WO2021129857A1 - 冷却组件及包括其的充换电站、储能站 - Google Patents

冷却组件及包括其的充换电站、储能站 Download PDF

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Publication number
WO2021129857A1
WO2021129857A1 PCT/CN2020/139965 CN2020139965W WO2021129857A1 WO 2021129857 A1 WO2021129857 A1 WO 2021129857A1 CN 2020139965 W CN2020139965 W CN 2020139965W WO 2021129857 A1 WO2021129857 A1 WO 2021129857A1
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WO
WIPO (PCT)
Prior art keywords
cooling
charging
tray
connector
pipe
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PCT/CN2020/139965
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English (en)
French (fr)
Inventor
张建平
邹瑞
朱明厚
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奥动新能源汽车科技有限公司
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Publication of WO2021129857A1 publication Critical patent/WO2021129857A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/258Modular batteries; Casings provided with means for assembling
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to a cooling assembly.
  • the invention also relates to a charging station and an energy storage station including the cooling component.
  • the charging modules are centrally placed on the charging cabinet, and the rechargeable batteries are placed in the charging bin, and the temperature of the charging cabinet and the charging bin is controlled by air cooling.
  • the main disadvantages of using air-cooled method for temperature control are: centralized power supply of the charging module, large overall heat dissipation, low temperature control efficiency through air cooling, affecting the charging efficiency and service life of the charging equipment; the air-cooling temperature control system needs to be charged and replaced.
  • the design of the inlet and outlet windows on the power station affects the appearance and image of the charging station, and there is even a risk of water ingress.
  • the technical problem to be solved by the present invention is to overcome the disadvantages of air-cooled temperature control in the charging station and energy storage station in the prior art, and low temperature control efficiency, and to provide a cooling assembly and charging station and storage station including the same. Can stand.
  • the present invention provides a cooling assembly, which includes a plurality of charging bins, and each charging bin is provided with a plurality of cooling objects;
  • the cooling assembly further includes:
  • each of the cooling objects is provided with at least one cooling pipeline
  • a cooling unit having a main output port and a main input port
  • a main input pipe, one end of the main input pipe is connected to the main output port of the cooling unit, and the other end of the main input pipe is connected to the inlet of the cooling pipeline;
  • the main output pipe one end of the main output pipe is connected with the main input port of the cooling unit, and the other end of the main output pipe is connected with the outlet of the cooling pipeline.
  • the cooling object is at least one of a charging module, a rechargeable battery, and a battery tray.
  • the cooling object is a charging module
  • the cooling pipeline is directly installed on the inner and/or outer surface of the charging module.
  • the cooling object is a charging module
  • a cooling carrier is installed on the surface of the charging module
  • the cooling pipeline is arranged in the cooling carrier
  • the cooling carrier includes a heat sink or a liquid cooling plate, and the material of the heat sink and the liquid cooling plate is at least one of graphite, copper, and aluminum.
  • the cooling object is a rechargeable battery
  • the cooling pipeline is arranged on the inner and/or outer surface of the rechargeable battery.
  • a charging tray is further provided in the charging compartment, and a charging connector and a cooling connector are provided on the charging tray.
  • the charging connector is used to plug into the charging interface of the rechargeable battery, and the cooling connector
  • One end of the cooling joint is connected with the main input pipe and the main output pipe, and the other end of the cooling joint is connected with the cooling pipeline.
  • the cooling object is a battery tray
  • the battery tray is used to place rechargeable batteries
  • the cooling pipeline is arranged in the battery tray.
  • the charging compartment is also provided with a quick-change connector
  • the quick-change connector includes a tray input connector, a tray output connector, the tray input connector is connected to the main input pipe, and the tray input connector is used for When plugged into the inlet of the cooling pipeline, the tray output connector is communicated with the main output pipe, and the tray output connector is used to plug into the outlet of the cooling pipeline.
  • the cooling assembly includes a frame, the frame encloses a plurality of charging areas, the charging areas are used to place the charging bin, and the main input pipes and main output pipes are arranged along the extending direction of the frame.
  • the frame includes a number of uprights and a number of crossbars, the uprights are arranged vertically, the crossbars are arranged horizontally, the uprights and the crossbars are connected at intersections, the main input pipe, the main The output pipe is arranged along the extension direction of the upright column and the cross bar.
  • the cooling assembly further includes a control room, and the cooling unit is placed in the control room.
  • the cooling assembly further includes a shut-off valve, and the shut-off valve is arranged at the inlet of the cooling pipeline;
  • the charging compartment is also provided with a sensor and a valve controller.
  • the sensor is used to detect whether there is a rechargeable battery in the charging compartment and to generate a first signal or a second signal.
  • the first signal indicates that there is a rechargeable battery in the charging compartment
  • the second signal indicates that there is no rechargeable battery in the charging compartment, and the sensor is also used to transmit the generated first signal or second signal to the valve controller;
  • the valve controller is used to receive the first signal After controlling the shut-off valve to open, the valve controller is also used to control the shut-off valve to close after receiving the second signal.
  • the number of the cooling objects is three, and the three cooling objects are respectively a charging module, a rechargeable battery, and a battery tray.
  • the inlet of the cooling pipeline corresponding to the charging module and the rechargeable battery is provided with the cut-off valve;
  • the charging compartment is also provided with a temperature sensor, the temperature sensor is used to detect the temperature of the rechargeable battery and generate an over-temperature signal when the temperature of the rechargeable battery exceeds a threshold, the temperature sensor is also used to transmit An over-temperature signal to the valve controller;
  • the charging compartment is also provided with a tray shut-off valve, the tray shut-off valve is arranged at the inlet of the cooling pipeline corresponding to the battery tray, and the valve controller is also used to control the tray to shut off after receiving an over-temperature signal The valve opens.
  • the present invention also provides a charging and swapping power station, which includes the above-mentioned cooling assembly.
  • the present invention also provides an energy storage station, including the above-mentioned cooling assembly.
  • the cooling component and the charging/swap station and the energy storage station including it use pipeline cooling to exchange heat for multiple cooling objects in the charging bin, and the cooling pipelines of all cooling objects are connected to a large circuit. It is conducive to heat recovery, energy saving, simple pipeline layout, small space ratio of the entire cooling assembly, and high utilization rate.
  • Fig. 1 is a schematic diagram of the structure of the cooling assembly of the present invention.
  • Fig. 2 is a partial enlarged view of the cooling assembly shown in Fig. 1.
  • Fig. 3 is a single-layer wiring diagram of the charging module and the rechargeable battery of the cooling assembly shown in Fig. 1.
  • Fig. 4 is a schematic diagram of the wiring of the cooling assembly shown in Fig. 1.
  • Fig. 5 is a schematic structural diagram of the charging compartment of the cooling assembly shown in Fig. 1.
  • FIG. 6 is a schematic diagram of the structure of the charging disk of the charging compartment of the cooling assembly shown in FIG. 5.
  • Fig. 7 is a schematic structural diagram of the battery tray of the cooling assembly shown in Fig. 1.
  • Charging compartment 1 charging module 11, module body 111, heat sink 112, rechargeable battery 12, battery tray 13;
  • Cooling unit 3 main output port 31, main input port 32;
  • the present invention provides a cooling assembly, which includes a plurality of charging bins 1, and each charging bin 1 can be provided with a number of components.
  • the components in the charging compartment 1 may all be used as cooling objects 2 and need to be cooled.
  • a charging module 11, a rechargeable battery 12 and a battery tray 13 are usually arranged in the charging compartment 1.
  • the charging module 11 is used to charge the rechargeable battery 12, and the battery tray 13 is used to support the rechargeable battery 12.
  • the charging module 11 and the rechargeable battery 12 will generate heat when they are being charged, and it is often necessary to cool the charging module 11 and the rechargeable battery 12; and the battery tray 13 supports the rechargeable battery 12, and the battery tray 13 Cooling can also achieve the effect of cooling the rechargeable battery 12. Therefore, the charging module 11, the rechargeable battery 12, and the battery tray 13 may all serve as the cooling object 2 to cool down the temperature.
  • the cooling assembly further includes a cooling unit 3, a main input pipe 4 and a main output pipe 5, and a number of cooling pipes 6.
  • Each cooling object 2 is provided with a cooling pipe 6;
  • the cooling unit 3 has a main The output port 31 and the main input port 32; one end of the main input pipe 4 communicates with the main output port 31 of the cooling unit 3, and the other end of the main input pipe 4 communicates with the inlet of the cooling pipeline 6; one end of the main output pipe 5 is connected to the main output port 31 of the cooling unit 3.
  • the main input port 32 of the cooling unit 3 is in communication, and the other end of the main output pipe 5 is in communication with the outlet of the cooling pipe 6.
  • the coolant flows out from the main output port 31 of the cooling unit 3 and flows from the main input pipe 4 into each cooling pipe 6 to cool the cooling target 2 corresponding to the cooling pipe 6. Since all the cooling pipelines 6 share the main input pipe 4 and the main output pipe 5, the coolants of different temperatures are mixed first and then flow into the cooling unit 3, which is beneficial to heat recovery. In the case of a low ambient temperature, the coolant passing through the cooling object 2 with a higher temperature has a higher temperature, and it can also be used to flow through the cooling object 2 with a lower temperature again, and add to the cooling object 2 with a lower temperature. temperature.
  • the cooling pipe 6 can be directly installed on the inner and/or outer surface of the charging module 11, or a cooling carrier can be installed on the surface of the charging module 11, and the cooling pipe 6 is provided with In the cooling carrier.
  • the cooling carrier may be a heat sink or a liquid cold plate, and the material of the heat sink and the liquid cold plate is at least one of graphite, copper, and aluminum.
  • Figure 5 shows an optional cooling structure of the charging module 11.
  • the charging module 11 includes a module body 111 and a heat sink 112 attached to the surface of the module body 111.
  • the cooling pipe 6 is arranged on the heat sink. 112 in. When the coolant flows through the cooling pipe 6, the heat sink 112 is cooled, thereby cooling the module body 111.
  • the cooling pipe 6 can be arranged inside the rechargeable battery 12 or on the outer surface of the rechargeable battery 12.
  • the charging compartment 1 is also provided with a charging tray 7, and the charging tray 7 is provided with a charging connector 71 and a cooling connector 72.
  • the charging connector 71 is used to plug into the charging port of the rechargeable battery 12.
  • One end of the cooling connector 72 is connected to the main input tube. 4 is in communication with the main output pipe 5, and the other end of the cooling joint 72 is in communication with the cooling pipe 6.
  • the charging connector 71 and the cooling connector 72 are integrated on the charging tray 7. While the charging connector 71 is connected to the charging port of the rechargeable battery 12, the cooling connector 72 is also connected to the cooling pipe 6, and charging and cooling are started at the same time. Simplified system control.
  • the charging compartment 1 is also provided with a quick-change connector.
  • the quick-change connector includes a tray input connector and a tray output connector.
  • the tray input connector is connected to the main input pipe 4, and the tray input connector is used to plug into the inlet of the cooling pipeline 6.
  • the tray output connector is communicated with the main output pipe 5, and the tray output connector is used to plug into the outlet of the cooling pipeline 6.
  • the inlet and outlet of the cooling pipe 6 provided on the battery tray 13 extend to the outside of the battery tray 13.
  • the quick-change connector is inserted into the cooling pipe 6 on the battery tray 13 to connect the cooling pipe 6 to the cooling channel.
  • the charging tray 7 and the quick-change connector can be integrated.
  • the rechargeable battery 12 is charged, the rechargeable battery 12 and the cooling pipeline 6 on the battery tray 13 are all connected to the cooling channel.
  • the charging module 11, the rechargeable battery 12 and the battery tray 13 can be used as the cooling object 2 with the cooling pipe 6 at the same time, or one or more of them can be selected as the cooling object 2 with the cooling pipe 6.
  • the cooling object 2 of this embodiment is exemplified by the charging module 11, the rechargeable battery 12, and the battery tray 13, but it is not limited to this, and may also be any other components that need to be cooled.
  • the cooling assembly includes a frame 8.
  • the frame 8 encloses a number of charging areas.
  • a charging compartment 1 is placed in each charging area.
  • the main input pipes 4 and the main output pipes 5 are arranged in the frame 8. .
  • Several charging areas are isolated by the frame 8, and then a charging compartment 1 is installed in each charging area, and various pipelines (such as the main input pipe 4, the main output pipe 5) can be arranged in the frame 8 or fixed in the frame 8. ⁇ , is arranged along the extension direction of the frame 8.
  • Frame structure simple structure, convenient for installation and pipeline arrangement of charging bin.
  • the frame 8 includes a number of uprights 81 and a number of crossbars 82.
  • the uprights 81 are arranged vertically and the crossbars 82 are arranged horizontally.
  • the uprights 81 and the crossbars 82 are connected at the intersection of the main input pipe 4 and the main output pipe 5 along the
  • the uprights 81 and the cross bars 82 are arranged in the extending direction.
  • the frame 8 also encloses a control room 9, and the cooling unit 3 is placed in the control room 9.
  • the cooling assembly further includes a shut-off valve 10, which is arranged at the inlet of the cooling pipeline 6.
  • a sensor 20 and a valve controller 30 are also provided in the charging compartment 1.
  • the sensor 20 is used to detect the inside of the charging compartment 1. Whether there is a rechargeable battery 12 and generate a first signal or a second signal.
  • the first signal indicates that there is a rechargeable battery 12 in the charging compartment 1, and the second signal indicates that there is no rechargeable battery 12 in the charging compartment 1.
  • a signal or a second signal is sent to the valve controller 30; the valve controller 30 is used to control the shut-off valve 10 to open after receiving the first signal, and the valve controller 30 is also used to control the shut-off valve 10 to close after receiving the second signal.
  • the shut-off valve 10 is arranged on the cooling pipeline 6, and the sensor 20 is arranged in the charging compartment 1 close to the rechargeable battery 12.
  • the sensor 20 When the sensor 20 detects that there is a rechargeable battery 12 in the charging compartment 1, the sensor 20 generates a first signal and transmits it to the valve controller 30. After receiving the first signal, the valve controller 30 controls the shut-off valve 10 to open to make the cooling pipeline 6 Conduction. When the sensor 20 detects that there is no rechargeable battery 12 in the charging compartment 1, the sensor 20 generates a second signal and transmits it to the valve controller 30. After receiving the second signal, the valve controller 30 controls the shut-off valve 10 to disconnect, so that the cooling pipeline is turned off. 6 truncated.
  • the sensor 20 may be a proximity sensor or a photoelectric sensor.
  • the inlet of the cooling pipeline 6 corresponding to the charging module 11 and the rechargeable battery 12 is provided with a shut-off valve 10;
  • a temperature sensor 40 inside. The temperature sensor 40 is used to detect the temperature of the rechargeable battery 12 and generate an over-temperature signal when the temperature of the rechargeable battery 12 exceeds a threshold.
  • the temperature sensor 40 is also used to transmit the over-temperature signal to the valve control
  • the charging compartment 1 is also provided with a tray shut-off valve 50, the tray shut-off valve 50 is set at the inlet of the cooling pipeline 6 corresponding to the battery tray 13, and the valve controller 30 is also used to control the tray shut-off valve after receiving an over-temperature signal 50 open.
  • the temperature sensor 40 may be an optical fiber temperature sensor or other temperature sensors.
  • the temperature sensor 40 has a plurality of temperature measurement points, which are dispersed in a plurality of areas inside or outside the rechargeable battery 12, and the highest temperature among the plurality of temperatures of the rechargeable battery 12 is detected as the temperature of the temperature sensor 40.
  • the valve controller 30 controls the charging module 11 and the shut-off valve 10 corresponding to the rechargeable battery 12 to open, so that the cooling pipes of the charging module 11 and the rechargeable battery 12 are opened.
  • Road 6 is turned on and the cooling mode is turned on.
  • the temperature sensor 40 sends an over-temperature signal to the valve controller 30, and the valve controller 30 controls the tray shut-off valve 50 to open, so that the cooling pipeline 6 corresponding to the battery tray 13 is turned on and passed
  • the cooling of the battery tray 13 located under the rechargeable battery 12 strengthens the cooling of the rechargeable battery 12.
  • the above-mentioned cooling components adopt pipeline cooling to exchange heat among multiple cooling objects in the charging bin.
  • the cooling pipelines of all cooling objects are connected to a large circuit, which is beneficial to heat recovery, energy saving, and pipeline layout.
  • Simple, the entire cooling component has a small space ratio and high utilization rate.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

一种冷却组件及包括其的充换电站、储能站,该冷却组件包括冷却单元(3)、主输入管(4)、主输出管(5)、若干冷却管路(6)和若干充电仓(1),每个充电仓(1)内设有若干冷却对象(2);每个所述冷却对象(2)均设置有至少一个冷却管路(6);所述冷却单元(3)具有主输出口(31)和主输入口(32);所述主输入管(4)的一端与所述冷却单元(3)的主输出口(31)相连通,所述主输入管(4)的另一端与所述冷却管路(6)的入口连通;所述主输出管(5)的一端与所述冷却单元(3)的主输入口(32)相连通,所述主输出管(5)的另一端与所述冷却管路(6)的出口连通。该冷却组件及包括其的充换电站、储能站,采用管路冷却的方式对充电仓(1)内的多个冷却对象(2)进行热交换,所有冷却对象(2)的冷却管路(6)均接入一个大的回路中,整个冷却组件空间占比小,利用率高。

Description

冷却组件及包括其的充换电站、储能站
本申请要求申请日为2019年12月26日的中国专利申请2019113642377的优先权。本申请引用上述中国专利申请的全文。
技术领域
本发明涉及一种冷却组件。
本发明还涉及一种包括上述冷却组件的充换电站、储能站。
背景技术
现有充换电站、储能站中,充电模块集中放置在充电机柜上,充电电池放置于充电仓中,通过风冷对充电机柜、充电仓进行温度控制。使用风冷的方式进行温度控制,主要缺点有:充电模块集中供电,整体散热量大,通过风冷进行温度调控效率低,影响充电设备充电效率及使用寿命;风冷调温系统需在充换电站上设计进排风窗,影响充换电站的外观及形象,甚至有进水的风险。
发明内容
本发明要解决的技术问题是为了克服现有技术中的充换电站、储能站采用风冷进行温度控制,温控效率低的缺陷,提供一种冷却组件及包括其的充换电站、储能站。
本发明是通过下述技术方案来解决上述技术问题:
本发明提供一种冷却组件,包括若干充电仓,每个充电仓内设有若干冷却对象;
所述冷却组件还包括,
若干冷却管路,每个所述冷却对象均设置有至少一个冷却管路;
冷却单元,所述冷却单元具有主输出口和主输入口;
主输入管,所述主输入管的一端与所述冷却单元的主输出口相连通,所述主输入管的另一端与所述冷却管路的入口连通;
主输出管,所述主输出管的一端与所述冷却单元的主输入口相连通,所述主输出管的另一端与所述冷却管路的出口连通。
较佳地,所述冷却对象为充电模组、充电电池和电池托盘中的至少一个。
较佳地,所述冷却对象为充电模组,所述冷却管路直接安装于所述充电模组的内部和/或外表面。
较佳地,所述冷却对象为充电模组,所述充电模组的表面安装有冷却载体,所述冷却管路设于所述冷却载体内。
较佳地,所述冷却载体包括散热片或液冷板,所述散热片、液冷板的材料为石墨、铜、铝中的至少一种。
较佳地,所述冷却对象为充电电池,所述冷却管路设置于所述充电电池的内部和/或外表面。
较佳地,所述充电仓内还设置有充电盘,所述充电盘上设有充电接头、冷却接头,所述充电接头用于插接在所述充电电池的充电接口上,所述冷却接头的一端与所述主输入管和主输出管连通,所述冷却接头的另一端与所述冷却管路连通。
较佳地,所述冷却对象为电池托盘,所述电池托盘用于放置充电电池,所述冷却管路设置于所述电池托盘内。
较佳地,所述充电仓内还设置有快换接头,所述快换接头包括托盘输入接头、托盘输出接头,所述托盘输入接头与所述主输入管相连通,所述托盘输入接头用于插接在所述冷却管路的入口上,所述托盘输出接头与所述主输出管相连通,所述托盘输出接头用于插接在所述冷却管路的出口上。
较佳地,所述冷却组件包括框架,所述框架围成若干充电区域,所述充电区域用于放置所述充电仓,所述主输入管、主输出管沿所述框架的延伸方向布设。
较佳地,所述框架包括若干立柱和若干横杆,所述立柱竖向设置,所述横杆横向设置,所述立柱与所述横杆的交叉处相连接,所述主输入管、主输出管沿所述立柱、横杆的延伸方向布设。
较佳地,所述冷却组件还包括控制室,所述冷却单元放置于所述控制室内。
较佳地,所述冷却组件还包括切断阀,所述切断阀设置于所述冷却管路的入口;
所述充电仓内还设有传感器、阀门控制器,所述传感器用于检测充电仓内是否有充电电池并生成第一信号或第二信号,所述第一信号表示充电仓内有充电电池,所述第二信号表示充电仓内没有充电电池,所述传感器还用于将生成的第一信号或第二信号传送给所述阀门控制器;所述阀门控制器用于接收到所述第一信号后控制所述切断阀打开,所述阀门控制器还用于接收到所述第二信号后控制所述切断阀关闭。
较佳地,所述冷却对象的数量为三个,三个冷却对象分别为充电模组、充电电池和电池托盘,所述充电模组、充电电池对应的冷却管路的入口设置有所述切断阀;
所述充电仓内还设有温度感应器,所述温度感应器用于检测所述充电电池的温度并在所述充电电池的温度超过阈值时生成超温信号,所述温度感应器还用于传送超温信号给所述阀门控制器;
所述充电仓内还设有托盘切断阀,所述托盘切断阀设置于所述电池托盘对应的冷却管路的入口,所述阀门控制器还用于接收到超温信号后控制所述托盘切断阀打开。
本发明还提供一种充换电站,包括上述冷却组件。
本发明还提供一种储能站,包括上述冷却组件。
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。
本发明的积极进步效果在于:
该冷却组件及包括其的充换电站、储能站,采用管路冷却的方式对充电仓内的多个冷却对象进行热交换,所有冷却对象的冷却管路均接入一个大的回路中,有利于热回收,节省能源,管路布局简单,整个冷却组件空间占比小,利用率高。
附图说明
图1为本发明冷却组件的结构示意图。
图2为图1所示的冷却组件的局部放大图。
图3为图1所示的冷却组件的充电模块、充电电池的单层布线图。
图4为图1所示的冷却组件的布线示意图。
图5为图1所示的冷却组件的充电仓的结构示意图。
图6为图5所示的冷却组件的充电仓的充电盘的结构示意图。
图7为图1所示的冷却组件的电池托盘的结构示意图。
附图标记说明
充电仓1,充电模组11,模组本体111,散热片112,充电电池12,电池托盘13;
冷却对象2;
冷却单元3,主输出口31,主输入口32;
主输入管4;
主输出管5;
冷却管路6;
充电盘7,充电接头71,冷却接头72;
框架8,立柱81,横杆82;
控制室9;
切断阀10;
传感器20;
阀门控制器30;
温度感应器40;
托盘切断阀50。
具体实施方式
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。
如图1至图4所示,本发明提供一种冷却组件,包括若干充电仓1,每个充电仓1内可设有若干部件。在冷却组件运行的过程中,需要对充电仓1进行降温时,位于充电仓1内的部件则都有可能被作为冷却对象2,需要对其进行降温。
充电仓1内通常会设有充电模组11、充电电池12和电池托盘13,充电模组11用于对充电电池12进行充电,电池托盘13用于托住充电电池12。在冷却组件运行的过程中,充电模组11、充电电池12充电时都会产生热量,常需要对充电模组11、充电电池12进行降温;而电池托盘13托住充电电池12,对电池托盘13进行降温,也能达到对充电电池12进行降温的效果。因此,充电模组11、充电电池12和电池托盘13都有可能作为冷却对象2,对其进行降温。
为了实现上述降温效果,该冷却组件还包括冷却单元3、主输入管4和主输出管5和若干冷却管路6,每个冷却对象2均设置有一个冷却管路6;冷却单元3具有主输出口31和主输入口32;主输入管4的一端与冷却单元3的主输出口31相连通,主输入管4的另一端与冷却管路6的入口连通;主输出管5的一端与冷却单元3的主输入口32相连通,主输出管5的另一端与冷却管路6的出口连通。
冷却剂从冷却单元3的主输出口31流出,从主输入管4分别流入各条冷却管路6中,对冷却管路6所对应的冷却对象2进行冷却。由于所有冷却管路6都共用主输入管4、主输出管5,使不同温度的冷却剂先通过混合后再流入冷却单元3,有利于热回收。在环境温度较低的情况下,经过温度较高的冷却对象2的冷却剂的温度较高,还可以用来再次流经温度较低的冷却对象2,对温度较低的冷却对象2进行加温。
当冷却对象2为充电模组11时,冷却管路6可以直接安装于充电模组11的内部和/或外表面,也可以在充电模组11的表面安装有冷却载体,冷却管路6设于冷却载体内。冷却载体可以为散热片或液冷板,散热片、液冷板的材料为石墨、铜、铝中的至少一种。图5所示为充电模组11的一种可选的冷却结构,充电模组11包括模组本体111和贴附于模组本体111的表面的散热片112,冷却管路6设置于散热片112中。当冷却剂从冷却管路6中流过时,对散热片112进行冷却,从而对模组本体111进行冷却。
如图5和图6所示,当冷却对象2为充电电池12时,冷却管路6可设置于充电电池12的内部,也可设置于充电电池12的外表面。充电仓1内还设置有充电盘7,充电盘7上设有充电接头71、冷却接头72,充电接头71用于插接在充电电池12的充电接口上,冷却接头72的一端与主输入管4和主输出管5连通,冷却接头72的另一端与冷却管路6连通。
将充电接头71、冷却接头72都集成在充电盘7上,在充电接头71与充电电池12的充电接口相连接的同时,冷却接头72也与冷却管路6相连接,充电与冷却同时启动,简化了系统控制。
如图7所示,当冷却对象2为电池托盘13,电池托盘13用于放置充电电池12,冷却管路6设置于电池托盘13内。充电仓1内还设置有快换接头,快换接头包括托盘输入接头、托盘输出接头,托盘输入接头与主输入管4相连通,托盘输入接头用于插接在冷却管路6的入口上,托盘输出接头与主输出管5相连通,托盘输出接头用于插接在冷却管路6的出口上。
设置于电池托盘13上的冷却管路6的入口、出口,伸出至电池托盘13的外部。在需要对电池托盘13进行冷却时,将快换接头插到位于电池托盘13上的冷却管路6上,即可将该冷却管路6接入冷却通道中。
当充电电池12、电池托盘13均需要进行冷却时,可以将充电盘7、快换接头集成在一起。当对充电电池12进行充电时,充电电池12、电池托盘13上的冷却管路6均接入冷却通道中。
充电模组11、充电电池12和电池托盘13可同时作为设置冷却管路6的冷却对象2,也可以选择其中一个或多个作为设置冷却管路6的冷却对象2。本实施例的冷却对象2,示例为充电模组11、充电电池12和电池托盘13,但并不限定于此,也可以为任何其它需要冷却的部件。
如图1和图2所示,该冷却组件包括框架8,框架8围成若干充电区域,每个充电区域内放置一个充电仓1,主输入管4、主输出管5排布于框架8内。先通过框架8隔离出若干充电区域,再在每个充电区域安装一个充电仓1,而各种管路(比如主输入管4、主输出管5)可以布置在框架8内或固定在框架8上,沿框架8的延伸方向布设。框架式结构,结构简单,便于充电仓的安装和管路布置。
具体而言,框架8包括若干立柱81和若干横杆82,立柱81竖向设置,横杆82横向设置,立柱81与横杆82的交叉处相连接,主输入管4、主输出管5沿立柱81、横杆82的延伸方向布设。通过上述方式,可以将若干充电仓1阵列排布,而主输入管4、主输出管5的布线距离可以控制在较短的距离。
其中,框架8还围成控制室9,冷却单元3放置于控制室9内。
如图4所示,冷却组件还包括切断阀10,切断阀10设置于冷却管路6的入口;充电仓1内还设有传感器20、阀门控制器30,传感器20用于检测充电仓1内是否有充电电池12并生成第一信号或第二信号,第一信号表示充电仓1内有充电电池12,第二信号表示充电仓1内没有充电电池12,传 感器20还用于将生成的第一信号或第二信号传送给阀门控制器30;阀门控制器30用于接收到第一信号后控制切断阀10打开,阀门控制器30还用于接收到第二信号后控制切断阀10关闭。切断阀10设于冷却管路6上,传感器20设于充电仓1内靠近充电电池12的位置。
当传感器20检测到充电仓1内有充电电池12时,传感器20生成第一信号并传送给阀门控制器30,阀门控制器30接收到第一信号后控制切断阀10打开,令冷却管路6导通。当传感器20检测到充电仓1内没有充电电池12时,传感器20生成第二信号并传送给阀门控制器30,阀门控制器30接收到第二信号后控制切断阀10断开,令冷却管路6截断。通过设置切断阀10,可以保证只有在充电仓1内有充电电池12时才能使冷却管路6导通,保证了冷却系统的安全性,避免了误操作带来的损失。传感器20可以为接近传感器或光电传感器。
如图4所示,当充电模组11、充电电池12和电池托盘13同时作为冷却对象2,充电模组11、充电电池12对应的冷却管路6的入口设置有切断阀10;充电仓1内还设有温度感应器40,温度感应器40用于检测充电电池12的温度并在充电电池12的温度超过阈值时生成超温信号,温度感应器40还用于传送超温信号给阀门控制器30;充电仓1内还设有托盘切断阀50,托盘切断阀50设置于电池托盘13对应的冷却管路6的入口,阀门控制器30还用于接收到超温信号后控制托盘切断阀50打开。温度感应器40可为光纤温度传感器或其它温度传感器。温度传感器40有多个测温点,多个测温点分散于充电电池12的内部或外部的多个区域,根据检测到充电电池12的多个温度中的最高温度作为温度传感器40的温度。
在正常充电模式,即在充电仓1内有充电电池12时,阀门控制器30控制充电模组11、充电电池12所对应的切断阀10打开,令充电模组11、充电电池12的冷却管路6导通,开启冷却模式。若充电电池12的温度超过某个阈值,温度感应器40发送超温信号给阀门控制器30,阀门控制器30控制 托盘切断阀50打开,令电池托盘13对应的冷却管路6导通,通过对位于充电电池12下方的电池托盘13的冷却,加强对充电电池12的冷却。
上述冷却组件,采用管路冷却的方式对充电仓内的多个冷却对象进行热交换,所有冷却对象的冷却管路均接入一个大的回路中,有利于热回收,节省能源,管路布局简单,整个冷却组件空间占比小,利用率高。将上述冷却组件应用于充换电站、储能站时,能解决充换电站、储能站的温度控制效果差,温控效率低的问题。
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。

Claims (16)

  1. 一种冷却组件,包括若干充电仓,其特征在于:
    每个充电仓内设有若干冷却对象;
    所述冷却组件还包括,
    若干冷却管路,每个所述冷却对象均设置有至少一个冷却管路;
    冷却单元,所述冷却单元具有主输出口和主输入口;
    主输入管,所述主输入管的一端与所述冷却单元的主输出口相连通,所述主输入管的另一端与所述冷却管路的入口连通;
    主输出管,所述主输出管的一端与所述冷却单元的主输入口相连通,所述主输出管的另一端与所述冷却管路的出口连通。
  2. 如权利要求1所述的冷却组件,其特征在于:所述冷却对象包括充电模组、充电电池、电池托盘中的至少一个。
  3. 如权利要求1或2所述的冷却组件,其特征在于:所述冷却对象为充电模组,所述冷却管路直接安装于所述充电模组的内部和/或外表面。
  4. 如权利要求1或2所述的冷却组件,其特征在于:所述冷却对象为充电模组,所述充电模组的表面安装有冷却载体,所述冷却管路设于所述冷却载体内。
  5. 如权利要求4所述的冷却组件,其特征在于:所述冷却载体包括散热片或液冷板,所述散热片、液冷板的材料为石墨、铜、铝中的至少一种。
  6. 如权利要求1或2所述的冷却组件,其特征在于:所述冷却对象为充电电池,所述冷却管路设置于所述充电电池的内部和/或外表面。
  7. 如权利要求6所述的冷却组件,其特征在于:所述充电仓内还设置有充电盘,所述充电盘上设有充电接头、冷却接头,所述充电接头用于插接在所述充电电池的充电接口上,所述冷却接头的一端与所述主输入管和主输出管连通,所述冷却接头的另一端与所述冷却管路连通。
  8. 如权利要求1或2所述的冷却组件,其特征在于:所述冷却对象为电池托盘,所述电池托盘用于放置充电电池,所述冷却管路设置于所述电池托盘内。
  9. 如权利要求8所述的冷却组件,其特征在于:所述充电仓内还设置有快换接头,所述快换接头包括托盘输入接头、托盘输出接头,所述托盘输入接头与所述主输入管相连通,所述托盘输入接头用于插接在所述冷却管路的入口上,所述托盘输出接头与所述主输出管相连通,所述托盘输出接头用于插接在所述冷却管路的出口上。
  10. 如权利要求1至9中至少一项所述的冷却组件,其特征在于:所述冷却组件包括框架,所述框架围成若干充电区域,所述充电区域用于放置所述充电仓,所述主输入管、主输出管沿所述框架的延伸方向布设。
  11. 如权利要求10所述的冷却组件,其特征在于:所述框架包括若干立柱和若干横杆,所述立柱竖向设置,所述横杆横向设置,所述立柱与所述横杆的交叉处相连接,所述主输入管、主输出管沿所述立柱、横杆的延伸方向布设。
  12. 如权利要求1至11中至少一项所述的冷却组件,其特征在于:所述冷却组件还包括控制室,所述冷却单元放置于所述控制室内。
  13. 如权利要求1至12中至少一项所述的冷却组件,其特征在于,所述冷却组件还包括切断阀,所述切断阀设置于所述冷却管路的入口;
    所述充电仓内还设有传感器、阀门控制器,所述传感器用于检测充电仓内是否有充电电池并生成第一信号或第二信号,所述第一信号表示充电仓内有充电电池,所述第二信号表示充电仓内没有充电电池,所述传感器还用于将生成的第一信号或第二信号传送给所述阀门控制器;所述阀门控制器用于接收到所述第一信号后控制所述切断阀打开,所述阀门控制器还用于接收到所述第二信号后控制所述切断阀关闭。
  14. 如权利要求13所述的冷却组件,其特征在于,所述冷却对象的数量 为三个,三个冷却对象分别为充电模组、充电电池和电池托盘,所述充电模组、充电电池对应的冷却管路的入口设置有所述切断阀;
    所述充电仓内还设有温度感应器,所述温度感应器用于检测所述充电电池的温度并在所述充电电池的温度超过阈值时生成超温信号,所述温度感应器还用于传送超温信号给所述阀门控制器;
    所述充电仓内还设有托盘切断阀,所述托盘切断阀设置于所述电池托盘对应的冷却管路的入口,所述阀门控制器还用于接收到超温信号后控制所述托盘切断阀打开。
  15. 一种充换电站,其特征在于,包括如权利要求1-14中任一项所述的冷却组件。
  16. 一种储能站,其特征在于,包括如权利要求1-14中任一项所述的冷却组件。
PCT/CN2020/139965 2019-12-26 2020-12-28 冷却组件及包括其的充换电站、储能站 WO2021129857A1 (zh)

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