1273025 九、發明說明： 【發明所屬之技術領域】 原料==?學二，=:固， 效’進而供紋路層可為趟腺她+ 、 L口接者之功 為跡、織布或皮質等多項材質選擇。 【先前技術】 在塑==^】$^^^的方另式有種兩為種，一種是 裝飾加工法。 、的方式另一種為IMD模内 貼舜參閱圖式第一圖所示’為習知塑膠製品表面上 此二’其主要係利用在塑膠製品（11)(在 ====;=覆;層熱轉(12)，並 m揮黏作用後，在經由貼合機將pu薄膜 傕用上〇:夕ί膠製品（11)上；但是在實際製作過程與 使用上存在诸夕顯著缺陷並請見下列說明·· w 膠製品（11：)、熱熔膠（12)與pu薄膜（1 新乂為，薄的膜材，而且每個材質的抗拉、張力強度皆有 所巧’所以控制張力稍有不慎則容易在貼合時，在塑膠製品 1 ^與熱溶穋（i 2 )之間，或熱熔膠（工2 )與pu薄 =丄3)之間殘存氣體而形成氣泡缺陷，故會增加產品的不 良率。 其二，由於貼合過程的限制及熱 薄膜（13)之間的單純\ 物理f生接口，故另外進行熱堡成型時，其會因產品的造型複雜 以及塑膠製品（11)醜力及延伸力之不同騎再次分離。 1273025 其三’由於塑膠製品（i i )與Ρϋ薄膜（工3 )為物理 ，接合，因產品係廣泛銷售至各地，且各地的氣候差異甚大， ，在此溫度差異大的衝擊τ，因各材質的膨脹、收縮率皆不 一而^裔生脫膠缺陷並導致塑膠製品（1 1 )與pjj薄膜（1 3)之間存在局部的氣泡，嚴重者更會導致塑膠 與PU薄膜（1 3 )分離。 ，拉内裝錦加工法（IMD) ’其係利用PC薄膜經由印刷技 ^表面硬化處理後嘴產品外觀形狀預熱預熱模製成型後， ，置入射減制騎第二次成型，故此功法採二次正面射 ^戶^以能提健縣品有視覺上的立_，而實際碰觸時並 j有^路的凹、凸觸感’此外二:欠成型溫度及射出速度 崎’其容紐成欲印之油墨強度不足而暈驗生不良。 相信經過上魏曝，可得知齡要如 =具有多變化設計之複合材製造方法心前各家 兔者所追求的目標之-’更為本_明人的研發動機所在。 【發明内容】 本鲞明主要目的係免去以往使用貼合機的貼人 匕 降低設備姑及製作絲，而料會_項触^生生= 泡缺陷，故本發明具有良率提升之功效。 乱 本發明另一主要目的，係提供原料與紋路芦 合材製造方法，其係明利用兩液型PU稷 上，藉此PU樹醋固化後提供原|^^曰均原料 著，而後續進行熱壓成型時，其不會因造型 結合強度已是何逆轉的敎結構，故在受冷熱溫度衝擊時、，1273025 IX. Description of invention: [Technical field to which the invention belongs] Raw material ==?Study 2, =: solid, effect' and then the texture layer can be the sacral gland, her +, L mouth is the work of the trace, weaving or leather Multiple material selections. [Prior Art] In the plastic ==^]$^^^, there are two kinds of species, one is the decorative processing method. The other way is the IMD in-mold affixing. See the first figure in the figure as 'the second of the plastic products on the surface of the plastics'. It is mainly used in plastic products (11) (in ====;= over; After the layer heats up (12) and m is viscous, the pu film is applied to the 〇 film by the bonding machine: 夕 胶 (11); however, there are significant defects in the actual production process and use. Please see the following instructions·· w Rubber products (11:), hot melt adhesives (12) and pu films (1 new 乂, thin film, and the tensile strength and tensile strength of each material are both good] If the tension is slightly inadvertent, it is easy to form a gas between the plastic product 1 ^ and the hot melt 穋 (i 2 ) or between the hot melt adhesive (work 2) and pu thin = 丄 3). Bubble defects will increase the defect rate of the product. Second, due to the limitation of the bonding process and the simple \ physical interface between the thermal film (13), when the hot Fort is formed, it will be shaped by the product. Complex and plastic products (11) different ugliness and extension forces are separated again. 1273025 The third 'because of plastic products (ii) and enamel film ( Work 3) is physical, joint, because the product is widely sold to various places, and the climate varies greatly from place to place. The impact τ at this temperature difference is different due to the expansion and shrinkage of each material. It also causes local bubbles between the plastic product (1 1 ) and the pjj film (1 3). In severe cases, the plastic and the PU film (1 3 ) are separated. The internal processing method (IMD) After the surface of the nozzle product is preheated and preheated by the PC film through the surface technology of the surface of the PC, the second shot is formed by the incident reduction and riding, so that the second front shot can be raised by the second method. Jianxian products have visual standing _, and the actual touch and j have a concave, convex touch of the road 'In addition two: under molding temperature and injection speed Saki's capacity is not enough to print the ink strength Poor health check. I believe that after the exposure of the Wei, you can know the age of the composite manufacturing method with multiple changes in the design of the rabbits in pursuit of the goal - 'more Ben _ Mingren's research engine. SUMMARY OF THE INVENTION The main purpose of the present invention is to eliminate the use of pasting machines. The utility model has the advantages that the invention has the effect of improving the yield, and the invention has the effect of improving the yield. The other main object of the invention is to provide a raw material and a method for manufacturing the texture The system uses the two-liquid type PU ,, whereby the PU vinegar is cured to provide the raw materials of the original |^^曰, and when the subsequent hot-pressing is performed, it is not reversed due to the styling strength. Structure, so when it is subjected to hot and cold temperatures,
1273025 不會有各自分離及表面產生局部氣泡之缺陷。 ^發明再—主要目的，係提供紋路層可為塑膠、織 =、夕項材質之複合材製造方法，主要係利用兩液型卯 ，於原料後’其固化後提供原料與紋路層呈—次性化 =，故紋路層可依照需求而更改為塑膠、織布或皮質等多項材 ΐ搬ΐ其皆會與原料穩固接著，故本發_成品可運用在各種 化言ίΐ品的裝飾上’故本發縣合於各項產品上可提供更多樣 -闰=種複合材製造方法，其包括下列步驟，並請參閱圖式第 ^一圖所不·· 不 1·進料步驟，取用原料； ^淋膜PU步驟，在原料表面上淋膜熔融膠狀之卯樹酯，· 4貼合紋路層步驟，該紋路層貼合於熔融膠狀之卯 上，待Ρυ樹酯固化後，該pu樹脂供紋路層與原料結合；曰 4·裁切步驟，將紋路層與原料取預設長度後裁切。 【實施方式】 ^關土發明為達成上述目❺，所採用之技術、手段及其他 5 vnr产佳實施例’並配合圖示詳細說明如下；請參 閱圖式第二圖所示，從圖中顯示出·· 減!^料步=，係將呈膠粒狀之燃概經押錢（2 1) ，垄成i ’亚猎由滾輪（2 2)帶出呈連續板狀即ABS薄板 1 )，且途中經風冷降溫； 2淋膜pu步i中’係將炫融膠狀之兩液 1273025 (4 31· f路層辣，驗路觀合雌轉狀PU樹酯 並葬* 路層在此細具紋路的_紙（5 1 )為例）， m )帶動abs薄板（31)與離型紙（si) 後撕除離型紙（51)上的薄膜（5 2); （5 1 )與ABS薄板（3 1 )經滾 网（2 5)▼動後取預設長度裁切即完成成品（6工）。 程，紐㈣合機的貼合製 兮X5制備成本，更可降低製作成本；而且不會有1273025 There are no defects that separate and create local bubbles on the surface. ^Invented again - the main purpose is to provide a method for manufacturing a composite layer of plastic, woven, and eve materials, mainly using two-liquid type 卯, after the raw material, the raw material and the texture layer are provided after curing. Sexualization =, so the texture layer can be changed to plastic, woven fabric or leather and other materials according to the needs. It will be solid and the raw materials will be followed, so this product can be used in the decoration of various chemical products. Therefore, this county can provide more samples of various types of composite materials in various products, including the following steps, and please refer to the figure in the first figure, not the first step, take Using raw material; ^Laminating PU step, laminating molten colloidal eucalyptus on the surface of the raw material, 4 stepping the texture layer, the texture layer is attached to the molten gelatinous crucible, after the eucalyptus is cured The pu resin is used for the texture layer to be combined with the raw material; 曰4·cutting step, the texture layer and the raw material are taken to a predetermined length and then cut. [Embodiment] In order to achieve the above objectives, the techniques, means and other 5 vnr production examples are described in detail with reference to the drawings; see the second figure of the figure, from the figure Shows ·· 减!^料步=, the system will be in the form of rubber-like smoldering money (2 1), ridge into i 'Asian hunting by the roller (2 2) brought out a continuous plate shape that is ABS sheet 1 ), and on the way by air cooling and cooling; 2 laminating pu step i in the 'system will be dazzling melted two liquid 1273025 (4 31 · f road layer spicy, road inspection and female transgenic PU resin and buried * road The layer is in this fine-grained _ paper (5 1 ) as an example), m) driving the abs sheet (31) and the release paper (si) to tear off the film on the release paper (51) (5 2); (5 1 ) and the ABS sheet (3 1 ) is cut by the rolling net (2 5) and the preset length is cut to complete the finished product (6 workers). Cheng, New (four) machine-fitted 兮X5 preparation costs, can reduce production costs; and there will be no
薄板與離型紙各有不同抗拉、張力強度不同 、口後斤產生之氣泡缺陷，故本發明具有良率提升之功效。 ，夕卜;本發，用兩液型ρϋ樹酯（4工）均勾淋膜於_ ^ q ^上，藉此PU樹醋（4 1 )固化後提供ABS薄板 勒授λΛ二離型、紙（5 1 )呈一次性化學性接著，而後續進行 日f、’其不會因造型複雜而分離；而且本發明利用PU :曰A 1 !固化後提供ABS薄板（3 1〕與離型紙（5 1 ) 4強度已是不可逆轉的穩定結構， 支^:冷熱溫度衝擊時，不會因ABS薄板（3工）與離型紙（5 ^ ^膨脹收縮率不同造成脫膠缺陷而各自分離，且不會造成成 口口（ 6 1 )表面產生局部氣泡之缺陷。 藉此，本發明的成品可運用在各種電器、家電及玩具產品 例如手機、PDA的外殼㈣上，其改變上述產品的外觀，不同 ^以往娜產品只是單純在轉材質做變化，且其只能在固定 換具下做色彩上的改變’而林發明_ pu _旨（4丄）固 ^後提供ABS薄板（3 1 ；)與離型、紙（5丄〕呈―次性化學接 著，所以紋路層不僅可為離型紙（5 i)彳，亦可採用塑膠、 織布或皮質材料等皆可與ABS薄板（3丄）穩固接著，故本發 !273〇25 明結合於各項產品上時，其骑可提供產品更多樣化設計。 合材iig四圖所示，其為本發明第二實施例所提供一種複 捲上進所採用原料為Pc薄板（3 2)纏繞呈 捲枓狀，並由滾輪（2 2)持續帶出 2.淋膜PU步驟中，係將溶融膠狀 =在=(3 2 )上，並藉由滾輪(2 3 = =c;歧（3 2 ) ’且途中經她箱（2 6 )烘熱至攝氏溫度 3貼合紋路層步驟，該紋路層貼合於溶融膠狀之pu樹醋 4 1 )上（紋路層在此係以具紋路的即皮革（5 3 ) 並藉由滾輪（2 4 )持續帶動PC薄板（3 m 3 )，且其途中經過烘箱（2 7 )烘埶至預咬、、/产· 外4·裁切^驟’將PU皮革（53「航薄&又(32)以預 5又長度纏繞呈捲料狀後裁切即完成成品（6 2)。 心在此值得一提的是，本發明在丨·取用原料步驟中，其所 採用之原料為ABS樹酯或PC樹酯，亦可採用ABS樹酯及pc樹 酉旨的混合複合材。 综上所述，本發明實施例皆以達到上述目的、優點及功 效；所以本發明之實用性應已無庸置疑，此外本發明實施例所 揭露之結構，申請前並未見諸刊物，亦未曾公開使用，是故， 本發明之『新穎性』、『進步性』又均已符合，爰依法提出發 明專利之申請，祈求惠予審查並早日賜准專利，實感德便。x 1273025 【圖式簡單說明】 第一圖係習知塑膠製品貼覆PU薄膜之流程圖。 第二圖係本發明步驟圖。 第三圖係本發明第一實施例流程示意圖。 第四圖係本發明第二實施例流程示意圖。 【主要元件符號說明】 〔習知〕 (1 1)塑膠製品（12)熱熔膠 (1 3 ) PU薄膜The thin plate and the release paper have different tensile strength, different tensile strength, and bubble defects generated by the back of the mouth, so the invention has the effect of improving the yield. , 夕卜; this hair, with two liquid type ϋ ϋ 酯 ( (4 workers) are coated on the _ ^ q ^, whereby the PU tree vinegar (4 1) is cured to provide ABS thin plate to teach λ Λ two release, The paper (5 1 ) is chemically controlled once, and the subsequent day f, 'it will not be separated due to complicated shape; and the invention provides PU A(R) sheet (3 1) and release paper after curing using PU:曰A 1 ! (5 1 ) 4 The strength is an irreversible stable structure. When the hot and cold temperature is impacted, it will not separate due to the debonding defects caused by the difference between the ABS sheet and the release paper (5 ^ ^ expansion shrinkage rate, and The defect of the surface of the mouth (6 1 ) is not caused to cause local air bubbles. Thereby, the finished product of the present invention can be applied to the outer casing (four) of various electric appliances, home appliances and toy products such as mobile phones and PDAs, which change the appearance of the above products. Different ^ past Na products are simply changed in the material, and they can only make color changes under the fixed switch' and Lin invention _ pu _ (4 丄) solid ^ after providing ABS sheet (3 1 ;) It is a secondary chemical with the release and paper (5丄), so the texture layer can be not only a release paper. (5 i) 彳, can also be used with plastic, woven or leather materials, and ABS sheet (3 丄) can be firmly followed, so this hair! 273 〇 25 Ming combined with each product, its ride can provide products More diversified design. As shown in the fourth figure of the composite iig, the raw material used for the rewinding of the second embodiment of the present invention is a Pc sheet (32) wound in a winding shape, and is driven by a roller (2). 2) Continue to bring out 2. In the step of coating the PU, the melt will be melted = = (3 2 ), and by the roller (2 3 = = c; (3 2 ) ' and pass through her box ( 2 6) heating to Celsius temperature 3 to adhere to the texture layer step, the texture layer is applied to the molten gel-like pu vinegar 4 1 ) (the grain layer is here with the grained leather (5 3 ) and borrowed The PC sheet (3 m 3 ) is continuously driven by the roller (2 4 ), and it is baked in the oven (2 7 ) to pre-bite, and/or the outer 4·cutting and cutting the PU leather (53 The thin & (32) is wound in a pre-5 length and wound in a roll shape to complete the finished product (6 2). It is worth mentioning that the present invention is in the step of taking raw materials. The raw material used is ABS resin or PC tree The ester may also be a mixed composite of ABS resin and pc tree. In summary, the embodiments of the present invention achieve the above objects, advantages and effects; therefore, the practicality of the present invention should be unquestioned, and The structure disclosed in the embodiments of the present invention has not been disclosed before the application, and has not been disclosed. Therefore, the "novelty" and "progressiveness" of the present invention have all been met, and the application for the invention patent is filed according to law. Hui will review and grant patents as soon as possible, and it is really sensible. x 1273025 [Simple description of the drawings] The first picture is a flow chart of the plastic film attached to the PU film. The second drawing is a step diagram of the present invention. The third figure is a schematic flow chart of the first embodiment of the present invention. The fourth figure is a schematic flow chart of the second embodiment of the present invention. [Main component symbol description] [Practical] (1 1) Plastic products (12) Hot melt adhesive (1 3 ) PU film
[本發明] (21)押出機 (2 3)滾輪 (2 5 )滚輪 (2 7)烘箱 (3 1 ) ABS 薄板 (4 1 ) PU樹酯 (51)離型紙 (5 3 ) PU皮革 (61)成品 (2 2)滾輪 (2 4)滾輪 (2 6)烘箱 (3 2 ) PC薄板 (5 2)薄膜 (6 2)成品 1. 進料步驟 2. 淋膜PU步驟 3. 貼合紋路層步驟 4. 裁切步驟 10[Invention] (21) Extruder (2 3) Roller (2 5) Roller (2 7) Oven (3 1 ) ABS Sheet (4 1 ) PU resin (51) release paper (5 3 ) PU leather (61 ) Finished product (2 2) Roller (2 4) Roller (2 6) Oven (3 2 ) PC sheet (5 2) Film (6 2) Finished product 1. Feeding step 2. Laminating PU step 3. Bonding texture layer Step 4. Cutting step 10