CN115093508A - Corn stalk cellulose sludge-based biochar-based composite super absorbent resin - Google Patents

Corn stalk cellulose sludge-based biochar-based composite super absorbent resin Download PDF

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Publication number
CN115093508A
CN115093508A CN202210825357.8A CN202210825357A CN115093508A CN 115093508 A CN115093508 A CN 115093508A CN 202210825357 A CN202210825357 A CN 202210825357A CN 115093508 A CN115093508 A CN 115093508A
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cellulose
biochar
absorbent resin
super absorbent
corn
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不公告发明人
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Qingdao Lanbo Environmental Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F251/00Macromolecular compounds obtained by polymerising monomers on to polysaccharides or derivatives thereof
    • C08F251/02Macromolecular compounds obtained by polymerising monomers on to polysaccharides or derivatives thereof on to cellulose or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Graft Or Block Polymers (AREA)

Abstract

The invention relates to the technical field of high polymer materials and agricultural biology, in particular to a corn straw cellulose sludge-based biochar-based composite super absorbent resin, which comprises the following steps: s1, extracting corn stalk cellulose, S2, preparing modified porous biochar, S3 and carrying out polymerization reaction, wherein the corn stalk cellulose sludge-based biochar-based composite super absorbent resin is prepared by taking corn stalks as raw materials, so that waste corn stalks can be quickly treated, a large number of crystallization areas in the corn stalk cellulose are damaged, the cellulose is easier to modify in the subsequent process, the liquid absorption rate is accelerated, and the gel strength and the water absorption rate of the resin after water absorption are improved; the cross-linked resin has more cross-linked positions, so that the structure of a cross-linked network is changed, the method is different from the conventional inorganic additive doping, the system viscosity is low in the polymerization process, the monomers and the polymer are uniformly mixed, the heat transfer is easy, the temperature is controllable, and the local overheating is avoided.

Description

Corn stalk cellulose sludge-based biochar-based composite super absorbent resin
Technical Field
The invention relates to the technical field of high polymer materials and agricultural biology, in particular to a corn straw cellulose sludge-based biochar-based composite super absorbent resin.
Background
The super absorbent resin as a high polymer material with a three-dimensional reticular aperture structure has high water absorption and water retention performance, is widely applied to the fields of agriculture, forestry and horticulture, medical sanitation, petrochemical industry, building materials, intelligent manufacturing and the like, and is mainly used for fertilizer slow release, medicine slow release, water absorption and retention, breeding and seedling culture and the like in agriculture, forestry and horticulture. However, at present, the backbone structure of the super absorbent resin is mostly made of petroleum resources, has weak degradability, and is also an unrenewable resource from the sustainable development perspective, and therefore, the development of natural cellulose-based super absorbent resin draws much attention.
The preparation method of the natural cellulose-based super absorbent resin generally selects a polymerizable monomer containing hydrophilic groups such as sulfonic acid group, carboxyl group, hydroxyl group, cyano group and amide to graft and modify natural cellulose. A great deal of literature reports that various natural polysaccharides including cellulose are grafted and modified to prepare super absorbent resin, and the main functions of the super absorbent resin are water absorption and water retention. The super absorbent resin is prepared by grafting and modifying most of the plant tree cellulose or carboxymethyl cellulose such as flax, bagasse cellulose, tea leaves, wheat straws, rice straws, banana barks, peanut shells, palms and the like by hydrophilic monomers such as acrylic acid, acrylamide, polyvinyl alcohol, allyl sulfonic acid derivatives and the like, has the functions of drying, water absorption, water retention, slow release, fire prevention and the like, has a wide application prospect, and has important scientific significance and strategic significance for sustainable development.
At present, the method for preparing the corn straw cellulose sludge-based biochar-based composite super absorbent resin by taking corn straws as raw materials is lacked, so that the discarded corn straws are quickly treated, a large number of crystallization areas in the corn straw cellulose are damaged, the cellulose is easier to modify in the follow-up process, the liquid absorption rate is accelerated, and the gel strength and the water absorption rate of the resin after water absorption are improved; the crosslinking resin has more crosslinking positions, so that the structure of a crosslinking network is changed, the problem of the doping of the traditional inorganic additive is distinguished, and on the premise of ensuring low system viscosity in the polymerization process, the monomer and the polymer are mixed uniformly, the heat transfer is easy, and the temperature is controllable, so that the problem of local overheating is solved.
In conclusion, the problems are solved by designing the corn straw cellulose sludge-based biochar-based composite super absorbent resin.
Disclosure of Invention
The invention aims to provide a corn straw cellulose sludge-based biochar-based composite super absorbent resin to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a corn stalk cellulose sludge-based biochar-based composite super absorbent resin comprises the following steps:
s1, extracting the cornstalk cellulose, wherein the extraction of the cornstalk cellulose comprises the following specific steps:
1) alkali treatment: crushing a corn straw crusher, sieving with a 60-mesh sieve, weighing corn straw residues sieved with the 60-mesh sieve, adding 8-10% by mass of a sodium hydroxide solution into the corn straw residues, carrying out water bath at 60-80 ℃, extracting for 90-150 min, stirring at the speed of 300-500 r/min, carrying out suction filtration and washing until the pH is =7, adding deionized water, removing residual sugar in the water bath at 80 ℃, and finally drying and storing to obtain hemicellulose;
2) acid treatment: weighing 5g of corn straw residue without hemicellulose, 100mL of deionized water, 1.0-2.0 g of sodium chlorite and 5-20 mL of acetic acid, reacting in an ultrasonic catalytic extractor, wherein the ultrasonic power is set to 220-250W, the extraction temperature is 60-80 ℃, reacting for 60-90 min, the stirring speed is 300-800 r/min, washing with deionized water until the pH value is =7, and drying at 60 ℃ to obtain cellulose;
s2, preparing modified porous biochar: putting the sludge-based biochar solid into a ball mill, adding triethanolamine and ethanolamine, ball milling for 30-60 min, washing with deionized water, and drying at 50-60 ℃ to obtain porous biochar; weighing the dried porous biochar, adding 5% methyltrimethoxysilane aqueous solution, stirring with a stirrer at the rotation speed of 500rpm for 30min, standing at room temperature for 24h, washing with deionized water for 5 times, centrifugally dewatering at 100 ℃, drying, grinding into powder particles, and sieving with a 120-mesh sieve to obtain the modified porous biochar
S3, polymerization: weighing corn straw cellulose and modified porous biochar, adding deionized water, introducing N2 as protective gas, gelatinizing in a water bath at 68 ℃, adding an initiator ammonium persulfate, a cross-linking agent N, N' -methylene bisacrylamide, acrylic acid AA and acrylamide, performing a graft polymerization reaction in a nitrogen atmosphere in the water bath at 55-75 ℃ to obtain the corn straw cellulose/modified porous biochar-based super absorbent resin; the mass ratio of corn straw cellulose to acrylic acid is 1: 3-1: 5, the neutralization degree of acrylic acid is 65-80%, the mass ratio of cellulose to acrylamide is 1: 2-1: 4, the mass of ammonium persulfate is 1% -3% of the total mass of acrylic acid and acrylamide, the mass of N, N' -methylene-bis-acrylamide is 0.2% -1.2% of the total mass of acrylic acid and acrylamide, and the mass ratio of corn straw cellulose to modified porous charcoal is 1: 0.1-1: 1.
In a preferable scheme of the invention, the hemicellulose removal and extraction time in the S1 is 120min, the stirring speed is 500r/min, and the extraction temperature is 60 ℃.
In a preferred embodiment of the present invention, the sodium chlorite in S1 is 1.5g, the acetic acid is 10mL, the extraction temperature is 70 ℃, the reaction time is 60min, and the stirring speed is 500 r/min.
In a preferred embodiment of the present invention, the mass ratio of the corn straw stalk cellulose to the acrylamide in S3 is 1: 2.
In a preferred embodiment of the present invention, the mass of ammonium persulfate in S3 is 1.2% of the total mass of acrylic acid and acrylamide.
In a preferred embodiment of the present invention, the mass of N, N' -methylenebisacrylamide in S3 is 0.5% of the total mass of acrylic acid and acrylamide.
In a preferable scheme of the invention, the neutralization degree of AA acrylic acid and sodium hydroxide solution in S3 is adjusted to 65-80%.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, rich corn straws are used as raw materials to extract cellulose, so that a channel is opened up for utilizing farmland waste corn straws, and the sustainable development of rural economy is promoted; the corn stalks are treated by using the ultrasonic-assisted acidic sodium chlorite, so that the method is quick and efficient, the hemicellulose and lignin in the corn stalks can be removed in a short time, and a large number of crystallization areas in the corn stalk cellulose are damaged, so that the cellulose is easier to modify in the subsequent process.
2. According to the invention, by utilizing the characteristics of excellent pore structure, larger specific surface area, strong adsorption capacity, natural activity and low price of the sludge-based biochar, from the perspective of molecular structure design, the high water absorption composite material with the sludge-based activated carbon/corn straw cellulose-based organic/inorganic interpenetrating network structure and the porous structure is prepared, so that the liquid absorption rate is accelerated, the gel strength and the water absorption rate of the resin after water absorption are improved, and the research result has important significance for promoting economic sustainable development.
3. In the invention, the addition of the modified sludge-based activated carbon enables the crosslinked resin to have more crosslinking positions, and the adjustment of the consumption of the sludge-based activated carbon can change the structure of a crosslinking network, combine with acrylic acid and the like in a chemical bond manner, and is different from the conventional inorganic additive doping.
4. In the invention, the aqueous solution graft polymerization is carried out within the operation range, the viscosity of the system is low in the polymerization process, the monomers and the polymers are uniformly mixed, the heat transfer is easy, the temperature is controllable, the local overheating can be avoided, and the large-scale production can be realized.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments, and based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
The invention provides a technical scheme that:
a corn stalk cellulose sludge-based biochar-based composite super absorbent resin comprises the following steps:
(1) extracting corn stalk cellulose:
step one, alkali treatment: crushing a corn straw crusher, sieving with a 60-mesh sieve, weighing corn straw residues sieved with the 60-mesh sieve, adding 8-10% by mass of a sodium hydroxide solution into the corn straw residues, carrying out water bath at 60-80 ℃, extracting for 90-150 min, stirring at the speed of 300-500 r/min, carrying out suction filtration and washing until the pH is =7, adding deionized water, removing residual sugar in the water bath at 80 ℃, and finally drying and storing to obtain hemicellulose;
step (2) diacid treatment: weighing 5g of corn straw residue without hemicellulose, 100mL of deionized water, 1.0-2.0 g of sodium chlorite and 5-20 mL of acetic acid, reacting in an ultrasonic catalytic extractor, wherein the ultrasonic power is set to 220-250W, the extraction temperature is 60-80 ℃, reacting for 60-90 min, the stirring speed is 300-800 r/min, washing with deionized water until the pH value is =7, and drying at 60 ℃ to obtain cellulose;
(2) preparing modified porous biochar: putting the sludge-based biochar solid into a ball mill, adding triethanolamine and ethanolamine, ball milling for 30-60 min, washing with deionized water, and drying at 50-60 ℃ to obtain porous biochar; weighing the dried porous biochar, adding a 5% methyltrimethoxysilane aqueous solution, stirring by using a stirrer at the rotating speed of 500rpm for 30min, standing at room temperature for 24h, washing for 5 times by using deionized water, centrifugally dewatering, drying at 100 ℃, grinding into powdery particles, and sieving by using a 120-mesh sieve to obtain the modified porous biochar;
(3) polymerization reaction: weighing corn straw cellulose and modified porous biochar, adding deionized water, introducing N2 as protective gas, gelatinizing in a water bath at 68 ℃, then adding an initiator ammonium persulfate, a cross-linking agent N, N' -methylene bisacrylamide, acrylic acid AA (the neutralization degree is adjusted to 65-80 percent by a sodium hydroxide solution) and acrylamide, performing a graft polymerization reaction in a water bath at 55-75 ℃ under the nitrogen atmosphere to obtain the corn straw cellulose/modified porous biochar-based super absorbent resin; the mass ratio of corn straw cellulose to acrylic acid is 1: 3-1: 5, the neutralization degree of acrylic acid is 65-80%, the mass ratio of cellulose to acrylamide is 1: 2-1: 4, the mass of ammonium persulfate is 1% -3% of the total mass of acrylic acid and acrylamide, the mass of N, N' -methylene-bis-acrylamide is 0.2% -1.2% of the total mass of acrylic acid and acrylamide, and the mass ratio of corn straw cellulose to modified porous charcoal is 1: 0.1-1: 1.
The specific implementation mode is as follows: in the preparation method of the composite super absorbent resin, the extraction time for removing the hemicellulose in the step (1) is 120min, the stirring speed is 500r/min, and the extraction temperature is 60 ℃.
Further, in the preparation method of the composite super absorbent resin, in the step (1), the amount of sodium chlorite removed by lignin is 1.5g, the amount of acetic acid is 10mL, the extraction temperature is 70 ℃, the reaction is carried out for 60min, and the stirring speed is 500 r/min.
Further, in the preparation method of the composite super absorbent resin, the mass ratio of the corn straw cellulose to the acrylamide in the step (3) is 1: 2.
Further, in the above method for producing a composite super absorbent resin, the mass of ammonium persulfate in the step (3) is 1.2% of the total mass of acrylic acid and acrylamide.
Further, in the above method for producing a composite super absorbent resin, the mass of N, N' -methylenebisacrylamide in step (3) is 0.5% of the total mass of acrylic acid and acrylamide.
Therefore, the composite super absorbent resin product produced according to the steps has the water absorption multiplying power of over 860g/g and the salt (0.9 wt.% NaCl) absorption multiplying power of over 135g/g, and achieves the following effects:
1) the scheme takes rich corn straws as raw materials to extract cellulose, opens up a channel for utilizing farmland waste corn straws, and promotes the sustainable development of rural economy; the corn straws are treated by using the ultrasonic-assisted acidic sodium chlorite, so that the method is quick and efficient, the hemicellulose and the lignin in the corn straws can be removed in a short time, and a large number of crystallization areas in the corn straw cellulose are damaged, so that the cellulose is easier to modify in the follow-up process;
2) according to the scheme, the characteristics of excellent pore structure, larger specific surface area, strong adsorption capacity, natural activity and low price of the sludge-based biochar are utilized, and from the perspective of molecular structure design, the high water absorption composite material with the sludge-based activated carbon/corn straw cellulose-based organic/inorganic interpenetrating network structure and the porous structure is prepared, so that the liquid absorption rate is increased, the gel strength and the water absorption rate of the resin after water absorption are improved, and the research result has important significance for promoting economic sustainable development;
3) in the scheme, the addition of the modified sludge-based activated carbon is utilized, so that the crosslinked resin has more crosslinking positions, the structure of a crosslinking network can be changed by adjusting the using amount of the sludge-based activated carbon, and the modified sludge-based activated carbon is combined with acrylic acid and the like in a chemical bond manner, so that the modified sludge-based activated carbon is different from the conventional inorganic additive doping;
4) the aqueous solution graft polymerization of the scheme is in an operation range, the viscosity of a system is low in the polymerization process, the monomers and the polymers are uniformly mixed, the heat transfer is easy, the temperature is controllable, the local overheating can be avoided, and the large-scale production can be realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (7)

1. A corn stalk cellulose sludge-based biochar-based composite super absorbent resin comprises the following steps:
s1, extracting the cornstalk cellulose, wherein the extraction of the cornstalk cellulose comprises the following specific steps:
1) alkali treatment: crushing a corn straw crusher, sieving with a 60-mesh sieve, weighing corn straw residues after sieving with the 60-mesh sieve, adding 8-10% by mass of a sodium hydroxide solution, carrying out water bath at 60-80 ℃, extracting for 90-150 min, stirring at the speed of 300-500 r/min, carrying out suction filtration washing until the pH is =7, adding deionized water, removing residual sugar in the water bath at 80 ℃, and finally drying and storing to obtain hemicellulose;
2) acid treatment: weighing 5g of corn straw residue without hemicellulose, 100mL of deionized water, 1.0-2.0 g of sodium chlorite and 5-20 mL of acetic acid, reacting in an ultrasonic catalytic extractor, wherein the ultrasonic power is set to be 220-250W, the extraction temperature is 60-80 ℃, the reaction time is 60-90 min, the stirring speed is 300-800 r/min, washing is carried out by adopting deionized water until the pH value is =7, and drying is carried out at 60 ℃ to obtain cellulose;
s2, preparing the modified porous biochar: putting the sludge-based biochar solid into a ball mill, adding triethanolamine and ethanolamine, ball milling for 30-60 min, washing with deionized water, and drying at 50-60 ℃ to obtain porous biochar; weighing the dried porous biochar, adding 5% methyltrimethoxysilane aqueous solution, stirring with a stirrer at the rotation speed of 500rpm for 30min, standing at room temperature for 24h, washing with deionized water for 5 times, centrifugally dewatering at 100 ℃, drying, grinding into powder particles, and sieving with a 120-mesh sieve to obtain the modified porous biochar
S3, polymerization: weighing corn straw cellulose and modified porous biochar, adding deionized water, introducing N2 as protective gas, gelatinizing in a water bath at 68 ℃, adding an initiator ammonium persulfate, a cross-linking agent N, N' -methylene bisacrylamide, acrylic acid AA and acrylamide, performing a graft polymerization reaction in a nitrogen atmosphere in the water bath at 55-75 ℃ to obtain the corn straw cellulose/modified porous biochar-based super absorbent resin; the mass ratio of corn straw cellulose to acrylic acid is 1: 3-1: 5, the neutralization degree of acrylic acid is 65-80%, the mass ratio of cellulose to acrylamide is 1: 2-1: 4, the mass of ammonium persulfate is 1-3% of the total mass of acrylic acid and acrylamide, the mass of N, N' -methylene bisacrylamide is 0.2-1.2% of the total mass of acrylic acid and acrylamide, and the mass ratio of corn straw cellulose to modified porous biochar is 1: 0.1-1: 1.
2. The corn stalk cellulose sludge-based biochar-based composite super absorbent resin as claimed in claim 1, wherein the hemicellulose removal and extraction time in S1 is 120min, the stirring speed is 500r/min, and the extraction temperature is 60 ℃.
3. The corn stalk cellulose sludge-based biochar-based composite super absorbent resin as claimed in claim 1, wherein the amount of sodium chlorite used in S1 is 1.5g, the amount of acetic acid used is 10mL, the extraction temperature is 70 ℃, the reaction time is 60min, and the stirring speed is 500 r/min.
4. The corn stalk cellulose sludge-based biochar-based composite super absorbent resin as claimed in claim 1, wherein the mass ratio of corn stalk cellulose to acrylamide in S3 is 1: 2.
5. The corn stalk cellulose sludge-based biochar-based composite super absorbent resin as claimed in claim 1, wherein the mass of ammonium persulfate in S3 is 1.2% of the total mass of acrylic acid and acrylamide.
6. The corn stalk cellulose sludge-based biochar-based composite super absorbent resin as claimed in claim 1, wherein the mass of N, N' -methylene bisacrylamide in S3 is 0.5% of the total mass of acrylic acid and acrylamide.
7. The corn stalk cellulose sludge-based biochar-based composite super absorbent resin as claimed in claim 1, wherein neutralization degree of AA acrylic acid and sodium hydroxide solution in S3 is adjusted to 65-80%.
CN202210825357.8A 2022-07-14 2022-07-14 Corn stalk cellulose sludge-based biochar-based composite super absorbent resin Pending CN115093508A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117229101A (en) * 2023-09-06 2023-12-15 齐齐哈尔大学 Preparation method of modified corn stalk cellulose gel slow release fertilizer

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1063237A (en) * 1964-04-02 1967-03-30 Gen Aniline & Film Corp Improvements in or relating to photopolymerization of vinylidene and vinyl monomers
JP2009185216A (en) * 2008-02-07 2009-08-20 San-Dia Polymer Ltd Absorbent resin particle and method of producing the same
CN104109221A (en) * 2014-07-08 2014-10-22 中国农业科学院农业环境与可持续发展研究所 Synthetic method of cellulose grafted cyclodextrin high molecular water-absorbent resin
CN112500530A (en) * 2020-10-30 2021-03-16 广西大学 Calcium carbonate/bagasse cellulose-based super absorbent resin and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1063237A (en) * 1964-04-02 1967-03-30 Gen Aniline & Film Corp Improvements in or relating to photopolymerization of vinylidene and vinyl monomers
JP2009185216A (en) * 2008-02-07 2009-08-20 San-Dia Polymer Ltd Absorbent resin particle and method of producing the same
CN104109221A (en) * 2014-07-08 2014-10-22 中国农业科学院农业环境与可持续发展研究所 Synthetic method of cellulose grafted cyclodextrin high molecular water-absorbent resin
CN112500530A (en) * 2020-10-30 2021-03-16 广西大学 Calcium carbonate/bagasse cellulose-based super absorbent resin and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117229101A (en) * 2023-09-06 2023-12-15 齐齐哈尔大学 Preparation method of modified corn stalk cellulose gel slow release fertilizer

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