WO2021134848A1 - Spline having corrugated end face, and manufacturing method therefor - Google Patents

Spline having corrugated end face, and manufacturing method therefor Download PDF

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Publication number
WO2021134848A1
WO2021134848A1 PCT/CN2020/072963 CN2020072963W WO2021134848A1 WO 2021134848 A1 WO2021134848 A1 WO 2021134848A1 CN 2020072963 W CN2020072963 W CN 2020072963W WO 2021134848 A1 WO2021134848 A1 WO 2021134848A1
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Prior art keywords
spline
radius
tooth
transition
cylindrical
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PCT/CN2020/072963
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French (fr)
Chinese (zh)
Inventor
王小椿
帅梅
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北京智能大艾机器人科技有限公司
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Publication of WO2021134848A1 publication Critical patent/WO2021134848A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • B23F5/20Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/02Loading, unloading or chucking arrangements for workpieces
    • B23F23/06Chucking arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/20Arrangements for suppressing or influencing the differential action, e.g. locking devices

Definitions

  • This article relates to an end face connecting mechanism of mechanical parts, and particularly to a spline with a wave end face and a method for manufacturing the spline.
  • connection methods are: flat keys, splines, semi-circular keys, tangential keys, elastic expansion sleeves, and interference fits. , Face key, mouse tooth plate and arc tooth end tooth connection, among which the most commonly used are flat key, spline and semicircular key connection.
  • the connection of the flat key and the half-round key has a great influence on the fatigue strength of the shaft, and a thicker shaft and a thicker hub have to be used.
  • the flat key and the half-round key bear large torque, it will also affect the concentricity between the connecting parts, and sometimes have to adopt a tight fit, which greatly increases the workload of assembly and maintenance.
  • the elastic expansion sleeve is usually only suitable for the connection between the shaft and the hub, and is not suitable for the connection between the disc parts and the disc parts.
  • the use of elastic expansion sleeve connection is to rely on friction to transmit torque and axial force, so a large pre-tightening force is required, which will generate a large assembly stress on the shaft and the hub.
  • This connection method is also not suitable for high-speed rotating mechanical parts. Centrifugal force will cause the pre-tightening force on the expansion sleeve to relax.
  • the face key is basically only used in the machine tool industry, such as the connection of the tool holder, cutter head and chuck packing with the machine tool spindle.
  • the processing method is restricted, and no shaft extension is allowed in the middle of the workpiece. Usually it can only be used for the connection between disc parts and disc parts. Special equipment is required, and the processing cost is compared. high.
  • the present invention proposes a wave-shaped end-face combined spline.
  • the purpose of the present invention is to provide a light-weight, high-strength, low-cost, easy-to-install and disassemble connection form between rotating parts suitable for high-speed machinery.
  • this article provides a spline with a wave end surface, the surface of the spline has a plurality of teeth, wherein the surface of the spline is a continuous periodic curved surface, and the curved surface is a first-order surface.
  • a continuous wave surface; and a transition curved surface is formed between adjacent working tooth surfaces of the tooth, and the transition curved surface is a single-parameter envelope surface of a cylindrical surface perpendicular to the axis of the spline.
  • the spline according to one or more embodiments of the present invention wherein the involute line of the intersection of the transition surface and the inner cylindrical surface of the spline is a circular arc curve.
  • the spline according to one or more embodiments of the present invention wherein the involute of the transition curve at the tooth root has a first radius, and the transition curve at the tooth tip has a first radius.
  • the involute has a second radius, and the second radius is greater than the first radius.
  • the spline according to one or more embodiments of the present invention wherein the spline is processed on a table perpendicular to the tool axis using a cylindrical end mill, wherein the first radius is the cylindrical 1.02 to 1.08 times the radius of the end mill.
  • This article also provides a method for processing a spline with a wave-shaped end face, the method includes: placing a workpiece on a worktable perpendicular to the tool axis, and milling the end face of the workpiece with a cylindrical end mill to Forming a spline surface with a plurality of teeth; and using the cylindrical end mill to perform milling at the tooth tip and tooth root to form a transition surface between adjacent working tooth surfaces, the transition surface being and The single-parameter envelope surface of the cylindrical surface with the axis perpendicular to the workpiece.
  • the swing angle of the cylindrical end mill in the swing is determined by a spline curve, the spline curve is a harmonic function composed of a mixture of trigonometric functions and power functions, and wherein the spline surface is continuous Periodic curved surface, the curved surface is a first-order continuous wave surface.
  • the parameter of the harmonic function is the ratio of the first difference and the second difference
  • the first difference is the difference between the transition surface and the workpiece
  • the difference between the central angle on the line of intersection on the inner cylindrical surface that corresponds to the position being processed and the central angle of the midpoint of the line of intersection, and the second difference is that on the line of intersection corresponds to the transition
  • the trigonometric function is a cosine function
  • the power function is a cubic polynomial function
  • the involute of the intersection of the transition curved surface and the inner cylindrical surface of the workpiece is a circular arc curve
  • the transition curve at the tooth root The involute has a first radius
  • the involute of the transition curve at the tooth tip has a second radius
  • This article also provides a shaft-type part, including: a main shaft; and a shaft shoulder surrounding the main shaft, on which a wave-shaped end face coupling spline according to one or more embodiments of the present invention is formed.
  • This article also provides a disc-like part, comprising: a ring-shaped body having an opening; and a sprocket plate formed on an end surface of the ring-shaped body around the periphery of the opening, wherein the squirrel plate A wave-shaped end face joint spline is formed according to one or more embodiments of the present invention.
  • This article also provides a sleeve part, including: a cylindrical sleeve; a tooth portion formed on the outer peripheral surface of the sleeve; and a spline formed on the end surface of the sleeve, the spline being The wave-shaped end surface according to one or more embodiments of the present invention is combined with a spline.
  • Fig. 1A is a perspective schematic view of an end spline according to an embodiment of this document.
  • Fig. 1B is a side view of the end face of Fig. 1A after spline coupling.
  • Fig. 2 is a perspective schematic view of an end spline according to another embodiment of this document.
  • FIG. 3 is a schematic diagram showing a method of processing a spline part according to an embodiment of this document.
  • Fig. 4 is a schematic diagram showing a transition surface of a spline part according to an embodiment of this document.
  • Fig. 5 is a flowchart of a method of processing a spline part according to an embodiment of this document.
  • Fig. 6 is a schematic diagram showing the swing of the milling cutter when processing a spline part according to the embodiment of this document.
  • Fig. 7 is a schematic diagram of a disc component according to an embodiment of this document.
  • Fig. 8 is a schematic diagram of a kit of parts according to an embodiment of this document.
  • 9A and 9B are schematic diagrams showing how different spline parts are combined with each other.
  • the face spline is generally used to connect two rotating parts to each other so that the two rotating parts can be connected to each other as a whole for rotation.
  • Fig. 1A shows a three-dimensional schematic diagram of two end face splines
  • Fig. 1B shows a side view when the two splines are combined with each other.
  • FIG. 1A it shows the spline parts 10 and 20 that can be combined with each other. Teeth are formed on the end surfaces of the spline parts 10 and 20, respectively. When the spline parts 10 and 20 are combined with each other, the teeth on the end surfaces thereof mesh with each other, so that the spline parts 10 and 20 can be combined as a whole and rotate together, as shown in FIG. 1B.
  • the spline part 20 has the same tooth structure as the spline part 10.
  • a plurality of teeth are formed on the end surface of the spline component 10, and these teeth are formed by tooth tops 11 and 15, tooth roots 12 and 16, and working tooth surfaces 13 and 14 formed at uniform intervals along the circumferential direction of the end surface.
  • the end surface on which the teeth are formed may be referred to as a spline surface.
  • the tooth tops 11, 15, the tooth roots 12, 16 and the working tooth surfaces 13, 14 are alternately formed on the end surfaces at uniform intervals. As shown in FIG.
  • the tooth top 11 is formed between the two working tooth surfaces 13 and 14, and the tooth root 12 is also formed between the two working tooth surfaces. Therefore, the spline part 10 has a tooth top and working tooth surface on the end surface. The order of tooth surface, tooth root, working tooth surface, and tooth top is formed on the end surface.
  • the spline surface of the spline component 10 is a continuous periodic toroidal curved surface
  • the curved surface is a wavy curved surface and has a first-order continuous geometric feature, that is, the curved surface is a first-order continuous wavy surface.
  • the working tooth surfaces 13 and 14 formed on both sides of the tooth top 11 are formed as inclined planes.
  • the working tooth surface 13 is formed between the tooth top 11 and the tooth root 12 on one side of the tooth top 11, and the working tooth surface 14 is formed between the tooth top 11 and the tooth root 16 on the other side of the tooth top 11. Therefore, the working tooth surfaces 13 and 14 are inclined at complementary angles.
  • the spline component 10 includes two groups of working tooth surfaces, one of which has the same working tooth surface as the working tooth surface 13 and the other group has the same working tooth surface as the working tooth surface 14. Based on the spline parts of the above structure, it can be ensured that two end-face joint spline parts (for example, spline parts 10 and 20) with the same structure can achieve rigidity between the two parts under the action of appropriate axial preload.
  • the connection eliminates all six degrees of freedom.
  • the combined spline parts can not only transmit rotational torque, but also bear radial force and subversion torque.
  • the tooth profile of the end face is processed and manufactured by using a disk-shaped milling cutter with a larger diameter to feed along the direction perpendicular to the rotation axis A of the spline part.
  • the teeth on the spline surface can use a cylindrical end mill, which can be used in a machining center (for example, a horizontal machining center, a turning center with a power tool post, or a vertical three-axis machine equipped with a turntable).
  • a machining center for example, a horizontal machining center, a turning center with a power tool post, or a vertical three-axis machine equipped with a turntable.
  • the machining is completed on the shaft machining center.
  • FIG. 3 when the cylindrical end mill 50 is used to process the spline part 10, the cylindrical end mill 50 swings in the circumferential direction C around the rotation axis A of the spline part 10, thereby realizing the flower The teeth of the key part 10.
  • the cylindrical end mill 50 has a shorter nose overtravel distance, so the cylindrical end mill 50 swings in the circumferential direction C for milling processing instead of
  • the spline part 10 is milled in the radial direction (for example, the radial direction B in FIG. 1A), so the existence of the shaft extension will not affect the milling processing of the cylindrical end mill 50, so that it can be integrated with a shaft
  • the volume, weight, rigidity and reliability of the whole mechanism have been improved.
  • FIG. 4 depicts a schematic diagram of the transition surface of the spline part 10.
  • the teeth on the end surface of the spline component 10 include the tooth top 11, the tooth root 12, and the working tooth surfaces 13 and 14.
  • the working tooth surfaces 13 and 14 are inclined planes.
  • a transition surface 17 is formed between the working tooth surfaces 13 and 14 to transition from the working tooth surface 13 to the working tooth surface 14, and between the working tooth surface 14 and another working tooth surface, a transition from the working tooth surface 14 to another is formed.
  • the tooth top 11 is formed in the transition surface 17, and the tooth root 12 is formed in the transition surface 18.
  • the transition surfaces 17 and 18 of the spline part 10 are formed as single-parameter envelope surfaces of a cylindrical surface perpendicular to the rotation axis of the spline part 10 (for example, the axis A in FIG. 1A).
  • the entire spline surface of the key part 10 can be processed by a cylindrical end mill 50 swinging in the circumferential direction of the spline part for milling processing.
  • the inner diameter of the spline component 10 is taken as the radius, and the axis of rotation of the spline component 10 is taken as the axis to form a cylindrical surface 60, which is called the inner cylindrical surface of the spline.
  • the cylindrical surface 60 is a virtual shape and does not physically exist.
  • the teeth of the spline component 10 will intersect the outer peripheral surface of the cylindrical surface 60 to form a line of intersection showing the contour of the teeth of the spline component 10.
  • FIG. 5 shows that the profile of the teeth of the spline component 10 is a progressive wavy line.
  • the involute corresponding to the transition curved surface 17 is the section 62 on the involute 61
  • the involute corresponding to the transition curved surface 18 is the section 63 on the involute 61, which corresponds to the involute of the working tooth surface 13
  • It is the section 64 on the involute 61
  • the involute corresponding to the working tooth surface 14 is the section 65 on the involute 61.
  • the sections 64 and 65 are also inclined planes, and the sections 62 and 63 are circular arcs.
  • Section 62 is tangent to sections 64 and 65 at two end points 66
  • section 63 is tangent to section 65 at two end points 67 and a section corresponding to the involute of another working tooth surface.
  • the radius of curvature of the involute (ie, section 62) of the transition surface including the tooth tip 11 (ie, the transition surface 17) is slightly larger than the involute of the transition surface (ie, the transition surface 18) including the tooth root 12 (Ie, the section 62) has a radius of curvature to ensure that a certain head gap is maintained between the tooth tip transition surface 17 and the tooth root transition surface 18.
  • the head clearance refers to the distance between the tooth root of one spline part and the corresponding tooth tip of the other spline part when two spline parts of the same structure are combined.
  • the radius of curvature of the involute of the tooth tip transition surface (section 62) is 1.02 to 1.08 times the radius of curvature of the involute of the tooth root transition surface (section 63).
  • the spline part 10 shown in FIG. 4 can be processed using a cylindrical end mill 50.
  • the radius of curvature of the involute (section 63) of the tooth root transition surface is 1.02 to 1.08 times the radius of the cylindrical end mill 50, preferably 1.05 times.
  • the radius of curvature of the involute of the tooth tip transition surface (section 62) and the radius of curvature of the involute of the tooth root transition surface (section 63) are designed such that the tooth tip transition surface 17 is in line with the tooth The top clearance between the root transition surfaces 18 is between 0.028 and 0.030 times the diameter of the cylindrical end mill 50.
  • tooth tip transition surface 17 and tooth root transition surface 18 By forming the above-mentioned tooth tip transition surface 17 and tooth root transition surface 18, it is possible to smoothly transition to the adjacent working tooth surface over the full tooth width without any interference or crease.
  • Fig. 5 shows a flowchart of a method of processing a spline part.
  • box 110 first place the workpiece on a worktable perpendicular to the tool axis (for example, a horizontal machining center, a turning center with a powered tool post, or a vertical three-axis machining center equipped with a turntable), using a cylindrical shape
  • the end mill is milled on the end face of the workpiece to form multiple tooth tops, multiple tooth roots, and working tooth surfaces between the tooth tops and the tooth roots.
  • Each of these working tooth surfaces is an inclined plane.
  • a cylindrical end mill 50 can be used to perform milling processing along the tangential direction of the spline tooth surface on the end face of the key part 10 to form the tooth top 11, the tooth root 12, and the working tooth surfaces 13,14. At this time, the transitional curved surface has not been processed between adjacent working tooth surfaces.
  • a cylindrical end mill is used to further mill the tooth tip and the tooth root to form a transition surface between adjacent working tooth surfaces.
  • a cylindrical end mill 50 is used to swing the cylindrical end mill 50 from a position parallel to the working tooth surface 13 on a plane perpendicular to the axis A along the circumferential direction C to A position parallel to the working tooth surface 14 on the other side to form a transitional curved surface.
  • 6 illustrates the swing of the cylindrical end mill 50 when the cylindrical end mill 50 is used to process the transition surface.
  • 6 shows a schematic diagram of using a cylindrical end mill 50 to process the transition surface 18.
  • the center line 51 of the milling cutter 50 is not aligned with the position D1 and the center of the spline part.
  • the radial lines between O overlap, but deviate toward the end 18' of the transition surface 18 by an angle ⁇ , which is the swing angle of the milling cutter 50 at the processing position D1.
  • the swing angle gradually decreases.
  • the swing angle of the milling cutter 50 is 0, that is, the center line of the milling cutter 50 overlaps the radial line connecting the tooth root 12 and the center O of the spline part. .
  • the milling cutter 50 starts to deviate toward the other end 18" of the transition surface 18, for example, when the milling cutter 50 performs milling processing at the position D2,
  • the angle ⁇ is the swing angle when the milling cutter 50 reprocesses the D2 position.
  • the swing process of the cylindrical end mill 5 will have a significant impact on the shape of the transition surface.
  • this patent uses a special spline curve to control the swing angle of the milling cutter 50.
  • the spline curve is a harmonic function composed of a mixture of trigonometric functions and power functions.
  • the parameter of the harmonic function is the difference between the central angle corresponding to the current processing position on the intersection line of the transition surface to be processed and the inner cylindrical surface and the central angle of the midpoint of the intersection, and the intersection line with the transition surface corresponds to the starting point position The ratio of the difference between the central angle and the central angle of the midpoint of the intersection.
  • the milling cutter 50 moves along the circumferential direction C from the end 18' to the end 18" to process the transition surface 18.
  • the transition surface and the inner The difference between the central angle of the cylindrical surface corresponding to the current machining position and the central angle of the midpoint of the intersection refers to the radial connection between the position D1 and the center O of the spline part and the tooth root 12 and the flower.
  • the angle ⁇ 1 between the radial connecting line of the center O of the key part, and the difference between the central angle corresponding to the starting position on the intersection of the transition surface and the central angle of the midpoint of the intersection refers to the starting end 18' and the flower
  • the angle ⁇ 2 between the radial line between the center O of the key part and the radial line between the tooth root 12 and the center O of the spline part.
  • the parameter of the harmonic function is the ratio of the angle ⁇ 1 and the angle ⁇ 2.
  • the trigonometric function in the harmonic function is a cosine function, which is used to control the basic law of tool swing angle
  • the power function in the harmonic function is a cubic polynomial function, which is used to control the rate of change of the tool swing angle at the start and end points.
  • the transition surface is processed by using the above-described harmonic function to control the swing angle of the milling cutter. And the transition surface is processed so that the radius of curvature and the top clearance of the transition surface conform to the relationship described above with reference to FIG. 4, and a transition surface without interference and creases can be obtained.
  • the spline parts described in this article can be used for a variety of rotating parts.
  • FIG. 2 has shown a shaft part 30 having a shaft extension 31 (or referred to as a main shaft), in which a spline portion 32 is formed around the shoulder of the main shaft 31.
  • a shaft extension 31 or referred to as a main shaft
  • a spline portion 32 is formed around the shoulder of the main shaft 31.
  • FIG. 7 shows a schematic diagram of a disc part 70, wherein the disc part 70 has a ring-shaped main body 71 and a squirrel disc 72.
  • the ring main body 71 has an opening 72
  • the squirrel disk 72 is formed on the end surface of the ring main body 71 around the periphery of the opening 73, wherein the squirrel disk 72 is formed as a spline part as described herein.
  • FIG. 8 shows a schematic diagram of the kit part 80.
  • the sleeve part 80 includes a cylindrical sleeve 81 and a spline formed on the end surface of the sleeve 81, and teeth are also formed on the outer peripheral surface of the sleeve 81.
  • FIG. 9A shows a schematic diagram of the disc part 70 and the shaft part 30 being combined with each other
  • FIG. 9B shows a schematic diagram of the sleeve part 80 and the shaft part 30 being combined with each other.

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  • General Engineering & Computer Science (AREA)
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Abstract

Disclosed is a spline having a corrugated end face, a surface of the spline being provided with multiple teeth, wherein the surface of the spline is a continuous periodic curved face, which is a first-order continuous corrugated face; and transition curved faces (17, 18) are formed between adjacent working tooth faces (13, 14) of the teeth, and the transition curved faces (17, 18) are single-parameter enveloping faces of cylindrical faces perpendicular to an axis of the spline. A method for manufacturing a spline having a corrugated end face is further provided. The spline having a corrugated end face is light in weight, high in strength, and low in cost, is easy to mount and dismount, and is suitable for connection between rotating parts of a high-speed mechanism.

Description

具有波形端面的花键及其制造方法Spline with wavy end face and manufacturing method thereof 技术领域Technical field
本文涉及机械零件的端面连接机构,特别涉及一种具有波形端面的花键其制造该花键的方法。This article relates to an end face connecting mechanism of mechanical parts, and particularly to a spline with a wave end face and a method for manufacturing the spline.
背景技术Background technique
在机械制造中,经常需要将轴类零件、盘类零件和套类零件彼此两两连接,常用的连接方法有:平键、花键、半圆健、切向键、弹性涨套、过盈配合、端面键、鼠牙盘和弧齿端齿连接,其中最常用的是平键、花键和半圆键连接。平键和半圆键连接对轴的疲劳强度影响很大,不得不采用更粗的轴和更厚的轮毂。在平键和半圆键处承受扭矩较大的时候,还会影响连接件之间的同心度,有时不得不采用紧配合,极大地增加了装配和维修的工作量。在单件小批量生产时,花键的加工成本相当高,往往要专门订购刀具,生产周期很长,故很少采用。弹性涨套通常只适用于轴与轮毂之间的连接,不适用于盘类零件与盘类零件之间的连接。使用弹性涨套连接是依靠摩擦力来传递扭矩和轴向力,故需要很大的预紧力,会在轴和轮毂上产生较大的装配应力。这种连接方式也不适用于高速回转的机械零件,离心力会导致使涨套上的预紧力松弛。对于过盈配合,其使用特点与弹性涨套基本相同,但对于加工精度的要求更高,装配和拆卸也更困难一些。如果工件的径向尺寸受限,端面键的承载能力有限,故端面键基本上只用于机床行业,如刀柄、刀盘及卡盘的盘根与机床主轴的连接。对于鼠牙盘和弧齿端齿连接,其加工方法的限制,不允许工件的中间有轴伸,通常只能用于盘类零件与盘类零件之间的连接,需要专用设备,加工成本比较高。In mechanical manufacturing, it is often necessary to connect shaft parts, disc parts and sleeve parts to each other in pairs. Commonly used connection methods are: flat keys, splines, semi-circular keys, tangential keys, elastic expansion sleeves, and interference fits. , Face key, mouse tooth plate and arc tooth end tooth connection, among which the most commonly used are flat key, spline and semicircular key connection. The connection of the flat key and the half-round key has a great influence on the fatigue strength of the shaft, and a thicker shaft and a thicker hub have to be used. When the flat key and the half-round key bear large torque, it will also affect the concentricity between the connecting parts, and sometimes have to adopt a tight fit, which greatly increases the workload of assembly and maintenance. In the small batch production of a single piece, the processing cost of the spline is quite high, and it is often necessary to order a special tool. The production cycle is very long, so it is rarely used. The elastic expansion sleeve is usually only suitable for the connection between the shaft and the hub, and is not suitable for the connection between the disc parts and the disc parts. The use of elastic expansion sleeve connection is to rely on friction to transmit torque and axial force, so a large pre-tightening force is required, which will generate a large assembly stress on the shaft and the hub. This connection method is also not suitable for high-speed rotating mechanical parts. Centrifugal force will cause the pre-tightening force on the expansion sleeve to relax. For the interference fit, its use characteristics are basically the same as those of the elastic expansion sleeve, but the requirements for processing accuracy are higher, and assembly and disassembly are more difficult. If the radial size of the workpiece is limited and the bearing capacity of the face key is limited, the face key is basically only used in the machine tool industry, such as the connection of the tool holder, cutter head and chuck packing with the machine tool spindle. For the connection between the squirrel tooth disc and the arc tooth end gear, the processing method is restricted, and no shaft extension is allowed in the middle of the workpiece. Usually it can only be used for the connection between disc parts and disc parts. Special equipment is required, and the processing cost is compared. high.
为了获得一种轻量化、高强度、低成本、易于安装拆卸又适用于高速机械的回转件之间的连接方式,本发明提出了一种波形端面结合花键。In order to obtain a light-weight, high-strength, low-cost, easy-to-install and disassemble connection between rotating parts suitable for high-speed machinery, the present invention proposes a wave-shaped end-face combined spline.
发明内容Summary of the invention
本发明的目的在于提供一种轻量化、高强度、低成本、易于安装拆卸又适用于高速机械的回转件之间的连接形式。The purpose of the present invention is to provide a light-weight, high-strength, low-cost, easy-to-install and disassemble connection form between rotating parts suitable for high-speed machinery.
为了实现本发明的目的,本文提供了一种具有波形端面的花键,所述花键的表面具有多个齿,其中所述花键的表面为连续的周期性曲面,所述曲面为一阶连续的波形面;并且所述齿的相邻工作齿面之间形成有过渡曲面,所述过渡曲面是与所述花键的轴线垂直的圆柱面的单参数包络面。In order to achieve the purpose of the present invention, this article provides a spline with a wave end surface, the surface of the spline has a plurality of teeth, wherein the surface of the spline is a continuous periodic curved surface, and the curved surface is a first-order surface. A continuous wave surface; and a transition curved surface is formed between adjacent working tooth surfaces of the tooth, and the transition curved surface is a single-parameter envelope surface of a cylindrical surface perpendicular to the axis of the spline.
根据本发明的一个或多个实施方式的花键,其中所述过渡曲面与所述花键的内圆柱面的交线的渐伸线是圆弧曲线。The spline according to one or more embodiments of the present invention, wherein the involute line of the intersection of the transition surface and the inner cylindrical surface of the spline is a circular arc curve.
根据本发明的一个或多个实施方式的花键,其中位于所述齿根处的所述过渡曲线的所述渐伸线具有第一半径,位于所述齿顶处的所述过渡曲线的所述渐伸线具有第二半径,所述第二半径大于所述第一半径。The spline according to one or more embodiments of the present invention, wherein the involute of the transition curve at the tooth root has a first radius, and the transition curve at the tooth tip has a first radius. The involute has a second radius, and the second radius is greater than the first radius.
根据本发明的一个或多个实施方式的花键,其中所述第二半径是所述第一半径的1.02至1.08倍。The spline according to one or more embodiments of the present invention, wherein the second radius is 1.02 to 1.08 times the first radius.
根据本发明的一个或多个实施方式的花键,其中所述花键是在垂直于刀具轴线的工作台上使用圆柱形立铣刀加工而成,其中所述第一半径是所述圆柱形立铣刀的半径的1.02至1.08倍。The spline according to one or more embodiments of the present invention, wherein the spline is processed on a table perpendicular to the tool axis using a cylindrical end mill, wherein the first radius is the cylindrical 1.02 to 1.08 times the radius of the end mill.
根据本发明的一个或多个实施方式的花键,其中所述第一半径是所述圆柱形立铣刀的半径的1.05倍。The spline according to one or more embodiments of the present invention, wherein the first radius is 1.05 times the radius of the cylindrical end mill.
根据本发明的一个或多个实施方式的花键,其中所述齿顶和所述齿根之间的顶隙是是所述圆柱形立铣刀的半径的0.028至0.03倍。The spline according to one or more embodiments of the present invention, wherein the head clearance between the tooth tip and the tooth root is 0.028 to 0.03 times the radius of the cylindrical end mill.
本文还提供了一种加工具有波形端面的花键的方法,所述方法包括:将工件放置在与刀具轴线垂直的工作台上,使用圆柱形立铣刀在所述工件的端面上进行铣削以形成具有多个齿的花键表面;以及使用所述圆柱形立铣刀在所述的齿顶和齿根处进行铣削以形成相邻工作齿面之间的过渡曲面,所述过渡曲面是与所述工件的轴线垂直的圆柱面的单参数包络面。其中所述圆柱形立铣刀在所述摆动中的摆动角度由样条曲线确定,所述样条曲线是由三角函数和幂函数混合构成的调和函数,并且其中所述花键表面为连续的周期性曲面,所述曲面为一阶连续的波形面。This article also provides a method for processing a spline with a wave-shaped end face, the method includes: placing a workpiece on a worktable perpendicular to the tool axis, and milling the end face of the workpiece with a cylindrical end mill to Forming a spline surface with a plurality of teeth; and using the cylindrical end mill to perform milling at the tooth tip and tooth root to form a transition surface between adjacent working tooth surfaces, the transition surface being and The single-parameter envelope surface of the cylindrical surface with the axis perpendicular to the workpiece. The swing angle of the cylindrical end mill in the swing is determined by a spline curve, the spline curve is a harmonic function composed of a mixture of trigonometric functions and power functions, and wherein the spline surface is continuous Periodic curved surface, the curved surface is a first-order continuous wave surface.
根据本发明的一个或多个实施方式的方法,其中所述调和函数的参数是第一差值和第二差值的比值,其中所述第一差值是所述过渡曲面和所述工件的内圆柱面上的交线上的对应于正被加工位置处的圆心角与所述交线的中点圆心角之差,所述第二差值是所述交线上的对应于所述过渡曲线的起点的位置处的 圆心角和所述交线的中点圆心角之差。The method according to one or more embodiments of the present invention, wherein the parameter of the harmonic function is the ratio of the first difference and the second difference, wherein the first difference is the difference between the transition surface and the workpiece The difference between the central angle on the line of intersection on the inner cylindrical surface that corresponds to the position being processed and the central angle of the midpoint of the line of intersection, and the second difference is that on the line of intersection corresponds to the transition The difference between the central angle at the position of the starting point of the curve and the central angle of the midpoint of the intersection.
根据本发明的一个或多个实施方式的方法,其中所述三角函数是余弦函数,所述幂函数是三次多项式函数。The method according to one or more embodiments of the present invention, wherein the trigonometric function is a cosine function, and the power function is a cubic polynomial function.
根据本发明的一个或多个实施方式的方法,其中所述过渡曲面与所述工件的内圆柱面的交线的渐伸线是圆弧曲线,位于所述齿根处的所述过渡曲线的所述渐伸线具有第一半径,位于所述齿顶处的所述过渡曲线的所述渐伸线具有第二半径。The method according to one or more embodiments of the present invention, wherein the involute of the intersection of the transition curved surface and the inner cylindrical surface of the workpiece is a circular arc curve, and the transition curve at the tooth root The involute has a first radius, and the involute of the transition curve at the tooth tip has a second radius.
根据本发明的一个或多个实施方式的方法,其中所述第二半径是所述第一半径的1.02至1.08倍。The method according to one or more embodiments of the present invention, wherein the second radius is 1.02 to 1.08 times the first radius.
根据本发明的一个或多个实施方式的方法,其中所述齿顶和所述齿根之间的顶隙是是所述圆柱形立铣刀的半径的0.028至0.03倍。The method according to one or more embodiments of the present invention, wherein the head gap between the tooth tip and the tooth root is 0.028 to 0.03 times the radius of the cylindrical end mill.
根据本发明的一个或多个实施方式的方法,其中所述第一半径是所述圆柱形立铣刀的半径的1.02至1.08倍。The method according to one or more embodiments of the present invention, wherein the first radius is 1.02 to 1.08 times the radius of the cylindrical end mill.
本文还提供了一种轴类零件,包括:主轴;以及围绕所述主轴的轴肩部,所述轴肩部上形成有根据本发明的一个或多个实施方式的波形端面结合花键。This article also provides a shaft-type part, including: a main shaft; and a shaft shoulder surrounding the main shaft, on which a wave-shaped end face coupling spline according to one or more embodiments of the present invention is formed.
本文还提供了一种盘类零件,包括:环形主体,具有开口;以及鼠牙盘,所述鼠牙盘围绕所述开口的周边形成在所述环形主体的端面上,其中所述鼠牙盘被形成根据本发明的一个或多个实施方式的波形端面结合花键。This article also provides a disc-like part, comprising: a ring-shaped body having an opening; and a sprocket plate formed on an end surface of the ring-shaped body around the periphery of the opening, wherein the squirrel plate A wave-shaped end face joint spline is formed according to one or more embodiments of the present invention.
本文还提供了一种套类零件,包括:圆筒形的轴套;齿部,形成在所述轴套的外周面;以及形成在所述轴套的端面的花键,所述花键是根据本发明的一个或多个实施方式的波形端面结合花键。This article also provides a sleeve part, including: a cylindrical sleeve; a tooth portion formed on the outer peripheral surface of the sleeve; and a spline formed on the end surface of the sleeve, the spline being The wave-shaped end surface according to one or more embodiments of the present invention is combined with a spline.
附图说明Description of the drawings
图1A是根据本文实施方式的端面花键的立体示意图。Fig. 1A is a perspective schematic view of an end spline according to an embodiment of this document.
图1B是图1A的端面花键结合后的侧视图。Fig. 1B is a side view of the end face of Fig. 1A after spline coupling.
图2是根据本文的另一实施方式的端面花键的立体示意图。Fig. 2 is a perspective schematic view of an end spline according to another embodiment of this document.
图3是示出根据本文实施方式的花键零件加工方法的示意图。FIG. 3 is a schematic diagram showing a method of processing a spline part according to an embodiment of this document.
图4是示出根据本文实施方式的花键零件的过渡曲面的示意图。Fig. 4 is a schematic diagram showing a transition surface of a spline part according to an embodiment of this document.
图5是根据本文实施方式的加工花键零件的方法的流程图。Fig. 5 is a flowchart of a method of processing a spline part according to an embodiment of this document.
图6是示出根据本文实施方式的加工花键零件时铣刀摆动的示意图。Fig. 6 is a schematic diagram showing the swing of the milling cutter when processing a spline part according to the embodiment of this document.
图7是根据本文实施方式的盘类零件的示意图。Fig. 7 is a schematic diagram of a disc component according to an embodiment of this document.
图8是根据本文实施方式的套类零件的示意图。Fig. 8 is a schematic diagram of a kit of parts according to an embodiment of this document.
图9A和9B是使出不同花键零件相互结合的示意图。9A and 9B are schematic diagrams showing how different spline parts are combined with each other.
具体实施方式Detailed ways
端面花键一般用于将两个回转件相互连接以使得这两个回转件可以彼此连接为一个整体而进行旋转。The face spline is generally used to connect two rotating parts to each other so that the two rotating parts can be connected to each other as a whole for rotation.
图1A使出了两个端面花键的立体示意图,图1B示出了两个花键相互结合时的侧视图。Fig. 1A shows a three-dimensional schematic diagram of two end face splines, and Fig. 1B shows a side view when the two splines are combined with each other.
如图1A所示,其示出了可以相互结合的花键零件10和20。花键零件10和20的端面上分别形成有齿。当花键零件10和20相互结合时,其端面上的齿相互啮合,使得花键零件10和20可以结合为一个整体而共同旋转,如图1B所示。As shown in FIG. 1A, it shows the spline parts 10 and 20 that can be combined with each other. Teeth are formed on the end surfaces of the spline parts 10 and 20, respectively. When the spline parts 10 and 20 are combined with each other, the teeth on the end surfaces thereof mesh with each other, so that the spline parts 10 and 20 can be combined as a whole and rotate together, as shown in FIG. 1B.
下面针对花键零件10来描述形成在端面上的齿。应注意,花键零件20具有与花键零件10相同的齿结构。花键零件10的端面上形成有多个齿,这些齿由沿着端面的圆周方向以均匀的间隔形成的齿顶11和15、齿根12和16、以及工作齿面13和14形成。形成有齿的端面可以被称为花键表面。齿顶11、15、齿根12、16和工作齿面13、14以均匀的间隔交替形成在端面上。如图1A所述,齿顶11形成在两个工作齿面13和14之间,齿根12也形成在两个工作齿面之间,故,花键零件10在端面上以齿顶、工作齿面、齿根、工作齿面、齿顶的顺序形成在端面上。The teeth formed on the end face of the spline part 10 will be described below. It should be noted that the spline part 20 has the same tooth structure as the spline part 10. A plurality of teeth are formed on the end surface of the spline component 10, and these teeth are formed by tooth tops 11 and 15, tooth roots 12 and 16, and working tooth surfaces 13 and 14 formed at uniform intervals along the circumferential direction of the end surface. The end surface on which the teeth are formed may be referred to as a spline surface. The tooth tops 11, 15, the tooth roots 12, 16 and the working tooth surfaces 13, 14 are alternately formed on the end surfaces at uniform intervals. As shown in FIG. 1A, the tooth top 11 is formed between the two working tooth surfaces 13 and 14, and the tooth root 12 is also formed between the two working tooth surfaces. Therefore, the spline part 10 has a tooth top and working tooth surface on the end surface. The order of tooth surface, tooth root, working tooth surface, and tooth top is formed on the end surface.
如图1A所示,花键零件10的花键表面为连续的周期性环形曲面,该曲面为波形曲面并且具有一阶连续的几何特征,即,该曲面为一阶连续的波形面。形成于齿顶11两侧的工作齿面13和14形成为倾斜平面。工作齿面13形成在齿顶11和位于齿顶11一侧的齿根12之间,而工作齿面14形成在齿顶11和位于齿顶11的另一侧的齿根16之间。故工作齿面13和14以互补的角度倾斜。花键零件10包括两组工作齿面,其中一组的工作齿面与工作齿面13相同,另一组的工作齿面与工作齿面14相同。基于上述结构的花键零件,可以保证两个具有同样结构的端面结合花键零件(例如,花键零件10和20)在适当的轴向预紧力的作用下实现两个零件之间的刚性连接,消除全部的六个自由度,结 合后的花键零件既可以传递回转力矩,也可以承受径向力和颠覆力矩。As shown in FIG. 1A, the spline surface of the spline component 10 is a continuous periodic toroidal curved surface, the curved surface is a wavy curved surface and has a first-order continuous geometric feature, that is, the curved surface is a first-order continuous wavy surface. The working tooth surfaces 13 and 14 formed on both sides of the tooth top 11 are formed as inclined planes. The working tooth surface 13 is formed between the tooth top 11 and the tooth root 12 on one side of the tooth top 11, and the working tooth surface 14 is formed between the tooth top 11 and the tooth root 16 on the other side of the tooth top 11. Therefore, the working tooth surfaces 13 and 14 are inclined at complementary angles. The spline component 10 includes two groups of working tooth surfaces, one of which has the same working tooth surface as the working tooth surface 13 and the other group has the same working tooth surface as the working tooth surface 14. Based on the spline parts of the above structure, it can be ensured that two end-face joint spline parts (for example, spline parts 10 and 20) with the same structure can achieve rigidity between the two parts under the action of appropriate axial preload. The connection eliminates all six degrees of freedom. The combined spline parts can not only transmit rotational torque, but also bear radial force and subversion torque.
在花键零件的传统加工方法中,端面齿形是采用直径较大的盘形铣刀沿着垂直于花键零件回转轴线A的方向进给来加工制造的。In the traditional processing method of spline parts, the tooth profile of the end face is processed and manufactured by using a disk-shaped milling cutter with a larger diameter to feed along the direction perpendicular to the rotation axis A of the spline part.
然而,传统的加工方法有一定局限性。例如,如图2所示,对于具有轴伸31的花键零件30而言。在花键零件的径向方向上进行铣削的传统加工方法不再适用。位于获得具有轴伸31的花键零件30,往往需要先将环形的花键部分32单独加工好,再用紧固件(例如,螺栓或销子)安装到轴伸31轴肩上来形成花键零件30。但这样一来,整个机构的体积、重量、刚性和可靠性都会受到很大的影响。However, traditional processing methods have certain limitations. For example, as shown in FIG. 2, for a spline part 30 having a shaft extension 31. The traditional machining method of milling in the radial direction of the spline part is no longer applicable. To obtain a spline part 30 with a shaft extension 31, it is often necessary to first process the annular spline part 32 separately, and then install fasteners (for example, bolts or pins) on the shoulder of the shaft extension 31 to form the spline Part 30. But in this way, the volume, weight, rigidity and reliability of the entire mechanism will be greatly affected.
因此,可以考虑使用另一种铣削方式来形成花键零件,使得该铣削方式可以用于制造具有轴伸的花键零件。根据本文的一个实施方式,花键表面上的齿可以采用一把圆柱形立铣刀,在加工中心(例如,卧式加工中心、带动力刀架的车削中心、或配备了转台的立式三轴加工中心)上加工完成。如图3所示,在使用圆柱形立铣刀50对花键零件10进行加工时,圆柱形立铣刀50在围绕花键零件10的回转轴A的周向方向C上摆动,从而实现花键零件10的齿。这样一来,即使花键零件具有轴伸,但由于圆柱形立铣刀50的刀尖越程距离较短,圆柱形立铣刀50在周向方向C上摆动以进行铣削处理,而不是在花键零件10的径向方向(例如图1A中的径向方向B)上进行铣削处理,故轴伸的存在不会对圆柱形立铣刀50的铣削处理产生影响,从而能一体形成具有轴伸的花键零件,并且相对于形成的花键零件而言,其整个机构的体积、重量、刚性和可靠性都得到了提升。Therefore, another milling method can be considered to form spline parts, so that this milling method can be used to manufacture spline parts with shaft extension. According to an embodiment of this article, the teeth on the spline surface can use a cylindrical end mill, which can be used in a machining center (for example, a horizontal machining center, a turning center with a power tool post, or a vertical three-axis machine equipped with a turntable). The machining is completed on the shaft machining center. As shown in FIG. 3, when the cylindrical end mill 50 is used to process the spline part 10, the cylindrical end mill 50 swings in the circumferential direction C around the rotation axis A of the spline part 10, thereby realizing the flower The teeth of the key part 10. In this way, even if the spline part has a shaft extension, the cylindrical end mill 50 has a shorter nose overtravel distance, so the cylindrical end mill 50 swings in the circumferential direction C for milling processing instead of The spline part 10 is milled in the radial direction (for example, the radial direction B in FIG. 1A), so the existence of the shaft extension will not affect the milling processing of the cylindrical end mill 50, so that it can be integrated with a shaft Compared with the formed spline parts, the volume, weight, rigidity and reliability of the whole mechanism have been improved.
图4描述了花键零件10的过渡曲面的示意图。如上文所述,花键零件10的端面上的齿包括齿顶11、齿根12和工作齿面13和14。其中工作齿面13和14为倾斜平面。工作齿面13和14之间形成有从工作齿面13过渡到工作齿面14的过渡曲面17,并且工作齿面14和另一工作齿面之间形成有从工作齿面14过渡到另一工作齿面的过渡曲面18。齿顶11形成在过渡曲面17中,并且齿根12形成在过渡曲面18中。在本文的实施方式中,花键零件10的过渡曲面17和18形成为与花键零件10的回转轴(例如,图1A中的轴线A)垂直的圆柱面的单参数包络面,这样花键零件10的整个花键表面就能够采用圆柱形立铣刀50在花键零件的周向方向上摆动进行铣削处理来进行加工。FIG. 4 depicts a schematic diagram of the transition surface of the spline part 10. As described above, the teeth on the end surface of the spline component 10 include the tooth top 11, the tooth root 12, and the working tooth surfaces 13 and 14. Among them, the working tooth surfaces 13 and 14 are inclined planes. A transition surface 17 is formed between the working tooth surfaces 13 and 14 to transition from the working tooth surface 13 to the working tooth surface 14, and between the working tooth surface 14 and another working tooth surface, a transition from the working tooth surface 14 to another is formed. The transition surface of the working tooth surface 18. The tooth top 11 is formed in the transition surface 17, and the tooth root 12 is formed in the transition surface 18. In the embodiment herein, the transition surfaces 17 and 18 of the spline part 10 are formed as single-parameter envelope surfaces of a cylindrical surface perpendicular to the rotation axis of the spline part 10 (for example, the axis A in FIG. 1A). The entire spline surface of the key part 10 can be processed by a cylindrical end mill 50 swinging in the circumferential direction of the spline part for milling processing.
虽然可以使用现有的圆柱形立铣刀和加工平台来加工花键零件,不存在技术难度,但加工出能在全齿宽上与两个相邻的倾斜平面13和14平滑过渡,并且倾斜平面13和14之间的平滑过渡不产生任何干涉或折痕,就需要倾斜平面13和14之间的平滑过渡曲面17和18进行特殊设计。Although the existing cylindrical end mills and processing platforms can be used to process spline parts, there is no technical difficulty, but the processing can smoothly transition with two adjacent inclined planes 13 and 14 at the full tooth width, and is inclined The smooth transition between the planes 13 and 14 does not produce any interference or creases, and the smooth transition surfaces 17 and 18 between the inclined planes 13 and 14 need to be specially designed.
如图4左侧部分所示,以花键零件10的内径做为半径,花键零件10的回转轴线作为轴,作一个圆柱面60,该圆柱面60称为花键的内圆柱面。应注意,圆柱面60是虚拟的形状而并不实体存在。可以看出,花键零件10的齿会与圆柱面60的外周表面相交,以形成呈现出花键零件10的齿的轮廓的交线。例如,图5中示出了花键零件10的齿的轮廓为进行的波浪线。设想将一张厚度为0的纸缠绕在圆柱面60上,并将花键零件10的齿与内圆柱面60的交线复制在这张纸上,当这张纸展开为平面的时候,交线的复制图形伸展为一段平面曲线,则该平面曲线为上述交线的渐伸线61,如图4的右侧部分所示。As shown in the left part of FIG. 4, the inner diameter of the spline component 10 is taken as the radius, and the axis of rotation of the spline component 10 is taken as the axis to form a cylindrical surface 60, which is called the inner cylindrical surface of the spline. It should be noted that the cylindrical surface 60 is a virtual shape and does not physically exist. It can be seen that the teeth of the spline component 10 will intersect the outer peripheral surface of the cylindrical surface 60 to form a line of intersection showing the contour of the teeth of the spline component 10. For example, FIG. 5 shows that the profile of the teeth of the spline component 10 is a progressive wavy line. Imagine winding a piece of paper with a thickness of 0 on the cylindrical surface 60, and copying the intersection line between the teeth of the spline part 10 and the inner cylindrical surface 60 on this paper. When the paper is unfolded into a plane, the intersection The copied figure of the line stretches into a plane curve, and the plane curve is the involute 61 of the above-mentioned intersection line, as shown in the right part of FIG. 4.
对应于过渡曲面17的渐伸线为渐伸线61上的区段62,对应于过渡曲面18的渐伸线为渐伸线61上的区段63,对应于工作齿面13的渐伸线为渐伸线61上的区段64,对应于工作齿面14的渐伸线为渐伸线61上的区段65。区段64和65同样为倾斜平面,而区段62和63为一段圆弧。区段62在两个端点66处与区段64和65相切,区段63在两个端点67处于区段65和对应于另一工作齿面的渐伸线的区段相切。包括有齿顶11的过渡曲面(即,过渡曲面17)的渐伸线(即,区段62)的曲率半径略大于包括有齿根12的过渡曲面(即,过渡曲面18)的渐伸线(即,区段62)的曲率半径,以保证齿顶过渡曲面17与齿根过渡曲面18之间保持一定的顶隙。所述顶隙是指当两个相同结构的花键零件结合时,一个花键零件的齿根和另一花键零件的对应齿顶之间的距离。在一些实施方式中,齿顶过渡曲面的渐伸线(区段62)的曲率半径是齿根过渡曲面的渐伸线(区段63)的曲率半径的1.02至1.08倍。The involute corresponding to the transition curved surface 17 is the section 62 on the involute 61, and the involute corresponding to the transition curved surface 18 is the section 63 on the involute 61, which corresponds to the involute of the working tooth surface 13 It is the section 64 on the involute 61, and the involute corresponding to the working tooth surface 14 is the section 65 on the involute 61. The sections 64 and 65 are also inclined planes, and the sections 62 and 63 are circular arcs. Section 62 is tangent to sections 64 and 65 at two end points 66, and section 63 is tangent to section 65 at two end points 67 and a section corresponding to the involute of another working tooth surface. The radius of curvature of the involute (ie, section 62) of the transition surface including the tooth tip 11 (ie, the transition surface 17) is slightly larger than the involute of the transition surface (ie, the transition surface 18) including the tooth root 12 (Ie, the section 62) has a radius of curvature to ensure that a certain head gap is maintained between the tooth tip transition surface 17 and the tooth root transition surface 18. The head clearance refers to the distance between the tooth root of one spline part and the corresponding tooth tip of the other spline part when two spline parts of the same structure are combined. In some embodiments, the radius of curvature of the involute of the tooth tip transition surface (section 62) is 1.02 to 1.08 times the radius of curvature of the involute of the tooth root transition surface (section 63).
如上文所示,图4所示的花键零件10可以使用圆柱形立铣刀50加工而成。在一些实施方式中,齿根过渡曲面的渐伸线(区段63)的曲率半径是圆柱形立铣刀50的半径的1.02至1.08倍,优选值为1.05倍。在一些实施方式中,齿顶过渡曲面的渐伸线(区段62)的曲率半径和齿根过渡曲面的渐伸线(区段63)的曲率半径被设计为使得齿顶过渡曲面17与齿根过渡曲面18之间的顶隙在圆柱形立铣刀50的直径的0.028至0.030倍之间。As shown above, the spline part 10 shown in FIG. 4 can be processed using a cylindrical end mill 50. In some embodiments, the radius of curvature of the involute (section 63) of the tooth root transition surface is 1.02 to 1.08 times the radius of the cylindrical end mill 50, preferably 1.05 times. In some embodiments, the radius of curvature of the involute of the tooth tip transition surface (section 62) and the radius of curvature of the involute of the tooth root transition surface (section 63) are designed such that the tooth tip transition surface 17 is in line with the tooth The top clearance between the root transition surfaces 18 is between 0.028 and 0.030 times the diameter of the cylindrical end mill 50.
通过形成上文所述的齿顶过渡曲面17与齿根过渡曲面18,可以在全齿宽上与相邻的工作齿面的平滑过渡,且不产生任何干涉或折痕。By forming the above-mentioned tooth tip transition surface 17 and tooth root transition surface 18, it is possible to smoothly transition to the adjacent working tooth surface over the full tooth width without any interference or crease.
图5示出了加工花键零件的方法的流程图。在框110中,首先将工件放置在与刀具轴线垂直的工作台上(例如,卧式加工中心、带动力刀架的车削中心、或配备了转台的立式三轴加工中心),使用圆柱形立铣刀在工件的端面上进行铣削以形成多个齿顶、多个齿根及齿顶和齿根之间的工作齿面。这些工作齿面的每一个是倾斜平面。例如,可使用圆柱形立铣刀50在关键零件10的端面上沿着花键齿表面的切向方向进行铣削处理以形成齿顶11、齿根12以及工作齿面13、14。此时,相邻工作齿面之间还没有加工形成过渡曲面。Fig. 5 shows a flowchart of a method of processing a spline part. In box 110, first place the workpiece on a worktable perpendicular to the tool axis (for example, a horizontal machining center, a turning center with a powered tool post, or a vertical three-axis machining center equipped with a turntable), using a cylindrical shape The end mill is milled on the end face of the workpiece to form multiple tooth tops, multiple tooth roots, and working tooth surfaces between the tooth tops and the tooth roots. Each of these working tooth surfaces is an inclined plane. For example, a cylindrical end mill 50 can be used to perform milling processing along the tangential direction of the spline tooth surface on the end face of the key part 10 to form the tooth top 11, the tooth root 12, and the working tooth surfaces 13,14. At this time, the transitional curved surface has not been processed between adjacent working tooth surfaces.
在框120中,使用圆柱形立铣刀在齿顶和齿根处进一步进行铣削以形成相邻工作齿面之间的过渡曲面。具体而言,如图3所示,使用圆柱形立铣刀50在垂直于轴线A的平面上沿着圆周方向C使圆柱形立铣刀50从与一侧工作齿面13平行的位置摆动到与另一侧工作齿面14平行的位置,以形成过渡曲面。In block 120, a cylindrical end mill is used to further mill the tooth tip and the tooth root to form a transition surface between adjacent working tooth surfaces. Specifically, as shown in FIG. 3, a cylindrical end mill 50 is used to swing the cylindrical end mill 50 from a position parallel to the working tooth surface 13 on a plane perpendicular to the axis A along the circumferential direction C to A position parallel to the working tooth surface 14 on the other side to form a transitional curved surface.
结合图6说明使用圆柱形立铣刀50加工过渡曲面时圆柱形立铣刀50的摆动。图6示出了使用圆柱形立铣刀50加工过渡曲面18的示意图,当铣刀50加工过渡曲面18的位置D1时,铣刀50的中心线51并未与位置D1和花键零件的中心O之间的径向连线重叠,而是朝向过渡曲面18的端部18’偏离角度α,该角度α即为在加工位置D1时铣刀50的摆动角度。随着铣刀沿着周向方向C移动继续进行铣削处理时,该摆动角度逐渐减小。直到当铣刀50处理过渡曲面18的中央的齿根12时,铣刀50的摆动角度为0,即铣刀50的中心线与齿根12与花键零件的中心O的径向连线重叠。随着铣刀50进一步沿着周向方向C移动加工过渡曲面18时,铣刀50开始朝向过渡曲面18的另一端部18”偏离,例如,当铣刀50在位置D2处进行铣削处理时,铣刀50的中心线52与位置D1和花键零件的中心O之间的径向连线之间具有角度β,此时角度β是铣刀50再加工D2位置时的摆动角。6 illustrates the swing of the cylindrical end mill 50 when the cylindrical end mill 50 is used to process the transition surface. 6 shows a schematic diagram of using a cylindrical end mill 50 to process the transition surface 18. When the milling cutter 50 processes the transition surface 18 at the position D1, the center line 51 of the milling cutter 50 is not aligned with the position D1 and the center of the spline part. The radial lines between O overlap, but deviate toward the end 18' of the transition surface 18 by an angle α, which is the swing angle of the milling cutter 50 at the processing position D1. As the milling cutter moves along the circumferential direction C to continue the milling process, the swing angle gradually decreases. Until the milling cutter 50 processes the tooth root 12 in the center of the transition surface 18, the swing angle of the milling cutter 50 is 0, that is, the center line of the milling cutter 50 overlaps the radial line connecting the tooth root 12 and the center O of the spline part. . As the milling cutter 50 further moves along the circumferential direction C to process the transition surface 18, the milling cutter 50 starts to deviate toward the other end 18" of the transition surface 18, for example, when the milling cutter 50 performs milling processing at the position D2, There is an angle β between the center line 52 of the milling cutter 50 and the radial line between the position D1 and the center O of the spline part. At this time, the angle β is the swing angle when the milling cutter 50 reprocesses the D2 position.
在一些实施方式中,圆柱形立铣刀5的摆动过程会对过渡曲面的形态产生显著的影响。为了加工出无干涉、无折痕的过渡曲面,本专利采用了一种特殊的样条曲线来控制铣刀50的摆动角度。该样条曲线是由三角函数和幂函数混合构成的调和函数。该调和函数的参数是待加工的过渡曲面与内圆柱面的交线上对应于当先加工位置的圆心角与该交线中点圆心角之差,与过渡曲面的交线 上对应为起点位置的圆心角与该交线中点圆心角之差的比值。例如,如图6所示,铣刀50沿着周向方向C从端部18’移动到端部18”来加工过渡曲面18。为铣刀50在位置D1处进行加工时,过渡曲面与内圆柱面的交线上对应于当先加工位置的圆心角与该交线中点圆心角的差值指的是位置D1和花键零件的中心O之间的径向连线和齿根12与花键零件的中心O的径向连线之间的角度γ1,过渡曲面的交线上对应为起点位置的圆心角与该交线中点圆心角的差值指的是起点端部18’和花键零件的中心O之间的径向连线和齿根12与花键零件的中心O的径向连线之间的角度γ2。调和函数的参数是角度γ1和角度γ2的比值。在一些实施方式中,调和函数中的三角函数为余弦函数,用于控制刀具摆动角度的基本规律,而调和函数中的幂函数为三次多项式函数,用于控制刀具摆动角度在起点与终点处的变化速率。In some embodiments, the swing process of the cylindrical end mill 5 will have a significant impact on the shape of the transition surface. In order to process a transition surface without interference and creases, this patent uses a special spline curve to control the swing angle of the milling cutter 50. The spline curve is a harmonic function composed of a mixture of trigonometric functions and power functions. The parameter of the harmonic function is the difference between the central angle corresponding to the current processing position on the intersection line of the transition surface to be processed and the inner cylindrical surface and the central angle of the midpoint of the intersection, and the intersection line with the transition surface corresponds to the starting point position The ratio of the difference between the central angle and the central angle of the midpoint of the intersection. For example, as shown in Figure 6, the milling cutter 50 moves along the circumferential direction C from the end 18' to the end 18" to process the transition surface 18. When the milling cutter 50 is processing at the position D1, the transition surface and the inner The difference between the central angle of the cylindrical surface corresponding to the current machining position and the central angle of the midpoint of the intersection refers to the radial connection between the position D1 and the center O of the spline part and the tooth root 12 and the flower The angle γ1 between the radial connecting line of the center O of the key part, and the difference between the central angle corresponding to the starting position on the intersection of the transition surface and the central angle of the midpoint of the intersection refers to the starting end 18' and the flower The angle γ2 between the radial line between the center O of the key part and the radial line between the tooth root 12 and the center O of the spline part. The parameter of the harmonic function is the ratio of the angle γ1 and the angle γ2. In some implementations In the method, the trigonometric function in the harmonic function is a cosine function, which is used to control the basic law of tool swing angle, and the power function in the harmonic function is a cubic polynomial function, which is used to control the rate of change of the tool swing angle at the start and end points.
通过使用上述描述的调和函数来控制铣刀的摆动角度来加工过渡曲面。并且将过渡曲面加工为使得过渡曲面的曲率半径和顶隙符合上文参照图4时所描述的关系,可以得到无干涉、无折痕的过渡曲面。The transition surface is processed by using the above-described harmonic function to control the swing angle of the milling cutter. And the transition surface is processed so that the radius of curvature and the top clearance of the transition surface conform to the relationship described above with reference to FIG. 4, and a transition surface without interference and creases can be obtained.
本文所描述的花键零件可以用于多种回转零件。The spline parts described in this article can be used for a variety of rotating parts.
例如,图2已经示出了具有轴伸31(或称为主轴)的轴类零件30,其中花键部分32围绕主轴31的轴肩而形成。For example, FIG. 2 has shown a shaft part 30 having a shaft extension 31 (or referred to as a main shaft), in which a spline portion 32 is formed around the shoulder of the main shaft 31.
图7示出了盘类零件70的示意图,其中盘类零件70具有环形主体71和鼠牙盘72。环形主体71具有开口72,鼠牙盘72围绕开口73的周边形成在环形主体71的端面上,其中鼠牙盘72被形成为如本文所描述的花键零件。FIG. 7 shows a schematic diagram of a disc part 70, wherein the disc part 70 has a ring-shaped main body 71 and a squirrel disc 72. The ring main body 71 has an opening 72, and the squirrel disk 72 is formed on the end surface of the ring main body 71 around the periphery of the opening 73, wherein the squirrel disk 72 is formed as a spline part as described herein.
图8示出了套类零件80的示意图。其中套类零件80包括圆筒形的轴套81和形成在轴套81的端面的花键,并且轴套81的外周面上也形成有齿。FIG. 8 shows a schematic diagram of the kit part 80. The sleeve part 80 includes a cylindrical sleeve 81 and a spline formed on the end surface of the sleeve 81, and teeth are also formed on the outer peripheral surface of the sleeve 81.
各种回转零件可以根据需要彼此结合。例如,图9A示出了盘类零件70和轴类零件30相互结合的示意图,图9B示出了套类零件80和轴类零件30相互结合的示意图。Various rotating parts can be combined with each other as required. For example, FIG. 9A shows a schematic diagram of the disc part 70 and the shaft part 30 being combined with each other, and FIG. 9B shows a schematic diagram of the sleeve part 80 and the shaft part 30 being combined with each other.
前述内容针对本公开内容的实施方式,可在不脱离其保护范围的情况下,修改本公开内容的其它和进一步的实施方式,且保护范围由随附的权利要求书所确定。The foregoing content is directed to the embodiments of the present disclosure, and other and further embodiments of the present disclosure can be modified without departing from the scope of protection thereof, and the scope of protection is determined by the appended claims.

Claims (17)

  1. 一种具有波形端面的花键,所述花键的表面具有多个齿,其中,A spline with a wavy end face, the surface of the spline has a plurality of teeth, wherein,
    所述花键的表面为连续的周期性曲面,所述曲面为一阶连续的波形面;并且The surface of the spline is a continuous periodic curved surface, and the curved surface is a first-order continuous wave surface; and
    所述齿的相邻工作齿面之间形成有过渡曲面,所述过渡曲面是与所述花键的轴线垂直的圆柱面的单参数包络面。A transition curved surface is formed between adjacent working tooth surfaces of the tooth, and the transition curved surface is a single-parameter envelope surface of a cylindrical surface perpendicular to the axis of the spline.
  2. 根据权利要求1所述的花键,其中所述过渡曲面与所述花键的内圆柱面的交线的渐伸线是圆弧曲线。The spline according to claim 1, wherein the involute of the intersection of the transition surface and the inner cylindrical surface of the spline is a circular arc curve.
  3. 根据权利要求2所述的花键,其中位于所述齿的齿根处的所述过渡曲线的所述渐伸线具有第一半径,位于所述齿的齿顶处的所述过渡曲线的所述渐伸线具有第二半径,所述第二半径大于所述第一半径。The spline according to claim 2, wherein the involute of the transition curve at the root of the tooth has a first radius, and the transition curve at the top of the tooth has a first radius. The involute has a second radius, and the second radius is greater than the first radius.
  4. 根据权利要求3所述的花键,其中所述第二半径是所述第一半径的1.02至1.08倍。The spline according to claim 3, wherein the second radius is 1.02 to 1.08 times the first radius.
  5. 根据权利要求3所述的花键,其中所述花键是在与刀具轴线垂直的工作台上使用圆柱形立铣刀加工而成,其中所述第一半径是所述圆柱形立铣刀的半径的1.02至1.08倍。The spline according to claim 3, wherein the spline is processed on a table perpendicular to the tool axis using a cylindrical end mill, and wherein the first radius is that of the cylindrical end mill 1.02 to 1.08 times the radius.
  6. 根据权利要求5所述的花键,其中所述第一半径是所述圆柱形立铣刀的半径的1.05倍。The spline according to claim 5, wherein the first radius is 1.05 times the radius of the cylindrical end mill.
  7. 根据权利要求5所述的花键,其中所述齿顶和所述齿根之间的顶隙是所述圆柱形立铣刀的半径的0.028至0.03倍。The spline according to claim 5, wherein the head gap between the tooth top and the tooth root is 0.028 to 0.03 times the radius of the cylindrical end mill.
  8. 一种加工具有波形端面的花键的方法,所述方法包括:A method for processing a spline with a wavy end face, the method comprising:
    将工件放置在与刀具轴线垂直的工作台上,使用圆柱形立铣刀在所述工 件的端面上进行铣削以形成具有多个齿的花键表面;以及Place the workpiece on a worktable perpendicular to the axis of the tool, and use a cylindrical end mill to mill the end face of the workpiece to form a spline surface with multiple teeth; and
    使用所述圆柱形立铣刀在所述的齿顶和齿根处进行铣削以形成相邻工作齿面之间的过渡曲面,所述过渡曲面是与所述工件的轴线垂直的圆柱面的单参数包络面,Use the cylindrical end mill to perform milling at the tooth tip and tooth root to form a transition surface between adjacent working tooth surfaces, the transition surface being a single cylindrical surface perpendicular to the axis of the workpiece Parameter envelope surface,
    其中所述圆柱形立铣刀在所述摆动中的摆动角度由样条曲线确定,所述样条曲线是由三角函数和幂函数混合构成的调和函数,并且The swing angle of the cylindrical end mill in the swing is determined by a spline curve, and the spline curve is a harmonic function composed of a mixture of a trigonometric function and a power function, and
    其中所述花键表面为连续的周期性曲面,所述曲面为一阶连续的波形面。The spline surface is a continuous periodic curved surface, and the curved surface is a first-order continuous wave surface.
  9. 根据权利要求8所述的方法,其中所述调和函数的参数是第一差值和第二差值的比值,其中The method according to claim 8, wherein the parameter of the harmonic function is the ratio of the first difference and the second difference, wherein
    所述第一差值是所述过渡曲面和所述工件的内圆柱面上的交线上的对应于正被加工位置处的圆心角与所述交线的中点圆心角之差,The first difference is the difference between the central angle corresponding to the position being processed on the intersection of the transition curved surface and the inner cylindrical surface of the workpiece and the central angle of the midpoint of the intersection,
    所述第二差值是所述交线上的对应于所述过渡曲线的起点的位置处的圆心角和所述交线的中点圆心角之差。The second difference is the difference between the central angle at the position corresponding to the starting point of the transition curve on the line of intersection and the central angle of the midpoint of the line of intersection.
  10. 根据权利要求8或9所述的方法,其中所述三角函数是余弦函数,所述幂函数是三次多项式函数。The method according to claim 8 or 9, wherein the trigonometric function is a cosine function, and the power function is a cubic polynomial function.
  11. 根据权利要求8所述的方法,其中所述过渡曲面与所述工件的内圆柱面的交线的渐伸线是圆弧曲线,位于所述齿根处的所述过渡曲线的所述渐伸线具有第一半径,位于所述齿顶处的所述过渡曲线的所述渐伸线具有第二半径。The method according to claim 8, wherein the involute of the intersection of the transitional curved surface and the inner cylindrical surface of the workpiece is a circular arc curve, and the involute of the transitional curve located at the tooth root The line has a first radius, and the involute line of the transition curve at the tooth tip has a second radius.
  12. 根据权利要求11所述的方法,其中所述第二半径是所述第一半径的1.02至1.08倍。The method of claim 11, wherein the second radius is 1.02 to 1.08 times the first radius.
  13. 根据权利要求11所述的方法,其中所述齿顶和所述齿根之间的顶隙是所述圆柱形立铣刀的半径的0.028至0.03倍。The method according to claim 11, wherein the head gap between the tooth top and the tooth root is 0.028 to 0.03 times the radius of the cylindrical end mill.
  14. 根据权利要求11所述的方法,其中所述第一半径是所述圆柱形立铣刀的半径的1.02至1.08倍。The method according to claim 11, wherein the first radius is 1.02 to 1.08 times the radius of the cylindrical end mill.
  15. 一种轴类零件,包括:A shaft part, including:
    主轴;以及Spindle; and
    围绕所述主轴的轴肩部,所述轴肩部上形成有如权利要求1-7任一项所述的花键。Around the shaft shoulder of the main shaft, the spline according to any one of claims 1-7 is formed on the shaft shoulder.
  16. 一种盘类零件,包括:A kind of disc parts, including:
    环形主体,具有开口;以及A ring-shaped body with an opening; and
    鼠牙盘,所述鼠牙盘围绕所述开口的周边形成在所述环形主体的端面上,其中所述鼠牙盘被形成为如权利要求1-7任一项所述的花键。A squirrel disk, which is formed on the end surface of the annular body around the periphery of the opening, wherein the squirrel disk is formed as a spline according to any one of claims 1-7.
  17. 一种套类零件,包括:A set of parts, including:
    圆筒形的轴套;Cylindrical shaft sleeve;
    齿部,形成在所述轴套的外周面;以及The teeth are formed on the outer peripheral surface of the sleeve; and
    形成在所述轴套的端面的花键,所述花键是如权利要求1-7任一项所述的花键。The spline formed on the end surface of the sleeve is the spline according to any one of claims 1-7.
PCT/CN2020/072963 2020-01-02 2020-01-19 Spline having corrugated end face, and manufacturing method therefor WO2021134848A1 (en)

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