, and then The mixed materials are added to a twin-screw extruder to melt and blend for 30 minutes, the melting temperature is controlled at 245°C, the screw speed is 250 rpm, extruded, cooled, pelletized, and dried to obtain a chitin polyester masterbatch.
所述甲壳素涤纶母粒的原料重量份比例为:甲壳素功能性改性料16份、涤 纶切片60份、聚乙烯吡咯烷酮5份、羧甲基纤维素钠6份。The raw material weight ratio of the chitin polyester masterbatch is: 16 parts of chitin functional modified material, 60 parts of polyester chips, 5 parts of polyvinylpyrrolidone, and 6 parts of sodium carboxymethyl cellulose.
本实施例甲壳素涤纶母粒的甲壳素分散程度和均匀程度显著提高,具有显著的抗菌效果,对金黄色葡萄球菌、大肠杆菌、白色念珠菌的抑菌率分别达到97.50%、99.50%、98.55%;所述甲壳素涤纶母粒,甲壳素得到很好的保护,显著提高抗高温炭化的温度,经试验,本发明甲壳素涤纶母粒在260℃下熔融30min,甲壳素未被炭化,肉眼看不到碳黑附着。所述甲壳素涤纶母粒,甲壳素附着力强,经试验,本发明甲壳素涤纶母粒置于10倍的蒸馏水中洗涤500h,洗剂搅拌转速1500rpm;经洗涤后,甲壳素涤纶母粒的抑菌率达到94.50%,甲壳素没有明显的流失现象。所述甲壳素涤纶母粒具有较好的防静电效果,应用本发明制备的织物可具有明显的防静电性能,有利于人体健康。The chitin dispersion and uniformity of the chitin polyester masterbatch of this example is significantly improved, and has a significant antibacterial effect. The antibacterial rates against Staphylococcus aureus, Escherichia coli, and Candida albicans reach 97.50%, 99.50%, and 98.55, respectively. %; in the chitin polyester masterbatch, chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased. After tests, the chitin polyester masterbatch of the present invention is melted at 260°C for 30 minutes, and the chitin is not carbonized. No carbon black adhesion can be seen. The chitin-polyester masterbatch has strong adhesion. After tests, the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1500rpm; after washing, the chitin-polyester masterbatch is The antibacterial rate reached 94.50%, and there was no obvious loss of chitin. The chitin-polyester masterbatch has a good antistatic effect, and the fabric prepared by applying the invention can have obvious antistatic performance, which is beneficial to human health.
实施例2一种甲壳素涤纶母粒的制备方法Example 2 A preparation method of chitin polyester masterbatch
一种甲壳素涤纶母粒的制备方法包括以下步骤:A preparation method of chitin polyester masterbatch includes the following steps:
1、原料的选择1. Selection of raw materials
选用的涤纶母粒:纯度98%,耐晒性为7级,颗粒直径0.5-0.6cm。Selected polyester masterbatch: purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
选用的甲壳素:有效物质含量为99%,细度为1200目。Selected chitin: the effective substance content is 99%, and the fineness is 1200 mesh.
2、甲壳素改性2. Chitin modification
将甲壳素溶于33wt%的氢氧化钠溶液中,在61℃条件下保温7.5h,得到第一溶液;所述甲壳素与氢氧化钠溶液的质量比为1:3.2;Dissolving chitin in a 33wt% sodium hydroxide solution and keeping it at 61°C for 7.5 hours to obtain the first solution; the mass ratio of the chitin to the sodium hydroxide solution is 1:3.2;
将蔗糖酶、亚硫酸钠、乙酸、十二烷基硫酸钠混合,在常温下搅拌20min,搅拌转速650rpm,得到改性剂;Mix sucrase, sodium sulfite, acetic acid, and sodium lauryl sulfate, and stir at room temperature for 20 minutes, with a stirring speed of 650 rpm, to obtain a modifier;
所述蔗糖酶:酶活力5万u/g,酶活力保存率95%;The invertase: enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
所述蔗糖酶、过硫酸钾、乙酸、十二烷基硫酸钠的质量比为4:1:1:13;The mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 4:1:1:13;
向第一溶液中加入改性剂,在38℃条件下搅拌28min,搅拌速率为900rpm,形成甲壳素改性液。The modifier was added to the first solution and stirred at 38° C. for 28 minutes at a stirring rate of 900 rpm to form a chitin modified solution.
所述改性剂的加入量为第一溶液质量的25%。The added amount of the modifier is 25% of the mass of the first solution.
3、负载剂制备3. Preparation of loading agent
将木质粉末活性炭、硅藻土按照1:3的比例混合,得到的混合物置于研磨机中研磨至9200目粉末。将粉末在200℃条件下高温处理9s,放置降温至常温,得到负载剂。The wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3, and the obtained mixture is ground in a grinder to 9200 mesh powder. The powder was treated at a high temperature of 200°C for 9s, and placed to cool to room temperature to obtain a supporting agent.
所述木质粉末活性炭:粒度为500目,堆积密度为550-580g/cm 3,水分含量5-8%; The wood powder activated carbon: particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
所述的硅藻土:含三氧化二铁1-1.5%,松散密度0.6-0.7g/cm 3,pH值为8,细度为250-300目。 Said diatomaceous earth: containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
4、甲壳素负载4. Chitin loading
将甲壳素改性液与负载剂按照10:1的质量比混合,得到的混合液在1900rpm转速下搅拌1.5h;然后将混合液在82℃下热处理55min;静置冷却至室温后,将混合液抽滤,保留沉淀。将上述沉淀烘干至含水量8%,得到甲壳素功能性改性粉体。The chitin modified liquid and the loading agent were mixed at a mass ratio of 10:1, and the resulting mixture was stirred at 1900rpm for 1.5h; then the mixture was heat-treated at 82°C for 55min; after standing and cooling to room temperature, the mixture was mixed The liquid is suction filtered to retain the precipitate. The above precipitation is dried to a water content of 8% to obtain a modified chitin powder.
5、甲壳素功能性改性粉体的后处理5. Post-processing of chitin functional modified powder
将甲壳素功能性改性粉体加入到后处理液中,甲壳素功能性改性粉体与后处理液的质量比为1:20;升温至60℃,开启搅拌,搅拌速率为2300rpm,搅拌时间为25min;然后进行离心分离;将固体相分离后,置于150℃的条件下热处理15s;热处理后的固体相在52℃条件下低温烘干至含水量10%。Add chitin functionally modified powder to the post-treatment liquid, the mass ratio of chitin functionally modified powder to post-treatment liquid is 1:20; heat up to 60℃, turn on the stirring, the stirring rate is 2300rpm, stir The time is 25min; then centrifugal separation is performed; after the solid phase is separated, it is heat-treated at 150°C for 15s; the heat-treated solid phase is dried at a low temperature at 52°C to a water content of 10%.
所述后处理液:由碳酸钠、二月桂酸二丁基锡、硼酸钠、甘油、水按照4:5.5:0.8:3:19的质量比混合而成。The post-treatment liquid is made by mixing sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 4:5.5:0.8:3:19.
6、甲壳素涤纶母粒制备6. Preparation of chitin polyester masterbatch
将经过后处理的甲壳素功能性改性粉体与涤纶切片、聚乙烯吡咯烷酮、羧甲基纤维素钠按重量份比例配料混合,然后加入超声波发生器中,在混合温度 125℃混合45min,再将混合好的物料加入双螺杆挤出机熔融共混35min,熔融温度控制在249℃,螺杆转速为270转/分钟,挤出、冷却、切粒、干燥后获得一种甲壳素涤纶母粒。The post-processed chitin functional modified powder was mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, and then added to the ultrasonic generator, mixed at a mixing temperature of 125 ℃ for 45 minutes, and then The mixed materials are added to a twin-screw extruder to melt and blend for 35 minutes, the melting temperature is controlled at 249°C, and the screw speed is 270 revolutions per minute. After extrusion, cooling, pelletizing, and drying, a chitin polyester masterbatch is obtained.
所述甲壳素涤纶母粒的原料重量份比例为:甲壳素功能性改性料18份、涤纶切片65份、聚乙烯吡咯烷酮6份、羧甲基纤维素钠5份。The raw material weight ratio of the chitin polyester masterbatch is: 18 parts of chitin functional modified material, 65 parts of polyester chips, 6 parts of polyvinylpyrrolidone, and 5 parts of sodium carboxymethyl cellulose.
本实施例甲壳素涤纶母粒的甲壳素分散程度和均匀程度显著提高,具有显著的抗菌效果,对金黄色葡萄球菌、大肠杆菌、白色念珠菌的抑菌率分别达到97.55%、99.50%、99.50%;所述甲壳素涤纶母粒,甲壳素得到很好的保护,显著提高抗高温炭化的温度,经试验,本发明甲壳素涤纶母粒在260℃下熔融40min,甲壳素未被炭化,肉眼看不到碳黑附着。所述甲壳素涤纶母粒,甲壳素附着力强,经试验,本发明甲壳素涤纶母粒置于10倍的蒸馏水中洗涤500h,洗剂搅拌转速1800rpm;经洗涤后,甲壳素涤纶母粒的抑菌率达到95.55%,甲壳素没有明显的流失现象。所述甲壳素涤纶母粒具有较好的防静电效果,应用本发明制备的织物可具有明显的防静电性能,有利于人体健康。The chitin dispersion and uniformity of the chitin polyester masterbatch of this example is significantly improved, and has a significant antibacterial effect. The antibacterial rates against Staphylococcus aureus, Escherichia coli, and Candida albicans reach 97.55%, 99.50%, and 99.50, respectively. %; In the chitin polyester masterbatch, chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased. After tests, the chitin polyester masterbatch of the present invention is melted at 260°C for 40 minutes, and the chitin is not carbonized. No carbon black adhesion can be seen. The chitin-polyester masterbatch has strong adhesion. After tests, the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1800rpm; The antibacterial rate reached 95.55%, and there was no obvious loss of chitin. The chitin-polyester masterbatch has a good antistatic effect, and the fabric prepared by applying the invention can have obvious antistatic performance, which is beneficial to human health.
实施例3一种甲壳素涤纶母粒的制备方法Example 3 A preparation method of chitin polyester masterbatch
一种甲壳素涤纶母粒的制备方法包括以下步骤:A preparation method of chitin polyester masterbatch includes the following steps:
1、原料的选择1. Selection of raw materials
选用的涤纶母粒:纯度98%,耐晒性为7级,颗粒直径0.5-0.6cm。Selected polyester masterbatch: purity 98%, light fastness level 7, particle diameter 0.5-0.6cm.
选用的甲壳素:有效物质含量为99%,细度为1200目。Selected chitin: the effective substance content is 99%, and the fineness is 1200 mesh.
2、甲壳素改性2. Chitin modification
将甲壳素溶于35wt%的氢氧化钠溶液中,在62℃条件下保温8h,得到第一溶液;所述甲壳素与氢氧化钠溶液的质量比为1:3.5;Dissolving chitin in a 35wt% sodium hydroxide solution and keeping it at 62°C for 8 hours to obtain a first solution; the mass ratio of chitin to sodium hydroxide solution is 1:3.5;
将蔗糖酶、亚硫酸钠、乙酸、十二烷基硫酸钠混合,在常温下搅拌25min,搅拌转速700rpm,得到改性剂;Mix sucrase, sodium sulfite, acetic acid, and sodium lauryl sulfate, and stir at room temperature for 25 minutes, with a stirring speed of 700 rpm, to obtain a modifier;
所述蔗糖酶:酶活力5万u/g,酶活力保存率95%;The invertase: enzyme activity is 50,000 u/g, and the enzyme activity preservation rate is 95%;
所述蔗糖酶、过硫酸钾、乙酸、十二烷基硫酸钠的质量比为5:1.5:1:15;The mass ratio of the sucrase, potassium persulfate, acetic acid, and sodium lauryl sulfate is 5:1.5:1:15;
向第一溶液中加入改性剂,在40℃条件下搅拌30min,搅拌速率为1000rpm,形成甲壳素改性液。The modifier was added to the first solution and stirred at 40° C. for 30 minutes at a stirring rate of 1000 rpm to form a chitin modified solution.
所述改性剂的加入量为第一溶液质量的28%。The added amount of the modifier is 28% of the mass of the first solution.
3、负载剂制备3. Preparation of loading agent
将木质粉末活性炭、硅藻土按照1:3的比例混合,得到的混合物置于研磨机中研磨至9200目粉末。将粉末在200℃条件下高温处理10s,放置降温至常温,得到负载剂。The wood powder activated carbon and diatomaceous earth are mixed in a ratio of 1:3, and the obtained mixture is ground in a grinder to 9200 mesh powder. The powder is treated at a high temperature at 200°C for 10 seconds, and placed to cool down to room temperature to obtain a supporting agent.
所述木质粉末活性炭:粒度为500目,堆积密度为550-580g/cm 3,水分含量5-8%; The wood powder activated carbon: particle size is 500 mesh, bulk density is 550-580g/cm 3 , moisture content is 5-8%;
所述的硅藻土:含三氧化二铁1-1.5%,松散密度0.6-0.7g/cm 3,pH值为8,细度为250-300目。 Said diatomaceous earth: containing 1-1.5% of ferric oxide, loose density 0.6-0.7g/cm 3 , pH value of 8, and fineness of 250-300 mesh.
4、甲壳素负载4. Chitin loading
将甲壳素改性液与负载剂按照10:1的质量比混合,得到的混合液在2000rpm转速下搅拌1.5h;然后将混合液在85℃下热处理60min;静置冷却至室温后,将混合液抽滤,保留沉淀。将上述沉淀烘干至含水量9%,得到甲壳素功能性改性粉体。The chitin modified liquid and the loading agent were mixed at a mass ratio of 10:1, and the resulting mixture was stirred at 2000 rpm for 1.5 hours; then the mixture was heat-treated at 85°C for 60 minutes; after standing and cooling to room temperature, the mixture was mixed The liquid is suction filtered to retain the precipitate. The above precipitation is dried to a water content of 9% to obtain a modified chitin powder.
5、甲壳素功能性改性粉体的后处理5. Post-processing of chitin functional modified powder
将甲壳素功能性改性粉体加入到后处理液中,甲壳素功能性改性粉体与后处理液的质量比为1:20;升温至65℃,开启搅拌,搅拌速率为2500rpm,搅拌时间为28min;然后进行离心分离;将固体相分离后,置于140℃的条件下热处理20s;热处理后的固体相在55℃条件下低温烘干至含水量12%。Add chitin functional modified powder to the post-treatment liquid, the mass ratio of chitin functional modified powder to post-treatment liquid is 1:20; increase the temperature to 65°C, turn on the stirring, the stirring rate is 2500rpm, and stir The time is 28min; then centrifugal separation is performed; after the solid phase is separated, it is heat-treated at 140°C for 20s; the heat-treated solid phase is dried at a low temperature at 55°C to a water content of 12%.
所述后处理液:由碳酸钠、二月桂酸二丁基锡、硼酸钠、甘油、水按照 3:5:1:2:20的质量比混合而成。The post-treatment liquid is made by mixing sodium carbonate, dibutyltin dilaurate, sodium borate, glycerin, and water in a mass ratio of 3:5:1:2:20.
6、甲壳素涤纶母粒制备6. Preparation of chitin polyester masterbatch
将经过后处理的甲壳素功能性改性粉体与涤纶切片、聚乙烯吡咯烷酮、羧甲基纤维素钠按重量份比例配料混合,然后加入超声波发生器中,在混合温度130℃混合50min,再将混合好的物料加入双螺杆挤出机熔融共混40min,熔融温度控制在252℃,螺杆转速为280转/分钟,挤出、冷却、切粒、干燥后获得一种甲壳素涤纶母粒。The post-processed chitin functional modified powder was mixed with polyester chips, polyvinylpyrrolidone, and sodium carboxymethyl cellulose in parts by weight, and then added to the ultrasonic generator, mixed at a mixing temperature of 130 ℃ for 50 minutes, and then The mixed materials were added to a twin-screw extruder to melt and blend for 40 minutes, the melting temperature was controlled at 252°C, the screw speed was 280 rpm, extruded, cooled, pelletized, and dried to obtain a chitin polyester masterbatch.
所述甲壳素涤纶母粒的原料重量份比例为:甲壳素功能性改性料19份、涤纶切片70份、聚乙烯吡咯烷酮7份、羧甲基纤维素钠6份。The raw material weight ratio of the chitin polyester masterbatch is: 19 parts of chitin functional modified material, 70 parts of polyester chips, 7 parts of polyvinylpyrrolidone, and 6 parts of sodium carboxymethyl cellulose.
本实施例甲壳素涤纶母粒的甲壳素分散程度和均匀程度显著提高,具有显著的抗菌效果,对金黄色葡萄球菌、大肠杆菌、白色念珠菌的抑菌率分别达到98.50%、99.55%、99.50%;所述甲壳素涤纶母粒,甲壳素得到很好的保护,显著提高抗高温炭化的温度,经试验,本发明甲壳素涤纶母粒在260℃下熔融40min,甲壳素未被炭化,肉眼看不到碳黑附着。所述甲壳素涤纶母粒,甲壳素附着力强,经试验,本发明甲壳素涤纶母粒置于10倍的蒸馏水中洗涤500h,洗剂搅拌转速1800rpm;经洗涤后,甲壳素涤纶母粒的抑菌率达到95.55%,甲壳素没有明显的流失现象。所述甲壳素涤纶母粒具有较好的防静电效果,应用本发明制备的织物可具有明显的防静电性能,有利于人体健康。The chitin dispersion and uniformity of the chitin polyester masterbatch of this example is significantly improved, and has a significant antibacterial effect. The antibacterial rates against Staphylococcus aureus, Escherichia coli, and Candida albicans reach 98.50%, 99.55%, and 99.50, respectively. %; In the chitin polyester masterbatch, chitin is well protected, and the temperature of resistance to high-temperature carbonization is significantly increased. After tests, the chitin polyester masterbatch of the present invention is melted at 260°C for 40 minutes, and the chitin is not carbonized. No carbon black adhesion can be seen. The chitin-polyester masterbatch has strong adhesion. After tests, the chitin-polyester masterbatch of the present invention is washed in 10 times distilled water for 500h, and the stirring speed of the lotion is 1800rpm; The antibacterial rate reached 95.55%, and there was no obvious loss of chitin. The chitin-polyester masterbatch has a good antistatic effect, and the fabric prepared by applying the invention can have obvious antistatic performance, which is beneficial to human health.
最后应说明的是:以上所述仅为本发明的优选实施例,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

  1. 一种甲壳素涤纶母粒的制备方法,其特征在于:所述甲壳素涤纶母粒,甲壳素含量为0.1-5%。A preparation method of chitin polyester masterbatch is characterized in that: the chitin content of the chitin polyester masterbatch is 0.1-5%.
  2. 根据权利要求书1所述的一种甲壳素涤纶母粒的制备方法,其特征在于:包括以下步骤:原料的选择、甲壳素改性、负载剂制备、甲壳素负载、甲壳素功能性改性粉体的后处理、甲壳素涤纶母粒制备步骤。The method for preparing chitin polyester masterbatch according to claim 1, characterized in that it comprises the following steps: selection of raw materials, chitin modification, preparation of supporting agent, chitin loading, chitin functional modification The post-treatment of powder and the preparation steps of chitin polyester masterbatch.
  3. 根据权利要求书2所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述的甲壳素改性:将甲壳素溶于32-35wt%的氢氧化钠溶液中,在60-62℃条件下保温7-8h,得到第一溶液;向第一溶液中加入改性剂,在35-40℃条件下搅拌25-30min,搅拌速率为800-1000rpm,形成甲壳素改性液。The method for preparing chitin polyester masterbatch according to claim 2, characterized in that: the chitin modification: chitin is dissolved in 32-35wt% sodium hydroxide solution, and the temperature is 60- Incubate at 62°C for 7-8 hours to obtain the first solution; add the modifier to the first solution, and stir at 35-40°C for 25-30 minutes at a stirring rate of 800-1000 rpm to form a chitin modified solution.
  4. 根据权利要求书3所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述改性剂:将蔗糖酶、亚硫酸钠、乙酸、十二烷基硫酸钠混合,在常温下搅拌20-25min,搅拌转速600-700rpm,得到改性剂。The method for preparing chitin polyester masterbatch according to claim 3, characterized in that: the modifier: mix sucrase, sodium sulfite, acetic acid, sodium lauryl sulfate, and stir at room temperature for 20 -25min, the stirring speed is 600-700rpm, and the modifier is obtained.
  5. 根据权利要求书3所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述改性剂的加入量为第一溶液质量的20-28%。The method for preparing chitin polyester masterbatch according to claim 3, characterized in that: the added amount of the modifier is 20-28% of the mass of the first solution.
  6. 根据权利要求书1所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述负载剂制备:将木质粉末活性炭、硅藻土按照1:3-4的比例混合,得到的混合物置于研磨机中研磨,并将粉末在200℃条件下高温处理8-10s,放置降温至常温,得到负载剂。The method for preparing chitin polyester masterbatch according to claim 1, characterized in that: the preparation of the loading agent: mixing wood powder activated carbon and diatomaceous earth in a ratio of 1:3-4 to obtain a mixture Place the powder in a grinder to grind, and treat the powder at a high temperature at 200°C for 8-10 seconds, and place it to cool down to room temperature to obtain a supporting agent.
  7. 根据权利要求书1所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述甲壳素负载:将甲壳素改性液与负载剂按照10:1-1.5的质量比混合,得到的混合液在1800-2000rpm转速下搅拌1-1.5h;然后将混合液在80-85℃下热处理50-60min;静置冷却至室温后,将混合液抽滤,保留沉淀;沉淀烘干至含水量7-9%,得到甲壳素功能性改性粉体。The method for preparing chitin polyester masterbatch according to claim 1, characterized in that: the chitin loading: mixing the chitin modified liquid and the loading agent in a mass ratio of 10:1-1.5 to obtain The mixed solution is stirred at 1800-2000rpm for 1-1.5h; then the mixed solution is heat-treated at 80-85℃ for 50-60min; after standing and cooling to room temperature, the mixed solution is suction filtered to retain the precipitate; the precipitate is dried to The water content is 7-9%, and the chitin functional modified powder is obtained.
  8. 根据权利要求书1所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所 述甲壳素功能性改性粉体的后处理:将甲壳素功能性改性粉体加入到后处理液中;升温至58-65℃,开启搅拌;然后进行离心分离;将固体相分离后热处理;热处理后的固体相在50-55℃条件下低温烘干至含水量8-12%。The method for preparing chitin polyester masterbatch according to claim 1, characterized in that: the post-treatment of the chitin functionally modified powder: adding the chitin functionally modified powder to the post-treatment In the liquid; the temperature is raised to 58-65°C and the stirring is turned on; then the centrifugal separation is carried out; the solid phase is separated and then heat-treated; the heat-treated solid phase is dried at a low temperature at 50-55°C to a water content of 8-12%.
  9. 根据权利要求书8所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述搅拌:搅拌速率为2000-2500rpm,搅拌时间为20-28min;所述热处理:热处理温度130-140℃,热处理时间10-20s。The method for preparing chitin polyester masterbatch according to claim 8, characterized in that: said stirring: stirring rate is 2000-2500rpm, stirring time is 20-28min; said heat treatment: heat treatment temperature is 130-140 ℃, heat treatment time is 10-20s.
  10. 根据权利要求书1所述的一种甲壳素涤纶母粒的制备方法,其特征在于:所述甲壳素涤纶母粒制备:将经过后处理的甲壳素功能性改性粉体与涤纶切片、聚乙烯吡咯烷酮、羧甲基纤维素钠混合,然后加入超声波发生器中,在混合温度120℃-130℃混合40-50min,再将混合好的物料加入双螺杆挤出机熔融共混30-40min,熔融温度控制在245-252℃,螺杆转速为250-280转/分钟,挤出、冷却、切粒、干燥后获得一种甲壳素涤纶母粒。The method for preparing chitin-polyester masterbatch according to claim 1, wherein the preparation of the chitin-polyester masterbatch is to combine the post-treated chitin functional modified powder with polyester chips and poly Vinylpyrrolidone and sodium carboxymethyl cellulose are mixed, then added to the ultrasonic generator, mixed at a mixing temperature of 120°C-130°C for 40-50 minutes, and then the mixed materials are added to the twin-screw extruder to melt and blend for 30-40 minutes. The melting temperature is controlled at 245-252°C, the screw speed is 250-280 rpm, and a chitin polyester masterbatch is obtained after extrusion, cooling, pelletizing and drying.
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