WO2021147606A1 - Impeller, mixed flow blower and air conditioner - Google Patents

Impeller, mixed flow blower and air conditioner Download PDF

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Publication number
WO2021147606A1
WO2021147606A1 PCT/CN2020/139097 CN2020139097W WO2021147606A1 WO 2021147606 A1 WO2021147606 A1 WO 2021147606A1 CN 2020139097 W CN2020139097 W CN 2020139097W WO 2021147606 A1 WO2021147606 A1 WO 2021147606A1
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Prior art keywords
curve
segment
impeller according
impeller
end point
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PCT/CN2020/139097
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French (fr)
Chinese (zh)
Inventor
谭建明
张治平
马屈杨
池晓龙
苏玉海
张碧瑶
夏凯
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珠海格力电器股份有限公司
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Publication of WO2021147606A1 publication Critical patent/WO2021147606A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/666Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by means of rotor construction or layout, e.g. unequal distribution of blades or vanes

Definitions

  • the present disclosure relates to the technical field of electrical appliances, in particular to an impeller, a mixed flow fan and an air conditioner.
  • the air duct system is one of the components used in the air conditioner to accelerate the heat exchange of the air in the area of the air conditioner.
  • the designer selects and matches the appropriate fan according to the actual needs of the different models and specifications of the air conditioner to meet the working quality and comfort of the air conditioner.
  • the air path system of the air conditioner in the related art adopts a mixed flow fan.
  • the pressure gradient of the air flow in the flow channel of the mixed flow fan is relatively large, which causes a large flow loss.
  • the present disclosure provides an impeller, a mixed flow fan, and an air conditioner to avoid flow loss caused by a large pressure gradient.
  • the first aspect of the present disclosure provides an impeller, including:
  • the wheel cover includes an inner cavity penetrating along the axis, and the inner cavity has an air inlet end and an air outlet end that are arranged oppositely;
  • the wheel hub is arranged in the wheel cover;
  • a plurality of blades are connected between the inner surface of the wheel cover and the outer surface of the hub, and the blade includes a blade root connected to the outer surface of the hub and extending along the outer surface of the hub, and an outer edge of the blade opposite to the root of the blade.
  • the projection of the contour line of the edge on the longitudinal projection plane passing through the axis is a variable inclination curve. From the wind inlet to the outlet, the angle between the tangent of the variable inclination curve and the longitudinal reference line gradually increases, and the longitudinal reference The line is parallel to the axis.
  • variable inclination curve includes a first end point on the side of the air inlet end and a second end point on the side of the air outlet end, wherein the tangent of the variable inclination curve at the first end point and the longitudinal reference line
  • the range of the entrance angle between is [20°, 85°].
  • the entrance angle is 50°.
  • variable inclination curve includes a first end point on the side of the air inlet end and a second end point on the side of the air outlet end.
  • the variable inclination angle curve is between the tangent line at the second end point and the longitudinal reference line.
  • the range of the exit angle is [10°, 70°].
  • the exit angle is 57.7°.
  • variable inclination curve is a first S-shaped curve.
  • the first S-shaped curve has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and the ratio between the radius of curvature of the first curve segment and the radius of curvature of the second curve segment The range is [0.2, 5].
  • the radius of curvature of the first curve segment is 125 mm, and the radius of curvature of the second curve segment is 38 mm.
  • the projection of the root of the blade on the longitudinal projection surface is a second S-shaped curve.
  • the second S-shaped curve includes a third end point located on the side of the air inlet end and a fourth end point located on the side of the air outlet end, wherein the tangent and transverse lines of the second S-shaped curve at the third end point are The range of the entrance angle between the reference lines is [65°, 120°].
  • the entrance angle between the tangent line of the second S-shaped curve at the third end point and the lateral reference line is 91°.
  • the second S-shaped curve includes a third end point located on the side of the air inlet end and a fourth end point located on the side of the air outlet end, wherein the tangent and transverse lines of the second S-shaped curve at the fourth end point are The range of the exit angle between the reference lines is [10°, 65°].
  • the entrance angle between the tangent line of the second S-shaped curve at the fourth end point and the lateral reference line is 24°.
  • the blade further includes a leading edge on one side of the air inlet end, and the projection of the contour line of the leading edge on the transverse projection plane perpendicular to the axis is a concave curve.
  • the blade is a twisted blade
  • the surface of the twisted blade includes a first curved section, a second curved section, and a third curved section arranged in order from the air inlet end to the air outlet end, and the second curved section is located on the first curved surface. Between the segment and the third curved section and with respect to the first curved section and the third curved section, it is recessed toward the side of the rotation direction of the impeller.
  • the first curved surface segment, the second curved surface segment, and the third curved surface segment are transitioned by a circular arc surface.
  • the blade further includes a trailing edge on one side of the air outlet end, and the projection of the contour line of the trailing edge on the longitudinal projection surface is a concave arc.
  • the number of blades is 6-20.
  • a second aspect of the present disclosure provides a mixed flow fan including the above-mentioned impeller.
  • a third aspect of the present disclosure provides an air conditioner, including the mixed flow fan described above.
  • the impeller includes a wheel cover, a hub, and a plurality of blades.
  • the wheel cover includes an inner cavity penetrating along the axis, and the inner cavity has an air inlet and an air outlet oppositely arranged; the hub is arranged in the wheel cover
  • a plurality of blades are connected between the inner surface of the wheel cover and the outer surface of the hub, and the blade includes a blade root connected to the outer surface of the hub and extending along the outer surface of the hub and the outer edge of the blade opposite to the blade root.
  • the projection of the contour line of the edge on the longitudinal projection plane passing through the axis is a variable inclination curve.
  • the projection of the outer edge of the blade of the present disclosure on the longitudinal projection surface is a variable pitch curve, and the angle between the tangent line of the variable pitch curve and the longitudinal reference line gradually increases, so that the blade of the present disclosure gradually guides the airflow in the flow channel to avoid large Pressure gradient and reduce flow loss.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of an impeller of an embodiment of the disclosure
  • Fig. 2 is a schematic cross-sectional structure diagram of the impeller shown in Fig. 1;
  • Fig. 3 is a partial enlarged schematic diagram of the impeller shown in Fig. 2;
  • FIG 4 is a schematic structural view of the impeller shown in Figure 1 with the wheel cover removed;
  • Fig. 5 is a schematic diagram of a three-dimensional structure of one of the blades in Fig. 4;
  • Fig. 6 is a schematic top view of the structure of the impeller shown in Fig. 1;
  • FIG. 7 is a schematic diagram of a partial enlarged structure of the impeller in FIG. 6;
  • Fig. 8 is a schematic diagram of the bottom structure of the impeller shown in Fig. 1;
  • FIG. 9 to 11 are schematic diagrams of the projection structure of another blade on the longitudinal projection plane in FIG. 4;
  • Figure 12 is a vector diagram of the velocity in the inlet flow channel of a mixed flow fan in the related art
  • FIG. 13 is a vector diagram of the velocity in the inlet flow channel of the mixed flow fan according to the embodiment of the disclosure.
  • the impeller of the embodiment of the present disclosure includes a hub 1, a wheel cover 3 and a plurality of blades 2, wherein the wheel cover 3 includes an inner cavity penetrating along an axis, and the inner cavity There are oppositely arranged air inlet and outlet ends; the hub 1 is arranged in the wheel cover 3; a plurality of blades 2 are connected between the inner surface of the wheel cover 3 and the outer surface of the hub 1, and the blades 2 include The outer surface is connected to the blade root 24 extending along the outer surface of the hub 1 and the outer edge 22 of the blade opposite to the blade root 24.
  • the projection of the contour line of the outer edge 22 of the blade on the longitudinal projection plane passing through the axis L is a variable inclination curve, and the angle between the tangent of the variable inclination curve and the longitudinal reference line gradually increases in the direction from the inlet end to the outlet end. Big.
  • the projection of the outer edge 22 of the blade on the longitudinal projection surface of the embodiment of the present disclosure is a variable pitch curve, and the angle between the tangent of the variable pitch curve and the longitudinal reference line gradually increases, so that the airflow in the flow channel of the blade of the present embodiment is gradually increased. Guide to avoid large pressure gradients and reduce flow losses.
  • the transverse projection plane of the embodiment of the present disclosure is perpendicular to the axis L of the impeller.
  • the longitudinal projection plane of the embodiment of the present disclosure needs to pass through the axis L of the impeller.
  • the longitudinal projection surface refers to the longitudinal projection surface of the blade facing the direction of the axis L.
  • the longitudinal projection surface of the blade located on the front side of the hub 1 and in the middle is the longitudinal projection surface parallel to the paper surface.
  • the position of the longitudinal projection surface is different.
  • the longitudinal reference line of the embodiment of the present disclosure is located in the longitudinal projection plane and is parallel to the axis L, and the transverse reference line is perpendicular to the axis L.
  • the variable inclination curve includes a first end point B located on the side of the air inlet end and a second end point C located on the side of the air outlet end, wherein the variable inclination angle curve is located at the first end.
  • the range of the entrance angle d between the tangent line at point B and the longitudinal reference line is [20°, 85°].
  • the range of the exit angle g between the tangent line of the variable inclination curve at the second end point C and the longitudinal reference line is [10°, 70°].
  • the entrance angle d is set to 50°.
  • the exit angle g is set to 57.7°, the flow loss of the airflow is the smallest.
  • the variable inclination curve is a first S-shaped curve.
  • the first S-shaped curve of this embodiment has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and the radius of curvature R1 of the first curve segment and the radius of curvature R2 of the second curve segment are different.
  • the range of the ratio between is [0.2, 5].
  • the projection of the blade root 24 on the longitudinal projection surface is a second S-shaped curve.
  • the second S-shaped curve includes a third end point A on the side of the air inlet end and a fourth end point D on the side of the air outlet end, wherein the tangent and transverse lines of the second S-shaped curve at the third end point A are
  • the range of the inlet angle m between the reference lines is [65°, 120°]; the range of the outlet angle n between the tangent of the second S-shaped curve at the fourth end point D and the horizontal reference line is [10° , 65°].
  • the horizontal reference line here is not an absolute horizontal reference line, but is located in a longitudinal projection plane passing through the axis L and perpendicular to the axis L.
  • the entrance angle m between the tangent line of the second S-shaped curve at the third end point A and the lateral reference line is 91°.
  • the entrance angle n between the tangent line of the second S-shaped curve at the fourth end point D and the transverse reference line is 24°.
  • the second S-shaped curve of this embodiment has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and the ratio between the radius of curvature R4 of the first curve segment and the radius of curvature R3 of the second curve segment The range is [0, 3.5].
  • the blade 2 further includes a leading edge 21 located on one side of the air inlet end.
  • the projection of the contour line of the front edge 21 on the transverse projection plane perpendicular to the axis L is a concave curve. That is to say, looking down on the impeller from above, the shape of the leading edge 21 of the blade 2 is roughly concave, so as to reduce the air intake resistance and direct impact on the blades to improve the air intake smoothness and make the fan run with high efficiency and low noise.
  • the blade 2 is a twisted blade.
  • the twisted blade includes three curved sections from the air inlet end to the air outlet end.
  • the three curved sections are the first curved section, the second curved section, and the third curved section.
  • the second curved section is located in the first curved section and the third curved section.
  • the blade 2 of this embodiment further includes a trailing edge 23 located on the side of the air outlet.
  • the projection of the trailing edge 23 on the longitudinal projection surface is a concave arc.
  • the inner concave arc line is concave toward the outer side of the blade, and the outer side of the blade here refers to the side away from the body of the blade.
  • the approximate shape of the trailing edge 23 of the blade 2 is concave to avoid the formation of vortices when the air exits, thereby optimizing the air flow.
  • the number of blades is set to 6 to 20.
  • the impeller of this embodiment includes a hub 1, a wheel cover 3 and a plurality of blades 2; among them.
  • the wheel cover 3 has an inner cavity penetrating along the axis, and the inner cavity has an air inlet end and an air outlet end respectively located at two ends. Among them, the air inlet end is located on the upper side, and the air outlet end is located on the lower side.
  • the outer surface of the hub 1 is substantially tapered.
  • the wheel cover 3 is coaxially sleeved on the outer side of the wheel hub 1.
  • a plurality of blades 2 are connected between the outer surface of the hub 1 and the inner surface of the wheel cover 3.
  • each blade 2 includes a leading edge 21 on the side of the air inlet end, a trailing edge 23 on the side of the air outlet end, and a blade connected to the outer surface of the hub 1 and extending along the outer surface of the hub 1.
  • the leading edge 21 of this embodiment has a first intersection E that intersects the hub 1 and a second intersection F that intersects the wheel cover 3.
  • the leading edge 21 It is a concave curve connecting the first intersection E and the second intersection F.
  • the projection of the contour line of the front edge 21 in the transverse projection plane perpendicular to the axis L is a concave curve.
  • the projection of the blades 21 of the impeller in this embodiment on the transverse projection plane is a concave curve to reduce the air intake resistance and the direct impact of the air flow on the blades to optimize the air intake conditions, which is helpful for the fan to operate with high efficiency and low noise.
  • the direction of the concave curve is opposite to the direction of rotation of the impeller. Specifically, as shown in Fig. 7, the impeller of this embodiment rotates counterclockwise. Such a setting can further improve the fluency of air intake.
  • the concave curve of this embodiment includes a leaf-shaped line.
  • the following equation can be used to obtain the leaf profile trajectory.
  • k is the parameter used to adjust the chord length of the concave curve
  • the value range of t is (0,1)
  • m 1 , n 1 , n 2 are used to adjust The degree of curvature of the concave curve.
  • the range of the included angle a between the tangent of the concave curve at the first intersection E and the tangent of the contour line of the hub 1 at the first intersection E is [20 °, 150°].
  • the included angle a is 70°.
  • the range of the included angle b between the tangent of the concave curve at the second intersection F and the tangent of the wheel cover 3 at the second intersection F is [20°, 150°].
  • the included angle b is 78.5°.
  • the distance between the projection of the maximum bending point O of the concave curve on the chord line connecting the first intersection E and the second intersection F and the first intersection A is 20%-85% of the chord length.
  • the maximum bending point O here refers to the point on the concave curve with the largest distance from the chord line.
  • the range of the distance c between the maximum bending line O and the chord line is [2mm, 12mm]. In some embodiments, the distance c between the maximum bending line O and the chord line is 2.4 mm.
  • the projection of the front edge 21 on the longitudinal projection plane is an oblique line, and the vertical distance between the oblique line and the horizontal reference line gradually increases in the extending direction from the radial inner side to the radial outer side.
  • the lateral reference line here refers to the lateral reference line that passes through the radially inner end point of the inclined line and is perpendicular to the axis.
  • the range of the maximum vertical distance h between the inclined line and the lateral reference line is [0, 15 mm]. More preferably, h is 6.7 mm.
  • the number of blades is 6-20.
  • Figures 9 to 11 are projections of a single blade on the longitudinal projection plane.
  • the projection of the trailing edge of the trailing edge 23 is a concave arc.
  • the trailing edge design of the inner concave arc can optimize the flow condition of the mixed flow fan to the greatest extent, reduce the separation of air flow in the internal flow channel of the mixed flow fan, and avoid the occurrence of a large number of vortex shedding.
  • the two end points of the concave arc are the second end C and the fourth end D
  • the length of the chord line CD is [10mm, 30mm]
  • the concave arc is at the second end C.
  • the range of the included angle e between the tangent and the chord line is [10°,50°]
  • the included angle f between the tangent and the chord line of the concave arc at the fourth end point D is [10°,50°] .
  • the length of the chord line CD in this embodiment is 19mm
  • the angle e between the tangent line of the inner concave arc at the second end point C and the chord line is 31°
  • the inner concave arc is at The angle f between the tangent line at the fourth end point D and the chord line is 31.5°.
  • the projection of the outer edge 22 of the blade 2 on the longitudinal projection surface of the present embodiment is a variable pitch arc, and the tangent of the variable pitch arc and the longitudinal reference line in the direction from the air inlet end to the air outlet end The inclination angle gradually increases.
  • the outer edge 22 of this embodiment is an S-shaped curve.
  • the variable inclination curve includes a first end point B located on the side of the air inlet end and a second end point C located on the side of the air outlet end, wherein the variable inclination angle curve is located at the first end.
  • the range of the entrance angle d between the tangent line at point B and the longitudinal reference line is [20°, 85°].
  • the range of the exit angle g between the tangent line of the variable inclination curve at the second end point C and the longitudinal reference line is [10°, 70°].
  • the flow loss of the airflow is the smallest.
  • the internal flow channel of the mixed flow fan of this embodiment has a special form, which makes the air flow flow in along the impeller axis L and flow out obliquely back.
  • the impeller flow channel of this embodiment is roughly a flow channel curve M 1 M 2 , the angle between the tangent line of the flow channel curve M 1 M 2 at the air inlet end and the longitudinal reference line
  • the range of ⁇ is [0, 30°]
  • the range of the angle ⁇ between the tangent line at the air outlet end and the horizontal reference line is [0, 80°].
  • the angle ⁇ between the tangent line at the air inlet end and the longitudinal reference line of the flow channel curve M 1 M 2 is 10 degrees, and the angle between the tangent line at the air outlet end and the transverse reference line is 10 degrees.
  • the angle ⁇ is 40 degrees.
  • a simulation experiment was performed on the mixed flow fan of this embodiment and compared with the simulation of the mixed flow fan before optimization.
  • the experimental data is shown in the following table.
  • the noise measurement point is 0.5m from the outlet of the fan.

Abstract

An impeller, a mixed flow blower, and an air conditioner. The impeller comprises an impeller cover (3), a hub (1), and a plurality of blades (2). The impeller cover (3) comprises an inner cavity which penetrates through along the axis, and the inner cavity is provided with an air inlet end and an air outlet end which are provided opposite to each other; the hub (1) is provided in the impeller cover (3); the plurality of blades (2) are connected between the inner surface of the impeller cover (3) and the outer surface of the hub (1); the blades (2) comprise blade root parts (24) connected to the outer surface of the hub (1) and extending along the outer surface of the hub (1) and blade outer edges (22) opposite to the blade root parts (24); the projection of the outline of each blade outer edge (22) on a longitudinal projection plane passing through an axis L is a variable-inclination-angle curve line, and in the direction from the air inlet end to the air outlet end, an included angle between the tangent line of the variable-inclination-angle curve line and the longitudinal datum line is gradually increased. Because the projection of each blade outer edge (22) on the longitudinal projection plane is a variable-inclination-angle curve line, and the included angle between the tangent line of the variable-inclination-angle curve line and the longitudinal datum line is gradually increased, the blades (2) guide an air flow in a flow passage step by step, and therefore a large pressure gradient can be avoided, and flowing losses are reduced.

Description

叶轮、混流风机以及空调器Impeller, mixed flow fan and air conditioner
相关申请的交叉引用Cross-references to related applications
本申请是以CN申请号为202010063828.7,申请日为2020年1月20日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本申请中。This application is based on the application with the CN application number 202010063828.7 and the filing date of January 20, 2020, and claims its priority. The disclosure of the CN application is hereby incorporated into this application as a whole.
技术领域Technical field
本公开涉及电器技术领域,特别涉及一种叶轮、混流风机以及空调器。The present disclosure relates to the technical field of electrical appliances, in particular to an impeller, a mixed flow fan and an air conditioner.
背景技术Background technique
风路系统是空调器内用于促使空调器作用区域内的空气加快热交换的组成部分之一。在空调器的风路系统中,设计人员根据空调器的不同机型和规格所对应的实际需求,选择和搭配合适的风机以满足空调器的工作品质和使用舒适性。为满足空调器的风量和压头指标,相关技术中的空调器的风路系统采用了混流风机。The air duct system is one of the components used in the air conditioner to accelerate the heat exchange of the air in the area of the air conditioner. In the air duct system of the air conditioner, the designer selects and matches the appropriate fan according to the actual needs of the different models and specifications of the air conditioner to meet the working quality and comfort of the air conditioner. In order to meet the air volume and pressure head indicators of the air conditioner, the air path system of the air conditioner in the related art adopts a mixed flow fan.
发明内容Summary of the invention
在发明人了解的相关技术中,混流风机的流道内气流的压力梯度较大从而造成很大的流动损失。In the related technology known to the inventor, the pressure gradient of the air flow in the flow channel of the mixed flow fan is relatively large, which causes a large flow loss.
鉴于此,本公开提供一种叶轮、混流风机以及空调器,以避免大压力梯度而造成的流动损失。In view of this, the present disclosure provides an impeller, a mixed flow fan, and an air conditioner to avoid flow loss caused by a large pressure gradient.
本公开第一方面提供一种叶轮,包括:The first aspect of the present disclosure provides an impeller, including:
轮盖,包括沿轴线贯通的内腔,且内腔具有相对设置的进风端和出风端;The wheel cover includes an inner cavity penetrating along the axis, and the inner cavity has an air inlet end and an air outlet end that are arranged oppositely;
轮毂,设置于轮盖内;以及The wheel hub is arranged in the wheel cover; and
多个叶片,连接于轮盖的内表面和轮毂的外表面之间,且叶片包括与轮毂的外表面连接并沿轮毂的外表面延伸的叶片根部以及与叶片根部相对的叶片外缘,叶片外缘的轮廓线在通过轴线的纵向投影面上的投影为变倾角曲线,从进风端到出风端的方向上,变倾角曲线的切线与纵向基准线之间的夹角逐渐增大,纵向基准线与轴线平行。A plurality of blades are connected between the inner surface of the wheel cover and the outer surface of the hub, and the blade includes a blade root connected to the outer surface of the hub and extending along the outer surface of the hub, and an outer edge of the blade opposite to the root of the blade. The projection of the contour line of the edge on the longitudinal projection plane passing through the axis is a variable inclination curve. From the wind inlet to the outlet, the angle between the tangent of the variable inclination curve and the longitudinal reference line gradually increases, and the longitudinal reference The line is parallel to the axis.
在一些实施例中,变倾角曲线包括位于进风端一侧的第一端点以及位于出风端一侧的第二端点,其中,变倾角曲线在第一端点处的切线与纵向基准线之间的入口夹角的范围为[20°,85°]。In some embodiments, the variable inclination curve includes a first end point on the side of the air inlet end and a second end point on the side of the air outlet end, wherein the tangent of the variable inclination curve at the first end point and the longitudinal reference line The range of the entrance angle between is [20°, 85°].
在一些实施例中,入口夹角为50°。In some embodiments, the entrance angle is 50°.
在一些实施例中,变倾角曲线包括位于进风端一侧的第一端点以及位于出风端一侧的第二端点,变倾角曲线在第二端点处的切线与纵向基准线之间的出口夹角的范围为[10°,70°]。In some embodiments, the variable inclination curve includes a first end point on the side of the air inlet end and a second end point on the side of the air outlet end. The variable inclination angle curve is between the tangent line at the second end point and the longitudinal reference line. The range of the exit angle is [10°, 70°].
在一些实施例中,出口夹角为57.7°。In some embodiments, the exit angle is 57.7°.
在一些实施例中,变倾角曲线为第一S形曲线。In some embodiments, the variable inclination curve is a first S-shaped curve.
在一些实施例中,第一S形曲线具有拐点并包括分别位于拐点两侧的第一曲线段和第二曲线段,第一曲线段的曲率半径与第二曲线段的曲率半径之间的比值范围为[0.2,5]。In some embodiments, the first S-shaped curve has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and the ratio between the radius of curvature of the first curve segment and the radius of curvature of the second curve segment The range is [0.2, 5].
在一些实施例中,第一曲线段的曲率半径为125mm,第二曲线段的曲率半径为38mm。In some embodiments, the radius of curvature of the first curve segment is 125 mm, and the radius of curvature of the second curve segment is 38 mm.
在一些实施例中,叶片根部在纵向投影面上的投影为第二S形曲线。In some embodiments, the projection of the root of the blade on the longitudinal projection surface is a second S-shaped curve.
在一些实施例中,第二S形曲线包括位于进风端一侧的第三端点以及位于出风端一侧的第四端点,其中,第二S形曲线在第三端点处的切线与横向基准线之间的入口夹角的范围为[65°,120°]。In some embodiments, the second S-shaped curve includes a third end point located on the side of the air inlet end and a fourth end point located on the side of the air outlet end, wherein the tangent and transverse lines of the second S-shaped curve at the third end point are The range of the entrance angle between the reference lines is [65°, 120°].
在一些实施例中,第二S形曲线在第三端点处的切线与横向基准线之间的入口夹角为91°。In some embodiments, the entrance angle between the tangent line of the second S-shaped curve at the third end point and the lateral reference line is 91°.
在一些实施例中,第二S形曲线包括位于进风端一侧的第三端点以及位于出风端一侧的第四端点,其中,第二S形曲线在第四端点处的切线与横向基准线之间的出口夹角的范围为[10°,65°]。In some embodiments, the second S-shaped curve includes a third end point located on the side of the air inlet end and a fourth end point located on the side of the air outlet end, wherein the tangent and transverse lines of the second S-shaped curve at the fourth end point are The range of the exit angle between the reference lines is [10°, 65°].
在一些实施例中,第二S形曲线在第四端点处的切线与横向基准线之间的入口夹角为24°。In some embodiments, the entrance angle between the tangent line of the second S-shaped curve at the fourth end point and the lateral reference line is 24°.
在一些实施例中,叶片还包括位于进风端一侧的前缘,前缘的轮廓线在与轴线垂直的横向投影面上的投影为凹曲线。In some embodiments, the blade further includes a leading edge on one side of the air inlet end, and the projection of the contour line of the leading edge on the transverse projection plane perpendicular to the axis is a concave curve.
在一些实施例中,叶片为扭曲叶片,扭曲叶片的表面包括从进风端到出风端依次布置的第一曲面段、第二曲面段和第三曲面段,第二曲面段位于第一曲面段和第三曲面段之间且相对于第一曲面段和第三曲面段向向叶轮的旋转方向一侧凹入。In some embodiments, the blade is a twisted blade, and the surface of the twisted blade includes a first curved section, a second curved section, and a third curved section arranged in order from the air inlet end to the air outlet end, and the second curved section is located on the first curved surface. Between the segment and the third curved section and with respect to the first curved section and the third curved section, it is recessed toward the side of the rotation direction of the impeller.
在一些实施例中,第一曲面段、第二曲面段和第三曲面段之间通过圆弧面过渡。In some embodiments, the first curved surface segment, the second curved surface segment, and the third curved surface segment are transitioned by a circular arc surface.
在一些实施例中,叶片还包括位于出风端一侧的尾缘,尾缘的轮廓线在纵向投影面上的投影为内凹弧线。In some embodiments, the blade further includes a trailing edge on one side of the air outlet end, and the projection of the contour line of the trailing edge on the longitudinal projection surface is a concave arc.
在一些实施例中,叶片的数量为6个到20个。In some embodiments, the number of blades is 6-20.
本公开第二方面提供一种混流风机,包括上述叶轮。A second aspect of the present disclosure provides a mixed flow fan including the above-mentioned impeller.
本公开第三方面提供一种空调器,包括上述混流风机。A third aspect of the present disclosure provides an air conditioner, including the mixed flow fan described above.
基于本公开提供的技术方案,叶轮包括轮盖、轮毂和多个叶片,轮盖包括沿轴线贯通的内腔,且内腔具有相对设置的进风端和出风端;轮毂设置于轮盖内;多个叶片连接于轮盖的内表面和轮毂的外表面之间,且叶片包括与轮毂的外表面连接并沿轮毂的外表面延伸的叶片根部以及与叶片根部相对的叶片外缘,叶片外缘的轮廓线在通过轴线的纵向投影面上的投影为变倾角曲线,从进风端到出风端的方向上,变倾角曲线的切线与纵向基准线之间的夹角逐渐增大,纵向基准线与轴线平行。本公开的叶片外缘在纵向投影面上的投影为变倾角曲线且该变倾角曲线的切线与纵向基准线之间的夹角逐渐增大使得本公开的叶片对流道内的气流逐步导向从而避免大压力梯度且减小流动损失。Based on the technical solution provided by the present disclosure, the impeller includes a wheel cover, a hub, and a plurality of blades. The wheel cover includes an inner cavity penetrating along the axis, and the inner cavity has an air inlet and an air outlet oppositely arranged; the hub is arranged in the wheel cover A plurality of blades are connected between the inner surface of the wheel cover and the outer surface of the hub, and the blade includes a blade root connected to the outer surface of the hub and extending along the outer surface of the hub and the outer edge of the blade opposite to the blade root. The projection of the contour line of the edge on the longitudinal projection plane passing through the axis is a variable inclination curve. From the wind inlet to the outlet, the angle between the tangent of the variable inclination curve and the longitudinal reference line gradually increases, and the longitudinal reference The line is parallel to the axis. The projection of the outer edge of the blade of the present disclosure on the longitudinal projection surface is a variable pitch curve, and the angle between the tangent line of the variable pitch curve and the longitudinal reference line gradually increases, so that the blade of the present disclosure gradually guides the airflow in the flow channel to avoid large Pressure gradient and reduce flow loss.
通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征及其优点将会变得清楚。Through the following detailed description of exemplary embodiments of the present disclosure with reference to the accompanying drawings, other features and advantages of the present disclosure will become clear.
附图说明Description of the drawings
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings.
图1为本公开实施例的叶轮的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of an impeller of an embodiment of the disclosure;
图2为图1所示的叶轮的剖面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of the impeller shown in Fig. 1;
图3为图2所示的叶轮的局部放大结构示意图;Fig. 3 is a partial enlarged schematic diagram of the impeller shown in Fig. 2;
图4为图1所示的叶轮去掉轮盖后的结构示意图;Figure 4 is a schematic structural view of the impeller shown in Figure 1 with the wheel cover removed;
图5为图4中其中一个叶片的立体结构示意图;Fig. 5 is a schematic diagram of a three-dimensional structure of one of the blades in Fig. 4;
图6为图1所示的叶轮的俯视结构示意图;Fig. 6 is a schematic top view of the structure of the impeller shown in Fig. 1;
图7为图6中的叶轮的局部放大结构示意图;FIG. 7 is a schematic diagram of a partial enlarged structure of the impeller in FIG. 6;
图8为图1所示的叶轮的仰视结构示意图;Fig. 8 is a schematic diagram of the bottom structure of the impeller shown in Fig. 1;
图9至图11为图4中另一个叶片在纵向投影面上的投影结构示意图;9 to 11 are schematic diagrams of the projection structure of another blade on the longitudinal projection plane in FIG. 4;
图12为相关技术的混流风机入口流道内的速度矢量图;Figure 12 is a vector diagram of the velocity in the inlet flow channel of a mixed flow fan in the related art;
图13为本公开实施例的混流风机入口流道内的速度矢量图。FIG. 13 is a vector diagram of the velocity in the inlet flow channel of the mixed flow fan according to the embodiment of the disclosure.
具体实施方式Detailed ways
为了使本公开的目的、技术方案及优点更加清楚明白,以下通过实施例,并结合附图,对本公开各实施例进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本公开,并不用于限定本公开。In order to make the objectives, technical solutions, and advantages of the present disclosure clearer, the embodiments of the present disclosure will be further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present disclosure, and not used to limit the present disclosure.
下面根据图1至图13对本公开实施例的叶轮的具体结构进行详细说明。The specific structure of the impeller of the embodiment of the present disclosure will be described in detail below based on FIGS. 1 to 13.
如图1、图2、图5以及图10所示,本公开实施例的叶轮包括轮毂1、轮盖3以及多个叶片2,其中,轮盖3包括沿轴线贯通的内腔,且内腔具有相对设置的进风端和出风端;轮毂1设置于轮盖3内;多个叶片2连接于轮盖3的内表面和轮毂1的外表面之间,且叶片2包括与轮毂1的外表面连接并沿轮毂1的外表面延伸的叶片根部24以及与叶片根部24相对的叶片外缘22。叶片外缘22的轮廓线在通过轴线L的纵向投影面上的投影为变倾角曲线,从进风端到出风端的方向上,变倾角曲线的切线与纵向基准线之间的夹角逐渐增大。As shown in Figure 1, Figure 2, Figure 5 and Figure 10, the impeller of the embodiment of the present disclosure includes a hub 1, a wheel cover 3 and a plurality of blades 2, wherein the wheel cover 3 includes an inner cavity penetrating along an axis, and the inner cavity There are oppositely arranged air inlet and outlet ends; the hub 1 is arranged in the wheel cover 3; a plurality of blades 2 are connected between the inner surface of the wheel cover 3 and the outer surface of the hub 1, and the blades 2 include The outer surface is connected to the blade root 24 extending along the outer surface of the hub 1 and the outer edge 22 of the blade opposite to the blade root 24. The projection of the contour line of the outer edge 22 of the blade on the longitudinal projection plane passing through the axis L is a variable inclination curve, and the angle between the tangent of the variable inclination curve and the longitudinal reference line gradually increases in the direction from the inlet end to the outlet end. Big.
本公开实施例的叶片外缘22在纵向投影面上的投影为变倾角曲线且该变倾角曲线的切线与纵向基准线之间的夹角逐渐增大使得本实施例的叶片对流道内的气流逐步导向从而避免大压力梯度且减小流动损失。The projection of the outer edge 22 of the blade on the longitudinal projection surface of the embodiment of the present disclosure is a variable pitch curve, and the angle between the tangent of the variable pitch curve and the longitudinal reference line gradually increases, so that the airflow in the flow channel of the blade of the present embodiment is gradually increased. Guide to avoid large pressure gradients and reduce flow losses.
在此需要说明的是,本公开实施例的横向投影面垂直于叶轮的轴线L。本公开实施例的纵向投影面需要通过叶轮的轴线L。而且对于任一个叶片来说,该纵向投影面指的是该叶片朝向轴线L的方向正对的纵向投影面。例如,图4中的各个叶片2中位于轮毂1的前侧且位于最中间的叶片其所对应的纵向投影面就是与纸面平行的纵向投影面。也就是说,对于不同的叶片,其纵向投影面的位置不同。本公开实施例的纵向基准线位于纵向投影面内且与轴线L平行,横向基准线与轴线L垂直。It should be noted here that the transverse projection plane of the embodiment of the present disclosure is perpendicular to the axis L of the impeller. The longitudinal projection plane of the embodiment of the present disclosure needs to pass through the axis L of the impeller. And for any blade, the longitudinal projection surface refers to the longitudinal projection surface of the blade facing the direction of the axis L. For example, among the blades 2 in FIG. 4, the longitudinal projection surface of the blade located on the front side of the hub 1 and in the middle is the longitudinal projection surface parallel to the paper surface. In other words, for different blades, the position of the longitudinal projection surface is different. The longitudinal reference line of the embodiment of the present disclosure is located in the longitudinal projection plane and is parallel to the axis L, and the transverse reference line is perpendicular to the axis L.
在一些实施例中,如图10所示,变倾角曲线包括位于进风端一侧的第一端点B以及位于出风端一侧的第二端点C,其中,变倾角曲线在第一端点B处的切线与纵向基准线之间的入口夹角d的范围为[20°,85°]。变倾角曲线在第二端点C处的切线与纵向基准线之间的出口夹角g的范围为[10°,70°]。In some embodiments, as shown in FIG. 10, the variable inclination curve includes a first end point B located on the side of the air inlet end and a second end point C located on the side of the air outlet end, wherein the variable inclination angle curve is located at the first end. The range of the entrance angle d between the tangent line at point B and the longitudinal reference line is [20°, 85°]. The range of the exit angle g between the tangent line of the variable inclination curve at the second end point C and the longitudinal reference line is [10°, 70°].
在一些实施例中,经过试验,将入口夹角d设置为50°。出口夹角g设置为57.7°时,气流的流动损失最小。In some embodiments, after experiments, the entrance angle d is set to 50°. When the exit angle g is set to 57.7°, the flow loss of the airflow is the smallest.
在本实施例中,如图10所示,变倾角曲线为第一S形曲线。具体地,本实施例 的第一S形曲线具有拐点并包括分别位于拐点两侧的第一曲线段和第二曲线段,第一曲线段的曲率半径R1与第二曲线段的曲率半径R2之间的比值范围为[0.2,5]。In this embodiment, as shown in FIG. 10, the variable inclination curve is a first S-shaped curve. Specifically, the first S-shaped curve of this embodiment has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and the radius of curvature R1 of the first curve segment and the radius of curvature R2 of the second curve segment are different. The range of the ratio between is [0.2, 5].
在一些实施例中,经过试验证明,将第一曲线段的曲率半径R1设置为125mm,第二曲线段的曲率半径R2设置为38mm时,气流的流动损失最小。In some embodiments, experiments have shown that when the radius of curvature R1 of the first curve segment is set to 125 mm and the radius of curvature R2 of the second curve segment is set to 38 mm, the flow loss of the airflow is the smallest.
如图11所示,在本实施例中,叶片根部24在纵向投影面上的投影为第二S形曲线。As shown in FIG. 11, in this embodiment, the projection of the blade root 24 on the longitudinal projection surface is a second S-shaped curve.
具体地,第二S形曲线包括位于进风端一侧的第三端点A以及位于出风端一侧的第四端点D,其中,第二S形曲线在第三端点A处的切线与横向基准线之间的入口夹角m的范围为[65°,120°];第二S形曲线在第四端点D处的切线与横向基准线之间的出口夹角n的范围为[10°,65°]。此处的横向基准线也不是绝对横向基准线,而是位于通过轴线L的纵向投影面内且与轴线L垂直。Specifically, the second S-shaped curve includes a third end point A on the side of the air inlet end and a fourth end point D on the side of the air outlet end, wherein the tangent and transverse lines of the second S-shaped curve at the third end point A are The range of the inlet angle m between the reference lines is [65°, 120°]; the range of the outlet angle n between the tangent of the second S-shaped curve at the fourth end point D and the horizontal reference line is [10° , 65°]. The horizontal reference line here is not an absolute horizontal reference line, but is located in a longitudinal projection plane passing through the axis L and perpendicular to the axis L.
在一些实施例中,第二S形曲线在第三端点A处的切线与横向基准线之间的入口夹角m为91°。第二S形曲线在第四端点D处的切线与横向基准线之间的入口夹角n为24°。In some embodiments, the entrance angle m between the tangent line of the second S-shaped curve at the third end point A and the lateral reference line is 91°. The entrance angle n between the tangent line of the second S-shaped curve at the fourth end point D and the transverse reference line is 24°.
本实施例的第二S形曲线具有拐点并包括分别位于拐点两侧的第一曲线段和第二曲线段,第一曲线段的曲率半径R4与第二曲线段的曲率半径R3之间的比值范围为[0,3.5]。The second S-shaped curve of this embodiment has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and the ratio between the radius of curvature R4 of the first curve segment and the radius of curvature R3 of the second curve segment The range is [0, 3.5].
如图4所示,叶片2还包括位于进风端一侧的前缘21。如图7所示,前缘21的轮廓线在与轴线L垂直的横向投影面上的投影为凹曲线。也就是说,从上方俯视叶轮,其叶片2的前缘21的形状大致为凹面,从而起到减缓进气阻力以及对叶片的直接冲击从而提高进气流畅性以使得风机高效低噪运行。As shown in Fig. 4, the blade 2 further includes a leading edge 21 located on one side of the air inlet end. As shown in FIG. 7, the projection of the contour line of the front edge 21 on the transverse projection plane perpendicular to the axis L is a concave curve. That is to say, looking down on the impeller from above, the shape of the leading edge 21 of the blade 2 is roughly concave, so as to reduce the air intake resistance and direct impact on the blades to improve the air intake smoothness and make the fan run with high efficiency and low noise.
在本实施例中,叶片2为扭曲叶片。该扭曲叶片包括从进风端到出风端的三个曲面段,三个曲面段分别是第一曲面段、第二曲面段和第三曲面段,其中,第二曲面段位于第一曲面段和第三曲面段之间且相对于第一曲面段和第三曲面段向叶轮的旋转方向一侧凹入。也就是说本实施例的扭曲叶片为双扭曲结构,如此设置可以减小内部流道中的气流流动分离,避免大量涡流的产生进而优化整个风机的气流流动状况。In this embodiment, the blade 2 is a twisted blade. The twisted blade includes three curved sections from the air inlet end to the air outlet end. The three curved sections are the first curved section, the second curved section, and the third curved section. The second curved section is located in the first curved section and the third curved section. Between the third curved surface segments and relative to the first curved surface segment and the third curved surface segment, they are recessed toward one side of the rotation direction of the impeller. That is to say, the twisted blades of this embodiment have a double twisted structure, and this arrangement can reduce the separation of air flow in the internal flow channel, avoid the generation of a large number of vortices, and optimize the air flow condition of the entire fan.
进一步地,本实施例的叶片2还包括位于出风端一侧的尾缘23,如图9所示,尾缘23在纵向投影面上的投影为内凹弧线。且该内凹弧线朝向叶片的外侧凹入,此处所说的叶片外侧指的是远离叶片本体的一侧。如图6所示,从下方仰视叶轮,其叶片2的尾缘23的大致形状为凹面以避免气流在出气时的形成涡流进而优化气流流动。Further, the blade 2 of this embodiment further includes a trailing edge 23 located on the side of the air outlet. As shown in FIG. 9, the projection of the trailing edge 23 on the longitudinal projection surface is a concave arc. And the inner concave arc line is concave toward the outer side of the blade, and the outer side of the blade here refers to the side away from the body of the blade. As shown in FIG. 6, when looking up at the impeller from below, the approximate shape of the trailing edge 23 of the blade 2 is concave to avoid the formation of vortices when the air exits, thereby optimizing the air flow.
将本实施例的叶轮应用于混流风机并将该混流风机应用于空调器时,将叶片的数量设置为6个到20个。When the impeller of this embodiment is applied to a mixed flow fan and the mixed flow fan is applied to an air conditioner, the number of blades is set to 6 to 20.
下面根据图1至图11对本公开具体实施例的叶轮的结构进行详细说明。The structure of the impeller of the specific embodiment of the present disclosure will be described in detail below based on FIGS. 1 to 11.
如图1所示,本实施例的叶轮包括轮毂1、轮盖3和多个叶片2;其中。轮盖3具有沿轴线贯通的内腔,且内腔具有分别位于两端的进风端和出风端。其中,进风端位于上侧,出风端位于下侧。如图2所示,轮毂1的外表面呈大致锥形。轮盖3同轴套设于轮毂1的外侧。多个叶片2连接于轮毂1的外表面和轮盖3的内表面之间。如图4所示,每个叶片2包括位于进风端一侧的前缘21、位于出风端一侧的尾缘23、与轮毂1的外表面连接并沿轮毂1的外表面延伸的叶片根部23以及与叶片根部23相对的外缘22。As shown in Figure 1, the impeller of this embodiment includes a hub 1, a wheel cover 3 and a plurality of blades 2; among them. The wheel cover 3 has an inner cavity penetrating along the axis, and the inner cavity has an air inlet end and an air outlet end respectively located at two ends. Among them, the air inlet end is located on the upper side, and the air outlet end is located on the lower side. As shown in Figure 2, the outer surface of the hub 1 is substantially tapered. The wheel cover 3 is coaxially sleeved on the outer side of the wheel hub 1. A plurality of blades 2 are connected between the outer surface of the hub 1 and the inner surface of the wheel cover 3. As shown in Figure 4, each blade 2 includes a leading edge 21 on the side of the air inlet end, a trailing edge 23 on the side of the air outlet end, and a blade connected to the outer surface of the hub 1 and extending along the outer surface of the hub 1. The root 23 and the outer edge 22 opposite to the root 23 of the blade.
如图6和图7所示,在叶轮的俯视图上,本实施例的前缘21具有与轮毂1相交的第一交点E以及与轮盖3相交的第二交点F,此时,前缘21为连接第一交点E与第二交点F的凹曲线。也就是说,前缘21的轮廓线在与轴线L垂直的横向投影面内的投影为凹曲线。本实施例的叶轮的叶片21在横向投影面内的投影为凹曲线以减缓进气阻力以及气流对叶片的直接冲击进而优化进气条件有助于风机高效低噪运行。在本实施例中,凹曲线的朝向与叶轮的旋转方向相反。具体地,如图7所示,本实施例的叶轮逆时针转动。如此设置可进一步提高进气流畅性。As shown in Figures 6 and 7, in the top view of the impeller, the leading edge 21 of this embodiment has a first intersection E that intersects the hub 1 and a second intersection F that intersects the wheel cover 3. At this time, the leading edge 21 It is a concave curve connecting the first intersection E and the second intersection F. In other words, the projection of the contour line of the front edge 21 in the transverse projection plane perpendicular to the axis L is a concave curve. The projection of the blades 21 of the impeller in this embodiment on the transverse projection plane is a concave curve to reduce the air intake resistance and the direct impact of the air flow on the blades to optimize the air intake conditions, which is helpful for the fan to operate with high efficiency and low noise. In this embodiment, the direction of the concave curve is opposite to the direction of rotation of the impeller. Specifically, as shown in Fig. 7, the impeller of this embodiment rotates counterclockwise. Such a setting can further improve the fluency of air intake.
具体地,本实施例的凹曲线包括叶形线。例如可以采用如下方程来得到叶形线轨迹。Specifically, the concave curve of this embodiment includes a leaf-shaped line. For example, the following equation can be used to obtain the leaf profile trajectory.
x=p*m 1*k*t/(n 1+t 3); x=p*m 1 *k*t/(n 1 +t 3 );
y=m 1*k*t 2/(n 2+t 3); y=m 1 *k*t 2 /(n 2 +t 3 );
其中,k为用于调节凹曲线的弦长的参数;p=±1用以调节凹曲线的朝向;t的取值范围为(0,1);m 1、n 1、n 2用以调节凹曲线的弯曲程度。 Among them, k is the parameter used to adjust the chord length of the concave curve; p=±1 is used to adjust the direction of the concave curve; the value range of t is (0,1); m 1 , n 1 , n 2 are used to adjust The degree of curvature of the concave curve.
在本实施例中,如图6和图7所示,凹曲线在第一交点E处的切线与轮毂1的轮廓线在第一交点E处的切线之间的夹角a的范围为[20°,150°]。在一些实施例中,夹角a为70°。且凹曲线在第二交点F处的切线与轮盖3在第二交点F处的切线之间的夹角b的范围为[20°,150°]。在一些实施例中,夹角b为78.5°。In this embodiment, as shown in FIGS. 6 and 7, the range of the included angle a between the tangent of the concave curve at the first intersection E and the tangent of the contour line of the hub 1 at the first intersection E is [20 °, 150°]. In some embodiments, the included angle a is 70°. And the range of the included angle b between the tangent of the concave curve at the second intersection F and the tangent of the wheel cover 3 at the second intersection F is [20°, 150°]. In some embodiments, the included angle b is 78.5°.
在本实施例中,凹曲线的最大弯曲点O在连接第一交点E和第二交点F的弦线上的投影与第一交点A之间的距离为弦长的20%-85%。此处的最大弯曲点O指的是凹曲线上与弦线之间距离最大的点。In this embodiment, the distance between the projection of the maximum bending point O of the concave curve on the chord line connecting the first intersection E and the second intersection F and the first intersection A is 20%-85% of the chord length. The maximum bending point O here refers to the point on the concave curve with the largest distance from the chord line.
在本实施例中最大弯曲线O与弦线之间距离c的范围为[2mm,12mm]。在一些实施例中,最大弯曲线O与弦线之间距离c为2.4mm。In this embodiment, the range of the distance c between the maximum bending line O and the chord line is [2mm, 12mm]. In some embodiments, the distance c between the maximum bending line O and the chord line is 2.4 mm.
如图3所示,前缘21在纵向投影面的投影为倾斜线,且从径向内侧到径向外侧的延伸方向上,倾斜线与横向基准线之间的竖直距离逐渐变大。此处的横向基准线指的是经过倾斜线的位于径向内侧的端点并与轴线垂直的横向基准线。在一些实施例中,倾斜线与横向基准线之间的最大竖直距离h的范围为[0,15mm]。更优地,h为6.7mm。As shown in FIG. 3, the projection of the front edge 21 on the longitudinal projection plane is an oblique line, and the vertical distance between the oblique line and the horizontal reference line gradually increases in the extending direction from the radial inner side to the radial outer side. The lateral reference line here refers to the lateral reference line that passes through the radially inner end point of the inclined line and is perpendicular to the axis. In some embodiments, the range of the maximum vertical distance h between the inclined line and the lateral reference line is [0, 15 mm]. More preferably, h is 6.7 mm.
在一些实施例中,叶片的数量为6个到20个。In some embodiments, the number of blades is 6-20.
图9到图11为单叶片在纵向投影面上的投影。Figures 9 to 11 are projections of a single blade on the longitudinal projection plane.
在本实施例中,如图8和图9所示,尾缘23的尾缘投影为内凹弧线。内凹弧线的尾缘设计可以最大程度优化混流风机流动状况,减小混流风机内部流道中的气流流动分离,避免大量涡脱落的产生。In this embodiment, as shown in FIGS. 8 and 9, the projection of the trailing edge of the trailing edge 23 is a concave arc. The trailing edge design of the inner concave arc can optimize the flow condition of the mixed flow fan to the greatest extent, reduce the separation of air flow in the internal flow channel of the mixed flow fan, and avoid the occurrence of a large number of vortex shedding.
实际应用时,该内凹弧线的两个端点分别为第二端点C和第四端点D,弦线CD的长度范围为[10mm,30mm],该内凹弧线在第二端点C处的切线与弦线之间的夹角e范围为[10°,50°],该内凹弧线在第四端点D处的切线与弦线之间的夹角f为[10°,50°]。在一些实施例中,本实施例的弦线CD的长度为19mm,该内凹弧线在第二端点C处的切线与弦线之间的夹角e为31°,该内凹弧线在第四端点D处的切线与弦线之间的夹角f为31.5°。In practical application, the two end points of the concave arc are the second end C and the fourth end D, the length of the chord line CD is [10mm, 30mm], and the concave arc is at the second end C. The range of the included angle e between the tangent and the chord line is [10°,50°], and the included angle f between the tangent and the chord line of the concave arc at the fourth end point D is [10°,50°] . In some embodiments, the length of the chord line CD in this embodiment is 19mm, the angle e between the tangent line of the inner concave arc at the second end point C and the chord line is 31°, and the inner concave arc is at The angle f between the tangent line at the fourth end point D and the chord line is 31.5°.
如图10所示,本实施例的叶片2的外缘22在纵向投影面上的投影为变倾角弧线,从进风端到出风端的方向上,变倾角弧线的切线与纵向基准线的倾角逐渐增大。As shown in FIG. 10, the projection of the outer edge 22 of the blade 2 on the longitudinal projection surface of the present embodiment is a variable pitch arc, and the tangent of the variable pitch arc and the longitudinal reference line in the direction from the air inlet end to the air outlet end The inclination angle gradually increases.
具体地,如图10所示,本实施例的外缘22为S形曲线。Specifically, as shown in FIG. 10, the outer edge 22 of this embodiment is an S-shaped curve.
在一些实施例中,如图10所示,变倾角曲线包括位于进风端一侧的第一端点B以及位于出风端一侧的第二端点C,其中,变倾角曲线在第一端点B处的切线与纵向基准线之间的入口夹角d的范围为[20°,85°]。变倾角曲线在第二端点C处的切线与纵向基准线之间的出口夹角g的范围为[10°,70°]。In some embodiments, as shown in FIG. 10, the variable inclination curve includes a first end point B located on the side of the air inlet end and a second end point C located on the side of the air outlet end, wherein the variable inclination angle curve is located at the first end. The range of the entrance angle d between the tangent line at point B and the longitudinal reference line is [20°, 85°]. The range of the exit angle g between the tangent line of the variable inclination curve at the second end point C and the longitudinal reference line is [10°, 70°].
在一些实施例中,经过试验,将入口夹角d设置为50°,出口夹角g设置为57.7°时,气流的流动损失最小。In some embodiments, after experiments, when the inlet angle d is set to 50° and the outlet angle g is set to 57.7°, the flow loss of the airflow is the smallest.
通过以上优化设计,如图2所示,本实施例的混流风机内部流道形式特殊,使气流沿叶轮轴线L流入,后斜向流出。具体地,在纵向投影面内,本实施例的叶轮流道大致为流道曲线M 1M 2,该流道曲线M 1M 2在进风端处的切线与纵向基准线之间的夹 角α的范围为[0,30°],在出风端处的切线与横向基准线之间的夹角β的范围为[0,80°]。在一些实施例中,该流道曲线M 1M 2在进风端处的切线与纵向基准线之间的夹角α为10度,在出风端处的切线与横向基准线之间的夹角β为40度。 Through the above optimized design, as shown in Fig. 2, the internal flow channel of the mixed flow fan of this embodiment has a special form, which makes the air flow flow in along the impeller axis L and flow out obliquely back. Specifically, in the longitudinal projection plane, the impeller flow channel of this embodiment is roughly a flow channel curve M 1 M 2 , the angle between the tangent line of the flow channel curve M 1 M 2 at the air inlet end and the longitudinal reference line The range of α is [0, 30°], and the range of the angle β between the tangent line at the air outlet end and the horizontal reference line is [0, 80°]. In some embodiments, the angle α between the tangent line at the air inlet end and the longitudinal reference line of the flow channel curve M 1 M 2 is 10 degrees, and the angle between the tangent line at the air outlet end and the transverse reference line is 10 degrees. The angle β is 40 degrees.
对本实施例的混流风机进行仿真实验,并与优化前的混流风机的仿真进行对比,实验数据如下表所示,在仿真实验时,噪音测点为风机出口0.5m处。A simulation experiment was performed on the mixed flow fan of this embodiment and compared with the simulation of the mixed flow fan before optimization. The experimental data is shown in the following table. In the simulation experiment, the noise measurement point is 0.5m from the outlet of the fan.
Figure PCTCN2020139097-appb-000001
Figure PCTCN2020139097-appb-000001
通过仿真数据可知,在风量接近的情况下,优化后风机转速明显下降,同风量下噪音值下降,运行效率和压头都有所提升,风机气动性能和风噪水平得到明显改善。通过如图12和图13所示的速度矢量图对比也可发现,优化后,沿导流圈气流进入方向明显发生变化,气流向流道中部偏移,通过进气整流,流动速度分布更加均匀,速度梯度减缓明显。From the simulation data, it can be seen that when the air volume is close, the fan speed is significantly reduced after optimization, the noise value is reduced at the same air volume, the operating efficiency and pressure head are improved, and the aerodynamic performance and wind noise level of the fan are significantly improved. Through the comparison of the velocity vector diagrams shown in Figure 12 and Figure 13, it can also be found that after optimization, the direction of airflow along the guide ring changes significantly, the airflow shifts to the middle of the flow channel, and the airflow is rectified to make the flow velocity distribution more uniform. , The speed gradient slows down significantly.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or a central element may also be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
在本公开描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present disclosure, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本公开可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本公开可实施的范畴。At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for ease of description, not to limit the text. Disclosure of the implementable scope, and the change or adjustment of the relative relationship, shall be regarded as the implementable scope of the present disclosure without substantial changes to the technical content.
以上所述实施例仅表达了本公开的几种实施方式,其描述较为具体和详细,但并 不能因此而理解为对本公开范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本公开构思的前提下,还可以做出若干变形和改进,这些都属于本公开的保护范围。因此,本公开的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation manners of the present disclosure, and their descriptions are more specific and detailed, but they should not be interpreted as limiting the scope of the present disclosure. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present disclosure, several modifications and improvements can be made, and these all fall within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the appended claims.

Claims (20)

  1. 一种叶轮,包括:An impeller, including:
    轮盖(3),包括沿轴线贯通的内腔,且所述内腔具有相对设置的进风端和出风端;The wheel cover (3) includes an inner cavity penetrating along the axis, and the inner cavity has an air inlet end and an air outlet end that are arranged oppositely;
    轮毂(1),设置于所述轮盖(3)内;以及The wheel hub (1) is arranged in the wheel cover (3); and
    多个叶片(2),连接于所述轮盖(3)的内表面和所述轮毂(1)的外表面之间,且所述叶片(2)包括与所述轮毂(1)的外表面连接并沿所述轮毂(1)的外表面延伸的叶片根部(24)以及与所述叶片根部(24)相对的叶片外缘(22),所述叶片外缘(22)的轮廓线在通过所述轴线(L)的纵向投影面上的投影为变倾角曲线,从所述进风端到所述出风端的方向上,所述变倾角曲线的切线与纵向基准线之间的夹角逐渐增大,所述纵向基准线与轴线(L)平行。A plurality of blades (2) are connected between the inner surface of the wheel cover (3) and the outer surface of the hub (1), and the blades (2) include the outer surface of the hub (1) The blade root (24) connected and extending along the outer surface of the hub (1) and the blade outer edge (22) opposite to the blade root (24), the contour line of the blade outer edge (22) passing The projection on the longitudinal projection surface of the axis (L) is a variable inclination curve. From the inlet end to the outlet end, the angle between the tangent of the variable inclination curve and the longitudinal reference line is gradually Increase, the longitudinal reference line is parallel to the axis (L).
  2. 根据权利要求1所述的叶轮,其中,所述变倾角曲线包括位于所述进风端一侧的第一端点(B)以及位于所述出风端一侧的第二端点(C),所述变倾角曲线在所述第一端点(B)处的切线与所述纵向基准线之间的入口夹角(d)的范围为[20°,85°]。The impeller according to claim 1, wherein the variable inclination curve includes a first end point (B) on the side of the air inlet end and a second end point (C) on the side of the air outlet end, The range of the entrance angle (d) between the tangent line of the variable inclination curve at the first end point (B) and the longitudinal reference line is [20°, 85°].
  3. 根据权利要求2所述的叶轮,其中,所述入口夹角(d)为50°。The impeller according to claim 2, wherein the inlet angle (d) is 50°.
  4. 根据权利要求1所述的叶轮,其中,所述变倾角曲线包括位于所述进风端一侧的第一端点(B)以及位于所述出风端一侧的第二端点(C),所述变倾角曲线在所述第二端点(C)处的切线与所述纵向基准线之间的出口夹角(g)的范围为[10°,70°]。The impeller according to claim 1, wherein the variable inclination curve includes a first end point (B) on the side of the air inlet end and a second end point (C) on the side of the air outlet end, The range of the exit angle (g) between the tangent line of the variable inclination curve at the second end point (C) and the longitudinal reference line is [10°, 70°].
  5. 根据权利要求4所述的叶轮,其中,所述出口夹角(g)为57.7°。The impeller according to claim 4, wherein the exit angle (g) is 57.7°.
  6. 根据权利要求1所述的叶轮,其中,所述变倾角曲线为第一S形曲线。The impeller according to claim 1, wherein the variable inclination curve is a first S-shaped curve.
  7. 根据权利要求6所述的叶轮,其中,所述第一S形曲线具有拐点并包括分别位于所述拐点两侧的第一曲线段和第二曲线段,所述第一曲线段的曲率半径(R1)与所述第二曲线段的曲率半径(R2)之间的比值范围为[0.2,5]。The impeller according to claim 6, wherein the first S-shaped curve has an inflection point and includes a first curve segment and a second curve segment located on both sides of the inflection point, and a radius of curvature of the first curve segment ( The ratio range between R1) and the radius of curvature (R2) of the second curve segment is [0.2, 5].
  8. 根据权利要求7所述的叶轮,其中,所述第一曲线段的曲率半径(R1)为125mm,所述第二曲线段的曲率半径(R2)为38mm。The impeller according to claim 7, wherein the radius of curvature (R1) of the first curve segment is 125 mm, and the radius of curvature (R2) of the second curve segment is 38 mm.
  9. 根据权利要求1至8中任一项所述的叶轮,其中,所述叶片根部(24)在所述纵向投影面上的投影为第二S形曲线。The impeller according to any one of claims 1 to 8, wherein the projection of the blade root (24) on the longitudinal projection surface is a second S-shaped curve.
  10. 根据权利要求9所述的叶轮,其中,所述第二S形曲线包括位于所述进风端一侧的第三端点(A)以及位于所述出风端一侧的第四端点(D),所述第二S形曲线在所述第三端点(A)处的切线与横向基准线之间的入口夹角(m)的范围为[65°,120°]。The impeller according to claim 9, wherein the second S-shaped curve includes a third end point (A) on the side of the air inlet end and a fourth end point (D) on the side of the air outlet end The range of the entrance angle (m) between the tangent line of the second S-shaped curve at the third end point (A) and the transverse reference line is [65°, 120°].
  11. 根据权利要求10所述的叶轮,其中,所述第二S形曲线在所述第三端点(A) 处的切线与横向基准线之间的入口夹角(m)为91°。The impeller according to claim 10, wherein the entrance angle (m) between the tangent line of the second S-shaped curve at the third end point (A) and the transverse reference line is 91°.
  12. 根据权利要求9所述的叶轮,其中,所述第二S形曲线包括位于所述进风端一侧的第三端点(A)以及位于所述出风端一侧的第四端点(D),所述第二S形曲线在所述第四端点(D)处的切线与横向基准线之间的出口夹角(n)的范围为[10°,65°]。The impeller according to claim 9, wherein the second S-shaped curve includes a third end point (A) on the side of the air inlet end and a fourth end point (D) on the side of the air outlet end The range of the exit angle (n) between the tangent line of the second S-shaped curve at the fourth end point (D) and the transverse reference line is [10°, 65°].
  13. 根据权利要求12所述的叶轮,其中,所述第二S形曲线在所述第四端点(D)处的切线与横向基准线之间的入口夹角(n)为24°。The impeller according to claim 12, wherein the entrance angle (n) between the tangent line of the second S-shaped curve at the fourth end point (D) and the transverse reference line is 24°.
  14. 根据权利要求1至8中任一项所述的叶轮,其中,所述叶片(2)还包括位于所述进风端一侧的前缘(21),所述前缘(21)的轮廓线在与所述轴线(L)垂直的横向投影面上的投影为凹曲线。The impeller according to any one of claims 1 to 8, wherein the blade (2) further comprises a leading edge (21) located on one side of the air inlet end, and a contour line of the leading edge (21) The projection on the transverse projection plane perpendicular to the axis (L) is a concave curve.
  15. 根据权利要求1至8中任一项所述的叶轮,其中,所述叶片(2)为扭曲叶片,所述扭曲叶片的表面包括从所述进风端到所述出风端依次布置的第一曲面段、第二曲面段和第三曲面段,所述第二曲面段位于所述第一曲面段和所述第三曲面段之间且相对于第一曲面段和所述第三曲面段向所述叶轮的旋转方向一侧凹入。The impeller according to any one of claims 1 to 8, wherein the blades (2) are twisted blades, and the surface of the twisted blades includes a first air inlet arranged in order from the air inlet end to the air outlet end. A curved surface segment, a second curved surface segment, and a third curved surface segment, the second curved segment is located between the first curved segment and the third curved segment and is relative to the first curved segment and the third curved segment It is recessed to one side in the rotation direction of the impeller.
  16. 根据权利要求15所述的叶轮,其中,所述第一曲面段、第二曲面段和第三曲面段之间通过圆弧面过渡。The impeller according to claim 15, wherein the first curved surface segment, the second curved surface segment and the third curved surface segment are transitioned by a circular arc surface.
  17. 根据权利要求1至8中任一项所述的叶轮,其中,所述叶片(2)还包括位于所述出风端一侧的尾缘(23),所述尾缘(23)的轮廓线在所述纵向投影面上的投影为内凹弧线。The impeller according to any one of claims 1 to 8, wherein the blade (2) further comprises a trailing edge (23) located on one side of the air outlet end, and a contour line of the trailing edge (23) The projection on the longitudinal projection surface is a concave arc.
  18. 根据权利要求1所述的叶轮,所述叶片(2)的数量为6个到20个。The impeller according to claim 1, wherein the number of the blades (2) is 6 to 20.
  19. 一种混流风机,包括如权利要求1至18中任一项所述的叶轮。A mixed flow fan, comprising the impeller according to any one of claims 1 to 18.
  20. 一种空调器,包括如权利要求19所述的混流风机。An air conditioner, comprising the mixed flow fan according to claim 19.
PCT/CN2020/139097 2020-01-20 2020-12-24 Impeller, mixed flow blower and air conditioner WO2021147606A1 (en)

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CN111441984A (en) * 2020-01-20 2020-07-24 珠海格力电器股份有限公司 Impeller, mixed flow fan and air conditioner
CN111255738A (en) * 2020-01-20 2020-06-09 珠海格力电器股份有限公司 Impeller, mixed flow fan and air conditioner
CN111156191A (en) * 2020-01-20 2020-05-15 珠海格力电器股份有限公司 Impeller, mixed flow fan and air conditioner
CN112283800A (en) * 2020-09-16 2021-01-29 珠海格力电器股份有限公司 Machine and air conditioner in air conditioning
CN112943687A (en) * 2021-04-13 2021-06-11 浙江银轮机械股份有限公司 Impeller and automobile air conditioner blower

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