WO2021159874A1 - Microwave heating-based thermochemical hydrogen production system, hydrogen production method therefor and use thereof - Google Patents

Microwave heating-based thermochemical hydrogen production system, hydrogen production method therefor and use thereof Download PDF

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WO2021159874A1
WO2021159874A1 PCT/CN2020/140667 CN2020140667W WO2021159874A1 WO 2021159874 A1 WO2021159874 A1 WO 2021159874A1 CN 2020140667 W CN2020140667 W CN 2020140667W WO 2021159874 A1 WO2021159874 A1 WO 2021159874A1
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microwave
hydrogen production
reactor
preheater
superheater
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PCT/CN2020/140667
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French (fr)
Chinese (zh)
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毛岩鹏
高一博
张苗苗
王文龙
宋占龙
赵希强
孙静
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山东大学
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/06Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents
    • C01B3/061Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents by reaction of metal oxides with water
    • C01B3/063Cyclic methods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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  • the invention belongs to the technical field of thermochemical hydrogen production, and in particular relates to a thermochemical hydrogen production system based on microwave heating and a hydrogen production method and application thereof.
  • thermochemical hydrogen production reaction performance evaluation system and method based on a solar concentrator simulator, which is characterized by gaseous methane, ethane, oxygen and their mixtures, or liquid methanol, ethanol, Water and its mixture are used as raw materials.
  • the temperature of 200°C-1000°C provided by the solar concentrator is used to react in the microchannel reactor filled with catalyst to generate hydrogen, carbon monoxide and carbon dioxide.
  • the product is purged by inert gas and cooled by the condenser. After the reaction is over, it is collected and analyzed and tested.
  • thermochemical water splitting refers to a method that combines chemical reactions to decompose water at a temperature lower than that of direct thermal decomposition.
  • oxides of different oxidation states undergo redox reactions to decompose water into hydrogen and oxygen.
  • metal oxides with high oxidation states are pyrolyzed into metal oxides with low oxidation states at high temperatures.
  • oxygen thermal reduction reaction, the temperature is about 1500°C
  • the low oxidation state metal oxide reacts with water to produce hydrogen and oxidized to the high oxidation state metal oxide (hydrolysis reaction, the temperature is about 800°C).
  • thermochemical water splitting process it is very important to reduce the temperature required for the reaction, especially to reduce the temperature required for the pyrolysis of high oxidation state metal oxides.
  • the catalyst is very important in the thermochemical hydrogen production reaction. An effective catalyst can greatly reduce the reaction temperature of the thermochemical reaction and improve the reaction efficiency. It has been proven that doped metal oxides such as ceria and nickel ferrite can be effectively used for thermochemical water splitting.
  • the inventor believes that in the process of evaluating the hydrogen production performance of the catalyst, the economic cost of using a solar concentrator as a heat source is too high, and the temperature required for high-temperature pyrolysis of metal oxides is often as high as about 1500°C.
  • the length of the process is 30-60 minutes, and the lengthy heating time leads to an experiment cycle of about 1.5-2h.
  • the catalyst is prone to sintering deactivation at such a high temperature for a long time, so in terms of experiment cycle, experiment cost and energy efficiency, etc. There are still many problems.
  • the present invention aims to provide a thermochemical hydrogen production system and method based on microwave heating, and to provide a preparation and application of a microwave absorbing material.
  • a thermochemical hydrogen production system and method based on microwave heating, and to provide a preparation and application of a microwave absorbing material.
  • the heating time is short, the power consumption is low, the experiment cost is small, the repeated experiment cycle is reduced, the effective energy utilization rate is greatly improved, and the accurate analysis of the product can effectively evaluate the preparation of the catalyst. Hydrogen performance.
  • the first objective of the present invention is to provide a thermochemical hydrogen production system based on microwave heating.
  • the second objective of the present invention is to provide the thermochemical hydrogen production method based on microwave heating.
  • the third object of the present invention is to provide the application of the thermochemical hydrogen production system based on microwave heating and the hydrogen production method thereof.
  • thermochemical hydrogen production system based on microwave heating, including: carrier gas storage device, preheater, microwave generating device, reactor, condenser, drying device, chromatograph, collecting device, steam generating And superheater.
  • the inlet of the preheater is in communication with the carrier gas storage device, and a flow controller is arranged between the two.
  • the outlet of the preheater is respectively communicated with the inlet of the steam generator and one end of the second three-way valve through the first three-way valve, and the other two ports of the second three-way valve are respectively connected with the outlet and reaction of the superheater.
  • the inlet of the reactor is connected, and the reactor is arranged in the microwave generating device.
  • the outlet of the steam generator is communicated with the inlet of the superheater through a pipeline, the outlet of the reactor, the condenser, the drying device, and the collecting device are communicated in sequence, and the chromatograph is arranged in the communicating pipe between the drying device and the collecting device superior.
  • the carrier gas in the carrier gas storage device is an inert gas, such as Ar gas.
  • nitrogen can also be used as a carrier gas.
  • the material of the reactor is high temperature resistant quartz.
  • the microwaves generated by the microwave generating device input microwave radiation into the reaction cavity through a waveguide, the reactor is placed in the reaction cavity, and a catalyst is placed in the reactor.
  • both the preheater and superheater are electrically heated, and the main function of the preheater is to preheat the carrier gas from the carrier gas storage device, reduce the temperature drop caused by gas-liquid mixing, and ensure The carrier gas can entrain a certain amount of water vapor, and the main function of the superheater is to heat the water vapor to the superheat temperature to ensure that the hydrolysis reaction can reach the reaction temperature (usually at 800°C).
  • the steam generator is a device for heating water through a water bath or an oil bath, and the water vapor generated by the steam generator is carried by a carrier gas into the superheater.
  • the drying device adopts a water removal device, whose main function is to remove water in the product.
  • the water removal device is a container filled with color-changing silica gel, and the gaseous product is driven by the carrier gas to enter the water removal device to achieve dehydration.
  • the connecting pipe between the reactor inlet and the superheater outlet is provided with insulation materials.
  • the condenser has a jacketed structure, and the pumping device can realize condensate circulation.
  • the condenser also includes a trap for storing liquid water condensed from the gaseous product.
  • the chromatograph is used to detect the generated mixed gas composition.
  • the invention also includes a resistance furnace, which is used to heat the reactor in the hydrolysis reaction, so that the catalyst therein reacts with water to generate hydrogen and oxidize it to a high oxidation state metal oxide.
  • the invention can effectively explore the hydrogen production performance of the catalyst through the combined use of the microwave generating device and the traditional heating equipment.
  • the microwave generating device is used to heat the absorbing catalyst in a protective atmosphere to realize the conversion of the high oxidation state metal oxide supported on the absorbing catalyst to the low oxidation state metal oxide
  • the low oxidation state metal oxide can further undergo a hydrolysis reaction with water vapor under heating conditions to be oxidized into a high oxidation state metal oxide and generate hydrogen gas.
  • the high oxidation state metal oxide repeats the above-mentioned transition to a low oxidation state metal oxide. Steps of transformation.
  • the heating power is 500-900W
  • the heating time is 3- 5min. This time is significantly reduced compared to the 0.5-1h time required by solar simulators or traditional heating tools, thereby reducing the cycle time and experiment costs.
  • the heating power is 500-900W when the hydrolysis reaction occurs with water vapor.
  • thermochemical water splitting when a microwave generator is used to produce hydrogen by thermochemical water splitting, the continuous regeneration of hydrogen can be realized by performing oxidation and reduction reactions under microwave and other power conditions.
  • the oxidation and reduction reactions are carried out under the condition of microwave variable power, that is, the oxidation reaction is carried out at a higher power, and the hydrolysis reaction is carried out at a lower power, which can realize the continuous hydrogen regeneration.
  • the catalyst is a metal oxide supported on a porous absorbing substrate, or a metal oxide doped with a strong absorbing substance, or pressed into a metal oxide with a porous structure.
  • the metal oxides include, but are not limited to, iron-based oxides, cerium-based oxides, and perovskite-based oxides, and the absorbing matrix includes, but is not limited to, porous silicon carbide ceramic foam.
  • thermochemical hydrogen production method based on microwave heating, and the specific steps are as follows:
  • thermochemical hydrogen production method based on microwave combined with conventional heating equipment, and the specific steps are as follows:
  • thermochemical hydrogen production system based on microwave heating in the energy field.
  • the present invention has achieved the following beneficial effects:
  • the present invention uses microwave pyrolysis of metal oxides, which has the characteristics of low energy consumption and fast heating: when using solar simulators or traditional heating tools to perform the reduction step, it usually needs to be heated for 0.5-1h to have obvious thermal reduction.
  • the microwave acts on the material with strong absorbing properties, it can dissipate the electromagnetic wave in a short time and the temperature rises rapidly. It only takes 3-5min to complete the thermal reduction step. Therefore, the hydrogen production device involved in the present invention utilizes the hot spot effect of microwave heating to effectively solve the problem of long heat treatment time in the thermochemical cycle hydrogen production process.
  • the present invention uses microwave heating to perform oxidation and reduction reactions. Compared with traditional heating equipment and solar simulators, the present invention not only greatly reduces the cycle period, but also reduces radiation heat loss and heat dissipation loss, and while generating a large amount of hydrogen, it improves
  • silicon carbide when silicon carbide is used as the absorbing substrate in the present invention, it is found that not only the metal oxide can be heated by its own microwave heating effect, but also the sharp discharge phenomenon of the catalyst under the microwave field can strengthen the water decomposition reaction process. On the one hand, it can directly produce high-temperature hot spot effects.
  • plasma will be generated locally, which is reflected in the plasma effect. It will also be accompanied by a photocatalytic reaction, creating a locally enhanced reaction environment.
  • the present invention uses the combined use of microwave generators and traditional heating equipment, that is, using traditional heating equipment to heat the reactor for the hydrolysis reaction, and can simulate solar heating to explore the hydrogen production performance of the catalyst. , Not only reduces the cycle time, but also reduces the cost of experimentation.
  • the present invention uses the microwave generator as the heat source to be simple and efficient. Industrial microwave equipment and ordinary household microwave ovens can be used for experimental exploration.
  • directly prepared powdered metal oxides that can be used for thermochemical hydrogen production are weak absorbing materials, which are difficult to heat to the temperature to achieve the thermal reduction reaction in a microwave field, and have poor cycle stability and are easy to be Entrained out.
  • the invention directly presses the metal oxide on a strong wave absorbing material or doped with a strong wave absorbing material to form a porous structure, which can meet the requirements of the thermal reduction reaction, and has better high temperature resistance characteristics and cycle stability.
  • Fig. 1 is a schematic structural diagram of a thermochemical hydrogen production system based on microwave heating in the first embodiment of the present invention.
  • FIG. 2 is a microstructure diagram of a porous silicon carbide ceramic foam (left picture) and a silicon carbide ceramic foam loaded with high oxidation state metal oxides (right picture) in a second embodiment of the present invention.
  • Fig. 3 is a diagram of the hydrogen production rate of thermochemical hydrogen production under the microwave power of 900W in the second embodiment of the present invention (left picture) and the hydrogen production obtained by 5 cycles (right picture).
  • Fig. 4 is a graph showing changes in hydrogen and oxygen concentration of thermochemical hydrogen production under 700W microwave power in the third embodiment of the present invention and the hydrogen production obtained from 5 cycles.
  • FIG. 5 shows the changes in the hydrogen and oxygen concentrations of thermochemical hydrogen production under 500W microwave power in the fourth embodiment of the present invention and the hydrogen production obtained from 5 cycles.
  • Fig. 6 is a scanning electron microscope image of the fresh catalyst and the catalyst under 700W microwave power after 3 cycles in the fifth embodiment of the present invention.
  • thermochemical hydrogen production system based on microwave heating, a wave absorbing catalyst, and a preparation method and use method thereof; the present invention will now be further described with reference to the accompanying drawings and specific embodiments.
  • the first embodiment illustrates a thermochemical hydrogen production device based on microwave heating designed in the present invention, including a carrier gas storage device 1, a flow controller 2, a preheater 3, a first three-way valve 4, The second three-way valve 5, the microwave generating device 6, the reactor 7, the condenser 9, the drying device 10, the chromatograph 11, the collecting device 12, the steam generator 13, the superheater 14, the resistance furnace 15 and the equipment used to connect The piping system.
  • the inlet of the preheater 3 is in communication with the carrier gas storage device 1, and a flow controller 2 is arranged between the two.
  • the carrier gas storage device 1 is used to store nitrogen, inert gas, etc.
  • the main function of the carrier gas is to carry the water vapor generated by the steam generator 13.
  • the outlet of the preheater 3 is respectively communicated with the inlet of the steam generator 13 and one end of the second three-way valve 5 through the first three-way valve 4, and the other two ports of the second three-way valve 5 are respectively connected to the superheater
  • the outlet of the vessel 14 communicates with the inlet of the reactor 7, and the outlet of the steam generator 13 communicates with the inlet of the superheater 14 via a pipe.
  • Both the preheater 3 and the superheater 14 adopt electric heating.
  • the preheater 3 preheats the carrier gas from the carrier gas storage device and enters the steam generator 13 through the first three-way valve.
  • the main function of the superheater 14 is to heat the water vapor to the superheating temperature.
  • the reactor 7 is arranged in the microwave generating device 6.
  • the microwave generated by the microwave generating device 6 inputs microwave radiation into the reaction chamber through a waveguide.
  • the reactor 7 is placed in the reaction chamber.
  • a catalyst needs to be placed in the reactor.
  • the outlet of the reactor 7, the condenser 9, the drying device 10, and the collecting device 12 are sequentially connected through a pipeline, and the chromatograph 11 is arranged on the connecting pipeline between the drying device 10 and the collecting device 12.
  • the chromatograph is used to detect the components of the generated mixed gas, and through accurate analysis of the product, the effective evaluation of the hydrogen production performance of the catalyst is realized.
  • the high oxidation state metal oxide undergoes thermal reduction reaction under the high temperature provided by the high microwave generator and the protective atmosphere provided by the carrier gas storage device 1 (at this time, only the carrier gas storage device 1 ⁇ flow controller 2 ⁇ preheater 3 ⁇
  • the reactor 7 has a passage), and is pyrolyzed into low-oxidation state metal oxides and oxygen.
  • the oxygen passes through the condenser 9 and the drying device 10 in sequence, and then enters the collection device 12 for collection.
  • the low-oxidation state metal oxide is continuously hydrolyzed with superheated steam at a lower temperature to produce hydrogen and oxidized to high-oxidation state metal oxide (at this time, a carrier gas storage device 1 ⁇ flow controller 2 ⁇ preheating is formed 3-steam generator 13-superheater 14-reactor 7 (passage).
  • the condenser has a jacketed structure, and the jacket is provided with a water inlet and a water outlet, and the circulation of condensate in the jacket can be realized by a pumping device.
  • the lower end of the condenser also contains a trap for storing liquid water condensed from the gaseous product. Since the oxygen/hydrogen from the reactor is produced at high temperature during the reaction process, it is necessary to cool down these gases before collecting them to ensure the safety of gas storage; in addition, there will be part of unreacted hydrogen in hydrogen. Therefore, it needs to be removed by condensation to ensure the purity of the collected hydrogen.
  • the drying device 10 adopts a dewatering device.
  • the dewatering device is a container containing color-changing silica gel.
  • the gaseous product is driven by the carrier gas to enter the dewatering device to achieve dehydration. Since the superheated water vapor is required to react with the low oxidation state metal oxide in the hydrolysis reaction of hydrogen production, the obtained hydrogen contains unreacted water vapor. In order to ensure the purity of the collected hydrogen, it needs to be condensed after condensation.
  • a drying device is further used to ensure hydrogen drying.
  • the reactor is made of quartz. Since the reactor is a place for thermal reduction reaction, the reactor needs to be able to withstand the temperature environment required for the reaction, and the high temperature resistance of quartz can well meet the above conditions. .
  • the connecting pipe between the reactor inlet and the superheater outlet is provided with insulation materials. It can prevent the pipe connecting the inlet of the reactor and the outlet of the superheater from consuming heat energy unnecessarily; the heat-insulating material adopts quartz heat-insulating cotton.
  • the hydrogen production device further includes a resistance furnace 15 for heating the reactor 7 during the hydrolysis reaction.
  • the high oxidation state metal oxide undergoes a thermal reduction reaction at the high temperature provided by the high microwave generator, and is pyrolyzed into low oxidation state metal oxide and oxygen.
  • the oxygen gas passes through the condenser 9, the drying device 10, and then enters the collection device 12 for collection. .
  • the loaded low-oxidation state metal oxide is placed in the resistance furnace 15 to react with water at a relatively low temperature to generate hydrogen gas and oxidize to the high-oxidation state metal oxide (hydrolysis reaction).
  • the seventh embodiment the preparation of a wave absorbing catalyst, includes the following steps:
  • step (2) Add ethylenediaminetetraacetic acid (EDTA) and citric acid to the aqueous suspension solution of step (1) and stir evenly with a glass rod; the ethylenediaminetetraacetic acid (EDTA) and citric acid respectively account for moles of metal cations 60% and 75% of the total.
  • EDTA ethylenediaminetetraacetic acid
  • citric acid citric acid
  • step (3) Adjust the pH value of the aqueous suspension solution prepared in step (2) to 11 with a 1 mol/L NaOH solution, and the solution turns dark brown for use.
  • step (3) Put the dark brown solution obtained in step (3) into a 90°C water bath, stir to evaporate the water until the solution turns into a colloid.
  • step (6) The porous silicon carbide ceramic foam obtained after drying in step (5) is placed in a quartz reactor, and then the reactor is placed in the reaction chamber of a microwave generator for calcination to convert the precursor compound of the redox active substance into Corresponding metal oxide (catalyst):
  • the power of the microwave generator is set to 900W, the calcination time is 30min, and 300ml/min nitrogen gas is continuously introduced into the reactor during the calcination process.
  • thermochemical hydrogen production experiment based on microwave heating was carried out through the hydrogen production device illustrated in the above-mentioned embodiments, and the details are as follows.
  • thermochemical hydrogen production method based on microwave heating includes the following steps:
  • the catalyst prepared in the seventh embodiment (the silicon carbide ceramic foam supporting about 2g (FeCoMgNi)O x ) is placed in the reactor 7, and the reactor is placed in the microwave generating device 6, and a preheater is set.
  • the temperature of 3 is 50°C
  • the temperature of steam generator 13 is set to 80°C
  • the temperature of superheater is set to 200°C
  • the first three-way valve 4 and the second three-way valve 5 are opened to form a carrier gas storage device 1 ⁇ flow control Reactor 2 ⁇ Preheater 3 ⁇ Reactor 7 has a path, ready to perform thermal reduction reaction.
  • a microwave generator 6 is 900W, the heating time 3min, in a protective atmosphere provided by a nitrogen gas, a high oxidation state of the metal oxide supported on the silicon carbide ceramic foam (FeCoMgNi) O x thermal reduction reaction, and heat It is decomposed into low-oxidation state metal oxides and oxygen.
  • the oxygen passes through the cooling device 9, and the water drying device 10 is collected by the collection device 12; the chromatograph 11 detects the composition of the mixed gas.
  • thermochemical hydrogen production method based on microwave heating is the same as the eighth embodiment, the difference is: step (3) set the power of the microwave generator to 700W, step (4) after the thermal reduction reaction is over, set The microwave power is 700W, and the heating time is 30min.
  • the tenth embodiment is a thermochemical hydrogen production method based on microwave heating. Same as the eighth embodiment, step (3) set the power of the microwave generator to 500W, and step (4) after the thermal reduction reaction is over, set the microwave power to 500W, heating time is 30min.
  • Fig. 3 is the change data of hydrogen and oxygen concentration and the obtained hydrogen production data of the five thermochemical cycles of water splitting to produce hydrogen under the condition of 900W in the eighth embodiment. It can be seen that under this condition, hydrogen production can be continued for about 20 minutes, with a peak output of 27.3 ⁇ 1.5 ml/g, and after 5 cycles, the output is stable at about 15 ml/g.
  • the hydrolysis process can be continued for 30 minutes, and the peak hydrogen production is 122 ⁇ 5ml/g and 67.7 ⁇ 4ml/g, respectively , Much higher than the output of 900W.
  • the hydrogen production stabilized at about 40ml/g, and during the second cycle of the maximum production, there was a strong discharge phenomenon, which strengthened the decomposition of water, making hydrogen production and sustained The time has been significantly improved.
  • the hydrogen production is stable at about 33ml/g, after 5 cycles (120min), about 315ml of hydrogen can be produced per gram of catalyst.
  • the left picture shows the catalyst supported on the silicon carbide ceramic foam that has not been used in the eighth embodiment. It can be seen that the catalyst is loose and has small particles. After three cycles under 700W conditions, the catalyst still retains the state of small particles, and there is no obvious sintering phenomenon, and the hydrogen production activity of the catalyst in the fourth cycle is still high (as shown in Figure 4).
  • thermochemical hydrogen production method based on microwave heating is the same as the eighth embodiment, the difference is: in step (4), after the thermal reduction reaction is completed, the reactor 7 and the connected pipeline are transferred to the resistor Furnace 15, the resistance furnace is set to operate at 800°C, that is, in this embodiment, a resistance furnace is used instead of microwave heating as a heat source to heat the low oxidation state metal oxides generated in the reactor with water vapor for hydrolysis reaction to produce hydrogen.
  • thermochemical hydrogen production method based on microwave heating is the same as the eleventh embodiment, except that steps (1)-(5) are repeated, and step (3) sets the power of the microwave generator to 700W .
  • thermochemical hydrogen production method based on microwave heating is the same as the eleventh embodiment, except that steps (1)-(5) are repeated, and the power of the microwave generator is set to 500W in step (3).
  • the thermal reduction time only needs 3-5 min (as in step (3) of the eighth embodiment).
  • the hydrogen production is high under the power conditions such as microwave, the catalyst has good activity and durability, the system balance time is short, the operation is stable, and the output data error is small.
  • the running time is long and the cost is high, the hydrogen production device and method of the present invention have more prominent technical advantages.

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Abstract

Provided are a microwave heating-based thermochemical hydrogen production system, a hydrogen production method therefor and use thereof. The hydrogen production system is as follows: the inlet of a preheater (3) is in communication with a carrier gas storage device (1), and a flow controller (2) is provided therebetween; the outlet of the preheater (3) is respectively in communication with the inlet of a steam generator (13) and one end of the second-three-way valve (5) via the first-three-way valve (4); the other two ends of the second-three-way valve (5) are respectively in communication with the outlet of the superheater (14) and the inlet of a reactor (7); the reactor (7) is provided in a microwave generation device (6); the outlet of the steam generator (13) is in communication with the inlet of the superheater (14) via a pipeline; the outlet of the reactor (7), a condenser (9), a drying device (10) and a collection device (12) are successively communicated; and a chromatograph (11) is provided on a communication pipeline between the drying device (10) and the collection device (12). Microwave pyrolysis of metal oxides has the characteristics of low energy consumption and fast temperature rise, so that the cost of experiments can be reduced, the cycle of repeated experiments is reduced, and the effective energy utilization rate is greatly improved.

Description

一种基于微波加热的热化学制氢系统及其制氢方法与应用A thermochemical hydrogen production system based on microwave heating and its hydrogen production method and application 技术领域Technical field
本发明属于热化学制氢技术领域,尤其涉及一种基于微波加热的热化学制氢系统及其制氢方法与应用。The invention belongs to the technical field of thermochemical hydrogen production, and in particular relates to a thermochemical hydrogen production system based on microwave heating and a hydrogen production method and application thereof.
背景技术Background technique
本发明背景技术公开的信息仅仅旨在增加对本发明总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in the background of the present invention is only intended to increase the understanding of the general background of the present invention, and is not necessarily regarded as an admission or in any form suggesting that the information constitutes the prior art known to those of ordinary skill in the art.
21世纪以来,世界各国对二氧化碳排放与全球变暖问题给予了高度关注。人们对能源的开发与利用逐步转为天然气、氢气等气体燃料,而氢能作为最理想的可再生能源载体,具有资源丰富、可再生和环保高效等优点。目前的制氢技术多种多样,包括化学、生物、电解和光解等处理过程。全球主要的液氢生产方式是天然气蒸汽重整制氢。在21世纪初,Kodama和Steinfeld提出了新型的制氢工艺——化学链蒸汽重整制氢和合成气技术。该技术耦合了晶格氧部分氧化制合成气与分解水制氢技术的优势,所得氢气纯度高,合成气(H 2/CO=2)比例合适。例如,专利文献CN110407171A公开了一种基于太阳能聚光模拟器的热化学制氢反应性能评估系统及方法,其特征是以气态的甲烷,乙烷,氧气及其混合物,或液态的甲醇,乙醇,水及其混合物为原料,利用太阳能聚光模拟器提供200℃-1000℃的温度在填有催化剂的微通道反应器中反应生成氢气及一氧化碳、二氧化碳,产物经由惰性气体吹扫和冷凝器冷却,反应结束后收集并进行分析检测。 Since the 21st century, countries around the world have paid great attention to the issue of carbon dioxide emissions and global warming. People's development and utilization of energy are gradually converted to natural gas, hydrogen and other gas fuels. As the most ideal renewable energy carrier, hydrogen energy has the advantages of abundant resources, renewable, environmental protection and high efficiency. The current hydrogen production technologies are diverse, including treatment processes such as chemical, biological, electrolysis, and photolysis. The world's main liquid hydrogen production method is hydrogen production by natural gas steam reforming. At the beginning of the 21st century, Kodama and Steinfeld proposed a new type of hydrogen production technology-chemical chain steam reforming hydrogen production and synthesis gas technology. This technology combines the advantages of partial oxidation of lattice oxygen to produce synthesis gas and water splitting to produce hydrogen. The obtained hydrogen has high purity and the ratio of synthesis gas (H 2 /CO=2) is appropriate. For example, patent document CN110407171A discloses a thermochemical hydrogen production reaction performance evaluation system and method based on a solar concentrator simulator, which is characterized by gaseous methane, ethane, oxygen and their mixtures, or liquid methanol, ethanol, Water and its mixture are used as raw materials. The temperature of 200℃-1000℃ provided by the solar concentrator is used to react in the microchannel reactor filled with catalyst to generate hydrogen, carbon monoxide and carbon dioxide. The product is purged by inert gas and cooled by the condenser. After the reaction is over, it is collected and analyzed and tested.
目前,水分解制氢,特别是两步热化学水分解制氢被给予广泛的考虑。热 化学水分解是指结合化学反应使水在低于直接热分解的温度下分解的方法。具体地说,在热化学水分解反应过程中,不同氧化态的氧化物经过氧化还原反应将水分解成氢和氧,例如高氧化态金属氧化物在高温下热解为低氧化态金属氧化物和氧(热还原反应,温度在1500℃左右),低氧化态金属氧化物与水反应产生氢气并氧化为高氧化态金属氧化物(水解反应,温度在800℃左右)。在这样的热化学水分解过程中,降低反应所需的温度非常重要,特别是降低热解高氧化态金属氧化物所需要的温度。催化剂在热化学制氢反应中至关重要,有效的催化剂可以大幅度降低热化学反应的反应温度,提高反应效率。目前已经证明了掺杂二氧化铈及镍铁氧体等金属氧化物可以有效地用于热化学水分解。At present, hydrogen production by water splitting, especially the two-step thermochemical water splitting hydrogen production has been given extensive consideration. Thermal chemical water splitting refers to a method that combines chemical reactions to decompose water at a temperature lower than that of direct thermal decomposition. Specifically, in the process of thermochemical water splitting reaction, oxides of different oxidation states undergo redox reactions to decompose water into hydrogen and oxygen. For example, metal oxides with high oxidation states are pyrolyzed into metal oxides with low oxidation states at high temperatures. With oxygen (thermal reduction reaction, the temperature is about 1500°C), the low oxidation state metal oxide reacts with water to produce hydrogen and oxidized to the high oxidation state metal oxide (hydrolysis reaction, the temperature is about 800°C). In such a thermochemical water splitting process, it is very important to reduce the temperature required for the reaction, especially to reduce the temperature required for the pyrolysis of high oxidation state metal oxides. The catalyst is very important in the thermochemical hydrogen production reaction. An effective catalyst can greatly reduce the reaction temperature of the thermochemical reaction and improve the reaction efficiency. It has been proven that doped metal oxides such as ceria and nickel ferrite can be effectively used for thermochemical water splitting.
然而,本发明人认为:在评估催化剂制氢性能的过程中,利用太阳能聚光模拟器作为热源的经济成本过高,高温热解金属氧化物所需温度往往高达1500℃左右,热解金属氧化物的过程长达30-60min,冗长的加热时间导致一个实验周期约1.5-2h,催化剂长期处于如此高的温度下易出现烧结失活的现象,因此在实验周期、实验成本和能源效率等方面还存在许多问题。However, the inventor believes that in the process of evaluating the hydrogen production performance of the catalyst, the economic cost of using a solar concentrator as a heat source is too high, and the temperature required for high-temperature pyrolysis of metal oxides is often as high as about 1500°C. The length of the process is 30-60 minutes, and the lengthy heating time leads to an experiment cycle of about 1.5-2h. The catalyst is prone to sintering deactivation at such a high temperature for a long time, so in terms of experiment cycle, experiment cost and energy efficiency, etc. There are still many problems.
发明内容Summary of the invention
针对上述现有技术中存在的问题,本发明旨在于提供一种基于微波加热的热化学制氢系统与方法,提供一种吸波材料的制备与应用,相比太阳能模拟器和传统热处理方式,通过微波热解金属氧化物的加热时间短、功耗低,实验成本小,重复实验周期得到了缩减,有效能利用率得到了大幅度提高,通过对产物进行精确分析,能够有效评估催化剂的制氢性能。In view of the above-mentioned problems in the prior art, the present invention aims to provide a thermochemical hydrogen production system and method based on microwave heating, and to provide a preparation and application of a microwave absorbing material. Compared with solar simulators and traditional heat treatment methods, By microwave pyrolysis of metal oxides, the heating time is short, the power consumption is low, the experiment cost is small, the repeated experiment cycle is reduced, the effective energy utilization rate is greatly improved, and the accurate analysis of the product can effectively evaluate the preparation of the catalyst. Hydrogen performance.
本发明第一目的,提供一种基于微波加热的热化学制氢系统。The first objective of the present invention is to provide a thermochemical hydrogen production system based on microwave heating.
本发明第二目的,提供所述一种基于微波加热的热化学制氢方法。The second objective of the present invention is to provide the thermochemical hydrogen production method based on microwave heating.
本发明第三目的,提供所述基于微波加热的热化学制氢系统及其制氢方法 的应用。The third object of the present invention is to provide the application of the thermochemical hydrogen production system based on microwave heating and the hydrogen production method thereof.
为实现上述发明目的,本发明公开了下述技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention discloses the following technical solutions:
首先,本发明公开了一种基于微波加热的热化学制氢系统,包括:载气存储装置,预热器,微波发生装置,反应器,冷凝器,干燥装置,色谱仪,收集装置,蒸汽发生器和过热器。其中:所述预热器的进口与载气存储装置连通且两者之间设置流量控制器。所述预热器的出口经第一三通阀分别与蒸汽发生器的进口和第二三通阀的一端连通,所述第二三通阀的另外两个端口分别与过热器的出口和反应器的进口连通,反应器设置在微波发生装置中。所述蒸汽发生器的出口经管道与过热器的进口连通,所述反应器的出口、冷凝器、干燥装置、收集装置依次连通,所述色谱仪设置在干燥装置和收集装置之间的连通管道上。First of all, the present invention discloses a thermochemical hydrogen production system based on microwave heating, including: carrier gas storage device, preheater, microwave generating device, reactor, condenser, drying device, chromatograph, collecting device, steam generating And superheater. Wherein: the inlet of the preheater is in communication with the carrier gas storage device, and a flow controller is arranged between the two. The outlet of the preheater is respectively communicated with the inlet of the steam generator and one end of the second three-way valve through the first three-way valve, and the other two ports of the second three-way valve are respectively connected with the outlet and reaction of the superheater. The inlet of the reactor is connected, and the reactor is arranged in the microwave generating device. The outlet of the steam generator is communicated with the inlet of the superheater through a pipeline, the outlet of the reactor, the condenser, the drying device, and the collecting device are communicated in sequence, and the chromatograph is arranged in the communicating pipe between the drying device and the collecting device superior.
作为进一步的技术方案,所述载气存储装置中载气为惰性气体,例如Ar气。除此之外,氮气也可用做载气。As a further technical solution, the carrier gas in the carrier gas storage device is an inert gas, such as Ar gas. In addition, nitrogen can also be used as a carrier gas.
作为进一步的技术方案,所述反应器的材质为耐高温石英。As a further technical solution, the material of the reactor is high temperature resistant quartz.
作为进一步的技术方案,所述微波发生装置产生的微波通过波导将微波辐射输入反应腔,所述反应器置于反应腔内,所述反应器内放置催化剂。As a further technical solution, the microwaves generated by the microwave generating device input microwave radiation into the reaction cavity through a waveguide, the reactor is placed in the reaction cavity, and a catalyst is placed in the reactor.
作为进一步的技术方案,所述预热器和过热器均为电加热,预热器的主要作用是对来自载气存储装置的载气进行预热,减小气液混合导致的温度降低,保证载气能够夹带一定量的水蒸气,过热器的主要作用是将水蒸气加热至过热温度,保证水解反应能够达到反应温度(通常在800℃)。As a further technical solution, both the preheater and superheater are electrically heated, and the main function of the preheater is to preheat the carrier gas from the carrier gas storage device, reduce the temperature drop caused by gas-liquid mixing, and ensure The carrier gas can entrain a certain amount of water vapor, and the main function of the superheater is to heat the water vapor to the superheat temperature to ensure that the hydrolysis reaction can reach the reaction temperature (usually at 800°C).
作为进一步的技术方案,所述蒸汽发生器为通过水浴或油浴加热水的装置,所述蒸汽发生器产生的水蒸气通过载气携带进入过热器中。As a further technical solution, the steam generator is a device for heating water through a water bath or an oil bath, and the water vapor generated by the steam generator is carried by a carrier gas into the superheater.
作为进一步的技术方案,所述干燥装置采用除水装置,其主要作用是除去 产物中的水分。As a further technical solution, the drying device adopts a water removal device, whose main function is to remove water in the product.
作为进一步的技术方案,所述除水装置为装有变色硅胶的容器,气态产物在载气的推动下进入除水装置实现脱水。As a further technical solution, the water removal device is a container filled with color-changing silica gel, and the gaseous product is driven by the carrier gas to enter the water removal device to achieve dehydration.
作为进一步的技术方案,所述反应器进口和过热器出口连接管道设有保温材料。As a further technical solution, the connecting pipe between the reactor inlet and the superheater outlet is provided with insulation materials.
作为进一步的技术方案,所述冷凝器为夹套式结构,且能够泵送装置实现冷凝液循环。所述冷凝器还包含一个存水弯,用于储存从气态产物中凝结下来的液态水。As a further technical solution, the condenser has a jacketed structure, and the pumping device can realize condensate circulation. The condenser also includes a trap for storing liquid water condensed from the gaseous product.
作为进一步的技术方案,所述色谱仪用于检测生成的混合气体成分。As a further technical solution, the chromatograph is used to detect the generated mixed gas composition.
作为进一步的技术方案,还包括电阻炉,其用于在水解反应中加热反应器,使其中的催化剂与水反应产生氢气并氧化为高氧化态金属氧化物。本发明通过微波发生装置和传统加热设备的联合使用,能够有效探究催化剂的制氢性能。As a further technical solution, it also includes a resistance furnace, which is used to heat the reactor in the hydrolysis reaction, so that the catalyst therein reacts with water to generate hydrogen and oxidize it to a high oxidation state metal oxide. The invention can effectively explore the hydrogen production performance of the catalyst through the combined use of the microwave generating device and the traditional heating equipment.
进一步地,在采用吸波催化剂进行制氢时,利用微波发生装置在保护气氛下对吸波催化剂的加热,实现吸波催化剂上负载的高氧化态金属氧化物向低氧化态金属氧化物的转换,该低氧化态金属氧化物可与水蒸气在加热条件下进一步发生水解反应被氧化为高氧化态金属氧化物,并生成氢气,该高氧化态金属氧化物重复上述向低氧化态金属氧化物转变的步骤。Further, when using the absorbing catalyst for hydrogen production, the microwave generating device is used to heat the absorbing catalyst in a protective atmosphere to realize the conversion of the high oxidation state metal oxide supported on the absorbing catalyst to the low oxidation state metal oxide The low oxidation state metal oxide can further undergo a hydrolysis reaction with water vapor under heating conditions to be oxidized into a high oxidation state metal oxide and generate hydrogen gas. The high oxidation state metal oxide repeats the above-mentioned transition to a low oxidation state metal oxide. Steps of transformation.
进一步地,采用微波发生装置在保护气氛下对吸波催化剂进行加热,使负载的高氧化态金属氧化物转化为低氧化态金属氧化物时,加热的功率为500-900W,加热时间为3-5min。该时间相对于太阳能模拟器或传统的加热工具所需的0.5-1h的时间显著缩小,从而缩减了循环周期,还减少了实验成本。Further, when a microwave generator is used to heat the absorbing catalyst under a protective atmosphere to convert the supported high-oxidation state metal oxides into low-oxidation state metal oxides, the heating power is 500-900W, and the heating time is 3- 5min. This time is significantly reduced compared to the 0.5-1h time required by solar simulators or traditional heating tools, thereby reducing the cycle time and experiment costs.
进一步地,采用微波发生装置在保护气氛下对低氧化态金属氧化物加热,使其以水蒸气发生水解反应时,加热的功率为500-900W。Further, when a microwave generating device is used to heat the low-oxidation state metal oxide in a protective atmosphere, the heating power is 500-900W when the hydrolysis reaction occurs with water vapor.
进一步地,采用微波发生装置进行热化学水分解制氢时,在微波等功率条件下进行氧化和还原反应能够实现氢气的连续再生。Furthermore, when a microwave generator is used to produce hydrogen by thermochemical water splitting, the continuous regeneration of hydrogen can be realized by performing oxidation and reduction reactions under microwave and other power conditions.
进一步地,采用微波发生装置进行热化学水分解制氢时,在微波变功率条件下进行氧化和还原反应,即氧化反应在较高功率进行,水解反应在较低功率进行,能够实现氢气的连续再生。Furthermore, when a microwave generator is used for thermochemical water splitting to produce hydrogen, the oxidation and reduction reactions are carried out under the condition of microwave variable power, that is, the oxidation reaction is carried out at a higher power, and the hydrolysis reaction is carried out at a lower power, which can realize the continuous hydrogen regeneration.
作为进一步的技术方案,所述催化剂为负载在多孔吸波基体上的金属氧化物,或掺杂有强吸波物质的金属氧化物,或压制为具有多孔结构的金属氧化物。所述金属氧化物包括但不限于铁基氧化物,铈基氧化物和钙钛矿类氧化物,所述吸波基体包括但不限于多孔碳化硅陶瓷泡沫。As a further technical solution, the catalyst is a metal oxide supported on a porous absorbing substrate, or a metal oxide doped with a strong absorbing substance, or pressed into a metal oxide with a porous structure. The metal oxides include, but are not limited to, iron-based oxides, cerium-based oxides, and perovskite-based oxides, and the absorbing matrix includes, but is not limited to, porous silicon carbide ceramic foam.
其次,本发明公开了所述基于微波加热的热化学制氢方法,具体步骤如下:Secondly, the present invention discloses the thermochemical hydrogen production method based on microwave heating, and the specific steps are as follows:
(1)将催化剂放入反应器,并将反应器置于微波发生装置的反应腔内,确保连通管路的密封性,打开三通阀所有阀门,打开载气并设置载气流量对系统的每个部件进行吹扫;(1) Put the catalyst into the reactor, and place the reactor in the reaction chamber of the microwave generator to ensure the tightness of the connecting pipeline, open all the valves of the three-way valve, open the carrier gas and set the carrier gas flow to the system Purge each part;
(2)调整三通阀的状态,仅形成载气存储装置→流量控制器→预热器→反应器通路,打开预热器/蒸汽发生器/过热器,待预热器/蒸汽发生器/过热器达到预设温度;(2) Adjust the state of the three-way valve to form only the carrier gas storage device → flow controller → preheater → reactor passage, turn on the preheater/steam generator/superheater, and wait for the preheater/steam generator/ The superheater reaches the preset temperature;
(3)设置微波发生装置的加热功率和加热时间,待预热器/蒸汽发生器/过热器达到预设温度后,运行微波发生装置进行热还原反应;(3) Set the heating power and heating time of the microwave generator. After the preheater/steam generator/superheater reaches the preset temperature, run the microwave generator for thermal reduction reaction;
(4)热还原反应结束后,调整三通阀的状态,形成载气存储装置→流量控制器→预热器-蒸汽发生器-过热器-反应器通路,设置微波加热功率和加热时间并运行微波发生装置,进行水解反应;(4) After the thermal reduction reaction is over, adjust the state of the three-way valve to form a carrier gas storage device→flow controller→preheater-steam generator-superheater-reactor path, set the microwave heating power and heating time and run Microwave generator for hydrolysis reaction;
(5)经过冷却和干燥的气态产物在色谱仪中检测分析。(5) The cooled and dried gaseous products are detected and analyzed in a chromatograph.
再者,本发明公开了所述基于微波联合常规加热设备的热化学制氢方法, 具体步骤如下:Furthermore, the present invention discloses the thermochemical hydrogen production method based on microwave combined with conventional heating equipment, and the specific steps are as follows:
(1)将催化剂放入反应器,并将反应器置于微波发生装置的反应腔内,确保连通管路的密封性,打开三通阀所有阀门,打开载气并设置载气流量对系统的每个部件进行吹扫;(1) Put the catalyst into the reactor, and place the reactor in the reaction chamber of the microwave generator to ensure the tightness of the connecting pipeline, open all the valves of the three-way valve, open the carrier gas and set the carrier gas flow to the system Purge each part;
(2)调整三通阀的状态,仅形成载气存储装置→流量控制器→预热器→反应器通路,打开预热器/过热器,待预热器/过热器达到预设温度;(2) Adjust the state of the three-way valve to form only the carrier gas storage device → flow controller → preheater → reactor path, turn on the preheater/superheater, and wait for the preheater/superheater to reach the preset temperature;
(3)设置微波发生装置的加热功率和加热时间,待预热器/过热器达到预设温度后,运行微波发生装置进行热还原反应;(3) Set the heating power and heating time of the microwave generator. After the preheater/superheater reaches the preset temperature, run the microwave generator for thermal reduction reaction;
(4)热还原反应结束后,将反应器及其连接管路转移至电阻炉,打开蒸汽发生器/电阻炉,待蒸汽发生器/电阻炉达到预设温度;(4) After the thermal reduction reaction is over, transfer the reactor and its connecting pipes to the resistance furnace, turn on the steam generator/resistance furnace, and wait for the steam generator/resistance furnace to reach the preset temperature;
(5)待蒸汽发生器/电阻炉达到预设温度,调整三通阀的状态,形成载气存储装置→流量控制器→预热器-蒸汽发生器-过热器-反应器通路,进行水解反应;(5) When the steam generator/resistance furnace reaches the preset temperature, adjust the state of the three-way valve to form a carrier gas storage device→flow controller→preheater-steam generator-superheater-reactor path to carry out the hydrolysis reaction ;
(6)经过冷却和干燥的气态产物在色谱仪中检测分析。(6) The cooled and dried gaseous products are detected and analyzed in a chromatograph.
最后,本发明公开了所述基于微波加热的热化学制氢系统在能源领域中的应用。Finally, the present invention discloses the application of the thermochemical hydrogen production system based on microwave heating in the energy field.
与现有技术相比,本发明取得了以下有益效果:Compared with the prior art, the present invention has achieved the following beneficial effects:
(1)本发明通过微波热解金属氧化物,具有能耗低、升温快的特点:使用太阳能模拟器或传统的加热工具进行还原步骤时,通常需要加热0.5-1h才有较为明显的热还原率,而微波作用于具有强吸波特性的物质时,能够在较短的时间内耗散电磁波而温度迅速上升,完成热还原步骤仅需要3-5min。因此,本发明涉及的制氢装置利用微波加热的热点效应能够有效解决热化学循环制氢过程中存在的热处理时间长的问题。(1) The present invention uses microwave pyrolysis of metal oxides, which has the characteristics of low energy consumption and fast heating: when using solar simulators or traditional heating tools to perform the reduction step, it usually needs to be heated for 0.5-1h to have obvious thermal reduction. When the microwave acts on the material with strong absorbing properties, it can dissipate the electromagnetic wave in a short time and the temperature rises rapidly. It only takes 3-5min to complete the thermal reduction step. Therefore, the hydrogen production device involved in the present invention utilizes the hot spot effect of microwave heating to effectively solve the problem of long heat treatment time in the thermochemical cycle hydrogen production process.
(2)本发明通过微波加热进行氧化和还原反应,相比传统加热设备和太阳模拟器,不仅大幅度缩减了循环周期,还减少了辐射热损失和散热损失,在产生大量氢气的同时,提高了能量利用率,本发明在采用碳化硅作为吸波基体时,发现不仅可以通过自身的微波热效应加热金属氧化物,而且微波场下催化剂的尖端放电现象能够强化水分解反应过程,该放电过程一方面可以直接产生高温热点效应,另一方面会在局部产生等离子体,体现为等离子体效应,还会伴随着光催化反应,塑造了一种局部强化反应环境。(2) The present invention uses microwave heating to perform oxidation and reduction reactions. Compared with traditional heating equipment and solar simulators, the present invention not only greatly reduces the cycle period, but also reduces radiation heat loss and heat dissipation loss, and while generating a large amount of hydrogen, it improves In order to improve the energy utilization rate, when silicon carbide is used as the absorbing substrate in the present invention, it is found that not only the metal oxide can be heated by its own microwave heating effect, but also the sharp discharge phenomenon of the catalyst under the microwave field can strengthen the water decomposition reaction process. On the one hand, it can directly produce high-temperature hot spot effects. On the other hand, plasma will be generated locally, which is reflected in the plasma effect. It will also be accompanied by a photocatalytic reaction, creating a locally enhanced reaction environment.
(3)针对放电现象对催化剂性能评估的影响,本发明通过微波发生装置和传统加热设备的联合使用,即利用传统加热设备加热反应器进行水解反应,能够模拟太阳能加热来探究催化剂的制氢性能,不仅缩减了循环周期,还减少了实验成本。(3) In view of the impact of the discharge phenomenon on the catalyst performance evaluation, the present invention uses the combined use of microwave generators and traditional heating equipment, that is, using traditional heating equipment to heat the reactor for the hydrolysis reaction, and can simulate solar heating to explore the hydrogen production performance of the catalyst. , Not only reduces the cycle time, but also reduces the cost of experimentation.
(4)相比太阳能模拟器在实验成本、设备调整和温度控制上的复杂度和难度,本发明利用微波发生装置作为热源简便且高效,工业微波设备和普通家用微波炉均可用于实验探究。(4) Compared with the complexity and difficulty of the solar simulator in experimental cost, equipment adjustment and temperature control, the present invention uses the microwave generator as the heat source to be simple and efficient. Industrial microwave equipment and ordinary household microwave ovens can be used for experimental exploration.
(5)一般情况下,直接制备的能够用于热化学制氢的粉末状金属氧化物为弱吸波材料,在微波场下难以加热到实现热还原反应的温度,且循环稳定性差,容易被夹带出去。本发明通过将金属氧化物负载在强吸波材料上或掺杂强吸波物质后直接压制成多孔结构,能够达到热还原反应的要求,具有较好的耐高温特点和循环稳定性。(5) In general, directly prepared powdered metal oxides that can be used for thermochemical hydrogen production are weak absorbing materials, which are difficult to heat to the temperature to achieve the thermal reduction reaction in a microwave field, and have poor cycle stability and are easy to be Entrained out. The invention directly presses the metal oxide on a strong wave absorbing material or doped with a strong wave absorbing material to form a porous structure, which can meet the requirements of the thermal reduction reaction, and has better high temperature resistance characteristics and cycle stability.
附图说明Description of the drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1为本发明第一实施例中基于微波加热的热化学制氢系统结构示意图。Fig. 1 is a schematic structural diagram of a thermochemical hydrogen production system based on microwave heating in the first embodiment of the present invention.
图2为本发明第二实施例中多孔碳化硅陶瓷泡沫(左图)以及负载高氧化态金属氧化物的碳化硅陶瓷泡沫(右图)的显微结构图。2 is a microstructure diagram of a porous silicon carbide ceramic foam (left picture) and a silicon carbide ceramic foam loaded with high oxidation state metal oxides (right picture) in a second embodiment of the present invention.
图3为本发明第二实施例中900W微波功率下热化学制氢的氢气产率图(左图)以及5次循环所得氢气产量(右图)。Fig. 3 is a diagram of the hydrogen production rate of thermochemical hydrogen production under the microwave power of 900W in the second embodiment of the present invention (left picture) and the hydrogen production obtained by 5 cycles (right picture).
图4为本发明第三实施例中700W微波功率下热化学制氢的氢气和氧气浓度变化图及5次循环所得氢气产量。Fig. 4 is a graph showing changes in hydrogen and oxygen concentration of thermochemical hydrogen production under 700W microwave power in the third embodiment of the present invention and the hydrogen production obtained from 5 cycles.
图5为本发明第四实施例中500W微波功率下热化学制氢的氢气和氧气浓度变化及5次循环所得氢气产量。Figure 5 shows the changes in the hydrogen and oxygen concentrations of thermochemical hydrogen production under 500W microwave power in the fourth embodiment of the present invention and the hydrogen production obtained from 5 cycles.
图6为本发明第五实施例中新鲜催化剂和700W微波功率下催化剂经过3次循环后的电镜扫描图。Fig. 6 is a scanning electron microscope image of the fresh catalyst and the catalyst under 700W microwave power after 3 cycles in the fifth embodiment of the present invention.
上述附图中标记分别代表:1-载气存储装置,2-流量控制器,3-预热器,4-第一三通阀,5-第二三通阀,6-微波发生装置,7-反应器,9-冷凝器,10-干燥装置,11-色谱仪,12-收集装置,13-蒸汽发生器,14-过热器、15-电阻炉,16-存水弯。The signs in the above drawings respectively represent: 1-carrier gas storage device, 2-flow controller, 3-preheater, 4-first three-way valve, 5-second three-way valve, 6-microwave generating device, 7 -Reactor, 9- Condenser, 10- Drying device, 11- Chromatograph, 12- Collecting device, 13- Steam generator, 14- Superheater, 15- Resistance furnace, 16- Water trap.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are all illustrative and are intended to provide further descriptions of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, operations, devices, components, and/or combinations thereof.
为了方便叙述,本发明中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件需要具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left, and right directions of the drawings themselves, and do not limit the structure, but only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element needs to have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
术语解释部分:本发明中的术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明的具体含义。Term explanation part: The terms "installed", "connected", "connected", "fixed" and other terms in the present invention should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or a whole; It can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, an internal connection between two components, or an interaction relationship between two components. For those of ordinary skill in the art The specific meaning of the above terms in the present invention can be understood according to the specific situation.
正如背景技术所述,现有的利用太阳能聚光模拟器作为热源制氢存在实验周期、实验成本和能源效率等问题。因此,本发明提出一种基于微波加热的热化学制氢系统、吸波催化剂及其制备方法和使用方法;现结合附图和具体实施方式对本发明进一步说明。As described in the background art, the existing use of solar concentrating simulators as a heat source to produce hydrogen has problems such as experimental cycle, experimental cost, and energy efficiency. Therefore, the present invention proposes a thermochemical hydrogen production system based on microwave heating, a wave absorbing catalyst, and a preparation method and use method thereof; the present invention will now be further described with reference to the accompanying drawings and specific embodiments.
第一实施例,参考图1,示例一种本发明设计的基于微波加热的热化学制氢装置,包括载气存储装置1,流量控制器2,预热器3,第一三通阀4、第二三通阀5、微波发生装置6,反应器7,冷凝器9,干燥装置10,色谱仪11,收集装置12,蒸汽发生器13,过热器14,电阻炉15以及用于连接各设备的管路系统。 The first embodiment , referring to Figure 1, illustrates a thermochemical hydrogen production device based on microwave heating designed in the present invention, including a carrier gas storage device 1, a flow controller 2, a preheater 3, a first three-way valve 4, The second three-way valve 5, the microwave generating device 6, the reactor 7, the condenser 9, the drying device 10, the chromatograph 11, the collecting device 12, the steam generator 13, the superheater 14, the resistance furnace 15 and the equipment used to connect The piping system.
其中,所述预热器3的进口与载气存储装置1连通,且两者之间设置流量控制器2。载气存储装置1用于存储氮气、惰性气体等,载气的主要功能是携带蒸汽发生器13产生的水蒸气。Wherein, the inlet of the preheater 3 is in communication with the carrier gas storage device 1, and a flow controller 2 is arranged between the two. The carrier gas storage device 1 is used to store nitrogen, inert gas, etc. The main function of the carrier gas is to carry the water vapor generated by the steam generator 13.
所述预热器3的出口经第一三通阀4分别与蒸汽发生器13的进口和第二 三通阀5的一端连通,所述第二三通阀5的另外两个端口分别与过热器14的出口和反应器7的进口连通,所述蒸汽发生器13的出口经管道与过热器14的进口连通。预热器3和过热器14均采用电加热的方式,预热器3对来自载气存储装置的载气进行预热后通过第一三通阀进入蒸汽发生器13中。过热器14的主要作用是将水蒸气加热至过热温度。The outlet of the preheater 3 is respectively communicated with the inlet of the steam generator 13 and one end of the second three-way valve 5 through the first three-way valve 4, and the other two ports of the second three-way valve 5 are respectively connected to the superheater The outlet of the vessel 14 communicates with the inlet of the reactor 7, and the outlet of the steam generator 13 communicates with the inlet of the superheater 14 via a pipe. Both the preheater 3 and the superheater 14 adopt electric heating. The preheater 3 preheats the carrier gas from the carrier gas storage device and enters the steam generator 13 through the first three-way valve. The main function of the superheater 14 is to heat the water vapor to the superheating temperature.
所述反应器7设置在微波发生装置6中。微波发生装置6产生的微波通过波导将微波辐射输入反应腔,所述反应器7置于反应腔内,进行氢气制备时,所述反应器内需要放置催化剂。The reactor 7 is arranged in the microwave generating device 6. The microwave generated by the microwave generating device 6 inputs microwave radiation into the reaction chamber through a waveguide. The reactor 7 is placed in the reaction chamber. When hydrogen is prepared, a catalyst needs to be placed in the reactor.
所述反应器7的出口、冷凝器9、干燥装置10、收集装置12依次通过管路连通,所述色谱仪11设置在干燥装置10和收集装置12之间的连通管道上。所述色谱仪用于检测生成的混合气体成分,通过对产物进行精确分析,实现催化剂的制氢性能的有效评估。The outlet of the reactor 7, the condenser 9, the drying device 10, and the collecting device 12 are sequentially connected through a pipeline, and the chromatograph 11 is arranged on the connecting pipeline between the drying device 10 and the collecting device 12. The chromatograph is used to detect the components of the generated mixed gas, and through accurate analysis of the product, the effective evaluation of the hydrogen production performance of the catalyst is realized.
高氧化态金属氧化物在高微波发生装置提供的高温以及载气存储装置1提供的保护气氛下进行热还原反应(此时仅形成载气存储装置1→流量控制器2→预热器3→反应器7通路),并热解为低氧化态金属氧化物和氧,氧气依次通过冷凝器9、干燥装置10后进入收集装置12进行收集。然后将低氧化态金属氧化物继续在较低温度下与过热水蒸汽进行水解反应产生氢气并氧化为高氧化态金属氧化物(此时形成载气存储装置1→流量控制器2→预热器3-蒸汽发生器13-过热器14-反应器7通路)。The high oxidation state metal oxide undergoes thermal reduction reaction under the high temperature provided by the high microwave generator and the protective atmosphere provided by the carrier gas storage device 1 (at this time, only the carrier gas storage device 1 → flow controller 2 → preheater 3 → The reactor 7 has a passage), and is pyrolyzed into low-oxidation state metal oxides and oxygen. The oxygen passes through the condenser 9 and the drying device 10 in sequence, and then enters the collection device 12 for collection. Then the low-oxidation state metal oxide is continuously hydrolyzed with superheated steam at a lower temperature to produce hydrogen and oxidized to high-oxidation state metal oxide (at this time, a carrier gas storage device 1 → flow controller 2 → preheating is formed 3-steam generator 13-superheater 14-reactor 7 (passage).
可以理解的是,在所述第一实施例的基础上,还可衍生出包括但不限于以下的技术方案,以解决不同的技术问题,实现不同的发明目的,具体示例如下:It is understandable that on the basis of the first embodiment, technical solutions including but not limited to the following can also be derived to solve different technical problems and achieve different purposes of the invention. Specific examples are as follows:
第二实施例,所述冷凝器为夹套式结构,夹套上设置有进水口和出水口,且能够通过泵送装置实现冷凝液在夹套中的循环。所述冷凝器的下端还包含一 个存水弯,用于储存从气态产物中凝结下来的液态水。由于反应过程中来自反应器的氧气/氢气均是在高温下产生,因此需要对这些气体进行降温后再进行收集,确保气体存储的安全性;除此之外,氢气中还会含有部分未反应的水蒸气,因此,需要通过冷凝的方式将去除这些水蒸气,保证收集的氢气的纯度。 In the second embodiment , the condenser has a jacketed structure, and the jacket is provided with a water inlet and a water outlet, and the circulation of condensate in the jacket can be realized by a pumping device. The lower end of the condenser also contains a trap for storing liquid water condensed from the gaseous product. Since the oxygen/hydrogen from the reactor is produced at high temperature during the reaction process, it is necessary to cool down these gases before collecting them to ensure the safety of gas storage; in addition, there will be part of unreacted hydrogen in hydrogen. Therefore, it needs to be removed by condensation to ensure the purity of the collected hydrogen.
第三实施例,所述干燥装置10采用除水装置,所述除水装置为装有变色硅胶的容器,气态产物在载气的推动下进入除水装置实现脱水。由于在产氢的水解反应中需要过热水蒸气与低氧化态金属氧化物进行反应,因此,得到的氢气中含有未反应的水蒸气,为了保障收集后的氢气的纯度,还需要在冷凝后进一步采用干燥装置保证氢气干燥。 In the third embodiment , the drying device 10 adopts a dewatering device. The dewatering device is a container containing color-changing silica gel. The gaseous product is driven by the carrier gas to enter the dewatering device to achieve dehydration. Since the superheated water vapor is required to react with the low oxidation state metal oxide in the hydrolysis reaction of hydrogen production, the obtained hydrogen contains unreacted water vapor. In order to ensure the purity of the collected hydrogen, it needs to be condensed after condensation. A drying device is further used to ensure hydrogen drying.
第四实施例,所述反应器采用石英制成,由于反应器是提供热还原反应的场所,需要反应器能够承受反应所需的温度环境,石英的耐高温性能则能够很好地满足上述条件。 In the fourth embodiment , the reactor is made of quartz. Since the reactor is a place for thermal reduction reaction, the reactor needs to be able to withstand the temperature environment required for the reaction, and the high temperature resistance of quartz can well meet the above conditions. .
第五实施例,所述反应器进口和过热器出口连接管道设有保温材料。可以防止反应器进口和过热器出口连接管道不必要地耗散热能;所述保温材料采用石英保温棉。 In the fifth embodiment , the connecting pipe between the reactor inlet and the superheater outlet is provided with insulation materials. It can prevent the pipe connecting the inlet of the reactor and the outlet of the superheater from consuming heat energy unnecessarily; the heat-insulating material adopts quartz heat-insulating cotton.
第六实施例,所述制氢装置还包括电阻炉15,其用于在水解反应中加热反应器7。高氧化态金属氧化物在高微波发生装置提供的高温下进行热还原反应,并热解为低氧化态金属氧化物和氧,氧气依次通过冷凝器9、干燥装置10后进入收集装置12进行收集。然后将装载低氧化态金属氧化物置于电阻炉15在较低温度下与水反应产生氢气并氧化为高氧化态金属氧化物(水解反应)。 In the sixth embodiment , the hydrogen production device further includes a resistance furnace 15 for heating the reactor 7 during the hydrolysis reaction. The high oxidation state metal oxide undergoes a thermal reduction reaction at the high temperature provided by the high microwave generator, and is pyrolyzed into low oxidation state metal oxide and oxygen. The oxygen gas passes through the condenser 9, the drying device 10, and then enters the collection device 12 for collection. . Then, the loaded low-oxidation state metal oxide is placed in the resistance furnace 15 to react with water at a relatively low temperature to generate hydrogen gas and oxidize to the high-oxidation state metal oxide (hydrolysis reaction).
第七实施例,一种吸波催化剂的制备,包括如下步骤: The seventh embodiment , the preparation of a wave absorbing catalyst, includes the following steps:
(1)称取氧化还原活性物质的前体化合物:Mg(NO 3) 2·6H 2O、Ni(NO 3) 2·6H 2O、Co(NO 3) 2·6H 2O、Fe(NO 3) 3·9H 2O,其四种金属阳离子按照等摩尔比(均为0.01mol) 称取。然后将称取好的氧化还原活性物质的前体化合物溶解在其4倍质量的离子水中,用玻璃棒搅拌300转,形成水性悬浮溶液。 (1) Weigh the precursor compounds of the redox active material: Mg(NO 3 ) 2 ·6H 2 O, Ni(NO 3 ) 2 ·6H 2 O, Co(NO 3 ) 2 ·6H 2 O, Fe(NO 3) 3 · 9H 2 O, according to which four metal cation equimolar (both 0.01 mol) was weighed. Then, the weighed precursor compound of the redox active substance is dissolved in 4 times its mass in ionized water, and stirred with a glass rod for 300 revolutions to form an aqueous suspension solution.
(2)将乙二胺四乙酸(EDTA)和柠檬酸添加入步骤(1)的水性悬浮溶液中用玻璃棒搅拌均匀;所述乙二胺四乙酸(EDTA)和柠檬酸分别占金属阳离子摩尔总量的60%和75%。(2) Add ethylenediaminetetraacetic acid (EDTA) and citric acid to the aqueous suspension solution of step (1) and stir evenly with a glass rod; the ethylenediaminetetraacetic acid (EDTA) and citric acid respectively account for moles of metal cations 60% and 75% of the total.
(3)利用1mol/L的NaOH溶液将步骤(2)制备的水性悬浮溶液的pH值调至11,溶液变为深褐色,备用。(3) Adjust the pH value of the aqueous suspension solution prepared in step (2) to 11 with a 1 mol/L NaOH solution, and the solution turns dark brown for use.
(4)将步骤(3)中所得深褐色溶液放入90℃水浴锅中,搅拌使水分蒸发为至溶液变成胶体状,即可。(4) Put the dark brown solution obtained in step (3) into a 90°C water bath, stir to evaporate the water until the solution turns into a colloid.
(5)称量并记录多孔碳化硅陶瓷泡沫(图2中左图所示)的质量,放入步骤(4)所得胶体状溶液中并涂覆均匀;然后将该多孔碳化硅陶瓷泡沫置于电加热恒温干燥箱,设置干燥温度为150℃之间,干燥过夜。(5) Weigh and record the mass of the porous silicon carbide ceramic foam (shown on the left in Figure 2), put it into the colloidal solution obtained in step (4) and coat it evenly; then place the porous silicon carbide ceramic foam Electric heating constant temperature drying oven, set the drying temperature between 150 ℃, and dry overnight.
(6)将步骤(5)干燥后得到的多孔碳化硅陶瓷泡沫置于石英反应器中,然后将反应器置于微波发生装置的反应腔中进行煅烧使氧化还原活性物质的前体化合物转换为对应的金属氧化物(催化剂);设置微波发生装置的功率为900W,煅烧时间30min,在煅烧过程反应器一直通入300ml/min氮气。(6) The porous silicon carbide ceramic foam obtained after drying in step (5) is placed in a quartz reactor, and then the reactor is placed in the reaction chamber of a microwave generator for calcination to convert the precursor compound of the redox active substance into Corresponding metal oxide (catalyst): The power of the microwave generator is set to 900W, the calcination time is 30min, and 300ml/min nitrogen gas is continuously introduced into the reactor during the calcination process.
(8)待反应器冷却至常温,取出负载催化剂的碳化硅陶瓷泡沫,称量并计算得出负载量,即得吸波催化剂(负载(FeCoMgNi)O x的碳化硅陶瓷泡沫),如图2中右图所示,可以看出,碳化硅陶瓷泡沫负载有黑色的高氧化态金属氧化物(FeCoMgNi)O x(8) After the reactor is cooled to normal temperature, take out the silicon carbide ceramic foam supporting the catalyst, weigh and calculate the load, and obtain the absorbing catalyst ( silicon carbide ceramic foam supporting (FeCoMgNi)O x ), as shown in Figure 2 As shown in the right figure, it can be seen that the silicon carbide ceramic foam is loaded with black high oxidation state metal oxide (FeCoMgNi)O x .
进一步地,本发明还通过上述实施例中示意的制氢装置进行了基于微波加热的热化学制氢试验,具体如下。Furthermore, in the present invention, a thermochemical hydrogen production experiment based on microwave heating was carried out through the hydrogen production device illustrated in the above-mentioned embodiments, and the details are as follows.
第八实施例,一种基于微波加热的热化学制氢方法,包括如下步骤: The eighth embodiment , a thermochemical hydrogen production method based on microwave heating, includes the following steps:
(1)将第七实施例制备的催化剂(负载约2g(FeCoMgNi)O x的碳化硅陶瓷泡沫)放置于反应器7中,并将该反应器置于微波发生装置6中,设置预热器3的温度为50℃,设置蒸汽发生器13的温度为80℃,设置过热器的温度200℃,打开第一三通阀4和第二三通阀5,形成载气存储装置1→流量控制器2→预热器3→反应器7通路,准备进行热还原反应。 (1) The catalyst prepared in the seventh embodiment ( the silicon carbide ceramic foam supporting about 2g (FeCoMgNi)O x ) is placed in the reactor 7, and the reactor is placed in the microwave generating device 6, and a preheater is set. The temperature of 3 is 50°C, the temperature of steam generator 13 is set to 80°C, the temperature of superheater is set to 200°C, the first three-way valve 4 and the second three-way valve 5 are opened to form a carrier gas storage device 1 → flow control Reactor 2→Preheater 3→Reactor 7 has a path, ready to perform thermal reduction reaction.
(2)待预热器3、蒸汽发生器13和过热器温度达到上述的预设值,打开载气存储装置1的出气阀门,设置流量控制器2流量为300ml/min,利用氮气扫吹反应系统5min,排出反应系统中的空气,并使反应系统中充满氮气。(2) When the temperature of the preheater 3, the steam generator 13 and the superheater reach the above preset value, open the gas outlet valve of the carrier gas storage device 1, set the flow rate of the flow controller 2 to 300ml/min, and use nitrogen to purge the reaction System for 5 minutes, exhaust the air in the reaction system, and fill the reaction system with nitrogen.
(3)设置微波发生装置6的功率为900W,加热时间3min,在氮气提供的保护气氛中,碳化硅陶瓷泡沫上负载的高氧化态金属氧化物(FeCoMgNi)O x进行热还原反应,并热解为低氧化态金属氧化物和氧气,氧气依次通过冷却装置9,干燥水装置10后被收集装置12收集;色谱仪11检测混合气体成分。 Power (3) is provided a microwave generator 6 is 900W, the heating time 3min, in a protective atmosphere provided by a nitrogen gas, a high oxidation state of the metal oxide supported on the silicon carbide ceramic foam (FeCoMgNi) O x thermal reduction reaction, and heat It is decomposed into low-oxidation state metal oxides and oxygen. The oxygen passes through the cooling device 9, and the water drying device 10 is collected by the collection device 12; the chromatograph 11 detects the composition of the mixed gas.
(4)待热还原反应结束后,设置微波功率为900W,加热时间为20min,调整第一三通阀4和第二三通阀5,形成载气存储装置1→流量控制器2→预热器3-蒸汽发生器13-过热器14-反应器7通路,运行微波发生装置进行水解反应,反应产生的氢气以及未反应的水蒸气依次通过冷却装置9,干燥装置10后被收集装置12收集,色谱仪11检测混合气体成分。(4) After the thermal reduction reaction is over, set the microwave power to 900W and the heating time to 20min, adjust the first three-way valve 4 and the second three-way valve 5 to form a carrier gas storage device 1 → flow controller 2 → preheating Reactor 3-steam generator 13-superheater 14-reactor 7 pass, operate the microwave generating device for hydrolysis reaction, the hydrogen and unreacted water vapor produced by the reaction pass through the cooling device 9, and the drying device 10 is collected by the collection device 12 , The chromatograph 11 detects the components of the mixed gas.
(5)重复步骤(1)-(4),将5次循环所得数据汇总。具体的,所述循环过程是在反应器中通过高氧化态金属氧化物和低氧化态金属氧化物的循环式的转换实现的,即将水解反应产生的高氧化态金属氧化物在高温下热解为低氧化态金属氧化物和氧气后,将该低氧化态金属氧化物继续进行水解反应,每完成一次氢气的持续产生过程,记做一次循环。(5) Repeat steps (1)-(4) to summarize the data obtained from 5 cycles. Specifically, the circulation process is realized by the cyclic conversion of high oxidation state metal oxides and low oxidation state metal oxides in the reactor, that is, the high oxidation state metal oxides produced by the hydrolysis reaction are pyrolyzed at a high temperature. After it is a low oxidation state metal oxide and oxygen, the low oxidation state metal oxide continues to undergo a hydrolysis reaction, and each completion of a continuous hydrogen generation process is recorded as a cycle.
第九实施例,一种基于微波加热的热化学制氢方法,同第八实施例,区别 在于:步骤(3)设置微波发生装置功率为700W,步骤(4)待热还原反应结束后,设置微波功率为700W,加热时间为30min。 The ninth embodiment , a thermochemical hydrogen production method based on microwave heating, is the same as the eighth embodiment, the difference is: step (3) set the power of the microwave generator to 700W, step (4) after the thermal reduction reaction is over, set The microwave power is 700W, and the heating time is 30min.
第十实施例,一种基于微波加热的热化学制氢方法,同第八实施例,步骤(3)设置微波发生装置功率为500W,步骤(4)待热还原反应结束后,设置微波功率为500W,加热时间为30min。 The tenth embodiment is a thermochemical hydrogen production method based on microwave heating. Same as the eighth embodiment, step (3) set the power of the microwave generator to 500W, and step (4) after the thermal reduction reaction is over, set the microwave power to 500W, heating time is 30min.
图3为第八实施例中900W条件下5次热化学循环分解水制氢反应的氢气和氧气浓度变化数据以及所得氢气产量数据。可以看出,该条件下氢气生产可以连续约20min,产量峰值为27.3±1.5ml/g,经过5次循环,产量稳定在15ml/g左右。Fig. 3 is the change data of hydrogen and oxygen concentration and the obtained hydrogen production data of the five thermochemical cycles of water splitting to produce hydrogen under the condition of 900W in the eighth embodiment. It can be seen that under this condition, hydrogen production can be continued for about 20 minutes, with a peak output of 27.3 ± 1.5 ml/g, and after 5 cycles, the output is stable at about 15 ml/g.
进一步地,通过调整微波功率为700W(如图4所示)和500W(如图5所示),水解过程可连续进行30分钟,氢气峰值产量分别为122±5ml/g和67.7±4ml/g,远高于900W所得产量。在700W条件下经过5次循环,氢气产量稳定在40ml/g左右,且在最大产量的第二次循环过程中伴随有强烈的放电现象,该放电现象强化了水的分解,使氢气产量以及持续时间得到了显著改善。而在500W条件下经过5次循环,氢气产量稳定在33ml/g左右,经过5次循环(120min),每克催化剂可产生约315ml氢气。Furthermore, by adjusting the microwave power to 700W (as shown in Figure 4) and 500W (as shown in Figure 5), the hydrolysis process can be continued for 30 minutes, and the peak hydrogen production is 122±5ml/g and 67.7±4ml/g, respectively , Much higher than the output of 900W. After 5 cycles under 700W conditions, the hydrogen production stabilized at about 40ml/g, and during the second cycle of the maximum production, there was a strong discharge phenomenon, which strengthened the decomposition of water, making hydrogen production and sustained The time has been significantly improved. After 5 cycles under 500W conditions, the hydrogen production is stable at about 33ml/g, after 5 cycles (120min), about 315ml of hydrogen can be produced per gram of catalyst.
如图6所示,左图为第八实施例中还未经过使用的碳化硅陶瓷泡沫上负载的催化剂,可以看出催化剂松散且颗粒小。而在700W条件下经过三次循环后催化剂仍然保留小颗粒状态,而且没有明显的烧结现象,并且催化剂在第四次循环的产氢活性依然很高(如图4所示)。As shown in Fig. 6, the left picture shows the catalyst supported on the silicon carbide ceramic foam that has not been used in the eighth embodiment. It can be seen that the catalyst is loose and has small particles. After three cycles under 700W conditions, the catalyst still retains the state of small particles, and there is no obvious sintering phenomenon, and the hydrogen production activity of the catalyst in the fourth cycle is still high (as shown in Figure 4).
第十一实施例,一种基于微波加热的热化学制氢方法,同第八实施例,区别在于:步骤(4)中,待热还原反应结束后,将反应器7及联通管道转移至电阻炉15,设置电阻炉运行温度为800℃,即本实施例中采用电阻炉替代微波 加热作为热源加热反应器中生成的低氧化态金属氧化物于水蒸气进行水解反应制氢。 The eleventh embodiment , a thermochemical hydrogen production method based on microwave heating, is the same as the eighth embodiment, the difference is: in step (4), after the thermal reduction reaction is completed, the reactor 7 and the connected pipeline are transferred to the resistor Furnace 15, the resistance furnace is set to operate at 800°C, that is, in this embodiment, a resistance furnace is used instead of microwave heating as a heat source to heat the low oxidation state metal oxides generated in the reactor with water vapor for hydrolysis reaction to produce hydrogen.
第十二实施例,一种基于微波加热的热化学制氢方法,同第十一实施例,区别在于:重复步骤(1)-(5),且步骤(3)设置微波发生装置功率为700W。 The twelfth embodiment , a thermochemical hydrogen production method based on microwave heating, is the same as the eleventh embodiment, except that steps (1)-(5) are repeated, and step (3) sets the power of the microwave generator to 700W .
第十三实施例,一种基于微波加热的热化学制氢方法,同第十一实施例,区别在于:重复步骤(1)-(5),步骤(3)设置微波发生装置功率为500W。 The thirteenth embodiment , a thermochemical hydrogen production method based on microwave heating, is the same as the eleventh embodiment, except that steps (1)-(5) are repeated, and the power of the microwave generator is set to 500W in step (3).
另外,从上述的实施例也可以看出,采用本发明的制氢装置及方法时,热还原时间仅需3-5min(如第八实施例的步骤(3))。而且在微波等功率条件下产氢量高,催化剂具有良好的活性和耐久性,系统平衡时间短,运行稳定,产出数据误差较小。相比太阳能聚光模拟器和传统加热设备运行时间长,成本高,本发明的制氢装置及方法具有更加突出的技术优势。In addition, it can also be seen from the above-mentioned embodiments that when the hydrogen production device and method of the present invention are used, the thermal reduction time only needs 3-5 min (as in step (3) of the eighth embodiment). Moreover, the hydrogen production is high under the power conditions such as microwave, the catalyst has good activity and durability, the system balance time is short, the operation is stable, and the output data error is small. Compared with the solar concentrating simulator and the traditional heating equipment, the running time is long and the cost is high, the hydrogen production device and method of the present invention have more prominent technical advantages.
在以上的描述中阐述了很多具体细节以便于充分理解本发明。但是以上描述仅是本发明的较佳实施例而已,本发明能够以很多不同于在此描述的其它方式来实施,因此本发明不受上面公开的具体实施的限制。同时任何熟悉本领域技术人员在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。In the above description, many specific details are set forth in order to fully understand the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person skilled in the art can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention without departing from the scope of the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes. example. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (10)

  1. 一种基于微波加热的热化学制氢系统,其特征在于,包括:A thermochemical hydrogen production system based on microwave heating, which is characterized in that it comprises:
    预热器的进口与载气存储装置连通且两者之间设置流量控制器;The inlet of the preheater is connected with the carrier gas storage device and a flow controller is set between the two;
    预热器的出口经第一三通阀分别与蒸汽发生器的进口和第二三通阀的一端口连通;第二三通阀的另外两端口分别与过热器的出口和反应器进口连通;The outlet of the preheater is respectively communicated with the inlet of the steam generator and one port of the second three-way valve through the first three-way valve; the other two ports of the second three-way valve are respectively communicated with the outlet of the superheater and the reactor inlet;
    反应器设在微波发生装置中;蒸汽发生器出口经管道与过热器进口连通;The reactor is arranged in the microwave generating device; the outlet of the steam generator is connected with the inlet of the superheater through a pipe;
    反应器的出口、冷凝器、干燥装置、收集装置依次连通;The outlet of the reactor, the condenser, the drying device, and the collecting device are connected in sequence;
    色谱仪设置在干燥装置和收集装置之间的连通管道上。The chromatograph is arranged on the connecting pipe between the drying device and the collecting device.
  2. 如权利要求1所述的基于微波加热的热化学制氢系统,其特征在于,所述载气存储装置中载气为惰性气体或者氮气;The thermochemical hydrogen production system based on microwave heating according to claim 1, wherein the carrier gas in the carrier gas storage device is an inert gas or nitrogen;
    或者,所述反应器的材质为耐高温石英;Alternatively, the material of the reactor is high temperature resistant quartz;
    或者,所述微波发生装置产生的微波通过波导将微波辐射输入反应腔,所述反应器置于反应腔内;Alternatively, the microwaves generated by the microwave generating device input microwave radiation into the reaction cavity through a waveguide, and the reactor is placed in the reaction cavity;
    或者,所述预热器和过热器均为电加热;Alternatively, both the preheater and the superheater are electrically heated;
    或者,所述蒸汽发生器为通过水浴或油浴加热水的装置。Alternatively, the steam generator is a device that heats water through a water bath or an oil bath.
  3. 如权利要求1所述的基于微波加热的热化学制氢系统,其特征在于,所述干燥装置采用除水装置;优选地,所述除水装置为装有变色硅胶的容器;The thermochemical hydrogen production system based on microwave heating according to claim 1, wherein the drying device adopts a water removal device; preferably, the water removal device is a container containing color-changing silica gel;
    或者,所述反应器进口和过热器出口连接管道设有保温材料;Alternatively, the connecting pipe between the reactor inlet and the superheater outlet is provided with insulation materials;
    或者,所述冷凝器为夹套式结构,且能够泵送装置实现冷凝液循环;优选地,所述冷凝器还包含一个存水弯。Alternatively, the condenser has a jacketed structure and can be pumped to realize condensate circulation; preferably, the condenser further includes a trap.
  4. 如权利要求1-3任一项所述的基于微波加热的热化学制氢系统,其特征在于,还包括用于在水解反应中加热反应器的电阻炉。The thermochemical hydrogen production system based on microwave heating according to any one of claims 1 to 3, further comprising a resistance furnace for heating the reactor in the hydrolysis reaction.
  5. 一种基于微波加热的热化学制氢方法,其特征在于,采用权利要求1-3 任一项所述的热化学制氢装置执行,具体步骤如下:A method of thermochemical hydrogen production based on microwave heating, characterized in that it is executed by the thermochemical hydrogen production device according to any one of claims 1-3, and the specific steps are as follows:
    (1)将催化剂放入反应器,并将反应器置于微波发生装置的反应腔内,确保连通管路的密封性,打开三通阀所有阀门,打开载气并设置载气流量对系统的每个部件进行吹扫;(1) Put the catalyst into the reactor, and place the reactor in the reaction chamber of the microwave generator to ensure the tightness of the connecting pipeline, open all the valves of the three-way valve, open the carrier gas and set the carrier gas flow to the system Purge each part;
    (2)调整三通阀的状态,仅形成载气存储装置→流量控制器→预热器→反应器通路,打开预热器/蒸汽发生器/过热器,待预热器/蒸汽发生器/过热器达到预设温度;(2) Adjust the state of the three-way valve to form only the carrier gas storage device → flow controller → preheater → reactor passage, turn on the preheater/steam generator/superheater, and wait for the preheater/steam generator/ The superheater reaches the preset temperature;
    (3)设置微波发生装置的加热功率和加热时间,待预热器/蒸汽发生器/过热器达到预设温度后,运行微波发生装置进行热还原反应;(3) Set the heating power and heating time of the microwave generator. After the preheater/steam generator/superheater reaches the preset temperature, run the microwave generator for thermal reduction reaction;
    (4)热还原反应结束后,调整三通阀的状态,形成载气存储装置→流量控制器→预热器-蒸汽发生器-过热器-反应器通路,设置微波加热功率和加热时间并运行微波发生装置,进行水解反应;(4) After the thermal reduction reaction is over, adjust the state of the three-way valve to form a carrier gas storage device→flow controller→preheater-steam generator-superheater-reactor path, set the microwave heating power and heating time and run Microwave generator for hydrolysis reaction;
    (5)经过冷却和干燥的气态产物在色谱仪中检测分析。(5) The cooled and dried gaseous products are detected and analyzed in a chromatograph.
  6. 一种基于微波加热的热化学制氢方法,其特征在于,采用权利要求4所述的热化学制氢装置执行,具体步骤如下:A method of thermochemical hydrogen production based on microwave heating, characterized in that it is executed by the thermochemical hydrogen production device of claim 4, and the specific steps are as follows:
    (1)将催化剂放入反应器,并将反应器置于微波发生装置的反应腔内,确保连通管路的密封性,打开三通阀所有阀门,打开载气并设置载气流量对系统的每个部件进行吹扫;(1) Put the catalyst into the reactor, and place the reactor in the reaction chamber of the microwave generator to ensure the tightness of the connecting pipeline, open all the valves of the three-way valve, open the carrier gas and set the carrier gas flow rate to the system Purge each part;
    (2)调整三通阀的状态,仅形成载气存储装置→流量控制器→预热器→反应器通路,打开预热器/过热器,待预热器/过热器达到预设温度;(2) Adjust the state of the three-way valve to form only the carrier gas storage device → flow controller → preheater → reactor path, turn on the preheater/superheater, and wait for the preheater/superheater to reach the preset temperature;
    (3)设置微波发生装置的加热功率和加热时间,待预热器/过热器达到预设温度后,运行微波发生装置进行热还原反应;(3) Set the heating power and heating time of the microwave generator. After the preheater/superheater reaches the preset temperature, run the microwave generator for thermal reduction reaction;
    (4)热还原反应结束后,将反应器及其连接管路转移至电阻炉,打开蒸 汽发生器/电阻炉,待蒸汽发生器/电阻炉达到预设温度;(4) After the thermal reduction reaction is over, transfer the reactor and its connecting pipes to the resistance furnace, turn on the steam generator/resistance furnace, and wait for the steam generator/resistance furnace to reach the preset temperature;
    (5)待蒸汽发生器/电阻炉达到预设温度,调整三通阀的状态,形成载气存储装置→流量控制器→预热器-蒸汽发生器-过热器-反应器通路,进行水解反应;(5) When the steam generator/resistance furnace reaches the preset temperature, adjust the state of the three-way valve to form a carrier gas storage device→flow controller→preheater-steam generator-superheater-reactor path to carry out the hydrolysis reaction ;
    (6)经过冷却和干燥的气态产物在色谱仪中检测分析。(6) The cooled and dried gaseous products are detected and analyzed in a chromatograph.
  7. 如权利要求5所述的基于微波加热的热化学制氢方法,其特征在于,采用微波发生装置进行热化学水分解制氢时,在微波等功率条件下进行氧化和还原反应,实现氢气的连续再生。The thermochemical hydrogen production method based on microwave heating according to claim 5, characterized in that, when a microwave generator is used for thermochemical water splitting to produce hydrogen, oxidation and reduction reactions are carried out under microwave power conditions to achieve continuous hydrogen production. regeneration.
  8. 如权利要求5所述的基于微波加热的热化学制氢方法,其特征在于,采用微波发生装置进行热化学水分解制氢时,在微波变功率条件下进行氧化和还原反应,即氧化反应在较高功率进行,水解反应在较低功率进行,实现氢气的连续再生。The method of thermochemical hydrogen production based on microwave heating according to claim 5, characterized in that, when a microwave generator is used for thermochemical water splitting to produce hydrogen, oxidation and reduction reactions are carried out under microwave power-changing conditions, that is, the oxidation reaction is The hydrolysis reaction is carried out at a higher power, and the hydrolysis reaction is carried out at a lower power to realize the continuous regeneration of hydrogen.
  9. 如权利要求5-8任一项所述的基于微波加热的热化学制氢方法,其特征在于,所述催化剂为负载在多孔吸波基体上的金属氧化物,或掺杂有强吸波物质的金属氧化物,或压制为具有多孔结构的金属氧化物;优选地,所述金属氧化物包括铁基氧化物、铈基氧化物和钙钛矿类氧化物;优选地,所述吸波基体包括多孔碳化硅陶瓷泡沫。The thermochemical hydrogen production method based on microwave heating according to any one of claims 5-8, wherein the catalyst is a metal oxide supported on a porous absorbing substrate, or is doped with a strong absorbing material Metal oxide, or pressed into a metal oxide having a porous structure; preferably, the metal oxide includes iron-based oxides, cerium-based oxides, and perovskite-based oxides; preferably, the absorbing matrix Includes porous silicon carbide ceramic foam.
  10. 权利要求1-4任一项所述的基于微波加热的热化学制氢系统和/或权利要求5-9任一项所述的基于微波加热的热化学制氢方法在能源领域中的应用。The application of the thermochemical hydrogen production system based on microwave heating according to any one of claims 1 to 4 and/or the application of the thermochemical hydrogen production method based on microwave heating according to any one of claims 5-9 in the energy field.
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