WO2021141115A1 - Method for producing bakery food - Google Patents

Method for producing bakery food Download PDF

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Publication number
WO2021141115A1
WO2021141115A1 PCT/JP2021/000497 JP2021000497W WO2021141115A1 WO 2021141115 A1 WO2021141115 A1 WO 2021141115A1 JP 2021000497 W JP2021000497 W JP 2021000497W WO 2021141115 A1 WO2021141115 A1 WO 2021141115A1
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WIPO (PCT)
Prior art keywords
flour
raw material
dough
wheat flour
wheat
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PCT/JP2021/000497
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French (fr)
Japanese (ja)
Inventor
杏里 大柳
Original Assignee
株式会社ニップン
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Application filed by 株式会社ニップン filed Critical 株式会社ニップン
Priority to JP2021570108A priority Critical patent/JPWO2021141115A1/ja
Publication of WO2021141115A1 publication Critical patent/WO2021141115A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D6/00Other treatment of flour or dough before baking, e.g. cooling, irradiating, heating

Definitions

  • the present invention relates to a bakery food having a porous structure formed by the expansion action of fine bubbles, which is obtained by heating a batter dough containing a flour raw material and a liquid raw material.
  • the bakery food obtained by heating the batter dough containing the flour raw material and the liquid raw material has a porous structure formed based on the fine bubbles contained in the batter dough, which gives a unique soft texture.
  • the formation of this porous structure is performed by using a chemical leavening agent or the like.
  • Such bakery foods are subdivided according to the raw material composition used and the manufacturing method, and examples thereof include hot cakes, waffles, butter cakes, cake donuts, and American dogs.
  • yeast donuts which rely on the fermenting power of yeast, dough dough obtained by kneading flour, powder raw material, liquid raw material, yeast, and fats and oils is fermented for about 1 hour, roughly divided and degassed on average.
  • yeast donuts it is the main component of wheat flour, especially wheat protein, because there is time for the flour to come into contact with water in each of the floor time (primary fermentation), proofer (secondary fermentation), and rack time processes. Gliadin and glutenin are fully hydrated to form the gluten tissue needed to form the skeleton of the porous structure of yeast donuts.
  • batter dough obtained by heating batter dough such as pancakes, which are required to have a relatively soft texture
  • the formation of gluten structure that hardens the texture is suppressed, and the starchy substance derived from wheat is used.
  • a series of steps are quickly advanced to heat (baking, pancakes, etc.). That is, for pancakes and the like, generally, a batter dough obtained by mixing flour, a powder raw material containing a chemical leavening agent, a liquid raw material, and an oil and fat raw material is used for a bench time of 0 to 20 minutes (the dough is closed). It is manufactured by molding after the step of stabilizing it) and then heating (baking, pancakes, etc.).
  • the present inventor has found that in a method for producing a bakery food product obtained by heating a batter dough containing a flour raw material and a liquid raw material, the flour is prepared before the batter dough is heated. Including the step of mixing and retaining at least a part of the flour contained in the raw material and the liquid raw material, the flour raw material does not lack the enzymatic activity of GBSSI-A1 and lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1.
  • the flour obtained by milling the crop of wheat lacking any two enzyme activities of SSIIa-A1, SSIIa-B1 and SSIIa-D1 (hereinafter referred to as "GA-SX flour"). It has been found that the use of flour containing (in some cases) results in a bakery food with a soft and moist texture without the use of additives.
  • the present inventor has a sufficient time (for example, about overnight) to bring the flour raw material such as flour into contact with the liquid raw material.
  • a method for producing a bakery food obtained by heating a batter dough containing a flour raw material and a liquid raw material.
  • a batter by mixing at least a part of the flour and the liquid raw material contained in the flour raw material.
  • the step (iii) of step (i) or step (ii) of heating the batter dough is included, and the flour of step (i) does not lack the enzymatic activity of GBSSI-A1.
  • the production method which comprises flour (GA-SX flour).
  • GA-SX flour is not deficient in the enzymatic activity of GBSSI-A1, is deficient in the enzymatic activity of GBSSI-B1 and GBSSI-D1, and is deficient in the enzymatic activity of SSIIa-A1.
  • the batter dough contains a chemical leavening agent.
  • the method for producing a bakery food obtained by heating a batter dough of the present invention it is possible to provide a bakery food having a soft and moist texture, and further, the time required for hydration of wheat flour and a liquid raw material. Can be shortened.
  • the present invention relates to a production method including a step of mixing at least a part of wheat flour contained in a flour raw material and a liquid raw material before heating the batter dough, and then holding the mixture for a predetermined time.
  • Batter dough and bakery food is a dough for bakery food in which a flour raw material and a liquid raw material are mixed so as to be homogeneous, and generally 80 parts by mass or more with respect to 100 parts by mass of the flour raw material ( A liquid raw material (preferably 90 to 200 parts by mass) is used. Since such a batter dough has a high proportion of liquid raw materials, it has high fluidity, and it is difficult to mold it without using an instrument, a device, or the like.
  • the “dough dough” is a bakery food dough obtained by adding 70 parts by mass or less of a liquid raw material, preferably 50 to 60 parts by mass of a liquid raw material to 100 parts by mass of the flour raw material.
  • the proportion of the liquid raw material is low, the fluidity is poor, and it can be easily molded by kneading, dividing, rolling, etc. without using an instrument or device.
  • the amount is 70 parts by mass or more with respect to 100 parts by mass of the flour raw material, and the dough can be maintained.
  • the liquid raw material of the above is used, and such a dough may be referred to as a highly hydrous dough dough.
  • the "batter dough" is not intended to contain a highly hydrous dough.
  • the "bakery food” in the present invention is a bakery food obtained by heating (baking, oiling, etc.) the batter dough unless otherwise specified. Such bakery foods have a porous structure formed by the expansion action of fine bubbles contained in the batter dough.
  • any known means can be applied as a means for containing fine bubbles in the batter dough, and it is preferable to use a chemical leavening agent.
  • the chemical leavening agent is a food additive that generates a gas such as carbon dioxide gas or ammonia gas when it comes into contact with water, and the gas generation is accelerated by heating when it comes into contact with water.
  • Examples of such chemical leavening agents include composite leavening agents such as baking powder and ispata, and simple leavening agents such as baking soda and ammonium bicarbonate.
  • the composite leavening agent is based on a simple leavening agent and contains an auxiliary agent such as sodium hydrogen tartrate, calcium dihydrogen phosphate, fumaric acid, alum, and ammonium chloride, and a blocking agent such as starch.
  • the reactivity of the base can be adjusted according to the ratio thereof, and fast-acting or slow-acting composite leavening agents are commercially available.
  • an appropriate amount of auxiliary agent is added according to the amount used.
  • bakery foods obtained in this way include confectioneries such as hot cakes, waffles, butter cakes, cake donuts, and American dogs. More specifically, for example, cake donuts (cake donuts), hot cakes, pancakes, crepes (hot cakes), madeleines, financiers, pound cakes, muffins (butter cakes) and the like can be mentioned.
  • the "flour raw material” in the present invention is composed of flours and optionally a starchy raw material, and includes wheat flour.
  • the wheat flour in the flour raw material does not lack the enzymatic activity of GBSSI-A1, lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1, and lacks the enzymatic activity of SSIIa-A1, SSIIa-B1 and SSIIa-D1. It contains wheat flour (GA-SX flour) obtained by milling a harvest of wheat lacking any two of these enzyme activities.
  • Ordinary wheat is an allohexaploid, and its chromosomes have three genomes of homologous chromosomes A, B, and D, respectively, from 1 to 7 (1A to 7A, 1B to 7B, 1D to). 7D).
  • "GBSSI” is a granule-binding starch synthase involved in the synthesis of amylose, and GBSSI-A1, GBSSI-B1 and GBSSI-D1 are encoded by genes located on the 7A, 4A and 7D chromosomes, respectively. ing.
  • SSIIa is a starch synthase involved in the synthesis of branched chains of amylopectin, in which SSIIa-A1, SSIIa-B1 and SSIIa-D1 are encoded by genes located on the 7A, 7B and 7D chromosomes, respectively. There is.
  • Deective enzyme activity means that a protein having normal enzyme activity is not functioning in a wheat plant, and preferably a protein having normal enzyme activity is not expressed. Specifically, mutations in the gene sequence (mutations such as substitution, deletion, insertion, inversion, translocation, etc. of one or more bases, including deletion of the entire gene region), deletion of mRNA transcription, Examples include protein translation deficiency and inhibition of enzymatic activity in wheat plants, and the enzymatic activity does not decrease to less than 10%, preferably less than 5%, more preferably less than 1% of wild-type enzymatic activity. Any aspect may be used as long as it is deleted.
  • GA-SX flour examples include the following flours depending on the combination of two types of SSIIa lacking enzyme activity.
  • GA-SA flour does not lack the enzymatic activity of GBSSI-A1, does not lack the enzymatic activity of GBSSI-B1 and GBSSI-D1, and does not lack the enzymatic activity of SSIIa-A1 and does not lack the enzymatic activity of SSIIa-B1.
  • wheat flour obtained by milling the crop of wheat lacking the enzymatic activity of SSIIa-D1 does not lack the enzymatic activity of GBSSI-A1, lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1, and does not lack the enzymatic activity of SSIIa-B1 and does not lack the enzymatic activity of SSIIa-A1.
  • GA-SD wheat flour GBSI-A1 enzyme activity is not deficient, GBSSI-B1 and GBSSI-D1 enzyme activity is not deficient, and SSIIa-D1 enzyme activity is not deficient, SSIIa-A1
  • GA-SA flour is preferred.
  • GA-SX wheat flour can be produced according to a known method, for example, the method described in JP-A-2013-188206.
  • the wheat flour contained in the flour raw material may further contain wheat flour other than GA-SX wheat flour in addition to GA-SX wheat flour.
  • the other wheat flour is not particularly limited as long as it is a wheat flour milled from wheat other than GA-SX wheat.
  • a combination of six enzyme activity deficiencies of GBSSI GBSSI-A1, GBSSI-B1 and GBSSI-D1
  • SSIIa SSIIa-A1, SSIIa-B1 and SSIIa-D1 (excluding GA-SX).
  • Examples thereof include wheat flour deficient in enzyme activity and wheat flour milled from wheat not deficient in any of GBSSI and SSIIa enzyme activity.
  • it may be a commonly used strong flour, medium-strength flour, weak flour, or a mixture thereof.
  • the content of GA-SX wheat flour is selected from the range of, for example, 10% by mass or more, preferably 30% by mass or more, more preferably 50% by mass or more, and further 60% by mass or more, based on the total amount of the flour raw materials. It is preferable, and 70% by mass or more is even more preferable.
  • the content of wheat flour (total of GA-SX flour and other wheat flour) contained in the flour raw material is preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 70% by mass or more.
  • the flours used as the raw material for the flour may consist only of flour, and include rice flour, durum flour, duram semolina, rye flour, barley flour, oats flour, corn flour, buckwheat flour, and other flours other than wheat flour. You may be.
  • the starchy raw materials used for the starch raw materials include grains, potatoes, beans and the like, and starches separated and purified from their waxy species (for example, wheat starch, corn starch, tapioca starch, horse belly starch, green bean starch, sago starch). Etc. and their waxy starch), and processed starches obtained by subjecting the starches to pregelatinization, etherification, esterification, acetylation, cross-linking treatment, etc. Can be blended with starch.
  • the "liquid raw material” is a liquid used for eating and drinking, and any of them can be used for preparing batter dough without particular limitation.
  • liquid raw materials water such as mineral water; livestock milk such as milk and processed livestock milk such as defatted milk; egg liquid such as whole egg liquid and egg white liquid; water-soluble compounds such as sugars, amino acids and salts. Examples thereof include dissolved aqueous solution; broth of agricultural products such as soy milk; squeezed juice of fruits, fruit vegetables and the like.
  • it is water, livestock milk, processed livestock milk, or egg liquid, and these may be used alone or in combination.
  • auxiliary raw materials other than the flour raw material and the liquid raw material can be used for producing the bakery food obtained by heating the batter dough.
  • auxiliary ingredients include sugars such as glucose, fructose, lactose, sugar, isomaltose; egg yolk, egg white, powdered whole egg; milk powder, depending on the type of bakery food obtained by heating the butter dough.
  • the method for producing a bakery food product of the present invention includes a step of mixing and retaining at least a part of wheat flour and a liquid raw material. Therefore, when a chemical leavening agent is used in the dough, it is a slow-acting chemistry. It is preferable to select a leavening agent and keep the holding temperature as low as possible.
  • premixed flour containing the above-mentioned flour raw material.
  • premixed powder refers to a mixture of flour raw materials, powder raw materials such as chemical leavening agents, seasonings, flavors and pigments, and auxiliary raw materials such as oils and fats, depending on the intended use.
  • auxiliary raw material used in the premixed powder any auxiliary raw material usually used in the production of bakery foods can be used.
  • Sugars such as glucose, fructose, lactose, sugar, isomaltose as such auxiliary ingredients; egg yolk, egg white, powdered whole egg; milk components such as milk powder, defatted milk powder, soybean milk powder; shortening, lard, margarine, butter, Oils and fats such as liquid oil; swelling agents such as margarine; emulsifiers; thickeners; inorganic salts such as salt; preservatives; fragrances; spices; vitamins; enhancers such as calcium, dietary fibers, etc. It can be blended with the outer percentage of the raw material of the grain flour.
  • the method for producing a bakery food obtained by heating the batter dough of the present invention in the same manner as described above includes a step of preparing at least a part of the batter dough and holding it for a predetermined time, it is blended with the premix powder. It is preferable to select a slow-acting chemical swelling agent as the chemical swelling agent and keep the holding temperature as low as possible. Alternatively, after the batter dough holding step is completed, a chemical leavening agent may be added and mixed so as to be homogeneous.
  • the method for producing a bakery food product of the present invention is (i) a step of mixing at least a part of wheat flour and a liquid raw material contained in the above-mentioned flour raw material to prepare at least a part of batter dough and holding it for a predetermined time.
  • the holding step is a step of uniformly mixing and contacting a part or all of the flour raw material and the liquid raw material, and may be a step of preparing a seed dough or a final dough.
  • the holding step is a step of causing hydration of the flour raw material (particularly wheat flour) in advance in order to obtain a bakery food having a soft and moist texture.
  • the flour raw material that causes hydration is at least the flour contained in the flour raw material, and in that case, the total amount of the flour is preferable, and more preferably the total amount of the flour contained in the flour raw material. , More preferably the total amount of flour raw material.
  • the liquid raw material used for hydration of the flour raw material may be an amount sufficient for hydration of the flour raw material, and is preferably 40 parts by mass or more with respect to 100 parts by mass of the flour raw material to cause hydration. Is 50 parts by mass or more, more preferably 60 parts by mass or more, further preferably 70 parts by mass or more, and most preferably the total amount of the liquid raw material.
  • the holding temperature is not particularly limited and can be selected from the range of, for example, 1 to 40 ° C.
  • the holding temperature is preferably less than 20 ° C. in order to facilitate the hydration of starch in the flour raw material (particularly wheat flour) and to obtain even more excellent softness and moist feeling. Is more preferable.
  • the retention time is selected from the range of, for example, within 2 to 24 hours, and is shorter than the retention time when a flour raw material containing only standard wheat flour (flour other than GA-SX flour) is used as the flour. From the viewpoint of increasing industrial efficiency, 24 hours or less is preferable, 18 hours or less is further preferable, 15 hours or less is more preferable, and 10 hours or less is even more preferable.
  • the retention time is preferably 2 hours or more, more preferably 4 hours or more, and 5 hours or more, from the viewpoint of obtaining a texture equal to or better than that of bakery foods produced by sufficiently hydrating standard wheat flour. Is even more preferable, and 6 hours or more is very preferable.
  • a texture equivalent to or better than that of a bakery food produced by holding it for 18 hours in standard wheat flour can be obtained by holding it for 6 hours, so that the holding time in the manufacturing method using standard wheat flour It is possible to shorten the holding time in the production method of the present invention as compared with the above. More specifically, the holding time can be shortened from half to one-third.
  • the comparison of the "retention time” in this case is a comparison of the time during which the texture of the bakery food produced using the flour raw material containing only standard wheat flour can be made equal to or higher than that.
  • the texture is based on the softness and moistness, which are the subjects of the present invention.
  • the holding time in the holding step (i) of the batter dough is made of standard wheat flour (flour other than GA-SX flour) contained in the flour raw material. Shorter than retention time.
  • standard wheat flour flour other than GA-SX flour
  • in the holding step (i) of the batter dough half to 1 / of the holding time when the flour contained in the flour raw material is composed of flour other than GA-SX flour. With the holding time of 3, it is possible to obtain a bakery food having a texture equal to or higher than that in the case where the flour contained in the flour raw material is made of flour other than GA-SX flour.
  • the holding time in the dough holding step is set to the holding time when the flour contained in the flour raw material is composed of flour other than GA-SX flour (standard wheat flour). This is a method that can be shortened from half to one-third.
  • step (ii) if there is a residue of a grain flour raw material and a liquid raw material, it is added to the batter dough held in the step (i) to make a batter.
  • the step of preparing the dough (final batter dough), (iii) the step of heating the batter dough in step (i) or step (ii) is included.
  • specific examples of the flour raw material and the remaining raw material of the liquid raw material include flour raw materials and liquid raw materials that were not used in the holding step, chemical expansion agents (such as baking soda), and acid agents.
  • the flour raw material particularly wheat flour
  • the auxiliary raw materials such as fats and oils, and mixtures thereof.
  • the heating temperature and the heating time are not particularly limited and can be appropriately changed depending on the type of bakery food.
  • the heating may be, for example, frying (oil basin), baking in a frying pan, hot plate, convection oven, oven (fixed kettle, etc.), or microwave heating in a microwave oven. Good.
  • the time and temperature are not limited, but for example, it is about several tens of seconds to several minutes at 150 to 250 ° C.
  • the time and temperature are not limited, but for example, it is about several minutes to several tens of minutes at 150 to 250 ° C.
  • the time and temperature are not particularly limited, and for example, it is about several tens of seconds to several minutes at 150 to 250 ° C.
  • ⁇ Manufacturing example 1 Manufacture of cake donuts> Standard cake donuts were produced using standard wheat flour (“Quin” manufactured by Nippon Flour Mills Co., Ltd.) according to the recipe below. Wheat flour, water, and egg liquid were put into a mixer (manufactured by SK Mixer Co., Ltd.) and mixed at 1st speed for 1 minute using a beater to obtain a homogeneous seed dough. The seed dough was sealed with a resin film and kept in a refrigerator (4 ° C.) for 18 hours to hydrate the seed dough.
  • Standard cake donuts were produced using standard wheat flour (“Quin” manufactured by Nippon Flour Mills Co., Ltd.) according to the recipe below. Wheat flour, water, and egg liquid were put into a mixer (manufactured by SK Mixer Co., Ltd.) and mixed at 1st speed for 1 minute using a beater to obtain a homogeneous seed dough. The seed dough was sealed with a resin film and kept in a refrigerator
  • ⁇ Evaluation example 1 Evaluation of cake donuts> The rough heat of the cake donut produced according to Production Example 1 was removed, the donut was sealed with a resin film and stored at room temperature overnight, and then the texture was evaluated by 10 skilled panelists according to the following evaluation standard table. The texture of the cake donut produced according to Production Example 1 was set to 3 points (Comparative Example 4).
  • ⁇ Test Example 1 Examination of retention time> Using standard wheat flour or GA-SA wheat flour, cake donuts were produced according to Production Example 1 except for the holding temperature and holding time shown in Table 1 below, and evaluated according to Evaluation Example 1. The results are shown in Table 1.
  • GA-SA wheat flour was prepared by producing a wheat line (v) according to the methods described in paragraphs [0048] to [0059] of JP2013-188206A, and milling the produced wheat according to a conventional method. ..
  • ⁇ Test Example 2 Examination of holding temperature> Using standard wheat flour or GA-SA wheat flour, cake donuts were produced according to Production Example 1 except for the holding temperature and holding time shown in Table 2 below, and evaluated according to Evaluation Example 1. When the holding temperature was set to 20 or 37 ° C., the seed dough temperature was lowered to 4 ° C. and then used in the mixing step. The results are shown in Table 2.
  • Examples 12 and 17 containing at least 40% by mass of GA-SA wheat flour had a better texture in terms of both softness and moistness than Comparative Example 4, which is a standard cake donut. It was found that a more remarkable effect can be obtained by using 60% by mass or more of GA-SA wheat flour with respect to the total amount of wheat flour used for cake donuts.
  • Pancake manufacturing method Pancakes were produced using standard wheat flour (Quin manufactured by Nippon Flour Mills) according to Formulation Table 2 below. Flour and milk were placed in a bowl and mixed with a whisk until homogeneous to obtain seed dough. The bowl containing the seed dough was sealed with a resin film and held at 4 ° C. for 18 hours. After returning the seed dough to room temperature, fine white sugar, baking powder, salt, shortening and egg liquid were added to the seed dough and mixed with a whisk until uniform to obtain a pancake dough. 100 g of pancake dough was poured into a hot plate preheated to 190 ° C., baked for 2 minutes, then inverted and baked for 1 minute to obtain pancakes.
  • ⁇ Evaluation example 2 Evaluation of pancakes> The rough heat of the baked pancakes was removed, the pancakes were sealed with a resin film and allowed to stand at room temperature overnight, and then the texture was evaluated by 10 skilled panelists according to the evaluation standard table. The pancake produced according to Production Example 2 was used as a control example, and the evaluation points were set to 3 points (Comparative Example 12).
  • ⁇ Test Example 4 Examination of pancakes> Using standard wheat flour or GA-SA wheat flour, pancakes were produced according to Production Example 2 except for the holding time and holding temperature shown in Table 4, and evaluated according to Evaluation Example 2.
  • Reference Example 4 is a general pancake that does not carry out a holding step. When standard wheat flour was used, the holding time was shortened and the pancake had a hard and inferior moist texture in Comparative Examples 10 to 12. In Comparative Examples 13 to 15 in which the holding temperature was set to 15 ° C., the texture tended to be slightly inferior to those in Comparative Examples 10 to 12 in which the holding temperature was set to 4 ° C.
  • Example 5 Examination of GA-SA flour content in pancakes> Pancakes were produced according to Production Example 2 except that the blending amount, holding time and holding temperature of standard wheat flour and GA-SA wheat flour were as shown in Table 5 below, and evaluated according to Evaluation Example 2. The results are shown in Table 5.
  • Table 5 Table 5 below, and evaluated according to Evaluation Example 2.
  • Example 21 and 26 to 30 containing GA-SA wheat flour the softness and moist feeling were improved as compared with Comparative Example 11 using standard wheat flour without GA-SA wheat flour.
  • Example 28 in which at least 40% by mass of GA-SA wheat flour was blended, the texture was almost the same as that of Comparative Example 12 which was a standard pancake, and by blending in 60% by mass or more, the texture was clearly improved. It turned out that the effect was obtained.
  • Muffin manufacturing method Muffins were produced using standard wheat flour (diamond manufactured by Nippon Flour Mills) according to Formulation Table 3. Flour and milk were put into a mixer and mixed at 1st speed for 1 minute using a beater to obtain seed dough. This seed dough was placed in a bowl, sealed with a resin film, and held at 4 ° C. for 18 hours. Butter and granulated sugar were added to a mixer (manufactured by SK Mixer Co., Ltd., using a beater) and mixed at high speed until whitish, and then whole egg liquid was added and mixed at low speed until homogeneous.
  • SK Mixer Co., Ltd. using a beater
  • the stored seed dough, baking powder, and salt were put into a mixer, and the mixture was stirred and mixed at low speed for 2 minutes to obtain a muffin dough.
  • 60 g of the dough was placed in a muffin mold and baked in an oven at 180 ° C. on top heat and 160 ° C. on bottom heat for 25 minutes to obtain muffins.
  • ⁇ Evaluation example 3 Evaluation of muffins> The rough heat of the fired muffin was removed, the muffin was sealed with a resin film and allowed to stand at room temperature overnight, and then the texture was evaluated by 10 skilled panelists according to the evaluation standard table. The muffin produced according to Production Example 3 was used as a control example, and the evaluation points were set to 3 points (Comparative Example 17).

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Abstract

The present invention addresses the problem of providing a method for producing a bakery food having a soft and moist texture that is obtained by heating a batter dough. This problem is solved by a method for producing a bakery food that is obtained by heating a batter dough containing a cereal flour starting material and a liquid starting material, said method comprising (i) a step for mixing wheat flour contained in the cereal flour starting material with at least a part of the liquid starting material to thereby prepare at least a part of a batter dough and then maintaining the batter dough for a preset period of time, (ii) a step for adding the remainders, if any, of the cereal flour starting material and the liquid starting material to the batter dough having been maintained in step (i) to thereby prepare a batter dough, and (iii) a step for heating the batter dough of step (i) or (ii), wherein the wheat flour in step (i) contains a wheat flour (GA-SX wheat flour) obtained by milling a wheat crop that does not lack the enzyme activity of GBSSI-A1 but lacks the enzyme activities of GBSSI-B1 and GBSSI-D1 and lacks the enzyme activities of any two enzymes selected from among SSIIa-A1, SSIIa-B1 and SSIIa-D1.

Description

ベーカリー食品の製造方法How to make bakery food
 本発明は、穀粉原料と液体原料とを含むバッター生地を加熱して得られる、微細な気泡の膨張作用により形成される多孔質構造を有するベーカリー食品に関する。 The present invention relates to a bakery food having a porous structure formed by the expansion action of fine bubbles, which is obtained by heating a batter dough containing a flour raw material and a liquid raw material.
 穀粉原料と液体原料とを含むバッター生地を加熱して得られるベーカリー食品には、バッター生地に含まれる微細な気泡に基づき多孔質構造が形成されており、これにより独特の柔らかい食感が生まれる。この多孔質構造の形成は、化学膨張剤等を利用することによりなされるものである。このようなベーカリー食品は、使用する原料配合や製造方法により細分されており、ホットケーキ類、ワッフル類、バターケーキ類、ケーキドーナツ類、アメリカンドッグ類等が挙げられる。
 イーストの発酵力に頼るイーストドーナツ等は、小麦粉、粉末原料、液体原料、イースト、及び油脂を混捏して得られるドウ生地を1時間程度発酵させ、大まかに分割し平均的にガス抜きをして15分程度休ませてから分割成形し20分~50分程度発酵させ、10分~20分間のラックタイム(生地の表皮の乾燥)の後フライして製造されるのが一般的である。イーストドーナツの製造では、フロアタイム(一次発酵)、ホイロ(二次発酵)、及びラックタイムの各工程で、小麦粉と水分とが接触する時間があるため、小麦粉、特に小麦タンパク質の主成分であるグリアジンとグルテニンが十分に水和され、イーストドーナツの多孔質構造の骨格を形成するために必要なグルテン組織が形成される。
 これに対して、比較的柔らかい食感が求められるホットケーキ類等のバッター生地を加熱して得られるベーカリー食品では、食感を硬くするグルテン組織の形成を抑制し、また、小麦由来の澱粉質分解酵素による澱粉質の分解を防ぐため一連の工程を手早く進めて加熱(焼成、油ちょう等)する。すなわち、ホットケーキ類等は、一般的に、小麦粉、化学膨張剤を含有する粉末原料、液体原料、及び油脂原料を混合して得られるバッター生地を0分~20分間のベンチタイム(生地を休ませて安定させる工程)の後成形し、次いで加熱(焼成、油ちょう等)して製造される。このようにホットケーキ類等の製造では、わずかなベンチタイムの工程があるのみである。これは、バッター生地の流動性が高く、バッター生地内に満遍なく分散している気泡が経時的に抜け出すことを防ぐためである。
 しかし、小麦粉と水分との接触時間が短いため、小麦粉が十分に水和されず、そのため、ホットケーキ類等は、イーストドーナツのような菓子類と比べて硬くパサついた食感になりやすいという問題がある。
 柔らかくしっとりした食感の、バッター生地を加熱して得られるベーカリー食品(例えばケーキドーナツ)を製造するため、各種検討がなされている。例えば、特許文献1では、特定のSFC値の食用油脂を使用すること、特許文献2では、α化した加工ワキシーポテトスターチを使用することが開示されている。また、各種ベーカリー製品に柔らかくしっとりした食感を付与するために使用される乳化剤や増粘多糖類などが使用されることもある。しかしながら、いずれも何らかの添加物を必要とするものである。
The bakery food obtained by heating the batter dough containing the flour raw material and the liquid raw material has a porous structure formed based on the fine bubbles contained in the batter dough, which gives a unique soft texture. The formation of this porous structure is performed by using a chemical leavening agent or the like. Such bakery foods are subdivided according to the raw material composition used and the manufacturing method, and examples thereof include hot cakes, waffles, butter cakes, cake donuts, and American dogs.
For yeast donuts, which rely on the fermenting power of yeast, dough dough obtained by kneading flour, powder raw material, liquid raw material, yeast, and fats and oils is fermented for about 1 hour, roughly divided and degassed on average. It is generally produced by resting for about 15 minutes, split molding, fermenting for about 20 to 50 minutes, racking for 10 to 20 minutes (drying the skin of the dough), and then frying. In the production of yeast donuts, it is the main component of wheat flour, especially wheat protein, because there is time for the flour to come into contact with water in each of the floor time (primary fermentation), proofer (secondary fermentation), and rack time processes. Gliadin and glutenin are fully hydrated to form the gluten tissue needed to form the skeleton of the porous structure of yeast donuts.
On the other hand, in bakery foods obtained by heating batter dough such as pancakes, which are required to have a relatively soft texture, the formation of gluten structure that hardens the texture is suppressed, and the starchy substance derived from wheat is used. In order to prevent the decomposition of starch by degrading enzymes, a series of steps are quickly advanced to heat (baking, pancakes, etc.). That is, for pancakes and the like, generally, a batter dough obtained by mixing flour, a powder raw material containing a chemical leavening agent, a liquid raw material, and an oil and fat raw material is used for a bench time of 0 to 20 minutes (the dough is closed). It is manufactured by molding after the step of stabilizing it) and then heating (baking, pancakes, etc.). As described above, in the production of pancakes and the like, there is only a small bench time process. This is because the batter dough has high fluidity and the bubbles evenly dispersed in the batter dough are prevented from coming out over time.
However, since the contact time between wheat flour and water is short, the flour is not sufficiently hydrated, and as a result, pancakes and the like tend to have a harder and dry texture than confectioneries such as yeast donuts. There's a problem.
Various studies have been conducted to produce bakery foods (for example, cake donuts) obtained by heating batter dough with a soft and moist texture. For example, Patent Document 1 discloses the use of edible oils and fats having a specific SFC value, and Patent Document 2 discloses the use of pregelatinized processed waxy potato starch. In addition, emulsifiers and thickening polysaccharides used to give various bakery products a soft and moist texture may be used. However, all of them require some kind of additive.
特開2001-057844号公報Japanese Unexamined Patent Publication No. 2001-057844 特開2007-325526号公報JP-A-2007-325526
 本発明の目的は、柔らかくしっとりした食感を有する、バッター生地を加熱して得られるベーカリー食品の製造方法を提供することにある。
 また、本発明の他の目的は、柔らかくしっとりした食感を有する、バッター生地を加熱して得られるベーカリー食品を、従来よりも短縮された時間で製造する方法を提供することにある。
An object of the present invention is to provide a method for producing a bakery food product obtained by heating a batter dough, which has a soft and moist texture.
Another object of the present invention is to provide a method for producing a bakery food product having a soft and moist texture, which is obtained by heating a batter dough, in a shorter time than before.
 本発明者は、上記課題を解決するため鋭意検討を重ねた結果、穀粉原料と液体原料とを含むバッター生地を加熱して得られるベーカリー食品の製造方法において、バッター生地の加熱前に、前記穀粉原料に含まれる小麦粉と液体原料の少なくとも一部を混合後、保持する工程を含み、穀粉原料においてGBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1、SSIIa-B1及びSSIIa-D1のうちのいずれか2つの酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉(以下、「GA-SX小麦粉」と称する場合がある)を含有する小麦粉を使用すると、添加物を使用しなくても、柔らかくしっとりとした食感のベーカリー食品が得られることを見いだした。
 また、本発明者は、穀粉原料と液体原料とを含むバッター生地を加熱して得られるベーカリー食品の製造において、小麦粉等の穀粉原料と液体原料とを接触させて十分な時間(例えば一晩程度)保持(水和)することにより柔らかくしっとりとした食感を有するベーカリー食品が得られるが、GA-SX小麦粉を用いるとこの水和にかかる時間をかなり短縮できることも見いだした。水和に時間を要すると、温度管理や処理スペースなどが必要であり、時間及び設備などの観点から産業効率が悪くなるが、本発明の方法によりかかる水和時間を短縮できることは極めて大きな利点である。
As a result of diligent studies to solve the above problems, the present inventor has found that in a method for producing a bakery food product obtained by heating a batter dough containing a flour raw material and a liquid raw material, the flour is prepared before the batter dough is heated. Including the step of mixing and retaining at least a part of the flour contained in the raw material and the liquid raw material, the flour raw material does not lack the enzymatic activity of GBSSI-A1 and lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1. And, the flour obtained by milling the crop of wheat lacking any two enzyme activities of SSIIa-A1, SSIIa-B1 and SSIIa-D1 (hereinafter referred to as "GA-SX flour"). It has been found that the use of flour containing (in some cases) results in a bakery food with a soft and moist texture without the use of additives.
In addition, in the production of bakery foods obtained by heating a batter dough containing a flour raw material and a liquid raw material, the present inventor has a sufficient time (for example, about overnight) to bring the flour raw material such as flour into contact with the liquid raw material. ) By retaining (hydrating), a bakery food having a soft and moist texture can be obtained, but it was also found that the time required for this hydration can be considerably shortened by using GA-SX flour. If it takes time for hydration, temperature control and processing space are required, and industrial efficiency deteriorates from the viewpoint of time and equipment. However, it is an extremely great advantage that the hydration time required by the method of the present invention can be shortened. is there.
 すなわち、本発明は、以下の態様を包含する。
[1]穀粉原料と液体原料とを含むバッター生地を加熱して得られるベーカリー食品の製造方法であって、(i)前記穀粉原料に含まれる小麦粉と液体原料の少なくとも一部を混合してバッター生地の少なくとも一部を調製し、それを所定時間保持する工程、(ii) 穀粉原料及び液体原料の残部がある場合は、それを工程(i)の保持されたバッター生地に添加してバッター生地を調製する工程、(iii) 工程(i)あるいは工程(ii)の前記バッター生地を加熱する工程を含み、工程(i)の前記小麦粉が、GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1、SSIIa-B1及びSSIIa-D1のうちのいずれか2つの酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉(GA-SX小麦粉)を含有する、前記製造方法。
[2]前記GA-SX小麦粉が、GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1の酵素活性を欠損しておらず、SSIIa-B1及びSSIIa-D1の酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉(GA-SA小麦粉)である、[1]に記載のベーカリー食品の製造方法。
[3]前記バッター生地の保持工程(i)が20℃以下で行われる、[1]又は[2]に記載のベーカリー食品の製造方法。
[4]前記バッター生地の保持工程(i)において保持時間が2~24時間である、[1]~[3]のいずれか1に記載の方法。
[5]前記バッター生地が化学膨張剤を含む、[1]~[4]のいずれか1に記載の方法。
[6]前記GA-SX小麦粉が、穀粉原料の全量の10質量%以上含まれる、[1]~[5]のいずれか1に記載の方法。
[7]前記バッター生地の保持工程(i)における保持時間が、穀粉原料に含まれる小麦粉が標準的な小麦粉(GA-SX小麦粉以外の小麦粉)からなる場合の保持時間より短い、[1]~[6]のいずれか1項に記載の方法。
That is, the present invention includes the following aspects.
[1] A method for producing a bakery food obtained by heating a batter dough containing a flour raw material and a liquid raw material. (I) A batter by mixing at least a part of the flour and the liquid raw material contained in the flour raw material. The step of preparing at least a part of the dough and holding it for a predetermined time, (ii) if there is a residue of flour raw material and liquid raw material, add it to the held batter dough in step (i) and batter dough. The step (iii) of step (i) or step (ii) of heating the batter dough is included, and the flour of step (i) does not lack the enzymatic activity of GBSSI-A1. It was obtained by milling a crop of wheat that lacked the enzymatic activity of GBSSI-B1 and GBSSI-D1 and lacked the enzymatic activity of any two of SSIIa-A1, SSIIa-B1 and SSIIa-D1. The production method, which comprises flour (GA-SX flour).
[2] The GA-SX flour is not deficient in the enzymatic activity of GBSSI-A1, is deficient in the enzymatic activity of GBSSI-B1 and GBSSI-D1, and is deficient in the enzymatic activity of SSIIa-A1. The method for producing a bakery food according to [1], which is wheat flour (GA-SA wheat flour) obtained by milling a harvest of wheat lacking the enzymatic activity of SSIIa-B1 and SSIIa-D1.
[3] The method for producing a bakery food product according to [1] or [2], wherein the batter dough holding step (i) is performed at 20 ° C. or lower.
[4] The method according to any one of [1] to [3], wherein the holding time is 2 to 24 hours in the holding step (i) of the batter dough.
[5] The method according to any one of [1] to [4], wherein the batter dough contains a chemical leavening agent.
[6] The method according to any one of [1] to [5], wherein the GA-SX wheat flour is contained in an amount of 10% by mass or more of the total amount of the flour raw material.
[7] The holding time in the holding step (i) of the batter dough is shorter than the holding time when the flour contained in the flour raw material is made of standard wheat flour (flour other than GA-SX flour), [1] to The method according to any one of [6].
 本発明のバッター生地を加熱して得られるベーカリー食品の製造方法によれば、柔らかくしっとりした食感を有するベーカリー食品を提供することができ、更には、小麦粉と液体原料との水和にかかる時間を短縮することができる。 According to the method for producing a bakery food obtained by heating a batter dough of the present invention, it is possible to provide a bakery food having a soft and moist texture, and further, the time required for hydration of wheat flour and a liquid raw material. Can be shortened.
<ベーカリー食品の製造方法>
 本発明は、バッター生地の加熱前に、穀粉原料に含まれる小麦粉と液体原料の少なくとも一部を混合後、当該混合物を所定時間保持する工程を含む製造方法に関する。
<Manufacturing method of bakery food>
The present invention relates to a production method including a step of mixing at least a part of wheat flour contained in a flour raw material and a liquid raw material before heating the batter dough, and then holding the mixture for a predetermined time.
1.バッター生地及びベーカリー食品
 「バッター生地」とは、穀粉原料と液体原料とを均質になるように混合したベーカリー食品用生地であって、一般的に穀粉原料100質量部に対して80質量部以上(好ましくは90~200質量部)の液体原料が使用されるもののことである。このようなバッター生地は、液体原料の割合が高いので流動性が高く、器具や装置等を使用せずには成形することが困難である。
 それに対して、「ドウ生地」とは、穀粉原料100質量部に対して70質量部以下の液体原料、好ましくは50~60質量部の液体原料を加えて得られるベーカリー食品用生地のことであり、液体原料の割合が低いので流動性が乏しく、捏ねる、分割する、丸めるなどの作業により、器具や装置等を使用せずとも容易に成形することができる。ただし、ドウ生地により製造され、より柔らかい食感を要求されるイーストドーナツ等の一部のベーカリー食品では、例外的に穀粉原料100質量部に対して70質量部以上で且つドウ生地を維持できる程度の液体原料を使用する場合があり、このような生地のことを高加水ドウ生地と称することがある。本発明において「バッター生地」は高加水ドウ生地を含むことを意図しない。
1. 1. Batter dough and bakery food "Batter dough" is a dough for bakery food in which a flour raw material and a liquid raw material are mixed so as to be homogeneous, and generally 80 parts by mass or more with respect to 100 parts by mass of the flour raw material ( A liquid raw material (preferably 90 to 200 parts by mass) is used. Since such a batter dough has a high proportion of liquid raw materials, it has high fluidity, and it is difficult to mold it without using an instrument, a device, or the like.
On the other hand, the "dough dough" is a bakery food dough obtained by adding 70 parts by mass or less of a liquid raw material, preferably 50 to 60 parts by mass of a liquid raw material to 100 parts by mass of the flour raw material. Since the proportion of the liquid raw material is low, the fluidity is poor, and it can be easily molded by kneading, dividing, rolling, etc. without using an instrument or device. However, in some bakery foods such as yeast donuts, which are manufactured from dough and require a softer texture, the amount is 70 parts by mass or more with respect to 100 parts by mass of the flour raw material, and the dough can be maintained. In some cases, the liquid raw material of the above is used, and such a dough may be referred to as a highly hydrous dough dough. In the present invention, the "batter dough" is not intended to contain a highly hydrous dough.
 本発明における「ベーカリー食品」とは、特に断りがない限り、バッター生地を加熱(焼成、油ちょう等)して得られるベーカリー食品のことである。このようなベーカリー食品は、バッター生地に含まれる微細な気泡の膨張作用により形成される多孔質構造を有する。
 本発明において、バッター生地中に微細な気泡を含有させる手段は、公知の手段であれば何れも適用することができ、化学膨張剤を使用することが好適である。化学膨張剤とは、水分と接触することにより炭酸ガスやアンモニアガスといった気体が発生する食品添加物のことであり、水分と接触している際に加熱することにより気体発生は加速される。このような化学膨張剤としては、ベーキングパウダーやイスパタなどの複合膨張剤、重曹や重炭酸アンモニウムなどの単体膨張剤等が挙げられる。なお、複合膨張剤とは、単体膨張剤を基剤とし、酒石酸水素ナトリウム、リン酸二水素カルシウム、フマル酸、ミョウバン、塩化アンモニウム等の助剤と澱粉等の遮断剤とを含むものである。それらの割合に応じて基剤の反応性を調節することができ、即効型や遅効型の複合膨張剤が市販されている。単体膨張剤を使用する場合には、その使用量に合わせて適量の助剤が添加される。化学膨張剤を使用することにより、バッター生地中に微細な気泡が満遍なく生じ、加熱に伴って気泡が膨張して多孔質構造のベーカリー食品が得られる。
The "bakery food" in the present invention is a bakery food obtained by heating (baking, oiling, etc.) the batter dough unless otherwise specified. Such bakery foods have a porous structure formed by the expansion action of fine bubbles contained in the batter dough.
In the present invention, any known means can be applied as a means for containing fine bubbles in the batter dough, and it is preferable to use a chemical leavening agent. The chemical leavening agent is a food additive that generates a gas such as carbon dioxide gas or ammonia gas when it comes into contact with water, and the gas generation is accelerated by heating when it comes into contact with water. Examples of such chemical leavening agents include composite leavening agents such as baking powder and ispata, and simple leavening agents such as baking soda and ammonium bicarbonate. The composite leavening agent is based on a simple leavening agent and contains an auxiliary agent such as sodium hydrogen tartrate, calcium dihydrogen phosphate, fumaric acid, alum, and ammonium chloride, and a blocking agent such as starch. The reactivity of the base can be adjusted according to the ratio thereof, and fast-acting or slow-acting composite leavening agents are commercially available. When a simple leavening agent is used, an appropriate amount of auxiliary agent is added according to the amount used. By using the chemical leavening agent, fine bubbles are evenly generated in the batter dough, and the bubbles expand with heating to obtain a bakery food having a porous structure.
 このようにして得られるベーカリー食品としては、ホットケーキ類、ワッフル類、バターケーキ類、ケーキドーナツ類、アメリカンドッグ類等の菓子類が挙げられる。より具体的には例えば、ケーキドーナツ(ケーキドーナツ類)、ホットケーキ、パンケーキ、クレープ(ホットケーキ類)、マドレーヌ、フィナンシェ、パウンドケーキ、マフィン(バターケーキ類)等が挙げられる。 Examples of bakery foods obtained in this way include confectioneries such as hot cakes, waffles, butter cakes, cake donuts, and American dogs. More specifically, for example, cake donuts (cake donuts), hot cakes, pancakes, crepes (hot cakes), madeleines, financiers, pound cakes, muffins (butter cakes) and the like can be mentioned.
 本発明における「穀粉原料」は、穀粉類と任意に澱粉質原料とからなり、小麦粉を含む。
 本発明において穀粉原料における小麦粉は、GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1、SSIIa-B1及びSSIIa-D1のうちのいずれか2つの酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉(GA-SX小麦粉)を含んでいる。
 普通系コムギは、異質6倍体であり、その染色体には同祖染色体であるA、B、Dの3つのゲノムがそれぞれ1~7番まで存在する(1A~7A、1B~7B、1D~7D)。
 「GBSSI」とは、アミロースの合成に関与する顆粒結合性澱粉合成酵素であり、GBSSI-A1、GBSSI-B1、GBSSI-D1が、それぞれ7A、4A、7D染色体上に座乗する遺伝子によってコードされている。
 「SSIIa」とは、アミロペクチンの分岐鎖合成に関与する澱粉合成酵素であり、SSIIa-A1、SSIIa-B1、SSIIa-D1が、それぞれ7A、7B、7D染色体上に座乗する遺伝子によってコードされている。
The "flour raw material" in the present invention is composed of flours and optionally a starchy raw material, and includes wheat flour.
In the present invention, the wheat flour in the flour raw material does not lack the enzymatic activity of GBSSI-A1, lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1, and lacks the enzymatic activity of SSIIa-A1, SSIIa-B1 and SSIIa-D1. It contains wheat flour (GA-SX flour) obtained by milling a harvest of wheat lacking any two of these enzyme activities.
Ordinary wheat is an allohexaploid, and its chromosomes have three genomes of homologous chromosomes A, B, and D, respectively, from 1 to 7 (1A to 7A, 1B to 7B, 1D to). 7D).
"GBSSI" is a granule-binding starch synthase involved in the synthesis of amylose, and GBSSI-A1, GBSSI-B1 and GBSSI-D1 are encoded by genes located on the 7A, 4A and 7D chromosomes, respectively. ing.
"SSIIa" is a starch synthase involved in the synthesis of branched chains of amylopectin, in which SSIIa-A1, SSIIa-B1 and SSIIa-D1 are encoded by genes located on the 7A, 7B and 7D chromosomes, respectively. There is.
 「酵素活性を欠損する」とは、コムギ植物体内で正常な酵素活性を有するタンパク質が機能していないこと、好ましくは正常な酵素活性を有するタンパク質が発現していないことをいう。具体的には、遺伝子配列の変異(一つ又は複数の塩基の置換、欠失、挿入、逆位、転座などの変異をいい、遺伝子領域全体の欠失も含む)、mRNA転写の欠損、タンパク質翻訳の欠損、コムギ植物体内での酵素活性の阻害などの態様が挙げられ、野生型の酵素活性の10%未満、好ましくは5%未満、より好ましくは1%未満にまで酵素活性が低下ないし欠失していれば、いずれの態様であってもよい。 "Defective enzyme activity" means that a protein having normal enzyme activity is not functioning in a wheat plant, and preferably a protein having normal enzyme activity is not expressed. Specifically, mutations in the gene sequence (mutations such as substitution, deletion, insertion, inversion, translocation, etc. of one or more bases, including deletion of the entire gene region), deletion of mRNA transcription, Examples include protein translation deficiency and inhibition of enzymatic activity in wheat plants, and the enzymatic activity does not decrease to less than 10%, preferably less than 5%, more preferably less than 1% of wild-type enzymatic activity. Any aspect may be used as long as it is deleted.
 GA-SX小麦粉としては、酵素活性を欠損した2種類のSSIIaの組み合わせにより、以下の小麦粉が挙げられる。
 GA-SA小麦粉:GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1の酵素活性を欠損しておらず、SSIIa-B1及びSSIIa-D1の酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉;
 GA-SB小麦粉:GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-B1の酵素活性を欠損しておらず、SSIIa-A1及びSSIIa-D1の酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉;
 GA-SD小麦粉:GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-D1の酵素活性を欠損しておらず、SSIIa-A1及びSSIIa-B1の酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉。
 これらのうち、GA-SA小麦粉が好ましい。
 GA-SX小麦粉は、公知の方法、例えば、特開2013-188206号記載の方法に従って、製造することができる。
Examples of GA-SX flour include the following flours depending on the combination of two types of SSIIa lacking enzyme activity.
GA-SA flour: does not lack the enzymatic activity of GBSSI-A1, does not lack the enzymatic activity of GBSSI-B1 and GBSSI-D1, and does not lack the enzymatic activity of SSIIa-A1 and does not lack the enzymatic activity of SSIIa-B1. And wheat flour obtained by milling the crop of wheat lacking the enzymatic activity of SSIIa-D1;
GA-SB wheat flour: does not lack the enzymatic activity of GBSSI-A1, lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1, and does not lack the enzymatic activity of SSIIa-B1 and does not lack the enzymatic activity of SSIIa-A1. And wheat flour obtained by milling the crop of wheat lacking the enzymatic activity of SSIIa-D1;
GA-SD wheat flour: GBSI-A1 enzyme activity is not deficient, GBSSI-B1 and GBSSI-D1 enzyme activity is not deficient, and SSIIa-D1 enzyme activity is not deficient, SSIIa-A1 And wheat flour obtained by milling a harvest of wheat lacking the enzymatic activity of SSIIa-B1.
Of these, GA-SA flour is preferred.
GA-SX wheat flour can be produced according to a known method, for example, the method described in JP-A-2013-188206.
 前記穀粉原料に含まれる小麦粉は、GA-SX小麦粉に加え、さらにGA-SX小麦粉以外の他の小麦粉を含んでいてもよい。他の小麦粉としてはGA-SX小麦以外の小麦から製粉した小麦粉であれば特に限定はない。例えば、GBSSI(GBSSI-A1、GBSSI-B1及びGBSSI-D1)及びSSIIa(SSIIa-A1,SSIIa-B1及びSSIIa-D1)の6種の酵素活性の欠損の組み合わせ(ただし、GA-SXを除く)で酵素活性を欠損した小麦並びにGBSSI及びSSIIaの何れの酵素活性も欠損していない小麦から製粉した小麦粉が挙げられる。あるいは一般に使用される、強力粉、中力粉、薄力粉、及びそれらの混合物であってよい。 The wheat flour contained in the flour raw material may further contain wheat flour other than GA-SX wheat flour in addition to GA-SX wheat flour. The other wheat flour is not particularly limited as long as it is a wheat flour milled from wheat other than GA-SX wheat. For example, a combination of six enzyme activity deficiencies of GBSSI (GBSSI-A1, GBSSI-B1 and GBSSI-D1) and SSIIa (SSIIa-A1, SSIIa-B1 and SSIIa-D1) (excluding GA-SX). Examples thereof include wheat flour deficient in enzyme activity and wheat flour milled from wheat not deficient in any of GBSSI and SSIIa enzyme activity. Alternatively, it may be a commonly used strong flour, medium-strength flour, weak flour, or a mixture thereof.
 GA-SX小麦粉の含有量は、前記穀粉原料の総量に対して、例えば10質量%以上の範囲から選択され、30質量%以上が好ましく、50質量%以上がより好ましく、60質量%以上がさらに好ましく、70質量%以上がさらにより好ましい。
 本発明において、穀粉原料に含まれる小麦粉(GA-SX小麦粉と他の小麦粉の合計)の含有率は、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましい。
The content of GA-SX wheat flour is selected from the range of, for example, 10% by mass or more, preferably 30% by mass or more, more preferably 50% by mass or more, and further 60% by mass or more, based on the total amount of the flour raw materials. It is preferable, and 70% by mass or more is even more preferable.
In the present invention, the content of wheat flour (total of GA-SX flour and other wheat flour) contained in the flour raw material is preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 70% by mass or more.
 前記穀粉原料に使用する穀粉類は小麦粉のみからなってもよく、小麦粉以外に米粉、デュラム小麦粉、デュラムセモリナ、ライ麦粉、大麦粉、オーツ麦粉、コーンフラワー、そば粉等の小麦粉以外の穀粉を含んでいてもよい。
 前記穀粉原料に使用する澱粉質原料とは、穀類、イモ類、豆類等並びにそれらのワキシー種から分離精製された澱粉類(例えば、小麦澱粉、コーンスターチ、タピオカ澱粉、馬鈴薯澱粉、緑豆澱粉、サゴ澱粉等並びにそれらのワキシー澱粉)、及び、前記澱粉類をα化、エーテル化、エステル化、アセチル化、架橋処理などを行った加工澱粉類のことであり、穀粉類との置換により任意に穀粉原料に配合することができる。
The flours used as the raw material for the flour may consist only of flour, and include rice flour, durum flour, duram semolina, rye flour, barley flour, oats flour, corn flour, buckwheat flour, and other flours other than wheat flour. You may be.
The starchy raw materials used for the starch raw materials include grains, potatoes, beans and the like, and starches separated and purified from their waxy species (for example, wheat starch, corn starch, tapioca starch, horse belly starch, green bean starch, sago starch). Etc. and their waxy starch), and processed starches obtained by subjecting the starches to pregelatinization, etherification, esterification, acetylation, cross-linking treatment, etc. Can be blended with starch.
 本発明において「液体原料」とは、飲食用に供される液体のことであり、特に制限なく何れもバッター生地の調製に使用することができる。そのような液体原料として、ミネラルウオーター等の水;牛乳等の畜乳及び脱脂乳等の加工畜乳;全卵液、卵白液等の卵液;糖類、アミノ酸類、塩類等の水溶性化合物を溶解させた水溶液;豆乳等の農作物の煮汁;果実、果菜等の搾汁等が挙げられる。好ましくは、水、畜乳、加工畜乳、卵液であり、これらを単独で使用してもよく、混合して使用してもよい。 In the present invention, the "liquid raw material" is a liquid used for eating and drinking, and any of them can be used for preparing batter dough without particular limitation. As such liquid raw materials, water such as mineral water; livestock milk such as milk and processed livestock milk such as defatted milk; egg liquid such as whole egg liquid and egg white liquid; water-soluble compounds such as sugars, amino acids and salts. Examples thereof include dissolved aqueous solution; broth of agricultural products such as soy milk; squeezed juice of fruits, fruit vegetables and the like. Preferably, it is water, livestock milk, processed livestock milk, or egg liquid, and these may be used alone or in combination.
 本発明において、バッター生地を加熱して得られるベーカリー食品の製造には、穀粉原料及び液体原料以外の副原料を使用することができる。そのような副原料としては、バッター生地を加熱させて得られるベーカリー食品の種類に応じて、ブドウ糖、果糖、乳糖、砂糖、イソマルトースなどの糖類;卵黄、卵白、全卵の粉末化物;粉乳、脱脂粉乳、大豆粉乳などの乳成分;ショートニング、ラード、マーガリン、バター、液状油などの油脂類;重曹などの化学膨張剤;乳化剤;増粘剤;食塩などの無機塩類;保存料;香料;香辛料;ビタミン;カルシウムなどの強化剤;食物繊維などが挙げられ、前記穀粉原料の外割で配合することができる。なお、後述するように本発明のベーカリー食品の製造方法は、小麦粉と液体原料の少なくとも一部を混合後保持する工程を含むことから、生地において化学膨張剤を使用する場合には遅効型の化学膨張剤を選択し、保持温度をなるだけ低温にすることが好ましい。 In the present invention, auxiliary raw materials other than the flour raw material and the liquid raw material can be used for producing the bakery food obtained by heating the batter dough. Such auxiliary ingredients include sugars such as glucose, fructose, lactose, sugar, isomaltose; egg yolk, egg white, powdered whole egg; milk powder, depending on the type of bakery food obtained by heating the butter dough. Milk components such as defatted milk powder and soybean milk powder; fats and oils such as shortening, lard, margarine, butter, and liquid oil; chemical swelling agents such as baking soda; emulsifiers; thickeners; inorganic salts such as salt; preservatives; fragrances; spices ; Vitamin; Fortifier such as calcium; Dietary fiber and the like can be mentioned, and can be blended by the external division of the above-mentioned milk flour raw material. As will be described later, the method for producing a bakery food product of the present invention includes a step of mixing and retaining at least a part of wheat flour and a liquid raw material. Therefore, when a chemical leavening agent is used in the dough, it is a slow-acting chemistry. It is preferable to select a leavening agent and keep the holding temperature as low as possible.
 本発明において、あらかじめ前記穀粉原料を含むプレミックス粉として調製しておくこともできる。一般にプレミックス粉は、その使用用途に応じて、穀粉原料に、化学膨張剤、調味料、香料、色素等の粉末原料、油脂類などの副原料を混合したものをいう。プレミックス粉に使用する副原料は、通常ベーカリー食品の製造に使用される副原料であれば何れも使用することができる。そのような副原料としてブドウ糖、果糖、乳糖、砂糖、イソマルトースなどの糖類;卵黄、卵白、全卵の粉末化物;粉乳、脱脂粉乳、大豆粉乳などの乳成分;ショートニング、ラード、マーガリン、バター、液状油などの油脂類;重曹などの膨化剤;乳化剤;増粘剤;食塩などの無機塩類;保存料;香料;香辛料;ビタミン;カルシウムなどの強化剤、食物繊維などが挙げられ、それらを前記穀粉原料の外割で配合することができる。なお、前記同様に本発明のバッター生地を加熱して得られるベーカリー食品の製造方法は、バッター生地の少なくとも一部を調製し、それを所定時間保持する工程を含むことから、プレミックス粉に配合する化学膨張剤として遅効型の化学膨張剤を選択し、保持温度をなるだけ低温にすることが好ましい。あるいは、バッター生地の保持工程が終わった後に化学膨張剤を添加して均質になるように混合してもよい。 In the present invention, it can be prepared in advance as a premixed flour containing the above-mentioned flour raw material. In general, premixed powder refers to a mixture of flour raw materials, powder raw materials such as chemical leavening agents, seasonings, flavors and pigments, and auxiliary raw materials such as oils and fats, depending on the intended use. As the auxiliary raw material used in the premixed powder, any auxiliary raw material usually used in the production of bakery foods can be used. Sugars such as glucose, fructose, lactose, sugar, isomaltose as such auxiliary ingredients; egg yolk, egg white, powdered whole egg; milk components such as milk powder, defatted milk powder, soybean milk powder; shortening, lard, margarine, butter, Oils and fats such as liquid oil; swelling agents such as margarine; emulsifiers; thickeners; inorganic salts such as salt; preservatives; fragrances; spices; vitamins; enhancers such as calcium, dietary fibers, etc. It can be blended with the outer percentage of the raw material of the grain flour. In addition, since the method for producing a bakery food obtained by heating the batter dough of the present invention in the same manner as described above includes a step of preparing at least a part of the batter dough and holding it for a predetermined time, it is blended with the premix powder. It is preferable to select a slow-acting chemical swelling agent as the chemical swelling agent and keep the holding temperature as low as possible. Alternatively, after the batter dough holding step is completed, a chemical leavening agent may be added and mixed so as to be homogeneous.
2.保持工程
 本発明のベーカリー食品の製造方法は、(i)上記穀粉原料に含まれる小麦粉と液体原料の少なくとも一部を混合してバッター生地の少なくとも一部を調製し、それを所定時間保持する工程を含んでいる。保持工程は具体的には、穀粉原料と液体原料の一部または全量とを均質に混合して接触させる工程のことであり、種生地あるいは最終生地を調製する工程であってもよい。
 保持工程は、柔らかくしっとりとした食感のベーカリー食品を得るために、予め穀粉原料(特に小麦粉)の水和を起こさせる工程である。
 保持工程において、水和を起こさせる穀粉原料は、少なくとも穀粉原料に含まれる小麦粉であり、その場合には小麦粉の全量であることが好ましく、より好ましくは穀粉原料に含まれる穀粉類の全量であり、更に好ましくは穀粉原料の全量である。
 保持工程において、穀粉原料の水和に使用する液体原料は、穀粉原料の水和に足る量であればよく、水和を起こさせる穀粉原料100質量部に対して40質量部以上であり、好ましくは50質量部以上であり、より好ましくは60質量部以上であり、更に好ましくは70質量部以上であり、最も好ましくは液体原料の全量である。
 保持温度に特に制限はなく、例えば、1~40℃の範囲から選択することができる。穀粉原料(特に小麦粉)中の澱粉が水和され易いようにして、より一層優れた柔らかさとしっとり感が得られるようにするため、保持温度は20℃未満であるのが好ましく、1~10℃であるのがより好ましい。
2. Retention Step The method for producing a bakery food product of the present invention is (i) a step of mixing at least a part of wheat flour and a liquid raw material contained in the above-mentioned flour raw material to prepare at least a part of batter dough and holding it for a predetermined time. Includes. Specifically, the holding step is a step of uniformly mixing and contacting a part or all of the flour raw material and the liquid raw material, and may be a step of preparing a seed dough or a final dough.
The holding step is a step of causing hydration of the flour raw material (particularly wheat flour) in advance in order to obtain a bakery food having a soft and moist texture.
In the holding step, the flour raw material that causes hydration is at least the flour contained in the flour raw material, and in that case, the total amount of the flour is preferable, and more preferably the total amount of the flour contained in the flour raw material. , More preferably the total amount of flour raw material.
In the holding step, the liquid raw material used for hydration of the flour raw material may be an amount sufficient for hydration of the flour raw material, and is preferably 40 parts by mass or more with respect to 100 parts by mass of the flour raw material to cause hydration. Is 50 parts by mass or more, more preferably 60 parts by mass or more, further preferably 70 parts by mass or more, and most preferably the total amount of the liquid raw material.
The holding temperature is not particularly limited and can be selected from the range of, for example, 1 to 40 ° C. The holding temperature is preferably less than 20 ° C. in order to facilitate the hydration of starch in the flour raw material (particularly wheat flour) and to obtain even more excellent softness and moist feeling. Is more preferable.
 保持時間は、例えば、2~24時間以内の範囲から選択され、小麦粉として標準的な小麦粉(GA-SX小麦粉以外の他の小麦粉)のみを含む穀粉原料を使用した場合の保持時間よりも短縮して産業効率を高める点から、24時間以下が好ましく、18時間以下がさらに好ましく、15時間以下がより好ましく、10時間以下がさらにより好ましい。また、保持時間は、標準的な小麦粉を十分に水和して製造したベーカリー食品と同等又はそれ以上の食感を得る点から、2時間以上が好ましく、4時間以上がより好ましく、5時間以上がさらにより好ましく、6時間以上がとても好ましい。例えば、標準的な小麦粉において18時間保持をして製造したベーカリー食品と同等又はそれ以上の食感を、6時間の保持で得ることができるため、標準的な小麦粉を用いた製造方法における保持時間と比べて、本発明の製造方法における保持時間を短くすることが可能である。より具体的には保持時間を半分から1/3程度に短縮することが可能である。なお、この場合の「保持時間」の比較は、標準的な小麦粉のみを含む穀粉原料を用いて製造したベーカリー食品の食感を同等またはそれ以上にすることができる時間を比較したものである。食感は本発明の課題である、軟らかさ及びしっとり感を基準とする。 The retention time is selected from the range of, for example, within 2 to 24 hours, and is shorter than the retention time when a flour raw material containing only standard wheat flour (flour other than GA-SX flour) is used as the flour. From the viewpoint of increasing industrial efficiency, 24 hours or less is preferable, 18 hours or less is further preferable, 15 hours or less is more preferable, and 10 hours or less is even more preferable. In addition, the retention time is preferably 2 hours or more, more preferably 4 hours or more, and 5 hours or more, from the viewpoint of obtaining a texture equal to or better than that of bakery foods produced by sufficiently hydrating standard wheat flour. Is even more preferable, and 6 hours or more is very preferable. For example, a texture equivalent to or better than that of a bakery food produced by holding it for 18 hours in standard wheat flour can be obtained by holding it for 6 hours, so that the holding time in the manufacturing method using standard wheat flour It is possible to shorten the holding time in the production method of the present invention as compared with the above. More specifically, the holding time can be shortened from half to one-third. The comparison of the "retention time" in this case is a comparison of the time during which the texture of the bakery food produced using the flour raw material containing only standard wheat flour can be made equal to or higher than that. The texture is based on the softness and moistness, which are the subjects of the present invention.
 本発明のベーカリー食品の製造方法の一態様として、バッター生地の保持工程(i)における保持時間が、穀粉原料に含まれる小麦粉が標準的な小麦粉(GA-SX小麦粉以外の小麦粉)からなる場合の保持時間より短い。
 本発明のベーカリー食品の製造方法の一態様として、バッター生地の保持工程(i)において、穀粉原料に含まれる小麦粉がGA-SX小麦粉以外の他の小麦粉からなる場合の保持時間の半分から1/3の保持時間で、穀粉原料に含まれる小麦粉がGA-SX小麦粉以外の他の小麦粉からなる場合と同等又はそれ以上の食感のベーカリー食品を得ることができる。
 すなわち、本発明のベーカリー食品の製造方法は、生地の保持工程における保持時間を、穀粉原料に含まれる小麦粉がGA-SX小麦粉以外の他の小麦粉(標準的な小麦粉)からなる場合の保持時間の半分から1/3に短縮することができる方法である。
As one aspect of the method for producing a bakery food of the present invention, when the holding time in the holding step (i) of the batter dough is made of standard wheat flour (flour other than GA-SX flour) contained in the flour raw material. Shorter than retention time.
As one aspect of the method for producing a bakery food of the present invention, in the holding step (i) of the batter dough, half to 1 / of the holding time when the flour contained in the flour raw material is composed of flour other than GA-SX flour. With the holding time of 3, it is possible to obtain a bakery food having a texture equal to or higher than that in the case where the flour contained in the flour raw material is made of flour other than GA-SX flour.
That is, in the method for producing a bakery food of the present invention, the holding time in the dough holding step is set to the holding time when the flour contained in the flour raw material is composed of flour other than GA-SX flour (standard wheat flour). This is a method that can be shortened from half to one-third.
 本発明のベーカリー食品の製造方法は、通常、前記保持工程に加え、(ii) 穀粉原料及び液体原料の残部がある場合は、それを工程(i)の保持されたバッター生地に添加してバッター生地(最終バッター生地)を調製する工程、(iii) 工程(i)あるいは工程(ii)の前記バッター生地を加熱する工程を含む。
 最終バッター生地調製工程(ii)において、穀粉原料及び液体原料の残部の原料の具体例としては、前記保持工程に供さなかった穀粉原料及び液体原料、化学膨張剤(重曹など)、酸性剤、調味料(砂糖、食塩など)、油脂等の前記副原料、これらの混合物などが挙げられる。
 保持工程において、穀粉原料(特に小麦粉)が十分に水和されるため、柔らかくしっとりとした食感を得ることができる。
In the method for producing a bakery food product of the present invention, in addition to the above-mentioned holding step, (ii) if there is a residue of a grain flour raw material and a liquid raw material, it is added to the batter dough held in the step (i) to make a batter. The step of preparing the dough (final batter dough), (iii) the step of heating the batter dough in step (i) or step (ii) is included.
In the final batter dough preparation step (ii), specific examples of the flour raw material and the remaining raw material of the liquid raw material include flour raw materials and liquid raw materials that were not used in the holding step, chemical expansion agents (such as baking soda), and acid agents. Examples thereof include seasonings (sugar, salt, etc.), the above-mentioned auxiliary raw materials such as fats and oils, and mixtures thereof.
In the holding step, the flour raw material (particularly wheat flour) is sufficiently hydrated, so that a soft and moist texture can be obtained.
 加熱工程(iii)において、加熱温度や加熱時間に特に制限はなく、ベーカリー食品の種類によって適宜変えることができる。
 加熱は、例えば、フライ(油ちょう)であってもよく、又はフライパン、ホットプレート、コンベクションオーブンあるいはオーブン(固定釜等)等による焼成であってもよく、電子レンジによるマイクロ波加熱であってもよい。
 ホットプレートによる焼成を行う場合、その時間と温度は限定されるものではないが、例えば150~250℃で数十秒~数分程度である。
 オーブンによる焼成を行う場合、その時間と温度は限定されるものではないが、例えば150~250℃で数分~数十分程度である。
 フライにおいて、その時間と温度に特に制限はなく、例えば150~250℃で数十秒から数分程度である。
In the heating step (iii), the heating temperature and the heating time are not particularly limited and can be appropriately changed depending on the type of bakery food.
The heating may be, for example, frying (oil basin), baking in a frying pan, hot plate, convection oven, oven (fixed kettle, etc.), or microwave heating in a microwave oven. Good.
When firing with a hot plate, the time and temperature are not limited, but for example, it is about several tens of seconds to several minutes at 150 to 250 ° C.
When firing in an oven, the time and temperature are not limited, but for example, it is about several minutes to several tens of minutes at 150 to 250 ° C.
In the frying, the time and temperature are not particularly limited, and for example, it is about several tens of seconds to several minutes at 150 to 250 ° C.
 以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例によって限定されるものではない。 Hereinafter, the present invention will be described in more detail based on Examples, but the present invention is not limited to these Examples.
<製造例1:ケーキドーナツの製造>
 下記配合表に従って標準的な小麦粉(日本製粉株式会社製「クイン」)を使用して標準的なケーキドーナツを製造した。小麦粉、水、及び卵液をミキサー(エスケーミキサー株式会社製)に投入し、ビーターを使用して1速で1分間混合して均質な種生地を得た。この種生地を樹脂製フィルムで密封し、冷蔵庫(4℃)で18時間保持して種生地を水和させた。重曹、酸性剤(ピロリン酸二水素二ナトリウム)、上白糖、食塩、脱脂粉乳、ショートニングをミキサーに投入して3速で3分間混合し、次いで保持した種生地全量を投入して2速で1分間混合し、掻き落としを行って更に3速で30秒間混合して均質なケーキドーナツ生地を得た。捏ね上げ温度は20℃であった。10分間のベンチタイムの後、ドーナツカッター(ベルショウ社製)を用いて45gのリング状に成形し、190℃で片面60秒間、反転させて更に60秒間フライしてケーキドーナツを得た。
<Manufacturing example 1: Manufacture of cake donuts>
Standard cake donuts were produced using standard wheat flour (“Quin” manufactured by Nippon Flour Mills Co., Ltd.) according to the recipe below. Wheat flour, water, and egg liquid were put into a mixer (manufactured by SK Mixer Co., Ltd.) and mixed at 1st speed for 1 minute using a beater to obtain a homogeneous seed dough. The seed dough was sealed with a resin film and kept in a refrigerator (4 ° C.) for 18 hours to hydrate the seed dough. Add baking soda, acid agent (disodium dihydrogen pyrophosphate), white sugar, salt, skim milk powder, and shortening to a mixer and mix at 3rd speed for 3 minutes, then add all the retained seed dough and add 1 at 2nd speed. The mixture was mixed for 1 minute, scraped off, and further mixed at 3rd speed for 30 seconds to obtain a homogeneous cake donut dough. The kneading temperature was 20 ° C. After a bench time of 10 minutes, a 45 g ring was formed using a donut cutter (manufactured by Belshaw), inverted at 190 ° C. for 60 seconds on one side, and fried for another 60 seconds to obtain a cake donut.
配合表
Figure JPOXMLDOC01-appb-I000001
Formulation table
Figure JPOXMLDOC01-appb-I000001
<評価例1:ケーキドーナツの評価>
 製造例1に従って製造したケーキドーナツの粗熱を取り、樹脂性フィルムで密封して一晩室温で保存した後、10名の熟練パネラーにより下記評価基準表に従って食感評価した。なお、製造例1に従って製造したケーキドーナツの食感を3点とした(比較例4)。
<Evaluation example 1: Evaluation of cake donuts>
The rough heat of the cake donut produced according to Production Example 1 was removed, the donut was sealed with a resin film and stored at room temperature overnight, and then the texture was evaluated by 10 skilled panelists according to the following evaluation standard table. The texture of the cake donut produced according to Production Example 1 was set to 3 points (Comparative Example 4).
評価基準表
Figure JPOXMLDOC01-appb-I000002
Evaluation standard table
Figure JPOXMLDOC01-appb-I000002
<試験例1:保持時間の検討>
 標準的な小麦粉又はGA-SA小麦粉を使用し、下記表1記載の保持温度と保持時間にした以外は製造例1に従ってケーキドーナツを製造し、評価例1に従って評価した。結果を表1に記載する。なお、GA-SA小麦粉は、特開2013-188206号公報の段落[0048]~[0059]に記載の方法に従ってコムギ系統(v)を作出し、作出したコムギを定法に従って製粉することにより調製した。
<Test Example 1: Examination of retention time>
Using standard wheat flour or GA-SA wheat flour, cake donuts were produced according to Production Example 1 except for the holding temperature and holding time shown in Table 1 below, and evaluated according to Evaluation Example 1. The results are shown in Table 1. GA-SA wheat flour was prepared by producing a wheat line (v) according to the methods described in paragraphs [0048] to [0059] of JP2013-188206A, and milling the produced wheat according to a conventional method. ..
Figure JPOXMLDOC01-appb-T000003


Figure JPOXMLDOC01-appb-I000004
Figure JPOXMLDOC01-appb-T000003


Figure JPOXMLDOC01-appb-I000004
 標準的な小麦粉を使用した場合、保持(水和)時間が短くなると共にケーキドーナツは硬くパサつきのある食感になった。一方、GA-SA小麦粉を使用した場合、保持時間を設定しなかった参考例1及び保持時間を設定した実施例1~5において何れも標準的な小麦粉よりも柔らかさとしっとり感が改善され、少なくとも6時間の保持時間を設定した実施例2で比較例4のケーキドーナツと同程度以上の食感になり、GA-SA小麦粉を使用することで保持時間を1/3に短縮できることがわかった。
 以降の試験では、保持時間を短くしてもGA-SA小麦粉を使用した場合に良好な食感改良効果が得られ、且つ、従来の水和させた種生地を使用したケーキドーナツと対比するために、保持時間を12又は18時間に設定することとした。
When standard wheat flour was used, the retention (hydration) time was shortened and the cake donuts had a hard and dry texture. On the other hand, when GA-SA wheat flour was used, in both Reference Example 1 in which the retention time was not set and Examples 1 to 5 in which the retention time was set, the softness and moist feeling were improved as compared with the standard wheat flour, and at least In Example 2 in which the holding time of 6 hours was set, the texture was equal to or higher than that of the cake donut in Comparative Example 4, and it was found that the holding time could be shortened to 1/3 by using GA-SA wheat flour.
In the subsequent tests, even if the holding time is shortened, a good texture improving effect can be obtained when GA-SA flour is used, and it is compared with the cake donut using the conventional hydrated seed dough. In addition, it was decided to set the holding time to 12 or 18 hours.
<試験例2:保持温度の検討>
 標準的な小麦粉又はGA-SA小麦粉を使用し、下記表2記載の保持温度と保持時間にした以外は製造例1に従ってケーキドーナツを製造し、評価例1に従って評価した。なお、保持温度を20、37℃にした場合、種生地温度を4℃に下げた後に混合工程に使用した。結果を表2に記載する。
<Test Example 2: Examination of holding temperature>
Using standard wheat flour or GA-SA wheat flour, cake donuts were produced according to Production Example 1 except for the holding temperature and holding time shown in Table 2 below, and evaluated according to Evaluation Example 1. When the holding temperature was set to 20 or 37 ° C., the seed dough temperature was lowered to 4 ° C. and then used in the mixing step. The results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000005


Figure JPOXMLDOC01-appb-I000006
Figure JPOXMLDOC01-appb-T000005


Figure JPOXMLDOC01-appb-I000006
 GA-SA小麦粉を使用した実施例6~9では、保持温度を20℃(捏ね上げ温度と同等)又は37℃(ホイロ温度と同等)にしても、標準的なケーキドーナツである比較例4と同等以上の食感であった。一方、標準的な小麦粉を使用して保持温度を上げた場合、澱粉の水和が不十分になったためか、パサついた食感となり不適なものであった。GA-SA小麦粉を使用することで、保持工程中の温度変化があったとしてもケーキドーナツの品質を維持できることがわかった。 In Examples 6 to 9 using GA-SA wheat flour, even if the holding temperature was set to 20 ° C. (equivalent to the kneading temperature) or 37 ° C. (equivalent to the hoilo temperature), it was compared with Comparative Example 4 which is a standard cake donut. The texture was equal to or better than that. On the other hand, when the holding temperature was raised using standard wheat flour, the texture was dry and unsuitable, probably because the starch was insufficiently hydrated. It was found that the use of GA-SA flour can maintain the quality of the cake donuts even if there is a temperature change during the holding process.
<試験例3:GA-SA小麦粉配合量の検討>
 標準的な小麦粉とGA-SA小麦粉との配合量、保持時間及び保持温度を下記表3記載の通りにした以外は製造例1に従ってケーキドーナツを製造し、評価例1に従って評価した。結果を表3に記載する。
<Test Example 3: Examination of GA-SA flour blending amount>
Cake donuts were produced according to Production Example 1 except that the blending amount, holding time and holding temperature of standard wheat flour and GA-SA wheat flour were as shown in Table 3 below, and evaluated according to Evaluation Example 1. The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000007


Figure JPOXMLDOC01-appb-I000008

 少なくとも40質量%のGA-SA小麦粉を配合した実施例12及び17で、標準的なケーキドーナツである比較例4よりも柔らかさ及びしっとり感共に良好な食感になることがわかった。ケーキドーナツに使用する小麦粉全量に対してGA-SA小麦粉を60質量%以上使用することで、より顕著な効果が得られることがわかった。
Figure JPOXMLDOC01-appb-T000007


Figure JPOXMLDOC01-appb-I000008

It was found that Examples 12 and 17 containing at least 40% by mass of GA-SA wheat flour had a better texture in terms of both softness and moistness than Comparative Example 4, which is a standard cake donut. It was found that a more remarkable effect can be obtained by using 60% by mass or more of GA-SA wheat flour with respect to the total amount of wheat flour used for cake donuts.
<製造例2:パンケーキの製造方法>
 下記配合表2に従って標準的な小麦粉(日本製粉社製クイン)を使用してパンケーキを製造した。
 小麦粉及び牛乳をボウルに投入し、泡立て器で均質になるまで混合して種生地を得た。種生地の入ったボウルを樹脂製フィルムで密封し、4℃で18時間保持した。種生地を室温に戻した後、種生地に上白糖、ベーキングパウダー、食塩、ショートニング及び卵液を加えて均質になるまで泡立て器で混合し、パンケーキ生地を得た。190℃に予熱したホットプレートにパンケーキ生地100gを流し込み、2分間焼成後、反転して1分間焼成してパンケーキを得た。
<Manufacturing example 2: Pancake manufacturing method>
Pancakes were produced using standard wheat flour (Quin manufactured by Nippon Flour Mills) according to Formulation Table 2 below.
Flour and milk were placed in a bowl and mixed with a whisk until homogeneous to obtain seed dough. The bowl containing the seed dough was sealed with a resin film and held at 4 ° C. for 18 hours. After returning the seed dough to room temperature, fine white sugar, baking powder, salt, shortening and egg liquid were added to the seed dough and mixed with a whisk until uniform to obtain a pancake dough. 100 g of pancake dough was poured into a hot plate preheated to 190 ° C., baked for 2 minutes, then inverted and baked for 1 minute to obtain pancakes.
<配合表2:パンケーキ>
Figure JPOXMLDOC01-appb-I000009
<Compounding table 2: Pancakes>
Figure JPOXMLDOC01-appb-I000009
<評価例2:パンケーキの評価>
 焼成したパンケーキの粗熱を取り、樹脂性フィルムで密封して一晩室温で静置した後、10名の熟練パネラーにより評価基準表に従って食感評価した。なお、製造例2に従って製造したパンケーキを対照例とし、その評価点を3点とした(比較例12)。
<Evaluation example 2: Evaluation of pancakes>
The rough heat of the baked pancakes was removed, the pancakes were sealed with a resin film and allowed to stand at room temperature overnight, and then the texture was evaluated by 10 skilled panelists according to the evaluation standard table. The pancake produced according to Production Example 2 was used as a control example, and the evaluation points were set to 3 points (Comparative Example 12).
<試験例4:パンケーキの検討>
 標準的な小麦粉又はGA-SA小麦粉を使用し、表4記載の保持時間及び保持温度にした以外は製造例2に従ってパンケーキを製造し、評価例2に従って評価した。参考例4は、保持工程を実施しない一般的なパンケーキである。
 標準的な小麦粉を使用した場合、比較例10~12において保持時間が短くなると共にパンケーキは硬くしっとり感に劣る食感であった。保持温度を15℃に設定した比較例13~15では保持温度を4℃に設定した比較例10~12よりも食感がやや劣る傾向であった。GA-SA小麦粉を使用した場合、保持を行わなかった参考例3及び保持を行った実施例20~25は、何れも標準的な小麦粉を使用したパンケーキよりも柔らかさ及びしっとり感共に改善され、少なくとも6時間の保持時間を設定することにより比較例12のパンケーキと同程度以上の食感になった。このことから、GA-SA小麦粉を使用することにより、保持時間を1/3程度に短縮できることが判った。
<Test Example 4: Examination of pancakes>
Using standard wheat flour or GA-SA wheat flour, pancakes were produced according to Production Example 2 except for the holding time and holding temperature shown in Table 4, and evaluated according to Evaluation Example 2. Reference Example 4 is a general pancake that does not carry out a holding step.
When standard wheat flour was used, the holding time was shortened and the pancake had a hard and inferior moist texture in Comparative Examples 10 to 12. In Comparative Examples 13 to 15 in which the holding temperature was set to 15 ° C., the texture tended to be slightly inferior to those in Comparative Examples 10 to 12 in which the holding temperature was set to 4 ° C. When GA-SA wheat flour was used, Reference Example 3 which was not retained and Examples 20 to 25 which were retained were both improved in softness and moist feeling as compared with pancakes using standard wheat flour. By setting a holding time of at least 6 hours, the texture was equal to or higher than that of the pancake of Comparative Example 12. From this, it was found that the holding time can be shortened to about 1/3 by using GA-SA wheat flour.
Figure JPOXMLDOC01-appb-T000010


Figure JPOXMLDOC01-appb-I000011
Figure JPOXMLDOC01-appb-T000010


Figure JPOXMLDOC01-appb-I000011
<試験例5:パンケーキにおけるGA-SA小麦粉配合量の検討>
 標準的な小麦粉とGA-SA小麦粉との配合量、保持時間及び保持温度を下記表5記載の通りにした以外は製造例2に従ってパンケーキを製造し、評価例2に従って評価した。結果を表5に記載する。
 GA-SA小麦粉を含む実施例21、26~30では何れも、GA-SA小麦粉を含まず標準的な小麦粉を用いた比較例11よりも柔らかさ及びしっとり感が改善されていた。少なくとも40質量%のGA-SA小麦粉を配合した実施例28において、標準的なパンケーキである比較例12とほぼ同程度の食感になり、60質量%以上配合することで明瞭な食感改善効果が得られることがわかった。
<Test Example 5: Examination of GA-SA flour content in pancakes>
Pancakes were produced according to Production Example 2 except that the blending amount, holding time and holding temperature of standard wheat flour and GA-SA wheat flour were as shown in Table 5 below, and evaluated according to Evaluation Example 2. The results are shown in Table 5.
In Examples 21 and 26 to 30 containing GA-SA wheat flour, the softness and moist feeling were improved as compared with Comparative Example 11 using standard wheat flour without GA-SA wheat flour. In Example 28 in which at least 40% by mass of GA-SA wheat flour was blended, the texture was almost the same as that of Comparative Example 12 which was a standard pancake, and by blending in 60% by mass or more, the texture was clearly improved. It turned out that the effect was obtained.
Figure JPOXMLDOC01-appb-T000012
Figure JPOXMLDOC01-appb-T000012
<製造例3:マフィンの製造方法>
 配合表3に従って標準的な小麦粉(日本製粉社製ダイヤ)を使用してマフィンを製造した。
 小麦粉と牛乳をミキサーに投入し、ビーターを使用して1速で1分間混合して種生地を得た。この種生地をボウルに入れ、樹脂製フィルムで密閉し、4℃で18時間保持した。バター、グラニュー糖をミキサー(エスケーミキサー社製、ビーター使用)に投入し、高速で白っぽくなるまで混合した後、全卵液を投入して低速で均質になるまで混合した。次いで、保存しおいた種生地とベーキングパウダー、食塩をミキサーに投入し、低速で2分間撹拌混合してマフィン生地を得た。生地60gをマフィン型に入れ、上火180℃下火160℃で25分間オーブン焼成してマフィンを得た。
<Manufacturing example 3: Muffin manufacturing method>
Muffins were produced using standard wheat flour (diamond manufactured by Nippon Flour Mills) according to Formulation Table 3.
Flour and milk were put into a mixer and mixed at 1st speed for 1 minute using a beater to obtain seed dough. This seed dough was placed in a bowl, sealed with a resin film, and held at 4 ° C. for 18 hours. Butter and granulated sugar were added to a mixer (manufactured by SK Mixer Co., Ltd., using a beater) and mixed at high speed until whitish, and then whole egg liquid was added and mixed at low speed until homogeneous. Next, the stored seed dough, baking powder, and salt were put into a mixer, and the mixture was stirred and mixed at low speed for 2 minutes to obtain a muffin dough. 60 g of the dough was placed in a muffin mold and baked in an oven at 180 ° C. on top heat and 160 ° C. on bottom heat for 25 minutes to obtain muffins.
<配合表3:マフィン>
Figure JPOXMLDOC01-appb-I000013
<Formulation table 3: Muffin>
Figure JPOXMLDOC01-appb-I000013
<評価例3:マフィンの評価>
 焼成したマフィンの粗熱を取り、樹脂性フィルムで密封して一晩室温で静置した後、10名の熟練パネラーにより評価基準表に従って食感評価した。なお、製造例3に従って製造したマフィンを対照例とし、その評価点を3点とした(比較例17)。
<Evaluation example 3: Evaluation of muffins>
The rough heat of the fired muffin was removed, the muffin was sealed with a resin film and allowed to stand at room temperature overnight, and then the texture was evaluated by 10 skilled panelists according to the evaluation standard table. The muffin produced according to Production Example 3 was used as a control example, and the evaluation points were set to 3 points (Comparative Example 17).
<試験例6:マフィンの検討>
 標準的な小麦粉とGA-SA小麦粉との配合量、保持時間及び保持温度を下記表6記載の通りにした以外は製造例3に従ってマフィンを製造し、評価例3に従って評価した。結果を表5に記載する。
 GA-SA小麦粉を配合した実施例31~36では、標準的な小麦粉のみを使用して製造した比較例17よりも柔らかさ及びしっとり感共に改善されており、少なくとも60質量%のGA-SA小麦粉を使用することで、より顕著な食感改良効果が認められた。
<Test Example 6: Examination of muffins>
Muffins were produced according to Production Example 3 except that the blending amount, holding time and holding temperature of standard wheat flour and GA-SA wheat flour were as shown in Table 6 below, and evaluated according to Evaluation Example 3. The results are shown in Table 5.
In Examples 31 to 36 containing GA-SA wheat flour, both softness and moistness were improved as compared with Comparative Example 17 produced using only standard wheat flour, and at least 60% by mass of GA-SA wheat flour was used. A more remarkable effect of improving the texture was observed by using.
Figure JPOXMLDOC01-appb-T000014
Figure JPOXMLDOC01-appb-T000014

Claims (7)

  1.  穀粉原料と液体原料とを含むバッター生地を加熱して得られるベーカリー食品の製造方法であって、
     (i)前記穀粉原料に含まれる小麦粉と液体原料の少なくとも一部を混合してバッター生地の少なくとも一部を調製し、それを所定時間保持する工程、
     (ii) 穀粉原料及び液体原料の残部がある場合は、それを工程(i)の保持されたバッター生地に添加してバッター生地を調製する工程、
     (iii) 工程(i)あるいは工程(ii)の前記バッター生地を加熱する工程を含み、
     工程(i)の前記小麦粉が、GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1、SSIIa-B1及びSSIIa-D1のうちのいずれか2つの酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉(GA-SX小麦粉)を含有する、前記製造方法。
    A method for producing a bakery food product obtained by heating a batter dough containing a flour raw material and a liquid raw material.
    (i) A step of mixing at least a part of the wheat flour contained in the flour raw material and a liquid raw material to prepare at least a part of the batter dough and holding it for a predetermined time.
    (ii) If there is a residue of flour raw material and liquid raw material, add it to the retained batter dough in step (i) to prepare the batter dough,
    (iii) Including the step of heating the batter dough in step (i) or step (ii).
    The wheat flour in step (i) does not lack the enzymatic activity of GBSSI-A1, lacks the enzymatic activity of GBSSI-B1 and GBSSI-D1, and of SSIIa-A1, SSIIa-B1 and SSIIa-D1. The above-mentioned production method, which contains wheat flour (GA-SX wheat flour) obtained by milling a harvest of wheat lacking any two of the enzyme activities.
  2.  前記GA-SX小麦粉が、GBSSI-A1の酵素活性を欠損しておらず、GBSSI-B1及びGBSSI-D1の酵素活性を欠損し、かつ、SSIIa-A1の酵素活性を欠損しておらず、SSIIa-B1及びSSIIa-D1の酵素活性を欠損したコムギの収穫物を製粉して得られた小麦粉(GA-SA小麦粉)である、請求項1に記載のベーカリー食品の製造方法。 The GA-SX flour is not deficient in the enzymatic activity of GBSSI-A1, is not deficient in the enzymatic activity of GBSSI-B1 and GBSSI-D1, and is not deficient in the enzymatic activity of SSIIa-A1. The method for producing a bakery food according to claim 1, which is wheat flour (GA-SA wheat flour) obtained by milling a harvest of wheat lacking the enzymatic activity of B1 and SSIIa-D1.
  3.  前記バッター生地の保持工程(i)が20℃以下で行われる、請求項1又は2に記載のベーカリー食品の製造方法。 The method for producing a bakery food product according to claim 1 or 2, wherein the batter dough holding step (i) is performed at 20 ° C. or lower.
  4.  前記バッター生地の保持工程(i)において保持時間が2~24時間である、請求項1~3のいずれか1項に記載の方法。 The method according to any one of claims 1 to 3, wherein the holding time is 2 to 24 hours in the holding step (i) of the batter dough.
  5.  前記バッター生地が化学膨張剤を含む、請求項1~4のいずれか1項に記載の方法。 The method according to any one of claims 1 to 4, wherein the batter dough contains a chemical leavening agent.
  6.  前記GA-SX小麦粉が、穀粉原料の全量の10質量%以上含まれる、請求項1~5のいずれか1項に記載の方法。 The method according to any one of claims 1 to 5, wherein the GA-SX wheat flour is contained in an amount of 10% by mass or more of the total amount of the flour raw material.
  7.  前記バッター生地の保持工程(i)における保持時間が、穀粉原料に含まれる小麦粉が標準的な小麦粉(GA-SX小麦粉以外の小麦粉)からなる場合の保持時間より短い、請求項1~6のいずれか1項に記載の方法。 Any of claims 1 to 6, wherein the holding time in the holding step (i) of the batter dough is shorter than the holding time when the flour contained in the flour raw material is made of standard wheat flour (flour other than GA-SX flour). Or the method described in item 1.
PCT/JP2021/000497 2020-01-08 2021-01-08 Method for producing bakery food WO2021141115A1 (en)

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Citations (2)

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JP2013188206A (en) * 2012-02-13 2013-09-26 National Agriculture & Food Research Organization WHEAT FLOUR PREPARED FROM WHEAT DELETED WITH ENZYME ACTIVITY OF TWO GBSSI AND TWO SSIIa
JP2015033362A (en) * 2013-08-09 2015-02-19 独立行政法人農業・食品産業技術総合研究機構 QUALITY DETERIORATION SUPPRESSED FOOD MADE BY USING WHEAT FLOUR PREPARED FROM WHEAT DEFICIENT IN ENZYMATIC ACTIVITY OF TWO GBSSI AND TWO SSIIa

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JP2013188206A (en) * 2012-02-13 2013-09-26 National Agriculture & Food Research Organization WHEAT FLOUR PREPARED FROM WHEAT DELETED WITH ENZYME ACTIVITY OF TWO GBSSI AND TWO SSIIa
JP2015033362A (en) * 2013-08-09 2015-02-19 独立行政法人農業・食品産業技術総合研究機構 QUALITY DETERIORATION SUPPRESSED FOOD MADE BY USING WHEAT FLOUR PREPARED FROM WHEAT DEFICIENT IN ENZYMATIC ACTIVITY OF TWO GBSSI AND TWO SSIIa

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