WO2021179646A1 - Double piston type pneumatic conveyor - Google Patents

Double piston type pneumatic conveyor Download PDF

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Publication number
WO2021179646A1
WO2021179646A1 PCT/CN2020/127411 CN2020127411W WO2021179646A1 WO 2021179646 A1 WO2021179646 A1 WO 2021179646A1 CN 2020127411 W CN2020127411 W CN 2020127411W WO 2021179646 A1 WO2021179646 A1 WO 2021179646A1
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WO
WIPO (PCT)
Prior art keywords
piston
rotor
cylinder
exhaust
box
Prior art date
Application number
PCT/CN2020/127411
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French (fr)
Chinese (zh)
Inventor
马官国
陈连军
程卫民
刘国明
衣龙晓
张存慧
Original Assignee
山东科技大学
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Application filed by 山东科技大学 filed Critical 山东科技大学
Publication of WO2021179646A1 publication Critical patent/WO2021179646A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/40Feeding or discharging devices

Definitions

  • the invention relates to the technical field of pneumatic spraying devices, in particular to a double-piston pneumatic conveyor.
  • Pneumatic conveying equipment is often used in the chemical industry, mines, and coal mines to transport powder, fine particles and other materials in the pipeline under the action of compressed air; in recent years, the pressure relief of coal wall boreholes in coal mines has also Begin to use conveyors, but most of the traditional pneumatic conveying equipment has problems such as fast wear, short conveying distance, and large conveying dust.
  • the sealing of the pneumatic conveyor is mainly realized by the pushing piston, but the sealing is not tight after the pushing piston is rubbed against the material for a long time, so the spray distance is reduced, and there is still a large amount of dust when conveying dust-prone materials. In addition, it is necessary to further simplify the structure of the jet.
  • the present invention provides a dual-piston pneumatic Conveyor.
  • the specific technical scheme is as follows.
  • a dual-piston pneumatic conveyor includes a frame, a rotor mechanism, an upper cylinder mechanism, a lower cylinder mechanism, a piston drive mechanism, and a hydraulic mechanism.
  • the hydraulic mechanism is arranged on the rear side of a chassis, and the rotor mechanism is fixed at the bottom.
  • the front side of the frame; the rotor mechanism is used for spraying concrete, the hydraulic mechanism is used to achieve hydraulic drive; the lower cylinder mechanism is arranged above the rotor mechanism, the upper cylinder mechanism is arranged above the lower cylinder mechanism, and the hopper is installed
  • the upper cylinder tube of the upper cylinder tube mechanism; the hopper and the upper cylinder tube of the upper cylinder tube mechanism are fixedly connected, the upper cylinder tube is connected to the upper box body, and the bottom of the upper box body is connected with the lower cylinder tube.
  • the box bodies are connected, and the lower box body is arranged above the rotor housing of the rotor mechanism; the piston driving structure is provided with a wheel groove, and the mounting positions of the upper pushing roller and the lower pushing roller are opposite to each other in the wheel groove.
  • the rotor mechanism includes a rotor housing, a rotor, a conical distributor, an air inlet, a discharge port, a housing leg, and a drive mechanism.
  • the drive mechanism includes a drive motor, a gear box and a motor seat.
  • the rotor housing is supported by the housing.
  • the legs are fixed above the gearbox, the rotor is in the rotor housing and connected to the output shaft of the gearbox, and the conical distributor is arranged above the rotor; a sealing seat is also provided between the rotor housing and the output shaft of the gearbox , The inside of the sealing seat is provided with a 0-shaped sealing ring, the bottom of the rotor housing is equipped with a discharge port, and the upper part of the rotor housing on the same side as the discharge port is also provided with an air inlet; the input end of the gearbox is fixedly installed On the motor seat, the output shaft of the motor and the input shaft of the gearbox are connected by a spline.
  • the rotor has a ring shape, a plurality of partitions are evenly arranged along the radius of the rotor, a plurality of material cavities are formed between the partitions, and an opening is provided on the lower side of the material cavity; an air inlet device is installed at the air inlet, and the air inlet The device extends into the rotor shell, and the air outlet of the air inlet device has the same shape as the trough on the rotor.
  • the upper cylinder barrel mechanism includes an upper pushing rod, an upper box body, an upper cylinder barrel, an upper sealing piston, an upper pushing piston, a material stopper, and an exhaust device, and the upper box body and the lower cylinder barrel pass through a mounting flange.
  • the upper cylinder is connected with the upper box body, and the end of the upper box body is provided with an exhaust device; the front end of the upper pushing rod is coaxially installed with a pusher piston, and the front end of the upper pusher piston is provided with an upper connecting shaft coaxially , The front end of the upper connecting shaft is fixedly provided with an upper sealing piston, and the front end of the upper sealing piston is fixed with an exhaust rod along the axis; a plurality of baffles are also coaxially arranged on the upper connecting shaft, and the upper pushing rod end is also provided There are push rollers.
  • the exhaust device includes an exhaust flange, an exhaust pipe, and an exhaust seat, the exhaust flange is fixed at the end of the upper box body, and the exhaust pipe is in communication with the upper box body; the exhaust pipe Passing through the exhaust flange and the exhaust seat, the exhaust piston is arranged in the exhaust pipe; the exhaust pipe is provided with a plurality of inner exhaust holes, and the exhaust seat is provided with outer exhaust holes.
  • the lower cylinder mechanism includes a lower pushing rod, a lower box, a lower cylinder, a lower sealing piston, a lower pushing piston, a sealing seat, a collecting box and an exhaust device, and the lower opening of the lower box
  • the lower box body is equipped with a sealing seat on one side, and a lower cylinder and a collecting box are installed on the other side in sequence;
  • the front end of the lower push rod is coaxially installed with a lower sealing piston, and the front end of the lower sealing piston
  • a lower connecting shaft is coaxially arranged, the front end of the lower connecting shaft informs the setting of a lower pushing piston, and the end of the lower pushing rod is also provided with a lower pushing roller.
  • the piston drive mechanism includes a groove frame, a groove wheel and a groove wheel motor
  • the groove wheel frame is fixed on the same side of the upper cylinder mechanism and the lower cylinder mechanism
  • the groove wheel motor is installed on the groove wheel frame
  • the output shaft of the sheave motor is connected with the sheave wheel, and the upper push roller and the lower push roller are fixed in the through groove along the groove.
  • the through grooves on the sheave wheel are arranged symmetrically, and the through grooves include an upper parallel section, a lower parallel section and an inclined section. Set, the inclined section connects the upper parallel section and the lower parallel section.
  • the sheave motor drives the sheave to rotate
  • the upper push rod drives the upper sealing piston to seal the position between the upper cylinder and the upper box
  • the material in the hopper falls into the upper
  • the lower pushing rod drives the lower pushing piston to push the material in the lower cylinder to the lower box
  • the wheel groove continues to rotate
  • the upper pushing rod drives the upper pushing piston to push the material in the upper cylinder to the upper box and drop
  • the exhaust piston of the exhaust device opens to complete the exhaust.
  • the lower push rod drives the sealing piston to seal the position between the lower cylinder and the lower box; the material falls from the lower box into the rotor shell and passes through the cone.
  • the material of the shape divider falls into the material cavity of the rotor and rotates with the rotor mechanism. The material in the material cavity is continuously sprayed and transported through the discharge port.
  • the conveyor is driven by a piston drive mechanism, which simplifies the structure of the equipment.
  • the assembly structure of the rotor mechanism, the upper cylinder mechanism, the lower cylinder mechanism and the hydraulic mechanism is compact.
  • the piston drive mechanism makes the upper cylinder mechanism and The lower cylinder barrel mechanism cooperates with each other to realize the sealing during the feeding process, reduce dust generation, and increase the spray distance.
  • Figure 1 is a schematic diagram of the structure of a double-piston pneumatic conveyor
  • Figure 2 is a schematic diagram of part of the double-piston pneumatic conveyor
  • Figure 3 is a partial internal schematic diagram of a dual-piston pneumatic conveyor
  • Figure 4 is a schematic diagram of the rotor mechanism
  • Figure 5 is a schematic diagram of the rotor housing structure
  • Figure 6 is a schematic diagram of the structure of the air intake device
  • Figure 7 is a schematic view of the structure of the rotor
  • Figure 8 is a partial structural diagram of the lower cylinder mechanism
  • Figure 9 is a schematic sectional view of the structure of the lower cylinder tube
  • Figure 10 is a partial structural diagram of the upper cylinder mechanism
  • Figure 11 is a schematic cross-sectional view of the upper cylinder mechanism
  • Figure 12 is a schematic sectional view of the exhaust device
  • Figure 13 is a schematic diagram of the exhaust pipe structure
  • Figure 14 is a schematic diagram of a piston driving mechanism
  • Figure 15 is a schematic diagram of the structure of a sheave
  • 201-gear box 202-motor seat, 203-drive motor, 204-housing leg, 205-cone distributor, 206-air inlet, 207-rotor, 208-rotor housing, 209-seal seat, 210 -Discharge port, 211-air inlet mounting seat, 212-mounting plate, 213-air outlet, 214-material cavity;
  • 601-slot wheel frame 602-slot wheel, 603-slot wheel motor.
  • a dual-piston pneumatic conveyor includes a frame 1, a rotor mechanism 2, an upper cylinder mechanism 4, a lower cylinder mechanism 3, a piston driving mechanism 6 and a hydraulic mechanism 7.
  • the frame 1 is used to carry the pneumatic conveyor structure and assist the pneumatic conveyor to travel.
  • the cylinder mechanism arranged in parallel up and down is used to control the material supply rotor mechanism 2, especially the sealing design of the upper and lower cylinder mechanisms in the working process. It has a good seal and improves the service life of the equipment; the rotor mechanism 2 is used to evenly distribute materials and realize the continuous conveying of concrete, reducing pulses, and the hydraulic mechanism 7 provides power for each working part of the equipment.
  • the conveyor can be used in the chemical industry, mines and coal mines to transport powder, fine particles and other materials in the pipeline under the action of compressed air.
  • the hydraulic mechanism 7 is used to achieve hydraulic drive.
  • the hydraulic mechanism 7 is arranged on the rear side of the frame and supplies liquid through components such as an oil tank and an oil pump motor.
  • the oil tank and the oil pump motor are respectively installed on the left and right sides of the rear end of the chassis.
  • the rotor mechanism 2 is used for spraying concrete.
  • the rotor mechanism is fixed on the front side of the chassis and sprays materials from below the front of the conveyor.
  • the lower cylinder mechanism 3 is arranged above the rotor mechanism, the upper cylinder mechanism 4 is arranged above the lower cylinder mechanism, and the hopper is installed above the upper cylinder of the upper cylinder mechanism.
  • the hopper 5 is fixedly connected to the upper cylinder of the upper cylinder mechanism 4, which can be flanged or welded.
  • the upper cylinder 409 is connected to the upper box 410, and the bottom of the upper box 410 is connected to the lower cylinder 306.
  • the lower cylinder The cylinder 306 is connected to the lower case 305, which is arranged above the rotor housing 208 of the rotor mechanism and communicates with it.
  • the piston driving structure is provided with a wheel groove 602, and the mounting positions of the upper pushing roller 401 and the lower pushing roller 301 are opposite to each other in the wheel groove, so as to ensure that the upper pushing roller and the lower pushing roller extend in opposite directions.
  • the frame 1 includes a bottom frame and walking wheels.
  • the walking wheels are set at the bottom of the bottom frame.
  • One walking wheel can be set at the four corners of the bottom frame.
  • the bottom frame can be made of steel welding.
  • the walking wheels can be selected according to the use environment. Walking wheel structure.
  • the rotor mechanism 2 includes a rotor housing 208, a rotor 207, a tapered distributor 205, an air inlet 206, a discharge port 210, a housing leg 204, and a drive mechanism.
  • the drive mechanism includes a drive motor 203, a gear box 201, and a motor seat 202.
  • the rotor housing 208 is fixed above the gear box through the housing legs, the rotor 207 is in the rotor housing 208 and is connected to the output shaft of the gear box 201, and the conical distributor 205 is arranged above the rotor.
  • a sealing seat is also provided between the rotor housing 208 and the output shaft of the gearbox 201, a 0-shaped sealing ring is arranged inside the sealing seat 304, and a discharge port is installed at the bottom of the rotor housing 208, which is on the same side as the discharge port 210.
  • An air inlet is also provided above the rotor shell.
  • the input end of the gear box 201 is fixedly mounted on the motor base 202, and the motor output shaft and the gear box input shaft are connected by splines.
  • the rotor 207 is in the shape of a ring as a whole, and a plurality of partitions are evenly arranged along the ring. The partitions are arranged along the radius of the rotor.
  • a plurality of material cavities 214 are formed between the partitions.
  • the lower side of the material cavity 214 is open.
  • the mounting hole and the output shaft of the gearbox are matched for installation.
  • the mounting hole may be oblate, and the output shaft of the gearbox 201 may also be oblate.
  • the rotor housing 208 has a cylindrical shape as a whole, with a fixing plate provided on the lower side, and a sealing hole and a discharge hole are provided on the fixed plate; an air inlet mounting seat is provided on the side surface of the rotor housing 208, and the air inlet mounting seat is used for
  • the air inlet device is fixedly installed.
  • the air inlet device includes a mounting plate 212 and an air outlet 213.
  • the mounting plate and the air inlet mounting seat are installed in cooperation with each other.
  • the air outlet 213 of the air inlet device partially extends into the rotor housing, and the shape of the air outlet is
  • the rotor material cavity 214 has the same contour shape, which facilitates spraying and feeding.
  • the upper cylinder mechanism 4 includes an upper push rod 403, an upper box body 410, an upper cylinder tube 409, an upper sealing piston 406, an upper pushing piston 404, a stopper 408 and an exhaust device 411.
  • the upper box body and the lower cylinder tube pass The mounting flange is fixedly connected, the upper cylinder barrel is connected with the upper box body, and the end of the upper box body is provided with an exhaust device.
  • the front end of the upper push rod is coaxially installed with a pusher piston, the front end of the upper pusher piston is coaxially provided with an upper connecting shaft, the front end of the upper connecting shaft is fixedly equipped with an upper sealing piston, and the front end of the upper sealing piston is fixed with an exhaust rod along the axis;
  • the material piston fits in the upper cylinder barrel and slides along the inner wall of the upper cylinder barrel.
  • the sealing position of the upper seal piston is at the junction position between the upper cylinder barrel and the upper box body. When the upper seal piston is opened, it enters the upper box body. Contact to avoid contact wear.
  • the exhaust device 411 includes an exhaust flange 411-1, an exhaust pipe 411-3 and an exhaust seat 411-2.
  • the exhaust flange 411-1 is fixed at the end of the upper box, and the exhaust pipe is connected to the upper box. .
  • the exhaust pipe passes through the exhaust flange and the exhaust seat, and the exhaust piston 411-4 is arranged in the exhaust pipe.
  • the exhaust pipe is provided with a plurality of inner exhaust holes 411-5, and the exhaust seat is provided with outer exhaust holes.
  • the exhaust rod is connected with the exhaust piston.
  • the exhaust rod pushes the exhaust piston, and the exhaust piston moves. After the gas enters the exhaust pipe from the upper box, it enters the exhaust pipe through the inner exhaust hole on the exhaust pipe. The air seat is finally discharged through the outer exhaust hole 411-6 of the exhaust seat.
  • the lower cylinder mechanism 3 includes a lower pushing rod 311, a lower box 305, a lower cylinder 306, a lower sealing piston 310, a lower pushing piston 308, a sealing seat 304 and a collecting box 307.
  • the lower opening of the lower box body is fixedly connected with the rotor shell, which can be connected by a flange.
  • a sealing seat is installed on one side of the lower box body.
  • the lower push rod passes through the sealing seat and moves along the axis.
  • the lower cylinder tube and the collecting box are installed in sequence on the other side.
  • the front end of the lower push rod is coaxially installed with a lower sealing piston
  • the front end of the lower sealing piston is coaxially provided with a lower connecting shaft
  • the front end of the lower connecting shaft is notified to set a lower pusher piston
  • the end of the lower push rod is also provided with a lower push roller, which pushes down.
  • the roller is mounted on the lower roller mounting seat
  • the lower pushing roller is provided with a roller
  • the axis direction of the roller and the axis of the lower pushing rod are perpendicular to each other.
  • the sealing position of the lower sealing piston is at the junction of the lower box body and the lower cylinder tube. When the lower sealing piston is opened, it enters the lower box body, so the lower sealing piston rarely comes into contact with the material, avoiding contact wear.
  • the piston drive mechanism includes a groove frame 601, a groove wheel 602 and a groove wheel motor 603.
  • the groove wheel frame 601 is fixed on the same side of the upper cylinder mechanism 4 and the lower cylinder mechanism 3, and the groove wheel motor 603 is installed on the groove wheel machine.
  • the output shaft of the sheave motor is connected with the sheave wheel, the upper push roller and the lower push roller are fixed in the through groove along the groove, and the upper push roller 401 and the lower push roller 401 and the lower push roller along with the rotation of the wheel groove 602
  • the rollers 301 telescopically move in the axial direction, respectively.
  • the through grooves on the lower sheave are arranged symmetrically.
  • the through grooves include an upper parallel section, a lower parallel section and an inclined section.
  • the upper parallel section and the lower parallel section are respectively arranged at both ends of the groove axis and parallel to the circumference of the groove wheel.
  • the inclined section connects the upper parallel section and the lower parallel section.
  • the sheave motor drives the sheave to rotate, and the upper push rod drives the upper sealing piston to seal the position between the upper cylinder and the upper box.
  • the material in the hopper falls into the upper cylinder and moves down at the same time.
  • the pushing rod drives the lower pushing piston to push the material in the lower cylinder to the lower box; the wheel groove continues to rotate, and the upper pushing rod drives the upper pushing piston to push the material from the upper cylinder to the upper box and fall into the lower cylinder.
  • the exhaust piston of the exhaust device is opened to complete the exhaust.
  • the lower push rod drives the sealing piston to seal the position between the lower cylinder and the lower box; the material falls from the lower box into the rotor shell, and the material falls through the cone divider.
  • the material cavity of the rotor rotates with the rotor mechanism, and the material in the material cavity is continuously sprayed and transported through the discharge port.

Abstract

A double piston type pneumatic conveyor, comprising a rack (1), a rotor mechanism (2), an upper cylinder mechanism (4), a lower cylinder mechanism (3), a piston drive mechanism (6), and a hydraulic mechanism (7). The hydraulic mechanism (7) is arranged on the rear side of a bottom frame; the rotor mechanism (2) is fixed on the front side of the bottom frame; the lower cylinder mechanism (3) is configured above the rotor mechanism (2); the upper cylinder mechanism (4) is configured above the lower cylinder mechanism (3); a hopper (5) is mounted above an upper cylinder (409) of the upper cylinder mechanism (4). The upper cylinder mechanism (4) and the lower cylinder mechanism (3) are arranged in the same direction. The piston drive mechanism (6) simultaneously drives two cylinder mechanisms, so that an upper sealing piston (406) and a lower sealing piston (310) are located at a sealing position alternately. The rotor mechanism (2) continuously jets materials in a material bin in the rotating process of a rotor. The pneumatic conveyor reduces the friction between the materials and the sealing pistons, improves the sealing effect and the jetting distance, and reduces dust in the conveying process, which prolongs the service life.

Description

一种双活塞式气力输送机A double-piston pneumatic conveyor 技术领域Technical field
本发明涉及气动喷射装置技术领域,尤其是一种双活塞式气力输送机。 The invention relates to the technical field of pneumatic spraying devices, in particular to a double-piston pneumatic conveyor.
背景技术Background technique
在化工、矿山以及煤矿井下常常会用到气力输送设备,将粉体、细颗粒等物料在压缩空气的作用下在管道内部实现物料输送;近些年来,煤矿井下煤壁钻孔泄压等也开始使用输送机,但是传统的气力输送设备大都存在磨损快、输送距离近,输送粉尘大等问题。其中气力输送机的密封主要是靠推料活塞来实现,但是由于推料活塞长时间和物料摩擦后导致密封不严,从而喷射距离变小,在输送容易产尘的物料时还存在粉尘量大的问题,另外还需要进一步简化喷射机的结构。Pneumatic conveying equipment is often used in the chemical industry, mines, and coal mines to transport powder, fine particles and other materials in the pipeline under the action of compressed air; in recent years, the pressure relief of coal wall boreholes in coal mines has also Begin to use conveyors, but most of the traditional pneumatic conveying equipment has problems such as fast wear, short conveying distance, and large conveying dust. The sealing of the pneumatic conveyor is mainly realized by the pushing piston, but the sealing is not tight after the pushing piston is rubbed against the material for a long time, so the spray distance is reduced, and there is still a large amount of dust when conveying dust-prone materials. In addition, it is necessary to further simplify the structure of the jet.
技术解决方案Technical solutions
为了解决传统喷射机转子或者活塞既要推料又要密封的矛盾,可减少密封活塞的摩擦,提高密封效果,减少喷浆粉尘,延长设备的使用寿命,本发明提供了一种双活塞式气力输送机。其具体技术方案如下。In order to solve the contradiction that the rotor or piston of the traditional jet machine needs to push and seal, it can reduce the friction of the sealing piston, improve the sealing effect, reduce the spraying dust, and extend the service life of the equipment. The present invention provides a dual-piston pneumatic Conveyor. The specific technical scheme is as follows.
一种双活塞式气力输送机,包括机架、转子机构、上缸筒机构、下缸筒机构、活塞驱动机构和液压机构,所述液压机构布置在底架的后侧,转子机构固定在底架的前侧;所述转子机构用于喷射混凝土,液压机构用于实现液压驱动;所述下缸筒机构配置在转子机构的上方,上缸筒机构配置在下缸筒机构的上方,料斗安装在上缸筒机构的上缸筒上方;所述料斗和上缸筒机构的上缸筒固定相连,上缸筒连通上箱体,上箱体的下方与下缸筒相接,下缸筒和下箱体相连,下箱体设置在转子机构的转子外壳上方;所述活塞驱动结构设有轮槽,上推送滚子和下推送滚子的安装位置在轮槽中上下相对。A dual-piston pneumatic conveyor includes a frame, a rotor mechanism, an upper cylinder mechanism, a lower cylinder mechanism, a piston drive mechanism, and a hydraulic mechanism. The hydraulic mechanism is arranged on the rear side of a chassis, and the rotor mechanism is fixed at the bottom. The front side of the frame; the rotor mechanism is used for spraying concrete, the hydraulic mechanism is used to achieve hydraulic drive; the lower cylinder mechanism is arranged above the rotor mechanism, the upper cylinder mechanism is arranged above the lower cylinder mechanism, and the hopper is installed The upper cylinder tube of the upper cylinder tube mechanism; the hopper and the upper cylinder tube of the upper cylinder tube mechanism are fixedly connected, the upper cylinder tube is connected to the upper box body, and the bottom of the upper box body is connected with the lower cylinder tube. The box bodies are connected, and the lower box body is arranged above the rotor housing of the rotor mechanism; the piston driving structure is provided with a wheel groove, and the mounting positions of the upper pushing roller and the lower pushing roller are opposite to each other in the wheel groove.
优选的是,转子机构包括转子外壳、转子、锥形分料器、进气口、出料口、外壳支腿和驱动机构,驱动机构包括驱动马达、齿轮箱和马达座,转子外壳通过外壳支腿固定在齿轮箱上方,转子在转子外壳内并与齿轮箱的输出轴相连接,锥形分料器配置在转子的上方;所述转子外壳和齿轮箱的输出轴之间还设置有密封座,密封座内部设置有0型密封圈,转子外壳的底部安装有出料口,与所述出料口同侧的转子外壳上方还设置有进气口;所述齿轮箱的输入端固定安装在马达座上,马达输出轴和齿轮箱输入轴之间通过花键套接。Preferably, the rotor mechanism includes a rotor housing, a rotor, a conical distributor, an air inlet, a discharge port, a housing leg, and a drive mechanism. The drive mechanism includes a drive motor, a gear box and a motor seat. The rotor housing is supported by the housing. The legs are fixed above the gearbox, the rotor is in the rotor housing and connected to the output shaft of the gearbox, and the conical distributor is arranged above the rotor; a sealing seat is also provided between the rotor housing and the output shaft of the gearbox , The inside of the sealing seat is provided with a 0-shaped sealing ring, the bottom of the rotor housing is equipped with a discharge port, and the upper part of the rotor housing on the same side as the discharge port is also provided with an air inlet; the input end of the gearbox is fixedly installed On the motor seat, the output shaft of the motor and the input shaft of the gearbox are connected by a spline.
还优选的是,转子呈环形,沿转子的半径均匀的布置多个隔板,隔板之间形成多个料腔,料腔下侧设置有开口;进气口处安装进气装置,进气装置伸入转子外壳内,进气装置的出风口和转子上的料槽形状相同。It is also preferable that the rotor has a ring shape, a plurality of partitions are evenly arranged along the radius of the rotor, a plurality of material cavities are formed between the partitions, and an opening is provided on the lower side of the material cavity; an air inlet device is installed at the air inlet, and the air inlet The device extends into the rotor shell, and the air outlet of the air inlet device has the same shape as the trough on the rotor.
还优选的是,上缸筒机构包括上推送杆、上箱体、上缸筒、上密封活塞、上推料活塞、挡料片和排气装置,上箱体和下缸筒通过安装法兰固定连接,上缸筒和上箱体连通,上箱体的端部设置有排气装置;所述上推送杆前端同轴安装有推料活塞,上推料活塞前端同轴设置有上连轴,上连轴前端固定配置有上密封活塞,上密封活塞前端沿轴线固定有排气杆;所述上连轴上还同轴布置有多个挡料片,所述上推送杆端部还设置有上推送滚子。It is also preferred that the upper cylinder barrel mechanism includes an upper pushing rod, an upper box body, an upper cylinder barrel, an upper sealing piston, an upper pushing piston, a material stopper, and an exhaust device, and the upper box body and the lower cylinder barrel pass through a mounting flange. Fixed connection, the upper cylinder is connected with the upper box body, and the end of the upper box body is provided with an exhaust device; the front end of the upper pushing rod is coaxially installed with a pusher piston, and the front end of the upper pusher piston is provided with an upper connecting shaft coaxially , The front end of the upper connecting shaft is fixedly provided with an upper sealing piston, and the front end of the upper sealing piston is fixed with an exhaust rod along the axis; a plurality of baffles are also coaxially arranged on the upper connecting shaft, and the upper pushing rod end is also provided There are push rollers.
还优选的是,排气装置包括排气法兰、排气管和排气座,所述排气法兰固定在上箱体端部,排气管和上箱体连通;所述排气管穿过排气法兰和排气座,排气活塞设置在排气管内;所述排气管上设置有多个内排气孔,排气座上设置有外排气孔。It is also preferred that the exhaust device includes an exhaust flange, an exhaust pipe, and an exhaust seat, the exhaust flange is fixed at the end of the upper box body, and the exhaust pipe is in communication with the upper box body; the exhaust pipe Passing through the exhaust flange and the exhaust seat, the exhaust piston is arranged in the exhaust pipe; the exhaust pipe is provided with a plurality of inner exhaust holes, and the exhaust seat is provided with outer exhaust holes.
还优选的是,下缸筒机构包括下推送杆、下箱体、下缸筒、下密封活塞、下推料活塞、密封座和集料箱和排气装置,所述下箱体的下开口和转子外壳固定连接,所述下箱体一侧安装有密封座,另一侧依次安装有下缸筒和集料箱;所述下推送杆前端同轴安装有下密封活塞,下密封活塞前端同轴设置下连轴,下连轴前端通知设置下推料活塞,所述下推送杆端部还设置有下推送滚子。It is also preferred that the lower cylinder mechanism includes a lower pushing rod, a lower box, a lower cylinder, a lower sealing piston, a lower pushing piston, a sealing seat, a collecting box and an exhaust device, and the lower opening of the lower box It is fixedly connected with the rotor shell, the lower box body is equipped with a sealing seat on one side, and a lower cylinder and a collecting box are installed on the other side in sequence; the front end of the lower push rod is coaxially installed with a lower sealing piston, and the front end of the lower sealing piston A lower connecting shaft is coaxially arranged, the front end of the lower connecting shaft informs the setting of a lower pushing piston, and the end of the lower pushing rod is also provided with a lower pushing roller.
还优选的是,活塞驱动机构包括轮槽机架、槽轮和槽轮马达,槽轮机架固定在上缸筒机构和下缸筒机构的同侧,槽轮马达安装在槽轮机架上,槽轮马达的输出轴和槽轮相连,上推送滚子和下推送滚子固定在沿轮槽上的通槽内。It is also preferred that the piston drive mechanism includes a groove frame, a groove wheel and a groove wheel motor, the groove wheel frame is fixed on the same side of the upper cylinder mechanism and the lower cylinder mechanism, and the groove wheel motor is installed on the groove wheel frame , The output shaft of the sheave motor is connected with the sheave wheel, and the upper push roller and the lower push roller are fixed in the through groove along the groove.
还优选的是,槽轮上的通槽对称布置,通槽包括上平行段、下平行段和倾斜段,上平行段和下平行段分别在轮槽轴向的两端并沿槽轮的圆周设置,倾斜段连通上平行段和下平行段。It is also preferred that the through grooves on the sheave wheel are arranged symmetrically, and the through grooves include an upper parallel section, a lower parallel section and an inclined section. Set, the inclined section connects the upper parallel section and the lower parallel section.
进一步优选的是,双活塞式气力输送机工作时,槽轮马达带动槽轮转动,上推送杆带动上密封活塞密封在上缸筒和上箱体之间的位置,料斗中的物料落入上缸筒,同时下推送杆带动下推料活塞将下缸筒内的物料推送至下箱体;轮槽继续转动,上推送杆带动上推料活塞将上缸筒的物料推送至上箱体并落入下缸筒,排气装置排气活塞打开完成排气,此时下推动杆带动密封活塞密封在下缸筒和下箱体之间的位置;所述物料从下箱体落入转子外壳,经过锥形分料器物料落入转子的料腔,随转子机构转动,料腔内的物料经出料口连续喷射输送。It is further preferred that when the double-piston pneumatic conveyor is working, the sheave motor drives the sheave to rotate, the upper push rod drives the upper sealing piston to seal the position between the upper cylinder and the upper box, and the material in the hopper falls into the upper At the same time, the lower pushing rod drives the lower pushing piston to push the material in the lower cylinder to the lower box; the wheel groove continues to rotate, and the upper pushing rod drives the upper pushing piston to push the material in the upper cylinder to the upper box and drop Into the lower cylinder, the exhaust piston of the exhaust device opens to complete the exhaust. At this time, the lower push rod drives the sealing piston to seal the position between the lower cylinder and the lower box; the material falls from the lower box into the rotor shell and passes through the cone. The material of the shape divider falls into the material cavity of the rotor and rotates with the rotor mechanism. The material in the material cavity is continuously sprayed and transported through the discharge port.
有益效果Beneficial effect
本发明提供的一种双活塞式气力输送机有益效果包括:The beneficial effects of a double-piston pneumatic conveyor provided by the present invention include:
(1)该输送机使用活塞驱动机构进行驱动,简化了设备的结构,另外转子机构、上缸筒机构、下缸筒机构和液压机构的装配结构紧凑,通过活塞驱动机构使上缸筒机构和下缸筒机构相互配合,实现了送料过程中的密封,减少了产尘,提高了喷射距离。(1) The conveyor is driven by a piston drive mechanism, which simplifies the structure of the equipment. In addition, the assembly structure of the rotor mechanism, the upper cylinder mechanism, the lower cylinder mechanism and the hydraulic mechanism is compact. The piston drive mechanism makes the upper cylinder mechanism and The lower cylinder barrel mechanism cooperates with each other to realize the sealing during the feeding process, reduce dust generation, and increase the spray distance.
(2)输送机的推料活塞和密封活塞分开,缩短了活塞与缸筒及物料的接触距离,从而减少活塞的密封,延长活塞的使用寿命;通过设置挡料片保证了料斗有序供料,避免了料斗中的物料直接进入下缸筒;通过设置集料箱从而形成密封空间,并且集料箱还可以收集下推料活塞夹带的少了物料。(2) The pushing piston and the sealing piston of the conveyor are separated, which shortens the contact distance between the piston and the cylinder and the material, thereby reducing the sealing of the piston and prolonging the service life of the piston; the material stopper ensures the orderly feeding of the hopper , Avoiding the material in the hopper from directly entering the lower cylinder; by setting the collecting box to form a sealed space, and the collecting box can also collect the less material entrained by the lower pushing piston.
(3)气力输送机在工作时其中一个密封活塞总处于密封状态,从而保证设备整体的密封,防止粉尘逸出,保证密封性能提高输送距离;锥形分料器将落下的物料分布到转子的各个料腔中,实现混凝土输送及喷浆的连续性,减少了喷浆脉冲。(3) When the pneumatic conveyor is working, one of the sealing pistons is always in a sealed state, thereby ensuring the overall sealing of the equipment, preventing dust from escaping, ensuring the sealing performance and increasing the conveying distance; the cone distributor distributes the falling materials to the rotor In each material cavity, the continuity of concrete conveying and shotcrete is realized, and the shotcrete pulse is reduced.
附图说明Description of the drawings
图1是双活塞式气力输送机的结构示意图;Figure 1 is a schematic diagram of the structure of a double-piston pneumatic conveyor;
图2是双活塞式气力输送机部分结构示意图;Figure 2 is a schematic diagram of part of the double-piston pneumatic conveyor;
图3是双活塞式气力输送机部分内部示意图;Figure 3 is a partial internal schematic diagram of a dual-piston pneumatic conveyor;
图4是转子机构的示意图;Figure 4 is a schematic diagram of the rotor mechanism;
图5是转子外壳结构示意图;Figure 5 is a schematic diagram of the rotor housing structure;
图6是进气装置结构示意图;Figure 6 is a schematic diagram of the structure of the air intake device;
图7是转子的结构示意图;Figure 7 is a schematic view of the structure of the rotor;
图8是下缸筒机构的部分结构示意图;Figure 8 is a partial structural diagram of the lower cylinder mechanism;
图9是下缸筒机构的剖视结构示意图;Figure 9 is a schematic sectional view of the structure of the lower cylinder tube;
图10是上缸筒机构的部分结构示意图;Figure 10 is a partial structural diagram of the upper cylinder mechanism;
图11是上缸筒机构的剖视结构示意图;Figure 11 is a schematic cross-sectional view of the upper cylinder mechanism;
图12是排气装置剖视结构示意图;Figure 12 is a schematic sectional view of the exhaust device;
图13是排气管结构示意图;Figure 13 is a schematic diagram of the exhaust pipe structure;
图14是活塞驱动机构示意图;Figure 14 is a schematic diagram of a piston driving mechanism;
图15是槽轮的结构示意图;Figure 15 is a schematic diagram of the structure of a sheave;
图中:1-机架,2-转子机构,3-下缸筒机构,4-上缸筒机构,5-料斗,6-活塞驱动机构,7-液压机构;In the picture: 1-frame, 2-rotor mechanism, 3-lower cylinder mechanism, 4-upper cylinder mechanism, 5-hopper, 6-piston drive mechanism, 7-hydraulic mechanism;
201-齿轮箱,202-马达座,203-驱动马达,204-外壳支腿,205-锥形分料器,206-进气口,207-转子,208-转子外壳,209-密封座,210-出料口,211-进气口安装座,212-安装板,213-出气口,214-料腔;201-gear box, 202-motor seat, 203-drive motor, 204-housing leg, 205-cone distributor, 206-air inlet, 207-rotor, 208-rotor housing, 209-seal seat, 210 -Discharge port, 211-air inlet mounting seat, 212-mounting plate, 213-air outlet, 214-material cavity;
301-下推送滚子,302-下滚子安装座,303-直线轴承,304-密封座,305-下箱体,306-下缸筒,307-集料箱,308-下推料活塞,309-下连轴,310-下密封活塞,311-下推送杆;301-lower pushing roller, 302-lower roller mounting seat, 303-linear bearing, 304-sealing seat, 305-lower box, 306-lower cylinder, 307-collecting box, 308-lower pushing piston, 309-lower connecting shaft, 310-lower sealing piston, 311-lower push rod;
401-上推送滚子,402-上滚子安装座,403-上推送杆,404-上推料活塞,405-上连轴,406-上密封活塞,407-排气杆,408-挡料片,409-上缸筒,410-上箱体,411-排气装置;401-upper push roller, 402-upper roller mount, 403-upper push rod, 404-upper push piston, 405-upper connecting shaft, 406-upper seal piston, 407-exhaust rod, 408-gauge Piece, 409-upper cylinder, 410-upper box, 411-exhaust device;
411-1排气法兰,411-2排气座,411-3排气管,411-4排气活塞;411-5内排气孔;411-6外排气孔;411-1 exhaust flange, 411-2 exhaust seat, 411-3 exhaust pipe, 411-4 exhaust piston; 411-5 inner exhaust hole; 411-6 outer exhaust hole;
601-槽轮机架,602-槽轮,603-槽轮马达。601-slot wheel frame, 602-slot wheel, 603-slot wheel motor.
本发明的实施方式Embodiments of the present invention
如图1至图15所示,本发明提供的一种双活塞式气力输送机具体实施方式如下。As shown in Figures 1 to 15, the specific implementation of a dual-piston pneumatic conveyor provided by the present invention is as follows.
一种双活塞式气力输送机,包括机架1、转子机构2、上缸筒机构4、下缸筒机构3、活塞驱动机构6和液压机构7。机架1用于承载气力输送机结构,并辅助气力输送机行走,利用上下平行布置的缸筒机构控制物料供给转子机构2,尤其是上、下缸筒机构在工作过程中的密封设计,实现了良好的密封并提高了设备的使用寿命;转子机构2用于均匀分配物料并实现混凝土的连续输送,减少脉冲,液压机构7为设备各个工作部件提供动力。该输送机可以在化工、矿山以及煤矿井下使用,将粉体、细颗粒等物料在压缩空气的作用下在管道内部实现物料输送。A dual-piston pneumatic conveyor includes a frame 1, a rotor mechanism 2, an upper cylinder mechanism 4, a lower cylinder mechanism 3, a piston driving mechanism 6 and a hydraulic mechanism 7. The frame 1 is used to carry the pneumatic conveyor structure and assist the pneumatic conveyor to travel. The cylinder mechanism arranged in parallel up and down is used to control the material supply rotor mechanism 2, especially the sealing design of the upper and lower cylinder mechanisms in the working process. It has a good seal and improves the service life of the equipment; the rotor mechanism 2 is used to evenly distribute materials and realize the continuous conveying of concrete, reducing pulses, and the hydraulic mechanism 7 provides power for each working part of the equipment. The conveyor can be used in the chemical industry, mines and coal mines to transport powder, fine particles and other materials in the pipeline under the action of compressed air.
液压机构7用于实现液压驱动,液压机构7布置在机架的后侧,通过油箱和油泵电机等部件实现供液,油箱和油泵电机分别安装在底架后端的左右两侧。转子机构2用于喷射混凝土,转子机构固定在底架的前侧,并从输送机前部的下方喷射物料。下缸筒机构3配置在转子机构的上方,上缸筒机构4配置在下缸筒机构的上方,料斗安装在上缸筒机构的上缸筒上方。料斗5和上缸筒机构4的上缸筒固定相连,可通过法兰连接或者焊接固定,上缸筒409连通上箱体410,上箱体410的下方与下缸筒306相接,下缸筒306和下箱体305相连,下箱体305设置在转子机构的转子外壳208上方,并与之连通。活塞驱动结构设有轮槽602,上推送滚子401和下推送滚子301的安装位置在轮槽中上下相对,从而保证上推送滚子和下推送滚子伸缩方向相反。机架1包括底架和行走轮,行走轮设置在底架的底部,可以在底架的四角位置分别设置1个行走轮,底架可以使用钢材焊接制作,行走轮可以根据使用环境选择合适的行走轮结构。The hydraulic mechanism 7 is used to achieve hydraulic drive. The hydraulic mechanism 7 is arranged on the rear side of the frame and supplies liquid through components such as an oil tank and an oil pump motor. The oil tank and the oil pump motor are respectively installed on the left and right sides of the rear end of the chassis. The rotor mechanism 2 is used for spraying concrete. The rotor mechanism is fixed on the front side of the chassis and sprays materials from below the front of the conveyor. The lower cylinder mechanism 3 is arranged above the rotor mechanism, the upper cylinder mechanism 4 is arranged above the lower cylinder mechanism, and the hopper is installed above the upper cylinder of the upper cylinder mechanism. The hopper 5 is fixedly connected to the upper cylinder of the upper cylinder mechanism 4, which can be flanged or welded. The upper cylinder 409 is connected to the upper box 410, and the bottom of the upper box 410 is connected to the lower cylinder 306. The lower cylinder The cylinder 306 is connected to the lower case 305, which is arranged above the rotor housing 208 of the rotor mechanism and communicates with it. The piston driving structure is provided with a wheel groove 602, and the mounting positions of the upper pushing roller 401 and the lower pushing roller 301 are opposite to each other in the wheel groove, so as to ensure that the upper pushing roller and the lower pushing roller extend in opposite directions. The frame 1 includes a bottom frame and walking wheels. The walking wheels are set at the bottom of the bottom frame. One walking wheel can be set at the four corners of the bottom frame. The bottom frame can be made of steel welding. The walking wheels can be selected according to the use environment. Walking wheel structure.
转子机构2包括转子外壳208、转子207、锥形分料器205、进气口206、出料口210、外壳支腿204和驱动机构,驱动机构包括驱动马达203、齿轮箱201和马达座202,转子外壳208通过外壳支腿固定在齿轮箱上方,转子207在转子外壳208内并与齿轮箱201的输出轴相连接,锥形分料器205配置在转子的上方。转子外壳208和齿轮箱201的输出轴之间还设置有密封座,密封座304内部设置有0型密封圈,转子外壳208的底部安装有出料口,与所述出料口210同侧的转子外壳上方还设置有进气口。齿轮箱201的输入端固定安装在马达座202上,马达输出轴和齿轮箱输入轴之间通过花键套接。其中转子207整体呈环形,沿环形均匀布置多个隔板,隔板沿转子的半径布置,隔板之间形成多个料腔214,料腔214下侧开口,转子207中间的通孔为安装孔,安装孔和齿轮箱输出轴配合安装,该安装孔可以呈扁圆形,齿轮箱201的输出轴也呈扁圆状。另外,转子外壳208整体呈圆柱形,下侧设置有固定板,固定板上设置密封孔和出料孔;转子外壳208的侧表面上设置有进气口安装座,进气口安装座用于固定安装进气装置,进气装置包括安装板212和出气口213,安装板和进气口安装座相互配合安装,进气装置的出气口213部分伸入转子外壳内,并且出气口的形状与转子料腔214的轮廓形状相同,从而方便喷射送料。The rotor mechanism 2 includes a rotor housing 208, a rotor 207, a tapered distributor 205, an air inlet 206, a discharge port 210, a housing leg 204, and a drive mechanism. The drive mechanism includes a drive motor 203, a gear box 201, and a motor seat 202. The rotor housing 208 is fixed above the gear box through the housing legs, the rotor 207 is in the rotor housing 208 and is connected to the output shaft of the gear box 201, and the conical distributor 205 is arranged above the rotor. A sealing seat is also provided between the rotor housing 208 and the output shaft of the gearbox 201, a 0-shaped sealing ring is arranged inside the sealing seat 304, and a discharge port is installed at the bottom of the rotor housing 208, which is on the same side as the discharge port 210. An air inlet is also provided above the rotor shell. The input end of the gear box 201 is fixedly mounted on the motor base 202, and the motor output shaft and the gear box input shaft are connected by splines. The rotor 207 is in the shape of a ring as a whole, and a plurality of partitions are evenly arranged along the ring. The partitions are arranged along the radius of the rotor. A plurality of material cavities 214 are formed between the partitions. The lower side of the material cavity 214 is open. The mounting hole and the output shaft of the gearbox are matched for installation. The mounting hole may be oblate, and the output shaft of the gearbox 201 may also be oblate. In addition, the rotor housing 208 has a cylindrical shape as a whole, with a fixing plate provided on the lower side, and a sealing hole and a discharge hole are provided on the fixed plate; an air inlet mounting seat is provided on the side surface of the rotor housing 208, and the air inlet mounting seat is used for The air inlet device is fixedly installed. The air inlet device includes a mounting plate 212 and an air outlet 213. The mounting plate and the air inlet mounting seat are installed in cooperation with each other. The air outlet 213 of the air inlet device partially extends into the rotor housing, and the shape of the air outlet is The rotor material cavity 214 has the same contour shape, which facilitates spraying and feeding.
上缸筒机构4包括上推送杆403、上箱体410、上缸筒409、上密封活塞406、上推料活塞404、挡料片408和排气装置411,上箱体和下缸筒通过安装法兰固定连接,上缸筒和上箱体连通,上箱体的端部设置有排气装置。上推送杆前端同轴安装有推料活塞,上推料活塞前端同轴设置有上连轴,上连轴前端固定配置有上密封活塞,上密封活塞前端沿轴线固定有排气杆;上推料活塞配合在上缸筒内沿上缸筒内壁滑动,上密封活塞密封位置在上缸筒和上箱体的交接位置,上密封活塞打开时进入上箱体内,所以上密封活塞很少与物料接触,避免了接触磨损。上连轴上还同轴布置有多个挡料片,上推送杆端部还设置有上推送滚子,挡料片能够放置物料从料斗直接进入上箱体。排气装置411包括排气法兰411-1、排气管411-3和排气座411-2,排气法兰411-1固定在上箱体端部,排气管和上箱体连通。排气管穿过排气法兰和排气座,排气活塞411-4设置在排气管内。排气管上设置有多个内排气孔411-5,排气座上设置有外排气孔。排气杆和排气活塞相连,排气时排气杆顶动排气活塞,排气活塞移动,气体从上箱体进入排气管后,再经过排气管上的内排气孔进入排气座,最后通过排气座的外排气孔411-6排出。The upper cylinder mechanism 4 includes an upper push rod 403, an upper box body 410, an upper cylinder tube 409, an upper sealing piston 406, an upper pushing piston 404, a stopper 408 and an exhaust device 411. The upper box body and the lower cylinder tube pass The mounting flange is fixedly connected, the upper cylinder barrel is connected with the upper box body, and the end of the upper box body is provided with an exhaust device. The front end of the upper push rod is coaxially installed with a pusher piston, the front end of the upper pusher piston is coaxially provided with an upper connecting shaft, the front end of the upper connecting shaft is fixedly equipped with an upper sealing piston, and the front end of the upper sealing piston is fixed with an exhaust rod along the axis; The material piston fits in the upper cylinder barrel and slides along the inner wall of the upper cylinder barrel. The sealing position of the upper seal piston is at the junction position between the upper cylinder barrel and the upper box body. When the upper seal piston is opened, it enters the upper box body. Contact to avoid contact wear. A plurality of material stoppers are arranged coaxially on the upper connecting shaft, and an upper push roller is also arranged at the end of the upper push rod, and the material stoppers can place materials directly into the upper box body from the hopper. The exhaust device 411 includes an exhaust flange 411-1, an exhaust pipe 411-3 and an exhaust seat 411-2. The exhaust flange 411-1 is fixed at the end of the upper box, and the exhaust pipe is connected to the upper box. . The exhaust pipe passes through the exhaust flange and the exhaust seat, and the exhaust piston 411-4 is arranged in the exhaust pipe. The exhaust pipe is provided with a plurality of inner exhaust holes 411-5, and the exhaust seat is provided with outer exhaust holes. The exhaust rod is connected with the exhaust piston. When exhausting, the exhaust rod pushes the exhaust piston, and the exhaust piston moves. After the gas enters the exhaust pipe from the upper box, it enters the exhaust pipe through the inner exhaust hole on the exhaust pipe. The air seat is finally discharged through the outer exhaust hole 411-6 of the exhaust seat.
下缸筒机构3包括下推送杆311、下箱体305、下缸筒306、下密封活塞310、下推料活塞308、密封座304和集料箱307。下箱体的下开口和转子外壳固定连接,可以通过法兰连接,下箱体一侧安装有密封座,下推送杆穿过该密封座并沿轴线移动,在密封座的轴线位置还设置有直线轴承,另一侧则依次安装有下缸筒和集料箱。下推送杆前端同轴安装有下密封活塞,下密封活塞前端同轴设置下连轴,下连轴前端通知设置下推料活塞,下推送杆端部还设置有下推送滚子,下推送滚子安装在下滚子安装座上,下推送滚子上设置有滚轮,滚轮的轴线方向和下推送杆的轴线相互垂直。下密封活塞密封位置在下箱体和下缸筒的交接位置,下密封活塞打开时进入下箱体,所以下密封活塞很少与物料接触,避免了接触磨损。The lower cylinder mechanism 3 includes a lower pushing rod 311, a lower box 305, a lower cylinder 306, a lower sealing piston 310, a lower pushing piston 308, a sealing seat 304 and a collecting box 307. The lower opening of the lower box body is fixedly connected with the rotor shell, which can be connected by a flange. A sealing seat is installed on one side of the lower box body. The lower push rod passes through the sealing seat and moves along the axis. For linear bearings, the lower cylinder tube and the collecting box are installed in sequence on the other side. The front end of the lower push rod is coaxially installed with a lower sealing piston, the front end of the lower sealing piston is coaxially provided with a lower connecting shaft, the front end of the lower connecting shaft is notified to set a lower pusher piston, and the end of the lower push rod is also provided with a lower push roller, which pushes down. The roller is mounted on the lower roller mounting seat, the lower pushing roller is provided with a roller, and the axis direction of the roller and the axis of the lower pushing rod are perpendicular to each other. The sealing position of the lower sealing piston is at the junction of the lower box body and the lower cylinder tube. When the lower sealing piston is opened, it enters the lower box body, so the lower sealing piston rarely comes into contact with the material, avoiding contact wear.
活塞驱动机构包括轮槽机架601、槽轮602和槽轮马达603,槽轮机架601固定在上缸筒机构4和下缸筒机构3的同侧,槽轮马达603安装在槽轮机架601上,槽轮马达的输出轴和槽轮相连,上推送滚子和下推送滚子固定在沿轮槽上的通槽内,随着轮槽602的转动上推送滚子401和下推送滚子301分别沿轴向伸缩运动。其中下槽轮上的通槽对称布置,通槽包括上平行段、下平行段和倾斜段,上平行段和下平行段分别在轮槽轴向的两端并平行于槽轮的圆周设置,倾斜段连通上平行段和下平行段。当上推送滚子或下推送滚子分别在上平行段和下平行段时,上密封活塞处于密封位置,下密封活塞代开,上推送滚子在上平行段内时,上推送杆不运动,上推送滚子进入倾斜段时,上推送杆沿自身轴线方向运动。The piston drive mechanism includes a groove frame 601, a groove wheel 602 and a groove wheel motor 603. The groove wheel frame 601 is fixed on the same side of the upper cylinder mechanism 4 and the lower cylinder mechanism 3, and the groove wheel motor 603 is installed on the groove wheel machine. On the frame 601, the output shaft of the sheave motor is connected with the sheave wheel, the upper push roller and the lower push roller are fixed in the through groove along the groove, and the upper push roller 401 and the lower push roller 401 and the lower push roller along with the rotation of the wheel groove 602 The rollers 301 telescopically move in the axial direction, respectively. The through grooves on the lower sheave are arranged symmetrically. The through grooves include an upper parallel section, a lower parallel section and an inclined section. The upper parallel section and the lower parallel section are respectively arranged at both ends of the groove axis and parallel to the circumference of the groove wheel. The inclined section connects the upper parallel section and the lower parallel section. When the upper push roller or the lower push roller are in the upper parallel section and the lower parallel section respectively, the upper sealing piston is in the sealing position, and the lower sealing piston is opened. When the upper push roller is in the upper parallel section, the upper push rod does not move , When the upper push roller enters the inclined section, the upper push rod moves along its own axis.
双活塞式气力输送机工作时,槽轮马达带动槽轮转动,上推送杆带动上密封活塞密封在上缸筒和上箱体之间的位置,料斗中的物料落入上缸筒,同时下推送杆带动下推料活塞将下缸筒内的物料推送至下箱体;轮槽继续转动,上推送杆带动上推料活塞将上缸筒的物料推送至上箱体并落入下缸筒,排气装置排气活塞打开完成排气,此时下推动杆带动密封活塞密封在下缸筒和下箱体之间的位置;物料从下箱体落入转子外壳,经过锥形分料器物料落入转子的料腔,随转子机构转动,料腔内的物料经出料口连续喷射输送。When the double-piston pneumatic conveyor is working, the sheave motor drives the sheave to rotate, and the upper push rod drives the upper sealing piston to seal the position between the upper cylinder and the upper box. The material in the hopper falls into the upper cylinder and moves down at the same time. The pushing rod drives the lower pushing piston to push the material in the lower cylinder to the lower box; the wheel groove continues to rotate, and the upper pushing rod drives the upper pushing piston to push the material from the upper cylinder to the upper box and fall into the lower cylinder. The exhaust piston of the exhaust device is opened to complete the exhaust. At this time, the lower push rod drives the sealing piston to seal the position between the lower cylinder and the lower box; the material falls from the lower box into the rotor shell, and the material falls through the cone divider. The material cavity of the rotor rotates with the rotor mechanism, and the material in the material cavity is continuously sprayed and transported through the discharge port.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention shall also belong to the present invention. The scope of protection of the invention.

Claims (9)

  1. 一种双活塞式气力输送机,其特征在于,包括机架、转子机构、上缸筒机构、下缸筒机构、活塞驱动机构和液压机构,所述液压机构布置在底架的后侧,转子机构固定在底架的前侧;所述转子机构用于喷射混凝土,液压机构用于实现液压驱动;所述下缸筒机构配置在转子机构的上方,上缸筒机构配置在下缸筒机构的上方,料斗安装在上缸筒机构的上缸筒上方;所述料斗和上缸筒机构的上缸筒固定相连,上缸筒连通上箱体,上箱体的下方与下缸筒相接,下缸筒和下箱体相连,下箱体设置在转子机构的转子外壳上方;所述活塞驱动结构设有轮槽,上推送滚子和下推送滚子的安装位置在轮槽中上下相对。A dual-piston pneumatic conveyor, which is characterized in that it comprises a frame, a rotor mechanism, an upper cylinder mechanism, a lower cylinder mechanism, a piston drive mechanism, and a hydraulic mechanism. The hydraulic mechanism is arranged on the rear side of the base frame. The mechanism is fixed on the front side of the underframe; the rotor mechanism is used for spraying concrete, and the hydraulic mechanism is used for hydraulic drive; the lower cylinder mechanism is arranged above the rotor mechanism, and the upper cylinder mechanism is arranged above the lower cylinder mechanism , The hopper is installed above the upper cylinder of the upper cylinder mechanism; the hopper and the upper cylinder of the upper cylinder mechanism are fixedly connected, the upper cylinder communicates with the upper box, and the lower part of the upper box is connected with the lower cylinder, and the lower The cylinder barrel is connected with the lower box body, the lower box body is arranged above the rotor shell of the rotor mechanism; the piston driving structure is provided with a wheel groove, and the mounting positions of the upper pushing roller and the lower pushing roller are opposite to each other in the wheel groove.
  2. 根据权利要求1所述的一种双活塞式气力输送机,其特征在于,所述转子机构包括转子外壳、转子、锥形分料器、进气口、出料口、外壳支腿和驱动机构,驱动机构包括驱动马达、齿轮箱和马达座,转子外壳通过外壳支腿固定在齿轮箱上方,转子在转子外壳内并与齿轮箱的输出轴相连接,锥形分料器配置在转子的上方;所述转子外壳和齿轮箱的输出轴之间还设置有密封座,密封座内部设置有0型密封圈,转子外壳的底部安装有出料口,与所述出料口同侧的转子外壳上方还设置有进气口;所述齿轮箱的输入端固定安装在马达座上,马达输出轴和齿轮箱输入轴之间通过花键套接。The dual-piston pneumatic conveyor according to claim 1, wherein the rotor mechanism includes a rotor housing, a rotor, a conical distributor, an air inlet, a material outlet, a housing leg, and a driving mechanism The drive mechanism includes a drive motor, a gear box and a motor seat. The rotor housing is fixed above the gear box through the housing legs. The rotor is in the rotor housing and connected to the output shaft of the gear box. The cone distributor is arranged above the rotor. A sealing seat is also provided between the rotor housing and the output shaft of the gearbox, a 0-shaped sealing ring is arranged inside the sealing seat, a discharge port is installed at the bottom of the rotor housing, and the rotor housing on the same side as the discharge port An air inlet is also arranged on the upper side; the input end of the gear box is fixedly installed on the motor seat, and the motor output shaft and the gear box input shaft are connected by a spline.
  3. 根据权利要求2所述的一种双活塞式气力输送机,其特征在于,所述转子呈环形,沿转子的半径均匀的布置多个隔板,隔板之间形成多个料腔,料腔下侧设置有开口;进气口处安装进气装置,进气装置伸入转子外壳内,进气装置的出风口和转子上的料槽形状相同。The dual-piston pneumatic conveyor according to claim 2, wherein the rotor has a ring shape, a plurality of partitions are evenly arranged along the radius of the rotor, and a plurality of material cavities are formed between the partitions. An opening is provided on the lower side; an air inlet device is installed at the air inlet, and the air inlet device extends into the rotor shell, and the air outlet of the air inlet device has the same shape as the trough on the rotor.
  4. 根据权利要求1所述的一种双活塞式气力输送机,其特征在于,所述上缸筒机构包括上推送杆、上箱体、上缸筒、上密封活塞、上推料活塞、挡料片和排气装置,上箱体和下缸筒通过安装法兰固定连接,上缸筒和上箱体连通,上箱体的端部设置有排气装置;所述上推送杆前端同轴安装有推料活塞,上推料活塞前端同轴设置有上连轴,上连轴前端固定配置有上密封活塞,上密封活塞前端沿轴线固定有排气杆;所述上连轴上还同轴布置有多个挡料片,所述上推送杆端部还设置有上推送滚子。The dual-piston pneumatic conveyor according to claim 1, wherein the upper cylinder mechanism includes an upper pushing rod, an upper box, an upper cylinder, an upper sealing piston, an upper pushing piston, and a stopper. The upper box and the lower cylinder are fixedly connected by a mounting flange, the upper cylinder and the upper box are connected, and the end of the upper box is provided with an exhaust device; the front end of the upper push rod is installed coaxially There is a pushing piston, the front end of the upper pushing piston is coaxially provided with an upper connecting shaft, the front end of the upper connecting shaft is fixedly equipped with an upper sealing piston, and the front end of the upper sealing piston is fixed with an exhaust rod along the axis; the upper connecting shaft is also coaxial A plurality of baffles are arranged, and an upper pushing roller is also arranged at the end of the upper pushing rod.
  5. 根据权利要求4所述的一种双活塞式气力输送机,其特征在于,所述排气装置包括排气法兰、排气管和排气座,所述排气法兰固定在上箱体端部,排气管和上箱体连通;所述排气管穿过排气法兰和排气座,排气活塞设置在排气管内;所述排气管上设置有多个内排气孔,排气座上设置有外排气孔。The dual-piston pneumatic conveyor according to claim 4, wherein the exhaust device includes an exhaust flange, an exhaust pipe, and an exhaust seat, and the exhaust flange is fixed on the upper box. At the end, the exhaust pipe communicates with the upper box; the exhaust pipe passes through the exhaust flange and the exhaust seat, and the exhaust piston is arranged in the exhaust pipe; the exhaust pipe is provided with a plurality of inner exhausts The exhaust seat is provided with an outer exhaust hole.
  6. 根据权利要求4所述的一种双活塞式气力输送机,其特征在于,所述下缸筒机构包括下推送杆、下箱体、下缸筒、下密封活塞、下推料活塞、密封座和集料箱,所述下箱体的下开口和转子外壳固定连接,所述下箱体一侧安装有密封座,另一侧依次安装有下缸筒和集料箱;所述下推送杆前端同轴安装有下密封活塞,下密封活塞前端同轴设置下连轴,下连轴前端通知设置下推料活塞,所述下推送杆端部还设置有下推送滚子。The dual-piston pneumatic conveyor according to claim 4, wherein the lower cylinder mechanism includes a lower pushing rod, a lower box, a lower cylinder, a lower sealing piston, a lower pushing piston, and a sealing seat. With the collecting box, the lower opening of the lower box body is fixedly connected with the rotor shell, and a sealing seat is installed on one side of the lower box body, and a lower cylinder tube and a collecting box are installed on the other side in turn; the lower push rod A lower sealing piston is coaxially installed at the front end, a lower connecting shaft is arranged coaxially at the front end of the lower sealing piston, a lower pushing piston is provided at the front end of the lower connecting shaft, and a lower pushing roller is also arranged at the end of the lower pushing rod.
  7. 根据权利要求6所述的一种双活塞式气力输送机,其特征在于,所述活塞驱动机构包括轮槽机架、槽轮和槽轮马达,槽轮机架固定在上缸筒机构和下缸筒机构的同侧,槽轮马达安装在槽轮机架上,槽轮马达的输出轴和槽轮相连,上推送滚子和下推送滚子固定在沿轮槽上的通槽内。The dual-piston pneumatic conveyor according to claim 6, wherein the piston driving mechanism includes a groove frame, a groove wheel and a groove wheel motor, and the groove wheel frame is fixed on the upper cylinder mechanism and the lower cylinder. On the same side of the cylinder mechanism, the sheave motor is installed on the sheave frame, the output shaft of the sheave motor is connected with the sheave, and the upper and lower push rollers are fixed in the through grooves along the groove.
  8. 根据权利要求7所述的一种双活塞式气力输送机,其特征在于,所述槽轮上的通槽对称布置,通槽包括上平行段、下平行段和倾斜段,上平行段和下平行段分别在轮槽轴向的两端并沿槽轮的圆周设置,倾斜段连通上平行段和下平行段。The dual-piston pneumatic conveyor according to claim 7, wherein the through grooves on the sheave wheel are arranged symmetrically, and the through grooves include an upper parallel section, a lower parallel section and an inclined section, and an upper parallel section and a lower The parallel sections are respectively arranged at both ends of the wheel groove in the axial direction and along the circumference of the groove wheel, and the inclined section is connected with the upper parallel section and the lower parallel section.
  9. 根据权利要求7所述的一种双活塞式气力输送机,其特征在于,双活塞式气力输送机工作时,槽轮马达带动槽轮转动,上推送杆带动上密封活塞密封在上缸筒和上箱体之间的位置,料斗中的物料落入上缸筒,同时下推送杆带动下推料活塞将下缸筒内的物料推送至下箱体;轮槽继续转动,上推送杆带动上推料活塞将上缸筒的物料推送至上箱体并落入下缸筒,排气装置排气活塞打开完成排气,此时下推动杆带动密封活塞密封在下缸筒和下箱体之间的位置;所述物料从下箱体落入转子外壳,经过锥形分料器物料落入转子的料腔,随转子机构转动,料腔内的物料经出料口连续喷射输送。The double-piston pneumatic conveyor according to claim 7, wherein when the double-piston pneumatic conveyor is working, the sheave motor drives the sheave to rotate, and the upper push rod drives the upper sealing piston to seal the upper cylinder and At the position between the upper box, the material in the hopper falls into the upper cylinder, and at the same time, the lower pushing rod drives the lower pushing piston to push the material in the lower cylinder to the lower box; the wheel groove continues to rotate, and the upper push rod drives the upper The pushing piston pushes the material of the upper cylinder to the upper box and falls into the lower cylinder. The exhaust piston of the exhaust device opens to complete the exhaust. At this time, the lower pushing rod drives the sealing piston to seal the position between the lower cylinder and the lower box. The material falls into the rotor shell from the lower box, and the material falls into the material cavity of the rotor through the conical distributor, and rotates with the rotor mechanism, and the material in the material cavity is continuously sprayed and transported through the discharge port.
PCT/CN2020/127411 2020-03-12 2020-11-09 Double piston type pneumatic conveyor WO2021179646A1 (en)

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