WO2021147603A1 - Filling line - Google Patents
Filling line Download PDFInfo
- Publication number
- WO2021147603A1 WO2021147603A1 PCT/CN2020/138589 CN2020138589W WO2021147603A1 WO 2021147603 A1 WO2021147603 A1 WO 2021147603A1 CN 2020138589 W CN2020138589 W CN 2020138589W WO 2021147603 A1 WO2021147603 A1 WO 2021147603A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cover
- filling
- claw
- suction cup
- component
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
- B67B3/06—Feeding caps to capping heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
Definitions
- the invention relates to the technical field of can making, in particular to a filling line.
- the filling line is generally a linked production line composed of multiple stand-alone equipment with different functions in order to meet the production or processing purposes of a certain product. It is a device to reduce manpower, optimize operation procedures and improve production efficiency.
- the current filling line usually only includes filling, cap clamping, labeling, coding, etc., but in the early stage, the filling line needs to be divided into cans and caps. In the prior art, the preliminary work needs to be completed manually, which can only be semi-automated, and the efficiency of filling needs to be further improved.
- the object of the present invention is to provide a filling line.
- a filling line has a canning station, a labeling station, a filling station, a cap placing station, a cap clamping station, and a typesetting and boarding station arranged in sequence.
- One side of the lid placing station is also provided with a lid separating station, a separating mechanism is arranged on the separating station, a labeling mechanism is arranged at the labeling station, and a labeling mechanism is arranged at the filling station.
- the station is provided with a filling mechanism
- the cap placing station is provided with a cap placing mechanism
- the cap clamping station is provided with a cap clamping mechanism
- the cap separating station is provided with a cap separating mechanism.
- the tank dividing mechanism includes a tank inlet conveyor belt, a tank lower assembly connected to the tank inlet conveyor belt, and the tank lower assembly includes a lower tank tray, which drives the lower tank tray up and down.
- the lower tank driving part that lifts in the direction and the tank clamping part located above the lower tank tray are used to clamp the bottom second tank in the whole stack of tanks.
- the canning mechanism further includes a pushing assembly for pushing the can body from the lower tank tray to the labeling mechanism, and the pushing assembly includes a pushing claw, and The pushing claw is connected to the first pushing driving part that drives it to reciprocate in the front and back direction, and the second pushing driving part that is connected to the pushing claw to drive it to swing, the first pushing drive The component drives the push claw to push the can body to the labeling mechanism.
- the clamping part includes a first clamping claw, a second clamping claw, and a clamping claw driving part that drives the first clamping claw and the second clamping claw to perform a clamping action.
- the pot clamping component further includes a third claw, the first claw, the second claw and the third claw form a three-point clamping, and the direction of the third claw is It is facing the conveying direction of the in-tank conveyor belt.
- the pushing claw has a first working position and a second working position, and when the pushing claw is pushed from the lower tank tray to the labeling conveyor belt, the pushing claw is at The first working position; when the pushing claw is pushed from the labeling conveyor belt to the lower tank tray, the pushing claw rotates upward from the first working position to the The second working position; when the push claw is located on the lower tank tray, the push claw rotates downward from the second working position to the first working position.
- the push claw when the push claw is in the first working position, the push claw extends in the left-right direction; when the push claw is rotated from the first working position to the first working position In the second working state, the pushing pawl rotates upward at least 90°.
- the lower tank assembly further includes a tray support extending in an up and down direction, and the lower tank tray is movably connected to the tray support.
- the lower tank tray has a first height position and a second height position, the first height position is lower than the second height position, and when located at the first height position, The lower tank tray is flush with the height of the tank feeding conveyor belt; when it is at the second height position, the tank lower tray is flush with the height of the labeling conveyor belt.
- the labeling mechanism includes a labeling conveyor belt, a labeling component located on at least one side of the labeling conveyor belt, and a labeling component located at the end of the labeling conveyor belt for removing cans from the The labeling conveyor belt is pushed out to the labeling conveyor belt component of the filling mechanism.
- the filling mechanism includes a filling conveyor belt and a filling piece
- the filling piece includes a filling bottom frame, a quantitative filling component arranged above the filling bottom frame
- the quantitative filling assembly includes a hopper, a lower silo located below the hopper and connected to the hopper, a storage silo connected to the lower silo, and a push and suction drive component.
- the material driving component is used to suck the material in the lower silo into the storage silo, push the material in the storage silo into the lower silo, the hopper and the
- the lower silo is connected through the inlet, the lower silo is provided with a discharge port, the pushing and sucking driving component includes a cylinder, a piston rod arranged in the cylinder, and driving the The material pushing and sucking power component that the piston rod moves in the cylinder, and the cylinder is the storage bin.
- the storage silo When the pushing and sucking power component moves the piston rod away from the When one side of the lower silo is pulled, the storage silo sucks materials from the lower silo; when the push and suction power component moves the piston rod toward the side close to the lower silo When pushed, the storage bin pushes materials from the lower bin.
- the material pushing and suction driving component further includes a material pushing and suction control member for controlling the movement stroke of the piston rod.
- the storage bin is arranged on the side of the lower storage bin, and the storage bin extends in a horizontal direction.
- the filling piece further includes a blanking control component, and the blanking control component is used to simultaneously control the opening and closing of the inlet and outlet.
- the blanking control assembly includes a blanking rod, a feeding block and a discharging block connected to the blanking rod, and a blanking drive component, and the blanking rod is connected to the blanking rod.
- the hopper extends to the discharging bin, and the discharging driving component is connected with the discharging rod to drive the discharging rod to move up and down.
- the material inlet blocking member blocks the material inlet, and the material discharging blocking member is removed from the material inlet.
- the discharge port is moved away; when the blanking drive component drives the blanking rod to move down, the inlet block is removed from the inlet, and the discharge block Seal the discharge port.
- the feeding driving part includes a feeding power part connected to the top of the hopper, a driving rod connected to the feeding power part at one end, and the middle part of the driving rod is connected to the feeding power part.
- the top of the hopper is rotatably connected, and the other end of the drive rod is connected with the upper end of the feed rod.
- the filling component further includes a filling lifting assembly connected between the filling chassis and the quantitative filling assembly.
- the filling lifting assembly includes a lifting sleeve connected between the filling chassis and the quantitative filling assembly, and a filling lifting drive that drives the lifting sleeve for lifting Component, the lifting sleeve is provided with multiple groups.
- the lid separating mechanism includes a lid storage assembly, a lid ejecting conveyor belt, and a lid separating assembly for transporting the lid in the lid storing assembly to the lid ejecting conveyor belt.
- the lid storage assembly is located on at least one side of the lid exit conveyor belt
- the lid separation assembly includes a lid separation bracket, a cover clamping component connected to the lid separation bracket and located above the lid storage assembly, and The cover part, the cover clamping part is used to clamp the top second cover in the whole stack of cover bodies in the storage cover assembly, and the cover transportation part is used to hold the storage cover The top cover of the entire stack of covers in the assembly is transported to the cover unloading conveyor belt.
- the clamping cover component includes a first jaw, a second jaw, and a jaw driving component that drives the first and second jaws to perform a clamping action.
- the clamping cover component further includes a claw limiting member for limiting the opening limit positions of the first claw and the second claw.
- the cover transport component includes a turning shaft, a turning driving component for driving the turning shaft to rotate around its axis, a suction cup bracket connected to the turning shaft, and a suction cup bracket connected to the turning shaft.
- the suction cup has a first working position and a second working position. When the suction cup is in the first working position, the suction cup It is located above the inner cover of the lid storage assembly, and when the suction cup is in the second working position, the suction cup is located above the cover unloading conveyor belt.
- the suction cup support includes a support vertical rod fixedly connected to the turning shaft, a support cross rod connected to the support vertical rod and capable of rotating around its center line, and the suction cup is connected to On the bracket crossbar.
- the cover transport component further includes an anti-rotation belt connected with the suction cup to ensure that its opening always faces downward.
- the lid storage assembly includes a lid storage conveyor belt, a lid storage drive component that drives the lid storage conveyor belt to drive, an upper lid tray arranged at the end of the lid storage conveyor belt, and drives the lid.
- the upper cover driving part that lifts the upper cover tray up and down in the vertical direction, and the cover clamping part is located above the upper cover tray.
- the lid storage assembly includes a plurality of the lid storage conveyor belts.
- the lid storage assembly is provided with multiple groups, the plurality of groups of the lid storage assembly are distributed along the conveying direction of the lid storage conveyor belt, and each group of the lid storage assembly corresponds to a set of Sub-lid assembly.
- the lid placing mechanism is used to place the lid on the tank, and the lid placing mechanism includes a lid placing bracket, a suction cup connected to the lid placing bracket, and a suction cup connected to the lid placing bracket. Between the bracket and the suction cup, the suction cup is used to drive the suction cup to move between the suction cap position and the cover position. The suction cup is connected between the suction cup and the suction cup. The suction cup is driven to perform a suction and release action, and the suction cup is suction and release driving components.
- the suction cup moving drive component includes a driving wheel and a driven wheel arranged on the front and rear sides of the cover supporting bracket, a timing belt sleeved on the driving wheel and the driven wheel at the same time, and driving the The driving wheel rotates the moving power part, and the sucker sucking and releasing driving part is connected with the timing belt.
- the suction cup suction and release drive component includes a suction cup power component and a can discharge power component connected to the suction cup moving drive component, and the suction cup is simultaneously with the suction can power component and the can discharge power component.
- the power components are connected.
- the canister suction power component and the can discharge power component are cylinders, and the can discharge power component is a cylinder with adjustable power.
- the lid clamping mechanism is used to clamp the lid on the tank body, and the lid clamping mechanism includes a lid clamping base frame, a lid clamping bracket connected to the lid clamping base frame, and The cover guide rail extending in the up-down direction on the cover support bracket, the cover sliding part slidably connected to the cover cover guide, the cover cover component connected to the cover sliding part, and the drive
- the clip cover sliding member is a clip cover driving part that moves on the clip cover guide rail, one end of the clip cover driving part is connected with the clip cover bracket, and the other of the clip cover driving part is One end is connected with the sliding part of the clip cover.
- the clip cover component includes a chuck holder, a plurality of chucks rotatably connected to the chuck holder, and a plurality of chucks connected to drive it relative to the chuck.
- a chuck driving part for rotating the chuck support, and the chuck driving part is connected to the sliding part of the chuck cover.
- a plurality of the chucks are enclosed into a circular area, and the jaw portions of the plurality of chucks are all facing the center of the circular area, and the chuck driving member drives a plurality of the chucks. The chuck simultaneously moves closer to the center of the circle.
- the cover clamping mechanism further includes a clamping cover height adjusting component, the clamping cover height adjusting component is connected to the clamping cover base frame, and the clamping cover bracket is connected to the clamping cover Height adjustment parts.
- the clip cover height adjustment component includes a screw rod extending in the up and down direction capable of rotating around its own axis, a nut sleeved on the screw rod and matched with the screw rod, and a wire rod that drives the screw rod to rotate.
- the rod driving part, and the cover bracket is connected to the nut.
- the present invention has the following advantages compared with the prior art:
- the invention can realize automatic processing of canning, labeling, filling, capping, capping and cap clamping, without manual intervention in the middle, which greatly improves the automation degree of the filling line, improves the work efficiency, and is beneficial to increase the output. .
- Figure 1 is a schematic front view of the filling line in this embodiment
- Figure 2 is a schematic top view of the filling line in this embodiment
- Figure 3 is a schematic front view of the tank separating mechanism in this embodiment
- Figure 4 is a schematic top view of the tank dividing mechanism in this embodiment
- FIGS 5-7 are schematic diagrams of the pusher assembly of the tank dividing mechanism in this embodiment.
- Fig. 8 is a schematic front sectional view of the filling mechanism in this embodiment.
- Figure 9 is a schematic side view of the filling mechanism in this embodiment.
- Fig. 10 is a schematic front view of the cover placing mechanism in this embodiment.
- Figure 11 is a schematic front sectional view of the cover placing mechanism in this embodiment.
- Figure 12 is a schematic front view of the lid separating mechanism in this embodiment
- Figure 13 is a schematic front sectional view of the lid separating mechanism in this embodiment.
- Fig. 14 is a schematic top view of the lid separating mechanism in this embodiment.
- Fig. 15 is a schematic side view of the cover separating mechanism in this embodiment.
- Fig. 16 is a schematic diagram of the cover clamping part of the cover separation mechanism in this embodiment.
- Figure 17 is a schematic front view of the cover clamping mechanism in this embodiment.
- Figure 18 is a schematic side view of the cover clamping mechanism in this embodiment.
- Fig. 19 is a schematic front sectional view of the cover clamping mechanism in this embodiment.
- Tank dividing mechanism 10. Tank feeding conveyor belt; 11. Pallet support; 12. Lower tank tray; 130, first holding claw; 131, second holding claw; 132, third holding claw; 14, stop Feed rod; 150, push claw; 151, first push bracket; 152, driving wheel; 153, driven wheel; 154, timing belt; 155, push rail; 156, push slide; 157, second push Bracket; 158. Drive rack; 159. Gear shaft; 2. Labeling mechanism; 20. Labeling conveyor belt; 21. Labeling components; 22. Labeling conveyor belt components; 3. Filling mechanism; 30. Filling Loading conveyor belt; 31.
- Clamping guide rail; 53 Clamping cover sliding part; 540, Chuck bracket; 541, Chuck; 542, Chuck driving part; 55.
- Clamping cover driving part; 56 clamping cover conveyor belt; 570, screw rod; 571, nut; 572, screw rod driving part; 6, cover separation mechanism; 60, cover out conveyor belt; 61, cover storage conveyor belt; 62.
- installation should be interpreted broadly unless otherwise clearly specified and limited.
- it can be a fixed connection or a detachable connection.
- Connected or integrally connected can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
- the specific meanings of the above-mentioned terms in the present invention can be understood under specific circumstances.
- the filling line has a potting station, a labeling station, a filling station, a cap placing station, a cap clamping station, and a typesetting and boarding station arranged in sequence.
- There is also a lid separating station on one side of the lid placing station a separating mechanism 1 is arranged on the separating station, a labeling mechanism 2 is arranged at the labeling station, and a filling station is arranged at the filling station.
- the assembly mechanism 3 is provided with a cap placing mechanism 4 at the cap placing station, a cap clamping mechanism 5 at the cap clamping station, and a cap separating mechanism 6 at the cap separating station.
- the tank dividing mechanism 1 includes a tank inlet conveyor belt 10 and a tank lower assembly connected with the tank inlet conveyor belt 10.
- the lower tank assembly includes a tray support 11 extending in the up-and-down direction, a lower tank tray 12 movably connected to the tray support 11, a lower tank drive component that drives the lower tank tray 12 up and down, and is located on the lower tank tray 12
- the upper tank clamping part is used to clamp the bottom second tank in the whole stack of tanks.
- the lower tank tray 12 has a first height position and a second height position.
- the first height position is lower than the second height position.
- the lower tank tray 12 When at the first height position, the lower tank tray 12 is flush with the tank feeding conveyor belt 10; When in the second height position, the lower tank tray 12 is level with the height of the labeling conveyor belt 20.
- the clamping part includes a first clamping claw 130, a second clamping claw 131, a third clamping claw 132, and a clamping claw driving part that drives the first clamping claw 130 and the second clamping claw 131 to perform a clamping action.
- the first claw 130, the second claw 131, and the third claw 132 form a three-point clamping, and the direction of the third claw 132 is directly opposite to the conveying direction of the tank conveyor belt 10.
- a plurality of blocking rods 14 extending in the vertical direction are arranged above the lower tank tray 132, and the plurality of blocking rods 14 enclose a blocking space, and the entire stack of tanks is located in the space, which can avoid tipping.
- the tank dividing mechanism 1 also includes a pushing assembly that pushes the tank body from the lower tank tray 12 to the labeling conveyor belt 20.
- the pushing assembly includes a pushing pawl 150, a first pushing drive mechanism connected to the pushing pawl 150 to drive it to reciprocate in the front and rear directions, and connected to the pushing pawl 150
- the second material pushing drive mechanism that drives it to swing
- the first material pushing drive mechanism drives the pushing claw 150 to push the can body from the lower can tray 12 to the labeling conveyor belt 20.
- the pushing claw 150 has a first working position and a second working position.
- the pushing claw 150 moves from the lower tank tray 150 to the labeling conveyor belt 20, the pushing claw 150 is in the first working position, and the pushing claw 150 is in the first working position.
- the can body can be pushed; when the pushing pawl 150 moves from the labeling conveyor 20 to the can tray 12, the pushing pawl 150 rotates upward from the first working position to the second working position, and the pushing pawl 150 is at least Rotate upward by 90° to avoid the tank body at the rear; when the push pawl 150 is located at the rear end, the push pawl 150 rotates downward from the second working position to the first working position.
- the first pushing drive mechanism includes a first pushing support 151, a driving wheel 152 and a driven wheel 153 arranged on the front and rear sides of the first pushing support 151, and a timing belt 154 sleeved on the driving wheel 152 and the driven wheel 153 at the same time
- the first pushing power component that drives the driving wheel 42 to rotate the timing belt 154 extends in the front-to-rear direction
- the second pushing drive mechanism is connected with the timing belt 154
- the pushing pawl 150 is connected with the second pushing drive mechanism.
- the first pushing drive mechanism also includes a pushing rail 155 extending in the front-rear direction on the first pushing support 151, a pushing sliding member 156 slidably arranged on the pushing guide 155, and a second pushing drive The mechanism is simultaneously connected with the pushing slide 156.
- the second pushing drive mechanism includes a second pushing support 157 connected to the timing belt 156, a rack 158 connected to the second pushing support 157 and extending in the up and down direction, gears that cooperate with the rack 158, and driving teeth.
- the pushing pawl 150 is coaxially connected with the gear (gear shaft 159).
- the lower tank driving part, the gripping claw driving part, and the first pushing power part can be motors, and the second pushing power part can be air cylinders.
- the whole pile of cans reaches the lower tank tray 12 through the tank feeding conveyor belt 10, and the lower tank tray 12 drives the whole pile of tanks to rise, and is held tightly to the bottom by the first holding claw 130, the second holding claw 131, and the third holding claw 132
- the second tank body, and then the bottom tank body is moved downwards by gravity through the lower tank tray 12 to the height of the labeling conveyor belt 20, and finally the tank body is pushed from the lower tank tray 12 to the labeling through the pusher assembly
- the conveyor belt 20 is conveyed out.
- the labeling mechanism 2 includes a labeling conveyor belt 20, a labeling component 21 located on at least one side of the labeling conveyor belt 20, and a labeling conveyor 20 at the end for removing the can from the labeling
- the conveyor belt 20 is pushed out to the labeling conveyor belt component 22 of the filling mechanism 3.
- the can body When the can body is conveyed by the labeling conveyor belt 20, it is marked on the can body through the labeling component 21 at the same time, and after the marking is completed, it is pushed to the filling mechanism 3 through the labeling conveyor belt component 22.
- the filling part specifically includes a filling bottom frame 31, a quantitative filling component arranged above the filling bottom frame 31, a blanking control component, and a The filling lifting assembly between the filling chassis 31 and the quantitative filling assembly.
- the quantitative filling assembly includes a hopper 320, a lower hopper 321 located below the hopper 320 and communicated with the hopper 320, a storage silo 322 connected with the lower silo 321, and a push and suction drive component.
- the storage silo 322 is arranged on the side of the lower silo 321, and the storage silo 322 extends in a horizontal direction.
- the hopper 320 and the lower silo 321 are connected through an inlet 323, and the lower silo 321 is provided with an outlet 324.
- the pushing and sucking material driving component is used to suck the material in the lower silo 321 into the storage silo 322 and push the material in the storage silo 322 into the lower silo 321.
- it includes: a cylinder, a piston rod 325 arranged in the cylinder, a push and suction power component 326 that drives the piston rod 325 to move in the cylinder, a push and suction control member for controlling the movement stroke of the piston rod 325, and the cylinder.
- the storage silo 322 sucks materials from the lower silo 321; when the push-suction power component 326 pulls the piston rod 325 toward the lower silo 321 When the silo 321 is pushed on one side, the storage silo 322 pushes materials from the lower silo 321.
- the unloading control assembly is used to control the opening and closing of the inlet 323 and the outlet 324 at the same time. Specifically, it includes a blanking rod 330, a feeding block 331 and a discharging block 332 connected to the blanking rod 330, and a blanking drive part.
- the blanking rod 330 extends from the hopper 320 to the blanking bin 321, and the blanking drive part is connected to the blanking hopper 320.
- the blanking rod 330 is connected to drive the blanking rod 330 to move up and down.
- the feeding block 331 blocks the inlet 323, and the discharging block 332 moves away from the discharge port 324; when the blanking drive part drives the blanking rod 330 to move down At this time, the feed block 331 is moved away from the feed port 323, and the discharge plug 332 blocks the discharge port 324.
- the feeding driving part includes a feeding power part 333 connected to the top of the hopper 320, a driving rod 334 connected to the feeding power part 333 at one end, and the middle part of the driving rod 334 is rotatably connected with the top of the hopper 320, The other end of the driving rod 334 is connected with the upper end of the blanking rod 330.
- the unloading power component 333 pushes one end of the driving rod 334 up and down, so that the middle of the driving rod 334 rotates, and the other end of the driving rod 334 drives the unloading rod 330 to move up and down.
- the filling lifting assembly includes a lifting sleeve 340 connected between the filling chassis 31 and the quantitative filling assembly, and a filling lifting driving component 341 that drives the lifting sleeve 340 to lift.
- the lifting sleeves 340 are provided in multiple groups. Of course, the lifting sleeve 340 can also be replaced by other lifting structures to realize the lifting, which will not be listed here.
- filling conveyor belt 30 there are a plurality of filling parts arranged along the filling conveyor belt 30, as shown in the figure, three filling parts can simultaneously fill the tanks on the filling conveyor belt 30.
- the unloading drive component drives the unloading rod 330 to move down, the feeding block 331 is moved away from the inlet 323, the discharging block 332 blocks the outlet 324, and the material in the hopper 320 enters the lower portion from the inlet 323.
- the pushing and suction power component 326 pulls the piston rod 325 away from the lower silo 321 to suck the material from the lower silo 321 into the storage silo 322; the unloading drive component drives the lowering rod 330 to move up.
- the feed block 331 will block the feed port 323, the discharge plug 332 will be removed from the discharge port 324, and the suction power part 326 will push the piston rod 325 toward the side close to the lower silo 321 to remove the material from
- the storage silo 322 is pushed into the lower silo 221, and the stroke of the piston rod 325 is controlled by the push and suction control member to realize the quantitative feeding of the lower silo 321, and the material entering the lower silo 321 passes through the discharge port 324 Outflow.
- the cap placing mechanism 4 includes a cap placing conveyor belt 40 and a cap placing assembly for placing the cap on the tank.
- the cap placing assembly includes a cap placing bracket 41, a suction cup 42 connected to the cap placing bracket 41, and a cap ejecting conveyor belt 60 connected between the cap placing bracket 41 and the suction cup 42 for driving the suction cup 42 in the cap separating mechanism 6 to the cap placing
- the chuck moving drive mechanism that moves between the conveyor belts 40 is connected between the chuck moving drive mechanism and the chuck 42 to drive the chuck 42 to perform the suction and release action.
- suction cup moving drive mechanism and the suction cup suction and release drive mechanism:
- the suction cup moving drive mechanism includes a driving wheel 430 and a driven wheel 431 arranged on the front and rear sides of the cover support 41, a timing belt 432 sleeved on the driving wheel 430 and the driven wheel 431 at the same time, and a moving power component that drives the driving wheel 430 to rotate.
- the suction cup suction and release drive mechanism is connected with the timing belt 432. Motors can be used as moving power components.
- the suction and release driving mechanism of the suction cup includes a suction can power component 440 and a can discharge power component 441 connected to the timing belt 432, and the suction cup 42 is connected with the suction can power component 440 and the can discharge power component 441 at the same time.
- the canister suction power component 440 is a cylinder
- the can discharge power component 441 is a cylinder with adjustable power.
- the suction cup 42 is at the position of the lid-out conveyor belt 60 of the lid separating mechanism 6, and the suction cup power component 440 drives the suction cup 42 to move downward to suck the lid body, and then move the power component to drive the driving wheel 430 and the driven wheel 431 to drive the timing belt 432 for transmission. , Thereby driving the suction cup 42 to move above the lid placing conveyor belt 40, and the can placing power component 441 drives the suction cup 42 to move downward to place the lid on the lid placing conveyor belt 40.
- the lid separating mechanism 6 includes a lid storage assembly, a lid ejecting conveyor belt 60, a lid separating assembly for transporting the lid in the lid storage assembly to the lid ejecting conveyor belt 60, and a lid placing mechanism 4 Place the lid body from the lid-out conveyor belt 60 onto the tank body on the lid-placement conveyor belt 40.
- the lid storage assembly is located on at least one side of the lid unloading conveyor belt 60, and includes a lid storage conveyor belt 61, a lid storage driving component that drives the lid storage conveyor belt 61 to drive, an upper lid tray 62 arranged at the end of the lid storage conveyor belt 61, and a drive An upper cover driving member for raising and lowering the upper cover tray 62 in the up-and-down direction.
- Both the storage lid driving part and the upper lid driving part can adopt motors.
- Each lid storage assembly can include multiple lid storage conveyor belts 61; the lid storage assembly is provided with multiple groups, and the multiple sets of lid storage components are distributed along the conveying direction of the lid storage conveyor belt 61, and each group of lid storage components corresponds to a set of lids. Components.
- the sub-lid assembly includes a sub-lid bracket 63, a clamping member and a lid-transporting member that are connected to the sub-lid bracket 63 and located above the storage lid assembly.
- the clamping member is used to hold the top second of the entire stack of lids in the storage lid assembly.
- Each cover is clamped, and the cover transport component is used to transport the top cover of the entire stack of cover bodies in the cover storage assembly to the cover discharge conveyor 60.
- the cover clamping part is located above the upper cover tray 62 and includes a first claw 640, a second claw 641, and a claw driving part 642 that drives the first claw 640 and the second claw 641 to perform a clamping action.
- the clamping cover component further includes a claw limiting member 643 for limiting the opening limit positions of the first claw 640 and the second claw 641.
- the jaw driving part 642 adopts an air cylinder.
- the claw driving component 642 can use the principle of lever fulcrum to drive the first claw 640 and the second claw 641 to open and clamp.
- the cover transportation component includes a turning shaft 65, a turning driving component for driving the turning shaft 65 to rotate around its axis, a suction cup holder connected to the turning shaft 65, and a suction cup 66 connected to the suction cup holder.
- the suction cup support includes a support vertical rod 670 fixedly connected to the turning shaft 65, a support cross rod 671 connected to the support vertical rod 670 and capable of rotating around its centerline
- the suction cup 66 is connected to the support cross rod 671
- the opening of 66 always faces downward.
- the cover part also includes an anti-rotation belt 68 connected with the suction cup 66 to ensure that the opening of the cover is always downward.
- the suction cup 66 has a first working position and a second working position. When the suction cup 66 is in the first working position, the suction cup 66 is located above the inner cover of the lid storage assembly. When the suction cup 66 is in the second working position, the suction cup 66 is located at the lid out Above the conveyor belt 60.
- the entire stack of lids is conveyed to the upper lid tray 62 by the lid storage conveyor belt 60, and the upper lid tray 62 rises to the position of the cover clamping part.
- the claw driving part 642 drives the first claw 640 and the second claw 641 to clamp
- the top second cover in the whole stack of covers the suction cup 66 adsorbs the top cover in the whole stack of covers, and the turning shaft 65 rotates to drive the suction cup bracket to flip from the side of the lid storage assembly to the cover delivery
- the suction cup 66 loosens the cover body so that the cover body is placed on the cover unloading conveyor belt 60.
- the first claw 640 and the second claw 641 are opened and clamped to separate the lids one by one, and the suction cup 66 transfers the lids one by one to the unloading conveyor belt 60.
- the cover clamping mechanism 5 includes a cover cover base frame 50, a cover cover bracket 51 connected to the cover cover base frame 50, a cover cover guide rail 52 connected to the cover cover bracket 51 and extending in the up and down direction,
- the cover slide 53 slidably connected to the cover guide 52, the cover part connected to the cover slide 53, the cover drive 55 that drives the cover slide 53 to move on the cover guide 52,
- the cover conveyor belt 56 one end of the cover cover drive member 55 is connected to the cover cover bracket 51, the other end of the cover cover drive member 55 is connected to the cover cover sliding member 53, the cover cover conveyor belt 56 and the cover release conveyor belt 40 Docking.
- the clamping cover driving member 55 adopts an air cylinder, the cylinder body of the cylinder is connected with the clamping cover bracket 51, and the piston rod of the air cylinder is connected with the clamping cover sliding member 53.
- the chuck cover component includes a chuck support 540, a plurality of chucks 541 rotatably connected to the chuck support 540, and a chuck driving member 542 connected with the plurality of chucks 541 to drive the chuck support 540 to rotate relative to the chuck support 540,
- the chuck driving member 542 is connected to the chuck cover sliding member 53.
- the chuck driving member 542 adopts an air cylinder.
- a plurality of chucks 541 surround a circular area, and the jaws of the plurality of chucks 541 all face the center of the circular area, and the chuck driving member 543 drives the plurality of chucks 541 to the center of the circle at the same time. Close together to finish clamping the lid on the tank.
- the cover clamping mechanism 5 further includes a clamping cover height adjustment component, the clamping cover height adjustment component is connected to the clamping cover base frame 50, and the clamping cover bracket 51 is connected to the clamping cover height adjustment component.
- the height adjustment component of the clamp cover includes a screw rod 570 that extends in the vertical direction and can rotate around its own axis, a nut 571 sleeved on the screw rod 570 and matched with the nut 571, a screw drive member 572 that drives the screw rod 570 to rotate, and the clamp cover
- the bracket 51 is connected to the nut 571.
- the screw driving member 572 adopts a hand wheel, and the overall height of the clamp cover bracket 51 is adjusted by manually rotating the hand wheel.
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Abstract
Disclosed is a filling line. The filling line is sequentially provided with a can distributing station, a labeling station, a filling station, a cover placing station, a cover clamping station, and an arranging and plate loading station. The cover distributing station is also arranged at one side of the cover placing station; a can distributing mechanism (1) is arranged at the can distributing station; a labeling mechanism (2) is arranged at the labeling station; a filling mechanism (3) is arranged at the filling station; a cover placing mechanism (4) is arranged at the cover placing station; a cover clamping mechanism (5) is arranged at the cover clamping station; and a cover distributing mechanism (6) is arranged at the cover distributing station. The filling line can realize fully-automatic processing for can distributing, labeling, filling, cover distributing, cover placing and cover clamping without manual participation during processing, thereby significantly improving the degree of automation of the filling line, improving the working efficiency, and being advantageous for increasing the yield.
Description
本发明涉及制罐技术领域,特别是涉及一种灌装线。The invention relates to the technical field of can making, in particular to a filling line.
灌装线一般是由多台不同功能的单机设备为了满足某一产品生产或者加工目的的联动生产线,是为了减少人力,优化作业流程并提高生产效率的装置。目前的灌装线通常仅包括灌装、夹盖、贴标、喷码等,但前期需要进行分罐、分盖等配合至灌装线上。现有技术中,前期的工作都需要人工完成,仅能实现半自动化,并且灌装的效率也需要进一步进行提高。The filling line is generally a linked production line composed of multiple stand-alone equipment with different functions in order to meet the production or processing purposes of a certain product. It is a device to reduce manpower, optimize operation procedures and improve production efficiency. The current filling line usually only includes filling, cap clamping, labeling, coding, etc., but in the early stage, the filling line needs to be divided into cans and caps. In the prior art, the preliminary work needs to be completed manually, which can only be semi-automated, and the efficiency of filling needs to be further improved.
发明内容Summary of the invention
本发明的目的是提供一种灌装线。The object of the present invention is to provide a filling line.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above objective, the technical solution adopted by the present invention is:
一种灌装线,所述的灌装线具有依次设置的分罐工位、贴标工位、灌装工位、放盖工位、夹盖工位、排版装板工位,在所述的放盖工位一侧还设置有分盖工位,在所述的分罐工位上设置有分罐机构,在所述的贴标工位设置有贴标机构,在所述的灌装工位设置有灌装机构,在所述的放盖工位设置有放盖机构,在所述的夹盖工位设置有夹盖机构,在所述的分盖工位设置有分盖机构。A filling line, the filling line has a canning station, a labeling station, a filling station, a cap placing station, a cap clamping station, and a typesetting and boarding station arranged in sequence. One side of the lid placing station is also provided with a lid separating station, a separating mechanism is arranged on the separating station, a labeling mechanism is arranged at the labeling station, and a labeling mechanism is arranged at the filling station. The station is provided with a filling mechanism, the cap placing station is provided with a cap placing mechanism, the cap clamping station is provided with a cap clamping mechanism, and the cap separating station is provided with a cap separating mechanism.
优选地,所述的分罐机构包括进罐输送带、与所述的进罐输送带相连接的下罐组件,所述的下罐组件包括下罐托盘、驱动所述的下罐托盘在上下方向上升降的下罐驱动部件、位于所述的下罐托盘上方夹罐部件,所述的夹罐部件用于将整堆罐体中最底部的第二个罐体夹紧。Preferably, the tank dividing mechanism includes a tank inlet conveyor belt, a tank lower assembly connected to the tank inlet conveyor belt, and the tank lower assembly includes a lower tank tray, which drives the lower tank tray up and down. The lower tank driving part that lifts in the direction and the tank clamping part located above the lower tank tray are used to clamp the bottom second tank in the whole stack of tanks.
进一步优选地,所述的分罐机构还包括用于将罐体从所述的下罐托盘推送至所述的贴标机构的推料组件,所述的推料组件包括推爪、与所述的推爪相连接驱动其在前后方向上往复移动的第一推料驱动部件、与所述的推爪相连接驱动其进行摆转的第二推料驱动部件,所述的第一推料驱动部件驱动所述的推爪将罐体推送至所述的贴标机构。Further preferably, the canning mechanism further includes a pushing assembly for pushing the can body from the lower tank tray to the labeling mechanism, and the pushing assembly includes a pushing claw, and The pushing claw is connected to the first pushing driving part that drives it to reciprocate in the front and back direction, and the second pushing driving part that is connected to the pushing claw to drive it to swing, the first pushing drive The component drives the push claw to push the can body to the labeling mechanism.
进一步优选地,所述的夹罐部件包括第一抱爪、第二抱爪以及驱动所述的第一抱爪、第二抱爪进行夹紧动作的抱爪驱动部件。Further preferably, the clamping part includes a first clamping claw, a second clamping claw, and a clamping claw driving part that drives the first clamping claw and the second clamping claw to perform a clamping action.
进一步优选地,所述的夹罐部件还包括第三抱爪,所述的第一抱爪、第二抱爪以及第三抱爪形成三点夹紧,且所述的第三抱爪的朝向正对所述的进罐输送带的输送方向。Further preferably, the pot clamping component further includes a third claw, the first claw, the second claw and the third claw form a three-point clamping, and the direction of the third claw is It is facing the conveying direction of the in-tank conveyor belt.
进一步优选地,所述的推爪具有第一工作位置、第二工作位置,当所述的推爪从所述的下罐托盘向所述的贴标输送带推动时,所述的推爪处于所述的第一工作位置;当所述的推爪从所述的贴标输送带向所述的下罐托盘推动时,所述的推爪从所述的第一工作位置向上转动至所述的第二工作位置;当所述的推爪位于所述的下罐托盘时,所述的推爪从所述的第二工作位置向下转动至所述的第一工作位置。Further preferably, the pushing claw has a first working position and a second working position, and when the pushing claw is pushed from the lower tank tray to the labeling conveyor belt, the pushing claw is at The first working position; when the pushing claw is pushed from the labeling conveyor belt to the lower tank tray, the pushing claw rotates upward from the first working position to the The second working position; when the push claw is located on the lower tank tray, the push claw rotates downward from the second working position to the first working position.
进一步优选地,当所述的推爪处于所述的第一工作位置时,所述的推爪沿左右方向延伸;当所述的推爪从所述的第一工作位置转动至所述的第二工作状态时,所述的推爪至少向上转动90°。Further preferably, when the push claw is in the first working position, the push claw extends in the left-right direction; when the push claw is rotated from the first working position to the first working position In the second working state, the pushing pawl rotates upward at least 90°.
进一步优选地,所述的下罐组件还包括沿上下方向延伸的托盘支架,所述的下罐托盘可移动地连接在所述的托盘支架上。Further preferably, the lower tank assembly further includes a tray support extending in an up and down direction, and the lower tank tray is movably connected to the tray support.
进一步优选地,所述的下罐托盘具有第一高度位置、第二高度位置,所述的第一高度位置低于所述的第二高度位置,当位于所述的第一高度位置时,所述的下罐托盘与所述的进罐输送带的高度相齐平;当位于所述的第二高度位置时,所述的下罐托盘与所述的贴标输送带的高度相齐平。Further preferably, the lower tank tray has a first height position and a second height position, the first height position is lower than the second height position, and when located at the first height position, The lower tank tray is flush with the height of the tank feeding conveyor belt; when it is at the second height position, the tank lower tray is flush with the height of the labeling conveyor belt.
优选地,所述的贴标机构包括贴标输送带、位于所述的贴标输送带至少一侧的贴标部件、位于所述的贴标输送带尾端用于将罐体从所述的贴标输送带推出至所述的灌装机构的出贴标输送带部件。Preferably, the labeling mechanism includes a labeling conveyor belt, a labeling component located on at least one side of the labeling conveyor belt, and a labeling component located at the end of the labeling conveyor belt for removing cans from the The labeling conveyor belt is pushed out to the labeling conveyor belt component of the filling mechanism.
优选地,所述的灌装机构包括灌装输送带、灌装件,所述的灌装件包括灌装底架、设置在所述的灌装底架上方的定量灌装组件,所述的定量灌装组件包括料斗、位于所述的料斗下方与所述的料斗相连通的下料仓、与所述的下料仓相连通的储料仓以及推吸料驱动部件,所述的推吸料驱动部件用于将所述的下料仓内的料吸入所述的储料仓、将所述的储料仓内的料推入所述的下料仓,所述的料斗与所述的下料仓通过入料口相连通,所述的下料仓开设有出料口,所述的推吸料驱动部件包括缸体、设置在所述的缸体内的活塞杆、驱动所述的活塞杆在所述的缸体内移动的推吸料动力部件,所述的缸体为所述的储料仓, 当所述的推吸料动力部件将所述的活塞杆朝远离所述的下料仓一侧拉动时,所述的储料仓从所述的下料仓内吸料;当所述的推吸料动力部件将所述的活塞杆朝靠近所述的下料仓一侧推动时,所述的储料仓从所述的下料仓内推料。Preferably, the filling mechanism includes a filling conveyor belt and a filling piece, and the filling piece includes a filling bottom frame, a quantitative filling component arranged above the filling bottom frame, and The quantitative filling assembly includes a hopper, a lower silo located below the hopper and connected to the hopper, a storage silo connected to the lower silo, and a push and suction drive component. The material driving component is used to suck the material in the lower silo into the storage silo, push the material in the storage silo into the lower silo, the hopper and the The lower silo is connected through the inlet, the lower silo is provided with a discharge port, the pushing and sucking driving component includes a cylinder, a piston rod arranged in the cylinder, and driving the The material pushing and sucking power component that the piston rod moves in the cylinder, and the cylinder is the storage bin. When the pushing and sucking power component moves the piston rod away from the When one side of the lower silo is pulled, the storage silo sucks materials from the lower silo; when the push and suction power component moves the piston rod toward the side close to the lower silo When pushed, the storage bin pushes materials from the lower bin.
进一步优选地,所述的推吸料驱动部件还包括用于控制所述的活塞杆移动行程的推吸料控制件。Further preferably, the material pushing and suction driving component further includes a material pushing and suction control member for controlling the movement stroke of the piston rod.
进一步优选地,所述的储料仓设置在所述的下料仓的侧部,且所述的储料仓沿水平方向延伸。Further preferably, the storage bin is arranged on the side of the lower storage bin, and the storage bin extends in a horizontal direction.
进一步优选地,所述的灌装件还包括下料控制组件,所述的下料控制组件用于同时控制所述的入料口、出料口的开闭。Further preferably, the filling piece further includes a blanking control component, and the blanking control component is used to simultaneously control the opening and closing of the inlet and outlet.
进一步优选地,所述的下料控制组件包括下料杆、连接在所述的下料杆上的入料堵件和出料堵件以及下料驱动部件,所述的下料杆从所述的料斗延伸至所述的下料仓,所述的下料驱动部件与所述的下料杆相连接驱动所述的下料杆上下移动。Further preferably, the blanking control assembly includes a blanking rod, a feeding block and a discharging block connected to the blanking rod, and a blanking drive component, and the blanking rod is connected to the blanking rod. The hopper extends to the discharging bin, and the discharging driving component is connected with the discharging rod to drive the discharging rod to move up and down.
进一步优选地,当所述的下料驱动部件驱动所述的下料杆上移时,所述的入料堵件将所述的入料口封堵,所述的出料堵件从所述的出料口移开;当所述的下料驱动部件驱动所述的下料杆下移时,所述的入料堵件从所述的入料口移开,所述的出料堵件将所述的出料口封堵。Further preferably, when the blanking driving component drives the blanking rod to move upward, the material inlet blocking member blocks the material inlet, and the material discharging blocking member is removed from the material inlet. The discharge port is moved away; when the blanking drive component drives the blanking rod to move down, the inlet block is removed from the inlet, and the discharge block Seal the discharge port.
进一步优选地,所述的下料驱动部件包括连接在所述的料斗顶部的下料动力部件、一端与所述的下料动力部件相连接的驱动杆,所述的驱动杆的中部与所述的料斗的顶部转动连接,所述的驱动杆的另一端与所述的下料杆的上端相连接。Further preferably, the feeding driving part includes a feeding power part connected to the top of the hopper, a driving rod connected to the feeding power part at one end, and the middle part of the driving rod is connected to the feeding power part. The top of the hopper is rotatably connected, and the other end of the drive rod is connected with the upper end of the feed rod.
进一步优选地,所述的灌装件还包括连接在所述的灌装底架与所述的定量灌装组件之间的灌装升降组件。Further preferably, the filling component further includes a filling lifting assembly connected between the filling chassis and the quantitative filling assembly.
进一步优选地,所述的灌装升降组件包括连接在所述的灌装底架与所述的定量灌装组件之间的升降套筒、驱动所述的升降套筒进行升降的灌装升降驱动部件,所述的升降套筒设置有多组。Further preferably, the filling lifting assembly includes a lifting sleeve connected between the filling chassis and the quantitative filling assembly, and a filling lifting drive that drives the lifting sleeve for lifting Component, the lifting sleeve is provided with multiple groups.
进一步优选地,所述的灌装件沿所述的灌装输送带设置有多个。Further preferably, there are a plurality of said filling parts arranged along said filling conveyor belt.
优选地,所述的分盖机构包括储盖组件、出盖输送带、用于将位于所述的储盖组件内的盖体搬运至所述的出盖输送带上的分盖组件,所述的储盖组件位于所述的出盖输送带的至少一侧,所述的分盖组件包括分盖支架、连接在所述的分盖支架上位于所述的储盖组件上方的夹盖部件和运盖部件,所述的夹盖部件用于将所述的储盖组件内整堆盖体中最顶部的第二个盖体夹紧,所述的运盖部件用于将所述的储盖组件内整堆盖体中最顶部的盖体搬运至所述的出盖输送带上。Preferably, the lid separating mechanism includes a lid storage assembly, a lid ejecting conveyor belt, and a lid separating assembly for transporting the lid in the lid storing assembly to the lid ejecting conveyor belt. The lid storage assembly is located on at least one side of the lid exit conveyor belt, and the lid separation assembly includes a lid separation bracket, a cover clamping component connected to the lid separation bracket and located above the lid storage assembly, and The cover part, the cover clamping part is used to clamp the top second cover in the whole stack of cover bodies in the storage cover assembly, and the cover transportation part is used to hold the storage cover The top cover of the entire stack of covers in the assembly is transported to the cover unloading conveyor belt.
进一步优选地,所述的夹盖部件包括第一卡爪、第二卡爪以及驱动所述的第一卡爪、第二卡爪进行夹紧动作的卡爪驱动部件。Further preferably, the clamping cover component includes a first jaw, a second jaw, and a jaw driving component that drives the first and second jaws to perform a clamping action.
进一步优选地,所述的夹盖部件还包括用于限制所述的第一卡爪、第二卡爪打开极限位置的卡爪限位件。Further preferably, the clamping cover component further includes a claw limiting member for limiting the opening limit positions of the first claw and the second claw.
进一步优选地,所述的运盖部件包括翻转轴、用于驱动所述的翻转轴绕其轴心线转动的翻转驱动部件、连接在所述的翻转轴上的吸盘支架、连接在所述的吸盘支架上的吸盘,所述的吸盘的开口始终朝下,所述的吸盘具有第一工作位置、第二工作位置,当所述的吸盘处于所述的第一工作位置时,所述的吸盘位于所述的储盖组件内盖体的上方,当所述的吸盘处于所述的第二工作位置时,所述的吸盘位于所述的出盖输送带的上方。Further preferably, the cover transport component includes a turning shaft, a turning driving component for driving the turning shaft to rotate around its axis, a suction cup bracket connected to the turning shaft, and a suction cup bracket connected to the turning shaft. The suction cup on the suction cup holder. The opening of the suction cup always faces downwards. The suction cup has a first working position and a second working position. When the suction cup is in the first working position, the suction cup It is located above the inner cover of the lid storage assembly, and when the suction cup is in the second working position, the suction cup is located above the cover unloading conveyor belt.
进一步优选地,所述的吸盘支架包括与所述的翻转轴固定连接的支架竖杆、与所述的支架竖杆相连接且能够绕其中心线自转的支架横杆,所述的吸盘连接在所述的支架横杆上。Further preferably, the suction cup support includes a support vertical rod fixedly connected to the turning shaft, a support cross rod connected to the support vertical rod and capable of rotating around its center line, and the suction cup is connected to On the bracket crossbar.
进一步优选地,所述的运盖部件还包括与所述的吸盘相连接确保其开口始终朝下的防旋转带。Further preferably, the cover transport component further includes an anti-rotation belt connected with the suction cup to ensure that its opening always faces downward.
进一步优选地,所述的储盖组件包括储盖输送带、驱动所述的储盖输送带进行传动的储盖驱动部件、设置在所述的储盖输送带末端的上盖托盘、驱动所述的上盖托盘在上下方向上升降的上盖驱动部件,所述的夹盖部件位于所述的上盖托盘的上方。Further preferably, the lid storage assembly includes a lid storage conveyor belt, a lid storage drive component that drives the lid storage conveyor belt to drive, an upper lid tray arranged at the end of the lid storage conveyor belt, and drives the lid. The upper cover driving part that lifts the upper cover tray up and down in the vertical direction, and the cover clamping part is located above the upper cover tray.
进一步优选地,所述的储盖组件包括多条所述的储盖输送带。Further preferably, the lid storage assembly includes a plurality of the lid storage conveyor belts.
进一步优选地,所述的储盖组件设置有多组,多组所述的储盖组件沿所述的储盖输送带的输送方向分布,每组所述的储盖组件对应一组所述的分盖组件。Further preferably, the lid storage assembly is provided with multiple groups, the plurality of groups of the lid storage assembly are distributed along the conveying direction of the lid storage conveyor belt, and each group of the lid storage assembly corresponds to a set of Sub-lid assembly.
优选地,所述的放盖机构用于将盖体放置到罐体上,所述的放盖机构包括放盖支架、连接在所述的放盖支架上的吸盘、连接在所述的放盖支架与所述的吸盘之间用于驱动所述的吸盘在吸盖位置至放盖位 置之间移动的吸盘移动驱动部件、连接在所述的吸盘移动驱动部件与所述的吸盘之间用于驱动所述的吸盘进行吸放动作吸盘吸放驱动部件。Preferably, the lid placing mechanism is used to place the lid on the tank, and the lid placing mechanism includes a lid placing bracket, a suction cup connected to the lid placing bracket, and a suction cup connected to the lid placing bracket. Between the bracket and the suction cup, the suction cup is used to drive the suction cup to move between the suction cap position and the cover position. The suction cup is connected between the suction cup and the suction cup. The suction cup is driven to perform a suction and release action, and the suction cup is suction and release driving components.
进一步优选地,所述的吸盘移动驱动部件包括设置在所述的放盖支架前后两侧的主动轮和从动轮、同时套设在所述的主动轮、从动轮上的同步带以及驱动所述的主动轮进行转动的移动动力部件,所述的吸盘吸放驱动部件与所述的同步带相连接。Further preferably, the suction cup moving drive component includes a driving wheel and a driven wheel arranged on the front and rear sides of the cover supporting bracket, a timing belt sleeved on the driving wheel and the driven wheel at the same time, and driving the The driving wheel rotates the moving power part, and the sucker sucking and releasing driving part is connected with the timing belt.
进一步优选地,所述的吸盘吸放驱动部件包括连接在所述的吸盘移动驱动部件上的吸罐动力部件和放罐动力部件,所述的吸盘同时与所述的吸罐动力部件和放罐动力部件相连接。Further preferably, the suction cup suction and release drive component includes a suction cup power component and a can discharge power component connected to the suction cup moving drive component, and the suction cup is simultaneously with the suction can power component and the can discharge power component. The power components are connected.
进一步优选地,所述的吸罐动力部件和放罐动力部件为气缸,所述的放罐动力部件为动力可调的气缸。Further preferably, the canister suction power component and the can discharge power component are cylinders, and the can discharge power component is a cylinder with adjustable power.
优选地,所述的夹盖机构用于将盖体夹紧在罐体上,所述的夹盖机构包括夹盖底架、连接在所述的夹盖底架上的夹盖支架、连接在所述的夹盖支架上沿上下方向延伸的夹盖导轨、可滑动地连接在所述的夹盖导轨上的夹盖滑动件、连接在所述的夹盖滑动件上的夹盖部件以及驱动所述的夹盖滑动件在所述的夹盖导轨上移动的夹盖驱动件,所述的夹盖驱动件的一端与所述的夹盖支架相连接,所述的夹盖驱动件的另一端与所述的夹盖滑动件相连接。Preferably, the lid clamping mechanism is used to clamp the lid on the tank body, and the lid clamping mechanism includes a lid clamping base frame, a lid clamping bracket connected to the lid clamping base frame, and The cover guide rail extending in the up-down direction on the cover support bracket, the cover sliding part slidably connected to the cover cover guide, the cover cover component connected to the cover sliding part, and the drive The clip cover sliding member is a clip cover driving part that moves on the clip cover guide rail, one end of the clip cover driving part is connected with the clip cover bracket, and the other of the clip cover driving part is One end is connected with the sliding part of the clip cover.
进一步优选地,所述的夹盖部件包括夹头支架、可转动连接在所述的夹头支架上的多个夹头、与多个所述的夹头相连接用于驱动其相对所述的夹头支架转动的夹头驱动件,所述的夹头驱动件连接在所述的夹盖滑动件上。Further preferably, the clip cover component includes a chuck holder, a plurality of chucks rotatably connected to the chuck holder, and a plurality of chucks connected to drive it relative to the chuck. A chuck driving part for rotating the chuck support, and the chuck driving part is connected to the sliding part of the chuck cover.
进一步优选地,多个所述的夹头围合成圆形区域,且多个所述的夹头的夹口部均朝向其圆形区域的圆心,所述的夹头驱动件驱动多个所述的夹头同时向所述的圆心靠拢。Further preferably, a plurality of the chucks are enclosed into a circular area, and the jaw portions of the plurality of chucks are all facing the center of the circular area, and the chuck driving member drives a plurality of the chucks. The chuck simultaneously moves closer to the center of the circle.
进一步优选地,所述的夹盖机构还包括夹盖高度调节部件,所述的夹盖高度调节部件连接在所述的夹盖底架上,所述的夹盖支架连接在所述的夹盖高度调节部件上。Further preferably, the cover clamping mechanism further includes a clamping cover height adjusting component, the clamping cover height adjusting component is connected to the clamping cover base frame, and the clamping cover bracket is connected to the clamping cover Height adjustment parts.
进一步优选地,所述的夹盖高度调节部件包括沿上下方向延伸能够绕自身轴线旋转的丝杆、套设在所述的丝杆上与其相配合的螺母、驱动所述的丝杆转动的丝杆驱动件,所述的夹盖支架连接在所述的螺母上。Further preferably, the clip cover height adjustment component includes a screw rod extending in the up and down direction capable of rotating around its own axis, a nut sleeved on the screw rod and matched with the screw rod, and a wire rod that drives the screw rod to rotate. The rod driving part, and the cover bracket is connected to the nut.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art:
本发明可以实现分罐、贴标、灌装、分盖、放盖以及夹盖的全自动加工,中间无需人工参与,大大提高了灌装线的自动化程度,提高了工作效率,有利于增加产量。The invention can realize automatic processing of canning, labeling, filling, capping, capping and cap clamping, without manual intervention in the middle, which greatly improves the automation degree of the filling line, improves the work efficiency, and is beneficial to increase the output. .
附图1为本实施例中灌装线的主视示意图;Figure 1 is a schematic front view of the filling line in this embodiment;
附图2为本实施例中灌装线的俯视示意图;Figure 2 is a schematic top view of the filling line in this embodiment;
附图3为本实施例中分罐机构的主视示意图;Figure 3 is a schematic front view of the tank separating mechanism in this embodiment;
附图4为本实施例中分罐机构的俯视示意图;Figure 4 is a schematic top view of the tank dividing mechanism in this embodiment;
附图5-7为本实施例中分罐机构的推料组件的示意图;Figures 5-7 are schematic diagrams of the pusher assembly of the tank dividing mechanism in this embodiment;
附图8为本实施例中灌装机构的主视剖视示意图;Fig. 8 is a schematic front sectional view of the filling mechanism in this embodiment;
附图9为本实施例中灌装机构的侧视示意图;Figure 9 is a schematic side view of the filling mechanism in this embodiment;
附图10为本实施例中放盖机构的主视示意图;Fig. 10 is a schematic front view of the cover placing mechanism in this embodiment;
附图11为本实施例中放盖机构的主视剖视示意图;Figure 11 is a schematic front sectional view of the cover placing mechanism in this embodiment;
附图12为本实施例中分盖机构的主视示意图;Figure 12 is a schematic front view of the lid separating mechanism in this embodiment;
附图13为本实施例中分盖机构的主视剖视示意图;Figure 13 is a schematic front sectional view of the lid separating mechanism in this embodiment;
附图14为本实施例中分盖机构的俯视示意图;Fig. 14 is a schematic top view of the lid separating mechanism in this embodiment;
附图15为本实施例中分盖机构的侧视示意图;Fig. 15 is a schematic side view of the cover separating mechanism in this embodiment;
附图16为本实施例中分盖机构的夹盖部件的示意图。Fig. 16 is a schematic diagram of the cover clamping part of the cover separation mechanism in this embodiment.
附图17为本实施例中夹盖机构的主视示意图;Figure 17 is a schematic front view of the cover clamping mechanism in this embodiment;
附图18为本实施例中夹盖机构的侧视示意图;Figure 18 is a schematic side view of the cover clamping mechanism in this embodiment;
附图19为本实施例中夹盖机构的主视剖视示意图。Fig. 19 is a schematic front sectional view of the cover clamping mechanism in this embodiment.
其中:1、分罐机构;10、进罐输送带;11、托盘支架;12、下罐托盘;130、第一抱爪;131、第 二抱爪;132、第三抱爪;14、挡料杆;150、推爪;151、第一推料支架;152、主动轮;153、从动轮;154、同步带;155、推料导轨;156、推料滑动件;157、第二推料支架;158、驱动齿条;159、齿轮轴;2、贴标机构;20、贴标输送带;21、贴标部件;22、出贴标输送带部件;3、灌装机构;30、灌装输送带;31、灌装底架;320、料斗;321、下料仓;322、储料仓;323、入料口;324、出料口;325、活塞杆;326、推吸料动力部件;330、下料杆;331、入料堵件;332、出料堵件;333、下料动力部件;334、驱动杆;340、升降套筒;341、灌装升降驱动部件;4、放盖机构;40、放盖输送带;41、放盖支架;42、吸盘;430、主动轮;431、从动轮;432、同步带;440、吸罐动力部件;441、放罐动力部件;5、夹盖机构;50、夹盖底架;51、夹盖支架;52、夹盖导轨;53、夹盖滑动件;540、夹头支架;541、夹头;542、夹头驱动件;55、夹盖驱动件;56、夹盖输送带;570、丝杆;571、螺母;572、丝杆驱动件;6、分盖机构;60、出盖输送带;61、储盖输送带;62、上盖托盘;63、分盖支架;640、第一卡爪;641、第二卡爪;642、卡爪驱动部件;643、卡爪限位件;65、翻转轴;66、吸盘;670、支架竖杆;671、支架横杆;68、防旋转带;7、排版装板。Among them: 1. Tank dividing mechanism; 10. Tank feeding conveyor belt; 11. Pallet support; 12. Lower tank tray; 130, first holding claw; 131, second holding claw; 132, third holding claw; 14, stop Feed rod; 150, push claw; 151, first push bracket; 152, driving wheel; 153, driven wheel; 154, timing belt; 155, push rail; 156, push slide; 157, second push Bracket; 158. Drive rack; 159. Gear shaft; 2. Labeling mechanism; 20. Labeling conveyor belt; 21. Labeling components; 22. Labeling conveyor belt components; 3. Filling mechanism; 30. Filling Loading conveyor belt; 31. Filling bottom frame; 320, hopper; 321, unloading bin; 322, storage bin; 323, inlet; 324, outlet; 325, piston rod; 326, push and suction power Parts; 330, blanking rod; 331, feeding blockage; 332, discharging blockage; 333, feeding power part; 334, driving rod; 340, lifting sleeve; 341, filling lifting driving part; 4. Lid release mechanism; 40. Lid release conveyor belt; 41. Lid release bracket; 42, suction cup; 430, driving wheel; 431, driven wheel; 432, timing belt; 440, suction can power part; 441, can release power part; 5. Clamping mechanism; 50. Clamping base frame; 51. Clamping bracket; 52. Clamping guide rail; 53, Clamping cover sliding part; 540, Chuck bracket; 541, Chuck; 542, Chuck driving part; 55. Clamping cover driving part; 56, clamping cover conveyor belt; 570, screw rod; 571, nut; 572, screw rod driving part; 6, cover separation mechanism; 60, cover out conveyor belt; 61, cover storage conveyor belt; 62. Upper cover tray; 63. Separate cover bracket; 640, first claw; 641, second claw; 642, claw driving part; 643, claw limit piece; 65, turning shaft; 66, suction cup; 670. Support vertical bar; 671. Support cross bar; 68. Anti-rotation belt; 7. Typesetting and mounting plate.
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“上下”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "up and down", "horizontal", "inner", "outer" and other indications The orientation or positional relationship of is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation and be constructed in a specific orientation And operation, therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connected" and "connected" should be interpreted broadly unless otherwise clearly specified and limited. For example, it can be a fixed connection or a detachable connection. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood under specific circumstances.
如图1、2所示的一种灌装线,灌装线具有依次设置的分罐工位、贴标工位、灌装工位、放盖工位、夹盖工位、排版装板工位,在放盖工位一侧还设置有分盖工位,在分罐工位上设置有分罐机构1,在贴标工位设置有贴标机构2,在灌装工位设置有灌装机构3,在放盖工位设置有放盖机构4,在夹盖工位设置有夹盖机构5,在分盖工位设置有分盖机构6。以下具体对各个机构做详细描述。A filling line as shown in Figures 1 and 2. The filling line has a potting station, a labeling station, a filling station, a cap placing station, a cap clamping station, and a typesetting and boarding station arranged in sequence. There is also a lid separating station on one side of the lid placing station, a separating mechanism 1 is arranged on the separating station, a labeling mechanism 2 is arranged at the labeling station, and a filling station is arranged at the filling station. The assembly mechanism 3 is provided with a cap placing mechanism 4 at the cap placing station, a cap clamping mechanism 5 at the cap clamping station, and a cap separating mechanism 6 at the cap separating station. A detailed description of each organization is given below.
如图3、4所示:分罐机构1包括进罐输送带10、与进罐输送带10相连接的下罐组件。其中:下罐组件包括沿上下方向延伸的托盘支架11,可移动地连接在托盘支架11上的下罐托盘12、驱动下罐托盘12在上下方向上升降的下罐驱动部件、位于下罐托盘12上方夹罐部件,夹罐部件用于将整堆罐体中最底部的第二个罐体夹紧。As shown in Figures 3 and 4, the tank dividing mechanism 1 includes a tank inlet conveyor belt 10 and a tank lower assembly connected with the tank inlet conveyor belt 10. Among them: the lower tank assembly includes a tray support 11 extending in the up-and-down direction, a lower tank tray 12 movably connected to the tray support 11, a lower tank drive component that drives the lower tank tray 12 up and down, and is located on the lower tank tray 12 The upper tank clamping part is used to clamp the bottom second tank in the whole stack of tanks.
下罐托盘12具有第一高度位置、第二高度位置,第一高度位置低于第二高度位置,当位于第一高度位置时,下罐托盘12与进罐输送带10的高度相齐平;当位于第二高度位置时,下罐托盘12与贴标输送带20的高度相齐平。The lower tank tray 12 has a first height position and a second height position. The first height position is lower than the second height position. When at the first height position, the lower tank tray 12 is flush with the tank feeding conveyor belt 10; When in the second height position, the lower tank tray 12 is level with the height of the labeling conveyor belt 20.
在本实施例中:夹罐部件包括第一抱爪130、第二抱爪131、第三抱爪132以及驱动第一抱爪130、第二抱爪131进行夹紧动作的抱爪驱动部件。第一抱爪130、第二抱爪131以及第三抱爪132形成三点夹紧,且第三抱爪132的朝向正对进罐输送带10的输送方向,当整堆罐体从进罐输送带10输送至下罐托盘12时,可以通过第三抱爪132实现阻挡。In this embodiment, the clamping part includes a first clamping claw 130, a second clamping claw 131, a third clamping claw 132, and a clamping claw driving part that drives the first clamping claw 130 and the second clamping claw 131 to perform a clamping action. The first claw 130, the second claw 131, and the third claw 132 form a three-point clamping, and the direction of the third claw 132 is directly opposite to the conveying direction of the tank conveyor belt 10. When the entire stack of tanks is moved from the tank When the conveyor belt 10 is conveyed to the lower tank tray 12, it can be blocked by the third claw 132.
此外,在下罐托盘132的上方设置有沿上下方向延伸的多个挡料杆14,多个挡料杆14围合成一个挡料空间,整堆罐体位于该空间内,可以避免倾倒。In addition, a plurality of blocking rods 14 extending in the vertical direction are arranged above the lower tank tray 132, and the plurality of blocking rods 14 enclose a blocking space, and the entire stack of tanks is located in the space, which can avoid tipping.
分罐机构1还包括将罐体从下罐托盘12推送至贴标输送带20上的推料组件。The tank dividing mechanism 1 also includes a pushing assembly that pushes the tank body from the lower tank tray 12 to the labeling conveyor belt 20.
在本实施例中:如图5-7所示:推料组件包括推爪150、与推爪150相连接驱动其在前后方向上往复移动的第一推料驱动机构、与推爪150相连接驱动其进行摆转的第二推料驱动机构,第一推料驱动机构驱动推爪150将罐体从下罐托盘12推送至贴标输送带20上。In this embodiment: as shown in Figures 5-7: the pushing assembly includes a pushing pawl 150, a first pushing drive mechanism connected to the pushing pawl 150 to drive it to reciprocate in the front and rear directions, and connected to the pushing pawl 150 The second material pushing drive mechanism that drives it to swing, the first material pushing drive mechanism drives the pushing claw 150 to push the can body from the lower can tray 12 to the labeling conveyor belt 20.
在本实施例中:推爪150具有第一工作位置、第二工作位置,当推爪150从下罐托盘150向贴标输送带20移动时,推爪150处于第一工作位置,推爪150沿左右方向延伸,可以实现罐体的推送;当推爪150从贴标输送带20向下罐托盘12移动时,推爪150从第一工作位置向上转动至第二工作位置,推爪150至少向上转动90°,避开后方的罐体;当推爪150位于后端时,推爪150从第二工作位置向下转动至第一工作位置。In this embodiment, the pushing claw 150 has a first working position and a second working position. When the pushing claw 150 moves from the lower tank tray 150 to the labeling conveyor belt 20, the pushing claw 150 is in the first working position, and the pushing claw 150 is in the first working position. Extending in the left and right directions, the can body can be pushed; when the pushing pawl 150 moves from the labeling conveyor 20 to the can tray 12, the pushing pawl 150 rotates upward from the first working position to the second working position, and the pushing pawl 150 is at least Rotate upward by 90° to avoid the tank body at the rear; when the push pawl 150 is located at the rear end, the push pawl 150 rotates downward from the second working position to the first working position.
以下具体给出了第一推料驱动机构、第二推料驱动机构的一种实施方式:An embodiment of the first pushing drive mechanism and the second pushing drive mechanism are specifically given below:
第一推料驱动机构包括第一推料支架151、设置在第一推料支架151前后两侧的主动轮152和从动轮153、同时套设在主动轮152与从动轮153上的同步带154以及驱动主动轮42进行转动的第一推料动力部件,同步带154沿前后方向延伸,第二推料驱动机构与同步带154相连接,推爪150与第二推料驱动机构相连接。其中:第一推料驱动机构还包括设置在第一推料支架151上沿前后方向延伸的推料导轨155、滑动地设置在推料导轨155上的推料滑动件156,第二推料驱动机构同时与推料滑动件156相连接。The first pushing drive mechanism includes a first pushing support 151, a driving wheel 152 and a driven wheel 153 arranged on the front and rear sides of the first pushing support 151, and a timing belt 154 sleeved on the driving wheel 152 and the driven wheel 153 at the same time And the first pushing power component that drives the driving wheel 42 to rotate, the timing belt 154 extends in the front-to-rear direction, the second pushing drive mechanism is connected with the timing belt 154, and the pushing pawl 150 is connected with the second pushing drive mechanism. Wherein: the first pushing drive mechanism also includes a pushing rail 155 extending in the front-rear direction on the first pushing support 151, a pushing sliding member 156 slidably arranged on the pushing guide 155, and a second pushing drive The mechanism is simultaneously connected with the pushing slide 156.
第二推料驱动机构包括与同步带156相连接的第二推料支架157、连接在第二推料支架157上沿上下方向延伸的齿条158、与齿条158相配合的齿轮、驱动齿条158上下移动的第二推料动力部件,推爪150与齿轮同轴(齿轮轴159)连接。The second pushing drive mechanism includes a second pushing support 157 connected to the timing belt 156, a rack 158 connected to the second pushing support 157 and extending in the up and down direction, gears that cooperate with the rack 158, and driving teeth. For the second pushing power component moving up and down by the bar 158, the pushing pawl 150 is coaxially connected with the gear (gear shaft 159).
在本实施例中:下罐驱动部件、抱爪驱动部件、第一推料动力部件可以采用电机,
第二推料动力部件可以采用气缸。
In this embodiment: the lower tank driving part, the gripping claw driving part, and the first pushing power part can be motors, and the second pushing power part can be air cylinders.
整堆罐体通过进罐输送带10到达下罐托盘12,下罐托盘12带动整堆罐体上升,并通过第一抱爪130、第二抱爪131、第三抱爪132抱紧最底部的第二个罐体,然后最底部的罐体受重力作用通过下罐托盘12向下移动到达贴标输送带20的高度,最后通过推料组件将罐体从下罐托盘12推送至贴标输送带20上输送出去。The whole pile of cans reaches the lower tank tray 12 through the tank feeding conveyor belt 10, and the lower tank tray 12 drives the whole pile of tanks to rise, and is held tightly to the bottom by the first holding claw 130, the second holding claw 131, and the third holding claw 132 The second tank body, and then the bottom tank body is moved downwards by gravity through the lower tank tray 12 to the height of the labeling conveyor belt 20, and finally the tank body is pushed from the lower tank tray 12 to the labeling through the pusher assembly The conveyor belt 20 is conveyed out.
如图1、2所示:贴标机构2包括贴标输送带20、位于贴标输送带20至少一侧的贴标部件21、位于贴标输送带20尾端用于将罐体从贴标输送带20推出至灌装机构3的出贴标输送带部件22。As shown in Figures 1 and 2, the labeling mechanism 2 includes a labeling conveyor belt 20, a labeling component 21 located on at least one side of the labeling conveyor belt 20, and a labeling conveyor 20 at the end for removing the can from the labeling The conveyor belt 20 is pushed out to the labeling conveyor belt component 22 of the filling mechanism 3.
罐体在贴标输送带20进行输送时,同时通过贴标部件21向罐体上进行打标,打标完毕后通过出贴标输送带部件22推送至灌装机构3。When the can body is conveyed by the labeling conveyor belt 20, it is marked on the can body through the labeling component 21 at the same time, and after the marking is completed, it is pushed to the filling mechanism 3 through the labeling conveyor belt component 22.
如图8、9所示:包括灌装输送带30、灌装件,灌装件具体包括灌装底架31、设置在灌装底架31上方的定量灌装组件、下料控制组件、设置在灌装底架31与定量灌装组件之间的灌装升降组件。As shown in Figures 8 and 9: It includes a filling conveyor belt 30 and a filling part. The filling part specifically includes a filling bottom frame 31, a quantitative filling component arranged above the filling bottom frame 31, a blanking control component, and a The filling lifting assembly between the filling chassis 31 and the quantitative filling assembly.
定量灌装组件包括料斗320、位于料斗320下方与料斗320相连通的下料仓321、与下料仓321相连通的储料仓322以及推吸料驱动部件。储料仓322设置在下料仓321的侧部,且储料仓322沿水平方向延伸,料斗320与下料仓321通过入料口323相连通,下料仓321开设有出料口324。The quantitative filling assembly includes a hopper 320, a lower hopper 321 located below the hopper 320 and communicated with the hopper 320, a storage silo 322 connected with the lower silo 321, and a push and suction drive component. The storage silo 322 is arranged on the side of the lower silo 321, and the storage silo 322 extends in a horizontal direction. The hopper 320 and the lower silo 321 are connected through an inlet 323, and the lower silo 321 is provided with an outlet 324.
推吸料驱动部件用于将下料仓321内的料吸入储料仓322、将储料仓322内的料推入下料仓321。具体包括:缸体、设置在缸体内的活塞杆325、驱动活塞杆325在缸体内移动的推吸料动力部件326、用于控制活塞杆325移动行程的推吸料控制件,缸体为储料仓322。当推吸料动力部件326将活塞杆325朝远离下料仓321一侧拉动时,储料仓322从下料仓321内吸料;当推吸料动力部件326将活塞杆325朝靠近下料仓321一侧推动时,储料仓322从下料仓321内推料。The pushing and sucking material driving component is used to suck the material in the lower silo 321 into the storage silo 322 and push the material in the storage silo 322 into the lower silo 321. Specifically, it includes: a cylinder, a piston rod 325 arranged in the cylinder, a push and suction power component 326 that drives the piston rod 325 to move in the cylinder, a push and suction control member for controlling the movement stroke of the piston rod 325, and the cylinder. For storage bin 322. When the push-suction power component 326 pulls the piston rod 325 away from the lower silo 321, the storage silo 322 sucks materials from the lower silo 321; when the push-suction power component 326 pulls the piston rod 325 toward the lower silo 321 When the silo 321 is pushed on one side, the storage silo 322 pushes materials from the lower silo 321.
下料控制组件用于同时控制入料口323、出料口324的开闭。具体包括下料杆330、连接在下料杆330上的入料堵件331和出料堵件332以及下料驱动部件,下料杆330从料斗320延伸至下料仓321,下料驱动部件与下料杆330相连接驱动下料杆330上下移动。当下料驱动部件驱动下料杆330上移时,入料堵件331将入料口323封堵,出料堵件332从出料口324移开;当下料驱动部件驱动下料杆330下移时,入料堵件331从入料口323移开,出料堵件332将出料口324封堵。The unloading control assembly is used to control the opening and closing of the inlet 323 and the outlet 324 at the same time. Specifically, it includes a blanking rod 330, a feeding block 331 and a discharging block 332 connected to the blanking rod 330, and a blanking drive part. The blanking rod 330 extends from the hopper 320 to the blanking bin 321, and the blanking drive part is connected to the blanking hopper 320. The blanking rod 330 is connected to drive the blanking rod 330 to move up and down. When the blanking driving component drives the blanking rod 330 to move upward, the feeding block 331 blocks the inlet 323, and the discharging block 332 moves away from the discharge port 324; when the blanking drive part drives the blanking rod 330 to move down At this time, the feed block 331 is moved away from the feed port 323, and the discharge plug 332 blocks the discharge port 324.
在本实施例中:下料驱动部件包括连接在料斗320顶部的下料动力部件333、一端与下料动力部件333相连接的驱动杆334,驱动杆334的中部与料斗320的顶部转动连接,驱动杆334的另一端与下料杆330的上端相连接。下料动力部件333推动驱动杆334一端升降,使得驱动杆334中部转动,驱动杆334的另一端带动下料杆330上下移动。In this embodiment: the feeding driving part includes a feeding power part 333 connected to the top of the hopper 320, a driving rod 334 connected to the feeding power part 333 at one end, and the middle part of the driving rod 334 is rotatably connected with the top of the hopper 320, The other end of the driving rod 334 is connected with the upper end of the blanking rod 330. The unloading power component 333 pushes one end of the driving rod 334 up and down, so that the middle of the driving rod 334 rotates, and the other end of the driving rod 334 drives the unloading rod 330 to move up and down.
灌装升降组件包括连接在灌装底架31与定量灌装组件之间的升降套筒340、驱动升降套筒340进行升降的灌装升降驱动部件341,升降套筒340设置有多组。当然升降套筒340也可以采用其他顶升结构替代,实现其升降即可,在此不再进行一一列举。The filling lifting assembly includes a lifting sleeve 340 connected between the filling chassis 31 and the quantitative filling assembly, and a filling lifting driving component 341 that drives the lifting sleeve 340 to lift. The lifting sleeves 340 are provided in multiple groups. Of course, the lifting sleeve 340 can also be replaced by other lifting structures to realize the lifting, which will not be listed here.
在本实施例中:灌装件沿灌装输送带30设置有多个,图示3个,3个灌装件可以同时对灌装输送带30上的罐体进行装料。In this embodiment, there are a plurality of filling parts arranged along the filling conveyor belt 30, as shown in the figure, three filling parts can simultaneously fill the tanks on the filling conveyor belt 30.
以下具体阐述下本实施例的工作方式:The following specifically describes the working mode of this embodiment:
下料驱动部件驱动下料杆330下移,入料堵件331从入料口323移开,出料堵件332将出料口324封堵,料斗320内的料从入料口323进入下料仓321内,推吸料动力部件326将活塞杆325朝远离下料仓321一侧拉动,将料从下料仓321内吸入储料仓322;下料驱动部件驱动下料杆330上移,入料堵件331将入料口323封堵,出料堵件332从出料口324移开,推吸料动力部件326将活塞杆325朝靠近下料仓321一侧推动,将料从储料仓322推入下料仓221内,并通过推吸料控制件控制活塞杆325的行程,实现向下料仓321进行定量给料,进入下料仓321内的料从出料口324流出。The unloading drive component drives the unloading rod 330 to move down, the feeding block 331 is moved away from the inlet 323, the discharging block 332 blocks the outlet 324, and the material in the hopper 320 enters the lower portion from the inlet 323. In the silo 321, the pushing and suction power component 326 pulls the piston rod 325 away from the lower silo 321 to suck the material from the lower silo 321 into the storage silo 322; the unloading drive component drives the lowering rod 330 to move up. , The feed block 331 will block the feed port 323, the discharge plug 332 will be removed from the discharge port 324, and the suction power part 326 will push the piston rod 325 toward the side close to the lower silo 321 to remove the material from The storage silo 322 is pushed into the lower silo 221, and the stroke of the piston rod 325 is controlled by the push and suction control member to realize the quantitative feeding of the lower silo 321, and the material entering the lower silo 321 passes through the discharge port 324 Outflow.
如图10、11所示:放盖机构4包括放盖输送带40、用于将盖体放置到罐体上的放盖组件。放盖组件包括放盖支架41、连接在放盖支架41上的吸盘42、连接在放盖支架41与吸盘42之间用于驱动吸盘42在分盖机构6的出盖输送带60至放盖输送带40之间移动的吸盘移动驱动机构、连接在吸盘移动驱动机构与吸盘42之间用于驱动吸盘42进行吸放动作吸盘吸放驱动机构。As shown in Figures 10 and 11, the cap placing mechanism 4 includes a cap placing conveyor belt 40 and a cap placing assembly for placing the cap on the tank. The cap placing assembly includes a cap placing bracket 41, a suction cup 42 connected to the cap placing bracket 41, and a cap ejecting conveyor belt 60 connected between the cap placing bracket 41 and the suction cup 42 for driving the suction cup 42 in the cap separating mechanism 6 to the cap placing The chuck moving drive mechanism that moves between the conveyor belts 40 is connected between the chuck moving drive mechanism and the chuck 42 to drive the chuck 42 to perform the suction and release action.
以下具体给出了吸盘移动驱动机构、吸盘吸放驱动机构的一种实施方式:The following specifically gives an implementation of the suction cup moving drive mechanism and the suction cup suction and release drive mechanism:
吸盘移动驱动机构包括设置在放盖支架41前后两侧的主动轮430和从动轮431、同时套设在主动轮430、从动轮431上的同步带432以及驱动主动轮430进行转动的移动动力部件,吸盘吸放驱动机构与同步带432相连接。移动动力部件可以采用电机。The suction cup moving drive mechanism includes a driving wheel 430 and a driven wheel 431 arranged on the front and rear sides of the cover support 41, a timing belt 432 sleeved on the driving wheel 430 and the driven wheel 431 at the same time, and a moving power component that drives the driving wheel 430 to rotate. , The suction cup suction and release drive mechanism is connected with the timing belt 432. Motors can be used as moving power components.
吸盘吸放驱动机构包括连接在同步带432上的吸罐动力部件440和放罐动力部件441,吸盘42同时与吸罐动力部件440和放罐动力部件441相连接。其中:吸罐动力部件440为气缸,放罐动力部件441为动力可调的气缸。The suction and release driving mechanism of the suction cup includes a suction can power component 440 and a can discharge power component 441 connected to the timing belt 432, and the suction cup 42 is connected with the suction can power component 440 and the can discharge power component 441 at the same time. Among them: the canister suction power component 440 is a cylinder, and the can discharge power component 441 is a cylinder with adjustable power.
吸盘42在分盖机构6的出盖输送带60的位置,吸罐动力部件440带动吸盘42向下运动吸住盖体,然后移动动力部件驱动主动轮430、从动轮431带动同步带432进行传动,从而带动吸盘42移动到放盖输送带40上方,放罐动力部件441带动吸盘42向下运动把盖体放置到放盖输送带40上的罐体上。The suction cup 42 is at the position of the lid-out conveyor belt 60 of the lid separating mechanism 6, and the suction cup power component 440 drives the suction cup 42 to move downward to suck the lid body, and then move the power component to drive the driving wheel 430 and the driven wheel 431 to drive the timing belt 432 for transmission. , Thereby driving the suction cup 42 to move above the lid placing conveyor belt 40, and the can placing power component 441 drives the suction cup 42 to move downward to place the lid on the lid placing conveyor belt 40.
如图12-16所示:分盖机构6包括储盖组件、出盖输送带60、用于将位于储盖组件内的盖体搬运至出盖输送带60上的分盖组件,放盖机构4将盖体从出盖输送带60放置到放盖输送带40上的罐体上。其中:As shown in Figures 12-16: the lid separating mechanism 6 includes a lid storage assembly, a lid ejecting conveyor belt 60, a lid separating assembly for transporting the lid in the lid storage assembly to the lid ejecting conveyor belt 60, and a lid placing mechanism 4 Place the lid body from the lid-out conveyor belt 60 onto the tank body on the lid-placement conveyor belt 40. in:
储盖组件位于出盖输送带60的至少一侧,包括储盖输送带61、驱动储盖输送带61进行传动的储盖驱动部件、设置在储盖输送带61末端的上盖托盘62、驱动上盖托盘62在上下方向上升降的上盖驱动部件。储盖驱动部件、上盖驱动部件均可采用电机。The lid storage assembly is located on at least one side of the lid unloading conveyor belt 60, and includes a lid storage conveyor belt 61, a lid storage driving component that drives the lid storage conveyor belt 61 to drive, an upper lid tray 62 arranged at the end of the lid storage conveyor belt 61, and a drive An upper cover driving member for raising and lowering the upper cover tray 62 in the up-and-down direction. Both the storage lid driving part and the upper lid driving part can adopt motors.
每个储盖组件均可以包括多条储盖输送带61;储盖组件设置有多组,多组储盖组件沿储盖输送带61的输送方向分布,每组储盖组件对应一组分盖组件。Each lid storage assembly can include multiple lid storage conveyor belts 61; the lid storage assembly is provided with multiple groups, and the multiple sets of lid storage components are distributed along the conveying direction of the lid storage conveyor belt 61, and each group of lid storage components corresponds to a set of lids. Components.
分盖组件包括分盖支架63、连接在分盖支架63上位于储盖组件上方的夹盖部件和运盖部件,夹盖部件用于将储盖组件内整堆盖体中最顶部的第二个盖体夹紧,运盖部件用于将储盖组件内整堆盖体中最顶部的盖体搬运至出盖输送带60上。在本实施例中:The sub-lid assembly includes a sub-lid bracket 63, a clamping member and a lid-transporting member that are connected to the sub-lid bracket 63 and located above the storage lid assembly. The clamping member is used to hold the top second of the entire stack of lids in the storage lid assembly. Each cover is clamped, and the cover transport component is used to transport the top cover of the entire stack of cover bodies in the cover storage assembly to the cover discharge conveyor 60. In this embodiment:
夹盖部件位于上盖托盘62的上方,其包括第一卡爪640、第二卡爪641以及驱动第一卡爪640、第二卡爪641进行夹紧动作的卡爪驱动部件642。夹盖部件还包括用于限制第一卡爪640、第二卡爪641打开极限位置的卡爪限位件643。卡爪驱动部件642采用气缸。卡爪驱动部件642可以采用杠杆支点原理带动第一卡爪640、第二卡爪641打开和夹紧。The cover clamping part is located above the upper cover tray 62 and includes a first claw 640, a second claw 641, and a claw driving part 642 that drives the first claw 640 and the second claw 641 to perform a clamping action. The clamping cover component further includes a claw limiting member 643 for limiting the opening limit positions of the first claw 640 and the second claw 641. The jaw driving part 642 adopts an air cylinder. The claw driving component 642 can use the principle of lever fulcrum to drive the first claw 640 and the second claw 641 to open and clamp.
运盖部件包括翻转轴65、用于驱动翻转轴65绕其轴心线转动的翻转驱动部件、连接在翻转轴65上的吸盘支架、连接在吸盘支架上的吸盘66。其中:吸盘支架包括与翻转轴65固定连接的支架竖杆670、与支架竖杆670相连接且能够绕其中心线自转的支架横杆671,吸盘66连接在的支架横杆671上,且吸盘66的开口始终朝下。运盖部件还包括与吸盘66相连接确保其开口始终朝下的防旋转带68。The cover transportation component includes a turning shaft 65, a turning driving component for driving the turning shaft 65 to rotate around its axis, a suction cup holder connected to the turning shaft 65, and a suction cup 66 connected to the suction cup holder. Wherein: the suction cup support includes a support vertical rod 670 fixedly connected to the turning shaft 65, a support cross rod 671 connected to the support vertical rod 670 and capable of rotating around its centerline, the suction cup 66 is connected to the support cross rod 671, and the suction cup The opening of 66 always faces downward. The cover part also includes an anti-rotation belt 68 connected with the suction cup 66 to ensure that the opening of the cover is always downward.
吸盘66具有第一工作位置、第二工作位置,当吸盘66处于第一工作位置时,吸盘66位于储盖组件内盖体的上方,当吸盘66处于第二工作位置时,吸盘66位于出盖输送带60的上方。The suction cup 66 has a first working position and a second working position. When the suction cup 66 is in the first working position, the suction cup 66 is located above the inner cover of the lid storage assembly. When the suction cup 66 is in the second working position, the suction cup 66 is located at the lid out Above the conveyor belt 60.
整堆盖体通过储盖输送带60输送至上盖托盘62上,上盖托盘62上升至夹盖部件的位置,此时卡爪驱动部件642带动第一卡爪640、第二卡爪641夹紧整堆盖体中最顶部的第二个盖体,吸盘66则吸附 住整堆盖体中最顶部的盖体吸附住,翻转轴65转动带动吸盘支架从储盖组件一侧翻转至出盖输送带60一侧,吸盘66松开盖体,使盖体置放在出盖输送带60上。The entire stack of lids is conveyed to the upper lid tray 62 by the lid storage conveyor belt 60, and the upper lid tray 62 rises to the position of the cover clamping part. At this time, the claw driving part 642 drives the first claw 640 and the second claw 641 to clamp The top second cover in the whole stack of covers, the suction cup 66 adsorbs the top cover in the whole stack of covers, and the turning shaft 65 rotates to drive the suction cup bracket to flip from the side of the lid storage assembly to the cover delivery On the side of the belt 60, the suction cup 66 loosens the cover body so that the cover body is placed on the cover unloading conveyor belt 60.
重复上述步骤,第一卡爪640、第二卡爪641打开、夹紧使盖体一个一个分开,吸盘66则将盖体一个一个移送至出盖输送带60上。Repeating the above steps, the first claw 640 and the second claw 641 are opened and clamped to separate the lids one by one, and the suction cup 66 transfers the lids one by one to the unloading conveyor belt 60.
如图17-19所示:夹盖机构5包括夹盖底架50、连接在夹盖底架50上的夹盖支架51、连接在夹盖支架51上沿上下方向延伸的夹盖导轨52、可滑动地连接在夹盖导轨52上的夹盖滑动件53、连接在夹盖滑动件53上的夹盖部件、驱动夹盖滑动件53在夹盖导轨52上移动的夹盖驱动件55、以及夹盖输送带56,夹盖驱动件55的一端与夹盖支架51相连接,夹盖驱动件55的另一端与夹盖滑动件53相连接,夹盖输送带56与放盖输送带40对接。夹盖驱动件55采用气缸,气缸的缸体与夹盖支架51相连接,气缸的活塞杆与夹盖滑动件53相连接。As shown in Figures 17-19: the cover clamping mechanism 5 includes a cover cover base frame 50, a cover cover bracket 51 connected to the cover cover base frame 50, a cover cover guide rail 52 connected to the cover cover bracket 51 and extending in the up and down direction, The cover slide 53 slidably connected to the cover guide 52, the cover part connected to the cover slide 53, the cover drive 55 that drives the cover slide 53 to move on the cover guide 52, And the cover conveyor belt 56, one end of the cover cover drive member 55 is connected to the cover cover bracket 51, the other end of the cover cover drive member 55 is connected to the cover cover sliding member 53, the cover cover conveyor belt 56 and the cover release conveyor belt 40 Docking. The clamping cover driving member 55 adopts an air cylinder, the cylinder body of the cylinder is connected with the clamping cover bracket 51, and the piston rod of the air cylinder is connected with the clamping cover sliding member 53.
夹盖部件包括夹头支架540、可转动连接在夹头支架540上的多个夹头541、与多个夹头541相连接用于驱动其相对夹头支架540转动的夹头驱动件542,夹头驱动件542连接在夹盖滑动件53上。夹头驱动件542采用气缸。在本实施例中:多个夹头541围合成圆形区域,且多个夹头541的夹口部均朝向其圆形区域的圆心,夹头驱动件543驱动多个夹头541同时向圆心靠拢,完成将盖体夹紧在罐体上。The chuck cover component includes a chuck support 540, a plurality of chucks 541 rotatably connected to the chuck support 540, and a chuck driving member 542 connected with the plurality of chucks 541 to drive the chuck support 540 to rotate relative to the chuck support 540, The chuck driving member 542 is connected to the chuck cover sliding member 53. The chuck driving member 542 adopts an air cylinder. In this embodiment: a plurality of chucks 541 surround a circular area, and the jaws of the plurality of chucks 541 all face the center of the circular area, and the chuck driving member 543 drives the plurality of chucks 541 to the center of the circle at the same time. Close together to finish clamping the lid on the tank.
夹盖机构5还包括夹盖高度调节部件,夹盖高度调节部件连接在夹盖底架50上,夹盖支架51连接在夹盖高度调节部件上。其中:夹盖高度调节部件包括沿上下方向延伸能够绕自身轴线旋转的丝杆570、套设在丝杆570上与其相配合的螺母571、驱动丝杆570转动的丝杆驱动件572,夹盖支架51连接在螺母571上。丝杆驱动件572采用手轮,通过手动旋转手轮调节夹盖支架51的整体高度。The cover clamping mechanism 5 further includes a clamping cover height adjustment component, the clamping cover height adjustment component is connected to the clamping cover base frame 50, and the clamping cover bracket 51 is connected to the clamping cover height adjustment component. Among them: the height adjustment component of the clamp cover includes a screw rod 570 that extends in the vertical direction and can rotate around its own axis, a nut 571 sleeved on the screw rod 570 and matched with the nut 571, a screw drive member 572 that drives the screw rod 570 to rotate, and the clamp cover The bracket 51 is connected to the nut 571. The screw driving member 572 adopts a hand wheel, and the overall height of the clamp cover bracket 51 is adjusted by manually rotating the hand wheel.
最后,完成夹盖的罐头通过排版装板后运输出去。Finally, the cans with the lid clamped are transported out after being typeset and plated.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and their purpose is to enable those familiar with the technology to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (20)
- 一种灌装线,其特征在于:所述的灌装线具有依次设置的分罐工位、贴标工位、灌装工位、放盖工位、夹盖工位、排版装板工位,在所述的放盖工位一侧还设置有分盖工位,在所述的分罐工位上设置有分罐机构,在所述的贴标工位设置有贴标机构,在所述的灌装工位设置有灌装机构,在所述的放盖工位设置有放盖机构,在所述的夹盖工位设置有夹盖机构,在所述的分盖工位设置有分盖机构。A filling line, characterized in that: the filling line has a potting station, a labeling station, a filling station, a cap placing station, a cap clamping station, and a typesetting and boarding station arranged in sequence. , On the side of the cap placing station is also provided with a sub-lid station, the sub-tanning station is provided with a sub-tanning mechanism, the labeling station is provided with a labeling mechanism, in the The filling station is provided with a filling mechanism, the cap placing station is provided with a cap placing mechanism, the cap clamping station is provided with a cap clamping mechanism, and the cap separating station is provided with Sub-cover mechanism.
- 根据权利要求1所述的灌装线,其特征在于:所述的分罐机构包括进罐输送带、与所述的进罐输送带相连接的下罐组件,所述的下罐组件包括下罐托盘、驱动所述的下罐托盘在上下方向上升降的下罐驱动部件、位于所述的下罐托盘上方夹罐部件,所述的夹罐部件用于将整堆罐体中最底部的第二个罐体夹紧。The filling line according to claim 1, characterized in that: the tank dividing mechanism includes a tank inlet conveyor belt, a tank lower assembly connected with the tank inlet conveyor belt, and the lower tank assembly includes a lower tank assembly. The tank tray, the lower tank driving part that drives the lower tank tray up and down in the up and down direction, the tank clamping part located above the lower tank tray, and the tank clamping part is used to remove the bottommost part of the whole stack of tanks. The second tank is clamped.
- 根据权利要求2所述的灌装线,其特征在于:所述的分罐机构还包括用于将罐体从所述的下罐托盘推送至所述的贴标机构的推料组件,所述的推料组件包括推爪、与所述的推爪相连接驱动其在前后方向上往复移动的第一推料驱动部件、与所述的推爪相连接驱动其进行摆转的第二推料驱动部件,所述的第一推料驱动部件驱动所述的推爪将罐体推送至所述的贴标机构。The filling line according to claim 2, characterized in that: the tank dividing mechanism further comprises a pushing assembly for pushing the tank body from the lower tank tray to the labeling mechanism, and The pushing assembly includes a pushing claw, a first pushing drive component connected to the pushing claw to drive it to reciprocate forward and backward, and a second pushing drive connected to the pushing claw to drive it to swing The driving part, the first pushing material driving part drives the pushing claw to push the can body to the labeling mechanism.
- 根据权利要求3所述的灌装线,其特征在于:所述的推爪具有第一工作位置、第二工作位置,当所述的推爪从所述的下罐托盘向所述的贴标输送带推动时,所述的推爪处于所述的第一工作位置;当所述的推爪从所述的贴标输送带向所述的下罐托盘推动时,所述的推爪从所述的第一工作位置向上转动至所述的第二工作位置;当所述的推爪位于所述的下罐托盘时,所述的推爪从所述的第二工作位置向下转动至所述的第一工作位置,当所述的推爪处于所述的第一工作位置时,所述的推爪沿左右方向延伸;当所述的推爪从所述的第一工作位置转动至所述的第二工作状态时,所述的推爪至少向上转动90°。The filling line according to claim 3, characterized in that: the push claw has a first working position and a second working position, when the push claw is moved from the lower tank tray to the label When the conveyor belt is pushed, the push claw is in the first working position; when the push claw is pushed from the labeling conveyor belt to the lower tank tray, the push claw is moved from the The first working position is rotated upward to the second working position; when the pushing claw is located on the lower tank tray, the pushing claw is rotated downward from the second working position to the second working position; In the first working position, when the push claw is in the first working position, the push claw extends in the left-right direction; when the push claw rotates from the first working position to the In the second working state, the push pawl rotates upward at least 90°.
- 根据权利要求2所述的灌装线,其特征在于:所述的夹罐部件包括第一抱爪、第二抱爪、第三抱爪以及驱动所述的第一抱爪、第二抱爪进行夹紧动作的抱爪驱动部件,所述的第一抱爪、第二抱爪以及第三抱爪形成三点夹紧,且所述的第三抱爪的朝向正对所述的进罐输送带的输送方向。The filling line according to claim 2, wherein the clamping part includes a first holding claw, a second holding claw, a third holding claw, and driving the first holding claw and the second holding claw A gripping claw driving component that performs a clamping action, the first, second, and third gripping claws form a three-point clamping, and the direction of the third gripping claw is directly opposite to the canister The conveying direction of the conveyor belt.
- 根据权利要求1所述的灌装线,其特征在于:所述的贴标机构包括贴标输送带、位于所述的贴标输送带至少一侧的贴标部件、位于所述的贴标输送带尾端用于将罐体从所述的贴标输送带推出至所述的灌装机构的出贴标输送带部件。The filling line according to claim 1, characterized in that: the labeling mechanism comprises a labeling conveyor belt, a labeling component located on at least one side of the labeling conveyor belt, and the labeling conveyor The belt tail is used to push the can body from the labeling conveyor belt to the labeling conveyor belt component of the filling mechanism.
- 根据权利要求1所述的灌装线,其特征在于:所述的灌装机构包括灌装输送带、沿所述的灌装输送带设置有多个的灌装件,所述的灌装件包括灌装底架、设置在所述的灌装底架上方的定量灌装组件,所述的定量灌装组件包括料斗、位于所述的料斗下方与所述的料斗相连通的下料仓、与所述的下料仓相连通的储料仓以及推吸料驱动部件,所述的推吸料驱动部件用于将所述的下料仓内的料吸入所述的储料仓、将所述的储料仓内的料推入所述的下料仓,所述的料斗与所述的下料仓通过入料口相连通,所述的下料仓开设有出料口,所述的推吸料驱动部件包括缸体、设置在所述的缸体内的活塞杆、驱动所述的活塞杆在所述的缸体内移动的推吸料动力部件,所述的缸体为所述的储料仓,当所述的推吸料动力部件将所述的活塞杆朝远离所述的下料仓一侧拉动时,所述的储料仓从所述的下料仓内吸料;当所述的推吸料动力部件将所述的活塞杆朝靠近所述的下料仓一侧推动时,所述的储料仓从所述的下料仓内推料。The filling line according to claim 1, wherein the filling mechanism comprises a filling conveyor belt, a plurality of filling parts are arranged along the filling conveyor belt, and the filling parts It includes a filling chassis, a quantitative filling assembly arranged above the filling chassis, and the quantitative filling assembly includes a hopper, a lower silo located below the hopper and connected to the hopper, The storage bin communicated with the lower bin and the push-suction drive component, the push-suction drive component is used to suck the material in the lower bin into the storage bin, and The material in the storage silo is pushed into the lower silo, the hopper is connected with the lower silo through an inlet, and the lower silo is provided with an outlet, the The material pushing and suction driving part includes a cylinder, a piston rod arranged in the cylinder, and a material pushing and suction power part that drives the piston rod to move in the cylinder. The cylinder is the The storage bin, when the push and suction power component pulls the piston rod toward the side away from the lower bin, the storage bin sucks material from the lower bin; When the pushing and sucking power component pushes the piston rod toward the side close to the lower silo, the storage silo pushes materials from the lower silo.
- 根据权利要求7所述的灌装线,其特征在于:所述的灌装件还包括下料控制组件,所述的下料控制组件用于同时控制所述的入料口、出料口的开闭,所述的下料控制组件包括下料杆、连接在所述的下料杆上的入料堵件和出料堵件以及下料驱动部件,所述的下料杆从所述的料斗延伸至所述的下料仓,所述的下料驱动部件与所述的下料杆相连接驱动所述的下料杆上下移动,当所述的下料驱动部件驱动所述的下料杆上移时,所述的入料堵件将所述的入料口封堵,所述的出料堵件从所述的出料口移开;当所述的下料驱动部件驱动所述的下料杆下移时,所述的入料堵件从所述的入料口移开,所述的出料堵件将所述的出料口封堵。The filling line according to claim 7, characterized in that: the filling part further comprises a blanking control assembly, and the blanking control assembly is used to control the inlet and outlet at the same time. Open and close, the blanking control assembly includes a blanking rod, a feeding block and a discharging block connected to the blanking rod, and a blanking drive component, and the blanking rod is driven from the blanking rod. The hopper extends to the unloading bin, and the unloading drive component is connected with the unloading rod to drive the unloading rod to move up and down. When the unloading drive component drives the unloading When the rod is moved upward, the material inlet blocking member blocks the material inlet, and the material outlet blocking member moves away from the material outlet; when the blanking drive component drives the When the blanking rod is moved down, the material inlet blocking member is moved away from the material inlet, and the material outlet blocking member blocks the material outlet.
- 根据权利要求7所述的灌装线,其特征在于:所述的灌装件还包括连接在所述的灌装底架与所述的定量灌装组件之间的灌装升降组件,所述的灌装升降组件包括连接在所述的灌装底架与所述的定量灌装组件之间的升降套筒、驱动所述的升降套筒进行升降的灌装升降驱动部件,所述的升降套筒设置有多组。The filling line according to claim 7, characterized in that: the filling part further comprises a filling lifting assembly connected between the filling chassis and the quantitative filling assembly, and The filling lifting assembly includes a lifting sleeve connected between the filling chassis and the quantitative filling assembly, a filling lifting drive component that drives the lifting sleeve to lift, and the lifting There are multiple sets of sleeves.
- 根据权利要求1所述的灌装线,其特征在于:所述的分盖机构包括储盖组件、出盖输送带、用于将位于所述的储盖组件内的盖体搬运至所述的出盖输送带上的分盖组件,所述的储盖组件位于所述的出盖输送带的至少一侧,所述的分盖组件包括分盖支架、连接在所述的分盖支架上位于所述的储盖组件上方 的夹盖部件和运盖部件,所述的夹盖部件用于将所述的储盖组件内整堆盖体中最顶部的第二个盖体夹紧,所述的运盖部件用于将所述的储盖组件内整堆盖体中最顶部的盖体搬运至所述的出盖输送带上。The filling line according to claim 1, characterized in that: the cap separating mechanism comprises a cap storage assembly, a cap-out conveyor belt, which is used to transport the caps located in the cap storage assembly to the The lid separating assembly on the lid-out conveyor belt, the lid storage assembly is located on at least one side of the lid-out conveyor belt, the lid separating assembly includes a lid separating bracket, which is connected to the lid separating bracket and is located The cover clamping part and the cover transporting part above the cover storage assembly, the cover clamping part is used to clamp the top second cover in the entire stack of cover bodies in the cover storage assembly, the The cover transporting component is used to transport the top cover of the entire stack of cover bodies in the cover storage assembly to the cover delivery conveyor belt.
- 根据权利要求10所述的灌装线,其特征在于:所述的夹盖部件包括第一卡爪、第二卡爪、驱动所述的第一卡爪、第二卡爪进行夹紧动作的卡爪驱动部件以及用于限制所述的第一卡爪、第二卡爪打开极限位置的卡爪限位件。The filling line according to claim 10, characterized in that: the cover clamping member includes a first claw, a second claw, and a device that drives the first claw and the second claw to perform a clamping action A claw driving component and a claw limiting member used to limit the opening limit positions of the first and second claws.
- 根据权利要求10所述的灌装线,其特征在于:所述的运盖部件包括翻转轴、用于驱动所述的翻转轴绕其轴心线转动的翻转驱动部件、连接在所述的翻转轴上的吸盘支架、连接在所述的吸盘支架上的吸盘,所述的吸盘的开口始终朝下,所述的吸盘具有第一工作位置、第二工作位置,当所述的吸盘处于所述的第一工作位置时,所述的吸盘位于所述的储盖组件内盖体的上方,当所述的吸盘处于所述的第二工作位置时,所述的吸盘位于所述的出盖输送带的上方。The filling line according to claim 10, characterized in that: the cap transporting component comprises a turning shaft, a turning driving part for driving the turning shaft to rotate around its axis, and a turning drive part connected to the turning shaft. The suction cup bracket on the shaft, the suction cup connected to the suction cup bracket, the opening of the suction cup always faces downward, the suction cup has a first working position and a second working position, when the suction cup is in the In the first working position, the suction cup is located above the inner cover of the lid storage assembly, and when the suction cup is in the second working position, the suction cup is located in the cover delivery Above the belt.
- 根据权利要求10所述的灌装线,其特征在于:所述的储盖组件包括多条储盖输送带、驱动所述的储盖输送带进行传动的储盖驱动部件、设置在所述的储盖输送带末端的上盖托盘、驱动所述的上盖托盘在上下方向上升降的上盖驱动部件,所述的夹盖部件位于所述的上盖托盘的上方。The filling line according to claim 10, characterized in that: the lid storage assembly includes a plurality of lid storage conveyor belts, a lid storage driving component that drives the lid storage conveyor belt for transmission, and is arranged on the The upper cover tray at the end of the cover storage conveyor belt, the upper cover driving part that drives the upper cover tray up and down in the vertical direction, and the cover clamping part is located above the upper cover tray.
- 根据权利要求1所述的灌装线,其特征在于:所述的放盖机构用于将盖体放置到罐体上,所述的放盖机构包括放盖支架、连接在所述的放盖支架上的吸盘、连接在所述的放盖支架与所述的吸盘之间用于驱动所述的吸盘在吸盖位置至放盖位置之间移动的吸盘移动驱动部件、连接在所述的吸盘移动驱动部件与所述的吸盘之间用于驱动所述的吸盘进行吸放动作吸盘吸放驱动部件。The filling line according to claim 1, wherein the cap placing mechanism is used to place the cap on the tank, and the cap placing mechanism includes a cap placing bracket connected to the cap placing bracket. The suction cup on the support, the suction cup moving drive component connected between the cover placing support and the suction cup for driving the suction cup to move between the suction cap position to the cap placing position, and the suction cup is connected to the suction cup The moving drive component and the suction cup are used to drive the suction cup to perform a suction and release action. The suction cup suction and release drive component is used for driving the suction cup.
- 根据权利要求14所述的灌装线,其特征在于:所述的吸盘移动驱动部件包括设置在所述的放盖支架前后两侧的主动轮和从动轮、同时套设在所述的主动轮、从动轮上的同步带、驱动所述的主动轮进行转动的移动动力部件,所述的吸盘吸放驱动部件与所述的同步带相连接。The filling line according to claim 14, characterized in that: the suction cup moving drive component includes a driving wheel and a driven wheel arranged on the front and rear sides of the cover support bracket, and at the same time sleeved on the driving wheel , The timing belt on the driven wheel, the moving power component that drives the driving wheel to rotate, and the suction and release drive component is connected with the timing belt.
- 根据权利要求14所述的灌装线,其特征在于:所述的吸盘吸放驱动部件包括连接在所述的吸盘移动驱动部件上的吸罐动力部件和放罐动力部件,所述的吸盘同时与所述的吸罐动力部件和放罐动力部件相连接。The filling line according to claim 14, characterized in that: the suction cup suction and release drive component includes a suction cup power component and a can discharge power component connected to the suction cup moving drive component, and the suction cups are at the same time It is connected with the power component of the suction tank and the power component of the discharge tank.
- 根据权利要求1所述的灌装线,其特征在于:所述的夹盖机构用于将盖体夹紧在罐体上,所述的夹盖机构包括夹盖底架、连接在所述的夹盖底架上的夹盖支架、连接在所述的夹盖支架上沿上下方向延伸的夹盖导轨、可滑动地连接在所述的夹盖导轨上的夹盖滑动件、连接在所述的夹盖滑动件上的夹盖部件以及驱动所述的夹盖滑动件在所述的夹盖导轨上移动的夹盖驱动件,所述的夹盖驱动件的一端与所述的夹盖支架相连接,所述的夹盖驱动件的另一端与所述的夹盖滑动件相连接。The filling line according to claim 1, wherein the cover clamping mechanism is used to clamp the cover on the tank, and the cover clamping mechanism includes a cover clamping base frame connected to the The clip cover bracket on the clip cover base frame, the clip cover guide rail that is connected to the clip cover bracket and extends in the up and down direction, the clip cover slide piece slidably connected to the clip cover guide rail, are connected to the The clip cover component on the clip cover sliding member and the clip cover driving member that drives the clip cover sliding member to move on the clip cover guide rail, one end of the clip cover drive member and the clip cover bracket Connected, the other end of the clamping cover driving part is connected with the clamping cover sliding part.
- 根据权利要求17所述的灌装线,其特征在于:所述的夹盖部件包括夹头支架、可转动连接在所述的夹头支架上的多个夹头、与多个所述的夹头相连接用于驱动其相对所述的夹头支架转动的夹头驱动件,所述的夹头驱动件连接在所述的夹盖滑动件上。The filling line according to claim 17, characterized in that: the clamp cover component includes a clamp bracket, a plurality of clamps rotatably connected to the clamp bracket, and a plurality of the clamps The head is connected to a chuck driving part for driving the chuck to rotate relative to the chuck support, and the chuck driving part is connected to the chuck cover sliding part.
- 根据权利要求18所述的灌装线,其特征在于:多个所述的夹头围合成圆形区域,且多个所述的夹头的夹口部均朝向其圆形区域的圆心,所述的夹头驱动件驱动多个所述的夹头同时向所述的圆心靠拢。The filling line according to claim 18, characterized in that: a plurality of said chucks enclose a circular area, and the jaws of the plurality of said chucks all face the center of the circular area, so The chuck driving member drives a plurality of chucks to simultaneously move closer to the center of the circle.
- 根据权利要求17所述的灌装线,其特征在于:所述的夹盖机构还包括夹盖高度调节部件,所述的夹盖高度调节部件连接在所述的夹盖底架上,所述的夹盖支架连接在所述的夹盖高度调节部件上,所述的夹盖高度调节部件包括沿上下方向延伸能够绕自身轴线旋转的丝杆、套设在所述的丝杆上与其相配合的螺母、驱动所述的丝杆转动的丝杆驱动件,所述的夹盖支架连接在所述的螺母上。The filling line according to claim 17, characterized in that: the cap clamping mechanism further comprises a cap clamp height adjustment component, the clamp cap height adjustment component is connected to the clamp cap chassis, and the The clamp cover bracket is connected to the clamp cover height adjustment component, and the clamp cover height adjustment component includes a screw rod that extends in the up and down direction and can rotate around its own axis, and is sleeved on the screw rod to cooperate with it The nut, the screw driving part that drives the screw to rotate, and the cover bracket is connected to the nut.
Applications Claiming Priority (2)
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CN202010076131.3 | 2020-01-23 | ||
CN202010076131.3A CN111170252A (en) | 2020-01-23 | 2020-01-23 | Filling line |
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WO2021147603A1 true WO2021147603A1 (en) | 2021-07-29 |
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PCT/CN2020/138589 WO2021147603A1 (en) | 2020-01-23 | 2020-12-23 | Filling line |
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CN (1) | CN111170252A (en) |
WO (1) | WO2021147603A1 (en) |
Families Citing this family (1)
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CN111170252A (en) * | 2020-01-23 | 2020-05-19 | 苏州华源控股股份有限公司 | Filling line |
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2020
- 2020-01-23 CN CN202010076131.3A patent/CN111170252A/en active Pending
- 2020-12-23 WO PCT/CN2020/138589 patent/WO2021147603A1/en active Application Filing
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CN111170252A (en) | 2020-05-19 |
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