WO2021164048A1 - Single-pump-controlled dual-motor mechanical and hydraulic composite transmission device - Google Patents

Single-pump-controlled dual-motor mechanical and hydraulic composite transmission device Download PDF

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Publication number
WO2021164048A1
WO2021164048A1 PCT/CN2020/077184 CN2020077184W WO2021164048A1 WO 2021164048 A1 WO2021164048 A1 WO 2021164048A1 CN 2020077184 W CN2020077184 W CN 2020077184W WO 2021164048 A1 WO2021164048 A1 WO 2021164048A1
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WO
WIPO (PCT)
Prior art keywords
clutch
planetary gear
brake
hydraulic
gear mechanism
Prior art date
Application number
PCT/CN2020/077184
Other languages
French (fr)
Chinese (zh)
Inventor
朱镇
赖龙辉
蔡英凤
夏长高
陈龙
田翔
汪佳佳
袁朝春
施德华
曾发林
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江苏大学
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Application filed by 江苏大学 filed Critical 江苏大学
Publication of WO2021164048A1 publication Critical patent/WO2021164048A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H47/00Combinations of mechanical gearing with fluid clutches or fluid gearing
    • F16H47/06Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the hydrokinetic type
    • F16H47/08Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the hydrokinetic type the mechanical gearing being of the type with members having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H47/00Combinations of mechanical gearing with fluid clutches or fluid gearing
    • F16H47/06Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the hydrokinetic type
    • F16H47/07Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the hydrokinetic type using two or more power-transmitting fluid circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0065Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising nine forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/0082Transmissions for multiple ratios characterised by the number of reverse speeds
    • F16H2200/0095Transmissions for multiple ratios characterised by the number of reverse speeds the gear ratios comprising four reverse speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/2002Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
    • F16H2200/2012Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with four sets of orbital gears

Definitions

  • the present invention relates to the field of automatic transmission devices, in particular to a device with a multifunctional stepless speed change and a power output function.
  • the different modes of the speed change device are suitable for different working conditions.
  • the single pump controlled double motor stepless speed change device adopted in the present invention has designed two transmission modes for different working conditions.
  • a large torque transmission mode is adopted for the working conditions. Satisfy the power required during operation and improve operation efficiency; adopt high-speed transmission mode for transition conditions to meet the required speed during transition and shorten the transition time.
  • the traditional mechanical hydraulic continuously variable transmission hydraulic system has a limited working range and a single adjustment accuracy.
  • the vehicle For low-speed operations, the vehicle needs to be kept running smoothly, so high-precision adjustment is required; and in the case of a transition, a wide range is required.
  • the adjustment range of the hydraulic system is adapted to the needs of high-speed operation of the vehicle.
  • the present invention provides a single-pump-controlled dual-motor mechanical-hydraulic composite transmission device. On the basis of ensuring power output, it combines the traditional mechanical-hydraulic continuously variable transmission with multi-mode high-efficiency continuously variable transmission. Function.
  • the present invention achieves the above-mentioned technical objects through the following technical means.
  • a single-pump-controlled dual-motor mechanical-hydraulic composite transmission device includes an input member, a planetary gear assembly, an output member, a hydraulic transmission mechanism, a power output mechanism, a clutch assembly, and a brake assembly.
  • the hydraulic transmission mechanism includes two quantitative motors, The two quantitative motors are controlled in series or in parallel through the control valve assembly; the clutch assembly connects the input member to the hydraulic transmission mechanism and the planetary gear assembly, connects the output of a quantitative motor to the planetary gear assembly, and connects The output of the other quantitative motor is connected with the power output mechanism, connecting the output member with the planetary gear assembly, and the clutch assembly and the brake assembly provide a continuous transmission ratio between the input member and the output member and/or the power output mechanism.
  • the planetary gear assembly includes a second planetary gear mechanism, a third planetary gear mechanism, a fourth planetary gear mechanism, and a first planetary gear mechanism; an output of the quantitative motor is connected to the ring gear of the first planetary gear mechanism ,
  • the planet carrier of the first planetary gear mechanism is connected with the ring gear of the second planetary gear mechanism, the sun gear of the first planetary gear mechanism is connected with the sun gear of the second planetary gear mechanism, and the sun gear of the second planetary gear mechanism is connected with the third
  • the sun gear of the planetary gear mechanism is connected, the ring gear of the third planetary gear mechanism is connected with the sun gear of the fourth planetary gear mechanism, and the output of the other quantitative motor is connected with the ring gear of the fourth planetary gear mechanism;
  • the clutch assembly At least one of the planet carrier of the first planetary gear mechanism, the planet carrier of the third planetary gear mechanism, and the planet carrier of the fourth planetary gear mechanism is connected to the output member; the clutch assembly connects the planet carrier of the second planetary gear mechanism
  • the transmission modes between the input member and the output member include: hydraulic transmission, mechanical transmission and mechanical hydraulic pressure transmission.
  • the clutch assembly includes a third clutch C 3 , a fourth clutch C 4 , a sixth clutch C 6 and a seventh clutch C 7 ;
  • the third clutch C 3 is used to selectively connect the first planetary gear mechanism The planet carrier is connected to the output member for common rotation;
  • the fourth clutch C 4 is used to selectively connect the planet carrier of the third planetary gear mechanism to the output member for common rotation;
  • the sixth clutch C 6 is used to selectively Connect the ring gear of the first planetary gear mechanism to one of the fixed-rate motors for common rotation;
  • the seventh clutch C 7 is used to selectively connect the ring gear of the fourth planetary gear mechanism to the other fixed-rate motor To rotate together
  • the brake assembly includes a first brake B 1 , a second brake B 2 , a third brake B 3 and a fourth brake B 4 , and the first brake B 1 is used to selectively turn the ring gear of the first planetary gear mechanism Is connected to the fixed part; the second brake B 2 is used to selectively connect the planet carrier of the third planetary gear mechanism to the fixed part; the third brake B 3 is used to selectively connect the fourth planetary gear mechanism The planet carrier is connected to the fixed part; the fourth brake B 4 is used to selectively connect the ring gear of the fourth planetary gear mechanism to the fixed part;
  • the control valve assembly includes a first reversing valve and a second reversing valve.
  • the first reversing valve is used to control the forward and reverse rotation of a quantitative motor
  • the second reversing valve is used to control two of the quantitative motors. Motors in series or parallel;
  • the third clutch C 3 , the fourth clutch C 4 , the sixth clutch C 6 , the seventh clutch C 7 , the first brake B 1 , and the second brake B 2 are selectively controlled.
  • the third brake B 3 and the fourth brake B is engaged, and 4 selectively controlling the first valve and the second valve, there is provided a hydraulic transmission between the input member and the output member.
  • the third clutch C 3 , the fourth clutch C 4 , the sixth clutch C 6 , the third brake B 3 and the fourth brake B 4 are engaged, and the third clutch C 3 , the seventh clutch C 7 ,
  • the first brake B 1 , the second brake B 2 and the third brake B 3 respectively provide hydraulic transmission modes with different forward or reverse directions between the input member and the output member.
  • the clutch assembly further includes a first clutch C 1 , a second clutch C 2 and a fifth clutch C 5 ;
  • the first clutch C 1 is used to selectively connect the input member to the planets of the second planetary gear mechanism
  • the second clutch C 2 is used to selectively connect the input member to the sun gear of the third planetary gear mechanism for common rotation;
  • the fifth clutch C 5 is used to selectively connect the fourth planet
  • the planet carrier of the gear mechanism is connected to the output member for common rotation;
  • the engagement of the brake B 3 and the fourth brake B 4 provides a mechanical transmission mode for forward or backward movement between the input member and the output member.
  • engaging the second clutch C 2 , the fourth clutch C 4 , the third brake B 3, and the fourth brake B 4 provides a mechanical transmission mode for retreating between the input member and the output member;
  • the second clutch C 2 , the third clutch C 3 and the sixth clutch C 6 are engaged, the first clutch C 1 , the third clutch C 3 and the sixth clutch C 6 are engaged, and the first clutch C 1 and the third clutch are engaged C 3 , the fourth clutch C 4 , the seventh clutch C 7 and the third brake B 3 , the second clutch C 2 , the fifth clutch C 5 , the seventh clutch C 7 and the second brake B 2 are engaged, respectively providing input members A mechanical hydraulic transmission method that is different from the forward or reverse of the output member.
  • the hydraulic transmission is converted into a hydromechanical transmission.
  • the clutch assembly includes an eighth clutch C 8 and a ninth clutch C 4 , the eighth clutch C 8 is used to selectively connect the output of a fixed amount motor to the power output mechanism for common rotation; the ninth clutch C 8 Clutch C 4 is used to selectively connect the output of another quantitative motor to the power output mechanism for common rotation; selectively control the coupling of the eighth clutch C 8 or the ninth clutch C 4 , and selectively control the coupling of the valve assembly, providing The continuous transmission ratio between the input member and the power take-off mechanism.
  • the single-pump-controlled dual-motor mechanical-hydraulic composite transmission device of the present invention has three transmission modes: hydraulic, mechanical hydraulic and mechanical. Multiple gears are available for selection.
  • the clutch, brake and hydraulic valve can be switched to meet various working conditions. Simple and reliable; adopts a single pump control double motor structure, which can not only choose different input modes in the mechanical-hydraulic transmission, but also solve the power matching problem between the output shaft and the power output shaft, and improve the work efficiency; this structure can change the two motors When the two are connected in parallel, the output torque is large, and the displacement ratio of the pump and the motor is adjusted with high accuracy, which is suitable for low-speed working conditions; when the two are connected in series, the output speed is high.
  • the displacement ratio is larger than the adjustment range, which is suitable for high-speed transition conditions.
  • Figure 1 is a diagram of the single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to the present invention.
  • Figure 2 is a schematic diagram of the power flow of the low-speed forward hydraulic transmission of the present invention.
  • Figure 3 is a schematic diagram of the power flow of the low-speed reverse hydraulic transmission of the present invention.
  • Figure 4 is a schematic diagram of the power flow of the high-speed forward hydraulic transmission of the present invention.
  • Figure 5 is a schematic diagram of the power flow of the high-speed reverse hydraulic transmission of the present invention.
  • Fig. 6 is a schematic diagram of the power flow of the mechanical reverse gear of the present invention.
  • Figure 7 is a schematic diagram of the power flow of the first gear of the machine of the present invention.
  • Figure 8 is a schematic diagram of the power flow of the second gear of the machine of the present invention.
  • Figure 9 is a schematic diagram of the power flow of the third gear of the machine of the present invention.
  • Fig. 10 is a schematic diagram of the power flow of the 4th gear of the machine of the present invention.
  • Figure 11 is a schematic diagram of the power flow of the low-speed reverse mechanical-hydraulic composite transmission of the present invention.
  • Figure 12 is a schematic diagram of the power flow of the low-speed forward mechanical-hydraulic composite transmission of the present invention.
  • Fig. 13 is a schematic diagram of the power flow in the first gear of the high-speed forward mechanical-hydraulic compound transmission of the present invention
  • Fig. 14 is a schematic diagram of the power flow of the high-speed forward mechanical-hydraulic compound transmission of the present invention with 2 gears;
  • FIG. 15 is a schematic diagram of the power flow of the power output (mode 1) of the present invention.
  • FIG 16 is a schematic diagram of the power flow of the power output (mode 2) of the present invention.
  • Figure 17 is a low-speed transmission diagram of the present invention.
  • Figure 18 is a high-speed transmission diagram of the present invention.
  • the single-pump-controlled dual-motor mechanical-hydraulic composite transmission device of the present invention includes an input shaft 1, a splitter mechanism 2, a second planetary gear mechanism 3, a third planetary gear mechanism 4, and a fourth planetary gear mechanism 5.
  • Hydraulic transmission mechanism 6 power output mechanism 7, first planetary gear mechanism 8, output shaft 9, clutch assembly and brake assembly;
  • the hydraulic transmission mechanism 6 includes a one-way pump P 6-1, an overflow valve V 1 6-2, a one-way valve V 2 6-3, a quantitative motor M 1 6-4, and a three-position four-way solenoid valve V 3 6 -5.
  • the output end of the quantitative motor M 1 6-4 is connected with the first planetary gear ring gear 8-3 through the first planetary gear ring gear input gear pair 8-2, and the output end of the quantitative motor M 2 6-7 passes through
  • the fourth planetary gear ring gear input gear pair 5-7 is connected to the fourth planetary gear ring gear 5-3.
  • the outlet of the one-way pump P 6-1 is connected to the overflow valve V 1 6-2, the one-way valve V 2 6-3 and the three-position four-way solenoid valve V 3 6-5 in turn; the three-position four-way solenoid valve V 3 6- the outlet 5 is connected to the fixed displacement motor and the fixed displacement motor M 1 6-4 M 2 6-7, connected by two-way solenoid valve V 4 6-6 quantitative control of the motor M 1 6-4 and quantification of the motor M 2 6-7 relationship, when the two-way solenoid valve V 4 6-6 remains normal, the motor M 1 6-4 quantitative and quantitative motor M 2 6-7 are connected in parallel, when the two-way solenoid valve V 4 6-6 energized , The fixed motor M 1 6-4 and the fixed motor M 2 6-7 are connected in series.
  • the three-position four-way solenoid valve V 3 6-5 is used to control the direction of rotation of the quantitative motor M 1 6-4 and the quantitative motor M 2 6-7.
  • the first planetary gear mechanism 8 comprises a sixth clutch C 6 8-1, a first planetary gear sub-gear input gear 8-2, 8-3 ring gear of the first planetary gear, the first brake B 1 8-4, The third clutch C 3 8-5, the first planetary gear carrier 8-6, and the first planetary gear sun gear 8-7.
  • the first planetary gear ring gear 8-3, the first planetary gear carrier 8-6, and the first planetary gear sun gear 8-7 constitute a planetary gear structure; the first planetary gear ring gear 8-3 passes through the first planetary gear
  • the planetary gear ring gear input gear pair 8-2 is connected to the output end of the fixed amount motor M 1 6-4, and the sixth clutch C 6 8-1 is used to selectively connect the first planetary gear ring gear 8-3 to the fixed amount motor.
  • the motor M 1 6-4 rotates together; the first planetary gear carrier 8-6 is connected to the second planetary gear ring gear 3-2, the first planetary gear sun gear 8-7, the second planetary gear sun
  • the wheel 3-1 and the third planetary gear sun gear 4-4 are connected as one body.
  • the third clutch C 3 8-5 is used to selectively connect the first planetary gear carrier 8-6 to the output shaft 9 for common rotation; the first brake B 1 8-4 is used to selectively connect The first planetary gear ring gear 8-3 is connected to the fixed member.
  • the second planetary gear mechanism 3 includes a second planetary gear sun gear 3-1, a second planetary gear ring gear 3-2, a second planetary gear carrier 3-3, and a second planetary gear carrier gear pair 3-4 And the first clutch C 1 3-5.
  • the second planetary gear sun gear 3-1, the second planetary gear ring gear 3-2, and the second planetary gear carrier 3-3 constitute a planetary gear structure; the input shaft 1 passes through the second planetary gear carrier gear pair 3-4 is connected with the second planetary gear carrier 3-3.
  • the first clutch C 1 3-5 is used to selectively connect the input shaft 1 to the second planetary gear carrier 3-3 for common rotation.
  • the third planetary gear mechanism 4 includes a second clutch C 2 4-1, a third planetary gear sun gear pair 4-2, a second brake B 2 4-3, a third planetary gear sun gear 4-4, and a third planetary gear sun gear 4-4.
  • the third planetary gear ring gear 4-6 constitutes a planetary gear structure;
  • the input shaft 1 is connected to the third planetary gear sun gear 4-4 through the third planetary gear sun gear pair 4-2;
  • the second clutch C 2 4-1 is used to selectively connect the input shaft 1 to the third planetary gear sun gear 4-4 for common rotation;
  • the second brake B 2 4-3 is used to selectively connect the third planetary gear carrier 4 -5 is connected to the fixed part;
  • the fourth clutch C 4 4-7 is used to selectively connect the third planetary gear carrier 4-5 to the output shaft 9 for common rotation
  • the fourth planetary gear mechanism 5 includes a third brake B 3 5-1, a fourth brake B 4 5-2, a fourth planetary gear ring gear 5-3, a fourth planetary gear sun gear 5-4, and a fourth planetary gear.
  • the fourth planetary gear sun gear 5-4 and the fourth planetary gear carrier 5-5 constitute a planetary gear structure
  • the third brake B 3 5-1 is used to selectively connect the fourth planetary gear carrier 5-5 To the fixed part;
  • the fourth brake B 4 5-2 is used to selectively connect the fourth planetary gear ring gear 5-3 to the fixed part;
  • the fourth planetary gear ring gear 5-3 passes through the fourth planetary gear
  • the ring gear input gear pair 5-7 is connected with the output end of the fixed motor M 2 6-7.
  • the fifth clutch C 5 5-6 is used to selectively connect the fourth planetary gear carrier 5-5 to the output shaft 9 for common rotation; the seventh clutch C 7 5-8 is used to selectively connect The fourth planetary gear ring gear 5-3 is connected to the fixed amount motor M 2 6-7 for common rotation.
  • the power output mechanism 7 includes a front power output gear pair 7-1, an eighth clutch C 8 7-2, a rear power output gear pair 7-3, a ninth clutch C 9 7-4, and a power output shaft 7-5;
  • the output end of the fixed motor M 1 6-4 is connected to the power output shaft 7-5 through the front power output gear pair 7-1, and the output end of the fixed motor M 2 6-7 is connected to the power output shaft 7-5 through the rear power output gear pair 7-3.
  • the power output shaft 7-5 is connected;
  • the eighth clutch C 8 7-2 is used to selectively connect the output of the quantitative motor M 1 6-4 to the power output shaft 7-5 for common rotation;
  • the ninth clutch The C 4 7-4 is used to selectively connect the output of the fixed motor M 2 6-7 to the power output shaft 7-5 for common rotation.
  • the transmission modes between the input member and the output member include: hydraulic transmission, mechanical transmission and mechanical hydraulic transmission . Specific examples are given below in conjunction with Table 1:
  • Hydraulic transmission includes forward low-speed hydraulic transmission, reverse low-speed hydraulic transmission, forward high-speed hydraulic transmission and reverse high-speed hydraulic transmission.
  • the forward low-speed hydraulic transmission only engages the third clutch C 3 8-5, the fourth clutch C 4 4-7, the sixth clutch C 6 8-1, and the third brake B 3 5- 1.
  • the fourth brake B 4 5-2, the three-position four-way solenoid valve V 3 6-5 is energized at the right position, and the two-position four-way solenoid valve V 4 6-6 is in the normal position; the power of the input shaft 1 passes through the shunt mechanism gear vice 2-2, unidirectional pump P 6-1, fixed displacement motors M 1 6-4, and the sixth clutch C 6 8-1 ring gear of the first planetary gear is transmitted to the input gear pair 8-2 ring gear of the first planetary gear 8-3, part of the power is transmitted to the output shaft 9 through the first planetary gear carrier 8-6 and the third clutch C 3 8-5; the other part of the power is transmitted through the first planetary gear sun gear 8-7 and the third planetary gear sun
  • the wheel 4-4, the third planetary gear carrier 4-5 and the fourth clutch C 4 4-7 are
  • forward high-speed hydraulic transmission engage the third clutch C 3 8-5, the seventh clutch C 7 5-8, the first brake B 1 8-4, and the second brake B 2 4-3 And the third brake B 3 5-1; the three-position four-way solenoid valve V 3 6-5 is energized at the right position, and the two-position four-way solenoid valve V 4 6-6 is energized, and the power of the input shaft 1 is transmitted to the hydraulic drive through the shunt mechanism 2.
  • mechanism 6 via fixed motor M 2 6-7, seventh clutch C 7 5-8, fourth planetary gear ring gear input gear pair 5-7, fourth planetary gear ring gear 5-2, fourth planetary gear Sun gear 5-4, third planetary gear ring gear 4-6, third planetary gear sun gear 4-4, first planetary gear sun gear 8-7, first planetary gear carrier 8-6, and third clutch C 3 8-5 is transmitted to the output shaft 9, and the steering of the input shaft 1 and the output shaft 9 are the same within the set displacement ratio range.
  • the working condition is the GH section in Fig. 17.
  • Mechanical transmission includes reverse gear, mechanical 1 gear, mechanical 2 gear, mechanical 3 gear, and mechanical 4 gear.
  • mechanical first gear engage the second clutch C 2 4-1, the fifth clutch C 5 5-6, the second brake B 2 4-3 and the fourth brake B 4 5-2, power Via the input shaft 1, the second clutch C 2 4-1, the third planetary gear sun gear pair 4-2, the third planetary gear sun gear 4-4, the third planetary gear ring gear 4-6, and the fourth planetary gear
  • the sun gear 5-4, the fourth planetary gear carrier 5-5, and the fifth clutch C 5 5-6 are transmitted to the output shaft 9, and the input shaft 1 and the output shaft 9 rotate in the same direction. I point.
  • the mechanical third gear engage the first clutch C 1 3-5, the third clutch C 3 8-5, the fourth clutch C 4 4-7, and the third brake B 3 5-1 And the fourth brake B 4 5-2, because the fourth planetary mechanism 5 is locked, the third planetary gear ring gear 4-6 is also locked, and the power is transmitted to the first clutch C 1 3-5 through the input shaft 1, the first clutch C 1 3-5 Two planetary gear carrier gear pair 3-4, part of the power is transmitted to the third planetary gear carrier 4-5 via the second planetary gear sun gear 3-1 and the third planetary gear sun gear 4-4, and the other part of the power is transmitted via the second planetary gear sun gear 3-1 and the third planetary gear sun gear 4-4.
  • the second planetary gear ring 3-2, the first planetary gear carrier 8-6 and the third clutch C 3 8-5 are transmitted to the first planetary gear carrier 8-6, because the third clutch C 3 8-5 and the third clutch C 3 8-5
  • the four clutches C 4 4-7 are connected to the output shaft 9 and are in the engaged state at the same time.
  • the power is output through the output shaft 9.
  • the input shaft 1 and the output shaft 9 rotate in the same direction. point.
  • mechanical fourth gear engage the second clutch C 2 4-1, the fourth clutch C 4 4-7, the fifth clutch C 5 5-6 and the fourth brake B 4 5-2, power It is transmitted to the third planetary gear sun gear 4-4 through the input shaft 1 and the second clutch C 2 4-1, and part of the power is transmitted through the third planetary gear ring gear 4-6, the fourth planetary gear sun gear 5-4 and the fourth planetary gear ring gear 4-6.
  • the planetary gear carrier 5-5 is transmitted to the fifth clutch C 5 5-6, and the other part of the power is transmitted to the fourth clutch C 4 4-7 via the third planetary gear carrier 4-5.
  • the fourth clutch C 4 4- 7 and the fifth clutch C 5 5-6 are connected with the output shaft 9 and are in the engaged state at the same time.
  • the power is output through the output shaft 9.
  • the input shaft 1 and the output shaft 9 rotate in the same direction. point.
  • Mechanical hydraulic transmission includes low-speed forward mechanical-hydraulic compound transmission, low-speed reverse mechanical-hydraulic compound transmission, high-speed mechanical-hydraulic compound transmission 1st gear and high-speed mechanical-hydraulic compound transmission 2nd gear.
  • the low-speed reverse mechanical-hydraulic compound transmission engage the second clutch C 2 4-1, the third clutch C 3 8-5 and the sixth clutch C 6 8-1, three-position four-way solenoid valve
  • the right position is energized V 3 6-5
  • the two-position four-way solenoid valve V 4 6-6 is in the normal position
  • a part of the power transmitted to the input shaft 1 passes through the shunt mechanism 2, the hydraulic transmission mechanism 6, and the sixth clutch C 6 8-1
  • the first planetary gear ring gear input gear pair 8-2 which is transmitted to the first planetary gear ring gear 8-3, and the other part of the power is passed through the second clutch C 2 4-1 and the third planetary gear sun gear pair 4-2
  • the hydraulic power transmitted to the first planetary gear sun gear 8-7, the hydraulic power transmitted to the first planetary gear ring gear 8-3 and the mechanical power transmitted to the first planetary gear sun gear 8-7 in the first planetary gear carrier 8- 6 merges and is transmitted to the output shaft 9 through the third clutch C 3 8
  • the low-speed forward mechanical-hydraulic compound transmission engage the first clutch C 1 3-5, the third clutch C 3 8-5, the sixth clutch C 6 8-1, three-position four-way solenoid valve
  • the right position is energized V 3 6-5
  • the two-position four-way solenoid valve V 4 6-6 is in the normal position, and a part of the power transmitted to the input shaft 1 passes through the shunt mechanism 2, the hydraulic transmission mechanism 6, and the sixth clutch C 6 8-1
  • the first planetary gear ring gear input gear pair 8-2 which is transmitted to the first planet gear ring gear 8-3, and the other part of the power is transmitted through the first clutch C 1 3-5 and the second planetary gear carrier gear pair 3-4 , Is transmitted to the second planetary gear carrier 3-3, at this time the power is divided again, all the way through the second planetary gear sun gear 3-1 to the first planetary gear sun gear 8-7, all the way through the second planetary gear ring gear 3-2
  • the high-speed forward mechanical-hydraulic compound transmission 1st gear engage the first clutch C 1 3-5, the third clutch C 3 8-5, the fourth clutch C 4 4-7, and the seventh clutch C 7 5-8.
  • the third brake B 3 5-1, the three-position four-way solenoid valve V 3 6-5 is energized in the right position, the two-position four-way solenoid valve V 4 6-6 is energized, and a part of the power transmitted by the input shaft 1 is energized.
  • the shunt mechanism 2 is transmitted to the hydraulic transmission mechanism 6, through the seventh clutch C 7 5-8, the fourth planetary gear ring gear input gear pair 5-7, the fourth planetary gear ring gear 5-3, and the fourth planetary gear sun gear 5 -4, transmitted to the third planetary gear ring gear 4-6, the other part of the power transmitted by the input shaft 1 is through the first clutch C 1 3-6, the second planetary gear carrier gear pair 3-4 and the second planetary gear planet
  • the carrier 3-3 is divided into two parts, one part is connected to the output shaft 9 through the second planetary gear ring 3-2, the first planetary gear carrier 8-6 and the third clutch C 3 8-5, and the other part is connected to the output shaft 9 through the second planetary gear ring 3-2.
  • the planetary gear sun gear 3-1, the third planetary gear sun gear 4-4 and the hydraulic power from the third planetary gear ring gear 4-6 converge to the third planetary gear carrier 4-5, due to the third clutch C 3 8 -5 and the fourth clutch C 4 4-7 are connected to the output shaft 9 and are in the engaged state at the same time, and the power is output through the output shaft 9. At this time, it works in the HK section in FIG. 18 under this working condition.
  • the high-speed forward mechanical-hydraulic compound transmission 2nd gear engage the second clutch C 2 4-1, the fifth clutch C 5 5-6, the seventh clutch C 7 5-8, and the second brake B 2 4-3, the right position of the three -position four-way solenoid valve is energized V 3 6-5, the two-position four-way solenoid valve is energized V 4 6-6, part of the power transmitted by the input shaft 1 is transmitted to the hydraulic transmission mechanism 6 through the shunt mechanism 2 , Through the seventh clutch C 7 5-8 and the fourth planetary gear ring gear input gear pair 5-7, transmitted to the fourth planetary gear ring gear 5-3; the other part of the power transmitted by the input shaft 1 through the second clutch C 2 4-1.
  • the third planetary gear sun gear pair 4-2, the third planetary gear sun gear 4-4, and the third planetary gear ring gear 4-6 are transmitted to the fourth planetary gear sun gear 5-4.
  • the hydraulic power transmitted by the four planetary gear ring gear 5-3 and the mechanical power transmitted by the fourth planetary gear sun gear 5-4 converge at the fourth planetary gear carrier 5-5 and pass through the fifth clutch C 5 5-6.
  • the output shaft 9 outputs. At this time, it works in the KN section in Fig. 18 under this working condition.
  • the specific implementation is as follows: the three-position four-way solenoid valve V 3 6-5 is energized in the right position, the two-position four-way solenoid valve V 4 6-6 is in the normal position, the ninth clutch C 9 7-4 is engaged, and the power is passed through the fixed motor M 2 6-7.
  • the rear power output gear pair 7-3 is transmitted to the power output shaft 7-5. This working condition is suitable for working scenarios with high torque requirements.
  • High-speed hydraulic pressure The relationship between the speed of input shaft 1 and output shaft 9 is:
  • High-speed forward mechanical-hydraulic compound transmission 1st gear The relationship between the speed of input shaft 1 and output shaft 9 is:
  • High-speed forward mechanical-hydraulic compound transmission 2nd gear The relationship between the speed of input shaft 1 and output shaft 9 is:
  • n o is the rotation speed of the output shaft 9
  • n e is the rotation speed of the input shaft 1
  • e 1 is the one-way pump 6-1 displacement and fixed displacement motor M 1 6-4 and fixed displacement motor M 2 6-7 row
  • the ratio of the sum of the quantities, e 2 is the ratio of the displacement of the one-way pump 6-1 to the displacement of the fixed motor M 2 6-7
  • k 1 , k 2 , k 3 , and k 4 are the first planetary gear characteristic parameters
  • the characteristic parameters of the second planetary gear, the characteristic parameters of the third planetary gear, and the characteristic parameters of the fourth planetary gear i 1 is the gear ratio of the split mechanism gear pair 2-1
  • i 2 is the second planetary gear carrier gear pair 3 -4 gear ratio
  • i 3 is the gear ratio of the third planetary gear sun gear pair 4-2
  • i 4 is the gear ratio
  • i 5 is the first planetary gear ring gear input gear ratio
  • i 6 is the transmission ratio of the fourth planetary gear
  • Combining type 1 and type 3 can get intersection B; combining type 1 and 4 can get intersection D.
  • intersection point H can be obtained by combining formula 2 and formula 5.
  • intersection point B is obtained by the above calculation, and the illustrated range is obtained according to the intersection point:
  • intersection point D is obtained by the above calculation, and the range of the figure is obtained according to the intersection point:
  • the high-speed forward mechanical-hydraulic compound transmission is in the first gear:
  • intersection point K is obtained by the above calculation, and the range of the figure is obtained according to the intersection point:
  • the switching of different transmission modes is realized by selectively controlling the combination of the clutch and the brake, and the displacement ratio of the hydraulic transmission mechanism 6 is controlled to convert the hydraulic transmission to the hydromechanical transmission. details as follows:
  • Hydraulic transmission engage the third clutch C 3 8-5, the fourth clutch C 4 4-7, the sixth clutch C 6 8-1, the third brake B 3 5-1, the fourth brake B 4 5-2, three position four-way solenoid valve V 3 6-5 energized right position, two-way solenoid valve V 4 6-6 is in the normal position, the motor M powered 16-4 quantitative forward to the output shaft 9, the start of hydraulic, At this time, the displacement ratio changes in the range of (0, 0.428); when the three-position four-way solenoid valve V 3 6-5 is energized in the left position and the working conditions of other devices remain unchanged, the power of the fixed motor M 1 6-4 is reversed. It is transmitted to the output shaft 9 to realize hydraulic reversing. At this time, the displacement ratio changes in the range of (-0.410,0).
  • Positive mechanical hydraulic compound transmission engage the first clutch C 1 3-6, the third clutch C 3 8-5, and the sixth clutch C 6 8-1.
  • the three-position four-way solenoid valve is energized on the right position V 3 6-5, two-way solenoid valve V 4 6-6 is in the normal position, when the motor M 1 6-4 quantitative and complex mechanical drive power through the third clutch C 3 8-5 forward transmitted to the output shaft 9, to achieve mechanical hydraulic Compound forward driving, the range of displacement ratio at this time is (0.428,1).
  • Reverse mechanical hydraulic compound transmission engage the second clutch C 2 4-1, the third clutch C 3 8-5, and the sixth clutch C 6 8-1.
  • the three-position four-way solenoid valve is energized on the right position V 3 6-5, two-way solenoid valve V 4 6-6 is in the normal position, when the motor M 1 6-4 quantitative and complex mechanical drive power through the third clutch C 3 8-5 reverse to the output shaft 9, to achieve mechanical hydraulic Compound reverse driving, the range of displacement ratio at this time is (-1, -0.410).
  • Hydraulic transmission engaging the third clutch C 3 8-5, seventh clutch C 7 5-8, the first brake B 1 8-4, the second brake B 2 4-3, the third brake B 3 5-1, three
  • the right position of the four-way solenoid valve is energized by V 3 6-5, and the two-position four-way solenoid valve is energized by V 4 6-6.
  • the power of the fixed motor M 2 6-7 is forwardly transmitted to the output shaft 9 to realize the hydraulic start.
  • the range of displacement ratio is (0,0.800).
  • Forward mechanical hydraulic transmission 2nd gear engage the second clutch C 2 4-1, the fifth clutch C 5 5-6, the seventh clutch C 7 5-8, the second brake B 2 4-3, three-position four-way electromagnetic
  • the right position of the valve is energized V 3 6-5, and the two-position four-way solenoid valve is energized V 4 6-6.
  • the combined power of the fixed motor M 2 6-7 and the mechanical transmission is forwarded through the fifth clutch C 5 5-6
  • the displacement ratio changes in the range of (0.290, 2) at this time.

Abstract

A single-pump-controlled dual-motor mechanical and hydraulic composite transmission device, comprising an input member, a planetary gear assembly, an output member, a hydraulic transmission mechanism (6), a power output mechanism (7), a clutch assembly, and a brake assembly. The hydraulic transmission mechanism (6) comprises two constant displacement motors (6-4, 6-7), and the two constant displacement motors (6-4, 6-7) are controlled by a control valve assembly to be connected in series or in parallel. By means of the clutch assembly, the input member is separately connected to the hydraulic transmission mechanism (6) and the planetary gear assembly, the output of one constant displacement motor (6-4, 6-7) is connected to the planetary gear assembly, the output of the other constant displacement motor (6-4, 6-7) is connected to the power output mechanism, and the output member is connected to the planetary gear assembly. The clutch assembly and the brake assembly provide a continuous transmission ratio of the input member to the output member and/or the power output mechanism. This device not only ensures power output, but also has the multi-mode efficient stepless speed change function of a conventional mechanical and hydraulic continuously variable transmission.

Description

一种单泵控双马达机械液压复合传动装置A single-pump-controlled dual-motor mechanical-hydraulic composite transmission device 技术领域Technical field
本发明涉及自动变速装置领域,特别涉及一种多功能无级变速且具有动力输出功能的装置。The present invention relates to the field of automatic transmission devices, in particular to a device with a multifunctional stepless speed change and a power output function.
背景技术Background technique
工程车辆作业情况复杂且环境恶劣,不仅涉及起步、作业和转场工况,还要求作业车辆兼具无级变速功能和动力输出功能,且两者能实现功率的合理匹配。目前具有机械液压无级变速功能和动力输出功能的作业车辆,较难在上述三种场合下达到理想的效果。The operating conditions of construction vehicles are complex and the environment is harsh, which not only involves starting, operating and transition conditions, but also requires the operating vehicle to have both continuously variable transmission and power output functions, and the two can achieve reasonable power matching. At present, it is difficult for working vehicles with mechanical hydraulic stepless speed change function and power output function to achieve the desired effect under the above-mentioned three occasions.
变速装置的不同模式适用于不同的工况,本发明采用的单泵控双马达无级变速装置,设计了两种针对不同工况的传动方式,对于作业工况采用大转矩的传动方式,满足作业时所需动力,提高作业效率;对于转场工况采用高转速的传动方式,满足转场时所需速度,缩短转场时间。The different modes of the speed change device are suitable for different working conditions. The single pump controlled double motor stepless speed change device adopted in the present invention has designed two transmission modes for different working conditions. For the working conditions, a large torque transmission mode is adopted. Satisfy the power required during operation and improve operation efficiency; adopt high-speed transmission mode for transition conditions to meet the required speed during transition and shorten the transition time.
传统的机械液压无级变速器液压系统的工作范围有限,且调节精度单一,对于低速作业情况下,需保持车辆的平稳运行,因此需要精度高的调节;而在转场情况下,则需要宽的液压系统调节范围,以适应车辆高速运行的需要。The traditional mechanical hydraulic continuously variable transmission hydraulic system has a limited working range and a single adjustment accuracy. For low-speed operations, the vehicle needs to be kept running smoothly, so high-precision adjustment is required; and in the case of a transition, a wide range is required. The adjustment range of the hydraulic system is adapted to the needs of high-speed operation of the vehicle.
发明内容Summary of the invention
针对现有技术中存在的不足,本发明提供了一种单泵控双马达的机械液压复合传动装置,在保证动力输出的基础上,兼具传统机械液压无级变速器的多模式高效无级变速功能。In view of the shortcomings in the prior art, the present invention provides a single-pump-controlled dual-motor mechanical-hydraulic composite transmission device. On the basis of ensuring power output, it combines the traditional mechanical-hydraulic continuously variable transmission with multi-mode high-efficiency continuously variable transmission. Function.
本发明是通过以下技术手段实现上述技术目的的。The present invention achieves the above-mentioned technical objects through the following technical means.
一种单泵控双马达机械液压复合传动装置,包括输入构件、行星齿轮总成、输出构件、液压传动机构、动力输出机构、离合器组件和制动器组件,所述液压传动机构包括两个定量马达,通过控制阀组件控制两个所述定量马达串联或并联;所述离合器组件将所述输入构件分别连接到液压传动机构和行星齿轮总成、将一个定量马达的输出与行星齿轮总成连接、将另一个定量马达的输出与动力输出机构连接、将所述输出构件与行星齿轮总成连接,所述离合器组件和制动器组件提供输入构件与输出构件和/或动力输出机构之间连续的传动比。A single-pump-controlled dual-motor mechanical-hydraulic composite transmission device includes an input member, a planetary gear assembly, an output member, a hydraulic transmission mechanism, a power output mechanism, a clutch assembly, and a brake assembly. The hydraulic transmission mechanism includes two quantitative motors, The two quantitative motors are controlled in series or in parallel through the control valve assembly; the clutch assembly connects the input member to the hydraulic transmission mechanism and the planetary gear assembly, connects the output of a quantitative motor to the planetary gear assembly, and connects The output of the other quantitative motor is connected with the power output mechanism, connecting the output member with the planetary gear assembly, and the clutch assembly and the brake assembly provide a continuous transmission ratio between the input member and the output member and/or the power output mechanism.
进一步,所述行星齿轮总成包括第二行星齿轮机构、第三行星齿轮机构、第四行星齿轮机构和第一行星轮机构;一个所述定量马达的输出与第一行星轮机构的齿圈连接,第一行星轮机构的行星架与第二行星齿轮机构的齿圈连接,第一行星轮机构的太阳轮与第二行星齿轮机构的太阳轮连接,第二行星齿轮机构的太阳轮与第三行星齿轮机构的太阳轮连接,第三行星齿轮机构的齿圈与第四行星齿轮机构的太阳轮连接,另一个所述定量马达的输出与第四行 星齿轮机构的齿圈连接;所述离合器组件至少将第一行星齿轮机构的行星架、第三行星齿轮机构的行星架和第四行星齿轮机构的行星架中的一个与输出构件连接;所述离合器组件将第二行星齿轮机构的行星架或第三行星齿轮机构的太阳轮与输入构件连接。Further, the planetary gear assembly includes a second planetary gear mechanism, a third planetary gear mechanism, a fourth planetary gear mechanism, and a first planetary gear mechanism; an output of the quantitative motor is connected to the ring gear of the first planetary gear mechanism , The planet carrier of the first planetary gear mechanism is connected with the ring gear of the second planetary gear mechanism, the sun gear of the first planetary gear mechanism is connected with the sun gear of the second planetary gear mechanism, and the sun gear of the second planetary gear mechanism is connected with the third The sun gear of the planetary gear mechanism is connected, the ring gear of the third planetary gear mechanism is connected with the sun gear of the fourth planetary gear mechanism, and the output of the other quantitative motor is connected with the ring gear of the fourth planetary gear mechanism; the clutch assembly At least one of the planet carrier of the first planetary gear mechanism, the planet carrier of the third planetary gear mechanism, and the planet carrier of the fourth planetary gear mechanism is connected to the output member; the clutch assembly connects the planet carrier of the second planetary gear mechanism or The sun gear of the third planetary gear mechanism is connected with the input member.
进一步,通过调节液压传动机构的排量比和选择性控制所述离合器组件、控制阀组件和制动器组件的接合,提供输入构件与输出构件之间的传动方式包括:液压传动、机械传动和机械液压传动。Further, by adjusting the displacement ratio of the hydraulic transmission mechanism and selectively controlling the engagement of the clutch assembly, the control valve assembly and the brake assembly, the transmission modes between the input member and the output member include: hydraulic transmission, mechanical transmission and mechanical hydraulic pressure transmission.
进一步,所述离合器组件包括第三离合器C 3、第四离合器C 4、第六离合器C 6和第七离合器C 7;所述第三离合器C 3用于选择性的将第一行星齿轮机构的行星架连接到输出构件以共同旋转;所述第四离合器C 4用于选择性的将第三行星齿轮机构的行星架连接到输出构件以共同旋转;所述第六离合器C 6用于选择性的将第一行星齿轮机构的齿圈连接到一个所述定量马达以共同旋转;所述第七离合器C 7用于选择性的将第四行星齿轮机构的齿圈连接到另一个所述定量马达以共同旋转; Further, the clutch assembly includes a third clutch C 3 , a fourth clutch C 4 , a sixth clutch C 6 and a seventh clutch C 7 ; the third clutch C 3 is used to selectively connect the first planetary gear mechanism The planet carrier is connected to the output member for common rotation; the fourth clutch C 4 is used to selectively connect the planet carrier of the third planetary gear mechanism to the output member for common rotation; the sixth clutch C 6 is used to selectively Connect the ring gear of the first planetary gear mechanism to one of the fixed-rate motors for common rotation; the seventh clutch C 7 is used to selectively connect the ring gear of the fourth planetary gear mechanism to the other fixed-rate motor To rotate together
所述制动器组件包括第一制动器B 1、第二制动器B 2、第三制动器B 3和第四制动器B 4,所述第一制动器B 1用于选择性的将第一行星齿轮机构的齿圈连接到固定件;所述第二制动器B 2用于选择性的将第三行星齿轮机构的行星架连接到固定件;所述第三制动器B 3用于选择性的将第四行星齿轮机构的行星架连接到固定件;所述第四制动器B 4用于选择性的将第四行星齿轮机构的齿圈连接到固定件; The brake assembly includes a first brake B 1 , a second brake B 2 , a third brake B 3 and a fourth brake B 4 , and the first brake B 1 is used to selectively turn the ring gear of the first planetary gear mechanism Is connected to the fixed part; the second brake B 2 is used to selectively connect the planet carrier of the third planetary gear mechanism to the fixed part; the third brake B 3 is used to selectively connect the fourth planetary gear mechanism The planet carrier is connected to the fixed part; the fourth brake B 4 is used to selectively connect the ring gear of the fourth planetary gear mechanism to the fixed part;
所述控制阀组件包括第一换向阀和第二换向阀,所述第一换向阀用于控制定量马达的正反转,所述第二换向阀用于控制2个所述定量马达串联或并联;The control valve assembly includes a first reversing valve and a second reversing valve. The first reversing valve is used to control the forward and reverse rotation of a quantitative motor, and the second reversing valve is used to control two of the quantitative motors. Motors in series or parallel;
通过调节液压传动机构的排量比、选择性控制所述第三离合器C 3、第四离合器C 4、第六离合器C 6、第七离合器C 7、第一制动器B 1、第二制动器B 2、第三制动器B 3和第四制动器B 4的接合和选择性控制第一换向阀和第二换向阀,提供输入构件与输出构件之间的液压传动方式。 By adjusting the displacement ratio of the hydraulic transmission mechanism, the third clutch C 3 , the fourth clutch C 4 , the sixth clutch C 6 , the seventh clutch C 7 , the first brake B 1 , and the second brake B 2 are selectively controlled. the third brake B 3 and the fourth brake B is engaged, and 4 selectively controlling the first valve and the second valve, there is provided a hydraulic transmission between the input member and the output member.
进一步,接合所述第三离合器C 3、第四离合器C 4、第六离合器C 6、第三制动器B 3和第四制动器B 4、接合所述第三离合器C 3、第七离合器C 7、第一制动器B 1、第二制动器B 2和第三制动器B 3,分别提供输入构件与输出构件之间正向或反向各自相异的液压传动方式。 Further, the third clutch C 3 , the fourth clutch C 4 , the sixth clutch C 6 , the third brake B 3 and the fourth brake B 4 are engaged, and the third clutch C 3 , the seventh clutch C 7 , The first brake B 1 , the second brake B 2 and the third brake B 3 respectively provide hydraulic transmission modes with different forward or reverse directions between the input member and the output member.
进一步,所述离合器组件还包括第一离合器C 1、第二离合器C 2和第五离合器C 5;所述第一离合器C 1用于选择性的将输入构件连接到第二行星齿轮机构的行星架以共同旋转;所述第二离合器C 2用于选择性的将输入构件连接到第三行星齿轮机构的太阳轮以共同旋转;所述第五离合器C 5用于选择性的将第四行星齿轮机构的行星架连接到输出构件以共同旋转; Further, the clutch assembly further includes a first clutch C 1 , a second clutch C 2 and a fifth clutch C 5 ; the first clutch C 1 is used to selectively connect the input member to the planets of the second planetary gear mechanism The second clutch C 2 is used to selectively connect the input member to the sun gear of the third planetary gear mechanism for common rotation; the fifth clutch C 5 is used to selectively connect the fourth planet The planet carrier of the gear mechanism is connected to the output member for common rotation;
通过选择性控制所述第一离合器C 1、第二离合器C 2、第三离合器C 3、第四离合器C 4、 第五离合器C 5、第一制动器B 1、第二制动器B 2、第三制动器B 3和第四制动器B 4的接合,提供输入构件与输出构件之间前进或后退的机械传动方式。 By selectively controlling the first clutch C 1 , the second clutch C 2 , the third clutch C 3 , the fourth clutch C 4 , the fifth clutch C 5 , the first brake B 1 , the second brake B 2 , and the third The engagement of the brake B 3 and the fourth brake B 4 provides a mechanical transmission mode for forward or backward movement between the input member and the output member.
进一步,接合所述第二离合器C 2、第四离合器C 4、第三制动器B 3和第四制动器B 4提供输入构件与输出构件之间后退的机械传动方式; Further, engaging the second clutch C 2 , the fourth clutch C 4 , the third brake B 3, and the fourth brake B 4 provides a mechanical transmission mode for retreating between the input member and the output member;
接合所述第二离合器C 2、第五离合器C 5、第二制动器B 2和第四制动器B 4、接合所述第一离合器C 1、第三离合器C 3和第一制动器B 1、接合所述第一离合器C 1、第三离合器C 3、第四离合器C 4、第三制动器B 3和第四制动器B 4、接合第二离合器C 2、第四离合器C 4、第五离合器C 5和第四制动器B 4,分别提供输入构件与输出构件之间前进各自相异的机械传动方式。 Engage the second clutch C 2 , the fifth clutch C 5 , the second brake B 2 and the fourth brake B 4 , engage the first clutch C 1 , the third clutch C 3 and the first brake B 1 , engage the The first clutch C 1 , the third clutch C 3 , the fourth clutch C 4 , the third brake B 3 and the fourth brake B 4 , the second clutch C 2 , the fourth clutch C 4 , the fifth clutch C 5 and The fourth brake B 4 respectively provides different mechanical transmission modes for forward movement between the input member and the output member.
进一步,接合第二离合器C 2、第三离合器C 3和第六离合器C 6、接合第一离合器C 1、第三离合器C 3和第六离合器C 6、接合第一离合器C 1、第三离合器C 3、第四离合器C 4、第七离合器C 7和第三制动器B 3、接合第二离合器C 2、第五离合器C 5、第七离合器C 7和第二制动器B 2,分别提供输入构件与输出构件之间正向或反向各自相异的机械液压传动方式。 Further, the second clutch C 2 , the third clutch C 3 and the sixth clutch C 6 are engaged, the first clutch C 1 , the third clutch C 3 and the sixth clutch C 6 are engaged, and the first clutch C 1 and the third clutch are engaged C 3 , the fourth clutch C 4 , the seventh clutch C 7 and the third brake B 3 , the second clutch C 2 , the fifth clutch C 5 , the seventh clutch C 7 and the second brake B 2 are engaged, respectively providing input members A mechanical hydraulic transmission method that is different from the forward or reverse of the output member.
进一步,通过控制液压传动机构的排量比线性变化和选择性控制所述离合器和所述制动器的结合,使液压传动转换为液压机械传动。Further, by controlling the linear change of the displacement ratio of the hydraulic transmission mechanism and selectively controlling the combination of the clutch and the brake, the hydraulic transmission is converted into a hydromechanical transmission.
进一步,所述离合器组件包括第八离合器C 8和第九离合器C 4,所述第八离合器C 8用于选择性的将一个定量马达的输出连接到动力输出机构以共同旋转;所述第九离合器C 4用于选择性的将另一个定量马达的输出连接到动力输出机构以共同旋转;选择性控制第八离合器C 8或第九离合器C 4的结合、选择性控制阀组件的接合,提供输入构件与动力输出机构之间连续的传动比。 Further, the clutch assembly includes an eighth clutch C 8 and a ninth clutch C 4 , the eighth clutch C 8 is used to selectively connect the output of a fixed amount motor to the power output mechanism for common rotation; the ninth clutch C 8 Clutch C 4 is used to selectively connect the output of another quantitative motor to the power output mechanism for common rotation; selectively control the coupling of the eighth clutch C 8 or the ninth clutch C 4 , and selectively control the coupling of the valve assembly, providing The continuous transmission ratio between the input member and the power take-off mechanism.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明所述的单泵控双马达机械液压复合传动装置,具有液压、机械液压和机械三种传动模式多个档位可供选择,通过切换离合器、制动器和液压阀满足各种工况,操作简单可靠;采用单泵控双马达结构,既能在机液传动中选择不同输入方式,也能解决输出轴和动力输出轴之间的功率匹配问题,提高作业效率;该结构能改变两个马达工作时的连接方式,当两者处于并联时,输出转矩大,泵和马达的排量比调节精度高,适合低速作业工况;当两者处于串联时,输出转速高,泵和马达的排量比调节范围大,适合高速转场工况。The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device of the present invention has three transmission modes: hydraulic, mechanical hydraulic and mechanical. Multiple gears are available for selection. The clutch, brake and hydraulic valve can be switched to meet various working conditions. Simple and reliable; adopts a single pump control double motor structure, which can not only choose different input modes in the mechanical-hydraulic transmission, but also solve the power matching problem between the output shaft and the power output shaft, and improve the work efficiency; this structure can change the two motors When the two are connected in parallel, the output torque is large, and the displacement ratio of the pump and the motor is adjusted with high accuracy, which is suitable for low-speed working conditions; when the two are connected in series, the output speed is high. The displacement ratio is larger than the adjustment range, which is suitable for high-speed transition conditions.
附图说明Description of the drawings
图1为本发明所述的单泵控双马达机械液压复合传动装置图。Figure 1 is a diagram of the single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to the present invention.
图2为本发明低速正向液压传动功率流向示意图;Figure 2 is a schematic diagram of the power flow of the low-speed forward hydraulic transmission of the present invention;
图3为本发明低速反向液压传动功率流向示意图;Figure 3 is a schematic diagram of the power flow of the low-speed reverse hydraulic transmission of the present invention;
图4为本发明高速正向液压传动功率流向示意图;Figure 4 is a schematic diagram of the power flow of the high-speed forward hydraulic transmission of the present invention;
图5为本发明高速反向液压传动功率流向示意图;Figure 5 is a schematic diagram of the power flow of the high-speed reverse hydraulic transmission of the present invention;
图6为本发明机械倒档功率流向示意图;Fig. 6 is a schematic diagram of the power flow of the mechanical reverse gear of the present invention;
图7为本发明机械1档功率流向示意图;Figure 7 is a schematic diagram of the power flow of the first gear of the machine of the present invention;
图8为本发明机械2档功率流向示意图;Figure 8 is a schematic diagram of the power flow of the second gear of the machine of the present invention;
图9为本发明机械3档功率流向示意图;Figure 9 is a schematic diagram of the power flow of the third gear of the machine of the present invention;
图10为本发明机械4档功率流向示意图;Fig. 10 is a schematic diagram of the power flow of the 4th gear of the machine of the present invention;
图11为本发明低速反向机械液压复合传动功率流向示意图;Figure 11 is a schematic diagram of the power flow of the low-speed reverse mechanical-hydraulic composite transmission of the present invention;
图12为本发明低速正向机械液压复合传动功率流向示意图;Figure 12 is a schematic diagram of the power flow of the low-speed forward mechanical-hydraulic composite transmission of the present invention;
图13为本发明高速正向机械液压复合传动1挡功率流向示意图;Fig. 13 is a schematic diagram of the power flow in the first gear of the high-speed forward mechanical-hydraulic compound transmission of the present invention;
图14为本发明高速正向机械液压复合传动2挡功率流向示意图;Fig. 14 is a schematic diagram of the power flow of the high-speed forward mechanical-hydraulic compound transmission of the present invention with 2 gears;
图15为本发明动力输出(方式一)功率流向示意图;15 is a schematic diagram of the power flow of the power output (mode 1) of the present invention;
图16为本发明动力输出(方式二)功率流向示意图;Figure 16 is a schematic diagram of the power flow of the power output (mode 2) of the present invention;
图17为本发明的低速传动图线;Figure 17 is a low-speed transmission diagram of the present invention;
图18为本发明的高速传动图线;Figure 18 is a high-speed transmission diagram of the present invention;
图中:In the picture:
1-输入轴;2-分流机构;2-1-分流机构齿轮副;3-第二行星齿轮机构;3-1-第二行星齿轮太阳轮;3-2第二行星齿轮齿圈;3-3-第二行星齿轮行星架;3-4-第二行星齿轮行星架齿轮副;3-5-第一离合器C 1;4-第三行星齿轮机构;4-1-第二离合器C 2;4-2-第三行星齿轮太阳轮齿轮副;4-3-第二制动器B 2;4-4-第三行星齿轮太阳轮;4-5-第三行星齿轮行星架;4-6-第三行星齿轮齿圈;4-7-第四离合器C 4;5-第四行星齿轮机构;5-1-第三制动器B 3;5-2-第四制动器B 4;5-3-第四行星齿轮齿圈;5-4-第四行星齿轮太阳轮;5-5-第四行星齿轮行星架;5-6-第五离合器C 5;5-7-第四行星齿轮齿圈输入齿轮副;5-8-第七离合器C 7;6-液压传动机构;6-1-单向泵P;6-2-溢流阀V 1;6-3-单向阀V 2;6-4-定量马达M 1;6-5-三位四通电磁阀V 3;6-6-二位四通电磁阀V 4;6-7-定量马达M 2;7-动力输出机构;7-1-前动力输出齿轮副;7-2-第八离合器C 8;7-3-后动力输出齿轮副;7-4-第九离合器C 9;7-5-动力输出轴;8-第一行星齿轮机构;8-1-第六离合器C 6;8-2-第一行星齿轮齿圈输入齿轮副;8-3-第一行星齿轮齿圈;8-4-第一制动器B 1;8-5-第三离合器C 3;8-6-第一行星齿轮行星架;8-7-第一行星齿轮太阳轮;9-输出轴。 1- Input shaft; 2- Splitter mechanism; 2- 1- Splitter gear pair; 3- Second planetary gear mechanism; 3- 1- Second planetary gear sun gear; 3-2 Second planetary gear ring gear; 3- 3-second planetary gear carrier; 3-4-second planetary carrier gear pair; 3-5-first clutch C 1 ; 4-third planetary gear mechanism; 4-1-2 second clutch C 2 ; 4-2-Third planetary gear sun gear pair; 4-3-Second brake B 2 ; 4-4-Third planetary gear sun gear; 4-5-Third planetary gear carrier; 4-6-No. Three planetary gear ring gear; 4-7-fourth clutch C 4 ; 5-fourth planetary gear mechanism; 5-1-5 third brake B 3 ; 5-2-fourth brake B 4 ; 5-3-fourth Planetary gear ring gear; 5-4-fourth planetary gear sun gear; 5-5-fourth planetary gear carrier; 5-6-fifth clutch C 5 ; 5-7-fourth planetary gear ring gear input gear pair ; 5-8-seventh clutch C 7 ; 6-hydraulic transmission mechanism; 6-1-one-way pump P; 6-2-overflow valve V 1 ; 6-3-one-way valve V 2 ; 6-4- quantitative motor M 1; 6-5- three-way solenoid valve V 3; 6-6- two-way solenoid valve V 4; 6-7- quantitative motor M 2; 7- power output mechanism; 7-1- Front PTO gear pair; 7-2-Eighth clutch C 8 ; 7-3-Rear PTO gear pair; 7-4-Ninth clutch C 9 ; 7-5-PTO shaft; 8-First planetary gear Mechanism; 8-1-sixth clutch C 6 ; 8-2-first planetary gear ring gear input gear pair; 8-3-first planetary gear ring gear; 8-4-first brake B 1 ; 8-5 -The third clutch C 3 ; 8-6-the first planetary gear carrier; 8-7-the first planetary gear sun gear; 9-the output shaft.
具体实施方式Detailed ways
下面结合附图以及具体实施例对本发明作进一步的说明,但本发明的保护范围并不限于此。The present invention will be further described below with reference to the drawings and specific embodiments, but the protection scope of the present invention is not limited to this.
如图1所示,本发明所述的单泵控双马达机械液压复合传动装置,包括输入轴1、分流 机构2、第二行星齿轮机构3、第三行星齿轮机构4、第四行星齿轮机构5、液压传动机构6、动力输出机构7、第一行星齿轮机构8、输出轴9、离合器组件和制动器组件;As shown in Figure 1, the single-pump-controlled dual-motor mechanical-hydraulic composite transmission device of the present invention includes an input shaft 1, a splitter mechanism 2, a second planetary gear mechanism 3, a third planetary gear mechanism 4, and a fourth planetary gear mechanism 5. Hydraulic transmission mechanism 6, power output mechanism 7, first planetary gear mechanism 8, output shaft 9, clutch assembly and brake assembly;
所述液压传动机构6包括单向泵P 6-1、溢流阀V 1 6-2、单向阀V 2 6-3、定量马达M 16-4、三位四通电磁阀V 36-5、二位四通电磁阀V 46-6和定量马达M 26-7;所述单向泵P 6-1输入端与输入轴1通过分流机构2的分流机构齿轮副2-1连接,所述定量马达M 16-4输出端通过第一行星齿轮齿圈输入齿轮副8-2与第一行星齿轮齿圈8-3连接,所述定量马达M 26-7输出端通过第四行星齿轮齿圈输入齿轮副5-7与第四行星齿轮齿圈5-3连接。单向泵P 6-1出口依次连接溢流阀V 1 6-2、单向阀V 2 6-3和三位四通电磁阀V 36-5;三位四通电磁阀V 36-5的出口连接定量马达M 16-4和定量马达M 26-7,通过二位四通电磁阀V 46-6控制定量马达M 16-4和定量马达M 26-7的连接关系,当二位四通电磁阀V 46-6保持常态时,定量马达M 16-4和定量马达M 26-7并联连接,当二位四通电磁阀V 46-6通电时,定量马达M 16-4和定量马达M 26-7串联连接。所述三位四通电磁阀V 36-5用于控制定量马达M 16-4和定量马达M 26-7旋转的方向。 The hydraulic transmission mechanism 6 includes a one-way pump P 6-1, an overflow valve V 1 6-2, a one-way valve V 2 6-3, a quantitative motor M 1 6-4, and a three-position four-way solenoid valve V 3 6 -5. Two-position four-way solenoid valve V 4 6-6 and quantitative motor M 2 6-7; the input end of the one-way pump P 6-1 and the input shaft 1 pass through the shunt mechanism gear pair 2-1 of the shunt mechanism 2 The output end of the quantitative motor M 1 6-4 is connected with the first planetary gear ring gear 8-3 through the first planetary gear ring gear input gear pair 8-2, and the output end of the quantitative motor M 2 6-7 passes through The fourth planetary gear ring gear input gear pair 5-7 is connected to the fourth planetary gear ring gear 5-3. The outlet of the one-way pump P 6-1 is connected to the overflow valve V 1 6-2, the one-way valve V 2 6-3 and the three-position four-way solenoid valve V 3 6-5 in turn; the three-position four-way solenoid valve V 3 6- the outlet 5 is connected to the fixed displacement motor and the fixed displacement motor M 1 6-4 M 2 6-7, connected by two-way solenoid valve V 4 6-6 quantitative control of the motor M 1 6-4 and quantification of the motor M 2 6-7 relationship, when the two-way solenoid valve V 4 6-6 remains normal, the motor M 1 6-4 quantitative and quantitative motor M 2 6-7 are connected in parallel, when the two-way solenoid valve V 4 6-6 energized , The fixed motor M 1 6-4 and the fixed motor M 2 6-7 are connected in series. The three-position four-way solenoid valve V 3 6-5 is used to control the direction of rotation of the quantitative motor M 1 6-4 and the quantitative motor M 2 6-7.
所述第一行星齿轮机构8包括第六离合器C 68-1、第一行星齿轮齿圈输入齿轮副8-2、第一行星齿轮齿圈8-3、第一制动器B 18-4、第三离合器C 38-5、第一行星齿轮行星架8-6和第一行星齿轮太阳轮8-7。所述第一行星齿轮齿圈8-3、第一行星齿轮行星架8-6和第一行星齿轮太阳轮8-7构成行星轮结构;所述第一行星齿轮齿圈8-3通过第一行星齿轮齿圈输入齿轮副8-2与定量马达M 16-4输出端连接,所述第六离合器C 6 8-1用于选择性的将第一行星齿轮齿圈8-3连接到定量马达M 16-4以共同旋转;所述第一行星齿轮行星架8-6与第二行星齿轮齿圈3-2连接,所述第一行星齿轮太阳轮8-7、第二行星齿轮太阳轮3-1和第三行星齿轮太阳轮4-4三者连接为一体。所述第三离合器C 3 8-5用于选择性的将第一行星齿轮行星架8-6连接到输出轴9以共同旋转;所述第一制动器B 1 8-4用于选择性的将第一行星齿轮齿圈8-3连接到固定件。 The first planetary gear mechanism 8 comprises a sixth clutch C 6 8-1, a first planetary gear sub-gear input gear 8-2, 8-3 ring gear of the first planetary gear, the first brake B 1 8-4, The third clutch C 3 8-5, the first planetary gear carrier 8-6, and the first planetary gear sun gear 8-7. The first planetary gear ring gear 8-3, the first planetary gear carrier 8-6, and the first planetary gear sun gear 8-7 constitute a planetary gear structure; the first planetary gear ring gear 8-3 passes through the first planetary gear The planetary gear ring gear input gear pair 8-2 is connected to the output end of the fixed amount motor M 1 6-4, and the sixth clutch C 6 8-1 is used to selectively connect the first planetary gear ring gear 8-3 to the fixed amount motor. The motor M 1 6-4 rotates together; the first planetary gear carrier 8-6 is connected to the second planetary gear ring gear 3-2, the first planetary gear sun gear 8-7, the second planetary gear sun The wheel 3-1 and the third planetary gear sun gear 4-4 are connected as one body. The third clutch C 3 8-5 is used to selectively connect the first planetary gear carrier 8-6 to the output shaft 9 for common rotation; the first brake B 1 8-4 is used to selectively connect The first planetary gear ring gear 8-3 is connected to the fixed member.
所述第二行星齿轮机构3包括第二行星齿轮太阳轮3-1、第二行星齿轮齿圈3-2、第二行星齿轮行星架3-3、第二行星齿轮行星架齿轮副3-4和第一离合器C 13-5。所述第二行星齿轮太阳轮3-1、第二行星齿轮齿圈3-2和第二行星齿轮行星架3-3构成行星轮结构;所述输入轴1通过第二行星齿轮行星架齿轮副3-4与第二行星齿轮行星架3-3连接。所述第一离合器C 1 3-5用于选择性的将输入轴1连接到第二行星齿轮行星架3-3以共同旋转。 The second planetary gear mechanism 3 includes a second planetary gear sun gear 3-1, a second planetary gear ring gear 3-2, a second planetary gear carrier 3-3, and a second planetary gear carrier gear pair 3-4 And the first clutch C 1 3-5. The second planetary gear sun gear 3-1, the second planetary gear ring gear 3-2, and the second planetary gear carrier 3-3 constitute a planetary gear structure; the input shaft 1 passes through the second planetary gear carrier gear pair 3-4 is connected with the second planetary gear carrier 3-3. The first clutch C 1 3-5 is used to selectively connect the input shaft 1 to the second planetary gear carrier 3-3 for common rotation.
所述第三行星齿轮机构4包括第二离合器C 24-1、第三行星齿轮太阳轮齿轮副4-2、第二制动器B 24-3、第三行星齿轮太阳轮4-4、第三行星齿轮行星架4-5、第三行星齿轮齿圈4-6和第四离合器C 44-7,所述第三行星齿轮太阳轮4-4、第三行星齿轮行星架4-5、第三行星齿 轮齿圈4-6构成行星轮结构;所述输入轴1通过第三行星齿轮太阳轮齿轮副4-2与第三行星齿轮太阳轮4-4连接;所述第二离合器C 2 4-1用于选择性的将输入轴1连接到第三行星齿轮太阳轮4-4以共同旋转;所述第二制动器B 2 4-3用于选择性的将第三行星齿轮行星架4-5连接到固定件;所述第四离合器C 4 4-7用于选择性的将第三行星齿轮行星架4-5连接到输出轴9以共同旋转;所述第三行星齿轮齿圈4-6与第四行星齿轮太阳轮5-4固联。 The third planetary gear mechanism 4 includes a second clutch C 2 4-1, a third planetary gear sun gear pair 4-2, a second brake B 2 4-3, a third planetary gear sun gear 4-4, and a third planetary gear sun gear 4-4. The three planetary gear carrier 4-5, the third planetary gear ring gear 4-6 and the fourth clutch C 4 4-7, the third planetary gear sun gear 4-4, the third planetary gear carrier 4-5, The third planetary gear ring gear 4-6 constitutes a planetary gear structure; the input shaft 1 is connected to the third planetary gear sun gear 4-4 through the third planetary gear sun gear pair 4-2; the second clutch C 2 4-1 is used to selectively connect the input shaft 1 to the third planetary gear sun gear 4-4 for common rotation; the second brake B 2 4-3 is used to selectively connect the third planetary gear carrier 4 -5 is connected to the fixed part; the fourth clutch C 4 4-7 is used to selectively connect the third planetary gear carrier 4-5 to the output shaft 9 for common rotation; the third planetary gear ring 4 -6 is fixedly connected with the fourth planetary gear sun gear 5-4.
所述第四行星齿轮机构5包括第三制动器B 35-1、第四制动器B 45-2、第四行星齿轮齿圈5-3、第四行星齿轮太阳轮5-4、第四行星齿轮行星架5-5、第五离合器C 55-6、第四行星齿轮齿圈输入齿轮副5-7和第七离合器C 75-8,所述第四行星齿轮齿圈5-3、第四行星齿轮太阳轮5-4和第四行星齿轮行星架5-5构成行星轮结构,所述第三制动器B 3 5-1用于选择性的将第四行星齿轮行星架5-5连接到固定件;所述第四制动器B 4 5-2用于选择性的将第四行星齿轮齿圈5-3连接到固定件;所述第四行星齿轮齿圈5-3通过第四行星齿轮齿圈输入齿轮副5-7与定量马达M 26-7输出端连接。所述第五离合器C 5 5-6用于选择性的将第四行星齿轮行星架5-5连接到输出轴9以共同旋转;所述第七离合器C 7 5-8用于选择性的将第四行星齿轮齿圈5-3连接到定量马达M 26-7以共同旋转。 The fourth planetary gear mechanism 5 includes a third brake B 3 5-1, a fourth brake B 4 5-2, a fourth planetary gear ring gear 5-3, a fourth planetary gear sun gear 5-4, and a fourth planetary gear. The planetary gear carrier 5-5, the fifth clutch C 5 5-6, the fourth planetary gear ring gear input gear pair 5-7, and the seventh clutch C 7 5-8, the fourth planetary gear ring gear 5-3, The fourth planetary gear sun gear 5-4 and the fourth planetary gear carrier 5-5 constitute a planetary gear structure, and the third brake B 3 5-1 is used to selectively connect the fourth planetary gear carrier 5-5 To the fixed part; the fourth brake B 4 5-2 is used to selectively connect the fourth planetary gear ring gear 5-3 to the fixed part; the fourth planetary gear ring gear 5-3 passes through the fourth planetary gear The ring gear input gear pair 5-7 is connected with the output end of the fixed motor M 2 6-7. The fifth clutch C 5 5-6 is used to selectively connect the fourth planetary gear carrier 5-5 to the output shaft 9 for common rotation; the seventh clutch C 7 5-8 is used to selectively connect The fourth planetary gear ring gear 5-3 is connected to the fixed amount motor M 2 6-7 for common rotation.
所述动力输出机构7包括前动力输出齿轮副7-1,第八离合器C 87-2,后动力输出齿轮副7-3,第九离合器C 97-4,动力输出轴7-5;所述定量马达M 16-4输出端通过前动力输出齿轮副7-1与动力输出轴7-5连接,所述定量马达M 26-7输出端通过后动力输出齿轮副7-3与动力输出轴7-5连接;所述第八离合器C 8 7-2用于选择性的将定量马达M 16-4的输出连接到动力输出轴7-5以共同旋转;所述第九离合器C 4 7-4用于选择性的将定量马达M 26-7的输出连接到动力输出轴7-5以共同旋转。 The power output mechanism 7 includes a front power output gear pair 7-1, an eighth clutch C 8 7-2, a rear power output gear pair 7-3, a ninth clutch C 9 7-4, and a power output shaft 7-5; The output end of the fixed motor M 1 6-4 is connected to the power output shaft 7-5 through the front power output gear pair 7-1, and the output end of the fixed motor M 2 6-7 is connected to the power output shaft 7-5 through the rear power output gear pair 7-3. The power output shaft 7-5 is connected; the eighth clutch C 8 7-2 is used to selectively connect the output of the quantitative motor M 1 6-4 to the power output shaft 7-5 for common rotation; the ninth clutch The C 4 7-4 is used to selectively connect the output of the fixed motor M 2 6-7 to the power output shaft 7-5 for common rotation.
通过调节液压传动机构6的排量比和选择性控制所述离合器组件、控制阀组件和制动器组件的接合,提供输入构件与输出构件之间的传动方式包括:液压传动、机械传动和机械液压传动。下面结合表1具体举例说明:By adjusting the displacement ratio of the hydraulic transmission mechanism 6 and selectively controlling the engagement of the clutch assembly, the control valve assembly and the brake assembly, the transmission modes between the input member and the output member include: hydraulic transmission, mechanical transmission and mechanical hydraulic transmission . Specific examples are given below in conjunction with Table 1:
液压传动包括正向低速液压传动、反向低速液压传动、正向高速液压传动和反向高速液压传动。Hydraulic transmission includes forward low-speed hydraulic transmission, reverse low-speed hydraulic transmission, forward high-speed hydraulic transmission and reverse high-speed hydraulic transmission.
如图2和17所示,正向低速液压传动:仅接合第三离合器C 38-5、第四离合器C 44-7、第六离合器C 68-1、第三制动器B 35-1、第四制动器B 45-2,三位四通电磁阀V 36-5右位通电,二位四通电磁阀V 46-6处于常态位;输入轴1的动力经分流机构齿轮副2-2、单向泵P 6-1、定量马达M 16-4、第六离合器C 68-1和第一行星齿轮齿圈输入齿轮副8-2传递到第一行星齿轮齿圈8-3,一部分动力经第一行星齿轮行星架8-6及第三离合器C 38-5传递给输出轴9;另一部分动力经第一行星齿轮太阳轮8-7、第三行星齿轮太阳轮4-4、第三行星齿轮行星架4-5 和第四离合器C 44-7传递给输出轴9,所述输入轴1与输出轴9转向在设定的排量比范围内相同,此时该工况工作为图17中的CD段。 As shown in Figures 2 and 17, the forward low-speed hydraulic transmission: only engages the third clutch C 3 8-5, the fourth clutch C 4 4-7, the sixth clutch C 6 8-1, and the third brake B 3 5- 1. The fourth brake B 4 5-2, the three-position four-way solenoid valve V 3 6-5 is energized at the right position, and the two-position four-way solenoid valve V 4 6-6 is in the normal position; the power of the input shaft 1 passes through the shunt mechanism gear vice 2-2, unidirectional pump P 6-1, fixed displacement motors M 1 6-4, and the sixth clutch C 6 8-1 ring gear of the first planetary gear is transmitted to the input gear pair 8-2 ring gear of the first planetary gear 8-3, part of the power is transmitted to the output shaft 9 through the first planetary gear carrier 8-6 and the third clutch C 3 8-5; the other part of the power is transmitted through the first planetary gear sun gear 8-7 and the third planetary gear sun The wheel 4-4, the third planetary gear carrier 4-5 and the fourth clutch C 4 4-7 are transmitted to the output shaft 9, and the steering of the input shaft 1 and the output shaft 9 are the same within the set displacement ratio range, At this time, the working condition is the CD section in Fig. 17.
如图3和17所示,同理,当三位四通电磁阀V 36-5左位通电,其它装置位置不变,定量马达M 16-4反转,所述输入轴1与输出轴9转向在设定的排量比范围内相反,实现反向低速液压传动,此时该工况工作在BC段。 As shown in Figures 3 and 17, in the same way, when the three-position four-way solenoid valve V 3 6-5 is energized in the left position, the positions of other devices remain unchanged, and the quantitative motor M 1 6-4 reverses, and the input shaft 1 and output The rotation of the shaft 9 is opposite within the range of the set displacement ratio, and the reverse low-speed hydraulic transmission is realized. At this time, the working condition is working in the BC section.
如图4和17所示,正向高速液压传动:接合第三离合器C 38-5、第七离合器C 75-8、第一制动器B 18-4、第二制动器B 24-3和第三制动器B 35-1;三位四通电磁阀V 36-5右位通电,二位四通电磁阀V 46-6通电,输入轴1动力经分流机构2传递给液压传动机构6输入端,经定量马达M 26-7、第七离合器C 75-8、第四行星齿轮齿圈输入齿轮副5-7、第四行星齿轮齿圈5-2、第四行星齿轮太阳轮5-4、第三行星齿轮齿圈4-6、第三行星齿轮太阳轮4-4、第一行星齿轮太阳轮8-7、第一行星齿轮行星架8-6和第三离合器C 38-5传递给输出轴9,所述输入轴1与输出轴9转向在设定的排量比范围内相同,此时该工况工作为图17中的GH段。 As shown in Figures 4 and 17, forward high-speed hydraulic transmission: engage the third clutch C 3 8-5, the seventh clutch C 7 5-8, the first brake B 1 8-4, and the second brake B 2 4-3 And the third brake B 3 5-1; the three-position four-way solenoid valve V 3 6-5 is energized at the right position, and the two-position four-way solenoid valve V 4 6-6 is energized, and the power of the input shaft 1 is transmitted to the hydraulic drive through the shunt mechanism 2. The input end of mechanism 6, via fixed motor M 2 6-7, seventh clutch C 7 5-8, fourth planetary gear ring gear input gear pair 5-7, fourth planetary gear ring gear 5-2, fourth planetary gear Sun gear 5-4, third planetary gear ring gear 4-6, third planetary gear sun gear 4-4, first planetary gear sun gear 8-7, first planetary gear carrier 8-6, and third clutch C 3 8-5 is transmitted to the output shaft 9, and the steering of the input shaft 1 and the output shaft 9 are the same within the set displacement ratio range. At this time, the working condition is the GH section in Fig. 17.
如图5和17所示,同理,当三位四通电磁阀V 36-5左位通电,其它装置位置不变,定量马达M 26-7反转,所述输入轴1与输出轴9转向在设定的排量比范围内相反,实现反向高速液压传动,此时图17中的工况中的FG段。 As shown in Figures 5 and 17, in the same way, when the three-position four-way solenoid valve V 3 6-5 is energized in the left position, the positions of other devices remain unchanged, and the quantitative motor M 2 6-7 reverses, and the input shaft 1 and the output The rotation of the shaft 9 is opposite within the range of the set displacement ratio, and the reverse high-speed hydraulic transmission is realized. At this time, the FG section in the working condition in Fig. 17 is realized.
机械传动包括倒挡、机械1挡、机械2挡、机械3挡和机械4挡。Mechanical transmission includes reverse gear, mechanical 1 gear, mechanical 2 gear, mechanical 3 gear, and mechanical 4 gear.
如图6和17所示,机械倒挡:接合第二离合器C 24-1、第四离合器C 44-7、第三制动器B 35-1和第四制动器B 45-2,由于第三制动器B 35-1和第四制动器B 45-2接合,第四行星齿轮机构5整体锁死,第三行星齿轮齿圈4-6也锁死。动力经输入轴1、第二离合器C 24-1、第三行星齿轮太阳轮齿轮副4-2、第三行星齿轮太阳轮4-4、第三行星齿轮行星架4-5和第四离合器C 44-7,传递给输出轴9,所述输入轴1与输出轴9转向相反,此时图17中的工况中的B点。 As shown in Figures 6 and 17, mechanical reverse gear: engage the second clutch C 2 4-1, the fourth clutch C 4 4-7, the third brake B 3 5-1 and the fourth brake B 4 5-2, because The third brake B 3 5-1 and the fourth brake B 4 5-2 are engaged, the fourth planetary gear mechanism 5 is locked as a whole, and the third planetary gear ring gear 4-6 is also locked. Power goes through the input shaft 1, the second clutch C 2 4-1, the third planetary gear sun gear pair 4-2, the third planetary gear sun gear 4-4, the third planetary gear carrier 4-5 and the fourth clutch C 4 4-7 is transmitted to the output shaft 9, and the input shaft 1 and the output shaft 9 rotate in opposite directions. At this time, point B in the working condition in FIG. 17.
如图7和18所示,机械1挡:接合第二离合器C 24-1、第五离合器C 55-6、第二制动器B 24-3和第四制动器B 45-2,动力经输入轴1、第二离合器C 24-1、第三行星齿轮太阳轮齿轮副4-2、第三行星齿轮太阳轮4-4、第三行星齿轮齿圈4-6、第四行星齿轮太阳轮5-4、第四行星齿轮行星架5-5和第五离合器C 55-6传递给输出轴9,所述输入轴1与输出轴9转向相同,此时图18中的工作在I点。 As shown in Figures 7 and 18, mechanical first gear: engage the second clutch C 2 4-1, the fifth clutch C 5 5-6, the second brake B 2 4-3 and the fourth brake B 4 5-2, power Via the input shaft 1, the second clutch C 2 4-1, the third planetary gear sun gear pair 4-2, the third planetary gear sun gear 4-4, the third planetary gear ring gear 4-6, and the fourth planetary gear The sun gear 5-4, the fourth planetary gear carrier 5-5, and the fifth clutch C 5 5-6 are transmitted to the output shaft 9, and the input shaft 1 and the output shaft 9 rotate in the same direction. I point.
如图8和18所示,机械2挡:接合第一离合器C 13-5、第三离合器C 38-5和第一制动器B 18-4,动力经输入轴1、第二行星齿轮行星架齿轮副3-5传递给第二行星齿轮行星架3-3,一部分动力经第二行星齿轮太阳轮3-1、第一行星齿轮太阳轮8-7传递给第一行星齿轮行星架8-6,另一部分动力经第二行星齿轮齿圈3-2传递给第一行星齿轮行星架8-6,汇合到第一行 星齿轮行星架8-6的动力经第三离合器C 38-5传递给输出轴9,所述输入轴1与输出轴9转向相同,此时图18中的工作在J点。 As shown in Figures 8 and 18, mechanical second gear: engage the first clutch C 1 3-5, the third clutch C 3 8-5 and the first brake B 1 8-4, the power passes through the input shaft 1, the second planetary gear The planet carrier gear pair 3-5 is transmitted to the second planetary gear carrier 3-3, and part of the power is transmitted to the first planetary gear carrier 8 through the second planetary gear sun gear 3-1 and the first planetary gear sun gear 8-7 -6, the other part of the power is transmitted to the first planetary gear carrier 8-6 through the second planetary gear ring 3-2, and the power converged to the first planetary gear carrier 8-6 is through the third clutch C 3 8-5 It is transmitted to the output shaft 9, and the rotation of the input shaft 1 and the output shaft 9 are the same. At this time, the operation in Fig. 18 is at point J.
如图9、17和18所示,机械3挡:接合第一离合器C 13-5、第三离合器C 38-5、第四离合器C 44-7、第三制动器B 35-1和第四制动器B 45-2,由于第四行星机构整体5锁死,第三行星齿轮齿圈4-6也锁死,动力经输入轴1、第一离合器C 13-5传递给第二行星齿轮行星架齿轮副3-4,一部分动力经第二行星齿轮太阳轮3-1和第三行星齿轮太阳轮4-4传递到第三行星齿轮行星架4-5,另一部分动力经第二行星齿轮齿圈3-2、第一行星齿轮行星架8-6和第三离合器C 38-5传递到第一行星齿轮行星架8-6,由于第三离合器C 38-5和第四离合器C 44-7与输出轴9连接,并同时处于接合状态,动力经由输出轴9输出,所述输入轴1与输出轴9转向相同,此时图18中的工作在D点和L点。 As shown in Figures 9, 17 and 18, the mechanical third gear: engage the first clutch C 1 3-5, the third clutch C 3 8-5, the fourth clutch C 4 4-7, and the third brake B 3 5-1 And the fourth brake B 4 5-2, because the fourth planetary mechanism 5 is locked, the third planetary gear ring gear 4-6 is also locked, and the power is transmitted to the first clutch C 1 3-5 through the input shaft 1, the first clutch C 1 3-5 Two planetary gear carrier gear pair 3-4, part of the power is transmitted to the third planetary gear carrier 4-5 via the second planetary gear sun gear 3-1 and the third planetary gear sun gear 4-4, and the other part of the power is transmitted via the second planetary gear sun gear 3-1 and the third planetary gear sun gear 4-4. The second planetary gear ring 3-2, the first planetary gear carrier 8-6 and the third clutch C 3 8-5 are transmitted to the first planetary gear carrier 8-6, because the third clutch C 3 8-5 and the third clutch C 3 8-5 The four clutches C 4 4-7 are connected to the output shaft 9 and are in the engaged state at the same time. The power is output through the output shaft 9. The input shaft 1 and the output shaft 9 rotate in the same direction. point.
如图10和18所示,机械4挡:接合第二离合器C 24-1、第四离合器C 44-7、第五离合器C 55-6和第四制动器B 45-2,动力经输入轴1和第二离合器C 24-1传递到第三行星齿轮太阳轮4-4,一部分动力经第三行星齿轮齿圈4-6、第四行星齿轮太阳轮5-4和第四行星齿轮行星架5-5传递到第五离合器C 55-6,另一部分动力经第三行星齿轮行星架4-5传递到第四离合器C 44-7,由于第四离合器C 44-7和第五离合器C 55-6与输出轴9连接,并同时处于接合状态,动力经由输出轴9输出,所述输入轴1与输出轴9转向相同,此时图18中的工作在M点。 As shown in Figures 10 and 18, mechanical fourth gear: engage the second clutch C 2 4-1, the fourth clutch C 4 4-7, the fifth clutch C 5 5-6 and the fourth brake B 4 5-2, power It is transmitted to the third planetary gear sun gear 4-4 through the input shaft 1 and the second clutch C 2 4-1, and part of the power is transmitted through the third planetary gear ring gear 4-6, the fourth planetary gear sun gear 5-4 and the fourth planetary gear ring gear 4-6. The planetary gear carrier 5-5 is transmitted to the fifth clutch C 5 5-6, and the other part of the power is transmitted to the fourth clutch C 4 4-7 via the third planetary gear carrier 4-5. The fourth clutch C 4 4- 7 and the fifth clutch C 5 5-6 are connected with the output shaft 9 and are in the engaged state at the same time. The power is output through the output shaft 9. The input shaft 1 and the output shaft 9 rotate in the same direction. point.
机械液压传动包括低速正向机械液压复合传动、低速反向机械液压复合传动、高速机械液压复合传动1挡和高速机械液压复合传动2挡。Mechanical hydraulic transmission includes low-speed forward mechanical-hydraulic compound transmission, low-speed reverse mechanical-hydraulic compound transmission, high-speed mechanical-hydraulic compound transmission 1st gear and high-speed mechanical-hydraulic compound transmission 2nd gear.
如图11和17所示,低速反向机械液压复合传动:接合第二离合器C 24-1、第三离合器C 38-5和第六离合器C 68-1,三位四通电磁阀右位通电V 36-5,二位四通电磁阀V 46-6处于常态位,传递到输入轴1的一部分动力经分流机构2、液压传动机构6、第六离合器C 68-1和第一行星齿轮齿圈输入齿轮副8-2,传递到第一行星齿轮齿圈8-3,另一部分动力经第二离合器C 24-1和第三行星齿轮太阳轮齿轮副4-2,传递到第一行星齿轮太阳轮8-7,传递到第一行星齿轮齿圈8-3的液压动力和传递到第一行星齿轮太阳轮8-7机械动力在第一行星齿轮行星架8-6汇合,经第三离合器C 38-5传递给输出轴9,此时该工况下工作在图17中的AB段。 As shown in Figures 11 and 17, the low-speed reverse mechanical-hydraulic compound transmission: engage the second clutch C 2 4-1, the third clutch C 3 8-5 and the sixth clutch C 6 8-1, three-position four-way solenoid valve The right position is energized V 3 6-5, the two-position four-way solenoid valve V 4 6-6 is in the normal position, and a part of the power transmitted to the input shaft 1 passes through the shunt mechanism 2, the hydraulic transmission mechanism 6, and the sixth clutch C 6 8-1 And the first planetary gear ring gear input gear pair 8-2, which is transmitted to the first planetary gear ring gear 8-3, and the other part of the power is passed through the second clutch C 2 4-1 and the third planetary gear sun gear pair 4-2 , The hydraulic power transmitted to the first planetary gear sun gear 8-7, the hydraulic power transmitted to the first planetary gear ring gear 8-3 and the mechanical power transmitted to the first planetary gear sun gear 8-7 in the first planetary gear carrier 8- 6 merges and is transmitted to the output shaft 9 through the third clutch C 3 8-5. At this time, it works in section AB in Fig. 17 under this working condition.
如图12和17所示,低速正向机械液压复合传动:接合第一离合器C 13-5、第三离合器C 38-5、第六离合器C 68-1,三位四通电磁阀右位通电V 36-5,二位四通电磁阀V 46-6处于常态位,传递到输入轴1的一部分动力经分流机构2、液压传动机构6、第六离合器C 68-1和第一行星齿轮齿圈输入齿轮副8-2,传递到第一行星齿轮齿圈8-3,另一部分动力经第一离合器C 13-5和第二行星齿轮行星架齿轮副3-4,传递到第二行星齿轮行星架3-3,此时动力再次分流,一路经第二行星齿轮太阳轮3-1传递到第一行星齿轮太阳轮8-7,一路经第二行星齿轮齿 圈3-2传递到第一行星齿轮行星架8-6,传递到第一行星齿轮齿圈8-3的液压动力,与传递到第一行星齿轮太阳轮8-7和第一行星齿轮行星架8-6的机械动力,经第三离合器C 38-5传递给输出轴9,此时该工况下工作在图17中的DE段。 As shown in Figures 12 and 17, the low-speed forward mechanical-hydraulic compound transmission: engage the first clutch C 1 3-5, the third clutch C 3 8-5, the sixth clutch C 6 8-1, three-position four-way solenoid valve The right position is energized V 3 6-5, the two-position four-way solenoid valve V 4 6-6 is in the normal position, and a part of the power transmitted to the input shaft 1 passes through the shunt mechanism 2, the hydraulic transmission mechanism 6, and the sixth clutch C 6 8-1 And the first planetary gear ring gear input gear pair 8-2, which is transmitted to the first planet gear ring gear 8-3, and the other part of the power is transmitted through the first clutch C 1 3-5 and the second planetary gear carrier gear pair 3-4 , Is transmitted to the second planetary gear carrier 3-3, at this time the power is divided again, all the way through the second planetary gear sun gear 3-1 to the first planetary gear sun gear 8-7, all the way through the second planetary gear ring gear 3-2 The hydraulic power transmitted to the first planetary gear carrier 8-6, the hydraulic power transmitted to the first planetary gear ring gear 8-3, and the first planetary gear sun gear 8-7 and the first planetary gear carrier 8 The mechanical power of -6 is transmitted to the output shaft 9 through the third clutch C 3 8-5. At this time, it works in the DE section in Fig. 17 under this working condition.
如图13和18所示,高速正向机械液压复合传动1挡:接合第一离合器C 13-5、第三离合器C 38-5、第四离合器C 44-7、第七离合器C 75-8、第三制动器B 35-1,三位四通电磁阀V 36-5右位通电,二位四通电磁阀V 46-6通电,输入轴1传递的一部分动力经分流机构2传递给液压传动机构6,经第七离合器C 75-8、第四行星齿轮齿圈输入齿轮副5-7、第四行星齿轮齿圈5-3和第四行星齿轮太阳轮5-4,传递到第三行星齿轮齿圈4-6,输入轴1传递的另一部分动力经第一离合器C 13-6、第二行星齿轮行星架齿轮副3-4和第二行星齿轮行星架3-3分成两部分,一部分经第二行星齿轮齿圈3-2、第一行星齿轮行星架8-6和第三离合器C 38-5,与输出轴9相连,另一部分经第二行星齿轮太阳轮3-1、第三行星齿轮太阳轮4-4与来自第三行星齿轮齿圈4-6的液压动力汇流至第三行星齿轮行星架4-5,由于第三离合器C 38-5和第四离合器C 44-7与输出轴9连接,并同时处于接合状态,动力经由输出轴9输出,此时该工况下工作在图18中的HK段。 As shown in Figures 13 and 18, the high-speed forward mechanical-hydraulic compound transmission 1st gear: engage the first clutch C 1 3-5, the third clutch C 3 8-5, the fourth clutch C 4 4-7, and the seventh clutch C 7 5-8. The third brake B 3 5-1, the three-position four-way solenoid valve V 3 6-5 is energized in the right position, the two-position four-way solenoid valve V 4 6-6 is energized, and a part of the power transmitted by the input shaft 1 is energized. The shunt mechanism 2 is transmitted to the hydraulic transmission mechanism 6, through the seventh clutch C 7 5-8, the fourth planetary gear ring gear input gear pair 5-7, the fourth planetary gear ring gear 5-3, and the fourth planetary gear sun gear 5 -4, transmitted to the third planetary gear ring gear 4-6, the other part of the power transmitted by the input shaft 1 is through the first clutch C 1 3-6, the second planetary gear carrier gear pair 3-4 and the second planetary gear planet The carrier 3-3 is divided into two parts, one part is connected to the output shaft 9 through the second planetary gear ring 3-2, the first planetary gear carrier 8-6 and the third clutch C 3 8-5, and the other part is connected to the output shaft 9 through the second planetary gear ring 3-2. The planetary gear sun gear 3-1, the third planetary gear sun gear 4-4 and the hydraulic power from the third planetary gear ring gear 4-6 converge to the third planetary gear carrier 4-5, due to the third clutch C 3 8 -5 and the fourth clutch C 4 4-7 are connected to the output shaft 9 and are in the engaged state at the same time, and the power is output through the output shaft 9. At this time, it works in the HK section in FIG. 18 under this working condition.
如图14和18所示,高速正向机械液压复合传动2挡:接合第二离合器C 24-1、第五离合器C 55-6、第七离合器C 75-8、第二制动器B 24-3,三位四通电磁阀右位通电V 36-5,二位四通电磁阀通电V 46-6,输入轴1传递的一部分动力经分流机构2传递给液压传动机构6,经第七离合器C 75-8和第四行星齿轮齿圈输入齿轮副5-7,传递到第四行星齿轮齿圈5-3;输入轴1传递的另一部分动力,经第二离合器C 24-1、第三行星齿轮太阳轮齿轮副4-2、第三行星齿轮太阳轮4-4、第三行星齿轮齿圈4-6,传递到第四行星齿轮太阳轮5-4,第四行星齿轮齿圈5-3传递的液压动力与第四行星齿轮太阳轮5-4传递的机械动力,在第四行星齿轮行星架5-5处汇流,经第五离合器C 55-6经由输出轴9输出,此时该工况下工作在图18中的KN段。 As shown in Figures 14 and 18, the high-speed forward mechanical-hydraulic compound transmission 2nd gear: engage the second clutch C 2 4-1, the fifth clutch C 5 5-6, the seventh clutch C 7 5-8, and the second brake B 2 4-3, the right position of the three -position four-way solenoid valve is energized V 3 6-5, the two-position four-way solenoid valve is energized V 4 6-6, part of the power transmitted by the input shaft 1 is transmitted to the hydraulic transmission mechanism 6 through the shunt mechanism 2 , Through the seventh clutch C 7 5-8 and the fourth planetary gear ring gear input gear pair 5-7, transmitted to the fourth planetary gear ring gear 5-3; the other part of the power transmitted by the input shaft 1 through the second clutch C 2 4-1. The third planetary gear sun gear pair 4-2, the third planetary gear sun gear 4-4, and the third planetary gear ring gear 4-6 are transmitted to the fourth planetary gear sun gear 5-4. The hydraulic power transmitted by the four planetary gear ring gear 5-3 and the mechanical power transmitted by the fourth planetary gear sun gear 5-4 converge at the fourth planetary gear carrier 5-5 and pass through the fifth clutch C 5 5-6. The output shaft 9 outputs. At this time, it works in the KN section in Fig. 18 under this working condition.
表1各元件接合表Table 1 Joining table of each component
Figure PCTCN2020077184-appb-000001
Figure PCTCN2020077184-appb-000001
Figure PCTCN2020077184-appb-000002
Figure PCTCN2020077184-appb-000002
表中:1.“B”代表制动器,“C”代表离合器,“V”代表液压阀;In the table: 1. "B" stands for brake, "C" stands for clutch, and "V" stands for hydraulic valve;
2.“▲”代表换挡元件接合,“△”代表换挡元件分离。2. "▲" represents the shifting element is engaged, and "△" represents the shifting element is separated.
如图15所示,动力输出方式一:定量马达M 16-4和定量马达M 26-7处于并联状态,此时定量马达M 16-4和定量马达M 26-7转矩大,具体实施如下:三位四通电磁阀V 36-5右位通电,二位四通电磁阀V 46-6处于常态位,接合第九离合器C 97-4,动力经定量马达M 26-7、后动力输出齿轮副7-3传递给动力输出轴7-5,该工况适用于对转矩需求高的工作场景。 15, a power output: motor M 1 6-4 quantitative and quantitative motor M 2 6-7 in a parallel state, when the motor M 1 6-4 quantitative and quantitative large torque motor M 2 6-7 , The specific implementation is as follows: the three-position four-way solenoid valve V 3 6-5 is energized in the right position, the two-position four-way solenoid valve V 4 6-6 is in the normal position, the ninth clutch C 9 7-4 is engaged, and the power is passed through the fixed motor M 2 6-7. The rear power output gear pair 7-3 is transmitted to the power output shaft 7-5. This working condition is suitable for working scenarios with high torque requirements.
如图16所示,动力输出方式二:定量马达M 16-4和定量马达M 26-7处于串联状态,此时定量马达M 16-4和定量马达M 26-7转速高,具体实施如下:三位四通电磁阀V 36-5右位通电,二位四通电磁阀V 46-6通电,接合第八离合器C 87-2,动力经定量马达M 16-4、前动力输出齿轮副7-1传递给动力输出轴7-5。 16, two power output: motor M 1 6-4 quantitative and quantitative motor M 2 6-7 in the series state, when the motor M 1 6-4 quantitative and quantitative high speed motor M 2 6-7, The specific implementation is as follows: the three-position four-way solenoid valve V 3 6-5 is energized at the right position, the two-position four-way solenoid valve V 4 6-6 is energized, the eighth clutch C 8 7-2 is engaged, and the power is passed through the fixed motor M 1 6- 4. The front power output gear pair 7-1 is transmitted to the power output shaft 7-5.
下面从传动关系说明:The following describes the transmission relationship:
低速液压:输入轴1与输出轴9的转速关系为:Low-speed hydraulic pressure: The relationship between the rotational speed of the input shaft 1 and the output shaft 9 is:
Figure PCTCN2020077184-appb-000003
Figure PCTCN2020077184-appb-000003
高速液压:输入轴1与输出轴9的转速关系为:High-speed hydraulic pressure: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000004
Figure PCTCN2020077184-appb-000004
低速反向机械液压复合传动:输入轴1与输出轴9的转速关系为:Low-speed reverse mechanical-hydraulic compound transmission: The rotational speed relationship between input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000005
Figure PCTCN2020077184-appb-000005
低速正向机械液压复合传动:输入轴1与输出轴9的转速关系为:Low-speed forward mechanical-hydraulic compound transmission: The relationship between the rotational speeds of the input shaft 1 and the output shaft 9 is:
Figure PCTCN2020077184-appb-000006
Figure PCTCN2020077184-appb-000006
高速正向机械液压复合传动1挡:输入轴1与输出轴9的转速关系为:High-speed forward mechanical-hydraulic compound transmission 1st gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000007
Figure PCTCN2020077184-appb-000007
高速正向机械液压复合传动2挡:输入轴1与输出轴9的转速关系为:High-speed forward mechanical-hydraulic compound transmission 2nd gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000008
Figure PCTCN2020077184-appb-000008
上述各式中:n o为输出轴9的转速,n e为输入轴1转速,e 1为单向泵6-1排量与定量马 达M 16-4和定量马达M 26-7排量之和的比,e 2为单向泵6-1排量与定量马达M 26-7排量的比,k 1、k 2、k 3、k 4分别为第一行星齿轮特性参数、第二行星齿轮特性参数、第三行星齿轮的特性参数、第四行星齿轮的特性参数,i 1为分流机构齿轮副2-1的齿轮传动比,i 2为第二行星齿轮行星架齿轮副3-4的齿轮传动比,i 3为第三行星齿轮太阳轮齿轮副4-2的齿轮传动比,i 4为齿轮传动比,i 5为第一行星齿轮齿圈输入齿轮副齿轮传动比,i 6为第四行星齿轮齿圈输入齿轮副齿轮传动比, In the above formulas: n o is the rotation speed of the output shaft 9, n e is the rotation speed of the input shaft 1, and e 1 is the one-way pump 6-1 displacement and fixed displacement motor M 1 6-4 and fixed displacement motor M 2 6-7 row The ratio of the sum of the quantities, e 2 is the ratio of the displacement of the one-way pump 6-1 to the displacement of the fixed motor M 2 6-7, k 1 , k 2 , k 3 , and k 4 are the first planetary gear characteristic parameters, The characteristic parameters of the second planetary gear, the characteristic parameters of the third planetary gear, and the characteristic parameters of the fourth planetary gear, i 1 is the gear ratio of the split mechanism gear pair 2-1, i 2 is the second planetary gear carrier gear pair 3 -4 gear ratio, i 3 is the gear ratio of the third planetary gear sun gear pair 4-2, i 4 is the gear ratio, i 5 is the first planetary gear ring gear input gear ratio, i 6 is the transmission ratio of the fourth planetary gear ring gear input gear pair,
令i 1=0.62、i 2=0.8、i 3=0.3、i 4=0.7、i 5=1、i 6=0.9 Let i 1 =0.62, i 2 =0.8, i 3 =0.3, i 4 =0.7, i 5 =1, i 6 =0.9
k 1=3.3、k 2=3.8、k 3=1.6、k 4=1.5 k 1 =3.3, k 2 =3.8, k 3 =1.6, k 4 =1.5
液压传动关系如下:The hydraulic transmission relationship is as follows:
如图17所示,低速液压:①式代入参数,当e 1∈[-1,1],对应的范围n 0∈[-3.13,3.13]n e As shown in Figure 17, the low-speed hydraulic pressure: ① is substituted into the parameter, when e 1 ∈[-1,1], the corresponding range is n 0 ∈[-3.13, 3.13]n e
联立式①式和③式可得交点B;联立①式和④式可得交点D。Combining type ① and type ③ can get intersection B; combining type ① and ④ can get intersection D.
根据交点得正向低速液压对应的图示范围:According to the intersection point, the corresponding graphic range of the positive low-speed hydraulic pressure is obtained:
e 1∈[0,0.428],n 0∈[0,1.339]n e e 1 ∈[0,0.428], n 0 ∈[0,1.339]n e
反向低速液压对应的图示范围:Graphical range corresponding to reverse low-speed hydraulic pressure:
e 1∈[-0.410,0],n 0∈[-1.282,0]n e e 1 ∈[-0.410,0], n 0 ∈[-1.282,0]n e
如图18所示,高速液压:②式代入参数,当e 2∈[-2,2],对应的范围n 0∈[-2,2]n e As shown in Figure 18, the high-speed hydraulic pressure: ② is substituted into the parameters, when e 2 ∈[-2,2], the corresponding range is n 0 ∈[-2,2]n e
联立式②式和⑤式可得交点H。The intersection point H can be obtained by combining formula ② and formula ⑤.
根据交点得正向高速液压对应的图示范围:According to the intersection point, the corresponding graphic range of the positive high-speed hydraulic pressure is obtained:
e 2∈[0,0.800],n 0∈[0,0.800]n e e 2 ∈[0,0.800], n 0 ∈[0,0.800]n e
反向高速液压对应的图示范围:Graphical range corresponding to reverse high-speed hydraulic pressure:
e 2∈[-1,0],n 0∈[-1,0]n e e 2 ∈[-1,0], n 0 ∈[-1, 0]n e
机液传动关系如下:The machine-hydraulic transmission relationship is as follows:
如图17所示,低速反向机械液压复合传动:As shown in Figure 17, the low-speed reverse mechanical-hydraulic compound transmission:
③式代入参数得:n o=1.238e 1-0.775 ③ Substituting the parameters into the formula: n o =1.238e 1 -0.775
当e 1∈[-1,0],对应的范围n 0∈[-2.013,-0.775]n e When e 1 ∈[-1,0], the corresponding range n 0 ∈[-2.013, -0.775]n e
上述计算得到交点B,根据交点得到图示范围:The intersection point B is obtained by the above calculation, and the illustrated range is obtained according to the intersection point:
e 1∈[-1,-0.410],n 0∈[-2.013,-1.282]n e e 1 ∈[-1,-0.410], n 0 ∈[-2.013,-1.282]n e
如图17所示,低速正向机械液压复合传动:As shown in Figure 17, the low-speed forward mechanical-hydraulic compound transmission:
④式代入参数得:n o=0.657e 1+1.058 ④ Substituting the parameters into the formula: n o =0.657e 1 +1.058
当e 1∈[0,1],n 0∈[1.058,1.715]n e When e 1 ∈[0,1], n 0 ∈[1.058,1.715]n e
上述计算得到交点D,根据交点得到图示范围:The intersection point D is obtained by the above calculation, and the range of the figure is obtained according to the intersection point:
e 1∈[0.428,1],n 0∈[1.339,1.715]n e e 1 ∈[0.428,1], n 0 ∈[1.339,1.715]n e
如图18所示,高速正向机械液压复合传动1挡:As shown in Figure 18, the high-speed forward mechanical-hydraulic compound transmission is in the first gear:
⑤式代入参数得:n o=-0.672e 2+1.339 ⑤ Substituting the parameters into the formula: n o =-0.672e 2 +1.339
当e 2∈[0,2],n 0∈[-0.005,1.339]n e When e 2 ∈[0,2], n 0 ∈[-0.005,1.339]n e
联立⑤式和⑥式可得交点K,上述的计算得到交点H Combine ⑤ and ⑥ to get the intersection point K, the above calculations get the intersection point H
根据交点得到图示范围:According to the intersection point, the range of the figure is obtained:
e 2∈[0.290,0.800],n 0∈[0.800,1.144]n e e 2 ∈[0.290,0.800], n 0 ∈[0.800,1.144]n e
如图18所示,高速正向机械液压复合传动2挡:As shown in Figure 18, the high-speed forward mechanical-hydraulic compound transmission is in 2 gears:
⑥式代入参数得:n o=1.075e 2+0.833 ⑥ Substituting the parameters into the formula: n o =1.075e 2 +0.833
当e 2∈[0,2],n 0∈[0.833,2.984]n e When e 2 ∈[0,2], n 0 ∈[0.833, 2.984]n e
上述计算得到交点K,根据交点得到图示范围:The intersection point K is obtained by the above calculation, and the range of the figure is obtained according to the intersection point:
e 2∈[0.290,2],n 0∈[1.144,2.984]n e e 2 ∈[0.290,2], n 0 ∈[1.144, 2.984]n e
机械传动关系如下:The mechanical transmission relationship is as follows:
机械倒挡:输入轴1与输出轴9的转速关系为:Mechanical reverse gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000009
Figure PCTCN2020077184-appb-000009
代入参数得:n o=-1.282n e Substituting in the parameters is: n o =-1.282n e
机械1挡:输入轴1与输出轴9的转速关系为:Mechanical 1st gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000010
Figure PCTCN2020077184-appb-000010
代入参数得:n o=0.833n e Substituting the parameters into: n o =0.833n e
机械2挡:输入轴1与输出轴9的转速关系为:Mechanical 2nd gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000011
Figure PCTCN2020077184-appb-000011
代入参数得:n o=1.058n e Substituting the parameters into: n o =1.058n e
机械3挡:输入轴1与输出轴9的转速关系为:Mechanical 3rd gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000012
Figure PCTCN2020077184-appb-000012
代入参数得:n o=1.339n e Substituting the parameters into: n o =1.339n e
机械4挡:输入轴1与输出轴9的转速关系为:Mechanical 4th gear: The relationship between the speed of input shaft 1 and output shaft 9 is:
Figure PCTCN2020077184-appb-000013
Figure PCTCN2020077184-appb-000013
代入参数得:n o=2.381n eSubstituting the obtained parameters: n o = 2.381n e.
根据上面的传动关系,通过选择性控制所述离合器和所述制动器的结合实现不同传动方式的切换,控制液压传动机构6的排量比,使液压传动转换为液压机械传动。具体如下:According to the above transmission relationship, the switching of different transmission modes is realized by selectively controlling the combination of the clutch and the brake, and the displacement ratio of the hydraulic transmission mechanism 6 is controlled to convert the hydraulic transmission to the hydromechanical transmission. details as follows:
能够实现液压传动→机械液压复合传动的切换方式一:该方式下定量马达M 16-4和定量马达M 26-7之间是并联关系,定量马达的输出转矩大,能满足作业需求。 It can realize the switching mode of hydraulic transmission→mechanical-hydraulic compound transmission. In this mode, the fixed motor M 1 6-4 and the fixed motor M 2 6-7 are connected in parallel, and the output torque of the fixed motor is large, which can meet the requirements of the operation. .
液压传动:接合第三离合器C 38-5、第四离合器C 4 4-7、第六离合器C 6 8-1、第三制动器B 3 5-1、第四制动器B 4 5-2,三位四通电磁阀V 3 6-5右位通电,二位四通电磁阀V 4 6-6处于常态位,定量马达M 1 6-4的动力正向传递给输出轴9,实现液压起步,此时排量比变化范围在(0,0.428);当三位四通电磁阀V 3 6-5左位通电,其他装置工作状况不变的情况下,定量马达M 1 6-4动力反向传递给输出轴9,实现液压倒车,此时排量比变化范围在(-0.410,0)。 Hydraulic transmission: engage the third clutch C 3 8-5, the fourth clutch C 4 4-7, the sixth clutch C 6 8-1, the third brake B 3 5-1, the fourth brake B 4 5-2, three position four-way solenoid valve V 3 6-5 energized right position, two-way solenoid valve V 4 6-6 is in the normal position, the motor M powered 16-4 quantitative forward to the output shaft 9, the start of hydraulic, At this time, the displacement ratio changes in the range of (0, 0.428); when the three-position four-way solenoid valve V 3 6-5 is energized in the left position and the working conditions of other devices remain unchanged, the power of the fixed motor M 1 6-4 is reversed. It is transmitted to the output shaft 9 to realize hydraulic reversing. At this time, the displacement ratio changes in the range of (-0.410,0).
正向机械液压复合传动:接合第一离合器C 1 3-6、第三离合器C 3 8-5、第六离合器C 6 8-1,三位四通电磁阀右位通电V 3 6-5,二位四通电磁阀V 4 6-6处于常态位,此时定量马达M 1 6-4和机械传动复合的动力经第三离合器C 3 8-5正向传递给输出轴9,实现机械液压复合正向行驶,此时排量比变化范围在(0.428,1)。 Positive mechanical hydraulic compound transmission: engage the first clutch C 1 3-6, the third clutch C 3 8-5, and the sixth clutch C 6 8-1. The three-position four-way solenoid valve is energized on the right position V 3 6-5, two-way solenoid valve V 4 6-6 is in the normal position, when the motor M 1 6-4 quantitative and complex mechanical drive power through the third clutch C 3 8-5 forward transmitted to the output shaft 9, to achieve mechanical hydraulic Compound forward driving, the range of displacement ratio at this time is (0.428,1).
反向机械液压复合传动:接合第二离合器C 2 4-1、第三离合器C 3 8-5、第六离合器C 6 8-1,三位四通电磁阀右位通电V 36-5,二位四通电磁阀V 4 6-6处于常态位,此时定量马达M 16-4和机械传动复合的动力经第三离合器C 3 8-5反向传递给输出轴9,实现机械液压复合反向行驶,此时排量比变化范围在(-1,-0.410)。 Reverse mechanical hydraulic compound transmission: engage the second clutch C 2 4-1, the third clutch C 3 8-5, and the sixth clutch C 6 8-1. The three-position four-way solenoid valve is energized on the right position V 3 6-5, two-way solenoid valve V 4 6-6 is in the normal position, when the motor M 1 6-4 quantitative and complex mechanical drive power through the third clutch C 3 8-5 reverse to the output shaft 9, to achieve mechanical hydraulic Compound reverse driving, the range of displacement ratio at this time is (-1, -0.410).
能够实现液压传动→机械液压复合传动的切换方式二:该方式下马达M 1和马达M 2之间是串联关系,马达转速高,满足转场需求。 It can realize the switching mode two of hydraulic transmission→mechanical-hydraulic compound transmission: in this mode, the motor M 1 and the motor M 2 are in series relationship, and the motor speed is high, which can meet the transition requirements.
液压传动:接合第三离合器C 38-5、第七离合器C 7 5-8、第一制动器B 1 8-4、第二制动器B 2 4-3、第三制动器B 3 5-1,三位四通电磁阀右位通电V 3 6-5,二位四通电磁阀通电V 4 6-6, 定量马达M 2 6-7的动力正向传递给输出轴9,实现液压起步,此时排量比变化范围在(0,0.800)。 Hydraulic transmission: engaging the third clutch C 3 8-5, seventh clutch C 7 5-8, the first brake B 1 8-4, the second brake B 2 4-3, the third brake B 3 5-1, three The right position of the four-way solenoid valve is energized by V 3 6-5, and the two-position four-way solenoid valve is energized by V 4 6-6. The power of the fixed motor M 2 6-7 is forwardly transmitted to the output shaft 9 to realize the hydraulic start. The range of displacement ratio is (0,0.800).
正向机械液压传动1挡:接合第一离合器C 1 3-5、第三离合器C 3 8-5、第四离合器C 4 4-7、第七离合器C 7 5-8、第三制动器B 3 5-1,三位四通电磁阀右位通电V 3 6-5,二位四通电磁阀通电V 4 6-6,此时定量马达M 2 6-7和机械传动复合的动力经第三离合器C 3 8-5和第四离合器C 4 4-7正向传递给输出轴9,实现机械液压复合正向行驶,此时排量比变化范围在(0.290,0.800)。 Forward mechanical hydraulic transmission 1st gear: engage the first clutch C 1 3-5, the third clutch C 3 8-5, the fourth clutch C 4 4-7, the seventh clutch C 7 5-8, and the third brake B 3 5-1, the right position of the three -position four-way solenoid valve is energized by V 3 6-5, and the two-position four-way solenoid valve is energized by V 4 6-6. At this time, the combined power of the fixed motor M 2 6-7 and the mechanical transmission passes through the third position. The clutch C 3 8-5 and the fourth clutch C 4 4-7 are forwarded to the output shaft 9 to realize the mechanical and hydraulic compound forward driving. At this time, the displacement ratio changes in the range of (0.290, 0.800).
正向机械液压传动2挡:接合第二离合器C 2 4-1、第五离合器C 5 5-6、第七离合器C 7 5-8、第二制动器B 2 4-3,三位四通电磁阀右位通电V 3 6-5,二位四通电磁阀通电V 4 6-6,此时定量马达M 2 6-7和机械传动复合的动力经第五离合器C 5 5-6正向传递给输出轴9,实现速度更高的机械液压复合正向行驶,此时排量比变化范围在(0.290,2)。 Forward mechanical hydraulic transmission 2nd gear: engage the second clutch C 2 4-1, the fifth clutch C 5 5-6, the seventh clutch C 7 5-8, the second brake B 2 4-3, three-position four-way electromagnetic The right position of the valve is energized V 3 6-5, and the two-position four-way solenoid valve is energized V 4 6-6. At this time, the combined power of the fixed motor M 2 6-7 and the mechanical transmission is forwarded through the fifth clutch C 5 5-6 For the output shaft 9, a higher-speed mechanical-hydraulic compound forward driving is realized, and the displacement ratio changes in the range of (0.290, 2) at this time.
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换或变型均属于本发明的保护范围。The embodiments are the preferred embodiments of the present invention, but the present invention is not limited to the above-mentioned embodiments. Without departing from the essence of the present invention, any obvious improvements, substitutions or substitutions can be made by those skilled in the art. The variants all belong to the protection scope of the present invention.

Claims (10)

  1. 一种单泵控双马达机械液压复合传动装置,其特征在于,包括输入构件、行星齿轮总成、输出构件、液压传动机构(6)、动力输出机构(7)、离合器组件和制动器组件,所述液压传动机构(6)包括两个定量马达(6-4、6-7),通过控制阀组件控制两个所述定量马达(6-4、6-7)串联或并联;所述离合器组件将所述输入构件分别连接到液压传动机构(6)和行星齿轮总成、将一个定量马达(6-4、6-7)的输出与行星齿轮总成连接、将另一个定量马达(6-4、6-7)的输出与动力输出机构(7)连接、将所述输出构件与行星齿轮总成连接,所述离合器组件和制动器组件提供输入构件与输出构件和/或动力输出机构(7)之间连续的传动比。A single-pump-controlled dual-motor mechanical-hydraulic composite transmission device, which is characterized by comprising an input member, a planetary gear assembly, an output member, a hydraulic transmission mechanism (6), a power output mechanism (7), a clutch assembly and a brake assembly. The hydraulic transmission mechanism (6) includes two quantitative motors (6-4, 6-7), and the two quantitative motors (6-4, 6-7) are controlled in series or parallel through a control valve assembly; the clutch assembly Connect the input member to the hydraulic transmission mechanism (6) and the planetary gear assembly respectively, connect the output of one fixed motor (6-4, 6-7) to the planetary gear assembly, and connect the other fixed motor (6- 4. The output of 6-7) is connected with the power output mechanism (7), the output member is connected with the planetary gear assembly, the clutch assembly and the brake assembly provide the input member and the output member and/or the power output mechanism (7) ) Continuous transmission ratio.
  2. 根据权利要求1所述的单泵控双马达机械液压复合传动装置,其特征在于,所述行星齿轮总成包括第二行星齿轮机构(3)、第三行星齿轮机构(4)、第四行星齿轮机构(5)和第一行星轮机构(8);一个所述定量马达(6-4、6-7)的输出与第一行星轮机构(8)的齿圈连接,第一行星轮机构(8)的行星架与第二行星齿轮机构(3)的齿圈连接,第一行星轮机构(8)的太阳轮与第二行星齿轮机构(3)的太阳轮连接,第二行星齿轮机构(3)的太阳轮与第三行星齿轮机构(4)的太阳轮连接,第三行星齿轮机构(4)的齿圈与第四行星齿轮机构(5)的太阳轮连接,另一个所述定量马达(6-4、6-7)的输出与第四行星齿轮机构(5)的齿圈连接;所述离合器组件至少将第一行星齿轮机构(8)的行星架、第三行星齿轮机构(4)的行星架和第四行星齿轮机构(5)的行星架中的一个与输出构件连接;所述离合器组件将第二行星齿轮机构(3)的行星架或第三行星齿轮机构(4)的太阳轮与输入构件连接。The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 1, wherein the planetary gear assembly includes a second planetary gear mechanism (3), a third planetary gear mechanism (4), and a fourth planetary gear mechanism (3). The gear mechanism (5) and the first planetary gear mechanism (8); the output of one of the quantitative motors (6-4, 6-7) is connected with the ring gear of the first planetary gear mechanism (8), and the first planetary gear mechanism The planet carrier of (8) is connected to the ring gear of the second planetary gear mechanism (3), the sun gear of the first planetary gear mechanism (8) is connected to the sun gear of the second planetary gear mechanism (3), and the second planetary gear mechanism The sun gear of (3) is connected to the sun gear of the third planetary gear mechanism (4), the ring gear of the third planetary gear mechanism (4) is connected to the sun gear of the fourth planetary gear mechanism (5), and the other said quantitative The output of the motors (6-4, 6-7) is connected with the ring gear of the fourth planetary gear mechanism (5); the clutch assembly connects at least the planet carrier of the first planetary gear mechanism (8) and the third planetary gear mechanism ( 4) One of the planet carrier of the fourth planetary gear mechanism (5) and the planet carrier is connected to the output member; the clutch assembly connects the planet carrier of the second planetary gear mechanism (3) or the third planetary gear mechanism (4) The sun gear is connected to the input member.
  3. 根据权利要求2所述的单泵控双马达机械液压复合传动装置,其特征在于,通过调节液压传动机构(6)的排量比和选择性控制所述离合器组件、控制阀组件和制动器组件的接合,提供输入构件与输出构件之间的传动方式包括:液压传动、机械传动和机械液压传动。The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 2, characterized in that by adjusting the displacement ratio of the hydraulic transmission mechanism (6) and selectively controlling the clutch assembly, control valve assembly and brake assembly Engagement provides transmission modes between the input member and the output member including: hydraulic transmission, mechanical transmission and mechanical hydraulic transmission.
  4. 根据权利要求3所述的单泵控双马达机械液压复合传动装置,其特征在于,所述离合器组件包括第三离合器C 3(8-5)、第四离合器C 4(4-7)、第六离合器C 6(8-1)和第七离合器C 7(5-8);所述第三离合器C 3(8-5)用于选择性的将第一行星齿轮机构(8)的行星架连接到输出构件以共同旋转;所述第四离合器C 4(4-7)用于选择性的将第三行星齿轮机构(4)的行星架连接到输出构件以共同旋转;所述第六离合器C 6(8-1)用于选择性的将第一行星齿轮机构(8)的齿圈连接到一个所述定量马达(6-4、6-7)以共同旋转;所述第七离合器C 7(5-8)用于选择性的将第四行星齿轮机构(5)的齿圈连接到另一个所述定量马达(6-4、6-7)以共同旋转; The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 3, wherein the clutch assembly includes a third clutch C 3 (8-5), a fourth clutch C 4 (4-7), and a third clutch C 4 (4-7). Six clutches C 6 (8-1) and seventh clutch C 7 (5-8); the third clutch C 3 (8-5) is used to selectively connect the planet carrier of the first planetary gear mechanism (8) Is connected to the output member for common rotation; the fourth clutch C 4 (4-7) is used to selectively connect the planet carrier of the third planetary gear mechanism (4) to the output member for common rotation; the sixth clutch C 6 (8-1) is used to selectively connect the ring gear of the first planetary gear mechanism (8) to one of the fixed motors (6-4, 6-7) for common rotation; the seventh clutch C 7 (5-8) is used to selectively connect the ring gear of the fourth planetary gear mechanism (5) to another fixed motor (6-4, 6-7) for common rotation;
    所述制动器组件包括第一制动器B 1(8-4)、第二制动器B 2(4-3)、第三制动器B 3(5-1)和第四制动器B 4(5-2),所述第一制动器B 1(8-4)用于选择性的将第一行星齿轮机构(8)的齿圈连接到固定件;所述第二制动器B 2(4-3)用于选择性的将第三行星齿轮机构(4)的 行星架连接到固定件;所述第三制动器B 3(5-1)用于选择性的将第四行星齿轮机构(5)的行星架连接到固定件;所述第四制动器B 4(5-2)用于选择性的将第四行星齿轮机构(5)的齿圈连接到固定件; The brake assembly includes a first brake B 1 (8-4), a second brake B 2 (4-3), a third brake B 3 (5-1), and a fourth brake B 4 (5-2), so The first brake B 1 (8-4) is used to selectively connect the ring gear of the first planetary gear mechanism (8) to the fixed part; the second brake B 2 (4-3) is used to selectively connect Connect the planet carrier of the third planetary gear mechanism (4) to the fixed part; the third brake B 3 (5-1) is used to selectively connect the planet carrier of the fourth planetary gear mechanism (5) to the fixed part The fourth brake B 4 (5-2) is used to selectively connect the ring gear of the fourth planetary gear mechanism (5) to the fixed part;
    所述控制阀组件包括第一换向阀和第二换向阀,所述第一换向阀用于控制定量马达(6-4、6-7)的正反转,所述第二换向阀用于控制2个所述定量马达(6-4、6-7)串联或并联;The control valve assembly includes a first reversing valve and a second reversing valve. The first reversing valve is used to control the forward and reverse rotation of the quantitative motor (6-4, 6-7), and the second reversing valve The valve is used to control the two quantitative motors (6-4, 6-7) in series or in parallel;
    通过调节液压传动机构(6)的排量比、选择性控制所述第三离合器C 3(8-5)、第四离合器C 4(4-7)、第六离合器C 6(8-1)、第七离合器C 7(5-8)、第一制动器B 1(8-4)、第二制动器B 2(4-3)、第三制动器B 3(5-1)和第四制动器B 4(5-2)的接合和选择性控制第一换向阀和第二换向阀,提供输入构件与输出构件之间的液压传动方式。 By adjusting the displacement ratio of the hydraulic transmission mechanism (6), the third clutch C 3 (8-5), the fourth clutch C 4 (4-7), and the sixth clutch C 6 (8-1) are selectively controlled , The seventh clutch C 7 (5-8), the first brake B 1 (8-4), the second brake B 2 (4-3), the third brake B 3 (5-1) and the fourth brake B 4 (5-2) The engagement and selective control of the first reversing valve and the second reversing valve provide a hydraulic transmission mode between the input member and the output member.
  5. 根据权利要求4所述的单泵控双马达机械液压复合传动装置,其特征在于,接合所述第三离合器C 3(8-5)、第四离合器C 4(4-7)、第六离合器C 6(8-1)、第三制动器B 3(5-1)和第四制动器B 4(5-2)、接合所述第三离合器C 3(8-5)、第七离合器C 7(5-8)、第一制动器B 1(8-4)、第二制动器B 2(4-3)和第三制动器B 3(5-1),分别提供输入构件与输出构件之间正向或反向各自相异的液压传动方式。 The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 4, wherein the third clutch C 3 (8-5), the fourth clutch C 4 (4-7), and the sixth clutch are engaged C 6 (8-1), the third brake B 3 (5-1) and the fourth brake B 4 (5-2), engage the third clutch C 3 (8-5), the seventh clutch C 7 ( 5-8), the first brake B 1 (8-4), the second brake B 2 (4-3), and the third brake B 3 (5-1), which respectively provide a positive or Different hydraulic transmission modes in the opposite direction.
  6. 根据权利要求4所述的单泵控双马达机械液压复合传动装置,其特征在于,所述离合器组件还包括第一离合器C 1(3-5)、第二离合器C 2(4-1)和第五离合器C 5(5-6);所述第一离合器C 1(3-5)用于选择性的将输入构件连接到第二行星齿轮机构(3)的行星架以共同旋转;所述第二离合器C 2(4-1)用于选择性的将输入构件连接到第三行星齿轮机构(4)的太阳轮以共同旋转;所述第五离合器C 5(5-6)用于选择性的将第四行星齿轮机构(5)的行星架连接到输出构件以共同旋转; The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 4, wherein the clutch assembly further comprises a first clutch C 1 (3-5), a second clutch C 2 (4-1) and The fifth clutch C 5 (5-6); the first clutch C 1 (3-5) is used to selectively connect the input member to the planet carrier of the second planetary gear mechanism (3) for common rotation; The second clutch C 2 (4-1) is used to selectively connect the input member to the sun gear of the third planetary gear mechanism (4) for common rotation; the fifth clutch C 5 (5-6) is used to select Sexually connect the planet carrier of the fourth planetary gear mechanism (5) to the output member for common rotation;
    通过选择性控制所述第一离合器C 1(3-5)、第二离合器C 2(4-1)、第三离合器C 3(8-5)、第四离合器C 4(4-7)、第五离合器C 5(5-6)、第一制动器B 1(8-4)、第二制动器B 2(4-3)、第三制动器B 3(5-1)和第四制动器B 4(5-2)的接合,提供输入构件与输出构件之间前进或后退的机械传动方式。 By selectively controlling the first clutch C 1 (3-5), the second clutch C 2 (4-1), the third clutch C 3 (8-5), the fourth clutch C 4 (4-7), The fifth clutch C 5 (5-6), the first brake B 1 (8-4), the second brake B 2 (4-3), the third brake B 3 (5-1), and the fourth brake B 4 ( The engagement of 5-2) provides a mechanical transmission mode for forward or backward movement between the input member and the output member.
  7. 根据权利要求6所述的单泵控双马达机械液压复合传动装置,其特征在于,接合所述第二离合器C 2(4-1)、第四离合器C 4(4-7)、第三制动器B 3(5-1)和第四制动器B 4(5-2)提供输入构件与输出构件之间后退的机械传动方式; The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 6, wherein the second clutch C 2 (4-1), the fourth clutch C 4 (4-7), and the third brake are engaged B 3 (5-1) and the fourth brake B 4 (5-2) provide a mechanical transmission method for retreating between the input member and the output member;
    接合所述第二离合器C 2(4-1)、第五离合器C 5(5-6)、第二制动器B 2(4-3)和第四制动器B 4(5-2)、接合所述第一离合器C 1(3-5)、第三离合器C 3(8-5)和第一制动器B 1(8-4)、接合所述第一离合器C 1(3-5)、第三离合器C 3(8-5)、第四离合器C 4(4-7)、第三制动器B 3(5-1)和第四制动器B 4(5-2)、接合第二离合器C 2(4-1)、第四离合器C 4(4-7)、第五离 合器C 5(5-6)和第四制动器B 4(5-2),分别提供输入构件与输出构件之间前进各自相异的机械传动方式。 Engage the second clutch C 2 (4-1), the fifth clutch C 5 (5-6), the second brake B 2 (4-3) and the fourth brake B 4 (5-2), engage the The first clutch C 1 (3-5), the third clutch C 3 (8-5) and the first brake B 1 (8-4), the first clutch C 1 (3-5), the third clutch are engaged C 3 (8-5), fourth clutch C 4 (4-7), third brake B 3 (5-1) and fourth brake B 4 (5-2), engage second clutch C 2 (4- 1) The fourth clutch C 4 (4-7), the fifth clutch C 5 (5-6), and the fourth brake B 4 (5-2) provide different forward paths between the input member and the output member. Mechanical transmission mode.
  8. 根据权利要求6所述的单泵控双马达机械液压复合传动装置,其特征在于,接合第二离合器C 2(4-1)、第三离合器C 3(8-5)和第六离合器C 6(8-1)、接合第一离合器C 1(3-5)、第三离合器C 3(8-5)和第六离合器C 6(8-1)、接合第一离合器C 1(3-5)、第三离合器C 3(8-5)、第四离合器C 4(4-7)、第七离合器C 7(5-8)和第三制动器B 3(5-1)、接合第二离合器C 2(4-1)、第五离合器C 5(5-6)、第七离合器C 7(5-8)和第二制动器B 2(4-3),分别提供输入构件与输出构件之间正向或反向各自相异的机械液压传动方式。 The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 6, wherein the second clutch C 2 (4-1), the third clutch C 3 (8-5), and the sixth clutch C 6 are engaged (8-1), engage the first clutch C 1 (3-5), the third clutch C 3 (8-5) and the sixth clutch C 6 (8-1), engage the first clutch C 1 (3-5) ), third clutch C 3 (8-5), fourth clutch C 4 (4-7), seventh clutch C 7 (5-8) and third brake B 3 (5-1), engage the second clutch C 2 (4-1), the fifth clutch C 5 (5-6), the seventh clutch C 7 (5-8), and the second brake B 2 (4-3) are provided between the input member and the output member. Different mechanical hydraulic transmission modes in forward and reverse directions.
  9. 根据权利要求3所述的单泵控双马达机械液压复合传动装置,其特征在于,通过控制液压传动机构(6)的排量比线性变化和选择性控制所述离合器和所述制动器的结合,使液压传动转换为液压机械传动。The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 3, characterized in that by controlling the displacement ratio of the hydraulic transmission mechanism (6) to change linearly and selectively controlling the combination of the clutch and the brake, Convert hydraulic transmission to hydraulic mechanical transmission.
  10. 根据权利要求1所述的单泵控双马达机械液压复合传动装置,其特征在于,所述离合器组件包括第八离合器C 8(7-2)和第九离合器C 4(7-4),所述第八离合器C 8(7-2)用于选择性的将一个定量马达(6-4、6-7)的输出连接到动力输出机构(7)以共同旋转;所述第九离合器C 4(7-4)用于选择性的将另一个定量马达(6-4、6-7)的输出连接到动力输出机构(7)以共同旋转;选择性控制第八离合器C 8(7-2)或第九离合器C 4(7-4)的结合、选择性控制阀组件的接合,提供输入构件与动力输出机构(7)之间连续的传动比。 The single-pump-controlled dual-motor mechanical-hydraulic composite transmission device according to claim 1, wherein the clutch assembly includes an eighth clutch C 8 (7-2) and a ninth clutch C 4 (7-4), so The eighth clutch C 8 (7-2) is used to selectively connect the output of a fixed amount motor (6-4, 6-7) to the power output mechanism (7) for common rotation; the ninth clutch C 4 (7-4) Used to selectively connect the output of another fixed motor (6-4, 6-7) to the power output mechanism (7) for common rotation; selectively control the eighth clutch C 8 (7-2 ) Or the combination of the ninth clutch C 4 (7-4) and the selective control valve assembly to provide a continuous transmission ratio between the input member and the power output mechanism (7).
PCT/CN2020/077184 2020-02-21 2020-02-28 Single-pump-controlled dual-motor mechanical and hydraulic composite transmission device WO2021164048A1 (en)

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