WO2021143162A1 - Disc-type electric motor and stator - Google Patents

Disc-type electric motor and stator Download PDF

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Publication number
WO2021143162A1
WO2021143162A1 PCT/CN2020/114461 CN2020114461W WO2021143162A1 WO 2021143162 A1 WO2021143162 A1 WO 2021143162A1 CN 2020114461 W CN2020114461 W CN 2020114461W WO 2021143162 A1 WO2021143162 A1 WO 2021143162A1
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WO
WIPO (PCT)
Prior art keywords
conductor
conductors
coil
stator
auxiliary
Prior art date
Application number
PCT/CN2020/114461
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French (fr)
Chinese (zh)
Inventor
汤磊
夏莉
Original Assignee
上海盘毂动力科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010043190.0A external-priority patent/CN113131647A/en
Priority claimed from CN202020097711.6U external-priority patent/CN211744175U/en
Application filed by 上海盘毂动力科技股份有限公司 filed Critical 上海盘毂动力科技股份有限公司
Publication of WO2021143162A1 publication Critical patent/WO2021143162A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/26Windings characterised by the conductor shape, form or construction, e.g. with bar conductors consisting of printed conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings

Definitions

  • the present invention relates to the technical field of motors, in particular to a disc motor and a stator.
  • the stator of a conventional motor includes an iron core and windings.
  • the manufacturing process of the iron core and the winding process are relatively complicated, resulting in low production efficiency of the stator.
  • the present invention provides a stator to simplify the machining process of the stator and improve the production efficiency of the stator.
  • the invention also provides a disc motor.
  • a stator suitable for a disc motor, comprising at least one PCB winding assembly, the PCB winding assembly being stacked and arranged, the PCB winding assembly including an insulating plate and a plurality of PCB windings printed on the insulating plate, the PCB winding The number of is equal to the number of phases of the disc motor, a plurality of the PCB windings are arranged in a stack and the adjacent PCB windings are sequentially connected, and the PCB windings are provided with input conductors and tail conductors,
  • the PCB winding includes a plurality of coils, the number of the coils is equal to the number of stages of the disc motor, and the coils include N first conductors arranged side by side on the insulating plate and on the insulating plate. N second conductors arranged side by side in the lower layer, the first conductor and the second conductor are arranged radially, the outer end of the first conductor is connected to the outer end of the second outer end conductor, the The inner end of the first conductor is connected to the inner end of the second conductor, and one of the first conductors of one of the coils of the two adjacent coils is in the same position as the other of the coils. Conductor connection, one of the second conductors of one of the coils of two adjacent coils is connected to a second conductor of the same position of the other coil, where N is the number of turns, and N is a positive integer.
  • both the first conductor and the second conductor include an inner end conductor, a working conductor, and an outer end conductor that are sequentially arranged from the middle to the end of the PCB winding,
  • the inner end conductor of the first conductor is connected to the inner end conductor of the second conductor corresponding to the position
  • the outer end conductor of the first conductor is connected to the outer end conductor of the corresponding second conductor.
  • auxiliary conductor assembly includes:
  • the first auxiliary conductor is located on the lower layer of the resin board, and the first end of the first auxiliary conductor is connected to one of the second conductors of the first coil of the two adjacent coils;
  • the second auxiliary conductor is located on the upper layer of the resin board and is arranged side by side with the first conductor.
  • the first end of the second auxiliary conductor is connected to the second end of the first auxiliary conductor.
  • the second end is connected to one of the second conductors of the second coil connected to the adjacent coil, and the position of the second conductor connected to the second auxiliary conductor of the second coil is connected to the The position of the second conductor connected to the first coil and the first auxiliary conductor is the same;
  • a third auxiliary conductor located on the lower layer of the resin board, and a first end of the third auxiliary conductor is connected to one of the first conductors of the second coil;
  • the fourth auxiliary conductor is located on the upper layer of the resin board, the first end of the fourth auxiliary conductor is connected to the second end of the third auxiliary conductor, and the second end of the fourth auxiliary conductor is connected to the same
  • One of the first conductors of the third coil adjacent to the second coil is connected, and the position of the first conductor connected to the fourth auxiliary conductor of the third coil is connected to the second coil and the third auxiliary conductor.
  • the positions of the first conductors to which the conductors are connected are the same.
  • the input conductors are provided on the N first conductors arranged side by side and/or the N second conductors arranged side by side.
  • the tail conductor is provided on the N first conductors arranged side by side and/or the N second conductors arranged side by side.
  • the tail conductors of adjacent PCB windings are connected in sequence.
  • the tail conductor of the PCB winding on the upper layer is connected to the input conductor of the PCB winding on the lower layer.
  • the working conductor is provided with a hollow slot.
  • the first conductor and the second conductor are copper conductors.
  • a disc motor includes a stator, and the stator is the stator described in any one of the above solutions.
  • the stator provided by the present invention includes a PCB winding assembly.
  • the PCB winding assembly includes an insulating plate and a PCB winding printed on the insulating plate.
  • the PCB winding includes a plurality of coils, and the coils are printed on the insulating plate.
  • the PCB winding is arranged on the insulating plate to form the stator of the motor, instead of the iron core and the coil of the conventional motor, eliminating the more complicated iron core manufacturing process and winding offline process, which greatly simplifies the stator processing process. Thereby, the production efficiency of the stator is improved to a certain extent, while the iron core is omitted, and the production cost of the stator is reduced.
  • the solution also discloses a disc motor, which includes a stator, and the stator is the stator described in any one of the above solutions. Since the stator has the above technical effect, the disc motor with the stator also has the same technical effect, which will not be repeated here.
  • Fig. 1 is a schematic structural diagram of a stator provided by an embodiment of the present invention
  • FIG. 2 is a schematic diagram of the structure of an A-phase winding assembly provided by an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the structure of an upper winding provided by an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the structure of a lower winding provided by an embodiment of the present invention.
  • Fig. 5 is a schematic structural diagram of a B-phase winding assembly provided by an embodiment of the present invention.
  • Fig. 6 is a schematic structural diagram of a phase C winding assembly provided by an embodiment of the present invention.
  • PCB winding assembly 11, insulating board, 12, PCB winding, 121, coil, 1211, first conductor, 1212, second conductor, 12111, inner end conductor, 12112, working conductor, 12113, outer end conductor , 1213, auxiliary conductor assembly, 12131, first auxiliary conductor, 12132, second auxiliary conductor, 12133, third auxiliary conductor, 12134, fourth auxiliary conductor, 122, tail conductor, 123, input conductor.
  • the invention discloses a stator to simplify the processing procedures of the stator and improve the production efficiency of the stator.
  • the invention also discloses a disc motor.
  • the present invention discloses a stator suitable for disc motors.
  • the stator includes at least one PCB winding assembly 1.
  • the number of PCB winding components 1 can be one, two, three, or even more, and the number of PCB winding components 1 can be selected according to actual needs.
  • the number of PCB winding assemblies 1 is at least two, a plurality of PCB winding assemblies 1 are coaxially stacked and arranged.
  • the connection means between adjacent PCB winding assemblies 1 is a very mature connection means in the prior art. Those skilled in the art can choose a means to connect adjacent PCB winding assemblies 1 according to actual needs, which is not specifically limited here. .
  • the PCB winding assembly 1 includes an insulating board 11 and a plurality of PCB windings 12 printed on the insulating board 11.
  • the number of PCB windings 12 is equal to the number of phases of the disc motor.
  • the number of PCB windings 12 is three; when the disk motor is a four-phase motor, the number of PCB windings 12 is four; the disk motor can also be a five-phase motor or a six-phase motor For the motor, the number of PCB windings 12 is five or six, and so on.
  • the PCB winding 12 is provided with an input conductor 123 and a tail conductor 122, where the input conductor 123 is used to guide external current into the PCB winding 12, and the input conductor 123 and/or the tail conductor 122 are used to connect adjacent PCB windings 12.
  • the input conductor 123 and the tail conductor 122 are also printed on the insulating board 11.
  • a plurality of PCB windings 12 are coaxially stacked and arranged, as shown in FIGS. 1, 2, 5, and 6.
  • the PCB winding 12 includes an upper and lower two-layer structure, and the upper and lower layers are insulated by an insulating plate 11.
  • the upper and lower layers of the PCB winding 12 may be respectively located on the upper and lower end surfaces of the same insulating board 11, or may be located on the upper end surface of one insulating board 11 and the lower end surface of the other insulating board 11 of different insulating boards 11.
  • the insulating board 11 of this solution is a resin board.
  • the specific upper and lower two-layer structure includes a structure composed of a first conductor 1211 located on the upper layer of the insulating board 11 and a structure composed of a second conductor 1212 located on the lower layer of the insulating board 11.
  • Fig. 3 is the upper structure
  • Fig. 4 is the lower structure.
  • the first conductor 1211 on the upper layer of the insulating plate 11 and the corresponding second conductor 1212 on the lower layer of the insulating plate 11 form a coil 121.
  • Each PCB winding 12 includes a plurality of coils 121, the number of coils 121 is equal to the number of stages of the disc motor, and the span between adjacent first conductors 1211 and second conductors 1212 is one pole pitch.
  • the direction of current between two adjacent coils 121 is opposite. For example, the direction of current in one of the coils 121 is clockwise, and the direction of current in adjacent coils 121 is counterclockwise.
  • the coil 121 includes N first conductors 1211 arranged side by side on the upper layer of the insulating plate 11 and N second conductors 1212 arranged side by side on the lower layer of the insulating plate 11.
  • the first conductor 1211 and the second conductor 1212 are respectively located on the upper and lower layers of the insulating board 11 and are arranged in mirror symmetry.
  • the upper end of the first conductor 1211 is connected to the upper end of the second conductor 1212
  • the lower end of the first conductor 1211 is connected to the lower end of the second conductor 1212.
  • the upper end of the first conductor 1211 and the upper end of the second conductor 1212 are connected through a first connection via, and the lower end of the first conductor 1211 and the lower end of the second conductor 1212 are connected through a second connection via.
  • the coil 121 formed by the first conductor 1211 and the second conductor 1212 has a sector-shaped or hexagonal structure, and the active parts of the first conductor 1211 and the second conductor 1212 are the first conductor 1211 and the second conductor 1212 The portion along the radial direction of the PCB winding 12.
  • Two adjacent coils 121 are connected in sequence. Specifically, one of the first conductors 1211 of one of the coils 121 of the two adjacent coils 121 is connected to the first conductor 1211 of the other coil 121 in the same position, and one of the coils 121 of the two adjacent coils 121 The second conductor 1212 is connected to the second conductor 1212 in the same position of the other coil 121, so that the currents of the two adjacent coils 121 are reversed.
  • N represents the number of turns, and N is a positive integer.
  • N first conductors 1211 of each coil 121 are parallel to each other and do not overlap each other, and the N second conductors 1212 of each coil 121 are parallel to each other and do not overlap each other, and the adjacent PCB windings 12
  • the first conductors 1211 do not overlap, and the second conductors 1212 of adjacent PCB windings 12 do not overlap either.
  • the stator includes at least one PCB winding assembly 1, the PCB winding assembly 1 includes an insulating board 11 and a PCB winding 12 printed on the insulating board 11, the PCB winding 12 includes a plurality of coils 121, and the coils 121 are printed on the insulating board 11.
  • the PCB winding 12 is arranged on the insulating plate 11 to form the stator of the motor, instead of the iron core of the conventional motor to cooperate with the coil 121, which eliminates the more complicated iron core manufacturing process and winding off-line process, and greatly simplifies the stator
  • the machining process improves the production efficiency of the stator to a certain extent, while eliminating the iron core and reducing the production cost of the stator.
  • the first conductor 1211 and the second conductor 1212 have the same structure.
  • the first conductor 1211 and the second conductor 1212 each include an inner end conductor 12111, a working conductor 12112, and an outer end conductor 12113, and extend from the middle of the PCB winding 12 to the end.
  • the numbers of inner end conductors 12111, working conductors 12112, and outer end conductors 12113 are all N.
  • the outer end conductor 12113 of the first conductor 1211 and the outer end conductor 12113 of the second conductor 1212 are connected through a first connection via, and the inner end conductor 12111 of the first conductor 1211 is connected to the second conductor 1211.
  • the inner end conductor 12111 of the conductor 1212 is connected through a second connection via.
  • the inner end conductor 12111 and the outer end are arranged obliquely with respect to the working conductor 12112 and are located on one side of the working conductor 12112.
  • the inner end conductor 12111 and the outer end conductor 12113 of the first conductor 1211 are
  • the installation direction is opposite to the installation direction of the inner end conductor 12111 and the outer end conductor 12113 of the second conductor 1212, and the oblique direction is opposite.
  • the working conductor 12112 is arranged along the radial direction of the PCB winding 12, only the working conductor 12112 functions as the coil 121, and the inner end conductor 12111 and the outer end conductor 12113 function to connect the upper and lower working conductors 12112.
  • the first conductor 1211 and the second conductor 1212 are both integrally formed conductors.
  • Two adjacent coils 121 are connected by an auxiliary conductor assembly 1213.
  • one of the two adjacent coils 121 is named the first coil 121
  • the coil 121 adjacent to the first coil 121 is the second coil 121
  • the coil 121 adjacent to the second coil 121 is the first coil 121.
  • Three coils 121, the third coil 121 and the first coil 121 have the same structure, but for the convenience of description, the coil 121 is named the third coil 121.
  • the first coil 121 and the second coil 121 are spaced apart on the circumference of the PCB winding 12.
  • the auxiliary conductor assembly 1213 includes a first auxiliary conductor 12131, a second auxiliary conductor 12132, a third auxiliary conductor 12133, and a fourth auxiliary conductor 12134.
  • the first auxiliary conductor 12131 is located on the lower layer of the resin board, and the first end of the first auxiliary conductor 12131 is connected to one of the second conductors 1212 of the first coil 121 of the two adjacent coils 121;
  • the second auxiliary conductor 12132 is located on the upper layer of the resin board and is arranged side by side with the first conductor 1211, the first end of the second auxiliary conductor 12132 is connected to the second end of the first auxiliary conductor 12131, and the second end of the second auxiliary conductor 12132 is connected to the One of the second conductors 1212 of the second coil 121 connected to the adjacent coils 121 is connected, and the position of the second conductor 1212 where the second coil 121 is connected to the second auxiliary conductor 12132 is the same as the first coil 121 and the first auxiliary conductor 12131 The positions of the connected second conductors 1212 are the same;
  • the third auxiliary conductor 12133 is located on the lower layer of the resin board, and the first end of the third auxiliary conductor 12133 is connected to one of the first conductors 1211 of the second coil 121;
  • the fourth auxiliary conductor 12134 is located on the upper layer of the resin board, the first end of the fourth auxiliary conductor 12134 is connected to the second end of the third auxiliary conductor 12133, and the second end of the fourth auxiliary conductor 12134 is adjacent to the second coil 121
  • One of the first conductors 1211 of the third coil 121 is connected, the position of the first conductor 1211 connected to the fourth auxiliary conductor 12134 of the third coil 121, and the first conductor 1211 connected to the second coil 121 and the third auxiliary conductor 12133 The location is the same.
  • the second conductor 1212 connected to the first auxiliary conductor 12131 and the outer end conductor 12113 of the first conductor 1211 connected to the fourth auxiliary conductor 12134 are omitted in this solution, and the first auxiliary conductor 12131 is used.
  • the outer end conductor 12113 of the second conductor 1212 is replaced by a fourth auxiliary conductor 12134. As shown in FIGS. 2-6, the lengths of the first auxiliary conductor 12131 and the fourth auxiliary conductor 12134 are shorter than the length of the outer end conductor 12113.
  • the second auxiliary conductor 12132 is arranged side by side with the outer end conductor 12113 of the second conductor 1212, and the third auxiliary conductor 12133 is arranged side by side with the outer end conductor 12113 of the first conductor 1211, as shown in Figure 2-6, the second auxiliary conductor
  • the lengths of 12132 and the third auxiliary conductor 12133 are equal to the length of the outer end conductor 12113.
  • the first auxiliary conductor 12131 and the second auxiliary conductor 12132 are connected through a third connection via, and the third auxiliary conductor 12133 and the fourth auxiliary conductor 12134 are connected through a fourth connection via.
  • the auxiliary conductor assembly 1213 not only realizes the connection of the adjacent coils 121, but also realizes the commutation of the current in the adjacent coils 121.
  • the input conductor 123 is provided on the N first conductors 1211 arranged side by side and/or the N second conductors 1212 arranged side by side. Specifically, the input conductor 123 may only be connected to the N first conductors 1211 arranged side by side. , It may be connected to only N second conductors 1212 arranged side by side, or it may be connected to N first conductors 1211 arranged side by side and N second conductors 1212 arranged side by side connected to each other at the same time.
  • the tail conductor 122 is provided on the N first conductors 1211 arranged side by side and/or the N second conductors 1212 arranged side by side. Specifically, the tail conductor 122 may only be arranged side by side with the N first conductors.
  • the 1211 connection may be connected to only N second conductors 1212 arranged side by side, or it may be connected to N first conductors 1211 arranged side by side and N second conductors 1212 arranged side by side after being connected to each other at the same time.
  • the input conductor 123 and the tail conductor 122 do not overlap, and need to be arranged on different first conductors 1211 and/or second conductors 1212.
  • the input conductor 123 and the tail conductor 122 are respectively connected to the adjacently arranged first conductor 1211 and/or second conductor 1212.
  • the tail conductors 122 of the adjacent PCB windings 12 can be connected in order to realize the parallel connection of the adjacent PCB windings 12, or the tail conductors 122 of the upper PCB winding 12 and the input conductors 123 of the lower PCB winding 12 can be connected. Connect to realize the series connection of adjacent PCB windings 12.
  • the serial connection of adjacent PCB windings 12 is only suitable for three-phase motors, and the parallel connection of adjacent PCB windings 12 is more versatile.
  • the first conductor 1211 and the second conductor 1212 are provided with hollow grooves.
  • the hollowed-out groove is opened along the extending direction of the length of the first conductor 1211 and the second conductor 1212.
  • both the first conductor 1211 and the second conductor 1212 are copper conductors.
  • the solution also discloses a disc motor, which includes a stator, and the stator is the stator described in any one of the above solutions.
  • the disc motor with the stator also has the same technical effect, which will not be repeated here.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

Disclosed are a disc-type electric motor and a stator. The stator comprises a PCB winding assembly (1), wherein the PCB winding assembly (1) comprises an insulating plate (11) and a PCB winding (12) printed on the insulating plate (11), the PCB winding (12) comprises a plurality of coils (121), and the coils (121) are printed on the insulating plate (11). According to the solution, the PCB winding is arranged on the insulating plate to form the stator of an electric motor, and matching between an iron core and a coil of a conventional electric motor is replaced, such that a complex iron core manufacturing procedure and a winding discharging procedure are omitted, the machining procedure of the stator is greatly simplified, the production efficiency of the stator is thus improved to a certain extent, and an iron core is omitted, and the production cost of the stator is reduced.

Description

一种盘式电机及定子Disc type motor and stator
本申请要求于2020年1月15日提交中国专利局、申请号为202010043190.0、发明名称为“一种盘式电机及定子”的中国专利申请的优先权,以及于2020年1月15日提交中国专利局、申请号为202020097711.6、发明名称为“一种盘式电机及定子”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the Chinese Patent Office on January 15, 2020, the application number is 202010043190.0, and the invention title is "a disc motor and stator", and it is filed in China on January 15, 2020 The patent office, the application number is 202020097711.6, and the title of the invention is "a disc motor and stator" is the priority of the Chinese patent application, the entire content of which is incorporated into this application by reference.
技术领域Technical field
本发明涉及电机技术领域,特别涉及一种盘式电机及定子。The present invention relates to the technical field of motors, in particular to a disc motor and a stator.
背景技术Background technique
常规电机的定子包括铁芯和绕组。铁芯的制作工序和绕组的下线工序均比较复杂,导致定子的生产效率低。The stator of a conventional motor includes an iron core and windings. The manufacturing process of the iron core and the winding process are relatively complicated, resulting in low production efficiency of the stator.
因此,如何简化定子的加工工序,以提高定子的生产效率,成为本领域技术人员亟待解决的技术问题。Therefore, how to simplify the processing procedures of the stator to improve the production efficiency of the stator has become a technical problem to be solved urgently by those skilled in the art.
发明内容Summary of the invention
有鉴于此,本发明提供了一种定子,以简化定子的加工工序,提高定子的生产效率。本发明还提供了一种盘式电机。In view of this, the present invention provides a stator to simplify the machining process of the stator and improve the production efficiency of the stator. The invention also provides a disc motor.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
一种定子,适用于盘式电机,包括至少一个PCB绕组组件,所述PCB绕组组件层叠布置,所述PCB绕组组件包括绝缘板和印刷在所述绝缘板上多个PCB绕组,所述PCB绕组的数量与所述盘式电机的相数相等,多个所述PCB绕组层叠布置且相邻所述PCB绕组依次连接,所述PCB绕组上设置有输入导体和尾端导体,A stator, suitable for a disc motor, comprising at least one PCB winding assembly, the PCB winding assembly being stacked and arranged, the PCB winding assembly including an insulating plate and a plurality of PCB windings printed on the insulating plate, the PCB winding The number of is equal to the number of phases of the disc motor, a plurality of the PCB windings are arranged in a stack and the adjacent PCB windings are sequentially connected, and the PCB windings are provided with input conductors and tail conductors,
所述PCB绕组包括多个线圈,所述线圈的数量与所述盘式电机的级数相等,所述线圈包括位于所述绝缘板上层的N个并排布置的第一导体和位于所述绝缘板下层的N个并排布置的第二导体,所述第一导体与所述第二导体径向布置,所述第一导体的外端与所述第二外端部导体的外端连接,所述第一导体的内端与所述第二导体的内端连接,相邻两个所述线圈的其中一个所述线圈的其中一个所述第一导体与另一个所述线圈的位置相同的第一导体连接,相邻两个所述线圈的其中一个所述线圈的其中一个所述第二导体与另一个线圈的位置相同的第二导体连接,其中N为匝数,N为正整数。The PCB winding includes a plurality of coils, the number of the coils is equal to the number of stages of the disc motor, and the coils include N first conductors arranged side by side on the insulating plate and on the insulating plate. N second conductors arranged side by side in the lower layer, the first conductor and the second conductor are arranged radially, the outer end of the first conductor is connected to the outer end of the second outer end conductor, the The inner end of the first conductor is connected to the inner end of the second conductor, and one of the first conductors of one of the coils of the two adjacent coils is in the same position as the other of the coils. Conductor connection, one of the second conductors of one of the coils of two adjacent coils is connected to a second conductor of the same position of the other coil, where N is the number of turns, and N is a positive integer.
优选的,在上述定子中,所述第一导体和所述第二导体均包括自所述PCB绕组的中部向端部依次设置的内端部导体、工作导体和外端部导体,Preferably, in the above-mentioned stator, both the first conductor and the second conductor include an inner end conductor, a working conductor, and an outer end conductor that are sequentially arranged from the middle to the end of the PCB winding,
所述第一导体的内端部导体与位置对应的第二导体的内端部导体连接,The inner end conductor of the first conductor is connected to the inner end conductor of the second conductor corresponding to the position,
所述第一导体的外端部导体与位置对应的第二导体的外端部导体连接。The outer end conductor of the first conductor is connected to the outer end conductor of the corresponding second conductor.
优选的,在上述定子中,相邻两个所述线圈通过辅助导体组件连接,所述辅助导体组件包括:Preferably, in the aforementioned stator, two adjacent coils are connected by an auxiliary conductor assembly, and the auxiliary conductor assembly includes:
第一辅助导体,位于所述树脂板的下层,所述第一辅助导体的第一端与相邻两个所述线圈中的第一线圈的其中一个第二导体连接;The first auxiliary conductor is located on the lower layer of the resin board, and the first end of the first auxiliary conductor is connected to one of the second conductors of the first coil of the two adjacent coils;
第二辅助导体,位于树脂板的上层且与所述第一导体并排布置,所述第二辅助导体的第一端与所述第一辅助导体的第二端连接,所述第二辅助导体的第二端与相邻连个所述线圈的第二线圈的其中一个所述第二导体连接,所述第二线圈与所述第二辅助导体连接的所述第二导体的位置、与所述第一线圈与所述第一辅助导体连接的第二导体的位置相同;The second auxiliary conductor is located on the upper layer of the resin board and is arranged side by side with the first conductor. The first end of the second auxiliary conductor is connected to the second end of the first auxiliary conductor. The second end is connected to one of the second conductors of the second coil connected to the adjacent coil, and the position of the second conductor connected to the second auxiliary conductor of the second coil is connected to the The position of the second conductor connected to the first coil and the first auxiliary conductor is the same;
第三辅助导体,位于所述树脂板的下层,所述第三辅助导体的第一端与所述第二线圈的其中一个所述第一导体连接;A third auxiliary conductor located on the lower layer of the resin board, and a first end of the third auxiliary conductor is connected to one of the first conductors of the second coil;
第四辅助导体,位于所述树脂板的上层,所述第四辅助导体的第一端与所述第三辅助导体的第二端连接,所述第四辅助导体的第二端与同所述第二线圈相邻的第三线圈的其中一个所述第一导体连接,所述第三线圈的与第四辅助导体连接的第一导体的位置、与所述第二线圈与所述第三辅助导体连接的第一导体的位置相同。The fourth auxiliary conductor is located on the upper layer of the resin board, the first end of the fourth auxiliary conductor is connected to the second end of the third auxiliary conductor, and the second end of the fourth auxiliary conductor is connected to the same One of the first conductors of the third coil adjacent to the second coil is connected, and the position of the first conductor connected to the fourth auxiliary conductor of the third coil is connected to the second coil and the third auxiliary conductor. The positions of the first conductors to which the conductors are connected are the same.
优选的,在上述定子中,N个并排布置的所述第一导体和/或N个并排布置的所述第二导体上设置所述输入导体。Preferably, in the above-mentioned stator, the input conductors are provided on the N first conductors arranged side by side and/or the N second conductors arranged side by side.
优选的,在上述定子中,N个并排布置的所述第一导体和/或N个并排布置的所述第二导体上设置所述尾端导体。Preferably, in the above-mentioned stator, the tail conductor is provided on the N first conductors arranged side by side and/or the N second conductors arranged side by side.
优选的,在上述定子中,相邻所述PCB绕组的尾端导体依次连接。Preferably, in the above-mentioned stator, the tail conductors of adjacent PCB windings are connected in sequence.
优选的,在上述定子中,位于上层的所述PCB绕组的所述尾端导体与位于下层的所述PCB绕组的所述输入导体连接。Preferably, in the aforementioned stator, the tail conductor of the PCB winding on the upper layer is connected to the input conductor of the PCB winding on the lower layer.
优选的,在上述定子中,所述工作导体上开设有挖空槽。Preferably, in the above-mentioned stator, the working conductor is provided with a hollow slot.
优选的,在上述定子中,所述第一导体和所述第二导体为铜导体。Preferably, in the above stator, the first conductor and the second conductor are copper conductors.
一种盘式电机,包括定子,所述定子为上述任意一个方案记载的所述定子。A disc motor includes a stator, and the stator is the stator described in any one of the above solutions.
从上述技术方案可以看出,本发明提供的定子,包括PCB绕组组件,PCB绕组组件包括绝缘板和印刷在绝缘板上的PCB绕组,PCB绕组包括多个线圈,线圈印刷在绝缘板上。本方案将PCB绕组设置在绝缘板上,形成电机的定子,,取代常规电机的铁芯与线圈配合,省去了较为复杂铁芯制作工序和绕组下线工序,大大简化了定子的加工工序,从而在一定程度上提高了定子的生产效率,同时省去了铁芯,降低了定子的生产成本。It can be seen from the above technical solutions that the stator provided by the present invention includes a PCB winding assembly. The PCB winding assembly includes an insulating plate and a PCB winding printed on the insulating plate. The PCB winding includes a plurality of coils, and the coils are printed on the insulating plate. In this solution, the PCB winding is arranged on the insulating plate to form the stator of the motor, instead of the iron core and the coil of the conventional motor, eliminating the more complicated iron core manufacturing process and winding offline process, which greatly simplifies the stator processing process. Thereby, the production efficiency of the stator is improved to a certain extent, while the iron core is omitted, and the production cost of the stator is reduced.
本方案还公开了一种盘式电机,包括定子,定子为上述任意一个方案中记载的定子。由于定子具有上述技术效果,具有该定子的盘式电机也具有同样的技术效果,在此不再赘述。The solution also discloses a disc motor, which includes a stator, and the stator is the stator described in any one of the above solutions. Since the stator has the above technical effect, the disc motor with the stator also has the same technical effect, which will not be repeated here.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本发明实施例提供的定子的结构示意图;Fig. 1 is a schematic structural diagram of a stator provided by an embodiment of the present invention;
图2为本发明实施例提供的A相绕组组件的结构示意图;2 is a schematic diagram of the structure of an A-phase winding assembly provided by an embodiment of the present invention;
图3为本发明实施例提供的上层绕组的结构示意图;3 is a schematic diagram of the structure of an upper winding provided by an embodiment of the present invention;
图4为本发明实施例提供的下层绕组的结构示意图;4 is a schematic diagram of the structure of a lower winding provided by an embodiment of the present invention;
图5为本发明实施例提供的B相绕组组件的结构示意图;Fig. 5 is a schematic structural diagram of a B-phase winding assembly provided by an embodiment of the present invention;
图6为本发明实施例提供的C相绕组组件的结构示意图。Fig. 6 is a schematic structural diagram of a phase C winding assembly provided by an embodiment of the present invention.
其中,in,
1、PCB绕组组件,11、绝缘板,12、PCB绕组,121、线圈,1211、第一导体,1212、第二导体,12111、内端部导体,12112、工作导体,12113、外端部导体,1213、辅助导体组件,12131、第一辅助导体,12132、第二辅助导体,12133、第三辅助导体,12134、第四辅助导体,122、尾端导体,123、输入导体。1. PCB winding assembly, 11, insulating board, 12, PCB winding, 121, coil, 1211, first conductor, 1212, second conductor, 12111, inner end conductor, 12112, working conductor, 12113, outer end conductor , 1213, auxiliary conductor assembly, 12131, first auxiliary conductor, 12132, second auxiliary conductor, 12133, third auxiliary conductor, 12134, fourth auxiliary conductor, 122, tail conductor, 123, input conductor.
具体实施方式Detailed ways
本发明公开了一种定子,以简化定子的加工工序,提高定子的生产效率。本发明还公开了一种盘式电机。The invention discloses a stator to simplify the processing procedures of the stator and improve the production efficiency of the stator. The invention also discloses a disc motor.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
参照图1-6,本发明公开了一种定子,适用于盘式电机。Referring to Figures 1-6, the present invention discloses a stator suitable for disc motors.
定子包括至少一个PCB绕组组件1。具体的,PCB绕组组件1的个数可以为一个,也可以两个、三个甚至更多个,PCB绕组组件1的数量根据实际需要进行选择。当PCB绕组组件1的个数至少为两个时,多个PCB绕组组件1同轴层叠布置。相邻PCB绕组组件1之间的连接手段为现有技术中非常成熟的连接手段,本领域技术人员可以根据实际需要选择一种手段对相邻PCB绕组组件1进行连接,在此不做具体限定。The stator includes at least one PCB winding assembly 1. Specifically, the number of PCB winding components 1 can be one, two, three, or even more, and the number of PCB winding components 1 can be selected according to actual needs. When the number of PCB winding assemblies 1 is at least two, a plurality of PCB winding assemblies 1 are coaxially stacked and arranged. The connection means between adjacent PCB winding assemblies 1 is a very mature connection means in the prior art. Those skilled in the art can choose a means to connect adjacent PCB winding assemblies 1 according to actual needs, which is not specifically limited here. .
PCB绕组组件1包括绝缘板11和印刷在绝缘板11上的多个PCB绕组12。PCB绕组12的数量与盘式电机的相数相等。The PCB winding assembly 1 includes an insulating board 11 and a plurality of PCB windings 12 printed on the insulating board 11. The number of PCB windings 12 is equal to the number of phases of the disc motor.
盘式电机为三相电机时,PCB绕组12的个数为三个;盘式电机为四相电 机时,PCB绕组12的个数为四个;盘式电机还可以为五相电机或者六相电机,PCB绕组12的个数相应的为五个或者六个,等等。When the disk motor is a three-phase motor, the number of PCB windings 12 is three; when the disk motor is a four-phase motor, the number of PCB windings 12 is four; the disk motor can also be a five-phase motor or a six-phase motor For the motor, the number of PCB windings 12 is five or six, and so on.
PCB绕组12上设置有输入导体123和尾端导体122,其中输入导体123用于将外界电流导入PCB绕组12,输入导体123和/或尾端导体122用于实现相邻PCB绕组12的连接。The PCB winding 12 is provided with an input conductor 123 and a tail conductor 122, where the input conductor 123 is used to guide external current into the PCB winding 12, and the input conductor 123 and/or the tail conductor 122 are used to connect adjacent PCB windings 12.
具体的,输入导体123和尾端导体122也均印刷在绝缘板11上。Specifically, the input conductor 123 and the tail conductor 122 are also printed on the insulating board 11.
多个PCB绕组12同轴层叠布置,如图1、2、5和6所示。A plurality of PCB windings 12 are coaxially stacked and arranged, as shown in FIGS. 1, 2, 5, and 6.
PCB绕组12包括上下两层结构,上下两层之间通过绝缘板11进行绝缘。The PCB winding 12 includes an upper and lower two-layer structure, and the upper and lower layers are insulated by an insulating plate 11.
具体的,PCB绕组12的上下两层结构可以分别位于同一绝缘板11的上下两个端面,也可以位于不同绝缘板11的其中一个绝缘板11的上端面和另一个绝缘板11的下端面。Specifically, the upper and lower layers of the PCB winding 12 may be respectively located on the upper and lower end surfaces of the same insulating board 11, or may be located on the upper end surface of one insulating board 11 and the lower end surface of the other insulating board 11 of different insulating boards 11.
优选的,本方案的绝缘板11为树脂板。Preferably, the insulating board 11 of this solution is a resin board.
具体的上下两层结构包括位于绝缘板11上层的第一导体1211组成的结构和位于绝缘板11下层的第二导体1212组成的结构。如图3和4所示,其中图3为上层结构,图4为下层结构,绝缘板11上层的第一导体1211与位置对应的位于绝缘板11下层的第二导体1212组成线圈121。The specific upper and lower two-layer structure includes a structure composed of a first conductor 1211 located on the upper layer of the insulating board 11 and a structure composed of a second conductor 1212 located on the lower layer of the insulating board 11. As shown in Figs. 3 and 4, Fig. 3 is the upper structure and Fig. 4 is the lower structure. The first conductor 1211 on the upper layer of the insulating plate 11 and the corresponding second conductor 1212 on the lower layer of the insulating plate 11 form a coil 121.
每个PCB绕组12包括多个线圈121,线圈121的数量与盘式电机的级数相等,相邻第一导体1211与第二导体1212之间的跨距为一个极距。相邻两个线圈121之间的电流方向相反,例如,其中一个线圈121中的电流方向为顺时针方向,相邻线圈121中的电流方向为逆时针方向。Each PCB winding 12 includes a plurality of coils 121, the number of coils 121 is equal to the number of stages of the disc motor, and the span between adjacent first conductors 1211 and second conductors 1212 is one pole pitch. The direction of current between two adjacent coils 121 is opposite. For example, the direction of current in one of the coils 121 is clockwise, and the direction of current in adjacent coils 121 is counterclockwise.
如图1、2、5和6所示,线圈121包括位于绝缘板11上层的N个并排布置的第一导体1211和位于绝缘板11下层的N个并排布置的第二导体1212。As shown in FIGS. 1, 2, 5 and 6, the coil 121 includes N first conductors 1211 arranged side by side on the upper layer of the insulating plate 11 and N second conductors 1212 arranged side by side on the lower layer of the insulating plate 11.
第一导体1211和第二导体1212分别位于绝缘板11的上下层且呈镜像对称布置。为了实现第一导体1211与第二导体1212之间的电流传动,第一导体1211的上端与第二导体1212的上端连接,第一导体1211的下端和第二导体1212的下端连接。The first conductor 1211 and the second conductor 1212 are respectively located on the upper and lower layers of the insulating board 11 and are arranged in mirror symmetry. In order to realize the current transmission between the first conductor 1211 and the second conductor 1212, the upper end of the first conductor 1211 is connected to the upper end of the second conductor 1212, and the lower end of the first conductor 1211 is connected to the lower end of the second conductor 1212.
如图1-6所述,第一导体1211的上端与第二导体1212的上端通过第一连接过孔连接,第一导体1211的下端与第二导体1212的下端通过第二连接过孔 连接。As shown in FIGS. 1-6, the upper end of the first conductor 1211 and the upper end of the second conductor 1212 are connected through a first connection via, and the lower end of the first conductor 1211 and the lower end of the second conductor 1212 are connected through a second connection via.
如图1-6所述,第一导体1211和第二导体1212构成的线圈121为扇形或者六边形结构,第一导体1211和第二导体1212的作用部分为第一导体1211和第二导体1212沿PCB绕组12径向方向的部分。As shown in Figures 1-6, the coil 121 formed by the first conductor 1211 and the second conductor 1212 has a sector-shaped or hexagonal structure, and the active parts of the first conductor 1211 and the second conductor 1212 are the first conductor 1211 and the second conductor 1212 The portion along the radial direction of the PCB winding 12.
相邻两个线圈121依次连接。具体的,相邻两个线圈121的其中一个线圈121的其中一个第一导体1211与另一个线圈121的位置相同的第一导体1211连接,相邻两个线圈121的其中一个线圈121的其中一个第二导体1212与另一个线圈121的位置相同的第二导体1212连接,从而实现相邻两个线圈121电流的反向。Two adjacent coils 121 are connected in sequence. Specifically, one of the first conductors 1211 of one of the coils 121 of the two adjacent coils 121 is connected to the first conductor 1211 of the other coil 121 in the same position, and one of the coils 121 of the two adjacent coils 121 The second conductor 1212 is connected to the second conductor 1212 in the same position of the other coil 121, so that the currents of the two adjacent coils 121 are reversed.
本方案中N代表匝数,N为正整数。In this scheme, N represents the number of turns, and N is a positive integer.
此处需要说明的是,每个线圈121的N个第一导体1211彼此平行且相互不重叠,每个线圈121的N个第二导体1212彼此平行且相互不重叠,且相邻PCB绕组12的第一导体1211不重叠,相邻PCB绕组12的第二导体1212也不重叠。It should be noted here that the N first conductors 1211 of each coil 121 are parallel to each other and do not overlap each other, and the N second conductors 1212 of each coil 121 are parallel to each other and do not overlap each other, and the adjacent PCB windings 12 The first conductors 1211 do not overlap, and the second conductors 1212 of adjacent PCB windings 12 do not overlap either.
本方案中定子包括至少一个PCB绕组组件1,PCB绕组组件1包括绝缘板11和印刷在绝缘板11上的PCB绕组12,PCB绕组12包括多个线圈121,线圈121印刷在绝缘板11上。本方案将PCB绕组12设置在绝缘板11上,形成电机的定子,,取代常规电机的铁芯与线圈121配合,省去了较为复杂铁芯制作工序和绕组下线工序,大大简化了定子的加工工序,从而在一定程度上提高了定子的生产效率,同时省去了铁芯,降低了定子的生产成本。In this solution, the stator includes at least one PCB winding assembly 1, the PCB winding assembly 1 includes an insulating board 11 and a PCB winding 12 printed on the insulating board 11, the PCB winding 12 includes a plurality of coils 121, and the coils 121 are printed on the insulating board 11. In this solution, the PCB winding 12 is arranged on the insulating plate 11 to form the stator of the motor, instead of the iron core of the conventional motor to cooperate with the coil 121, which eliminates the more complicated iron core manufacturing process and winding off-line process, and greatly simplifies the stator The machining process improves the production efficiency of the stator to a certain extent, while eliminating the iron core and reducing the production cost of the stator.
第一导体1211和第二导体1212的结构相同。在本方案的一个具体实施例中,第一导体1211和第二导体1212均包括内端部导体12111、工作导体12112和外端部导体12113,且自PCB绕组12的中部向端部延伸。The first conductor 1211 and the second conductor 1212 have the same structure. In a specific embodiment of this solution, the first conductor 1211 and the second conductor 1212 each include an inner end conductor 12111, a working conductor 12112, and an outer end conductor 12113, and extend from the middle of the PCB winding 12 to the end.
具体的,内端部导体12111、工作导体12112和外端部导体12113的个数均为N。Specifically, the numbers of inner end conductors 12111, working conductors 12112, and outer end conductors 12113 are all N.
如图1-6所示,第一导体1211的外端部导体12113与第二导体1212的外端部导体12113通过第一连接过孔连接,第一导体1211的内端部导体12111与第二导体1212的内端部导体12111通过第二连接过孔连接。As shown in Figures 1-6, the outer end conductor 12113 of the first conductor 1211 and the outer end conductor 12113 of the second conductor 1212 are connected through a first connection via, and the inner end conductor 12111 of the first conductor 1211 is connected to the second conductor 1211. The inner end conductor 12111 of the conductor 1212 is connected through a second connection via.
如图1-6所示,内端部导体12111和外端部相对于工作导体12112倾斜布置且位于工作导体12112的一侧,第一导体1211的内端部导体12111和外端部导体12113的设置方向与第二导体1212的内端部导体12111和外端部导体12113的设置方向相反,且倾斜方向相对。As shown in Figures 1-6, the inner end conductor 12111 and the outer end are arranged obliquely with respect to the working conductor 12112 and are located on one side of the working conductor 12112. The inner end conductor 12111 and the outer end conductor 12113 of the first conductor 1211 are The installation direction is opposite to the installation direction of the inner end conductor 12111 and the outer end conductor 12113 of the second conductor 1212, and the oblique direction is opposite.
工作导体12112沿着PCB绕组12的径向方向设置,仅工作导体12112起到线圈121的作用,内端部导体12111和外端部导体12113起到连接上下层工作导体12112的作用。The working conductor 12112 is arranged along the radial direction of the PCB winding 12, only the working conductor 12112 functions as the coil 121, and the inner end conductor 12111 and the outer end conductor 12113 function to connect the upper and lower working conductors 12112.
优选的,第一导体1211和第二导体1212均为一体成型的导体。Preferably, the first conductor 1211 and the second conductor 1212 are both integrally formed conductors.
相邻两个线圈121通过辅助导体组件1213连接。本方案将相邻两个线圈121中的一个线圈121命名为第一线圈121,与第一线圈121相邻的线圈121为第二线圈121,与第二个线圈121相邻的线圈121为第三线圈121,实质上第三线圈121与第一线圈121的结构相同,只是为了方便描述,将此线圈121命名为第三线圈121。第一线圈121和第二线圈121在PCB绕组12的圆周上间隔分布。Two adjacent coils 121 are connected by an auxiliary conductor assembly 1213. In this solution, one of the two adjacent coils 121 is named the first coil 121, the coil 121 adjacent to the first coil 121 is the second coil 121, and the coil 121 adjacent to the second coil 121 is the first coil 121. Three coils 121, the third coil 121 and the first coil 121 have the same structure, but for the convenience of description, the coil 121 is named the third coil 121. The first coil 121 and the second coil 121 are spaced apart on the circumference of the PCB winding 12.
在本方案的一个具体实施例中,辅助导体组件1213包括第一辅助导体12131、第二辅助导体12132、第三辅助导体12133和第四辅助导体12134。In a specific embodiment of this solution, the auxiliary conductor assembly 1213 includes a first auxiliary conductor 12131, a second auxiliary conductor 12132, a third auxiliary conductor 12133, and a fourth auxiliary conductor 12134.
如图2、5和6所示。As shown in Figures 2, 5 and 6.
第一辅助导体12131位于树脂板的下层,第一辅助导体12131的第一端与相邻两个线圈121中的第一线圈121的其中一个第二导体1212连接;The first auxiliary conductor 12131 is located on the lower layer of the resin board, and the first end of the first auxiliary conductor 12131 is connected to one of the second conductors 1212 of the first coil 121 of the two adjacent coils 121;
第二辅助导体12132位于树脂板的上层且与第一导体1211并排布置,第二辅助导体12132的第一端与第一辅助导体12131的第二端连接,第二辅助导体12132的第二端与相邻连个线圈121的第二线圈121的其中一个第二导体1212连接,第二线圈121与第二辅助导体12132连接的第二导体1212的位置、与第一线圈121与第一辅助导体12131连接的第二导体1212的位置相同;The second auxiliary conductor 12132 is located on the upper layer of the resin board and is arranged side by side with the first conductor 1211, the first end of the second auxiliary conductor 12132 is connected to the second end of the first auxiliary conductor 12131, and the second end of the second auxiliary conductor 12132 is connected to the One of the second conductors 1212 of the second coil 121 connected to the adjacent coils 121 is connected, and the position of the second conductor 1212 where the second coil 121 is connected to the second auxiliary conductor 12132 is the same as the first coil 121 and the first auxiliary conductor 12131 The positions of the connected second conductors 1212 are the same;
第三辅助导体12133位于树脂板的下层,第三辅助导体12133的第一端与第二线圈121的其中一个第一导体1211连接;The third auxiliary conductor 12133 is located on the lower layer of the resin board, and the first end of the third auxiliary conductor 12133 is connected to one of the first conductors 1211 of the second coil 121;
第四辅助导体12134位于树脂板的上层,第四辅助导体12134的第一端与第三辅助导体12133的第二端连接,第四辅助导体12134的第二端与同第二线 圈121相邻的第三线圈121的其中一个第一导体1211连接,第三线圈121的与第四辅助导体12134连接的第一导体1211的位置、与第二线圈121与第三辅助导体12133连接的第一导体1211的位置相同。The fourth auxiliary conductor 12134 is located on the upper layer of the resin board, the first end of the fourth auxiliary conductor 12134 is connected to the second end of the third auxiliary conductor 12133, and the second end of the fourth auxiliary conductor 12134 is adjacent to the second coil 121 One of the first conductors 1211 of the third coil 121 is connected, the position of the first conductor 1211 connected to the fourth auxiliary conductor 12134 of the third coil 121, and the first conductor 1211 connected to the second coil 121 and the third auxiliary conductor 12133 The location is the same.
为了减少材料的使用量,本方案中将与第一辅助导体12131连接的第二导体1212和第四辅助导体12134连接的第一导体1211的外端部导体12113省去,利用第一辅助导体12131代替第二导体1212的外端部导体12113,利用第四辅助导体12134代替第一导体1211的外端部导体12113。如图2-6所示,第一辅助导体12131和第四辅助导体12134的长度较外端部导体12113的长度短。In order to reduce the amount of material used, the second conductor 1212 connected to the first auxiliary conductor 12131 and the outer end conductor 12113 of the first conductor 1211 connected to the fourth auxiliary conductor 12134 are omitted in this solution, and the first auxiliary conductor 12131 is used. Instead of the outer end conductor 12113 of the second conductor 1212, the outer end conductor 12113 of the first conductor 1211 is replaced by a fourth auxiliary conductor 12134. As shown in FIGS. 2-6, the lengths of the first auxiliary conductor 12131 and the fourth auxiliary conductor 12134 are shorter than the length of the outer end conductor 12113.
第二辅助导体12132与第二导体1212的外端部导体12113并排布置,第三辅助导体12133与第一导体1211的外端部导体12113并排布置,如图2-6所示,第二辅助导体12132和第三辅助导体12133的长度与外端部导体12113的长度相等。The second auxiliary conductor 12132 is arranged side by side with the outer end conductor 12113 of the second conductor 1212, and the third auxiliary conductor 12133 is arranged side by side with the outer end conductor 12113 of the first conductor 1211, as shown in Figure 2-6, the second auxiliary conductor The lengths of 12132 and the third auxiliary conductor 12133 are equal to the length of the outer end conductor 12113.
第一辅助导体12131与第二辅助导体12132通过第三连接过孔连接,第三辅助导体12133与第四辅助导体12134通过第四连接过孔连接。The first auxiliary conductor 12131 and the second auxiliary conductor 12132 are connected through a third connection via, and the third auxiliary conductor 12133 and the fourth auxiliary conductor 12134 are connected through a fourth connection via.
辅助导体组件1213不仅实现了相邻线圈121的连接,而且实现了相邻线圈121中电流的换向。The auxiliary conductor assembly 1213 not only realizes the connection of the adjacent coils 121, but also realizes the commutation of the current in the adjacent coils 121.
本方案中在N个并排布置的第一导体1211和/或N个并排布置的第二导体1212上设置输入导体123,具体的,输入导体123可以仅与N个并排布置的第一导体1211连接,也可以仅与N个并排布置的第二导体1212连接,也可以同时与相互连接后的N个并排布置的第一导体1211和N个并排布置的第二导体1212连接。In this solution, the input conductor 123 is provided on the N first conductors 1211 arranged side by side and/or the N second conductors 1212 arranged side by side. Specifically, the input conductor 123 may only be connected to the N first conductors 1211 arranged side by side. , It may be connected to only N second conductors 1212 arranged side by side, or it may be connected to N first conductors 1211 arranged side by side and N second conductors 1212 arranged side by side connected to each other at the same time.
本方案中在N个并排布置的第一导体1211和/或N个并排布置的第二导体1212上设置尾端导体122,具体的,尾端导体122可以仅与N个并排布置的第一导体1211连接,也可以仅与N个并排布置的第二导体1212连接,也可以同时与相互连接后的N个并排布置的第一导体1211和N个并排布置的第二导体1212连接。In this solution, the tail conductor 122 is provided on the N first conductors 1211 arranged side by side and/or the N second conductors 1212 arranged side by side. Specifically, the tail conductor 122 may only be arranged side by side with the N first conductors. The 1211 connection may be connected to only N second conductors 1212 arranged side by side, or it may be connected to N first conductors 1211 arranged side by side and N second conductors 1212 arranged side by side after being connected to each other at the same time.
此处需要说明的,输入导体123与尾端导体122不重叠,需要设置在不同的第一导体1211和/或第二导体1212上。It should be noted here that the input conductor 123 and the tail conductor 122 do not overlap, and need to be arranged on different first conductors 1211 and/or second conductors 1212.
如图1-6所示,输入导体123和尾端导体122分别与相邻布置的第一导体1211和/或第二导体1212连接。As shown in FIGS. 1-6, the input conductor 123 and the tail conductor 122 are respectively connected to the adjacently arranged first conductor 1211 and/or second conductor 1212.
具体连接时,可以是相邻PCB绕组12的尾端导体122依次连接,实现相邻PCB绕组12的并联连接,也可以是上层PCB绕组12的尾端导体122与下层PCB绕组12的输入导体123连接,实现相邻PCB绕组12的串联连接。In the specific connection, the tail conductors 122 of the adjacent PCB windings 12 can be connected in order to realize the parallel connection of the adjacent PCB windings 12, or the tail conductors 122 of the upper PCB winding 12 and the input conductors 123 of the lower PCB winding 12 can be connected. Connect to realize the series connection of adjacent PCB windings 12.
其中,相邻PCB绕组12的串联连接的方式仅适用于三相电机,相邻PCB绕组12的并联连接的方式通用性更强。Among them, the serial connection of adjacent PCB windings 12 is only suitable for three-phase motors, and the parallel connection of adjacent PCB windings 12 is more versatile.
为了降低第一导体1211和第二导体1212的涡流,在本方案的一个具体实施例中,第一导体1211和第二导体1212上开设有挖空槽。In order to reduce the eddy currents of the first conductor 1211 and the second conductor 1212, in a specific embodiment of this solution, the first conductor 1211 and the second conductor 1212 are provided with hollow grooves.
如图1-6所示,挖空槽沿着第一导体1211和第二导体1212的长度延伸方向开设。As shown in FIGS. 1-6, the hollowed-out groove is opened along the extending direction of the length of the first conductor 1211 and the second conductor 1212.
优选的,第一导体1211和第二导体1212均为铜导体。Preferably, both the first conductor 1211 and the second conductor 1212 are copper conductors.
本方案还公开了一种盘式电机,包括定子,定子为上述任意一个方案中记载的定子。The solution also discloses a disc motor, which includes a stator, and the stator is the stator described in any one of the above solutions.
由于定子具有上述技术效果,具有该定子的盘式电机也具有同样的技术效果,在此不再赘述。Since the stator has the above technical effect, the disc motor with the stator also has the same technical effect, which will not be repeated here.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown in this document, but should conform to the widest scope consistent with the principles and novel features disclosed in this document.

Claims (10)

  1. 一种定子,适用于盘式电机,其特征在于,包括至少一个PCB绕组组件(1),所述PCB绕组组件(1)层叠布置,所述PCB绕组组件(1)包括绝缘板(11)和印刷在所述绝缘板(11)上多个PCB绕组(12),所述PCB绕组(12)的数量与所述盘式电机的相数相等,多个所述PCB绕组(12)层叠布置且相邻所述PCB绕组(12)依次连接,所述PCB绕组(12)上设置有输入导体(123)和尾端导体(122),A stator, suitable for a disc motor, characterized in that it comprises at least one PCB winding assembly (1), the PCB winding assembly (1) is stacked and arranged, and the PCB winding assembly (1) includes an insulating plate (11) and A plurality of PCB windings (12) are printed on the insulating board (11), the number of the PCB windings (12) is equal to the number of phases of the disc motor, and the plurality of PCB windings (12) are stacked and arranged The adjacent PCB windings (12) are sequentially connected, and the PCB windings (12) are provided with an input conductor (123) and a tail conductor (122),
    所述PCB绕组(12)包括多个线圈(121),所述线圈(121)的数量与所述盘式电机的级数相等,所述线圈(121)包括位于所述绝缘板(11)上层的N个并排布置的第一导体(1211)和位于所述绝缘板(11)下层的N个并排布置的第二导体(1212),所述第一导体(1211)与所述第二导体(1212)径向布置,所述第一导体(1211)的外端与所述第二外端部导体(12113)的外端连接,所述第一导体(1211)的内端与所述第二导体(1212)的内端连接,相邻两个所述线圈(121)的其中一个所述线圈(121)的其中一个所述第一导体(1211)与另一个所述线圈(121)的位置相同的第一导体(1211)连接,相邻两个所述线圈(121)的其中一个所述线圈(121)的其中一个所述第二导体(1212)与另一个线圈(121)的位置相同的第二导体(1212)连接,其中N为匝数,N为正整数。The PCB winding (12) includes a plurality of coils (121), the number of the coils (121) is equal to the number of stages of the disc motor, and the coil (121) includes a layer located on the insulating plate (11). N first conductors (1211) arranged side by side and N second conductors (1212) arranged side by side on the lower layer of the insulating plate (11), the first conductor (1211) and the second conductor (1211) 1212) radially arranged, the outer end of the first conductor (1211) is connected to the outer end of the second outer end conductor (12113), and the inner end of the first conductor (1211) is connected to the second The inner end of the conductor (1212) is connected, and the position of one of the first conductor (1211) and the other of the coil (121) of one of the coils (121) of the two adjacent coils (121) The same first conductor (1211) is connected, and one of the second conductors (1212) of one of the coils (121) of the two adjacent coils (121) has the same position as the other coil (121) The second conductor (1212) is connected, where N is the number of turns, and N is a positive integer.
  2. 根据权利要求1所述的定子,其特征在于,所述第一导体(1211)和所述第二导体(1212)均包括自所述PCB绕组(12)的中部向端部依次设置的内端部导体(12111)、工作导体(12112)和外端部导体(12113),The stator according to claim 1, wherein the first conductor (1211) and the second conductor (1212) each comprise inner ends arranged in sequence from the middle to the end of the PCB winding (12) Part conductor (12111), working conductor (12112) and outer end conductor (12113),
    所述第一导体(1211)的内端部导体(12111)与位置对应的第二导体(1212)的内端部导体(12111)连接,The inner end conductor (12111) of the first conductor (1211) is connected to the inner end conductor (12111) of the second conductor (1212) corresponding to the position,
    所述第一导体(1211)的外端部导体(12113)与位置对应的第二导体(1212)的外端部导体(12113)连接。The outer end conductor (12113) of the first conductor (1211) is connected to the outer end conductor (12113) of the second conductor (1212) corresponding to the position.
  3. 根据权利要求1所述的定子,其特征在于,相邻两个所述线圈(121)通过辅助导体组件(1213)连接,所述辅助导体组件(1213)包括:The stator according to claim 1, wherein two adjacent coils (121) are connected by an auxiliary conductor assembly (1213), and the auxiliary conductor assembly (1213) comprises:
    第一辅助导体(12131),位于所述树脂板的下层,所述第一辅助导体 (12131)的第一端与相邻两个所述线圈(121)中的第一线圈(121)的其中一个第二导体(1212)连接;The first auxiliary conductor (12131) is located on the lower layer of the resin board. The first end of the first auxiliary conductor (12131) is connected to the first coil (121) of the two adjacent coils (121). A second conductor (1212) connection;
    第二辅助导体(12132),位于树脂板的上层且与所述第一导体(1211)并排布置,所述第二辅助导体(12132)的第一端与所述第一辅助导体(12131)的第二端连接,所述第二辅助导体(12132)的第二端与相邻连个所述线圈(121)的第二线圈(121)的其中一个所述第二导体(1212)连接,所述第二线圈(121)与所述第二辅助导体(12132)连接的所述第二导体(1212)的位置、与所述第一线圈(121)与所述第一辅助导体(12131)连接的第二导体(1212)的位置相同;The second auxiliary conductor (12132) is located on the upper layer of the resin board and is arranged side by side with the first conductor (1211). The first end of the second auxiliary conductor (12132) is connected to the first end of the first auxiliary conductor (12131). The second end is connected, and the second end of the second auxiliary conductor (12132) is connected to one of the second conductors (1212) of the second coil (121) connected to the coil (121), so The position of the second conductor (1212) connected to the second coil (121) and the second auxiliary conductor (12132) is connected to the first coil (121) and the first auxiliary conductor (12131) The position of the second conductor (1212) is the same;
    第三辅助导体(12133),位于所述树脂板的下层,所述第三辅助导体(12133)的第一端与所述第二线圈(121)的其中一个所述第一导体(1211)连接;The third auxiliary conductor (12133) is located on the lower layer of the resin board, and the first end of the third auxiliary conductor (12133) is connected to one of the first conductors (1211) of the second coil (121) ;
    第四辅助导体(12134),位于所述树脂板的上层,所述第四辅助导体(12134)的第一端与所述第三辅助导体(12133)的第二端连接,所述第四辅助导体(12134)的第二端与同所述第二线圈(121)相邻的第三线圈(121)的其中一个所述第一导体(1211)连接,所述第三线圈(121)的与第四辅助导体(12134)连接的第一导体(1211)的位置、与所述第二线圈(121)与所述第三辅助导体(12133)连接的第一导体(1211)的位置相同。The fourth auxiliary conductor (12134) is located on the upper layer of the resin board. The first end of the fourth auxiliary conductor (12134) is connected to the second end of the third auxiliary conductor (12133). The second end of the conductor (12134) is connected to one of the first conductors (1211) of the third coil (121) adjacent to the second coil (121), and the third coil (121) and The position of the first conductor (1211) connected to the fourth auxiliary conductor (12134) is the same as the position of the first conductor (1211) connected to the second coil (121) and the third auxiliary conductor (12133).
  4. 根据权利要求1所述的定子,其特征在于,N个并排布置的所述第一导体(1211)和/或N个并排布置的所述第二导体(1212)上设置所述输入导体(123)。The stator according to claim 1, wherein the input conductors (123) are arranged on the N first conductors (1211) arranged side by side and/or the N second conductors (1212) arranged side by side. ).
  5. 根据权利要求1所述的定子,其特征在于,N个并排布置的所述第一导体(1211)和/或N个并排布置的所述第二导体(1212)上设置所述尾端导体(122)。The stator according to claim 1, characterized in that the tail conductors (1211) are provided on the N first conductors (1211) arranged side by side and/or the N second conductors (1212) arranged side by side. 122).
  6. 根据权利要求1所述的定子,其特征在于,相邻所述PCB绕组(12)的尾端导体(122)依次连接。The stator according to claim 1, wherein the tail conductors (122) of adjacent PCB windings (12) are connected in sequence.
  7. 根据权利要求1所述的定子,其特征在于,位于上层的所述PCB绕组(12)的所述尾端导体(122)与位于下层的所述PCB绕组(12)的所述输入 导体(123)连接。The stator according to claim 1, wherein the tail conductor (122) of the PCB winding (12) on the upper layer and the input conductor (123) of the PCB winding (12) on the lower layer )connect.
  8. 根据权利要求2所述的定子,其特征在于,所述工作导体(12112)上开设有挖空槽。The stator according to claim 2, wherein the working conductor (12112) is provided with a hollow slot.
  9. 根据权利要求1所述的定子,其特征在于,所述第一导体(1211)和所述第二导体(1212)为铜导体。The stator according to claim 1, wherein the first conductor (1211) and the second conductor (1212) are copper conductors.
  10. 一种盘式电机,包括定子,其特征在于,所述定子为权利要求1-9中任意一项所述的定子。A disc motor, comprising a stator, characterized in that the stator is the stator according to any one of claims 1-9.
PCT/CN2020/114461 2020-01-15 2020-09-10 Disc-type electric motor and stator WO2021143162A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202010043190.0A CN113131647A (en) 2020-01-15 2020-01-15 Disc type motor and stator
CN202010043190.0 2020-01-15
CN202020097711.6 2020-01-15
CN202020097711.6U CN211744175U (en) 2020-01-15 2020-01-15 Disc type motor and stator

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012161136A (en) * 2011-01-31 2012-08-23 Hitachi Koki Co Ltd Disk motor and electric working machine
CN103339833A (en) * 2011-01-31 2013-10-02 日立工机株式会社 Disk motor and electric-powered working machine
CN205178689U (en) * 2015-10-30 2016-04-20 苏州大学 Disk brushless motor's double -deck PCB printed line circle winding construction
CN208461568U (en) * 2018-08-23 2019-02-01 上海适达动力科技股份有限公司 A kind of wound stator and motor
CN109842228A (en) * 2019-02-27 2019-06-04 上海崴崖实业有限公司 A kind of stator structure based on non iron-core disc type electric machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012161136A (en) * 2011-01-31 2012-08-23 Hitachi Koki Co Ltd Disk motor and electric working machine
CN103339833A (en) * 2011-01-31 2013-10-02 日立工机株式会社 Disk motor and electric-powered working machine
CN205178689U (en) * 2015-10-30 2016-04-20 苏州大学 Disk brushless motor's double -deck PCB printed line circle winding construction
CN208461568U (en) * 2018-08-23 2019-02-01 上海适达动力科技股份有限公司 A kind of wound stator and motor
CN109842228A (en) * 2019-02-27 2019-06-04 上海崴崖实业有限公司 A kind of stator structure based on non iron-core disc type electric machine

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