WO2021135097A1 - Circuit de commande de rétroaction d'énergie de convertisseur de fréquence à quatre quadrants - Google Patents

Circuit de commande de rétroaction d'énergie de convertisseur de fréquence à quatre quadrants Download PDF

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Publication number
WO2021135097A1
WO2021135097A1 PCT/CN2020/098318 CN2020098318W WO2021135097A1 WO 2021135097 A1 WO2021135097 A1 WO 2021135097A1 CN 2020098318 W CN2020098318 W CN 2020098318W WO 2021135097 A1 WO2021135097 A1 WO 2021135097A1
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Prior art keywords
igbt
circuit
dri
signal
gate
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PCT/CN2020/098318
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English (en)
Chinese (zh)
Inventor
郭少明
刘兴状
陈建行
侯彬彬
郑丹丹
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新风光电子科技股份有限公司
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Publication of WO2021135097A1 publication Critical patent/WO2021135097A1/fr

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/02Conversion of ac power input into dc power output without possibility of reversal
    • H02M7/04Conversion of ac power input into dc power output without possibility of reversal by static converters
    • H02M7/12Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/21Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/217Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M7/219Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only in a bridge configuration
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/08Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
    • H02M1/084Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters using a control circuit common to several phases of a multi-phase system
    • H02M1/0845Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters using a control circuit common to several phases of a multi-phase system digitally controlled (or with digital control)

Definitions

  • the invention relates to an energy feedback control circuit for a four-quadrant frequency converter, and more specifically, to an energy feedback control circuit for a four-quadrant frequency converter.
  • Four-quadrant inverters are more and more widely used.
  • the feature that is different from ordinary inverters is that the four-quadrant inverter can feed back the energy generated by the load motor when the load motor is braking or heavy objects to the power grid, so as to achieve energy saving.
  • Purpose The realization of this function is based on the IGBT module rectification used in the input of the inverter, which includes IGBT and parallel diodes, which can realize the bidirectional flow of energy, so as to meet the four-quadrant operation of the inverter.
  • the traditional drive signal acquisition method is to control the CPU to perform phase-locked loop processing on the three-phase input voltage signal to obtain the input voltage phase information, and then determine that it is greater than the set value based on the collected bus voltage
  • the drive signal of the rectifier IGBT is output to realize the energy feedback function; this method requires the CPU to perform data analysis and calculation, which causes the circuit and control method design to be complicated, which is not conducive to cost control; and the inverter bus is greater than a certain range of input voltage.
  • Feedback control which requires a larger input inductance, to suppress the high voltage difference between the input voltage and the inverter bus voltage, which causes a large feedback current, which is unfavorable for cost control and structural design.
  • the present invention provides a four-quadrant inverter energy feedback control circuit.
  • the four-quadrant inverter energy feedback control circuit of the present invention is characterized in that it includes a detection circuit, a logic processing circuit, a drive control circuit, and a drive circuit.
  • the detection circuit performs phase signals on the three-phase voltages UA, UB, and UC at the input of the inverter. Detect to obtain the phase relationship of the three-phase voltage; the logic processing circuit performs logical operations on the three-phase voltage phase signal output by the detection circuit to obtain the IGBT drive signal; the drive control circuit performs redundant error processing on the IGBT drive signal output by the logic processing circuit, and then Output to the drive circuit; the drive circuit controls the on-off state of the IGBT device in the frequency converter according to the received IGBT drive signal;
  • the frequency converter is composed of three rectifying bridge arms A, B and C.
  • the rectifying bridge arms A, B and C are all composed of 2 IGBT devices connected in series, and each IGBT device is connected in parallel with a rectifier diode; the IGBT drive output by the logic processing circuit After the signal is processed by the drive control circuit for redundant error and the output of the drive circuit, the turn-on sequence of each IGBT device is controlled to be consistent with the turn-on sequence of the rectifier diode connected in parallel with it, so that the energy flows between the load and the grid.
  • the detection circuit is composed of 6 isolated optocouplers IC1, IC2, IC3, IC4, IC5, and IC6.
  • the two ends of the input terminals of IC1 and IC2 are connected in series, IC3 and IC4.
  • the two ends of the input terminals of the series connection and the two ends of the input terminals of IC5 and IC6 are connected together.
  • the output terminals of IC1 and IC2 are connected in series
  • the output terminals of IC3 and IC4 are connected in series
  • the output terminals of IC5 and IC6 are connected in series.
  • connection point between the output terminals of IC1 and IC2 the connection point between the output terminals of IC3 and IC4, and the connection point between the output terminals of IC5 and IC6 respectively output three-phase voltage UA, UB and UC phase signals Ta, Tb, Tc.
  • the logic processing circuit includes a first delay circuit, a NOT gate and an AND gate.
  • the first delay circuit is an RC delay circuit composed of resistors and capacitors; three-phase voltage
  • the phase signals Ta, Tb, and Tc are delayed by the delay circuit to form signals Xa, Xb, and Xc respectively;
  • the signal Xa is operated by the NOT gate and then operated by the AND gate with Xb to form the control signal Dri_A1 for the upper bridge IGBT of the rectifier arm A.
  • the signal Xb is operated by the NOT gate and then operated by the AND gate with Xa to form the lower bridge of the rectifier arm A IGBT control signal Dri_A2;
  • the signal Xb is operated by the NOT gate and then operated by the AND gate with Xc to form the control signal Dri_B1 of the upper bridge IGBT of the rectifier arm B.
  • the signal Xc is operated by the NOT gate and then operated by the AND gate with Xb to form the lower bridge of the rectifier arm B IGBT control signal Dri_B2;
  • the signal Xc is operated by the NOT gate and then operated by the AND gate with Xa to form the control signal Dri_C1 of the upper bridge IGBT of the rectifier arm C.
  • the signal Xa is operated by the NOT gate and then operated by the AND gate with Xc to form the lower bridge of the rectifier arm B IGBT control signal Dri_C2.
  • the drive control circuit is composed of a second delay circuit and an AND gate.
  • the control signals Dri_A1, Dri_A2, Dri_B1, Dri_B2, Dri_C1, and Dri_C2 output by the logic processing circuit are all passed through the second delay circuit.
  • the AND operation is performed with itself through the AND gate to form the control signals Dri_A1_IGBT, Dri_A2_IGBT, Dri_B1_IGBT, Dri_B2_IGBT, Dri_C1_IGBT and Dri_C2_IGBT respectively.
  • the detection circuit collects three-phase input voltage signals to obtain the phase relationship of the three-phase voltage; the logic processing circuit logically synthesizes the three-phase input voltage phase signals, Obtain the drive signal of the input IGBT; the drive control circuit performs redundant error processing on the drive signal output by the logic processing circuit, and then outputs it to the drive circuit of the input IGBT; the present invention can obtain the drive signal of the feedback IGBT through a simple digital circuit;
  • the control system is simplified, no need to control the CPU for signal analysis and processing, and the cost of the control circuit is reduced; the control circuit of the present invention makes the turn-on timing of the feedback IGBT consistent with the turn-on timing of the rectifier diode, and does not need to detect the inverter bus voltage
  • the feedback IGBT and the rectifier diode work in real time, which can realize the two-way flow of energy, so there will be
  • Figure 1 is a schematic diagram of the four-quadrant inverter energy feedback control circuit of the present invention
  • FIG. 2 is a circuit diagram of the detection circuit in the present invention.
  • Figure 3 is a diagram of the corresponding relationship between the input voltage and the output phase signal of the detection circuit
  • FIG. 4 is a circuit diagram of the logic processing circuit in the present invention.
  • FIG. 5 is a circuit diagram of the drive control circuit of the present invention.
  • Figure 6 is a diagram of the driving signal processing effect.
  • 1 detection circuit 1 detection circuit, 2 logic processing circuit, 3 drive control circuit, 4 drive circuit.
  • the principle diagram of the energy feedback control circuit of the four-quadrant inverter of the present invention is given, which is composed of a detection circuit 1, a logic processing circuit 2, a drive control circuit 3, and a drive circuit 4.
  • the three-phase power at the input end of the inverter is UA, UB and UC respectively.
  • the inverter is composed of three rectifier arms A, B and C.
  • the rectifier arms A, B and C are all composed of two IGBT devices connected in series.
  • the IGBT devices are connected in parallel with rectifier diodes.
  • the control terminals of the IGBTs of the upper and lower bridges of rectifier arm A are VG1 and VG2, respectively.
  • the control terminals of the IGBTs of the upper and lower bridges of rectifier arm B are VG3 and VG4, respectively.
  • the control terminals of the IGBTs of the upper bridge and the lower bridge of the arm C are VG5 and VG6, respectively.
  • the detection circuit 1 detects the phase signals of the three-phase voltages UA, UB and UC at the input of the inverter to obtain the phase relationship of the three-phase voltage; the logic processing 2 circuit performs logical operations on the three-phase voltage phase signals output by the detection circuit to obtain the IGBT Drive signal; the drive control circuit 3 performs redundant error processing on the IGBT drive signal output by the logic processing circuit 2 and then outputs it to the drive circuit 4; the drive circuit controls the on-off state of the IGBT device in the frequency converter according to the received IGBT drive signal.
  • the turn-on sequence of each IGBT device is controlled to be consistent with the turn-on sequence of the rectifier diode connected in parallel to it. The energy flow between the load and the grid.
  • the detection circuit 1 shown is composed of 6 isolated optocouplers IC1, IC2, IC3, IC4, IC5, and IC6. After the input terminals of IC1 and IC2 are connected in series The two ends of the IC3 and IC4 input terminals are connected in series, and the IC5 and IC6 input terminals are connected in series. After the output terminals of IC1 and IC2 are connected in series, the output terminals of IC3 and IC4 are connected in series, and the output terminals of IC3 and IC4 are connected in series.
  • the two ends connected in series with the output terminal of IC6 are respectively connected to the positive and negative poles of the DC power supply; the connection point between the output terminals of IC1 and IC2, the connection point between the output terminals of IC3 and IC4, and the connection point between the output terminals of IC5 and IC6 respectively output three-phase voltage UA , UB and UC phase signals Ta, Tb, Tc.
  • FIG 4 is the circuit diagram of the logic processing circuit in the present invention. It can be seen that the phase A of the inverter rectifier arm corresponding to the input voltage UA is shown.
  • the turn-on time of the upper bridge IGBT-VG1 and the diode is 30° ⁇ 150°; it can be obtained from the phase signal of the three-phase input voltage, delay the A-phase voltage signal Ta by 30° to obtain the signal Xa, and the B-phase voltage signal Tb is delayed by 30° to obtain signal Xb, and then the signal Xa is inverted and signal Xb is ANDed, which is the turn-on time Dri_A1 of the bridge arm A-phase upper bridge IGBT-VG1 and the diode; the power frequency grid frequency is 50Hz, and the delay is 30° It can be expressed as a delay of 1.667ms.
  • the turn-on time of the inverter rectifier arm A phase, the lower bridge IGBT-VG2 and its diode is 210° ⁇ 330°; it can be obtained from the phase signal of the three-phase input voltage, delay the A phase voltage signal TA by 30° to obtain the signal Xa , The B-phase voltage signal Tb is delayed by 30° to obtain the signal Xb, and then the signal Xb is inverted and the signal Xa is ANDed, which is the turn-on time Dri_A2 of the bridge arm A-phase lower bridge IGBT-VG2 and its diode.
  • Dri_A2 the drive signal of each rectifier IGBT input by the inverter can be obtained, and the signal relationship is expressed as follows:
  • Dri_A1 ! Xa&Xb
  • Dri_A2 Xa&! Xb;
  • Dri_B1 ! Xb&Xc
  • Dri_B2 Xb&! Xc
  • Dri_C1 ! Xc&Xa
  • Dri_C2 Xc&Xa
  • Dri_A1 is the frequency conversion input rectifier arm A-phase upper bridge IGBT drive signal
  • Dri_A2 is the frequency conversion input rectifier arm A-phase lower bridge IGBT drive signal
  • Dri_B1 is the frequency conversion input rectifier arm B-phase upper bridge IGBT drive signal
  • Dri_B2 is the frequency conversion input rectifier arm B-phase lower bridge IGBT drive signal
  • Dri_C1 is the frequency conversion input rectifier arm C-phase upper bridge IGBT drive signal
  • Dri_C2 is the frequency conversion input rectifier arm C-phase lower bridge IGBT drive signal.
  • the input voltage signal is filtered by resistors and capacitors to achieve the purpose of delaying 1.667ms; but in practical applications, due to the first delay circuit (resistors R1, capacitors C1, R3, C3 in Figure 4, And the error of R4, C4) will cause the input voltage phase signal TA to delay the signal Xa obtained by 1.667ms, and there is a certain timing error in theory. This error will cause the IGBT turn-on timing error and cause a short circuit failure.
  • the error of the resistance and capacitance is taken into account, and the signal delay time is stipulated.
  • the delay time is less than 1.667ms, which can ensure that all signal delays are less than 30°;
  • the minimum delay time T1 of the circuit is calculated; at this time, the drive signals Dri_A1, Dri_A2, Dri_B1, Dri_B2, Dri_C1, and Dri_C2 output from the logic processing circuit are all earlier than the theoretical turn-on sequence; therefore, the drive control circuit is required 3 to correct the drive signal timing.
  • a circuit diagram of the drive control circuit in the present invention is given, which is composed of a second delay circuit and an AND gate.
  • the second delay circuit is composed of a capacitor C2 of a resistor R2.
  • the drive control circuit combines the logic processing circuit
  • the output driving signal continues to be ANDed with the signal after the delay of the second delay circuit, which can eliminate the problem of the signal timing advance; that is, the control signals Dri_A1, Dri_A2, Dri_B1, Dri_B2, Dri_C1, and Dri_C2 are all passed through
  • the AND operation is performed with itself via the AND gate to form control signals Dri_A1_IGBT, Dri_A2_IGBT, Dri_B1_IGBT, Dri_B2_IGBT, Dri_C1_IGBT and Dri_C2_IGBT respectively.
  • the signal delay time in the drive control circuit is specified when the maximum negative error of the resistance and capacitance meets the requirement that the delay time is greater than T1, which can ensure that the final drive signal is within the theoretical requirement range.
  • the driving signal processing effect diagram is given.
  • the driving signal output by the logic processing circuit is delayed by the second delay circuit and continues to be ANDed with the signal to eliminate the problem of early turn-on timing. , To avoid the occurrence of short-circuit faults.
  • the circuit of the present invention works in real time in the feedback control function of the frequency converter.
  • the input voltage is greater than the internal voltage of the frequency converter, the energy flows from the grid to the frequency converter; when the input voltage is less than the internal voltage of the frequency converter, the energy flows from the frequency converter to the grid; the present invention
  • the circuit does not need to detect the height of the inverter busbar, and does not need to control the CPU data calculation and analysis to realize the energy feedback function of the four-quadrant inverter; and under the control of this circuit, the feedback circuit works in real time, and the grid voltage and the internal voltage of the inverter will not A large pressure difference is generated, that is, the inverter input adopts a small current-limiting inductance, which can achieve a good suppression of the feedback current.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Inverter Devices (AREA)
  • Ac-Ac Conversion (AREA)

Abstract

La présente invention concerne un circuit de commande de rétroaction d'énergie de convertisseur de fréquence à quatre quadrants comprenant un circuit de détection, un circuit de traitement logique, un circuit de commande d'attaque et un circuit d'attaque, le circuit de détection détectant un signal de phase d'une tension triphasée ; le circuit de traitement logique appliquant une opération logique au signal de phase de la tension triphasée pour obtenir un signal d'attaque d'IGBT ; et le circuit de commande d'attaque appliquant un traitement de redondance au signal d'attaque d'IGBT délivré par le circuit de traitement logique, et commandant une séquence de temps de conduction de chaque dispositif IGBT pour qu'elle soit cohérente avec une séquence de temps de conduction d'une diode de redresseur connectée en parallèle au dispositif IGBT, de façon à obtenir le flux d'énergie entre une charge et un réseau électrique. Le circuit de commande de rétroaction d'énergie de convertisseur de fréquence à quatre quadrants permet d'obtenir un signal d'attaque d'IGBT au moyen d'un circuit numérique simple ; et de simplifier un système de commande, de ne plus avoir besoin de commander une CPU afin d'analyser et de traiter un signal, de réduire le coût du circuit de commande, d'obtenir le flux bidirectionnel d'énergie, et de réduire davantage le coût d'un système convertisseur de fréquence.
PCT/CN2020/098318 2019-12-31 2020-06-26 Circuit de commande de rétroaction d'énergie de convertisseur de fréquence à quatre quadrants WO2021135097A1 (fr)

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CN201911414351.6A CN110932578B (zh) 2019-12-31 2019-12-31 四象限变频器能量回馈控制电路
CN201911414351.6 2019-12-31

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CN116298561A (zh) * 2023-02-10 2023-06-23 常熟天地煤机装备有限公司 用于四象限变频器的电压相序检测系统

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CN110932578B (zh) * 2019-12-31 2023-01-10 新风光电子科技股份有限公司 四象限变频器能量回馈控制电路
CN111969871B (zh) * 2020-07-27 2024-08-02 深圳市汇川技术股份有限公司 整流控制方法、系统、设备及计算机可读存储介质

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