WO2021135006A1 - Method for producing double-sided printing type map membrane and method for producing double-sided printing type terrestrial globe - Google Patents

Method for producing double-sided printing type map membrane and method for producing double-sided printing type terrestrial globe Download PDF

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Publication number
WO2021135006A1
WO2021135006A1 PCT/CN2020/087645 CN2020087645W WO2021135006A1 WO 2021135006 A1 WO2021135006 A1 WO 2021135006A1 CN 2020087645 W CN2020087645 W CN 2020087645W WO 2021135006 A1 WO2021135006 A1 WO 2021135006A1
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WO
WIPO (PCT)
Prior art keywords
hemisphere
pattern
diaphragm
southern
film
Prior art date
Application number
PCT/CN2020/087645
Other languages
French (fr)
Chinese (zh)
Inventor
林少明
Original Assignee
东莞市雅致印刷有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201911402191.3A external-priority patent/CN111086250A/en
Priority claimed from CN201911397652.2A external-priority patent/CN111086249A/en
Application filed by 东莞市雅致印刷有限公司 filed Critical 东莞市雅致印刷有限公司
Publication of WO2021135006A1 publication Critical patent/WO2021135006A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/10Forming by pressure difference, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D22/00Producing hollow articles
    • B29D22/04Spherical articles, e.g. balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/26Printing on other surfaces than ordinary paper
    • B41M1/30Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials

Definitions

  • the invention belongs to the technical field of production methods for globes, and in particular relates to a production method of a double-sided printing type map film and a production method of a double-sided printing type globe.
  • the globe the model of the earth.
  • the globe is to facilitate the understanding of the earth. People imitated the shape of the earth and reduced it according to a certain scale to make a model of the earth.
  • the production process of the early globes was like this: first print out long and narrow triangular tiles, then cut these tiles and paste them on wooden balls.
  • the industrial production method of the globe in the prior art firstly prepares the bladder and the map diaphragm respectively, and then pastes the map diaphragm on the bladder to make the globe.
  • the map film is made by directly printing the pattern on the surface of the plastic sheet. The surface pattern of the globe made by using this map film is too flat, the effect is dull, and the viewing degree is low.
  • the purpose of the present invention is to provide a method for producing a double-sided printing map film and a method for producing a double-sided printing globe, aiming to solve the technical problem that the surface pattern of the globe in the prior art is too flat.
  • the method for producing a double-sided printing map film includes the following steps:
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm.
  • step 2) the touch oil, matt oil or varnish is printed on the southern hemisphere land pattern on the diaphragm; in step 3), the touch feeling is printed on the northern hemisphere land pattern on the diaphragm Oil, matt oil or varnish.
  • step 2) tactile oil, matt oil or varnish is printed on the southern hemisphere ocean pattern on the diaphragm; in step 3), the tactile feel is printed on the northern hemisphere ocean pattern on the diaphragm Oil, matt oil or varnish.
  • a curing agent of 10-20% by mass is added to the tactile oil, the dumb oil or the varnish.
  • the present invention also provides a method for producing a double-sided printing type globe, which includes the following steps:
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm;
  • Die-cut positioning holes die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm;
  • Diaphragm blister Put the southern hemisphere map diaphragm and the northern hemisphere map diaphragm into the blister mold of the blister device respectively, and position them through the blister positioning hole, start the blister device, the southern hemisphere map After blistering the diaphragm, a hemispherical southern hemisphere blister film is prepared, and the northern hemisphere map diaphragm is blistered to obtain a hemispherical northern hemisphere blister film;
  • Hemisphere injection molding the southern and northern hemisphere bladders are made by injection molding machine;
  • Adhesion Put glue on the southern hemisphere blister film and the northern hemisphere blister film; the southern hemisphere blister film and the southern hemisphere bladder are bonded, the northern hemisphere blister film and the northern hemisphere bladder Glue
  • the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 65-85° C. and immersed for 10-20 seconds to perform heat shrinkage.
  • the southern hemispherical bladder and the northern hemispherical bladder are baked in a baking device at a temperature of 65-85° C. for 1 to 3 minutes to perform heat shrinkage.
  • the blister temperature is 100-160°C.
  • step 10 after the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to form a sphere.
  • step 9 the heat-shrinked southern hemisphere bladder and the northern hemisphere bladder are cut to cut off excess scrap.
  • the material of the diaphragm is any one of polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene-styrene plastic, polypropylene and PETG plastic.
  • the raw material for injection molding is selected from polyethylene terephthalate, PETG plastic, acrylonitrile-butadiene-styrene plastic, polypropylene, polystyrene and polyvinyl chloride Any one or more than one.
  • the present invention also provides another method for producing a double-sided printing type globe, which includes the following steps:
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm;
  • Die-cut positioning holes die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm;
  • Diaphragm blister Put the southern hemisphere map diaphragm and the northern hemisphere map diaphragm into the blister mold of the blister device respectively, and position them through the blister positioning hole, start the blister device, the southern hemisphere map After blistering the film, a hemispherical southern hemisphere blister film is prepared, and the northern hemisphere map film is blistered to obtain a hemispherical northern hemisphere blister film; die cutting to remove excess blister film in the southern hemisphere and the northern hemisphere blister film Waste side
  • In-mold injection molding Put the southern hemisphere blister film and the northern hemisphere blister film into an injection mold, respectively, and prepare the southern hemisphere bladder and the northern hemisphere bladder by in-mold injection molding;
  • step 7 IML in-mold injection is used.
  • the conditions for in-mold injection molding are: inject raw materials into the injection mold at an injection temperature of 200 to 280°C; and the injection pressure holding time is 4 to 10 seconds.
  • the blister temperature is 100-160°C.
  • step 8 after the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to form a sphere.
  • the pattern is printed by an offset printing method.
  • the material of the diaphragm is any one of polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene-styrene plastic, polypropylene and PETG plastic.
  • the raw material for injection molding is any one of polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene-styrene plastic, polypropylene and PETG plastic, and The material is the same as the diaphragm.
  • the production method of the double-sided printing map film adopts double-sided printing, and the land pattern and the sea pattern are printed on the two sides of the film respectively.
  • the resulting globe has the advantages of good three-dimensional effect of the pattern and good look and feel. ;
  • the globe can form the visual effect of a land pattern floating on the surface and a sea pattern sinking on the bottom surface;
  • the southern hemisphere blister film and the northern hemisphere blister film are tightly attached to the southern hemisphere bladder and the northern hemisphere bladder through a heat shrinking process, which has the advantages of tight bonding, flat and smooth surface;
  • the production method of the double-sided printing globe is to combine the southern hemisphere blister film and the northern hemisphere blister film with injection molding materials through IML in-mold injection molding, which has the advantages of tight fit, not easy to fall off, smooth surface, and good product rate. higher;
  • the tactile oil, the dumb oil or the varnish is added with a curing agent of 10-20% of its mass to prevent scratching, alcohol resistance, improve adhesion, and protect the surface of the sphere and the printing ink. effect.
  • the method for producing a double-sided printing type map film includes the following steps:
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm.
  • the production method of the double-sided printing type map film adopts double-sided printing, and the land pattern and the sea pattern are printed on the two sides of the film respectively, and the produced globe has the advantages of good three-dimensional effect of the pattern and good look and feel; in addition, The globe can form the visual effect of a land pattern floating on the surface and an ocean pattern sinking on the bottom surface.
  • step 2) the touch oil, matt oil or varnish is printed on the southern hemisphere land pattern on the diaphragm; in step 3), the touch feeling is printed on the northern hemisphere land pattern on the diaphragm Oil, matt oil or varnish.
  • step 2) tactile oil, matt oil or varnish is printed on the southern hemisphere ocean pattern on the diaphragm; in step 3), the tactile feel is printed on the northern hemisphere ocean pattern on the diaphragm Oil, matt oil or varnish.
  • tactile oil, matt oil or varnish is printed on land patterns and/or ocean patterns, the contrast effect and the three-dimensional look and feel are enhanced, and the touch feeling is improved.
  • a curing agent of 10-20% by mass is added to the tactile oil, the dumb oil or the varnish.
  • 10-20% of the curing agent has the functions of scratch resistance, alcohol resistance, and adhesion improvement, and can protect the surface of the sphere and the effect of printing ink.
  • Southern hemisphere pattern printing the southern hemisphere land pattern is printed on one side of the membrane by an offset printing method, and the southern hemisphere ocean pattern is printed on the other side of the membrane.
  • the material of the membrane is polyterephthalic acid Glycol esters.
  • a tactile oil is printed on the southern hemisphere land pattern on the membrane, and 10% by mass of a curing agent is added to the tactile oil; a southern hemisphere map membrane is prepared.
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm by offset printing, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm.
  • the material of the diaphragm is polyethylene terephthalate. Alcohol ester, a touch oil is printed on the northern hemisphere land pattern on the membrane, and 10% by mass of a curing agent is added to the touch oil; the northern hemisphere map membrane is prepared.
  • Die-cut positioning holes die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm.
  • Film blister Put the southern hemisphere map film and the northern hemisphere map film into the blister mold of the blister device respectively and position them through the blister positioning hole, start the blister device, and the blister temperature is 100°C.
  • the southern hemisphere map film is blister to form a hemispherical southern hemisphere blister film
  • the northern hemisphere map film is blister to form a hemispherical northern hemisphere blister film.
  • Hemisphere injection molding The southern hemisphere bladder and the northern hemisphere bladder are produced by injection molding by an injection molding machine.
  • the raw material for injection molding is polyethylene terephthalate.
  • Adhesion Glue glue on the blister film in the southern hemisphere and the blister film in the northern hemisphere.
  • the southern hemisphere blister film is bonded to the southern hemisphere bladder, and the northern hemisphere blister film is bonded to the northern hemisphere bladder.
  • Thermal shrinkage The southern hemisphere bladder and the northern hemisphere bladder are placed in 65°C hot water and soaked for 20s to perform thermal shrinkage.
  • the blister film of the southern hemisphere and the blister film of the northern hemisphere are heat-shrinked and closely adhere to the bladder of the southern hemisphere and the bladder of the northern hemisphere, respectively. Trimming the southern hemisphere bladder and the northern hemisphere bladder after heat shrinkage, and trimming the excess waste.
  • the material of the diaphragm in step 2) is polyvinyl chloride, and dumb oil is printed on the southern hemisphere land pattern on the diaphragm.
  • the material of the diaphragm in step 3) is polyvinyl chloride, and dumb oil is printed on the northern hemisphere land pattern on the diaphragm. A curing agent of 10% by mass is added to the dumb oil.
  • the raw material for injection molding in step 7) is PETG plastic.
  • step 9 the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 75° C. and immersed for 15 seconds to perform heat shrinkage.
  • the material of the diaphragm in step 2) is polyvinyl chloride, and varnish is printed on the southern hemisphere land pattern on the diaphragm.
  • the material of the diaphragm in step 3) is polyvinyl chloride, and varnish is printed on the northern hemisphere land pattern on the diaphragm. A curing agent of 10% by mass is added to the varnish.
  • the raw material for injection molding in step 7) is polystyrene.
  • step 9 the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 85° C. and immersed for 10 seconds to perform heat shrinkage.
  • Southern hemisphere pattern printing the southern hemisphere land pattern is printed on one side of the diaphragm by a silk screen method, and the southern hemisphere ocean pattern is printed on the other side of the diaphragm.
  • the material of the diaphragm is acrylonitrile-butadiene- Styrene plastic.
  • a tactile oil is printed on the southern hemisphere ocean pattern on the membrane, and 15% by mass of a curing agent is added to the tactile oil; a southern hemisphere map membrane is prepared.
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm by a silk screen method, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm.
  • the material of the diaphragm is acrylonitrile-butadiene-styrene plastic.
  • a tactile oil is printed on the northern hemisphere ocean pattern on the diaphragm, and 15% by mass of a curing agent is added to the tactile oil; a northern hemisphere map diaphragm is prepared.
  • Die-cut positioning holes die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm.
  • Film blister Put the southern hemisphere map film and the northern hemisphere map film into the blister mold of the blister device respectively and position them through the blister positioning hole, start the blister device, and the blister temperature is 130°C.
  • the southern hemisphere map film is blister to form a hemispherical southern blister film
  • the northern hemisphere map film is blister to form a hemispherical northern hemisphere blister film.
  • Hemisphere injection molding The southern hemisphere bladder and the northern hemisphere bladder are produced by injection molding by an injection molding machine.
  • the raw material for injection molding is acrylonitrile-butadiene-styrene plastic.
  • Adhesion Glue glue on the blister film in the southern hemisphere and the blister film in the northern hemisphere.
  • the southern hemisphere blister film is bonded to the southern hemisphere bladder, and the northern hemisphere blister film is bonded to the northern hemisphere bladder.
  • Heat shrinkage The southern hemisphere bladder and the northern hemisphere bladder are baked in a baking device at a temperature of 65° C. for 3 minutes to perform heat shrinkage.
  • the blister film of the southern hemisphere and the blister film of the northern hemisphere are heat-shrinked and closely adhere to the bladder of the southern hemisphere and the bladder of the northern hemisphere, respectively. Trimming the southern hemisphere bladder and the northern hemisphere bladder after heat shrinkage, and trimming the excess waste.
  • the material of the diaphragm in step 2) is polypropylene, and dumb oil is printed on the southern hemisphere ocean pattern on the diaphragm.
  • the material of the diaphragm in step 3) is polypropylene, and dumb oil is printed on the northern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the dumb oil.
  • the blister temperature in step 6) is 160°C.
  • the raw material for injection molding in step 7) is polypropylene.
  • step 9 the southern hemisphere bladder and the northern hemisphere bladder are baked in a baking device at a temperature of 75° C. for 2 minutes to perform heat shrinkage.
  • the material of the diaphragm in step 2) is PETG plastic, and varnish is printed on the southern hemisphere ocean pattern on the diaphragm.
  • the material of the diaphragm in step 3) is PETG plastic, and varnish is printed on the northern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the varnish.
  • the raw material for injection molding in step 7) is polystyrene.
  • step 9 the southern hemisphere bladder and the northern hemisphere bladder are baked in a baking device at a temperature of 85° C. for 1 minute to perform heat shrinkage.
  • step 2) a dumb oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
  • step 3 a dumb oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the dumb oil.
  • step 2) varnish is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
  • step 3 varnish is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the varnish.
  • step 2) tactile oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
  • step 3 tactile oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. 20% by mass of a curing agent is added to the tactile oil.
  • step 2) the southern hemisphere land pattern on the diaphragm is printed with matte oil, and the southern hemisphere ocean pattern is printed with varnish; in step 3, the film is printed with matte oil.
  • the northern hemisphere land pattern on the above is printed with matte oil, and the northern hemisphere ocean pattern is printed with varnish, so that the land pattern on the globe has a matte effect, the ocean pattern has a glossy effect, the contrast effect is better, and the visual effect is more three-dimensional .
  • step 2) varnish is printed on the southern hemisphere land pattern on the diaphragm, and dumb oil is printed on the southern hemisphere ocean pattern; in step 3, on the diaphragm
  • step 3 on the diaphragm
  • the northern hemisphere land pattern above is printed with varnish and the matte oil is printed on the northern hemisphere ocean pattern, which plays the role of enhancing the stereoscopic visual effect.
  • Southern hemisphere pattern printing the southern hemisphere land pattern is printed on one side of the membrane by an offset printing method, and the southern hemisphere ocean pattern is printed on the other side of the membrane.
  • the material of the membrane is polyterephthalic acid Glycol ester, the touch oil is printed on the southern hemisphere land pattern on the membrane, and 10% by mass of the curing agent is added to the touch oil; the southern hemisphere map membrane is prepared.
  • Northern hemisphere pattern printing the northern hemisphere land pattern is printed on one side of the diaphragm by offset printing, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm.
  • the material of the diaphragm is polyethylene terephthalate. Alcohol ester, the touch oil is printed on the northern hemisphere land pattern on the diaphragm, and 10% by mass of the curing agent is added to the touch oil; the northern hemisphere map diaphragm is prepared.
  • Die-cut positioning holes die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm.
  • Film blister Put the southern hemisphere map film and the northern hemisphere map film into the blister mold of the blister device respectively and position them through the blister positioning hole, start the blister device, and the blister temperature is 100°C.
  • the southern hemisphere map film is blister to form a hemispherical southern hemisphere blister film
  • the northern hemisphere map film is blister to form a hemispherical northern hemisphere blister film. Die cutting to remove excess waste edges on the southern hemisphere blister film and the northern hemisphere blister film.
  • In-mold injection molding Put the southern hemisphere blister film and the northern hemisphere blister film into an injection mold respectively, and use IML in-mold injection to prepare a southern hemisphere bladder and a northern hemisphere bladder.
  • the conditions for in-mold injection are as follows: the injection molding material is injected into the injection mold at an injection temperature of 200°C, the injection holding time is 10 seconds, and the raw material for injection molding is polyethylene terephthalate.
  • step 2) the material of the diaphragm is polyvinyl chloride; a dumb oil is printed on the southern hemisphere land pattern on the diaphragm.
  • the material of the diaphragm is polyvinyl chloride; a dumb oil is printed on the northern hemisphere land pattern on the diaphragm.
  • the dumb oil is added with a curing agent of 10% by mass.
  • the raw material for injection molding is polyvinyl chloride.
  • step 2) varnish is printed on the southern hemisphere land pattern on the diaphragm.
  • step 3 varnish is printed on the northern hemisphere land pattern on the diaphragm. Add 10% of its mass curing agent to the varnish.
  • the material of the diaphragm in step 2) is acrylonitrile-butadiene-styrene plastic, and tactile oil is printed on the southern hemisphere ocean pattern on the diaphragm.
  • the material of the diaphragm in step 3) is acrylonitrile-butadiene-styrene plastic, and tactile oil is printed on the northern hemisphere ocean pattern on the diaphragm. 15% by mass of a curing agent is added to the tactile oil.
  • the blister temperature in step 6) is 130°C.
  • the conditions of the in-mold injection in step 7) are: injecting the injection molding raw materials into the injection mold at an injection temperature of 240° C., the injection holding time is 7 seconds, and the raw material for injection molding is acrylonitrile-butadiene-styrene plastic.
  • the material of the diaphragm in step 2) is polypropylene; and varnish is printed on the southern hemisphere ocean pattern on the diaphragm.
  • the material of the diaphragm in step 3) is polypropylene; and varnish is printed on the southern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the varnish.
  • the raw material for injection molding in step 7) is polypropylene.
  • step 2) a dumb oil is printed on the southern hemisphere ocean pattern on the diaphragm.
  • step 3 a dull oil is printed on the northern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the dumb oil.
  • the material of the diaphragm in step 2) is PETG plastic, and tactile oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
  • the material of the diaphragm in step 3) is PETG plastic, and tactile oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. 20% by mass of a curing agent is added to the tactile oil.
  • the blister temperature in step 6) is 160°C.
  • the conditions for the in-mold injection in step 7) are: inject the injection molding raw material into the injection mold at an injection temperature of 280°C, the injection pressure holding time is 4 seconds, and the raw material for injection molding is PETG plastic.
  • step 2 dumb oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
  • step 3 dumb oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the dumb oil.
  • step 2 varnish is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
  • step 3 varnish is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the varnish.
  • step 2) the southern hemisphere land pattern on the diaphragm is printed with matt oil, and the southern hemisphere ocean pattern is printed with varnish; in step 3, the film is printed with matte oil.
  • the northern hemisphere land pattern on the above is printed with matte oil, and the northern hemisphere ocean pattern is printed with varnish, so that the land pattern on the globe has a matte effect, the ocean pattern has a glossy effect, the contrast effect is better, and the visual effect is more three-dimensional .
  • step 2) the southern hemisphere land pattern on the diaphragm is printed with varnish, and the southern hemisphere ocean pattern is printed with dumb oil; in step 3, the diaphragm is printed The northern hemisphere land pattern above is printed with varnish and the matte oil is printed on the northern hemisphere ocean pattern, which plays the role of enhancing the stereoscopic visual effect.

Abstract

Disclosed in the present invention is a method for producing a double-sided printing type map membrane, comprising the following steps: 1) obtaining pictures: obtaining a Southern Hemisphere land pattern, a Southern Hemisphere ocean pattern, a Northern Hemisphere land pattern and a Northern Hemisphere ocean pattern; 2) printing the Southern Hemisphere patterns: printing the Southern Hemisphere land pattern on one side of a membrane, and printing the Southern Hemisphere ocean pattern on the other side of the membrane to prepare a Southern Hemisphere map membrane; and 3) printing the Northern Hemisphere patterns: printing the Northern Hemisphere land pattern on one side of a membrane, and printing the Northern Hemisphere ocean pattern on the other side of the membrane to prepare a Northern Hemisphere map membrane. The method for producing a double-sided printing type map membrane uses double-sided printing to print the land pattern and the ocean pattern on the two surfaces of the membranefilm respectively, and thus the manufactured terrestrial globe has the advantages of being good in three-dimensional effect of the pattern and good in impression. Further disclosed in the present invention is a method for producing the double-sided printing type terrestrial globe.

Description

双面印刷型地图膜片的生产方法及双面印刷型地球仪的生产方法Production method of double-sided printing type map film and production method of double-sided printing type globe 技术领域Technical field
本发明属于地球仪生产方法技术领域,尤其涉及一种双面印刷型地图膜片的生产方法及双面印刷型地球仪的生产方法。The invention belongs to the technical field of production methods for globes, and in particular relates to a production method of a double-sided printing type map film and a production method of a double-sided printing type globe.
背景技术Background technique
地球仪,即地球的模型。地球仪是为了便于认识地球,人们仿造地球的形状,按照一定的比例缩小,制作了地球的模型。早期地球仪的制作过程是这样的:先印刷出狭长的三角形图块,然后将这些图块剪下来,粘贴在木球上。The globe, the model of the earth. The globe is to facilitate the understanding of the earth. People imitated the shape of the earth and reduced it according to a certain scale to make a model of the earth. The production process of the early globes was like this: first print out long and narrow triangular tiles, then cut these tiles and paste them on wooden balls.
现有技术中的地球仪工业生产方法,先分别制得球胆和地图膜片,然后将地图膜片粘贴在球胆上,制得地球仪。地图膜片是通过将图案直接印刷在塑料片的表面上制得的,采用这种地图膜片制得的地球仪,其表面图案过于平面化,效果呆板,观赏度低。The industrial production method of the globe in the prior art firstly prepares the bladder and the map diaphragm respectively, and then pastes the map diaphragm on the bladder to make the globe. The map film is made by directly printing the pattern on the surface of the plastic sheet. The surface pattern of the globe made by using this map film is too flat, the effect is dull, and the viewing degree is low.
发明内容Summary of the invention
本发明的目的在于提供一种双面印刷型地图膜片的生产方法及双面印刷型地球仪的生产方法,旨在解决现有技术中的地球仪,其表面图案过于平面化的技术问题。The purpose of the present invention is to provide a method for producing a double-sided printing map film and a method for producing a double-sided printing globe, aiming to solve the technical problem that the surface pattern of the globe in the prior art is too flat.
为实现上述目的,本发明提供的双面印刷型地图膜片的生产方法,包括以下步骤:In order to achieve the above objectives, the method for producing a double-sided printing map film provided by the present invention includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案;1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern;
2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南 半球海洋图案印刷在膜片的另一面,制得南半球地图膜片;2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film;
3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片。3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm.
较优地,在步骤2)中,在膜片上的所述南半球陆地图案上印刷触感油、哑油或光油;在步骤3)中,在膜片上的所述北半球陆地图案上印刷触感油、哑油或光油。Preferably, in step 2), the touch oil, matt oil or varnish is printed on the southern hemisphere land pattern on the diaphragm; in step 3), the touch feeling is printed on the northern hemisphere land pattern on the diaphragm Oil, matt oil or varnish.
较优地,在步骤2)中,在膜片上的所述南半球海洋图案上印刷触感油、哑油或光油;在步骤3)中,在膜片上的所述北半球海洋图案上印刷触感油、哑油或光油。Preferably, in step 2), tactile oil, matt oil or varnish is printed on the southern hemisphere ocean pattern on the diaphragm; in step 3), the tactile feel is printed on the northern hemisphere ocean pattern on the diaphragm Oil, matt oil or varnish.
较优地,所述触感油、所述哑油或所述光油中加入其质量10~20%的固化剂。Preferably, a curing agent of 10-20% by mass is added to the tactile oil, the dumb oil or the varnish.
本发明还提供一种双面印刷型地球仪的生产方法,包括以下步骤:The present invention also provides a method for producing a double-sided printing type globe, which includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案;1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern;
2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,制得南半球地图膜片;2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film;
3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片;3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm;
4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印白墨或表面图案,并印刷隔热油和粘合剂;4) Surface printing: screen printing white ink or surface patterns on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive;
5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔;5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm;
6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜;6) Diaphragm blister: Put the southern hemisphere map diaphragm and the northern hemisphere map diaphragm into the blister mold of the blister device respectively, and position them through the blister positioning hole, start the blister device, the southern hemisphere map After blistering the diaphragm, a hemispherical southern hemisphere blister film is prepared, and the northern hemisphere map diaphragm is blistered to obtain a hemispherical northern hemisphere blister film;
7)半球注塑:通过注塑机注塑成型制得南半球球胆和北半球球胆;7) Hemisphere injection molding: the southern and northern hemisphere bladders are made by injection molding machine;
8)粘合:在所述南半球吸塑膜和所述北半球吸塑膜上打胶水;所述南半球吸塑膜和所述南半球球胆粘合,所述北半球吸塑膜和所述北半球球胆粘合;8) Adhesion: Put glue on the southern hemisphere blister film and the northern hemisphere blister film; the southern hemisphere blister film and the southern hemisphere bladder are bonded, the northern hemisphere blister film and the northern hemisphere bladder Glue
9)热收缩:所述南半球吸塑膜和所述北半球吸塑膜进行热收缩并分别紧贴在所述南半球球胆和所述北半球球胆上;9) Thermal shrinkage: The southern hemisphere blister film and the northern hemisphere blister film are thermally shrunk and adhere to the southern hemisphere bladder and the northern hemisphere bladder, respectively;
10)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,将所述南半球球胆和所述北半球球胆组装成球体,在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。10) Assembly: die-cut mounting holes on the southern hemisphere bladder and the northern hemisphere bladder, and assemble the southern hemisphere bladder and the northern hemisphere bladder into a sphere. A bracket is installed at the installation hole of the bladder to make a globe.
较优地,步骤9)中,所述南半球球胆和所述北半球球胆放置在65~85℃的热水中,浸泡10~20s,从而进行热收缩。Preferably, in step 9), the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 65-85° C. and immersed for 10-20 seconds to perform heat shrinkage.
较优地,步骤9)中,所述南半球球胆和所述北半球球胆放置在温度为65~85℃的烘烤装置中烘烤1~3分钟,从而进行热收缩。Preferably, in step 9), the southern hemispherical bladder and the northern hemispherical bladder are baked in a baking device at a temperature of 65-85° C. for 1 to 3 minutes to perform heat shrinkage.
较优地,步骤6)中,吸塑温度为100~160℃。Preferably, in step 6), the blister temperature is 100-160°C.
较优地,步骤10)中,所述南半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体。Preferably, in step 10), after the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to form a sphere.
较优地,步骤9)中,对热收缩后的所述南半球球胆和所述北半球球胆进行切割,切割掉多余的废边料。Preferably, in step 9), the heat-shrinked southern hemisphere bladder and the northern hemisphere bladder are cut to cut off excess scrap.
较优地,所述膜片的材质为聚对苯二甲酸乙二醇酯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯和PETG塑胶中的任意一种。Preferably, the material of the diaphragm is any one of polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene-styrene plastic, polypropylene and PETG plastic.
较优地,在步骤7)中,注塑的原材料选自聚对苯二甲酸乙二醇酯、PETG塑胶、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯、聚苯乙烯和聚氯乙烯中的任意一种或一种以上。Preferably, in step 7), the raw material for injection molding is selected from polyethylene terephthalate, PETG plastic, acrylonitrile-butadiene-styrene plastic, polypropylene, polystyrene and polyvinyl chloride Any one or more than one.
本发明还提供另一种双面印刷型地球仪的生产方法,包括以下步骤:The present invention also provides another method for producing a double-sided printing type globe, which includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案;1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern;
2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,制得南半球地图膜片;2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film;
3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片;3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm;
4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印白墨或表面图案,并印刷隔热油和粘合剂;4) Surface printing: screen printing white ink or surface patterns on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive;
5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔;5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm;
6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜;冲切去除南半球吸塑膜和所述北半球吸塑膜上多余的废边;6) Diaphragm blister: Put the southern hemisphere map diaphragm and the northern hemisphere map diaphragm into the blister mold of the blister device respectively, and position them through the blister positioning hole, start the blister device, the southern hemisphere map After blistering the film, a hemispherical southern hemisphere blister film is prepared, and the northern hemisphere map film is blistered to obtain a hemispherical northern hemisphere blister film; die cutting to remove excess blister film in the southern hemisphere and the northern hemisphere blister film Waste side
7)模内注塑:将所述南半球吸塑膜和所述北半球吸塑膜分别放进注塑模具中,采用模内注塑制得南半球球胆和北半球球胆;7) In-mold injection molding: Put the southern hemisphere blister film and the northern hemisphere blister film into an injection mold, respectively, and prepare the southern hemisphere bladder and the northern hemisphere bladder by in-mold injection molding;
8)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,将所述南半球球胆和所述北半球球胆组装成球体,在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。8) Assembling: die-cut mounting holes on the southern hemisphere bladder and the northern hemisphere bladder, and assemble the southern hemisphere bladder and the northern hemisphere bladder into a sphere. A bracket is installed at the installation hole of the bladder to make a globe.
较优地,步骤7)中,采用IML模内注塑。Preferably, in step 7), IML in-mold injection is used.
较优地,步骤7)中,模内注塑的条件是:以200~280℃的注塑温度向注塑模具注入注塑原材料;射胶保压时间为4~10秒。Preferably, in step 7), the conditions for in-mold injection molding are: inject raw materials into the injection mold at an injection temperature of 200 to 280°C; and the injection pressure holding time is 4 to 10 seconds.
较优地,步骤6)中,吸塑温度为100~160℃。Preferably, in step 6), the blister temperature is 100-160°C.
较优地,步骤8)中,所述南半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体。Preferably, in step 8), after the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to form a sphere.
较优地,步骤2)和/或步骤3)中,采用柯式印刷方法印刷图案。Preferably, in step 2) and/or step 3), the pattern is printed by an offset printing method.
较优地,所述膜片的材质为聚对苯二甲酸乙二醇酯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯和PETG塑胶中的任意一种。Preferably, the material of the diaphragm is any one of polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene-styrene plastic, polypropylene and PETG plastic.
较优地,在步骤7)中,注塑的原材料为聚对苯二甲酸乙二醇酯、聚氯乙烯、 丙烯腈-丁二烯-苯乙烯塑料、聚丙烯和PETG塑胶中的任意一种且与所述膜片的材质相同。Preferably, in step 7), the raw material for injection molding is any one of polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene-styrene plastic, polypropylene and PETG plastic, and The material is the same as the diaphragm.
本发明实施例提供的双面印刷型地图膜片的生产方法及双面印刷型地球仪的生产方法中的上述一个或多个技术方案至少具有如下技术效果之一:The above-mentioned one or more technical solutions in the production method of the double-sided printing type map film and the production method of the double-sided printing type globe provided by the embodiments of the present invention have at least one of the following technical effects:
1、该双面印刷型地图膜片的生产方法由于采用了双面印刷,陆地图案和海洋图案分别印刷在膜片的两个面上,制得的地球仪具有图案立体效果好,观感好的优点;此外该地球仪可以形成陆地图案浮起表面,海洋图案沉在底面的视觉效果;1. The production method of the double-sided printing map film adopts double-sided printing, and the land pattern and the sea pattern are printed on the two sides of the film respectively. The resulting globe has the advantages of good three-dimensional effect of the pattern and good look and feel. ; In addition, the globe can form the visual effect of a land pattern floating on the surface and a sea pattern sinking on the bottom surface;
2、通过在陆地图案和/或海洋图案上印刷触感油、哑油或光油,起到增强对比效果和立体观感效果,提高触感的作用;2. By printing tactile oil, dumb oil or varnish on land patterns and/or ocean patterns, it can enhance the contrast effect and three-dimensional look and feel, and improve the touch;
3、该双面印刷型地球仪的生产方法,南半球吸塑膜和北半球吸塑膜分别通过热收缩工艺而紧贴在南半球球胆和北半球球胆上,具有结合紧密,表面平整、光滑的优点;3. In the production method of the double-sided printing globe, the southern hemisphere blister film and the northern hemisphere blister film are tightly attached to the southern hemisphere bladder and the northern hemisphere bladder through a heat shrinking process, which has the advantages of tight bonding, flat and smooth surface;
4、该双面印刷型地球仪的生产方法,通过IML模内注塑将南半球吸塑膜和北半球吸塑膜分别与注塑材料结合,具有贴合紧密、不易脱落、表面平整的优点,产品的良品率更高;4. The production method of the double-sided printing globe is to combine the southern hemisphere blister film and the northern hemisphere blister film with injection molding materials through IML in-mold injection molding, which has the advantages of tight fit, not easy to fall off, smooth surface, and good product rate. higher;
5、所述触感油、所述哑油或所述光油中加入其质量10~20%的固化剂,起到防刮花、耐酒精、提高附着力的作用,能够保护球体表面以及印刷油墨效果。5. The tactile oil, the dumb oil or the varnish is added with a curing agent of 10-20% of its mass to prevent scratching, alcohol resistance, improve adhesion, and protect the surface of the sphere and the printing ink. effect.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明提供的双面印刷型地图膜片的生产方法,包括以下步骤:The method for producing a double-sided printing type map film provided by the present invention includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以 及北半球海洋图案。1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern.
2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,制得南半球地图膜片。2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film.
3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片。3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm.
该双面印刷型地图膜片的生产方法由于采用了双面印刷,陆地图案和海洋图案分别印刷在膜片的两个面上,制得的地球仪具有图案立体效果好,观感好的优点;此外该地球仪可以形成陆地图案浮起表面,海洋图案沉在底面的视觉效果。The production method of the double-sided printing type map film adopts double-sided printing, and the land pattern and the sea pattern are printed on the two sides of the film respectively, and the produced globe has the advantages of good three-dimensional effect of the pattern and good look and feel; in addition, The globe can form the visual effect of a land pattern floating on the surface and an ocean pattern sinking on the bottom surface.
较优地,在步骤2)中,在膜片上的所述南半球陆地图案上印刷触感油、哑油或光油;在步骤3)中,在膜片上的所述北半球陆地图案上印刷触感油、哑油或光油。Preferably, in step 2), the touch oil, matt oil or varnish is printed on the southern hemisphere land pattern on the diaphragm; in step 3), the touch feeling is printed on the northern hemisphere land pattern on the diaphragm Oil, matt oil or varnish.
较优地,在步骤2)中,在膜片上的所述南半球海洋图案上印刷触感油、哑油或光油;在步骤3)中,在膜片上的所述北半球海洋图案上印刷触感油、哑油或光油。通过在陆地图案和/或海洋图案上印刷触感油、哑油或光油,起到增强对比效果和立体观感效果,提高触感的作用。Preferably, in step 2), tactile oil, matt oil or varnish is printed on the southern hemisphere ocean pattern on the diaphragm; in step 3), the tactile feel is printed on the northern hemisphere ocean pattern on the diaphragm Oil, matt oil or varnish. By printing tactile oil, matt oil or varnish on land patterns and/or ocean patterns, the contrast effect and the three-dimensional look and feel are enhanced, and the touch feeling is improved.
较优地,所述触感油、所述哑油或所述光油中加入其质量10~20%的固化剂。10~20%的固化剂起到防刮花、耐酒精、提高附着力的作用,能够保护球体表面以及印刷油墨效果。Preferably, a curing agent of 10-20% by mass is added to the tactile oil, the dumb oil or the varnish. 10-20% of the curing agent has the functions of scratch resistance, alcohol resistance, and adhesion improvement, and can protect the surface of the sphere and the effect of printing ink.
为了进一步理解本发明,下面结合实施例对本发明优选实施方案进行描述,但是应当理解,这些描述只是为进一步说明本发明的特征和优点,而不是对本发明权利要求的限制。以下实施例中,所用原料为市售商品。In order to further understand the present invention, the preferred embodiments of the present invention will be described below in conjunction with examples, but it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the claims of the present invention. In the following examples, the raw materials used are commercially available products.
实施例1Example 1
本实施例提供的双面印刷型地球仪的生产方法,包括以下步骤:The production method of the double-sided printing type globe provided in this embodiment includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案。1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern, and northern hemisphere ocean pattern.
2)南半球图案印刷:采用柯式印刷方法将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,所述膜片的材质为聚对苯二甲酸乙二醇酯。在膜片上的所述南半球陆地图案上印刷触感油,所述触感油中加入其质量10%的固化剂;制得南半球地图膜片。2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the membrane by an offset printing method, and the southern hemisphere ocean pattern is printed on the other side of the membrane. The material of the membrane is polyterephthalic acid Glycol esters. A tactile oil is printed on the southern hemisphere land pattern on the membrane, and 10% by mass of a curing agent is added to the tactile oil; a southern hemisphere map membrane is prepared.
3)北半球图案印刷:采用柯式印刷方法将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,所述膜片的材质为聚对苯二甲酸乙二醇酯,在膜片上的所述北半球陆地图案上印刷触感油,所述触感油中加入其质量10%的固化剂;制得北半球地图膜片。3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm by offset printing, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm. The material of the diaphragm is polyethylene terephthalate. Alcohol ester, a touch oil is printed on the northern hemisphere land pattern on the membrane, and 10% by mass of a curing agent is added to the touch oil; the northern hemisphere map membrane is prepared.
4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印白墨,并印刷隔热油和粘合剂。4) Surface printing: screen printing white ink on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive.
5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔。5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm.
6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,吸塑温度为100℃。所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜。6) Film blister: Put the southern hemisphere map film and the northern hemisphere map film into the blister mold of the blister device respectively and position them through the blister positioning hole, start the blister device, and the blister temperature is 100°C. The southern hemisphere map film is blister to form a hemispherical southern hemisphere blister film, and the northern hemisphere map film is blister to form a hemispherical northern hemisphere blister film.
7)半球注塑:通过注塑机注塑成型制得南半球球胆和北半球球胆。注塑的原材料为聚对苯二甲酸乙二醇酯。7) Hemisphere injection molding: The southern hemisphere bladder and the northern hemisphere bladder are produced by injection molding by an injection molding machine. The raw material for injection molding is polyethylene terephthalate.
8)粘合:在所述南半球吸塑膜和所述北半球吸塑膜上打胶水。所述南半球吸塑膜和所述南半球球胆粘合,所述北半球吸塑膜和所述北半球球胆粘合。8) Adhesion: Glue glue on the blister film in the southern hemisphere and the blister film in the northern hemisphere. The southern hemisphere blister film is bonded to the southern hemisphere bladder, and the northern hemisphere blister film is bonded to the northern hemisphere bladder.
9)热收缩:所述南半球球胆和所述北半球球胆放置在65℃的热水中,浸泡20s,从而进行热收缩。所述南半球吸塑膜和所述北半球吸塑膜进行热收缩并分别紧贴在所述南半球球胆和所述北半球球胆上。对热收缩后的所述南半球球胆和所述北半球球胆进行修边,修剪多余的废边料。9) Thermal shrinkage: The southern hemisphere bladder and the northern hemisphere bladder are placed in 65°C hot water and soaked for 20s to perform thermal shrinkage. The blister film of the southern hemisphere and the blister film of the northern hemisphere are heat-shrinked and closely adhere to the bladder of the southern hemisphere and the bladder of the northern hemisphere, respectively. Trimming the southern hemisphere bladder and the northern hemisphere bladder after heat shrinkage, and trimming the excess waste.
10)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,所述南半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体, 在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。10) Assembly: die-cut mounting holes on the southern hemisphere bladder and the northern hemisphere bladder. After the southern hemisphere bladder and the northern hemisphere bladder are glued, their equator positions are interlocked to form a sphere. , Mounting brackets at the mounting holes of the southern hemisphere bladder and the northern hemisphere bladder to make a globe.
实施例2Example 2
本实施例与实施例1的不同之处在于:The difference between this embodiment and Embodiment 1 is:
步骤2)中的所述膜片的材质为聚氯乙烯,在膜片上的所述南半球陆地图案上印刷哑油。The material of the diaphragm in step 2) is polyvinyl chloride, and dumb oil is printed on the southern hemisphere land pattern on the diaphragm.
步骤3)中的所述膜片的材质为聚氯乙烯,在膜片上的所述北半球陆地图案上印刷哑油。所述哑油中加入其质量10%的固化剂。The material of the diaphragm in step 3) is polyvinyl chloride, and dumb oil is printed on the northern hemisphere land pattern on the diaphragm. A curing agent of 10% by mass is added to the dumb oil.
步骤7)中的注塑的原材料为PETG塑胶。The raw material for injection molding in step 7) is PETG plastic.
步骤9)中,所述南半球球胆和所述北半球球胆放置在75℃的热水中,浸泡15s,从而进行热收缩。In step 9), the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 75° C. and immersed for 15 seconds to perform heat shrinkage.
本实施例的其余部分与实施例1相同,在本实施例中未解释的特征,均采用实施例1的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 1. For the features that are not explained in this embodiment, the explanation of Embodiment 1 is adopted, and will not be repeated here.
实施例3Example 3
本实施例与实施例1的不同之处在于:The difference between this embodiment and Embodiment 1 is:
步骤2)中的所述膜片的材质为聚氯乙烯,在膜片上的所述南半球陆地图案上印刷光油。The material of the diaphragm in step 2) is polyvinyl chloride, and varnish is printed on the southern hemisphere land pattern on the diaphragm.
步骤3)中的所述膜片的材质为聚氯乙烯,在膜片上的所述北半球陆地图案上印刷光油。所述光油中加入其质量10%的固化剂。The material of the diaphragm in step 3) is polyvinyl chloride, and varnish is printed on the northern hemisphere land pattern on the diaphragm. A curing agent of 10% by mass is added to the varnish.
步骤7)中的注塑的原材料为聚苯乙烯。The raw material for injection molding in step 7) is polystyrene.
步骤9)中,所述南半球球胆和所述北半球球胆放置在85℃的热水中,浸泡10s,从而进行热收缩。In step 9), the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 85° C. and immersed for 10 seconds to perform heat shrinkage.
本实施例的其余部分与实施例1相同,在本实施例中未解释的特征,均采用实施例1的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 1. For the features that are not explained in this embodiment, the explanation of Embodiment 1 is adopted, and will not be repeated here.
实施例4Example 4
本实施例提供的一种双面印刷型地球仪的生产方法,包括以下步骤:The method for producing a double-sided printing type globe provided by this embodiment includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以 及北半球海洋图案。1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern.
2)南半球图案印刷:采用丝印方法将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,所述膜片的材质为丙烯腈-丁二烯-苯乙烯塑料。在膜片上的所述南半球海洋图案上印刷触感油,所述触感油中加入其质量15%的固化剂;制得南半球地图膜片。2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the diaphragm by a silk screen method, and the southern hemisphere ocean pattern is printed on the other side of the diaphragm. The material of the diaphragm is acrylonitrile-butadiene- Styrene plastic. A tactile oil is printed on the southern hemisphere ocean pattern on the membrane, and 15% by mass of a curing agent is added to the tactile oil; a southern hemisphere map membrane is prepared.
3)北半球图案印刷:采用丝印方法将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,所述膜片的材质为丙烯腈-丁二烯-苯乙烯塑料。在膜片上的所述北半球海洋图案上印刷触感油,所述触感油中加入其质量15%的固化剂;制得北半球地图膜片。3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm by a silk screen method, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm. The material of the diaphragm is acrylonitrile-butadiene-styrene plastic. A tactile oil is printed on the northern hemisphere ocean pattern on the diaphragm, and 15% by mass of a curing agent is added to the tactile oil; a northern hemisphere map diaphragm is prepared.
4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印表面图案,并印刷隔热油和粘合剂。4) Surface printing: screen printing surface patterns on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive.
5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔。5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm.
6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,吸塑温度为130℃。所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜。6) Film blister: Put the southern hemisphere map film and the northern hemisphere map film into the blister mold of the blister device respectively and position them through the blister positioning hole, start the blister device, and the blister temperature is 130°C. The southern hemisphere map film is blister to form a hemispherical southern blister film, and the northern hemisphere map film is blister to form a hemispherical northern hemisphere blister film.
7)半球注塑:通过注塑机注塑成型制得南半球球胆和北半球球胆。注塑的原材料为丙烯腈-丁二烯-苯乙烯塑料。7) Hemisphere injection molding: The southern hemisphere bladder and the northern hemisphere bladder are produced by injection molding by an injection molding machine. The raw material for injection molding is acrylonitrile-butadiene-styrene plastic.
8)粘合:在所述南半球吸塑膜和所述北半球吸塑膜上打胶水。所述南半球吸塑膜和所述南半球球胆粘合,所述北半球吸塑膜和所述北半球球胆粘合。8) Adhesion: Glue glue on the blister film in the southern hemisphere and the blister film in the northern hemisphere. The southern hemisphere blister film is bonded to the southern hemisphere bladder, and the northern hemisphere blister film is bonded to the northern hemisphere bladder.
9)热收缩:所述南半球球胆和所述北半球球胆放置在温度为65℃的烘烤装置中烘烤3分钟,从而进行热收缩。所述南半球吸塑膜和所述北半球吸塑膜进行热收缩并分别紧贴在所述南半球球胆和所述北半球球胆上。对热收缩后的所述南半球球胆和所述北半球球胆进行修边,修剪多余的废边料。9) Heat shrinkage: The southern hemisphere bladder and the northern hemisphere bladder are baked in a baking device at a temperature of 65° C. for 3 minutes to perform heat shrinkage. The blister film of the southern hemisphere and the blister film of the northern hemisphere are heat-shrinked and closely adhere to the bladder of the southern hemisphere and the bladder of the northern hemisphere, respectively. Trimming the southern hemisphere bladder and the northern hemisphere bladder after heat shrinkage, and trimming the excess waste.
10)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,所述南 半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体,在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。10) Assembling: punching out mounting holes on the southern hemisphere bladder and the northern hemisphere bladder, after the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to form a sphere , Mounting brackets at the mounting holes of the southern hemisphere bladder and the northern hemisphere bladder to make a globe.
实施例5Example 5
本实施例与实施例4的不同之处在于:The difference between this embodiment and Embodiment 4 is:
步骤2)中的膜片的材质为聚丙烯,在膜片上的所述南半球海洋图案上印刷哑油。The material of the diaphragm in step 2) is polypropylene, and dumb oil is printed on the southern hemisphere ocean pattern on the diaphragm.
步骤3)中的膜片的材质为聚丙烯,在膜片上的所述北半球海洋图案上印刷哑油。哑油中加入其质量15%的固化剂。The material of the diaphragm in step 3) is polypropylene, and dumb oil is printed on the northern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the dumb oil.
步骤6)中的吸塑温度为160℃。The blister temperature in step 6) is 160°C.
步骤7)中的注塑的原材料为聚丙烯。The raw material for injection molding in step 7) is polypropylene.
步骤9)中,所述南半球球胆和所述北半球球胆放置在温度为75℃的烘烤装置中烘烤2分钟,从而进行热收缩。In step 9), the southern hemisphere bladder and the northern hemisphere bladder are baked in a baking device at a temperature of 75° C. for 2 minutes to perform heat shrinkage.
本实施例的其余部分与实施例4相同,在本实施例中未解释的特征,均采用实施例4的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 4. For the features that are not explained in this embodiment, the explanation of Embodiment 4 is adopted, which will not be repeated here.
实施例6Example 6
本实施例与实施例4的不同之处在于:The difference between this embodiment and Embodiment 4 is:
步骤2)中的膜片的材质为PETG塑胶,在膜片上的所述南半球海洋图案上印刷光油。The material of the diaphragm in step 2) is PETG plastic, and varnish is printed on the southern hemisphere ocean pattern on the diaphragm.
步骤3)中的膜片的材质为PETG塑胶,在膜片上的所述北半球海洋图案上印刷光油。光油中加入其质量15%的固化剂。The material of the diaphragm in step 3) is PETG plastic, and varnish is printed on the northern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the varnish.
步骤7)中的注塑的原材料为聚苯乙烯。The raw material for injection molding in step 7) is polystyrene.
步骤9)中,所述南半球球胆和所述北半球球胆放置在温度为85℃的烘烤装置中烘烤1分钟,从而进行热收缩。In step 9), the southern hemisphere bladder and the northern hemisphere bladder are baked in a baking device at a temperature of 85° C. for 1 minute to perform heat shrinkage.
本实施例的其余部分与实施例4相同,在本实施例中未解释的特征,均采用实施例4的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 4. For the features that are not explained in this embodiment, the explanation of Embodiment 4 is adopted, which will not be repeated here.
实施例7Example 7
本实施例和实施例6的不同之处在于:The difference between this embodiment and Embodiment 6 is:
步骤2)中,在膜片上的所述南半球陆地图案和所述南半球海洋图案上印刷哑油。In step 2), a dumb oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
步骤3)中,在膜片上的所述北半球陆地图案和所述北半球海洋图案上印刷哑油。哑油中加入其质量20%的固化剂。In step 3), a dumb oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the dumb oil.
本实施例的其余部分与实施例6相同,在本实施例中未解释的特征,均采用实施例6的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 6, and for the features not explained in this embodiment, the explanation of Embodiment 6 is adopted, and will not be repeated here.
实施例8Example 8
本实施例和实施例6的不同之处在于:The difference between this embodiment and Embodiment 6 is:
步骤2)中,在膜片上的所述南半球陆地图案和所述南半球海洋图案上印刷光油。In step 2), varnish is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
步骤3)中,在膜片上的所述北半球陆地图案和所述北半球海洋图案上印刷光油。光油中加入其质量20%的固化剂。In step 3), varnish is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the varnish.
本实施例的其余部分与实施例6相同,在本实施例中未解释的特征,均采用实施例6的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 6, and for the features not explained in this embodiment, the explanation of Embodiment 6 is adopted, and will not be repeated here.
实施例9Example 9
本实施例和实施例6的不同之处在于:The difference between this embodiment and Embodiment 6 is:
步骤2)中,在膜片上的所述南半球陆地图案和所述南半球海洋图案上印刷触感油。In step 2), tactile oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
步骤3)中,在膜片上的所述北半球陆地图案和所述北半球海洋图案上印刷触感油。触感油中加入其质量20%的固化剂。In step 3), tactile oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. 20% by mass of a curing agent is added to the tactile oil.
本实施例的其余部分与实施例6相同,在本实施例中未解释的特征,均采用实施例6的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 6, and for the features not explained in this embodiment, the explanation of Embodiment 6 is adopted, and will not be repeated here.
实施例10Example 10
本实施例与实施例6的不同之处在于:步骤2)中,在膜片上的所述南半球陆地图案印刷哑油,在所述南半球海洋图案上印刷光油;步骤3中,在膜片上 的所述北半球陆地图案印刷哑油,在所述北半球海洋图案上印刷光油,从而使地球仪上的陆地图案呈哑光效果,海洋图案呈光面效果,对比效果更好,视觉效果更加立体。The difference between this embodiment and embodiment 6 is that in step 2), the southern hemisphere land pattern on the diaphragm is printed with matte oil, and the southern hemisphere ocean pattern is printed with varnish; in step 3, the film is printed with matte oil. The northern hemisphere land pattern on the above is printed with matte oil, and the northern hemisphere ocean pattern is printed with varnish, so that the land pattern on the globe has a matte effect, the ocean pattern has a glossy effect, the contrast effect is better, and the visual effect is more three-dimensional .
本实施例的其余部分与实施例6相同,在本实施例中未解释的特征,均采用实施例6的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 6, and for the features not explained in this embodiment, the explanation of Embodiment 6 is adopted, and will not be repeated here.
实施例11Example 11
本实施例与实施例6的不同之处在于:步骤2)中,在膜片上的所述南半球陆地图案印刷光油,在所述南半球海洋图案上印刷哑油;步骤3中,在膜片上的所述北半球陆地图案印刷光油,在所述北半球海洋图案上印刷哑油,起到增强立体视觉效果的作用。The difference between this embodiment and embodiment 6 is that in step 2), varnish is printed on the southern hemisphere land pattern on the diaphragm, and dumb oil is printed on the southern hemisphere ocean pattern; in step 3, on the diaphragm The northern hemisphere land pattern above is printed with varnish and the matte oil is printed on the northern hemisphere ocean pattern, which plays the role of enhancing the stereoscopic visual effect.
本实施例的其余部分与实施例6相同,在本实施例中未解释的特征,均采用实施例6的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 6, and for the features not explained in this embodiment, the explanation of Embodiment 6 is adopted, and will not be repeated here.
实施例12Example 12
本实施例提供的一种双面印刷型地球仪的生产方法,包括以下步骤:The method for producing a double-sided printing type globe provided by this embodiment includes the following steps:
1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案。1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern, and northern hemisphere ocean pattern.
2)南半球图案印刷:采用柯式印刷方法将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,所述膜片的材质为聚对苯二甲酸乙二醇酯,在膜片上的所述南半球陆地图案上印刷触感油,触感油中加入其质量10%的固化剂;制得南半球地图膜片。2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the membrane by an offset printing method, and the southern hemisphere ocean pattern is printed on the other side of the membrane. The material of the membrane is polyterephthalic acid Glycol ester, the touch oil is printed on the southern hemisphere land pattern on the membrane, and 10% by mass of the curing agent is added to the touch oil; the southern hemisphere map membrane is prepared.
3)北半球图案印刷:采用柯式印刷方法将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,所述膜片的材质为聚对苯二甲酸乙二醇酯,在膜片上的所述北半球陆地图案上印刷触感油,触感油中加入其质量10%的固化剂;制得北半球地图膜片。3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm by offset printing, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm. The material of the diaphragm is polyethylene terephthalate. Alcohol ester, the touch oil is printed on the northern hemisphere land pattern on the diaphragm, and 10% by mass of the curing agent is added to the touch oil; the northern hemisphere map diaphragm is prepared.
4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印白墨或表面图案,并印刷隔热油和粘合剂。4) Surface printing: screen printing white ink or surface patterns on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive.
5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔。5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm.
6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,吸塑温度为100℃。所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜。冲切去除南半球吸塑膜和所述北半球吸塑膜上多余的废边。6) Film blister: Put the southern hemisphere map film and the northern hemisphere map film into the blister mold of the blister device respectively and position them through the blister positioning hole, start the blister device, and the blister temperature is 100°C. The southern hemisphere map film is blister to form a hemispherical southern hemisphere blister film, and the northern hemisphere map film is blister to form a hemispherical northern hemisphere blister film. Die cutting to remove excess waste edges on the southern hemisphere blister film and the northern hemisphere blister film.
7)模内注塑:将所述南半球吸塑膜和所述北半球吸塑膜分别放进注塑模具中,采用IML模内注塑制得南半球球胆和北半球球胆。模内注塑的条件是:以200℃的注塑温度向注塑模具注入注塑原材料,射胶保压时间为10秒,注塑的原材料为聚对苯二甲酸乙二醇酯。7) In-mold injection molding: Put the southern hemisphere blister film and the northern hemisphere blister film into an injection mold respectively, and use IML in-mold injection to prepare a southern hemisphere bladder and a northern hemisphere bladder. The conditions for in-mold injection are as follows: the injection molding material is injected into the injection mold at an injection temperature of 200°C, the injection holding time is 10 seconds, and the raw material for injection molding is polyethylene terephthalate.
8)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,所述南半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体,在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。8) Assembly: die-cut mounting holes on the southern hemisphere bladder and the northern hemisphere bladder. After the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to form a sphere. , Mounting brackets at the mounting holes of the southern hemisphere bladder and the northern hemisphere bladder to make a globe.
实施例13Example 13
本实施例与实施例12的不同之处在于:The difference between this embodiment and Embodiment 12 is:
步骤2)中,所述膜片的材质为聚氯乙烯;在膜片上的所述南半球陆地图案上印刷哑油。In step 2), the material of the diaphragm is polyvinyl chloride; a dumb oil is printed on the southern hemisphere land pattern on the diaphragm.
步骤3)中,所述膜片的材质为聚氯乙烯;在膜片上的所述北半球陆地图案上印刷哑油。哑油中加入其质量10%的固化剂。In step 3), the material of the diaphragm is polyvinyl chloride; a dumb oil is printed on the northern hemisphere land pattern on the diaphragm. The dumb oil is added with a curing agent of 10% by mass.
步骤7)中,注塑的原材料为聚氯乙烯。In step 7), the raw material for injection molding is polyvinyl chloride.
本实施例的其余部分与实施例12相同,在本实施例中未解释的特征,均采用实施例12的解释,这里不再进行赘述。The rest of the embodiment is the same as that of the embodiment 12. The unexplained features in this embodiment are all explained in the embodiment 12, and will not be repeated here.
实施例14Example 14
本实施例与实施例12的不同之处在于:The difference between this embodiment and Embodiment 12 is:
步骤2)中,在膜片上的所述南半球陆地图案上印刷光油。步骤3)中,在 膜片上的所述北半球陆地图案上印刷光油。光油中加入其质量10%的固化剂。In step 2), varnish is printed on the southern hemisphere land pattern on the diaphragm. In step 3), varnish is printed on the northern hemisphere land pattern on the diaphragm. Add 10% of its mass curing agent to the varnish.
本实施例的其余部分与实施例12相同,在本实施例中未解释的特征,均采用实施例12的解释,这里不再进行赘述。The rest of the embodiment is the same as that of the embodiment 12. The unexplained features in this embodiment are all explained in the embodiment 12, and will not be repeated here.
实施例15Example 15
本实施例与实施例12的不同之处在于:The difference between this embodiment and Embodiment 12 is:
步骤2)中的所述膜片的材质为丙烯腈-丁二烯-苯乙烯塑料,在膜片上的所述南半球海洋图案上印刷触感油。The material of the diaphragm in step 2) is acrylonitrile-butadiene-styrene plastic, and tactile oil is printed on the southern hemisphere ocean pattern on the diaphragm.
步骤3)中的所述膜片的材质为丙烯腈-丁二烯-苯乙烯塑料,在膜片上的所述北半球海洋图案上印刷触感油。触感油中加入其质量15%的固化剂。The material of the diaphragm in step 3) is acrylonitrile-butadiene-styrene plastic, and tactile oil is printed on the northern hemisphere ocean pattern on the diaphragm. 15% by mass of a curing agent is added to the tactile oil.
步骤6)中的吸塑温度为130℃。The blister temperature in step 6) is 130°C.
步骤7)中的模内注塑的条件是:以240℃的注塑温度向注塑模具注入注塑原材料,射胶保压时间为7秒,注塑的原材料为丙烯腈-丁二烯-苯乙烯塑料。The conditions of the in-mold injection in step 7) are: injecting the injection molding raw materials into the injection mold at an injection temperature of 240° C., the injection holding time is 7 seconds, and the raw material for injection molding is acrylonitrile-butadiene-styrene plastic.
本实施例的其余部分与实施例12相同,在本实施例中未解释的特征,均采用实施例12的解释,这里不再进行赘述。The rest of the embodiment is the same as that of the embodiment 12. The unexplained features in this embodiment are all explained in the embodiment 12, and will not be repeated here.
实施例16Example 16
本实施例与实施例15的不同之处在于:The difference between this embodiment and Embodiment 15 is:
步骤2)中的所述膜片的材质为聚丙烯;在膜片上的所述南半球海洋图案上印刷光油。The material of the diaphragm in step 2) is polypropylene; and varnish is printed on the southern hemisphere ocean pattern on the diaphragm.
步骤3)中的所述膜片的材质为聚丙烯;在膜片上的所述南半球海洋图案上印刷光油。光油中加入其质量15%的固化剂。The material of the diaphragm in step 3) is polypropylene; and varnish is printed on the southern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the varnish.
步骤7)中的注塑的原材料为聚丙烯。The raw material for injection molding in step 7) is polypropylene.
本实施例的其余部分与实施例15相同,在本实施例中未解释的特征,均采用实施例15的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 15. The unexplained features in this embodiment are explained in Embodiment 15 and will not be repeated here.
实施例17Example 17
本实施例与实施例16的不同之处在于:步骤2)中,在膜片上的所述南半球海洋图案上印刷哑油。步骤3)中,在膜片上的所述北半球海洋图案上印刷哑 油。哑油中加入其质量15%的固化剂。The difference between this embodiment and the embodiment 16 is that in step 2), a dumb oil is printed on the southern hemisphere ocean pattern on the diaphragm. In step 3), a dull oil is printed on the northern hemisphere ocean pattern on the diaphragm. Add 15% of its mass curing agent to the dumb oil.
本实施例的其余部分与实施例16相同,在本实施例中未解释的特征,均采用实施例16的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 16. The unexplained features in this embodiment adopt the explanation of Embodiment 16, and will not be repeated here.
实施例18Example 18
本实施例与实施例12的不同之处在于:The difference between this embodiment and Embodiment 12 is:
步骤2)中的所述膜片的材质为PETG塑胶,在膜片上的所述南半球陆地图案和所述南半球海洋图案上印刷触感油。The material of the diaphragm in step 2) is PETG plastic, and tactile oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm.
步骤3)中的所述膜片的材质为PETG塑胶,在膜片上的所述北半球陆地图案和所述北半球海洋图案上印刷触感油。触感油中加入其质量20%的固化剂。The material of the diaphragm in step 3) is PETG plastic, and tactile oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. 20% by mass of a curing agent is added to the tactile oil.
步骤6)中的吸塑温度为160℃。The blister temperature in step 6) is 160°C.
步骤7)中的模内注塑的条件是:以280℃的注塑温度向注塑模具注入注塑原材料,射胶保压时间为4秒,注塑的原材料为PETG塑胶。The conditions for the in-mold injection in step 7) are: inject the injection molding raw material into the injection mold at an injection temperature of 280°C, the injection pressure holding time is 4 seconds, and the raw material for injection molding is PETG plastic.
本实施例的其余部分与实施例12相同,在本实施例中未解释的特征,均采用实施例12的解释,这里不再进行赘述。The rest of the embodiment is the same as that of the embodiment 12. The unexplained features in this embodiment are all explained in the embodiment 12, and will not be repeated here.
实施例19Example 19
本实施例与实施例18的不同之处在于:步骤2)中,在膜片上的所述南半球陆地图案和所述南半球海洋图案上印刷哑油。步骤3中,在膜片上的所述北半球陆地图案和所述北半球海洋图案上印刷哑油。哑油中加入其质量20%的固化剂。The difference between this embodiment and embodiment 18 is that in step 2), dumb oil is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm. In step 3, dumb oil is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the dumb oil.
本实施例的其余部分与实施例18相同,在本实施例中未解释的特征,均采用实施例18的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 18. The unexplained features in this embodiment adopt the explanation of Embodiment 18, and will not be repeated here.
实施例20Example 20
本实施例与实施例18的不同之处在于:步骤2)中,在膜片上的所述南半球陆地图案和所述南半球海洋图案上印刷光油。步骤3中,在膜片上的所述北半球陆地图案和所述北半球海洋图案上印刷光油。光油中加入其质量20%的固化剂。The difference between this embodiment and the embodiment 18 is that in step 2), varnish is printed on the southern hemisphere land pattern and the southern hemisphere ocean pattern on the diaphragm. In step 3, varnish is printed on the northern hemisphere land pattern and the northern hemisphere ocean pattern on the diaphragm. Add 20% of its mass curing agent to the varnish.
本实施例的其余部分与实施例18相同,在本实施例中未解释的特征,均采用实施例18的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 18. The unexplained features in this embodiment adopt the explanation of Embodiment 18, and will not be repeated here.
实施例21Example 21
本实施例与实施例18的不同之处在于:步骤2)中,在膜片上的所述南半球陆地图案印刷哑油,在所述南半球海洋图案上印刷光油;步骤3中,在膜片上的所述北半球陆地图案印刷哑油,在所述北半球海洋图案上印刷光油,从而使地球仪上的陆地图案呈哑光效果,海洋图案呈光面效果,对比效果更好,视觉效果更加立体。The difference between this embodiment and embodiment 18 is that in step 2), the southern hemisphere land pattern on the diaphragm is printed with matt oil, and the southern hemisphere ocean pattern is printed with varnish; in step 3, the film is printed with matte oil. The northern hemisphere land pattern on the above is printed with matte oil, and the northern hemisphere ocean pattern is printed with varnish, so that the land pattern on the globe has a matte effect, the ocean pattern has a glossy effect, the contrast effect is better, and the visual effect is more three-dimensional .
本实施例的其余部分与实施例18相同,在本实施例中未解释的特征,均采用实施例18的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 18. The unexplained features in this embodiment adopt the explanation of Embodiment 18, and will not be repeated here.
实施例22Example 22
本实施例与实施例18的不同之处在于:步骤2)中,在膜片上的所述南半球陆地图案印刷光油,在所述南半球海洋图案上印刷哑油;步骤3中,在膜片上的所述北半球陆地图案印刷光油,在所述北半球海洋图案上印刷哑油,起到增强立体视觉效果的作用。The difference between this embodiment and the embodiment 18 is: in step 2), the southern hemisphere land pattern on the diaphragm is printed with varnish, and the southern hemisphere ocean pattern is printed with dumb oil; in step 3, the diaphragm is printed The northern hemisphere land pattern above is printed with varnish and the matte oil is printed on the northern hemisphere ocean pattern, which plays the role of enhancing the stereoscopic visual effect.
本实施例的其余部分与实施例18相同,在本实施例中未解释的特征,均采用实施例18的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 18. The unexplained features in this embodiment adopt the explanation of Embodiment 18, and will not be repeated here.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection of the present invention. Within range.

Claims (20)

  1. 双面印刷型地图膜片的生产方法,其特征在于,包括以下步骤:The method for producing a double-sided printing map film is characterized in that it comprises the following steps:
    1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案;1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern;
    2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,制得南半球地图膜片;2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film;
    3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片。3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm.
  2. 根据权利要求1所述的双面印刷型地图膜片的生产方法,其特征在于,在步骤2)中,在膜片上的所述南半球陆地图案上印刷触感油、哑油或光油;在步骤3)中,在膜片上的所述北半球陆地图案上印刷触感油、哑油或光油。The method for producing a double-sided printing type map film according to claim 1, wherein in step 2), tactile oil, matt oil or varnish is printed on the southern hemisphere land pattern on the film; In step 3), a touch oil, matt oil or varnish is printed on the northern hemisphere land pattern on the diaphragm.
  3. 根据权利要求1或2所述的双面印刷型地图膜片的生产方法,其特征在于,在步骤2)中,在膜片上的所述南半球海洋图案上印刷触感油、哑油或光油;在步骤3)中,在膜片上的所述北半球海洋图案上印刷触感油、哑油或光油。The method for producing a double-sided printing map film according to claim 1 or 2, characterized in that, in step 2), a touch oil, matt oil or varnish is printed on the southern hemisphere ocean pattern on the film. In step 3), print touch oil, matt oil or varnish on the northern hemisphere ocean pattern on the diaphragm.
  4. 根据权利要求3所述的基于双面印刷型地图膜片的生产方法,其特征在于,所述触感油、所述哑油或所述光油中加入其质量10~20%的固化剂。The production method based on a double-sided printing type map film according to claim 3, wherein a curing agent of 10-20% by mass is added to the tactile oil, the dumb oil or the varnish.
  5. 双面印刷型地球仪的生产方法,其特征在于,包括以下步骤:The production method of the double-sided printing type globe is characterized in that it comprises the following steps:
    1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案;1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern;
    2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,制得南半球地图膜片;2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film;
    3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片;3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm;
    4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印白墨或表面图案,并印刷隔热油和粘合剂;4) Surface printing: screen printing white ink or surface patterns on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive;
    5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔;5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm;
    6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜;6) Diaphragm blister: Put the southern hemisphere map diaphragm and the northern hemisphere map diaphragm into the blister mold of the blister device respectively, and position them through the blister positioning hole, start the blister device, the southern hemisphere map After blistering the diaphragm, a hemispherical southern hemisphere blister film is prepared, and the northern hemisphere map diaphragm is blistered to obtain a hemispherical northern hemisphere blister film;
    7)半球注塑:通过注塑机注塑成型制得南半球球胆和北半球球胆;7) Hemisphere injection molding: the southern and northern hemisphere bladders are made by injection molding machine;
    8)粘合:在所述南半球吸塑膜和所述北半球吸塑膜上打胶水;所述南半球吸塑膜和所述南半球球胆粘合,所述北半球吸塑膜和所述北半球球胆粘合;8) Adhesion: Put glue on the southern hemisphere blister film and the northern hemisphere blister film; the southern hemisphere blister film and the southern hemisphere bladder are bonded, the northern hemisphere blister film and the northern hemisphere bladder Glue
    9)热收缩:所述南半球吸塑膜和所述北半球吸塑膜进行热收缩并分别紧贴在所述南半球球胆和所述北半球球胆上;9) Thermal shrinkage: The southern hemisphere blister film and the northern hemisphere blister film are thermally shrunk and adhere to the southern hemisphere bladder and the northern hemisphere bladder, respectively;
    10)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,将所述南半球球胆和所述北半球球胆组装成球体,在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。10) Assembly: die-cut mounting holes on the southern hemisphere bladder and the northern hemisphere bladder, and assemble the southern hemisphere bladder and the northern hemisphere bladder into a sphere. A bracket is installed at the installation hole of the bladder to make a globe.
  6. 根据权利要求5所述的双面印刷型地球仪的生产方法,其特征在于,步骤9)中,所述南半球球胆和所述北半球球胆放置在65~85℃的热水中,浸泡10~20s,从而进行热收缩。The method for producing a double-sided printing globe according to claim 5, characterized in that, in step 9), the southern hemisphere bladder and the northern hemisphere bladder are placed in hot water at 65-85°C and immersed for 10- 20s, so as to heat shrink.
  7. 根据权利要求5所述的双面印刷型地球仪的生产方法,其特征在于,步骤9)中,所述南半球球胆和所述北半球球胆放置在温度为65~85℃的烘烤装置中烘烤1~3分钟,从而进行热收缩。The method for producing a double-sided printing globe according to claim 5, characterized in that, in step 9), the southern hemisphere bladder and the northern hemisphere bladder are placed in a baking device at a temperature of 65 to 85°C for baking Bake for 1 to 3 minutes to heat shrink.
  8. 根据权利要求5所述的双面印刷型地球仪的生产方法,其特征在于,步骤6)中,吸塑温度为100~160℃。The method for producing a double-sided printing globe according to claim 5, characterized in that, in step 6), the blister temperature is 100-160°C.
  9. 根据权利要求5所述的双面印刷型地球仪的生产方法,其特征在于,步骤10)中,所述南半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体。The method for producing a double-sided printing type globe according to claim 5, wherein, in step 10), after the southern hemisphere bladder and the northern hemisphere bladder are glued, the equator positions of the two are buckled together to be assembled Into a sphere.
  10. 根据权利要求5~9任一项所述的双面印刷型地球仪的生产方法,其特征 在于,步骤9)中,对热收缩后的所述南半球球胆和所述北半球球胆进行切割,切割掉多余的废边料。The method for producing a double-sided printing globe according to any one of claims 5-9, wherein in step 9), the heat-shrinked southern hemisphere bladder and the northern hemisphere bladder are cut, and cut Remove excess scrap.
  11. 根据权利要求5~9任一项所述的双面印刷型地球仪的生产方法,其特征在于,所述膜片的材质为聚对苯二甲酸乙二醇酯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯和PETG塑胶中的任意一种。The method for producing a double-sided printing globe according to any one of claims 5-9, wherein the material of the diaphragm is polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene Any of diene-styrene plastic, polypropylene and PETG plastic.
  12. 根据权利要求5~9任一项所述的双面印刷型地球仪的生产方法,其特征在于,在步骤7)中,注塑的原材料选自聚对苯二甲酸乙二醇酯、PETG塑胶、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯、聚苯乙烯和聚氯乙烯中的任意一种或一种以上。The method for producing a double-sided printing globe according to any one of claims 5-9, wherein in step 7), the raw material for injection molding is selected from polyethylene terephthalate, PETG plastic, acrylic Any one or more of nitrile-butadiene-styrene plastic, polypropylene, polystyrene and polyvinyl chloride.
  13. 双面印刷型地球仪的生产方法,其特征在于,包括以下步骤:The production method of the double-sided printing type globe is characterized in that it comprises the following steps:
    1)获取图片:获取南半球陆地图案、南半球海洋图案、北半球陆地图案以及北半球海洋图案;1) Get pictures: get the southern hemisphere land pattern, southern hemisphere ocean pattern, northern hemisphere land pattern and northern hemisphere ocean pattern;
    2)南半球图案印刷:将所述南半球陆地图案印刷在膜片的一面,将所述南半球海洋图案印刷在膜片的另一面,制得南半球地图膜片;2) Southern hemisphere pattern printing: the southern hemisphere land pattern is printed on one side of the film, and the southern hemisphere ocean pattern is printed on the other side of the film to make a southern hemisphere map film;
    3)北半球图案印刷:将北半球陆地图案印刷在膜片的一面,将所述北半球海洋图案印刷在膜片的另一面,制得北半球地图膜片;3) Northern hemisphere pattern printing: the northern hemisphere land pattern is printed on one side of the diaphragm, and the northern hemisphere ocean pattern is printed on the other side of the diaphragm to make the northern hemisphere map diaphragm;
    4)表面印刷:在所述南半球地图膜片和所述北半球地图膜片上丝印白墨或表面图案,并印刷隔热油和粘合剂;4) Surface printing: screen printing white ink or surface patterns on the southern hemisphere map film and the northern hemisphere map film, and printing heat insulation oil and adhesive;
    5)模切定位孔:在所述南半球地图膜片和所述北半球地图膜片模切吸塑定位孔;5) Die-cut positioning holes: die-cut blister positioning holes in the southern hemisphere map diaphragm and the northern hemisphere map diaphragm;
    6)膜片吸塑:将所述南半球地图膜片和北半球地图膜片分别放入吸塑设备的吸塑模中并通过所述吸塑定位孔进行定位,启动吸塑设备,所述南半球地图膜片吸塑后制得半球形状的南半球吸塑膜,所述北半球地图膜片吸塑后制得半球形状的北半球吸塑膜;冲切去除南半球吸塑膜和所述北半球吸塑膜上多余的废边;6) Diaphragm blister: Put the southern hemisphere map diaphragm and the northern hemisphere map diaphragm into the blister mold of the blister device respectively, and position them through the blister positioning hole, start the blister device, the southern hemisphere map After blistering the film, a hemispherical southern hemisphere blister film is prepared, and the northern hemisphere map film is blistered to obtain a hemispherical northern hemisphere blister film; die cutting to remove excess blister film in the southern hemisphere and the northern hemisphere blister film Waste side
    7)模内注塑:将所述南半球吸塑膜和所述北半球吸塑膜分别放进注塑模具 中,采用模内注塑制得南半球球胆和北半球球胆;7) In-mold injection molding: Put the southern hemisphere blister film and the northern hemisphere blister film into an injection mold, respectively, and prepare the southern hemisphere bladder and the northern hemisphere bladder by in-mold injection molding;
    8)组装:在所述南半球球胆和所述北半球球胆上冲切出安装孔,将所述南半球球胆和所述北半球球胆组装成球体,在所述南半球球胆和所述北半球球胆的安装孔处安装支架,制得地球仪。8) Assembling: die-cut mounting holes on the southern hemisphere bladder and the northern hemisphere bladder, and assemble the southern hemisphere bladder and the northern hemisphere bladder into a sphere. A bracket is installed at the installation hole of the bladder to make a globe.
  14. 根据权利要求13所述的双面印刷型地球仪的生产方法,其特征在于,步骤7)中,采用IML模内注塑。The method for producing a double-sided printing type globe according to claim 13, wherein in step 7), IML in-mold injection is used.
  15. 根据权利要求13所述的双面印刷型地球仪的生产方法,其特征在于,步骤7)中,模内注塑的条件是:以200~280℃的注塑温度向注塑模具注入注塑原材料;射胶保压时间为4~10秒。The method for producing a double-sided printing type globe according to claim 13, characterized in that, in step 7), the conditions for in-mold injection are: injection of raw materials into the injection mold at an injection temperature of 200 to 280°C; The pressing time is 4 to 10 seconds.
  16. 根据权利要求13所述的双面印刷型地球仪的生产方法,其特征在于,步骤6)中,吸塑温度为100~160℃。The method for producing a double-sided printing globe according to claim 13, characterized in that in step 6), the blister temperature is 100-160°C.
  17. 根据权利要求13所述的双面印刷型地球仪的生产方法,其特征在于,步骤8)中,所述南半球球胆和所述北半球球胆打胶水后,两者的赤道位置相互扣合而组装成球体。The method for producing a double-sided printing globe according to claim 13, characterized in that, in step 8), after the southern hemisphere bladder and the northern hemisphere bladder are glued, their equator positions are interlocked to be assembled Into a sphere.
  18. 根据权利要求13~17任一项所述的双面印刷型地球仪的生产方法,其特征在于,步骤2)和/或步骤3)中,采用柯式印刷方法印刷图案。The method for producing a double-sided printing type globe according to any one of claims 13 to 17, wherein in step 2) and/or step 3), an offset printing method is used to print the pattern.
  19. 根据权利要求13~17任一项所述的双面印刷型地球仪的生产方法,其特征在于,所述膜片的材质为聚对苯二甲酸乙二醇酯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯和PETG塑胶中的任意一种。The method for producing a double-sided printing globe according to any one of claims 13-17, wherein the material of the diaphragm is polyethylene terephthalate, polyvinyl chloride, acrylonitrile-butadiene Any of diene-styrene plastic, polypropylene and PETG plastic.
  20. 根据权利要求13~17任一项所述的双面印刷型地球仪的生产方法,其特征在于,在步骤7)中,注塑的原材料为聚对苯二甲酸乙二醇酯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯塑料、聚丙烯和PETG塑胶中的任意一种且与所述膜片的材质相同。The method for producing a double-sided printing globe according to any one of claims 13-17, wherein in step 7), the raw materials for injection molding are polyethylene terephthalate, polyvinyl chloride, propylene Any one of nitrile-butadiene-styrene plastic, polypropylene and PETG plastic and the same material as the diaphragm.
PCT/CN2020/087645 2019-12-30 2020-04-29 Method for producing double-sided printing type map membrane and method for producing double-sided printing type terrestrial globe WO2021135006A1 (en)

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CN201911402191.3A CN111086250A (en) 2019-12-30 2019-12-30 Globe production method based on thermal shrinkage process
CN201911397652.2 2019-12-30
CN201911402191.3 2019-12-30
CN201911397652.2A CN111086249A (en) 2019-12-30 2019-12-30 Production method of globe based on in-mold injection molding process

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4300887A (en) * 1980-03-31 1981-11-17 Replogle Globes, Inc. Method of manufacture of raised relief illuminated globe
JPS63208086A (en) * 1987-02-25 1988-08-29 クツワ株式会社 Manufacture of globe or the like
CN109130230A (en) * 2018-10-24 2019-01-04 东莞市雅致印刷有限公司 A kind of moulding process of plastics tellurion
CN110588196A (en) * 2018-12-08 2019-12-20 曹祖铭 UV printing process for plastic shell

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4300887A (en) * 1980-03-31 1981-11-17 Replogle Globes, Inc. Method of manufacture of raised relief illuminated globe
JPS63208086A (en) * 1987-02-25 1988-08-29 クツワ株式会社 Manufacture of globe or the like
CN109130230A (en) * 2018-10-24 2019-01-04 东莞市雅致印刷有限公司 A kind of moulding process of plastics tellurion
CN110588196A (en) * 2018-12-08 2019-12-20 曹祖铭 UV printing process for plastic shell

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