WO2021164230A1 - Non-metallic armored submarine cable - Google Patents

Non-metallic armored submarine cable Download PDF

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Publication number
WO2021164230A1
WO2021164230A1 PCT/CN2020/112268 CN2020112268W WO2021164230A1 WO 2021164230 A1 WO2021164230 A1 WO 2021164230A1 CN 2020112268 W CN2020112268 W CN 2020112268W WO 2021164230 A1 WO2021164230 A1 WO 2021164230A1
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WIPO (PCT)
Prior art keywords
layer
armor
metal
armored
metallic
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PCT/CN2020/112268
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French (fr)
Chinese (zh)
Inventor
王文超
胡明
赵囿林
王丽媛
叶成
李雷
聂影
谢书鸿
Original Assignee
中天科技海缆股份有限公司
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Publication of WO2021164230A1 publication Critical patent/WO2021164230A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/14Submarine cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel
    • H01B7/221Longitudinally placed metal wires or tapes
    • H01B7/225Longitudinally placed metal wires or tapes forming part of an outer sheath
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/2806Protection against damage caused by corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
    • H01B7/285Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
    • H01B7/285Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
    • H01B7/288Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable using hygroscopic material or material swelling in the presence of liquid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

Definitions

  • the invention relates to the technical field of submarine cables, in particular to a light non-metal armored submarine cable.
  • submarine cables have gradually developed to large cross-sections, high voltages, and large water depths.
  • the existing AC/DC submarine cable structure generally adopts metal wire armored type, such as steel wire, copper wire, etc., which has a large tensile strength and elastic modulus.
  • the weight of the metal armor layer can generally account for 30-50% of the total weight of the submarine cable. Under the condition that the water depth exceeds 500m, the submarine cable will be affected by the submarine cable laying vessel to several hundred meters underwater.
  • the existing armor type usually adopts a multi-layer reverse metal wire twist type. If the metal armor structure continues to be used, this will cause the weight of the submarine cable to increase. At the same time, the laying and operation of the submarine cable will be affected by large ocean currents and tides, which will cause large bending under the action of large water depths.
  • the multi-layer armored metal wire is easy to cause large elastic stress and produce "lantern" bulging.
  • Phenomenon If a non-metal armor type with a lower density is used, the strength of the non-metal material is difficult to be guaranteed.
  • the purpose of the present invention is to provide a non-metal armored submarine cable, which can reduce the weight of the submarine cable by 25%-50% compared with the submarine cable adopting the metal armor type, and solves the problem of the weight and the weight of the submarine cable under the condition of large water depth.
  • the difficulty of vertical laying and installation is relatively large. While ensuring the tensile and compressive mechanical properties of the deep submarine cable, it also achieves a lighter submarine cable weight, which is beneficial to ensure the safety of the installation and operation of the submarine cable.
  • the non-metallic armor is used The installed components can withstand the tensile requirements of more than 1300MPa, and can meet the mechanical protection requirements of cables in large water depths of 3000m and below.
  • a non-metal armored submarine cable comprising a center cable composed of one or more electric units, an armor layer and an outer coating layer, the outer portion of the center cable is twisted with the armor layer, so The outer sheath of the armor layer is provided with the outer layer, the outer layer is formed by a multi-layer polypropylene winding rope material reversely and tightly wound, and the armor layer is composed of a plurality of round or flat non-metallic materials.
  • the armor element and/or multiple armor wires are twisted to form,
  • the non-metal armored element When the non-metal armored element is circular, the non-metal armored element is composed of a non-metallic rod and an outer sheath extruded outside the non-metallic rod, or is composed of a plurality of stacked non-metallic rods The center rod body and the outer sheath squeezed out of the center rod body are formed,
  • the non-metal armor element When the non-metal armor element is flat, the non-metal armor element is composed of a central rod body composed of a plurality of horizontally arranged non-metal rods and an outer sheath extruded outside the central rod body.
  • the non-metal rod has a round rod structure formed by using aramid fiber material, fiber reinforced composite material or polyethylene material impregnated with polyurethane resin and then heated and solidified, and the diameter of the round rod structure is 2-5 mm, so
  • the outer sheath has a protective layer structure formed by polymer extrusion, and the protective layer structure has a thickness of 1 to 3 mm and a density of 0.96 to 1.15 g/cm 3 .
  • the density of the non-metal armored element is 1.0 to 1.3 g/cm 3 , and when the non-metal armored element is round, the diameter of the non-metal armored element is 4 to 8 mm.
  • the thickness of the non-metal armor element is 3 to 5 mm, and the width is 6 to 8 mm.
  • the sides of the non-metal armor element are all provided with arcs with a radius of 0.2 to 0.8 mm. Chamfer.
  • the central cable is composed of an electrical unit
  • the armor layer includes a first armor layer and a second armor layer
  • the first armor layer is composed of a plurality of round or flat
  • the non-metallic armoring element and/or a plurality of the armoring metal wires are twisted to form
  • the second armoring layer is formed by twisting a plurality of the non-metallic armoring elements in a circular or flat shape or is formed by twisting a plurality of non-metallic armoring elements.
  • the non-metal armored element with a circular or flat shape and a plurality of the armored metal wires with the same shape as the non-metallic armored element are arranged at intervals and then twisted to form, the first armored layer and The stranding direction of the second armor layer is opposite.
  • the first armor layer is formed by twisting a plurality of circular non-metal armor elements
  • a plurality of light units are arranged in the first armor layer, and the light units are connected to the light units.
  • the non-metal armor elements are arranged at symmetrical intervals.
  • a tape layer or an inner lining layer is provided between the first armor layer and the second armor layer.
  • the electrical unit is sequentially provided with a water-blocking conductor, a conductor shielding layer, a conductor insulating layer, an insulating shielding layer, a water-blocking buffer layer, a metal shielding layer, and an inner sheath from the inside to the outside.
  • the inner lining layer is arranged between the inner sheath.
  • the central cable is composed of a plurality of electrical units
  • the armor layer includes a first armor layer and a second armor layer
  • the first armor layer is composed of a plurality of round or flat
  • the non-metal armored element and/or a plurality of the armored metal wires are twisted to form
  • the second armor layer is formed by twisting a plurality of the non-metallic armored elements in a circular or flat shape or is formed by A plurality of round or flat non-metal armor elements and a plurality of the armor metal wires with the same shape as the non-metal armor elements are arranged at intervals and then twisted to form, the first armor layer It is opposite to the twisting direction of the second armor layer.
  • the electrical unit is sequentially provided with a water blocking conductor, a conductor shielding layer, a conductor insulating layer, an insulating shielding layer, a first water blocking buffer layer, a metal shielding layer, a second water blocking buffer, and an inner protective layer from the inside to the outside.
  • a plurality of the electric units are twisted into a cable and a banding layer is bound on the outside thereof, and a filling material is arranged in the gap between the banding layer and the plurality of the electric units to form a filling layer, and the banding
  • An inner lining layer is arranged between the layer and the first armor layer, and the wrapping layer or the inner lining layer is arranged between the first armor layer and the second armor layer.
  • a plurality of optical units are further provided in the gap between the tape layer and the plurality of electrical units.
  • the non-metal armored submarine cable provided by the present invention has the following advantages:
  • the compression coefficient of the conductor can reach 0.94 ⁇ 0.97, which is beneficial to improve the water blocking effect of the submarine cable.
  • the outer diameter of the conductor of the same specification is 0.4 ⁇ 1.5mm smaller than that of the compact circular conductor structure, and the overall outer diameter of the submarine cable is reduced, which can significantly reduce the material cost.
  • the surface hardness of non-metal armored components is lower than that of metal materials such as steel wire and copper wire.
  • the armor is easy to form when stranded, and the internal stress is small. Therefore, it is easy to twist the multi-layer armor structure, the number of armor layers can be 1 to 6, and the adjacent layers are twisted in opposite directions, which is beneficial to the overall torque balance of the deep submarine cable and prevents one side of the submarine cable when the armor is twisted in the same direction Excessive bending and bulging of armor occurred.
  • the non-metallic rod in the non-metal armored element is formed by aramid fiber material impregnated with polyurethane resin and heated and cured. It has high modulus, high strength, high temperature resistance, corrosion resistance and aging resistance, and also has good radial side resistance. Compression and axial tensile strength can significantly improve the overall strength of non-metal armored components.
  • the outer sheath outside the non-metal rod is an extruded polymer sheath. The material has high hardness, low density, and is easy to form. Different extrusion dies can be used to extrude different shapes of outer sheath structures (round, flat), and it has Good wear resistance and corrosion resistance, suitable for complex submarine cable environmental conditions.
  • the overall density of non-metal armored components is 1.0 ⁇ 1.3g/cm 3 , which is only 13% ⁇ 17% of steel wire material and 11% ⁇ 15% of copper wire.
  • the weight advantage of the armor layer under the same specification is obvious. Avoid the vertical force on the submarine cable and the tension in the submarine water caused by the excessive weight of the metal armored submarine cable, and ensure that the submarine cable is not mechanically damaged during construction and operation. At the same time, it reduces the amount of expensive metal materials and reduces the cost of submarine cable manufacturing.
  • the overall tensile strength of non-metal armored components is not less than 1300MPa, which is close to the tensile strength of 1250 grade medium carbon steel wire, which can fully meet the stress conditions of submarine cable construction, installation and operation under the conditions of 3000m and below large water depth.
  • FIG. 1 is a schematic diagram of the structure of a non-metal armored submarine cable provided by the present invention when the non-metal armored element is circular;
  • FIG. 2 is a schematic structural diagram of a non-metal armored submarine cable provided by the present invention when the non-metal armored element is in a flat shape;
  • FIG. 3 is a schematic diagram of the structure of a non-metal armored submarine cable provided by the present invention when it is a single-core non-metal armored cable HA;
  • FIG. 4 is a schematic diagram of the structure when a non-metal armored submarine cable provided by the present invention is a single-core photoelectric composite non-metal armored cable HB;
  • FIG. 5 is a schematic diagram of the structure of a non-metal armored submarine cable provided by the present invention when it is a hybrid armored cable HC;
  • FIG. 6 is a schematic diagram of the structure when a non-metal armored submarine cable provided by the present invention is a hybrid armored cable HD;
  • Fig. 7 is a schematic structural diagram of a non-metal armored submarine cable provided by the present invention when it is a three-core non-metal armored cable HE.
  • Non-metal armored components FA1, FA2 are non-metal armored components FA1, FA2
  • the first water blocking buffer layer HE5 The first water blocking buffer layer HE5
  • a non-metal armored submarine cable the submarine cable includes a center cable composed of one or more electric units, an armor layer and an outer coating layer.
  • the outer part of the central cable is twisted with an armor layer, and the outer sheath of the armor layer is provided with an outer cover layer, which is formed by two layers of polypropylene winding rope material reversely and tightly wound.
  • the armor layer may at least be formed by twisting a plurality of round or flat non-metal armoring elements and/or a plurality of armoring metal wires.
  • the overall tensile strength of non-metal armored components can reach more than 1300MPa, and the density range is 1.0 ⁇ 1.3g/cm 3. It has a series of advantages such as high strength, high hardness, low density, and abrasion resistance. It is suitable for the armor of marine cables. Packing materials.
  • the non-metal armored element includes a non-metal rod 1 and an outer sheath 2, and the outer sheath 2 is sleeved on the periphery of the non-metal rod 1.
  • the material of the non-metal rod 1 is aramid fiber or other fiber-reinforced composite materials, such as carbon fiber, glass fiber, or one of the coupled modified ultra-high molecular weight polyethylene materials, which is impregnated with polyurethane resin and then cured by heating.
  • Rod structure the diameter of the round rod structure is 2-5 mm
  • the outer sheath 2 has a protective layer structure formed by polymer extrusion
  • the thickness of the protective layer structure is 1 to 3 mm
  • the density is 0.96 to 1.15 g/cm 3 .
  • the non-metallic armored element when the non-metal armored element is round, the non-metallic armored element is composed of a non-metallic rod 1 and an outer sheath 2 extruded outside the non-metallic rod 1, denoted by FA1.
  • the diameter of the metal armor element FA1 is 4 to 8 mm.
  • the non-metal armor element FA1 can also be composed of a central rod body composed of a plurality of stacked non-metal rods 1 and an outer sheath 2 extruded outside the central rod body, and this structure is not shown in the figure. In the central rod body, two adjacent non-metal rods 1 are arranged tangentially.
  • the non-metallic armor element when the non-metallic armor element is flat, the non-metallic armor element is composed of a central rod body composed of a plurality of horizontally arranged non-metallic rods 1 and an outer sheath 2 extruded outside the central rod body. constitute.
  • the flat-shaped non-metal armored element there can be 1 to 3 non-metallic rods 1 arranged in a horizontal arrangement to increase the mechanical strength of the flat non-metal armored element.
  • two non-metal rods 1 arranged horizontally are taken as an example, which is represented by FA2.
  • the thickness of the non-metal armored element FA2 is 3 to 5 mm, and the width is 6 to 8 mm.
  • the sides of the non-metal armored element FA2 are provided with arc chamfers with a radian radius of 0.2 to 0.8 mm.
  • this embodiment provides a single-core non-metal armored cable HA. From the inside to the outside, there are a water blocking conductor HA1, a conductor shielding layer HA2, a conductor insulating layer HA3, an insulating shielding layer HA4, and a water blocking buffer layer.
  • HA5 metal shielding layer HA6, inner sheath HA7, inner lining layer HA8, first armoring layer HA9, wrapping layer HA10, second armoring layer HA11 and outer coating layer HA12.
  • the water blocking conductor HA1 is formed by layering and twisting a plurality of aluminum wire materials, and each layer is filled with seawater-proof water blocking glue.
  • the shape of the monofilament is trapezoidal, and the resistivity is not more than 0.028264 ⁇ mm 2 /m at 20°C.
  • the conductor structure type is a molded wire conductor, and the conductor cross-section is 1600mm 2 .
  • Water-blocking conductor HA1 is extruded with conductor shield HA2, conductor shield HA2 is extruded with XLPE insulation HA3, insulated with extruded insulation shield HA4, conductor shield HA2, conductor insulation layer HA3 and insulation shield HA4 adopt three-layer co-extrusion type, One-time extrusion, the conductive shielding layer HA2 and the insulating shielding layer HA4 use a semi-conductive shielding material based on ethylene-vinyl acetate copolymer (EVA) or ethylene-ethyl acrylate (EEA), and the conductor insulation layer HA3 is formed by heating and vulcanizing and cross-linking a mixture of polyethylene resin with cross-linking agent and antioxidant.
  • EVA ethylene-vinyl acetate copolymer
  • EOA ethylene-ethyl acrylate
  • the insulating shielding layer HA4 is coated with a water-blocking buffer layer HA5, and the material is a seawater-proof semiconducting resistance hose with high water absorption rate and expansion rate.
  • the water-blocking buffer layer HA5 is extruded with a metal shielding layer HA6, and the metal shielding layer HA6 is made of seamless alloy lead sleeve, and the material purity is not less than 99.3%.
  • the metal shielding layer HA6 is extruded outside the inner sheath HA7.
  • the material of the inner sheath HA7 is semi-conductive polyethylene, and the material density is 1.15 g/cm 3 .
  • the inner sheath HA7 is wrapped around the inner lining layer HA8, and the inner lining layer HA8 is a layer of polypropylene winding rope material.
  • the inner lining layer HA8 is twisted with a plurality of circular non-metal armored elements FA1 to form the first armored layer HA9 and the second armored layer HA11.
  • the diameter of the non-metallic armored element FA1 is 6.0mm, and the two-layer armored
  • the layers are twisted in opposite directions.
  • a layer of tape layer HA10 is wrapped between the two armor layers.
  • the tape is made of high-strength tape material, such as PBT, polyester fiber tape, rubberized cloth tape, etc., which is mainly used to bind and fix the first non-metal armor
  • the second armor layer HA11 is wrapped with two layers of reverse twisted polypropylene winding rope as the outer layer HA12.
  • this embodiment provides a single-core photoelectric composite non-metal armored cable HB, which is a water blocking conductor HB1, a conductor shielding layer HB2, a conductor insulating layer HB3, an insulating shielding layer HB4, and a water blocking layer from the inside to the outside.
  • the buffer layer HB5, the metal shielding layer HB6, the inner sheath HB7, the optical unit HB8, the first armor layer HB9, the cladding layer HB10, the second armor layer HB11 and the outer coating layer HB12 are composed.
  • this structure removes the inner lining layer, and at the same time, the diameter of the non-metal armor element FA1 in the first armor layer HB9 is 6.0mm, and two light beams with a diameter of 5mm are placed symmetrically in the armor layer.
  • Unit HB8 using non-metal armored element FA1 armor layer can play a role in protecting the optical cable.
  • this embodiment provides a hybrid armored cable HC.
  • the water blocking conductor HC1, the conductor shielding layer HC2, the conductor insulating layer HC3, the insulating shielding layer HC4, the water blocking buffer layer HC5, and the metal The shielding layer HC6, the inner sheath HC7, the inner lining layer HC8, the first armor layer HC9, the cladding layer HC10, the second armor layer HC11 and the outer coating layer HC12 are composed.
  • the first armor layer HC9 which is formed by twisting multiple armored copper wires TA
  • the diameter is 6.0mm
  • the resistivity at 20°C is not more than 0.01777 ⁇ mm 2 /m.
  • the first armor layer HC9 is formed by twisting multiple armored copper wires TA, and the main function is to increase the current carrying capacity and short-circuit current of the submarine cable.
  • this embodiment provides a hybrid armored cable HD.
  • the water blocking conductor HD1 the conductor shielding layer HD2, the conductor insulating layer HD3, the insulating shielding layer HD4, the water blocking buffer layer HD5, and the metal
  • the shielding layer HD6, the inner sheath HD7, the inner lining layer HD8, the first armor layer HD9, the wrapping layer HD10, the second armor layer HD11 and the outer covering layer HD12 are composed.
  • the first armor layer HD9 and the second armor layer HD11 are both composed of a plurality of circular non-metal armored elements FA1 and armored metal wires TA arranged at intervals.
  • the specifications of the armored metal wires TA are the same as
  • the non-metal armored component FA1 is the same, and the main purpose is to increase the current carrying capacity and short-circuit current transmission capacity of the submarine cable.
  • the rest of the structure and materials in this embodiment are the same as in the first embodiment.
  • this embodiment provides a three-core non-metal armored cable HE.
  • the electric units are water blocking conductor HE1, conductor shielding layer HE2, conductor insulating layer HE3, insulating shielding layer HE4, first from the inside to the outside.
  • a filling material is arranged between each electric unit to constitute a filling layer HE9.
  • a second inner lining layer HE11, a first armoring layer HE12, a first inner lining layer HE13, a second armoring layer HE14, and an outer covering layer HE15 are sequentially arranged on the outside of the cladding layer HE10.
  • the water-blocking conductor HE1 is a copper-core compacted circular conductor structure with a conductor cross-section of 500mm 2 .
  • the conductor round monofilament material is TR type annealed copper wire, and the resistivity at 20°C is not more than 0.017241 ⁇ mm 2 /m.
  • the conductor shielding layer HE2, the conductor insulating layer HE3, and the insulating shielding layer HE4 adopt three-layer co-extrusion.
  • the conductor insulating layer HE3 is made of water-resistant tree-type insulating material, and the metal shielding layer HE6 outside the insulating shielding layer HE4 is a copper tape wrapping structure , Using 0.1mm thick copper strip material.
  • the metal shielding layer HE6 wraps the first water-blocking buffer layer HE5 and the first water-blocking buffer layer HE7 inside and outside respectively, and the material of the water-blocking layer is a seawater-blocking semiconducting resistance hose.
  • the second water-blocking buffer layer HE7 is extruded outside the inner sheath HE8, and the material is semi-conductive polyethylene.
  • the inside is a filling layer HE9, and the filling material is a polyethylene or rubber mixed molding filling strip structure, which plays a role in supporting and ensuring the roundness of the submarine cable.
  • the outer layer wraps around the cladding layer HE10, the second inner liner layer HE11, the first armor layer HE12, the first inner liner layer HE13, the second armor layer HE14 and the outer cover layer HE15.
  • the second inner lining layer HE11, the first inner lining layer HE13, and the outer covering layer HE15 are all made of polypropylene twisted ropes.
  • the first armoring layer HE12 and the second armoring layer HE14 are composed of multiple flat
  • the non-metallic armored element FA2 is twisted into a flat shape, and the specification of the flat non-metallic armored element is 3.0mm ⁇ 7.0mm, and the two layers are twisted in opposite directions.
  • the present invention provides a non-metal armored submarine cable, the weight of the submarine cable can be reduced by 25% to 50% compared with the metal armored form, which solves the problem of the weight of the submarine cable and the greater force of vertical laying and installation under the condition of large water depth. While ensuring the tensile and compressive mechanical properties of the deep submarine cable, it also achieves a lighter submarine cable weight, which is conducive to ensuring the safety of the installation and operation of the submarine cable.
  • the non-metal armored components used in it can withstand a tensile force of more than 1300 MPa, which can meet the requirements for mechanical protection of cables in large water depths.
  • the formed armor layer structure can be applied to various submarine cable structures with a water depth of 3000m and below. The application range includes submarine optical cables, submarine cables, photoelectric composite cables, dynamic cables, umbilical cables and other underwater cables.

Abstract

A non-metallic armored submarine cable. The submarine cable comprises a central cable consisting of one or more electric units, armor layers, and an outer coating layer; the armor layers are twisted on the outside of the central cable; the outer coating layer is sleeved on the outside of the armor layers; each armor layer is formed by stranding a plurality of circular or flat non-metallic armored elements and/or a plurality of armored metal wires; when the non-metallic armored element is circular, the non-metallic armored element consists of a non-metallic rod and an outer sheath extruded and coated on the outside of the non-metallic rod, or is composed of a central rod body composed of a plurality of stacked non-metallic rods, and an outer sheath extruded and coated on the outside of the central rod body; and when the non-metallic armored element is flat, the non-metallic armored element is composed of a plurality of non-metallic rods and an outer sheath extruded and coated on the outside. According to the present invention, the problems of large submarine cable weight and large force of vertical laying and mounting under the condition of large water depth are solved, a lighter submarine cable weight is achieved while the mechanical performance of deep submarine cables is ensured, and the safety of laying construction and operation of submarine cables is facilitated to be ensured.

Description

一种非金属铠装海缆Non-metal armored submarine cable 技术领域Technical field
本发明涉及海缆技术领域,具体涉及一种轻型非金属铠装海缆。The invention relates to the technical field of submarine cables, in particular to a light non-metal armored submarine cable.
背景技术Background technique
近年来,随着海上风电以及海洋电力传输的迅速发展,带动了海底电缆的需求的日益增长。由于近海区域风场的日益饱和以及跨海洋、跨水域电力通信传输项目需求的增加,海底电缆也逐渐向大截面、高电压、大水深发展。现有交直流海缆结构一般采用金属丝铠装型式,如钢丝、铜丝等,具有较大的抗拉强度和弹性模量。但对于高压海缆结构,金属铠装层重量一般可占海缆整体重量的30~50%,在水深超过500m以上条件下,海缆从海底电缆敷设船到几百米的水下之后会受到较大的水中张力作用,自重影响明显,同时海缆在放线过程中还会受到放线系统的夹紧作用,较大的海缆重量会增大放线系统对其的挤压力,不利于海缆的施工安装。因此,目前国内外水深达到1000m以上的高压海缆应用非常少,深海环境对海缆的铠装材料和结构型式提出了更高的挑战。In recent years, with the rapid development of offshore wind power and ocean power transmission, the demand for submarine cables has increased. Due to the increasing saturation of wind fields in offshore areas and the increasing demand for trans-ocean and trans-water power communication transmission projects, submarine cables have gradually developed to large cross-sections, high voltages, and large water depths. The existing AC/DC submarine cable structure generally adopts metal wire armored type, such as steel wire, copper wire, etc., which has a large tensile strength and elastic modulus. However, for high-voltage submarine cable structures, the weight of the metal armor layer can generally account for 30-50% of the total weight of the submarine cable. Under the condition that the water depth exceeds 500m, the submarine cable will be affected by the submarine cable laying vessel to several hundred meters underwater. The greater the tension in the water, the obvious influence of its own weight. At the same time, the submarine cable will be clamped by the pay-off system during the pay-off process. The larger weight of the submarine cable will increase the squeezing force of the pay-off system. Conducive to the construction and installation of submarine cables. Therefore, there are very few applications of high-voltage submarine cables with water depths above 1000m at home and abroad, and the deep-sea environment poses a higher challenge to the armoring materials and structural types of submarine cables.
对于大水深海缆,为保证海缆的机械性能,现有铠装型式通常会采用多层反向金属丝绞合型式,若继续使用金属铠装结构,这样既导致了海缆重量增大,同时海缆敷设和运行时还会受到较大的海洋洋流和潮汐作用,在大水深 中作用下引起较大弯曲,多层铠装金属丝易引起较大的弹性应力,产生“灯笼”起鼓现象;若采用密度更小的非金属铠装型式,非金属材料的强度又难以得到保证。For large-water deep submarine cables, in order to ensure the mechanical properties of the submarine cable, the existing armor type usually adopts a multi-layer reverse metal wire twist type. If the metal armor structure continues to be used, this will cause the weight of the submarine cable to increase. At the same time, the laying and operation of the submarine cable will be affected by large ocean currents and tides, which will cause large bending under the action of large water depths. The multi-layer armored metal wire is easy to cause large elastic stress and produce "lantern" bulging. Phenomenon: If a non-metal armor type with a lower density is used, the strength of the non-metal material is difficult to be guaranteed.
因此,为目前大水深条件下使用的海缆提供合适的铠装材料和结构型式成为亟需解决的问题。Therefore, it is an urgent problem to provide suitable armor materials and structural styles for the current submarine cables used in large water depths.
发明内容Summary of the invention
有鉴于此,本发明的目的是提供一种非金属铠装海缆,该海缆相比采用金属铠装型式的海缆自重可减轻25%~50%,解决了大水深条件下海缆重量和垂直敷设安装受力较大的难题,在保证深海缆抗拉、抗压等机械性能的同时,达到更轻的海缆重量,有利于保证海缆的敷设施工和运行安全,采用的非金属铠装元件可承受1300MPa以上的拉力要求,能够满足3000m及以下大水深线缆机械防护要求。In view of this, the purpose of the present invention is to provide a non-metal armored submarine cable, which can reduce the weight of the submarine cable by 25%-50% compared with the submarine cable adopting the metal armor type, and solves the problem of the weight and the weight of the submarine cable under the condition of large water depth. The difficulty of vertical laying and installation is relatively large. While ensuring the tensile and compressive mechanical properties of the deep submarine cable, it also achieves a lighter submarine cable weight, which is beneficial to ensure the safety of the installation and operation of the submarine cable. The non-metallic armor is used The installed components can withstand the tensile requirements of more than 1300MPa, and can meet the mechanical protection requirements of cables in large water depths of 3000m and below.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above objective, the technical solution adopted by the present invention is:
一种非金属铠装海缆,所述海缆包括由一个或多个电单元组成的中心电缆、铠装层以及外被层,所述中心电缆的外部绞绕有所述铠装层,所述铠装层的外部套设有所述外被层,所述外被层由多层聚丙烯缠绕绳材料反向紧密缠绕形成,所述铠装层由多根呈圆形或扁形的非金属铠装元件和/或多根铠装金属丝绞合形成,A non-metal armored submarine cable, the submarine cable comprising a center cable composed of one or more electric units, an armor layer and an outer coating layer, the outer portion of the center cable is twisted with the armor layer, so The outer sheath of the armor layer is provided with the outer layer, the outer layer is formed by a multi-layer polypropylene winding rope material reversely and tightly wound, and the armor layer is composed of a plurality of round or flat non-metallic materials. The armor element and/or multiple armor wires are twisted to form,
当非金属铠装元件呈圆形时,所述非金属铠装元件由一根非金属棒和挤包在非金属棒外部的外护套组成,或是由多根堆叠设置的非金属棒构成的中心棒体和挤包在中心棒体外部的外护套构成,When the non-metal armored element is circular, the non-metal armored element is composed of a non-metallic rod and an outer sheath extruded outside the non-metallic rod, or is composed of a plurality of stacked non-metallic rods The center rod body and the outer sheath squeezed out of the center rod body are formed,
当非金属铠装元件呈扁形时,所述非金属铠装元件由多根水平排列分布的非金属棒构成的中心棒体和挤包在中心棒体外部的外护套构成。When the non-metal armor element is flat, the non-metal armor element is composed of a central rod body composed of a plurality of horizontally arranged non-metal rods and an outer sheath extruded outside the central rod body.
作为可选的,所述非金属棒具有采用芳纶纤维材料、纤维增强复合材料或聚乙烯材料浸渍聚氨酯树脂后加热固化成型的圆棒结构,所述圆棒结构的直径为2~5mm,所述外护套具有采用聚合物挤包形成的护层结构,所述护层结构的厚度为1~3mm,密度为0.96~1.15g/cm 3Optionally, the non-metal rod has a round rod structure formed by using aramid fiber material, fiber reinforced composite material or polyethylene material impregnated with polyurethane resin and then heated and solidified, and the diameter of the round rod structure is 2-5 mm, so The outer sheath has a protective layer structure formed by polymer extrusion, and the protective layer structure has a thickness of 1 to 3 mm and a density of 0.96 to 1.15 g/cm 3 .
作为可选的,所述非金属铠装元件的密度为1.0~1.3g/cm 3,当非金属铠装元件呈圆形,所述非金属铠装元件的直径为4~8mm,当非金属铠装元件呈扁形时,所述非金属铠装元件的厚度为3~5mm,宽度为6~8mm,所述非金属铠装元件的侧边均设置有弧度半径为0.2~0.8mm的圆弧倒角。 Optionally, the density of the non-metal armored element is 1.0 to 1.3 g/cm 3 , and when the non-metal armored element is round, the diameter of the non-metal armored element is 4 to 8 mm. When the armor element is flat, the thickness of the non-metal armor element is 3 to 5 mm, and the width is 6 to 8 mm. The sides of the non-metal armor element are all provided with arcs with a radius of 0.2 to 0.8 mm. Chamfer.
作为可选的,所述中心电缆由一个电单元组成,所述铠装层包括第一铠装层和第二铠装层,所述第一铠装层由多根呈圆形或扁形的所述非金属铠装元件和/或多根所述铠装金属丝绞合形成,所述第二铠装层由多根呈圆形或扁形的所述非金属铠装元件绞合形成或由多根呈圆形或扁形的所述非金属铠装元件和多根与所述非金属铠装元件形状相同的所述铠装金属丝间隔排布后绞合形成,所述第一铠装层与所述第二铠装层的绞合方向相反。Optionally, the central cable is composed of an electrical unit, the armor layer includes a first armor layer and a second armor layer, and the first armor layer is composed of a plurality of round or flat The non-metallic armoring element and/or a plurality of the armoring metal wires are twisted to form, and the second armoring layer is formed by twisting a plurality of the non-metallic armoring elements in a circular or flat shape or is formed by twisting a plurality of non-metallic armoring elements. The non-metal armored element with a circular or flat shape and a plurality of the armored metal wires with the same shape as the non-metallic armored element are arranged at intervals and then twisted to form, the first armored layer and The stranding direction of the second armor layer is opposite.
作为可选的,所述第一铠装层由多根呈圆形的非金属铠装元件绞合形成时,所述第一铠装层内设置有多个光单元,所述光单元与所述非金属铠装元件对称间隔设置。Optionally, when the first armor layer is formed by twisting a plurality of circular non-metal armor elements, a plurality of light units are arranged in the first armor layer, and the light units are connected to the light units. The non-metal armor elements are arranged at symmetrical intervals.
作为可选的,所述第一铠装层和所述第二铠装层之间设置有包带层或内衬层。Optionally, a tape layer or an inner lining layer is provided between the first armor layer and the second armor layer.
作为可选的,所述电单元由内向外依次设置有阻水导体、导体屏蔽层、导体绝缘层、绝缘屏蔽层、阻水缓冲层、金属屏蔽层和内护套,所述铠装层与所述内护套之间设置有所述内衬层。Optionally, the electrical unit is sequentially provided with a water-blocking conductor, a conductor shielding layer, a conductor insulating layer, an insulating shielding layer, a water-blocking buffer layer, a metal shielding layer, and an inner sheath from the inside to the outside. The inner lining layer is arranged between the inner sheath.
作为可选的,所述中心电缆由多个电单元组成,所述铠装层包括第一铠装层和第二铠装层,所述第一铠装层由多根呈圆形或扁形的所述非金属铠装元件和/或多根所述铠装金属丝绞合形成,所述第二铠装层由多根呈圆形或扁形的所述非金属铠装元件绞合形成或由多根呈圆形或扁形的所述非金属铠装元件和多根与所述非金属铠装元件形状相同的所述铠装金属丝间隔排布后绞合形成,所述第一铠装层与所述第二铠装层的绞合方向相反。Optionally, the central cable is composed of a plurality of electrical units, the armor layer includes a first armor layer and a second armor layer, and the first armor layer is composed of a plurality of round or flat The non-metal armored element and/or a plurality of the armored metal wires are twisted to form, and the second armor layer is formed by twisting a plurality of the non-metallic armored elements in a circular or flat shape or is formed by A plurality of round or flat non-metal armor elements and a plurality of the armor metal wires with the same shape as the non-metal armor elements are arranged at intervals and then twisted to form, the first armor layer It is opposite to the twisting direction of the second armor layer.
作为可选的,所述电单元由内向外依次设置有阻水导体、导体屏蔽层、导体绝缘层、绝缘屏蔽层、第一阻水缓冲层、金属屏蔽层、第二阻水缓冲和内护套,多个所述电单元绞合成缆并在其外部捆扎有包带层,所述包带层与多个所述电单元之间的间隙内设置有填充材料构成填充层,所述包带层与所述第一铠装层之间设置有内衬层,所述第一铠装层和所述第二铠装层之间设置有所述包带层或所述内衬层。Optionally, the electrical unit is sequentially provided with a water blocking conductor, a conductor shielding layer, a conductor insulating layer, an insulating shielding layer, a first water blocking buffer layer, a metal shielding layer, a second water blocking buffer, and an inner protective layer from the inside to the outside. A plurality of the electric units are twisted into a cable and a banding layer is bound on the outside thereof, and a filling material is arranged in the gap between the banding layer and the plurality of the electric units to form a filling layer, and the banding An inner lining layer is arranged between the layer and the first armor layer, and the wrapping layer or the inner lining layer is arranged between the first armor layer and the second armor layer.
作为可选的,所述包带层与多个所述电单元之间的间隙还设置有多个光单元。Optionally, a plurality of optical units are further provided in the gap between the tape layer and the plurality of electrical units.
与现有技术相比,本发明提供的一种非金属铠装海缆,具有以下优点:Compared with the prior art, the non-metal armored submarine cable provided by the present invention has the following advantages:
1)采用型线导体、阻水填充材料、外包半导电阻水带的导体结构型式,导体的紧压系数可达到0.94~0.97,有利于提升海缆的阻水效果。且相同规格导体外径比紧压圆形导体结构要小0.4~1.5mm,海缆整体外径减小,可显著降低材料成本。1) Adopt the conductor structure type of conductor, water-blocking filling material, and outsourcing semi-conducting resistance hose. The compression coefficient of the conductor can reach 0.94~0.97, which is beneficial to improve the water blocking effect of the submarine cable. In addition, the outer diameter of the conductor of the same specification is 0.4~1.5mm smaller than that of the compact circular conductor structure, and the overall outer diameter of the submarine cable is reduced, which can significantly reduce the material cost.
2)非金属铠装元件表面硬度要低于钢丝、铜丝等金属材料,铠装绞合时易于成型,内应力小。因此易于绞合多层铠装结构,铠装层数可以为1~6层,且相邻层绞向相反,有利于深海缆的整体扭矩平衡,防止铠装同向绞合时海缆一侧产生过度弯曲和铠装起鼓现象。2) The surface hardness of non-metal armored components is lower than that of metal materials such as steel wire and copper wire. The armor is easy to form when stranded, and the internal stress is small. Therefore, it is easy to twist the multi-layer armor structure, the number of armor layers can be 1 to 6, and the adjacent layers are twisted in opposite directions, which is beneficial to the overall torque balance of the deep submarine cable and prevents one side of the submarine cable when the armor is twisted in the same direction Excessive bending and bulging of armor occurred.
3)非金属铠装元件内的非金属棒为芳纶纤维材料浸渍聚氨酯树脂加热固化成型,具有高模量、高强度、耐高温、耐腐蚀和抗老化性能,还具有良好的径向抗侧压和轴向抗拉能力,可显著提升非金属铠装元件的整体强度。非金属棒外部的外护套为挤包聚合物护层,材料硬度高、密度低,易于成型,采用不同挤出模具可挤制不同形状的外护套结构(圆形、扁形),同时具有良好的耐磨性和耐腐蚀性,适用于复杂海缆环境条件中。3) The non-metallic rod in the non-metal armored element is formed by aramid fiber material impregnated with polyurethane resin and heated and cured. It has high modulus, high strength, high temperature resistance, corrosion resistance and aging resistance, and also has good radial side resistance. Compression and axial tensile strength can significantly improve the overall strength of non-metal armored components. The outer sheath outside the non-metal rod is an extruded polymer sheath. The material has high hardness, low density, and is easy to form. Different extrusion dies can be used to extrude different shapes of outer sheath structures (round, flat), and it has Good wear resistance and corrosion resistance, suitable for complex submarine cable environmental conditions.
4)非金属铠装元件整体密度为1.0~1.3g/cm 3,仅为钢丝材料的13%~17%,为铜丝的11%~15%,同规格下铠装层重量优势明显,可避免由于金属铠装海缆过重引起的过大海缆垂直受力和海底水中张力,保证海缆施工和运行时不受机械损伤。同时减少了昂贵的金属材料用量,降低海缆制造成本。非金属铠装元件整体抗拉强不小于1300MPa,接近1250等级中碳钢丝的抗拉强度,完全能够满足3000m及以下大水深条件下的海缆施工安 装和运行受力条件。 4) The overall density of non-metal armored components is 1.0~1.3g/cm 3 , which is only 13%~17% of steel wire material and 11%~15% of copper wire. The weight advantage of the armor layer under the same specification is obvious. Avoid the vertical force on the submarine cable and the tension in the submarine water caused by the excessive weight of the metal armored submarine cable, and ensure that the submarine cable is not mechanically damaged during construction and operation. At the same time, it reduces the amount of expensive metal materials and reduces the cost of submarine cable manufacturing. The overall tensile strength of non-metal armored components is not less than 1300MPa, which is close to the tensile strength of 1250 grade medium carbon steel wire, which can fully meet the stress conditions of submarine cable construction, installation and operation under the conditions of 3000m and below large water depth.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本发明提供的一种非金属铠装海缆中非金属铠装元件呈圆形时的结构示意图;1 is a schematic diagram of the structure of a non-metal armored submarine cable provided by the present invention when the non-metal armored element is circular;
图2为本发明提供的一种非金属铠装海缆中非金属铠装元件呈扁形时的结构示意图;2 is a schematic structural diagram of a non-metal armored submarine cable provided by the present invention when the non-metal armored element is in a flat shape;
图3为本发明提供的一种非金属铠装海缆为单芯非金属铠装电缆HA时的结构示意图;3 is a schematic diagram of the structure of a non-metal armored submarine cable provided by the present invention when it is a single-core non-metal armored cable HA;
图4为本发明提供的一种非金属铠装海缆为单芯光电复合非金属铠装电缆HB时的结构示意图;4 is a schematic diagram of the structure when a non-metal armored submarine cable provided by the present invention is a single-core photoelectric composite non-metal armored cable HB;
图5为本发明提供的一种非金属铠装海缆为混合铠装电缆HC时的结构示意图;5 is a schematic diagram of the structure of a non-metal armored submarine cable provided by the present invention when it is a hybrid armored cable HC;
图6为本发明提供的一种非金属铠装海缆为混合铠装电缆HD时的结构示意图;6 is a schematic diagram of the structure when a non-metal armored submarine cable provided by the present invention is a hybrid armored cable HD;
图7为本发明提供的一种非金属铠装海缆为三芯非金属铠装电缆HE时的结构示意图。Fig. 7 is a schematic structural diagram of a non-metal armored submarine cable provided by the present invention when it is a three-core non-metal armored cable HE.
主要元件符号说明Symbol description of main components
非金属棒   1 Non-metal rod 1
外护套     2 Outer sheath 2
非金属铠装元件             FA1、FA2Non-metal armored components FA1, FA2
单芯非金属铠装电缆         HASingle core non-metal armored cable HA
阻水导体                   HA1、HB1、HC1、HD1、HE1Water blocking conductor HA1, HB1, HC1, HD1, HE1
导体屏蔽层                 HA2、HB2、HC2、HD2、HE2Conductor shielding layer HA2, HB2, HC2, HD2, HE2
导体绝缘层                 HA3、HB3、HC3、HD3、HE3Conductor insulation layer HA3, HB3, HC3, HD3, HE3
绝缘屏蔽层                 HA4、HB4、HC4、HD4、HE4Insulation shielding layer HA4, HB4, HC4, HD4, HE4
阻水缓冲层                 HA5、HB5、HC5、HD5Water blocking buffer layer HA5, HB5, HC5, HD5
金属屏蔽层                 HA6、HB6、HC6、HD6、HE6Metal shielding layer HA6, HB6, HC6, HD6, HE6
内护套                     HA7、HB7、HC7、HD7、HE8Inner sheath HA7, HB7, HC7, HD7, HE8
内衬层                     HA8、HC8、HD8Inner layer HA8, HC8, HD8
第一铠装层                 HA9、HB9、HC9、HD9、HE12The first armor layer HA9, HB9, HC9, HD9, HE12
包带层                     HA10、HB10、HC10、HD10、HE10Banding layer HA10, HB10, HC10, HD10, HE10
第二铠装层                 HA11、HB11、HC11、HD11、HE14The second armor layer HA11, HB11, HC11, HD11, HE14
外被层                     HA12、HB12、HC12、HD12、HE15Outer cover HA12, HB12, HC12, HD12, HE15
单芯光电复合非金属铠装电   HBSingle-core photoelectric composite non-metal armored power HB
cable
光电单元                   HB8Optoelectronic unit HB8
混合铠装电缆               HC、HDHybrid armored cable HC, HD
铠装金属丝                 TAArmored metal wire TA
三芯非金属铠装电缆     HEThree-core non-metal armored cable HE
第一阻水缓冲层         HE5The first water blocking buffer layer HE5
第二阻水缓冲层         HE7The second water blocking buffer layer HE7
填充层                 HE9Filler layer HE9
第二内衬层             HE11Second inner lining layer HE11
第一内衬层             HE13The first inner lining layer HE13
具体实施方式Detailed ways
下面将通过具体实施方式对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below through specific implementations. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
一种非金属铠装海缆,该海缆包括有由一个或多个电单元组成的中心电缆、铠装层以及外被层。中心电缆的外部绞绕有铠装层,铠装层的外部套设有外被层,外被层由两层聚丙烯缠绕绳材料反向紧密缠绕形成。A non-metal armored submarine cable, the submarine cable includes a center cable composed of one or more electric units, an armor layer and an outer coating layer. The outer part of the central cable is twisted with an armor layer, and the outer sheath of the armor layer is provided with an outer cover layer, which is formed by two layers of polypropylene winding rope material reversely and tightly wound.
为了降低海缆的重量,铠装层至少可由多根呈圆形或扁形的非金属铠装元件和/或多根铠装金属丝绞合形成。非金属铠装元件整体抗拉强度可达到1300MPa以上,密度范围为1.0~1.3g/cm 3,具有强度大、硬度高、密度低、耐磨损等一系列优点,适用于海洋线缆的铠装层材料。非金属铠装元件包括非金属棒1和外护套2,外护套2套设于非金属棒1外围。非金属棒1的材料为芳纶纤维或其他纤维增强复合类材料,如碳纤维、玻璃纤维,或是偶联改性的超高分子量聚乙烯材料的其中一 种浸渍聚氨酯树脂后加热固化成型的圆棒结构,圆棒结构的直径为2~5mm,外护套2具有采用聚合物挤包形成的护层结构,护层结构的厚度为1~3mm,密度为0.96~1.15g/cm 3In order to reduce the weight of the submarine cable, the armor layer may at least be formed by twisting a plurality of round or flat non-metal armoring elements and/or a plurality of armoring metal wires. The overall tensile strength of non-metal armored components can reach more than 1300MPa, and the density range is 1.0~1.3g/cm 3. It has a series of advantages such as high strength, high hardness, low density, and abrasion resistance. It is suitable for the armor of marine cables. Packing materials. The non-metal armored element includes a non-metal rod 1 and an outer sheath 2, and the outer sheath 2 is sleeved on the periphery of the non-metal rod 1. The material of the non-metal rod 1 is aramid fiber or other fiber-reinforced composite materials, such as carbon fiber, glass fiber, or one of the coupled modified ultra-high molecular weight polyethylene materials, which is impregnated with polyurethane resin and then cured by heating. Rod structure, the diameter of the round rod structure is 2-5 mm, the outer sheath 2 has a protective layer structure formed by polymer extrusion, the thickness of the protective layer structure is 1 to 3 mm, and the density is 0.96 to 1.15 g/cm 3 .
参见图1所示,当非金属铠装元件呈圆形时,非金属铠装元件由一根非金属棒1和挤包在非金属棒1外部的外护套2组成,用FA1表示,非金属铠装元件FA1的直径为4~8mm。当然所述非金属铠装元件FA1也可由多根堆叠设置的非金属棒1构成的中心棒体和挤包在中心棒体外部的外护套2构成,该种结构图中未示出。所述中心棒体中,相邻的两个非金属棒1相切设置。As shown in Figure 1, when the non-metal armored element is round, the non-metallic armored element is composed of a non-metallic rod 1 and an outer sheath 2 extruded outside the non-metallic rod 1, denoted by FA1. The diameter of the metal armor element FA1 is 4 to 8 mm. Of course, the non-metal armor element FA1 can also be composed of a central rod body composed of a plurality of stacked non-metal rods 1 and an outer sheath 2 extruded outside the central rod body, and this structure is not shown in the figure. In the central rod body, two adjacent non-metal rods 1 are arranged tangentially.
参见图2所示,当非金属铠装元件呈扁形时,非金属铠装元件由多根水平排列分布的非金属棒1构成的中心棒体和挤包在中心棒体外部的外护套2构成。根据扁形结构的非金属铠装元件宽度规格的不同,内部可含有1~3根非金属棒1,按水平排列,以增大扁形非金属铠装元件的机械强度。在图2中以2根水平排列分布的非金属棒1为例,用FA2表示。非金属铠装元件FA2的厚度为3~5mm,宽度为6~8mm,非金属铠装元件FA2的侧边均设置有弧度半径为0.2~0.8mm的圆弧倒角。As shown in Figure 2, when the non-metallic armor element is flat, the non-metallic armor element is composed of a central rod body composed of a plurality of horizontally arranged non-metallic rods 1 and an outer sheath 2 extruded outside the central rod body. constitute. According to the different width specifications of the flat-shaped non-metal armored element, there can be 1 to 3 non-metallic rods 1 arranged in a horizontal arrangement to increase the mechanical strength of the flat non-metal armored element. In FIG. 2, two non-metal rods 1 arranged horizontally are taken as an example, which is represented by FA2. The thickness of the non-metal armored element FA2 is 3 to 5 mm, and the width is 6 to 8 mm. The sides of the non-metal armored element FA2 are provided with arc chamfers with a radian radius of 0.2 to 0.8 mm.
实施例一Example one
参见图3所示,本实施例提供一种单芯非金属铠装电缆HA,从内向外依次为阻水导体HA1、导体屏蔽层HA2、导体绝缘层HA3、绝缘屏蔽层HA4、阻水缓冲层HA5、金属屏蔽层HA6、内护套HA7、内衬层HA8、第一铠装层HA9、包带层HA10、第二铠装层HA11和外 被层HA12组成。As shown in Figure 3, this embodiment provides a single-core non-metal armored cable HA. From the inside to the outside, there are a water blocking conductor HA1, a conductor shielding layer HA2, a conductor insulating layer HA3, an insulating shielding layer HA4, and a water blocking buffer layer. HA5, metal shielding layer HA6, inner sheath HA7, inner lining layer HA8, first armoring layer HA9, wrapping layer HA10, second armoring layer HA11 and outer coating layer HA12.
阻水导体HA1采用多根铝丝材料分层绞合形成,每层之间填充涂覆有防海水型阻水胶。单丝形状为梯形,20℃时电阻率不大于0.028264Ω·mm 2/m。导体结构型式为型线导体,导体截面为1600mm 2。阻水导体HA1外挤包导体屏蔽HA2,导体屏蔽HA2外挤包XLPE绝缘HA3,绝缘外挤包绝缘屏蔽HA4,导体屏蔽层HA2、导体绝缘层HA3和绝缘屏蔽层HA4采用三层共挤型式,一次性挤出,导体屏蔽层HA2和绝缘屏蔽层HA4采用的屏蔽材料是以乙烯-醋酸乙烯共聚物(EVA)或乙烯-丙烯酸乙酯(EEA)为基料的半导电屏蔽材料,导体绝缘层HA3采用以聚乙烯树脂配合交联剂、抗氧剂等混合料加热硫化交联形成。 The water blocking conductor HA1 is formed by layering and twisting a plurality of aluminum wire materials, and each layer is filled with seawater-proof water blocking glue. The shape of the monofilament is trapezoidal, and the resistivity is not more than 0.028264Ω·mm 2 /m at 20°C. The conductor structure type is a molded wire conductor, and the conductor cross-section is 1600mm 2 . Water-blocking conductor HA1 is extruded with conductor shield HA2, conductor shield HA2 is extruded with XLPE insulation HA3, insulated with extruded insulation shield HA4, conductor shield HA2, conductor insulation layer HA3 and insulation shield HA4 adopt three-layer co-extrusion type, One-time extrusion, the conductive shielding layer HA2 and the insulating shielding layer HA4 use a semi-conductive shielding material based on ethylene-vinyl acetate copolymer (EVA) or ethylene-ethyl acrylate (EEA), and the conductor insulation layer HA3 is formed by heating and vulcanizing and cross-linking a mixture of polyethylene resin with cross-linking agent and antioxidant.
绝缘屏蔽层HA4外包覆阻水缓冲层HA5,材料为高吸水速率和膨胀速率的防海水型半导电阻水带。阻水缓冲层HA5外挤包金属屏蔽层HA6,金属屏蔽层HA6材料采用无缝合金铅套,材料纯度不小于99.3%。金属屏蔽层HA6外挤包内护套HA7,内护套HA7材料为半导电型聚乙烯,材料密度为1.15g/cm 3。内护套HA7外绕包内衬层HA8,内衬层HA8为一层聚丙烯缠绕绳材料。 The insulating shielding layer HA4 is coated with a water-blocking buffer layer HA5, and the material is a seawater-proof semiconducting resistance hose with high water absorption rate and expansion rate. The water-blocking buffer layer HA5 is extruded with a metal shielding layer HA6, and the metal shielding layer HA6 is made of seamless alloy lead sleeve, and the material purity is not less than 99.3%. The metal shielding layer HA6 is extruded outside the inner sheath HA7. The material of the inner sheath HA7 is semi-conductive polyethylene, and the material density is 1.15 g/cm 3 . The inner sheath HA7 is wrapped around the inner lining layer HA8, and the inner lining layer HA8 is a layer of polypropylene winding rope material.
内衬层HA8外绞合多根呈圆形的非金属铠装元件FA1形成第一铠装层HA9和第二铠装层HA11,非金属铠装元件FA1的直径为6.0mm,两层铠装层绞向相反。两层铠装层之间绕包一层包带层HA10,包带为高强度包带材料,如PBT、聚酯纤维带、涂胶布带等,主要起到绑扎和固定第一非金属铠装层HA9的作用。第二铠装 层HA11外绕包两层反向绞合的聚丙烯缠绕绳作为外被层HA12。The inner lining layer HA8 is twisted with a plurality of circular non-metal armored elements FA1 to form the first armored layer HA9 and the second armored layer HA11. The diameter of the non-metallic armored element FA1 is 6.0mm, and the two-layer armored The layers are twisted in opposite directions. A layer of tape layer HA10 is wrapped between the two armor layers. The tape is made of high-strength tape material, such as PBT, polyester fiber tape, rubberized cloth tape, etc., which is mainly used to bind and fix the first non-metal armor The role of layer HA9. The second armor layer HA11 is wrapped with two layers of reverse twisted polypropylene winding rope as the outer layer HA12.
实施例二Example two
参见图4所示,本实施例提供一种单芯光电复合非金属铠装电缆HB,从内向外依次为阻水导体HB1、导体屏蔽层HB2、导体绝缘层HB3、绝缘屏蔽层HB4、阻水缓冲层HB5、金属屏蔽层HB6、内护套HB7、光单元HB8、第一铠装层HB9、包带层HB10、第二铠装层HB11和外被层HB12组成。As shown in Figure 4, this embodiment provides a single-core photoelectric composite non-metal armored cable HB, which is a water blocking conductor HB1, a conductor shielding layer HB2, a conductor insulating layer HB3, an insulating shielding layer HB4, and a water blocking layer from the inside to the outside. The buffer layer HB5, the metal shielding layer HB6, the inner sheath HB7, the optical unit HB8, the first armor layer HB9, the cladding layer HB10, the second armor layer HB11 and the outer coating layer HB12 are composed.
其中,相比实例一,本结构去除了内衬层,同时第一铠装层HB9中的非金属铠装元件FA1直径为6.0mm,铠装层内对称间隔放置了2根直径为5mm的光单元HB8,采用非金属铠装元件FA1的铠装层可以起到保护光缆的作用。Among them, compared with Example 1, this structure removes the inner lining layer, and at the same time, the diameter of the non-metal armor element FA1 in the first armor layer HB9 is 6.0mm, and two light beams with a diameter of 5mm are placed symmetrically in the armor layer. Unit HB8, using non-metal armored element FA1 armor layer can play a role in protecting the optical cable.
实施例三Example three
参见图5所示,本实施例提供一种混合铠装电缆HC,从内向外依次为阻水导体HC1、导体屏蔽层HC2、导体绝缘层HC3、绝缘屏蔽层HC4、阻水缓冲层HC5、金属屏蔽层HC6、内护套HC7、内衬层HC8、第一铠装层HC9、包带层HC10、第二铠装层HC11和外被层HC12组成。其中,除第一铠装层HC9由多根铠装铜丝TA绞合而成,直径为6.0mm,20℃时电阻率不大于0.01777Ω·mm 2/m,其余结构以及采用材料与实施例一中相同。第一铠装层HC9采用多根铠装铜丝TA绞合而成主要作用为了提高海缆的载流量和短路电流。 As shown in Figure 5, this embodiment provides a hybrid armored cable HC. From the inside to the outside, the water blocking conductor HC1, the conductor shielding layer HC2, the conductor insulating layer HC3, the insulating shielding layer HC4, the water blocking buffer layer HC5, and the metal The shielding layer HC6, the inner sheath HC7, the inner lining layer HC8, the first armor layer HC9, the cladding layer HC10, the second armor layer HC11 and the outer coating layer HC12 are composed. Among them, except for the first armor layer HC9, which is formed by twisting multiple armored copper wires TA, the diameter is 6.0mm, and the resistivity at 20°C is not more than 0.01777Ω·mm 2 /m. The rest of the structure and the materials used and the embodiments Same in one. The first armor layer HC9 is formed by twisting multiple armored copper wires TA, and the main function is to increase the current carrying capacity and short-circuit current of the submarine cable.
实施例四Example four
参见图6所示,本实施例提供一种混合铠装电缆HD,从内向外依次为阻水导体HD1、导体屏蔽层HD2、导体绝缘层HD3、绝缘屏蔽层HD4、阻水缓冲层HD5、金属屏蔽层HD6、内护套HD7、内衬层HD8、第一铠装层HD9、包带层HD10、第二铠装层HD11和外被层HD12组成。其中,第一铠装层HD9和第二铠装层HD11中均由多根呈圆形的非金属铠装元件FA1和间隔排布的铠装金属丝TA构成,铠装金属丝TA的规格与非金属铠装元件FA1相同,主要目的是为提升海缆载流量和短路电流传输容量。本实施例中其余结构与材料与实例一相同。As shown in Figure 6, this embodiment provides a hybrid armored cable HD. From the inside to the outside, the water blocking conductor HD1, the conductor shielding layer HD2, the conductor insulating layer HD3, the insulating shielding layer HD4, the water blocking buffer layer HD5, and the metal The shielding layer HD6, the inner sheath HD7, the inner lining layer HD8, the first armor layer HD9, the wrapping layer HD10, the second armor layer HD11 and the outer covering layer HD12 are composed. Among them, the first armor layer HD9 and the second armor layer HD11 are both composed of a plurality of circular non-metal armored elements FA1 and armored metal wires TA arranged at intervals. The specifications of the armored metal wires TA are the same as The non-metal armored component FA1 is the same, and the main purpose is to increase the current carrying capacity and short-circuit current transmission capacity of the submarine cable. The rest of the structure and materials in this embodiment are the same as in the first embodiment.
实施例五Example five
参见图7所示,本实施例提供一种三芯非金属铠装电缆HE,电单元从内向外依次为阻水导体HE1、导体屏蔽层HE2、导体绝缘层HE3、绝缘屏蔽层HE4、第一阻水缓冲层HE5、金属屏蔽层HE6、第二阻水缓冲层HE7、内护套HE8,三个电单元相切抵靠绞合成缆且外部捆扎有包带层HE10,包带层HE10与三个电单元间设置有填充材料构成填充层HE9。包带层HE10的外部依次设置第二内衬层HE11、第一铠装层HE12、第一内衬层HE13、第二铠装层HE14、外被层HE15组成。As shown in FIG. 7, this embodiment provides a three-core non-metal armored cable HE. The electric units are water blocking conductor HE1, conductor shielding layer HE2, conductor insulating layer HE3, insulating shielding layer HE4, first from the inside to the outside. The water-blocking buffer layer HE5, the metal shielding layer HE6, the second water-blocking buffer layer HE7, and the inner sheath HE8. A filling material is arranged between each electric unit to constitute a filling layer HE9. A second inner lining layer HE11, a first armoring layer HE12, a first inner lining layer HE13, a second armoring layer HE14, and an outer covering layer HE15 are sequentially arranged on the outside of the cladding layer HE10.
阻水导体HE1为铜芯紧压圆形导体结构,导体截面为500mm 2。导体圆单丝材料为TR型退火铜丝,20℃时电阻率不大于0.017241Ω·mm 2/m。导体屏蔽层HE2、导体绝缘层HE3、绝缘屏蔽层HE4采用三层共挤,其中导体绝缘层HE3材料采用抗水树型绝缘料,绝缘屏蔽层HE4外的金属屏蔽层HE6为铜带绕包结构,采用0.1mm 厚度的紫铜带材料。金属屏蔽层HE6内外分别绕包第一阻水缓冲层HE5和第一阻水缓冲层HE7,阻水层材料为阻海水型半导电阻水带。第二阻水缓冲层HE7外挤包内护套HE8,材料为半导电聚乙烯。三根内护套HB8成缆绞合后内部为填充层HE9,填充材料为聚乙烯或橡胶类混合成型填充条结构,起到支撑和保证海缆圆整度的作用。内护套HE8成缆后外层绕包包带层HE10、第二内衬层HE11、第一铠装层HE12、第一内衬层HE13、第二铠装层HE14和外被层HE15。其中,第二内衬层HE11、第一内衬层HE13、外被层HE15均为聚丙烯缠绕绳绞合成型,第一铠装层HE12和第二铠装层HE14均由多根呈扁形的非金属铠装元件FA2绞合成型,呈扁形的非金属铠装元件规格为3.0mm×7.0mm,两层绞向相反。 The water-blocking conductor HE1 is a copper-core compacted circular conductor structure with a conductor cross-section of 500mm 2 . The conductor round monofilament material is TR type annealed copper wire, and the resistivity at 20°C is not more than 0.017241Ω·mm 2 /m. The conductor shielding layer HE2, the conductor insulating layer HE3, and the insulating shielding layer HE4 adopt three-layer co-extrusion. The conductor insulating layer HE3 is made of water-resistant tree-type insulating material, and the metal shielding layer HE6 outside the insulating shielding layer HE4 is a copper tape wrapping structure , Using 0.1mm thick copper strip material. The metal shielding layer HE6 wraps the first water-blocking buffer layer HE5 and the first water-blocking buffer layer HE7 inside and outside respectively, and the material of the water-blocking layer is a seawater-blocking semiconducting resistance hose. The second water-blocking buffer layer HE7 is extruded outside the inner sheath HE8, and the material is semi-conductive polyethylene. After the three inner sheaths HB8 are stranded into a cable, the inside is a filling layer HE9, and the filling material is a polyethylene or rubber mixed molding filling strip structure, which plays a role in supporting and ensuring the roundness of the submarine cable. After the inner sheath HE8 is cabled, the outer layer wraps around the cladding layer HE10, the second inner liner layer HE11, the first armor layer HE12, the first inner liner layer HE13, the second armor layer HE14 and the outer cover layer HE15. Among them, the second inner lining layer HE11, the first inner lining layer HE13, and the outer covering layer HE15 are all made of polypropylene twisted ropes. The first armoring layer HE12 and the second armoring layer HE14 are composed of multiple flat The non-metallic armored element FA2 is twisted into a flat shape, and the specification of the flat non-metallic armored element is 3.0mm×7.0mm, and the two layers are twisted in opposite directions.
本发明提供的一种非金属铠装海缆,海缆自重相比金属铠装形式可减轻25%~50%,解决了大水深条件下海缆重量和垂直敷设安装受力较大的难题,在保证深海缆抗拉、抗压等机械性能的同时,达到更轻的海缆重量,有利于保证海缆的敷设施工和运行安全。其采用的非金属铠装元件可承受1300MPa以上的拉力要求,能够满足大水深线缆机械防护要求。所形成的铠装层结构可适用于水深为3000m及以下的各类海缆结构中,应用范围包括海底光缆、海底电缆、光电复合缆、动态缆、脐带缆等各类水底用线缆中。The present invention provides a non-metal armored submarine cable, the weight of the submarine cable can be reduced by 25% to 50% compared with the metal armored form, which solves the problem of the weight of the submarine cable and the greater force of vertical laying and installation under the condition of large water depth. While ensuring the tensile and compressive mechanical properties of the deep submarine cable, it also achieves a lighter submarine cable weight, which is conducive to ensuring the safety of the installation and operation of the submarine cable. The non-metal armored components used in it can withstand a tensile force of more than 1300 MPa, which can meet the requirements for mechanical protection of cables in large water depths. The formed armor layer structure can be applied to various submarine cable structures with a water depth of 3000m and below. The application range includes submarine optical cables, submarine cables, photoelectric composite cables, dynamic cables, umbilical cables and other underwater cables.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中 所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown in this document, but should conform to the widest scope consistent with the principles and novel features disclosed in this document.

Claims (10)

  1. 一种非金属铠装海缆,其特征在于:所述海缆包括由一个或多个电单元组成的中心电缆、铠装层及外被层,所述中心电缆的外部绞绕有所述铠装层,所述铠装层的外部套设有所述外被层,所述外被层由多层聚丙烯缠绕绳材料反向紧密缠绕形成,所述铠装层由多根呈圆形或扁形的非金属铠装元件和/或多根铠装金属丝绞合形成,A non-metal armored submarine cable, characterized in that: the submarine cable comprises a central cable composed of one or more electric units, an armor layer and an outer coating, and the outer portion of the central cable is twisted with the armor The outer cover of the armor layer is sheathed with the outer cover layer, the outer cover layer is formed by a multi-layer polypropylene winding rope material reversely and tightly wound, and the armor layer is formed by a plurality of round or Flat non-metal armored elements and/or multiple armored metal wires are twisted to form,
    当非金属铠装元件呈圆形时,所述非金属铠装元件由一根非金属棒和挤包在非金属棒外部的外护套组成,或是由多根堆叠设置的非金属棒构成的中心棒体和挤包在中心棒体外部的外护套构成,When the non-metal armored element is circular, the non-metal armored element is composed of a non-metallic rod and an outer sheath extruded outside the non-metallic rod, or is composed of a plurality of stacked non-metallic rods The center rod body and the outer sheath squeezed out of the center rod body are formed,
    当非金属铠装元件呈扁形时,所述非金属铠装元件由多根水平排列分布的非金属棒构成的中心棒体和挤包在中心棒体外部的外护套构成。When the non-metal armor element is flat, the non-metal armor element is composed of a central rod body composed of a plurality of horizontally arranged non-metal rods and an outer sheath extruded outside the central rod body.
  2. 根据权利要求1所述的一种非金属铠装海缆,其特征在于:所述非金属棒具有采用芳纶纤维材料、纤维增强复合材料或聚乙烯材料浸渍聚氨酯树脂后加热固化成型的圆棒结构,所述圆棒结构的直径为2~5mm,所述外护套具有采用聚合物挤包形成的护层结构,所述护层结构的厚度为1~3mm,密度为0.96~1.15g/cm 3The non-metal armored submarine cable according to claim 1, wherein the non-metal rod has a round rod formed by impregnating aramid fiber material, fiber-reinforced composite material or polyethylene material with polyurethane resin and then heating and curing. Structure, the diameter of the round rod structure is 2 to 5 mm, the outer sheath has a protective layer structure formed by polymer extrusion, the thickness of the protective layer structure is 1 to 3 mm, and the density is 0.96 to 1.15 g/ cm 3 .
  3. 根据权利要求1所述的一种非金属铠装海缆,其特征在于:所述非金属铠装元件的密度为1.0~1.3g/cm 3,当非金属铠装元件呈圆形,所述非金属铠装元件的直径为4~8mm,当非金属铠装元件呈扁形时,所述非金属铠装元件的厚度为3~5mm,宽度为6~8mm,所述非金属铠 装元件的侧边均设置有弧度半径为0.2~0.8mm的圆弧倒角。 The non-metal armored submarine cable according to claim 1, wherein the density of the non-metal armored element is 1.0 ~ 1.3 g/cm 3 , and when the non-metal armored element is round, the The diameter of the non-metal armored element is 4 to 8 mm. When the non-metal armored element is flat, the thickness of the non-metal armored element is 3 to 5 mm and the width is 6 to 8 mm. The sides are all provided with arc chamfers with a radian radius of 0.2 to 0.8 mm.
  4. 根据权利要求1~3任意一项所述的一种非金属铠装海缆,其特征在于:所述中心电缆由一个电单元组成,所述铠装层包括第一铠装层和第二铠装层,所述第一铠装层由多根呈圆形或扁形的所述非金属铠装元件和/或多根所述铠装金属丝绞合形成,所述第二铠装层由多根呈圆形或扁形的所述非金属铠装元件绞合形成或由多根呈圆形或扁形的所述非金属铠装元件和多根与所述非金属铠装元件形状相同的所述铠装金属丝间隔排布后绞合形成,所述第一铠装层与所述第二铠装层的绞合方向相反。The non-metal armored submarine cable according to any one of claims 1 to 3, wherein the center cable is composed of an electrical unit, and the armor layer includes a first armor layer and a second armor layer. The first armoring layer is formed by twisting a plurality of round or flat non-metal armoring elements and/or a plurality of the armoring metal wires, and the second armoring layer is formed by twisting The non-metallic armor elements that are round or flat are twisted to form or are formed by multiple round or flat non-metallic armor elements and a plurality of the non-metallic armor elements that have the same shape as the non-metallic armor elements. The armored metal wires are arranged at intervals and then twisted to form, and the twisting directions of the first armoring layer and the second armoring layer are opposite.
  5. 根据权利要求4所述的一种非金属铠装海缆,其特征在于:所述第一铠装层由多根呈圆形的非金属铠装元件绞合形成时,所述第一铠装层内设置有多个光单元,所述光单元与所述非金属铠装元件对称间隔设置。The non-metal armored submarine cable according to claim 4, wherein when the first armor layer is formed by twisting a plurality of circular non-metal armor elements, the first armor A plurality of light units are arranged in the layer, and the light units and the non-metal armor element are arranged at a symmetrical interval.
  6. 根据权利要求4所述的一种非金属铠装海缆,其特征在于:所述第一铠装层和所述第二铠装层之间设置有包带层或内衬层。The non-metal armored submarine cable according to claim 4, wherein a cladding layer or an inner lining layer is arranged between the first armor layer and the second armor layer.
  7. 根据权利要求4所述的一种非金属铠装海缆,其特征在于:所述电单元由内向外依次设置有阻水导体、导体屏蔽层、导体绝缘层、绝缘屏蔽层、阻水缓冲层、金属屏蔽层和内护套,所述铠装层与所述内护套之间设置有内衬层。The non-metal armored submarine cable according to claim 4, wherein the electric unit is sequentially provided with a water blocking conductor, a conductor shielding layer, a conductor insulating layer, an insulating shielding layer, and a water blocking buffer layer from the inside to the outside. , A metal shielding layer and an inner sheath, an inner lining layer is arranged between the armor layer and the inner sheath.
  8. 根据权利要求1~3任意一项所述的一种非金属铠装海缆,其特征在于:所述中心电缆由多个电单元组 成,所述铠装层包括第一铠装层和第二铠装层,所述第一铠装层由多根呈圆形或扁形的所述非金属铠装元件和/或多根所述铠装金属丝绞合形成,所述第二铠装层由多根呈圆形或扁形的所述非金属铠装元件绞合形成或由多根呈圆形或扁形的所述非金属铠装元件和多根与所述非金属铠装元件形状相同的所述铠装金属丝间隔排布后绞合形成,所述第一铠装层与所述第二铠装层的绞合方向相反。The non-metal armored submarine cable according to any one of claims 1 to 3, wherein the center cable is composed of a plurality of electrical units, and the armor layer includes a first armor layer and a second armor layer. An armor layer, the first armor layer is formed by twisting a plurality of round or flat non-metal armor elements and/or a plurality of the armor wires, and the second armor layer is formed by Multiple round or flat non-metal armored elements are twisted to form or are formed by multiple round or flat non-metal armored elements and multiple non-metal armored elements with the same shape as the non-metal armored elements The armored metal wires are arranged at intervals and then twisted to form, and the twisting directions of the first armored layer and the second armored layer are opposite.
  9. 根据权利要求8所述的一种非金属铠装海缆,其特征在于:所述电单元由内向外依次设置有阻水导体、导体屏蔽层、导体绝缘层、绝缘屏蔽层、第一阻水缓冲层、金属屏蔽层、第二阻水缓冲和内护套,多个所述电单元绞合成缆并在其外部捆扎有包带层,所述包带层与多个所述电单元之间的间隙内设置有填充材料构成填充层,所述包带层与所述第一铠装层之间设置有内衬层,所述第一铠装层和所述第二铠装层之间设置有所述包带层或所述内衬层。The non-metallic armored submarine cable according to claim 8, wherein the electric unit is sequentially provided with a water blocking conductor, a conductor shielding layer, a conductor insulating layer, an insulating shielding layer, and a first water blocking layer from the inside to the outside. A buffer layer, a metal shielding layer, a second water-blocking buffer and an inner sheath, a plurality of the electric units are twisted into a cable and a banding layer is bound on the outside thereof, between the banding layer and the plurality of electric units A filling material is arranged in the gap to constitute a filling layer, an inner lining layer is arranged between the cladding layer and the first armor layer, and an inner lining layer is arranged between the first armor layer and the second armor layer There is the wrapping layer or the inner lining layer.
  10. 根据权利要求9所述的一种非金属铠装海缆,其特征在于:所述包带层与多个所述电单元之间的间隙还设置有多个光单元。The non-metal armored submarine cable according to claim 9, wherein a plurality of optical units are further provided in the gap between the tape layer and the plurality of electrical units.
PCT/CN2020/112268 2020-02-17 2020-08-28 Non-metallic armored submarine cable WO2021164230A1 (en)

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