WO2021139618A1 - Inductive coupling apparatus and semiconductor processing device - Google Patents

Inductive coupling apparatus and semiconductor processing device Download PDF

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Publication number
WO2021139618A1
WO2021139618A1 PCT/CN2021/070102 CN2021070102W WO2021139618A1 WO 2021139618 A1 WO2021139618 A1 WO 2021139618A1 CN 2021070102 W CN2021070102 W CN 2021070102W WO 2021139618 A1 WO2021139618 A1 WO 2021139618A1
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WIPO (PCT)
Prior art keywords
radio frequency
coils
inductive coupling
electrically connected
induction coils
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PCT/CN2021/070102
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French (fr)
Chinese (zh)
Inventor
李兴存
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北京北方华创微电子装备有限公司
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Publication of WO2021139618A1 publication Critical patent/WO2021139618A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/321Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/321Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
    • H01J37/3211Antennas, e.g. particular shapes of coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32357Generation remote from the workpiece, e.g. down-stream

Definitions

  • the present invention relates to the technical field of semiconductor manufacturing, in particular to an inductive coupling device and a semiconductor processing device including the inductive coupling device.
  • MEMS Micro-Electro-Mechanical System
  • MOS mesa metal oxide semiconductor
  • TSV Silicon Connect Through Silicon Via
  • the concentration of free radicals in the downstream area is higher, and the ion density is lower, which can reduce the loss of the mask layer caused by ion bombardment of the substrate surface, so it can achieve both high etching rate and high etching selection ratio.
  • an inductively coupled plasma source usually uses a solenoid coil to generate plasma, and under the action of a lower electrode bias, independent control of plasma density and energy is achieved.
  • the effective power absorbed by the solenoid coil is limited, which limits the increase in plasma density.
  • the plasma density can be increased by increasing the power density applied by the plasma source, the skin effect still exists, resulting in a limited increase in the plasma density.
  • high power density will also cause the dielectric window to crack due to thermal effects. , Resulting in poor thermal stability of the dielectric window.
  • the present invention aims to solve at least one of the technical problems existing in the prior art, and proposes an inductive coupling device and semiconductor processing equipment, which can not only prevent the dielectric window from cracking due to thermal effects caused by high power density, but also Improve the thermal stability of the dielectric window, but also increase the plasma density.
  • the first aspect of the embodiments of the present invention provides an inductive coupling device for ionizing a process gas in a process chamber of a semiconductor processing equipment to form a plasma.
  • the inductive coupling device includes a radio frequency power supply, A DC power supply, a dielectric cylinder, and at least two groups of induction coils, wherein the at least two groups of induction coils are all arranged around the circumferential side wall of the dielectric cylinder, and are arranged in sequence along the axial direction of the dielectric cylinder;
  • Each group of the induction coils has a DC input terminal, a DC output terminal, a radio frequency input terminal, and a radio frequency output terminal, wherein the radio frequency input terminal and the DC input terminal are respectively connected to the first radio frequency power supply and the direct current power supply. Electrodes are electrically connected, the radio frequency output end is grounded, and the DC output end is electrically connected to the second electrode of the direct current power supply to form an ionization zone in an area in the dielectric cylinder corresponding to each group of the induction coils.
  • each group of the induction coils includes a coil body, the coil body includes a first conductive layer, an insulating layer wrapping the first conductive layer, and a second conductive layer wrapping the insulating layer; wherein, Both ends of the first conductive layer are used as the direct current input end and the direct current output end, respectively; both ends of the second conductive layer are used as the radio frequency input end and the radio frequency output end respectively.
  • each group of the induction coils further includes a DC input wire and a first wire insulation layer that wraps the DC input wire, and a DC output wire and a second wire insulation layer that wraps the DC output wire; wherein, Both ends of the DC input wire are electrically connected to the DC input terminal and the first pole of the DC power supply; both ends of the DC output wire are respectively connected to the DC output terminal and the second pole of the DC power supply. Extremely electrical connection.
  • the inductive coupling device further includes at least one first conductive connection member and at least one second conductive connection member; wherein,
  • the first conductive connection piece is electrically connected with the two adjacent groups of the induction coils, the radio frequency input end of the second conductive layer is electrically connected, and the first conductive connection piece is electrically connected with the radio frequency power supply ;
  • the second conductive connecting member is respectively electrically connected to the radio frequency output end of the second conductive layer in two adjacent groups of the induction coils, and the second conductive connecting member is grounded.
  • the directions of the currents delivered by the two adjacent groups of the induction coils are the same.
  • the induction coil includes a three-dimensional spiral coil
  • the winding directions of the two adjacent three-dimensional spiral coils are opposite, and the DC input end and the radio frequency input end of the two adjacent three-dimensional spiral coils are located in the respective three-dimensional spiral coils.
  • the direct current output terminal and the radio frequency output terminal of the two adjacent three-dimensional spiral coils are located at the positions of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder. Different side; or,
  • the winding directions of the two adjacent three-dimensional spiral coils are the same, and the DC input end and the radio frequency input end of the two adjacent three-dimensional spiral coils are located in the respective three-dimensional spiral coils.
  • the DC output end and the radio frequency output end of the two adjacent three-dimensional spiral coils are located at the same side of the three-dimensional spiral coil in the axial direction of the dielectric cylinder. Same side.
  • the induction coil includes a planar coil
  • the winding directions of the two adjacent planar coils are the same, and the DC input end and the radio frequency input end of the two adjacent planar coils are located in the respective plane coils of the dielectric cylinder. On the same side in the radial direction, the DC output end and the radio frequency output end of the two adjacent planar coils are located on the same side in the radial direction of the dielectric cylinder of the respective planar coils; or,
  • the winding directions of the two adjacent planar coils are opposite, and the DC input end and the radio frequency input end of the two adjacent planar coils are located on the respective planar coils in the dielectric cylinder. On different sides in the radial direction, the DC output ends and the radio frequency output ends of the two adjacent planar coils are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder.
  • the inductive coupling device further includes a first filter and a second filter, wherein the DC input terminal of each group of the induction coil is connected to the first filter of the DC power supply via the first filter.
  • the poles are electrically connected, and the DC output end of each group of the induction coils is electrically connected to the second pole of the DC power supply via the second filter.
  • the first filter and the second filter are both low-pass filters.
  • the first filter includes a first inductor and a first capacitor
  • the second filter includes a second inductor and a second capacitor; wherein the first end of the first inductor is connected to the DC power supply
  • the first pole of the first capacitor and the first terminal of the first capacitor are electrically connected
  • the second terminal of the first inductor is electrically connected to the DC input terminal of each group of the induction coils, and the first capacitor of the first capacitor Two ends are grounded;
  • the first end of the second inductor is electrically connected to the DC output end of each group of the induction coils, and the second end of the second inductor is connected to the second pole of the DC power source and the second capacitor.
  • the first ends are electrically connected, and the second end of the second capacitor is grounded.
  • the inductive coupling device further includes a DC blocking capacitor, a matching device, and a grounding capacitor; wherein the first end of the DC blocking capacitor is electrically connected to the radio frequency power supply through the matching device, and the DC blocking capacitor The second end of is electrically connected to the radio frequency input end of each group of the induction coils:
  • the first end of the grounding capacitor is electrically connected to the radio frequency output end of each group of the induction coils, and the second end of the grounding capacitor is grounded.
  • a semiconductor processing equipment that includes a process chamber and further includes the inductive coupling device described above, and the inductive coupling device is disposed in the process chamber.
  • the upper part of the chamber is used to ionize the process gas in the process chamber to form a plasma.
  • At least two groups of induction coils are arranged along the circumferential side wall of the dielectric cylinder and arranged in sequence along the axial direction, and the DC input end and the DC output end of each group of induction coils It is electrically connected to the first pole and the second pole of the DC power supply, the RF input end of each group of induction coils is electrically connected to the RF power supply, and the RF output end is grounded, which can not only reduce the passage of each group of induction coils under the same RF power condition In this way, the dielectric window can be prevented from rupturing due to thermal effects caused by high power density, and the thermal stability of the dielectric window can be improved; and at least two sets of induction coils are used to form at least two in the corresponding area in the dielectric cylinder.
  • One ionization zone can ionize the process gas multiple times during the process of sequentially passing through at least two ionization zones, thereby effectively improving the efficiency of inductive coupling power utilization, thereby increasing the plasma density.
  • the generated static magnetic field can confine the electrons in the plasma to extend their movement path, thereby Further increase the plasma density.
  • the semiconductor processing equipment provided by the embodiments of the present invention by using the inductive coupling device provided by the embodiments of the present invention, can not only prevent the dielectric window from cracking due to the thermal effect caused by high power density, but also can improve the thermal stability of the dielectric window , But also can increase the plasma density.
  • FIG. 1 is a schematic structural diagram of an inductive coupling device provided by a first embodiment of the present invention
  • Figure 2 is a schematic diagram of the path of electrons making Ramor motion in a magnetic field
  • Figure 3 is a comparison diagram of the effect of confining plasma with and without static magnetic field
  • FIG. 5 is a structural diagram of two adjacent induction coils used in the first embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of the connection between the DC output wire and the DC output terminal of the induction coil used in the first embodiment of the present invention
  • FIG. 7 is a cross-sectional view of the first conductive connector and the DC input wire used in the first embodiment of the present invention, respectively, connected to the RF input terminal and the DC input terminal of the induction coil;
  • FIG. 8 is a cross-sectional view of the second conductive connector and the DC output wire used in the first embodiment of the present invention, respectively, connected to the RF output terminal and the DC output terminal of the induction coil;
  • FIG. 9 is a schematic diagram of a circuit of two adjacent induction coils used in the second embodiment of the present invention.
  • FIG. 10 is a schematic diagram of another circuit of two adjacent induction coils used in the second embodiment of the present invention.
  • the first aspect of the embodiment of the present invention relates to an inductive coupling device 100, which is used to ionize a process gas in a process chamber of a semiconductor processing equipment 200 to form plasma.
  • the semiconductor processing equipment 200 generally includes a process chamber 210, an inductive coupling device 100 disposed above the process chamber 210, an air inlet system 220 for supplying process gas into the process chamber 210, and a bias voltage located in the process chamber 210.
  • An electrode 230, the bias electrode 230 is electrically connected to the bias RF source 250 via a bias matcher 240.
  • the above-mentioned inductive coupling device 100 is used as a remote plasma source, and the plasma generation area of the remote plasma source is not located inside the process chamber 210, but outside the process chamber 210. This will be described in detail below.
  • the structure of the inductive coupling device 100 and its application in the semiconductor processing equipment 200 provided by the embodiment of the invention.
  • the inductive coupling device 100 includes a radio frequency power supply 110, a direct current power supply 160, a dielectric cylinder 130, and two sets of induction coils (140, 150).
  • the two groups of induction coils (140, 150) are arranged around the circumferential side wall of the dielectric cylinder 130, and are arranged in sequence along the axial direction of the dielectric cylinder 130; in this embodiment, the first group of induction coils 140 are arranged in The second group of induction coils 150 is above and corresponds to the upper area inside the dielectric cylinder 130; the second group of induction coils 150 corresponds to the lower area inside the dielectric cylinder 130.
  • the first group of induction coils 140 and the second group of induction coils 150 both have a DC input terminal 161, a DC output terminal 162, a radio frequency input terminal 111, and a radio frequency output terminal 112. It can be understood that the DC input terminal shown in FIG. 1
  • the terminal 161, the DC output terminal 162, the radio frequency input terminal 111 and the radio frequency output terminal 112 are all intersection points of the end of the first group of induction coils 140 and the end of the second group of induction coils 150.
  • the radio frequency input terminal 111 and the DC input terminal 161 are electrically connected to the first pole (for example, the positive electrode) of the radio frequency power supply 110 and the DC power supply 160, respectively, the radio frequency output terminal 112 is grounded, and the DC output terminal 162 is connected to the second pole of the DC power supply 160.
  • the negative electrode is electrically connected to form two ionization regions in the regions corresponding to the two sets of induction coils (140, 150) in the dielectric cylinder 130, that is, the first ionization region is formed in the upper region; and the first ionization region is formed in the lower region.
  • the second ionization zone is electrically connected to form two ionization regions in the regions corresponding to the two sets of induction coils (140, 150) in the dielectric cylinder 130, that is, the first ionization region is formed in the upper region; and the first ionization region is formed in the lower region.
  • the second ionization zone It should be noted that FIG.
  • the process gas enters the dielectric cylinder 130 through the air intake system 220, and the radio frequency power supply 110 (the frequency of which is generally (0.4MHz ⁇ 60MHz) provide alternating current to the two groups of induction coils (140, 150), so that the two groups of induction coils (140, 150) generate alternating electromagnetic fields in the upper and lower regions of the dielectric cylinder 130, respectively.
  • the first ionization zone and the second ionization zone are formed.
  • the process gas undergoes two ionizations during the process of sequentially passing through the first ionization zone and the second ionization zone from top to bottom.
  • the process gas undergoes the first ionization in the first ionization zone. Ionization, forming a plasma containing electrons, ions, neutral gases, etc., wherein the neutral gas is an uncharged gas including free radicals and source gases, and the content of free radicals is about 100 to 1000 times the content of ions. Then, the particles after the first ionization continue to diffuse downwards, and the second ionization occurs when they pass through the second ionization zone. The energy required for the second ionization will be lower than the energy required for the first ionization.
  • the utilization efficiency of inductive coupling power can be effectively improved, thereby increasing the plasma density.
  • the current passing through each set of induction coils can be reduced under the same radio frequency power condition, so as to avoid the dielectric window rupture due to thermal effects caused by high power density. , In turn, can improve the thermal stability of the dielectric window.
  • the generated static magnetic field can confine the electrons in the plasma to extend their movement path, thereby Further increase the plasma density.
  • the static magnetic field B generated by the two sets of induction coils (140, 150) can confine the electrons e in the plasma, so that they can make Ramol motion (spiral motion) in the direction of the magnetic line of induction.
  • This movement mode can extend the movement path of the electron e in the plasma, thereby increasing the collision frequency of the electron e with the neutral gas and free radicals, thereby further increasing the plasma density.
  • the inductive coupling device 100 As shown in Figure 3, compared to the plasma distribution area without a static magnetic field, under the confinement of a static magnetic field, the plasma will be constrained by the magnetic lines of induction in a smaller distribution area, which can reduce electron or ion recombination. As far as the number of dielectric cylinders 130 is reached, experimental studies have confirmed that the inductive coupling device 100 provided in this embodiment can increase the plasma density from the conventional 1011/cm 3 to the order of 1012/cm 3 , thereby greatly improving the plasma density. Body density.
  • the DC current output by the DC power supply 160 is generally 0-200A, and the magnetic field strength range of the static magnetic field generated by each group of induction coils is generally less than 1000G; the RF power output by the RF power supply 110 is generally less than 10KW.
  • the radio frequency power supply 110 provides radio frequency power to the two groups of induction coils (140, 150)
  • the radio frequency power can be distributed through the inductance values of the two groups of induction coils (140, 150), and in order to control the dielectric barrel 130
  • the balance of the surface power density generally requires that the inductance values of the two sets of induction coils (140, 150) are equal, that is, the power is evenly distributed.
  • the embodiment of the present invention is not limited to this.
  • the induction coils can also be three groups, four groups or more than five groups.
  • the embodiments of the present invention are not limited in sequence.
  • the inductive coupling device 100 further includes a first filter 170 and a second filter 180, wherein the DC input terminals 161 of the two groups of induction coils (140, 150)
  • the first filter 170 is electrically connected to the first pole of the DC power supply 160
  • the DC output terminals 162 of the two sets of induction coils (140, 150) are electrically connected to the second pole of the DC power supply 160 via the second filter 180.
  • the first filter 170 and the second filter 180 may both be low-pass filters, for example.
  • the structure of the first filter 170 and the second filter 180 may be various.
  • the first filter 170 may include a first inductor L1 and a first capacitor C1
  • the second filter 180 may include a first inductor L1 and a first capacitor C1.
  • the DC input terminal 161 of the induction coil (140, 150) is electrically connected, and the second terminal of the first capacitor C1 is grounded.
  • the first end of the second inductor L2 is electrically connected to the DC output terminals 162 of the two sets of induction coils (140, 150), and the second end of the second inductor L2 is connected to the second pole of the DC power supply 160 and the first pole of the second capacitor C2.
  • the terminal is electrically connected, and the second terminal of the second capacitor C2 is grounded.
  • the corresponding frequency inductance formed by the first inductor L1 and the second inductor L2 should be large enough, for example, greater than 2000 ⁇ .
  • the inductive coupling device 100 further includes a DC blocking capacitor C3, a matching device 120, and a grounding capacitor C4.
  • the first end of the DC blocking capacitor C3 is electrically connected to the radio frequency power supply 110 through the matching device 120.
  • the second end of the DC blocking capacitor C3 is electrically connected to the radio frequency input ends 111 of the two sets of induction coils (140, 150).
  • the DC blocking capacitor C3 is used to effectively isolate the DC current and does not affect the high frequency impedance.
  • the capacitance value of the blocking capacitor C3 is generally 22nF.
  • the first end of the grounding capacitor C4 is electrically connected to the radio frequency output terminals 112 of the two sets of induction coils (140, 150); the second end of the grounding capacitor C4 is grounded.
  • the grounding capacitor C4 is used to effectively balance the voltage between the RF input terminal 111 and the RF output terminal 112 of the induction coil.
  • the capacitive reactance of the grounding capacitor C4 is generally 50% of the inductive reactance of the induction coil.
  • the first group of induction coils 140 includes a coil body 141
  • the second group of induction coils 150 includes a coil body 151
  • the coil bodies of the two groups of induction coils (140, 150) The structure is the same.
  • the coil body 141 includes a first conductive layer 141a, an insulating layer 141b wrapping the first conductive layer 141a, and a second conductive layer 141c wrapping the insulating layer 141b .
  • the two ends of the first conductive layer 141a are used as the DC input terminal 161 and the DC output terminal 162, respectively; the two ends of the second conductive layer 141c are used as the radio frequency input terminal 111 and the radio frequency output terminal 112, respectively.
  • the electric field entering the DC conduction section can be attenuated so that the first conductive layer 141a and the second conductive layer 141c can be isolated from each other.
  • the high-frequency current and the DC current propagate in different positions of the coil body. As a result, the mutual interference effect between the two will be reduced to a greater extent.
  • the anti-interference effect is better with the filtering effects of the first filter 170 and the second filter 180.
  • the induction coil further includes a DC input wire 193a, a first wire insulation layer 195 wrapping the DC input wire 193a, and a DC output wire 194a And the second wire insulation layer 196 wrapping the DC output wire 194a; wherein, both ends of the DC input wire 193a are electrically connected to the DC input end (ie, the input end of the first conductive layer 141a) and the first pole of the DC power supply 160, respectively The two ends of the DC output wire 194a are respectively electrically connected to the DC output terminal (ie, the output terminal of the first conductive layer 141a) and the second pole of the DC power supply.
  • Both the DC input wire 193a and the DC output wire 194a can be electrically connected to the first conductive layer 141a by welding.
  • the solder joint positions of the DC input wire 193a and the DC output wire 194a and the first conductive layer 141a are shown in FIGS. 7 and 8, respectively.
  • the position shown is 141d. Same as the above-mentioned coil body 141, as shown in FIG.
  • the induction coil also includes a DC input wire 193b and a first wire insulation layer 195 wrapping the DC input wire 193b, and a DC output wire 194b and wrapping The second wire insulation layer 196 of the DC output wire 194b, since the structure and function of these components are the same as the above-mentioned coil body 141, the description will not be repeated here.
  • first conductive layer 141a, the insulating layer 141b, and the second conductive layer 141c are not limited.
  • first conductive layer 141a and the second conductive layer 141c can be copper with higher conductivity.
  • material, the material of the insulating layer 141b can generally be tetrafluoroethylene or the like.
  • the inductive coupling device 100 further includes at least one first conductive connection 191 and at least one second conductive connection 192; wherein the first conductive connection 191 is connected to two adjacent In the group of induction coils (140, 150), the radio frequency input terminals (111a, 111b) of the second conductive layer 141c are electrically connected.
  • the second conductive connecting member 192 is respectively electrically connected to the two radio frequency output terminals (112a, 112b) of the second conductive layer 141c in the two adjacent groups of induction coils (140, 150).
  • the axes of the induction coil and the two conductive connections can be parallel to each other. As shown in FIG. 5, that is, the first conductive connecting member 191 and the second conductive connecting member 192 are both parallel to the axes of the two coil bodies (141, 151).
  • the DC input terminal and the radio frequency input terminal of the two adjacent three-dimensional spiral coils are located on different sides of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder 130.
  • Group of induction coils 140 the ends of which are used as DC input terminals 161 and radio frequency input terminals 111 are located on the upper side of the first group of induction coils 140, that is, the upper end; the second group of induction coils 150 located below, which are used as direct current
  • the ends of the input terminal 161 and the radio frequency input terminal 111 are located on the lower side of the second group of induction coils 150, that is, the lower end.
  • the DC output terminal and the RF output terminal of the two adjacent three-dimensional spiral coils are located on different sides of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder.
  • the first group located above The induction coil 140 which is used as the DC output terminal 162 and the radio frequency output terminal 112 is located on the lower side of the first group of induction coils 140, that is, the lower end; the second group of induction coils 150 located below is used as the DC output
  • the ends of the end 161 and the radio frequency output end 111 are located on the upper side of the second group of induction coils 150, that is, the upper end. Therefore, viewed from the top-down direction in FIG. 5, the directions in which the first group of induction coils 140 and the second group of induction coils 150 deliver current are both clockwise.
  • the second connection method is: the winding directions of two adjacent three-dimensional spiral coils are the same, and the DC input end and the RF input end of the two adjacent three-dimensional spiral coils are located in the axial direction of the respective three-dimensional spiral coils.
  • the DC output terminal and the RF output terminal of the two adjacent three-dimensional spiral coils are located on the same side of the respective three-dimensional spiral coil in the axial direction of the dielectric cylinder, which can also realize the transmission of two adjacent groups of induction coils.
  • the direction of the current is the same.
  • the inductive coupling device provided by this embodiment differs only in that the spiral coil is a planar coil.
  • the two adjacent groups of induction coils carry current in the same direction.
  • the two adjacent sets of induction coils (140', 150') are all planar coils, and Figures 9 and 10 only exemplarily combine the two sets of induction coils (140', 150').
  • the axes of the two groups of induction coils (140', 150') are on the same straight line as the axial direction of the dielectric cylinder 130, and the second group of induction coils 150' are located in the first group of induction coils 140'
  • the lower or second group of induction coils 150' and the first group of induction coils 140' are nested in the same plane.
  • Figure 9 shows the first connection method, that is, the winding directions of two adjacent planar coils are the same.
  • the winding directions of the two groups of induction coils (140', 150') are both Wrap clockwise from the inside to the outside.
  • the DC input terminals and the RF input terminals of the adjacent two groups of induction coils are located on the same side of the respective planar coils in the radial direction of the dielectric cylinder 130, and the DC output of the two adjacent planar coils The terminal and the RF output terminal are located on the same side of the respective planar coils in the radial direction of the dielectric cylinder.
  • the first group of induction coils 140' which serve as the DC input terminal 161' and the radio frequency input terminal 111', are located inside the first group of induction coils 140', that is, close to the axis of the first group of induction coils 140'.
  • the end; the end of the first group of induction coils 140' used as the DC output terminal 162' and the radio frequency output terminal 112' is located outside the first group of induction coils 140', that is, the end away from its axis.
  • the second group of induction coils 150', the ends of which are used as the DC input terminal 161' and the radio frequency input terminal 111' are located inside the second group of induction coils 150', that is, the end close to the axis; the second group of induction coils 150
  • the ends used as the DC output terminal 162' and the radio frequency output terminal 112' are located outside the second group of induction coils 150', that is, the ends away from the axis thereof. Therefore, from the perspective of FIG. 9 toward the paper, the directions in which the first group of induction coils 140' and the second group of induction coils 150' deliver current are both clockwise.
  • FIG. 10 shows the second connection mode, that is, the winding directions of two adjacent planar coils are opposite, and the winding direction of the first group of induction coils 140' is from the inside to the outside and the opposite direction when viewed from the paper. Winding in a clockwise direction; the winding direction of the second group of induction coils 150' is clockwise from the inside to the outside.
  • the DC input terminals and the radio frequency input terminals of the adjacent two groups of induction coils (140', 150') are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder 130, and the adjacent two groups of induction coils (140' , 150') DC output terminal and RF output terminal are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder 130.
  • the first group of induction coils 140' which serve as the DC input terminal 161' and the radio frequency input terminal 111', are located outside the first group of induction coils 140', that is, far away from the axis of the first group of induction coils 140'.
  • the end; the end of the first group of induction coils 140' used as the DC output terminal 162' and the radio frequency output terminal 112' is located inside the first group of induction coils 140', that is, the end close to its axis.
  • the second group of induction coils 150', the ends of which are used as the DC input terminal 161' and the radio frequency input terminal 111' are located inside the second group of induction coils 150', that is, the end close to the axis; the second group of induction coils 150
  • the ends used as the DC output terminal 162' and the radio frequency output terminal 112' are located outside the second group of induction coils 150', that is, the ends away from the axis thereof. Therefore, from the perspective of FIG. 10 toward the paper, the directions in which the first group of induction coils 140' and the second group of induction coils 150' deliver current are both clockwise.
  • the induction coil can also adopt any other structure, as long as the two adjacent groups of induction coils can deliver currents in the same direction, and the cross section of the induction coil is in a strip, ring, or column shape, etc. .
  • a semiconductor processing equipment 200 is provided.
  • the semiconductor processing equipment 200 includes a process chamber 210 and the inductive coupling device 100 described above.
  • the inductive coupling device 100 is disposed in the process chamber 210.
  • the specific structure of the inductive coupling device 100 please refer to the previous related records.
  • the medium cylinder 130 is disposed above the process chamber 210 and is connected to the process chamber 210 in a sealed manner.
  • the semiconductor processing equipment 200 may also include some of the aforementioned structures or some other necessary components, such as a shield 260, an exhaust system 270, and so on.
  • the semiconductor processing equipment 200 provided by the embodiment of the present invention has the inductive coupling device 100 described above, which can not only avoid the cracking of the dielectric window due to the thermal effect caused by high power density, thereby improving the thermal stability of the dielectric window, but also The plasma density can be increased.

Abstract

Disclosed are an inductive coupling apparatus and a semiconductor processing device. The apparatus comprises a radio frequency power supply, a direct-current power supply, a dielectric cylinder, and at least two groups of induction coils, wherein the at least two groups of induction coils are provided around the circumferential side wall of the dielectric cylinder, and are sequentially arranged in the axial direction of the dielectric cylinder. Each group of the induction coils is provided with a direct-current input end, a direct-current output end, a radio frequency input end, and a radio frequency output end, wherein the radio frequency input end and the direct-current input end are respectively electrically connected to the radio frequency power supply and a first electrode of the direct-current power supply, the radio frequency output end is grounded, the direct-current output end is electrically connected to a second electrode of the direct-current power supply, so that an ionization region is formed in a region, corresponding to each group of the induction coils, in the dielectric cylinder. According to the inductive coupling apparatus and the semiconductor processing device disclosed in embodiments of the present invention, the occurrence of a fracture phenomenon of a dielectric window due to a thermal effect caused by high power density can not only be avoided, the thermal stability of the dielectric window can further be improved, and plasma density can also be improved.

Description

电感耦合装置和半导体处理设备Inductive coupling device and semiconductor processing equipment 技术领域Technical field
本发明涉及半导体制造技术领域,具体涉及一种电感耦合装置和包括该电感耦合装置的半导体处理设备。The present invention relates to the technical field of semiconductor manufacturing, in particular to an inductive coupling device and a semiconductor processing device including the inductive coupling device.
背景技术Background technique
随着三维叠层封装、微机电系统(Micro-Electro-Mechanical System,MEMS)封装、垂直集成传感器阵列以及台面金属氧化物半导体(Metal Oxide Semiconductor,MOS)功率器件倒装焊接技术的开发,硅通孔(Through Silicon Via,TSV)互连技术正在受到越来越广泛的重视和研究。为了实现较高的刻蚀选择比及刻蚀速率,往往采用远程高密度等离子体(Remote High Density Plasma,Remote HDP)加工设备对基片进行刻蚀工艺,在进行工艺时,基片位于等离子体的下游区域,该下游区域的自由基浓度较高,离子密度较低,可以减少离子轰击基片表面导致的掩膜层损失,因此可以兼顾实现高刻蚀速率及高刻蚀选择比。With the development of three-dimensional stacked packaging, Micro-Electro-Mechanical System (MEMS) packaging, vertical integrated sensor arrays, and mesa metal oxide semiconductor (MOS) power device flip-chip bonding technology, Silicon Connect Through Silicon Via (TSV) interconnection technology is receiving more and more attention and research. In order to achieve a higher etching selection ratio and etching rate, remote high density plasma (Remote High Density Plasma, Remote HDP) processing equipment is often used to etch the substrate. During the process, the substrate is located in the plasma. In the downstream area of the SR, the concentration of free radicals in the downstream area is higher, and the ion density is lower, which can reduce the loss of the mask layer caused by ion bombardment of the substrate surface, so it can achieve both high etching rate and high etching selection ratio.
在远程等离子体处理设备中,感应耦合等离子体源通常采用螺线管线圈产生等离子体,并在下电极偏压的作用下,实现等离子体密度与能量的独立控制。但是,由于趋肤效应,导致螺线管线圈吸收的有效功率有限,从而限制了等离子体密度的提高。虽然可以通过提高等离子体源施加的功率密度来提高等离子体密度,但是由于趋肤效应仍然存在,导致等离子体密度的提升程度有限,同时高功率密度还会导致介质窗因产生热效应而发生破裂现象,从而导致介质窗的热稳定性变差。In remote plasma processing equipment, an inductively coupled plasma source usually uses a solenoid coil to generate plasma, and under the action of a lower electrode bias, independent control of plasma density and energy is achieved. However, due to the skin effect, the effective power absorbed by the solenoid coil is limited, which limits the increase in plasma density. Although the plasma density can be increased by increasing the power density applied by the plasma source, the skin effect still exists, resulting in a limited increase in the plasma density. At the same time, high power density will also cause the dielectric window to crack due to thermal effects. , Resulting in poor thermal stability of the dielectric window.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一,提出了一种电感耦合装置和半导体处理设备,其不仅可以避免高功率密度导致的介质窗因产生热效应而发生破裂现象,进而可以提高介质窗的热稳定性,而且还可以提高等离子体密度。The present invention aims to solve at least one of the technical problems existing in the prior art, and proposes an inductive coupling device and semiconductor processing equipment, which can not only prevent the dielectric window from cracking due to thermal effects caused by high power density, but also Improve the thermal stability of the dielectric window, but also increase the plasma density.
为了实现上述目的,本发明实施例的第一方面,提供了一种电感耦合装置,用于将半导体处理设备的工艺腔室中的工艺气体电离形成等离子体,所述电感耦合装置包括射频电源、直流电源、介质筒和至少两组感应线圈,其中,所述至少两组感应线圈均沿所述介质筒的周向侧壁环绕设置,且沿所述介质筒的轴向依次排布;In order to achieve the above objective, the first aspect of the embodiments of the present invention provides an inductive coupling device for ionizing a process gas in a process chamber of a semiconductor processing equipment to form a plasma. The inductive coupling device includes a radio frequency power supply, A DC power supply, a dielectric cylinder, and at least two groups of induction coils, wherein the at least two groups of induction coils are all arranged around the circumferential side wall of the dielectric cylinder, and are arranged in sequence along the axial direction of the dielectric cylinder;
每组所述感应线圈具有直流输入端、直流输出端、射频输入端和射频输出端,其中,所述射频输入端和所述直流输入端分别与所述射频电源和所述直流电源的第一极电连接,所述射频输出端接地,所述直流输出端与所述直流电源的第二极电连接,以在所述介质筒内的与每组所述感应线圈对应的区域形成电离区。Each group of the induction coils has a DC input terminal, a DC output terminal, a radio frequency input terminal, and a radio frequency output terminal, wherein the radio frequency input terminal and the DC input terminal are respectively connected to the first radio frequency power supply and the direct current power supply. Electrodes are electrically connected, the radio frequency output end is grounded, and the DC output end is electrically connected to the second electrode of the direct current power supply to form an ionization zone in an area in the dielectric cylinder corresponding to each group of the induction coils.
可选的,每组所述感应线圈均包括线圈本体,所述线圈本体包括第一导电层,包裹所述第一导电层的绝缘层,以及包裹所述绝缘层的第二导电层;其中,所述第一导电层的两端分别用作所述直流输入端和所述直流输出端;所述第二导电层的两端分别用作所述射频输入端和所述射频输出端。Optionally, each group of the induction coils includes a coil body, the coil body includes a first conductive layer, an insulating layer wrapping the first conductive layer, and a second conductive layer wrapping the insulating layer; wherein, Both ends of the first conductive layer are used as the direct current input end and the direct current output end, respectively; both ends of the second conductive layer are used as the radio frequency input end and the radio frequency output end respectively.
可选的,每组所述感应线圈均还包括直流输入导线和包裹所述直流输入导线的第一导线绝缘层,以及直流输出导线和包裹所述直流输出导线的第二导线绝缘层;其中,所述直流输入导线的两端分别与所述直流输入端和所述直流电源的第一极电连接;所述直流输出导线的两端分别与所述直流输出端和所述直流电源的第二极电连接。Optionally, each group of the induction coils further includes a DC input wire and a first wire insulation layer that wraps the DC input wire, and a DC output wire and a second wire insulation layer that wraps the DC output wire; wherein, Both ends of the DC input wire are electrically connected to the DC input terminal and the first pole of the DC power supply; both ends of the DC output wire are respectively connected to the DC output terminal and the second pole of the DC power supply. Extremely electrical connection.
可选的,所述电感耦合装置还包括至少一个第一导电连接件和至少一个第二导电连接件;其中,Optionally, the inductive coupling device further includes at least one first conductive connection member and at least one second conductive connection member; wherein,
所述第一导电连接件分别与相邻的两组所述感应线圈中,所述第二导电层的所述射频输入端电连接,且所述第一导电连接件与所述射频电源电连接;The first conductive connection piece is electrically connected with the two adjacent groups of the induction coils, the radio frequency input end of the second conductive layer is electrically connected, and the first conductive connection piece is electrically connected with the radio frequency power supply ;
所述第二导电连接件分别与相邻的两组所述感应线圈中,所述第二导电层的所述射频输出端电连接,且所述第二导电连接件接地。The second conductive connecting member is respectively electrically connected to the radio frequency output end of the second conductive layer in two adjacent groups of the induction coils, and the second conductive connecting member is grounded.
可选的,相邻的两组所述感应线圈输送电流的方向一致。Optionally, the directions of the currents delivered by the two adjacent groups of the induction coils are the same.
可选的,所述感应线圈包括立体螺旋线圈,Optionally, the induction coil includes a three-dimensional spiral coil,
相邻的两个所述立体螺旋线圈的缠绕方向相反,并且,相邻的两个所述立体螺旋线圈的所述直流输入端和所述射频输入端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的不同侧,相邻的两个所述立体螺旋线圈的所述直流输出端和所述射频输出端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的不同侧;或者,The winding directions of the two adjacent three-dimensional spiral coils are opposite, and the DC input end and the radio frequency input end of the two adjacent three-dimensional spiral coils are located in the respective three-dimensional spiral coils. On different sides of the dielectric cylinder in the axial direction, the direct current output terminal and the radio frequency output terminal of the two adjacent three-dimensional spiral coils are located at the positions of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder. Different side; or,
相邻的两个所述立体螺旋线圈的缠绕方向相同,并且,相邻的两个所述立体螺旋线圈的所述直流输入端和所述射频输入端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的同一侧,相邻的两个所述立体螺旋线圈的所述直流输出端和所述射频输出端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的同一侧。The winding directions of the two adjacent three-dimensional spiral coils are the same, and the DC input end and the radio frequency input end of the two adjacent three-dimensional spiral coils are located in the respective three-dimensional spiral coils. On the same side in the axial direction of the dielectric cylinder, the DC output end and the radio frequency output end of the two adjacent three-dimensional spiral coils are located at the same side of the three-dimensional spiral coil in the axial direction of the dielectric cylinder. Same side.
可选的,所述感应线圈包括平面线圈,Optionally, the induction coil includes a planar coil,
相邻的两个所述平面线圈的缠绕方向相同,并且,相邻的两个所述平面线圈的所述直流输入端和所述射频输入端位于各自的所述平面线圈在所述介质筒的径向上的同一侧,相邻的两个所述平面线圈的所述直流输出端和所述射频输出端位于各自的所述平面线圈在所述介质筒的径向上的同一侧;或者,The winding directions of the two adjacent planar coils are the same, and the DC input end and the radio frequency input end of the two adjacent planar coils are located in the respective plane coils of the dielectric cylinder. On the same side in the radial direction, the DC output end and the radio frequency output end of the two adjacent planar coils are located on the same side in the radial direction of the dielectric cylinder of the respective planar coils; or,
相邻的两个所述平面线圈的缠绕方向相反,并且,相邻的两个所述平面线圈的所述直流输入端和所述射频输入端位于各自的所述平面线圈在所述介质筒的径向上的不同侧,相邻的两个所述平面线圈的所述直流输出端和所述射频输出端位于各自的所述平面线圈在所述介质筒的径向上的不同侧。The winding directions of the two adjacent planar coils are opposite, and the DC input end and the radio frequency input end of the two adjacent planar coils are located on the respective planar coils in the dielectric cylinder. On different sides in the radial direction, the DC output ends and the radio frequency output ends of the two adjacent planar coils are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder.
可选的,所述电感耦合装置还包括第一滤波器和第二滤波器,其中,每组所述感应线圈的所述直流输入端经由所述第一滤波器与所述直流电源的第一极电连接,每组所述感应线圈的所述直流输出端经由所述第二滤波器与所述直流电源的第二极电连接。Optionally, the inductive coupling device further includes a first filter and a second filter, wherein the DC input terminal of each group of the induction coil is connected to the first filter of the DC power supply via the first filter. The poles are electrically connected, and the DC output end of each group of the induction coils is electrically connected to the second pole of the DC power supply via the second filter.
可选的,所述第一滤波器和所述第二滤波器均为低通滤波器。Optionally, the first filter and the second filter are both low-pass filters.
可选的,所述第一滤波器包括第一电感和第一电容,所述第二滤波器包括第二电感和第二电容;其中,所述第一电感的第一端与所述直流电源的第一极以及所述第一电容的第一端均电连接,所述第一电感的第二端与每组所述感应线圈的所述直流输入端电连接,所述第一电容的第二端接地;Optionally, the first filter includes a first inductor and a first capacitor, and the second filter includes a second inductor and a second capacitor; wherein the first end of the first inductor is connected to the DC power supply The first pole of the first capacitor and the first terminal of the first capacitor are electrically connected, the second terminal of the first inductor is electrically connected to the DC input terminal of each group of the induction coils, and the first capacitor of the first capacitor Two ends are grounded;
所述第二电感的第一端与每组所述感应线圈的所述直流输出端电连接,所述第二电感的第二端与所述直流电源的第二极以及所述第二电容的第一端均电连接,所述第二电容的第二端接地。The first end of the second inductor is electrically connected to the DC output end of each group of the induction coils, and the second end of the second inductor is connected to the second pole of the DC power source and the second capacitor. The first ends are electrically connected, and the second end of the second capacitor is grounded.
可选的,所述电感耦合装置还包括隔直电容、匹配器和接地电容;其中,所述隔直电容的第一端通过所述匹配器与所述射频电源电连接,所述隔直电容的第二端与每组所述感应线圈的所述射频输入端电连接:Optionally, the inductive coupling device further includes a DC blocking capacitor, a matching device, and a grounding capacitor; wherein the first end of the DC blocking capacitor is electrically connected to the radio frequency power supply through the matching device, and the DC blocking capacitor The second end of is electrically connected to the radio frequency input end of each group of the induction coils:
所述接地电容的第一端与每组所述感应线圈的所述射频输出端电连接,所述接地电容的第二端接地。The first end of the grounding capacitor is electrically connected to the radio frequency output end of each group of the induction coils, and the second end of the grounding capacitor is grounded.
本发明实施例的第二方面,提供了一种半导体处理设备,所述半导体处理设备包括工艺腔室,还包括前文记载的所述的电感耦合装置,所述电感耦合装置设置于所述工艺腔室上方,用于将所述工艺腔室中的工艺气体电离形成等离子体。In a second aspect of the embodiments of the present invention, there is provided a semiconductor processing equipment that includes a process chamber and further includes the inductive coupling device described above, and the inductive coupling device is disposed in the process chamber. The upper part of the chamber is used to ionize the process gas in the process chamber to form a plasma.
本发明实施例提供的电感耦合装置,其通过设置沿介质筒的周向侧壁环绕且沿其轴向依次排布的至少两组感应线圈,并且每组感应线圈的直流输入端和直流输出端分别与直流电源的第一极和第二极电连接,每组感应线圈的射频输入端与射频电源电连接,射频输出端接地,不仅可以在同样射频功率 条件下,减小通过每组感应线圈的电流大小,从而可以避免高功率密度导致的介质窗因产生热效应而发生破裂现象,进而可以提高介质窗的热稳定性;而且利用至少两组感应线圈在介质筒内的对应区域形成的至少两个电离区,可以对工艺气体在依次经过至少两个电离区的过程中进行多次电离,从而可以有效提高感应耦合功率利用效率,进而可以提高等离子体密度。此外,通过在利用射频电源向每组感应线圈加载射频功率的同时,利用直流电源向每组感应线圈加载直流功率,可以通过产生的静磁场约束等离子体中的电子,以延长其运动路径,从而进一步提高等离子体密度。In the inductive coupling device provided by the embodiment of the present invention, at least two groups of induction coils are arranged along the circumferential side wall of the dielectric cylinder and arranged in sequence along the axial direction, and the DC input end and the DC output end of each group of induction coils It is electrically connected to the first pole and the second pole of the DC power supply, the RF input end of each group of induction coils is electrically connected to the RF power supply, and the RF output end is grounded, which can not only reduce the passage of each group of induction coils under the same RF power condition In this way, the dielectric window can be prevented from rupturing due to thermal effects caused by high power density, and the thermal stability of the dielectric window can be improved; and at least two sets of induction coils are used to form at least two in the corresponding area in the dielectric cylinder. One ionization zone can ionize the process gas multiple times during the process of sequentially passing through at least two ionization zones, thereby effectively improving the efficiency of inductive coupling power utilization, thereby increasing the plasma density. In addition, by using the RF power supply to load each group of induction coils with RF power, and using the DC power supply to load each group of induction coils with DC power, the generated static magnetic field can confine the electrons in the plasma to extend their movement path, thereby Further increase the plasma density.
本发明实施例提供的半导体处理设备,其通过采用本发明实施例提供的电感耦合装置,不仅可以避免高功率密度导致的介质窗因产生热效应而发生破裂现象,进而可以提高介质窗的热稳定性,而且还可以提高等离子体密度。The semiconductor processing equipment provided by the embodiments of the present invention, by using the inductive coupling device provided by the embodiments of the present invention, can not only prevent the dielectric window from cracking due to the thermal effect caused by high power density, but also can improve the thermal stability of the dielectric window , But also can increase the plasma density.
附图说明Description of the drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1为本发明第一实施例提供的电感耦合装置的结构示意图;FIG. 1 is a schematic structural diagram of an inductive coupling device provided by a first embodiment of the present invention;
图2为电子在磁场中作拉摩尔运动的路径示意图;Figure 2 is a schematic diagram of the path of electrons making Ramor motion in a magnetic field;
图3为有静磁场和无静磁场约束等离子体的效果对比图;Figure 3 is a comparison diagram of the effect of confining plasma with and without static magnetic field;
图4为本发明第一实施例提供的电感耦合装置的等效电路图;4 is an equivalent circuit diagram of the inductive coupling device provided by the first embodiment of the present invention;
图5为本发明第一实施例采用的相邻的两个感应线圈的结构图;5 is a structural diagram of two adjacent induction coils used in the first embodiment of the present invention;
图6为本发明第一实施例采用的直流输出导线与感应线圈的直流输出端的连接剖视图;6 is a cross-sectional view of the connection between the DC output wire and the DC output terminal of the induction coil used in the first embodiment of the present invention;
图7为本发明第一实施例采用的第一导电连接件和直流输入导线分别与感应线圈的射频输入端和直流输入端的连接剖视图;7 is a cross-sectional view of the first conductive connector and the DC input wire used in the first embodiment of the present invention, respectively, connected to the RF input terminal and the DC input terminal of the induction coil;
图8为本发明第一实施例采用的第二导电连接件和直流输出导线分别与感应线圈的射频输出端和直流输出端的连接剖视图;8 is a cross-sectional view of the second conductive connector and the DC output wire used in the first embodiment of the present invention, respectively, connected to the RF output terminal and the DC output terminal of the induction coil;
图9为本发明第二实施例采用的相邻的两个感应线圈的一种电路示意图;9 is a schematic diagram of a circuit of two adjacent induction coils used in the second embodiment of the present invention;
图10为本发明第二实施例采用的相邻的两个感应线圈的另一种电路示意图。FIG. 10 is a schematic diagram of another circuit of two adjacent induction coils used in the second embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not used to limit the present invention.
如图1所示,本发明实施例的第一方面,涉及一种电感耦合装置100,该电感耦合装置100用于将半导体处理设备200的工艺腔室中的工艺气体电离形成等离子体。该半导体处理设备200一般包括工艺腔室210、设置在该工艺腔室210上方的电感耦合装置100、向工艺腔室210中提供工艺气体的进气系统220以及位于工艺腔室210内的偏压电极230,该偏压电极230经由偏压匹配器240与偏压射频源250电连接。As shown in FIG. 1, the first aspect of the embodiment of the present invention relates to an inductive coupling device 100, which is used to ionize a process gas in a process chamber of a semiconductor processing equipment 200 to form plasma. The semiconductor processing equipment 200 generally includes a process chamber 210, an inductive coupling device 100 disposed above the process chamber 210, an air inlet system 220 for supplying process gas into the process chamber 210, and a bias voltage located in the process chamber 210. An electrode 230, the bias electrode 230 is electrically connected to the bias RF source 250 via a bias matcher 240.
在一些实施例中,上述电感耦合装置100用作远程等离子体源,远程等离子体源的等离子体产生区域并不是位于工艺腔室210内部,而是位于工艺腔室210外部,下文将详细描述本发明实施例提供的电感耦合装置100的结构及其在半导体处理设备200中的应用。In some embodiments, the above-mentioned inductive coupling device 100 is used as a remote plasma source, and the plasma generation area of the remote plasma source is not located inside the process chamber 210, but outside the process chamber 210. This will be described in detail below. The structure of the inductive coupling device 100 and its application in the semiconductor processing equipment 200 provided by the embodiment of the invention.
第一实施例The first embodiment
如图1所示,本实施例提供的电感耦合装置100包括射频电源110、直流电源160、介质筒130和两组感应线圈(140,150)。其中,两组感应线圈(140,150)均沿介质筒130的周向侧壁环绕设置,且沿介质筒130的轴向依次排布;在本实施例中,第一组感应线圈140设置在第二组感应线圈150 的上方,且对应介质筒130内部的上部区域;第二组感应线圈150对应介质筒130内部的下部区域。As shown in FIG. 1, the inductive coupling device 100 provided in this embodiment includes a radio frequency power supply 110, a direct current power supply 160, a dielectric cylinder 130, and two sets of induction coils (140, 150). Among them, the two groups of induction coils (140, 150) are arranged around the circumferential side wall of the dielectric cylinder 130, and are arranged in sequence along the axial direction of the dielectric cylinder 130; in this embodiment, the first group of induction coils 140 are arranged in The second group of induction coils 150 is above and corresponds to the upper area inside the dielectric cylinder 130; the second group of induction coils 150 corresponds to the lower area inside the dielectric cylinder 130.
其中,第一组感应线圈140和第二组感应线圈150均具有直流输入端161、直流输出端162、射频输入端111和射频输出端112,可以理解的是,图1中示出的直流输入端161、直流输出端162、射频输入端111和射频输出端112均为第一组感应线圈140的端部和第二组感应线圈150的端部的交点。Wherein, the first group of induction coils 140 and the second group of induction coils 150 both have a DC input terminal 161, a DC output terminal 162, a radio frequency input terminal 111, and a radio frequency output terminal 112. It can be understood that the DC input terminal shown in FIG. 1 The terminal 161, the DC output terminal 162, the radio frequency input terminal 111 and the radio frequency output terminal 112 are all intersection points of the end of the first group of induction coils 140 and the end of the second group of induction coils 150.
其中,射频输入端111和直流输入端161分别与射频电源110和直流电源160的第一极(例如,正极)电连接,射频输出端112接地,直流输出端162与直流电源160的第二极(例如,负极)电连接,以在介质筒130内的分别与两组感应线圈(140,150)对应的区域形成两个电离区,即,在上部区域形成第一电离区;在下部区域形成第二电离区。需要说明的是,图1仅是示例性地示出第一组感应线圈140的直流输入端、直流输出端、射频输入端和射频输出端,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。Wherein, the radio frequency input terminal 111 and the DC input terminal 161 are electrically connected to the first pole (for example, the positive electrode) of the radio frequency power supply 110 and the DC power supply 160, respectively, the radio frequency output terminal 112 is grounded, and the DC output terminal 162 is connected to the second pole of the DC power supply 160. (For example, the negative electrode) is electrically connected to form two ionization regions in the regions corresponding to the two sets of induction coils (140, 150) in the dielectric cylinder 130, that is, the first ionization region is formed in the upper region; and the first ionization region is formed in the lower region. The second ionization zone. It should be noted that FIG. 1 only exemplarily shows the DC input terminal, the DC output terminal, the radio frequency input terminal, and the radio frequency output terminal of the first group of induction coils 140, but the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also deemed to be within the protection scope of the present invention.
具体地,如图1所示,在应用上述电感耦合装置100的半导体处理设备200中,在进行工艺时,工艺气体经由进气系统220进入到介质筒130内部,并且射频电源110(其频率一般为0.4MHz~60MHz)向两组感应线圈(140,150)提供交变电流,以使两组感应线圈(140,150)分别在介质筒130内的上部区域和下部区域产生交变电磁场,以形成第一电离区和第二电离区,工艺气体在由上而下依次经过第一电离区和第二电离区的过程中有两次电离,其中,工艺气体在第一电离区进行第一次电离,形成包含电子、离子、中性气体等的等离子体,其中,中性气体为包括自由基和源气体等不带电气体,其中自由基含量约是离子含量的100~1000倍。接着,经过第一次电离的粒子继续向下扩散,在经过第二电离区时进行第二次电离,第二次电离所需的 能量将低于第一次电离所需要的能量。Specifically, as shown in FIG. 1, in the semiconductor processing equipment 200 using the above-mentioned inductive coupling device 100, during the process, the process gas enters the dielectric cylinder 130 through the air intake system 220, and the radio frequency power supply 110 (the frequency of which is generally (0.4MHz~60MHz) provide alternating current to the two groups of induction coils (140, 150), so that the two groups of induction coils (140, 150) generate alternating electromagnetic fields in the upper and lower regions of the dielectric cylinder 130, respectively. The first ionization zone and the second ionization zone are formed. The process gas undergoes two ionizations during the process of sequentially passing through the first ionization zone and the second ionization zone from top to bottom. Among them, the process gas undergoes the first ionization in the first ionization zone. Ionization, forming a plasma containing electrons, ions, neutral gases, etc., wherein the neutral gas is an uncharged gas including free radicals and source gases, and the content of free radicals is about 100 to 1000 times the content of ions. Then, the particles after the first ionization continue to diffuse downwards, and the second ionization occurs when they pass through the second ionization zone. The energy required for the second ionization will be lower than the energy required for the first ionization.
通过对工艺气体进行多次电离,可以有效提高感应耦合功率利用效率,从而可以提高等离子体密度。而且,通过设置两组感应线圈(140,150),可以在同样射频功率条件下,减小通过每组感应线圈的电流大小,从而可以避免高功率密度导致的介质窗因产生热效应而发生破裂现象,进而可以提高介质窗的热稳定性。By ionizing the process gas multiple times, the utilization efficiency of inductive coupling power can be effectively improved, thereby increasing the plasma density. Moreover, by arranging two sets of induction coils (140, 150), the current passing through each set of induction coils can be reduced under the same radio frequency power condition, so as to avoid the dielectric window rupture due to thermal effects caused by high power density. , In turn, can improve the thermal stability of the dielectric window.
此外,通过在利用射频电源向每组感应线圈加载射频功率的同时,利用直流电源向每组感应线圈加载直流功率,可以通过产生的静磁场约束等离子体中的电子,以延长其运动路径,从而进一步提高等离子体密度。In addition, by using the RF power supply to load each group of induction coils with RF power, and using the DC power supply to load each group of induction coils with DC power, the generated static magnetic field can confine the electrons in the plasma to extend their movement path, thereby Further increase the plasma density.
具体地,如图2所示,两组感应线圈(140,150)所产生的静磁场B可以约束等离子体中的电子e,使之可以沿磁感线方向作拉摩尔运动(螺旋运动),该运动方式可以延长电子e在等离子体中的运动路径,从而可以增加电子e与中性气体和自由基的碰撞频率,进而可以进一步提高等离子体密度。Specifically, as shown in Fig. 2, the static magnetic field B generated by the two sets of induction coils (140, 150) can confine the electrons e in the plasma, so that they can make Ramol motion (spiral motion) in the direction of the magnetic line of induction. This movement mode can extend the movement path of the electron e in the plasma, thereby increasing the collision frequency of the electron e with the neutral gas and free radicals, thereby further increasing the plasma density.
如图3所示,相比于无静磁场的等离子体分布区域,在有静磁场的约束作用下,等离子体将被磁感线约束在更小的分布区域中,从而可以减少电子或离子复合到介质筒130的数量,经试验研究证实,本实施例提供的电感耦合装置100,其可以将等离子体密度从常规的1011/cm 3提高至1012/cm 3的量级,从而可以大大提高等离子体密度。 As shown in Figure 3, compared to the plasma distribution area without a static magnetic field, under the confinement of a static magnetic field, the plasma will be constrained by the magnetic lines of induction in a smaller distribution area, which can reduce electron or ion recombination. As far as the number of dielectric cylinders 130 is reached, experimental studies have confirmed that the inductive coupling device 100 provided in this embodiment can increase the plasma density from the conventional 1011/cm 3 to the order of 1012/cm 3 , thereby greatly improving the plasma density. Body density.
在一些实施例中,直流电源160输出的直流电流一般为0~200A,每组感应线圈产生的静磁场的磁场强度范围一般小于1000G;射频电源110输出的射频功率一般小于10KW。In some embodiments, the DC current output by the DC power supply 160 is generally 0-200A, and the magnetic field strength range of the static magnetic field generated by each group of induction coils is generally less than 1000G; the RF power output by the RF power supply 110 is generally less than 10KW.
需要说明的是,射频电源110在向两组感应线圈(140,150)提供射频功率时,射频功率可以通过两组感应线圈(140,150)的电感值进行分配,而为了控制介质筒130的表面功率密度的均衡,一般需要两组感应线圈(140,150)的电感值相等即功率均衡分配。It should be noted that when the radio frequency power supply 110 provides radio frequency power to the two groups of induction coils (140, 150), the radio frequency power can be distributed through the inductance values of the two groups of induction coils (140, 150), and in order to control the dielectric barrel 130 The balance of the surface power density generally requires that the inductance values of the two sets of induction coils (140, 150) are equal, that is, the power is evenly distributed.
还需要说明的是,在本实施例中,感应线圈为两组,但是,本发明实施例并不局限于此,在实际应用中,感应线圈还可以为三组、四组或者五组以上,本发明实施例并不依次为限。It should also be noted that in this embodiment, there are two groups of induction coils, but the embodiment of the present invention is not limited to this. In practical applications, the induction coils can also be three groups, four groups or more than five groups. The embodiments of the present invention are not limited in sequence.
为了实现直流电流和射频电流的隔离,如图1所示,电感耦合装置100还包括第一滤波器170和第二滤波器180,其中,两组感应线圈(140,150)的直流输入端161经由第一滤波器170与直流电源160的第一极电连接,两组感应线圈(140,150)的直流输出端162经由第二滤波器180与直流电源160的第二极电连接。第一滤波器170和第二滤波器180例如可以均为低通滤波器。In order to realize the isolation of DC current and radio frequency current, as shown in FIG. 1, the inductive coupling device 100 further includes a first filter 170 and a second filter 180, wherein the DC input terminals 161 of the two groups of induction coils (140, 150) The first filter 170 is electrically connected to the first pole of the DC power supply 160, and the DC output terminals 162 of the two sets of induction coils (140, 150) are electrically connected to the second pole of the DC power supply 160 via the second filter 180. The first filter 170 and the second filter 180 may both be low-pass filters, for example.
第一滤波器170和第二滤波器180的结构可以有多种,例如,如图4所示,第一滤波器170可以包括第一电感L1和第一电容C1,第二滤波器180包括第二电感L2和第二电容C2;其中,第一电感L1的第一端与直流电源160的第一极和第一电容C1的第一端电连接,第一电感L2的第二端与两组感应线圈(140,150)的直流输入端161电连接,第一电容C1的第二端接地。第二电感L2的第一端与两组感应线圈(140,150)的直流输出端162电连接,第二电感L2的第二端与直流电源160的第二极和第二电容C2的第一端电连接,第二电容C2的第二端接地。在实际应用中,为了实现隔离高频电流,第一电感L1和第二电感L2所形成的对应频率感抗应足够大,例如大于2000Ω。The structure of the first filter 170 and the second filter 180 may be various. For example, as shown in FIG. 4, the first filter 170 may include a first inductor L1 and a first capacitor C1, and the second filter 180 may include a first inductor L1 and a first capacitor C1. Two inductors L2 and a second capacitor C2; wherein, the first end of the first inductor L1 is electrically connected to the first pole of the DC power supply 160 and the first end of the first capacitor C1, and the second end of the first inductor L2 is connected to the two groups The DC input terminal 161 of the induction coil (140, 150) is electrically connected, and the second terminal of the first capacitor C1 is grounded. The first end of the second inductor L2 is electrically connected to the DC output terminals 162 of the two sets of induction coils (140, 150), and the second end of the second inductor L2 is connected to the second pole of the DC power supply 160 and the first pole of the second capacitor C2. The terminal is electrically connected, and the second terminal of the second capacitor C2 is grounded. In practical applications, in order to achieve isolation of high-frequency currents, the corresponding frequency inductance formed by the first inductor L1 and the second inductor L2 should be large enough, for example, greater than 2000Ω.
在一些实施例中,如图4所示,电感耦合装置100还包括隔直电容C3、匹配器120以及接地电容C4,其中,隔直电容C3的第一端通过匹配器120与射频电源110电连接,隔直电容C3的第二端与两组感应线圈(140,150)的射频输入端111电连接。隔直电容C3用于有效隔离直流电流且并不影响高频阻抗。隔直电容C3的电容值一般为22nF。In some embodiments, as shown in FIG. 4, the inductive coupling device 100 further includes a DC blocking capacitor C3, a matching device 120, and a grounding capacitor C4. The first end of the DC blocking capacitor C3 is electrically connected to the radio frequency power supply 110 through the matching device 120. Connected, the second end of the DC blocking capacitor C3 is electrically connected to the radio frequency input ends 111 of the two sets of induction coils (140, 150). The DC blocking capacitor C3 is used to effectively isolate the DC current and does not affect the high frequency impedance. The capacitance value of the blocking capacitor C3 is generally 22nF.
接地电容C4的第一端与两组感应线圈(140,150)的射频输出端112 电连接;接地电容C4的第二端接地。接地电容C4用于有效平衡感应线圈的射频输入端111和射频输出端112之间的电压。该接地电容C4的容抗一般为感应线圈的感抗的50%。The first end of the grounding capacitor C4 is electrically connected to the radio frequency output terminals 112 of the two sets of induction coils (140, 150); the second end of the grounding capacitor C4 is grounded. The grounding capacitor C4 is used to effectively balance the voltage between the RF input terminal 111 and the RF output terminal 112 of the induction coil. The capacitive reactance of the grounding capacitor C4 is generally 50% of the inductive reactance of the induction coil.
在一些实施例中,如图5和图6所示,第一组感应线圈140包括线圈本体141,第二组感应线圈150包括线圈本体151,两组感应线圈(140,150)的线圈本体的结构相同,以线圈本体141为例,如图6所示,该线圈本体141包括第一导电层141a、包裹该第一导电层141a的绝缘层141b以及包裹该绝缘层141b的第二导电层141c。其中,第一导电层141a的两端分别用作直流输入端161和直流输出端162;第二导电层141c的两端分别用作射频输入端111和射频输出端112。借助绝缘层141b,可以使进入直流传导截面的电场被衰减从而可以将第一导电层141a和第二导电层141c相互隔离,同时由于高频电流与直流电流在线圈本体不同的位置传播,这这使得二者相互间干扰效应也会有较大程度的减弱,在此基础上,借助第一滤波器170和第二滤波器180的滤波作用,抗干扰效果更优。In some embodiments, as shown in FIGS. 5 and 6, the first group of induction coils 140 includes a coil body 141, the second group of induction coils 150 includes a coil body 151, and the coil bodies of the two groups of induction coils (140, 150) The structure is the same. Taking the coil body 141 as an example, as shown in FIG. 6, the coil body 141 includes a first conductive layer 141a, an insulating layer 141b wrapping the first conductive layer 141a, and a second conductive layer 141c wrapping the insulating layer 141b . Wherein, the two ends of the first conductive layer 141a are used as the DC input terminal 161 and the DC output terminal 162, respectively; the two ends of the second conductive layer 141c are used as the radio frequency input terminal 111 and the radio frequency output terminal 112, respectively. With the insulating layer 141b, the electric field entering the DC conduction section can be attenuated so that the first conductive layer 141a and the second conductive layer 141c can be isolated from each other. At the same time, the high-frequency current and the DC current propagate in different positions of the coil body. As a result, the mutual interference effect between the two will be reduced to a greater extent. On this basis, the anti-interference effect is better with the filtering effects of the first filter 170 and the second filter 180.
在一些实施例中,以线圈本体141为例,如图6至图8所示,感应线圈还包括直流输入导线193a和包裹该直流输入导线193a的第一导线绝缘层195,以及直流输出导线194a和包裹直流输出导线194a的第二导线绝缘层196;其中,直流输入导线193a的两端分别与直流输入端(即,第一导电层141a的输入端)和直流电源160的第一极电连接;直流输出导线194a的两端分别与直流输出端(即,第一导电层141a的输出端)和直流电源的第二极电连接。直流输入导线193a和直流输出导线194a均可以采用焊接的方式与第一导电层141a电连接,直流输入导线193a和直流输出导线194a与第一导电层141a的焊点位置分别为图7和图8所示的位置141d。与上述线圈本体141相同的,如图5所示,对应线圈本体151,感应线圈同样还包括直流输入导线193b和包裹该直流输入导线193b的第一导线绝缘层195,以及直流输 出导线194b和包裹直流输出导线194b的第二导线绝缘层196,由于这些部件的结构和功能与上述线圈本体141相同,在此不再重复描述。In some embodiments, taking the coil body 141 as an example, as shown in FIGS. 6 to 8, the induction coil further includes a DC input wire 193a, a first wire insulation layer 195 wrapping the DC input wire 193a, and a DC output wire 194a And the second wire insulation layer 196 wrapping the DC output wire 194a; wherein, both ends of the DC input wire 193a are electrically connected to the DC input end (ie, the input end of the first conductive layer 141a) and the first pole of the DC power supply 160, respectively The two ends of the DC output wire 194a are respectively electrically connected to the DC output terminal (ie, the output terminal of the first conductive layer 141a) and the second pole of the DC power supply. Both the DC input wire 193a and the DC output wire 194a can be electrically connected to the first conductive layer 141a by welding. The solder joint positions of the DC input wire 193a and the DC output wire 194a and the first conductive layer 141a are shown in FIGS. 7 and 8, respectively. The position shown is 141d. Same as the above-mentioned coil body 141, as shown in FIG. 5, corresponding to the coil body 151, the induction coil also includes a DC input wire 193b and a first wire insulation layer 195 wrapping the DC input wire 193b, and a DC output wire 194b and wrapping The second wire insulation layer 196 of the DC output wire 194b, since the structure and function of these components are the same as the above-mentioned coil body 141, the description will not be repeated here.
需要说明的是,对于第一导电层141a、绝缘层141b以及第二导电层141c的具体材料并没有作出限定,例如,第一导电层141a和第二导电层141c可以选择电导率较高的铜材料,绝缘层141b的材料一般可以选取四氟等。It should be noted that the specific materials of the first conductive layer 141a, the insulating layer 141b, and the second conductive layer 141c are not limited. For example, the first conductive layer 141a and the second conductive layer 141c can be copper with higher conductivity. Material, the material of the insulating layer 141b can generally be tetrafluoroethylene or the like.
在一些实施例中,如图5所示,电感耦合装置100还包括至少一个第一导电连接件191和至少一个第二导电连接件192;其中,第一导电连接件191分别与相邻的两组感应线圈(140,150)中,第二导电层141c的射频输入端(111a,111b)电连接。第二导电连接件192分别与相邻的两组感应线圈(140,150)中,第二导电层141c的两个射频输出端(112a,112b)电连接。并且,为了提高第一滤波器170和第二滤波器180的低通滤波效果,根据高频表面趋肤效应和直流电流走截面原理,可以使感应线圈及两个导电连接件的轴线相互平行,如图5所示,即,第一导电连接件191和第二导电连接件192均平行于两个线圈本体(141,151)的轴线。In some embodiments, as shown in FIG. 5, the inductive coupling device 100 further includes at least one first conductive connection 191 and at least one second conductive connection 192; wherein the first conductive connection 191 is connected to two adjacent In the group of induction coils (140, 150), the radio frequency input terminals (111a, 111b) of the second conductive layer 141c are electrically connected. The second conductive connecting member 192 is respectively electrically connected to the two radio frequency output terminals (112a, 112b) of the second conductive layer 141c in the two adjacent groups of induction coils (140, 150). In addition, in order to improve the low-pass filtering effect of the first filter 170 and the second filter 180, according to the high-frequency surface skin effect and the principle of DC current cross-section, the axes of the induction coil and the two conductive connections can be parallel to each other. As shown in FIG. 5, that is, the first conductive connecting member 191 and the second conductive connecting member 192 are both parallel to the axes of the two coil bodies (141, 151).
在一些实施例中,可选的,相邻的两组感应线圈输送电流的方向一致。例如,如图5所示,相邻的两组感应线圈(140,150)均为立体螺旋线圈,在这种情况下,为了实现相邻的两组感应线圈输送电流的方向一致,可以采用两种连接方式。图5示出了第一种连接方式,即,相邻的两个立体螺旋线圈的缠绕方向相反,其中,从图5自上往下的方向来看,位于上方的感应线圈140的缠绕方向为自上往下沿顺时针方向缠绕;位于下方的感应线圈150的缠绕方向为自上往下沿逆时针方向缠绕。并且,相邻的两个立体螺旋线圈的直流输入端和射频输入端位于各自的立体螺旋线圈在介质筒130的轴向上的不同侧,具体地,如图1所示,位于上方的第一组感应线圈140,其用作直流输入端161和射频输入端111的端部位于第一组感应线圈140的上侧,即为上端部;位于下方的第二组感应线圈150,其用作直流输入端161和射 频输入端111的端部位于第二组感应线圈150的下侧,即为下端部。并且,相邻的两个立体螺旋线圈的直流输出端和射频输出端位于各自的立体螺旋线圈在介质筒的轴向上的不同侧,具体地,如图1所示,位于上方的第一组感应线圈140,其用作直流输出端162和射频输出端112的端部位于第一组感应线圈140的下侧,即为下端部;位于下方的第二组感应线圈150,其用作直流输出端161和射频输出端111的端部位于第二组感应线圈150的上侧,即为上端部。由此,从图5自上往下的方向来看,第一组感应线圈140和第二组感应线圈150输送电流的方向均为顺时针方向。In some embodiments, optionally, two adjacent groups of induction coils carry current in the same direction. For example, as shown in Figure 5, the two adjacent sets of induction coils (140, 150) are all three-dimensional spiral coils. In this case, in order to achieve the same direction of current delivery by the adjacent two sets of induction coils, two sets of induction coils can be used. Kind of connection. FIG. 5 shows the first connection method, that is, the winding directions of two adjacent three-dimensional spiral coils are opposite. From the top-down direction of FIG. 5, the winding direction of the induction coil 140 located above is Winding in a clockwise direction from top to bottom; the winding direction of the induction coil 150 located below is winding in a counterclockwise direction from top to bottom. In addition, the DC input terminal and the radio frequency input terminal of the two adjacent three-dimensional spiral coils are located on different sides of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder 130. Specifically, as shown in FIG. Group of induction coils 140, the ends of which are used as DC input terminals 161 and radio frequency input terminals 111 are located on the upper side of the first group of induction coils 140, that is, the upper end; the second group of induction coils 150 located below, which are used as direct current The ends of the input terminal 161 and the radio frequency input terminal 111 are located on the lower side of the second group of induction coils 150, that is, the lower end. In addition, the DC output terminal and the RF output terminal of the two adjacent three-dimensional spiral coils are located on different sides of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder. Specifically, as shown in FIG. 1, the first group located above The induction coil 140, which is used as the DC output terminal 162 and the radio frequency output terminal 112, is located on the lower side of the first group of induction coils 140, that is, the lower end; the second group of induction coils 150 located below is used as the DC output The ends of the end 161 and the radio frequency output end 111 are located on the upper side of the second group of induction coils 150, that is, the upper end. Therefore, viewed from the top-down direction in FIG. 5, the directions in which the first group of induction coils 140 and the second group of induction coils 150 deliver current are both clockwise.
第二种连接方式为:相邻的两个立体螺旋线圈的缠绕方向相同,并且,相邻的两个立体螺旋线圈的直流输入端和射频输入端位于各自的立体螺旋线圈在介质筒的轴向上的同一侧,相邻的两个立体螺旋线圈的直流输出端和射频输出端位于各自的立体螺旋线圈在介质筒的轴向上的同一侧,这同样可以实现相邻的两组感应线圈输送电流的方向一致。The second connection method is: the winding directions of two adjacent three-dimensional spiral coils are the same, and the DC input end and the RF input end of the two adjacent three-dimensional spiral coils are located in the axial direction of the respective three-dimensional spiral coils. The DC output terminal and the RF output terminal of the two adjacent three-dimensional spiral coils are located on the same side of the respective three-dimensional spiral coil in the axial direction of the dielectric cylinder, which can also realize the transmission of two adjacent groups of induction coils. The direction of the current is the same.
需要说明的是,在实际应用中,也可以根据具体需要,使相邻的两组感应线圈输送电流的方向相反。It should be noted that, in practical applications, it is also possible to reverse the directions of the two adjacent groups of induction coils that convey currents according to specific needs.
第二实施例Second embodiment
本实施例提供的电感耦合装置,其与上述第一实施例相比,区别仅在于:螺旋线圈为平面线圈。Compared with the above-mentioned first embodiment, the inductive coupling device provided by this embodiment differs only in that the spiral coil is a planar coil.
在本实施例中,相邻的两组感应线圈输送电流的方向一致。例如,如图9和图10所示,相邻的两组感应线圈(140’,150’)均为平面线圈,图9和图10仅示例性地将两组感应线圈(140’,150’)并排显示,实际上,两组感应线圈(140’,150’)的轴线均与介质筒130的轴向在同一直线上,且第二组感应线圈150’位于第一组感应线圈140’的下方或者第二组感应线圈150’与第一组感应线圈140’在同一平面内嵌套设置。In this embodiment, the two adjacent groups of induction coils carry current in the same direction. For example, as shown in Figures 9 and 10, the two adjacent sets of induction coils (140', 150') are all planar coils, and Figures 9 and 10 only exemplarily combine the two sets of induction coils (140', 150'). ) Shows side by side, in fact, the axes of the two groups of induction coils (140', 150') are on the same straight line as the axial direction of the dielectric cylinder 130, and the second group of induction coils 150' are located in the first group of induction coils 140' The lower or second group of induction coils 150' and the first group of induction coils 140' are nested in the same plane.
在这种情况下,为了实现相邻的两组感应线圈(140’,150’)输送电流 的方向一致,可以采用两种连接方式。图9示出了第一种连接方式,即,相邻的两个平面线圈的缠绕方向相同,其中,朝纸面方向来看,两组感应线圈(140’,150’)的缠绕方向均为自内向外沿顺时针方向缠绕。并且,相邻的两组感应线圈(140’,150’)的直流输入端和射频输入端位于各自的平面线圈在介质筒130的径向上的同一侧,相邻的两个平面线圈的直流输出端和射频输出端位于各自的平面线圈在介质筒的径向上的同一侧。具体地,如图9所示,第一组感应线圈140’,其用作直流输入端161’和射频输入端111’的端部位于第一组感应线圈140’的内侧,即靠近其轴线的端部;第一组感应线圈140’用作直流输出端162’和射频输出端112’的端部位于第一组感应线圈140’的外侧,即远离其轴线的端部。第二组感应线圈150’,其用作直流输入端161’和射频输入端111’的端部位于第二组感应线圈150’的内侧,即靠近其轴线的端部;第二组感应线圈150’用作直流输出端162’和射频输出端112’的端部位于第二组感应线圈150’的外侧,即远离其轴线的端部。由此,从图9朝向纸面的方向来看,第一组感应线圈140’和第二组感应线圈150’输送电流的方向均为顺时针方向。In this case, in order to achieve the same direction of current delivery of the two adjacent groups of induction coils (140', 150'), two connection methods can be used. Figure 9 shows the first connection method, that is, the winding directions of two adjacent planar coils are the same. When viewed from the paper, the winding directions of the two groups of induction coils (140', 150') are both Wrap clockwise from the inside to the outside. In addition, the DC input terminals and the RF input terminals of the adjacent two groups of induction coils (140', 150') are located on the same side of the respective planar coils in the radial direction of the dielectric cylinder 130, and the DC output of the two adjacent planar coils The terminal and the RF output terminal are located on the same side of the respective planar coils in the radial direction of the dielectric cylinder. Specifically, as shown in FIG. 9, the first group of induction coils 140', which serve as the DC input terminal 161' and the radio frequency input terminal 111', are located inside the first group of induction coils 140', that is, close to the axis of the first group of induction coils 140'. The end; the end of the first group of induction coils 140' used as the DC output terminal 162' and the radio frequency output terminal 112' is located outside the first group of induction coils 140', that is, the end away from its axis. The second group of induction coils 150', the ends of which are used as the DC input terminal 161' and the radio frequency input terminal 111' are located inside the second group of induction coils 150', that is, the end close to the axis; the second group of induction coils 150 The ends used as the DC output terminal 162' and the radio frequency output terminal 112' are located outside the second group of induction coils 150', that is, the ends away from the axis thereof. Therefore, from the perspective of FIG. 9 toward the paper, the directions in which the first group of induction coils 140' and the second group of induction coils 150' deliver current are both clockwise.
图10示出了第二种连接方式,即,相邻的两个平面线圈的缠绕方向相反,其中,朝纸面方向来看,第一组感应线圈140’的缠绕方向为自内向外沿逆时针方向缠绕;第二组感应线圈150’的缠绕方向为自内向外沿顺时针方向缠绕。并且,相邻的两组感应线圈(140’,150’)的直流输入端和射频输入端位于各自的平面线圈在介质筒130的径向上的不同侧,相邻的两组感应线圈(140’,150’)的直流输出端和射频输出端位于各自的平面线圈在介质筒130的径向上的不同侧。具体地,如图10所示,第一组感应线圈140’,其用作直流输入端161’和射频输入端111’的端部位于第一组感应线圈140’的外侧,即远离其轴线的端部;第一组感应线圈140’用作直流输出端162’和射频输出端112’的端部位于第一组感应线圈140’的内侧,即靠近其轴线 的端部。第二组感应线圈150’,其用作直流输入端161’和射频输入端111’的端部位于第二组感应线圈150’的内侧,即靠近其轴线的端部;第二组感应线圈150’用作直流输出端162’和射频输出端112’的端部位于第二组感应线圈150’的外侧,即远离其轴线的端部。由此,从图10朝向纸面的方向来看,第一组感应线圈140’和第二组感应线圈150’输送电流的方向均为顺时针方向。FIG. 10 shows the second connection mode, that is, the winding directions of two adjacent planar coils are opposite, and the winding direction of the first group of induction coils 140' is from the inside to the outside and the opposite direction when viewed from the paper. Winding in a clockwise direction; the winding direction of the second group of induction coils 150' is clockwise from the inside to the outside. In addition, the DC input terminals and the radio frequency input terminals of the adjacent two groups of induction coils (140', 150') are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder 130, and the adjacent two groups of induction coils (140' , 150') DC output terminal and RF output terminal are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder 130. Specifically, as shown in FIG. 10, the first group of induction coils 140', which serve as the DC input terminal 161' and the radio frequency input terminal 111', are located outside the first group of induction coils 140', that is, far away from the axis of the first group of induction coils 140'. The end; the end of the first group of induction coils 140' used as the DC output terminal 162' and the radio frequency output terminal 112' is located inside the first group of induction coils 140', that is, the end close to its axis. The second group of induction coils 150', the ends of which are used as the DC input terminal 161' and the radio frequency input terminal 111' are located inside the second group of induction coils 150', that is, the end close to the axis; the second group of induction coils 150 The ends used as the DC output terminal 162' and the radio frequency output terminal 112' are located outside the second group of induction coils 150', that is, the ends away from the axis thereof. Therefore, from the perspective of FIG. 10 toward the paper, the directions in which the first group of induction coils 140' and the second group of induction coils 150' deliver current are both clockwise.
当然,在实际应用中,感应线圈还可以采用其他任意结构,只要能够使相邻的两组感应线圈输送电流的方向一致即可,并且,感应线圈的横截面呈带状、环状或柱状等。Of course, in practical applications, the induction coil can also adopt any other structure, as long as the two adjacent groups of induction coils can deliver currents in the same direction, and the cross section of the induction coil is in a strip, ring, or column shape, etc. .
本发明的第二方面,如图1所示,提供了一种半导体处理设备200,半导体处理设备200包括工艺腔室210和前文记载的电感耦合装置100,电感耦合装置100设置于工艺腔室210上方,且电感耦合装置100的具体结构可以参考前文相关记载。In a second aspect of the present invention, as shown in FIG. 1, a semiconductor processing equipment 200 is provided. The semiconductor processing equipment 200 includes a process chamber 210 and the inductive coupling device 100 described above. The inductive coupling device 100 is disposed in the process chamber 210. Above, and for the specific structure of the inductive coupling device 100, please refer to the previous related records.
如图1所示,具体的,介质筒130设置在工艺腔室210上方并与工艺腔室210密封连接。当然,除此以外,半导体处理设备200还可以包括前文记载的一些结构或者其他一些必要的部件,例如,屏蔽件260,排气系统270等。As shown in FIG. 1, specifically, the medium cylinder 130 is disposed above the process chamber 210 and is connected to the process chamber 210 in a sealed manner. Of course, in addition to this, the semiconductor processing equipment 200 may also include some of the aforementioned structures or some other necessary components, such as a shield 260, an exhaust system 270, and so on.
本发明实施例提供的半导体处理设备200,具有前文记载的电感耦合装置100,不仅可以避免高功率密度导致的介质窗因产生热效应而发生破裂现象,进而可以提高介质窗的热稳定性,而且还可以提高等离子体密度。The semiconductor processing equipment 200 provided by the embodiment of the present invention has the inductive coupling device 100 described above, which can not only avoid the cracking of the dielectric window due to the thermal effect caused by high power density, thereby improving the thermal stability of the dielectric window, but also The plasma density can be increased.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that the above implementations are merely exemplary implementations used to illustrate the principle of the present invention, but the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also deemed to be within the protection scope of the present invention.

Claims (12)

  1. 一种电感耦合装置,用于将半导体处理设备的工艺腔室中的工艺气体电离形成等离子体,其特征在于,所述电感耦合装置包括射频电源、直流电源、介质筒和至少两组感应线圈,其中,所述至少两组感应线圈均沿所述介质筒的周向侧壁环绕设置,且沿所述介质筒的轴向依次排布;An inductive coupling device for ionizing process gas in a process chamber of a semiconductor processing equipment to form plasma, characterized in that the inductive coupling device includes a radio frequency power supply, a direct current power supply, a dielectric cylinder and at least two sets of induction coils, Wherein, the at least two groups of induction coils are all arranged around the circumferential side wall of the dielectric cylinder, and are arranged in sequence along the axial direction of the dielectric cylinder;
    每组所述感应线圈具有直流输入端、直流输出端、射频输入端和射频输出端,其中,所述射频输入端和所述直流输入端分别与所述射频电源和所述直流电源的第一极电连接,所述射频输出端接地,所述直流输出端与所述直流电源的第二极电连接,以在所述介质筒内的与每组所述感应线圈对应的区域形成电离区。Each group of the induction coils has a DC input terminal, a DC output terminal, a radio frequency input terminal, and a radio frequency output terminal, wherein the radio frequency input terminal and the DC input terminal are respectively connected to the first radio frequency power supply and the direct current power supply. Electrodes are electrically connected, the radio frequency output end is grounded, and the DC output end is electrically connected to the second electrode of the direct current power supply to form an ionization zone in an area in the dielectric cylinder corresponding to each group of the induction coils.
  2. 根据权利要求1所述的电感耦合装置,其特征在于,每组所述感应线圈均包括线圈本体,所述线圈本体包括第一导电层,包裹所述第一导电层的绝缘层,以及包裹所述绝缘层的第二导电层;其中,所述第一导电层的两端分别用作所述直流输入端和所述直流输出端;所述第二导电层的两端分别用作所述射频输入端和所述射频输出端。The inductive coupling device according to claim 1, wherein each group of the induction coils includes a coil body, the coil body includes a first conductive layer, an insulating layer wrapping the first conductive layer, and an insulating layer wrapping the first conductive layer. The second conductive layer of the insulating layer; wherein both ends of the first conductive layer are used as the DC input terminal and the DC output terminal respectively; both ends of the second conductive layer are used as the radio frequency The input terminal and the radio frequency output terminal.
  3. 根据权利要求2所述的电感耦合装置,其特征在于,每组所述感应线圈均还包括直流输入导线和包裹所述直流输入导线的第一导线绝缘层,以及直流输出导线和包裹所述直流输出导线的第二导线绝缘层;其中,所述直流输入导线的两端分别与所述直流输入端和所述直流电源的第一极电连接;所述直流输出导线的两端分别与所述直流输出端和所述直流电源的第二极电连接。The inductive coupling device according to claim 2, wherein each group of the induction coils further comprises a DC input wire and a first wire insulation layer that wraps the DC input wire, and a DC output wire and a first wire insulation layer that wraps the DC input wire. The second wire insulation layer of the output wire; wherein, both ends of the DC input wire are electrically connected to the DC input terminal and the first pole of the DC power supply; both ends of the DC output wire are respectively connected to the The DC output terminal is electrically connected with the second pole of the DC power supply.
  4. 根据权利要求2所述的电感耦合装置,其特征在于,所述电感耦合装置还包括至少一个第一导电连接件和至少一个第二导电连接件;其中,The inductive coupling device according to claim 2, wherein the inductive coupling device further comprises at least one first conductive connection member and at least one second conductive connection member; wherein,
    所述第一导电连接件分别与相邻的两组所述感应线圈中,所述第二导电层的所述射频输入端电连接,且所述第一导电连接件与所述射频电源电连接;The first conductive connection piece is electrically connected with the two adjacent groups of the induction coils, the radio frequency input end of the second conductive layer is electrically connected, and the first conductive connection piece is electrically connected with the radio frequency power supply ;
    所述第二导电连接件分别与相邻的两组所述感应线圈中,所述第二导电层的所述射频输出端电连接,且所述第二导电连接件接地。The second conductive connecting member is respectively electrically connected to the radio frequency output end of the second conductive layer in two adjacent groups of the induction coils, and the second conductive connecting member is grounded.
  5. 根据权利要求1至4中任意一项所述的电感耦合装置,其特征在于,相邻的两组所述感应线圈输送电流的方向一致。The inductive coupling device according to any one of claims 1 to 4, wherein the two adjacent groups of the induction coils carry current in the same direction.
  6. 根据权利要求5所述的电感耦合装置,其特征在于,所述感应线圈包括立体螺旋线圈,The inductive coupling device according to claim 5, wherein the induction coil comprises a three-dimensional spiral coil,
    相邻的两个所述立体螺旋线圈的缠绕方向相反,并且,相邻的两个所述立体螺旋线圈的所述直流输入端和所述射频输入端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的不同侧,相邻的两个所述立体螺旋线圈的所述直流输出端和所述射频输出端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的不同侧;或者,The winding directions of the two adjacent three-dimensional spiral coils are opposite, and the DC input end and the radio frequency input end of the two adjacent three-dimensional spiral coils are located in the respective three-dimensional spiral coils. On different sides of the dielectric cylinder in the axial direction, the direct current output terminal and the radio frequency output terminal of the two adjacent three-dimensional spiral coils are located at the positions of the respective three-dimensional spiral coils in the axial direction of the dielectric cylinder. Different side; or,
    相邻的两个所述立体螺旋线圈的缠绕方向相同,并且,相邻的两个所述立体螺旋线圈的所述直流输入端和所述射频输入端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的同一侧,相邻的两个所述立体螺旋线圈的所述直流输出端和所述射频输出端位于各自的所述立体螺旋线圈在所述介质筒的轴向上的同一侧。The winding directions of the two adjacent three-dimensional spiral coils are the same, and the DC input end and the radio frequency input end of the two adjacent three-dimensional spiral coils are located in the respective three-dimensional spiral coils. On the same side in the axial direction of the dielectric cylinder, the DC output end and the radio frequency output end of the two adjacent three-dimensional spiral coils are located at the same side of the three-dimensional spiral coil in the axial direction of the dielectric cylinder. Same side.
  7. 根据权利要求5所述的电感耦合装置,其特征在于,所述感应线圈包括平面线圈,The inductive coupling device according to claim 5, wherein the induction coil comprises a planar coil,
    相邻的两个所述平面线圈的缠绕方向相同,并且,相邻的两个所述平面线圈的所述直流输入端和所述射频输入端位于各自的所述平面线圈在所述介质筒的径向上的同一侧,相邻的两个所述平面线圈的所述直流输出端和所 述射频输出端位于各自的所述平面线圈在所述介质筒的径向上的同一侧;或者,The winding directions of the two adjacent planar coils are the same, and the DC input end and the radio frequency input end of the two adjacent planar coils are located in the respective plane coils of the dielectric cylinder. On the same side in the radial direction, the DC output end and the radio frequency output end of the two adjacent planar coils are located on the same side in the radial direction of the dielectric cylinder of the respective planar coils; or,
    相邻的两个所述平面线圈的缠绕方向相反,并且,相邻的两个所述平面线圈的所述直流输入端和所述射频输入端位于各自的所述平面线圈在所述介质筒的径向上的不同侧,相邻的两个所述平面线圈的所述直流输出端和所述射频输出端位于各自的所述平面线圈在所述介质筒的径向上的不同侧。The winding directions of the two adjacent planar coils are opposite, and the DC input end and the radio frequency input end of the two adjacent planar coils are located on the respective planar coils in the dielectric cylinder. On different sides in the radial direction, the DC output ends and the radio frequency output ends of the two adjacent planar coils are located on different sides of the respective planar coils in the radial direction of the dielectric cylinder.
  8. 根据权利要求1至4中任意一项所述的电感耦合装置,其特征在于,所述电感耦合装置还包括第一滤波器和第二滤波器,其中,每组所述感应线圈的所述直流输入端经由所述第一滤波器与所述直流电源的第一极电连接,每组所述感应线圈的所述直流输出端经由所述第二滤波器与所述直流电源的第二极电连接。The inductive coupling device according to any one of claims 1 to 4, wherein the inductive coupling device further comprises a first filter and a second filter, wherein the direct current of each group of the induction coil The input terminal is electrically connected to the first pole of the DC power supply through the first filter, and the DC output terminal of each group of the induction coil is electrically connected to the second pole of the DC power supply through the second filter. connection.
  9. 根据权利要求8所述的电感耦合装置,其特征在于,所述第一滤波器和所述第二滤波器均为低通滤波器。8. The inductive coupling device according to claim 8, wherein the first filter and the second filter are both low-pass filters.
  10. 根据权利要求8所述的电感耦合装置,其特征在于,所述第一滤波器包括第一电感和第一电容,所述第二滤波器包括第二电感和第二电容;其中,所述第一电感的第一端与所述直流电源的第一极以及所述第一电容的第一端均电连接,所述第一电感的第二端与每组所述感应线圈的所述直流输入端电连接,所述第一电容的第二端接地;8. The inductive coupling device according to claim 8, wherein the first filter includes a first inductor and a first capacitor, and the second filter includes a second inductor and a second capacitor; wherein the first filter includes a second inductor and a second capacitor; The first end of an inductor is electrically connected to the first pole of the DC power supply and the first end of the first capacitor, and the second end of the first inductor is connected to the DC input of each group of the induction coils. The terminal is electrically connected, and the second terminal of the first capacitor is grounded;
    所述第二电感的第一端与每组所述感应线圈的所述直流输出端电连接,所述第二电感的第二端与所述直流电源的第二极以及所述第二电容的第一端均电连接,所述第二电容的第二端接地。The first end of the second inductor is electrically connected to the DC output end of each group of the induction coils, and the second end of the second inductor is connected to the second pole of the DC power source and the second capacitor. The first ends are electrically connected, and the second end of the second capacitor is grounded.
  11. 根据权利要求1至4中任意一项所述的电感耦合装置,其特征在于,所述电感耦合装置还包括隔直电容、匹配器和接地电容;其中,所述隔直电 容的第一端通过所述匹配器与所述射频电源电连接,所述隔直电容的第二端与每组所述感应线圈的所述射频输入端电连接:The inductive coupling device according to any one of claims 1 to 4, wherein the inductive coupling device further comprises a DC blocking capacitor, a matching device and a grounding capacitor; wherein the first end of the DC blocking capacitor passes The matching device is electrically connected to the radio frequency power supply, and the second end of the DC blocking capacitor is electrically connected to the radio frequency input end of each group of the induction coils:
    所述接地电容的第一端与每组所述感应线圈的所述射频输出端电连接,所述接地电容的第二端接地。The first end of the grounding capacitor is electrically connected to the radio frequency output end of each group of the induction coils, and the second end of the grounding capacitor is grounded.
  12. 一种半导体处理设备,包括工艺腔室,其特征在于,还包括权利要求1至11中任意一项所述的电感耦合装置,所述电感耦合装置设置于所述工艺腔室上方,用于将所述工艺腔室中的工艺气体电离形成等离子体。A semiconductor processing equipment, comprising a process chamber, characterized in that it further comprises the inductive coupling device according to any one of claims 1 to 11, the inductive coupling device is arranged above the process chamber for The process gas in the process chamber is ionized to form plasma.
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