CN207756227U - A kind of roller-plate disintegrator - Google Patents
A kind of roller-plate disintegrator Download PDFInfo
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- CN207756227U CN207756227U CN201721719279.4U CN201721719279U CN207756227U CN 207756227 U CN207756227 U CN 207756227U CN 201721719279 U CN201721719279 U CN 201721719279U CN 207756227 U CN207756227 U CN 207756227U
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Abstract
本实用新型涉及用于金属矿物、工业矿物、化工矿物和能源矿物粉碎作业的一种辊盘式碎磨机,由磨辊⑵、磨辊架⑶、枢轴⑷、磨盘衬板⑹、磨盘⑺、电动机⑼、给料箱⑽、给料机⑾、给料管⑿、机体⒀、液压缸⒁、减速机⒂和联轴器⒃等零部件组成。特点是磨盘⑹的表面为圆锥形,圆锥角φ为120°~179°,有利于物料通过;其外圆周处设置隆起的挡边(63),以便其上形成物料层⑸;其数量为1个。磨辊⑵位于磨盘⑹上方,以简支梁支承方式支承在磨辊架⑶上,由液压缸⒀通过磨辊架⑶以枢轴⑷为支点压紧在磨盘⑹上,在磨盘⑹的带动下旋转。磨辊⑵的表面形状为截锥形,圆锥角γ为1°~60°;其长度与大端直径的比值大于或等于1,以保证物料颗粒通过时得到较多的挤压次数;其数量为1~10个。辊盘式碎磨机较筒式磨机效率高,较高压辊磨机结构简单,操作维护方便。
The utility model relates to a roller disc grinder for crushing metal minerals, industrial minerals, chemical minerals and energy minerals. , motor ⑼, feeding box ⑽, feeder ⑾, feeding pipe ⑿, body ⒀, hydraulic cylinder ⒁, reducer ⒂ and coupling ⒃ and other components. The characteristic is that the surface of the grinding disc ⑹ is conical, and the cone angle φ is 120°~179°, which is conducive to the passage of materials; the outer circumference is provided with raised ribs (63) to form a material layer ⑸ on it; the number is 1 indivual. The grinding roller ⑵ is located above the grinding disc ⑹, and is supported on the grinding roller frame ⑶ by a simply supported beam. The hydraulic cylinder ⒀ passes through the grinding roller frame ⑶ and is pressed on the grinding disc ⑹ with the pivot ⑷ as the fulcrum. Driven by the grinding disc ⑹ rotate. The surface shape of the grinding roller ⑵ is truncated cone, and the cone angle γ is 1°~60°; the ratio of its length to the diameter of the big end is greater than or equal to 1, so as to ensure that the material particles can be squeezed more times when passing through; the number 1 to 10. Compared with the cylinder mill, the roller disc mill has higher efficiency, and the higher pressure roller mill has a simple structure and is easy to operate and maintain.
Description
技术领域technical field
本实用新型涉及用于金属矿物、工业矿物、化工矿物和能源矿物粉碎作业的一种辊盘式碎磨机。The utility model relates to a roller-disk grinder used for crushing metal minerals, industrial minerals, chemical minerals and energy minerals.
背景技术Background technique
在国内外金属矿物、工业矿物、化工矿物和能源矿物粉碎作业中,长期以来广泛采用的粉碎设备是旋回破碎机、圆锥破碎机、颚式破碎机和筒式磨机(包括棒磨机、球磨机、自磨机和半自磨机)。由于筒式磨机属于概率式粉碎设备,粉碎概率较低,绝大部分输入能量消耗于发热、发声和振动等过程,粉磨过程效率低下,只有不到5%用于粉磨,造成这些粉碎设备组成的流程效率较低,粉碎能耗较高。近年来高效节能的高压辊磨机进入矿物加工领域中,但高压辊磨机设备结构复杂,对粉碎条件要求较严格,操作要求较高。这一领域缺少一种不但粉碎效率较高,而且操作维护较方便的粉碎设备。In the crushing operations of metal minerals, industrial minerals, chemical minerals and energy minerals at home and abroad, the crushing equipment widely used for a long time is gyratory crushers, cone crushers, jaw crushers and barrel mills (including rod mills, ball mills) , autogenous and semi-autogenous mills). Since the barrel mill is a probabilistic crushing equipment, the crushing probability is low, and most of the input energy is consumed in the process of heat generation, sound generation and vibration. The efficiency of the grinding process is low, and less than 5% is used for grinding, resulting in these crushing The process efficiency of equipment composition is low, and the crushing energy consumption is high. In recent years, efficient and energy-saving high-pressure roller mills have entered the field of mineral processing, but the equipment structure of high-pressure roller mills is complex, the requirements for crushing conditions are relatively strict, and the operation requirements are relatively high. This field lacks a kind of crushing equipment that not only has high crushing efficiency, but also is more convenient to operate and maintain.
发明内容Contents of the invention
为了给矿物粉碎作业提供一种不但粉碎效率较高,而且操作维护较简便的粉碎设备,本实用新型提出了一种辊盘式碎磨机。In order to provide a crushing equipment with high crushing efficiency and easy operation and maintenance for mineral crushing operations, the utility model proposes a roller-disc crushing mill.
本实用新型解决其技术问题所采用的技术方案是:辊盘式碎磨机由磨辊⑵、磨辊架⑶、枢轴⑷、磨盘⑹、电动机⑻、给料箱⑼、给料机⑽、给料管⑾、机体⑿、液压缸⒀、减速机⒁和联轴器⒂等零部件组成,特征在于:磨盘⑹由下方的电动机⑻和减速机⒁驱动,围绕立轴旋转;磨辊⑵位于磨盘⑹上方,以简支梁支承方式支承在磨辊架⑶上,由液压缸⒀通过磨辊架⑶以枢轴⑷为支点压紧在磨盘⑹上,在磨盘⑹的带动下旋转。磨辊⑵由辊体 (21)和辊套 (22)组成,辊套 (22)的外表面也就是磨辊⑵的表面;磨辊⑵的表面形状为截锥形,圆锥角γ为1°~60°;磨辊⑵的长度与大端直径的比值大于或等于1;磨辊⑵的数量为1~10个。磨盘⑹由磨盘体(61) 和磨盘衬板(62)组成,磨盘衬板(62) 的上表面也就是磨盘⑹的表面;磨盘⑹的表面为圆锥形,圆锥角φ为120°~179°,圆锥形表面的对称中心线也就是其围绕旋转的立轴中心线;磨盘⑹的表面外圆周上设置隆起的挡边(63),挡边(63)设置在磨盘衬板(62)的外圆周上;磨盘⑹数量为1个。The technical solution adopted by the utility model to solve the technical problems is: the roller disc crusher is composed of grinding roller (2), grinding roller frame (3), pivot (4), grinding disc (6), electric motor (8), feeding box (9), feeder (1), It is composed of feeding pipe ⑾, machine body ⑿, hydraulic cylinder ⒀, reducer ⒁ and coupling ⒂, and is characterized in that: the grinding disc ⑹ is driven by the motor ⑻ and the reducer ⒁ below, and rotates around the vertical axis; the grinding roller ⑵ is located on the grinding disc The upper part of ⑹ is supported on the grinding roller frame ⑶ by a simply supported beam, and the hydraulic cylinder ⒀ passes through the grinding roller frame ⑶ to press on the grinding disc ⑹ with the pivot ⑷ as the fulcrum, and rotates under the drive of the grinding disc ⑹. The grinding roller (2) is composed of a roller body (21) and a roller sleeve (22), and the outer surface of the roller sleeve (22) is also the surface of the grinding roller (2); the surface shape of the grinding roller (2) is truncated cone, and the cone angle γ is 1° ~60°; the ratio of the length of the grinding roller (2) to the diameter of the big end is greater than or equal to 1; the number of grinding rollers (2) is 1 to 10. The grinding disc ⑹ is composed of the grinding disc body (61) and the grinding disc liner (62). The upper surface of the grinding disc liner (62) is also the surface of the grinding disc ⑹; the surface of the grinding disc ⑹ is conical, and the cone angle φ is 120°~179° , the center line of symmetry of the conical surface is also the center line of the vertical axis that it rotates around; a raised rib (63) is set on the outer circumference of the surface of the grinding disc (6), and the rib (63) is arranged on the outer circumference of the grinding disc liner (62) Above; the number of millstones ⑹ is 1.
辊盘式碎磨机工作时,给料⑴通过给料机⑽、给料箱⑼和给料管⑾给到磨盘⑹上的中心区域。磨盘⑹由安装在下方的电动机⑻、联轴器⒂和减速机⒁驱动,围绕立轴旋转,带动压在其表面上的磨辊⑵一同旋转。给到磨盘⑹中心区域的物料在重力和惯性作用下沿磨盘⑹表面向周围运动,并从磨盘⑹的表面与磨辊⑵之间通过,到达磨盘⑹外圆周处时,受到挡边(63)的阻碍,在磨盘⑹表面形成一定厚度的物料层⑸。此后继续运转,物料层⑸一方面随物磨盘⑹一同旋转,一方面处于不断从磨盘⑹中心区域给入物料和从磨盘⑹外圆周的挡边(63)溢出磨细的产品⑺的连续过程中。磨辊⑵在物料层⑸的表面挤压旋转,使物料得到粉碎。磨盘⑹的圆锥形表面有利于物料通过和排料,磨辊⑵的长径比较大,物料颗粒从磨盘⑹表面通过时可获得较多的挤压碎磨次数,磨辊⑵的简支梁支承方式有利于在液压缸⒀作用下对物料层⑸产生较强的挤压力。When the roller disc crusher is working, the feed ⑴ is fed to the central area of the grinding disc ⑹ through the feeder ⑽, the feed box ⑼ and the feed pipe ⑾. The grinding disc ⑹ is driven by the motor ⑻, coupling ⒂ and reducer ⒁ installed below, and rotates around the vertical axis, driving the grinding roller ⑵ pressed on its surface to rotate together. The material fed to the central area of the grinding disc ⑹ moves around along the surface of the grinding disc ⑹ under the action of gravity and inertia, and passes between the surface of the grinding disc ⑹ and the grinding roller ⑵. A certain thickness of material layer (5) is formed on the surface of the grinding disc (6). Afterwards, it continues to run. On the one hand, the material layer (5) rotates together with the material grinding disc (6), and on the other hand, it is in the continuous process of continuously feeding materials from the center area of the grinding disc (6) and overflowing the grinding product (7) from the rib (63) on the outer circumference of the grinding disc (6) . The grinding roller (2) squeezes and rotates on the surface of the material layer (5) to crush the material. The conical surface of the grinding disc ⑹ is conducive to the passage and discharge of materials. The long diameter of the grinding roller ⑵ is relatively large. When the material particles pass through the surface of the grinding disc ⑹, more crushing times can be obtained. The way is conducive to the strong extrusion force on the material layer ⑸ under the action of the hydraulic cylinder ⒀.
本实用新型一种辊盘式碎磨机的有益效果是:辊盘式碎磨机属于挤压式粉碎设备,与筒式磨机相比粉碎概率较高,因此粉碎效率较高。辊盘式碎磨机结构比较简单,给料和排料容易,便于操作,因此较高压辊磨机操作维护方便。The beneficial effect of the roller disc grinder of the utility model is that the roller disc grinder belongs to extrusion crushing equipment, and has a higher crushing probability and higher crushing efficiency than the drum mill. The structure of the roller disc crusher is relatively simple, the feeding and discharging are easy, and it is easy to operate, so the operation and maintenance of the high-pressure roller mill are convenient.
附图说明Description of drawings
图1为本实用新型一种辊盘式碎磨机的结构图。Fig. 1 is a structural diagram of a roller disc grinder of the present invention.
图2为本实用新型一种辊盘式碎磨机的磨辊⑵的结构图。Fig. 2 is a structural diagram of the grinding roller (2) of a roller disc crusher of the present invention.
图3为本实用新型一种辊盘式碎磨机的磨盘⑹的结构图。Fig. 3 is a structural diagram of a grinding disc (6) of a roller disc crusher of the present invention.
图中:⑴-给料;⑵-磨辊;⑶-磨辊架;⑷-枢轴;⑸-物料层;⑹-磨盘;⑺-产品;⑻-电动机;⑼-给料箱;⑽-给料机;⑾-给料管;⑿-机体;⒀-液压缸;⒁-减速机;⒂-联轴器。In the figure: ⑴-feeding; ⑵-roller; ⑶-roller rack; ⑷-pivot; ⑸-material layer; ⑹-grinding disc; ⑺-product; ⑻-motor; Feeder; ⑾-feeding pipe; ⑿-body; ⒀-hydraulic cylinder; ⒁-reducer; ⒂-coupling.
具体实施方式Detailed ways
本实用新型一种辊盘式碎磨机实施例,由磨辊⑵、磨辊架⑶、枢轴⑷、磨盘⑹、电动机⑻、给料箱⑼、给料机⑽、给料管⑾、机体⑿、液压缸⒀、减速机⒁和联轴器⒂等零部件制造而成,如图1所示。磨盘⑹由下方的电动机⑻和减速机⒁驱动,围绕立轴旋转;磨辊⑵位于磨盘⑹上方,以简支梁支承方式支承在磨辊架⑶上,由液压缸⒀通过磨辊架⑶以枢轴⑷为支点压紧在磨盘⑹上,在磨盘⑹的带动下旋转。磨辊⑵由辊体 (21)和辊套 (22)组成,辊套(22)的外表面也就是磨辊⑵的表面;磨辊⑵的表面形状为截锥形,圆锥角γ为10°;磨辊⑵的长度与大端直径的比值为1.2;磨辊⑵的数量为4个。磨盘⑹由磨盘体(61) 和磨盘衬板(62)组成,磨盘衬板(62) 的上表面也就是磨盘⑹的表面;磨盘⑹的表面为圆锥形,圆锥角φ为170°,圆锥形表面的对称中心线也就是其围绕旋转的立轴中心线;磨盘⑹的表面外圆周上设置隆起的挡边(63),挡边(63)设置在磨盘衬板(62)的外圆周上;磨盘⑹数量为1个。The utility model is an embodiment of a roller disc crusher, which consists of a grinding roller (2), a grinding roller frame (3), a pivot (4), a grinding disc (6), an electric motor (8), a feeding box (9), a feeding machine (1), a feeding pipe (1), and a machine body ⑿, hydraulic cylinder ⒀, reducer ⒁ and coupling ⒂ and other components are manufactured, as shown in Figure 1. The grinding table ⑹ is driven by the motor ⑻ and reducer ⒁ below, and rotates around the vertical axis; the grinding roller ⑵ is located above the grinding table ⑹, and is supported on the grinding roller frame ⑶ by a simple beam support, and is pivoted by the hydraulic cylinder ⒀ through the grinding roller frame ⑶. The shaft ⑷ is pressed on the millstone ⑹ as a fulcrum, and rotates under the drive of the millstone ⑹. The grinding roller (2) is composed of a roller body (21) and a roller sleeve (22). The outer surface of the roller sleeve (22) is also the surface of the grinding roller (2); the surface shape of the grinding roller (2) is truncated cone, and the cone angle γ is 10° ; The ratio of the length of the grinding roller (2) to the diameter of the big end is 1.2; the number of grinding rollers (2) is 4. The grinding disc ⑹ is composed of the grinding disc body (61) and the grinding disc liner (62). The upper surface of the grinding disc liner (62) is also the surface of the grinding disc ⑹; the surface of the grinding disc ⑹ is conical, and the cone angle φ is 170°. The center line of symmetry of the surface is also the center line of the vertical axis that it rotates around; a raised rib (63) is arranged on the outer circumference of the surface of the grinding disc (6), and the rib (63) is arranged on the outer circumference of the grinding disc liner (62); ⑹The quantity is 1 piece.
制造完成的辊盘式碎磨机用于某铜矿石碎磨作业中,安装于粗碎颚式破碎机和中碎圆锥破碎机之后,与振动筛闭路工作。给料⑴通过给料机⑽、给料箱⑼和给料管⑾给到磨盘⑹上的中心区域。磨盘⑹由安装在下方的电动机⑻、联轴器⒂和减速机⒁驱动,围绕立轴旋转,带动压在其表面上的磨辊⑵一同旋转。给到磨盘⑹中心区域的物料在重力和惯性作用下沿磨盘⑹表面向周围运动,并从磨盘⑹的表面与磨辊⑵之间通过,到达磨盘⑹外圆周处时,受到挡边(63)的阻碍,在磨盘⑹表面形成一定厚度的物料层⑸。此后继续运转,物料层⑸一方面随物磨盘⑹一同旋转,一方面处于不断从磨盘⑹中心区域给入物料和从磨盘⑹外圆周的挡边(63)溢出磨细的产品⑺的连续过程中。磨辊⑵在物料层⑸的表面挤压旋转,使物料得到粉碎。The completed roller disc crusher is used in a copper ore crushing and grinding operation. It is installed behind the primary jaw crusher and secondary cone crusher, and works in closed circuit with the vibrating screen. Feeding material ⑴ is fed to the central area on the grinding disc ⑹ through feeder ⑽, feeding box ⑼ and feeding pipe ⑾. The grinding disc ⑹ is driven by the motor ⑻, coupling ⒂ and reducer ⒁ installed below, and rotates around the vertical axis, driving the grinding roller ⑵ pressed on its surface to rotate together. The material fed to the central area of the grinding disc ⑹ moves around along the surface of the grinding disc ⑹ under the action of gravity and inertia, and passes between the surface of the grinding disc ⑹ and the grinding roller ⑵. A certain thickness of material layer (5) is formed on the surface of the grinding disc (6). Afterwards, it continues to run. On the one hand, the material layer (5) rotates together with the material grinding disc (6), and on the other hand, it is in the continuous process of continuously feeding materials from the center area of the grinding disc (6) and overflowing the grinding product (7) from the rib (63) on the outer circumference of the grinding disc (6) . The grinding roller (2) squeezes and rotates on the surface of the material layer (5) to crush the material.
磨盘⑹的圆锥形表面有利于物料通过和排料,磨辊⑵的长径比较大,物料颗粒从磨盘⑹表面通过时可获得较多的挤压碎磨次数,磨辊⑵的简支梁支承方式有利于在液压缸⒀作用下对物料层⑸产生较强的挤压力。The conical surface of the grinding disc ⑹ is conducive to the passage and discharge of materials. The long diameter of the grinding roller ⑵ is relatively large. When the material particles pass through the surface of the grinding disc ⑹, more crushing times can be obtained. The way is conducive to the strong extrusion force on the material layer ⑸ under the action of the hydraulic cylinder ⒀.
辊盘式碎磨机属于挤压式粉碎设备,与筒式磨机相比粉碎概率较高,因此粉碎效率较高。辊盘式碎磨机结构比较简单,给料和排料容易,便于操作,因此较高压辊磨机操作维护方便。The roller disc mill belongs to the extrusion type crushing equipment, which has a higher crushing probability than the drum mill, so the crushing efficiency is higher. The structure of the roller disc crusher is relatively simple, the feeding and discharging are easy, and it is easy to operate, so the operation and maintenance of the high-pressure roller mill are convenient.
Claims (5)
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| CN201721719279.4U CN207756227U (en) | 2017-12-12 | 2017-12-12 | A kind of roller-plate disintegrator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097387A (en) * | 2017-12-12 | 2018-06-01 | 北京环磨科技有限公司 | A kind of roller-plate disintegrator |
| CN110090696A (en) * | 2019-03-19 | 2019-08-06 | 江苏振强机械科技股份有限公司 | A kind of pressure mill formula sand making machine |
| CN111298938A (en) * | 2020-02-24 | 2020-06-19 | 南京西普水泥工程集团有限公司 | A multifunctional grinder |
| CN113198592A (en) * | 2021-05-14 | 2021-08-03 | 南昌矿山机械有限公司 | Vertical sand grinding machine and sand making method |
-
2017
- 2017-12-12 CN CN201721719279.4U patent/CN207756227U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097387A (en) * | 2017-12-12 | 2018-06-01 | 北京环磨科技有限公司 | A kind of roller-plate disintegrator |
| CN110090696A (en) * | 2019-03-19 | 2019-08-06 | 江苏振强机械科技股份有限公司 | A kind of pressure mill formula sand making machine |
| CN111298938A (en) * | 2020-02-24 | 2020-06-19 | 南京西普水泥工程集团有限公司 | A multifunctional grinder |
| CN113198592A (en) * | 2021-05-14 | 2021-08-03 | 南昌矿山机械有限公司 | Vertical sand grinding machine and sand making method |
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Address after: 100070, No. 10, No. twelve, No. 188, South Fourth Ring Road, Beijing, Fengtai District, China, 6 floors Co-patentee after: Beijing wear resistant mining and metallurgical energy efficiency Technology Research Institute Co.,Ltd. Patentee after: BEIJING HIGH MILL TECHNOLOGY Co.,Ltd. Co-patentee after: BEIJING WEAR-RESISTANT STANDARD TECHNOLOGY Co.,Ltd. Address before: 100070, No. 10, No. twelve, No. 188, South Fourth Ring Road, Beijing, Fengtai District, China, 6 floors Co-patentee before: BEIJING ENERGY EFFICIENCY Research Institute OF MINING AND METALLURGY Patentee before: BEIJING HIGH MILL TECHNOLOGY Co.,Ltd. Co-patentee before: BEIJING WEAR-RESISTANT STANDARD TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20191128 Address after: 100070 2 / F, building 10, zone 12, No. 188, nansihuan West Road, Fengtai District, Beijing Patentee after: Beijing wear resistant mining and metallurgical energy efficiency Technology Research Institute Co.,Ltd. Address before: 100070, No. 10, No. twelve, No. 188, South Fourth Ring Road, Beijing, Fengtai District, China, 6 floors Co-patentee before: Beijing wear resistant mining and metallurgical energy efficiency Technology Research Institute Co.,Ltd. Patentee before: BEIJING HIGH MILL TECHNOLOGY Co.,Ltd. Co-patentee before: BEIJING WEAR-RESISTANT STANDARD TECHNOLOGY Co.,Ltd. |
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