WO2021168933A1 - Multifunctional grinder - Google Patents

Multifunctional grinder Download PDF

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Publication number
WO2021168933A1
WO2021168933A1 PCT/CN2020/080094 CN2020080094W WO2021168933A1 WO 2021168933 A1 WO2021168933 A1 WO 2021168933A1 CN 2020080094 W CN2020080094 W CN 2020080094W WO 2021168933 A1 WO2021168933 A1 WO 2021168933A1
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WIPO (PCT)
Prior art keywords
grinding
grinding disc
motor
disc body
upper side
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PCT/CN2020/080094
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French (fr)
Chinese (zh)
Inventor
孙云
朱宽平
赵建
苑明华
李德祥
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南京西普水泥工程集团有限公司
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Publication of WO2021168933A1 publication Critical patent/WO2021168933A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • B02C13/18Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/288Ventilating, or influencing air circulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/10Mills with balls or rollers centrifugally forced against the inner surface of a ring, the balls or rollers of which are driven by other means than a centrally-arranged member

Definitions

  • the invention relates to the field of crushers, in particular to a multifunctional crusher.
  • roller mills control the rollers by hydraulically controlling the rocker arm to give a certain pressure to the rollers to form a grinding structure system with the grinding discs. Because roller mills are generally large-scale heavy machines, purchase and replacement are expensive, so one The multi-functional roller mill that can be used for crushing, grinding, powder sorting and drying of a variety of materials will be popular in the market, and it also provides the possibility for its use in many industries.
  • the purpose of the present invention is to provide a multifunctional crusher in view of the shortcomings of the prior art.
  • the present invention provides a multifunctional crusher, including a motor, a reducer connected to the motor, a grinding disc body connected to the reducer, a grinding disc liner arranged on the upper side of the grinding disc body, and Cover plate and several grinding roller devices, the lower side of the grinding disc body is provided with an air duct shell, the air duct shell is spaced from the outer side of the grinding disc body with a ventilation channel, and the upper side of the grinding disc body is provided with a middle shell of the mill,
  • the motor is a variable frequency motor, a counterattack crushing plate is fixed on the inside of the air duct shell, and a plurality of breakers are fixed on the upper side of the outer periphery of the grinding plate.
  • the breaking hammer includes a main body and cemented carbide blocks fixed on both sides of the outer end of the main body.
  • the inner surface of the impact crushing plate is stepped, and it is bolted to the air duct shell.
  • a deflector is also provided above the impact crushing plate.
  • the grinding roller device includes a grinding roller and a grinding roller arm inserted through the middle shell of the mill.
  • the outer end of the grinding roller arm is hinged on the grinding roller base, and the lower side of the grinding roller arm is connected with hydraulic pressure.
  • the cylinder is sealed with the middle shell of the mill.
  • the grinding roller is a tire-type grinding roller, and the angle between its center line and the surface of the grinding disc is 0 to 15°.
  • the seal is a spherical seal.
  • a retaining ring is provided around the upper side of the grinding disc body.
  • the surfaces of the grinding disc liner and the grinding roller are both built-up welded with a wear-resistant layer.
  • the breaking hammer is connected with the grinding disc body by bolts, the lower side of the main body is provided with a limiting groove, and the upper side of the grinding disc body is provided with a boss that cooperates with the limiting groove.
  • the crusher can enable the crushing and drying function as required, and also the grinding function, which has a large market space and can also reduce the capital risk of investors.
  • Fig. 1 is a schematic diagram of the structure of a multifunctional crusher according to an embodiment of the present invention
  • Fig. 2 is a partial enlarged schematic diagram of area A in Fig. 1;
  • Figure 3 is a schematic diagram of the structure of the breaking hammer of the embodiment of the present invention.
  • Fig. 4 is a schematic diagram of the structure of the impact crushing plate according to the embodiment of the present invention.
  • the embodiment of the present invention provides a multifunctional crusher, which includes a motor 1, a reducer 3, a grinding disc body 5, a grinding disc liner 6, a cover plate 20, and several grinding roller devices.
  • the reducer 3 is preferably connected to the motor 1 through a diaphragm coupling 2, and the grinding disc body 5 is connected to the output shaft of the reducer 4 through a plurality of bolts 4, so that the grinding disc body 5 can be together with the output shaft of the reducer 4 Rotate.
  • the grinding disc liner 6 is clamped to the grinding disc body 5 by a pressing block 17, and the pressing block 17 is fixed on the upper side of the grinding disc body 5 by a plurality of bolts 18.
  • the cover plate 20 is fixed on the upper side of the middle part of the grinding disc body 5 by a plurality of bolts, and a protective cover is also provided on the upper side of the cover plate 20.
  • An air duct housing 9 is provided on the outer and lower side of the grinding disc body 5, an air duct 11 is formed between the air duct housing 9 and the outer side of the grinding disc body 5, and a mill middle housing 23 is arranged on the outer upper side of the grinding disc body 5.
  • the motor 1 used in the embodiment of the present invention is a variable frequency motor, and the output speed can be adjusted according to the requirements of different working conditions.
  • a counterattack crushing plate 7 is fixed on the inner side of the air duct housing 9 on the upper part of the air duct 11, and a number of breaking hammers 12 are fixed on the upper side of the outer periphery of the grinding disc body 5.
  • the breaking hammer 12 of the embodiment of the present invention includes a main body 121 and a cemented carbide block 122 fixed on both sides of the outer end of the main body 121.
  • the cemented carbide block 122 is preferably fixedly connected to the main body 121 through a welding zone 123.
  • the quality alloy block 122 can be made of tungsten carbide alloy, YT14 or YT15 alloy.
  • the positioning groove 125 is provided with a boss 51 matching the positioning groove on the upper side of the grinding disc body 5.
  • the inner surface 71 of the impact crushing plate 7 of the embodiment of the present invention is preferably arranged in a stepped shape, which can reduce the wind resistance while ensuring the impact resistance.
  • the counterattack crushing plate 7 is preferably bolted and fixed with the air duct shell 9, and it is preferable to provide a countersunk hole 72 on the counterattack crushing plate 7, and the bolt 8 is used to pass through the countersunk hole 72 for fixing.
  • a deflector 10 is also provided above the impact crushing plate 7.
  • the grinding roller device used in the embodiment of the present invention is a single-arm column grinding roller, which includes a grinding roller 16 and an interspersed mill shell 23 arranged on the grinding roller arm 19.
  • the grinding roller 16 preferably adopts a tire-shaped grinding roller, which is installed in the grinding roller.
  • the inner end of the roller arm 19 and the outer end of the grinding roller arm 19 are hinged on the grinding roller base 22.
  • the lower side of the grinding roller arm 19 is connected with a hydraulic cylinder 24.
  • the hydraulic cylinder 24 directly applies the working pressure required by the grinding roller 16 to the grinding roller base 22.
  • the grinding roller arm 19 is on.
  • a seal 21 is provided between the roller arm 19 and the mill shell 23.
  • the seal 21 is a spherical seal, that is, the seal part on the roller arm 19 is in contact with the seal part on the mill shell 23
  • the surface is spherical, which can realize multi-directional sealing.
  • the grinding roller 16 preferably adopts a tire-shaped grinding roller.
  • the included angle between the center line of the grinding roller 16 and the upper surface of the grinding disc body 5 is 0 to 15°, which can be adjusted according to different process arrangements and needs.
  • the grinding roller base can be adjusted
  • the height of 22 is used to adjust the angle between the center line of the grinding roller 16 and the upper surface of the grinding disc body 5.
  • a stopper ring 14 is provided around the upper side of the grinding disc body 5, and the stopper ring 14 can be fixed on the upper side of the grinding disc body 5 by a plurality of bolts 15.
  • the surfaces of the grinding disc liner 6 and the grinding roller 16 are welded with a wear-resistant layer.
  • the process requires a relatively high speed of the grinding disc, about 120-150r/min, the line of the breaker 12 The speed can reach 25 ⁇ 30m/s.
  • the cover plate 20 on the grinding disc body 5 and the protective cover under the action of centrifugal force, the material is dispersed with the rotating grinding disc body 5 and passes through the grinding roller 16. And the grinding plate liner 6 is broken.
  • the pressure of the hydraulic cylinder 24 on the grinding roller 16 is relatively small, and it is mainly used for crushing.
  • a crushing area is formed between the breaking hammer 12 and the impact crushing plate 7.
  • the material being thrown out also has a high speed.
  • the high-speed hot air surging from under the 5 circles of the grinding disc body will take away most of the small particles of material and enter the powder separator to select the powder.
  • the granular block material is not taken away.
  • the fine powder is taken away by the separator, and the coarse powder is re-grinded to achieve the function of material crushing and drying.
  • the grinding and powder selection process is activated.
  • the breaker 12 should be removed first to avoid unnecessary wear.
  • the hydraulic cylinder 24 applies high pressure to the grinding roller 16 to grind the material under high pressure.
  • the speed of the grinding disc body 5 also needs to be adjusted to 30-38r/min. After the material is fed into the cover plate 20 on the grinding disc body 5 and the upper middle of the protective cover Under the action of centrifugal force, it is thrown to the outer periphery, and after grinding by the grinding roller 16 and the grinding disc liner 6, the fine powder is taken away by the powder classifier, and the coarse powder is returned to the material to be ground again to achieve the function of material grinding and powder selection.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

A multifunctional grinder, comprising a motor (1), a speed reducer (3) connected to the motor (1), a grind disk body (5) connected to the speed reducer (3), a cover plate (20) and a grind disk liner plate (6) arranged on an upper side of the grind disk body (5), and a plurality of grind roller apparatuses; an air channel casing body (9) is provided at an outer lower side of the grind disk body (5), and an air through channel (11) is formed from spacing between the air channel casing body (9) and an outer side of the grind disk body (5); a grind machine intermediate casing (23) is provided at an outer upper side of the grind disk body (5), the motor (1) is a variable frequency motor, a counter impact crush plate (7) is fixedly provided at an inner side of the air channel casing body (9), and a plurality of crush hammers (12) are fixedly provided at an upper side of the periphery of the grind disk body (5). The present multifunctional grinder integrates crushing, grinding, and drying, has high grinding efficiency and low energy consumption, is usable in a wide range of applications, and is highly adaptable; By utilizing a variable frequency speed adjustment motor, rotational speed can be adjusted without the need to replace the speed reducer and infrastructure, adjusting is convenient, and costs are reduced; crushing and drying functions may be used as necessary, and the grinding function may also be used, having a large market size and also able to reduce capital risk for investors.

Description

一种多功能碎磨机Multifunctional crusher 技术领域Technical field
本发明涉及碎磨机领域,具体涉及一种多功能碎磨机。The invention relates to the field of crushers, in particular to a multifunctional crusher.
背景技术Background technique
当今社会辊磨技术的发展已经趋近成熟,辊磨的规格和类型也较为多样化,粉磨物料的不同,也让不同类型的辊磨应运而生。作为一个工艺装备,它承担着对物料的研磨、烘干的任务。辊磨是通过液压控制摇臂从而控制磨辊,给磨辊一定的压力,使之与磨盘组成一个研磨结构体系,因辊磨一般属于大型重机,购买和更换都属于大的耗资,所以一台能够适用多种物料的破碎,研磨,选粉和烘干多功能的辊磨在市场上会备受欢迎,也为它在多个行业的使用提供可能性。In today's society, the development of roller mill technology has approached maturity, and the specifications and types of roller mills are also diversified. The difference in grinding materials has also led to different types of roller mills. As a process equipment, it undertakes the task of grinding and drying materials. Roller mills control the rollers by hydraulically controlling the rocker arm to give a certain pressure to the rollers to form a grinding structure system with the grinding discs. Because roller mills are generally large-scale heavy machines, purchase and replacement are expensive, so one The multi-functional roller mill that can be used for crushing, grinding, powder sorting and drying of a variety of materials will be popular in the market, and it also provides the possibility for its use in many industries.
发明内容Summary of the invention
本发明的目的是针对现有技术存在的不足,提供一种多功能碎磨机。The purpose of the present invention is to provide a multifunctional crusher in view of the shortcomings of the prior art.
为实现上述目的,本发明提供了一种多功能碎磨机,包括电机、与所述电机连接的减速机、与所述减速机连接的磨盘体、设置在磨盘体上侧的磨盘衬板及盖板和若干磨辊装置,所述磨盘体外下侧设有风道壳体,所述风道壳体与磨盘体外侧间隔形成有通风道,所述磨盘体外上侧设有磨机中壳,所述电机为变频电机,所述风道壳体内侧固定有反击破碎板,所述磨盘体外周上侧固定有若干破碎锤。In order to achieve the above objective, the present invention provides a multifunctional crusher, including a motor, a reducer connected to the motor, a grinding disc body connected to the reducer, a grinding disc liner arranged on the upper side of the grinding disc body, and Cover plate and several grinding roller devices, the lower side of the grinding disc body is provided with an air duct shell, the air duct shell is spaced from the outer side of the grinding disc body with a ventilation channel, and the upper side of the grinding disc body is provided with a middle shell of the mill, The motor is a variable frequency motor, a counterattack crushing plate is fixed on the inside of the air duct shell, and a plurality of breakers are fixed on the upper side of the outer periphery of the grinding plate.
进一步的,所述破碎锤包括本体和固定在本体外端两侧的硬质合金块。Further, the breaking hammer includes a main body and cemented carbide blocks fixed on both sides of the outer end of the main body.
进一步的,所述反击破碎板的内表面呈阶梯状,且其与风道壳体螺栓连接。Further, the inner surface of the impact crushing plate is stepped, and it is bolted to the air duct shell.
进一步的,所述反击破碎板上方还设有导流板。Further, a deflector is also provided above the impact crushing plate.
进一步的,所述磨辊装置包括磨辊和穿插所述磨机中壳设置在磨辊臂,所述磨辊臂的外端铰接在磨辊底座上,所述磨辊臂下侧连接有液压缸,且其与磨机中壳之间设有密封。Further, the grinding roller device includes a grinding roller and a grinding roller arm inserted through the middle shell of the mill. The outer end of the grinding roller arm is hinged on the grinding roller base, and the lower side of the grinding roller arm is connected with hydraulic pressure. The cylinder is sealed with the middle shell of the mill.
进一步的,所述磨辊为胎型磨辊,且其中心线与磨盘表面的夹角为0至15°。Further, the grinding roller is a tire-type grinding roller, and the angle between its center line and the surface of the grinding disc is 0 to 15°.
进一步的,所述密封为球面密封。Further, the seal is a spherical seal.
进一步的,所述磨盘体上侧四周设有挡料圈。Further, a retaining ring is provided around the upper side of the grinding disc body.
进一步的,所述磨盘衬板和磨辊的表面均堆焊有耐磨层。Further, the surfaces of the grinding disc liner and the grinding roller are both built-up welded with a wear-resistant layer.
进一步的,所述破碎锤与磨盘体螺栓连接,所述本体下侧设有限位槽,所述磨盘体的上侧设有与限位槽配合的凸台。Further, the breaking hammer is connected with the grinding disc body by bolts, the lower side of the main body is provided with a limiting groove, and the upper side of the grinding disc body is provided with a boss that cooperates with the limiting groove.
有益效果:1、集破碎、粉磨、烘干于一体,粉磨效率高,耗能低,应用范围广,适用性强。Beneficial effects: 1. It integrates crushing, grinding and drying, with high grinding efficiency, low energy consumption, wide application range and strong applicability.
2、使用变频调速的电机,转速可调,不需要更换减速机和基础建设,调换方便,节约成本。2. Use frequency conversion speed motor, the speed can be adjusted, no need to replace the reducer and infrastructure, easy to exchange and cost saving.
3、该碎磨机能根据需要启用破碎和烘干功能,也可以启用研磨功能,市场空间大,也能减少投资者的资金风险。3. The crusher can enable the crushing and drying function as required, and also the grinding function, which has a large market space and can also reduce the capital risk of investors.
附图说明Description of the drawings
图1是本发明实施例的多功能碎磨机的结构示意图;Fig. 1 is a schematic diagram of the structure of a multifunctional crusher according to an embodiment of the present invention;
图2是图1中A区域的局部放大示意图;Fig. 2 is a partial enlarged schematic diagram of area A in Fig. 1;
图3是本发明实施例的破碎锤的结构示意图;Figure 3 is a schematic diagram of the structure of the breaking hammer of the embodiment of the present invention;
图4是本发明实施例的反击破碎板的结构示意图。Fig. 4 is a schematic diagram of the structure of the impact crushing plate according to the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明,本实施例在以本发明技术方案为前提下进行实施,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention will be further clarified below in conjunction with the drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention.
如图1和2所示,本发明实施例提供了一种多功能碎磨机,包括电机1、减速机3、磨盘体5、磨盘衬板6、盖板20和若干磨辊装置等。其中,减速机3优选通过膜片联轴器2与电机1连接,磨盘体5通过多个螺栓4与连接在减速机4的输出轴上,使得磨盘体5可随减速机4的输出轴一同转动。磨盘衬板6通过压块17与磨盘体5卡紧,压块17通过多个螺栓18固定在磨盘体5的上侧。盖板20通过多个螺栓固定在磨盘体5的中部上侧,在盖板20的上侧还设有保护套。在磨盘体5的外下侧设有风道壳体9,风道壳体9与磨盘体5外侧间隔形成有通风道11,在磨盘体5的外上侧设有磨机中壳23。本发明实施例所采用的电机1为变频电机,可以根据不同的工况需求调节输出转速。在通风道11上部的风道壳体9内侧固定有反击破碎板7,在磨盘体5的外周上侧固定有若干破碎锤12。As shown in Figures 1 and 2, the embodiment of the present invention provides a multifunctional crusher, which includes a motor 1, a reducer 3, a grinding disc body 5, a grinding disc liner 6, a cover plate 20, and several grinding roller devices. Among them, the reducer 3 is preferably connected to the motor 1 through a diaphragm coupling 2, and the grinding disc body 5 is connected to the output shaft of the reducer 4 through a plurality of bolts 4, so that the grinding disc body 5 can be together with the output shaft of the reducer 4 Rotate. The grinding disc liner 6 is clamped to the grinding disc body 5 by a pressing block 17, and the pressing block 17 is fixed on the upper side of the grinding disc body 5 by a plurality of bolts 18. The cover plate 20 is fixed on the upper side of the middle part of the grinding disc body 5 by a plurality of bolts, and a protective cover is also provided on the upper side of the cover plate 20. An air duct housing 9 is provided on the outer and lower side of the grinding disc body 5, an air duct 11 is formed between the air duct housing 9 and the outer side of the grinding disc body 5, and a mill middle housing 23 is arranged on the outer upper side of the grinding disc body 5. The motor 1 used in the embodiment of the present invention is a variable frequency motor, and the output speed can be adjusted according to the requirements of different working conditions. A counterattack crushing plate 7 is fixed on the inner side of the air duct housing 9 on the upper part of the air duct 11, and a number of breaking hammers 12 are fixed on the upper side of the outer periphery of the grinding disc body 5.
如图3所示,本发明实施例的破碎锤12包括本体121和固定在本体121外端两侧的硬质合金块122,硬质合金块122优选通过焊接区123与本体121固定连接,硬质合金块122可采用碳化钨合金、YT14或YT15等合金。为了便于将破碎锤12固定在磨盘体5上,优选在本体121上设置固定孔124,并通过螺栓13固定在磨盘体5上,为了提高连接稳定性,优选在破碎锤12的下侧设置限位槽125,在磨盘体5的上侧设有与限位槽相配合的凸台51。As shown in FIG. 3, the breaking hammer 12 of the embodiment of the present invention includes a main body 121 and a cemented carbide block 122 fixed on both sides of the outer end of the main body 121. The cemented carbide block 122 is preferably fixedly connected to the main body 121 through a welding zone 123. The quality alloy block 122 can be made of tungsten carbide alloy, YT14 or YT15 alloy. In order to fix the breaker 12 on the grinding disc body 5, it is preferable to provide a fixing hole 124 on the main body 121 and fix it on the grinding disc body 5 by bolts 13. In order to improve the connection stability, it is preferable to set a limit on the lower side of the breaker 12 The positioning groove 125 is provided with a boss 51 matching the positioning groove on the upper side of the grinding disc body 5.
如图4所示,本发明实施例的反击破碎板7的内表面71优选设置成台阶状, 在确保抗冲击能力的同时,又可减小风阻。反击破碎板7优选与风道壳体9螺栓连接固定,优选在反击破碎板7上设置沉头孔72,采用螺栓8穿过沉头孔72进行固定。为了对进风导向,在反击破碎板7上方还设有导流板10。As shown in Fig. 4, the inner surface 71 of the impact crushing plate 7 of the embodiment of the present invention is preferably arranged in a stepped shape, which can reduce the wind resistance while ensuring the impact resistance. The counterattack crushing plate 7 is preferably bolted and fixed with the air duct shell 9, and it is preferable to provide a countersunk hole 72 on the counterattack crushing plate 7, and the bolt 8 is used to pass through the countersunk hole 72 for fixing. In order to guide the intake air, a deflector 10 is also provided above the impact crushing plate 7.
本发明实施例所采用的磨辊装置为单臂柱磨辊,它包括磨辊16和穿插磨机中壳23设置在磨辊臂19,磨辊16优选采用胎型磨辊,其安装在磨辊臂19的内端,磨辊臂19的外端铰接在磨辊底座22上,磨辊臂19下侧连接有液压缸24,由液压缸24将磨辊16所需的工作压力直接施加在磨辊臂19上。在磨辊臂19与磨机中壳23之间设有密封21,为了确保密封效果,密封21为球面密封,即磨辊臂19上的密封部分与磨机中壳23上的密封部分的接触面为球面形状,可以实现多方向的密封。磨辊16优选采用胎型磨辊,磨辊16的中心线与磨盘体5上表面的夹角为0至15°,可根据不同工艺布置和需要调整,在安装时,可通过调节磨辊底座22的高度,来调节磨辊16的中心线与磨盘体5上表面的夹角。在磨盘体5的上侧四周设有挡料圈14,挡料圈14可通过多个螺栓15固定在磨盘体5的上侧。为了提高磨盘衬板6和磨辊16的使用寿命,优选在磨盘衬板6和磨辊16的表面均堆焊有耐磨层。The grinding roller device used in the embodiment of the present invention is a single-arm column grinding roller, which includes a grinding roller 16 and an interspersed mill shell 23 arranged on the grinding roller arm 19. The grinding roller 16 preferably adopts a tire-shaped grinding roller, which is installed in the grinding roller. The inner end of the roller arm 19 and the outer end of the grinding roller arm 19 are hinged on the grinding roller base 22. The lower side of the grinding roller arm 19 is connected with a hydraulic cylinder 24. The hydraulic cylinder 24 directly applies the working pressure required by the grinding roller 16 to the grinding roller base 22. The grinding roller arm 19 is on. A seal 21 is provided between the roller arm 19 and the mill shell 23. In order to ensure the sealing effect, the seal 21 is a spherical seal, that is, the seal part on the roller arm 19 is in contact with the seal part on the mill shell 23 The surface is spherical, which can realize multi-directional sealing. The grinding roller 16 preferably adopts a tire-shaped grinding roller. The included angle between the center line of the grinding roller 16 and the upper surface of the grinding disc body 5 is 0 to 15°, which can be adjusted according to different process arrangements and needs. During installation, the grinding roller base can be adjusted The height of 22 is used to adjust the angle between the center line of the grinding roller 16 and the upper surface of the grinding disc body 5. A stopper ring 14 is provided around the upper side of the grinding disc body 5, and the stopper ring 14 can be fixed on the upper side of the grinding disc body 5 by a plurality of bolts 15. In order to improve the service life of the grinding disc liner 6 and the grinding roller 16, it is preferable that the surfaces of the grinding disc liner 6 and the grinding roller 16 are welded with a wear-resistant layer.
工作过程:work process:
当物料颗粒较脆,易磨性较好,启用破碎、打散、烘干、选粉功能时,此工艺过程需要磨盘的转速相对较高,约在120-150r/min,破碎锤12的线速度可以达到25~30m/s,当被粉磨的物料喂入磨盘体5上的盖板20及保护套上,在离心力的作用下,物料随转动的磨盘体5分散开,经过磨辊16和磨盘衬板6破碎,此时,液压缸24作用在磨辊16上的压力较小,主要起破碎作用,破碎锤12和反击破碎板7之间形成一个破碎区域,物料由于磨盘体5的高转速,被甩出的物料也具有较高的速度,从磨盘体5周圈的下面涌上的高速热风,会带走大部分的小颗粒的物料,进入选粉机选粉,当有大颗粒的块状物料未被带走,在经过破碎锤12和反击破碎板7的破碎空间时,会被受到破碎锤12和反击破碎板7的冲击,破碎成粉状物料,然后被热风带走,细粉被选粉机带走,粗粉回料重新研磨,达到物料破碎和烘干的作用。When the material particles are brittle and easy to grind, when the crushing, dispersing, drying, and powder selection functions are enabled, the process requires a relatively high speed of the grinding disc, about 120-150r/min, the line of the breaker 12 The speed can reach 25~30m/s. When the material to be ground is fed to the cover plate 20 on the grinding disc body 5 and the protective cover, under the action of centrifugal force, the material is dispersed with the rotating grinding disc body 5 and passes through the grinding roller 16. And the grinding plate liner 6 is broken. At this time, the pressure of the hydraulic cylinder 24 on the grinding roller 16 is relatively small, and it is mainly used for crushing. A crushing area is formed between the breaking hammer 12 and the impact crushing plate 7. With high rotation speed, the material being thrown out also has a high speed. The high-speed hot air surging from under the 5 circles of the grinding disc body will take away most of the small particles of material and enter the powder separator to select the powder. The granular block material is not taken away. When passing through the crushing space of the breaking hammer 12 and the impact crushing plate 7, it will be impacted by the crushing hammer 12 and the impact crushing plate 7, crushed into powdery materials, and then taken away by the hot air. , The fine powder is taken away by the separator, and the coarse powder is re-grinded to achieve the function of material crushing and drying.
当物料硬度较大时候,启用研磨、选粉工艺。考虑工艺需要和结构布置,优先将破碎锤12拆除,避免不必要的磨损。通过液压缸24向磨辊16施加高压,对物料进行高压研磨,磨盘体5转速也需要调整到30-38r/min,物料喂入磨盘体5上的盖板20及保护套上中部后,在离心力的作用下被甩向外周,经过磨辊 16和磨盘衬板6的研磨,细粉被选粉机带走,粗粉回料重新研磨,达到物料研磨和选粉的作用。When the hardness of the material is high, the grinding and powder selection process is activated. Considering process requirements and structural layout, the breaker 12 should be removed first to avoid unnecessary wear. The hydraulic cylinder 24 applies high pressure to the grinding roller 16 to grind the material under high pressure. The speed of the grinding disc body 5 also needs to be adjusted to 30-38r/min. After the material is fed into the cover plate 20 on the grinding disc body 5 and the upper middle of the protective cover Under the action of centrifugal force, it is thrown to the outer periphery, and after grinding by the grinding roller 16 and the grinding disc liner 6, the fine powder is taken away by the powder classifier, and the coarse powder is returned to the material to be ground again to achieve the function of material grinding and powder selection.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,其它未具体描述的部分,属于现有技术或公知常识。在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, other parts not specifically described belong to the prior art or common knowledge. Without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种多功能碎磨机,包括电机、与所述电机连接的减速机、与所述减速机连接的磨盘体、设置在磨盘体上侧的磨盘衬板及盖板和若干磨辊装置,所述磨盘体外下侧设有风道壳体,所述风道壳体与磨盘体外侧间隔形成有通风道,所述磨盘体外上侧设有磨机中壳,其特征在于,所述电机为变频电机,所述风道壳体内侧固定有反击破碎板,所述磨盘体外周上侧固定有若干破碎锤。A multifunctional crusher includes a motor, a reducer connected with the motor, a grinding disc body connected with the reducer, a grinding disc liner and a cover plate arranged on the upper side of the grinding disc body, and a plurality of grinding roller devices. The lower side of the grinding disc body is provided with an air duct shell, the air duct shell and the outside of the grinding disc body are spaced with a ventilation channel, and the upper side of the grinding disc body is provided with a mill middle shell, characterized in that the motor is a frequency conversion For the motor, a counterattack crushing plate is fixed on the inside of the air duct shell, and a plurality of breakers are fixed on the upper side of the outer periphery of the grinding plate.
  2. 根据权利要求1所述的多功能碎磨机,其特征在于,所述破碎锤包括本体和固定在本体外端两侧的硬质合金块。The multifunctional crusher according to claim 1, wherein the breaking hammer comprises a main body and cemented carbide blocks fixed on both sides of the outer end of the main body.
  3. 根据权利要求1所述的多功能碎磨机,其特征在于,所述反击破碎板的内表面呈阶梯状,且其与风道壳体螺栓连接。The multifunctional crusher according to claim 1, wherein the inner surface of the impact crushing plate is stepped, and it is bolted to the air duct shell.
  4. 根据权利要求1所述的多功能碎磨机,其特征在于,所述反击破碎板上方还设有导流板。The multifunctional crusher according to claim 1, wherein a deflector is further provided above the impact crushing plate.
  5. 根据权利要求1所述的多功能碎磨机,其特征在于,所述磨辊装置包括磨辊和穿插所述磨机中壳设置在磨辊臂,所述磨辊臂的外端铰接在磨辊底座上,所述磨辊臂下侧连接有液压缸,且其与磨机中壳之间设有密封。The multifunctional crusher according to claim 1, wherein the grinding roller device comprises a grinding roller and a grinding roller arm inserted in the middle shell of the grinding mill, and the outer end of the grinding roller arm is hinged on the grinding roller. On the roller base, the lower side of the grinding roller arm is connected with a hydraulic cylinder, and a seal is provided between it and the middle shell of the mill.
  6. 根据权利要求5所述的多功能碎磨机,其特征在于,所述磨辊为胎型磨辊,且其中心线与磨盘表面的夹角为0至15°。The multifunctional crushing mill according to claim 5, wherein the grinding roller is a tire-shaped grinding roller, and the included angle between the center line and the surface of the grinding disc is 0 to 15°.
  7. 根据权利要求5所述的多功能碎磨机,其特征在于,所述密封为球面密封。The multifunctional crusher according to claim 5, wherein the seal is a spherical seal.
  8. 根据权利要求1所述的多功能碎磨机,其特征在于,所述磨盘体上侧四周设有挡料圈。The multifunctional crusher according to claim 1, characterized in that a material stop ring is arranged around the upper side of the grinding disc body.
  9. 根据权利要求5所述的多功能碎磨机,其特征在于,所述磨盘衬板和磨辊的表面均堆焊有耐磨层。The multifunctional crusher according to claim 5, characterized in that the surfaces of the grinding disc liner and the grinding roller are both surfacing welded with a wear-resistant layer.
  10. 根据权利要求2所述的多功能碎磨机,其特征在于,所述破碎锤与磨盘体螺栓连接,所述本体下侧设有限位槽,所述磨盘体的上侧设有与限位槽配合的凸台。The multifunctional crusher according to claim 2, wherein the breaking hammer is connected with the grinding disc body by bolts, the lower side of the main body is provided with a limit groove, and the upper side of the grinding disc body is provided with a limit groove The mating boss.
PCT/CN2020/080094 2020-02-24 2020-03-19 Multifunctional grinder WO2021168933A1 (en)

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