WO2021143851A1 - Vgt assembly limiting structure and vgt assembly of variable geometry turbocharger - Google Patents

Vgt assembly limiting structure and vgt assembly of variable geometry turbocharger Download PDF

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Publication number
WO2021143851A1
WO2021143851A1 PCT/CN2021/072175 CN2021072175W WO2021143851A1 WO 2021143851 A1 WO2021143851 A1 WO 2021143851A1 CN 2021072175 W CN2021072175 W CN 2021072175W WO 2021143851 A1 WO2021143851 A1 WO 2021143851A1
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WO
WIPO (PCT)
Prior art keywords
vgt
shift lever
dial
blade
roller
Prior art date
Application number
PCT/CN2021/072175
Other languages
French (fr)
Chinese (zh)
Inventor
潘红军
王澎
伍培明
张泽裕
郑建设
Original Assignee
长城汽车股份有限公司
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Publication date
Application filed by 长城汽车股份有限公司 filed Critical 长城汽车股份有限公司
Publication of WO2021143851A1 publication Critical patent/WO2021143851A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D17/00Regulating or controlling by varying flow
    • F01D17/10Final actuators
    • F01D17/12Final actuators arranged in stator parts
    • F01D17/14Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
    • F01D17/16Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
    • F01D17/165Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for radial flow, i.e. the vanes turning around axes which are essentially parallel to the rotor centre line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/24Control of the pumps by using pumps or turbines with adjustable guide vanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present disclosure relates to the technical field of engine turbocharging, and in particular to a limiting structure for a VGT assembly of a variable-section turbocharger. At the same time, the present disclosure also relates to a variable-section turbocharger using the limiting structure. ⁇ VGT component.
  • VGT Very Geometry Turbocharger variable section turbocharging technology
  • VGT Variable Geometry Turbocharger
  • VGT variable section turbocharger the VGT component inside, that is, the component structure for adjusting the exhaust gas intake section of the turbocharger, the roller used for the limit installation of the dial
  • special roller guide tooling is required, which is inconvenient to operate, and the existing roller mounting method not only has the risk of the roller being easily loosened by heat, but also makes the thickness of the mounting plate larger, which will bring material Waste.
  • the present disclosure aims to propose a VGT assembly limiting structure to reduce the risk of heat loosening of the rollers in the VGT assembly.
  • a VGT assembly limit structure is used in a VGT assembly of a variable-section turbocharger.
  • the limit structure constitutes an axial limit for the rotation of the dial plate on the mounting plate of the VGT assembly.
  • the position structure includes a mounting hole on the mounting plate arranged through the mounting plate, and a roller fixedly connected to the mounting hole, and the roller is press-fitted to the mounting hole through its own press-in end.
  • the roller has a head part partially blocked on one side of the dial, and the mounting hole is a stepped hole whose inner diameter increases along the press-fitting direction of the roller.
  • An annular air cavity is formed between the pressing end of the roller and the inner wall of the mounting hole, one end of the air cavity is open, and the other end is closed due to the interference pressing of the roller.
  • the present disclosure has the following advantages:
  • the VGT component limiting structure of the present disclosure forms an annular air cavity between the pressing end of the roller and the inner wall of the mounting hole, and one end of the air cavity is open, and the other end is closed based on the interference pressing of the roller.
  • the gas cannot flow at the mounting hole, so that the conduction of the heat at the blade to the mounting hole and the interference section of the press-in end can be alleviated, thereby reducing the risk of the roller being loosened due to heat.
  • the outer diameter of the end part of the press-in end is small, which can facilitate the press-in of the press-in end of the roller into the mounting hole.
  • the setting of the interference fit length between the press-in end and the mounting hole can ensure the press-fitting
  • the stability can also ensure the stability of the mounting plate structure, and the arrangement of the protrusions, the mounting ring and the outer protrusions, etc., can facilitate the arrangement of the components and facilitate the overall assembly and molding of the VGT assembly.
  • Another object of the present disclosure is to provide a variable-section turbocharger VGT assembly for use in a variable-section turbocharger, and:
  • the VGT assembly includes a mounting plate and a rear cover arranged oppositely, a dial plate arranged on the mounting plate rotating, a distance sleeve fixedly connected to the mounting plate and/or the rear cover, and a distance sleeve arranged on the mounting plate and/or the rear cover.
  • the VGT assembly limit structure as described above on the mounting plate, and the distance sleeve is supported between the mounting plate and the back cover, and the distance sleeve and the limit structure are all along the A plurality of the dials arranged at intervals in the circumferential direction;
  • the VGT assembly also includes a shift fork that can receive an external rotational driving force to drive the dial to rotate, and a plurality of blade units arranged at intervals along the circumference of the dial, and the blade unit has a The blade between the mounting plate and the back cover, and the shift lever that constitutes the transmission connection between the blade and the dial plate.
  • variable-section turbocharger VGT assembly of the present disclosure adopts the above-mentioned limiting structure, which can alleviate the conduction of heat at the blade to the installation hole and the interference section of the press-in end, and can reduce the risk of the rollers in the assembly being heated and loosened .
  • the VGT assembly of the present disclosure connects the shaft body on the blade and the arrangement of the shift lever shaft body with the connecting hole on the shift lever. Since the connecting shaft body is connected in the connecting hole, the shift lever shaft body can be brought into contact with the mounting plate. , And the small size of the connecting shaft body. On the one hand, through the contact between the shift lever shaft body and the mounting plate, it is possible to take advantage of the fact that the shift lever part does not need to use high hardness materials, so that the shift lever shaft body and the mounting plate have similar hardness to reduce installation The wear of the disc and the small size of the connecting shaft can also reduce the overall material of the blade to reduce its cost.
  • the VGT assembly of the present disclosure through the abutment between the spacer and the rear cover, and the arrangement of the elastic part between the rear cover and the housing, when the exhaust gas contains large particles, if the large particles received by the rear cover are formed
  • the back cover will compress the elastic part and separate from the end surface of the spacer. This can increase the distance between the blade and the back cover, and between the mounting plate and the back cover. The particles are discharged under the action of, which can reduce the chance of jamming of the blades of the VGT assembly.
  • FIG. 1 is a partial schematic diagram of a VGT assembly according to an embodiment of the disclosure
  • Figure 2 is a cross-sectional view in the direction of A-A in Figure 1;
  • FIG 3 is another partial schematic diagram of the VGT assembly according to an embodiment of the disclosure.
  • Figure 4 is a cross-sectional view in the direction of B-B in Figure 3;
  • FIG. 5 is a schematic diagram of the structure of the shift lever according to the embodiment of the disclosure.
  • Figure 6 is a schematic structural diagram of the shift lever (with a material reducing groove) according to an embodiment of the disclosure
  • Figure 7 is a front view of the shift lever shown in Figure 5;
  • FIG. 8 is a schematic diagram of the structure of the blade according to an embodiment of the disclosure (using a blade shaft);
  • FIG. 9 is a schematic diagram of the structure of the shift lever (with a material reducing hole) according to an embodiment of the disclosure.
  • Fig. 10 is a schematic structural diagram of the shift lever shown in Fig. 9 at another angle;
  • FIG 11 is a schematic structural diagram of the blade according to an embodiment of the disclosure (using a connecting shaft);
  • Figure 12 is a partial enlarged view of part C in Figure 11;
  • Figure 13 is a schematic structural diagram of a shift lever adapted to the blade shown in Figure 11 (using a shift fork shaft);
  • Fig. 14 is a partial schematic diagram of the VGT assembly when the blade of Fig. 11 and the lever of Fig. 12 are used;
  • Fig. 15 is a cross-sectional view in the direction of D-D in Fig. 13;
  • 16 is a schematic diagram of the structure of the adjusting pin according to the embodiment of the disclosure.
  • FIG. 17 is a schematic structural diagram of a shift fork according to an embodiment of the disclosure.
  • 19 is a schematic diagram of the structure of the mounting hole on the mounting plate according to the embodiment of the disclosure.
  • 20 is a schematic diagram of the structure of the roller according to an embodiment of the disclosure.
  • 21 is a schematic diagram of the arrangement of the VGT assembly in the supercharger according to the embodiment of the disclosure.
  • Fig. 22 is a partial enlarged view of part E in Fig. 21.
  • This embodiment relates to a limiting structure in a VGT assembly of a variable-section turbocharger, and this embodiment also further relates to a VGT assembly of a variable-section turbocharger with the limiting structure of the VGT assembly.
  • this embodiment in order to facilitate the description of the structure of the limiting structure of this embodiment, and its arrangement in the VGT assembly and even the variable-section turbocharger, the overall VGT assembly structure and the components in the following introduction will be described. In the process of the arrangement of the supercharger, the limiting structure of this embodiment will be described in detail.
  • the turbocharger can be like other turbochargers of the same type currently used.
  • the blades are adjusted so that the blades are composed of The cross-sectional area of the nozzle ring decreases, the turbine speed rises, and the boost pressure increases to ensure the boost pressure and intake air volume at low speeds.
  • the blades are adjusted to increase the nozzle ring cross-sectional area and the turbine speed decreases to prevent the increase.
  • the blades When the engine is accelerating, the blades can be adjusted to reduce the nozzle ring cross-sectional area and increase the speed of the supercharger to increase the boost pressure and intake air volume, increase the response speed of the supercharger, and meet the requirements of transient operation. Gas requirements.
  • the variable cross-section turbocharger of this embodiment includes a casing, a turbine 13 arranged in the casing to rotate, and a VGT assembly arranged in the casing.
  • the VGT assembly is used to counter the flow direction.
  • the flow cross section of the exhaust gas of the turbine 13, that is, the cross-sectional area of the nozzle ring described above is adjusted, thereby realizing a so-called supercharger cross-section variable.
  • the VGT assembly arranged in the casing of the supercharger has an overall structure including a mounting plate 1, a dial plate 2, a shift lever 3, an adjustment pin 4, and a shift fork. 5.
  • the mounting plate 1 and the rear cover 10 constitute the structural basis of the VGT assembly
  • the dial 2 is rotatably arranged on the mounting plate 1
  • the dial 2 and the rear cover 10 are respectively located on opposite sides of the mounting plate 1
  • the dial 3 It forms a blade unit with the blade 8 that can accept the rotation of the dial 2 to finally realize a blade unit with a variable cross-section.
  • the adjustment pin 4, the shift fork 5 and the rocker shaft 7 form an external rotational driving force that drives the The shift fork transmission unit that the dial 2 rotates.
  • the distance sleeve 6 is arranged on the mounting plate 1 and/or the back cover 10 and abuts between the installation plate 1 and the back cover 10.
  • the distance sleeve 6 is specifically One end is fixedly connected to the mounting plate 1 and the other end abuts against the rear cover 10 to define a space between the mounting plate 1 and the rear cover 10 for the arrangement of the blades 8.
  • the roller 9 is fixedly connected to the mounting plate 1 and is used for the axial limit of the dial 2 after the mounting plate 1 is installed.
  • the above blade unit, spacer 6 and roller 9 are all arranged in multiple groups or at intervals along the circumferential direction of the mounting plate 1 or the dial 2.
  • the specific arrangement number of each component you can In actual implementation, the selection is made according to the overall design requirements of the supercharger, as long as its setting is consistent with the structure and arrangement principles described in this article.
  • the rotational driving force is generally provided by an actuator fixed to the engine corresponding to the supercharger. Stepper motor with higher rotation control accuracy.
  • the actuator Based on the control signal of the engine controller, the actuator outputs rotational driving force, the shift fork transmission unit receives the external rotational driving force to make the dial 2 rotate, and the rotation of the dial 2 is transmitted through the shift lever 3. Finally, the blades 8 are driven to rotate, so that by adjusting the rotation angle of each blade 8, the cross-sectional area of the nozzle ring can be changed, thereby adjusting the working performance of the turbocharger.
  • VGT assembly The relevant parts of the VGT assembly will be described in detail below in conjunction with the drawings, and it should be noted that for the components in this embodiment, the following description is a preferred implementation form in terms of structure and specific arrangement, except The structure and arrangement form given below, of course, can also be used in other ways that can achieve the same function and effect. Other ways here can be, for example, a conventional alternative structure of a certain component, or a conventional alternative in its arrangement. This embodiment does not impose restrictions on these.
  • the shift lever 3 in the above-mentioned blade unit is specifically used to receive the rotation drive of the dial 2 in the VGT assembly to drive the corresponding blade 8 to rotate, as shown in FIG. 5, the specific structure is ,
  • the shift lever 3 of this embodiment includes a bar-shaped shift lever main body 300, one end of the shift lever main body 300 is provided with a connecting portion connecting it with the blade 8, and relative to the connecting portion, the lever body 300 The other end of the main body 300 is also configured with a protrusion 301.
  • the protrusion 301 is convex toward the side of the lever main body 300 along the thickness direction of the lever main body 300, and in specific implementation, the protrusion 301 is inserted into the corresponding notch formed by the edge of the dial 2, thereby forming
  • the transmission link between the shift lever 3 and the shift plate 2 is capable of receiving the rotation drive of the shift plate 2.
  • a recessed or penetrating lever 3 is also configured on the other side of the lever body 300.
  • the above-mentioned material reduction portion may be, for example, a material reduction groove 303 that is recessed and provided on the lever body 300.
  • one end of the shift lever body 300 can be configured to also extend toward the shift lever body 300 along the thickness direction of the shift lever body 300.
  • a convex boss 3011 protruding from the side, and the above-mentioned boss 301 is also located on the boss 3011.
  • the extension length of the boss 3011 toward the other end of the lever body 300 should be greater than the protrusion 301. Therefore, by using the part of the boss 3011 that exceeds the protrusion 3011, after the lever 3 and the blade 8 are assembled, the contact between this part and the dial 2 can also achieve the same axial direction of the dial 2 The movement limit can further ensure the stability of the setting of the dial 2 on the mounting plate 1.
  • the boss 3011 As an optimized design, in this embodiment, with respect to the boss 3011 on one side of the end of the shift lever 3, the other side of the boss 3011 is configured to have an end surface with the lever body 300. Contiguous curved surface 3012. Through the arrangement of the curved surface 3012, when the boss 3011 and the dial 2 are in contact, the wear between the two can be reduced.
  • the end of the shift lever 3 with one end of the boss 3011 and the protrusion 301 is also specifically set as an end plane 305 formed by the lever body 300, the boss 3011, and the boss 301, so that the shift The end of the rod 3 is flat.
  • the other side end surface of the shift lever 3 can also be set to be flat, so that the shift lever body 300 has a top plane 304.
  • the overall structure of the shift lever 3 can be made more concise to facilitate its shaping, and compared with the shift lever structure used in the current variable section turbocharger
  • the plane design of this embodiment can also reduce the size of the shift lever 3, reduce its space occupation, and achieve a certain effect of reducing material and weight.
  • the shaft structure connected with the blade 8 can also be made shorter, so that the cost can be reduced.
  • the protrusion 301 can also be connected to the dial through its two opposite sides.
  • the inner wall of the notch abuts to form a driving connection between the lever 3 and the dial 2.
  • the two opposite sides of the protrusion 301 are both set in a convex arc shape, and thus arc surfaces located on both sides of the protrusion 301 are formed. 3013.
  • the arrangement of the curved surface 3013 not only enables better contact between the protrusion 301 and the dial 2, of course, it can also achieve a certain material and weight reduction effect while ensuring the structural strength of the protrusion 301.
  • the present embodiment is directed to the connecting portion located at the other end of the shift lever 3.
  • the connecting portion may be, for example, a through hole 302 opened on the shift lever 3.
  • the structure of the blade 8 matched with it is as shown in FIG. 8.
  • a blade shaft 801 is fixedly connected to the blade 8, and the blade shaft 801 passes through the mounting plate 1 and is fixed to the shift lever 3.
  • the blade shaft 801 can generally be integrally formed with the blade 8, for example, metal powder injection molding can be used, and conventional methods such as interference insertion or welding can be used between the blade shaft 801 and the through hole 302, for example.
  • the blade 8 and the blade shaft 801 can be obtained by a metal powder injection molding process
  • the blade 8 and the blade shaft 801 can also be prefabricated separately and then the two can be fixedly connected together.
  • metal powder injection integral molding it is preferable to adopt metal powder injection integral molding.
  • the shift lever 3 and the blade 8 as well as the adjustment pin 4, the shift fork 5, etc., which will be mentioned later, they can also preferably be manufactured by a metal powder injection molding process.
  • each component in this embodiment can also be obtained by other existing processes, as long as the process can ensure the structural performance of the component and meet its use in the variable cross-section supercharger. .
  • the material reducing groove 303 is along the length of the shift lever 3.
  • the extension length of the direction can be greater than that of the boss 3011, so that while ensuring the structural strength of the shift lever 3, it is more conducive to the weight reduction of the shift lever 3.
  • the material reduction part of this embodiment can also use the material reduction hole 306. At this time, the material reduction hole 306 penetrates the boss 3011 and the protrusion. 301 is arranged, and therefore, the protrusion 301 appears as a two-half structure arranged oppositely.
  • the shift lever 3 and the blade 8 are fixedly connected with the blade shaft 801 as the blade in this embodiment.
  • the connecting portion on the shift lever 3 can be a shift lever shaft 307 integrally formed on the shift lever body 300, and accordingly correspond to
  • the blade 8 has a blade body 801 and a connecting shaft 802 fixedly connected to the blade body 801.
  • the lever shaft 307 has a connecting hole 303, and is partially or completely fixed to the connecting hole 303 through the connecting shaft 802. Inside, thereby forming the connection between the blade 8 and the lever 3.
  • the preferred connecting shaft 802 can be interference press fitted in the connecting hole 303, and to ensure the reliability of the press-fit connection, a radially convex bulge can also be constructed on the outer peripheral surface of the connecting shaft 802 ⁇ 803.
  • Each protruding portion 803 is distributed in a plurality of intervals along the circumferential direction of the connecting shaft 802, and each protruding portion 803 is also preferably arranged along the axial direction of the connecting shaft 802, so that the improvement of the connection effect can be better achieved. Purpose.
  • the cross section of the protruding portion 803 in this embodiment can be, for example, the semicircle shown in FIG. 12, but in addition to the semicircle, of course, the cross section of the protruding portion 803 can also be other shapes such as square, triangle, or semi-ellipse, and In addition to the elongated shape extending in the axial direction of the connecting shaft 802, of course, the protruding portion 803 of this embodiment can also adopt a plurality of convex hemispherical shapes, or a plurality of elongated strips extending in the axial or circumferential direction of the connecting shaft 802. This embodiment does not limit this structure, as long as it can improve the reliability of the interference press fitting of the connecting shaft 802 in the connecting hole 303.
  • the shift lever shaft 307 penetrates the mounting plate 1 and contacts the mounting plate 1.
  • the number of the grooves, as well as the depth and width thereof, can be selected based on the design experience on the basis of meeting the structural strength of the shift lever shaft 307.
  • a groove structure can also be provided on the outer peripheral surface of the blade shaft 801.
  • the structure of the VGT assembly when the blade shaft 801 is used, the structure of the VGT assembly can be as shown in Figures 1 and 2, and when the matching structure of connecting the shaft body 802 and the shift lever shaft body 307 is adopted, the structure of the VGT assembly can be as follows Shown in Figure 14 and Figure 15. Regardless of whether the blade shaft 801 or the matching structure of the connecting shaft body 802 and the shift lever shaft body 307 is adopted, the reliable arrangement of the blade 8 can be ensured, and it can be well driven by the dial 2.
  • the VGT component needs to be adapted to the high temperature air flow erosion environment of the exhaust gas when used in the supercharger. Therefore, the material hardness of the blade 8 is generally higher than that of the lever 3 to meet the strength and corrosion resistance of the blade 8 under gas erosion.
  • the provision of the connecting shaft 802 on the blade 8 can undoubtedly significantly reduce the material consumption of the entire blade 8. Since the material of the blade 8 is more expensive, the cost of the blade 8 can be reduced cost.
  • the shift lever 3 adopts a material with lower hardness, not only the cost can be reduced, but also the wear between the shift lever shaft 307 and the mounting plate 1 can be reduced.
  • This embodiment is directed to a shift fork transmission unit composed of an adjusting pin 4, a shift fork 5 and a rocker shaft 7. As shown in FIGS. 16 and 17, one end of the shift fork 5 is configured with a shift fork groove 502, and The adjusting pin 4 fixedly connected to the dial 2 extends into the shift fork groove 502, and the rocker arm shaft 7 is connected to the other end of the shift fork 5 relative to the shift fork groove 502.
  • the adjusting pin 4 has an adjusting pin main body 401.
  • One end of the adjusting pin main body 401 and the dial 2 can preferably be fixedly connected by interference press fitting, and the other end of the adjusting pin main body 401 extends into the shift fork groove 502.
  • a wear-resistant layer 402 integrally formed with the adjusting pin main body 401 is also configured on the outer peripheral surface of the adjusting pin main body 401 extending into the shift fork groove 502.
  • the thickness k of the wear-resistant layer 402 should generally not be less than 0.15mm in design, and can be, for example, 0.15mm, 0.18mm, 0.2mm, etc.
  • this embodiment is
  • the outer peripheral side of the adjusting pin main body 401 can also preferably be constructed with a radially outwardly convex convex ring 4011, one side of the convex ring 4011 is connected with the wear-resistant layer 402, and the design of the convex ring 4011 facilitates the adjustment of the pin 4 Press-fitting on the dial 2 as a whole.
  • the adjustment pin main body 401 in the adjustment pin 4 can also be connected to the dial 2 by welding.
  • the adjusting pin 4 is also preferably formed by a metal powder injection process, and as a wear-resistant structure, the wear-resistant layer 402 should be made of wear-resistant alloy, and the internal adjusting pin body 401 is General heat-resistant steel can be used.
  • wear-resistant alloys for example, existing cobalt-based alloys, molybdenum-based alloys, or nickel-tungsten alloys can be used to withstand high temperatures above 600°C.
  • the adjusting pin 4 can exhibit good surface wear resistance and core toughness, and it can also achieve a small amount of wear-resistant alloy and reduce the cost of parts. Effect.
  • a through hole 501 is formed at the other end of the shift fork 5, and the rocker shaft 7 is inserted and fixedly connected in the through hole 501, and specifically can be installed by interference press or welding. Realize the fixed connection between the two.
  • this embodiment is a preferred embodiment, and the shift forks 5 on opposite sides of the shift fork groove 502 A stepped portion 503 arranged oppositely is also constructed on the upper surface, and the portion of the adjusting pin 4 extending into the fork groove 502 is not higher than the top surface of the stepped portion 503.
  • the thickness of the end of the shift fork 5 having the through hole 501 does not increase, so that the increase in weight of the shift fork 5 can be avoided, and the weight of the shift fork 5 can be reduced.
  • the two opposite outer end faces of the shift fork 5 with one end of the shift fork groove 502 are also set to be convex, and at this time, the outer end faces of each convex are designed to be formed by the middle plane located in the middle. 504, and two circular arc surfaces 505 respectively connected to both sides of the middle plane 504. Therefore, the material can be reduced by adopting the circular arc section and the straight line section, and the effect of weight reduction is also achieved.
  • the roller 9 can axially limit the dial 2 after being installed, thereby forming a limit structure in the VGT assembly.
  • the limiting structure of this embodiment also includes a mounting hole 101 on the mounting plate 1 that is arranged through the mounting plate 1.
  • the roller 9 is Connected in the mounting hole 101, and the limiting structure formed by the mounting hole 101 and the corresponding roller 9 is a plurality of groups arranged along the circumferential direction of the mounting plate 1.
  • the roller 9 is press-fitted into the mounting hole 101 from the side of the dial 2 through its own press-in end 903, and the roller 9 also has a head 901 partially blocked on the side of the dial 2 .
  • the mounting hole 101 of this embodiment is designed as a stepped hole whose inner diameter increases along the pressing direction of the roller 9, and the inner diameter of the mounting hole 101 increases based on the stepped hole, so that the pressing of the roller 9
  • An annular air cavity Q is formed between the inlet end 903 and the inner wall of the mounting hole 101. One end of the air cavity Q is open, and the other end is closed due to the interference pressing of the roller 9.
  • the gas cannot flow at the mounting hole 101, thereby alleviating the conduction of the heat at the blade 8 to the interference section of the mounting hole 101 and the press-in end 903, thereby reducing The roller 9 is at risk of loosening due to heat.
  • the radial thickness of the air cavity Q that is, in the diameter direction of the press-in end 903 or the mounting hole 101, the distance between the outer wall of the press-in end 903 and the inner wall of the mounting hole 101 can generally be 0.3- Between 0.4 mm, and it may be 0.3 mm, 0.35 mm, 0.38 mm, or 0.4 mm, for example.
  • both the mounting plate 1 and the roller 9 can have good structural performance, and the roller 9 can be effectively prevented from loosening due to heat.
  • too large or too small radial thickness is detrimental to the structure and anti-loosening effect.
  • the mounting hole 101 of the stepped hole in this embodiment is specifically composed of a small-diameter hole section 1011 and a large-diameter hole section 1012, and as a preferred embodiment, and the mounting hole Similarly to 101, the outer diameter of the end portion of the press-in end 903 on the roller 9 is smaller, that is, the outer diameter of one part is smaller than the outer diameter of the other part, so that the press-in end 903 is also stepped.
  • the press-in end 903 is specifically composed of a large-diameter shaft section 9031 and a small-diameter shaft section 9032, and for the outer diameter W of the large-diameter shaft section 9031, the outer diameter X of the small-diameter shaft section 9032, and the diameter of the small-diameter hole section 1011
  • the inner diameter P and the inner diameter L of the large-diameter hole section 1012 should satisfy that W is slightly larger than P and W smaller than L, and X is smaller than P and L.
  • the press-in end 903 and the mounting hole 101 provided in this embodiment can realize the fixed installation of the roller 9 in the mounting hole 101 through the interference fit of the large-diameter shaft section 9031 and the small-diameter hole section 1011.
  • the small diameter shaft section 9032 of the pressing-in end 903 of the roller 9 will not squeeze the large diameter hole section 1012 of the mounting hole 101 during interference press fitting. This can prevent the material around the mounting hole 101 on the mounting plate from protruding to the blade side due to extrusion, thereby avoiding jamming caused by interference with the blade 8.
  • the press-in end 903 and the mounting hole 101 are generally in the axial direction of interference fit.
  • the length, that is, the depth M of the small-diameter hole section 1011 can be between 3.8-4.5 mm, and for example, 3.8 mm, 4.0 mm, 4.2 mm, or 4.5 mm can be used.
  • the axial length S of the press-in end 903 in this embodiment should generally be smaller than the depth N of the mounting hole 101, and the axial length of the large-diameter shaft section 9031 can be greater than the depth of the small-diameter hole section 1011, that is, SY>M .
  • This embodiment is directed to the roller 9.
  • a protrusion 902 with an outer diameter smaller than that of the head 901 is also configured on the side where the head 901 of the roller 9 and the press-in end 903 are connected.
  • the press-in end 903 is fixedly connected to the protruding portion 902, and as shown in FIG. 18, the outer peripheral side of the protruding portion 902 and the dial 2 are also spaced apart to make the protruding portion 902 It does not go beyond the outside of the mounting ring 102 mentioned below.
  • a gap is formed between the head 901 and the blocked dial 2 so that the head 901 of the roller 9 is axially limited, and it is also convenient Can reduce the contact wear between the two.
  • a circle of retracting knife can be provided at the contact portion of the press-in end 903 and the protruding portion 902. groove.
  • a convex mounting ring 102 is formed on the side of the mounting disk 1 that receives the dial 2, and the aforementioned mounting hole 101 penetrates
  • the mounting ring 102 and the dial 2 are sleeved outside the mounting ring 102.
  • the mounting disk 1 outside the mounting ring 102 is also configured with an outer protrusion 103 arranged around the mounting ring 102, and the dial 2 sleeved outside the mounting ring 102 is axially supported on the outer protrusion 103
  • a gap can be formed between the end surface of the dial 2 and the mounting plate 1, and the contact wear between the two can be reduced.
  • the installation of the VGT assembly in the supercharger is shown in Figure 21 and Figure 22.
  • the mounting plate 1 is fixed on the housing, and the rear cover 10 is sleeved on the housing and can slide axially.
  • one end of the distance sleeve 6 is fixedly connected to the mounting plate 1 by interference press fitting or welding, and the other end of the distance sleeve 6 abuts against one side of the back cover 10 to achieve Support between the mounting plate 1 and the back cover 1.
  • an elastic part is further provided on the other side of the back cover 10, and the elastic part elastically abuts between the back cover 10 and the housing, and it is also along the back cover 10 Circumferentially arranged in a ring shape.
  • the elastic portion is an elastic pad 12 fitted on the shell, and the elastic pad 12 passes through the abutting surfaces a and the abutting surfaces on two opposite sides of the elastic pad. The surface b abuts against the back cover 10 and the housing, respectively.
  • the housing of this embodiment also includes a volute 11 and an intermediate housing 17 fixedly connected to the volute 11.
  • the turbine 13 in the supercharger is rotatably installed relative to the volute 11 and the intermediate housing 17, the rear cover 10 and the elastic pad 12 are specifically sleeved on the volute 11, and the rear cover 10 can slide axially relative to the volute 11
  • the inner side of the mounting plate 1 is sleeved on the intermediate housing 17, and the outer side of the mounting plate 1 is directly sandwiched between the volute 11 and the intermediate housing 17, so as to realize the installation of the mounting plate 1 in the supercharger housing It also guarantees the stability of the assembly of VGT components.
  • the middle casing 17 and the volute 11 can be fixedly connected together by bolts 16, and when the volute 11 is connected to the middle casing 17, the two ends of the middle casing 17 connected to the volute 11 can be set as It can be sleeved together, so that the volute 11 and the intermediate casing 17 can be well centered, the assembly accuracy of the supercharger can be ensured, and the turbine 13 and the casing can be prevented from rubbing.
  • the abutting surfaces a and b on both sides of the elastic pad 12 are also preferably ring-shaped arranged in the circumferential direction of the elastic pad 12, that is, The entire flat portion on each side of the elastic pad 12 is an abutting surface.
  • the abutting surface a abutting against the back cover 10 in this embodiment is also a circumferential setting corresponding to the connecting line between the spacers 6. That is, the two sides of the back cover 10 are respectively connected to the abutting surface a.
  • the distance sleeve 6 is within the same radial dimension range, so that the back cover 10 can maintain the force balance under the clamping of the distance sleeve 6 and the elastic pad 12 on both sides, and avoid serious deformation. .
  • the elastic pad 12 abuts against the volute 11 and the rear cover 10 through the annular abutment surfaces on both sides thereof.
  • the arrangement of the elastic pad 12 can also be used to directly face the rear cover 10 and the volute 11 A certain sealing effect is generated between the two end faces to prevent exhaust gas from entering the turbine 13 through the gap between the rear cover 10 and the scroll 11.
  • the elastic part of this embodiment can also adopt a plurality of elastic members located between the rear cover 10 and the volute 11.
  • the elastic members may be springs, and each spring is also along the rear cover. 10 is uniformly distributed in the circumferential direction, so that the elastic part formed by the plurality of springs is arranged in an annular shape as a whole.
  • the above-mentioned elastic part can also be constituted by only one spring that is also sleeved on the scroll 11, and whether it is one spring or multiple springs, care should be taken to make the spring and the rear
  • the abutting part of the cover 10 is set corresponding to the distance sleeve 6 on the other side, so as to ensure the balance of the forces on both sides of the back cover 10.
  • the elastic pad 12 when a spring structure such as the one exemplified above is adopted, the aforementioned sealing effect formed between the back cover 10 and the scroll 11 will obviously be lost. Therefore, in the specific implementation, it is preferable to use Elastic pad 12.
  • a sealing ring is also provided between the radially contacting end surfaces of the volute 11 and the rear cover 10 19.
  • an annular installation groove is provided at the position of the volute 11 for covering the rear cover 10, the sealing ring 19 is embedded in the installation groove, and preferably the sealing ring 19 may be two arranged side by side. To ensure the sealing effect.
  • the arrangement of the above-mentioned sealing ring 19 also makes the casing, that is, the volute 11 and the rear cover 10 do not contact in the radial direction, but is in a separated state, so that the rear cover 10 can be relative to the volute 11 Smooth axial movement. Furthermore, the radial support of the rear cover 10 by the sealing ring 19 can also prevent the rear cover 10 from shaking too much in the radial direction and causing the deformation of the exit position of the volute 11.
  • a heat shield 14 is also provided on one side of the middle casing 17 to reduce the heat transfer of the exhaust gas to the other side.
  • the heat shield 14 is specifically fixed between the middle casing 17 and the mounting plate 1.
  • a sealing ring 18 is also sandwiched between the volute 11 and the intermediate housing 17 in this embodiment.
  • the sealing ring 18 can be an existing V-shaped sealing ring. Of course, in addition to the V-shaped sealing ring, it can also adopt other existing sealing structures.
  • a positioning pin 15 is also provided between the mounting plate 1 and the middle housing 17 in this embodiment.
  • the two ends of the positioning pin 15 are respectively inserted into the mounting plate 1 and the middle housing.
  • the housing 17 is used to connect the mounting plate 1 and the middle housing 17 together, and can play a role of limit during the assembly process.
  • the hole on the mounting plate 1 for the positioning pin 15 to be inserted can be designed as a blind hole or a stepped through hole, and when a stepped through hole is used, attention should be paid to the inner diameter of the small diameter section in the through hole. It is smaller than the outer diameter of the positioning pin 15.
  • a related external limiting structure can also be used to achieve the same limiting effect, and thus the positioning pin 15 is eliminated.
  • the rotation angle of each blade 8 can be adjusted synchronously based on the rotational speed of the engine, so that the cross-sectional area of the nozzle ring formed by each blade 8 is changed.
  • the working state of the supercharger can be adjusted and the air intake of the engine can be adjusted, so that the air intake of the engine can be kept in a state that matches the working conditions of the vehicle engine to improve the working performance of the engine.

Abstract

Disclosed is a VGT assembly limiting structure. The VGT assembly limiting structure comprises a mounting hole (101) which is provided in a mounting disc (1) and penetrates the mounting disc, and a roller (9) fixedly connected into the mounting hole, wherein the roller is pressed in the mounting hole by means of a press-in end (903) of the roller in an interference manner and is provided with a head (901) partially arranged on one side of a shifting disc (2) in a blocking manner, the mounting hole is a stepped hole with the inner diameter increasing in the press-fitting direction of the roller, an annular air cavity (Q) is formed between the press-in end of the roller and the inner wall of the mounting hole due to the increase of the inner diameter of the mounting hole, one end of the air cavity is open, and the other end of the air cavity is closed due to interference press fitting of the roller. According to the limiting structure, an annular air cavity is formed between the press-in end of the roller and the inner wall of the mounting hole, such that the risk of the roller in a VGT assembly being loosened due to heating is reduced. Further disclosed is a VGT assembly of a variable geometry turbocharger.

Description

VGT组件限位结构及可变截面涡轮增压器VGT组件VGT component limit structure and variable section turbocharger VGT component
本申请要求在2020年01月16日提交中国专利局、申请号为202010057021.2、名称为“VGT组件限位结构及可变截面涡轮增压器VGT组件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 202010057021.2, titled "VGT component limit structure and variable cross-section turbocharger VGT component" on January 16, 2020, and its entire content Incorporated in this application by reference.
技术领域Technical field
本公开涉及发动机涡轮增压技术领域,特别涉及一种用于可变截面涡轮增压器的VGT组件的限位结构,同时,本公开也涉及有使用该限位结构的可变截面涡轮增压器VGT组件。The present disclosure relates to the technical field of engine turbocharging, and in particular to a limiting structure for a VGT assembly of a variable-section turbocharger. At the same time, the present disclosure also relates to a variable-section turbocharger using the limiting structure.器VGT component.
背景技术Background technique
随着技术的发展,人们对于汽车发动机性能的要求越来越苛刻,不仅要求其拥有强劲的动力,还要有着较高的效率和清洁的排放。人们对于发动机性能的要求便需要发动机在各种工况下都能达到较为高效的工作状态,而为了在各工况下均能够有高效的工作状态,则必须满足发动机各种工作状态下的进气要求。With the development of technology, people have more and more demanding requirements for the performance of automobile engines, which not only require strong power, but also higher efficiency and clean emissions. People's requirements for engine performance require that the engine can achieve a more efficient working state under various working conditions. In order to have an efficient working state under various working conditions, it must meet the engine's progress under various working conditions. Gas requirements.
为满足发动机的进气要求,人们寄希望于通过相关设计使得发动机进气量“可变”而满足不同工况下的进气需要,比如我们所熟知的可变气门正时/升程技术、可变进气歧管技术等均是基于此所开发的,此外在柴油发动机上较为常见的VGT可变截面涡轮增压技术也属于此类的设计。In order to meet the intake requirements of the engine, people hope to make the engine intake "variable" through related designs to meet the intake needs under different working conditions, such as the well-known variable valve timing/lift technology, Variable intake manifold technology is developed based on this, and the VGT variable-section turbocharging technology, which is more common on diesel engines, also belongs to this type of design.
VGT(Variable Geometry Turbocharger)可变截面涡轮增压技术,可解决增压器涡轮迟滞,能够让涡轮增压发动机在高低转速下都能保证良好的增压效果,其在柴油发动机领域已得到了广泛的应用。由于汽油发动机的排气温度可达到1000℃左右,远高于柴油发动机600℃左右的排气温度,目前VGT所使用的硬件材质难以承受如此高温的环境,因而这项技术也便迟迟未能在汽油发动机上得到应用。VGT (Variable Geometry Turbocharger) variable section turbocharging technology can solve the turbo lag of the turbocharger, allowing the turbocharged engine to ensure a good supercharging effect at high and low speeds. It has been widely used in the field of diesel engines. Applications. Since the exhaust temperature of gasoline engines can reach about 1000°C, which is much higher than the exhaust temperature of diesel engines about 600°C, the current hardware materials used in VGT cannot withstand such a high temperature environment, so this technology has not been able to It is used in gasoline engines.
近年来,据报道博格华纳与保时捷联手通过采用耐高温的航空材料,开发出了搭载可变截面涡轮增压器的汽油发动机,保时捷也更是将这项技术称为VTG(Variable Turbine Geometry)可变涡轮叶片技术,但其实质上仍是VGT可变截面涡轮增压技术。In recent years, it has been reported that BorgWarner and Porsche have jointly developed a gasoline engine equipped with a variable-section turbocharger through the use of high-temperature aerospace materials. Porsche also refers to this technology as VTG (Variable Turbine Geometry). Variable turbine blade technology, but its essence is still VGT variable section turbocharging technology.
随着上述VTG可变涡轮叶片技术的出现,各车企也纷纷开始开发自己 的VGT可变截面涡轮增压器,并逐步有应用VGT可变截面涡轮增压的车型问世。在现有公开的VGT可变截面涡轮增压器中,其内的VGT组件、也即用于涡轮增压器废气进气截面调整的组件结构中,用于拨动盘限位安装的滚轮在装配时,需要采用专用的滚轮导向工装,不便于操作,且现有采用的滚轮安装方式,不仅存在滚轮易受热松脱的风险,同时其也使得安装盘的厚度较大,而会带来材料的浪费。With the emergence of the above-mentioned VTG variable turbine blade technology, various car companies have also begun to develop their own VGT variable section turbochargers, and gradually have models using VGT variable section turbochargers come out. In the existing disclosed VGT variable section turbocharger, the VGT component inside, that is, the component structure for adjusting the exhaust gas intake section of the turbocharger, the roller used for the limit installation of the dial When assembling, special roller guide tooling is required, which is inconvenient to operate, and the existing roller mounting method not only has the risk of the roller being easily loosened by heat, but also makes the thickness of the mounting plate larger, which will bring material Waste.
概述Overview
有鉴于此,本公开旨在提出一种VGT组件限位结构,以可降低VGT组件中的滚轮发生受热松脱的风险。In view of this, the present disclosure aims to propose a VGT assembly limiting structure to reduce the risk of heat loosening of the rollers in the VGT assembly.
为达到上述目的,本公开的技术方案是这样实现的:In order to achieve the above objective, the technical solution of the present disclosure is achieved as follows:
一种VGT组件限位结构,用于可变截面涡轮增压器的VGT组件中,该限位结构构成对转动设于VGT组件中安装盘上的拨动盘的轴向限位,所述限位结构包括位于所述安装盘上的贯穿所述安装盘布置的安装孔,以及固连于所述安装孔中的滚轮,所述滚轮通过自身的压入端过盈压装于所述安装孔内,所述滚轮具有部分挡置于所述拨动盘一侧的头部,且所述安装孔为沿所述滚轮的压装方向内径增大的阶梯孔,并因所述安装孔内径的增大而于所述滚轮的压入端和所述安装孔内壁间形成有环形的气腔,所述气腔的一端敞口,另一端因所述滚轮的过盈压装而呈封闭状。A VGT assembly limit structure is used in a VGT assembly of a variable-section turbocharger. The limit structure constitutes an axial limit for the rotation of the dial plate on the mounting plate of the VGT assembly. The position structure includes a mounting hole on the mounting plate arranged through the mounting plate, and a roller fixedly connected to the mounting hole, and the roller is press-fitted to the mounting hole through its own press-in end. Inside, the roller has a head part partially blocked on one side of the dial, and the mounting hole is a stepped hole whose inner diameter increases along the press-fitting direction of the roller. An annular air cavity is formed between the pressing end of the roller and the inner wall of the mounting hole, one end of the air cavity is open, and the other end is closed due to the interference pressing of the roller.
相对于现有技术,本公开具有以下优势:Compared with the prior art, the present disclosure has the following advantages:
本公开的VGT组件限位结构,通过在滚轮的压入端和安装孔内壁间形成环形的气腔,且该气腔的一端敞口,另一端基于滚轮的过盈压装而呈封闭状,由此可使得气体无法在安装孔处流动,从而能够缓解叶片处的热量向安装孔与压入端过盈段的传导,由此便可降低滚轮受热松脱的风险。The VGT component limiting structure of the present disclosure forms an annular air cavity between the pressing end of the roller and the inner wall of the mounting hole, and one end of the air cavity is open, and the other end is closed based on the interference pressing of the roller. As a result, the gas cannot flow at the mounting hole, so that the conduction of the heat at the blade to the mounting hole and the interference section of the press-in end can be alleviated, thereby reducing the risk of the roller being loosened due to heat.
同时,本公开中压入端端部部分外径较小,可便于滚轮的压入端于安装孔内的压入,压入端与安装孔过盈配合长度的设置,可保证滚轮压装的稳固性,也可保障安装盘结构的稳定性,而凸出部、安装环及外凸部等的设置,则可利于各部件之间的布置,便于VGT组件整体的装配成型。At the same time, in the present disclosure, the outer diameter of the end part of the press-in end is small, which can facilitate the press-in of the press-in end of the roller into the mounting hole. The setting of the interference fit length between the press-in end and the mounting hole can ensure the press-fitting The stability can also ensure the stability of the mounting plate structure, and the arrangement of the protrusions, the mounting ring and the outer protrusions, etc., can facilitate the arrangement of the components and facilitate the overall assembly and molding of the VGT assembly.
本公开的另一目的在于提出一种可变截面涡轮增压器VGT组件,用于可变截面涡轮增压器中,且:Another object of the present disclosure is to provide a variable-section turbocharger VGT assembly for use in a variable-section turbocharger, and:
该VGT组件包括相对布置的安装盘与后盖,转动设于所述安装盘上的拨动盘,固连于所述安装盘和/或所述后盖上的定距套,以及设于所述安装盘 上的如上所述的VGT组件限位结构,且所述定距套支撑于所述安装盘和所述后盖之间,所述定距套和所述限位结构均为沿所述拨动盘周向间隔布置的多个;The VGT assembly includes a mounting plate and a rear cover arranged oppositely, a dial plate arranged on the mounting plate rotating, a distance sleeve fixedly connected to the mounting plate and/or the rear cover, and a distance sleeve arranged on the mounting plate and/or the rear cover. The VGT assembly limit structure as described above on the mounting plate, and the distance sleeve is supported between the mounting plate and the back cover, and the distance sleeve and the limit structure are all along the A plurality of the dials arranged at intervals in the circumferential direction;
所述VGT组件还包括可承接外部旋转驱动力以带动所述拨动盘转动的拨叉,以及沿所述拨动盘周向间隔布置的多个叶片单元,且所述叶片单元具有位于所述安装盘和所述后盖之间的叶片,以及构成所述叶片与所述拨动盘之间传动连接的拨杆。The VGT assembly also includes a shift fork that can receive an external rotational driving force to drive the dial to rotate, and a plurality of blade units arranged at intervals along the circumference of the dial, and the blade unit has a The blade between the mounting plate and the back cover, and the shift lever that constitutes the transmission connection between the blade and the dial plate.
本公开的可变截面涡轮增压器VGT组件,通过采用上述的限位结构,可缓解叶片处热量向安装孔与压入端过盈段的传导,而能够降低组件中滚轮受热松脱的风险。The variable-section turbocharger VGT assembly of the present disclosure adopts the above-mentioned limiting structure, which can alleviate the conduction of heat at the blade to the installation hole and the interference section of the press-in end, and can reduce the risk of the rollers in the assembly being heated and loosened .
此外,本公开的VGT组件通过叶片上连接轴体,以及拨杆上带有连接孔的拨杆轴体的设置,由于连接轴体连接于连接孔内,可使得拨杆轴体与安装盘接触,以及连接轴体的体积尺寸较小,一方面通过拨杆轴体和安装盘接触,能够利用拨杆部分无需采用高硬度材料的特点,使拨杆轴体和安装盘硬度相近,以减少安装盘的磨损,而且由于连接轴体尺寸较小,也能够减少叶片整体的用料,以降低其成本。In addition, the VGT assembly of the present disclosure connects the shaft body on the blade and the arrangement of the shift lever shaft body with the connecting hole on the shift lever. Since the connecting shaft body is connected in the connecting hole, the shift lever shaft body can be brought into contact with the mounting plate. , And the small size of the connecting shaft body. On the one hand, through the contact between the shift lever shaft body and the mounting plate, it is possible to take advantage of the fact that the shift lever part does not need to use high hardness materials, so that the shift lever shaft body and the mounting plate have similar hardness to reduce installation The wear of the disc and the small size of the connecting shaft can also reduce the overall material of the blade to reduce its cost.
另外,本公开的VGT组件通过定距套与后盖的抵接,以及在后盖与壳体之间的弹性部的设置,在废气中含有大颗粒时,若后盖受到的大颗粒所形成挤压力超过弹性部的弹性力,后盖会压缩弹性部而与定距套端面分离,以此可增大叶片与后盖之间、及安装盘与后盖之间的距离,能够在气流的作用下将颗粒物排出,而可减少VGT组件的叶片发生卡滞的几率。In addition, the VGT assembly of the present disclosure, through the abutment between the spacer and the rear cover, and the arrangement of the elastic part between the rear cover and the housing, when the exhaust gas contains large particles, if the large particles received by the rear cover are formed When the squeezing force exceeds the elastic force of the elastic part, the back cover will compress the elastic part and separate from the end surface of the spacer. This can increase the distance between the blade and the back cover, and between the mounting plate and the back cover. The particles are discharged under the action of, which can reduce the chance of jamming of the blades of the VGT assembly.
上述说明仅是本公开技术方案的概述,为了能够更清楚了解本公开的技术手段,而可依照说明书的内容予以实施,并且为了让本公开的上述和其它目的、特征和优点能够更明显易懂,以下特举本公开的具体实施方式。The above description is only an overview of the technical solutions of the present disclosure. In order to understand the technical means of the present disclosure more clearly, they can be implemented in accordance with the content of the specification, and in order to make the above and other objectives, features and advantages of the present disclosure more obvious and easy to understand. In the following, specific embodiments of the present disclosure are specifically cited.
附图简述Brief description of the drawings
构成本公开的一部分的附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The drawings constituting a part of the present disclosure are used to provide a further understanding of the present disclosure. The exemplary embodiments and descriptions of the present disclosure are used to explain the present disclosure, and do not constitute an improper limitation of the present disclosure. In the attached picture:
图1为本公开实施例所述的VGT组件的局部示意图;FIG. 1 is a partial schematic diagram of a VGT assembly according to an embodiment of the disclosure;
图2为图1中A-A方向的剖视图;Figure 2 is a cross-sectional view in the direction of A-A in Figure 1;
图3为本公开实施例所述的VGT组件的另一局部示意图;3 is another partial schematic diagram of the VGT assembly according to an embodiment of the disclosure;
图4为图3中B-B方向的剖视图;Figure 4 is a cross-sectional view in the direction of B-B in Figure 3;
图5为本公开实施例所述的拨杆的结构示意图;FIG. 5 is a schematic diagram of the structure of the shift lever according to the embodiment of the disclosure;
图6为本公开实施例所述的拨杆的结构示意图(具有减料槽);Figure 6 is a schematic structural diagram of the shift lever (with a material reducing groove) according to an embodiment of the disclosure;
图7为图5所示的拨杆的正视图;Figure 7 is a front view of the shift lever shown in Figure 5;
图8为本公开实施例所述的叶片的结构示意图(采用叶片轴);FIG. 8 is a schematic diagram of the structure of the blade according to an embodiment of the disclosure (using a blade shaft);
图9为本公开实施例所述的拨杆的结构示意图(具有减料孔);FIG. 9 is a schematic diagram of the structure of the shift lever (with a material reducing hole) according to an embodiment of the disclosure;
图10为图9所示的拨杆另一角度下的结构示意图;Fig. 10 is a schematic structural diagram of the shift lever shown in Fig. 9 at another angle;
图11为本公开实施例所述的叶片的结构示意图(采用连接轴体);Figure 11 is a schematic structural diagram of the blade according to an embodiment of the disclosure (using a connecting shaft);
图12为图11中C部分的局部放大图;Figure 12 is a partial enlarged view of part C in Figure 11;
图13为与图11所示叶片适配的拨杆的结构示意图(采用拨叉轴体);Figure 13 is a schematic structural diagram of a shift lever adapted to the blade shown in Figure 11 (using a shift fork shaft);
图14为采用图11的叶片及图12的拨杆时的VGT组件的局部示意图;Fig. 14 is a partial schematic diagram of the VGT assembly when the blade of Fig. 11 and the lever of Fig. 12 are used;
图15图13中D-D方向的剖视图;Fig. 15 is a cross-sectional view in the direction of D-D in Fig. 13;
图16为本公开实施例所述的调节销的结构示意图;16 is a schematic diagram of the structure of the adjusting pin according to the embodiment of the disclosure;
图17为本公开实施例所述的拨叉的结构示意图;FIG. 17 is a schematic structural diagram of a shift fork according to an embodiment of the disclosure;
图18为本公开实施例所述的滚轮的设置示意图;18 is a schematic diagram of the arrangement of the roller according to the embodiment of the disclosure;
图19为本公开实施例所述安装盘上的安装孔的结构示意图;19 is a schematic diagram of the structure of the mounting hole on the mounting plate according to the embodiment of the disclosure;
图20为本公开实施例所述的滚轮的结构示意图;20 is a schematic diagram of the structure of the roller according to an embodiment of the disclosure;
图21为本公开实施例所述的VGT组件在增压器内的布置示意图;21 is a schematic diagram of the arrangement of the VGT assembly in the supercharger according to the embodiment of the disclosure;
图22为图21中E部分的局部放大图。Fig. 22 is a partial enlarged view of part E in Fig. 21.
详细描述A detailed description
需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments in the present disclosure and the features in the embodiments can be combined with each other if there is no conflict.
下面将参考附图并结合实施例来详细说明本公开。Hereinafter, the present disclosure will be described in detail with reference to the drawings and in conjunction with the embodiments.
本实施例涉及一种用于可变截面涡轮增压器的VGT组件中的限位结构,同时本实施例也进一步涉及有具有该VGT组件限位结构的可变截面涡轮增压器VGT组件,此时为便于对本实施例的限位结构的结构,以及其在VGT组件乃至可变截面涡轮增压器中的布置进行说明,在如下的介绍中将在描述整体VGT组件结构,以及该组件在增压器中布置形式的过程中,对本实施例的限位结构进行具体的描述。This embodiment relates to a limiting structure in a VGT assembly of a variable-section turbocharger, and this embodiment also further relates to a VGT assembly of a variable-section turbocharger with the limiting structure of the VGT assembly. At this time, in order to facilitate the description of the structure of the limiting structure of this embodiment, and its arrangement in the VGT assembly and even the variable-section turbocharger, the overall VGT assembly structure and the components in the following introduction will be described. In the process of the arrangement of the supercharger, the limiting structure of this embodiment will be described in detail.
在描述整体VGT组件结构,以及其在增压器中布置形式之前,需要声明的是,针对于本实施例的限位结构而言,不可否认的是其除了应用于如 下介绍的VGT组件中,当然该限位结构也能够用于具有其它结构形式的可变截面涡轮增压器VGT组件,本实施例并不对此进行限制,只要在该VGT组件中可设置本实施例的限位结构,且其亦能够获得预期的使用效果即可。Before describing the overall VGT assembly structure and its arrangement in the supercharger, it needs to be stated that for the limit structure of this embodiment, it is undeniable that in addition to being applied to the VGT assembly described below, Of course, the limiting structure can also be used for variable-section turbocharger VGT components with other structural forms. This embodiment does not limit this, as long as the limiting structure of this embodiment can be provided in the VGT component, and It can also obtain the expected use effect.
本实施例中,关于具有VGT组件的可变截面涡轮增压器,该涡轮增压器可如目前已应用的其它同类型增压器那样,发动机低速运转时,调整叶片使得各叶片所组成的喷嘴环截面积减小,涡轮速度上升,增压压力增加,保证低转速时的增压压力和进气量,发动机高速运转时,调整叶片使得喷嘴环截面积增大,涡轮转速下降,防止增压器超速,而发动机加速时,可调整叶片减小喷嘴环截面积,提高增压器转速,以提高增压压力和进气量,提升增压器的响应速度,满足瞬态工作时的进气要求。In this embodiment, with regard to the variable area turbocharger with VGT components, the turbocharger can be like other turbochargers of the same type currently used. When the engine is running at low speed, the blades are adjusted so that the blades are composed of The cross-sectional area of the nozzle ring decreases, the turbine speed rises, and the boost pressure increases to ensure the boost pressure and intake air volume at low speeds. When the engine is running at high speed, the blades are adjusted to increase the nozzle ring cross-sectional area and the turbine speed decreases to prevent the increase. When the engine is accelerating, the blades can be adjusted to reduce the nozzle ring cross-sectional area and increase the speed of the supercharger to increase the boost pressure and intake air volume, increase the response speed of the supercharger, and meet the requirements of transient operation. Gas requirements.
本实施例的可变截面涡轮增压器在构成上包括有壳体,转动设于壳体中的涡轮13,以及设于壳体中的VGT组件等,其中的VGT组件便是用以对流向涡轮13的废气的流通截面、也即上述喷嘴环截面积进行调节,进而实现所谓的增压器截面可变。The variable cross-section turbocharger of this embodiment includes a casing, a turbine 13 arranged in the casing to rotate, and a VGT assembly arranged in the casing. The VGT assembly is used to counter the flow direction. The flow cross section of the exhaust gas of the turbine 13, that is, the cross-sectional area of the nozzle ring described above is adjusted, thereby realizing a so-called supercharger cross-section variable.
由于本实施例的增压器主要发明点在于VGT组件,以及该VGT组件在增压器中的相应布置,因而本文中将仅对于VGT组件和其在增压器中的布置进行说明。而除以下所介绍的VGT组件及与之布置相关的内容,对于可变截面涡轮增压器中的其它结构,均直接参见现有所公开的与本实施例同类的可变截面涡轮增压器即可,在此将不再对其进行赘述。Since the main invention of the supercharger of this embodiment lies in the VGT assembly and the corresponding arrangement of the VGT assembly in the supercharger, this article will only describe the VGT assembly and its arrangement in the supercharger. Except for the VGT components and their arrangement related content described below, for other structures in the variable-section turbocharger, refer directly to the existing disclosed variable-section turbochargers of the same kind as this embodiment. That's it, it will not be repeated here.
本实施例设置于增压器的壳体内的VGT组件,结合图1至图4所示的,其整体构成上包括有安装盘1、拨动盘2、拨杆3、调节销4、拨叉5、定距套6、摇臂轴7、叶片8以及滚轮9和后盖10。In this embodiment, the VGT assembly arranged in the casing of the supercharger, as shown in FIG. 1 to FIG. 4, has an overall structure including a mounting plate 1, a dial plate 2, a shift lever 3, an adjustment pin 4, and a shift fork. 5. Distance sleeve 6, rocker shaft 7, blade 8, roller 9 and rear cover 10.
其中,安装盘1和后盖10构成VGT组件的结构基础,拨动盘2转动设于安装盘1上,且拨动盘2和后盖10分别位于安装盘1的两相对侧,拨杆3与叶片8组成了可承接拨动盘2转动驱使,以最终实现截面可变的叶片单元,调节销4、拨叉5与摇臂轴7则组成了用于承接外部旋转驱动力,而带动所述拨动盘2转动的拨叉传动单元。Among them, the mounting plate 1 and the rear cover 10 constitute the structural basis of the VGT assembly, the dial 2 is rotatably arranged on the mounting plate 1, and the dial 2 and the rear cover 10 are respectively located on opposite sides of the mounting plate 1, and the dial 3 It forms a blade unit with the blade 8 that can accept the rotation of the dial 2 to finally realize a blade unit with a variable cross-section. The adjustment pin 4, the shift fork 5 and the rocker shaft 7 form an external rotational driving force that drives the The shift fork transmission unit that the dial 2 rotates.
定距套6为设置于安装盘1和/或后盖10上,并抵接在安装盘1和后盖10之间,且本实施例中作为一种示例性结构形式,定距套6具体为一端固连于安装盘1上,另一端与后盖10相抵接,以用于限定出安装盘1与后盖10之间的进行叶片8布置的空间。而滚轮9固连于安装盘1上,并用于拨动 盘2在安装盘1上安装后的轴向限位。The distance sleeve 6 is arranged on the mounting plate 1 and/or the back cover 10 and abuts between the installation plate 1 and the back cover 10. In this embodiment, as an exemplary structure, the distance sleeve 6 is specifically One end is fixedly connected to the mounting plate 1 and the other end abuts against the rear cover 10 to define a space between the mounting plate 1 and the rear cover 10 for the arrangement of the blades 8. The roller 9 is fixedly connected to the mounting plate 1 and is used for the axial limit of the dial 2 after the mounting plate 1 is installed.
本实施例中,以上叶片单元、定距套6以及滚轮9均为沿安装盘1或拨动盘2的周向间隔布置的多组或者多个,而至于各部件的具体布置数量,则可在实际实施时根据增压器的整体设计需求进行选取,只要其在设置上与本文中所描述的结构及其布置原则一致便可。此外,对于经由摇臂轴7向拨叉5输送的所述外部旋转驱动力,该旋转驱动力一般由对应于增压器固定于发动机上的致动器提供,该致动器例如可采用具有较高旋转控制精度的步进电机。In this embodiment, the above blade unit, spacer 6 and roller 9 are all arranged in multiple groups or at intervals along the circumferential direction of the mounting plate 1 or the dial 2. As for the specific arrangement number of each component, you can In actual implementation, the selection is made according to the overall design requirements of the supercharger, as long as its setting is consistent with the structure and arrangement principles described in this article. In addition, for the external rotational driving force delivered to the shift fork 5 via the rocker shaft 7, the rotational driving force is generally provided by an actuator fixed to the engine corresponding to the supercharger. Stepper motor with higher rotation control accuracy.
本实施例基于发动机控制器的控制信号,致动器输出旋转驱动力,拨叉传动单元承接该外部旋转驱动力使得拨动盘2转动,拨动盘2的转动再经过拨杆3的传递,最终带动叶片8转动,从而通过调节各叶片8的旋转角度,便能够实现喷嘴环截面积的改变,进而调整涡轮增压器工作性能。In this embodiment, based on the control signal of the engine controller, the actuator outputs rotational driving force, the shift fork transmission unit receives the external rotational driving force to make the dial 2 rotate, and the rotation of the dial 2 is transmitted through the shift lever 3. Finally, the blades 8 are driven to rotate, so that by adjusting the rotation angle of each blade 8, the cross-sectional area of the nozzle ring can be changed, thereby adjusting the working performance of the turbocharger.
下面将结合于各附图对VGT组件的各相关部分进行详细说明,并且需要注意的是,对于本实施例中的各部件,以下所描述的为其结构以及具体布置上的优选实施形式,除了下文中所给出的结构和布置形式,当然其亦能够采用可达到同样功能与效果的其它方式,此处的其它方式例如可是某一部件的常规替代结构,或是其布置上的常规替代方式,本实施例并不对这些加以限制。The relevant parts of the VGT assembly will be described in detail below in conjunction with the drawings, and it should be noted that for the components in this embodiment, the following description is a preferred implementation form in terms of structure and specific arrangement, except The structure and arrangement form given below, of course, can also be used in other ways that can achieve the same function and effect. Other ways here can be, for example, a conventional alternative structure of a certain component, or a conventional alternative in its arrangement. This embodiment does not impose restrictions on these.
此外,首先需说明的是,对于拨动盘2在安装盘1上的转动布置,以及安装盘1和后盖10等在增压器壳体内的设置,将在后文中结合对应的附图再对其进行介绍。因此,下文会先行对包含拨杆3和叶片8的叶片单元,以及包含调节销4与拨叉5的拨叉传动单元等进行说明。In addition, it should first be explained that the rotation arrangement of the dial 2 on the mounting plate 1 and the arrangement of the mounting plate 1 and the rear cover 10 in the turbocharger housing will be described later in conjunction with the corresponding drawings. Introduce it. Therefore, the blade unit including the shift lever 3 and the blade 8 and the shift fork transmission unit including the adjusting pin 4 and the shift fork 5 will be described in advance.
本实施例对于上述叶片单元中的拨杆3,其具体即用以承接VGT组件中拨动盘2的转动驱使而带动与之对应的叶片8转动,如图5中所示的,具体结构上,本实施例的拨杆3包括呈条形的拨杆主体300,在拨杆主体300的一端设有以构成其与叶片8间连接的连接部,并且相对于所述连接部,在拨杆主体300的另一端也构造有凸起301。凸起301为沿拨杆主体300的厚度方向向拨杆主体300一侧外凸,且在具体实施上,该凸起301即通过嵌入拨动盘2边沿所对应形成的缺口中,由此构成拨杆3与拨动盘2之间的传动连接,以能够承接拨动盘2的转动驱使。In this embodiment, the shift lever 3 in the above-mentioned blade unit is specifically used to receive the rotation drive of the dial 2 in the VGT assembly to drive the corresponding blade 8 to rotate, as shown in FIG. 5, the specific structure is , The shift lever 3 of this embodiment includes a bar-shaped shift lever main body 300, one end of the shift lever main body 300 is provided with a connecting portion connecting it with the blade 8, and relative to the connecting portion, the lever body 300 The other end of the main body 300 is also configured with a protrusion 301. The protrusion 301 is convex toward the side of the lever main body 300 along the thickness direction of the lever main body 300, and in specific implementation, the protrusion 301 is inserted into the corresponding notch formed by the edge of the dial 2, thereby forming The transmission link between the shift lever 3 and the shift plate 2 is capable of receiving the rotation drive of the shift plate 2.
本实施例中,作为一种优选的实施方式,出于减重而利于轻量化的角度考虑,相对于凸起301,在拨杆主体300的另一侧也构造有内凹或贯穿拨 杆3设置的减料部。此时,如图6中所示的,上述减料部例如可为内凹设置于拨杆主体300上的减料槽303。而针对于本实施例的拨杆3,还需说明的是,同样作为一种优选的实施方式,在拨杆主体300的一端可构造同样沿拨杆主体300的厚度方向向拨杆主体300一侧外凸的凸台3011,并且上述凸起301也即位于该凸台3011上。In this embodiment, as a preferred embodiment, from the perspective of reducing weight and facilitating weight reduction, relative to the protrusion 301, a recessed or penetrating lever 3 is also configured on the other side of the lever body 300. Subtracting department set up. At this time, as shown in FIG. 6, the above-mentioned material reduction portion may be, for example, a material reduction groove 303 that is recessed and provided on the lever body 300. Regarding the shift lever 3 of this embodiment, it should also be noted that, also as a preferred embodiment, one end of the shift lever body 300 can be configured to also extend toward the shift lever body 300 along the thickness direction of the shift lever body 300. A convex boss 3011 protruding from the side, and the above-mentioned boss 301 is also located on the boss 3011.
仍由图5所示的,需要注意的是,以上凸台3011在设置时,沿拨杆主体300的长度方向,凸台3011沿指向拨杆主体300另一端的延伸长度应大于凸起301。由此,利用凸台3011所具有的超出凸起3011的那部分,便可在拨杆3及叶片8装配后,通过该部分与拨动盘2的接触以同样实现对拨动盘2轴向运动的限位,进而能够进一步的保证拨动盘2在安装盘1上设置的稳定性。As shown in FIG. 5, it should be noted that when the above boss 3011 is set, along the length direction of the lever body 300, the extension length of the boss 3011 toward the other end of the lever body 300 should be greater than the protrusion 301. Therefore, by using the part of the boss 3011 that exceeds the protrusion 3011, after the lever 3 and the blade 8 are assembled, the contact between this part and the dial 2 can also achieve the same axial direction of the dial 2 The movement limit can further ensure the stability of the setting of the dial 2 on the mounting plate 1.
此外,对于凸台3011,作为一种优化设计,本实施例相对于凸台3011的构成拨杆3端部的一侧,凸台3011的另一侧则构造为具有与拨杆主体300的端面相接的曲面3012。通过曲面3012的设置,可在凸台3011与拨动盘2发生碰触时,减少两者间的磨损。In addition, for the boss 3011, as an optimized design, in this embodiment, with respect to the boss 3011 on one side of the end of the shift lever 3, the other side of the boss 3011 is configured to have an end surface with the lever body 300. Contiguous curved surface 3012. Through the arrangement of the curved surface 3012, when the boss 3011 and the dial 2 are in contact, the wear between the two can be reduced.
本实施例中,拨杆3具有凸台3011及凸起301的一端的端部也具体设置为由拨杆主体300、凸台3011及凸起301共同形成的端部平面305,以此使得拨杆3的该端部呈平面状。与此同时,进一步的,本实施例相对于具有凸起301和拨杆轴体307的一侧,拨杆3的另一侧端面亦可设置为平面而使得拨杆主体300具有顶部平面304。通过均为平面状的顶部平面304和端部平面305,可使得拨杆3整体结构更为简洁,以利于其成型,而且相较于目前可变截面涡轮增压器中所使用的拨杆结构,本实施例的平面设计,也能够减小拨杆3的尺寸,降低其空间占用,起到一定的减料降重效果。同时由于拨杆3整体呈平直状,也可使得与叶片8连接的轴体结构做的更短,从而能够降低成本。In this embodiment, the end of the shift lever 3 with one end of the boss 3011 and the protrusion 301 is also specifically set as an end plane 305 formed by the lever body 300, the boss 3011, and the boss 301, so that the shift The end of the rod 3 is flat. At the same time, further, in this embodiment, relative to the side with the protrusion 301 and the shift lever shaft 307, the other side end surface of the shift lever 3 can also be set to be flat, so that the shift lever body 300 has a top plane 304. Through the top plane 304 and the end plane 305 that are both flat, the overall structure of the shift lever 3 can be made more concise to facilitate its shaping, and compared with the shift lever structure used in the current variable section turbocharger The plane design of this embodiment can also reduce the size of the shift lever 3, reduce its space occupation, and achieve a certain effect of reducing material and weight. At the same time, since the shift lever 3 is flat and straight as a whole, the shaft structure connected with the blade 8 can also be made shorter, so that the cost can be reduced.
基于前文所述的在拨动盘2的边沿设置缺口,以与凸起301配合而实现拨动盘2对拨杆3的带动,此时凸起301也即通过其两相对侧可与所述缺口的内壁抵接,而能够构成拨杆3与拨动盘2的驱动相连。本实施例中作为优选的实施形式,如图7所示的,凸起301的上述两相对侧即均设置为外凸的弧形,而由此形成了位于凸起301两侧的弧形面3013。Based on the above-mentioned notch provided on the edge of the dial 2 to cooperate with the protrusion 301 to realize the driving of the dial 2 to the dial 3, the protrusion 301 can also be connected to the dial through its two opposite sides. The inner wall of the notch abuts to form a driving connection between the lever 3 and the dial 2. As a preferred implementation form in this embodiment, as shown in FIG. 7, the two opposite sides of the protrusion 301 are both set in a convex arc shape, and thus arc surfaces located on both sides of the protrusion 301 are formed. 3013.
弧形面3013的设置不仅可使凸起301与拨动盘2之间更好的接触,当然其也能够在保证凸起301结构强度的情况下,起到一定的减料降重效果。The arrangement of the curved surface 3013 not only enables better contact between the protrusion 301 and the dial 2, of course, it can also achieve a certain material and weight reduction effect while ensuring the structural strength of the protrusion 301.
相对于凸起301,本实施例针对于位于拨杆3另一端的连接部,此时作为一种示例性结构形式,该连接部例如可为开设于拨杆3上的贯通孔302。而在采用贯通孔302时,与之配合的叶片8的结构则如图8中所示,在叶片8上固连有叶片轴801,叶片轴801即穿过安装盘1固连于拨杆3上的贯通孔302中,并且叶片轴801一般可与叶片8一体成型,例如可采用金属粉末注射成型,叶片轴801与贯通孔302之间则例如可采用过盈插装或焊接等常规方式。Compared with the protrusion 301, the present embodiment is directed to the connecting portion located at the other end of the shift lever 3. At this time, as an exemplary structural form, the connecting portion may be, for example, a through hole 302 opened on the shift lever 3. When the through hole 302 is used, the structure of the blade 8 matched with it is as shown in FIG. 8. A blade shaft 801 is fixedly connected to the blade 8, and the blade shaft 801 passes through the mounting plate 1 and is fixed to the shift lever 3. In the upper through hole 302, and the blade shaft 801 can generally be integrally formed with the blade 8, for example, metal powder injection molding can be used, and conventional methods such as interference insertion or welding can be used between the blade shaft 801 and the through hole 302, for example.
本实施例中除了叶片8与叶片轴801可采用金属粉末注射成型工艺一体制得,当然也可分别预制叶片8和叶片轴801再将两者固连在一起。不过一般的,优选的还是应采取金属粉末注射一体成型。此时,对于后续将提及的拨杆3与叶片8的其它示例性结构形式,以及调节销4、拨叉5等等,它们亦都优选的可采用金属粉末注射成型工艺制造。当然除了金属粉末注射成型工艺,本实施例中对于各部件,其也能够采用其它现有工艺获得,只要该工艺能够保证部件的结构性能,满足其在可变截面增压器内的使用便可。In this embodiment, except that the blade 8 and the blade shaft 801 can be obtained by a metal powder injection molding process, of course, the blade 8 and the blade shaft 801 can also be prefabricated separately and then the two can be fixedly connected together. However, in general, it is preferable to adopt metal powder injection integral molding. At this time, for other exemplary structural forms of the shift lever 3 and the blade 8, as well as the adjustment pin 4, the shift fork 5, etc., which will be mentioned later, they can also preferably be manufactured by a metal powder injection molding process. Of course, in addition to the metal powder injection molding process, each component in this embodiment can also be obtained by other existing processes, as long as the process can ensure the structural performance of the component and meet its use in the variable cross-section supercharger. .
仍参考图6中所示的,作为本实施例的减料槽303的一种优选设置举例,此时对比于拨杆3上另一侧的凸台3011,减料槽303沿拨杆3长度方向的延伸长度可大于凸台3011,如此可在保证拨杆3结构强度的同时,更有利于拨杆3的减重。而如图9和图10中所示,除了采用减料槽303,本实施例的前述减料部还可采用减料孔306,此时该减料孔306一并贯穿凸台3011及凸起301设置,并因此使得凸起301呈现为相对布置的两半结构。Still referring to FIG. 6, as an example of a preferred arrangement of the material reducing groove 303 of this embodiment, at this time, in comparison with the boss 3011 on the other side of the shift lever 3, the material reducing groove 303 is along the length of the shift lever 3. The extension length of the direction can be greater than that of the boss 3011, so that while ensuring the structural strength of the shift lever 3, it is more conducive to the weight reduction of the shift lever 3. As shown in FIGS. 9 and 10, in addition to the material reduction groove 303, the material reduction part of this embodiment can also use the material reduction hole 306. At this time, the material reduction hole 306 penetrates the boss 3011 and the protrusion. 301 is arranged, and therefore, the protrusion 301 appears as a two-half structure arranged oppositely.
此外,本实施例对于VGT组件中的叶片单元,还需要说明的是,拨杆3与叶片8除了采用上述的结构,且两者之间采用叶片轴801进行固连,作为本实施例中叶片单元的另一种示例性实施形式,如图11至13中所示的,此时拨杆3上的连接部可为一体成型于拨杆主体300上的拨杆轴体307,并由此对应的,叶片8具有叶片主体801,以及与叶片主体801固连的连接轴体802,拨杆轴体307上则带有连接孔303,且通过连接轴体802部分或全部固连于连接孔303内,从而构成叶片8与拨杆3之间的连接。In addition, for the blade unit in the VGT assembly in this embodiment, it should be noted that in addition to the above-mentioned structure, the shift lever 3 and the blade 8 are fixedly connected with the blade shaft 801 as the blade in this embodiment. Another exemplary implementation form of the unit, as shown in FIGS. 11 to 13, at this time, the connecting portion on the shift lever 3 can be a shift lever shaft 307 integrally formed on the shift lever body 300, and accordingly correspond to The blade 8 has a blade body 801 and a connecting shaft 802 fixedly connected to the blade body 801. The lever shaft 307 has a connecting hole 303, and is partially or completely fixed to the connecting hole 303 through the connecting shaft 802. Inside, thereby forming the connection between the blade 8 and the lever 3.
具体来说,优选的连接轴体802可为过盈压装于连接孔303内,并且为保证压装连接的可靠性,也可在连接轴体802的外周面上构造径向外凸的隆起部803。各隆起部803为沿连接轴体802的周向间隔分布的多个,且各隆起部803也优选的沿连接轴体802的轴向延伸设置,以此便能够较好的实现 提升连接效果的目的。Specifically, the preferred connecting shaft 802 can be interference press fitted in the connecting hole 303, and to ensure the reliability of the press-fit connection, a radially convex bulge can also be constructed on the outer peripheral surface of the connecting shaft 802部803. Each protruding portion 803 is distributed in a plurality of intervals along the circumferential direction of the connecting shaft 802, and each protruding portion 803 is also preferably arranged along the axial direction of the connecting shaft 802, so that the improvement of the connection effect can be better achieved. Purpose.
本实施例上述隆起部803的截面例如可采用图12中示出的半圆形,不过除了半圆形,当然隆起部803的截面也可为诸如方形、三角形或半椭圆形等其它形状,而除了沿连接轴体802轴向延伸的长条形,当然本实施例的隆起部803亦可采用多个外凸的半球形,或者是多段沿连接轴体802轴向或周向延伸的长条状结构,本实施例对此不进行限制,只要其能够提高连接轴体802在连接孔303内的过盈压装可靠性即可。The cross section of the protruding portion 803 in this embodiment can be, for example, the semicircle shown in FIG. 12, but in addition to the semicircle, of course, the cross section of the protruding portion 803 can also be other shapes such as square, triangle, or semi-ellipse, and In addition to the elongated shape extending in the axial direction of the connecting shaft 802, of course, the protruding portion 803 of this embodiment can also adopt a plurality of convex hemispherical shapes, or a plurality of elongated strips extending in the axial or circumferential direction of the connecting shaft 802. This embodiment does not limit this structure, as long as it can improve the reliability of the interference press fitting of the connecting shaft 802 in the connecting hole 303.
由于叶片8上的连接轴体802为压入拨杆轴体307内,因而在叶片8与拨杆3装配后,拨杆轴体307便穿设安装盘1而会与安装盘1接触,为此出于降低拨杆轴体307和安装盘1之间磨损的考虑,本实施例优选的可在拨杆轴体307的外周面上构造有环拨杆轴体307周向布置的凹槽,具体实施时该凹槽的数量,以及其深度和宽度,均在满足拨杆轴体307结构强度的基础上根据设计经验进行选择便可。而且与拨杆轴体307上的凹槽设置相类似的,对于前文中的叶片轴801,基于同样的考虑,当然也可在叶片轴801的外周面上设置凹槽结构。Since the connecting shaft 802 on the blade 8 is pressed into the shift lever shaft 307, after the blade 8 is assembled with the shift lever 3, the shift lever shaft 307 penetrates the mounting plate 1 and contacts the mounting plate 1. For the purpose of reducing the wear between the shift lever shaft 307 and the mounting plate 1, in this embodiment, it is preferable to construct a circumferentially arranged groove on the shift lever shaft 307 on the outer peripheral surface of the shift lever shaft 307. During specific implementation, the number of the grooves, as well as the depth and width thereof, can be selected based on the design experience on the basis of meeting the structural strength of the shift lever shaft 307. Moreover, similar to the groove arrangement on the shift lever shaft 307, for the blade shaft 801 mentioned above, based on the same consideration, of course, a groove structure can also be provided on the outer peripheral surface of the blade shaft 801.
本实施例中当采用叶片轴801时,VGT组件的结构可如图1及图2所示,而当采用连接轴体802和拨杆轴体307的配合结构时,VGT组件的结构则可如图14及图15中所示。不论采用叶片轴801还是连接轴体802与拨杆轴体307的配合结构,均能够保证叶片8的可靠布置,并能够很好的由拨动盘2带动。In this embodiment, when the blade shaft 801 is used, the structure of the VGT assembly can be as shown in Figures 1 and 2, and when the matching structure of connecting the shaft body 802 and the shift lever shaft body 307 is adopted, the structure of the VGT assembly can be as follows Shown in Figure 14 and Figure 15. Regardless of whether the blade shaft 801 or the matching structure of the connecting shaft body 802 and the shift lever shaft body 307 is adopted, the reliable arrangement of the blade 8 can be ensured, and it can be well driven by the dial 2.
另外,本实施例需要注意的是,无论在采用叶片轴801还是连接轴体802和拨杆轴体307的配合结构,由于VGT组件在增压器中使用时需要适应废气的高温气流冲蚀环境,因而一般制备叶片8的材料硬度高于拨杆3,以满足叶片8在气体冲蚀下的强度和耐蚀性能。而此时,相较于采用叶片轴801的情形,一方面叶片8上设置连接轴体802无疑明显可降低叶片8整体的材料用量,由于叶片8材料较贵,以此便能够降低叶片8的成本。另一方面由于拨杆3采用硬度较低的材料,不仅可降低成本,同时也能够降低拨杆轴体307和安装盘1之间的磨损。In addition, it should be noted in this embodiment that whether the blade shaft 801 or the matching structure of the connecting shaft body 802 and the shift lever shaft body 307 is adopted, the VGT component needs to be adapted to the high temperature air flow erosion environment of the exhaust gas when used in the supercharger. Therefore, the material hardness of the blade 8 is generally higher than that of the lever 3 to meet the strength and corrosion resistance of the blade 8 under gas erosion. At this time, compared to the case of using the blade shaft 801, on the one hand, the provision of the connecting shaft 802 on the blade 8 can undoubtedly significantly reduce the material consumption of the entire blade 8. Since the material of the blade 8 is more expensive, the cost of the blade 8 can be reduced cost. On the other hand, since the shift lever 3 adopts a material with lower hardness, not only the cost can be reduced, but also the wear between the shift lever shaft 307 and the mounting plate 1 can be reduced.
本实施例针对于由调节销4、拨叉5以及摇臂轴7所构成的拨叉传动单元,如图16和图17中所示的,拨叉5的一端构造有拨叉槽502,与拨动盘2固连的调节销4即伸入所述拨叉槽502中,摇臂轴7则相对于拨叉槽502连接于拨叉5的另一端。This embodiment is directed to a shift fork transmission unit composed of an adjusting pin 4, a shift fork 5 and a rocker shaft 7. As shown in FIGS. 16 and 17, one end of the shift fork 5 is configured with a shift fork groove 502, and The adjusting pin 4 fixedly connected to the dial 2 extends into the shift fork groove 502, and the rocker arm shaft 7 is connected to the other end of the shift fork 5 relative to the shift fork groove 502.
其中,调节销4具有调节销主体401,调节销主体401一端与拨动盘2之间优选可采用过盈压装的方式相固连,调节销主体401的另一端则伸入拨叉槽502中,而且本实施例在伸入拨叉槽502中的调节销主体401的外周面上也构造有与调节销主体401一体成型的耐磨层402。耐磨层402的厚度k在设计上一般应不低于0.15mm,并例如可为0.15mm、0.18mm、0.2mm等,同时,与上述过盈压装的连接方式匹配的,本实施例在调节销主体401的外周侧还优选的可构造一径向外凸的凸环4011,该凸环4011的一侧与耐磨层402相接,而利于凸环4011的设计则能够便于调节销4整体在拨动盘2上的压装。Among them, the adjusting pin 4 has an adjusting pin main body 401. One end of the adjusting pin main body 401 and the dial 2 can preferably be fixedly connected by interference press fitting, and the other end of the adjusting pin main body 401 extends into the shift fork groove 502. In addition, in this embodiment, a wear-resistant layer 402 integrally formed with the adjusting pin main body 401 is also configured on the outer peripheral surface of the adjusting pin main body 401 extending into the shift fork groove 502. The thickness k of the wear-resistant layer 402 should generally not be less than 0.15mm in design, and can be, for example, 0.15mm, 0.18mm, 0.2mm, etc. At the same time, if it matches the connection mode of the interference press, this embodiment is The outer peripheral side of the adjusting pin main body 401 can also preferably be constructed with a radially outwardly convex convex ring 4011, one side of the convex ring 4011 is connected with the wear-resistant layer 402, and the design of the convex ring 4011 facilitates the adjustment of the pin 4 Press-fitting on the dial 2 as a whole.
当然除了压装连接,调节销4中的调节销主体401也可通过焊接方式与拨动盘2相连。此外,需要说明的是,正如前所述的,调节销4也优选采用金属粉末注射工艺成型,并且作为耐磨结构,耐磨层402则应采用耐磨合金,而内部的调节销主体401则采用一般的耐热钢即可。此时,对于耐磨合金,其例如可采用现有的钴基合金、钼基合金或镍钨合金等可耐600℃以上高温的材料,而耐热钢则选择现有合适种类的钢种便可,并且由于耐磨层402与调节销主体401一起构成整体的调节销4,故在选材上还应注意使得调节销主体401与耐磨层402具有相同或相近的热膨胀系数,以此保障调节销4受热时的结构稳定。Of course, in addition to the press-fit connection, the adjustment pin main body 401 in the adjustment pin 4 can also be connected to the dial 2 by welding. In addition, it should be noted that, as mentioned above, the adjusting pin 4 is also preferably formed by a metal powder injection process, and as a wear-resistant structure, the wear-resistant layer 402 should be made of wear-resistant alloy, and the internal adjusting pin body 401 is General heat-resistant steel can be used. At this time, for wear-resistant alloys, for example, existing cobalt-based alloys, molybdenum-based alloys, or nickel-tungsten alloys can be used to withstand high temperatures above 600°C. For heat-resistant steels, it is convenient to choose existing suitable types of steel Yes, and because the wear-resistant layer 402 and the adjusting pin main body 401 together form an integral adjusting pin 4, attention should be paid to the material selection so that the adjusting pin main body 401 and the wear-resistant layer 402 have the same or similar coefficient of thermal expansion to ensure the adjustment The structure of the pin 4 is stable when heated.
通过在调节销4上设置可耐高温的耐磨层402,能够使得调节销4表现出良好的表面耐磨性及芯部的韧性,而且其亦能够达到耐磨合金用量少,降低部件成本的效果。By arranging the high-temperature resistant wear-resistant layer 402 on the adjusting pin 4, the adjusting pin 4 can exhibit good surface wear resistance and core toughness, and it can also achieve a small amount of wear-resistant alloy and reduce the cost of parts. Effect.
本实施例相对于拨叉槽502,在拨叉5的另一端形成有通孔501,摇臂轴7即插设固连于通孔501中,且具体可通过过盈压装或焊接等方向实现两者的固连。此外,为增加和调节销4接触部位的厚度,以提高拨叉5和调节销4间的耐磨性,本实施例作为一种优选实施方式,在拨叉槽502两相对侧的拨叉5上还构造有相对布置的台阶部503,调节销4伸入拨叉槽502的部分则不高出该台阶部503的顶面。In this embodiment, with respect to the shift fork groove 502, a through hole 501 is formed at the other end of the shift fork 5, and the rocker shaft 7 is inserted and fixedly connected in the through hole 501, and specifically can be installed by interference press or welding. Realize the fixed connection between the two. In addition, in order to increase the thickness of the contact portion with the adjusting pin 4, so as to improve the wear resistance between the shift fork 5 and the adjusting pin 4, this embodiment is a preferred embodiment, and the shift forks 5 on opposite sides of the shift fork groove 502 A stepped portion 503 arranged oppositely is also constructed on the upper surface, and the portion of the adjusting pin 4 extending into the fork groove 502 is not higher than the top surface of the stepped portion 503.
本实施例中,相对于增加的台阶部503,拨叉5具有通孔501一端的厚度则没有增加,如此可避免拨叉5重量的增加,而利于其轻量化。另外,本实施例中进一步的,拨叉5具有拨叉槽502一端的两个相对的外侧端面也被设置为外凸状,且此时各外凸的外侧端面设计为由位于中部的中部平面504,以及分别相接于中部平面504两侧的两个圆弧面505构成。由此,通 过采用圆弧段加直线段可减少材料,亦达到减重的效果。In this embodiment, relative to the increased step portion 503, the thickness of the end of the shift fork 5 having the through hole 501 does not increase, so that the increase in weight of the shift fork 5 can be avoided, and the weight of the shift fork 5 can be reduced. In addition, further in this embodiment, the two opposite outer end faces of the shift fork 5 with one end of the shift fork groove 502 are also set to be convex, and at this time, the outer end faces of each convex are designed to be formed by the middle plane located in the middle. 504, and two circular arc surfaces 505 respectively connected to both sides of the middle plane 504. Therefore, the material can be reduced by adopting the circular arc section and the straight line section, and the effect of weight reduction is also achieved.
本实施例中,对于前述的滚轮9,正如前文中所述及的,该滚轮9在设置后可对拨动盘2进行轴向限位,从而构成了VGT组件中的限位结构。如图18并结合图19、图20所示,本实施例所述的限位结构除了滚轮9,其还包括有位于安装盘1上的贯穿安装盘1布置的安装孔101,滚轮9便是连接于安装孔101中,且由安装孔101和与之对应的滚轮9所形成的限位结构即为沿安装盘1周向布置的多组。In this embodiment, as for the aforementioned roller 9, as mentioned above, the roller 9 can axially limit the dial 2 after being installed, thereby forming a limit structure in the VGT assembly. As shown in Figure 18 in conjunction with Figures 19 and 20, in addition to the roller 9, the limiting structure of this embodiment also includes a mounting hole 101 on the mounting plate 1 that is arranged through the mounting plate 1. The roller 9 is Connected in the mounting hole 101, and the limiting structure formed by the mounting hole 101 and the corresponding roller 9 is a plurality of groups arranged along the circumferential direction of the mounting plate 1.
详细来说,滚轮9为通过自身的压入端903由拨动盘2一侧过盈压装于安装孔101内,并且滚轮9也具有部分挡置于拨动盘2一侧的头部901。此外,本实施例的安装孔101在设计上为沿滚轮9的压装方向内径增大的阶梯孔,且基于该阶梯孔而带来的安装孔101内径的增大,从而在滚轮9的压入端903和安装孔101内壁间形成了环形的气腔Q,气腔Q的一端敞口,另一端则因滚轮9的过盈压装而呈封闭状。In detail, the roller 9 is press-fitted into the mounting hole 101 from the side of the dial 2 through its own press-in end 903, and the roller 9 also has a head 901 partially blocked on the side of the dial 2 . In addition, the mounting hole 101 of this embodiment is designed as a stepped hole whose inner diameter increases along the pressing direction of the roller 9, and the inner diameter of the mounting hole 101 increases based on the stepped hole, so that the pressing of the roller 9 An annular air cavity Q is formed between the inlet end 903 and the inner wall of the mounting hole 101. One end of the air cavity Q is open, and the other end is closed due to the interference pressing of the roller 9.
本实施例通过一端封闭的气腔Q的形成,气体无法在安装孔101处流动,进而可缓解叶片8处的热量向安装孔101与压入端903过盈段的传导,以此便能够降低滚轮9受热松脱的风险。此外,在具体设计时,所述气腔Q的径向厚度,也即压入端903或安装孔101直径方向上,压入端903外壁与安装孔101内壁之间的距离一般可在0.3-0.4mm之间,且其例如可采用0.3mm、0.35mm、0.38mm或0.4mm。经发明人检验发现,气腔Q的径向厚度在这一区间时,安装盘1及滚轮9均能够拥有良好的结构性能,且可有效避免滚轮9的受热松脱。而径向厚度的过大或过小均对结构性及防松脱效果不利。In this embodiment, through the formation of the air cavity Q with one end closed, the gas cannot flow at the mounting hole 101, thereby alleviating the conduction of the heat at the blade 8 to the interference section of the mounting hole 101 and the press-in end 903, thereby reducing The roller 9 is at risk of loosening due to heat. In addition, in specific design, the radial thickness of the air cavity Q, that is, in the diameter direction of the press-in end 903 or the mounting hole 101, the distance between the outer wall of the press-in end 903 and the inner wall of the mounting hole 101 can generally be 0.3- Between 0.4 mm, and it may be 0.3 mm, 0.35 mm, 0.38 mm, or 0.4 mm, for example. The inventor found that when the radial thickness of the air cavity Q is in this range, both the mounting plate 1 and the roller 9 can have good structural performance, and the roller 9 can be effectively prevented from loosening due to heat. However, too large or too small radial thickness is detrimental to the structure and anti-loosening effect.
再结合于图19和图20中示出的,本实施例中阶梯型孔的安装孔101具体由小径孔段1011与大径孔段1012构成,而作为一种优选的实施方式,与安装孔101类似的,滚轮9上压入端903的端部部分的外径较小,即一部分的外径小于另一部分的外径,而使得压入端903亦呈阶梯状。此时,压入端903具体也即由大径轴段9031和小径轴段9032构成,且对于大径轴段9031的外径W、小径轴段9032的外径X,以及小径孔段1011的内径P和大径孔段1012的内径L,则应满足W略大于P且W小于L,同时X小于P和L。As shown in FIGS. 19 and 20, the mounting hole 101 of the stepped hole in this embodiment is specifically composed of a small-diameter hole section 1011 and a large-diameter hole section 1012, and as a preferred embodiment, and the mounting hole Similarly to 101, the outer diameter of the end portion of the press-in end 903 on the roller 9 is smaller, that is, the outer diameter of one part is smaller than the outer diameter of the other part, so that the press-in end 903 is also stepped. At this time, the press-in end 903 is specifically composed of a large-diameter shaft section 9031 and a small-diameter shaft section 9032, and for the outer diameter W of the large-diameter shaft section 9031, the outer diameter X of the small-diameter shaft section 9032, and the diameter of the small-diameter hole section 1011 The inner diameter P and the inner diameter L of the large-diameter hole section 1012 should satisfy that W is slightly larger than P and W smaller than L, and X is smaller than P and L.
需要说明的是,本实施例所设置的压入端903和安装孔101,通过大径轴段9031与小径孔段1011的过盈配合可以实现滚轮9于安装孔101内的固定安装,同时,又由于小径轴段9032外径小于大径孔段1012外径,滚轮9 在进行过盈压装时压入端903的小径轴段9032不会挤压安装孔101的大径孔段1012,由此可以避免因挤压而使得安装盘上安装孔101周围的材料向叶片侧突出,从而可避免因与叶片8之间发生干涉而造成的卡滞。It should be noted that the press-in end 903 and the mounting hole 101 provided in this embodiment can realize the fixed installation of the roller 9 in the mounting hole 101 through the interference fit of the large-diameter shaft section 9031 and the small-diameter hole section 1011. At the same time, Since the outer diameter of the small diameter shaft section 9032 is smaller than the outer diameter of the large diameter hole section 1012, the small diameter shaft section 9032 of the pressing-in end 903 of the roller 9 will not squeeze the large diameter hole section 1012 of the mounting hole 101 during interference press fitting. This can prevent the material around the mounting hole 101 on the mounting plate from protruding to the blade side due to extrusion, thereby avoiding jamming caused by interference with the blade 8.
通过小径轴段9032的设计,在将压入端903向安装孔101中压装时,便能够便于其压入。而为保证滚轮9在安装盘1中固连的稳固性,同时也为了避免安装盘1装设滚轮9的部位发生开裂,本实施例一般压入端903与安装孔101过盈配合的轴向长度、也即小径孔段1011的深度M可在3.8-4.5mm之间,并例如可采用3.8mm、4.0mm、4.2mm或4.5mm等。同时,本实施例中压入端903的轴向长度S一般也应小于安装孔101的深度N,大径轴段9031的轴向长度则可大于小径孔段1011的深度,也即S-Y>M。Through the design of the small-diameter shaft section 9032, when the press-in end 903 is press-fitted into the mounting hole 101, it can be easily press-fitted. In order to ensure the stability of the fixed connection of the roller 9 in the mounting plate 1, and to avoid cracks in the part where the roller 9 is installed on the mounting plate 1, the press-in end 903 and the mounting hole 101 are generally in the axial direction of interference fit. The length, that is, the depth M of the small-diameter hole section 1011 can be between 3.8-4.5 mm, and for example, 3.8 mm, 4.0 mm, 4.2 mm, or 4.5 mm can be used. At the same time, the axial length S of the press-in end 903 in this embodiment should generally be smaller than the depth N of the mounting hole 101, and the axial length of the large-diameter shaft section 9031 can be greater than the depth of the small-diameter hole section 1011, that is, SY>M .
本实施例针对于滚轮9,进一步的作为优选的实施方式,在滚轮9的头部901与压入端903相连的一侧也构造有外径小于头部901的凸出部902。上述压入端903即固连在该凸出部902上,并且仍参见图18所示的,凸出部902的外周侧与拨动盘2之间也为间隔设置,以使凸出部902不会超出下文将提及的安装环102的外侧。此外,本实施例由于凸出部902的设置,也使得头部901与被挡的拨动盘2之间形成了间隙,如此在滚轮9的头部901进行轴向限位的同时,也便能够减少两者之间的接触磨损。而为在滚轮9安装后,可使得凸出部902的底面很好的贴合于安装盘1上,本实施例当然在压入端903与凸出部902接触部位还可设置一圈退刀槽。This embodiment is directed to the roller 9. As a further preferred embodiment, a protrusion 902 with an outer diameter smaller than that of the head 901 is also configured on the side where the head 901 of the roller 9 and the press-in end 903 are connected. The press-in end 903 is fixedly connected to the protruding portion 902, and as shown in FIG. 18, the outer peripheral side of the protruding portion 902 and the dial 2 are also spaced apart to make the protruding portion 902 It does not go beyond the outside of the mounting ring 102 mentioned below. In addition, due to the arrangement of the protruding portion 902 in this embodiment, a gap is formed between the head 901 and the blocked dial 2 so that the head 901 of the roller 9 is axially limited, and it is also convenient Can reduce the contact wear between the two. In order to make the bottom surface of the protruding portion 902 fit well on the mounting plate 1 after the roller 9 is installed, of course, in this embodiment, a circle of retracting knife can be provided at the contact portion of the press-in end 903 and the protruding portion 902. groove.
为进行拨动盘2的转动安装,作为一种示例性结构,本实施例在安装盘1的承装拨动盘2的一侧形成有外凸的安装环102,前述的安装孔101即贯穿该安装环102,拨动盘2则套装于安装环102外。此外,本实施例在安装环102外侧的安装盘1上还构造有绕安装环102布置的外凸部103,套装在安装环102外的拨动盘2即轴向支撑于该外凸部103上,以此同样的也可使得拨动盘2与安装盘1的端面间形成有间隙,而减少两者的接触磨损。In order to perform the rotary installation of the dial 2, as an exemplary structure, in this embodiment, a convex mounting ring 102 is formed on the side of the mounting disk 1 that receives the dial 2, and the aforementioned mounting hole 101 penetrates The mounting ring 102 and the dial 2 are sleeved outside the mounting ring 102. In addition, in this embodiment, the mounting disk 1 outside the mounting ring 102 is also configured with an outer protrusion 103 arranged around the mounting ring 102, and the dial 2 sleeved outside the mounting ring 102 is axially supported on the outer protrusion 103 Above, in the same way, a gap can be formed between the end surface of the dial 2 and the mounting plate 1, and the contact wear between the two can be reduced.
本实施例中,VGT组件在增压器内的安装如图21和图22中所示,此时安装盘1固定于壳体上,后盖10套装于壳体上并能够进行轴向滑动,而且作为优选的实施方式,定距套6为一端通过过盈压装或焊接的方式固连于安装盘1,而定距套6的另一端则抵接于后盖10的一侧,以实现在安装盘1和后盖1之间的支撑。In this embodiment, the installation of the VGT assembly in the supercharger is shown in Figure 21 and Figure 22. At this time, the mounting plate 1 is fixed on the housing, and the rear cover 10 is sleeved on the housing and can slide axially. Moreover, as a preferred embodiment, one end of the distance sleeve 6 is fixedly connected to the mounting plate 1 by interference press fitting or welding, and the other end of the distance sleeve 6 abuts against one side of the back cover 10 to achieve Support between the mounting plate 1 and the back cover 1.
本实施例相对于定距套6,在后盖10的另一侧还进一步设置有一弹性部,该弹性部弹性抵接于后盖10与壳体之间,且其也为沿后盖10的周向设 置而呈环形布置。此时,作为上述弹性部的一种示例性结构,具体而言所述弹性部为套装于壳体上的弹性垫12,且弹性垫12通过位于自身两相对侧的抵接面a及抵接面b分别与后盖10及壳体抵接。In this embodiment, relative to the spacer 6, an elastic part is further provided on the other side of the back cover 10, and the elastic part elastically abuts between the back cover 10 and the housing, and it is also along the back cover 10 Circumferentially arranged in a ring shape. At this time, as an exemplary structure of the above-mentioned elastic portion, specifically, the elastic portion is an elastic pad 12 fitted on the shell, and the elastic pad 12 passes through the abutting surfaces a and the abutting surfaces on two opposite sides of the elastic pad. The surface b abuts against the back cover 10 and the housing, respectively.
同时,作为增压器壳体的一种示例性结构,本实施例的壳体也包括有涡壳11,以及与涡壳11固连的中间壳体17。增压器中的涡轮13便相对于涡壳11及中间壳体17转动装设,后盖10与弹性垫12具体套装在涡壳11上,且后盖10可相对于涡壳11轴向滑动,同时,安装盘1的内侧套装于中间壳体17上,而安装盘1的外侧则直接夹置于涡壳11和中间壳体17之间,以此实现安装盘1在增压器壳体中的固定,并保障VGT组件装配的稳定。At the same time, as an exemplary structure of the supercharger housing, the housing of this embodiment also includes a volute 11 and an intermediate housing 17 fixedly connected to the volute 11. The turbine 13 in the supercharger is rotatably installed relative to the volute 11 and the intermediate housing 17, the rear cover 10 and the elastic pad 12 are specifically sleeved on the volute 11, and the rear cover 10 can slide axially relative to the volute 11 At the same time, the inner side of the mounting plate 1 is sleeved on the intermediate housing 17, and the outer side of the mounting plate 1 is directly sandwiched between the volute 11 and the intermediate housing 17, so as to realize the installation of the mounting plate 1 in the supercharger housing It also guarantees the stability of the assembly of VGT components.
本实施例中,中间壳体17与涡壳11可通过螺栓16固连在一起,并且在涡壳11与中间壳体17连接时,中间壳体17与涡壳11相连的两端可设置为能够套设于一起,以此能够很好的对中涡壳11和中间壳体17,保证增压器的装配精度,并防止涡轮13和壳体发生擦蹭。In this embodiment, the middle casing 17 and the volute 11 can be fixedly connected together by bolts 16, and when the volute 11 is connected to the middle casing 17, the two ends of the middle casing 17 connected to the volute 11 can be set as It can be sleeved together, so that the volute 11 and the intermediate casing 17 can be well centered, the assembly accuracy of the supercharger can be ensured, and the turbine 13 and the casing can be prevented from rubbing.
而针对于以上的弹性垫12,其一般采用弹性耐热钢即可,且其该弹性垫12两侧的抵接面a和b亦优选均为沿弹性垫12周向布置的环形,也即弹性垫12每侧的整个平面部分均是抵接面。与此同时,本实施例与后盖10抵接的抵接面a也为对应于各定距套6间连线而形成的圆周设置,其也即后盖10两侧分别与抵接面a及定距套6相接的部位在同一径向尺寸范围内,由此能够使后盖10在两侧的定距套6与弹性垫12的夹持下,保持受力平衡,避免发生严重变形。Regarding the above elastic pad 12, it is generally only necessary to use elastic heat-resistant steel, and the abutting surfaces a and b on both sides of the elastic pad 12 are also preferably ring-shaped arranged in the circumferential direction of the elastic pad 12, that is, The entire flat portion on each side of the elastic pad 12 is an abutting surface. At the same time, the abutting surface a abutting against the back cover 10 in this embodiment is also a circumferential setting corresponding to the connecting line between the spacers 6. That is, the two sides of the back cover 10 are respectively connected to the abutting surface a. And the distance sleeve 6 is within the same radial dimension range, so that the back cover 10 can maintain the force balance under the clamping of the distance sleeve 6 and the elastic pad 12 on both sides, and avoid serious deformation. .
利用后盖10两侧的定距套6以及弹性垫12的设置,本实施例当进入增压器中的废气内含有大颗粒时,如果后盖10受到的大颗粒所形成挤压力超过弹性垫12的弹性力,后盖10便会压缩弹性垫12而与定距套6的端面分离,由此可增大叶片8与后盖10之间、及安装盘1与后盖10之间的距离,从而便能够在气流的作用下将颗粒物排出,以减少叶片8发生卡滞的几率。Utilizing the arrangement of the spacers 6 and elastic pads 12 on both sides of the rear cover 10, when the exhaust gas entering the supercharger contains large particles in this embodiment, if the squeezing force formed by the large particles on the rear cover 10 exceeds the elasticity With the elastic force of the pad 12, the rear cover 10 will compress the elastic pad 12 and separate from the end surface of the spacer 6, thereby increasing the gap between the blade 8 and the rear cover 10, and between the mounting plate 1 and the rear cover 10. The distance, so that particles can be discharged under the action of the airflow, so as to reduce the chance of the blade 8 becoming stuck.
而本实施例通过使得弹性垫12通过其两侧环形的抵接面分别与涡壳11及后盖10抵接,也可利用弹性垫12的布置而在后盖10与涡壳11正对的两个端面间产生一定的密封作用,以避免废气经后盖10和涡壳11之间的空隙进入涡轮13处。However, in this embodiment, the elastic pad 12 abuts against the volute 11 and the rear cover 10 through the annular abutment surfaces on both sides thereof. The arrangement of the elastic pad 12 can also be used to directly face the rear cover 10 and the volute 11 A certain sealing effect is generated between the two end faces to prevent exhaust gas from entering the turbine 13 through the gap between the rear cover 10 and the scroll 11.
当然,除了采用环形的弹性垫12,本实施例的弹性部也可采用位于后盖10与涡壳11之间的多个弹性件,该弹性件例如可采用弹簧,且各弹簧同样沿后盖10的周向均布,而使得该多个弹簧共同构成的弹性部整体呈环形 布置。Of course, in addition to the annular elastic pad 12, the elastic part of this embodiment can also adopt a plurality of elastic members located between the rear cover 10 and the volute 11. The elastic members may be springs, and each spring is also along the rear cover. 10 is uniformly distributed in the circumferential direction, so that the elastic part formed by the plurality of springs is arranged in an annular shape as a whole.
此外,除了由多个弹性件构成,进一步的当然上述弹性部也能够仅仅由一个同样套装在涡壳11上的弹簧构成,并且无论是一个弹簧,还是多个弹簧,也应注意使得弹簧与后盖10的抵接部位对应于另一侧定距套6设置,以保证后盖10两侧的受力平衡。而与弹性垫12相比,当采用诸如以上所举例的弹簧结构时,明显的会失去前述在后盖10和涡壳11之间所形成的密封效果,因而在具体实施时,优选的还是采用弹性垫12。In addition, in addition to being constituted by a plurality of elastic members, of course, the above-mentioned elastic part can also be constituted by only one spring that is also sleeved on the scroll 11, and whether it is one spring or multiple springs, care should be taken to make the spring and the rear The abutting part of the cover 10 is set corresponding to the distance sleeve 6 on the other side, so as to ensure the balance of the forces on both sides of the back cover 10. Compared with the elastic pad 12, when a spring structure such as the one exemplified above is adopted, the aforementioned sealing effect formed between the back cover 10 and the scroll 11 will obviously be lost. Therefore, in the specific implementation, it is preferable to use Elastic pad 12.
本实施例中,除了弹性垫12所形成的密封,为进一步提高后盖10与涡壳11之间的密封性,在涡壳11和后盖10径向接触的端面之间亦设置有密封圈19。此时,具体的为在涡壳11的用以套装后盖10的位置设置环形的安装槽,密封圈19即嵌设于安装槽中,且优选的所述密封圈19可为并排布置的两个,以保证密封效果。In this embodiment, in addition to the seal formed by the elastic pad 12, in order to further improve the sealing performance between the rear cover 10 and the volute 11, a sealing ring is also provided between the radially contacting end surfaces of the volute 11 and the rear cover 10 19. At this time, specifically, an annular installation groove is provided at the position of the volute 11 for covering the rear cover 10, the sealing ring 19 is embedded in the installation groove, and preferably the sealing ring 19 may be two arranged side by side. To ensure the sealing effect.
此外,通过上述密封圈19的设置也使得壳体,也即涡壳11与后盖10之间径向上不会接触而表现为分离状态,以此也可使得后盖10能够相对于涡壳11顺利轴向移动。而且进一步的,通过密封圈19对后盖10的径向支撑,也可避免后盖10径向晃动太大引起涡壳11出口位置的变形。In addition, the arrangement of the above-mentioned sealing ring 19 also makes the casing, that is, the volute 11 and the rear cover 10 do not contact in the radial direction, but is in a separated state, so that the rear cover 10 can be relative to the volute 11 Smooth axial movement. Furthermore, the radial support of the rear cover 10 by the sealing ring 19 can also prevent the rear cover 10 from shaking too much in the radial direction and causing the deformation of the exit position of the volute 11.
本实施例在中间壳体17的一侧还设置有隔热罩14,以减少废气热量向另一侧的传递,隔热罩14具体固定在中间壳体17和安装盘1之间。此外,为保证整个增压器壳体的密封性,本实施例在涡壳11和中间壳体17之间也夹设有密封环18,该密封环18可采用现有的V型密封环,当然除了V型密封环,其亦能够采用其它现有密封结构。In this embodiment, a heat shield 14 is also provided on one side of the middle casing 17 to reduce the heat transfer of the exhaust gas to the other side. The heat shield 14 is specifically fixed between the middle casing 17 and the mounting plate 1. In addition, in order to ensure the sealing of the entire turbocharger housing, a sealing ring 18 is also sandwiched between the volute 11 and the intermediate housing 17 in this embodiment. The sealing ring 18 can be an existing V-shaped sealing ring. Of course, in addition to the V-shaped sealing ring, it can also adopt other existing sealing structures.
另外,为利于VGT组件在壳体中的安装,本实施例也于安装盘1和中间壳体17之间设置有定位销15,该定位销15的两端分别插装于安装盘1与中间壳体17内,以将安装盘1和中间壳体17连接在一起,而能够在装配过程中起到限位的作用。此时,安装盘1上的供定位销15插装的孔可设计为盲孔或阶梯形的通孔,并且在采用阶梯形的通孔时,应注意该通孔内的小径段的内径需小于定位销15的外径。In addition, in order to facilitate the installation of the VGT assembly in the housing, a positioning pin 15 is also provided between the mounting plate 1 and the middle housing 17 in this embodiment. The two ends of the positioning pin 15 are respectively inserted into the mounting plate 1 and the middle housing. The housing 17 is used to connect the mounting plate 1 and the middle housing 17 together, and can play a role of limit during the assembly process. At this time, the hole on the mounting plate 1 for the positioning pin 15 to be inserted can be designed as a blind hole or a stepped through hole, and when a stepped through hole is used, attention should be paid to the inner diameter of the small diameter section in the through hole. It is smaller than the outer diameter of the positioning pin 15.
当然除了采用定位销15,在本实施例中也可采用相关的外部限位结构,以起到同样的限位作用,并由此取消定位销15。Of course, in addition to using the positioning pin 15, in this embodiment, a related external limiting structure can also be used to achieve the same limiting effect, and thus the positioning pin 15 is eliminated.
本实施例的VGT组件通过于涡轮增压器中的应用,可基于发动机的转速工况,通过同步调整各叶片8的转动角度,使得各叶片8所组成的喷嘴环截面积发生变化,由此可调整增压器的工作状态,调节发动机的进气量, 而能够使发动机的进气保持在与整车发动机工况匹配的状态,以提高发动机的工作性能。Through the application of the VGT component of this embodiment to the turbocharger, the rotation angle of each blade 8 can be adjusted synchronously based on the rotational speed of the engine, so that the cross-sectional area of the nozzle ring formed by each blade 8 is changed. The working state of the supercharger can be adjusted and the air intake of the engine can be adjusted, so that the air intake of the engine can be kept in a state that matches the working conditions of the vehicle engine to improve the working performance of the engine.
以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only the preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the present disclosure. Within the scope of protection.

Claims (15)

  1. 一种VGT组件限位结构,用于可变截面涡轮增压器的VGT组件中,其特征在于:A VGT component limiting structure, used in a VGT component of a variable-section turbocharger, is characterized by:
    该限位结构构成对转动设于VGT组件中安装盘(1)上的拨动盘(2)的轴向限位,The limit structure constitutes an axial limit for the rotation of the dial (2) provided on the mounting disk (1) in the VGT assembly,
    所述限位结构包括位于所述安装盘(1)上的贯穿所述安装盘(1)布置的安装孔(101),以及固连于所述安装孔(101)中的滚轮(9),The limiting structure includes a mounting hole (101) on the mounting plate (1) arranged through the mounting plate (1), and a roller (9) fixedly connected to the mounting hole (101),
    所述滚轮(9)通过自身的压入端(903)过盈压装于所述安装孔(101)内,所述滚轮(9)具有部分挡置于所述拨动盘(2)一侧的头部(901),The roller (9) is press-fitted in the mounting hole (101) through its own press-in end (903), and the roller (9) has a part blocked on one side of the dial (2) Head (901),
    所述安装孔(101)为沿所述滚轮(9)的压装方向内径增大的阶梯孔,并因所述安装孔(101)内径的增大而于所述滚轮(9)的压入端(903)和所述安装孔(101)内壁间形成有环形的气腔(Q),The mounting hole (101) is a stepped hole whose inner diameter increases along the pressing direction of the roller (9), and is pressed into the roller (9) due to the increase in the inner diameter of the mounting hole (101) An annular air cavity (Q) is formed between the end (903) and the inner wall of the mounting hole (101),
    所述气腔(Q)的一端敞口,另一端因所述滚轮(9)的过盈压装而呈封闭状。One end of the air cavity (Q) is open, and the other end is closed due to the interference pressing of the roller (9).
  2. 根据权利要求1所述的VGT组件限位结构,其特征在于:所述压入端(903)端部的一部分的外径小于另一部分的外径,而使所述压入端(903)呈阶梯状。The VGT component limiting structure according to claim 1, wherein the outer diameter of a part of the end of the press-in end (903) is smaller than the outer diameter of the other part, so that the press-in end (903) is Stepped.
  3. 根据权利要求1所述的VGT组件限位结构,其特征在于:所述压入端(903)与所述安装孔(101)过盈配合的轴向长度在3.8-4.5mm之间,且所述压入端(903)的轴向长度小于所述安装孔(101)的轴向深度。The VGT component limit structure according to claim 1, wherein the axial length of the interference fit between the press-in end (903) and the mounting hole (101) is between 3.8-4.5mm, and The axial length of the press-in end (903) is smaller than the axial depth of the mounting hole (101).
  4. 根据权利要求1所述的VGT组件限位结构,其特征在于:所述头部(901)与所述压入端(903)相连的一侧构造有外径小于所述头部(901)的凸出部(902),所述压入端(903)固连于所述凸出部(902)上,且所述凸出部(902)的外周侧与所述拨动盘(2)间间隔设置,并因所述凸出部(902)的设置,而使所述头部(901)与被挡的所述拨动盘(2)之间形成有间隙。The VGT assembly limiting structure according to claim 1, characterized in that: the side of the head (901) connected to the press-in end (903) is configured with an outer diameter smaller than that of the head (901) A protruding portion (902), the press-in end (903) is fixedly connected to the protruding portion (902), and between the outer peripheral side of the protruding portion (902) and the dial (2) It is arranged at intervals, and due to the arrangement of the protruding part (902), a gap is formed between the head (901) and the blocked dial (2).
  5. 根据权利要求1所述的VGT组件限位结构,其特征在于:所述安装盘(1)的承装所述拨动盘(2)的一侧形成有外凸的安装环(102),并于所述安装环(102)外侧的所述安装盘(1)上构造有绕所述安装环(102)布置的外凸部(103),所述安装孔(101)贯穿所述安装环 (102),所述拨动盘(2)套装于所述安装环(102)外,且所述拨动盘(2)轴向支撑于所述外凸部(103)上,而与所述安装盘(1)的端面间形成有间隙。The VGT assembly limit structure according to claim 1, characterized in that: a convex mounting ring (102) is formed on one side of the mounting plate (1) that receives the dial plate (2), and The mounting plate (1) outside the mounting ring (102) is configured with an outer convex portion (103) arranged around the mounting ring (102), and the mounting hole (101) penetrates the mounting ring ( 102), the dial (2) is sleeved outside the mounting ring (102), and the dial (2) is axially supported on the outer convex portion (103), and is connected to the mounting ring (102). A gap is formed between the end surfaces of the disc (1).
  6. 根据权利要求1至5中任一项所述的VGT组件限位结构,其特征在于:所述气腔(Q)的径向厚度在0.3-0.4mm之间。The VGT assembly limiting structure according to any one of claims 1 to 5, wherein the radial thickness of the air cavity (Q) is between 0.3-0.4 mm.
  7. 一种可变截面涡轮增压器VGT组件,用于可变截面涡轮增压器中,其特征在于:A variable-section turbocharger VGT assembly used in a variable-section turbocharger, characterized in that:
    该VGT组件包括相对布置的安装盘(1)与后盖(10)、转动设于所述安装盘(1)上的拨动盘(2)、固连于所述安装盘(1)和/或所述后盖(10)上的定距套(6)、以及设于所述安装盘(1)上的如权利要求1至6中任一项所述的VGT组件限位结构,The VGT assembly includes a mounting plate (1) and a back cover (10) arranged oppositely, a dial (2) that is arranged on the mounting plate (1), and is fixedly connected to the mounting plate (1) and/ Or the distance sleeve (6) on the back cover (10), and the VGT component limiting structure according to any one of claims 1 to 6 provided on the mounting plate (1),
    所述定距套(6)支撑于所述安装盘(1)和所述后盖(10)之间,所述定距套(6)和所述限位结构均为沿所述拨动盘(2)周向间隔布置的多个;The distance sleeve (6) is supported between the mounting plate (1) and the rear cover (10), and the distance sleeve (6) and the limiting structure are both along the dial plate (2) Multiple arranged at intervals in the circumferential direction;
    所述VGT组件还包括可承接外部旋转驱动力以带动所述拨动盘(2)转动的拨叉传动单元,以及沿所述拨动盘(2)周向间隔布置的多个叶片单元,The VGT assembly also includes a shift fork transmission unit that can receive an external rotational driving force to drive the dial (2) to rotate, and a plurality of blade units arranged at intervals along the circumference of the dial (2),
    所述叶片单元具有位于所述安装盘(1)和所述后盖(10)之间的叶片(8),以及构成所述叶片(8)与所述拨动盘(2)之间传动连接的拨杆(3)。The blade unit has a blade (8) located between the mounting disk (1) and the rear cover (10), and constitutes a transmission connection between the blade (8) and the dial (2) The lever (3).
  8. 根据权利要求7所述的可变截面涡轮增压器VGT组件,其特征在于:所述叶片(8)具有叶片主体(800),以及与所述叶片主体(800)固连的连接轴体(802),所述拨杆(3)的一侧端面上设有位于所述拨杆(3)一端的凸起(301),以及相对于所述凸起(301)位于另一端的拨杆轴体(307),且所述拨杆轴体(307)带有连接孔(308),所述连接轴体(802)部分或全部过盈压装于所述连接孔(308)内,而构成所述叶片(8)与所述拨杆(3)之间的连接。The variable-section turbocharger VGT assembly according to claim 7, wherein the blade (8) has a blade body (800), and a connecting shaft body (800) fixedly connected to the blade body (800). 802), a protrusion (301) at one end of the shift lever (3) is provided on one end surface of the shift lever (3), and a shift lever shaft at the other end relative to the protrusion (301) Body (307), and the shift lever shaft body (307) is provided with a connecting hole (308), and the connecting shaft body (802) is partially or completely interference press fitted in the connecting hole (308) to form The connection between the blade (8) and the shift lever (3).
  9. 根据权利要求8所述的可变截面涡轮增压器VGT组件,其特征在于:所述拨杆(3)包括呈条形的拨杆主体(300),在所述拨杆主体(300)的一端设有以构成与所述叶片(8)间连接的连接部,并相对于所述凸起(301),于所述拨杆主体(300)的另一侧构造有内凹或贯穿所述拨杆(3)设置的减料部。The variable cross-section turbocharger VGT assembly according to claim 8, characterized in that: the shift lever (3) comprises a shift lever body (300) in the shape of a bar, and the shift lever body (300) One end is provided with a connecting portion to form a connection with the blade (8), and relative to the protrusion (301), on the other side of the lever main body (300), an inner recess is configured or penetrates the The material reduction part set by the lever (3).
  10. 根据权利要求9所述的可变截面涡轮增压器VGT组件,其特征在于:于所述拨杆主体(300)的一端构造有沿所述拨杆主体(300)的厚度方向向所述拨杆主体(300)一侧外凸的凸台(3011),所述凸起(301)位于所述凸台(3011)上。The variable cross-section turbocharger VGT assembly according to claim 9, characterized in that: one end of the shift lever body (300) is configured to move toward the shift lever along the thickness direction of the shift lever body (300). A convex boss (3011) protruding from one side of the rod main body (300), and the boss (301) is located on the boss (3011).
  11. 根据权利要求10所述的可变截面涡轮增压器VGT组件,其特征在于:所述拨杆(3)具有所述凸台(3011)及所述凸起(301)的一端的端部为由所述拨杆主体(300)、所述凸台(3011)及所述凸起(301)共同形成的端部平面(305);The variable section turbocharger VGT assembly according to claim 10, characterized in that: the end of the shift lever (3) having the boss (3011) and one end of the boss (301) is The end plane (305) formed by the shift lever main body (300), the boss (3011) and the protrusion (301);
    相对于所述凸起(301)和所述拨杆轴体(307)的一侧,所述拨杆(3)的另一侧端面为平面,在所述拨杆主体(300)上形成顶部平面(304)。Relative to the protrusion (301) and one side of the shift lever shaft body (307), the end surface of the other side of the shift lever (3) is flat, and a top part is formed on the shift lever body (300) Plane (304).
  12. 根据权利要求7所述的可变截面涡轮增压器VGT组件,其特征在于:所述拨叉传动单元包括调节销(4)、所述拨叉(5)以及摇臂轴(7),所述拨叉(5)的一端构造有拨叉槽(502),与所述拨动盘(2)固连并伸入所述拨叉槽(502)中的调节销(4),所述摇臂轴(7)相对于所述拨叉槽(502)连接于所述拨叉(5)的另一端。The variable section turbocharger VGT assembly according to claim 7, characterized in that: the shift fork transmission unit includes an adjustment pin (4), the shift fork (5) and a rocker shaft (7), so One end of the shift fork (5) is configured with a shift fork groove (502), which is fixedly connected to the shift plate (2) and extends into the adjusting pin (4) in the shift fork groove (502). The arm shaft (7) is connected to the other end of the shift fork (5) relative to the shift fork groove (502).
  13. 根据权利要求12所述的可变截面涡轮增压器VGT组件,其特征在于:所述调节销(4)具有调节销主体(401),所述调节销主体(401)一端与所述拨动盘(2)固连、另一端伸入所述拨叉槽(502)中,并于伸入所述拨叉槽(502)中的所述调节销主体(401)的外周面上构造有与所述调节销主体(401)一体成型的耐磨层(402)。The variable section turbocharger VGT assembly according to claim 12, wherein the adjusting pin (4) has an adjusting pin main body (401), and one end of the adjusting pin main body (401) is connected to the dial The disc (2) is fixedly connected, the other end extends into the fork groove (502), and the outer peripheral surface of the adjusting pin main body (401) that extends into the fork groove (502) is configured with The adjusting pin main body (401) is an integrally formed wear-resistant layer (402).
  14. 根据权利要求7所述的可变截面涡轮增压器VGT组件,其特征在于:所述可变截面涡轮增压器具有壳体,以及转动设于所述壳体中的涡轮(13),所述安装盘(1)固定于所述壳体上,所述后盖(10)套装于所述壳体上,所述定距套(6)固连于所述安装盘(1)上,且一端抵接于所述后盖(10)的一侧,并相对于所述定距套(6)于所述后盖(10)的另一侧设有套装于所述壳体上的弹性部,所述弹性部弹性抵接于所述后盖(10)与所述壳体之间。The variable-section turbocharger VGT assembly according to claim 7, characterized in that: the variable-section turbocharger has a casing, and a turbine (13) is rotated in the casing, so The mounting plate (1) is fixed on the housing, the back cover (10) is sleeved on the housing, the distance sleeve (6) is fixedly connected to the mounting plate (1), and One end abuts against one side of the back cover (10), and is provided with an elastic part sleeved on the housing on the other side of the back cover (10) relative to the distance sleeve (6) , The elastic part elastically abuts between the back cover (10) and the housing.
  15. 根据权利要求14所述的可变截面涡轮增压器VGT组件,其特征在于:所述弹性部为套装于所述壳体上的弹性垫(12),所述弹性垫(12)通过位于自身两相对侧的两个抵接面(a,b)分别与所述后盖(10)及所述壳体抵接,且所述弹性垫(12)两侧的所述抵接面 (a,b)均为沿所述弹性垫(12)周向布置的环形,与所述后盖(10)抵接的所述抵接面(a)对应于各所述定距套(6)间连线而形成的圆周设置,并于所述壳体和所述后盖(10)径向接触的端面之间设有密封圈(19)。The variable cross-section turbocharger VGT assembly according to claim 14, characterized in that: the elastic part is an elastic pad (12) sleeved on the housing, and the elastic pad (12) passes through the The two abutting surfaces (a, b) on two opposite sides respectively abut the back cover (10) and the housing, and the abutting surfaces (a, b) on both sides of the elastic pad (12) b) All are ring-shaped arranged in the circumferential direction of the elastic pad (12), and the abutting surface (a) that abuts the back cover (10) corresponds to the interconnection between the spacers (6) A ring (19) is arranged between the shell and the end surface of the rear cover (10) that are in radial contact with each other.
PCT/CN2021/072175 2020-01-16 2021-01-15 Vgt assembly limiting structure and vgt assembly of variable geometry turbocharger WO2021143851A1 (en)

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