TWI610007B - Paper plastic cover body and forming device thereof - Google Patents
Paper plastic cover body and forming device thereof Download PDFInfo
- Publication number
- TWI610007B TWI610007B TW105130752A TW105130752A TWI610007B TW I610007 B TWI610007 B TW I610007B TW 105130752 A TW105130752 A TW 105130752A TW 105130752 A TW105130752 A TW 105130752A TW I610007 B TWI610007 B TW I610007B
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- mold
- paper
- cover
- cover body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D43/00—Lids or covers for rigid or semi-rigid containers
- B65D43/02—Removable lids or covers
- B65D43/0202—Removable lids or covers without integral tamper element
- B65D43/0204—Removable lids or covers without integral tamper element secured by snapping over beads or projections
- B65D43/0212—Removable lids or covers without integral tamper element secured by snapping over beads or projections only on the outside, or a part turned to the outside, of the mouth
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/02—Plates, dishes or the like
- A47G19/06—Plates with integral holders for spoons, glasses, or the like
- A47G19/065—Plates with integral holders for spoons, glasses, or the like with thumb holes, handles or the like enabling the user to support the plate from below
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D43/00—Lids or covers for rigid or semi-rigid containers
- B65D43/02—Removable lids or covers
- B65D43/06—Removable lids or covers having a peripheral channel embracing the rim of the container
- B65D43/065—Removable lids or covers having a peripheral channel embracing the rim of the container the peripheral channel having an inverted U-shape
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
- D21J3/10—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds of hollow bodies
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J7/00—Manufacture of hollow articles from fibre suspensions or papier-mâché by deposition of fibres in or on a wire-net mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00018—Overall construction of the lid
- B65D2543/00064—Shape of the outer periphery
- B65D2543/00074—Shape of the outer periphery curved
- B65D2543/00092—Shape of the outer periphery curved circular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00018—Overall construction of the lid
- B65D2543/00259—Materials used
- B65D2543/00268—Paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00342—Central part of the lid
- B65D2543/00351—Dome-like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00481—Contact between the container and the lid on the inside or the outside of the container
- B65D2543/0049—Contact between the container and the lid on the inside or the outside of the container on the inside, or a part turned to the inside of the mouth of the container
- B65D2543/00509—Cup
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00481—Contact between the container and the lid on the inside or the outside of the container
- B65D2543/00537—Contact between the container and the lid on the inside or the outside of the container on the outside, or a part turned to the outside of the mouth of the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00481—Contact between the container and the lid on the inside or the outside of the container
- B65D2543/00555—Contact between the container and the lid on the inside or the outside of the container on both the inside and the outside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00601—Snapping means on the container
- B65D2543/00611—Profiles
- B65D2543/00629—Massive bead
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00601—Snapping means on the container
- B65D2543/00675—Periphery concerned
- B65D2543/00685—Totality
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00712—Snapping means on the lid
- B65D2543/00722—Profiles
- B65D2543/00731—Groove or hollow bead
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00712—Snapping means on the lid
- B65D2543/00787—Periphery concerned
- B65D2543/00796—Totality
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Paper (AREA)
- Closures For Containers (AREA)
- Making Paper Articles (AREA)
Description
本發明有關於一種紙塑蓋體,特別是關於一種在具有與杯身扣合處扣接的一次成型負角度部之紙塑蓋體及其製造方法以及裝置。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a paper-plastic cover, and more particularly to a paper-plastic cover having a primary-formed negative angle portion that is fastened to a fastening portion with a cup body, a method of manufacturing the same, and a device.
紙杯與紙碗是一種在目前日常生活中使用量極大之拋棄式產品,故綜合考量製造素材成本以及製品相異之需求強度之下,製造者已有多種不同相對應之製作方式。 Paper cups and paper bowls are a kind of disposable products that are used in daily life. Therefore, under the comprehensive consideration of the cost of manufacturing materials and the demand intensity of different products, manufacturers have a variety of different corresponding production methods.
但若須追求穩固質感之造型或是厚度相對高之紙製產品時,則需要將紙漿積疊至有一定厚度後才能進行塑形,然而,若按照傳統壓製日常生活中常見厚度較薄之免洗紙杯紙碗之方法以對具有一定厚度之紙漿層進行壓製時,則相當容易發生壓製後積漿呈現被擠出之凸邊或是不規則之皺褶表面,對於產品之美觀以及結構堅固程度皆有影響。 However, if you want to pursue a stable texture or a relatively high-thickness paper product, you need to stack the pulp to a certain thickness before shaping. However, if you press the traditional thinner thickness in daily life, When the method of washing the paper cup is to press the pulp layer having a certain thickness, it is quite easy to produce the extruded embossed or irregular wrinkled surface after pressing, for the beauty of the product and the structural firmness. All have an impact.
另外,對於上述等對厚度有要求之紙漿產品,近年則發展出一種適宜的紙塑成型之製程方法(或稱紙漿模壓成形法),然而,對於日常生活中最常用的杯蓋而言,這些杯蓋在其邊緣上以與杯身壓合之扣合處部分,大多數具有向內側浮凸或倒鉤部分等等,用以使扣合能夠更加緊密,然而目前以紙塑成型製造杯蓋,該些內側浮凸或倒鉤部分皆係以成形 完後之成品再進行局部滾壓二次加工的方式完成。 In addition, in recent years, a pulp product having a thickness requirement has been developed, and in recent years, a suitable paper-forming process (or a press molding method) has been developed. However, for the most commonly used cup lids in daily life, these are The cup cover has a snap-fit portion on its edge that is pressed against the cup body, most of which has an inwardly convex or barbed portion, etc., to make the fastening more compact, but currently the cup cover is made by paper molding. The inner embossing or barb portions are formed After the finished product is finished by partial rolling secondary processing.
然而,透過該再滾壓方式完成之杯蓋成品須浪費時間成本進行再加工,而滾壓亦有較高可能造成成品瑕疵或不美觀問題。 However, the finished cup cover finished by the re-rolling method is costly to be reworked, and the high rolling pressure may cause defective defects or unsightly problems.
有鑑於先前技術之問題,本發明之目的即是以一體成型方式製成紙塑蓋體,以降低生產時間與生產成本。 In view of the problems of the prior art, the object of the present invention is to form a paper-plastic cover in an integrally formed manner to reduce production time and production cost.
根據發明之目的,係提供一種紙塑蓋體該紙塑蓋體設有一中央部及沿該中央部之邊緣上設有一邊緣部,該邊緣部係於該紙塑蓋體與外部容器扣合時將外部容器的容器外壁上緣納入其中,並且該邊緣部夾持外部容器的容器外壁邊緣。 According to an object of the invention, a paper-plastic cover body is provided, the paper-plastic cover body is provided with a central portion and an edge portion is provided along an edge of the central portion, the edge portion being attached when the paper-plastic cover body is engaged with the outer container The upper edge of the outer wall of the outer container is incorporated therein, and the edge portion holds the outer wall edge of the outer container.
再者,該邊緣部設有與外部容器的容器外壁邊緣下方搭接之一扣合部,且該扣合部係與該中央部及邊緣部整體以一次成型方式所製成的,該扣合部之作用為使該紙塑蓋體與外部容器扣合時,不僅以該邊緣部夾持外部容器的容器外壁上緣,更能以該扣合部與外部容器邊緣之突出部扣接咬合,藉以讓紙塑蓋體能夠更穩固地與外部容器結合。 Furthermore, the edge portion is provided with a fastening portion that is overlapped with the outer edge of the outer wall of the container of the outer container, and the fastening portion is integrally formed with the central portion and the edge portion in a single molding manner. When the paper plastic cover body is engaged with the outer container, the upper edge of the outer wall of the outer container is not only clamped by the edge portion, but also the engaging portion of the outer container edge is buckled and engaged by the fastening portion. This allows the paper-plastic cover to be more firmly bonded to the outer container.
而為了製造上述紙塑蓋體,本發明係提供一種紙塑蓋體之成型裝置,其包括一蓋體成型第一模具及一蓋體成型第二模具,其中,該蓋體成型第一模具內包含有一第一成型單元,該第一成型單元設有一中央成型部,係用以成型前述對應之該紙塑蓋體的該中央部,且該第一成型單元上更設置有一邊緣成型部,以成型對應該紙塑蓋體之該邊緣部;再者,該邊緣成型部相對於該中央成型部之外邊緣上負角度地 向內凹設有一扣合成型部,該扣合成型部係用以成型對應該紙塑蓋體上負角度的的該扣合部。而該蓋體成型第二模具設有一第二成型單元,以成型對應於該第二成型單元之紙塑蓋體完成品的外側之形狀。 In order to manufacture the above-mentioned paper-plastic cover body, the present invention provides a paper-plastic cover body molding apparatus, which comprises a cover-molded first mold and a cover-formed second mold, wherein the cover body is molded into the first mold. The first molding unit is provided with a central molding portion for molding the central portion of the corresponding paper-plastic cover body, and the first molding unit is further provided with an edge molding portion for Forming the edge portion corresponding to the paper-plastic cover; further, the edge forming portion is at a negative angle with respect to an outer edge of the central molding portion The inner concave portion is provided with a buckle forming portion for forming the engaging portion corresponding to a negative angle on the paper plastic cover. And the cover molding second mold is provided with a second molding unit to shape the outer side of the finished product of the paper-plastic cover corresponding to the second molding unit.
據上所述,本發明之紙塑蓋體之製造流程與傳統的紙塑產品於製造流程上大致相同。但由於紙漿熱壓成型時,仍具有一定的彈性,令該紙塑蓋體於脫模的過程中,該紙塑蓋體上之該扣合部將會稍微變型以脫離該扣合成型部,但在脫離後該扣合部形狀,仍會與原先塑型之扣合成型部的形狀相似,才得以使該扣合部和外部容器接合時,該扣合部能扣接在外部容器杯緣向外之突出部,並能符合紙塑蓋體與外部容器結合所應需要符合之產品標準。 According to the above, the manufacturing process of the paper-plastic cover of the present invention is substantially the same as that of the conventional paper-plastic product. However, since the pulp has a certain elasticity during hot press forming, the fastening portion of the paper plastic cover body is slightly deformed to be detached from the buckle composite portion during the demolding process. However, after the detachment, the shape of the fastening portion is still similar to the shape of the buckled synthetic portion of the original molding, so that when the fastening portion and the outer container are engaged, the fastening portion can be fastened to the outer container cup edge. The outward protruding portion can meet the product standard that should be met when the paper-plastic cover is combined with the outer container.
1‧‧‧紙塑蓋體 1‧‧‧paper cover
10‧‧‧中央部 10‧‧‧Central Department
12‧‧‧邊緣部 12‧‧‧Edge
14‧‧‧扣合部 14‧‧‧Deduction Department
20‧‧‧蓋體成型第二模具 20‧‧‧Caps forming second mould
20A‧‧‧蓋體吸漿成型第二模具 20A‧‧‧ cover body suction molding second mold
200‧‧‧第二成型單元 200‧‧‧Second molding unit
2021‧‧‧孔道 2021‧‧‧ Hole
22‧‧‧蓋體成型第一模具 22‧‧‧The first mold for forming the cover
22A‧‧‧蓋體吸漿成型第一模具 22A‧‧‧ cover body suction molding first mold
220‧‧‧第一成型單元 220‧‧‧First molding unit
2201‧‧‧中央成型部 2201‧‧‧Central Forming Department
2202‧‧‧邊緣成型部 2202‧‧‧Edge molding department
2203‧‧‧扣合成型部 2203‧‧‧ buckle synthetic department
2204‧‧‧孔道 2204‧‧‧ Hole
226‧‧‧過濾網 226‧‧‧Filter
3‧‧‧外部容器 3‧‧‧External containers
300‧‧‧突出部 300‧‧‧Protruding
S801~S808‧‧‧步驟流程 S801~S808‧‧‧Step procedure
圖1為本發明之紙塑蓋體之剖視圖;圖2為本發明之紙塑蓋體與外部容器結合時的剖面示意圖;圖3為本發明紙塑蓋體之成型裝置之蓋體成型第二模具的示意圖;圖4為本發明紙塑蓋體之成型裝置之蓋體成型第一模具的示意圖;圖5為本發明紙塑蓋體之成型裝置之分離狀態的剖面示意圖;圖6為本發明之紙塑蓋體吸漿成型裝置之一剖面示意圖;圖7A為本發明之紙塑蓋體成型裝置的拔模過程之第二 示意圖。 1 is a cross-sectional view of a paper-plastic cover of the present invention; FIG. 2 is a cross-sectional view of the paper-plastic cover of the present invention in combination with an outer container; FIG. 4 is a schematic view showing a first mold of a cover body of a molding apparatus for a paper-plastic cover body according to the present invention; FIG. 5 is a schematic cross-sectional view showing a state of separation of a molding apparatus for a paper-plastic cover body according to the present invention; A schematic cross-sectional view of a paper-plastic cover body suction molding device; FIG. 7A is the second draft process of the paper-plastic cover body molding device of the present invention schematic diagram.
圖7B為本發明之紙塑蓋體成型裝置的拔模過程之第一示意圖。 7B is a first schematic view showing a drafting process of the paper-plastic cover forming apparatus of the present invention.
圖7C為本發明之紙塑蓋體成型裝置的拔模過程之第二示意圖。 Fig. 7C is a second schematic view showing the drafting process of the paper-plastic cover forming apparatus of the present invention.
圖8為本發明之紙塑蓋體之成形裝置的製程方法步驟流程圖。 Figure 8 is a flow chart showing the steps of the manufacturing method of the forming apparatus for the paper-plastic cover of the present invention.
為利 貴審查員瞭解本發明之發明特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而於文中所使用之圖式,其主旨僅為示意及輔助說明書之用,故不應侷限本發明於實際實施上的專利範圍。 The invention will be described with reference to the accompanying drawings, and the embodiments of the present invention are described in detail below, and the drawings used in the text are used to describe the features, the contents and the advantages of the invention. The gist of the present invention is intended to be illustrative only and to assist in the specification, and is not intended to limit the scope of the invention in practice.
請參照圖1所示,係本發明之紙塑蓋體之剖視圖,其中,該紙塑蓋體1設有一中央部10以及沿中央部10外緣設有一邊緣部12,該邊緣部12由二側壁及一頂緣部形成倒U型之形狀,且該邊緣部12於遠離中央部10之一側壁的內表面向內凸出地繞設有一扣合部14。 1 is a cross-sectional view of a paper-plastic cover of the present invention, wherein the paper-plastic cover 1 is provided with a central portion 10 and an edge portion 12 is provided along the outer edge of the central portion 10, and the edge portion 12 is composed of two The side wall and a top edge portion are formed in an inverted U shape, and the edge portion 12 is circumferentially protruded outwardly from a side surface of the side wall of the central portion 10 to be provided with a fastening portion 14.
再請參閱圖2所示,邊緣部12係用以使紙塑蓋體1與外部容器3結合時可增加相互接觸,以使紙塑蓋體1可更佳地夾持外部容器3之容器外壁整體上緣,而扣合部14係用以使紙塑蓋體1與外部容器3結合時可與外部容器3之容器外壁上緣向外凸出或捲起的突出部300抵靠連接,以使紙塑蓋體1可以更佳地與外部容器3結合,由此可知,無論是邊緣部12或扣合部14皆係用以使紙塑蓋體1和外部容器3 結合時能夠更加地牢固,並使紙塑蓋體1符合其與外部容器3結合所需要符合的產品標準。 Referring to FIG. 2 again, the edge portion 12 is used to increase the mutual contact when the paper-plastic cover 1 is combined with the outer container 3, so that the paper-plastic cover 1 can better sandwich the outer wall of the outer container 3. An integral upper edge, and the fastening portion 14 is configured to abut the protruding portion 300 protruding or rolled outward from the upper edge of the outer wall of the outer container 3 when the paper plastic cover 1 is combined with the outer container 3 The paper-plastic cover 1 can be more preferably combined with the outer container 3, whereby it can be seen that either the edge portion 12 or the fastening portion 14 is used to make the paper-plastic cover 1 and the outer container 3 When combined, it can be made stronger and the paper-plastic cover 1 conforms to the product standard that it needs to meet with the outer container 3.
而在本發明之一實施例中,亦為一般用於日常生活配合盛裝咖啡等紙杯之紙塑蓋體等,如圖1所示之紙塑蓋體1所包含之該中央部10可以呈圓形,且其邊緣向上凸起而形成有一突起部,進而在中央部10的中間形成有一凹陷部;該中央部10上一般設有一飲用開口,而在凹陷部亦可設有小鑽孔以平衡盛裝內容物時所產生之內部壓力,然而,前述之飲用開口以及小鑽孔等並非本發明所欲關注亦非必要之技術特徵,應當瞭解。 In an embodiment of the present invention, it is also a paper-plastic cover body generally used for daily life with paper cups for holding coffee, etc., and the central portion 10 included in the paper-plastic cover 1 shown in FIG. a shape, and an edge thereof is convex upward to form a protrusion, and a recess is formed in the middle of the central portion 10; the central portion 10 is generally provided with a drinking opening, and the recess portion is also provided with a small hole to balance The internal pressure generated when the contents are contained, however, the aforementioned drinking opening and small drilling holes and the like are not technical features that are desired or necessary in the present invention, and should be understood.
再,請參照本發明之圖3至圖5所示,本發明之紙塑蓋體成型裝置包含了有一蓋體成型第一模具22以及一蓋體成型第二模具,其中,蓋體成型第一模具22內包含有一第一成型單元220,其分別包含了一中央成型部2201以及一邊緣成型部2202,該中央成型部2201係用以成型紙塑蓋體的中央部10之內側形狀,而該邊緣成型部2202係於用以成型紙塑蓋體的邊緣部12之內側形狀,且在對應於製造邊緣部之邊緣成型部2202上的遠離中央部10之一側設有一扣合成型部2203,該扣合成型部2203係用以塑造紙塑蓋體的負角度扣合部14;其中,蓋體成型第二模具20之一側設置設有一第二成型單元200,該第二成型單元200係用以塑造成型紙塑蓋體的外側形狀。 Further, referring to FIG. 3 to FIG. 5 of the present invention, the paper-plastic cover forming device of the present invention comprises a cover molding first mold 22 and a cover molding second mold, wherein the cover body is formed first. The mold 22 includes a first molding unit 220, which respectively includes a central molding portion 2201 and an edge molding portion 2202 for shaping the inner shape of the central portion 10 of the paper-plastic cover body. The edge forming portion 2202 is formed on the inner shape of the edge portion 12 for molding the paper-plastic cover body, and a buckle forming portion 2203 is disposed on one side of the edge forming portion 2202 corresponding to the manufacturing edge portion away from the central portion 10. The buckle forming portion 2203 is configured to mold the negative angle engaging portion 14 of the paper-plastic cover body; wherein the second molding unit 200 is disposed on one side of the cover molding second mold 20, and the second molding unit 200 is provided Used to shape the outer shape of the molded paper-plastic cover.
再者,請進一步參閱圖6所示,其中,在實際製程中,在蓋體成型第一模具22的第一成型單元220上設置有一過濾網226,該蓋體成型第一模具22均勻地設有複數個孔道2204,藉以形成一蓋體吸漿成型第一模具。在本發明之一 實施例中,各孔道2204進一步係設在第一成型單元220於邊緣成型部2202之外緣、中央成型部2201與邊緣成型部2202之間及中央成型部2201的最頂部等位置。如此,過濾網226係用以在沉降於紙漿槽內吸漿以使紙漿沉降於蓋體吸漿成型第一模具22A內,但使紙漿之纖維不通過過濾網226,而各該孔道2204係由外部抽氣以提供吸力,吸附所需的紙漿之纖維,並使多餘之水份通過孔道2204被排除,且不會被吸取卡入各該孔道內,進而在蓋體吸漿成型第一模具成型紙塑蓋體1的粗胚品;另外,蓋體成型第二模具20上之該第二成型單元200被佈設複數個孔道2021,藉以形成一蓋體吸漿成型第二模具20A,在該實施例中,各孔道2021進一步係設在第二成型單元200之外緣、對應第一成型單元220的中央成型部2201與邊緣成型部2202等位置。如此,當蓋體吸漿成型第二模具與蓋體吸漿成型第一模具相互合模時,由外部抽氣以提供吸力到各孔道2021,進而將粗胚品從蓋體吸漿成型第一模具吸取到蓋體吸漿成型第二模具上。 Furthermore, please refer to FIG. 6 further, wherein in the actual process, a filter 226 is disposed on the first molding unit 220 of the cover molding first mold 22, and the cover molding first mold 22 is uniformly disposed. There are a plurality of holes 2204 for forming a cover body to form a first mold. In one of the inventions In the embodiment, each of the holes 2204 is further disposed at a position other than the outer edge of the edge molding portion 2202, the central molding portion 2201 and the edge molding portion 2202, and the top portion of the central molding portion 2201. Thus, the filter 226 is configured to suck the pulp in the pulp tank to settle the pulp in the cover suction molding first mold 22A, but the fibers of the pulp do not pass through the filter 226, and each of the holes 2204 is Externally pumping to provide suction, adsorbing the fibers of the desired pulp, and removing excess water through the channel 2204, and not being sucked into each of the holes, thereby forming the first mold in the cover. The blank preform of the paper-like cover 1; in addition, the second molding unit 200 on the second molding mold 20 of the cover body is disposed with a plurality of holes 2021, thereby forming a cover suction molding second mold 20A, in which the implementation In the example, each of the channels 2021 is further disposed at a position other than the outer edge of the second molding unit 200, corresponding to the central molding portion 2201 and the edge molding portion 2202 of the first molding unit 220. In this way, when the second mold of the cover suction molding and the first mold of the cover suction molding are clamped to each other, the external suction is performed to provide suction to each of the holes 2021, and then the coarse blank is sucked from the cover. The mold is sucked onto the second mold of the cover body.
另外,在該實施例中,若在蓋體成型第一模具22整體模塊內挖孔設置加熱棒以及溫度感測器,或是將具熱傳導性質材料鑄造之蓋體成型第一模具22鎖固設置於另一加熱基板上,藉以形成可以被直接加熱或透過熱傳導加熱之一蓋體加熱成型第一模具,蓋體加熱成型第一模具將可使其內之第一成型單元220的溫度提高以加熱烘乾紙漿;另外,蓋體成型第二模具20之整體模塊內挖孔亦可設置加熱棒以及溫度感測器,或是將具熱傳導性質材料鑄造之蓋體成型第二模具20鎖固設置於另一加熱基板上,藉以形成可以被直接加熱或透過熱傳導加熱之一蓋體加熱成型第二模具,蓋體加熱成型 第二模具將可使其內之第二成型單元200的溫度提高以加熱烘乾紙漿,其亦被佈設複數個孔道2021,用以吸取被烘乾之紙塑蓋體1,惟其兩者內之該第一成型單元220和該第二成型單元200內側不須加裝過濾網226。 In addition, in this embodiment, if the heating rod and the temperature sensor are bored in the entire module of the first mold 22 of the cover molding, or the cover forming the first mold 22 is formed by casting the material with heat conductive properties. Forming on the other heating substrate, thereby forming a first mold which can be directly heated or heated by heat conduction heating, and the lid body is heated to form the first mold to increase the temperature of the first molding unit 220 therein to heat Drying the pulp; in addition, the whole module in the cover forming second mold 20 may also be provided with a heating rod and a temperature sensor, or a cover forming second mold 20 for casting a material having heat conductive properties is fixed on the The other substrate is heated to form a second mold which can be directly heated or heated by heat conduction to heat the second mold, and the cover body is heated and formed. The second mold will increase the temperature of the second molding unit 200 therein to heat the dried pulp, which is also disposed with a plurality of holes 2021 for sucking the dried paper-plastic cover 1, but both of them The filter 226 is not required to be added to the inside of the first molding unit 220 and the second molding unit 200.
再請一同參閱圖7A、7B以及7C,其係為本發明之紙塑蓋體成型裝置的拔模過程示意圖,係以連續之方式展示本發明之紙塑蓋體自蓋體吸漿成形第一模具被相對應之蓋體吸漿成形第二模具吸取拔模時,所發生的示意狀況,其係以局部放大方式展示了蓋體吸漿成型第一模具22A中之蓋體成型第一模具22邊緣的扣合成型部2203和紙塑蓋體1之相對關係。 Referring to FIG. 7A, FIG. 7B and FIG. 7C together, it is a schematic diagram of the drafting process of the paper-plastic cover forming device of the present invention, which is a continuous manner showing the first embodiment of the paper-plastic cover body of the present invention. When the mold is sucked by the corresponding cover body to form a second mold, the schematic situation occurs, which is a partial enlargement manner showing the cover forming first mold 22 in the first mold 22A of the cover suction molding. The relative relationship between the buckled synthetic portion 2203 of the edge and the paper-plastic cover 1.
首先,請先參照圖7A,蓋體吸漿成形第二模具被省去不見於此圖中,此時,被壓製後之紙漿所形成之紙塑蓋體1的粗胚透過一過濾網226緊密貼附於蓋體成型第一模具22邊緣之扣合成型部2203之形狀上,而被壓製之紙塑蓋體1的扣合部14目前可被見到係完全貼合於過濾網226上,此為拔模前之狀況。 First, referring to FIG. 7A, the second mold of the cover suction molding is omitted. In this case, the rough embryo of the paper-plastic cover 1 formed by the pressed pulp is closely passed through a filter 226. Attached to the shape of the buckle forming portion 2203 of the edge of the cover molding first mold 22, and the fastening portion 14 of the pressed paper-plastic cover 1 can be seen to be completely attached to the filter 226. This is the condition before the draft.
再,請參照圖7B,此時,被壓製後之紙漿所形成之紙塑蓋體1的粗胚應係被蓋體吸漿成形第二模具吸起,並逐漸脫離蓋體吸漿成型第一模具中所包含之蓋體成型第一模具22以及緊貼於其上的過濾網226,而紙塑蓋體1的扣合部14係為具有彈性之紙製材質,但自圖中可見其在稍微擴張以脫離扣合成型部2203時,扣合部14仍將受到扣合成型部2203之擠壓,在向上方拔模之過程中發生些許形變。 Referring to FIG. 7B, at this time, the rough embryo of the paper-plastic cover body 1 formed by the pressed pulp should be sucked up by the second mold of the cover body, and gradually removed from the cover body. The cover body included in the mold forms the first mold 22 and the filter net 226 which is closely attached thereto, and the fastening portion 14 of the paper plastic cover body 1 is made of elastic paper material, but it can be seen from the figure. When slightly expanded to disengage the buckle-shaped portion 2203, the engaging portion 14 is still pressed by the buckle-forming portion 2203, and a slight deformation occurs during the upward drawing.
最後,請參照圖7C,此時,被壓製後之紙漿所形成之紙塑蓋體1的粗胚應係被蓋體吸漿成形第二模具吸 取,並完全脫離蓋體成型第一模具22以及緊貼其的過濾網226,而紙塑蓋體1的扣合部14因具有紙質之彈性,自圖中可見其在完全脫離蓋體吸漿成型第一模具後,扣合部14原先所發生之形變部分將稍微回復,視其恢復程度將使扣合部14之形狀與扣合成型部2203之形狀大致相同,但可能有些許不完全相同之擠壓形變或遭削去之部分,惟此情形經過本發明之製程計算後仍將可增強扣合部14與外部容器之突出部扣合之強度,可知本發明在實際製程中所可能發生之此種情形將不會影響本發明針對於解決問題的功效。 Finally, please refer to FIG. 7C. At this time, the rough embryo of the paper-plastic cover body 1 formed by the pressed pulp should be sucked by the cover body to form the second mold. Taking out and completely detaching the cover body to form the first mold 22 and the filter net 226 closely attached thereto, and the fastening portion 14 of the paper plastic cover body 1 has paper elasticity, and it can be seen from the figure that it is completely detached from the cover body. After the first mold is formed, the deformed portion originally formed by the engaging portion 14 will slightly recover, and the degree of recovery will make the shape of the engaging portion 14 substantially the same as the shape of the buckle-shaped portion 2203, but may be somewhat different. Extrusion deformation or the portion to be cut, but the situation will still increase the strength of the fastening portion 14 and the protruding portion of the outer container after the calculation of the process of the present invention, and it is known that the present invention may occur in an actual process. This situation will not affect the effectiveness of the present invention in solving problems.
最後,請參照圖8,其係為本發明之紙塑蓋體之成形裝置的製程方法步驟流程圖,其為利用前述紙塑蓋體成型裝置以壓製紙塑蓋體的方法,按照順序可列為下列步驟: Finally, please refer to FIG. 8 , which is a flow chart of the steps of the manufacturing method of the forming device of the paper-plastic cover body of the present invention, which is a method for pressing the paper-plastic cover body by using the paper-plastic cover body forming device, which can be listed in order. For the following steps:
步驟S801:以該蓋體吸漿成型第一模具浸於紙漿液中,使紙漿液注入,以沉降覆蓋於第一成型單元上。 Step S801: The first mold is immersed in the pulp slurry by the cover body, and the pulp slurry is injected to cover the first molding unit by sedimentation.
步驟S802:該蓋體吸漿成型第一模具自紙漿液中被移出,以透過各該孔道以及過濾網將沉積於該第一成型單元上之紙漿液內所含有的製程內不需之多餘水分除去。 Step S802: the first mold of the cover suction molding is removed from the pulp slurry to permeate the pores and the filter mesh to remove unnecessary moisture in the process contained in the pulp slurry deposited on the first molding unit. Remove.
步驟S803:以該蓋體吸漿成型第二模具與該蓋體吸漿成型第一模具壓合,以將脫水後之紙漿沿第一成型單元上緊貼合之過濾網被塑造為一杯蓋胚體,該杯蓋胚體係為形狀與該紙塑蓋體相似之粗胚。 Step S803: Pressing the second mold with the cover body to press the first mold of the cover suction molding to shape the dehydrated pulp along the first molding unit to form a cup of cover. The cup cover system is a rough embryo having a shape similar to that of the paper plastic cover.
步驟S804:該蓋體吸漿成型第二模具透過各該孔道將該杯蓋胚體自該蓋體吸漿成型第一模具中吸取,以使其能脫模剝離而出。 Step S804: the cover body suction molding second mold passes through the respective holes to suck the cup blank body from the cover body to form a first mold, so that the mold release can be released.
步驟S805:該蓋體吸漿成型第二模具進行交模之動作,以將該杯蓋胚體置於該蓋體加熱成型第一模具內。 Step S805: The cover body is used to form a second mold to perform a mold transfer operation, so that the cover body is placed in the first mold of the cover body for heating.
步驟S806:以該蓋體加熱成型第二模具完整壓合於該蓋體加熱成型第一模具上以使該杯蓋胚體被封於兩者間。 Step S806: The second mold is heated and formed by the cover body to be pressed onto the cover body to form a first mold, so that the cover body is sealed between the two.
步驟S807:以該蓋體加熱成型第一模具及該蓋體加熱成型第二模具對該杯蓋胚體進行加熱以烘乾該杯蓋胚體,最後完整脫水以形成該紙塑蓋體。 Step S807: heating the first mold with the cover body and heating the second mold with the cover body to heat the cup cover body to dry the cup cover body, and finally completely dehydrating to form the paper plastic cover body.
步驟S808:以該蓋體加熱成型第二模具吸取該紙塑蓋體以使其剝離。 Step S808: heating the second mold with the cover body to suck the paper plastic cover body to peel it off.
而步驟S801至步驟S808即為本發明之紙塑蓋體之成形方法依序完成之步驟流程,依其流程即可壓製出本發明之紙塑蓋體。 Steps S801 to S808 are the steps of the steps of forming the paper-plastic cover of the present invention in sequence, and the paper-plastic cover of the present invention can be pressed according to the flow.
另外,在不同與上述實施例的本發明另一種製程中,其中,不同的是,可以在蓋體吸漿成型模具,以及蓋體加熱成型模具中,將該第一成型單元與該第二成型單元的模具形狀調換,即係以塑造紙塑杯蓋外側形狀的成型單元浸入紙漿液中以行吸漿,再與塑造紙塑蓋體內側形狀具有用以成型負角度部的成型單元相互合模,以與上述實施例中顛倒位置之方式製造形狀相同的紙塑蓋體。 In addition, in another process of the present invention different from the above embodiment, the first molding unit and the second molding may be different in the cover suction molding die and the cover heating molding die. The mold shape of the unit is changed, that is, the molding unit for shaping the outer shape of the paper cup cover is immersed in the pulp slurry to perform the suction, and then the mold having the inner side of the shape of the paper-plastic cover has a molding unit for molding the negative angle portion. A paper-shaped cover of the same shape is manufactured in the same manner as in the above embodiment.
綜上所述,本發明之紙塑蓋體,以及將其負角度部一次模壓成形之裝置,於技術思想上實屬創新,也具備先前技術不及的多種功效,已充分符合新穎性及進步性之法定發明專利要件,爰依法提出專利申請,懇請 貴局核准本件發明專利申請案以勵發明,至感德便。 In summary, the paper-plastic cover body of the present invention and the device for molding the negative-angle portion thereof at one time are innovative in terms of technical ideas, and also have various functions which are not inferior to the prior art, and have fully met the novelty and the progressiveness. The statutory invention patent requirements, 提出 file a patent application according to law, I ask you to approve the invention patent application to encourage invention, to the sense of virtue.
1‧‧‧紙塑蓋體 1‧‧‧paper cover
20A‧‧‧蓋體吸漿成型第二模具 20A‧‧‧ cover body suction molding second mold
200‧‧‧第二成型單元 200‧‧‧Second molding unit
2021‧‧‧孔道 2021‧‧‧ Hole
22‧‧‧蓋體成型第一模具 22‧‧‧The first mold for forming the cover
22A‧‧‧蓋體吸漿成型第一模具 22A‧‧‧ cover body suction molding first mold
220‧‧‧第一成型單元 220‧‧‧First molding unit
2201‧‧‧中央成型部 2201‧‧‧Central Forming Department
2202‧‧‧邊緣成型部 2202‧‧‧Edge molding department
2203‧‧‧扣合成型部 2203‧‧‧ buckle synthetic department
2204‧‧‧孔道 2204‧‧‧ Hole
226‧‧‧過濾網 226‧‧‧Filter
Claims (10)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW105130752A TWI610007B (en) | 2016-09-23 | 2016-09-23 | Paper plastic cover body and forming device thereof |
CN201710089232.2A CN107869094A (en) | 2016-09-23 | 2017-02-20 | Paper-plastic cover and forming device thereof |
US15/595,893 US20180086511A1 (en) | 2016-09-23 | 2017-05-15 | Pulp-molded lid and molding device thereof |
US16/594,018 US20200032460A1 (en) | 2016-09-23 | 2019-10-05 | Pulp-molded container structure and molding device and method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW105130752A TWI610007B (en) | 2016-09-23 | 2016-09-23 | Paper plastic cover body and forming device thereof |
Publications (2)
Publication Number | Publication Date |
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TWI610007B true TWI610007B (en) | 2018-01-01 |
TW201812140A TW201812140A (en) | 2018-04-01 |
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TW105130752A TWI610007B (en) | 2016-09-23 | 2016-09-23 | Paper plastic cover body and forming device thereof |
Country Status (3)
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US (1) | US20180086511A1 (en) |
CN (1) | CN107869094A (en) |
TW (1) | TWI610007B (en) |
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US12084812B2 (en) | 2019-01-31 | 2024-09-10 | Zhejiang Shurcon Manufacturing Co. Ltd. | Pulp molding production line and processing method |
Also Published As
Publication number | Publication date |
---|---|
TW201812140A (en) | 2018-04-01 |
CN107869094A (en) | 2018-04-03 |
US20180086511A1 (en) | 2018-03-29 |
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