WO2021139385A1 - Compression molding device for molded product, and molding method therefor - Google Patents

Compression molding device for molded product, and molding method therefor Download PDF

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Publication number
WO2021139385A1
WO2021139385A1 PCT/CN2020/127691 CN2020127691W WO2021139385A1 WO 2021139385 A1 WO2021139385 A1 WO 2021139385A1 CN 2020127691 W CN2020127691 W CN 2020127691W WO 2021139385 A1 WO2021139385 A1 WO 2021139385A1
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WO
WIPO (PCT)
Prior art keywords
upper mold
mold base
groove
lower mold
base
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PCT/CN2020/127691
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French (fr)
Chinese (zh)
Inventor
赵伟
Original Assignee
广西福斯派环保科技有限公司
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Application filed by 广西福斯派环保科技有限公司 filed Critical 广西福斯派环保科技有限公司
Publication of WO2021139385A1 publication Critical patent/WO2021139385A1/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J5/00Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds

Definitions

  • the invention relates to the technical field of molding processing, in particular to a molding product compression molding device and a molding method thereof.
  • Pulp molded products are made of pulp as raw material, using forming molds to absorb pulp and compression molding.
  • the finished products can be recycled and remanufactured. Therefore, they are in line with the trend of energy saving and carbon reduction for environmentally friendly reuse. Therefore, paper and plastic products are quickly received by the industrial and commercial industry and the general public. The public values and are willing to accept and adopt.
  • Pulp molded products are widely used in various fields of life. Among them, being made into beverage cup lids, coffee cup lids and other cup lid products is a relatively common application.
  • the commonly known pulp molding automatic machines for the production of paper and plastic products generally consist of a headbox, a moving device, a receiving frame, a hot press upper mold device with vacuum adsorption, a forming mold upper mold device and a frame.
  • a cup lid type product it is necessary to press an inverted groove that can be buckled on the cup on the side wall, and the current existing equipment or method can only be pressed on the side wall of the cup lid.
  • the side wall corresponding to the upper mold is smooth, and there is only a layer of shallow grooves on the side wall of the cup lid, which cannot achieve the purpose of fastening the cup.
  • the purpose of the present invention is to provide a molded product press forming device, which can press pulp into the required cup lid, and form a complete inverted groove on the side wall of the cup lid to achieve fastening The purpose of the cup.
  • a compression molding device for molded products including:
  • the upper mold includes an upper mold base located on the side of the atmospheric area and an upper mold cover plate arranged on the side of the upper mold base away from the atmospheric area and with a distance from the upper mold base;
  • the lower mold includes a lower mold base set on a side of the upper mold cover facing away from the upper mold base;
  • the upper mold also includes a pressing structure that is used to connect the upper mold base and the upper mold cover and can move relative to the axis of the lower mold base when pressed, and move the upper mold so that the
  • the pressing structure and the lower mold base have a pair of spaced surfaces that are opposed to each other and can form close contact with each other through relative movement, and the opposed spaced surfaces
  • One is provided with a pressure groove recessed in the axial direction of the lower mold base, and the other surface of the opposing spacer surface is formed with a protrusion protruding in the axial direction of the lower mold base.
  • the mold base applies sufficient axial pressure, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing structure, and the pressing structure is pressed to be close to the lower mold With the movement of the base axis in the direction of the axis, the lower mold base is in close contact with the opposing spacing surface on the pressing structure, so that the protrusion is pressed in the pressing groove.
  • the pressing structure includes an oblique guide column connected with the upper mold base, an upper mold movable core slidably connected with the oblique guide pillar, and a movable core limited in the upper mold
  • An upper mold slider that is between the upper mold cover and the upper mold cover and can move toward the axis of the lower mold base when pushed, and when pressed, the inclined guide post is pressed against the upper mold slider , And in the initial state, there is a distance between the side of the upper mold base facing the lower mold base and the side of the upper mold movable core that faces away from the lower mold base;
  • the pair of spaced surfaces facing each other are the outer circumferential surface of the lower mold base and the inner circumferential surface of the upper mold slider opposite to the outer circumferential surface of the lower mold base.
  • the pressure groove is provided on the outer circumferential surface, and the protrusion is provided on the inner side wall of the upper mold slider;
  • the upper mold base drives the inclined guide column to slide on the upper mold movable core in the direction of the upper mold cover plate, and the inclined guide column During the sliding process, the upper mold slider is pushed to move in the axial direction of the lower mold base so that the inner peripheral surface of the upper mold slider is pressed against the outer peripheral surface of the lower mold base, thereby making the convex It is pressed tightly in the pressure groove.
  • the oblique guide column includes a sliding joint portion inclined toward the axial direction of the upper mold movable core, and a fixed block connected with the sliding joint and fixedly connected with the upper mold base.
  • the side wall is provided with a slot for accommodating the oblique guide post, the slot is provided with an inserting groove that matches the shape of the sliding connecting portion, and the sliding connecting portion is slidably connected in the inserting groove.
  • a positioning groove for accommodating the inclined guide post is provided on the upper mold slider, and the positioning groove is provided with a sliding groove adapted to the sliding part.
  • the The sliding part on the inclined guide post slides into the insertion groove on the upper mold movable core, and it protrudes from the insertion groove and slidably connects to the sliding groove of the upper mold slider, and this At this time, the inclined guide post does not contact the upper mold cover.
  • the side surface of the sliding part facing away from the fixed block is a first inclined surface that is inclined toward the axis of the moving core of the upper mold, and the side wall of the sliding groove facing the first inclined surface is and When the first inclined surface matches the second inclined surface, when pressed, the first inclined surface of the inclined guide post is in abutting connection with the second inclined surface on the upper die slider.
  • the side surface of the sliding part facing away from the fixed block is a first inclined surface that is inclined toward the axis of the moving core of the upper mold, and the side wall of the sliding groove facing the first inclined surface is and When the arc surface of the first inclined surface matches with the shape, when pressed, the first inclined surface of the inclined guide column and the second inclined surface on the upper mold slider are in abutting connection.
  • the upper mold cover plate is provided with a plurality of the upper mold sliders that are independent of each other, and the plurality of upper mold sliders are pushed to move in the direction of the upper mold movable core axis, and the plurality of upper molds
  • the inner side walls of the sliders are sequentially connected to form an inner circumferential surface that is shape-matched with the circumferential wall of the pressure groove on the lower mold base.
  • the upper mold base is fixed with a plurality of the upper mold sliders one by one. Corresponding multiple oblique guide posts.
  • the upper mold base and the upper mold movable core are connected by an elastic member, the elastic member is deformed when pressed, the upper mold movable core is provided with a groove, and one end of the elastic member is connected to The upper mold base is connected, the other end of the elastic member is set in the groove, and sufficient axial pressure is applied to the upper mold base, and the elastic member is compressed and received in the groove so as The upper mold base is pressed against the upper mold movable core.
  • a card slot is provided on the upper die slide block
  • a card block is provided on the upper die cover plate to be clamped in the card slot
  • the card block is fixed with the upper die moving towards Su Songhu.
  • the upper mold movable core is provided with a fixing hole that covers the tightening bolt
  • the fixing hole is also provided with a longitudinal guide post, the longitudinal guide post One end of the fixing hole extends from the top end of the fixing hole to be screwed with the fastening bolt.
  • the longitudinal guide column includes a longitudinal column arranged in the fixing hole and threadedly connected with the fastening bolt, and a transverse column connected perpendicularly to the longitudinal column and located outside the fixing hole ,
  • the upper mold base is also provided with a receiving groove for accommodating the horizontal column, and the depth of the receiving groove is equivalent to the thickness of the horizontal column.
  • the pressing structure is a squeeze pad made of elastic material, the squeeze pad is deformed when it is pressed, and the pair of opposing spacing surfaces are The outer circumferential surface of the lower mold base and the inner circumferential surface of the pressing pad opposite to the outer circumferential surface of the lower mold base, and the outer circumferential surface of the lower mold base has the pressure groove;
  • the upper mold base presses the upper mold cover plate on the lower mold base through the pressing pad.
  • the extrusion The pressure pad undergoes radial deformation when it is pressed to form the protrusion that fits with the pressure groove, and the protrusion is compressed in the pressure groove.
  • the upper mold cover includes a boss extending toward the upper mold base and a radial extension connected with the boss and extending toward the axis of the lower mold base, and the upper mold base faces
  • the side surface of the upper mold cover plate has an axial protrusion protruding toward the radial extension portion and a step surface connected with the axial protrusion to form a step structure, and the protrusion and the step The surfaces are arranged oppositely, the radial extension portion and the axial protrusion portion are connected by the squeeze pad, and in the initial state, the boss faces between the end surface of the upper mold base and the step surface There is an axial distance between them.
  • the lower mold further includes a lower mold movable core movably arranged on the lower mold base and connected to the surface of the lower mold base in a consistent manner, and the lower mold movable core can be moved away when subjected to force. Movement of the lower mold base.
  • the lower mold base is provided with a first limiting groove extending in the axial direction and a second limiting groove connected to the end side of the first limiting groove away from the upper mold, the second limiting groove
  • the radial dimension of the limiting groove is greater than the radial dimension of the first limiting groove
  • one end of the movable core of the lower upper mold extends through the first limiting groove into the second limiting groove and passes through the movable core
  • the bottom plate is constrained in the second confinement slot
  • the movable core bottom plate is constrained in the second confinement slot and can be moved closer to or away from the first confinement slot in the second confinement slot.
  • the bottom surface of the second limiting groove is also provided with an air hole communicating with it.
  • a positioning pin is further provided on the bottom surface of the second limiting groove, a through hole corresponding to the positioning pin is provided on the movable core bottom plate, and the movable core of the lower mold is provided with a through hole corresponding to the positioning pin.
  • a guide groove corresponding to the pin, and the guide column passes through the through hole and the guide groove to be connected to the movable core bottom plate and the lower mold movable core.
  • the lower mold further includes a lower mold base plate connected to the side of the lower mold base facing away from the upper mold, and an air groove connected with the air hole is provided on the lower mold base plate.
  • the lower mold base is further provided with an exhaust groove communicating with the second groove, and the exhaust groove is sealed by a sealing plug when it is not exhausted.
  • Another object of the present invention is to provide a molding method of the above-mentioned molded product compression molding device, which includes the following steps:
  • the present invention has at least the following beneficial effects: the present invention is provided with a ring of pressure grooves in shape matching with the undercut groove on the lower mold base, and a ring of pressure grooves in shape matching with the pressure groove is formed on the pressing structure Protruding, applying sufficient axial pressure to the upper mold base, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing structure, and the pressing structure is pressed to move closer to the axis of the lower mold base.
  • the mold base is in close contact with the opposing spaced surfaces on the pressing structure, so that the protrusions press the wet embryo in the pressing groove, thereby forming a complete inverted groove on the side wall of the formed cup lid.
  • the cup cover and the cup can be buckled tighter and better, thereby achieving the purpose of preventing leakage.
  • FIG. 1 is a schematic diagram of the structure of the molding device in the initial state of the embodiment 1 of the present invention
  • FIG. 2 is a schematic structural diagram of the pressing structure of Embodiment 1 of the present invention.
  • FIG. 3 is a schematic structural diagram of the molding device of the embodiment 1 of the present invention during press molding
  • Example 4 is a schematic diagram of the structure of the molding device in the initial state of Example 2 of the present invention.
  • Fig. 5 is a schematic diagram of the structure of the molding device in the second embodiment of the present invention during compression molding.
  • the invention discloses a press forming device for a molded product, as shown in Fig. 1, comprising an upper mold and a lower mold.
  • the upper mold includes an upper mold base 100 arranged on the side of the atmospheric area and connected to the power device, an upper mold cover plate 110 arranged on the side of the upper mold base 100 away from the atmospheric area, and a compression connecting the upper mold base 100 and the upper mold cover plate 110 structure.
  • the upper mold base 100 includes a square plate body 101 whose top surface is connected to an oil cylinder, and a flange portion 102 connected to the square plate body 101 and extending in the direction of the upper mold cover 110.
  • the flange portion 102 has a center hole.
  • the upper mold base 100 can also be a plate body of other shapes, and the power device connected to it can also be other power equipment that can provide axial pressure for it.
  • the upper mold cover 110 is a circular plate body, which is connected to the upper mold base 100 through a pressing structure.
  • the lower mold includes a lower mold base 120 located under the upper mold cover 110 and shape-matched with the upper mold cover 110. After the upper mold cover 110 is pressed, it can be in close contact with the lower mold base 120, and the contact surfaces of the two conform to the shape .
  • a circle of pressing grooves 121 corresponding to the shape of the undercut groove to be formed is provided on the outer circumferential surface of the lower mold base 120, and the pressure groove 121 faces the lower mold base 120 The axis direction is recessed.
  • the pressing structure includes an oblique guide post 130 fixedly connected to the upper mold base, an upper mold movable core 140 slidably connected to the oblique guide post 130, and the upper mold movable core 140 and the upper mold cover plate which are constrained. 110 between the upper mold slider 150.
  • the inclined guide post 130 includes a sliding joint portion 131 inclined in the axial direction of the upper mold base 100 and a fixing block 132 connected with the sliding joint portion 131 and connected with the upper mold base 100 by bolts or other fasteners. The side surface of the sliding part 131 abuts against the inner side wall of the central hole of the flange part 102.
  • the upper mold movable core 140 is a disc-shaped plate body whose axis coincides with the axis of the lower mold base 120.
  • the upper mold movable core 140 is arranged under the upper mold base 100 and has between the top surface and the bottom surface of the upper mold base 100 spacing.
  • the circumferential side wall of the upper mold movable core 140 is provided with a slot 141 for accommodating the inclined guide post 130, and the slot 141 has an inserting slot that matches the shape of the sliding portion 131, and the sliding portion 131 is slidably connected to In the insertion groove, the inclined guide post 130 can slide up and down on the upper mold movable core 140 along the insertion groove.
  • the circumferential side wall of the upper mold movable core 140 is provided with four slots 141 at equal intervals.
  • the pressing structure includes four inclined guide posts 130.
  • the upper mold movable core 140 The number of slots and the number of inclined guide posts 130 can be determined according to actual needs.
  • the four inclined guide posts 130 are respectively accommodated in the four slots 141 on the upper mold movable core 140, and the sliding joint portions 131 on the four inclined guide posts 130 are correspondingly slidably connected to the four slots 141 In the socket.
  • four upper mold sliders 150 are also provided between the upper mold movable core 140 and the upper mold cover 110. The four upper mold sliders 150 are independent of each other and mutually in the initial state. not in contact.
  • the inner side walls of the four upper mold sliders 150 close to the axial direction of the upper mold movable core 140 are arc-shaped, and the four upper mold sliders 150 are pushed to the limit position in the axial direction of the movable core 140 at the same time, and the four upper mold sliders
  • the inner side walls of 150 are connected to form a complete circle, and the side walls of the circle conform to the shape of the peripheral wall of the pressure groove 121.
  • a positioning groove for accommodating the inclined guide post 130 is provided on the upper die slider 150, and the positioning groove is provided with a sliding contact
  • the sliding part 131 on the inclined guide post 130 is inserted into the insertion groove on the upper mold movable core 140, and the lower part thereof protrudes from the insertion groove and slides.
  • the inclined guide post 130 is also forced to slide upward on the upper mold movable core 140 to drive the upper mold slider 150 slidingly connected to it to reset, so as to perform the downward movement.
  • the suppression of a molded product In order to facilitate the four inclined guide posts 130 to more effectively push the upper mold slider 150 to slide upward in the axial direction of the movable core 140 when the four inclined guide posts 130 slide on the upper mold movable core 140, the sliding joint 131 of the inclined guide post 130 is far from the fixed block 132
  • the side surface is a first inclined surface 133 inclined in the axial direction of the movable core 140 of the upper mold.
  • the side wall of the sliding groove of the upper mold slider 150 opposite to the first inclined surface 133 is a second inclined surface 151, and the second inclined surface 151 is in the shape of the first inclined surface 133. It can be matched, or the side wall of the sliding groove opposite to the first inclined surface 133 may be a curved surface.
  • the lower part of the first inclined surface 133 on the inclined guide post 130 is in contact with the upper part of the second inclined surface 151 of the sliding groove.
  • the inclined guide post 130 When pressure is applied to the inclined guide post 130, the inclined guide post 130 is on the upper mold movable core 140 Sliding down, due to the slope of the second inclined surface 151, the inclined guide post 130 gradually pushes the upper mold slider 150 that is in contact with it to move upward in the axial direction of the movable core 140 during the downward sliding process.
  • the four upper mold sliders 150 moves to the extreme position, and the inner circumferential surface formed by the four upper mold sliders 150 is compressed in the pressure groove 121 on the lower mold base 120.
  • the upper mold base 100 and the upper mold movable core 140 and the upper mold movable core 140 and the upper mold cover plate 110 are all connected.
  • the upper mold base 100 and the upper mold movable core 140 are connected by an elastic member, and the elastic member may be a spring or a deformable rubber elastic column.
  • a groove 142 corresponding to the elastic member is provided on the top surface of the upper mold movable core 140, one end of the elastic member is provided on the upper mold base 100, and the other end of the elastic member is provided on the bottom surface of the groove 142.
  • the elastic member keeps a certain distance between the upper mold base 100 and the upper mold movable core 140.
  • the connection between the upper mold movable core 140 and the upper mold cover 110 is as follows: the upper mold slider 150 is provided with a card slot, and the upper mold cover 110 is provided with a card block that is clamped in the card slot, and the card block A fastening bolt extending in the direction of the upward mold movable core 140 is fixed on it.
  • the upper mold movable core 140 is provided with a fixing hole covering the fastening bolt, the fixing hole is also provided with a longitudinal guide post, and the bottom end of the longitudinal guide post extends from the top of the fixing hole to tighten
  • the fixing bolts are connected by threads, and the top end of the longitudinal guide post protrudes out of the moving core of the upper mold.
  • the longitudinal guide column includes a longitudinal column 143 arranged in a fixing hole and threadedly connected with a fastening bolt, and a longitudinal column 143 perpendicular to the longitudinal column 143.
  • the horizontal column 144 is connected and located outside the fixing hole, so that when the vertical column 143 is tightened with the fastening bolt, the upper mold movable core 140 is fixed between the horizontal column 144 and the upper mold cover 110.
  • the upper mold base 100 is also provided on the bottom surface of the upper mold base 100 corresponding to the lateral cylinder 144 A storage groove whose depth is equivalent to the thickness of the lateral column 144.
  • the upper mold base 100 moves downwards and compresses the elastic member to gradually shrink to accommodate the upper mold.
  • the horizontal column 144 on the longitudinal guide column 143 is gradually received in the receiving groove of the upper mold base 100 during the downward movement of the upper mold base 100. So far, the upper mold base 100 is pressed against the movable core 140 of the upper mold.
  • the lower mold also includes a lower mold movable that is movably arranged on the lower mold base 120 and whose surface is connected to the surface of the lower mold base 120. ⁇ 160 ⁇ Core 160.
  • the shape of the surface where the lower mold movable core 160 is connected to the lower mold base 120 corresponds to the shape of the molded product to be press-formed.
  • a first limiting slot 122 and a second limiting slot 123 connected to the lower end of the first limiting slot 122 are provided at the center of the lower mold base 120.
  • the radial dimension of the second limiting slot 123 is larger than that of the first limiting slot.
  • the radial dimension of 122 is
  • the lower end of the upper mold movable core 140 penetrates the first limiting slot 122 and extends into the second limiting slot 123 and is limited in the second limiting slot 123 by the movable core bottom plate 170, and the movable core bottom plate 170 is limited.
  • the second limiting groove 123 and it can make a linear movement close to or away from the first limiting groove 122 in the second limiting groove 123 so as to drive the lower mold movable core 160 to move up and down on the lower mold base 120.
  • a positioning pin 124 is provided on the bottom surface of the second limiting groove 123, and the moving core bottom plate 170 is provided with a through hole corresponding to the positioning pin 124 and the lower mold
  • the movable core 140 is provided with a guide groove corresponding to the positioning pin 124, and the positioning pin 124 passes through the through hole and the guide groove to be connected to the movable core bottom plate 170 and the lower mold movable core 160.
  • the bottom surface of the second limiting groove 123 is also provided with an air hole communicating with the second limiting groove 123.
  • the lower mold also includes a lower mold base plate 180 connected to the bottom surface of the lower mold base 120.
  • the lower mold base plate 180 is provided with an air groove 181 connected to the air hole.
  • the air groove 181 is connected to an air pump through a pipe to facilitate air intake.
  • the lower mold base 120 is also provided with an exhaust groove communicating with the second limiting groove 123.
  • the exhaust groove is sealed by a sealing plug 125 when it is not exhausted. When deflation is required, the sealing plug 125 can be opened. Deflation.
  • the molded product compression molding device of this embodiment When the molded product compression molding device of this embodiment is used to compress a molded product, as shown in Fig. 3, after both the upper mold and the lower mold are heated to the temperature required by the pulp molding process, the wet embryo of the pulp molded product is placed on On the surface where the lower mold movable core 160 and the lower mold base 120 are connected, an oil cylinder is activated to push the upper mold downward. During the downward movement of the upper mold, the upper mold cover plate 110 first contacts a part of the wet embryo on the lower mold base 120, and the upper mold movable core 140 and the wet mold on the lower mold movable core 160 are also in contact and connected.
  • the inclined guide post 130 is pressed on the upper mold movable core 140 and slides downward to push the upper mold slider 150 connected to it to move toward the pressure groove 121.
  • the upper mold The elastic member on the base 100 is compressed and contracted so that the upper mold base 100 gradually approaches the upper mold movable core 140.
  • the inner circumferential surface formed by the four upper mold sliders 150 The wet embryo is pressed into the pressing groove 121 on the lower mold base 120 to form an inverted groove on the peripheral wall of the wet embryo.
  • the upper mold base 100 also moves downward to be pressed against the upper mold movable core 140, and the upper mold movable core 140 is pressed to press the wet embryo on the lower mold movable core 140 and the lower mold base 120 to compress the wet embryo. Forming, so far, the wet embryo of the pulp is pressed.
  • the oil cylinder drives the upper mold base 100 to move upward, and the elastic member gradually resets to the initial position under its own elastic force.
  • the upper mold movable core 140 moves downward to make the tilt
  • the guide post 130 makes an upward relative movement to drive the upper die slider 150 slidably connected to it to return to the initial position.
  • the pressing structure is a pressing pad 230 made of an elastic material, and the pressing pad 230 can be deformed when pressed; and in this embodiment,
  • the upper mold cover 210 includes a boss 211 extending in the direction of the upper mold base 200 and an annular radial extension 212 connected to the boss 211 and extending in the axial direction of the lower mold base 220. When the upper mold is pushed to connect with the lower mold, the radial extension 212 and the lower mold base 220 are in close contact and the contact surfaces of the two conform to the shape.
  • the bottom surface of the upper mold base 200 has an axial protrusion 201 protruding toward the radial extension 212 and a step surface 202 connected with the axial protrusion 201 to form a stepped structure, and a boss 211 on the upper mold cover 210 It is arranged opposite to the step surface 202 on the upper mold base 200.
  • the bottom surface of the upper mold base 200 also has a pressing surface that coincides with the surface of the lower mold movable core 260.
  • the pressing pad 230 has a circular ring shape, and its inner diameter and outer diameter are equivalent to the inner diameter and outer diameter of the radial extension 212.
  • the pressing pad 230 is disposed between the radial extension 212 and the axial protrusion 201 for connecting the radial extension 212 and the axial protrusion 201.
  • the upper mold cover 210 When the upper mold cover 210 is in contact with the lower mold base 220, the upper mold base 200 and the upper mold movable core 240 are in a consistent connection, and the pressure groove 221 on the outer circumferential surface of the lower mold base 220 and the inner circumferential surface of the pressing pad 230 are mutually connected. Opposite settings. In the initial state, there is an axial distance between the top surface of the boss 211 and the step surface 202. When sufficient axial pressure is applied to the upper mold base 200, the step surface 202 on the upper mold base 200 gradually approaches the boss 211.
  • the axial protrusion 201 on the upper mold base 200 gradually compresses the pressing pad 230.
  • the squeeze pad 230 undergoes radial deformation when it is pressed to form a protrusion adapted to the pressure groove 221.
  • the protrusion is pressed tightly. In the pressure groove 221.
  • the upper mold and the lower mold are heated to the temperature required by the pulp molding process, and the wet embryo of the molded product is placed on the lower mold, and the oil cylinder drives the upper mold base downward movement.
  • the upper mold cover 210 first contacts the lower mold base 220, and continues to push the upper mold base 200 downward.
  • the upper mold base 200 gradually compresses the wet embryo on the lower mold movable core 260 and the lower mold base 220.
  • the molded product to be molded is pressed on the wet embryo.
  • the step surface 202 on the upper mold base 200 gradually approaches the boss 211, so that the axial protrusion 201 on the upper mold base 200 continuously presses the pressing pad 230, and the pressing pad 230 generates The radial deformation forms a protrusion that fits with the pressing groove 221.
  • the protrusion presses the wet embryo on the lower mold base 220 against it.
  • an undercut groove is formed on the side wall of the molded product.
  • the oil cylinder drives the upper mold base 200 to move upward, and the squeeze pad 230 gradually returns to the initial position.
  • the upper mold moves to the set position, blow air to the air groove, and the air enters the second limiting groove (not shown in the figure) through the air groove and the air hole, and the movable core of the lower mold is located in the second limiting groove Propelled by the airflow, the lower mold movable core 260 is driven to move upward in the vertical direction, the pulp molded product is separated from the lower mold base 220, the gas in the second limit groove is released through the exhaust groove, and the lower mold movable core The 260 is reset, and the process of pressing the molded product has been realized so far.

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Abstract

A compression molding device for a molded product, and a molding method therefor. The device comprises an upper die comprising an upper die base (100) and an upper die cover plate (110); and a lower die base (120). The upper die further comprises a pressing structure used for connecting the upper die base (100) and the upper die cover plate (110) and capable of moving relative to an axial direction of the lower die base (120) when being pressed, and when the upper die is moved to enable the upper die cover plate (110) to come into contact with the lower die base (120), the pressing structure and the lower die base (120) have a pair of spaced surfaces which are opposite each other and can form close contact by means of relative movement, one of the opposite spaced surfaces is provided with a pressing groove (121) recessed in the axial direction of the lower die base (120), a protrusion protruding in the axial direction of the lower die base (120) is formed on another surface of the opposite spaced surfaces; when a sufficient axial pressure is applied to the upper die base (100), the pressing structure is pressed to move close to the axial direction of the lower die base (120), and the lower die base (120) is in close contact with the opposite spaced surface on the pressing structure, thus the protrusion is tightly pressed into the groove (121), so that a complete circle of inverted recess is formed on a side wall of a molded product.

Description

模塑产品压制成型装置及其成型方法Molded product compression molding device and molding method thereof 技术领域Technical field
本发明涉及模塑加工的技术领域,具体涉及一种模塑产品压制成型装置及其成型方法。The invention relates to the technical field of molding processing, in particular to a molding product compression molding device and a molding method thereof.
背景技术Background technique
纸浆模塑产品是以纸浆为原料,利用成型模具吸浆并压塑成型,其成品可以回收再制造,所以符合环保再利用之节能减碳趋势,也因此纸塑品快速地受到工商业界及普罗大众的重视并乐于接受及采用。纸浆模塑品被广泛应用与生活的各个领域,其中,被制作成饮料杯盖、咖啡杯盖等杯盖类产品是较为常见的一种应用。目前,常知的用于生产纸塑品的纸浆模塑自动机一般只是由浆箱、移动装置、接料架、带真空吸附的热压上模装置、成型模上模装置及机架组成。但是作为杯盖类产品,需要在其侧壁上压制出能扣合在杯子上的倒扣凹槽,而目前现有的设备或方法,要么只能在杯盖的侧壁上压制处倒扣凹槽的几段,要么其下模上虽然有压倒,但是上模对应的侧壁上光面的,杯盖的侧壁上只有一层很浅的槽,无法达到扣紧杯子的目的。Pulp molded products are made of pulp as raw material, using forming molds to absorb pulp and compression molding. The finished products can be recycled and remanufactured. Therefore, they are in line with the trend of energy saving and carbon reduction for environmentally friendly reuse. Therefore, paper and plastic products are quickly received by the industrial and commercial industry and the general public. The public values and are willing to accept and adopt. Pulp molded products are widely used in various fields of life. Among them, being made into beverage cup lids, coffee cup lids and other cup lid products is a relatively common application. At present, the commonly known pulp molding automatic machines for the production of paper and plastic products generally consist of a headbox, a moving device, a receiving frame, a hot press upper mold device with vacuum adsorption, a forming mold upper mold device and a frame. However, as a cup lid type product, it is necessary to press an inverted groove that can be buckled on the cup on the side wall, and the current existing equipment or method can only be pressed on the side wall of the cup lid. For several sections of the groove, or although the lower mold is overwhelming, the side wall corresponding to the upper mold is smooth, and there is only a layer of shallow grooves on the side wall of the cup lid, which cannot achieve the purpose of fastening the cup.
发明内容Summary of the invention
本发明的目的在于提供一种模塑产品压制成型装置,该装置能将纸浆压制成型出需要的杯盖,并在杯盖的侧壁上形成一圈完整的倒扣凹槽,以达到扣紧杯子的目的。The purpose of the present invention is to provide a molded product press forming device, which can press pulp into the required cup lid, and form a complete inverted groove on the side wall of the cup lid to achieve fastening The purpose of the cup.
本发明解决上述技术问题所采用的方案是:The solution adopted by the present invention to solve the above technical problems is:
一种模塑产品压制成型装置,包括:A compression molding device for molded products, including:
上模,其包括位于大气区域侧的上模底座以及设置在所述上模底座背离大气区域的一侧且与所述上模底座之间具有间距的上模盖板;The upper mold includes an upper mold base located on the side of the atmospheric area and an upper mold cover plate arranged on the side of the upper mold base away from the atmospheric area and with a distance from the upper mold base;
下模,包括设置在所述上模盖板背离所述上模底座的一侧的下模底座;The lower mold includes a lower mold base set on a side of the upper mold cover facing away from the upper mold base;
所述上模还包括用于连接所述上模底座与所述上模盖板且在受压时可向所述下模底座轴线方向做相对移动的压紧结构,移动所述上模使所述上模盖板与所述下模底座接触时,所述压紧结构与所述下模底座具有一对彼此对置且可通过相对移动形成紧密接触的间隔表面,所述对置的间隔表面之一上具有向所述下模底座轴线方向凹陷的压槽,所述对置的间隔表面的另一个面上形成有向所述下模底座轴线方向凸出的凸起,当向所述上模底座施加足够的轴向压力,所述上模底座通过所述压紧结构将所述上模盖板压紧在所述下模底座上,所述压紧结构受压做靠近所述下模底座轴线方向的移动,所述下模底座与所述压紧结构上对置的间隔表面紧密接触,从而使得所述凸起压紧在所述压槽中。The upper mold also includes a pressing structure that is used to connect the upper mold base and the upper mold cover and can move relative to the axis of the lower mold base when pressed, and move the upper mold so that the When the upper mold cover plate is in contact with the lower mold base, the pressing structure and the lower mold base have a pair of spaced surfaces that are opposed to each other and can form close contact with each other through relative movement, and the opposed spaced surfaces One is provided with a pressure groove recessed in the axial direction of the lower mold base, and the other surface of the opposing spacer surface is formed with a protrusion protruding in the axial direction of the lower mold base. The mold base applies sufficient axial pressure, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing structure, and the pressing structure is pressed to be close to the lower mold With the movement of the base axis in the direction of the axis, the lower mold base is in close contact with the opposing spacing surface on the pressing structure, so that the protrusion is pressed in the pressing groove.
作为本发明的一个优选的技术方案,所述压紧结构包括与上模底座连接的斜导柱、与所述斜导柱滑动连接的上模动芯以及被限位在所述上模动芯和所述上模盖板之间且在受推力时可朝向所述下模底座轴线方向运动的上模滑块,在受压时,所述斜导柱抵压在所述上模滑块上,且在初始状态下,所述上模底座朝向所述下模底座的侧面与所述上模动芯上背离所述下模底座的侧面之间具有间距;As a preferred technical solution of the present invention, the pressing structure includes an oblique guide column connected with the upper mold base, an upper mold movable core slidably connected with the oblique guide pillar, and a movable core limited in the upper mold An upper mold slider that is between the upper mold cover and the upper mold cover and can move toward the axis of the lower mold base when pushed, and when pressed, the inclined guide post is pressed against the upper mold slider , And in the initial state, there is a distance between the side of the upper mold base facing the lower mold base and the side of the upper mold movable core that faces away from the lower mold base;
所述一对彼此对置的间隔表面为所述下模底座的外圆周面以及所述上模滑块上与所述下模底座的外圆周面相对的内圆周面,所述下模底座的外圆周面上具有所述压槽,所述上模滑块的内侧壁上具有所述凸起;The pair of spaced surfaces facing each other are the outer circumferential surface of the lower mold base and the inner circumferential surface of the upper mold slider opposite to the outer circumferential surface of the lower mold base. The pressure groove is provided on the outer circumferential surface, and the protrusion is provided on the inner side wall of the upper mold slider;
当向所述上模底座上施加足够的轴向压力时,所述上模底座带动所述斜导柱在所述上模动芯上向所述上模盖板方向滑动,所述斜导柱在滑动的过程中推动所述上模滑块向所述下模底座轴线方向移动以使得上模滑块的内圆周面抵压在所述下模底座的外圆周面上,进而使得所述凸起压紧在所述压槽中。When sufficient axial pressure is applied to the upper mold base, the upper mold base drives the inclined guide column to slide on the upper mold movable core in the direction of the upper mold cover plate, and the inclined guide column During the sliding process, the upper mold slider is pushed to move in the axial direction of the lower mold base so that the inner peripheral surface of the upper mold slider is pressed against the outer peripheral surface of the lower mold base, thereby making the convex It is pressed tightly in the pressure groove.
进一步地,所述斜导柱包括朝向所述上模动芯轴线方向倾斜的滑接部以及与滑接部连接且与上模底座固定连接的固定块,在所述上模动芯的周向侧壁上设置有用于容置所述斜导柱的开槽,所述开槽上具有与滑接部形状配合的插接 槽,所述滑接部滑接在所述插接槽中。Further, the oblique guide column includes a sliding joint portion inclined toward the axial direction of the upper mold movable core, and a fixed block connected with the sliding joint and fixedly connected with the upper mold base. The side wall is provided with a slot for accommodating the oblique guide post, the slot is provided with an inserting groove that matches the shape of the sliding connecting portion, and the sliding connecting portion is slidably connected in the inserting groove.
进一步地,在所述上模滑块上设置有用于容置所述斜导柱的定位槽,所述定位槽上具有与所述滑接部适配的滑槽,在初始状态下,所述斜导柱上的滑接部滑于所述上模动芯上的所述插接槽中且其从插接槽中伸出并滑接在上模滑块的所述滑槽中,且此时,所述斜导柱与所述上模盖板不接触。Further, a positioning groove for accommodating the inclined guide post is provided on the upper mold slider, and the positioning groove is provided with a sliding groove adapted to the sliding part. In the initial state, the The sliding part on the inclined guide post slides into the insertion groove on the upper mold movable core, and it protrudes from the insertion groove and slidably connects to the sliding groove of the upper mold slider, and this At this time, the inclined guide post does not contact the upper mold cover.
进一步地,所述滑接部上背离所述固定块的侧面为朝向所述上模动芯轴线方向倾斜的第一斜面,所述滑槽上与所述第一斜面对置的侧壁为与所述第一斜面形状配合的第二斜面,在受压时,所述斜导柱的第一斜面与所述上模滑块上的所述第二斜面抵靠连接。Further, the side surface of the sliding part facing away from the fixed block is a first inclined surface that is inclined toward the axis of the moving core of the upper mold, and the side wall of the sliding groove facing the first inclined surface is and When the first inclined surface matches the second inclined surface, when pressed, the first inclined surface of the inclined guide post is in abutting connection with the second inclined surface on the upper die slider.
进一步地,所述滑接部上背离所述固定块的侧面为朝向所述上模动芯轴线方向倾斜的第一斜面,所述滑槽上与所述第一斜面对置的侧壁为与所述第一斜面形状配合的弧面,在受压时,所述斜导柱的第一斜面与所述上模滑块上的所述第二斜面抵靠连接。Further, the side surface of the sliding part facing away from the fixed block is a first inclined surface that is inclined toward the axis of the moving core of the upper mold, and the side wall of the sliding groove facing the first inclined surface is and When the arc surface of the first inclined surface matches with the shape, when pressed, the first inclined surface of the inclined guide column and the second inclined surface on the upper mold slider are in abutting connection.
进一步地,所述上模盖板上设置有相互独立的多块所述上模滑块,推动多块所述上模滑块向所述上模动芯轴线方向移动,多块所述上模滑块的内侧壁依次连接形成与所述下模底座上的所述压槽周壁形状配合的内圆周面,对应地,所述上模底座上固定有与多块所述上模滑块一一对应的多块所述斜导柱。Further, the upper mold cover plate is provided with a plurality of the upper mold sliders that are independent of each other, and the plurality of upper mold sliders are pushed to move in the direction of the upper mold movable core axis, and the plurality of upper molds The inner side walls of the sliders are sequentially connected to form an inner circumferential surface that is shape-matched with the circumferential wall of the pressure groove on the lower mold base. Correspondingly, the upper mold base is fixed with a plurality of the upper mold sliders one by one. Corresponding multiple oblique guide posts.
进一步地,所述上模底座与所述上模动芯通过弹性件连接,所述弹性件在受压时产生形变,所述上模动芯上设置有凹槽,所述弹性件的一端与所述上模底座连接,所述弹性件的另一端设置在所述凹槽中,对所述上模底座施加足够的轴向压力,所述弹性件受压收缩容纳在所述凹槽中从而使得所述上模底座抵压在所述上模动芯上。Further, the upper mold base and the upper mold movable core are connected by an elastic member, the elastic member is deformed when pressed, the upper mold movable core is provided with a groove, and one end of the elastic member is connected to The upper mold base is connected, the other end of the elastic member is set in the groove, and sufficient axial pressure is applied to the upper mold base, and the elastic member is compressed and received in the groove so as The upper mold base is pressed against the upper mold movable core.
进一步地,在所述上模滑块上设置有卡槽,在所述上模盖板设置有卡设在所述卡槽中卡块,所述卡块上固定有向苏松户上模动芯方向延伸的紧固螺栓,对应的,所述上模动芯上设置有罩设在所述紧固螺栓上的固定孔,所述固定孔中还设置有纵向导柱,所述纵向导柱的一端从固定孔的顶端伸入以与所述紧固螺栓通过螺纹连接。Further, a card slot is provided on the upper die slide block, a card block is provided on the upper die cover plate to be clamped in the card slot, and the card block is fixed with the upper die moving towards Su Songhu. Correspondingly, the upper mold movable core is provided with a fixing hole that covers the tightening bolt, and the fixing hole is also provided with a longitudinal guide post, the longitudinal guide post One end of the fixing hole extends from the top end of the fixing hole to be screwed with the fastening bolt.
进一步地,所述纵向导柱包括设置在所述固定孔中且与所述紧固螺栓通过螺纹连接的纵向柱体以及与所述纵向柱体垂直连接且位于所述固定孔外的横向柱体,在所述上模底座上还设置有用于容置所述横向柱体的收纳槽,所述收纳槽的深度与所述横向柱体的厚度相当。Further, the longitudinal guide column includes a longitudinal column arranged in the fixing hole and threadedly connected with the fastening bolt, and a transverse column connected perpendicularly to the longitudinal column and located outside the fixing hole , The upper mold base is also provided with a receiving groove for accommodating the horizontal column, and the depth of the receiving groove is equivalent to the thickness of the horizontal column.
作为本发明的另一个优选的技术方案,所述压紧结构为由弹性材料制成的挤压垫,所述挤压垫在受压时产生形变,所述一对彼此对置的间隔表面为所述下模底座的外圆周面以及所述挤压垫上与所述下模底座的外圆周面相对的内圆周面,所述下模底座的外圆周面上具有所述压槽;As another preferred technical solution of the present invention, the pressing structure is a squeeze pad made of elastic material, the squeeze pad is deformed when it is pressed, and the pair of opposing spacing surfaces are The outer circumferential surface of the lower mold base and the inner circumferential surface of the pressing pad opposite to the outer circumferential surface of the lower mold base, and the outer circumferential surface of the lower mold base has the pressure groove;
当向所述上模底座施加足够的轴向压力,所述上模底座通过所述挤压垫将所述上模盖板压紧在所述下模底座上,在这个过程中,所述挤压垫在受压时产生径向形变从而形成与所述压槽适配的所述凸起,所述凸起压紧在所述压槽中。When sufficient axial pressure is applied to the upper mold base, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing pad. In this process, the extrusion The pressure pad undergoes radial deformation when it is pressed to form the protrusion that fits with the pressure groove, and the protrusion is compressed in the pressure groove.
进一步地,所述上模盖板包括朝向所述上模底座方向延伸的凸台以及与所述凸台连接且朝向所述下模底座轴线方向延伸的径向延伸部,所述上模底座朝向所述上模盖板的侧面上具有朝向所述径向延伸部凸出的轴向凸起部以及与所述轴向凸起部连接形成台阶结构的台阶面,所述凸台与所述台阶面相对设置,所述径向延伸部与所述轴向凸起部通过所述挤压垫连接,在初始状态下,所述凸台上朝向所述上模底座的端面与所述台阶面之间具有轴向间距。Further, the upper mold cover includes a boss extending toward the upper mold base and a radial extension connected with the boss and extending toward the axis of the lower mold base, and the upper mold base faces The side surface of the upper mold cover plate has an axial protrusion protruding toward the radial extension portion and a step surface connected with the axial protrusion to form a step structure, and the protrusion and the step The surfaces are arranged oppositely, the radial extension portion and the axial protrusion portion are connected by the squeeze pad, and in the initial state, the boss faces between the end surface of the upper mold base and the step surface There is an axial distance between them.
进一步地,所述下模还包括可活动地设置在所述下模底座上且表面与所述下模底座表面吻合连接的下模动芯,所述下模动芯在受力时可做远离所述下模底座的运动。Further, the lower mold further includes a lower mold movable core movably arranged on the lower mold base and connected to the surface of the lower mold base in a consistent manner, and the lower mold movable core can be moved away when subjected to force. Movement of the lower mold base.
进一步地,所述下模底座上设置有向轴向延伸的第一限位槽以及与所述第一限位槽远离所述上模的端侧连接的第二限位槽,所述第二限位槽的径向尺寸大于第一限位槽的径向尺寸,所下上模动芯的一端穿过所述第一限位槽伸入至所述第二限位槽中且通过动芯底板限位在所述第二限位槽中,所述动芯底板被限位在所述第二限位槽中且可在所述第二限位槽中做靠近或远离所述第一限位槽的直线运动,所述第二限位槽的底面上还设置有与其连通的气孔。Further, the lower mold base is provided with a first limiting groove extending in the axial direction and a second limiting groove connected to the end side of the first limiting groove away from the upper mold, the second limiting groove The radial dimension of the limiting groove is greater than the radial dimension of the first limiting groove, and one end of the movable core of the lower upper mold extends through the first limiting groove into the second limiting groove and passes through the movable core The bottom plate is constrained in the second confinement slot, and the movable core bottom plate is constrained in the second confinement slot and can be moved closer to or away from the first confinement slot in the second confinement slot. For the linear movement of the positioning groove, the bottom surface of the second limiting groove is also provided with an air hole communicating with it.
进一步地,所述第二限位槽的底面上还设置有定位销,所述动芯底板上设 置有与所述定位销对应的通孔且所述下模动芯上设置有与所述定位销对应的导向槽,所述导向柱穿过所述通孔和所述导向槽与所述动芯底板和所述下模动芯连接。Further, a positioning pin is further provided on the bottom surface of the second limiting groove, a through hole corresponding to the positioning pin is provided on the movable core bottom plate, and the movable core of the lower mold is provided with a through hole corresponding to the positioning pin. A guide groove corresponding to the pin, and the guide column passes through the through hole and the guide groove to be connected to the movable core bottom plate and the lower mold movable core.
进一步地,所述下模还包括与所述下模底座上背离所述上模的侧面连接的下模底板,所述下模底板上设置有与所述气孔连接的气槽。Further, the lower mold further includes a lower mold base plate connected to the side of the lower mold base facing away from the upper mold, and an air groove connected with the air hole is provided on the lower mold base plate.
进一步地,所述下模底座上还设置有与所述第二凹槽连通的排气槽,所述排气槽在不排气时通过密封塞密封。Further, the lower mold base is further provided with an exhaust groove communicating with the second groove, and the exhaust groove is sealed by a sealing plug when it is not exhausted.
本发明的另一个目的是提供一种上述的模塑产品压制成型装置的成型方法,包括如下步骤:Another object of the present invention is to provide a molding method of the above-mentioned molded product compression molding device, which includes the following steps:
S1:将所述上模和所述下模加热到模塑工艺需要的温度,将湿胚放于所述下模上,推动所述上模做朝向所述下模的运动;S1: heating the upper mold and the lower mold to the temperature required by the molding process, placing the wet embryo on the lower mold, and pushing the upper mold to move toward the lower mold;
S2:当上模盖板与所述下模底座接触后,继续推动所述上模底座做朝向所述下模的运动,所述上模底座压紧所述压紧结构,所述压紧结构受压后向所述下模底座轴心方向移动至将湿胚挤紧在所述下模底座与所述压紧结构之间,从而使得对置的间隔表面上的凸起和压槽压紧在所述湿胚上,进而在湿胚上形成倒扣凹槽,完成模塑产品上倒扣凹槽的压制。S2: After the upper mold cover is in contact with the lower mold base, continue to push the upper mold base to move toward the lower mold, the upper mold base compresses the pressing structure, and the pressing structure After being compressed, it moves toward the axis of the lower mold base to squeeze the wet embryo between the lower mold base and the pressing structure, so that the protrusions and pressing grooves on the opposed spacing surfaces are pressed tightly On the wet embryo, an inverted groove is further formed on the wet embryo to complete the pressing of the inverted groove on the molded product.
进一步地,在模塑产品压制完成后,向所述下模底座中通气,气流将模塑产品与所述下模底座分离,停止通气,模塑产品在重力下复位,完成模塑产品的压制过程。Further, after the compression of the molded product is completed, air is ventilated into the lower mold base, the airflow separates the molded product from the lower mold base, the ventilation is stopped, the molded product is reset under gravity, and the compression of the molded product is completed process.
与现有技术相比,本发明至少具有以下有益效果:本发明在下模底座上设置有一圈与倒扣凹槽形状配合的压槽,在压紧结构上形成有与压槽形状配合的一圈凸起,向上模底座施加足够的轴向压力,上模底座通所述压紧结构将上模盖板压紧在下模底座上,压紧结构受压做靠近下模底座轴线方向的移动,下模底座与所述压紧结构上对置的间隔表面紧密接触,从而使得凸起将湿胚压紧在压槽中,进而在成型的杯盖侧壁上形成一圈完成的倒扣凹槽,从而使得该杯盖与杯子扣合的更紧更好,进而可以达到防漏的目的。Compared with the prior art, the present invention has at least the following beneficial effects: the present invention is provided with a ring of pressure grooves in shape matching with the undercut groove on the lower mold base, and a ring of pressure grooves in shape matching with the pressure groove is formed on the pressing structure Protruding, applying sufficient axial pressure to the upper mold base, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing structure, and the pressing structure is pressed to move closer to the axis of the lower mold base. The mold base is in close contact with the opposing spaced surfaces on the pressing structure, so that the protrusions press the wet embryo in the pressing groove, thereby forming a complete inverted groove on the side wall of the formed cup lid. As a result, the cup cover and the cup can be buckled tighter and better, thereby achieving the purpose of preventing leakage.
附图说明Description of the drawings
图1为本发明实施例1成型装置初始状态下的结构示意图;1 is a schematic diagram of the structure of the molding device in the initial state of the embodiment 1 of the present invention;
图2为本发明实施例1压紧结构的结构示意图;2 is a schematic structural diagram of the pressing structure of Embodiment 1 of the present invention;
图3为本发明实施例1成型装置压制成型时的结构示意图;FIG. 3 is a schematic structural diagram of the molding device of the embodiment 1 of the present invention during press molding; FIG.
图4为本发明实施例2成型装置初始状态下的结构示意图;4 is a schematic diagram of the structure of the molding device in the initial state of Example 2 of the present invention;
图5为本发明实施例2成型装置压制成型时的结构示意图。Fig. 5 is a schematic diagram of the structure of the molding device in the second embodiment of the present invention during compression molding.
具体实施方式Detailed ways
为更好的理解本发明,下面的实施例是对本发明的进一步说明,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the following examples are further descriptions of the present invention, but the content of the present invention is not limited to the following examples.
需要说明的是,下述实施方案中所述实验方法,如无特殊说明,均为常规方法,所述试剂和材料,如无特殊说明,均可从商业途径获得;在本发明的描述中,术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials, unless otherwise specified, can be obtained from commercial sources; in the description of the present invention, The terms "horizontal", "vertical", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", The orientation or positional relationship indicated by “inner” and “outer” is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have The specific orientation, construction and operation in a specific orientation cannot be understood as a limitation of the present invention.
实施例1Example 1
本发明公开了一种模塑产品压制成型装置,见图1,包括上模以及下模。上模包括设置在大气区域侧且与动力装置连接的上模底座100、设置在上模底座100背离大气区域侧的上模盖板110以及连接上模底座100和上模盖板110的压紧结构。在本实施例中,上模底座100包括顶面与油缸连接的方形板体101以及与方形板体101连接且向上模盖板110方向延伸的凸缘部102,该凸缘部102上具有中心孔。当然,上模底座100也可以为其他形状的板体,与其连接的动力装置也可为其他能够为其提供轴向压力的动力设备。上模盖板110为圆环形的板体,其通过压紧结构与上模底座100连接。下模包括位于上模盖板110下 方且与上模盖板110形状配合的下模底座120,上模盖板110受压后可与下模底座120紧密接触,且两者接触的表面形状吻合。为了能在模塑产品上压制出倒扣凹槽,在下模底座120的外圆周面上设置有一圈与待成型的倒扣凹槽形状相应的压槽121,该压槽121朝向下模底座120轴线方向凹陷。The invention discloses a press forming device for a molded product, as shown in Fig. 1, comprising an upper mold and a lower mold. The upper mold includes an upper mold base 100 arranged on the side of the atmospheric area and connected to the power device, an upper mold cover plate 110 arranged on the side of the upper mold base 100 away from the atmospheric area, and a compression connecting the upper mold base 100 and the upper mold cover plate 110 structure. In this embodiment, the upper mold base 100 includes a square plate body 101 whose top surface is connected to an oil cylinder, and a flange portion 102 connected to the square plate body 101 and extending in the direction of the upper mold cover 110. The flange portion 102 has a center hole. Of course, the upper mold base 100 can also be a plate body of other shapes, and the power device connected to it can also be other power equipment that can provide axial pressure for it. The upper mold cover 110 is a circular plate body, which is connected to the upper mold base 100 through a pressing structure. The lower mold includes a lower mold base 120 located under the upper mold cover 110 and shape-matched with the upper mold cover 110. After the upper mold cover 110 is pressed, it can be in close contact with the lower mold base 120, and the contact surfaces of the two conform to the shape . In order to be able to press the undercut groove on the molded product, a circle of pressing grooves 121 corresponding to the shape of the undercut groove to be formed is provided on the outer circumferential surface of the lower mold base 120, and the pressure groove 121 faces the lower mold base 120 The axis direction is recessed.
如图2所示,压紧结构包括与上模底座固定连接的斜导柱130、与斜导柱130滑动连接的上模动芯140以及被限位在上模动芯140和上模盖板110之间的上模滑块150。其中,斜导柱130包括向上模底座100轴线方向倾斜的滑接部131以及与滑接部131连接且与上模底座100通过螺栓等紧固件连接的固定块132,该固定块132上背离滑接部131的侧面抵靠在凸缘部102的中心孔的内侧壁上。上模动芯140为圆盘形的板体,其轴线与下模底座120的轴线重合,上模动芯140设置在上模底座100下方且其顶面与上模底座100的底面之间具有间距。上模动芯140的周向侧壁上设置有用于容置斜导柱130的开槽141,该开槽141上具有与滑接部131形状配合的插接槽,滑接部131滑接在该插接槽中,从而使得斜导柱130可沿着插接槽在上模动芯140上上下滑动。在本实施例中,上模动芯140的周向侧壁上等间隔地设置有四个开槽141,对应的,该压紧结构包括四个斜导柱130,当然,上模动芯140上的开槽数量和斜导柱130的数量可以根据实际需要而定。四个斜导柱130分别对应地容置在上模动芯140上的四个开槽141中,且四个斜导柱130上的滑接部131对应地滑接在四个开槽141上的插接槽中。此外,在本实施例中,在上模动芯140和上模盖板110之间也设置有四个上模滑块150,四个上模滑块150之间相互独立且在初始状态下互不接触。四个上模滑块150上靠近上模动芯140轴线方向的内侧壁为弧形,同时向上模动芯140轴线方向将四个上模滑块150推到极限位置,四个上模滑块150的内侧壁连接形成一个完整的圆,该圆的侧壁与压槽121的周壁形状吻合。As shown in Figure 2, the pressing structure includes an oblique guide post 130 fixedly connected to the upper mold base, an upper mold movable core 140 slidably connected to the oblique guide post 130, and the upper mold movable core 140 and the upper mold cover plate which are constrained. 110 between the upper mold slider 150. Among them, the inclined guide post 130 includes a sliding joint portion 131 inclined in the axial direction of the upper mold base 100 and a fixing block 132 connected with the sliding joint portion 131 and connected with the upper mold base 100 by bolts or other fasteners. The side surface of the sliding part 131 abuts against the inner side wall of the central hole of the flange part 102. The upper mold movable core 140 is a disc-shaped plate body whose axis coincides with the axis of the lower mold base 120. The upper mold movable core 140 is arranged under the upper mold base 100 and has between the top surface and the bottom surface of the upper mold base 100 spacing. The circumferential side wall of the upper mold movable core 140 is provided with a slot 141 for accommodating the inclined guide post 130, and the slot 141 has an inserting slot that matches the shape of the sliding portion 131, and the sliding portion 131 is slidably connected to In the insertion groove, the inclined guide post 130 can slide up and down on the upper mold movable core 140 along the insertion groove. In this embodiment, the circumferential side wall of the upper mold movable core 140 is provided with four slots 141 at equal intervals. Correspondingly, the pressing structure includes four inclined guide posts 130. Of course, the upper mold movable core 140 The number of slots and the number of inclined guide posts 130 can be determined according to actual needs. The four inclined guide posts 130 are respectively accommodated in the four slots 141 on the upper mold movable core 140, and the sliding joint portions 131 on the four inclined guide posts 130 are correspondingly slidably connected to the four slots 141 In the socket. In addition, in this embodiment, four upper mold sliders 150 are also provided between the upper mold movable core 140 and the upper mold cover 110. The four upper mold sliders 150 are independent of each other and mutually in the initial state. not in contact. The inner side walls of the four upper mold sliders 150 close to the axial direction of the upper mold movable core 140 are arc-shaped, and the four upper mold sliders 150 are pushed to the limit position in the axial direction of the movable core 140 at the same time, and the four upper mold sliders The inner side walls of 150 are connected to form a complete circle, and the side walls of the circle conform to the shape of the peripheral wall of the pressure groove 121.
为了使得上模滑块150在压制完成后能随着斜导柱130的运动自动复位,在上模滑块150上设置有用于容置斜导柱130的定位槽,定位槽上具有与滑接部131适配的滑槽,且在初始状态下,斜导柱130上的滑接部131插设在上模动芯140上的插接槽中且其下部从插接槽中伸出并滑接在上模滑块150的滑槽 中,此时,斜导柱130的底面与上模盖板150的顶面之间具有间距。这样在压制完成后,油缸带动上模底座100向上运动的过程中,斜导柱130也受力在上模动芯140上向上滑动从而带动与其滑接的上模滑块150复位,以便进行下一个模塑产品的压制。为了便于四个斜导柱130在上模动芯140上滑动时更加有效地推动上模滑块150向上模动芯140轴线方向滑动,斜导柱130的滑接部131上远离固定块132的侧面为向上模动芯140轴线方向倾斜的第一斜面133,上模滑块150的滑槽上与第一斜面133相对的侧壁为第二斜面151,第二斜面151与第一斜面133形状配合,或者滑槽上与第一斜面133相对的侧壁为弧面均可。在初始状态下,斜导柱130上的第一斜面133的下部与滑槽的第二斜面151上部接触连接,当向斜导柱130施加压力时,斜导柱130在上模动芯140上向下滑动,由于第二斜面151具有坡度,斜导柱130在向下滑动的过程中逐渐推动与其接触连接的上模滑块150向上模动芯140轴线方向移动,当四个上模滑块150移动至极限位置,四个上模滑块150围合形成的内圆周面压紧在下模底座120上的压槽121中。In order to enable the upper die slider 150 to automatically reset with the movement of the inclined guide post 130 after the pressing is completed, a positioning groove for accommodating the inclined guide post 130 is provided on the upper die slider 150, and the positioning groove is provided with a sliding contact In the initial state, the sliding part 131 on the inclined guide post 130 is inserted into the insertion groove on the upper mold movable core 140, and the lower part thereof protrudes from the insertion groove and slides. Connected to the sliding groove of the upper mold slider 150, at this time, there is a distance between the bottom surface of the inclined guide post 130 and the top surface of the upper mold cover 150. In this way, after the pressing is completed, when the upper mold base 100 is driven by the cylinder to move upward, the inclined guide post 130 is also forced to slide upward on the upper mold movable core 140 to drive the upper mold slider 150 slidingly connected to it to reset, so as to perform the downward movement. The suppression of a molded product. In order to facilitate the four inclined guide posts 130 to more effectively push the upper mold slider 150 to slide upward in the axial direction of the movable core 140 when the four inclined guide posts 130 slide on the upper mold movable core 140, the sliding joint 131 of the inclined guide post 130 is far from the fixed block 132 The side surface is a first inclined surface 133 inclined in the axial direction of the movable core 140 of the upper mold. The side wall of the sliding groove of the upper mold slider 150 opposite to the first inclined surface 133 is a second inclined surface 151, and the second inclined surface 151 is in the shape of the first inclined surface 133. It can be matched, or the side wall of the sliding groove opposite to the first inclined surface 133 may be a curved surface. In the initial state, the lower part of the first inclined surface 133 on the inclined guide post 130 is in contact with the upper part of the second inclined surface 151 of the sliding groove. When pressure is applied to the inclined guide post 130, the inclined guide post 130 is on the upper mold movable core 140 Sliding down, due to the slope of the second inclined surface 151, the inclined guide post 130 gradually pushes the upper mold slider 150 that is in contact with it to move upward in the axial direction of the movable core 140 during the downward sliding process. When the four upper mold sliders 150 moves to the extreme position, and the inner circumferential surface formed by the four upper mold sliders 150 is compressed in the pressure groove 121 on the lower mold base 120.
为了使得上模的结构更牢固,将上模底座100与上模动芯140以及上模动芯140与上模盖板110均进行连接。具体的,将上模底座100与上模动芯140通过弹性件连接,该弹性件可为弹簧,也可为可形变的橡胶弹性柱。在上模动芯140的顶面上设置有与弹性件对应的凹槽142,弹性件的一端设置在上模底座100上,弹性件的另一端设置在凹槽142的底面上。在自然伸长状态下,弹性件使得上模底座100和上模动芯140之间保持一定的间距。In order to make the structure of the upper mold stronger, the upper mold base 100 and the upper mold movable core 140 and the upper mold movable core 140 and the upper mold cover plate 110 are all connected. Specifically, the upper mold base 100 and the upper mold movable core 140 are connected by an elastic member, and the elastic member may be a spring or a deformable rubber elastic column. A groove 142 corresponding to the elastic member is provided on the top surface of the upper mold movable core 140, one end of the elastic member is provided on the upper mold base 100, and the other end of the elastic member is provided on the bottom surface of the groove 142. In the natural extension state, the elastic member keeps a certain distance between the upper mold base 100 and the upper mold movable core 140.
上模动芯140与上模盖板110之间的连接方式为:在上模滑块150上设置有卡槽,在上模盖板110上设置有卡设在卡槽中卡块,卡块上固定有向上模动芯140方向延伸的紧固螺栓。对应地,上模动芯140上设置有罩设在紧固螺栓上的固定孔,该固定孔中还设置有纵向导柱,该纵向导柱的底端从固定孔的顶端伸入以与紧固螺栓通过螺纹连接,该纵向导柱的顶端伸出至上模动芯外。为了更好地将上模动芯140锁紧在上模盖板110上,该纵向导柱包括设置在固定孔中且与紧固螺栓通过螺纹连接的纵向柱体143以及与纵向柱体143垂直连接 且位于固定孔外的横向柱体144,这样,当将纵向柱体143与紧固螺栓拧紧时,上模动芯140就被固定在横向柱体144和上模盖板110之间。而为了防止由于横向柱体144的存在,而使得上模底座100在受压时无法与上模动芯140紧密贴合,在上模底座100的底面上还设置有与横向柱体144对应的收纳槽,该收纳槽的深度与横向柱体144的厚度相当。当上模盖板110与下模底座120接触后,继续通过动力装置对上模底座100施加轴向压力时,上模底座100向下运动进而压缩弹性件使其逐渐收缩至容纳在上模动芯140的凹槽中,与此同时,纵向导柱143上的横向柱体144也在上模底座100向下运动的过程中逐渐收容在上模底座100的收纳槽中,至此,上模底座100抵压在上模动芯140上。The connection between the upper mold movable core 140 and the upper mold cover 110 is as follows: the upper mold slider 150 is provided with a card slot, and the upper mold cover 110 is provided with a card block that is clamped in the card slot, and the card block A fastening bolt extending in the direction of the upward mold movable core 140 is fixed on it. Correspondingly, the upper mold movable core 140 is provided with a fixing hole covering the fastening bolt, the fixing hole is also provided with a longitudinal guide post, and the bottom end of the longitudinal guide post extends from the top of the fixing hole to tighten The fixing bolts are connected by threads, and the top end of the longitudinal guide post protrudes out of the moving core of the upper mold. In order to better lock the upper mold movable core 140 on the upper mold cover 110, the longitudinal guide column includes a longitudinal column 143 arranged in a fixing hole and threadedly connected with a fastening bolt, and a longitudinal column 143 perpendicular to the longitudinal column 143. The horizontal column 144 is connected and located outside the fixing hole, so that when the vertical column 143 is tightened with the fastening bolt, the upper mold movable core 140 is fixed between the horizontal column 144 and the upper mold cover 110. In order to prevent the upper mold base 100 from being able to closely adhere to the upper mold movable core 140 due to the presence of the lateral cylinder 144, the upper mold base 100 is also provided on the bottom surface of the upper mold base 100 corresponding to the lateral cylinder 144 A storage groove whose depth is equivalent to the thickness of the lateral column 144. When the upper mold cover 110 contacts the lower mold base 120, and the power device continues to apply axial pressure to the upper mold base 100, the upper mold base 100 moves downwards and compresses the elastic member to gradually shrink to accommodate the upper mold. In the groove of the core 140, at the same time, the horizontal column 144 on the longitudinal guide column 143 is gradually received in the receiving groove of the upper mold base 100 during the downward movement of the upper mold base 100. So far, the upper mold base 100 is pressed against the movable core 140 of the upper mold.
在模塑产品的压制成型过程中,湿胚可以放置在下模上,为了便于脱模,下模还包括可活动地设置在下模底座120上且表面与下模底座120表面吻合连接的下模动芯160。下模动芯160与下模底座120连接的表面形状与要压制成型的模塑产品形状相应。下模底座120的中心位置上设置有第一限位槽122以及与第一限位槽122下端连接的第二限位槽123,第二限位槽123的径向尺寸大于第一限位槽122的径向尺寸。上模动芯140的下端穿过第一限位槽122伸入至第二限位槽123中且其通过动芯底板170限位在第二限位槽123中,动芯底板170被限位在第二限位槽123中且其可在第二限位槽123中做靠近或远离第一限位槽122的直线运动从而带动下模动芯160可在下模底座120上上下运动。为了使得下模动芯160在上下运动的过程中更顺畅,在第二限位槽123的底面上设置有定位销124,动芯底板170上设置有与定位销124对应的通孔且下模动芯140上设置有与定位销124对应的导向槽,定位销124穿过通孔和导向槽与动芯底板170和下模动芯160连接。During the compression molding process of the molded product, the wet blank can be placed on the lower mold. In order to facilitate demolding, the lower mold also includes a lower mold movable that is movably arranged on the lower mold base 120 and whose surface is connected to the surface of the lower mold base 120.芯160。 Core 160. The shape of the surface where the lower mold movable core 160 is connected to the lower mold base 120 corresponds to the shape of the molded product to be press-formed. A first limiting slot 122 and a second limiting slot 123 connected to the lower end of the first limiting slot 122 are provided at the center of the lower mold base 120. The radial dimension of the second limiting slot 123 is larger than that of the first limiting slot. The radial dimension of 122. The lower end of the upper mold movable core 140 penetrates the first limiting slot 122 and extends into the second limiting slot 123 and is limited in the second limiting slot 123 by the movable core bottom plate 170, and the movable core bottom plate 170 is limited. In the second limiting groove 123 and it can make a linear movement close to or away from the first limiting groove 122 in the second limiting groove 123 so as to drive the lower mold movable core 160 to move up and down on the lower mold base 120. In order to make the moving core 160 of the lower mold move smoother up and down, a positioning pin 124 is provided on the bottom surface of the second limiting groove 123, and the moving core bottom plate 170 is provided with a through hole corresponding to the positioning pin 124 and the lower mold The movable core 140 is provided with a guide groove corresponding to the positioning pin 124, and the positioning pin 124 passes through the through hole and the guide groove to be connected to the movable core bottom plate 170 and the lower mold movable core 160.
为了便于为模塑产品脱模提供动力,在第二限位槽123的底面上还设置有与其连通的气孔,通过向气孔中通入气体,气体进入到第二限位槽123中以顶起动芯底板170和下模动芯140向上运动。下模还包括与下模底座120底面连接的下模底板180,下模底板180上设置有与该气孔连接的气槽181,该气槽181通过管道与气泵等连接,从而便于进气。此外,在下模底座120上还设置有与 第二限位槽123连通的排气槽,排气槽在不排气时通过密封塞125密封,当需要放气时,打开密封塞125即可进行放气。In order to facilitate the demolding of the molded product to provide power, the bottom surface of the second limiting groove 123 is also provided with an air hole communicating with the second limiting groove 123. By injecting gas into the air hole, the gas enters the second limiting groove 123 to start up. The core bottom plate 170 and the lower mold movable core 140 move upward. The lower mold also includes a lower mold base plate 180 connected to the bottom surface of the lower mold base 120. The lower mold base plate 180 is provided with an air groove 181 connected to the air hole. The air groove 181 is connected to an air pump through a pipe to facilitate air intake. In addition, the lower mold base 120 is also provided with an exhaust groove communicating with the second limiting groove 123. The exhaust groove is sealed by a sealing plug 125 when it is not exhausted. When deflation is required, the sealing plug 125 can be opened. Deflation.
在应用本实施例的模塑产品压制成型装置压制模塑产品时,见图3,将上模和下模均加热至纸浆模塑工艺需要的温度后,将纸浆模塑产品湿胚被放置于下模动芯160以及下模底座120连接的表面之上,启动油缸推动上模向下运动。上模向下运动的过程中,上模盖板110首先与下模底座120上的部分湿胚接触,上模动芯140与下模动芯160上的湿胚也接触连接。继续对上模底座100施加轴向压力,斜导柱130受压在上模动芯140上向下滑动从而推动与其连接的上模滑块150向压槽121方向移动,与此同时,上模底座100上的弹性件受压收缩使得上模底座100逐渐靠近上模动芯140,当四个上模滑块150受推力运动到极限位置时,四个上模滑块150形成的内圆周面将湿胚压紧在下模底座120上的压槽121中,从而在湿胚的周壁上形成倒扣凹槽。此时,上模底座100也向下运动至压紧在上模动芯140上,上模动芯140受压将湿胚压紧在下模动芯140和下模底座120上从而将湿胚压制成型,至此,纸浆湿胚在压制完成。When the molded product compression molding device of this embodiment is used to compress a molded product, as shown in Fig. 3, after both the upper mold and the lower mold are heated to the temperature required by the pulp molding process, the wet embryo of the pulp molded product is placed on On the surface where the lower mold movable core 160 and the lower mold base 120 are connected, an oil cylinder is activated to push the upper mold downward. During the downward movement of the upper mold, the upper mold cover plate 110 first contacts a part of the wet embryo on the lower mold base 120, and the upper mold movable core 140 and the wet mold on the lower mold movable core 160 are also in contact and connected. Continue to apply axial pressure to the upper mold base 100, the inclined guide post 130 is pressed on the upper mold movable core 140 and slides downward to push the upper mold slider 150 connected to it to move toward the pressure groove 121. At the same time, the upper mold The elastic member on the base 100 is compressed and contracted so that the upper mold base 100 gradually approaches the upper mold movable core 140. When the four upper mold sliders 150 are pushed to the limit position, the inner circumferential surface formed by the four upper mold sliders 150 The wet embryo is pressed into the pressing groove 121 on the lower mold base 120 to form an inverted groove on the peripheral wall of the wet embryo. At this time, the upper mold base 100 also moves downward to be pressed against the upper mold movable core 140, and the upper mold movable core 140 is pressed to press the wet embryo on the lower mold movable core 140 and the lower mold base 120 to compress the wet embryo. Forming, so far, the wet embryo of the pulp is pressed.
纸浆模塑产品完成压制后,油缸带动上模底座100向上运动,弹性件在自身的弹性作用力下逐渐复位到初始位置,弹性件复位的过程中推动上模动芯140向下运动从而使得斜导柱130做向上的相对运动进而带动与其滑动连接的上模滑块150复位到初始位置。当上模运动至设定位置时,对气槽吹气,气体通过气槽181和气孔进入到第二限位槽123中,位于第二限位槽123中的动芯底板170被气流顶起从而带动下模动芯160沿竖直方向向上运动,纸浆模塑产品与下模底座分离,通过排气槽将第二限位槽123中的气体放掉,下模动芯160复位,至此实现了模塑产品压制成型的过程。After the pulp molded product is compressed, the oil cylinder drives the upper mold base 100 to move upward, and the elastic member gradually resets to the initial position under its own elastic force. During the resetting process of the elastic member, the upper mold movable core 140 moves downward to make the tilt The guide post 130 makes an upward relative movement to drive the upper die slider 150 slidably connected to it to return to the initial position. When the upper mold moves to the set position, blow air to the air groove, the air enters the second limiting groove 123 through the air groove 181 and the air hole, and the moving core bottom plate 170 located in the second limiting groove 123 is pushed up by the air flow Thereby driving the lower mold movable core 160 to move upwards in the vertical direction, the pulp molded product is separated from the lower mold base, the gas in the second limiting groove 123 is released through the exhaust groove, and the lower mold movable core 160 is reset. The process of compression molding of molded products.
实施例2:Example 2:
与实施例1不同的是,见图4和图5,该压紧结构为由弹性材料制成的挤压垫230,挤压垫230在受压时能产生形变;且在本实施例中,上模盖板210包括朝向上模底座200方向延伸的凸台211以及与凸台211连接且朝向下模底座220轴线方向延伸的圆环形的径向延伸部212。当推动上模与下模连接时,径向延伸 部212与下模底座220紧密接触且两者接触的表面形状吻合。上模底座200的底面上具有朝向径向延伸部212凸出的轴向凸起部201以及与轴向凸起部201连接形成台阶结构的台阶面202,上模盖板210上的凸台211与上模底座200上的台阶面202相对设置。上模底座200的底面上还具有与下模动芯260的表面吻合的压制面。挤压垫230为圆环形,其内径和外径尺寸均与径向延伸部212的内径和外径尺寸相当。挤压垫230设置在径向延伸部212和轴向凸起部201之间,用于连接径向延伸部212与轴向凸起部201。当上模盖板210与下模底座220接触时,上模底座200与上模动芯240吻合连接,而下模底座220外圆周面上的压槽221与挤压垫230的内圆周面彼此对置设置。在初始状态下,凸台211的顶面与台阶面202之间具有轴向间距。当向上模底座200施加足够的轴向压力,上模底座200上的台阶面202逐渐靠近凸台211,在这个过程中,上模底座200上的轴向凸起部201逐渐压紧挤压垫230,挤压垫230在受压时产生径向形变从而形成与压槽221适配的凸起,当上模底座200上的台阶面202压紧在凸台211上时,该凸起压紧在压槽221中。The difference from Embodiment 1 is that, as shown in Figs. 4 and 5, the pressing structure is a pressing pad 230 made of an elastic material, and the pressing pad 230 can be deformed when pressed; and in this embodiment, The upper mold cover 210 includes a boss 211 extending in the direction of the upper mold base 200 and an annular radial extension 212 connected to the boss 211 and extending in the axial direction of the lower mold base 220. When the upper mold is pushed to connect with the lower mold, the radial extension 212 and the lower mold base 220 are in close contact and the contact surfaces of the two conform to the shape. The bottom surface of the upper mold base 200 has an axial protrusion 201 protruding toward the radial extension 212 and a step surface 202 connected with the axial protrusion 201 to form a stepped structure, and a boss 211 on the upper mold cover 210 It is arranged opposite to the step surface 202 on the upper mold base 200. The bottom surface of the upper mold base 200 also has a pressing surface that coincides with the surface of the lower mold movable core 260. The pressing pad 230 has a circular ring shape, and its inner diameter and outer diameter are equivalent to the inner diameter and outer diameter of the radial extension 212. The pressing pad 230 is disposed between the radial extension 212 and the axial protrusion 201 for connecting the radial extension 212 and the axial protrusion 201. When the upper mold cover 210 is in contact with the lower mold base 220, the upper mold base 200 and the upper mold movable core 240 are in a consistent connection, and the pressure groove 221 on the outer circumferential surface of the lower mold base 220 and the inner circumferential surface of the pressing pad 230 are mutually connected. Opposite settings. In the initial state, there is an axial distance between the top surface of the boss 211 and the step surface 202. When sufficient axial pressure is applied to the upper mold base 200, the step surface 202 on the upper mold base 200 gradually approaches the boss 211. In this process, the axial protrusion 201 on the upper mold base 200 gradually compresses the pressing pad 230. The squeeze pad 230 undergoes radial deformation when it is pressed to form a protrusion adapted to the pressure groove 221. When the step surface 202 on the upper die base 200 is pressed against the boss 211, the protrusion is pressed tightly. In the pressure groove 221.
在应用本实施例的模塑产品压制成型装置时,将上模和下模加热至纸浆模塑工艺需要的温度后,将模塑产品湿胚放置于下模上,油缸带动上模底座向下运动。上模在向下运动的过程中,上模盖板210首先与下模底座220接触,继续推动上模底座200向下运动,上模底座200将湿胚逐渐压紧在下模动芯260和下模底座220上从而在湿胚上压制出需要成型的模塑产品。与此同时,上模底座200上的台阶面202逐渐靠近凸台211,从而使得上模底座200上的轴向凸起部201不断压紧挤压垫230,挤压垫230在受压时产生径向形变从而形成与压槽221适配的凸起,当上模底座200上的台阶面202压紧在凸台211上时,该凸起将位于下模底座220上的湿胚压紧在压槽221中,从而在模塑产品的侧壁上形成倒扣凹槽。When using the molded product compression molding device of this embodiment, the upper mold and the lower mold are heated to the temperature required by the pulp molding process, and the wet embryo of the molded product is placed on the lower mold, and the oil cylinder drives the upper mold base downward movement. During the downward movement of the upper mold, the upper mold cover 210 first contacts the lower mold base 220, and continues to push the upper mold base 200 downward. The upper mold base 200 gradually compresses the wet embryo on the lower mold movable core 260 and the lower mold base 220. On the mold base 220, the molded product to be molded is pressed on the wet embryo. At the same time, the step surface 202 on the upper mold base 200 gradually approaches the boss 211, so that the axial protrusion 201 on the upper mold base 200 continuously presses the pressing pad 230, and the pressing pad 230 generates The radial deformation forms a protrusion that fits with the pressing groove 221. When the step surface 202 on the upper mold base 200 is pressed against the boss 211, the protrusion presses the wet embryo on the lower mold base 220 against it. In the pressing groove 221, an undercut groove is formed on the side wall of the molded product.
纸浆模塑产品完成压制后,油缸带动上模底座200向上运动,挤压垫230逐渐复位到初始位置。当上模运动至设定位置时,对气槽吹气,气体通过气槽和气孔进入到第二限位槽(图中未示出)中,位于第二限位槽中的下模动芯被 气流顶起从而使得带动下模动芯260沿竖直方向向上运动,纸浆模塑产品与下模底座220分离,通过排气槽将第二限位槽中的气体放掉,下模动芯260复位,至此实现了模塑产品压制成型的过程。After the pulp molded product is compressed, the oil cylinder drives the upper mold base 200 to move upward, and the squeeze pad 230 gradually returns to the initial position. When the upper mold moves to the set position, blow air to the air groove, and the air enters the second limiting groove (not shown in the figure) through the air groove and the air hole, and the movable core of the lower mold is located in the second limiting groove Propelled by the airflow, the lower mold movable core 260 is driven to move upward in the vertical direction, the pulp molded product is separated from the lower mold base 220, the gas in the second limit groove is released through the exhaust groove, and the lower mold movable core The 260 is reset, and the process of pressing the molded product has been realized so far.
以上所述是本发明的优选实施方式而已,当然不能以此来限定本发明之权利范围,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和变动,这些改进和变动也视为本发明的保护范围。The above are only the preferred embodiments of the present invention. Of course, the scope of rights of the present invention cannot be limited by this. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, they can also Several improvements and changes have been made, and these improvements and changes shall also be regarded as the protection scope of the present invention.

Claims (19)

  1. 一种模塑产品压制成型装置,其特征在于,包括:A compression molding device for molded products, which is characterized in that it comprises:
    上模,其包括位于大气区域侧的上模底座以及设置在所述上模底座背离大气区域的一侧且与所述上模底座之间具有间距的上模盖板;The upper mold includes an upper mold base located on the side of the atmospheric area and an upper mold cover plate arranged on the side of the upper mold base away from the atmospheric area and with a distance from the upper mold base;
    下模,包括位于所述上模盖板背离所述上模底座的一侧的下模底座;The lower mold includes a lower mold base on the side of the upper mold cover facing away from the upper mold base;
    所述上模还包括用于连接所述上模底座与所述上模盖板且在受压时可向所述下模底座轴线方向做相对移动的压紧结构,移动所述上模使所述上模盖板与所述下模底座接触时,所述压紧结构与所述下模底座具有一对彼此对置且可通过相对移动形成紧密接触的间隔表面,所述对置的间隔表面之一上具有向所述下模底座轴线方向凹陷的压槽,所述对置的间隔表面的另一个面上形成有向所述下模底座轴线方向凸出的凸起,当向所述上模底座施加足够的轴向压力,所述上模底座通过所述压紧结构将所述上模盖板压紧在所述下模底座上,所述压紧结构受压做靠近所述下模底座轴线方向的移动,所述下模底座与所述压紧结构上对置的间隔表面紧密接触,从而使得所述凸起压紧在所述压槽中。The upper mold also includes a pressing structure that is used to connect the upper mold base and the upper mold cover and can move relative to the axis of the lower mold base when pressed, and move the upper mold so that the When the upper mold cover plate is in contact with the lower mold base, the pressing structure and the lower mold base have a pair of spaced surfaces that are opposed to each other and can form close contact with each other through relative movement, and the opposed spaced surfaces One is provided with a pressure groove recessed in the axial direction of the lower mold base, and the other surface of the opposing spacer surface is formed with a protrusion protruding in the axial direction of the lower mold base. The mold base applies sufficient axial pressure, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing structure, and the pressing structure is pressed to be close to the lower mold With the movement of the base axis in the direction of the axis, the lower mold base is in close contact with the opposing spacing surface on the pressing structure, so that the protrusion is pressed in the pressing groove.
  2. 如权利要求1所述的模塑产品压制成型装置,其特征在于,所述压紧结构包括与上模底座连接的斜导柱、与所述斜导柱滑动连接的上模动芯以及被限位在所述上模动芯和所述上模盖板之间且在受推力时可朝向所述下模底座轴线方向运动的上模滑块,在受压时,所述斜导柱抵压在所述上模滑块上,且在初始状态下,所述上模底座朝向所述下模底座的侧面与所述上模动芯上背离所述下模底座的侧面之间具有间距;The molded product press forming device according to claim 1, wherein the pressing structure comprises an oblique guide post connected to the upper mold base, an upper mold movable core slidably connected to the oblique guide post, and a limited An upper mold slider located between the upper mold movable core and the upper mold cover and movable toward the axis of the lower mold base when being pushed, and when pressed, the inclined guide post is pressed against On the upper mold slider, and in an initial state, there is a distance between the side of the upper mold base facing the lower mold base and the side of the upper mold movable core that faces away from the lower mold base;
    所述一对彼此对置的间隔表面为所述下模底座的外圆周面以及所述上模滑块上与所述下模底座的外圆周面相对的内圆周面,所述下模底座的外圆周面上具有所述压槽,所述上模滑块的内侧壁上具有所述凸起;The pair of spaced surfaces facing each other are the outer circumferential surface of the lower mold base and the inner circumferential surface of the upper mold slider opposite to the outer circumferential surface of the lower mold base. The pressure groove is provided on the outer circumferential surface, and the protrusion is provided on the inner side wall of the upper mold slider;
    当向所述上模底座上施加足够的轴向压力时,所述上模底座带动所述斜导柱在所述上模动芯上向所述上模盖板方向滑动,所述斜导柱在滑动的过程中推 动所述上模滑块向所述下模底座轴线方向移动以使得上模滑块的内圆周面抵压在所述下模底座的外圆周面上,进而使得所述凸起压紧在所述压槽中。When sufficient axial pressure is applied to the upper mold base, the upper mold base drives the inclined guide column to slide on the upper mold movable core in the direction of the upper mold cover plate, and the inclined guide column During the sliding process, the upper mold slider is pushed to move in the axial direction of the lower mold base so that the inner peripheral surface of the upper mold slider is pressed against the outer peripheral surface of the lower mold base, thereby making the convex It is pressed tightly in the pressure groove.
  3. 如权利要求2所述的模塑产品压制成型装置,其特征在于,所述斜导柱包括朝向所述上模动芯轴线方向倾斜的滑接部以及与滑接部连接且与上模底座固定连接的固定块,在所述上模动芯的周向侧壁上设置有用于容置所述斜导柱的开槽,所述开槽上具有与滑接部形状配合的插接槽,所述滑接部滑接在所述插接槽中。5. The molded product press-forming device according to claim 2, wherein the oblique guide post includes a sliding part that is inclined toward the axis of the upper mold movable core, and a sliding part connected to the sliding part and fixed to the upper mold base The connected fixed block is provided with a slot for accommodating the oblique guide post on the circumferential side wall of the upper mold movable core, and the slot has an insertion slot that matches the shape of the sliding part, so The sliding part is slidingly connected in the insertion groove.
  4. 如权利要求3所述的模塑产品压制成型装置,其特征在于,在所述上模滑块上设置有用于容置所述斜导柱的定位槽,所述定位槽上具有与所述滑接部适配的滑槽,在初始状态下,所述斜导柱上的滑接部滑于所述上模动芯上的所述插接槽中且其从插接槽中伸出并滑接在上模滑块的所述滑槽中,且此时,所述斜导柱与所述上模盖板不接触。The molded product press-forming device according to claim 3, wherein a positioning groove for accommodating the inclined guide post is provided on the upper mold sliding block, and the positioning groove is provided with a positioning groove for accommodating the inclined guide post. The sliding groove adapted to the connecting portion, in the initial state, the sliding connecting portion on the oblique guide post slides in the inserting groove on the upper mold movable core and it protrudes from the inserting groove and slides Is connected to the sliding groove of the upper mold slider, and at this time, the inclined guide post does not contact the upper mold cover plate.
  5. 如权利要求4所述的模塑产品压制成型装置,其特征在于,所述滑接部上背离所述固定块的侧面为朝向所述上模动芯轴线方向倾斜的第一斜面,所述滑槽上与所述第一斜面对置的侧壁为与所述第一斜面形状配合的第二斜面,在受压时,所述斜导柱的第一斜面与所述上模滑块上的所述第二斜面抵靠连接。The molded product press-forming device according to claim 4, wherein the side of the sliding part facing away from the fixed block is a first inclined surface that is inclined toward the axis of the moving core of the upper mold. The side wall of the groove facing the first inclined surface is a second inclined surface that matches the shape of the first inclined surface. When pressed, the first inclined surface of the inclined guide post and the upper mold slider The second inclined surface abuts and connects.
  6. 如权利要求4所述的模塑产品压制成型装置,其特征在于,所述滑接部上背离所述固定块的侧面为朝向所述上模动芯轴线方向倾斜的第一斜面,所述滑槽上与所述第一斜面对置的侧壁为与所述第一斜面形状配合的弧面,在受压时,所述斜导柱的第一斜面与所述上模滑块上的所述第二斜面抵靠连接。The molded product press-forming device according to claim 4, wherein the side of the sliding part facing away from the fixed block is a first inclined surface that is inclined toward the axis of the moving core of the upper mold. The side wall of the groove facing the first inclined surface is an arc surface that matches the shape of the first inclined surface. When pressed, the first inclined surface of the inclined guide post and the upper mold slider The second inclined surface abuts and connects.
  7. 如权利要求2所述的模塑产品压制成型装置,其特征在于,所述上模盖板上设置有相互独立的多块所述上模滑块,推动多块所述上模滑块向所述上模动芯轴线方向移动,多块所述上模滑块的内侧壁依次连接形成与所述下模底座上的所述压槽周壁形状配合的内圆周面,对应地,所述上模底座上固定有与多块所述上模滑块一一对应的多块所述斜导柱。The molded product press-forming device according to claim 2, wherein the upper mold cover is provided with a plurality of the upper mold sliders independent of each other, and the plurality of the upper mold sliders are pushed toward each other. The upper mold moving core moves in the axial direction, and the inner side walls of the upper mold sliders are sequentially connected to form an inner circumferential surface that matches the shape of the pressure groove peripheral wall on the lower mold base. Correspondingly, the upper mold A plurality of the inclined guide posts corresponding to a plurality of the upper mold sliding blocks one-to-one is fixed on the base.
  8. 如权利要求2所述的模塑产品压制成型装置,其特征在于,所述上模底座与所述上模动芯通过弹性件连接,所述弹性件在受压时产生形变,所述上模 动芯上设置有凹槽,所述弹性件的一端与所述上模底座连接,所述弹性件的另一端设置在所述凹槽中,对所述上模底座施加足够的轴向压力,所述弹性件受压收缩容纳在所述凹槽中从而使得所述上模底座抵压在所述上模动芯上。The molding device of claim 2, wherein the upper mold base and the upper mold movable core are connected by an elastic member, and the elastic member is deformed when compressed, and the upper mold A groove is provided on the movable core, one end of the elastic member is connected to the upper mold base, and the other end of the elastic member is set in the groove to apply sufficient axial pressure to the upper mold base, The elastic member is compressed and received in the groove so that the upper mold base is pressed against the upper mold movable core.
  9. 如权利要求2所述的模塑产品压制成型装置,其特征在于,在所述上模滑块上设置有卡槽,在所述上模盖板设置有卡设在所述卡槽中卡块,所述卡块上固定有向苏松户上模动芯方向延伸的紧固螺栓,对应的,所述上模动芯上设置有罩设在所述紧固螺栓上的固定孔,所述固定孔中还设置有纵向导柱,所述纵向导柱的一端从固定孔的顶端伸入以与所述紧固螺栓通过螺纹连接。2. The molding device for molding products according to claim 2, wherein the upper mold slider is provided with a card slot, and the upper mold cover is provided with a card block that is clamped in the card slot , The clamping block is fixed with a fastening bolt extending in the direction of the movable core of the upper mold of Su Songhu, and correspondingly, the movable core of the upper mold is provided with a fixing hole that covers the fastening bolt, and the The fixing hole is also provided with a longitudinal guide post, and one end of the longitudinal guide post extends from the top end of the fixing hole to be connected with the fastening bolt through a screw thread.
  10. 如权利要求9所述的模塑产品压制成型装置,其特征在于,所述纵向导柱包括设置在所述固定孔中且与所述紧固螺栓通过螺纹连接的纵向柱体以及与所述纵向柱体垂直连接且位于所述固定孔外的横向柱体,在所述上模底座上还设置有用于容置所述横向柱体的收纳槽,所述收纳槽的深度与所述横向柱体的厚度相当。9. The molded product press-forming device according to claim 9, wherein the longitudinal guide post comprises a longitudinal post provided in the fixing hole and threadedly connected with the fastening bolt, and a longitudinal post connected to the longitudinal The column is vertically connected to the horizontal column outside the fixing hole. The upper mold base is also provided with a storage groove for accommodating the horizontal column. The depth of the storage groove is the same as that of the horizontal column. The thickness is comparable.
  11. 如权利要求1所述的模塑产品压制成型装置,其特征在于,所述压紧结构为由弹性材料制成的挤压垫,所述挤压垫在受压时产生形变,所述一对彼此对置的间隔表面为所述下模底座的外圆周面以及所述挤压垫上与所述下模底座的外圆周面相对的内圆周面,所述下模底座的外圆周面上具有所述压槽;The molding device of claim 1, wherein the pressing structure is a squeeze pad made of elastic material, and the squeeze pad is deformed when pressed, the pair of The spaced surfaces facing each other are the outer circumferential surface of the lower mold base and the inner circumferential surface of the pressing pad opposite to the outer circumferential surface of the lower mold base, and the outer circumferential surface of the lower mold base has all The pressure groove;
    当向所述上模底座施加足够的轴向压力,所述上模底座通过所述挤压垫将所述上模盖板压紧在所述下模底座上,在这个过程中,所述挤压垫在受压时产生径向形变从而形成与所述压槽适配的所述凸起,所述凸起压紧在所述压槽中。When sufficient axial pressure is applied to the upper mold base, the upper mold base presses the upper mold cover plate on the lower mold base through the pressing pad. In this process, the extrusion The pressure pad undergoes radial deformation when it is pressed to form the protrusion that fits with the pressure groove, and the protrusion is compressed in the pressure groove.
  12. 如权利要求11所述的模塑产品压制成型装置,其特征在于,所述上模盖板包括朝向所述上模底座方向延伸的凸台以及与所述凸台连接且朝向所述下模底座轴线方向延伸的径向延伸部,所述上模底座朝向所述上模盖板的侧面上具有朝向所述径向延伸部凸出的轴向凸起部以及与所述轴向凸起部连接形成台阶结构的台阶面,所述凸台与所述台阶面相对设置,所述径向延伸部与所述轴向凸起部通过所述挤压垫连接,在初始状态下,所述凸台上朝向所述上模底座的端面与所述台阶面之间具有轴向间距。The molded product press-forming device according to claim 11, wherein the upper mold cover includes a boss extending toward the upper mold base, and a boss connected to the boss and facing the lower mold base. A radial extension portion extending in the axial direction, the upper mold base has an axial protrusion protruding toward the radial extension on the side surface of the upper mold base facing the upper mold cover plate, and is connected to the axial protrusion A step surface of a stepped structure is formed, the boss and the step surface are arranged oppositely, the radial extension and the axial boss are connected by the squeeze pad, and in the initial state, the boss There is an axial distance between the end surface facing the upper mold base and the step surface.
  13. 如权利要求2或11所述的模塑产品压制成型装置,其特征在于,所述下模还包括可活动地设置在所述下模底座上且表面与所述下模底座表面吻合连接的下模动芯,所述下模动芯在受力时可做远离所述下模底座的运动。The molded product press-forming device according to claim 2 or 11, wherein the lower mold further comprises a lower mold movably arranged on the lower mold base and whose surface is connected with the surface of the lower mold base. Mould movable core, said lower mould movable core can move away from said lower mould base when under force.
  14. 如权利要求13所述的模塑产品压制成型装置,其特征在于,所述下模底座上设置有向轴向延伸的第一限位槽以及与所述第一限位槽远离所述上模的端侧连接的第二限位槽,所述第二限位槽的径向尺寸大于第一限位槽的径向尺寸,所下上模动芯的一端穿过所述第一限位槽伸入至所述第二限位槽中且通过动芯底板限位在所述第二限位槽中,所述动芯底板被限位在所述第二限位槽中且可在所述第二限位槽中做靠近或远离所述第一限位槽的直线运动,所述第二限位槽的底面上还设置有与其连通的气孔。The molded product press forming device according to claim 13, wherein the lower mold base is provided with a first limiting groove extending in the axial direction, and the first limiting groove is away from the upper mold. The second limit slot connected to the end side of the second limit slot, the radial size of the second limit slot is greater than the radial size of the first limit slot, and one end of the movable core of the lower upper mold passes through the first limit slot Extends into the second limiting groove and is limited in the second limiting groove by the moving core bottom plate, and the moving core bottom plate is limited in the second limiting groove and can be located in the second limiting groove. The second limiting groove makes a linear movement close to or away from the first limiting groove, and the bottom surface of the second limiting groove is also provided with an air hole communicating with the second limiting groove.
  15. 如权利要求14所述的模塑产品压制成型装置,其特征在于,所述第二限位槽的底面上还设置有定位销,所述动芯底板上设置有与所述定位销对应的通孔且所述下模动芯上设置有与所述定位销对应的导向槽,所述导向柱穿过所述通孔和所述导向槽与所述动芯底板和所述下模动芯连接。The molded product press forming device according to claim 14, wherein a positioning pin is further provided on the bottom surface of the second limiting groove, and a through hole corresponding to the positioning pin is provided on the movable core bottom plate. The movable core of the lower mold is provided with a guide groove corresponding to the positioning pin, and the guide column passes through the through hole and the guide groove to connect with the movable core bottom plate and the movable core of the lower mold .
  16. 如权利要求13所述的模塑产品压制成型装置,其特征在于,所述下模还包括与所述下模底座上背离所述上模的侧面连接的下模底板,所述下模底板上设置有与所述气孔连接的气槽。The molded product press forming device according to claim 13, wherein the lower mold further comprises a lower mold bottom plate connected to the side of the bottom mold base that faces away from the upper mold, and the bottom mold bottom An air groove connected with the air hole is provided.
  17. 如权利要求13所述的模塑产品压制成型装置,其特征在于,所述下模底座上还设置有与所述第二凹槽连通的排气槽,所述排气槽在不排气时通过密封塞密封。The molded product compression molding device according to claim 13, wherein the lower mold base is further provided with an exhaust groove communicating with the second groove, and the exhaust groove is not exhausted. It is sealed by a sealing plug.
  18. 一种如权利要求1-17任意一项所述的模塑产品压制成型装置的成型方法,其特征在于,包括如下步骤:A molding method of a molded product compression molding device according to any one of claims 1-17, characterized in that it comprises the following steps:
    S1:将所述上模和所述下模加热到模塑工艺需要的温度,将湿胚放于所述下模上,推动所述上模做朝向所述下模的运动;S1: heating the upper mold and the lower mold to the temperature required by the molding process, placing the wet embryo on the lower mold, and pushing the upper mold to move toward the lower mold;
    S2:当上模盖板与所述下模底座接触后,继续推动所述上模底座做朝向所述下模的运动,所述上模底座压紧所述压紧结构,所述压紧结构受压后向所述 下模底座轴心方向移动至将湿胚挤紧在所述下模底座与所述压紧结构之间,从而使得对置的间隔表面上的凸起和压槽压紧在所述湿胚上,进而在湿胚上形成倒扣凹槽,完成模塑产品上倒扣凹槽的压制。S2: After the upper mold cover is in contact with the lower mold base, continue to push the upper mold base to move toward the lower mold, the upper mold base compresses the pressing structure, and the pressing structure After being compressed, it moves to the axis of the lower mold base to squeeze the wet embryo between the lower mold base and the pressing structure, so that the protrusions and pressing grooves on the opposed spacing surfaces are pressed tightly On the wet embryo, an inverted groove is further formed on the wet embryo to complete the pressing of the inverted groove on the molded product.
  19. 如权利要求18所述的模塑产品压制成型装置的成型方法,其特征在于,在模塑产品压制完成后,向所述下模底座中通气,气流将模塑产品与所述下模底座分离,停止通气,模塑产品在重力下复位,完成模塑产品的压制过程。The molding method of the molded product press molding device according to claim 18, wherein after the molded product is compressed, air is vented into the lower mold base, and the air flow separates the molded product from the lower mold base , Stop the ventilation, the molded product is reset under gravity, and the compression process of the molded product is completed.
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