WO2021182544A1 - Pneumatic tire - Google Patents

Pneumatic tire Download PDF

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Publication number
WO2021182544A1
WO2021182544A1 PCT/JP2021/009656 JP2021009656W WO2021182544A1 WO 2021182544 A1 WO2021182544 A1 WO 2021182544A1 JP 2021009656 W JP2021009656 W JP 2021009656W WO 2021182544 A1 WO2021182544 A1 WO 2021182544A1
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WO
WIPO (PCT)
Prior art keywords
belt
cord
tire
pneumatic tire
layer
Prior art date
Application number
PCT/JP2021/009656
Other languages
French (fr)
Japanese (ja)
Inventor
山本 雅彦
Original Assignee
株式会社ブリヂストン
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Filing date
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Application filed by 株式会社ブリヂストン filed Critical 株式会社ブリヂストン
Publication of WO2021182544A1 publication Critical patent/WO2021182544A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • B60C9/20Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • B60C9/20Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
    • B60C9/22Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/48Tyre cords
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/12Aldehydes; Ketones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/152Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen having a hydroxy group bound to a carbon atom of a six-membered aromatic ring

Definitions

  • the present invention relates to a pneumatic tire.
  • Organic fibers such as polyester fibers have a high initial elastic modulus and excellent thermal dimensional stability, and therefore, in the form of filaments, cords, cables, cord fabrics, canvas, etc., reinforce rubber articles such as tires. It is extremely useful as a material.
  • various adhesive compositions have been proposed for improving the adhesiveness between a cord and rubber when these organic fibers are used as a tire cord.
  • an adhesive composition for example, an RFL (resorcin formalin latex) adhesive containing resorcin, formalin, rubber latex and the like is used, and a technique for ensuring adhesive strength by heat-curing the RFL adhesive is known. (See, for example, Patent Documents 1 to 3 and the like).
  • the present invention provides a pneumatic tire in which resorcin is not contained in the adhesive composition coated on the organic fiber cord, the load on the environment is small, and the durability can be improved. With the goal.
  • the gist structure of the present invention is as follows. Equipped with a belt consisting of five or more belt layers, At least one of the belt layers is a spiral belt layer in which the rubberized layer of the belt cord is spirally wound in the tire circumferential direction. At least one of the belt layers is an inclined belt layer in which the belt cord extends inclined with respect to the tire circumferential direction.
  • the belt cord of the belt layer is an organic fiber cord and is The organic fiber cord is a pneumatic tire, characterized in that it is coated with an adhesive composition containing polyphenols and aldehydes.
  • a pneumatic tire that does not contain resorcin in the adhesive composition coated on the organic fiber cord, has a low environmental load, and can improve durability. Can be done.
  • FIG. 1 is a cross-sectional view of a pneumatic tire according to an embodiment of the present invention in the tire width direction.
  • the pneumatic tire is an aircraft pneumatic radial tire and is configured to support the load of the aircraft.
  • the tire 1 has five or more belt layers on the outer side in the tire radial direction of the crown portion of the carcass 3 straddling the pair of bead cores 2a embedded in the pair of bead portions 2 in a toroidal shape.
  • a belt 4 composed of (six layers of belt layers 5a to 5f in the illustrated example) and a tread 5 arranged on the outer side of the belt 4 in the tire radial direction are provided.
  • the tire of this example has a bead core 2a embedded in each pair of bead portions 2.
  • the bead core 2a is composed of an annular cable bead.
  • the bead core 2a has a circular cross section.
  • As the bead wire for example, a high carbon steel wire can be used.
  • the bead filler 2b is arranged on the outer side of the bead core 2a in the tire radial direction.
  • the bead filler 2b has a substantially triangular cross section in which the width in the tire width direction tapers from the inside to the outside in the tire radial direction, but the bead filler 2b has various cross-sectional shapes. Can be done.
  • the bead filler 2b for example, one or more kinds of any known hard rubber can be used.
  • the tire of this example is provided with a carcass 3 (radial carcass) composed of two or more carcass plies.
  • the number of carcass plies is not particularly limited as long as it is two or more, and may be, for example, three to eight or more. In this example, the carcass ply has 6 to 8 layers.
  • the carcass 3 extends so as to straddle the pair of bead cores 2a in a toroidal manner.
  • the carcass has a carcass main body extending so as to straddle the pair of bead cores 2a in a toroidal manner, and a carcass folded portion extending from the carcass main body and folded around the bead core 2a from the inside to the outside in the tire width direction. .. It should be noted that, as appropriate, one or more carcass plies may be made into a down ply consisting of only the carcass main body portion extending so as to straddle the pair of bead cores 2a in a toroidal manner.
  • the tire radial positions of the ends of two or more carcass plies are preferably different from the viewpoint of suppressing the occurrence of failure due to the ends, and on the other hand, they can be the same.
  • an organic fiber cord can be used, for example, a cord made of nylon fiber can be used, or a hybrid cord made by twisting two kinds of organic fiber cords can be used (for example, aramid). Hybrid cord of fiber and nylon fiber).
  • Belt 4 is composed of five or more belt layers.
  • the belt 4 is composed of six belt layers 4a to 4f, and the belt layers 4a, 4b, 4c, 4d, 4e, and 4f are laminated in this order from the inside in the tire radial direction.
  • At least one of the belt layers is a spiral belt layer in which the rubberized layer of the belt cord is spirally wound in the tire circumferential direction.
  • one layer of the belt layer 4a is a spiral belt layer.
  • FIG. 2 is a plan view showing the configuration of the inclined belt layer.
  • At least one of the belt layers is an inclined belt in which the belt cord extends at an inclination with respect to the tire circumferential direction (for example, at an inclination angle of 2 to 40 °). More specifically, as shown in FIG. 2, in this example, at least one layer of the belt layer has a rubber-coated strip member 51 of the belt cord from one tire width direction end to the other tire width direction end.
  • the belt cords of the respective belt layers 4a to 4f are organic fiber cords, and the organic fiber cords are coated with an adhesive composition containing polyphenols and aldehydes.
  • the organic fiber cord comprises at least aramid fibers.
  • the organic fiber cord is a hybrid cord formed by twisting filaments made of two types of organic fibers. Specifically, in this example, the organic fiber cord is a hybrid cord formed by twisting an aramid fiber and a nylon fiber.
  • the description of the organic fiber code such as the description of polyphenols and aldehydes will be described later, and the internal structure of other tires will be described first.
  • the belt structure is not limited to the example of the embodiment shown in FIG. 1, and is composed of five or more belt layers, in which at least one of the belt layers is the above-mentioned spiral belt layer, and of the belt layers. At least one layer is the above-mentioned inclined belt layer (for example, endless belt layer), the belt cord of the belt layer is an organic fiber cord, and the organic fiber cord is coated with an adhesive composition containing polyphenols and aldehydes. It is good if it is done.
  • the width of the five or more belt layers in the tire width direction can be appropriately set, and the magnitude relationship of the widths between the belt layers is not particularly limited.
  • some modifications of the belt structure will be illustrated, but the present invention is not limited to these belt structures.
  • the number of inclined belt layers may be 6 to 9 layers.
  • the carcass cord may be a hybrid cord formed by twisting aramid fibers and nylon fibers.
  • a spiral belt layer may be arranged inside and outside the inclined belt layer (for example, an endless belt layer) in the tire radial direction.
  • a tire having two spiral belt layers A configuration in which four inclined belt layers (for example, endless belt layers) are arranged on the radial outer side, and three spiral belt layers are arranged on the tire radial outer side of the inclined belt layer (for example, endless belt layer). can do.
  • a two-layer inclined belt layer (for example, an endless belt layer) using a belt cord made of aramid fiber is provided on the outer side in the tire radial direction of a six-layer spiral belt layer using a belt cord made of aramid fiber.
  • (v) for example, six inclined belt layers may be arranged outside the one spiral belt layer in the tire radial direction, or (vi) for example, for example.
  • the configuration may be such that four inclined belt layers (for example, endless belt layers) are arranged outside the tire radial direction of the two spiral belt layers, or (vii) the tire radial direction of the six spiral belt layers. It is also possible to have a configuration in which two inclined belt layers (for example, an endless belt layer) are arranged on the outside.
  • the material and the number of carcass ply cords are not particularly limited.
  • the tire 1 has an inner liner (not shown).
  • the inner liner is arranged so as to cover the inner surface of the tire 1.
  • the adhesive composition contains polyphenols as a resin component.
  • polyphenols are water-soluble polyphenols and are not limited as long as they are polyphenols other than resorcin (resorcinol), and the number of aromatic rings and the number of hydroxyl groups can be appropriately selected. .. Further, the polyphenols preferably have two or more hydroxyl groups, and more preferably three or more hydroxyl groups, from the viewpoint of realizing more excellent adhesiveness.
  • the polyphenol or the condensate of the polyphenol is water-soluble in the adhesive composition liquid containing water by containing three or more hydroxyl groups, it can be uniformly distributed in the adhesive composition, so that more excellent adhesiveness can be realized. .. Further, when the polyphenols are polyphenols containing a plurality of (two or more) aromatic rings, two or three hydroxyl groups are present at the ortho, meta or para positions in those aromatic rings, respectively.
  • polyphenols having three or more hydroxyl groups include the following polyphenols.
  • Phloroglucinol Morin (2', 4', 3,5,7-pentahydroxyflavone): Fluorogluside (2,4,6,3,'5'-biphenylpentol):
  • the adhesive composition contains aldehydes as a resin component in addition to the above-mentioned polyphenols. By containing aldehydes in the adhesive composition, high adhesiveness can be realized together with the above-mentioned polyphenols.
  • the aldehydes are not particularly limited and can be appropriately selected depending on the required performance. Derivatives of rudehydrs originating from aldehydes are also included in the range of aldehydes.
  • aldehydes examples include monoaldehydes such as formaldehyde, acetaldehyde, butylaldehyde, achlorine, propionaldehyde, chloral, butylaldehyde, caproaldehyde, and allylaldehyde, and glioxal, malonaldehyde, succinaldehyde, glutaaldehyde, and adipho.
  • aldehydes examples include aliphatic dialdehydes such as aldehydes, aldehydes having an aromatic ring, and dialdehyde starch. These aldehydes may be used alone or in combination of two or more.
  • the aldehydes preferably contain aldehydes having an aromatic ring. This is because better adhesiveness can be obtained.
  • the aldehydes preferably do not contain formaldehyde.
  • "formaldehyde-free" means that the mass content of formaldehyde based on the total mass of aldehydes is less than 0.5% by mass.
  • Aldehydes having an aromatic ring are aromatic aldehydes containing at least one aromatic ring in one molecule and having at least one aldehyde group. Aldehydes having an aromatic ring can form a relatively inexpensive resin that has a low impact on the environment and has excellent mechanical strength, electrical insulation, acid resistance, water resistance, heat resistance, and the like. can. Further, the aldehydes having an aromatic ring preferably have two or more aldehyde groups from the viewpoint of realizing better adhesiveness. By cross-linking and condensing aldehydes with a plurality of aldehyde groups, the degree of cross-linking of the thermosetting resin can be increased, so that the adhesiveness can be further enhanced.
  • aldehydes have two or more aldehyde groups
  • Each aldehyde group can be present at the ortho, meta or para position in one aromatic ring.
  • aldehydes include 1,2-benzenedicarboxardhide, 1,3-benzenedicarboxardhide, 1,4-benzenedicarbaldehyde 1,4-benzenedicarbaldehyde, and 2-hydroxy.
  • Benzene-1,3,5-tricarbaldehyde, a mixture of these compounds and the like can be mentioned.
  • aldehydes having an aromatic ring include not only those having a benzene ring but also heteroaromatic compounds.
  • aldehydes that are heteroaromatic compounds include aldehydes having a furan ring as shown below. (In the formula, X includes O; R represents -H or -CHO.)
  • aldehydes having a furan ring examples include the following compounds.
  • R stands for -H or -CHO;
  • R1, R2 and R3 represent alkyl, aryl, arylalkyl, alkylaryl or cycloalkyl groups, respectively.
  • polyphenols and aldehydes are condensed, and the mass ratio of the polyphenols to the aldehydes having an aromatic ring (content of aldehydes having an aromatic ring / content of polyphenols). ) Is preferably 0.1 or more and 3 or less, and more preferably 0.25 or more and 2.5 or less. This is because a condensation reaction occurs between polyphenols and aldehydes having an aromatic ring, and the hardness and adhesiveness of the resin, which is the product of the condensation reaction, become more suitable.
  • the total content of polyphenols and aldehydes having an aromatic ring in the adhesive composition is preferably 3 to 30% by mass, and more preferably 5 to 25% by mass. This is because better adhesiveness can be ensured without deteriorating workability and the like.
  • the mass ratio and total content of polyphenols and aldehydes having an aromatic ring are the mass (solid content ratio) of the dried product.
  • the adhesive composition preferably further contains an isocyanate compound in addition to the above-mentioned polyphenols and aldehydes.
  • the synergistic effect with polyphenols and aldehydes can greatly enhance the adhesiveness of the adhesive composition.
  • the isocyanate compound is a compound having an action of promoting adhesion to a resin material (for example, a phenol / aldehyde resin obtained by condensing polyphenols and aldehydes) which is an adherend of an adhesive composition. It is a compound having an isocyanate group as a polar functional group.
  • the type of the isocyanate compound is not particularly limited, but is preferably a (blocked) isocyanate group-containing aromatic compound from the viewpoint of further improving the adhesiveness.
  • blocked) isocyanate group-containing aromatics are distributed at positions near the interface between the adherend fiber and the adhesive composition, and an effect of promoting adhesion can be obtained. By this action and effect, the adhesion with the organic cord can be further enhanced.
  • the (blocked) isocyanate group-containing aromatic compound is an aromatic compound having a (blocked) isocyanate group.
  • (blocked) isocyanate group means a blocked isocyanate group or an isocyanate group, and in addition to the isocyanate group, a blocked isocyanate group generated by reacting with a blocking agent for the isocyanate group and a block for the isocyanate group. It contains an isocyanate group that has not reacted with the agent, or an isocyanate group that is generated by dissociating a blocking agent of a blocked isocyanate group.
  • the (blocked) isocyanate group-containing aromatic compound preferably contains a molecular structure in which aromatics are bonded by an alkylene chain, and more preferably contains a molecular structure in which aromatics are bonded to methylene.
  • the molecular structure in which aromatics are bonded by an alkylene chain include a molecular structure found in diphenylmethane diisocyanate, polyphenylene polymethylene polyisocyanate, or a condensate of phenols and formaldehyde.
  • the (blocked) isocyanate group-containing aromatic compound for example, a compound containing an aromatic polyisocyanate and a heat-dissociable blocking agent, diphenylmethane diisocyanate or an aromatic polyisocyanate was blocked with a heat-dissociable blocking agent.
  • a heat-dissociable blocking agent examples thereof include water-dispersible compounds containing components and aqueous urethane compounds.
  • the compound containing an aromatic polyisocyanate and a heat-dissociable blocking agent include a blocked isocyanate compound containing diphenylmethane diisocyanate and a known isocyanate blocking agent.
  • diphenylmethane diisocyanate or polymethylene polyphenyl polyisocyanate is used as a known blocking agent for blocking isocyanate groups. Examples of the reaction product blocked in.
  • the aqueous urethane compound includes an organic polyisocyanate compound ( ⁇ ) having a molecular structure in which aromatics are bonded by an alkylene chain, preferably a molecular structure in which aromatics are bonded to methylene, and a compound having a plurality of active hydrogens ( ⁇ ). ) And a thermally dissociable blocking agent ( ⁇ ) for an isocyanate group.
  • the aqueous urethane compound (F) not only acts as an adhesive improver due to its flexible molecular structure, but also acts as a flexible cross-linking agent to suppress the fluidization of the adhesive at high temperatures. Have.
  • water-based indicates that it is water-soluble or water-dispersible, and “water-soluble” does not necessarily mean completely water-soluble, but is partially water-soluble or has an adhesive composition. It means a substance that does not undergo phase separation in an aqueous solution of the substance.
  • aqueous urethane compound (F) for example, the following general formula (I):
  • A indicates a residue from which the active hydrogen of the organic polyisocyanate compound ( ⁇ ) containing a molecular structure in which aromatics are bonded by an alkylene chain is eliminated, and Y indicates a thermally dissociable block to the isocyanate group.
  • the active hydrogen of the agent ( ⁇ ) indicates the desorbed residue, Z indicates the residue of the compound ( ⁇ ) desorbed, and X indicates the active hydrogen of the compound ( ⁇ ) having a plurality of active hydrogens. It is a desorbed residue, n is an integer of 2 to 4, and p + m is an integer of 2 to 4 (m ⁇ 0.25)), and an aqueous urethane compound is preferable.
  • Examples of the organic polyisocyanate compound ( ⁇ ) containing a molecular structure in which aromatics are bonded by an alkylene chain include methylene diphenyl polyisocyanate and polymethylene polyphenyl polyisocyanate.
  • the compound ( ⁇ ) having a plurality of active hydrogens is preferably a compound having 2 to 4 active hydrogens and having an average molecular weight of 5,000 or less.
  • Examples of such compound ( ⁇ ) include (i) polyhydric alcohols having 2 to 4 hydroxyl groups, and (ii) polyhydric amines having 2 to 4 primary and / or secondary amino groups.
  • the heat dissociable blocking agent ( ⁇ ) for the isocyanate group is a compound capable of liberating the isocyanate group by heat treatment, and examples thereof include known isocyanate blocking agents.
  • compound ( ⁇ ) is a compound having at least one active hydrogen and anionic and / or nonionic hydrophilic groups.
  • Examples of the compound having at least one active hydrogen and an anionic hydrophilic group include aminosulfonic acids such as taurine, N-methyltaurine, N-butyltaurine and sulfanilic acid, and aminocarboxylic acids such as glycine and alanine. Be done.
  • aminosulfonic acids such as taurine, N-methyltaurine, N-butyltaurine and sulfanilic acid
  • aminocarboxylic acids such as glycine and alanine.
  • the content of the isocyanate compound in the adhesive composition is not particularly limited, but is preferably in the range of 5 to 65% by mass, preferably 10 to 45, from the viewpoint of ensuring more reliable and excellent adhesiveness. More preferably, it is by mass%.
  • the content of the isocyanate compound is the mass (solid content ratio) of the dried product.
  • the adhesive composition can substantially further contain rubber latex in addition to the polyphenols, aldehydes and isocyanate compounds described above. This is because the adhesiveness with the rubber member can be further improved.
  • the rubber latex is not particularly limited, and in addition to natural rubber (NR), polyisoprene rubber (IR), styrene-butadiene copolymer rubber (SBR), polybutadiene rubber (BR), ethylene-propylene- Synthetic rubbers such as diene rubber (EPDM), chloroprene rubber (CR), butyl halide rubber, acryloni little-butadiene rubber (NBR), and vinylpyridine-styrene-butadiene copolymer rubber (Vp) can be used.
  • NR natural rubber
  • IR polyisoprene rubber
  • SBR styrene-butadiene copolymer rubber
  • BR polybutadiene rubber
  • EPDM diene rubber
  • CR chloroprene rubber
  • rubber latex is preferably mixed with phenols and aldehydes before blending the isocyanate compound.
  • content of the rubber latex in the adhesive composition is preferably 20 to 70% by mass, more preferably 25 to 60% by mass.
  • the method for producing the adhesive composition for an organic fiber cord is not particularly limited, but for example, a method of mixing and aging raw materials such as the polyphenols, aldehydes, and rubber latex, or a method of mixing polyphenols and aldehydes. After aging by mixing with, a method of further adding rubber latex and aging can be mentioned. When an isocyanate compound is contained, the rubber latex can be added and aged, and then the isocyanate compound can be added.
  • the composition and content of the polycyclic aromatic hydrocarbons, aldehydes, rubber latex and isocyanate compound are the same as those described in the above-mentioned adhesive composition.
  • the tire of the present invention has an organic fiber cord coated with an adhesive composition, and the organic fiber cord coated with the adhesive composition is adhered to a rubber member such as a coated rubber to be rubber. -Forms an organic fiber cord composite. Since the obtained rubber-organic fiber cord composite uses the above-mentioned adhesive composition, the burden on the environment is small.
  • the rubber-organic fiber cord composite can be used as, for example, the carcass ply 30 and the belt reinforcing layer 50. Among these, the rubber-organic fiber cord composite is preferably used for at least one of the carcass and the belt reinforcing layer.
  • the organic fiber cord coated with the adhesive composition can reduce the load on the environment and more effectively exhibit the excellent adhesiveness between the organic fiber and the rubber member.
  • the adhesive composition may cover at least a part of the organic fiber cord, but it is adhered from the viewpoint that the adhesiveness between the rubber and the organic fiber cord can be further improved. It is preferable that the agent composition is coated on the entire surface of the organic fiber cord.
  • the material of the organic fiber cord is not particularly limited and can be appropriately selected depending on the intended use.
  • an aliphatic polyamide fiber cord such as polyester, 6-nylon, 6,6-nylon, 4,6-nylon, a polyketone fiber cord, and a synthetic resin represented by an aromatic polyamide fiber cord typified by paraphenylene terephthalamide. It can be used for textile materials.
  • the organic fiber cord can be formed, for example, with a monofilament or a stranded wire.
  • the organic fiber cord is a hybrid cord made by twisting filaments made of two types of organic fibers from the viewpoint of achieving both low-speed and high-temperature steering stability and high-speed durability at a high level. preferable. Further, from the viewpoint of further improving high-speed durability, the hybrid cord preferably has a heat shrinkage stress (cN / dtex) at 177 ° C. of 0.20 cN / dtex or more, and is 0.25 to 0.40 cN / dtex. It is more preferable that it is within the range of.
  • the hybrid cord has a tensile elastic modulus of 60 cN / dtex or less at 1% strain at 25 ° C., particularly 35 to 50 cN / dtex. It is preferable that the tensile elastic modulus at 3% strain at 25 ° C. is 30 cN / dtex or more, particularly 45 to 70 cN / dtex.
  • the two types of organic fibers used in the hybrid cord are not particularly limited, but rayon, lyocell and the like can be mentioned as highly rigid organic fibers, and polyester and the like can be mentioned as organic fibers having a high heat shrinkage rate.
  • polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), nylon, polyketone (PK) and the like can be mentioned. More preferably, a combination of rayon or lyocell and nylon can be used.
  • a method of adjusting the heat shrinkage stress and tensile elastic modulus of the hybrid cord using these organic fibers there is a method of controlling the tension at the time of the dip treatment. For example, the dip treatment is performed while applying a high tension. Therefore, the value of the heat shrinkage stress of the cord can be increased.
  • each organic fiber has a unique range of physical characteristics, by controlling the dip treatment conditions, the physical properties can be adjusted within that range to obtain a hybrid cord having desired physical properties.
  • the organic fiber cord is preferably a single wire cord having no weft. By not having the weft, it is possible to suppress a decrease in fatigue resistance due to rubbing between the warp and the weft.
  • the pneumatic tire of the present embodiment first has an organic fiber cord coated with an adhesive composition containing polyphenols and aldehydes (used for the belt cord in this example).
  • the adhesive composition coated on the belt cord does not contain resorcin, the load on the environment is small, and high adhesiveness between the cord and the rubber can be achieved.
  • the inclined belt layer is used for at least one of the five or more belt layers, the tag effect can be obtained.
  • the endless belt layer is used as the inclined belt layer, it is possible to suppress a failure caused by the end of the belt cord and improve the durability of the tire.
  • the spiral belt layer is used for at least one of the five or more belt layers, the diameter growth can be suppressed.
  • the number of spiral belt layers is preferably 1 to 7.
  • the number of spiral belt layers is preferably 1 to 7.
  • the number of spiral belt layers is increased.
  • the spiral belt layer is arranged in the innermost layer in the tire radial direction among the belt layers.
  • the number of inclined belt layers is preferably 1 to 7.
  • the number of inclined belt layers is preferably 1 to 7.
  • the number of inclined belt layers is small (for example, one layer or two layers).
  • the tire of the present invention is preferably for an aircraft.
  • the present invention is not limited to the above embodiments.
  • the combination of the belt structure and the carcass structure can be arbitrary.
  • the tire of the present invention can be molded by steam vulcanization or electric vulcanization.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Tires In General (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

This pneumatic tire comprises a belt that has at least five belt layers, at least one of the belt layers being a spiral belt layer in which a rubberized layer of belt cord is wound so as to spiral in the tire circumferential direction, at least one of the belt layers being a slanted belt layer in which belt cord extends at a slant relative to the tire circumferential direction, and the belt cord of the belt layers being organic fiber cord that is coated with an adhesive composition that includes a polyphenol and an aldehyde.

Description

空気入りタイヤPneumatic tires
 本発明は、空気入りタイヤに関するものである。 The present invention relates to a pneumatic tire.
 ポリエステル繊維等の有機繊維は、高い初期弾性率や、優れた熱時寸法安定性を有しているため、フィラメント、コード、ケーブル、コード織物、帆布等の形態で、タイヤ等のゴム物品の補強材として極めて有用である。従来、これらの有機繊維をタイヤのコードとして用いるに際して、コードとゴムとの接着性を改良させるための、種々の接着剤組成物が提案されている。接着剤組成物として、例えば、レゾルシン、ホルマリン、及びゴムラテックス等を含むRFL(レゾルシン・ホルマリン・ラテックス)接着剤を用い、該RFL接着剤を熱硬化させることにより接着力を確保する技術が知られている(例えば、特許文献1~3等を参照)。また、接着剤組成物については、レゾルシンとホルマリンとを初期縮合させたレゾルシンホルマリン樹脂を用いる技術(特許文献4、5参照)や、エポキシ樹脂でポリエステル繊維等からなるタイヤコードを前処理することにより、接着力の向上を図る技術が知られている。 Organic fibers such as polyester fibers have a high initial elastic modulus and excellent thermal dimensional stability, and therefore, in the form of filaments, cords, cables, cord fabrics, canvas, etc., reinforce rubber articles such as tires. It is extremely useful as a material. Conventionally, various adhesive compositions have been proposed for improving the adhesiveness between a cord and rubber when these organic fibers are used as a tire cord. As an adhesive composition, for example, an RFL (resorcin formalin latex) adhesive containing resorcin, formalin, rubber latex and the like is used, and a technique for ensuring adhesive strength by heat-curing the RFL adhesive is known. (See, for example, Patent Documents 1 to 3 and the like). Regarding the adhesive composition, a technique using a resorcin formalin resin in which resorcin and formalin are initially condensed (see Patent Documents 4 and 5) and a tire cord made of polyester fiber or the like are pretreated with an epoxy resin. , A technique for improving adhesive strength is known.
特開昭58-2370号公報Japanese Unexamined Patent Publication No. 58-2370 特開昭60-92371号公報Japanese Unexamined Patent Publication No. 60-92371 特開昭60-96674号公報Japanese Unexamined Patent Publication No. 60-96674 特開昭63-249784号公報Japanese Unexamined Patent Publication No. 63-2497884 特公昭63-61433号公報Special Publication No. 63-61433
 しかしながら、上述した接着剤組成物に一般的用いられているレゾルシンは、近年、作業環境を考慮して、使用量の削減が求められている。そこで、レゾルシンを用いずともコードとゴムとの接着力を確保できることが望まれる。 However, in recent years, the amount of resorcin, which is generally used in the above-mentioned adhesive composition, has been required to be reduced in consideration of the working environment. Therefore, it is desired that the adhesive force between the cord and the rubber can be secured without using resorcin.
 また、環境への配慮からタイヤ資源を有効に使うため、タイヤの耐久性を向上させることも望まれる。従って、レゾルシンを用いず作業環境を改善しても接着力を確保でき、その結果、タイヤの耐久性も向上させることが望ましい。 It is also desirable to improve the durability of tires in order to effectively use tire resources in consideration of the environment. Therefore, it is desirable that the adhesive strength can be ensured even if the working environment is improved without using resorcin, and as a result, the durability of the tire is also improved.
 そこで、本発明は、有機繊維コードにコーティングされる接着剤組成物にレゾルシンが含まれず、環境への負荷が少ないことに加えて、耐久性を向上させることができる、空気入りタイヤを提供することを目的とする。 Therefore, the present invention provides a pneumatic tire in which resorcin is not contained in the adhesive composition coated on the organic fiber cord, the load on the environment is small, and the durability can be improved. With the goal.
 本発明の要旨構成は、以下の通りである。
 5層以上のベルト層からなるベルトを備え、
 前記ベルト層のうち少なくとも1層は、ベルトコードのゴム引き層がタイヤ周方向に螺旋状に巻回された状態である、スパイラルベルト層であり、
 前記ベルト層のうち少なくとも1層は、ベルトコードがタイヤ周方向に対して傾斜して延びる、傾斜ベルト層であり、
 前記ベルト層の前記ベルトコードは、有機繊維コードであり、
 前記有機繊維コードは、ポリフェノール類及びアルデヒド類を含む接着剤組成物がコーティングされていることを特徴とする、空気入りタイヤ。
The gist structure of the present invention is as follows.
Equipped with a belt consisting of five or more belt layers,
At least one of the belt layers is a spiral belt layer in which the rubberized layer of the belt cord is spirally wound in the tire circumferential direction.
At least one of the belt layers is an inclined belt layer in which the belt cord extends inclined with respect to the tire circumferential direction.
The belt cord of the belt layer is an organic fiber cord and is
The organic fiber cord is a pneumatic tire, characterized in that it is coated with an adhesive composition containing polyphenols and aldehydes.
 本発明によれば、有機繊維コードにコーティングされる接着剤組成物にレゾルシンが含まれず、環境への負荷が少ないことに加えて、耐久性を向上させることができる、空気入りタイヤを提供することができる。 According to the present invention, there is provided a pneumatic tire that does not contain resorcin in the adhesive composition coated on the organic fiber cord, has a low environmental load, and can improve durability. Can be done.
本発明の一実施形態にかかる空気入りタイヤのタイヤ幅方向断面図である。It is a tire width direction sectional view of the pneumatic tire which concerns on one Embodiment of this invention. 傾斜ベルト層の構成を示す平面図である。It is a top view which shows the structure of the inclined belt layer.
 以下、本発明の実施形態について、図面を参照して詳細に例示説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
 図1は、本発明の一実施形態にかかる空気入りタイヤのタイヤ幅方向断面図である。本実施形態では、空気入りタイヤは、航空機用空気入りラジアルタイヤであり、航空機の荷重を支持するように構成されている。 FIG. 1 is a cross-sectional view of a pneumatic tire according to an embodiment of the present invention in the tire width direction. In this embodiment, the pneumatic tire is an aircraft pneumatic radial tire and is configured to support the load of the aircraft.
 図1に示すように、このタイヤ1は、一対のビード部2にそれぞれ埋設された一対のビードコア2a間にトロイダル状に跨るカーカス3のクラウン部のタイヤ径方向外側に、5層以上のベルト層(図示例では6層のベルト層5a~5f)からなるベルト4と、ベルト4のタイヤ径方向外側に配置されたトレッド5と、を備えている。 As shown in FIG. 1, the tire 1 has five or more belt layers on the outer side in the tire radial direction of the crown portion of the carcass 3 straddling the pair of bead cores 2a embedded in the pair of bead portions 2 in a toroidal shape. A belt 4 composed of (six layers of belt layers 5a to 5f in the illustrated example) and a tread 5 arranged on the outer side of the belt 4 in the tire radial direction are provided.
 図1に示すように、本例のタイヤは、一対のビード部2にそれぞれ埋設されたビードコア2aを有している。図示例では、ビードコア2aは、環状のケーブルビードからなる。図示例では、ビードコア2aは、断面円形状である。ビードワイヤは、例えば、高炭素の鋼線を用いることができる。 As shown in FIG. 1, the tire of this example has a bead core 2a embedded in each pair of bead portions 2. In the illustrated example, the bead core 2a is composed of an annular cable bead. In the illustrated example, the bead core 2a has a circular cross section. As the bead wire, for example, a high carbon steel wire can be used.
 また、本例では、ビードコア2aのタイヤ径方向外側にビードフィラー2bが配置されている。図示例では、ビードフィラー2bは、タイヤ径方向内側から外側に向かって、タイヤ幅方向の幅が先細りする、断面略三角形状をなしているが、ビードフィラー2bは、様々な断面形状とすることができる。ビードフィラー2bは、例えば、1種類以上の任意の既知の硬ゴムを用いることができる。 Further, in this example, the bead filler 2b is arranged on the outer side of the bead core 2a in the tire radial direction. In the illustrated example, the bead filler 2b has a substantially triangular cross section in which the width in the tire width direction tapers from the inside to the outside in the tire radial direction, but the bead filler 2b has various cross-sectional shapes. Can be done. As the bead filler 2b, for example, one or more kinds of any known hard rubber can be used.
 また、図1に示すように、本例のタイヤは、2枚以上のカーカスプライからなるカーカス3(ラジアルカーカス)を備えている。カーカスプライの枚数は、2枚以上であれば特には限定されず、例えば3枚~8枚、あるいはそれ以上の枚数とすることもできる。本例では、カーカスプライは、6層~8層である。カーカス3は、一対のビードコア2a間をトロイダル状に跨るように延びている。図示例では、カーカスは、一対のビードコア2a間をトロイダル状に跨るように延びるカーカス本体部及び該カーカス本体部から延びてビードコア2a周りにタイヤ幅方向内側から外側に折り返されたカーカス折り返し部を有する。なお、適宜、1枚以上のカーカスプライを一対のビードコア2a間をトロイダル状に跨るように延びるカーカス本体部のみからなるダウンプライとすることもできる。図示は省略するが、2枚以上のカーカスプライの端のタイヤ径方向位置は、端に起因する故障の発生を抑制する観点からは異ならせることが好ましく、一方で、同じとすることもできる。カーカスコードには、有機繊維コードを用いることができ、例えばナイロン繊維からなるコードを用いることができ、あるいは、2種の有機繊維コードを撚り合わせてなるハイブリッドコードを用いることもできる(例えば、アラミド繊維とナイロン繊維とのハイブリッドコード)。 Further, as shown in FIG. 1, the tire of this example is provided with a carcass 3 (radial carcass) composed of two or more carcass plies. The number of carcass plies is not particularly limited as long as it is two or more, and may be, for example, three to eight or more. In this example, the carcass ply has 6 to 8 layers. The carcass 3 extends so as to straddle the pair of bead cores 2a in a toroidal manner. In the illustrated example, the carcass has a carcass main body extending so as to straddle the pair of bead cores 2a in a toroidal manner, and a carcass folded portion extending from the carcass main body and folded around the bead core 2a from the inside to the outside in the tire width direction. .. It should be noted that, as appropriate, one or more carcass plies may be made into a down ply consisting of only the carcass main body portion extending so as to straddle the pair of bead cores 2a in a toroidal manner. Although not shown, the tire radial positions of the ends of two or more carcass plies are preferably different from the viewpoint of suppressing the occurrence of failure due to the ends, and on the other hand, they can be the same. As the carcass cord, an organic fiber cord can be used, for example, a cord made of nylon fiber can be used, or a hybrid cord made by twisting two kinds of organic fiber cords can be used (for example, aramid). Hybrid cord of fiber and nylon fiber).
 ベルト4は、5層以上のベルト層からなる。図示例では、ベルト4は、6層のベルト層4a~4fから構成され、タイヤ径方向内側から順に、ベルト層4a、4b、4c、4d、4e、4fの順に積層されている。 Belt 4 is composed of five or more belt layers. In the illustrated example, the belt 4 is composed of six belt layers 4a to 4f, and the belt layers 4a, 4b, 4c, 4d, 4e, and 4f are laminated in this order from the inside in the tire radial direction.
 ここで、ベルト層のうち少なくとも1層は、ベルトコードのゴム引き層がタイヤ周方向に螺旋状に巻回された状態である、スパイラルベルト層である。図示例では、ベルト層4aの1層がスパイラルベルト層である。 Here, at least one of the belt layers is a spiral belt layer in which the rubberized layer of the belt cord is spirally wound in the tire circumferential direction. In the illustrated example, one layer of the belt layer 4a is a spiral belt layer.
 図2は、傾斜ベルト層の構成を示す平面図である。ベルト層のうち少なくとも1層は、ベルトコードがタイヤ周方向に対して(例えば2~40°の傾斜角度で)傾斜して延びる、傾斜ベルトである。より具体的には、図2に示すように、本例では、ベルト層のうち少なくとも1層は、ベルトコードのゴム被覆したストリップ部材51が、一方のタイヤ幅方向端から他方のタイヤ幅方向端に向かって延在し、他方のタイヤ幅方向端で折り返されて、他方のタイヤ幅方向端から一方のタイヤ幅方向端に向かって延在し、一方のタイヤ幅方向端で折り返されて、一方のタイヤ幅方向端から他方のタイヤ幅方向端に向かって延在することが繰り返されるように、タイヤ周方向に螺旋状に巻回された状態である、エンドレスベルト層である。図示例では、ベルト層4b~4fの5層が、エンドレスベルト層である。なお、エンドレスベルト層は、タイヤ幅方向両端に有機繊維コードの裁断面が無いことから、無端ベルト層とも呼ばれている。 FIG. 2 is a plan view showing the configuration of the inclined belt layer. At least one of the belt layers is an inclined belt in which the belt cord extends at an inclination with respect to the tire circumferential direction (for example, at an inclination angle of 2 to 40 °). More specifically, as shown in FIG. 2, in this example, at least one layer of the belt layer has a rubber-coated strip member 51 of the belt cord from one tire width direction end to the other tire width direction end. Extends toward, folds back at the other tire width end, extends from the other tire width end to one tire width end, folds back at one tire width end, and one This is an endless belt layer in a state of being spirally wound in the tire circumferential direction so that the tire extends from the tire width direction end to the other tire width direction end repeatedly. In the illustrated example, the five layers of the belt layers 4b to 4f are endless belt layers. The endless belt layer is also called an endless belt layer because there is no cut surface of the organic fiber cord at both ends in the tire width direction.
 ここで、各ベルト層4a~4fのベルトコードは、有機繊維コードであり、該有機繊維コードは、ポリフェノール類及びアルデヒド類を含む接着剤組成物がコーティングされている。本例では、有機繊維コードは、少なくともアラミド繊維を含む。また、有機繊維コードは、2種の有機繊維からなるフィラメントを撚り合わせてなるハイブリッドコードである。具体的には、本例では、有機繊維コードは、アラミド繊維とナイロン繊維とを撚り合わせてなるハイブリッドコードである。ポリフェノール類及びアルデヒド類についての説明等の有機繊維コードの説明は後述し、他のタイヤ内部構造について先に説明する。 Here, the belt cords of the respective belt layers 4a to 4f are organic fiber cords, and the organic fiber cords are coated with an adhesive composition containing polyphenols and aldehydes. In this example, the organic fiber cord comprises at least aramid fibers. The organic fiber cord is a hybrid cord formed by twisting filaments made of two types of organic fibers. Specifically, in this example, the organic fiber cord is a hybrid cord formed by twisting an aramid fiber and a nylon fiber. The description of the organic fiber code such as the description of polyphenols and aldehydes will be described later, and the internal structure of other tires will be described first.
 ベルト構造は、図1に示した実施形態の例には何ら限定されず、5層以上のベルト層からなり、ベルト層のうち少なくとも1層が上記のスパイラルベルト層であり、またベルト層のうち少なくとも1層が上記の傾斜ベルト層(例えばエンドレスベルト層)であり、またベルト層のベルトコードは、有機繊維コードであり、有機繊維コードは、ポリフェノール類及びアルデヒド類を含む接着剤組成物がコーティングされているのであれば良い。5層以上のベルト層のタイヤ幅方向の幅は、適宜設定することができ、各ベルト層の間での幅の大小関係も特には限定されない。以下、いくつかのベルト構造の変形例を例示するが、これらのベルト構造に限定されない。 The belt structure is not limited to the example of the embodiment shown in FIG. 1, and is composed of five or more belt layers, in which at least one of the belt layers is the above-mentioned spiral belt layer, and of the belt layers. At least one layer is the above-mentioned inclined belt layer (for example, endless belt layer), the belt cord of the belt layer is an organic fiber cord, and the organic fiber cord is coated with an adhesive composition containing polyphenols and aldehydes. It is good if it is done. The width of the five or more belt layers in the tire width direction can be appropriately set, and the magnitude relationship of the widths between the belt layers is not particularly limited. Hereinafter, some modifications of the belt structure will be illustrated, but the present invention is not limited to these belt structures.
 (i)例えば、上記の例において、傾斜ベルト層(例えばエンドレスベルト層)の層数を6層~9層とすることもできる。あるいは、(ii)例えば、上記の例において、カーカスコードをアラミド繊維とナイロン繊維とを撚り合わせてなるハイブリッドコードとすることもできる。あるいは、(iii)例えば、傾斜ベルト層(例えばエンドレスベルト層)のタイヤ径方向内側及び外側にスパイラルベルト層が配置された構成とすることもでき、一例としては、2層のスパイラルベルト層のタイヤ径方向外側に、4層の傾斜ベルト層(例えばエンドレスベルト層)が配置され、該傾斜ベルト層(例えばエンドレスベルト層)のタイヤ径方向外側に、3層のスパイラルベルト層が配置された構成とすることができる。あるいは、(iv)例えば、アラミド繊維からなるベルトコードを用いた6層のスパイラルベルト層のタイヤ径方向外側に、アラミド繊維からなるベルトコードを用いた2層の傾斜ベルト層(例えばエンドレスベルト層)を配置した構成とすることができる。あるいは、(v)例えば、1層のスパイラルベルト層のタイヤ径方向外側に、6層の傾斜ベルト層(例えばエンドレスベルト層)が配置された構成とすることができ、あるいは、(vi)例えば、2層のスパイラルベルト層のタイヤ径方向外側に4層の傾斜ベルト層(例えばエンドレスベルト層)が配置された構成とすることができ、あるいは、(vii)6層のスパイラルベルト層のタイヤ径方向外側に、2層の傾斜ベルト層(例えばエンドレスベルト層)が配置された構成とすることもできる。
 なお、いずれの例の場合も、カーカスプライのコードの材質や枚数は特に限定されない。
(I) For example, in the above example, the number of inclined belt layers (for example, endless belt layers) may be 6 to 9 layers. Alternatively, (ii), for example, in the above example, the carcass cord may be a hybrid cord formed by twisting aramid fibers and nylon fibers. Alternatively, (iii), for example, a spiral belt layer may be arranged inside and outside the inclined belt layer (for example, an endless belt layer) in the tire radial direction. As an example, a tire having two spiral belt layers. A configuration in which four inclined belt layers (for example, endless belt layers) are arranged on the radial outer side, and three spiral belt layers are arranged on the tire radial outer side of the inclined belt layer (for example, endless belt layer). can do. Alternatively, (iv), for example, a two-layer inclined belt layer (for example, an endless belt layer) using a belt cord made of aramid fiber is provided on the outer side in the tire radial direction of a six-layer spiral belt layer using a belt cord made of aramid fiber. Can be arranged. Alternatively, (v) for example, six inclined belt layers (for example, endless belt layers) may be arranged outside the one spiral belt layer in the tire radial direction, or (vi) for example, for example. The configuration may be such that four inclined belt layers (for example, endless belt layers) are arranged outside the tire radial direction of the two spiral belt layers, or (vii) the tire radial direction of the six spiral belt layers. It is also possible to have a configuration in which two inclined belt layers (for example, an endless belt layer) are arranged on the outside.
In any of the examples, the material and the number of carcass ply cords are not particularly limited.
 また、タイヤ1は、インナーライナー(図示せず)を有している。インナーライナーは、タイヤ1の内面を覆うように配置されている。 Further, the tire 1 has an inner liner (not shown). The inner liner is arranged so as to cover the inner surface of the tire 1.
 次に、ベルトコードとゴムとの接着剤に用いている接着剤組成物のポリフェノール類及びアルデヒド類について説明する。 Next, the polyphenols and aldehydes of the adhesive composition used for the adhesive between the belt cord and the rubber will be described.
(ポリフェノール類)
 接着剤組成物は、樹脂成分としてポリフェノール類を含む。接着剤組成物中にポリフェノール類を含むことで、樹脂組成物の接着性を高めることができる。ここで、ポリフェノール類については、水溶性のポリフェノール類であり、レゾルシン(レゾルシノール)以外のポリフェノールであれば限定はされず、芳香族環の数や、水酸基の数についても、適宜選択することができる。また、ポリフェノール類は、より優れた接着性を実現する観点からは、2個以上の水酸基を有することが好ましく、3つ以上の水酸基を有することがより好ましい。3つ以上の水酸基を含むことにより水分を含む接着剤組成物液によりポリフェノールあるいはポリフェノールの縮合物は水溶することで接着剤組成物内に均一して分布できるので、より優れた接着性を実現できる。さらに、ポリフェノール類が、複数個(2個以上)の芳香環を含むポリフェノールの場合、それらの芳香環では、各々、2個又は3個の水酸基がオルト、メタ又はパラ位に存在する。
(Polyphenols)
The adhesive composition contains polyphenols as a resin component. By including polyphenols in the adhesive composition, the adhesiveness of the resin composition can be enhanced. Here, the polyphenols are water-soluble polyphenols and are not limited as long as they are polyphenols other than resorcin (resorcinol), and the number of aromatic rings and the number of hydroxyl groups can be appropriately selected. .. Further, the polyphenols preferably have two or more hydroxyl groups, and more preferably three or more hydroxyl groups, from the viewpoint of realizing more excellent adhesiveness. Since the polyphenol or the condensate of the polyphenol is water-soluble in the adhesive composition liquid containing water by containing three or more hydroxyl groups, it can be uniformly distributed in the adhesive composition, so that more excellent adhesiveness can be realized. .. Further, when the polyphenols are polyphenols containing a plurality of (two or more) aromatic rings, two or three hydroxyl groups are present at the ortho, meta or para positions in those aromatic rings, respectively.
 上述した3つ以上の水酸基を有するポリフェノール類としては、例えば以下に示すポリフェノール類が挙げられる。
フロログルシノール:
Figure JPOXMLDOC01-appb-C000001
モリン(2’,4’,3,5,7-ペンタヒドロキシフラボン):
Figure JPOXMLDOC01-appb-C000002
フロログルシド(2,4,6,3,’5’-ビフェニルペントール):
Figure JPOXMLDOC01-appb-C000003
Examples of the above-mentioned polyphenols having three or more hydroxyl groups include the following polyphenols.
Phloroglucinol:
Figure JPOXMLDOC01-appb-C000001
Morin (2', 4', 3,5,7-pentahydroxyflavone):
Figure JPOXMLDOC01-appb-C000002
Fluorogluside (2,4,6,3,'5'-biphenylpentol):
Figure JPOXMLDOC01-appb-C000003
(アルデヒド類)
 接着剤組成物は、上述したポリフェノール類に加えて、樹脂成分としてアルデヒド類を含む。接着剤組成物中にアルデヒド類を含有することで、上述したポリフェノール類と共に高い接着性を実現できる。ここで、アルデヒド類については、特に限定はされず、要求される性能に応じて、適宜選択することができる。なお、アルデヒド類が発生源であるルデヒド類の誘導体も、アルデヒド類の範囲に含まれる。アルデヒド類としては、例えば、ホルムアルデヒド、アセトアルデヒド、ブチルアルデヒド、アクロレイン、プロピオンアルデヒド、クロラール、ブチルアルデヒド、カプロアルデヒド、アリルアルデヒド等のモノアルデヒドや、グリオキザール、マロンアルデヒド、スクシンアルデヒド、グルタルアルデヒド、アジポアルデヒド等の脂肪族ジアルデヒド類、芳香族環を有するアルデヒド、ジアルデヒドデンプンなどが挙げられる。これらのアルデヒド類は、一種類を用いても、複数種を混合して用いてもよい。これらの中でも、アルデヒド類は、芳香族環を有するアルデヒド類を含有することが好ましい。より優れた接着性を得ることができるためである。なお、アルデヒド類については、ホルムアルデヒドを含まないことが好ましい。なお、本発明において「ホルムアルデヒドを含まない」とは、アルデヒド類の総質量に基づくホルムアルデヒドの質量含有量が0.5質量%未満であることを意味する。
(Aldehydes)
The adhesive composition contains aldehydes as a resin component in addition to the above-mentioned polyphenols. By containing aldehydes in the adhesive composition, high adhesiveness can be realized together with the above-mentioned polyphenols. Here, the aldehydes are not particularly limited and can be appropriately selected depending on the required performance. Derivatives of rudehydrs originating from aldehydes are also included in the range of aldehydes. Examples of aldehydes include monoaldehydes such as formaldehyde, acetaldehyde, butylaldehyde, achlorine, propionaldehyde, chloral, butylaldehyde, caproaldehyde, and allylaldehyde, and glioxal, malonaldehyde, succinaldehyde, glutaaldehyde, and adipho. Examples thereof include aliphatic dialdehydes such as aldehydes, aldehydes having an aromatic ring, and dialdehyde starch. These aldehydes may be used alone or in combination of two or more. Among these, the aldehydes preferably contain aldehydes having an aromatic ring. This is because better adhesiveness can be obtained. The aldehydes preferably do not contain formaldehyde. In the present invention, "formaldehyde-free" means that the mass content of formaldehyde based on the total mass of aldehydes is less than 0.5% by mass.
 また、芳香環を有するアルデヒド類は、1分子内に、少なくとも1つの芳香環を含み、少なくとも 1つのアルデヒド基を有する芳香族アルデヒドである。芳香環を有するアルデヒド類は、環境への負荷が少なく、また、優れた機械的強度、電気絶縁性、耐酸性、耐水性、耐熱性等を備えた、比較的安価な樹脂を形成することができる。また、芳香族環を有するアルデヒド類は、より優れた接着性を実現する観点からは、2つ以上のアルデヒド基を有することが好ましい。アルデヒド類が、複数のアルデヒド基により架橋し、縮合することによって、熱硬化性樹脂の架橋度を高くすることができるため、接着性をより高めることができる。さらに、アルデヒド類が、2つ以上のアルデヒド基を有する場合、1つの芳香族環において、2つ以上のアルデヒド基が存在することがより好ましい。なお、各アルデヒド基は、1つの芳香族環において、オルト、メタ又はパラの位置に存在することができる。このようなアルデヒド類としては、例えば、1,2-ベンゼンジカルボキサルデヒド、1,3-ベンゼンジカルボキサルデヒド、1,4-ベンゼンジカルボアルデヒド1,4-ベンゼンジカルボアルデヒド、2-ヒドロキシベンゼン-1,3,5-トリカルボアルデヒド、これらの化合物の混合物等が挙げられる。 Aldehydes having an aromatic ring are aromatic aldehydes containing at least one aromatic ring in one molecule and having at least one aldehyde group. Aldehydes having an aromatic ring can form a relatively inexpensive resin that has a low impact on the environment and has excellent mechanical strength, electrical insulation, acid resistance, water resistance, heat resistance, and the like. can. Further, the aldehydes having an aromatic ring preferably have two or more aldehyde groups from the viewpoint of realizing better adhesiveness. By cross-linking and condensing aldehydes with a plurality of aldehyde groups, the degree of cross-linking of the thermosetting resin can be increased, so that the adhesiveness can be further enhanced. Furthermore, when aldehydes have two or more aldehyde groups, it is more preferable that two or more aldehyde groups are present in one aromatic ring. Each aldehyde group can be present at the ortho, meta or para position in one aromatic ring. Examples of such aldehydes include 1,2-benzenedicarboxardhide, 1,3-benzenedicarboxardhide, 1,4-benzenedicarbaldehyde 1,4-benzenedicarbaldehyde, and 2-hydroxy. Benzene-1,3,5-tricarbaldehyde, a mixture of these compounds and the like can be mentioned.
 これらの中でも、より優れた接着性を実現できる観点から、芳香族環を有するアルデヒド類として、1,4-ベンゼンジカルボアルデヒドを少なくとも用いることが好ましい。
Figure JPOXMLDOC01-appb-C000004
Among these, from the viewpoint of achieving better adhesiveness, it is preferable to use at least 1,4-benzenedicarbaldehyde as the aldehydes having an aromatic ring.
Figure JPOXMLDOC01-appb-C000004
 また、芳香族環を有するアルデヒド類については、ベンゼン環を有するものだけでなく、複素芳香族化合物も含まれる。複素芳香族化合物であるアルデヒド類としては、例えば、以下に示すようなフラン環を有するアルデヒド類が挙げられる。
Figure JPOXMLDOC01-appb-C000005
(式中、Xは、Oを含み;Rは、-Hまたは-CHOを示す。)
Further, the aldehydes having an aromatic ring include not only those having a benzene ring but also heteroaromatic compounds. Examples of aldehydes that are heteroaromatic compounds include aldehydes having a furan ring as shown below.
Figure JPOXMLDOC01-appb-C000005
(In the formula, X includes O; R represents -H or -CHO.)
 上記のフラン環を有するアルデヒド類として、例えば、以下の化合物が挙げられる。
Figure JPOXMLDOC01-appb-C000006
(記式中、Rは、-Hまたは-CHO;R1、R2及びR3は、それぞれ、アルキル、アリール、アリールアルキル、アルキルアリール又はシクロアルキル基を示す。)
Examples of the aldehydes having a furan ring include the following compounds.
Figure JPOXMLDOC01-appb-C000006
(In the notation, R stands for -H or -CHO; R1, R2 and R3 represent alkyl, aryl, arylalkyl, alkylaryl or cycloalkyl groups, respectively.)
 なお、接着剤組成物では、ポリフェノール類及びアルデヒド類が縮合された状態であり、ポリフェノール類と芳香環を有するアルデヒド類との質量比(芳香環を有するアルデヒド類の含有量/ポリフェノール類の含有量)は、0.1以上、3以下であることが好ましく、0.25以上、2.5以下であることがより好ましい。ポリフェノール類と芳香環を有するアルデヒド類との間では、縮合反応が起こるが、その生成物である樹脂の硬度、接着性がより適したものになるからである。 In the adhesive composition, polyphenols and aldehydes are condensed, and the mass ratio of the polyphenols to the aldehydes having an aromatic ring (content of aldehydes having an aromatic ring / content of polyphenols). ) Is preferably 0.1 or more and 3 or less, and more preferably 0.25 or more and 2.5 or less. This is because a condensation reaction occurs between polyphenols and aldehydes having an aromatic ring, and the hardness and adhesiveness of the resin, which is the product of the condensation reaction, become more suitable.
 また、接着剤組成物中の、ポリフェノール類及び芳香族環を有するアルデヒド類の合計含有量は、3~30質量%であることが好ましく、5~25質量%であることがより好ましい。作業性等を悪化させることなく、より優れた接着性を確保できるためである。なお、ポリフェノール類及び芳香族環を有するアルデヒド類の質量比並びに合計含有量は、乾燥物の質量(固形分比)である。 Further, the total content of polyphenols and aldehydes having an aromatic ring in the adhesive composition is preferably 3 to 30% by mass, and more preferably 5 to 25% by mass. This is because better adhesiveness can be ensured without deteriorating workability and the like. The mass ratio and total content of polyphenols and aldehydes having an aromatic ring are the mass (solid content ratio) of the dried product.
(イソシアネート化合物)
 接着剤組成物は、上述したポリフェノール類及びアルデヒド類に加えて、イソシアネート化合物をさらに含むことが好ましい。ポリフェノール類及びアルデヒド類との相乗効果によって、接着剤組成物の接着性を大きく高めることができる。ここで、イソシアネート化合物は、接着剤組成物の被着体である樹脂材料(例えば、ポリフェノール類及びアルデヒド類を縮合させたフェノール/アルデヒド樹脂) への接着を促進させる作用を有する化合物であって、極性官能基としてイソシアネート基を有する化合物である。イソシアネート化合物の種類については、特に限定はされないが、接着性をより向上できる観点から、(ブロックド)イソシアネート基含有芳香族化合物であることが好ましい。接着剤組成物中に、イソシアネート化合物を含ませると、被着体繊維と接着剤組成物の界面近傍の位置にブロックド)イソシアネート基含有芳香族が分布し、接着促進効果が得られる作用が得られ、この作用効果により、有機コードとの接着をより高度化することができる。(ブロックド)イソシアネート基含有芳香族化合物は、(ブロックド)イソシアネート基を有する芳香族化合物である。また、「(ブロックド)イソシアネート基」とは、ブロックドイソシアネート基又はイソシアネート基を意味し、イソシアネート基の他、イソシアネート基に対するブロック化剤と反応して生じたブロックドイソシアネート基、イソシアネート基に対するブロック化剤と未反応のイソシアネート基、又はブロックドイソシアネート基のブロック化剤が解離して生じたイソシアネート基等を含む。
(Isocyanate compound)
The adhesive composition preferably further contains an isocyanate compound in addition to the above-mentioned polyphenols and aldehydes. The synergistic effect with polyphenols and aldehydes can greatly enhance the adhesiveness of the adhesive composition. Here, the isocyanate compound is a compound having an action of promoting adhesion to a resin material (for example, a phenol / aldehyde resin obtained by condensing polyphenols and aldehydes) which is an adherend of an adhesive composition. It is a compound having an isocyanate group as a polar functional group. The type of the isocyanate compound is not particularly limited, but is preferably a (blocked) isocyanate group-containing aromatic compound from the viewpoint of further improving the adhesiveness. When an isocyanate compound is contained in the adhesive composition, blocked) isocyanate group-containing aromatics are distributed at positions near the interface between the adherend fiber and the adhesive composition, and an effect of promoting adhesion can be obtained. By this action and effect, the adhesion with the organic cord can be further enhanced. The (blocked) isocyanate group-containing aromatic compound is an aromatic compound having a (blocked) isocyanate group. Further, "(blocked) isocyanate group" means a blocked isocyanate group or an isocyanate group, and in addition to the isocyanate group, a blocked isocyanate group generated by reacting with a blocking agent for the isocyanate group and a block for the isocyanate group. It contains an isocyanate group that has not reacted with the agent, or an isocyanate group that is generated by dissociating a blocking agent of a blocked isocyanate group.
 さらに、(ブロックド)イソシアネート基含有芳香族化合物は、芳香族類がアルキレン鎖で結合された分子構造を含むのが好ましく、芳香族類がメチレン結合した分子構造を含むことがより好ましい。芳香族類がアルキレン鎖で結合された分子構造としては、例えば、ジフェニルメタンジイソシアネート、ポリフェニレンポリメチレンポリイソシアネート、又はフェノール類とホルムアルデヒドとの縮合物等にみられる分子構造が挙げられる。なお、(ブロックド)イソシアネート基含有芳香族化合物としては、例えば、芳香族ポリイソシアネートと熱解離性ブロック化剤を含む化合物、ジフェニルメタンジイソシアネート又は芳香族ポリイソシアネートを熱解離性ブロック化剤でブロック化した成分を含む水分散性化合物、水性ウレタン化合物等が挙げられる。芳香族ポリイソシアネートと熱解離性ブロック化剤とを含む化合物としては、ジフェニルメタンジイソシアネートと公知のイソシアネートブロック化剤を含むブロックドイソシアネート化合物等が好適に挙げられる。上記ジフェニルメタンジイソシアネート又は芳香族ポリイソシアネートを熱解離性ブロック化剤でブロック化した成分を含む水分散性化合物としては、ジフェニルメタンジイソシアネート又はポリメチレンポリフェニルポリイソシアネートを、イソシアネート基をブロックする公知のブロック化剤でブロックした反応生成物が挙げられる。具体的には、エラストロンBN69(第一工業製薬(株)製)、エラストロンBN77(第一工業製薬(株)製)やメイカネートTP-10(明成化学工業(株)製)等の市販のブロックドポリイソシアネート化合物を用いることができる。水性ウレタン化合物は、芳香族類がアルキレン鎖で結合された分子構造、好ましくは芳香族類がメチレン結合した分子構造を含有する有機ポリイソシアネート化合物(α)と、複数の活性水素を有する化合物(β)と、イソシアネート基に対する熱解離性ブロック化剤(γ)とを反応させて得られる。また、水性ウレタン化合物(F)は、その可撓性のある分子構造から、接着改良剤としての作用のみならず、可撓性のある架橋剤として接着剤の高温時流動化を抑止する作用も有する。なお、「水性」とは、水溶性または水分散性であることを示し、「水溶性」とは必ずしも完全な水溶性を意味するのではなく、部分的に水溶性のもの、あるいは接着剤組成物の水溶液中で相分離しないものを意味する。 Further, the (blocked) isocyanate group-containing aromatic compound preferably contains a molecular structure in which aromatics are bonded by an alkylene chain, and more preferably contains a molecular structure in which aromatics are bonded to methylene. Examples of the molecular structure in which aromatics are bonded by an alkylene chain include a molecular structure found in diphenylmethane diisocyanate, polyphenylene polymethylene polyisocyanate, or a condensate of phenols and formaldehyde. As the (blocked) isocyanate group-containing aromatic compound, for example, a compound containing an aromatic polyisocyanate and a heat-dissociable blocking agent, diphenylmethane diisocyanate or an aromatic polyisocyanate was blocked with a heat-dissociable blocking agent. Examples thereof include water-dispersible compounds containing components and aqueous urethane compounds. Preferable examples of the compound containing an aromatic polyisocyanate and a heat-dissociable blocking agent include a blocked isocyanate compound containing diphenylmethane diisocyanate and a known isocyanate blocking agent. As the water-dispersible compound containing a component obtained by blocking the above diphenylmethane diisocyanate or aromatic polyisocyanate with a thermal dissociable blocking agent, diphenylmethane diisocyanate or polymethylene polyphenyl polyisocyanate is used as a known blocking agent for blocking isocyanate groups. Examples of the reaction product blocked in. Specifically, commercially available blocked products such as Elastron BN69 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), Erastron BN77 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and Meicanate TP-10 (manufactured by Meisei Kagaku Kogyo Co., Ltd.) Polyisocyanate compounds can be used. The aqueous urethane compound includes an organic polyisocyanate compound (α) having a molecular structure in which aromatics are bonded by an alkylene chain, preferably a molecular structure in which aromatics are bonded to methylene, and a compound having a plurality of active hydrogens (β). ) And a thermally dissociable blocking agent (γ) for an isocyanate group. In addition, the aqueous urethane compound (F) not only acts as an adhesive improver due to its flexible molecular structure, but also acts as a flexible cross-linking agent to suppress the fluidization of the adhesive at high temperatures. Have. In addition, "water-based" indicates that it is water-soluble or water-dispersible, and "water-soluble" does not necessarily mean completely water-soluble, but is partially water-soluble or has an adhesive composition. It means a substance that does not undergo phase separation in an aqueous solution of the substance.
 ここで、水性ウレタン化合物(F)としては、例えば、下記一般式(I):
Figure JPOXMLDOC01-appb-C000007
(式中、Aは芳香族類がアルキレン鎖で結合された分子構造を含有する有機ポリイソシアネート化合物(α)の活性水素が脱離した残基を示し、Yはイソシアネート基に対する熱解離性ブロック化剤(γ)の活性水素が脱離した残基を示し、Zは化合物(δ)の活性水素が脱離した残基を示し、Xは複数の活性水素を有する化合物(β)の活性水素が脱離した残基であり、nは2~4の整数であり、p+mは2~4の整数(m≧0.25)である。)で表される水性ウレタン化合物が好ましい。
Here, as the aqueous urethane compound (F), for example, the following general formula (I):
Figure JPOXMLDOC01-appb-C000007
(In the formula, A indicates a residue from which the active hydrogen of the organic polyisocyanate compound (α) containing a molecular structure in which aromatics are bonded by an alkylene chain is eliminated, and Y indicates a thermally dissociable block to the isocyanate group. The active hydrogen of the agent (γ) indicates the desorbed residue, Z indicates the residue of the compound (δ) desorbed, and X indicates the active hydrogen of the compound (β) having a plurality of active hydrogens. It is a desorbed residue, n is an integer of 2 to 4, and p + m is an integer of 2 to 4 (m ≧ 0.25)), and an aqueous urethane compound is preferable.
 なお、芳香族類がアルキレン鎖で結合された分子構造を含有する有機ポリイソシアネート化合物(α)としては、メチレンジフェニルポリイソシアネート、ポリメチレンポリフェニルポリイソシアネート等が挙げられる。また、複数の活性水素を有する化合物(β)は、好ましくは2~4個の活性水素を有し、平均分子量が5,000以下の化合物である。かかる化合物(β)としては、(i)2~4個の水酸基を有する多価アルコール類、(ii)2~4個の第一級及び/又は第二級アミノ基を有する多価アミン類、(iii)2~4個の第一級及び/又は第二級アミノ基と水酸基を有するアミノアルコール類、(iv)2~4個の水酸基を有するポリエステルポリオール類、(v)2~4個の水酸基を有するポリブタジエンポリオール類及びそれらと他のビニルモノマーとの共重合体、(vi)2~4個の水酸基を有するポリクロロプレンポリオール類及びそれらと他のビニルモノマーとの共重合体、(vii)2~4個の水酸基を有するポリエーテルポリオール類であって、多価アミン、多価フェノール及びアミノアルコール類のC2~C4のアルキレンオキサイド重付加物、C3以上の多価アルコール類のC2~C4のアルキレンオキサイド重付加物、C2~C4のアルキレンオキサイド共重合物、又はC3~C4のアルキレンオキサイド重合物等が挙げられる。さらに、イソシアネート基に対する熱解離性ブロック化剤(γ)は、熱処理によりイソシアネート基を遊離することが可能な化合物であり、公知のイソシアネートブロック化剤が挙げられる。さらにまた、化合物(δ)は、少なくとも1つの活性水素とアニオン性及び/又は非イオン性の親水性基を有する化合物である。少なくとも1つの活性水素とアニオン性の親水基を有する化合物としては、例えば、タウリン、N-メチルタウリン、N-ブチルタウリン、スルファニル酸等のアミノスルホン酸類、グリシン、アラニン等のアミノカルボン酸類等が挙げられる。一方、少なくとも1つの活性水素と非イオン性の親水基を有する化合物としては、例えば、親水性ポリエーテル鎖を有する化合物類が挙げられる。 Examples of the organic polyisocyanate compound (α) containing a molecular structure in which aromatics are bonded by an alkylene chain include methylene diphenyl polyisocyanate and polymethylene polyphenyl polyisocyanate. The compound (β) having a plurality of active hydrogens is preferably a compound having 2 to 4 active hydrogens and having an average molecular weight of 5,000 or less. Examples of such compound (β) include (i) polyhydric alcohols having 2 to 4 hydroxyl groups, and (ii) polyhydric amines having 2 to 4 primary and / or secondary amino groups. (Iii) Amino alcohols having 2 to 4 primary and / or secondary amino groups and hydroxyl groups, (iv) Polyester polyols having 2 to 4 hydroxyl groups, (v) 2 to 4 Polybutadiene polyols having hydroxyl groups and copolymers of them with other vinyl monomers, (vi) Polychloroprene polyols having 2 to 4 hydroxyl groups and copolymers of them with other vinyl monomers, (vii). Polyether polyols having 2 to 4 hydroxyl groups, which are C2-C4 alkylene oxide heavy additions of polyhydric amines, polyhydric phenols and amino alcohols, and C2-C4 of C3 and higher polyhydric alcohols. Examples thereof include alkylene oxide heavy adducts, alkylene oxide copolymers of C2 to C4, and alkylene oxide polymers of C3 to C4. Further, the heat dissociable blocking agent (γ) for the isocyanate group is a compound capable of liberating the isocyanate group by heat treatment, and examples thereof include known isocyanate blocking agents. Furthermore, compound (δ) is a compound having at least one active hydrogen and anionic and / or nonionic hydrophilic groups. Examples of the compound having at least one active hydrogen and an anionic hydrophilic group include aminosulfonic acids such as taurine, N-methyltaurine, N-butyltaurine and sulfanilic acid, and aminocarboxylic acids such as glycine and alanine. Be done. On the other hand, as a compound having at least one active hydrogen and a nonionic hydrophilic group, for example, compounds having a hydrophilic polyether chain can be mentioned.
 また、接着剤組成物における、イソシアネート化合物の含有量は、特に限定はされないが、より確実に優れた接着性を確保する観点から、5~65質量%の範囲であることが好ましく、10~45質量%であることがより好ましい。なお、イソシアネート化合物の含有量は、乾燥物の質量(固形分比)である。 The content of the isocyanate compound in the adhesive composition is not particularly limited, but is preferably in the range of 5 to 65% by mass, preferably 10 to 45, from the viewpoint of ensuring more reliable and excellent adhesiveness. More preferably, it is by mass%. The content of the isocyanate compound is the mass (solid content ratio) of the dried product.
(ゴムラテックス)
 接着剤組成物は、上述したポリフェノール類、アルデヒド類及びイソシアネート化合物に加えて、実質的にはゴムラテックスをさらに含むことができる。ゴム部材との接着性をより高めることができるためである。ここで、ゴムラテックスについては、特に限定はされず、天然ゴム(NR)の他、ポリイソプレンゴム(IR)、スチレン-ブタジエン共重合体ゴム(SBR)、ポリブタジエンゴム(BR)、エチレン-プロピレン-ジエンゴム(EPDM)、クロロプレンゴム(CR)、ハロゲン化ブチルゴム、アクリロニリトル-ブタジエンゴム(NBR)、ビニルピリジン-スチレン-ブタジエン共重合体ゴム(Vp)等の合成ゴムを用いることができる。これらのゴム成分は、一種単独で用いてもよいし、二種以上をブレンドして用いてもよい。また、ゴムラテックスについては、イソシアネート化合物を配合する前に、フェノール類及びアルデヒド類と混合させることが好ましい。さらに、接着剤組成物中のゴムラテックスの含有量は、20~70質量%であることが好ましく、25~60質量%であることがより好ましい。
(Rubber latex)
The adhesive composition can substantially further contain rubber latex in addition to the polyphenols, aldehydes and isocyanate compounds described above. This is because the adhesiveness with the rubber member can be further improved. Here, the rubber latex is not particularly limited, and in addition to natural rubber (NR), polyisoprene rubber (IR), styrene-butadiene copolymer rubber (SBR), polybutadiene rubber (BR), ethylene-propylene- Synthetic rubbers such as diene rubber (EPDM), chloroprene rubber (CR), butyl halide rubber, acryloni little-butadiene rubber (NBR), and vinylpyridine-styrene-butadiene copolymer rubber (Vp) can be used. These rubber components may be used alone or in a blend of two or more. Further, the rubber latex is preferably mixed with phenols and aldehydes before blending the isocyanate compound. Further, the content of the rubber latex in the adhesive composition is preferably 20 to 70% by mass, more preferably 25 to 60% by mass.
 なお、有機繊維コード用接着剤組成物の製造方法は、特に限定はされないが、例えば、前記ポリフェノール類、アルデヒド類、ゴムラテックス等の原材料を混合し、熟成する方法、又は、ポリフェノール類とアルデヒド類とを混合して熟成した後に、ゴムラテックスをさらに加えて熟成する方法、等が挙げられる。また、イソシアネート化合物を含む場合には、ゴムラテックスを加え、熟成した後に、イソシアネート化合物を加えることができる。なお、多環芳香族炭化水素、アルデヒド類、ゴムラテックス及びイソシアネート化合物の構成や含有量等については、上述した接着剤組成物の中で説明した内容と同様である。 The method for producing the adhesive composition for an organic fiber cord is not particularly limited, but for example, a method of mixing and aging raw materials such as the polyphenols, aldehydes, and rubber latex, or a method of mixing polyphenols and aldehydes. After aging by mixing with, a method of further adding rubber latex and aging can be mentioned. When an isocyanate compound is contained, the rubber latex can be added and aged, and then the isocyanate compound can be added. The composition and content of the polycyclic aromatic hydrocarbons, aldehydes, rubber latex and isocyanate compound are the same as those described in the above-mentioned adhesive composition.
(ゴム-有機繊維コード複合体)
 ここで、本発明のタイヤでは、接着剤組成物がコーティングされた有機繊維コードを有しており、接着剤組成物がコーティングされた有機繊維コードは、コーティングゴム等のゴム部材と接着し、ゴム-有機繊維コード複合体を形成している。得られたゴム-有機繊維コード複合体は、上記の接着剤組成物を用いているため、環境への負荷が小さい。ここで、本発明のタイヤにおいて、ゴム-有機繊維コード複合体は、例えば、カーカスプライ30、ベルト補強層50として用いることが可能である。
 これらの中でも、ゴム-有機繊維コード複合体は、カーカス及びベルト補強層の少なくともいずれかに用いられていることが好ましい。接着剤組成物がコーティングされた有機繊維コードの環境への負荷低減や、有機繊維とゴム部材との優れた接着性等を、より効果的に発揮できるためである。なお、ゴム-有機繊維コード複合体において、接着剤組成物は、有機繊維コードの少なくとも一部を覆っていればよいが、ゴムと有機繊維コードとの接着性をより向上できる点からは、接着剤組成物が有機繊維コードの全面にコーティングされていることが好ましい。また、有機繊維コードの材料については、特に限定はされず、用途によって適宜選択することができる。例えば、ポリエステル、6-ナイロン、6,6-ナイロン、4,6-ナイロン等の脂肪族ポリアミド繊維コード、ポリケトン繊維コード、パラフェニレンテレフタルアミドに代表される芳香族ポリアミド繊維コードに代表される合成樹脂繊維材料に使用することができる。有機繊維コードは、例えば、モノフィラメント又は撚り線で形成することができる。
(Rubber-organic fiber cord composite)
Here, the tire of the present invention has an organic fiber cord coated with an adhesive composition, and the organic fiber cord coated with the adhesive composition is adhered to a rubber member such as a coated rubber to be rubber. -Forms an organic fiber cord composite. Since the obtained rubber-organic fiber cord composite uses the above-mentioned adhesive composition, the burden on the environment is small. Here, in the tire of the present invention, the rubber-organic fiber cord composite can be used as, for example, the carcass ply 30 and the belt reinforcing layer 50.
Among these, the rubber-organic fiber cord composite is preferably used for at least one of the carcass and the belt reinforcing layer. This is because the organic fiber cord coated with the adhesive composition can reduce the load on the environment and more effectively exhibit the excellent adhesiveness between the organic fiber and the rubber member. In the rubber-organic fiber cord composite, the adhesive composition may cover at least a part of the organic fiber cord, but it is adhered from the viewpoint that the adhesiveness between the rubber and the organic fiber cord can be further improved. It is preferable that the agent composition is coated on the entire surface of the organic fiber cord. The material of the organic fiber cord is not particularly limited and can be appropriately selected depending on the intended use. For example, an aliphatic polyamide fiber cord such as polyester, 6-nylon, 6,6-nylon, 4,6-nylon, a polyketone fiber cord, and a synthetic resin represented by an aromatic polyamide fiber cord typified by paraphenylene terephthalamide. It can be used for textile materials. The organic fiber cord can be formed, for example, with a monofilament or a stranded wire.
 また、有機繊維コードについては、低速及び高温時の操縦安定性と、高速耐久性とを高いレベルで両立する観点から、2種の有機繊維からなるフィラメントを撚り合わせてなるハイブリッドコードであることが好ましい。さらに、高速耐久性をより向上させる観点からは、ハイブリッドコードは、177℃における熱収縮応力(cN/dtex)が0.20cN/dtex以上であることが好ましく、0.25~0.40cN/dtexの範囲内であることがより好ましい。さらにまた、低速及び高温時の操縦安定性をより向上させる観点からは、前記ハイブリッドコードは、25℃における1%歪時の引張弾性率が60cN/dtex以下、特には35~50cN/dtexであることが好ましく、25℃における3%歪時の引張弾性率が30cN/dtex以上、特には45~70cN/dtexであることが好ましい。前記ハイブリッドコードに用いる2種の有機繊維としては、特に制限されるものではないが、剛性の高い有機繊維として、レーヨン、リヨセルなどを挙げることができ、熱収縮率の高い有機繊維として、ポリエステル、例えば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリトリメチレンテレフタレート(PTT)等、ナイロン、ポリケトン(PK)等を挙げることができる。より好適には、レーヨン又はリヨセルと、ナイロンとの組み合わせを用いることができる。
 なお、これら有機繊維を用いたハイブリッドコードの熱収縮応力及び引張弾性率を調整する方法としては、ディップ処理時におけるテンションを制御する方法が挙げられ、例えば、高いテンションを掛けながらディップ処理を行うことで、コードの熱収縮応力の値を大きくすることができる。すなわち、各有機繊維において固有の物性値範囲はあるものの、ディップ処理条件を制御することにより、その範囲内で物性値を調整して、所望の物性を有するハイブリッドコードを得ることができる。
 あるいは、有機繊維コードは、横糸を有しない単線コードであることも好ましい。横糸を有しないことにより、縦糸と横糸とのこすれあいによる耐疲労性の低下を抑制することができる。
The organic fiber cord is a hybrid cord made by twisting filaments made of two types of organic fibers from the viewpoint of achieving both low-speed and high-temperature steering stability and high-speed durability at a high level. preferable. Further, from the viewpoint of further improving high-speed durability, the hybrid cord preferably has a heat shrinkage stress (cN / dtex) at 177 ° C. of 0.20 cN / dtex or more, and is 0.25 to 0.40 cN / dtex. It is more preferable that it is within the range of. Furthermore, from the viewpoint of further improving the steering stability at low speed and high temperature, the hybrid cord has a tensile elastic modulus of 60 cN / dtex or less at 1% strain at 25 ° C., particularly 35 to 50 cN / dtex. It is preferable that the tensile elastic modulus at 3% strain at 25 ° C. is 30 cN / dtex or more, particularly 45 to 70 cN / dtex. The two types of organic fibers used in the hybrid cord are not particularly limited, but rayon, lyocell and the like can be mentioned as highly rigid organic fibers, and polyester and the like can be mentioned as organic fibers having a high heat shrinkage rate. For example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), nylon, polyketone (PK) and the like can be mentioned. More preferably, a combination of rayon or lyocell and nylon can be used.
As a method of adjusting the heat shrinkage stress and tensile elastic modulus of the hybrid cord using these organic fibers, there is a method of controlling the tension at the time of the dip treatment. For example, the dip treatment is performed while applying a high tension. Therefore, the value of the heat shrinkage stress of the cord can be increased. That is, although each organic fiber has a unique range of physical characteristics, by controlling the dip treatment conditions, the physical properties can be adjusted within that range to obtain a hybrid cord having desired physical properties.
Alternatively, the organic fiber cord is preferably a single wire cord having no weft. By not having the weft, it is possible to suppress a decrease in fatigue resistance due to rubbing between the warp and the weft.
 以下、本実施形態の空気入りタイヤの作用効果について説明する。 Hereinafter, the action and effect of the pneumatic tire of the present embodiment will be described.
 本実施形態の空気入りタイヤによれば、まず、ポリフェノール類及びアルデヒド類を含む接着剤組成物がコーティングされた、有機繊維コードを有している(本例では、ベルトコードに用いている)。これにより、ベルトコードにコーティングされる接着剤組成物にレゾルシンが含まれず、環境への負荷が少なく、また、コードとゴムとの高い接着性を達成することができる。
 さらに、本実施形態の空気入りタイヤでは、5層以上のベルト層のうち、少なくとも1層に傾斜ベルト層を用いているため、タガ効果を得ることができる。特に本実施形態では、傾斜ベルト層としてエンドレスベルト層を用いているため、ベルトコード端に起因する故障を抑制して、タイヤの耐久性を向上させることができる。また、本実施形態の空気入りタイヤでは、5層以上のベルト層のうち、少なくとも1層にスパイラルベルト層を用いているため、径成長を抑制することができる。
The pneumatic tire of the present embodiment first has an organic fiber cord coated with an adhesive composition containing polyphenols and aldehydes (used for the belt cord in this example). As a result, the adhesive composition coated on the belt cord does not contain resorcin, the load on the environment is small, and high adhesiveness between the cord and the rubber can be achieved.
Further, in the pneumatic tire of the present embodiment, since the inclined belt layer is used for at least one of the five or more belt layers, the tag effect can be obtained. In particular, in the present embodiment, since the endless belt layer is used as the inclined belt layer, it is possible to suppress a failure caused by the end of the belt cord and improve the durability of the tire. Further, in the pneumatic tire of the present embodiment, since the spiral belt layer is used for at least one of the five or more belt layers, the diameter growth can be suppressed.
 スパイラルベルト層の層数は、1~7層であることが好ましい。スパイラルベルト層の層数を(例えば2層以上とするなど)ある程度多くすることにより、径成長をより一層抑制することができ、一方で、軽量化の観点からは、スパイラルベルト層の層数が少ない方が(例えば本実施形態のように1層)好ましい。ここで、スパイラルベルト層が、ベルト層のうちタイヤ径方向最内層に配置されることが好ましい。 The number of spiral belt layers is preferably 1 to 7. By increasing the number of spiral belt layers to some extent (for example, two or more layers), diameter growth can be further suppressed, while from the viewpoint of weight reduction, the number of spiral belt layers is increased. The smaller the number (for example, one layer as in the present embodiment) is preferable. Here, it is preferable that the spiral belt layer is arranged in the innermost layer in the tire radial direction among the belt layers.
 傾斜ベルト層(例えばエンドレスベルト層)の層数は、1~7層であることが好ましい。傾斜ベルト層(例えばエンドレスベルト層)の層数を(例えば本実施形態のように5層とするなど)ある程度多くすることにより、耐久性より一層向上させることができ、一方で、軽量化の観点からは、傾斜ベルト層(エンドレスベルト層)の層数が少ない方が(例えば1層又は2層)好ましい。 The number of inclined belt layers (for example, endless belt layers) is preferably 1 to 7. By increasing the number of inclined belt layers (for example, endless belt layer) to some extent (for example, 5 layers as in the present embodiment), durability can be further improved, while weight reduction is achieved. Therefore, it is preferable that the number of inclined belt layers (endless belt layers) is small (for example, one layer or two layers).
 本発明のタイヤは、航空機用であることが好ましい。 The tire of the present invention is preferably for an aircraft.
 以上、本発明の実施形態について説明したが、本発明は、上記の実施形態に何ら限定されるもではない。例えば、上記の各例において、ベルト構造とカーカス構造との組み合わせは任意とすることができる。本発明のタイヤは、スチーム加硫や電気加硫で成形することができる。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments. For example, in each of the above examples, the combination of the belt structure and the carcass structure can be arbitrary. The tire of the present invention can be molded by steam vulcanization or electric vulcanization.
1:タイヤ、
2:ビード部、
3:カーカス、
4:ベルト、
5:トレッド
1: Tire,
2: Bead part,
3: Carcass,
4: Belt,
5: Tread

Claims (11)

  1.  5層以上のベルト層からなるベルトを備え、
     前記ベルト層のうち少なくとも1層は、ベルトコードのゴム引き層がタイヤ周方向に螺旋状に巻回された状態である、スパイラルベルト層であり、
     前記ベルト層のうち少なくとも1層は、ベルトコードがタイヤ周方向に対して傾斜して延びる、傾斜ベルト層であり、
     前記ベルト層の前記ベルトコードは、有機繊維コードであり、
     前記有機繊維コードは、ポリフェノール類及びアルデヒド類を含む接着剤組成物がコーティングされていることを特徴とする、空気入りタイヤ。
    Equipped with a belt consisting of five or more belt layers,
    At least one of the belt layers is a spiral belt layer in which the rubberized layer of the belt cord is spirally wound in the tire circumferential direction.
    At least one of the belt layers is an inclined belt layer in which the belt cord extends inclined with respect to the tire circumferential direction.
    The belt cord of the belt layer is an organic fiber cord and is
    The organic fiber cord is a pneumatic tire, characterized in that it is coated with an adhesive composition containing polyphenols and aldehydes.
  2.  前記傾斜ベルト層は、前記ベルトコードをゴム被覆したストリップ部材が、一方のタイヤ幅方向端から他方のタイヤ幅方向端に向かって延在し、他方のタイヤ幅方向端で折り返されて、他方のタイヤ幅方向端から一方のタイヤ幅方向端に向かって延在し、一方のタイヤ幅方向端で折り返されて、一方のタイヤ幅方向端から他方のタイヤ幅方向端に向かって延在することが繰り返されるように、タイヤ周方向に螺旋状に巻回された状態である、エンドレスベルト層である、請求項1に記載の空気入りタイヤ。 In the inclined belt layer, a strip member having a rubber coating of the belt cord extends from one tire width direction end toward the other tire width direction end and is folded back at the other tire width direction end to form the other. It may extend from the tire width direction end toward one tire width direction end, be folded back at one tire width direction end, and extend from one tire width direction end toward the other tire width direction end. The pneumatic tire according to claim 1, which is an endless belt layer in a state of being spirally wound in the tire circumferential direction so as to be repeated.
  3.  前記有機繊維コードは、少なくともアラミド繊維を含む、請求項1又は2に記載の空気入りタイヤ。 The pneumatic tire according to claim 1 or 2, wherein the organic fiber cord contains at least aramid fiber.
  4.  前記有機繊維コードは、2種の有機繊維からなるフィラメントを撚り合わせてなるハイブリッドコードである、請求項1~3のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 3, wherein the organic fiber cord is a hybrid cord formed by twisting filaments made of two types of organic fibers.
  5.  前記有機繊維コードは、アラミド繊維とナイロン繊維とを撚り合わせてなるハイブリッドコードである、請求項4に記載の空気入りタイヤ。 The pneumatic tire according to claim 4, wherein the organic fiber cord is a hybrid cord formed by twisting aramid fiber and nylon fiber.
  6.  前記ポリフェノール類は、3つ以上の水酸基を有することを特徴とする、請求項1~5のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 5, wherein the polyphenols have three or more hydroxyl groups.
  7.  前記アルデヒド類は、2つ以上のアルデヒド基を有することを特徴とする、請求項1~6のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 6, wherein the aldehydes have two or more aldehyde groups.
  8.  前記スパイラルベルト層の層数は、1~7層である、請求項1~7のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 7, wherein the number of layers of the spiral belt layer is 1 to 7.
  9.  前記傾斜ベルト層の層数は、1~7層である、請求項1~8のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 8, wherein the number of layers of the inclined belt layer is 1 to 7.
  10.  前記スパイラルベルト層が、前記ベルト層のうちタイヤ径方向最内層に配置される、請求項1~9のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 9, wherein the spiral belt layer is arranged in the innermost layer in the tire radial direction of the belt layer.
  11.  航空機用である、請求項1~10のいずれか一項に記載の空気入りタイヤ。 The pneumatic tire according to any one of claims 1 to 10, which is for an aircraft.
PCT/JP2021/009656 2020-03-11 2021-03-10 Pneumatic tire WO2021182544A1 (en)

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