WO2021176829A1 - Core-sheath composite fiber for artificial hair, headwear product including same, and production method for same - Google Patents

Core-sheath composite fiber for artificial hair, headwear product including same, and production method for same Download PDF

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Publication number
WO2021176829A1
WO2021176829A1 PCT/JP2021/000047 JP2021000047W WO2021176829A1 WO 2021176829 A1 WO2021176829 A1 WO 2021176829A1 JP 2021000047 W JP2021000047 W JP 2021000047W WO 2021176829 A1 WO2021176829 A1 WO 2021176829A1
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Prior art keywords
core
sheath
fiber
composite fiber
artificial hair
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PCT/JP2021/000047
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French (fr)
Japanese (ja)
Inventor
安友徳和
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株式会社カネカ
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Priority to JP2022504996A priority Critical patent/JPWO2021176829A1/ja
Publication of WO2021176829A1 publication Critical patent/WO2021176829A1/en
Priority to US17/815,213 priority patent/US20220361611A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/12Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41GARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
    • A41G3/00Wigs
    • A41G3/0083Filaments for making wigs
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41GARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
    • A41G5/00Hair pieces, inserts, rolls, pads, or the like; Toupées
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H3/00Dolls
    • A63H3/36Details; Accessories
    • A63H3/44Dolls' hair or wigs; Eyelashes; Eyebrows

Definitions

  • the present invention relates to a core-sheath composite fiber for artificial hair that can be used as a substitute for human hair, a headdress product containing the same, and a method for producing the same.
  • Human hair has traditionally been used in headdress products such as wigs, hair wigs, hair attachments, hair bands, and doll hair.
  • headdress products such as wigs, hair wigs, hair attachments, hair bands, and doll hair.
  • it has become difficult to obtain human hair and there is a demand for artificial hair to replace human hair. It is increasing.
  • Such artificial hair is required to have a tactile sensation and appearance similar to human hair
  • the synthetic fibers used as the material thereof include acrylic fibers, vinyl chloride fibers, vinylidene chloride fibers, polyester fibers, and polyamides.
  • Examples include system fibers and polyolefin fibers.
  • a core-sheath composite fiber for artificial hair which has a texture close to that of human hair and has excellent durability and heat resistance
  • a core-sheath composite fiber containing polyester as a core component and polyamide as a sheath component has been developed (patented). Document 1).
  • Patent Document 1 by setting the viscosity ratio a / b of the melt viscosity a of polyester and the melt viscosity b of polyamide at 285 ° C. to 0.5 to 2.5, the durability and heat resistance of the core-sheath composite fiber for artificial hair are set. It is enhanced to sex.
  • the fiber described in Patent Document 1 is a core-sheath composite fiber having polyester as a core component and polyamide as a sheath component, but the polyamide used as a sheath component is curled with a hair iron or the like.
  • the settability is worse than that of polyester, so that the curl settability is not sufficient as the core-sheath composite fiber for artificial hair, and further improvement is required.
  • the present invention provides a core-sheath composite fiber for artificial hair having a tactile sensation close to that of human hair and excellent combability, and also having good curl settability, a headdress product containing the same, and a method for producing the same.
  • the present invention is a core-sheath composite fiber for artificial hair including a core portion and a sheath portion, and the core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape.
  • the core-sheath ratio in the fiber cross section is an area ratio of core: sheath of 3: 7 to 8: 2
  • the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin
  • the core portion is A core-sheath composite fiber for artificial hair, which has a deformed flat bilobed shape or a deformed elliptical cross-sectional shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section.
  • the present invention also relates to a headdress product comprising the core-sheath composite fiber for artificial hair in one or more embodiments.
  • the present invention is also a method for producing a core-sheath composite fiber for artificial hair according to one or more embodiments, wherein the core resin composition and the sheath resin composition are melt-spun using a core-sheath type composite nozzle.
  • the present invention relates to a method for producing a core-sheath composite fiber for artificial hair, which includes a step of making a core-sheath composite fiber.
  • the core-sheath composite fiber for artificial hair of the present invention not only has a tactile sensation close to that of human hair and excellent combability, but also has sufficiently excellent curl settability, and is suitable as a material for headdress products.
  • a core-sheath composite fiber for artificial hair which not only has a tactile sensation close to that of human hair and excellent combability, but also has sufficiently excellent curl settability.
  • FIG. 1 is a schematic view showing a fiber cross section of a core-sheath composite fiber for artificial hair according to one or more embodiments of the present invention.
  • FIG. 2 is a laser micrograph of a fiber cross section of the fiber of Example 1.
  • FIG. 3 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 1.
  • FIG. 4 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 3.
  • the present invention is an invention made to solve the above-mentioned problems of the prior art, that is, a core-sheath composite fiber for artificial hair having excellent curl settability (hereinafter, also simply referred to as "core-sheath composite fiber").
  • core-sheath composite fiber for artificial hair having excellent curl settability
  • the core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape, preferably a flat bilobed cross-sectional shape.
  • the core portion is a deformed flat bilobed shape having a pair of convex portions protruding from the center side toward the outer peripheral side along the short axis direction of the fiber cross section, or the outer peripheral side from the center side along the short axis direction of the fiber cross section. It has a deformed elliptical cross-sectional shape with a pair of convex portions protruding toward, preferably a deformed flat bilobed cross-sectional shape.
  • a flat bilobed shape is a combination of two leaf shapes selected from the group consisting of a circular shape and an elliptical shape through a recess, and the circular or elliptical shape referred to here does not necessarily have to draw a continuous arc. It also includes a substantially circular or substantially elliptical shape that is partially deformed if it is not a sharp angle.
  • the deformed flat bilobed shape is a deformed flat bilobed shape, and is a flat bilobed shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section.
  • the two leaf shapes selected from the circular and elliptical groups are connected via a concave portion
  • the two leaf shapes selected from the circular and elliptical groups are convex. It will be connected via.
  • the fibers derived from additives and the unevenness of 2 ⁇ m or less generated on the outer circumference of the core portion, which may be contained in the core-sheath composite fiber for artificial hair of the present invention, shall not be considered.
  • FIG. 1 is a schematic view showing a fiber cross section of a core-sheath composite fiber for artificial hair according to one or more embodiments of the present invention.
  • the core-sheath composite fiber 1 for artificial hair of the embodiment includes a sheath portion 10 and a core portion 20, and the core-sheath composite fiber 1 for artificial hair is a flat bilobed shape in which two ellipses are connected via a recess. Has a cross-sectional shape of.
  • the straight line having the maximum length is the long axis of the fiber cross section among the straight lines connecting arbitrary two points on the outer periphery of the fiber cross section so as to be parallel to the line symmetry axis and the line symmetry axis.
  • the direction of the straight line and the direction parallel to it correspond to the long axis direction.
  • the straight line connecting the two points having the maximum length corresponds to the short axis of the fiber cross section, and the straight line corresponds to the short axis of the fiber cross section.
  • the direction parallel to it correspond to the minor axis direction.
  • L length of the long axis of the fiber cross section
  • S length of the short axis of the fiber cross section
  • the core portion 20 is a deformed flat bilobed shape having a pair of convex portions 30 protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section, and the two elliptical shapes are formed. It is connected via the convex portion 30.
  • the core portion 20 can be said to be a deformed ellipse having a pair of convex portions 30 protruding from the center side toward the outer peripheral side along the minor axis direction of the fiber cross section.
  • the length of the core cross section long axis which is the maximum straight line among the straight lines connecting arbitrary two points on the outer circumference of the core cross section so as to be parallel to the line symmetry axis and the line symmetry axis ( Lc) and any two points on the outer circumference of the fiber cross section so as to be perpendicular to the long axis of the core cross section
  • the core cross section is a straight line connecting the two points that have the maximum length. It is preferable that the length of the minor axis (referred to as Sc) satisfies the following equation (2).
  • the core-sheath composite fiber for artificial hair has a flat bilobed fiber cross-sectional outer shape, so that the flat region on the fiber surface is reduced, and the flat region is prominent in light. It has low reflection and tends to have a gloss similar to that of human hair.
  • the core-sheath composite fiber for artificial hair according to one or more embodiments of the present invention preferably has a surface surface, that is, an outer peripheral shape of the fiber cross section, which is composed of smooth irregularities. The contact area when passed is reduced, and a tactile sensation close to that of human hair and good combability are realized.
  • the core portion has a pair of convex portions along the minor axis direction of the fiber in the fiber cross section, which improves the curl settability.
  • the fiber cross section that is, the outer peripheral shape of the sheath portion has a flat bilobed cross-sectional shape, which is a preferable form, a connecting line connecting the opposing concave portions of the fiber cross section and a pair of convex portions of the core portion.
  • the core-sheath composite fiber for artificial hair has a flat bilobed fiber cross section so that the direction of the connecting line connecting the recesses and the direction parallel thereto, that is, the minor axis of the fiber. Due to the fact that the bending moment in the direction tends to be smaller than the bending moment in the major axis direction of the fibers intersecting with the connecting line, preferably orthogonal fibers, it tends to bend in the minor axis direction when bending deformation is applied.
  • the cross-sectional shape of the core portion has a pair of convex portions protruding from the center side to the outer peripheral side in opposite directions along the minor axis direction of the fiber, so that the core portion and the sheath portion in the minor axis direction of the fiber are formed. Since the fiber has a substantially large core line segment ratio, which indicates the ratio of the occupied line segment, even if the polyamide resin content of the entire fiber is high, the polyester resin is used in the minor axis direction of the fiber. By supplementing the properties of the polyamide-based resin with low curl settability, fibers with extremely high curl settability can be obtained.
  • the core-sheath ratio of the core-sheath composite fiber for artificial hair is in the range of 3: 7 to 8: 2, preferably in the range of 4: 6 to 7: 3, in terms of area ratio.
  • the core-sheath ratio is within the above-mentioned range, the bending moment as a physical property related to the tactile sensation and texture becomes close to that of human hair, so that artificial hair of the same quality as human hair can be easily obtained.
  • the ratio of the core part When the ratio of the core part is small, the bending moment tends to be smaller than that of human hair. On the other hand, when the ratio of the core portion is large, the flexural rigidity value tends to be large, and the thickness of the layer in the cross section of the sheath portion becomes extremely thin, so that the core is easily exposed. There is also the possibility that a problem such as peeling of the sheath from the core may occur. It is preferable that the core portion is not exposed on the fiber surface and is completely covered with the sheath portion.
  • the cross-sectional shape of the fiber and the core portion and the core-sheath ratio described above can be controlled by using a nozzle (hole) having a shape close to the target cross-sectional shape.
  • the core-sheath composite fiber for artificial hair preferably has a single fiber fineness of 10 dtex or more and 150 dtex or less, more preferably 30 dtex or more and 120 dtex or less, and further preferably 40 dtex or more and 100 dtex or less. Particularly preferably, it is 50 dtex or more and 90 dtex or less.
  • the core-sheath composite fibers for artificial hair do not necessarily have all the fibers having the same fineness and cross-sectional shape as an aggregate of fibers, for example, a fiber bundle, and have different fineness and cross-sectional shape. Fibers having a shape may be mixed.
  • the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin, that is, a polyamide-based resin composition containing a polyamide-based resin as a main component, so that the tactile sensation is improved. ..
  • the "polyamide-based resin composition containing a polyamide-based resin as a main component” means 67 weight of the polyamide-based resin when the total weight of the polyamide-based resin composition is 100% by weight. It means that it is contained in an amount of% or more, preferably 75% by weight or more, more preferably 85% by weight or more, further preferably 90% by weight or more, and further preferably 95% by weight or more.
  • the polyamide resin is nylon obtained by polymerizing one or more selected from the group consisting of lactam, a mixture of aminocarboxylic acid, dicarboxylic acid and diamine, a mixture of dicarboxylic acid derivative and diamine, and a salt of dicarboxylic acid and diamine. Means resin.
  • lactam examples include, but are not limited to, 2-azetidineone, 2-pyrrolidinone, ⁇ -valerolactam, ⁇ -caprolactam, enantractam, caprilactam, undecalactam, laurolactam and the like. .. Of these, ⁇ -caprolactam, undecalactam, and laurolactam are preferable, and ⁇ -caprolactam is particularly preferable. These lactams may be used alone or in a mixture of two or more.
  • aminocarboxylic acid examples are not particularly limited, but for example, 6-aminocaproic acid, 7-aminoheptanoic acid, 8-aminooctanoic acid, 9-aminononanoic acid, 10-aminodecanoic acid, 11-aminoundecanoic acid, 12 -Aminododecanoic acid and the like can be mentioned. Of these, 6-aminocaproic acid, 11-aminoundecanoic acid, and 12-aminododecanoic acid are preferable, and 6-aminocaproic acid is particularly preferable. These aminocarboxylic acids may be used alone or in a mixture of two or more.
  • dicarboxylic acid used in a mixture of dicarboxylic acid and diamine, a mixture of dicarboxylic acid derivative and diamine, or a salt of dicarboxylic acid and diamine are not particularly limited, but for example, oxalic acid, malonic acid, succinic acid, and glutal.
  • Acids adipic acids, pimelliic acids, suberic acids, azelaic acids, sebacic acids, undecanedioic acids, dodecanedioic acids, brushphosphoric acids, tetradecanedioic acids, pentadecanedioic acids, octadecanedioic acids and other aliphatic dicarboxylic acids, cyclohexanedicarboxylic acids, etc.
  • aromatic dicarboxylic acids such as alicyclic dicarboxylic acid, phthalic acid, isophthalic acid, terephthalic acid, and naphthalenedicarboxylic acid.
  • adipic acid, sebacic acid, dodecanedioic acid, terephthalic acid, and isophthalic acid are preferable, and adipic acid, terephthalic acid, and isophthalic acid are particularly preferable.
  • These dicarboxylic acids may be used alone or in a mixture of two or more.
  • dicarboxylic acid and diamine it is used as a mixture of dicarboxylic acid and diamine, a mixture of dicarboxylic acid derivative and diamine, or a salt of dicarboxylic acid and diamine.
  • diamine are not particularly limited, but for example, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 2-methyl-1,5-diaminopentane (MDP), 1 , 7-Diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 1,13-diaminotridecane, 1, 14-diaminotetradecane, 1,15-diaminopentadecane, 1,16-diaminohexadecan, 1,
  • Examples thereof include aliphatic diamines, cyclohexanediamines, alicyclic diamines such as bis- (4-aminohexyl) methane, aromatic diamines such as m-xylylene diamine and p-xylylene diamine. Of these, aliphatic diamines are particularly preferable, and hexamethylenediamine is particularly preferably used. These diamines may be used alone or in a mixture of two or more.
  • the polyamide resin (sometimes referred to as nylon resin) is not particularly limited, but for example, nylon 6, nylon 66, nylon 11, nylon 12, nylon 6/10, nylon 6/12, nylon 6T and / or 6I. It is preferable to use semi-aromatic nylon containing a unit, a copolymer of these nylon resins, and the like. In particular, a copolymer of nylon 6, nylon 66, nylon 6 and nylon 66 is more preferable.
  • the polyamide-based resin can be produced, for example, by a polyamide-based resin polymerization method in which a polyamide-based resin raw material is heated in the presence or absence of a catalyst. Stirring may or may not occur during the polymerization, but stirring is preferred to obtain a homogeneous product.
  • the polymerization temperature can be arbitrarily set according to the degree of polymerization, reaction yield, and reaction time of the target polymer, but a low temperature is preferable from the viewpoint of the quality of the finally obtained polyamide resin.
  • the reaction rate can also be set arbitrarily. Although there is no limitation on the pressure, it is preferable to reduce the pressure inside the system in order to efficiently extract the volatile components to the outside of the system.
  • the polyamide resin used in the present invention may be terminally sealed with an end-sealing agent such as a carboxylic acid compound and an amine compound, if necessary.
  • an end-sealing agent such as a carboxylic acid compound and an amine compound, if necessary.
  • the concentration of the terminal amino group or the terminal carboxyl group of the obtained nylon resin is lower than that when the terminal blocking agent is not used.
  • the terminal is blocked with a dicarboxylic acid or diamine, the sum of the concentrations of the terminal amino group and the terminal carboxyl group does not change, but the ratio of the concentrations of the terminal amino group and the terminal carboxyl group changes.
  • carboxylic acid compound examples are not particularly limited, but for example, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, capric acid, pelargonic acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid,
  • Alipid monocarboxylic acids such as myristoleic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, and araquinic acid, alicyclic monocarboxylic acids such as cyclohexanecarboxylic acid and methylcyclohexanecarboxylic acid, benzoic acid, toluic acid, ethyl
  • Aromatic monocarboxylic acids such as benzoic acid and phenylacetic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelli acid, suberic acid, azelaic acid, sebac
  • amine compound examples are not particularly limited, but for example, butylamine, pentylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetra.
  • Aliper monoamines such as decylamine, pentadecylamine, hexadecylamine, octadecylamine, nonadecilamine, and icosylamine, alicyclic monoamines such as cyclohexylamine and methylcyclohexylamine, aromatic monoamines such as benzylamine and ⁇ -phenylethylamine, 1 , 4-Diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11 -Diaminoundecane, 1,12-diaminododecane, 1,13-diaminotridecane, 1,14-diaminotetradecane, 1,15-diaminopentadecan
  • the terminal group concentration of the polyamide resin is not particularly limited, but when it is necessary to improve the dyeability for textile applications or when designing a material suitable for alloying for resin applications, the higher the terminal amino group concentration is. preferable. On the contrary, when it is desired to suppress coloring and gelation under long-term aging conditions, it is preferable that the terminal amino group concentration is low. Furthermore, if you want to suppress lactam regeneration during remelting, yarn breakage during melt spinning due to oligomer formation, mold deposit during continuous injection molding, and die mark generation during continuous extrusion of film, both the terminal carboxyl group concentration and the terminal amino group concentration are both. Lower is preferable.
  • the terminal group concentration may be adjusted depending on the intended use, but both the terminal amino group concentration and the terminal carboxyl group concentration are preferably 1.0 ⁇ 10 -5 to 15.0 ⁇ 10 -5 eq / g, more preferably. It is 2.0 ⁇ 10 -5 to 12.0 ⁇ 10 -5 eq / g, particularly preferably 3.0 ⁇ 10 -5 to 11.0 ⁇ 10 -5 eq / g.
  • a method of adding the terminal sequestering agent a method of adding the terminal sequestering agent at the same time as a raw material such as caprolactam at the initial stage of polymerization, a method of adding the nylon resin during the polymerization, and a method of adding the nylon resin when passing it through a vertical stirring thin film evaporator in a molten state. Etc. are adopted.
  • the terminal sequestering agent may be added as it is, or may be dissolved in a small amount of solvent and added.
  • the polyamide resin is preferably a polyamide resin mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66 from the viewpoint of resin physical properties, versatility and cost.
  • the "polyamide-based resin mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66" is a polyamide containing 80 mol% or more of nylon 6 and / or nylon 66. It means a based resin.
  • the polyamide-based resin composition constituting the sheath portion may contain other resins in addition to the polyamide-based resin.
  • other resins include polyamide-based resins, vinyl chloride-based resins, modaacrylic-based resins, polycarbonate-based resins, polyolefin-based resins, and polyphenylene sulfide-based resins. These may be used alone or in combination of two or more.
  • the core portion is composed of a polyester resin composition containing a polyester resin, that is, a polyester resin composition containing a polyester resin as a main component. It is preferable that the resin is used.
  • the "polyester resin composition containing a polyester resin as a main component” means 67 weights of the polyester resin when the total weight of the polyester resin compositions is 100% by weight. It means that it is contained in an amount of% or more, preferably 75% by weight or more, more preferably 85% by weight or more, further preferably 90% by weight or more, and further preferably 95% by weight or more.
  • the polyester resin is preferably one or more selected from the group consisting of polyalkylene terephthalate and copolymerized polyester mainly composed of polyalkylene terephthalate from the viewpoint of physical properties, versatility, and cost.
  • the "copolymerized polyester mainly composed of polyalkylene terephthalate” refers to a copolymerized polyester containing 80 mol% or more of polyalkylene terephthalate.
  • the polyalkylene terephthalate is not particularly limited, and examples thereof include polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, and polycyclohexanedimethylene terephthalate.
  • the copolymerized polyester mainly composed of polyalkylene terephthalate is not particularly limited, but for example, polyalkylene terephthalate such as polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, and polycyclohexanedimethylene terephthalate is mainly used, and other copolymerization components are used. Examples thereof include copolymerized polyester contained therein.
  • copolymerization components include, for example, isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, paraphenylenedicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid, sebacic acid.
  • Polyvalent carboxylic acids such as dodecanedioic acid and their derivatives; dicarboxylic acids including sulfonates such as 5-sodium sulfoisophthalic acid, 5-sodium sulfoisophthalate dihydroxyethyl and their derivatives; 1,2-propanediol , 1,3-Propanediol, 1,4-Butanediol, 1,6-Hexanediol, Neopentylglycol, 1,4-Cyclohexanedimethanol, Diethyleneglycol, Polyethylene glycol, Trimethylolpropane, Pentaerythritol, 4-Hydroxybenzo Examples thereof include acid, ⁇ -caprolactone, and ethylene glycol ether of bisphenol A.
  • the copolymerized polyester is preferably produced by reacting the main polyalkylene terephthalate with a small amount of other copolymerizing components.
  • the polyalkylene terephthalate a polymer of terephthalic acid and / or a derivative thereof (for example, methyl terephthalate) and alkylene glycol can be used.
  • the copolymerized polyester is a mixture of terephthalic acid and / or a derivative thereof (for example, methyl terephthalate) used for the polymerization of the main polyalkylene terephthalate and alkylene glycol, and a small amount of other copolymerization components such as a monomer or an oligomer. It may be produced by polymerizing the one containing the component.
  • the copolymerized polyester may have the above-mentioned other copolymerization components polycondensed on the main chain and / or side chain of the main polyalkylene terephthalate, and the copolymerization method is not particularly limited.
  • copolymerized polyester mainly composed of polyalkylene terephthalate include, for example, ethylene glycol ether of bisphenol A, 1,4-cyclohexadimethanol, isophthalic acid and dihydroxyethyl 5-sodium sulfoisophthalate mainly composed of polyethylene terephthalate.
  • the copolymerized polyester mainly composed of polyalkylene terephthalate and polyalkylene terephthalate may be used alone or in combination of two or more.
  • polyester mainly composed of terephthalate and copolymerized with isophthalic acid and polyester mainly composed of polyethylene terephthalate and copolymerized with dihydroxyethyl 5-sodium sulfoisophthalate alone or in combination of two or more.
  • the intrinsic viscosity (sometimes referred to as IV value) of the polyester resin is not particularly limited, but is preferably 0.3 or more and 1.2 or less, and more preferably 0.4 or more and 1.0 or less. ..
  • IV value The intrinsic viscosity of the polyester resin is not particularly limited, but is preferably 0.3 or more and 1.2 or less, and more preferably 0.4 or more and 1.0 or less. ..
  • the intrinsic viscosity is 0.3 or more, the mechanical strength of the obtained fiber does not decrease, and there is no risk of drip during the combustion test. Further, when the intrinsic viscosity is 1.2 or less, the molecular weight does not increase too much, the melt viscosity does not become too high, melt spinning becomes easy, and the fineness tends to be uniform.
  • the polyester-based resin composition constituting the core may contain other resins in addition to the polyester-based resin which is the main component resin.
  • other resins include polyamide-based resins, vinyl chloride-based resins, modaacrylic-based resins, polycarbonate-based resins, polyolefin-based resins, and polyphenylene sulfide-based resins. These may be used alone or in combination of two or more.
  • the core-sheath composite fiber for artificial hair is made of a copolymerized polyester mainly composed of polyalkylene terephthalate and polyalkylene terephthalate from the viewpoint of making the tactile sensation and appearance closer to human hair and further improving the curl property and curl retention property. It is preferable to use a polyester resin composition containing at least one polyester resin selected from the above group as a main component, and the sheath portion is mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66. It is more preferable to use a polyamide-based resin composition containing a polyamide-based resin as a main component.
  • a flame retardant may be used in combination from the viewpoint of flame retardancy.
  • the flame retardant include a bromine-containing flame retardant and a phosphorus-containing flame retardant.
  • the phosphorus-containing flame retardant include a phosphate ester amide compound and an organic cyclic phosphorus-based compound.
  • the bromine-based flame retardant is not particularly limited, and for example, a brominated epoxy-based flame retardant; pentabromotoluene, hexabromobenzene, decabromodiphenyl, decabromodiphenyl ether, bis (tribromophenoxy) ethane, tetrabromophthalic acid, and the like.
  • Bromine-containing phosphate esters such as ethylenebis (tetrabromophthalimide), ethylenebis (pentabromophenyl), octabromotrimethylphenylindan, tris (tribromoneopentyl) phosphate; brominated polystyrenes; brominated polybenzyl acrylates Brominated phenoxy resin; Brominated polycarbonate oligomers; Tetrabromobisphenol A, Tetrabromobisphenol A-bis (2,3-dibromopropyl ether), Tetrabromobisphenol A-bis (allyl ether), Tetrabromobisphenol A-bis Tetrabromobisphenol A derivatives such as (hydroxyethyl ether); bromine-containing triazine compounds such as tris (tribromophenoxy) triazine; bromine-containing isocyanuric acid compounds such as tris (2,3-dibromopropyl) isocyanurate. Be done. Above all, from the
  • a brominated epoxy flame retardant whose molecular end is composed of an epoxy group or tribromophenol can be used as a raw material, but the structure of the brominated epoxy flame retardant after melt-kneading is particularly high. Not limited to this, when the total number of the constituent units represented by the following formula (1) and the constituent units in which at least a part of the following formula (1) is modified is 100 mol%, 80 mol% or more is represented by the following formula (1). It is preferably a constituent unit.
  • the structure of the brominated epoxy flame retardant may change at the molecular end after melt-kneading.
  • the molecular end of the brominated epoxy flame retardant may be substituted with an epoxy group or a hydroxyl group other than tribromophenol, a phosphoric acid group, a phosphonic acid group, or the like, and the molecular end is bonded to the polyester component by an ester group. You may.
  • a part of the structure other than the molecular terminal of the brominated epoxy flame retardant may be changed.
  • the secondary hydroxyl group of the brominated epoxy flame retardant and the epoxy group may be bonded to form a branched structure, and if the bromine content in the brominated epoxy flame retardant molecule does not change significantly, the above formula ( A part of the bromine of 1) may be desorbed or added.
  • a polymer type brominated epoxy flame retardant as shown in the following formula (2) is preferably used.
  • m is 1 to 1000.
  • examples of the polymer-type brominated epoxy flame retardant shown in the following formula (2) include brominated epoxy flame retardants manufactured by Sakamoto Yakuhin Kogyo Co., Ltd. (trade name "SR-T2MP"). Commercially available products may be used.
  • the brominated epoxy flame retardant is not particularly limited, but it is preferable that the core portion and / or the sheath portion contains, for example, 5 parts by weight or more and 40 parts by weight or less with respect to 100 parts by weight of the main component resin.
  • a polyamide resin composed of a polyester resin composition containing 5 parts by weight or more and 40 parts by weight or less of a flame retardant, and having a sheath portion mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66. It is preferably composed of a polyamide resin composition containing 5 parts by weight or more and 40 parts by weight or less of a brominated epoxy flame retardant.
  • a flame retardant aid may be used in combination.
  • the flame retardant aid is not particularly limited, but from the viewpoint of flame retardancy, it is preferable to use an antimony compound, a composite metal containing antimony, or the like.
  • antimony compounds include antimony trioxide, antimony tetroxide, antimony pentoxide, sodium antimonate, potassium antimonate, calcium antimonate and the like. From the viewpoint of flame retardancy improving effect and influence on tactile sensation, one or more selected from the group consisting of antimony trioxide, antimony pentoxide, and sodium antimonate is more preferable.
  • the flame retardant aid is not particularly limited, but it is preferable that the core portion and / or the sheath portion contains, for example, 0.1 part by weight or more and 10 parts by weight or less with respect to 100 parts by weight of the main component resin.
  • a flame-retardant aid in the polyamide-based resin composition constituting the sheath portion, appropriate surface irregularities are formed on the fiber surface, and in addition to flame retardancy, it has a low-gloss appearance close to that of human hair.
  • a core-sheath composite fiber for artificial hair can be obtained.
  • the core-sheath composite fiber for artificial hair contains various additives such as a heat resistant agent, a stabilizer, a fluorescent agent, an antioxidant, and an antistatic agent, if necessary, within a range that does not impair the effects of the present invention. You may.
  • the resin compositions constituting the core and the sheath are individually melt-kneaded using various general kneaders. It can be produced by melt-spinning using a core-sheath type composite nozzle.
  • a polyester resin composition obtained by dry-blending each component such as the polyester resin and the brominated epoxy flame retardant described above is melt-kneaded using various general kneaders to form a core component.
  • a polyamide-based resin composition in which each component such as the above-mentioned polyamide-based resin and brominated epoxy flame retardant is dry-blended is melt-kneaded using various general kneaders to form a sheath portion. It can be produced by using it as a sheath component and performing melt spinning using a composite spinning nozzle.
  • Examples of the kneading machine include a single-screw extruder, a twin-screw extruder, a roll, a Banbury mixer, and a kneader. Of these, a twin-screw extruder is preferable from the viewpoint of adjusting the kneading degree and easiness of operation.
  • the temperature of the extruder, gear pump, nozzle, etc. is set to 250 ° C. or higher and 300 ° C. or lower, and in the case of a polyamide resin composition, the extruder, gear pump, nozzle, etc.
  • the temperature of each resin is set to 260 ° C. or higher and 320 ° C. or lower, melt-spun, and the spun yarn is passed through a heating cylinder, and then cooled to the glass transition point or lower of each resin, and 50 m / min or more and 5000 m / min or less.
  • Spinned yarn undrawn yarn
  • the polyester resin composition constituting the core portion is supplied by the core extruder extruder of the melt spinning machine, and the polyamide resin composition constituting the sheath portion is the sheath of the melt spinning machine.
  • a spun yarn is obtained by supplying the molten polymer with a core-sheath type composite spinning nozzle (hole) having a predetermined shape and supplying the molten polymer.
  • the spun yarn is heat-drawn.
  • the stretching may be carried out by either a two-step method in which the spun yarn is wound once and then stretched, or a direct spun drawing method in which the spun yarn is continuously stretched without being wound.
  • the thermal stretching is performed by a one-step stretching method or a two-stage or more multi-step stretching method.
  • a heating roller, a heat plate, a steam jet device, a hot water tank and the like can be used, and these can be used in combination as appropriate.
  • an oil agent such as a fiber treatment agent or a softening agent may be applied to the core-sheath composite fiber for artificial hair to bring the feel and texture closer to human hair.
  • the fiber treatment agent examples include a silicone-based fiber treatment agent and a non-silicone-based fiber treatment agent for improving the tactile sensation and combability.
  • the core-sheath composite fiber for artificial hair may be processed by gear crimping. As a result, the fibers are gently bent, a natural appearance is obtained, and the adhesion between the fibers is lowered, so that the combability is also improved.
  • the fiber is passed between two meshed gears in a state where the fiber is heated to the softening temperature or higher, and the shape of the gear is transferred to develop the fiber bending. Further, if necessary, curls having different shapes can be developed by heat-treating the core-sheath composite fibers for artificial hair at different temperatures in the fiber manufacturing stage.
  • the core-sheath composite fiber for artificial hair can be suitably used for a headdress product.
  • the headdress product is not particularly limited, but preferably one selected from the group consisting of hair wigs, wigs, weaving, hair extensions, blade hairs, hair accessories and doll hairs, and a sufficiently excellent curl set according to the present invention is mentioned. Hair wigs and weaving are more preferable from the viewpoint of exerting sex more effectively.
  • the headdress product may be composed of only the core-sheath composite fiber for artificial hair of the present invention, or may be composed of a combination of other core-sheath composite fibers for artificial hair and natural fibers such as human hair and animal hair. good.
  • the measurement method and evaluation method used in the examples and comparative examples are as follows.
  • the minoge filament is wrapped around a ⁇ 32 mm pipe, curled at 120 ° C for 60 minutes, aged at room temperature (23 ° C) for 60 minutes, and then one end of the curled filament is fixed for fishing.
  • the filament length after lowering and setting was measured. Using this length as an index of curl setability, it was judged that curl set was possible when the length was 17 cm or less.
  • Level C The number of fibers deformed or split by passing the comb 100 times is 30 or more and less than 100, and the resistance becomes stronger in the middle and the comb does not pass once or more 20 times.
  • Level D that occurs with a probability of less than 100 times The number of fibers that have been deformed or split by passing through the comb 100 times is 100 or more, and the resistance becomes stronger in the middle, and the level at which the comb does not pass with a probability of 20 times or more.
  • Example 1 100 parts by weight of polyethylene terephthalate pellets (manufactured by East West Chemical Private Limited, East PET product name “A-12", hereinafter also referred to as "PET"), brominated epoxy flame retardant (manufactured by Sakamoto Pharmaceutical Co., Ltd., product name “SR-T2MP”) 20 parts by weight and 2 parts by weight of sodium antimonate (manufactured by Nihon Seiko Co., Ltd., trade name "SA-A”) are added, and after dry blending, they are supplied to a twin-screw extruder and melted at a barrel set temperature of 280 ° C. Kneading was carried out and pelletized to obtain a polyester resin composition.
  • PET polyethylene terephthalate pellets
  • SR-T2MP brominated epoxy flame retardant
  • SA-A sodium antimonate
  • the pellet-shaped polyester resin composition and the polyamide resin composition are supplied to the extruder, respectively, and extruded from the core-sheath type composite spinning nozzle (hole) having the flatness ratio and shape shown in Table 1 below, and are 40 to 200 m. Winding at a rate of / min, the polyester-based resin composition is used as the core, the polyamide-based resin composition is used as the sheath, and the core-sheath ratio is the area ratio of core: sheath of 5: 5, as shown in Table 1 below. An undrawn yarn of a core-sheath composite fiber having the described cross-sectional shape was obtained.
  • the nozzle flatness ratio is the length of the long axis, which is the maximum length of the line segment connecting arbitrary two points on the outer circumference of the line segment so as to be parallel to the line symmetry axis and the line symmetry axis in the nozzle cross section.
  • the ratio of the length of the minor axis which is the maximum length of the line segment connecting any two points on the outer circumference of the fiber cross section so as to be perpendicular to the major axis.
  • the obtained undrawn yarn was drawn using a heat roll at 85 ° C. at a speed of 45 m / min to obtain a triple drawn yarn, and further, 45 m / min using a heat roll continuously heated to 200 ° C. Take up and heat-treat at the speed of After adhering, it was dried to obtain a core-sheath composite fiber having a single fiber fineness shown in Table 1 below.
  • Example 2 The resin used for the sheath was nylon 66 (manufactured by Toray Industries, Inc., trade name "Amiran CM3001"), the barrel set temperature at the time of pelletization was 280 ° C, the core-sheath ratio was the area ratio, and the core: sheath was 7: 3.
  • a core-sheath composite fiber was obtained in the same manner as in Example 1 except for the above.
  • Example 3 A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the core-sheath ratio was an area ratio and the core: sheath was 8: 2.
  • Example 4 A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the nozzle flatness ratio was 1.4.
  • Example 1 A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the nozzle shape was the shape shown in Table 1 below.
  • Example 2 A core-sheath composite fiber was obtained in the same manner as in Example 2 except that the nozzle shape was the shape shown in Table 1 below.
  • Example 3 A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the nozzle shape was the shape shown in Table 1 below.
  • Example 4 A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the core-sheath ratio was an area ratio, the core: sheath was 2: 8, and the nozzle shape was the shape shown in Table 1 below.
  • Example 5 A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the core-sheath ratio was an area ratio and the core: sheath was 9: 1.
  • Example 6 A core-sheath composite fiber was obtained in the same manner as in Example 4 except that the nozzle shape was the shape shown in Table 1 below.
  • FIG. 2 is a laser micrograph of a fiber cross section of the fiber of Example 1.
  • the fiber in the core-sheath composite fiber for artificial hair, the fiber has a flat bilobed cross-sectional shape, and the core portion protrudes from the center side to the outer peripheral side along the minor axis direction of the fiber cross section. It has a modified flat bilobed cross-sectional shape with a pair of convex parts.
  • FIG. 3 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 1. As shown in FIG. 3, in the core-sheath composite fiber for artificial hair, both the fiber and the core portion have a flat bilobed cross-sectional shape.
  • FIG. 4 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 3. As shown in FIG. 4, in the core-sheath composite fiber for artificial hair, both the fiber and the core portion have a substantially circular cross-sectional shape.
  • the fibers of Examples 1 to 4 had good curl settability, had no exposed core, had a tactile sensation similar to human hair, and had good combability.
  • the fibers of Comparative Example 1, Comparative Example 2 and Comparative Example 6 having no pair of convex portions in the cross-sectional shape of the core portion had poor curl settability.
  • the fiber of Comparative Example 3 having a circular fiber cross section had an unnatural appearance because the fiber surface had no irregularities, and good fibers could not be obtained in terms of both tactile sensation and combing.
  • the fiber of Comparative Example 4 in which the core-sheath ratio was 2: 8 in area ratio resulted in inferior curl setability because the core portion was too small.
  • the fiber of Comparative Example 5 in which the core-sheath ratio was 9: 1 the thickness of the sheath was too thin and the core was exposed, and both the tactile sensation and combing were very poor.
  • a core-sheath composite fiber for artificial hair including a core and a sheath.
  • the core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape, and the core-sheath ratio in the fiber cross section is an area ratio of core: sheath of 3: 7 to 8: 2.
  • the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin.
  • the core portion is an artificial hair having a deformed flat bilobed shape or a deformed elliptical cross-sectional shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section.
  • Core sheath composite fiber [2] The core-sheath composite fiber for artificial hair according to [1], wherein the core-sheath composite fiber for artificial hair has a flat bilobed cross-sectional shape, and the core portion has a deformed flat bilobed cross-sectional shape.
  • the core portion is composed of a polyester-based resin composition containing one or more polyester-based resins selected from the group consisting of polyalkylene terephthalate and copolymerized polyester mainly composed of polyalkylene terephthalate. [1] ] Or [2].
  • the core-sheath composite fiber for artificial hair according to any one.
  • a headdress product comprising the core-sheath composite fiber for artificial hair according to any one of [1] to [4].
  • the headdress product according to [5] which is a kind selected from the group consisting of hair wigs, wigs, weaving, hair extensions, blade hairs, hair accessories and doll hairs.
  • a method for producing a core-sheath composite fiber for artificial hair which comprises a step of melt-spinning.

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Abstract

In one or more embodiments, the present invention relates to a core-sheath composite fiber for artificial hair which includes a core part and a sheath part, said core-sheath composite fiber for artificial hair being characterized by having a cross-section which is a flat two-lobed shape or an elliptical shape, and being characterized in that the ratio of core area to sheath area in a cross-section of the fiber is 3:7-8:2 (core : sheath), the sheath part is constituted by a polyamide-based resin composition containing a polyamide-based resin, and the core part has a cross-section which is a modified elliptical shape or a modified flat two-lobed shape having a pair protruding parts that protrude outwardly from the center along the short-axis direction of the cross-section of the fiber. Thus, provided are: a core-sheath composite fiber for artificial hair which has a texture similar to that of human hair, excellent comb-ability, and favorable curl setting properties; a headwear product including the same; and a production method for the same.

Description

人工毛髪用芯鞘複合繊維、それを含む頭飾製品及びその製造方法Core-sheath composite fiber for artificial hair, headdress products containing it, and its manufacturing method
 本発明は、人毛の代替品として使用できる人工毛髪用芯鞘複合繊維、それを含む頭飾製品及びその製造方法に関する。 The present invention relates to a core-sheath composite fiber for artificial hair that can be used as a substitute for human hair, a headdress product containing the same, and a method for producing the same.
 かつら、ヘアーウィッグ、付け毛、ヘアーバンド、ドールヘアーなどの頭飾製品においては、従来、人毛が使われていたが、近年、人毛の入手が困難となり、人毛に代わる人工毛髪の需要が高まっている。 Human hair has traditionally been used in headdress products such as wigs, hair wigs, hair attachments, hair bands, and doll hair. However, in recent years, it has become difficult to obtain human hair, and there is a demand for artificial hair to replace human hair. It is increasing.
 このような人工毛髪は、人毛に近い触感や外観を有することが求められ、その素材として用いられる合成繊維としては、アクリル系繊維、塩化ビニル系繊維、塩化ビニリデン系繊維、ポリエステル系繊維、ポリアミド系繊維、ポリオレフィン系繊維などが挙げられる。中でも、人毛に近い風合いが得られ、耐久性や耐熱性に優れる人工毛髪用芯鞘複合繊維として、ポリエステルを芯成分とし、ポリアミドを鞘成分とする芯鞘複合繊維が開発されている(特許文献1)。 Such artificial hair is required to have a tactile sensation and appearance similar to human hair, and the synthetic fibers used as the material thereof include acrylic fibers, vinyl chloride fibers, vinylidene chloride fibers, polyester fibers, and polyamides. Examples include system fibers and polyolefin fibers. Among them, as a core-sheath composite fiber for artificial hair, which has a texture close to that of human hair and has excellent durability and heat resistance, a core-sheath composite fiber containing polyester as a core component and polyamide as a sheath component has been developed (patented). Document 1).
 特許文献1では、285℃におけるポリエステルの溶融粘度aとポリアミドの溶融粘度bの粘度比a/bを0.5~2.5にすることで、人工毛髪用芯鞘複合繊維の耐久性及び耐熱性に高めている。 In Patent Document 1, by setting the viscosity ratio a / b of the melt viscosity a of polyester and the melt viscosity b of polyamide at 285 ° C. to 0.5 to 2.5, the durability and heat resistance of the core-sheath composite fiber for artificial hair are set. It is enhanced to sex.
国際公開公報2017/187843号International Publication No. 2017/187843
 上述したように特許文献1に記載の繊維は、ポリエステルを芯成分とし、ポリアミドを鞘成分とする芯鞘複合繊維であるが、鞘成分として用いられているポリアミドは、ヘアーアイロンなどでカールセットを行うと、ポリエステルよりもセット性が悪いため、人工毛髪用芯鞘複合繊維としてはカールセット性が十分でなく、更なる改善が求められる。 As described above, the fiber described in Patent Document 1 is a core-sheath composite fiber having polyester as a core component and polyamide as a sheath component, but the polyamide used as a sheath component is curled with a hair iron or the like. When this is done, the settability is worse than that of polyester, so that the curl settability is not sufficient as the core-sheath composite fiber for artificial hair, and further improvement is required.
 本発明は、人毛に近い触感と優れた櫛通り性を有するとともに、カールセット性も良好な人工毛髪用芯鞘複合繊維、それを含む頭飾製品及びその製造方法を提供する。 The present invention provides a core-sheath composite fiber for artificial hair having a tactile sensation close to that of human hair and excellent combability, and also having good curl settability, a headdress product containing the same, and a method for producing the same.
 本発明は、1以上の実施形態において、芯部と鞘部を含む人工毛髪用芯鞘複合繊維であって、前記人工毛髪用芯鞘複合繊維は、扁平二葉形又は楕円形の断面形状を有し、繊維断面における芯鞘比率が面積比で芯:鞘が3:7~8:2であり、前記鞘部は、ポリアミド系樹脂を含むポリアミド系樹脂組成物で構成され、前記芯部は、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する変形扁平二葉形又は変形楕円形の断面形状を有することを特徴とする人工毛髪用芯鞘複合繊維に関する。 In one or more embodiments, the present invention is a core-sheath composite fiber for artificial hair including a core portion and a sheath portion, and the core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape. The core-sheath ratio in the fiber cross section is an area ratio of core: sheath of 3: 7 to 8: 2, the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin, and the core portion is A core-sheath composite fiber for artificial hair, which has a deformed flat bilobed shape or a deformed elliptical cross-sectional shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section. Regarding.
 本発明は、また、1以上の実施形態において、前記人工毛髪用芯鞘複合繊維を含むことを特徴とする頭飾製品に関する。 The present invention also relates to a headdress product comprising the core-sheath composite fiber for artificial hair in one or more embodiments.
 本発明は、また、1以上の実施形態において、前記人工毛髪用芯鞘複合繊維の製造方法であって、芯部樹脂組成物及び鞘部樹脂組成物を芯鞘型複合ノズルを用いて溶融紡糸する工程を含む人工毛髪用芯鞘複合繊維の製造方法に関する。 The present invention is also a method for producing a core-sheath composite fiber for artificial hair according to one or more embodiments, wherein the core resin composition and the sheath resin composition are melt-spun using a core-sheath type composite nozzle. The present invention relates to a method for producing a core-sheath composite fiber for artificial hair, which includes a step of making a core-sheath composite fiber.
 本発明の人工毛髪用芯鞘複合繊維は、人毛に近い触感と優れた櫛通り性を有するだけでなく、十分に優れたカールセット性を有し、頭飾製品の素材として好適である。 The core-sheath composite fiber for artificial hair of the present invention not only has a tactile sensation close to that of human hair and excellent combability, but also has sufficiently excellent curl settability, and is suitable as a material for headdress products.
 本発明の製造方法によれば、人毛に近い触感と優れた櫛通り性を有するだけでなく、十分に優れたカールセット性を有する人工毛髪用芯鞘複合繊維を得ることができる。 According to the production method of the present invention, it is possible to obtain a core-sheath composite fiber for artificial hair which not only has a tactile sensation close to that of human hair and excellent combability, but also has sufficiently excellent curl settability.
図1は、本発明の1以上の実施形態の人工毛髪用芯鞘複合繊維の繊維断面を示す模式図である。FIG. 1 is a schematic view showing a fiber cross section of a core-sheath composite fiber for artificial hair according to one or more embodiments of the present invention. 図2は、実施例1の繊維の繊維断面のレーザー顕微鏡写真である。FIG. 2 is a laser micrograph of a fiber cross section of the fiber of Example 1. 図3は、比較例1の繊維の繊維断面のレーザー顕微鏡写真である。FIG. 3 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 1. 図4は、比較例3の繊維の繊維断面のレーザー顕微鏡写真である。FIG. 4 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 3.
 本発明は、上述の従来技術の問題点を解決すべく為された発明であって、即ち、カールセット性に優れた人工毛髪用芯鞘複合繊維(以下において、単に「芯鞘複合繊維」とも記す)の提供を目的とし、従来芯部と鞘部(繊維)が相似形の芯鞘構造の繊維では、カールセット性が十分に優れた人工毛髪用芯鞘複合繊維を得ることが困難であることを見出し、繊維及び芯部を特定の断面形状とすることで、十分に優れたカールセット性を付与可能であることを見出した。 The present invention is an invention made to solve the above-mentioned problems of the prior art, that is, a core-sheath composite fiber for artificial hair having excellent curl settability (hereinafter, also simply referred to as "core-sheath composite fiber"). For the purpose of providing the above), it is difficult to obtain a core-sheath composite fiber for artificial hair having sufficiently excellent curl settability with a fiber having a core-sheath structure in which the core and the sheath (fiber) are similar to each other. It was found that a sufficiently excellent curl settability can be imparted by forming the fiber and the core portion into a specific cross-sectional shape.
 (芯鞘複合繊維の形状)
 本発明の1以上の実施形態において、人工毛髪用芯鞘複合繊維は、扁平二葉形又は楕円形の断面形状を有し、好ましくは扁平二葉形の断面形状を有する。また、芯部は、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する変形扁平二葉形又は繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する変形楕円形の断面形状を有し、好ましくは変形扁平二葉形の断面形状を有する。
(Shape of core-sheath composite fiber)
In one or more embodiments of the present invention, the core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape, preferably a flat bilobed cross-sectional shape. Further, the core portion is a deformed flat bilobed shape having a pair of convex portions protruding from the center side toward the outer peripheral side along the short axis direction of the fiber cross section, or the outer peripheral side from the center side along the short axis direction of the fiber cross section. It has a deformed elliptical cross-sectional shape with a pair of convex portions protruding toward, preferably a deformed flat bilobed cross-sectional shape.
 扁平二葉形は、円形及び楕円形からなる群から選ばれる二つの葉形が凹部を介して結合したものであり、ここで言う円形又は楕円形の形状とは、必ずしも連続した弧を描く必要はなく、鋭角な角でなければ一部が変形した略円形又は略楕円形も含む。 A flat bilobed shape is a combination of two leaf shapes selected from the group consisting of a circular shape and an elliptical shape through a recess, and the circular or elliptical shape referred to here does not necessarily have to draw a continuous arc. It also includes a substantially circular or substantially elliptical shape that is partially deformed if it is not a sharp angle.
 変形扁平二葉形は、扁平二葉形が変形したものであり、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する扁平二葉形であり、扁平二葉形では円形及び楕円形からなる群から選ばれる二つの葉形が凹部を介して結合しているのに対し、変形扁平二葉形では円形及び楕円形からなる群から選ばれる二つの葉形が凸部を介して結合していることになる。 The deformed flat bilobed shape is a deformed flat bilobed shape, and is a flat bilobed shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section. In the modified flat bilobed shape, the two leaf shapes selected from the circular and elliptical groups are connected via a concave portion, whereas in the modified flat bilobed shape, the two leaf shapes selected from the circular and elliptical groups are convex. It will be connected via.
 断面形状に関して、本発明の人工毛髪用芯鞘複合繊維が含むことのある、添加剤などに由来する繊維及び芯部の外周に生じる2μm以下の凹凸は、考慮しないものとする。 Regarding the cross-sectional shape, the fibers derived from additives and the unevenness of 2 μm or less generated on the outer circumference of the core portion, which may be contained in the core-sheath composite fiber for artificial hair of the present invention, shall not be considered.
 図1は、本発明の1以上の実施形態の人工毛髪用芯鞘複合繊維の繊維断面を示す模式図である。該実施形態の人工毛髪用芯鞘複合繊維1は、鞘部10と芯部20を含み、人工毛髪用芯鞘複合繊維1は、二つの楕円形が凹部を介して結合している扁平二葉形の断面形状を有する。 FIG. 1 is a schematic view showing a fiber cross section of a core-sheath composite fiber for artificial hair according to one or more embodiments of the present invention. The core-sheath composite fiber 1 for artificial hair of the embodiment includes a sheath portion 10 and a core portion 20, and the core-sheath composite fiber 1 for artificial hair is a flat bilobed shape in which two ellipses are connected via a recess. Has a cross-sectional shape of.
 人工毛髪用芯鞘複合繊維の繊維断面において、線対称軸及び線対称軸に平行するように繊維断面の外周の任意の二点を結んだ直線のうち、最大長となる直線が繊維断面長軸に該当し、該直線の方向及びそれに平行する方向が長軸方向に該当する。また、繊維断面長軸に対して垂直になるように繊維断面の外周の任意の二つの点を結んだ際、最大長となる二つの点を結ぶ直線が繊維断面短軸に該当し、該直線の方向及びそれに平行する方向が短軸方向に該当する。 In the fiber cross section of the core-sheath composite fiber for artificial hair, the straight line having the maximum length is the long axis of the fiber cross section among the straight lines connecting arbitrary two points on the outer periphery of the fiber cross section so as to be parallel to the line symmetry axis and the line symmetry axis. The direction of the straight line and the direction parallel to it correspond to the long axis direction. Further, when connecting arbitrary two points on the outer periphery of the fiber cross section so as to be perpendicular to the long axis of the fiber cross section, the straight line connecting the two points having the maximum length corresponds to the short axis of the fiber cross section, and the straight line corresponds to the short axis of the fiber cross section. And the direction parallel to it correspond to the minor axis direction.
 繊維断面長軸の長さ(Lと称す。)と、繊維断面短軸の長さ(Sと称す。)が下記式(1)を満たすことが好ましい。 It is preferable that the length of the long axis of the fiber cross section (referred to as L) and the length of the short axis of the fiber cross section (referred to as S) satisfy the following formula (1).
  L/S=1.1以上2.0以下 (1) L / S = 1.1 or more and 2.0 or less (1)
 図1に示すように、芯部20は、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部30を有する変形扁平二葉形であり、二つの楕円形が凸部30を介して結合している。或いは、芯部20は、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部30を有する変形楕円形とも言える。 As shown in FIG. 1, the core portion 20 is a deformed flat bilobed shape having a pair of convex portions 30 protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section, and the two elliptical shapes are formed. It is connected via the convex portion 30. Alternatively, the core portion 20 can be said to be a deformed ellipse having a pair of convex portions 30 protruding from the center side toward the outer peripheral side along the minor axis direction of the fiber cross section.
 芯部断面において、線対称軸及び線対称軸に平行するように芯部断面の外周の任意の二点を結んだ直線のうち、最大長となる直線である芯部断面長軸の長さ(Lcと称す。)と、芯部断面長軸に対して垂直になるように繊維断面の外周の任意の二つの点を結んだ際、最大長となる二つの点を結ぶ直線である芯部断面短軸の長さ(Scと称す。)が下記式(2)を満たすことが好ましい。 In the core cross section, the length of the core cross section long axis, which is the maximum straight line among the straight lines connecting arbitrary two points on the outer circumference of the core cross section so as to be parallel to the line symmetry axis and the line symmetry axis ( Lc) and any two points on the outer circumference of the fiber cross section so as to be perpendicular to the long axis of the core cross section, the core cross section is a straight line connecting the two points that have the maximum length. It is preferable that the length of the minor axis (referred to as Sc) satisfies the following equation (2).
  Lc/Sc<L/S (2) Lc / Sc <L / S (2)
 本発明の1以上の実施形態において、人工毛髪用芯鞘複合繊維が、扁平二葉形の繊維断面外形を有することにより、繊維表面に平坦な領域が少なくなっており、平坦領域で顕著な光の反射が小さく、人毛に近似した光沢になりやすい。また、本発明の1以上の実施形態の人工毛髪用芯鞘複合繊維は、好ましくは、その表面が、即ち、繊維断面の外周形状が、滑らかな凹凸から構成されるので、繊維同士や櫛を通したときの接触面積が少なくなり、人毛に近い触感と良好な櫛通り性が実現される。 In one or more embodiments of the present invention, the core-sheath composite fiber for artificial hair has a flat bilobed fiber cross-sectional outer shape, so that the flat region on the fiber surface is reduced, and the flat region is prominent in light. It has low reflection and tends to have a gloss similar to that of human hair. Further, the core-sheath composite fiber for artificial hair according to one or more embodiments of the present invention preferably has a surface surface, that is, an outer peripheral shape of the fiber cross section, which is composed of smooth irregularities. The contact area when passed is reduced, and a tactile sensation close to that of human hair and good combability are realized.
 芯部が、繊維断面において、繊維の短軸方向に沿って一対の凸部を有することが、本発明の特徴の一つであり、これによってカールセット性が良好となる。ここで、繊維断面が、すなわち鞘部の外周形状が、好ましい形態である扁平二葉形の断面形状を有する場合において、繊維断面の対向する凹部を連結する連結線と、芯部の一対の凸部を連結する連結線とが重なることで、カールセット性がより良好となる。 One of the features of the present invention is that the core portion has a pair of convex portions along the minor axis direction of the fiber in the fiber cross section, which improves the curl settability. Here, when the fiber cross section, that is, the outer peripheral shape of the sheath portion has a flat bilobed cross-sectional shape, which is a preferable form, a connecting line connecting the opposing concave portions of the fiber cross section and a pair of convex portions of the core portion. By overlapping with the connecting line connecting the above, the curl settability becomes better.
 本発明の好ましい1以上の実施形態において、人工毛髪用芯鞘複合繊維は、扁平二葉形の繊維断面を有することにより、凹部を連結する連結線の方向及びそれに平行な方向、すなわち繊維の短軸方向の曲げモーメントが、該連結線と交差する、好ましくは直交する繊維の長軸方向の曲げモーメントよりも小さくなりやすいことに起因して、曲げ変形を与えた場合に短軸方向に曲がりやすい。そこで、芯部の断面形状が、繊維の短軸方向に沿って互いに逆方向に中心側から外周側に突出する一対の凸部を有することにより、繊維短軸方向における芯部と鞘部との占有線分の比率を示す芯鞘線比率の芯部線分率が実質的に大きい繊維となるため、繊維全体のポリアミド系樹脂含有率が高くても、繊維の短軸方向において、ポリエステル系樹脂などの芯部の性質が顕著となり、カールセット性の低いポリアミド系樹脂の性質を補えることで、カールセット性の極めて高い繊維が得られる。 In one or more preferred embodiments of the present invention, the core-sheath composite fiber for artificial hair has a flat bilobed fiber cross section so that the direction of the connecting line connecting the recesses and the direction parallel thereto, that is, the minor axis of the fiber. Due to the fact that the bending moment in the direction tends to be smaller than the bending moment in the major axis direction of the fibers intersecting with the connecting line, preferably orthogonal fibers, it tends to bend in the minor axis direction when bending deformation is applied. Therefore, the cross-sectional shape of the core portion has a pair of convex portions protruding from the center side to the outer peripheral side in opposite directions along the minor axis direction of the fiber, so that the core portion and the sheath portion in the minor axis direction of the fiber are formed. Since the fiber has a substantially large core line segment ratio, which indicates the ratio of the occupied line segment, even if the polyamide resin content of the entire fiber is high, the polyester resin is used in the minor axis direction of the fiber. By supplementing the properties of the polyamide-based resin with low curl settability, fibers with extremely high curl settability can be obtained.
 人工毛髪用芯鞘複合繊維の芯鞘比率は、面積比で芯部:鞘部が3:7~8:2の範囲であり、好ましくは、4:6~7:3の範囲である。芯鞘比率が上述した範囲であると、触感や質感などに関連する物性としての、曲げモーメントが人毛に近くなるため、人毛と同質の人工毛髪が得られやすい。 The core-sheath ratio of the core-sheath composite fiber for artificial hair is in the range of 3: 7 to 8: 2, preferably in the range of 4: 6 to 7: 3, in terms of area ratio. When the core-sheath ratio is within the above-mentioned range, the bending moment as a physical property related to the tactile sensation and texture becomes close to that of human hair, so that artificial hair of the same quality as human hair can be easily obtained.
 芯部の比率が小さいと、曲げモーメントが人毛より小さくなる傾向がある。一方、芯部の比率が大きいと、曲げ剛性値が大きくなる傾向があり、また、鞘部の断面における層としての厚みが極めて薄くなるため芯が露出しやすくなり、このような場合には、芯部からの鞘部の剥離という不具合が発生する可能性もある。芯部は繊維表面に露出せず、鞘部にて完全に覆われていることが好ましい。 When the ratio of the core part is small, the bending moment tends to be smaller than that of human hair. On the other hand, when the ratio of the core portion is large, the flexural rigidity value tends to be large, and the thickness of the layer in the cross section of the sheath portion becomes extremely thin, so that the core is easily exposed. There is also the possibility that a problem such as peeling of the sheath from the core may occur. It is preferable that the core portion is not exposed on the fiber surface and is completely covered with the sheath portion.
 上述した繊維及び芯部の断面形状、並びに芯鞘比率は、目的の断面形状に近い形状を有するノズル(孔)を使用することにより制御することができる。 The cross-sectional shape of the fiber and the core portion and the core-sheath ratio described above can be controlled by using a nozzle (hole) having a shape close to the target cross-sectional shape.
 人工毛髪用芯鞘複合繊維は、人工毛髪に適するという観点から、単繊維繊度が10dtex以上150dtex以下であることが好ましく、より好ましくは30dtex以上120dtex以下であり、さらに好ましくは40dtex以上100dtex以下であり、特に好ましくは50dtex以上90dtex以下である。 From the viewpoint of being suitable for artificial hair, the core-sheath composite fiber for artificial hair preferably has a single fiber fineness of 10 dtex or more and 150 dtex or less, more preferably 30 dtex or more and 120 dtex or less, and further preferably 40 dtex or more and 100 dtex or less. Particularly preferably, it is 50 dtex or more and 90 dtex or less.
 本発明の1以上の実施形態の人工毛髪用芯鞘複合繊維は、繊維の集合体、例えば繊維束としては、必ずしも全ての繊維が同一の繊度、断面形状を有する必要はなく、異なる繊度、断面形状を有する繊維が混在していてもよい。 The core-sheath composite fibers for artificial hair according to one or more embodiments of the present invention do not necessarily have all the fibers having the same fineness and cross-sectional shape as an aggregate of fibers, for example, a fiber bundle, and have different fineness and cross-sectional shape. Fibers having a shape may be mixed.
 (芯鞘複合繊維の組成)
 本発明の1以上の実施形態において、鞘部は、ポリアミド系樹脂を含むポリアミド系樹脂組成物、すなわちポリアミド系樹脂を主成分とするポリアミド系樹脂組成物で構成されるため、触感が良好になる。本発明の1以上の実施形態において、「ポリアミド系樹脂を主成分とするポリアミド系樹脂組成物」とは、ポリアミド系樹脂組成物の合計重量を100重量%とした場合、ポリアミド系樹脂を67重量%以上含むことを意味し、75重量%以上含むことが好ましく、85重量%以上含むことがより好ましく、90重量%以上含むことがさらに好ましく、95重量%以上含むことがさらにより好ましい。
(Composition of core-sheath composite fiber)
In one or more embodiments of the present invention, the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin, that is, a polyamide-based resin composition containing a polyamide-based resin as a main component, so that the tactile sensation is improved. .. In one or more embodiments of the present invention, the "polyamide-based resin composition containing a polyamide-based resin as a main component" means 67 weight of the polyamide-based resin when the total weight of the polyamide-based resin composition is 100% by weight. It means that it is contained in an amount of% or more, preferably 75% by weight or more, more preferably 85% by weight or more, further preferably 90% by weight or more, and further preferably 95% by weight or more.
 ポリアミド系樹脂は、ラクタム、アミノカルボン酸、ジカルボン酸及びジアミンの混合物、ジカルボン酸誘導体及びジアミンの混合物、並びにジカルボン酸及びジアミンの塩からなる群から選ばれる1種以上を、重合して得られるナイロン樹脂を意味する。 The polyamide resin is nylon obtained by polymerizing one or more selected from the group consisting of lactam, a mixture of aminocarboxylic acid, dicarboxylic acid and diamine, a mixture of dicarboxylic acid derivative and diamine, and a salt of dicarboxylic acid and diamine. Means resin.
 ラクタムの具体例としては、特に限定されないが、例えば、2-アゼチジノン、2-ピロリジノン、δ-バレロラクタム、ε-カプロラクタム、エナントラクタム、カプリルラクタム、ウンデカラクタム、及びラウロラクタムなどを挙げることができる。これらのうち、ε-カプロラクタム、ウンデカラクタム、及びラウロラクタムが好ましく、特にε-カプロラクタムが好ましい。これらのラクタムは、1種で用いてもよく、2種以上の混合物で使用することもできる。 Specific examples of lactam include, but are not limited to, 2-azetidineone, 2-pyrrolidinone, δ-valerolactam, ε-caprolactam, enantractam, caprilactam, undecalactam, laurolactam and the like. .. Of these, ε-caprolactam, undecalactam, and laurolactam are preferable, and ε-caprolactam is particularly preferable. These lactams may be used alone or in a mixture of two or more.
 アミノカルボン酸の具体例としては、特に限定されないが、例えば、6-アミノカプロン酸、7-アミノヘプタン酸、8-アミノオクタン酸、9-アミノノナン酸、10-アミノデカン酸、11-アミノウンデカン酸、12-アミノドデカン酸などを挙げることができる。これらのうち、6-アミノカプロン酸、11-アミノウンデカン酸、及び12-アミノドデカン酸が好ましく、特に6-アミノカプロン酸が好ましい。これらのアミノカルボン酸は、1種で用いてもよく、2種以上の混合物で使用することもできる。 Specific examples of the aminocarboxylic acid are not particularly limited, but for example, 6-aminocaproic acid, 7-aminoheptanoic acid, 8-aminooctanoic acid, 9-aminononanoic acid, 10-aminodecanoic acid, 11-aminoundecanoic acid, 12 -Aminododecanoic acid and the like can be mentioned. Of these, 6-aminocaproic acid, 11-aminoundecanoic acid, and 12-aminododecanoic acid are preferable, and 6-aminocaproic acid is particularly preferable. These aminocarboxylic acids may be used alone or in a mixture of two or more.
 ジカルボン酸及びジアミンの混合物、ジカルボン酸誘導体及びジアミンの混合物、又はジカルボン酸及びジアミンの塩で用いられるジカルボン酸の具体例としては、特に限定されないが、例えば、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ブラシリン酸、テトラデカン二酸、ペンタデカン二酸、オクタデカン二酸などの脂肪族ジカルボン酸、シクロヘキサンジカルボン酸などの脂環式ジカルボン酸、フタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸などが挙げられる。これらのうち、アジピン酸、セバシン酸、ドデカン二酸、テレフタル酸、及びイソフタル酸が好ましく、特にアジピン酸、テレフタル酸、及びイソフタル酸が好ましい。これらのジカルボン酸は、1種で用いてもよく、2種以上の混合物で使用することもできる。 Specific examples of the dicarboxylic acid used in a mixture of dicarboxylic acid and diamine, a mixture of dicarboxylic acid derivative and diamine, or a salt of dicarboxylic acid and diamine are not particularly limited, but for example, oxalic acid, malonic acid, succinic acid, and glutal. Acids, adipic acids, pimelliic acids, suberic acids, azelaic acids, sebacic acids, undecanedioic acids, dodecanedioic acids, brushphosphoric acids, tetradecanedioic acids, pentadecanedioic acids, octadecanedioic acids and other aliphatic dicarboxylic acids, cyclohexanedicarboxylic acids, etc. Examples thereof include aromatic dicarboxylic acids such as alicyclic dicarboxylic acid, phthalic acid, isophthalic acid, terephthalic acid, and naphthalenedicarboxylic acid. Of these, adipic acid, sebacic acid, dodecanedioic acid, terephthalic acid, and isophthalic acid are preferable, and adipic acid, terephthalic acid, and isophthalic acid are particularly preferable. These dicarboxylic acids may be used alone or in a mixture of two or more.
 ジカルボン酸及びジアミンの混合物、ジカルボン酸誘導体及びジアミンの混合物、又はジカルボン酸及びジアミンの塩で用いられる。ジアミンの具体例としては、特に限定されないが、例えば、1,4-ジアミノブタン、1,5-ジアミノペンタン、1,6-ジアミノヘキサン、2-メチル-1,5-ジアミノペンタン(MDP)、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカン、1,12-ジアミノドデカン、1,13-ジアミノトリデカン、1,14-ジアミノテトラデカン、1,15-ジアミノペンタデカン、1,16-ジアミノヘキサデカン、1,17-ジアミノヘプタデカン、1,18-ジアミノオクタデカン、1,19-ジアミノノナデカン、1,20-ジアミノエイコサンなどの脂肪族ジアミン、シクロヘキサンジアミン、ビス-(4-アミノヘキシル)メタンなどの脂環式ジアミン、m-キシリレンジアミン、p-キシリレンジアミンなどの芳香族ジアミンなどが挙げられる。これらのうち、特に脂肪族ジアミンが好ましく、とりわけヘキサメチレンジアミンが好ましく用いられる。これらのジアミンは、1種で用いてもよく、2種以上の混合物で使用することもできる。 It is used as a mixture of dicarboxylic acid and diamine, a mixture of dicarboxylic acid derivative and diamine, or a salt of dicarboxylic acid and diamine. Specific examples of the diamine are not particularly limited, but for example, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 2-methyl-1,5-diaminopentane (MDP), 1 , 7-Diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 1,13-diaminotridecane, 1, 14-diaminotetradecane, 1,15-diaminopentadecane, 1,16-diaminohexadecan, 1,17-diaminoheptadecan, 1,18-diaminooctadecane, 1,19-diaminononadecan, 1,20-diaminoeikosan, etc. Examples thereof include aliphatic diamines, cyclohexanediamines, alicyclic diamines such as bis- (4-aminohexyl) methane, aromatic diamines such as m-xylylene diamine and p-xylylene diamine. Of these, aliphatic diamines are particularly preferable, and hexamethylenediamine is particularly preferably used. These diamines may be used alone or in a mixture of two or more.
 ポリアミド系樹脂(ナイロン樹脂と称す場合がある)としては、特に限定されないが、例えば、ナイロン6、ナイロン66、ナイロン11、ナイロン12、ナイロン6・10、ナイロン6・12、ナイロン6T及び/又は6I単位を含有する半芳香族ナイロン、並びにこれらナイロン樹脂の共重合体などを用いることが好ましい。とりわけ、ナイロン6、ナイロン66、ナイロン6及びナイロン66の共重合体がより好ましい。 The polyamide resin (sometimes referred to as nylon resin) is not particularly limited, but for example, nylon 6, nylon 66, nylon 11, nylon 12, nylon 6/10, nylon 6/12, nylon 6T and / or 6I. It is preferable to use semi-aromatic nylon containing a unit, a copolymer of these nylon resins, and the like. In particular, a copolymer of nylon 6, nylon 66, nylon 6 and nylon 66 is more preferable.
 ポリアミド系樹脂は、例えば、ポリアミド系樹脂原料を触媒の存在下または不存在下で加熱して行うポリアミド系樹脂重合方法により製造することができる。その重合時に攪拌はあっても無くてもよいが、均質な生成物を得るには攪拌した方が好ましい。重合温度は目的とする重合物の重合度、反応収率、反応時間に応じて任意に設定可能であるが、最終的に得られるポリアミド系樹脂の品質から低温の方が好ましい。反応率についても任意に設定できる。圧力について制限はないが揮発性成分を効率よく系外に抜出すためには系内を減圧とすることが好ましい。 The polyamide-based resin can be produced, for example, by a polyamide-based resin polymerization method in which a polyamide-based resin raw material is heated in the presence or absence of a catalyst. Stirring may or may not occur during the polymerization, but stirring is preferred to obtain a homogeneous product. The polymerization temperature can be arbitrarily set according to the degree of polymerization, reaction yield, and reaction time of the target polymer, but a low temperature is preferable from the viewpoint of the quality of the finally obtained polyamide resin. The reaction rate can also be set arbitrarily. Although there is no limitation on the pressure, it is preferable to reduce the pressure inside the system in order to efficiently extract the volatile components to the outside of the system.
 本発明に用いられるポリアミド系樹脂は、必要に応じてカルボン酸化合物及びアミン化合物などの末端封鎖剤で末端を封鎖してもよい。モノカルボン酸又はモノアミンを添加して末端を封鎖する場合に、得られるナイロン樹脂の末端アミノ基又は末端カルボキシル基濃度は、当該末端封鎖剤を使用しない場合に比べて低下する。一方、ジカルボン酸又はジアミンで末端封鎖する場合は、末端アミノ基と末端カルボキシル基濃度の和は変化しないが、末端アミノ基と末端カルボキシル基との濃度の比率が変化する。 The polyamide resin used in the present invention may be terminally sealed with an end-sealing agent such as a carboxylic acid compound and an amine compound, if necessary. When the terminal is sealed by adding a monocarboxylic acid or monoamine, the concentration of the terminal amino group or the terminal carboxyl group of the obtained nylon resin is lower than that when the terminal blocking agent is not used. On the other hand, when the terminal is blocked with a dicarboxylic acid or diamine, the sum of the concentrations of the terminal amino group and the terminal carboxyl group does not change, but the ratio of the concentrations of the terminal amino group and the terminal carboxyl group changes.
 カルボン酸化合物の具体例としては、特に限定されないが、例えば、酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、エナント酸、カプリル酸、ペラルゴン酸、ウンデカン酸、ラウリル酸、トリデカン酸、ミリスチン酸、ミリストレイン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、アラキン酸などの脂肪族モノカルボン酸、シクロヘキサンカルボン酸、メチルシクロヘキサンカルボン酸などの脂環式モノカルボン酸、安息香酸、トルイル酸、エチル安息香酸、フェニル酢酸などの芳香族モノカルボン酸、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ブラシリン酸、テトラデカン二酸、ペンタデカン二酸、オクタデカン二酸などの脂肪族ジカルボン酸、シクロヘキサンジカルボン酸などの脂環式ジカルボン酸、フタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸などが挙げられる。 Specific examples of the carboxylic acid compound are not particularly limited, but for example, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, capric acid, pelargonic acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, Alipid monocarboxylic acids such as myristoleic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, and araquinic acid, alicyclic monocarboxylic acids such as cyclohexanecarboxylic acid and methylcyclohexanecarboxylic acid, benzoic acid, toluic acid, ethyl Aromatic monocarboxylic acids such as benzoic acid and phenylacetic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelli acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brushphosphoric acid , Tetradecanedioic acid, pentadecanedioic acid, octadecanedioic acid and other aliphatic dicarboxylic acids, cyclohexanedicarboxylic acid and other alicyclic dicarboxylic acids, phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid and other aromatic dicarboxylic acids. Can be mentioned.
 アミン化合物の具体例としては、特に限定されないが、例えば、ブチルアミン、ペンチルアミン、ヘキシルアミン、ヘプチルアミン、オクチルアミン、2-エチルヘキシルアミン、ノニルアミン、デシルアミン、ウンデシルアミン、ドデシルアミン、トリデシルアミン、テトラデシルアミン、ペンタデシルアミン、ヘキサデシルアミン、オクタデシルアミン、ノナデシルアミン、イコシルアミンなどの脂肪族モノアミン、シクロヘキシルアミン、メチルシクロヘキシルアミンなどの脂環式モノアミン、ベンジルアミン、β-フェニルエチルアミンなどの芳香族モノアミン、1,4-ジアミノブタン、1,5-ジアミノペンタン、1,6-ジアミノヘキサン、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカン、1,12-ジアミノドデカン、1,13-ジアミノトリデカン、1,14-ジアミノテトラデカン、1,15-ジアミノペンタデカン、1,16-ジアミノヘキサデカン、1,17-ジアミノヘプタデカン、1,18-ジアミノオクタデカン、1,19-ジアミノノナデカン、1,20-ジアミノエイコサンなどの脂肪族ジアミン、シクロヘキサンジアミン、ビス-(4-アミノヘキシル)メタンなどの脂環式ジアミン、キシリレンジアミンなどの芳香族ジアミンなどが挙げられる。 Specific examples of the amine compound are not particularly limited, but for example, butylamine, pentylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetra. Aliper monoamines such as decylamine, pentadecylamine, hexadecylamine, octadecylamine, nonadecilamine, and icosylamine, alicyclic monoamines such as cyclohexylamine and methylcyclohexylamine, aromatic monoamines such as benzylamine and β-phenylethylamine, 1 , 4-Diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11 -Diaminoundecane, 1,12-diaminododecane, 1,13-diaminotridecane, 1,14-diaminotetradecane, 1,15-diaminopentadecane, 1,16-diaminohexadecan, 1,17-diaminoheptadecan, 1, 18-Diaminooctadecane, 1,19-diaminononadecan, aliphatic diamines such as 1,20-diaminoeikosan, cyclohexanediamine, alicyclic diamines such as bis- (4-aminohexyl) methane, xylylene diamines, etc. Aromatic amines and the like can be mentioned.
 ポリアミド系樹脂の末端基濃度は特に制限ないが、繊維用途で染色性を高める必要がある場合や樹脂用途でアロイ化に適した材料を設計する場合などには、末端アミノ基濃度が高い方が好ましい。また、長期エージング条件下での着色やゲル化を抑制したい場合などは逆に末端アミノ基濃度が低い方が好ましい。更に再溶融時のラクタム再生、オリゴマー生成による溶融紡糸時の糸切れ、連続射出成形時のモールドデポジット、フィルムの連続押出におけるダイマーク発生を抑制したい場合には末端カルボキシル基濃度及び末端アミノ基濃度が共に低い方が好ましい。適用する用途によって末端基濃度を調製すればよいが、末端アミノ基濃度、末端カルボキシル基濃度共に、好ましくは、1.0×10-5~15.0×10-5eq/g、より好ましくは2.0×10-5~12.0×10-5eq/g、特に好ましくは3.0×10-5~11.0×10-5eq/gである。 The terminal group concentration of the polyamide resin is not particularly limited, but when it is necessary to improve the dyeability for textile applications or when designing a material suitable for alloying for resin applications, the higher the terminal amino group concentration is. preferable. On the contrary, when it is desired to suppress coloring and gelation under long-term aging conditions, it is preferable that the terminal amino group concentration is low. Furthermore, if you want to suppress lactam regeneration during remelting, yarn breakage during melt spinning due to oligomer formation, mold deposit during continuous injection molding, and die mark generation during continuous extrusion of film, both the terminal carboxyl group concentration and the terminal amino group concentration are both. Lower is preferable. The terminal group concentration may be adjusted depending on the intended use, but both the terminal amino group concentration and the terminal carboxyl group concentration are preferably 1.0 × 10 -5 to 15.0 × 10 -5 eq / g, more preferably. It is 2.0 × 10 -5 to 12.0 × 10 -5 eq / g, particularly preferably 3.0 × 10 -5 to 11.0 × 10 -5 eq / g.
 また、末端封鎖剤の添加方法としては重合初期にカプロラクタムなどの原料と同時に仕込む方法、重合途中で添加する方法、ナイロン樹脂を溶融状態で縦型攪拌式薄膜蒸発機を通過させる際に添加する方法などが採用される。末端封鎖剤はそのまま添加してもよいし、少量の溶剤に溶解して添加してもよい。 In addition, as a method of adding the terminal sequestering agent, a method of adding the terminal sequestering agent at the same time as a raw material such as caprolactam at the initial stage of polymerization, a method of adding the nylon resin during the polymerization, and a method of adding the nylon resin when passing it through a vertical stirring thin film evaporator in a molten state. Etc. are adopted. The terminal sequestering agent may be added as it is, or may be dissolved in a small amount of solvent and added.
 ポリアミド系樹脂は、樹脂物性、汎用性及びコストの観点から、好ましくは、ナイロン6及びナイロン66からなる群から選ばれる少なくとも1種を主体としたポリアミド系樹脂である。本発明の1以上の実施形態において、「ナイロン6及びナイロン66からなる群から選ばれる少なくとも1種を主体としたポリアミド系樹脂」とは、ナイロン6及び/又はナイロン66を80モル%以上含むポリアミド系樹脂を意味する。 The polyamide resin is preferably a polyamide resin mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66 from the viewpoint of resin physical properties, versatility and cost. In one or more embodiments of the present invention, the "polyamide-based resin mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66" is a polyamide containing 80 mol% or more of nylon 6 and / or nylon 66. It means a based resin.
 鞘部を構成するポリアミド系樹脂組成物は、ポリアミド系樹脂に加えて他の樹脂を含んでもよい。他の樹脂としては、例えば、ポリアミド系樹脂、塩化ビニル系樹脂、モダアクリル系樹脂、ポリカーボネート系樹脂、ポリオレフィン系樹脂、ポリフェニレンサルファイド系樹脂などが挙げられる。これらは、1種を単独で用いてもよく、2種以上を併用してもよい。 The polyamide-based resin composition constituting the sheath portion may contain other resins in addition to the polyamide-based resin. Examples of other resins include polyamide-based resins, vinyl chloride-based resins, modaacrylic-based resins, polycarbonate-based resins, polyolefin-based resins, and polyphenylene sulfide-based resins. These may be used alone or in combination of two or more.
 本発明の1以上の実施形態において、カールセット性を向上させる観点から、芯部は、ポリエステル系樹脂を含むポリエステル系樹脂組成物、すなわちポリエステル系樹脂を主成分とするポリエステル系樹脂組成物で構成されていることが好ましい。本発明の1以上の実施形態において、「ポリエステル系樹脂を主成分とするポリエステル系樹脂組成物」とは、ポリエステル系樹脂組成物の合計重量を100重量%とした場合、ポリエステル系樹脂を67重量%以上含むことを意味し、75重量%以上含むことが好ましく、85重量%以上含むことがより好ましく、90重量%以上含むことがさらに好ましく、95重量%以上含むことがさらにより好ましい。 In one or more embodiments of the present invention, from the viewpoint of improving curl settability, the core portion is composed of a polyester resin composition containing a polyester resin, that is, a polyester resin composition containing a polyester resin as a main component. It is preferable that the resin is used. In one or more embodiments of the present invention, the "polyester resin composition containing a polyester resin as a main component" means 67 weights of the polyester resin when the total weight of the polyester resin compositions is 100% by weight. It means that it is contained in an amount of% or more, preferably 75% by weight or more, more preferably 85% by weight or more, further preferably 90% by weight or more, and further preferably 95% by weight or more.
 ポリエステル系樹脂は、物性、汎用性、及びコストの観点から、好ましくは、ポリアルキレンテレフタレート、及び、ポリアルキレンテレフタレートを主体とした共重合ポリエステルからなる群から選ばれる1種以上である。本発明の1以上の実施形態において、「ポリアルキレンテレフタレートを主体とする共重合ポリエステル」は、ポリアルキレンテレフタレートを80モル%以上含有する共重合ポリエステルをいう。 The polyester resin is preferably one or more selected from the group consisting of polyalkylene terephthalate and copolymerized polyester mainly composed of polyalkylene terephthalate from the viewpoint of physical properties, versatility, and cost. In one or more embodiments of the present invention, the "copolymerized polyester mainly composed of polyalkylene terephthalate" refers to a copolymerized polyester containing 80 mol% or more of polyalkylene terephthalate.
 ポリアルキレンテレフタレートとしては、特に限定されないが、例えば、ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、ポリシクロヘキサンジメチレンテレフタレートなどが挙げられる。 The polyalkylene terephthalate is not particularly limited, and examples thereof include polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, and polycyclohexanedimethylene terephthalate.
 ポリアルキレンテレフタレートを主体とする共重合ポリエステルとしては、特に限定されないが、例えば、ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、ポリシクロヘキサンジメチレンテレフタレートなどのポリアルキレンテレフタレートを主体とし、他の共重合成分を含有する共重合ポリエステルなどが挙げられる。 The copolymerized polyester mainly composed of polyalkylene terephthalate is not particularly limited, but for example, polyalkylene terephthalate such as polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, and polycyclohexanedimethylene terephthalate is mainly used, and other copolymerization components are used. Examples thereof include copolymerized polyester contained therein.
 他の共重合成分としては、例えば、イソフタル酸、オルトフタル酸、ナフタレンジカルボン酸、パラフェニレンジカルボン酸、トリメリット酸、ピロメリット酸、コハク酸、グルタル酸、アジピン酸、スベリン酸、アゼライン酸、セバシン酸、ドデカン二酸などの多価カルボン酸及びそれらの誘導体;5-ナトリウムスルホイソフタル酸、5-ナトリウムスルホイソフタル酸ジヒドロキシエチルなどのスルホン酸塩を含むジカルボン酸及びそれらの誘導体;1,2-プロパンジオール、1,3-プロパンジオール、1,4-ブタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール、1,4-シクロヘキサンジメタノール、ジエチレングリコール、ポリエチレングリコール、トリメチロールプロパン、ペンタエリスリトール、4-ヒドロキシ安息香酸、ε-カプロラクトン、ビスフェノールAのエチレングリコールエーテルなどが挙げられる。 Other copolymerization components include, for example, isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, paraphenylenedicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid, sebacic acid. , Polyvalent carboxylic acids such as dodecanedioic acid and their derivatives; dicarboxylic acids including sulfonates such as 5-sodium sulfoisophthalic acid, 5-sodium sulfoisophthalate dihydroxyethyl and their derivatives; 1,2-propanediol , 1,3-Propanediol, 1,4-Butanediol, 1,6-Hexanediol, Neopentylglycol, 1,4-Cyclohexanedimethanol, Diethyleneglycol, Polyethylene glycol, Trimethylolpropane, Pentaerythritol, 4-Hydroxybenzo Examples thereof include acid, ε-caprolactone, and ethylene glycol ether of bisphenol A.
 共重合ポリエステルは、安定性及び操作の簡便性の点から、主体となるポリアルキレンテレフタレートに少量の他の共重合成分を含有させて反応させることにより製造するのが好ましい。ポリアルキレンテレフタレートとしては、テレフタル酸及び/又はその誘導体(例えば、テレフタル酸メチル)と、アルキレングリコールとの重合体を用いることができる。共重合ポリエステルは、主体となるポリアルキレンテレフタレートの重合に用いるテレフタル酸及び/又はその誘導体(例えば、テレフタル酸メチル)と、アルキレングリコールとの混合物に、少量の他の共重合成分であるモノマーあるいはオリゴマー成分を含有させたものを重合させることにより製造してもよい。 From the viewpoint of stability and ease of operation, the copolymerized polyester is preferably produced by reacting the main polyalkylene terephthalate with a small amount of other copolymerizing components. As the polyalkylene terephthalate, a polymer of terephthalic acid and / or a derivative thereof (for example, methyl terephthalate) and alkylene glycol can be used. The copolymerized polyester is a mixture of terephthalic acid and / or a derivative thereof (for example, methyl terephthalate) used for the polymerization of the main polyalkylene terephthalate and alkylene glycol, and a small amount of other copolymerization components such as a monomer or an oligomer. It may be produced by polymerizing the one containing the component.
 共重合ポリエステルは、主体となるポリアルキレンテレフタレートの主鎖及び/又は側鎖に上記他の共重合成分が重縮合していればよく、共重合の方法などには特別な限定はない。 The copolymerized polyester may have the above-mentioned other copolymerization components polycondensed on the main chain and / or side chain of the main polyalkylene terephthalate, and the copolymerization method is not particularly limited.
 ポリアルキレンテレフタレートを主体とする共重合ポリエステルの具体例としては、例えば、ポリエチレンテレフタレートを主体とし、ビスフェノールAのエチレングリコールエーテル、1,4-シクロヘキサジメタノール、イソフタル酸及び5-ナトリウムスルホイソフタル酸ジヒドロキシエチルからなる群から選ばれる一種の化合物を共重合したポリエステルなどが挙げられる。 Specific examples of the copolymerized polyester mainly composed of polyalkylene terephthalate include, for example, ethylene glycol ether of bisphenol A, 1,4-cyclohexadimethanol, isophthalic acid and dihydroxyethyl 5-sodium sulfoisophthalate mainly composed of polyethylene terephthalate. Examples thereof include polyester obtained by copolymerizing a kind of compound selected from the group consisting of.
 ポリアルキレンテレフタレート及びポリアルキレンテレフタレートを主体とする共重合ポリエステルは、単独で用いてもよく、2種以上を組み合わせて用いてもよい。中でも、ポリエチレンテレフタレート;ポリプロピレンテレフタレート;ポリブチレンテレフタレート;ポリエチレンテレフタレートを主体とし、ビスフェノールAのエチレングリコールエーテルを共重合したポリエステル;ポリエチレンテレフタレートを主体とし、1,4-シクロヘキサンジメタノールを共重合したポリエステル;ポリエチレンテレフタレートを主体とし、イソフタル酸を共重合したポリエステル;及びポリエチレンテレフタレートを主体とし、5-ナトリウムスルホイソフタル酸ジヒドロキシエチルを共重合したポリエステルなどを単独又は2種以上組み合わせて用いることが好ましい。 The copolymerized polyester mainly composed of polyalkylene terephthalate and polyalkylene terephthalate may be used alone or in combination of two or more. Among them, polyethylene terephthalate; polypropylene terephthalate; polybutylene terephthalate; polyester mainly composed of polyethylene terephthalate and copolymerized with ethylene glycol ether of bisphenol A; polyester mainly composed of polyethylene terephthalate and copolymerized with 1,4-cyclohexanedimethanol; polyester. It is preferable to use polyester mainly composed of terephthalate and copolymerized with isophthalic acid; and polyester mainly composed of polyethylene terephthalate and copolymerized with dihydroxyethyl 5-sodium sulfoisophthalate alone or in combination of two or more.
 ポリエステル系樹脂の固有粘度(IV値と称す場合がある)は、特に限定されないが、0.3以上1.2以下であることが好ましく、0.4以上1.0以下であることがより好ましい。固有粘度が0.3以上であると、得られる繊維の機械的強度が低下せず、燃焼試験時にドリップする恐れもない。また、固有粘度が1.2以下であると、分子量が増大しすぎず、溶融粘度が高くなり過ぎることがなく、溶融紡糸が容易となるうえ、繊度も均一になりやすい。 The intrinsic viscosity (sometimes referred to as IV value) of the polyester resin is not particularly limited, but is preferably 0.3 or more and 1.2 or less, and more preferably 0.4 or more and 1.0 or less. .. When the intrinsic viscosity is 0.3 or more, the mechanical strength of the obtained fiber does not decrease, and there is no risk of drip during the combustion test. Further, when the intrinsic viscosity is 1.2 or less, the molecular weight does not increase too much, the melt viscosity does not become too high, melt spinning becomes easy, and the fineness tends to be uniform.
 芯部を構成するポリエステル系樹脂組成物は、主成分樹脂であるポリエステル系樹脂に加えて他の樹脂を含んでも良い。他の樹脂としては、例えば、ポリアミド系樹脂、塩化ビニル系樹脂、モダアクリル系樹脂、ポリカーボネート系樹脂、ポリオレフィン系樹脂、ポリフェニレンサルファイド系樹脂などが挙げられる。これらは、1種を単独で用いてもよく、2種以上を併用してもよい。 The polyester-based resin composition constituting the core may contain other resins in addition to the polyester-based resin which is the main component resin. Examples of other resins include polyamide-based resins, vinyl chloride-based resins, modaacrylic-based resins, polycarbonate-based resins, polyolefin-based resins, and polyphenylene sulfide-based resins. These may be used alone or in combination of two or more.
 人工毛髪用芯鞘複合繊維は、触感と外観を人毛により近似させ、カール性及びカール保持性をより向上させる観点から、芯部をポリアルキレンテレフタレート及びポリアルキレンテレフタレートを主体とした共重合ポリエステルからなる群から選ばれる1種以上のポリエステル系樹脂を主成分とするポリエステル系樹脂組成物で構成することが好ましく、鞘部をナイロン6及びナイロン66からなる群から選ばれる少なくとも1種を主体としたポリアミド系樹脂を主成分とするポリアミド系樹脂組成物で構成することがより好ましい。 The core-sheath composite fiber for artificial hair is made of a copolymerized polyester mainly composed of polyalkylene terephthalate and polyalkylene terephthalate from the viewpoint of making the tactile sensation and appearance closer to human hair and further improving the curl property and curl retention property. It is preferable to use a polyester resin composition containing at least one polyester resin selected from the above group as a main component, and the sheath portion is mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66. It is more preferable to use a polyamide-based resin composition containing a polyamide-based resin as a main component.
 本発明の1以上の実施形態において、難燃性の観点から、難燃剤を併用してもよい。難燃剤としては、臭素含有難燃剤やリン含有難燃剤などが挙げられる。リン含有難燃剤として、例えば、リン酸エステルアミド化合物、有機環状リン系化合物などが挙げられる。臭素系難燃剤としては、特に限定されないが、例えば、臭素化エポキシ系難燃剤;ペンタブロモトルエン、ヘキサブロモベンゼン、デカブロモジフェニル、デカブロモジフェニルエーテル、ビス(トリブロモフェノキシ)エタン、テトラブロモ無水フタル酸、エチレンビス(テトラブロモフタルイミド)、エチレンビス(ペンタブロモフェニル)、オクタブロモトリメチルフェニルインダン、トリス(トリブロモネオペンチル)ホスフェートなどの臭素含有リン酸エステル類;臭素化ポリスチレン類;臭素化ポリベンジルアクリレート類;臭素化フェノキシ樹脂;臭素化ポリカーボネートオリゴマー類;テトラブロモビスフェノールA、テトラブロモビスフェノールA-ビス(2,3-ジブロモプロピルエーテル)、テトラブロモビスフェノールA-ビス(アリルエーテル)、テトラブロモビスフェノールA-ビス(ヒドロキシエチルエーテル)などのテトラブロモビスフェノールA誘導体;トリス(トリブロモフェノキシ)トリアジンなどの臭素含有トリアジン系化合物;トリス(2,3-ジブロモプロピル)イソシアヌレートなどの臭素含有イソシアヌル酸系化合物などが挙げられる。中でも、耐熱性及び難燃性の観点から、臭素化エポキシ系難燃剤を用いることが好ましい。 In one or more embodiments of the present invention, a flame retardant may be used in combination from the viewpoint of flame retardancy. Examples of the flame retardant include a bromine-containing flame retardant and a phosphorus-containing flame retardant. Examples of the phosphorus-containing flame retardant include a phosphate ester amide compound and an organic cyclic phosphorus-based compound. The bromine-based flame retardant is not particularly limited, and for example, a brominated epoxy-based flame retardant; pentabromotoluene, hexabromobenzene, decabromodiphenyl, decabromodiphenyl ether, bis (tribromophenoxy) ethane, tetrabromophthalic acid, and the like. Bromine-containing phosphate esters such as ethylenebis (tetrabromophthalimide), ethylenebis (pentabromophenyl), octabromotrimethylphenylindan, tris (tribromoneopentyl) phosphate; brominated polystyrenes; brominated polybenzyl acrylates Brominated phenoxy resin; Brominated polycarbonate oligomers; Tetrabromobisphenol A, Tetrabromobisphenol A-bis (2,3-dibromopropyl ether), Tetrabromobisphenol A-bis (allyl ether), Tetrabromobisphenol A-bis Tetrabromobisphenol A derivatives such as (hydroxyethyl ether); bromine-containing triazine compounds such as tris (tribromophenoxy) triazine; bromine-containing isocyanuric acid compounds such as tris (2,3-dibromopropyl) isocyanurate. Be done. Above all, from the viewpoint of heat resistance and flame retardancy, it is preferable to use a brominated epoxy flame retardant.
 臭素化エポキシ系難燃剤は、原料としては分子末端がエポキシ基又はトリブロモフェノールからなる臭素化エポキシ系難燃剤を用いることができるが、臭素化エポキシ系難燃剤の溶融混練後の構造は、特に限定されず、下記式(1)に示す構成ユニットと下記式(1)の少なくとも一部が改変した構成ユニットの総数を100モル%とした場合、80モル%以上が下記式(1)で示す構成ユニットであることが好ましい。臭素化エポキシ系難燃剤は、溶融混練後に、構造が分子末端で変化してもよい。例えば、臭素化エポキシ系難燃剤の分子末端がエポキシ基又はトリブロモフェノール以外の水酸基、リン酸基、ホスホン酸基などに置換されていてもよく、分子末端がポリエステル成分とエステル基で結合していてもよい。 As the brominated epoxy flame retardant, a brominated epoxy flame retardant whose molecular end is composed of an epoxy group or tribromophenol can be used as a raw material, but the structure of the brominated epoxy flame retardant after melt-kneading is particularly high. Not limited to this, when the total number of the constituent units represented by the following formula (1) and the constituent units in which at least a part of the following formula (1) is modified is 100 mol%, 80 mol% or more is represented by the following formula (1). It is preferably a constituent unit. The structure of the brominated epoxy flame retardant may change at the molecular end after melt-kneading. For example, the molecular end of the brominated epoxy flame retardant may be substituted with an epoxy group or a hydroxyl group other than tribromophenol, a phosphoric acid group, a phosphonic acid group, or the like, and the molecular end is bonded to the polyester component by an ester group. You may.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 また、臭素化エポキシ系難燃剤の分子末端以外の構造の一部が変化してもよい。例えば、臭素化エポキシ系難燃剤の二級水酸基とエポキシ基が結合して分岐構造となっていてもよく、臭素化エポキシ系難燃剤分子中の臭素含有量が大きく変化しなければ、上記式(1)の臭素の一部が脱離又は付加してもよい。 Further, a part of the structure other than the molecular terminal of the brominated epoxy flame retardant may be changed. For example, the secondary hydroxyl group of the brominated epoxy flame retardant and the epoxy group may be bonded to form a branched structure, and if the bromine content in the brominated epoxy flame retardant molecule does not change significantly, the above formula ( A part of the bromine of 1) may be desorbed or added.
 臭素化エポキシ系難燃剤としては、例えば、下記式(2)に示しているような高分子型の臭素化エポキシ系難燃剤が好ましく用いられる。下記式(2)において、mは1~1000である。下記式(2)に示しているような高分子型の臭素化エポキシ系難燃剤としては、例えば、阪本薬品工業株式会社製の臭素化エポキシ系難燃剤(商品名「SR-T2MP」)などの市販品を用いてもよい。 As the brominated epoxy flame retardant, for example, a polymer type brominated epoxy flame retardant as shown in the following formula (2) is preferably used. In the following formula (2), m is 1 to 1000. Examples of the polymer-type brominated epoxy flame retardant shown in the following formula (2) include brominated epoxy flame retardants manufactured by Sakamoto Yakuhin Kogyo Co., Ltd. (trade name "SR-T2MP"). Commercially available products may be used.
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 臭素化エポキシ難燃剤は、特に限定されないが、芯部及び/又は鞘部において、例えば、主成分樹脂100重量部に対して5重量部以上40重量部以下含ませることが好ましい。例えば、耐熱性と難燃性の観点から、芯部をポリアルキレンテレフタレート及びポリアルキレンテレフタレートを主体とした共重合ポリエステルからなる群から選ばれる1種以上のポリエステル系樹脂100重量部と、臭素化エポキシ難燃剤5重量部以上40重量部以下を含むポリエステル系樹脂組成物で構成され、鞘部をナイロン6及びナイロン66からなる群から選ばれる少なくとも1種を主体としたポリアミド系樹脂100重量部と、臭素化エポキシ難燃剤5重量部以上40重量部以下を含むポリアミド系樹脂組成物で構成することが好ましい。 The brominated epoxy flame retardant is not particularly limited, but it is preferable that the core portion and / or the sheath portion contains, for example, 5 parts by weight or more and 40 parts by weight or less with respect to 100 parts by weight of the main component resin. For example, from the viewpoint of heat resistance and flame retardancy, 100 parts by weight of one or more polyester-based resins selected from the group consisting of a polyalkylene terephthalate and a copolymerized polyester mainly composed of polyalkylene terephthalate, and a brominated epoxy. 100 parts by weight of a polyamide resin composed of a polyester resin composition containing 5 parts by weight or more and 40 parts by weight or less of a flame retardant, and having a sheath portion mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66. It is preferably composed of a polyamide resin composition containing 5 parts by weight or more and 40 parts by weight or less of a brominated epoxy flame retardant.
 本発明の1以上の実施形態において、難燃助剤を併用してもよい。難燃助剤は、特に限定されないが、難燃性の観点から、アンチモン系化合物やアンチモンを含む複合金属などを用いることが好ましい。アンチモン系化合物としては、例えば、三酸化アンチモン、四酸化アンチモン、五酸化アンチモン、アンチモン酸ナトリウム、アンチモン酸カリウム、アンチモン酸カルシウムなどが挙げられる。難燃性改良効果や触感への影響から、三酸化アンチモン、五酸化アンチモン、及びアンチモン酸ナトリウムからなる群から選ばれる一種以上がより好ましい。 In one or more embodiments of the present invention, a flame retardant aid may be used in combination. The flame retardant aid is not particularly limited, but from the viewpoint of flame retardancy, it is preferable to use an antimony compound, a composite metal containing antimony, or the like. Examples of antimony compounds include antimony trioxide, antimony tetroxide, antimony pentoxide, sodium antimonate, potassium antimonate, calcium antimonate and the like. From the viewpoint of flame retardancy improving effect and influence on tactile sensation, one or more selected from the group consisting of antimony trioxide, antimony pentoxide, and sodium antimonate is more preferable.
 難燃助剤は、特に限定されないが、芯部及び/又は鞘部において、例えば、主成分樹脂100重量部に対して0.1重量部以上10重量部以下含ませることが好ましい。 The flame retardant aid is not particularly limited, but it is preferable that the core portion and / or the sheath portion contains, for example, 0.1 part by weight or more and 10 parts by weight or less with respect to 100 parts by weight of the main component resin.
 特に、鞘部を構成するポリアミド系樹脂組成物に難燃助剤を含有させることにより、繊維表面に適度な表面凹凸が形成され、難燃性に加え、人毛に近い低光沢な外観を有する人工毛髪用芯鞘複合繊維が得られる。 In particular, by incorporating a flame-retardant aid in the polyamide-based resin composition constituting the sheath portion, appropriate surface irregularities are formed on the fiber surface, and in addition to flame retardancy, it has a low-gloss appearance close to that of human hair. A core-sheath composite fiber for artificial hair can be obtained.
 人工毛髪用芯鞘複合繊維は、必要に応じて、本発明の効果を阻害しない範囲内で、耐熱剤、安定剤、蛍光剤、酸化防止剤、静電防止剤などの各種添加剤を含有してもよい。 The core-sheath composite fiber for artificial hair contains various additives such as a heat resistant agent, a stabilizer, a fluorescent agent, an antioxidant, and an antistatic agent, if necessary, within a range that does not impair the effects of the present invention. You may.
 (芯鞘複合繊維の製造方法)
 本発明の1以上の実施形態において、人工毛髪用芯鞘複合繊維は、芯部及び鞘部のそれぞれを構成する樹脂組成物を、個別に種々の一般的な混練機を用いて溶融混練した後、芯鞘型複合ノズルを用いて、溶融紡糸することにより作製することができる。
(Manufacturing method of core-sheath composite fiber)
In one or more embodiments of the present invention, in the core-sheath composite fiber for artificial hair, the resin compositions constituting the core and the sheath are individually melt-kneaded using various general kneaders. It can be produced by melt-spinning using a core-sheath type composite nozzle.
 例えば、上述したポリエステル系樹脂、臭素化エポキシ系難燃剤などの各成分をドライブレンドしたポリエステル系樹脂組成物を、種々の一般的な混練機を用いて溶融混練して芯部を構成する芯成分とする一方、上述したポリアミド系樹脂、臭素化エポキシ系難燃剤などの各成分をドライブレンドしたポリアミド系樹脂組成物を、種々の一般的な混練機を用いて溶融混練して鞘部を構成する鞘成分とし、複合紡糸ノズルを用いて溶融紡糸することにより作製することができる。 For example, a polyester resin composition obtained by dry-blending each component such as the polyester resin and the brominated epoxy flame retardant described above is melt-kneaded using various general kneaders to form a core component. On the other hand, a polyamide-based resin composition in which each component such as the above-mentioned polyamide-based resin and brominated epoxy flame retardant is dry-blended is melt-kneaded using various general kneaders to form a sheath portion. It can be produced by using it as a sheath component and performing melt spinning using a composite spinning nozzle.
 混練機としては、例えば、一軸押出機、二軸押出機、ロール、バンバリーミキサー、ニーダーなどが挙げられる。中でも、二軸押出機が、混練度の調整、操作の簡便性の点から好ましい。 Examples of the kneading machine include a single-screw extruder, a twin-screw extruder, a roll, a Banbury mixer, and a kneader. Of these, a twin-screw extruder is preferable from the viewpoint of adjusting the kneading degree and easiness of operation.
 溶融紡糸法においては、例えば、ポリエステル系樹脂組成物の場合は、押出機、ギアポンプ、ノズルなどの温度を250℃以上300℃以下とし、ポリアミド系樹脂組成物の場合は、押出機、ギアポンプ、ノズルなどの温度を260℃以上320℃以下とし、溶融紡糸し、紡出糸条を加熱筒に通過させた後、それぞれの樹脂のガラス転移点以下に冷却し、50m/分以上5000m/分以下の速度で引き取ることにより紡出糸条(未延伸糸)が得られる。 In the melt spinning method, for example, in the case of a polyester resin composition, the temperature of the extruder, gear pump, nozzle, etc. is set to 250 ° C. or higher and 300 ° C. or lower, and in the case of a polyamide resin composition, the extruder, gear pump, nozzle, etc. The temperature of each resin is set to 260 ° C. or higher and 320 ° C. or lower, melt-spun, and the spun yarn is passed through a heating cylinder, and then cooled to the glass transition point or lower of each resin, and 50 m / min or more and 5000 m / min or less. Spinned yarn (undrawn yarn) can be obtained by picking up at a high speed.
 具体的には、溶融紡糸の際、芯部を構成するポリエステル系樹脂組成物は溶融紡糸機の芯部用押出機で供給し、鞘部を構成するポリアミド系樹脂組成物は溶融紡糸機の鞘部用押出機で供給し、所定の形状を有する芯鞘型複合紡糸ノズル(孔)にて溶融ポリマーを吐出することで紡出糸条(未延伸糸)を得る。 Specifically, during melt spinning, the polyester resin composition constituting the core portion is supplied by the core extruder extruder of the melt spinning machine, and the polyamide resin composition constituting the sheath portion is the sheath of the melt spinning machine. A spun yarn (undrawn yarn) is obtained by supplying the molten polymer with a core-sheath type composite spinning nozzle (hole) having a predetermined shape and supplying the molten polymer.
 紡出糸条(未延伸糸)は熱延伸されることが好ましい。延伸は、紡出糸条を一旦巻き取ってから延伸する2工程法と、紡出糸条を巻き取ることなく連続して延伸する直接紡糸延伸法のいずれの方法によって行ってもよい。熱延伸は、1段延伸法又は2段以上の多段延伸法で行われる。熱延伸における加熱手段としては、加熱ローラ、ヒートプレート、スチームジェット装置、温水槽などを使用することができ、これらを適宜併用することもできる。 It is preferable that the spun yarn (undrawn yarn) is heat-drawn. The stretching may be carried out by either a two-step method in which the spun yarn is wound once and then stretched, or a direct spun drawing method in which the spun yarn is continuously stretched without being wound. The thermal stretching is performed by a one-step stretching method or a two-stage or more multi-step stretching method. As the heating means in the heat stretching, a heating roller, a heat plate, a steam jet device, a hot water tank and the like can be used, and these can be used in combination as appropriate.
 本発明の1以上の実施形態において、人工毛髪用芯鞘複合繊維に、繊維処理剤、柔軟剤などの油剤を付与し、触感、風合いをより人毛に近づけてもよい。 In one or more embodiments of the present invention, an oil agent such as a fiber treatment agent or a softening agent may be applied to the core-sheath composite fiber for artificial hair to bring the feel and texture closer to human hair.
 繊維処理剤としては、例えば、触感や櫛通り性を向上させるためのシリコーン系繊維処理剤や非シリコーン系繊維処理剤などが挙げられる。 Examples of the fiber treatment agent include a silicone-based fiber treatment agent and a non-silicone-based fiber treatment agent for improving the tactile sensation and combability.
 また、本発明の1以上の実施形態において、人工毛髪用芯鞘複合繊維に、ギアクリンプによる加工を施してもよい。これにより繊維に緩やかな屈曲を付与し、自然な外観が得られ、繊維間の密着性が低下することから櫛通り性も向上する。 Further, in one or more embodiments of the present invention, the core-sheath composite fiber for artificial hair may be processed by gear crimping. As a result, the fibers are gently bent, a natural appearance is obtained, and the adhesion between the fibers is lowered, so that the combability is also improved.
 該ギアクリンプによる加工では、一般的に、繊維を軟化温度以上に加熱した状態で2つの噛み合った歯車の間を通過させ、この歯車の形状を転写させることで繊維屈曲を発現させる。また、必要に応じて、繊維製造段階において、異なる温度で人工毛髪用芯鞘複合繊維を熱処理することで、異なる形状のカールを発現することができる。 In the processing by the gear crimp, generally, the fiber is passed between two meshed gears in a state where the fiber is heated to the softening temperature or higher, and the shape of the gear is transferred to develop the fiber bending. Further, if necessary, curls having different shapes can be developed by heat-treating the core-sheath composite fibers for artificial hair at different temperatures in the fiber manufacturing stage.
 (頭飾製品)
 本発明の1以上の実施形態において、人工毛髪用芯鞘複合繊維は、頭飾製品に好適に用いることができる。頭飾製品としては、特に限定されないが、ヘアーウィッグ、かつら、ウィービング、ヘアーエクステンション、ブレードヘアー、ヘアーアクセサリー及びドールヘアーからなる群から選ばれる一種が好ましく挙げられ、本発明に係る十分に優れたカールセット性を、より有効に発揮せしめる観点から、ヘアーウィッグ及びウィービングが、より好ましい。
(Head decoration product)
In one or more embodiments of the present invention, the core-sheath composite fiber for artificial hair can be suitably used for a headdress product. The headdress product is not particularly limited, but preferably one selected from the group consisting of hair wigs, wigs, weaving, hair extensions, blade hairs, hair accessories and doll hairs, and a sufficiently excellent curl set according to the present invention is mentioned. Hair wigs and weaving are more preferable from the viewpoint of exerting sex more effectively.
 頭飾製品は、本発明の人工毛髪用芯鞘複合繊維のみで構成されていてもよく、他の人工毛髪用芯鞘複合繊維、人毛や獣毛などの天然繊維を組み合わせて構成されていてもよい。 The headdress product may be composed of only the core-sheath composite fiber for artificial hair of the present invention, or may be composed of a combination of other core-sheath composite fibers for artificial hair and natural fibers such as human hair and animal hair. good.
 以下、本発明を実施例に基づいてさらに具体的に説明する。なお、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples. The present invention is not limited to these examples.
 実施例及び比較例で用いた測定方法及び評価方法は、以下のとおりである。 The measurement method and evaluation method used in the examples and comparative examples are as follows.
 (単繊維繊度)
 オートバイブロ式繊度測定器「DENIER COMPUTER タイプDC-11」(サーチ社製)を使用して測定し、30個のサンプルの測定値の平均値を算出して単繊維繊度とした。
(Single fiber fineness)
It was measured using a motorcycle blow type fineness measuring device "DENIER COMPUTER type DC-11" (manufactured by Search), and the average value of the measured values of 30 samples was calculated to obtain a single fiber fineness.
 (カールセット性)
 室温(23℃)にて、蓑毛にしたフィラメントをφ32mmのパイプに捲きつけ、120℃で60分間カールセットし、室温(23℃)で60分間エイジングした後に、カールしたフィラメントの一端を固定し釣り下げ、セット後のフィラメント長を測定した。この長さをカールセット性の指標とし、17cm以下であるとカールセットが可能と判断した。
(Curl set property)
At room temperature (23 ° C), the minoge filament is wrapped around a φ32 mm pipe, curled at 120 ° C for 60 minutes, aged at room temperature (23 ° C) for 60 minutes, and then one end of the curled filament is fixed for fishing. The filament length after lowering and setting was measured. Using this length as an index of curl setability, it was judged that curl set was possible when the length was 17 cm or less.
 (芯部の露出)
 室温(23℃)にて、繊維を束ね、繊維束(総繊度550dtex)がズレないように収縮チューブで固定した後、カッターで切断し、その際の芯部の露出の有無を、目視にて評価、あるいは、切断した繊維断面をレーザー顕微鏡(株式会社キーエンス社製、「VK-9500」)にて観察し評価した。
(Exposure of core)
At room temperature (23 ° C), the fibers are bundled, fixed with a shrinkable tube so that the fiber bundle (total fineness 550 dtex) does not shift, and then cut with a cutter, and the presence or absence of exposure of the core at that time is visually checked. Evaluation or evaluation was performed by observing the cut fiber cross section with a laser microscope (“VK-9500” manufactured by KEYENCE CORPORATION).
 (繊維断面の形状)
 室温(23℃)にて、繊維を束ね、繊維束(総繊度550dtex)がズレないように収縮チューブで固定した後、カッターで輪切りにし、断面観察用繊維束を作製した。この繊維束をレーザー顕微鏡(株式会社キーエンス社製、「VK-9500」)にて500倍の倍率で撮影し、繊維断面写真を得た。繊維断面写真に基づいて、芯鞘比率、L/S及びLc/Scを求めた。
(Shape of fiber cross section)
At room temperature (23 ° C.), the fibers were bundled, fixed with a shrinkable tube so that the fiber bundle (total fineness 550 dtex) did not shift, and then sliced with a cutter to prepare a fiber bundle for cross-section observation. This fiber bundle was photographed with a laser microscope (manufactured by KEYENCE CORPORATION, "VK-9500") at a magnification of 500 times to obtain a cross-sectional photograph of the fiber. The core-sheath ratio, L / S and Lc / Sc were determined based on the fiber cross-sectional photograph.
 (触感)
 専門美容師による官能評価を行い、以下の4段階の基準で評価した。
A:人毛と同等の非常に良好な触感
B:人毛に比べやや劣るが良好な触感
C:人毛に比べ劣る悪い触感
D:人毛に比べ大きく劣る悪い触感
(Tactile)
A sensory evaluation was performed by a professional beautician, and the evaluation was made according to the following four criteria.
A: Very good tactile sensation equivalent to human hair B: Slightly inferior to human hair but good tactile sensation C: Inferior to human hair Bad tactile sensation D: Greatly inferior to human hair
 (櫛通り性)
 カールを完全に伸ばした状態で、繊維の長さを63.5cmになるように切断し、得られた繊維長が63.5cmの繊維5.0gを束ねた。その後、繊維束の中央を紐で括り、2つ折りにして紐の部分を固定して、ヘアーアイロン加工用の繊維束を作製した。次に、180℃に加熱したヘアーアイロン(米国IZUNAMI.INC社製、「IZUNAMIITC450フラットアイロン」)にて、繊維束を固定している根元から毛先までを圧着しながら加熱する操作を5回繰り返し、櫛通り性評価用の繊維束を作製した。その後、髪梳き用の櫛(ドイツ製、「MATADOR  PROFESSIONAL386.81/2F」)にて、櫛通り性評価用の繊維束を固定している根元から毛先まで100回櫛を通し、変形あるいは分裂した繊維の数から、以下の基準にて櫛通り性を評価した。
A:櫛を100回通して変形あるいは分裂した繊維は10本未満で、最後まで抵抗なく櫛が通るレベル
B:櫛を100回通して変形あるいは分裂した繊維は10本以上30本未満で、途中で抵抗がやや強くなるが櫛は通るレベル
C:櫛を100回通して変形あるいは分裂した繊維は30本以上100本未満で、途中で抵抗が強くなり、櫛の通らないことが1回以上20回未満の確率で発生するレベル
D:櫛を100回通して変形あるいは分裂した繊維は100本以上で、途中で抵抗が強くなり、櫛の通らないことが20回以上の確率で発生するレベル
(Combability)
With the curl completely stretched, the fibers were cut to a length of 63.5 cm, and 5.0 g of the obtained fibers having a fiber length of 63.5 cm were bundled. Then, the center of the fiber bundle was tied with a string, folded in half, and the string portion was fixed to prepare a fiber bundle for hair ironing. Next, with a hair iron heated to 180 ° C. (“IZUNAMI ITC450 Flat Iron” manufactured by IZUNAMI.INC, USA), the operation of heating while crimping from the root to the tip of the hair that fixes the fiber bundle is repeated 5 times. , A fiber bundle for evaluation of combability was prepared. After that, with a comb for combing hair (Made in Germany, "MATADOR PROFESSIONAL 386.81 / 2F"), pass the comb 100 times from the root to the tip of the hair, which fixes the fiber bundle for comb passability evaluation, and deform or split. From the number of fibers formed, the combability was evaluated according to the following criteria.
A: The number of fibers deformed or split through the comb 100 times is less than 10, and the comb passes through without resistance until the end. Level B: The number of fibers deformed or split through the comb 100 times is 10 or more and less than 30 fibers. Level C: The number of fibers deformed or split by passing the comb 100 times is 30 or more and less than 100, and the resistance becomes stronger in the middle and the comb does not pass once or more 20 times. Level D that occurs with a probability of less than 100 times: The number of fibers that have been deformed or split by passing through the comb 100 times is 100 or more, and the resistance becomes stronger in the middle, and the level at which the comb does not pass with a probability of 20 times or more.
 (実施例1)
 ポリエチレンテレフタレートペレット(East West Chemical Private Limited製、EastPET 商品名「A-12」、以下「PET」とも記す)100重量部に、臭素化エポキシ系難燃剤(阪本薬品工業製、商品名「SR-T2MP」)20重量部、及びアンチモン酸ナトリウム(日本精鉱製、商品名「SA-A」)2重量部を添加し、ドライブレンド後に二軸押出機に供給し、バレル設定温度280℃にて溶融混練を行い、ペレット化してポリエステル系樹脂組成物を得た。
(Example 1)
100 parts by weight of polyethylene terephthalate pellets (manufactured by East West Chemical Private Limited, East PET product name "A-12", hereinafter also referred to as "PET"), brominated epoxy flame retardant (manufactured by Sakamoto Pharmaceutical Co., Ltd., product name "SR-T2MP") 20 parts by weight and 2 parts by weight of sodium antimonate (manufactured by Nihon Seiko Co., Ltd., trade name "SA-A") are added, and after dry blending, they are supplied to a twin-screw extruder and melted at a barrel set temperature of 280 ° C. Kneading was carried out and pelletized to obtain a polyester resin composition.
 続いて、ナイロン6(ユニチカ製、商品名「A1030BRL」、以下「PA6」とも記す)100重量部に、臭素化エポキシ系難燃剤(阪本薬品工業製、商品名「SR-T2MP」)20重量部、及びアンチモン酸ナトリウム(日本精鉱製、商品名「SA-A」)2重量部を添加し、ドライブレンド後に二軸押出機に供給し、バレル設定温度260℃にて溶融混練を行い、ペレット化してポリアミド系樹脂組成物を得た。 Subsequently, 100 parts by weight of nylon 6 (manufactured by Unitika, trade name "A1030BRL", hereinafter also referred to as "PA6") and 20 parts by weight of brominated epoxy flame retardant (manufactured by Sakamoto Yakuhin Kogyo, trade name "SR-T2MP") , And sodium antimonate (manufactured by Nihon Seiko Co., Ltd., trade name "SA-A") were added by 2 parts by weight, and after dry blending, they were supplied to a twin-screw extruder, melt-kneaded at a barrel set temperature of 260 ° C., and pelleted. To obtain a polyamide-based resin composition.
 次にペレット状のポリエステル系樹脂組成物及びポリアミド系樹脂組成物を、それぞれ押出機に供給し、下記表1に扁平比及び形状を有する芯鞘型複合紡糸ノズル(孔)より押し出し、40~200m/分の速度で巻き取って、ポリエステル系樹脂組成物を芯部とし、ポリアミド系樹脂組成物を鞘部とし、芯鞘比率が面積比で芯:鞘が5:5であり、下記表1に記載の断面形状を有する芯鞘複合繊維の未延伸糸を得た。ノズル扁平比は、ノズル断面において、線対称軸及び線対称軸に平行するように断面の外周の任意の二点を結んだ線分の中、最大長となる線分である長軸の長さと、長軸に対して垂直になるように繊維断面の外周の任意の二つの点を結んだ線分の中、最大長となる線分である短軸の長さの比である。 Next, the pellet-shaped polyester resin composition and the polyamide resin composition are supplied to the extruder, respectively, and extruded from the core-sheath type composite spinning nozzle (hole) having the flatness ratio and shape shown in Table 1 below, and are 40 to 200 m. Winding at a rate of / min, the polyester-based resin composition is used as the core, the polyamide-based resin composition is used as the sheath, and the core-sheath ratio is the area ratio of core: sheath of 5: 5, as shown in Table 1 below. An undrawn yarn of a core-sheath composite fiber having the described cross-sectional shape was obtained. The nozzle flatness ratio is the length of the long axis, which is the maximum length of the line segment connecting arbitrary two points on the outer circumference of the line segment so as to be parallel to the line symmetry axis and the line symmetry axis in the nozzle cross section. , The ratio of the length of the minor axis, which is the maximum length of the line segment connecting any two points on the outer circumference of the fiber cross section so as to be perpendicular to the major axis.
 得られた未延伸糸を85℃のヒートロールを用いて45m/分の速度で引き取りながら延伸を行い、3倍延伸糸とし、さらに連続して200℃に加熱したヒートロールを用いて45m/分の速度で巻き取り、熱処理を行い、ポリエーテル系油剤(丸菱油化工業製、商品名「KWC-Q」)を0.20%omf(乾燥繊維重量に対する油剤純分重量百分率)となるよう付着させた後、乾燥させて下記表1に示す単繊維繊度を有する芯鞘複合繊維を得た。 The obtained undrawn yarn was drawn using a heat roll at 85 ° C. at a speed of 45 m / min to obtain a triple drawn yarn, and further, 45 m / min using a heat roll continuously heated to 200 ° C. Take up and heat-treat at the speed of After adhering, it was dried to obtain a core-sheath composite fiber having a single fiber fineness shown in Table 1 below.
 (実施例2)
 鞘部に用いる樹脂をナイロン66(東レ社製、商品名「アミランCM3001」)とし、ペレット化時のバレル設定温度を280℃とし、芯鞘比率を面積比で芯:鞘を7:3とした以外は、実施例1と同様にして芯鞘複合繊維を得た。
(Example 2)
The resin used for the sheath was nylon 66 (manufactured by Toray Industries, Inc., trade name "Amiran CM3001"), the barrel set temperature at the time of pelletization was 280 ° C, the core-sheath ratio was the area ratio, and the core: sheath was 7: 3. A core-sheath composite fiber was obtained in the same manner as in Example 1 except for the above.
 (実施例3)
 芯鞘比率を面積比で芯:鞘を8:2とした以外は、実施例1と同様にして芯鞘複合繊維を得た。
(Example 3)
A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the core-sheath ratio was an area ratio and the core: sheath was 8: 2.
 (実施例4)
 ノズル扁平比を1.4とした以外は、実施例1と同様にして芯鞘複合繊維を得た。 
(Example 4)
A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the nozzle flatness ratio was 1.4.
 (比較例1)
 ノズル形状を下記表1に示す形状とした以外は、実施例1と同様にして芯鞘複合繊維を得た。
(Comparative Example 1)
A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the nozzle shape was the shape shown in Table 1 below.
 (比較例2)
 ノズル形状を下記表1に示す形状とした以外は、実施例2と同様にして芯鞘複合繊維を得た。
(Comparative Example 2)
A core-sheath composite fiber was obtained in the same manner as in Example 2 except that the nozzle shape was the shape shown in Table 1 below.
 (比較例3)
 ノズル形状を下記表1に示す形状とした以外は、実施例1と同様にして芯鞘複合繊維を得た。
(Comparative Example 3)
A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the nozzle shape was the shape shown in Table 1 below.
 (比較例4)
 芯鞘比率を面積比で芯:鞘を2:8とし、ノズル形状を下記表1に示す形状とした以外は、実施例1と同様にして芯鞘複合繊維を得た。
(Comparative Example 4)
A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the core-sheath ratio was an area ratio, the core: sheath was 2: 8, and the nozzle shape was the shape shown in Table 1 below.
 (比較例5)
 芯鞘比率を面積比で芯:鞘を9:1とした以外は、実施例1と同様にして芯鞘複合繊維を得た。
(Comparative Example 5)
A core-sheath composite fiber was obtained in the same manner as in Example 1 except that the core-sheath ratio was an area ratio and the core: sheath was 9: 1.
 (比較例6)
 ノズル形状を下記表1に示す形状とした以外は、実施例4と同様にして芯鞘複合繊維を得た。
(Comparative Example 6)
A core-sheath composite fiber was obtained in the same manner as in Example 4 except that the nozzle shape was the shape shown in Table 1 below.
 実施例及び比較例の繊維の芯部の露出の有無及び断面形状を上述したとおりに評価観察した。また、実施例及び比較例の繊維のカールセット性、触感及び櫛通り性を上述したとおりに評価した。これらの結果を表1に示した。 The presence or absence of exposed fiber cores and the cross-sectional shape of the fibers of Examples and Comparative Examples were evaluated and observed as described above. In addition, the curl setability, tactile sensation, and combability of the fibers of Examples and Comparative Examples were evaluated as described above. These results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 図2は、実施例1の繊維の繊維断面のレーザー顕微鏡写真である。図2から分かるように、該人工毛髪用芯鞘複合繊維において、繊維は扁平二葉形の断面形状を有し、芯部は繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する変形扁平二葉形の断面形状を有する。図3は、比較例1の繊維の繊維断面のレーザー顕微鏡写真である。図3に示されているように、該人工毛髪用芯鞘複合繊維において、繊維及び芯部はいずれも扁平二葉形の断面形状を有する。図4は、比較例3の繊維の繊維断面のレーザー顕微鏡写真である。図4に示されているように、該人工毛髪用芯鞘複合繊維において、繊維及び芯部はいずれも略円形の断面形状を有する。 FIG. 2 is a laser micrograph of a fiber cross section of the fiber of Example 1. As can be seen from FIG. 2, in the core-sheath composite fiber for artificial hair, the fiber has a flat bilobed cross-sectional shape, and the core portion protrudes from the center side to the outer peripheral side along the minor axis direction of the fiber cross section. It has a modified flat bilobed cross-sectional shape with a pair of convex parts. FIG. 3 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 1. As shown in FIG. 3, in the core-sheath composite fiber for artificial hair, both the fiber and the core portion have a flat bilobed cross-sectional shape. FIG. 4 is a laser micrograph of a fiber cross section of the fiber of Comparative Example 3. As shown in FIG. 4, in the core-sheath composite fiber for artificial hair, both the fiber and the core portion have a substantially circular cross-sectional shape.
 表1から分かるように、実施例1~4の繊維は、カールセット性が良好で、芯部の露出が無く、人毛に似た触感を有し、櫛通り性も良好であった。 As can be seen from Table 1, the fibers of Examples 1 to 4 had good curl settability, had no exposed core, had a tactile sensation similar to human hair, and had good combability.
 一方、芯部の断面形状に一対の凸部を有しない比較例1、比較例2及び比較例6の繊維はカールセット性の悪かった。円形の繊維断面を有する比較例3の繊維については、繊維表面に凹凸を有しないため、不自然な外観となり、触感、櫛通りともに良好な繊維が得られなかった。芯鞘比率を面積比で2:8とした比較例4の繊維は、芯部が少なすぎるためにカールセット性が劣る結果となった。芯鞘比率を面積比で9:1とした比較例5の繊維は、鞘部の肉厚が薄くなりすぎて芯部が露出し、触感、櫛通りともにともに非常に悪くなった。 On the other hand, the fibers of Comparative Example 1, Comparative Example 2 and Comparative Example 6 having no pair of convex portions in the cross-sectional shape of the core portion had poor curl settability. The fiber of Comparative Example 3 having a circular fiber cross section had an unnatural appearance because the fiber surface had no irregularities, and good fibers could not be obtained in terms of both tactile sensation and combing. The fiber of Comparative Example 4 in which the core-sheath ratio was 2: 8 in area ratio resulted in inferior curl setability because the core portion was too small. In the fiber of Comparative Example 5 in which the core-sheath ratio was 9: 1, the thickness of the sheath was too thin and the core was exposed, and both the tactile sensation and combing were very poor.
 本発明は、特に限定されないが、例えば、下記の実施形態を含んでもよい。
 [1] 芯部と鞘部を含む人工毛髪用芯鞘複合繊維であって、
 前記人工毛髪用芯鞘複合繊維は、扁平二葉形又は楕円形の断面形状を有し、繊維断面における芯鞘比率が面積比で芯:鞘が3:7~8:2であり、
 前記鞘部は、ポリアミド系樹脂を含むポリアミド系樹脂組成物で構成され、
 前記芯部は、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する変形扁平二葉形又は変形楕円形の断面形状を有することを特徴とする人工毛髪用芯鞘複合繊維。
 [2] 前記人工毛髪用芯鞘複合繊維は扁平二葉形の断面形状を有し、前記芯部は変形扁平二葉形の断面形状を有する、[1]に記載の人工毛髪用芯鞘複合繊維。
 [3] 前記芯部が、ポリアルキレンテレフタレート及びポリアルキレンテレフタレートを主体とした共重合ポリエステルからなる群から選ばれる1種以上のポリエステル系樹脂を含むポリエステル系樹脂組成物で構成されている、[1]又は[2]に記載の人工毛髪用芯鞘複合繊維。
 [4] 前記鞘部が、ナイロン6及びナイロン66からなる群から選ばれる少なくとも1種を主体としたポリアミド系樹脂を含むポリアミド系樹脂組成物で構成されている、[1]~[3]のいずれかに記載の人工毛髪用芯鞘複合繊維。
 [5] [1]~[4]のいずれかに記載の人工毛髪用芯鞘複合繊維を含むことを特徴とする頭飾製品。
 [6] ヘアーウィッグ、かつら、ウィービング、ヘアーエクステンション、ブレードヘアー、ヘアーアクセサリー及びドールヘアーからなる群から選ばれる一種である、[5]に記載の頭飾製品。
 [7] [1]~[4]のいずれかに記載の人工毛髪用芯鞘複合繊維の製造方法であって、芯部樹脂組成物及び鞘部樹脂組組成物を芯鞘型複合ノズルを用いて溶融紡糸する工程を含むことを特徴とする人工毛髪用芯鞘複合繊維の製造方法。
The present invention is not particularly limited, but may include, for example, the following embodiments.
[1] A core-sheath composite fiber for artificial hair including a core and a sheath.
The core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape, and the core-sheath ratio in the fiber cross section is an area ratio of core: sheath of 3: 7 to 8: 2.
The sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin.
The core portion is an artificial hair having a deformed flat bilobed shape or a deformed elliptical cross-sectional shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section. Core sheath composite fiber.
[2] The core-sheath composite fiber for artificial hair according to [1], wherein the core-sheath composite fiber for artificial hair has a flat bilobed cross-sectional shape, and the core portion has a deformed flat bilobed cross-sectional shape.
[3] The core portion is composed of a polyester-based resin composition containing one or more polyester-based resins selected from the group consisting of polyalkylene terephthalate and copolymerized polyester mainly composed of polyalkylene terephthalate. [1] ] Or [2]. The core-sheath composite fiber for artificial hair.
[4] The sheath portion of [1] to [3], wherein the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66. The core-sheath composite fiber for artificial hair according to any one.
[5] A headdress product comprising the core-sheath composite fiber for artificial hair according to any one of [1] to [4].
[6] The headdress product according to [5], which is a kind selected from the group consisting of hair wigs, wigs, weaving, hair extensions, blade hairs, hair accessories and doll hairs.
[7] The method for producing a core-sheath composite fiber for artificial hair according to any one of [1] to [4], wherein the core resin composition and the sheath resin assembly composition are used with a core-sheath type composite nozzle. A method for producing a core-sheath composite fiber for artificial hair, which comprises a step of melt-spinning.
1 人工毛髪用芯鞘複合繊維(断面)
10 鞘部
20 芯部
30 凸部
1 Core-sheath composite fiber for artificial hair (cross section)
10 Sheath 20 Core 30 Convex

Claims (7)

  1.  芯部と鞘部を含む人工毛髪用芯鞘複合繊維であって、
     前記人工毛髪用芯鞘複合繊維は、扁平二葉形又は楕円形の断面形状を有し、繊維断面における芯鞘比率が面積比で芯:鞘が3:7~8:2であり、
     前記鞘部は、ポリアミド系樹脂を含むポリアミド系樹脂組成物で構成され、
     前記芯部は、繊維断面の短軸方向に沿って中心側から外周側に向けて突出した一対の凸部を有する変形扁平二葉形又は変形楕円形の断面形状を有することを特徴とする人工毛髪用芯鞘複合繊維。
    A core-sheath composite fiber for artificial hair that includes a core and a sheath.
    The core-sheath composite fiber for artificial hair has a flat bilobed or elliptical cross-sectional shape, and the core-sheath ratio in the fiber cross section is an area ratio of core: sheath of 3: 7 to 8: 2.
    The sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin.
    The core portion is an artificial hair having a deformed flat bilobed shape or a deformed elliptical cross-sectional shape having a pair of convex portions protruding from the central side toward the outer peripheral side along the minor axis direction of the fiber cross section. Core sheath composite fiber.
  2.  前記人工毛髪用芯鞘複合繊維は扁平二葉形の断面形状を有し、前記芯部は変形扁平二葉形の断面形状を有する請求項1に記載の人工毛髪用芯鞘複合繊維。 The core-sheath composite fiber for artificial hair according to claim 1, wherein the core-sheath composite fiber for artificial hair has a flat bilobed cross-sectional shape, and the core portion has a deformed flat bilobed cross-sectional shape.
  3.  前記芯部が、ポリアルキレンテレフタレート及びポリアルキレンテレフタレートを主体とした共重合ポリエステルからなる群から選ばれる1種以上のポリエステル系樹脂を含むポリエステル系樹脂組成物で構成されている請求項1又は2に記載の人工毛髪用芯鞘複合繊維。 2. The core-sheath composite fiber for artificial hair described.
  4.  前記鞘部が、ナイロン6及びナイロン66からなる群から選ばれる少なくとも1種を主体としたポリアミド系樹脂を含むポリアミド系樹脂組成物で構成されている請求項1~3のいずれかに記載の人工毛髪用芯鞘複合繊維。 The artificial according to any one of claims 1 to 3, wherein the sheath portion is composed of a polyamide-based resin composition containing a polyamide-based resin mainly composed of at least one selected from the group consisting of nylon 6 and nylon 66. Core-sheath composite fiber for hair.
  5.  請求項1~4のいずれかに記載の人工毛髪用芯鞘複合繊維を含むことを特徴とする頭飾製品。 A headdress product comprising the core-sheath composite fiber for artificial hair according to any one of claims 1 to 4.
  6.  ヘアーウィッグ、かつら、ウィービング、ヘアーエクステンション、ブレードヘアー、ヘアーアクセサリー及びドールヘアーからなる群から選ばれる一種である請求項5に記載の頭飾製品。 The headdress product according to claim 5, which is a type selected from the group consisting of hair wigs, wigs, weaving, hair extensions, blade hairs, hair accessories and doll hairs.
  7.  請求項1~4のいずれかに記載の人工毛髪用芯鞘複合繊維の製造方法であって、
     芯部樹脂組成物及び鞘部樹脂組組成物を芯鞘型複合ノズルを用いて溶融紡糸する工程を含むことを特徴とする人工毛髪用芯鞘複合繊維の製造方法。
    The method for producing a core-sheath composite fiber for artificial hair according to any one of claims 1 to 4.
    A method for producing a core-sheath composite fiber for artificial hair, which comprises a step of melt-spinning the core resin composition and the sheath resin assembly composition using a core-sheath type composite nozzle.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5865033A (en) * 1981-10-12 1983-04-18 カネボウ株式会社 Small feather product
JPH04370221A (en) * 1991-06-14 1992-12-22 Teijin Ltd Production of conjugate fiber
WO2018179803A1 (en) * 2017-03-30 2018-10-04 株式会社カネカ Core-sheath composite fiber for artificial hair and headdress product comprising same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5865033A (en) * 1981-10-12 1983-04-18 カネボウ株式会社 Small feather product
JPH04370221A (en) * 1991-06-14 1992-12-22 Teijin Ltd Production of conjugate fiber
WO2018179803A1 (en) * 2017-03-30 2018-10-04 株式会社カネカ Core-sheath composite fiber for artificial hair and headdress product comprising same

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