WO2021146928A1 - Membrane-winding apparatus - Google Patents
Membrane-winding apparatus Download PDFInfo
- Publication number
- WO2021146928A1 WO2021146928A1 PCT/CN2020/073547 CN2020073547W WO2021146928A1 WO 2021146928 A1 WO2021146928 A1 WO 2021146928A1 CN 2020073547 W CN2020073547 W CN 2020073547W WO 2021146928 A1 WO2021146928 A1 WO 2021146928A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slider
- winding needle
- clip
- reel
- winding
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the utility model relates to the technical field of lithium battery processing, in particular to a film rolling device.
- the core of the lithium battery adopts a spiral wound structure.
- the aluminum foil, the isolation film, the copper foil and the isolation film are sequentially stacked to form a film group, and then the film group is clamped by the film winding device to be wound into a battery core in a certain order, and finally the battery core is pulled out to complete the winding of the battery core.
- Each step of the above process affects the capacity and yield of the battery cell.
- the use of a stable and efficient film roll device is very important, and it has a huge promotion effect on the development of the lithium battery industry.
- the existing film winding device is mainly driven and clamped by an air cylinder, and the stability is poor, and problems such as failure of the winding due to the insufficient clamping of the film set, and the scrap of the battery due to the stripping of the material when the winding needle is withdrawn often occur. Therefore, further improvements are needed.
- the technical problem to be solved by the utility model is to provide a film winding device, which aims to solve the problems that the existing film winding device is prone to winding failure due to the insufficient clamping of the film set, and the battery core is scrapped when the winding needle is withdrawn.
- the technical solution adopted by the utility model to solve its technical problems is to provide a film winding device, which includes a winding needle seat, a left reel and a right reel used for winding the film group, a left clamp for clamping the film group, and The right clip; also includes a left slider, a right slider, a thimble, and an elastic reset member that makes the left slider and the right slider have a relatively close trend, and the left slider and the right slider are relatively slidably arranged in the On the winding needle seat, the thimble is movably threaded on the winding needle seat;
- the thimble is inserted between the left sliding block and the right sliding block, pushing the left sliding block and the right sliding block to be relatively far away, making the left clip and the right clip relatively close, and making the left reel and the right reel Relatively far away
- the thimble is separated from between the left slider and the right slider, the elastic reset member pushes the left slider and the right slider to be relatively close, so that the left clip and the right clip are relatively far away, so that the left scroll The drum and the right drum are relatively close.
- the left clamp is arranged on the needle reel seat, and the right clamp is arranged on the left slider; when the left slider and the right slider are relatively far away, the left clamp and the right clamp Relatively close.
- the left reel is arranged on the winding needle seat, and the right reel is arranged on the right slider; when the left and right sliders are relatively far away, the left reel Relatively far away from the right reel.
- the film winding device further includes a left winding needle and a right winding needle, the left winding needle is arranged on the winding needle seat, and the left clamp and the left winding drum are both arranged on the left winding needle;
- the right winding needle is arranged on the right slider, and the right winding drum is arranged on the right winding needle.
- the right winding needle is provided with an escape groove for accommodating the right clip.
- the left clip is installed on the left winding needle through a buffer assembly
- the buffer assembly includes a first guide shaft and a buffer spring
- the left clip is connected to the left winding needle through the first guide shaft
- the buffer spring is sleeved on the first guide shaft and is located between the left clamp and the left winding needle; when the left clamp is pressed, it can move along the first guide shaft, And compress the buffer spring.
- a receiving groove is provided on the winding needle seat, a second guide shaft is provided in the receiving groove, and the left slider and the right slider are both located in the receiving groove and along the second guide The shaft slides.
- the needle reel seat includes a base, an upper cover and a fixing plate installed on the base, the receiving groove is opened on the base, the left reel needle is arranged on the upper cover, and the thimble is movable The piercing is set on the fixed plate.
- the elastic return piece is a return spring, and there are two; the left and right sliders are both provided with mounting holes for installing the elastic return piece.
- the free end of the thimble is provided with a first step surface and a second step surface, the height of the first step surface is lower than the second step surface, and is connected by a transition surface; when the second step surface When located between the left slider and the right slider, the left clamp and the right clamp are relatively close to achieve clamping.
- the utility model provides a film rolling device.
- the thimble is inserted between the left slider and the right slider, so that the left clamp and the right clamp are relatively close to achieve clamping ⁇ Film group.
- the left clamp and the right clamp clamp the film group tightly, the left reel and the right reel are relatively far away, facilitating the winding of the film group.
- the thimble separates from the left and right sliders, drives the left clamp and the right clamp to move away from each other, and loosens the film set.
- the left reel and the right reel are relatively close, reducing the overall volume, and being out of contact with the inner ring of the battery, so that the reel can be drawn out to prevent stripping and greatly reduce the scrap rate of the battery.
- Figure 1 is a schematic diagram of the film rolling state of the film rolling device provided by the present invention.
- Figure 2 is an exploded schematic view of the film rolling device in Figure 1;
- Fig. 3 is another exploded schematic view of the film rolling device in Fig. 1;
- Figure 4 is a partial exploded schematic view of the film rolling device in Figure 1;
- Fig. 5 is a schematic diagram of the structure of the left slider and the right slider in Fig. 4 installed on the base;
- Fig. 6 is a partial enlarged schematic view of the free end of the thimble in Fig. 4.
- the present invention provides a film winding device, including a winding needle seat 10, a left reel 21 and a right reel 22 for winding the film set, and a left clamp 31 for clamping the film set. And the right clip 32. It also includes a left slider 41, a right slider 42, a thimble 50, and an elastic reset member 60 that causes the left slider 41 and the right slider 42 to be relatively close to each other.
- the left slider 41 and the right slider 42 are relatively slidably arranged on the roll
- the thimble 50 is movably threaded on the winding needle base 10.
- the film group includes aluminum foil A, isolation film B, copper foil C and isolation film B.
- the left reel 21 and the right reel 22 are relatively far away, which facilitates the winding of the film group.
- the free end of the thimble 50 separates from the left slider 41 and the right slider 42, and the elastic reset member 60 pushes the left slider 41 and the right slider 42 to be relatively close, so that the left clip 31 and the right clip 32 Relatively far away, loosen the membrane group.
- the left reel 21 and the right reel 22 are relatively close to reduce the overall volume and disengage from the inner ring of the battery. In this way, the reel can be drawn out to prevent stripping and greatly reduce the scrap rate of the battery.
- the film winding device further includes a left winding needle 71 and a right winding needle 72.
- the free end of the thimble 50 is inserted between the left slider 41 and the right slider 42 to push the left slider 41 and the right slider 42 to move away from each other.
- the left winding needle 71 and the right winding needle 72 are relatively far away, thereby making the left winding drum 21 and the right winding drum 22 relatively far away.
- the free end of the thimble 50 is separated from the left slider 41 and the right slider 42, and the elastic reset member 60 pushes the left slider 41 and the right slider 42 to be relatively close, so that the left winding needle 71 and the right winding needle 72 are relatively close, thereby making The left reel 21 and the right reel 22 are relatively close.
- the needle reel base 10 includes a base 11, an upper cover 12 and a fixing plate 13 installed on the base 11, and the thimble 50 is movably threaded on the fixing plate 13.
- the sliding direction of the thimble 50 and the sliding direction of the left slider 41 and the right slider 42 are perpendicular to each other.
- the left winding needle 71 is arranged on the winding needle seat 10 and specifically installed on the upper cover 12.
- the left clamp 31 is arranged on the left winding needle 71 and the right clamp 32 is arranged on the left slider 41.
- the left clip 31 and the right clip 32 are relatively close to achieve clamping of the film assembly.
- the side where the left clip 31 and the right clip 32 contact the film group is also provided with ridges to increase friction.
- the left clamp 31 is installed on the left winding needle 71 through a buffer assembly.
- the buffer assembly includes a first guide shaft (not shown) and a buffer spring 81.
- the left clip 31 is connected to the left winding needle 71 through the first guide shaft, and the buffer spring 81 is sleeved on the first guide shaft. And is located between the left clamp 31 and the left winding needle 71.
- the left clip 31 receives pressure, it can move along the first guide shaft and compress the buffer spring 81 to play a buffering role.
- the left reel 21 is set on the left reel pin 71
- the right reel pin 72 is set on the right slider 42
- the right reel 22 is set on the right reel pin 72. That is, the left winding needle 71 and the left winding drum 21 do not move, and the right winding needle 72 and the right winding drum 22 are driven by the right slider 42 to approach or be far away from the left winding needle 71 and the left winding drum 21.
- the right clip 32 is arranged on the left slider 41, the right winding needle 72 is arranged on the right slider 42, and the left slider 41 and the right slider 42 are relatively close. Therefore, the right clip 32 and the right winding needle 72 are relatively close.
- a side of the right winding needle 72 close to the right clip 32 is provided with an escape groove 73.
- the inner walls of the left winding drum 21 and the right winding drum 22 are provided with positioning grooves 23 that are matched with the winding needle.
- the outer walls of the left reel 21 and the right reel 22 are also provided with grooves 24, which have the effect of reducing the contact area and facilitate extraction from the battery core.
- the far away left reel 21 and the right reel 22 form a standard cylinder as a whole, which facilitates the winding of the film set.
- the outer walls of the left reel 21 and the right reel 22 are also coated with a special coating, so that the film group will not be lost.
- the base 11 of the reeling needle seat 10 is provided with a receiving groove 14, and a second guide shaft 15 is provided in the receiving groove 14.
- the left slider 41 and the right slider 42 are both located in the receiving groove 14, and The second guide shaft 15 slides.
- the receiving groove 14 is U-shaped, and its two side walls play a limiting role on the left slider 41 and the right slider 42. Since the aluminum foil, film group, copper foil and film group are relatively thin, the stroke of the left slider 41 and the right slider 42 is relatively small, which can ensure that the film group is inserted between the left clip 31 and the right clip 32. .
- a linear bearing 16 can be sleeved on the second guide shaft 15. Then, the left slider 41 and the right slider 42 are respectively sleeved on the linear bearing 16.
- a baffle 43 is also provided on the right slider 42.
- the right winding needle 72 and the baffle 43 abut against each other (refer to FIG. 3).
- the elastic return member 60 is a return spring, and there are two. Both the left slider 41 and the right slider 42 are provided with an installation hole 44 for installing the elastic return member 60. One end of the return spring is inserted into the installation hole 44, and the other end abuts against the inner wall of the receiving groove 14. The two return springs push the left slider 41 and the right slider 42 to the middle at the same time from both sides, resulting in a relatively close tendency. In the absence of external force, the left slider 41 and the right slider 42 abut against each other.
- bumps 45 are provided on both the left slider 41 and the right slider 42.
- the bump 45 is used to push the slider to move, which reduces the volume of the slider and saves materials.
- the sliding block and the convex block are integrally formed, and the sliding direction of the thimble 50 and the second guide shaft 15 are perpendicular to each other.
- the free end of the thimble 50 is provided with a first step surface 51 and a second step surface 52.
- the height of the first step surface 51 is lower than the second step surface 52 and is connected by a transition surface 53.
- the transition surface 53 may be an inclined surface or a curved surface, so that a smooth transition between the first step surface 51 and the second step surface 52 is facilitated to facilitate the smooth insertion of the ejector pin 50.
- the first step surface 51 first enters between the two protrusions 45, so that the left clip 31 and the right clip 32 are relatively close a little.
- the second step surface 52 is located between the left slider 41 and the right slider 42, so that the left clip 31 and the right clip 32 are closer to achieve clamping of the film assembly. Without the action of external force, the second step surface 52 will remain located between the left slider 41 and the right slider 42, and can maintain the locked state.
- the free end of the thimble 50 separates from the two protrusions 45, the elastic reset member 60 pushes the left slider 41 and the right slider 42 to be relatively close to realize the reset, and the left clamp 31 and the right clamp 32 remain open.
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Abstract
A membrane-winding apparatus, comprising a winding needle seat (10), a left reel (21) and a right reel (22) used for winding a membrane set, a left clip (31) and a right clip (32) for clamping the membrane set; and further comprising a left sliding block (41), a right sliding block (42), an ejector needle (50), and an elastic reset member (60) causing the left sliding block (41) and the right sliding block (42) to generate a trend of approaching each other, the left sliding block (41) and the right sliding block (42) are arranged on the winding needle seat (10) so as to slide relative to one another, the ejector needle (50) movably penetrates the winding needle seat (10), and when it is necessary to clamp the membrane set, the ejector needle (50) is inserted between the left sliding block (41) and the right sliding block (42), such that the left clip (31) and the right clip (32) approach each other to clamp the membrane set. Due to such a means where the sliding blocks are pushed to two sides by means of the ejector needle, the left clip and the right clip can tightly clamp the membrane set provided that the ejector needle is not disengaged, the structure is simple, the stability is high, and the yield rate of battery cells is improved; when the winding of a battery cell is completed, the ejector needle is disengaged from between the left sliding block and the right sliding block, the left reel and the right reel approach each other, the overall volume is reduced, the inner circle of the battery cell is disengaged, such that the reels can be pulled out without taking the material with them, thereby greatly lowering the rejection rate of battery cells.
Description
本实用新型涉及锂电池加工技术领域,特别是一种卷膜装置。The utility model relates to the technical field of lithium battery processing, in particular to a film rolling device.
锂电池的电芯采用螺旋绕制结构。将铝箔、隔离膜、铜箔和隔离膜依次叠合形成膜组,然后通过卷膜装置夹紧膜组按一定顺序卷绕成电芯,最后抽出脱离电芯,完成电芯的绕制。上述过程的每一步都影响电芯的产能和良率,使用稳定、生产高效的卷膜装置是非常关键的,对锂电池行业的发展有着巨大的推动作用。The core of the lithium battery adopts a spiral wound structure. The aluminum foil, the isolation film, the copper foil and the isolation film are sequentially stacked to form a film group, and then the film group is clamped by the film winding device to be wound into a battery core in a certain order, and finally the battery core is pulled out to complete the winding of the battery core. Each step of the above process affects the capacity and yield of the battery cell. The use of a stable and efficient film roll device is very important, and it has a huge promotion effect on the development of the lithium battery industry.
然而,现有的卷膜装置,主要通过气缸进行驱动夹持,稳定性较差,常常出现膜组夹不紧导致卷绕失败、卷针退出时带料导致电芯报废等问题。因此,需要进行进一步改进。However, the existing film winding device is mainly driven and clamped by an air cylinder, and the stability is poor, and problems such as failure of the winding due to the insufficient clamping of the film set, and the scrap of the battery due to the stripping of the material when the winding needle is withdrawn often occur. Therefore, further improvements are needed.
本实用新型要解决的技术问题在于,提供一种卷膜装置,旨在解决现有卷膜装置容易出现膜组夹不紧导致卷绕失败、卷针退出时带料导致电芯报废等问题。The technical problem to be solved by the utility model is to provide a film winding device, which aims to solve the problems that the existing film winding device is prone to winding failure due to the insufficient clamping of the film set, and the battery core is scrapped when the winding needle is withdrawn.
本实用新型解决其技术问题所采用的技术方案是:提供一种卷膜装置,包括卷针座、用于卷绕膜组的左卷筒和右卷筒、用于夹紧膜组左夹子和右夹子;还包括左滑块、右滑块、顶针以及使所述左滑块和右滑块产生相对靠近趋势的弹性复位件,所述左滑块和右滑块相对滑动的设置在所述卷针座上,所述顶针活动的穿设在所述卷针座上;The technical solution adopted by the utility model to solve its technical problems is to provide a film winding device, which includes a winding needle seat, a left reel and a right reel used for winding the film group, a left clamp for clamping the film group, and The right clip; also includes a left slider, a right slider, a thimble, and an elastic reset member that makes the left slider and the right slider have a relatively close trend, and the left slider and the right slider are relatively slidably arranged in the On the winding needle seat, the thimble is movably threaded on the winding needle seat;
所述顶针插入所述左滑块和右滑块之间,推动所述左滑块和右滑块相对远离,使所述左夹子和右夹子相对靠近,使所述左卷筒和右卷筒相对远离;The thimble is inserted between the left sliding block and the right sliding block, pushing the left sliding block and the right sliding block to be relatively far away, making the left clip and the right clip relatively close, and making the left reel and the right reel Relatively far away
所述顶针脱离所述左滑块和右滑块之间,所述弹性复位件推动所述左滑块和右滑块相对靠近,使所述左夹子和右夹子相对远离,使所述左卷筒和右卷筒相对靠近。The thimble is separated from between the left slider and the right slider, the elastic reset member pushes the left slider and the right slider to be relatively close, so that the left clip and the right clip are relatively far away, so that the left scroll The drum and the right drum are relatively close.
进一步地,所述左夹子设置在所述卷针座上,所述右夹子设置在所述左滑块上;当所述左滑块和右滑块相对远离时,所述左夹子和右夹子相对靠近。Further, the left clamp is arranged on the needle reel seat, and the right clamp is arranged on the left slider; when the left slider and the right slider are relatively far away, the left clamp and the right clamp Relatively close.
进一步地,所述左卷筒设置在所述卷针座上,所述右卷筒设置在所述右滑块上;当所述左滑块和右滑块相对远离时,所述左卷筒和右卷筒相对远离。Further, the left reel is arranged on the winding needle seat, and the right reel is arranged on the right slider; when the left and right sliders are relatively far away, the left reel Relatively far away from the right reel.
进一步地,所述卷膜装置还包括左卷针和右卷针,所述左卷针设置在所述卷针座上,所述左夹子和左卷筒均设置在所述左卷针上;所述右卷针设置在所述右滑块上,所述右卷筒设置在所述右卷针上。Further, the film winding device further includes a left winding needle and a right winding needle, the left winding needle is arranged on the winding needle seat, and the left clamp and the left winding drum are both arranged on the left winding needle; The right winding needle is arranged on the right slider, and the right winding drum is arranged on the right winding needle.
进一步地,所述右卷针开设有用于容纳右夹子的避让槽。Further, the right winding needle is provided with an escape groove for accommodating the right clip.
进一步地,所述左夹子通过缓冲组件安装在所述左卷针上,所述缓冲组件包括第一导向轴和缓冲弹簧,所述左夹子通过所述第一导向轴与所述左卷针连接,所述缓冲弹簧套设在所述第一导向轴上,并位于所述左夹子与所述左卷针之间;当所述左夹子受到压力时,可沿所述第一导向轴移动,并压缩所述缓冲弹簧。Further, the left clip is installed on the left winding needle through a buffer assembly, the buffer assembly includes a first guide shaft and a buffer spring, and the left clip is connected to the left winding needle through the first guide shaft , The buffer spring is sleeved on the first guide shaft and is located between the left clamp and the left winding needle; when the left clamp is pressed, it can move along the first guide shaft, And compress the buffer spring.
进一步地,所述卷针座上设有容纳槽,所述容纳槽内设有第二导向轴,所述左滑块和右滑块均位于所述容纳槽内,并沿所述第二导向轴滑动。Further, a receiving groove is provided on the winding needle seat, a second guide shaft is provided in the receiving groove, and the left slider and the right slider are both located in the receiving groove and along the second guide The shaft slides.
进一步地,所述卷针座包括底座以及安装在底座上的上盖和固定板,所述容纳槽开设在所述底座上,所述左卷针设置在所述上盖上,所述顶针活动的穿设在所述固定板上。Further, the needle reel seat includes a base, an upper cover and a fixing plate installed on the base, the receiving groove is opened on the base, the left reel needle is arranged on the upper cover, and the thimble is movable The piercing is set on the fixed plate.
进一步地,所述弹性复位件为复位弹簧,并有两个;所述左滑块和右滑块上均设有用于安装弹性复位件的安装孔。Further, the elastic return piece is a return spring, and there are two; the left and right sliders are both provided with mounting holes for installing the elastic return piece.
进一步地,所述顶针的自由端设有第一台阶面和第二台阶面,所述第一台阶面高度低于所述第二台阶面,并通过过渡面连接;当所述第二台阶面位于所述左滑块和右滑块之间时,所述左夹子和右夹子相对靠近,实现夹紧。Further, the free end of the thimble is provided with a first step surface and a second step surface, the height of the first step surface is lower than the second step surface, and is connected by a transition surface; when the second step surface When located between the left slider and the right slider, the left clamp and the right clamp are relatively close to achieve clamping.
相对于现有技术,本实用新型提供的一种卷膜装置,当需要夹紧膜组时,将顶针插入左滑块和右滑块之间,使左夹子和右夹子相对靠近,实现夹紧膜组。这种通过顶针往两侧顶滑块的方式,只要顶针不脱离,就能使左夹子和右夹子紧紧的夹住膜组,结构简单、稳定性高,提高电芯的良品率。Compared with the prior art, the utility model provides a film rolling device. When the film set needs to be clamped, the thimble is inserted between the left slider and the right slider, so that the left clamp and the right clamp are relatively close to achieve clamping膜组。 Film group. This way of pushing the slider to both sides through the thimble, as long as the thimble does not detach, the left clamp and the right clamp can tightly clamp the film group, the structure is simple, the stability is high, and the yield rate of the battery cell is improved.
另外,当左夹子和右夹子紧紧的夹住膜组时,左卷筒和右卷筒相对远离,方便卷绕膜组。电芯卷绕完成后,顶针脱离左滑块和右滑块之间,驱动左夹子和右夹子相对远离,松开膜组。同时,左卷筒和右卷筒相对靠近,缩小整体体积,与电芯内圈脱离接触,这样抽出卷筒能够防止带料,大大降低电芯的报废率。In addition, when the left clamp and the right clamp clamp the film group tightly, the left reel and the right reel are relatively far away, facilitating the winding of the film group. After the cell winding is completed, the thimble separates from the left and right sliders, drives the left clamp and the right clamp to move away from each other, and loosens the film set. At the same time, the left reel and the right reel are relatively close, reducing the overall volume, and being out of contact with the inner ring of the battery, so that the reel can be drawn out to prevent stripping and greatly reduce the scrap rate of the battery.
下面将结合附图及实施例对本实用新型作进一步说明,附图中:In the following, the utility model will be further described in conjunction with the accompanying drawings and embodiments. In the accompanying drawings:
图1是本实用新型提供的卷膜装置的卷膜状态示意图;Figure 1 is a schematic diagram of the film rolling state of the film rolling device provided by the present invention;
图2是图1中卷膜装置的分解示意图;Figure 2 is an exploded schematic view of the film rolling device in Figure 1;
图3是图1中卷膜装置的另一分解示意图;Fig. 3 is another exploded schematic view of the film rolling device in Fig. 1;
图4是图1中卷膜装置的局部分解示意图;Figure 4 is a partial exploded schematic view of the film rolling device in Figure 1;
图5是图4中左滑块、右滑块安装在底座上的结构示意图;Fig. 5 is a schematic diagram of the structure of the left slider and the right slider in Fig. 4 installed on the base;
图6是图4中顶针自由端的局部放大示意图。Fig. 6 is a partial enlarged schematic view of the free end of the thimble in Fig. 4.
现结合附图,对本实用新型的较佳实施例作详细说明。The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
如图1和2所示,本实用新型提供一种卷膜装置,包括卷针座10、用于卷绕膜组的左卷筒21和右卷筒22、用于夹紧膜组左夹子31和右夹子32。还包括左滑块41、右滑块42、顶针50以及使左滑块41和右滑块42产生相对靠近趋势的弹性复位件60,左滑块41和右滑块42相对滑动的设置在卷针座10上,顶针50活动的穿设在卷针座10上。其中,膜组包括铝箔A、隔离膜B、铜箔C和隔离膜B。As shown in Figures 1 and 2, the present invention provides a film winding device, including a winding needle seat 10, a left reel 21 and a right reel 22 for winding the film set, and a left clamp 31 for clamping the film set. And the right clip 32. It also includes a left slider 41, a right slider 42, a thimble 50, and an elastic reset member 60 that causes the left slider 41 and the right slider 42 to be relatively close to each other. The left slider 41 and the right slider 42 are relatively slidably arranged on the roll On the needle base 10, the thimble 50 is movably threaded on the winding needle base 10. Among them, the film group includes aluminum foil A, isolation film B, copper foil C and isolation film B.
当需要夹紧膜组时,将顶针50的自由端插入左滑块41和右滑块42之间,推动左滑块41和右滑块42相对远离,使左夹子31和右夹子32相对靠近,实现夹紧膜组。这种通过顶针50往两侧顶滑块的方式,只要顶针50不脱离,就能使左夹子31和右夹子32紧紧的夹住膜组,结构简单、稳定性高,提高电芯的良品率。When it is necessary to clamp the film assembly, insert the free end of the thimble 50 between the left slider 41 and the right slider 42, and push the left slider 41 and the right slider 42 to move away from each other, so that the left clip 31 and the right clip 32 are relatively close. , Realize the clamping film group. This way of pushing the slider to both sides through the thimble 50, as long as the thimble 50 does not detach, the left clamp 31 and the right clamp 32 can tightly clamp the film group, the structure is simple, the stability is high, and the quality of the battery is improved. Rate.
另外,当左夹子31和右夹子32紧紧的夹住膜组时,左卷筒21和右卷筒22相对远离,方便卷绕膜组。电芯卷绕完成后,顶针50的自由端脱离左滑块41和右滑块42之间,弹性复位件60推动左滑块41和右滑块42相对靠近,使左夹子31和右夹子32相对远离,松开膜组。同时,左卷筒21和右卷筒22相对靠近,缩小整体体积,与电芯内圈脱离接触,这样抽出卷筒能够防止带料,大大降低电芯的报废率。In addition, when the left clamp 31 and the right clamp 32 clamp the film group tightly, the left reel 21 and the right reel 22 are relatively far away, which facilitates the winding of the film group. After the battery core is wound, the free end of the thimble 50 separates from the left slider 41 and the right slider 42, and the elastic reset member 60 pushes the left slider 41 and the right slider 42 to be relatively close, so that the left clip 31 and the right clip 32 Relatively far away, loosen the membrane group. At the same time, the left reel 21 and the right reel 22 are relatively close to reduce the overall volume and disengage from the inner ring of the battery. In this way, the reel can be drawn out to prevent stripping and greatly reduce the scrap rate of the battery.
具体地,卷膜装置还包括左卷针71和右卷针72,顶针50的自由端插入左滑块41和右滑块42之间,推动左滑块41和右滑块42相对远离,使左卷针71和右卷针72相对远离,进而使左卷筒21和右卷筒22相对远离。顶针50的自由端脱离左滑块41和右滑块42之间,弹性复位件60推动左滑块41和右滑块42相对靠近,使左卷针71和右卷针72相对靠近,进而使左卷筒21和右卷筒22相对靠近。Specifically, the film winding device further includes a left winding needle 71 and a right winding needle 72. The free end of the thimble 50 is inserted between the left slider 41 and the right slider 42 to push the left slider 41 and the right slider 42 to move away from each other. The left winding needle 71 and the right winding needle 72 are relatively far away, thereby making the left winding drum 21 and the right winding drum 22 relatively far away. The free end of the thimble 50 is separated from the left slider 41 and the right slider 42, and the elastic reset member 60 pushes the left slider 41 and the right slider 42 to be relatively close, so that the left winding needle 71 and the right winding needle 72 are relatively close, thereby making The left reel 21 and the right reel 22 are relatively close.
如图3所示,卷针座10包括底座11以及安装在底座11上的上盖12和固定板13,顶针50活动的穿设在固定板13上。其中,顶针50的滑动方向与左滑块41、右滑块42的滑动方向相互垂直。As shown in FIG. 3, the needle reel base 10 includes a base 11, an upper cover 12 and a fixing plate 13 installed on the base 11, and the thimble 50 is movably threaded on the fixing plate 13. Wherein, the sliding direction of the thimble 50 and the sliding direction of the left slider 41 and the right slider 42 are perpendicular to each other.
在本实施例中,左卷针71设置在卷针座10上,具体安装在上盖12上。左夹子31设置在左卷针71上,右夹子32设置在左滑块41上。当左滑块41和右滑块42相对远离时,左夹子31和右夹子32相对靠近,实现夹紧膜组。In this embodiment, the left winding needle 71 is arranged on the winding needle seat 10 and specifically installed on the upper cover 12. The left clamp 31 is arranged on the left winding needle 71 and the right clamp 32 is arranged on the left slider 41. When the left slider 41 and the right slider 42 are relatively far away, the left clip 31 and the right clip 32 are relatively close to achieve clamping of the film assembly.
为避免膜组滑脱,左夹子31和右夹子32与膜组接触的一侧还设有增大摩擦力的凸纹。In order to prevent the film group from slipping off, the side where the left clip 31 and the right clip 32 contact the film group is also provided with ridges to increase friction.
为防止瞬间压力增大损坏膜组,左夹子31通过缓冲组件安装在左卷针71上。在本实施例中,缓冲组件包括第一导向轴(图未示)和缓冲弹簧81,左夹子31通过第一导向轴与左卷针71连接,缓冲弹簧81套设在第一导向轴上,并位于左夹子31与左卷针71之间。当左夹子31受到压力时,可沿第一导向轴移动,并压缩缓冲弹簧81,起到缓冲的作用。In order to prevent the instantaneous pressure increase from damaging the membrane assembly, the left clamp 31 is installed on the left winding needle 71 through a buffer assembly. In this embodiment, the buffer assembly includes a first guide shaft (not shown) and a buffer spring 81. The left clip 31 is connected to the left winding needle 71 through the first guide shaft, and the buffer spring 81 is sleeved on the first guide shaft. And is located between the left clamp 31 and the left winding needle 71. When the left clip 31 receives pressure, it can move along the first guide shaft and compress the buffer spring 81 to play a buffering role.
参考图1和3,左卷筒21设置在左卷针71上,右卷针72设置在右滑块42上,右卷筒22设置在右卷针72上。即左卷针71和左卷筒21是不移动的,右卷针72和右卷筒22在右滑块42的带动下,靠近或远离左卷针71和左卷筒21。1 and 3, the left reel 21 is set on the left reel pin 71, the right reel pin 72 is set on the right slider 42, and the right reel 22 is set on the right reel pin 72. That is, the left winding needle 71 and the left winding drum 21 do not move, and the right winding needle 72 and the right winding drum 22 are driven by the right slider 42 to approach or be far away from the left winding needle 71 and the left winding drum 21.
由于右夹子32设置在左滑块41上,右卷针72设置在右滑块42上,而左滑块41与右滑块42相距较近。因此,右夹子32与右卷针72相距较近。为使结构更加紧凑,右卷针72靠近右夹子32的一侧开设有避让槽73。当顶针50的自由端脱离左滑块41和右滑块42之间后,左滑块41和右滑块42相互抵靠在一起,右夹子32位于避让槽73内。Since the right clip 32 is arranged on the left slider 41, the right winding needle 72 is arranged on the right slider 42, and the left slider 41 and the right slider 42 are relatively close. Therefore, the right clip 32 and the right winding needle 72 are relatively close. In order to make the structure more compact, a side of the right winding needle 72 close to the right clip 32 is provided with an escape groove 73. When the free end of the thimble 50 leaves between the left slider 41 and the right slider 42, the left slider 41 and the right slider 42 abut against each other, and the right clip 32 is located in the escape groove 73.
为方便卷针与卷筒配合,左卷筒21和右卷筒22的内壁均设有与卷针配合的定位槽23。左卷筒21和右卷筒22的外壁还设有凹槽24,有减小接触面积的作用,方便从电芯内抽出。当左卷筒21和右卷筒22相对远离,远离后的左卷筒21和右卷筒22整体形成一个标准的圆柱体,方便卷绕膜组。其中,左卷筒21和右卷筒22的外壁还涂有特殊涂层,不会损失膜组。In order to facilitate the matching of the winding needle with the winding drum, the inner walls of the left winding drum 21 and the right winding drum 22 are provided with positioning grooves 23 that are matched with the winding needle. The outer walls of the left reel 21 and the right reel 22 are also provided with grooves 24, which have the effect of reducing the contact area and facilitate extraction from the battery core. When the left reel 21 and the right reel 22 are relatively far away, the far away left reel 21 and the right reel 22 form a standard cylinder as a whole, which facilitates the winding of the film set. Among them, the outer walls of the left reel 21 and the right reel 22 are also coated with a special coating, so that the film group will not be lost.
如图4所示,卷针座10的底座11上设有容纳槽14,容纳槽14内设有第二导向轴15,左滑块41和右滑块42均位于容纳槽14内,并沿第二导向轴15滑动。其中,容纳槽14呈U型,其两个侧壁对左滑块41和右滑块42起到限位作用。由于铝箔、膜组、铜箔和膜组都是比较薄的,因此左滑块41和右滑块42的行程是比较小的,能够确保膜组插入左夹子31和右夹子32之间即可。As shown in Figure 4, the base 11 of the reeling needle seat 10 is provided with a receiving groove 14, and a second guide shaft 15 is provided in the receiving groove 14. The left slider 41 and the right slider 42 are both located in the receiving groove 14, and The second guide shaft 15 slides. Wherein, the receiving groove 14 is U-shaped, and its two side walls play a limiting role on the left slider 41 and the right slider 42. Since the aluminum foil, film group, copper foil and film group are relatively thin, the stroke of the left slider 41 and the right slider 42 is relatively small, which can ensure that the film group is inserted between the left clip 31 and the right clip 32. .
为了使左滑块41和右滑块42滑动的更加顺畅,可以在第二导向轴15上套设直线轴承16。然后,左滑块41和右滑块42分别套设在直线轴承16上。In order to make the left slider 41 and the right slider 42 slide more smoothly, a linear bearing 16 can be sleeved on the second guide shaft 15. Then, the left slider 41 and the right slider 42 are respectively sleeved on the linear bearing 16.
为了使右卷针72安装的更加稳定,右滑块42上还设有挡板43。当右卷针72设置在右滑块42上时,右卷针72与挡板43相互抵靠(参考图3)。In order to make the installation of the right winding needle 72 more stable, a baffle 43 is also provided on the right slider 42. When the right winding needle 72 is set on the right slider 42, the right winding needle 72 and the baffle 43 abut against each other (refer to FIG. 3).
在本实施例中,弹性复位件60为复位弹簧,并有两个。左滑块41和右滑块42上均设有用于安装弹性复位件60的安装孔44,复位弹簧的一端插设在安装孔44内,另一端抵靠容纳槽14的内壁。两个复位弹簧从两侧,将左滑块41和右滑块42同时向中间推,产生相对靠近的趋势。在没有外力作用的情况下,左滑块41和右滑块42抵靠在一起。In this embodiment, the elastic return member 60 is a return spring, and there are two. Both the left slider 41 and the right slider 42 are provided with an installation hole 44 for installing the elastic return member 60. One end of the return spring is inserted into the installation hole 44, and the other end abuts against the inner wall of the receiving groove 14. The two return springs push the left slider 41 and the right slider 42 to the middle at the same time from both sides, resulting in a relatively close tendency. In the absence of external force, the left slider 41 and the right slider 42 abut against each other.
如图5所示,为了方便顶针50对两个滑块进行作用,左滑块41和右滑块42上均设有凸块45。通过凸块45来推动滑块移动,减小滑块的体积,节省材料。其中,滑块与凸块是一体成型的,顶针50的滑动方向与第二导向轴15相互垂直。As shown in FIG. 5, in order to facilitate the ejector pin 50 to act on the two sliders, bumps 45 are provided on both the left slider 41 and the right slider 42. The bump 45 is used to push the slider to move, which reduces the volume of the slider and saves materials. The sliding block and the convex block are integrally formed, and the sliding direction of the thimble 50 and the second guide shaft 15 are perpendicular to each other.
如图6所示,顶针50的自由端设有第一台阶面51和第二台阶面52,第一台阶面51高度低于第二台阶面52,并通过过渡面53连接。这种结构即方便顶针50插入两个凸块45之间,又方便保持锁定状态。其中,过渡面53可以是斜面也可以是曲面,使第一台阶面51和第二台阶面52之间光滑过渡,便于顶针50的顺畅插入。As shown in FIG. 6, the free end of the thimble 50 is provided with a first step surface 51 and a second step surface 52. The height of the first step surface 51 is lower than the second step surface 52 and is connected by a transition surface 53. This structure not only facilitates the insertion of the thimble 50 between the two protrusions 45, but also facilitates the maintenance of the locked state. Wherein, the transition surface 53 may be an inclined surface or a curved surface, so that a smooth transition between the first step surface 51 and the second step surface 52 is facilitated to facilitate the smooth insertion of the ejector pin 50.
请一同参考图3和图5,当顶针50的自由端插入两个凸块45之间时,第一台阶面51先进入两个凸块45之间,使左夹子31和右夹子32相对靠近一点。进一步,第二台阶面52位于左滑块41和右滑块42之间,使左夹子31和右夹子32进一步靠近,实现夹紧膜组。在没有外力作用下,第二台阶面52会保持位于左滑块41和右滑块42之间,能够保持锁定状态。顶针50的自由端脱离两个凸块45之间,弹性复位件60推动左滑块41和右滑块42相对靠近,实现复位,左夹子31和右夹子32保持张开。Please refer to Figures 3 and 5 together. When the free end of the thimble 50 is inserted between the two protrusions 45, the first step surface 51 first enters between the two protrusions 45, so that the left clip 31 and the right clip 32 are relatively close a little. Further, the second step surface 52 is located between the left slider 41 and the right slider 42, so that the left clip 31 and the right clip 32 are closer to achieve clamping of the film assembly. Without the action of external force, the second step surface 52 will remain located between the left slider 41 and the right slider 42, and can maintain the locked state. The free end of the thimble 50 separates from the two protrusions 45, the elastic reset member 60 pushes the left slider 41 and the right slider 42 to be relatively close to realize the reset, and the left clamp 31 and the right clamp 32 remain open.
应当理解的是,以上实施例仅用以说明本实用新型的技术方案,而非对其限制,对本领域技术人员来说,可以对上述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而所有这些修改和替换,都应属于本实用新型所附权利要求的保护范围。It should be understood that the above embodiments are only used to illustrate the technical solutions of the present utility model, not to limit them. For those skilled in the art, the technical solutions described in the above embodiments can be modified, or some of the technologies can be modified. The features are equivalently replaced; and all these modifications and replacements should belong to the protection scope of the appended claims of the present utility model.
Claims (10)
- 一种卷膜装置,包括卷针座、用于卷绕膜组的左卷筒和右卷筒、用于夹紧膜组左夹子和右夹子,其特征在于,还包括左滑块、右滑块、顶针以及使所述左滑块和右滑块产生相对靠近趋势的弹性复位件,所述左滑块和右滑块相对滑动的设置在所述卷针座上,所述顶针活动的穿设在所述卷针座上;A film winding device includes a winding needle seat, a left reel and a right reel for winding a film group, a left clamp and a right clamp for clamping the film group, and is characterized in that it also includes a left slider and a right slide Block, thimble, and elastic resetting part that makes the left and right sliders relatively close to each other. The left and right sliders are relatively slidably arranged on the winding needle seat, and the thimble is movably pierced Set on the reel needle seat;所述顶针插入所述左滑块和右滑块之间,推动所述左滑块和右滑块相对远离,使所述左夹子和右夹子相对靠近,使所述左卷筒和右卷筒相对远离;The thimble is inserted between the left sliding block and the right sliding block, pushing the left sliding block and the right sliding block to be relatively far away, making the left clip and the right clip relatively close, and making the left reel and the right reel Relatively far away所述顶针脱离所述左滑块和右滑块之间,所述弹性复位件推动所述左滑块和右滑块相对靠近,使所述左夹子和右夹子相对远离,使所述左卷筒和右卷筒相对靠近。The thimble is separated from between the left slider and the right slider, the elastic reset member pushes the left slider and the right slider to be relatively close, so that the left clip and the right clip are relatively far away, so that the left scroll The drum and the right drum are relatively close.
- 根据权利要求1所述的卷膜装置,其特征在于,所述左夹子设置在所述卷针座上,所述右夹子设置在所述左滑块上;当所述左滑块和右滑块相对远离时,所述左夹子和右夹子相对靠近。The film rolling device according to claim 1, wherein the left clip is provided on the winding needle seat, and the right clip is provided on the left slider; when the left slider and the right slide When the blocks are relatively far away, the left clamp and the right clamp are relatively close.
- 根据权利要求2所述的卷膜装置,其特征在于,所述左卷筒设置在所述卷针座上,所述右卷筒设置在所述右滑块上;当所述左滑块和右滑块相对远离时,所述左卷筒和右卷筒相对远离。The film rolling device according to claim 2, wherein the left reel is arranged on the winding needle seat, and the right reel is arranged on the right slider; when the left slider and When the right slider is relatively far away, the left reel and the right reel are relatively far away.
- 根据权利要求3所述的卷膜装置,其特征在于,所述卷膜装置还包括左卷针和右卷针,所述左卷针设置在所述卷针座上,所述左夹子和左卷筒均设置在所述左卷针上;所述右卷针设置在所述右滑块上,所述右卷筒设置在所述右卷针上。The film rolling device according to claim 3, wherein the film rolling device further comprises a left winding needle and a right winding needle, the left winding needle is arranged on the winding needle seat, the left clip and the left winding needle The reel is arranged on the left winding needle; the right winding needle is arranged on the right sliding block, and the right winding needle is arranged on the right winding needle.
- 根据权利要求4所述的卷膜装置,其特征在于,所述右卷针开设有用于容纳右夹子的避让槽。The film rolling device according to claim 4, wherein the right winding needle is provided with an escape groove for accommodating the right clip.
- 根据权利要求4所述的卷膜装置,其特征在于,所述左夹子通过缓冲组件安装在所述左卷针上,所述缓冲组件包括第一导向轴和缓冲弹簧,所述左夹子通过所述第一导向轴与所述左卷针连接,所述缓冲弹簧套设在所述第一导向轴上,并位于所述左夹子与所述左卷针之间;当所述左夹子受到压力时,可沿所述第一导向轴移动,并压缩所述缓冲弹簧。The film rolling device according to claim 4, wherein the left clip is mounted on the left winding needle through a buffer assembly, the buffer assembly includes a first guide shaft and a buffer spring, and the left clip passes through the The first guide shaft is connected to the left winding needle, the buffer spring is sleeved on the first guide shaft and is located between the left clip and the left winding needle; when the left clip is pressed At this time, it can move along the first guide shaft and compress the buffer spring.
- 根据权利要求4所述的卷膜装置,其特征在于,所述卷针座上设有容纳槽,所述容纳槽内设有第二导向轴,所述左滑块和右滑块均位于所述容纳槽内,并沿所述第二导向轴滑动。The film rolling device according to claim 4, wherein a receiving groove is provided on the winding needle seat, a second guide shaft is provided in the receiving groove, and the left slider and the right slider are both located at the And slide along the second guide shaft in the containing groove.
- 根据权利要求7所述的卷膜装置,其特征在于,所述卷针座包括底座以及安装在底座上的上盖和固定板,所述容纳槽开设在所述底座上,所述左卷针设置在所述上盖上,所述顶针活动的穿设在所述固定板上。The film rolling device according to claim 7, wherein the winding needle seat comprises a base, an upper cover and a fixing plate installed on the base, the receiving groove is opened on the base, and the left winding needle It is arranged on the upper cover, and the thimble is movably pierced on the fixing plate.
- 根据权利要求1至8中任意一项所述的卷膜装置,其特征在于,所述弹性复位件为复位弹簧,并有两个;所述左滑块和右滑块上均设有用于安装弹性复位件的安装孔。The film rolling device according to any one of claims 1 to 8, wherein the elastic return member is a return spring, and there are two; both the left slider and the right slider are provided for mounting Mounting hole for the elastic reset piece.
- 根据权利要求1至8中任意一项所述的卷膜装置,其特征在于,所述顶针的自由端设有第一台阶面和第二台阶面,所述第一台阶面高度低于所述第二台阶面,并通过过渡面连接;当所述第二台阶面位于所述左滑块和右滑块之间时,所述左夹子和右夹子相对靠近,实现夹紧。The film rolling device according to any one of claims 1 to 8, wherein the free end of the thimble is provided with a first step surface and a second step surface, and the height of the first step surface is lower than that of the The second step surface is connected by a transition surface; when the second step surface is located between the left slider and the right slider, the left clamp and the right clamp are relatively close to achieve clamping.
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PCT/CN2020/073547 WO2021146928A1 (en) | 2020-01-21 | 2020-01-21 | Membrane-winding apparatus |
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CN113972405A (en) * | 2021-10-19 | 2022-01-25 | 三一技术装备有限公司 | Electricity core coiling mechanism |
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