WO2021129463A1 - Vertical washing machine - Google Patents

Vertical washing machine Download PDF

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Publication number
WO2021129463A1
WO2021129463A1 PCT/CN2020/136495 CN2020136495W WO2021129463A1 WO 2021129463 A1 WO2021129463 A1 WO 2021129463A1 CN 2020136495 W CN2020136495 W CN 2020136495W WO 2021129463 A1 WO2021129463 A1 WO 2021129463A1
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WO
WIPO (PCT)
Prior art keywords
cover
tub
washing machine
bottom wall
motor
Prior art date
Application number
PCT/CN2020/136495
Other languages
French (fr)
Chinese (zh)
Inventor
宫地成佳
市川晶
Original Assignee
青岛海尔洗衣机有限公司
Aqua株式会社
海尔智家股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔洗衣机有限公司, Aqua株式会社, 海尔智家股份有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to CN202080090762.9A priority Critical patent/CN114901890A/en
Publication of WO2021129463A1 publication Critical patent/WO2021129463A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively

Definitions

  • the invention relates to a vertical washing machine.
  • the vertical washing machine disclosed in Patent Document 1 below includes: a water tub that receives washing water; a washing machine motor provided at the bottom of the water tub; and a motor cover configured to bend into a U shape so as to straddle the washing machine motor from below, Installed on a bucket fixing part screwed to the bottom of the bucket.
  • the motor cover is in the shape of a cylindrical container and covers the washing machine motor from below. As a result, it is possible to prevent the washing tub motor from being immersed in the washing water when the waterproof tray provided with the vertical washing machine has poor drainage and the washing water is stored in the waterproof tray.
  • a gap is provided between the bottom of the water tub and the upper end of the motor cover, so the washing machine motor in the motor cover is opened to the air through the gap.
  • Patent Document 1 The purpose of the motor cover described in Patent Document 1 is only for waterproofing, and it is not conceivable that the motor cover will prevent the operating sound of a washing machine motor from leaking to the outside.
  • a gap is provided between the motor cover and the bottom of the water tub to open the washing machine motor to the air. Therefore, the operating sound of the washing machine motor is likely to leak to the outside from the gap.
  • Patent Document 1 Japanese Patent Application Publication No. 2019-118676
  • the present invention was made in view of this background, and its object is to provide a vertical washing machine that can prevent the operating sound of the drive unit from leaking to the outside.
  • the present invention is a vertical washing machine, comprising: an inner tub for accommodating laundry and rotatable; an outer tub for accommodating the inner tub, having an upper end and a lower end, and the upper end is formed with a way for the laundry to enter and exit the inner tub.
  • the entrance and exit, the lower end is provided with a bottom wall;
  • the driving part has at least a motor that generates a driving force to rotate the inner tub, and is arranged on the lower side of the bottom wall;
  • the cover has a cylindrical portion and a closing portion, the cylindrical portion Having an upper end portion mounted on the lower surface portion of the bottom wall and surrounding the driving portion, and the closing portion blocks the inner space of the cylindrical portion from the lower side; and a soundproof member mounted on the facing side of the cover The inner surface part of the driving part.
  • the present invention is characterized in that the inner surface portion of the cover is composed of a plurality of flat surfaces.
  • the present invention is characterized in that the vertical washing machine further includes a buffer member arranged between the tube portion and the lower surface portion.
  • the cylindrical portion surrounds the driving portion arranged on the lower side of the bottom wall of the outer tub, and the closing portion blocks the inner space of the cylindrical portion in which the driving portion is arranged from the lower side.
  • the upper end part of the cylinder part is attached to the lower surface part of the bottom wall, so the cover covers the driving part in a nearly airtight state.
  • the soundproof member is attached to the inner surface part of the cover. As a result, it is possible to prevent the operating sound of the driving unit in the cover from leaking to the outside.
  • the inner surface portion of the cover is composed of a plurality of flat surfaces. Therefore, compared with the case where the inner surface portion is composed of a curved surface, the soundproof member can be easily and reliably attached to the inner surface portion of the cover.
  • Fig. 1 is a schematic vertical cross-sectional right view of a vertical washing machine according to an embodiment of the present invention.
  • Fig. 2 is a perspective view of a cover included in the washing machine.
  • Fig. 3 is a perspective view of the main part of the washing machine.
  • Fig. 1 is a schematic vertical cross-sectional right view of a vertical washing machine 1 according to an embodiment of the present invention.
  • the direction orthogonal to the paper surface of FIG. 1 is called the left-right direction X of the vertical washing machine 1
  • the left-right direction in FIG. 1 is called the front-rear direction Y of the vertical washing machine 1
  • the vertical direction in FIG. 1 is called the vertical direction.
  • the back side of the paper surface of FIG. 1 is referred to as the left side X1 of the vertical washing machine 1
  • the right side X2 of the vertical washing machine 1 is referred to as the right side X2 of the vertical washing machine 1.
  • the left side in FIG. 1 is referred to as the front side Y1
  • the right side in FIG. 1 is referred to as the rear side Y2.
  • the upper side is referred to as the upper side Z1
  • the lower side is referred to as the lower side Z2.
  • the box body 2 is made of metal, for example, and is formed in a box shape.
  • the upper surface 2A of the box 2 is formed with an opening 15 through which the inside and the outside of the box 2 communicate.
  • a door 16 that opens and closes the opening 15 is provided on the upper surface 2A.
  • the outer tub 3 is made of resin, for example, and is formed in a cylindrical shape with a bottom.
  • the outer tub 3 is connected to the box body 2 via a support member 17 such as a hanging rod and a shock absorber having a spring and a damping mechanism.
  • a support member 17 such as a hanging rod and a shock absorber having a spring and a damping mechanism.
  • the outer barrel 3 has: a substantially cylindrical circumferential wall 3A, which is arranged in the vertical direction Z; a bottom wall 3B, which blocks the hollow portion of the circumferential wall 3A from the lower side Z2; The edge wrapping side of the upper side Z1 side of 3A protrudes toward the center side of the circumferential wall 3A.
  • the bottom wall 3B constitutes the lower end of the outer tub 3, and the annular wall 3C constitutes the upper end of the outer tub 3.
  • an inlet 18 communicating with the hollow portion of the circumferential wall 3A from the upper side Z1.
  • the port 18 is in a state of being opposed to and communicating with the opening 15 of the box 2 from the lower side Z2.
  • a door 19 that opens and closes the entrance and exit 18 is provided on the annular wall 3C.
  • the bottom wall 3B is formed in a circular plate shape extending substantially horizontally, and a through hole 3D penetrating the bottom wall 3B is formed at a center position of the bottom wall 3B.
  • Water can be stored in the outer bucket 3.
  • a water supply channel 20 connected to a tap for tap water is connected from the upper side Z1, and tap water is supplied into the outer tub 3 from the water supply channel 20.
  • a water supply valve 21 that opens and closes in order to start or stop water supply is provided in the middle of the water supply path 20.
  • the drain passage 22 is connected to the bottom wall 3B of the outer tub 3 from the lower side Z2, and the water in the outer tub 3 is drained from the drain passage 22 to the outside of the machine.
  • a drain valve 23 that opens and closes in order to start or stop draining is provided in the middle of the drain channel 22.
  • the inner tub 4 is made of metal, for example, and is formed into a cylindrical shape with a bottom that is slightly smaller than the outer tub 3, and can contain the laundry Q inside.
  • the inner tub 4 has a substantially cylindrical circumferential wall 4A arranged in the vertical direction Z and a bottom wall 4B provided at the lower end of the inner tub 4 and blocking the hollow portion of the circumferential wall 4A from the lower side Z2.
  • the inner peripheral surface of the circumferential wall 4A is the inner peripheral surface of the inner tub 4.
  • the upper end portion of the inner peripheral surface of the circumferential wall 4A is an access port 24 that exposes the hollow portion of the circumferential wall 4A toward the upper side Z1.
  • the entrance and exit 24 are formed at the upper end of the inner tub 4.
  • the port 24 is in a state of being opposed to and communicating with the port 18 of the tub 3 from the lower side Z2. The user allows the laundry Q to enter and exit the inner tub 4 from the upper side Z1 through the opened opening 15, the entrance 18, and the entrance 24.
  • the inner tub 4 is coaxially accommodated in the outer tub 3.
  • the inner tub 4 in the state accommodated in the outer tub 3 can rotate around an axis J that forms its central axis and extends in the vertical direction Z.
  • the circumferential wall 4A and the bottom wall 4B of the inner tub 4 are formed with a plurality of through holes 4C, and the water in the outer tub 3 can pass between the outer tub 3 and the inner tub 4 through the through holes 4C. Therefore, the water level in the outer tub 3 is consistent with the water level in the inner tub 4.
  • the bottom wall 4B of the inner tub 4 is formed in the shape of a circular plate extending substantially parallel to the bottom wall 3B of the outer tub 3 at an interval on the upper side Z1, and a through bottom wall is formed in the center of the bottom wall 4B that coincides with the axis J 4B through hole 4D.
  • the bottom wall 4B is provided with a tubular support shaft 25 extending along the axis J to the lower side Z2 while surrounding the through hole 4D.
  • the support shaft 25 is inserted through the through hole 3D of the bottom wall 3B of the outer tub 3, and the lower end of the support shaft 25 is located on the lower side Z2 than the bottom wall 3B.
  • the rotating wing 5 is a so-called pulsator, formed in a disk shape centered on the axis J, and is arranged on the bottom wall 4B in the inner tub 4 so as to be concentric with the inner tub 4.
  • a plurality of blades 5A arranged radially are formed on the upper surface of the rotary wing 5 facing the entrance and exit 24 of the inner tub 4.
  • the rotating wing 5 is provided with a rotating shaft 26 extending from its center along the axis J to the lower side Z2.
  • the rotating shaft 26 is inserted through the hollow portion of the support shaft 25, and the lower end of the rotating shaft 26 is located on the lower side Z2 than the bottom wall 3B of the outer tub 3.
  • the motor 7 is an electric motor such as an inverter motor.
  • the motor 7 is arranged on the lower side Z2 of the bottom wall 3B of the tub 3 in the box 2.
  • the motor 7 has an output shaft 30 protruding to the upper side Z1 and rotating around the axis J, and outputs the generated driving force from the output shaft 30.
  • the brake clutch mechanism 8 includes, for example, a known brake (not shown) composed of a brake band or the like and a known clutch (not shown).
  • the brake clutch mechanism 8 incorporates a known deceleration mechanism 31.
  • the output shaft 30 of the motor 7 is connected to the lower end of the support shaft 25 of the inner tub 4 via a clutch in the brake clutch mechanism 8.
  • the output shaft 30 and the support shaft 25 constitute a transmission path of the driving force from the motor 7 to the inner tub 4.
  • the clutch cuts off or communicates with the transmission path.
  • the output shaft 30 is connected to the lower end of the rotating shaft 26 via the speed reduction mechanism 31. Therefore, when the motor 7 is operating, the rotating wing 5 connected to the rotating shaft 26 rotates at a lower speed than the output shaft 30 by being transmitted with the driving force of the motor 7.
  • the motor 7 and the brake clutch mechanism 8 constitute a drive unit 32.
  • the output shaft 30 of the motor 7 may be directly connected to the support shaft 25 of the inner tub 4, and the driving part 32 in this case may have at least the motor 7.
  • the driving part 32 is arranged on the lower side Z2 of the bottom wall 3B of the outer tub 3. Specifically, the motor 7 is arranged such that the center of the output shaft 30 coincides with the axis J, and the brake clutch mechanism 8 is arranged between the bottom wall 3B of the tub 3 and the motor 7.
  • the vertical washing machine 1 includes a control unit 35 built in a cabinet 2 as a microcomputer including a CPU, ROM, RAM, and the like.
  • the control unit 35 executes the washing operation by controlling the actions of the motor 7, the brake clutch mechanism 8, the water supply valve 21, the drain valve 23, and the like.
  • the washing operation has: a washing process to wash the laundry Q; a rinsing process to rinse the laundry Q after the washing process; and a dehydration process in which the inner tub 4 is rotated to spin the laundry Q after the rinsing process.
  • the control unit 35 opens the water supply valve 21 for a predetermined period of time to store water in the outer tub 3 and the outer tub 4 to a predetermined water level, and then operates the motor 7 to rotate the rotary wing 5 .
  • the laundry Q in the inner tub 4 is stirred by the mechanical force of the blade 5A of the rotating rotor blade 5 and the mechanical force of the water flow generated in the inner tub 4 as the rotor blade 5 rotates.
  • the control unit 35 may also rotate the inner tub 4 together with the rotary wing 5 by controlling the operation of the clutch of the brake clutch mechanism 8.
  • detergent may be poured into the inner tub 4, and in this case, the laundry Q in the inner tub 4 is decontaminated by the detergent.
  • the control unit 35 activates the brake of the brake clutch mechanism 8 to stop the rotating wing 5, opens the drain valve 23 to drain the outer tub 3 and the inner tub 4, and ends the washing process.
  • the control unit 35 rotates the rotary wing 5 after opening the water supply valve 21 for a predetermined time to store water to the outer tub 3 and the inner tub 4 to a predetermined water level. Thus, the laundry Q in the inner tub 4 is rinsed.
  • the control unit 35 stops the rotary wing 5, opens the drain valve 23 to drain the outer tub 3 and the inner tub 4, and ends the rinsing process.
  • the rinsing process can also be performed multiple times.
  • the control unit 35 operates the motor 7 with the drain valve 23 opened to rotate the inner tub 4 at a high speed at a predetermined dehydration rotation speed.
  • the laundry Q in the inner tub 4 is dehydrated by the centrifugal force generated by the high-speed rotation of the inner tub 4 at the dehydration rotation speed.
  • the water seeping out from the laundry Q by the dehydration is discharged from the drainage channel 22 to the outside of the machine.
  • the control unit 35 stops the motor 7 after rotating the inner tub 4 at a high speed for a predetermined period of time, and operates the brake of the brake clutch mechanism 8 to stop the inner tub 4.
  • the dehydration process can also be implemented as an intermediate dehydration process after the washing process.
  • the intermediate dehydration process may also be implemented after each rinsing process other than the final rinsing process. Distinguishing the dehydration process that is finally performed after the final rinsing process from the intermediate dehydration process is called the final dehydration process.
  • the dehydration speed in the final dehydration process may be higher than the dehydration speed in the intermediate dehydration process.
  • the vertical washing machine 1 further includes: a cover 40 installed on the bottom wall 3B of the outer tub 3 and covering the driving portion 32; a sound insulation member 41 installed on the cover 40; and a cushioning member 42 arranged on the lower surface 3E and 3E of the bottom wall 3B Between the hood 40.
  • the cover 40 integrally has a cylindrical portion 40A and a closing portion 40C that closes the internal space 40B of the cylindrical portion 40A from the lower side Z2, and is made of metal, for example, made of a metal plate.
  • the tube portion 40A is a polygonal tube having a polygonal outline in a plan view, and is arranged coaxially with the axis J.
  • the cylindrical portion 40A in the present embodiment is configured by arranging eight vertical plates 43 in the shape of a rectangular flat plate that are long in the vertical direction Z in a ring shape surrounding the axis J. Therefore, the cylindrical portion 40A has an octagonal outline in a plan view.
  • the upper ends of a pair of vertical plates 43A facing each other across the axis J are provided with a rectangular plate-shaped first flange portion 43B protruding to the outside of the radial direction R based on the axis J.
  • the first flange portion 43B has a plate thickness direction that coincides with the vertical direction Z, and the short side along the upper side Z1 in the vertical plate 43A is the long side.
  • insertion holes 43C that penetrate the first flange portion 43B in the vertical direction Z are formed one by one.
  • the upper end surface of the first flange portion 43B and the upper end surface of the vertical plate 43A provided with the first flange portion 43B are arranged to be coplanar.
  • each of the six vertical plates 43 other than the pair of vertical plates 43A is provided with a rectangular plate-shaped second flange portion 43D protruding outward in the radial direction R.
  • the second flange portion 43D is smaller than the first flange portion 43B by one turn or more, and is provided in the middle of the short side of the upper side Z1 in the corresponding vertical plate 43.
  • the upper end surface of the second flange portion 43D and the upper end surface of the vertical plate 43 provided with the second flange portion 43D are arranged to be coplanar.
  • the upper end surface of the upper end portion 40D of the cylindrical portion 40A is configured in a ring shape by the upper end surface of the eight vertical plates 43, the upper end surface of each first flange portion 43B, and the upper end surface of each second flange portion 43D.
  • the entire area of the upper end surface of the upper end portion 40D is arranged to be coplanar and flat, but a slight height difference may be provided somewhere in the upper end surface of the upper end portion 40D.
  • the inner surface portion 43E of each of the eight vertical plates 43 facing the internal space 40B of the cylindrical portion 40A is a rectangular flat surface extending in the up-down direction Z as one of the main surfaces of the vertical plates 43.
  • the eight vertical plates 43 are arranged in a ring shape so as to form eight sides of the octagon in a plan view. Therefore, the internal space 40B partitioned by the inner surface portion 43E of these vertical plates 43 has an octagonal cylindrical shape.
  • the inner surface portion 40E of the cover 40 is composed of the inner surface portions 43E of the vertical plates 43, that is, a plurality of flat surfaces.
  • each vertical plate 43 opposite to the inner surface portion 43E is a rectangular flat surface extending in the up-down direction Z as the main surface of the other of the vertical plates 43.
  • One or more substantially triangular plate-shaped reinforcement portions 43G connected to the outer surface portion 43F of the corresponding vertical plate 43 are provided on the lower end surface of each of the first flange portion 43B and the second flange portion 43D.
  • the closing portion 40C has a flat plate shape having a plate thickness direction that coincides with the vertical direction Z, and has an octagonal shape having eight sides connected to the lower ends of the eight vertical plates 43 in a plan view.
  • the upper surface portion 40F and the lower surface portion 40G (refer to FIG. 1) of the closing portion 40C are flat surfaces extending front, back, left, and right, respectively.
  • the upper surface portion 40F is one of a plurality of flat surfaces constituting the inner surface portion 40E of the cover 40. Therefore, the inner surface portion 40E is composed of nine flat surfaces, that is, the inner surface portion 43E of the eight vertical plates 43 and the upper surface portion 40F of the closed portion 40C.
  • the soundproof member 41 is made of special rubber, specifically, a sheet made of acrylic rubber, and is attached so as to cover the entire area of the inner surface portion 40E of the cover 40 as shown by the points indicated in FIG. 2.
  • Both the inner surface part 43E and the upper surface part 40F which comprise the inner surface part 40E are flat surfaces. Therefore, the sound insulation member 41 attached to the inner surface portion 43E has a rectangular flat plate shape along the inner surface portion 43E.
  • the soundproof member 41 attached to the upper surface portion 40F has an octagonal flat plate shape along the upper surface portion 40F.
  • the buffer member 42 is made of rubber, for example, and is stuck to the entire area of the upper end surface of the upper end portion 40D.
  • the shape of the buffer member 42 in a plan view coincides with the shape of the upper end surface of the upper end portion 40D of the cylindrical portion 40A. Therefore, the buffer member 42 is integrally provided with: an annular portion 42A, which extends the upper end of the eight-piece vertical plate 43 of the cylindrical portion 40A; and a plurality of protrusions 42B, which protrude from the annular portion 42A, and are respectively connected to the upper side Z1
  • the first flange portion 43B or the second flange portion 43D overlaps.
  • the protrusion 42B overlapping the first flange 43B is formed with an insertion hole 42C that penetrates the protrusion 42B in the vertical direction Z and is connected to the insertion hole 43C of the first flange 43B from the upper side Z1.
  • the upper end surface of the buffer member 42 is constituted in a ring shape by the upper end surface of the annular portion 42A and the upper end surface of each protrusion 42B.
  • a slight height difference is provided by forming a shallow recess 42D in the second flange portion 43D and its peripheral area, but the upper end surface of the cushioning member 42 may be arranged in the entire area. Coplanar and flat.
  • the above-mentioned cover 40 is attached to the lower surface part 3E of the bottom wall 3B of the outer tub 3 from the lower side Z2.
  • the central area 3H surrounded by the outer peripheral area 3F is relatively flat, and the upper end portion 40D of the cylindrical portion 40A of the cover 40 is attached to the central area 3H.
  • the upper end surface of the upper end portion 40D of the cylindrical portion 40A that is, the upper end surface of each of the vertical plates 43, the first flange portion 43B, and the second flange portion 43D, opposes the lower surface portion 3E from the lower side Z2 It is arranged so that the cushioning member 42 is sandwiched between the upper end surface and the lower surface portion 3E to compress it. Thereby, the gap between the upper end 40D of the cylindrical portion 40A and the lower surface portion 3E is in a state of being blocked by the cushioning member 42 arranged between the upper end portion 40D of the cylindrical portion 40A and the lower surface portion 3E.
  • each insertion hole 43C of the first flange portion 43B bolts B are inserted one by one from the lower side Z2, and the bolts B pass through the insertion holes 42C of the buffer member 42 and are attached to the bottom wall 3B.
  • the cover 40 is in the state fixed to the bottom wall 3B.
  • the cylindrical portion 40A is in a state in which the driving portion 32 is non-contactedly enclosed from the outside in the radial direction R in detail, and the closing portion 40C is in a non-contacting manner to cover the driving portion from the lower side Z2.
  • the state of section 32 That is, the driving unit 32 is arranged in the internal space 40B of the cover 40. Therefore, the inner surface part 40E of the internal space 40B in the cover 40 is in the state which faced the drive part 32 via the sound insulation member 41 (refer FIG. 1).
  • the cylindrical portion 40A surrounds the drive portion 32 arranged on the lower side Z2 of the bottom wall 3B of the outer tub 3, and the closing portion 40C blocks the drive portion 32 arranged in the cylindrical portion 40A from the lower side Z2.
  • the upper end portion 40D of the cylindrical portion 40A is installed on the lower surface portion 3E of the bottom wall 3B. Therefore, the cover 40 is in a state of covering the driving portion 32 in a nearly airtight state.
  • the soundproof member 41 is attached to the inner surface portion 40E of the cover 40. As a result, the operating sound of the driving unit 32 in the cover 40 can be prevented from leaking to the outside.
  • the hardness of the sound insulation member 41 measured by an A-type hardness meter is A95 or more.
  • the soundproof member 41 having this hardness is not easily deformed.
  • the inner surface portion 40E is composed of a plurality of flat surfaces as described above, compared to the case where the inner surface portion 40E is composed of a curved surface, even if the sound insulation member 41 is not deformed, it can be easily and reliably installed in the inner surface portion 40E.
  • Surface part 40E the cushioning member 42 disposed between the cylindrical portion 40A and the lower surface portion 3E of the bottom wall 3B of the outer tub 3 can prevent the cover 40 from loosening.
  • the combination of the cover 40 and the sound-insulating member 41 can improve the sound insulation of operating sound of low-medium frequency, especially 500 Hz or less.
  • the cover 40 is a soundproof cover that insulates the operating sound of the driving unit 32.
  • the cover 40 also functions as a general motor cover.
  • a protector (not shown) made of styrene foam is installed in the box 2 through an opening 2B (refer to FIG. 1) formed at the bottom of the box 2 to serve as a motor cover
  • the functional cover 40 positions the protector so that it does not contact the driving portion 32 and the tub 3.
  • the cover 40 may be formed with holes or notches through which the water supply and drainage channels 22 and wiring (not shown) pass.
  • the gaps around the drainage channel 22 and the wiring be filled with a sealing material such as a sponge.
  • the cover 40 has an octagonal cylindrical shape, but it may also have other polygonal cylindrical shapes such as a hexagonal cylindrical shape.
  • the inner surface portion may be composed of a plurality of flat surfaces, and the outer surface portion of the cylindrical portion 40A may be a circumferential surface.
  • the axis J which is the center of rotation of the inner tub 4, extends vertically in this embodiment, but it may be arranged obliquely with respect to the vertical direction.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

A vertical washing machine (1) capable of preventing the working sound of a driving portion (32) from leaking to the outside, the machine comprising: an inner drum (4) containing a washing object (Q) and capable of rotating; an outer drum (3) containing the inner drum (4); the driving portion (32) at least provided with a motor (7) generating driving force for rotating the inner drum (4), and configured to a lower side (Z2) of a bottom wall (3B) of the outer drum (3); a cover (40); and a sound insulation component (41). The cover (40) is provided with a cylinder portion (40A) and a closing portion (40C), wherein the cylinder portion (40A) is provided with an upper end portion (40D) mounted on a lower surface portion (3E) of the bottom wall (3B) and surrounding the driving portion (32), and the closing portion (40C) is used for blocking an interior space (40B) of the cylinder portion (40A) from the lower side (Z2). The sound insulation component (41) is mounted on an inner surface (40E) in the cover (40) facing the driving portion (32).

Description

立式洗衣机Vertical washing machine 技术领域Technical field
本发明涉及一种立式洗衣机。The invention relates to a vertical washing machine.
背景技术Background technique
下述专利文献1中公开的立式洗衣机包括:水桶,接收洗涤水;洗衣机马达,设于水桶的底部;以及马达罩,配置为以从下方跨过洗衣机马达的方式折曲为コ字状,安装于螺纹固定于水桶的底部的水桶固定件。马达罩为圆筒容器状,从下方覆盖洗衣机马达。由此,能在设置有立式洗衣机的防水托盘发生排水不良而防水托盘中蓄留有洗涤水的情况下防止洗涤桶马达被洗涤水浸泡。在水桶的底部与马达罩的上端之间设有间隙,因此马达罩内的洗衣机马达经由该间隙敞开在空气中。The vertical washing machine disclosed in Patent Document 1 below includes: a water tub that receives washing water; a washing machine motor provided at the bottom of the water tub; and a motor cover configured to bend into a U shape so as to straddle the washing machine motor from below, Installed on a bucket fixing part screwed to the bottom of the bucket. The motor cover is in the shape of a cylindrical container and covers the washing machine motor from below. As a result, it is possible to prevent the washing tub motor from being immersed in the washing water when the waterproof tray provided with the vertical washing machine has poor drainage and the washing water is stored in the waterproof tray. A gap is provided between the bottom of the water tub and the upper end of the motor cover, so the washing machine motor in the motor cover is opened to the air through the gap.
专利文献1所记载的马达罩的用途仅是防水,想象不到该马达罩会有防止洗衣机马达等驱动部的工作声向外部泄漏的用途。特别是,在马达罩与水桶的底部之间设有使洗衣机马达敞开在空气中的间隙,因此洗衣机马达的工作声容易从该间隙向外部泄漏。The purpose of the motor cover described in Patent Document 1 is only for waterproofing, and it is not conceivable that the motor cover will prevent the operating sound of a washing machine motor from leaking to the outside. In particular, a gap is provided between the motor cover and the bottom of the water tub to open the washing machine motor to the air. Therefore, the operating sound of the washing machine motor is likely to leak to the outside from the gap.
现有技术文献Prior art literature
专利文献Patent literature
专利文献1:日本特开2019-118676号公报Patent Document 1: Japanese Patent Application Publication No. 2019-118676
发明内容Summary of the invention
发明所要解决的问题The problem to be solved by the invention
本发明是鉴于该背景而完成的,其目的在于提供一种能防止驱动部的工作声向外部泄漏的立式洗衣机。The present invention was made in view of this background, and its object is to provide a vertical washing machine that can prevent the operating sound of the drive unit from leaking to the outside.
用于解决问题的方案Solutions used to solve the problem
本发明是一种立式洗衣机,包括:内桶,容纳洗涤物并能旋转;外桶,容纳所述内桶,具有上端部和下端部,所述上端部形成有供洗涤物出入于所述内桶的出入口,所述下端部设有底壁;驱动部,至少具有产生使所述内桶旋转的驱动力的马达,配置于所述底壁下侧;罩,具有筒部和封闭部,所述筒部具有安装于所述底壁的下表面部的上端部并包围所述驱动部,所述封闭部从下侧堵住所述筒部的内部空间;以及隔音构件,安装于所述罩中的面向所述驱动部的内表面部。The present invention is a vertical washing machine, comprising: an inner tub for accommodating laundry and rotatable; an outer tub for accommodating the inner tub, having an upper end and a lower end, and the upper end is formed with a way for the laundry to enter and exit the inner tub. The entrance and exit, the lower end is provided with a bottom wall; the driving part has at least a motor that generates a driving force to rotate the inner tub, and is arranged on the lower side of the bottom wall; the cover has a cylindrical portion and a closing portion, the cylindrical portion Having an upper end portion mounted on the lower surface portion of the bottom wall and surrounding the driving portion, and the closing portion blocks the inner space of the cylindrical portion from the lower side; and a soundproof member mounted on the facing side of the cover The inner surface part of the driving part.
此外,本发明的特征在于,所述罩的所述内表面部由多个平坦面构成。In addition, the present invention is characterized in that the inner surface portion of the cover is composed of a plurality of flat surfaces.
此外,本发明的特征在于,所述立式洗衣机还包括缓冲构件,所述缓冲构件配置于所述筒部与所述下表面部之间。In addition, the present invention is characterized in that the vertical washing machine further includes a buffer member arranged between the tube portion and the lower surface portion.
发明效果Invention effect
根据本发明,在罩中,筒部包围配置于外桶的底壁的下侧的驱动部,封闭部从下侧堵住筒部中的配置有驱动部的内部空间。筒部的上端部安装于底壁的下表面部,因此,罩以近乎密闭的状态覆盖驱动部。而且,隔音构件安装于罩的内表面部。由此,能防止罩内的驱动部的工作声向外部泄漏。According to the present invention, in the cover, the cylindrical portion surrounds the driving portion arranged on the lower side of the bottom wall of the outer tub, and the closing portion blocks the inner space of the cylindrical portion in which the driving portion is arranged from the lower side. The upper end part of the cylinder part is attached to the lower surface part of the bottom wall, so the cover covers the driving part in a nearly airtight state. Furthermore, the soundproof member is attached to the inner surface part of the cover. As a result, it is possible to prevent the operating sound of the driving unit in the cover from leaking to the outside.
此外,根据本发明,罩的内表面部由多个平坦面构成,因此与该内表面部由曲面构成的情况相比,能容易且可靠地将隔音构件安装于罩的内表面部。In addition, according to the present invention, the inner surface portion of the cover is composed of a plurality of flat surfaces. Therefore, compared with the case where the inner surface portion is composed of a curved surface, the soundproof member can be easily and reliably attached to the inner surface portion of the cover.
此外,根据本发明,通过配置于罩的筒部与外桶的底壁的下表面部之间的缓冲构件,能防止罩的松动。In addition, according to the present invention, it is possible to prevent loosening of the cover by the cushioning member arranged between the cylindrical part of the cover and the lower surface part of the bottom wall of the outer tub.
附图说明Description of the drawings
图1是本发明的一个实施方式的立式洗衣机的示意纵剖右视图。Fig. 1 is a schematic vertical cross-sectional right view of a vertical washing machine according to an embodiment of the present invention.
图2是洗衣机中包含的罩的立体图。Fig. 2 is a perspective view of a cover included in the washing machine.
图3是洗衣机的主要部分的立体图。Fig. 3 is a perspective view of the main part of the washing machine.
附图标记说明Description of Reference Signs
1:立式洗衣机;3:外桶;3B:底壁;3C:环状壁;3E:下表面部;4:内桶;7:马达;18:出入口;32:驱动部;40:罩;40A:筒部;40B:内部空间;40C:封闭部;40D:上端部;40E:内表面部;41:隔音构件;42:缓冲构件;Q:洗涤物;Z2:下侧。1: vertical washing machine; 3: outer tub; 3B: bottom wall; 3C: annular wall; 3E: bottom surface; 4: inner tub; 7: motor; 18: entrance and exit; 32: drive part; 40: cover; 40A : Cylinder part; 40B: internal space; 40C: closed part; 40D: upper end part; 40E: inner surface part; 41: soundproof member; 42: buffer member; Q: laundry; Z2: lower side.
具体实施方式Detailed ways
以下,参照附图对本发明的实施方式进行具体说明。图1是本发明的一个实施方式的立式洗衣机1的示意纵剖右视图。将与图1的纸面正交的方向称为立式洗衣机1的左右方向X,将图1中的左右方向称为立式洗衣机1的前后方向Y,将图1中的上下方向称为立式洗衣机1的上下方向Z。左右方向X当中,将图1的纸面的里侧称为立式洗衣机1的左侧X1,将图1的纸面的表侧称为立式洗衣机1的右侧X2。前后方向Y当中,将图1中的左侧称为前侧Y1,将图1中的右侧称为后侧Y2。上下方向Z当中,将上侧称为上侧Z1,将下侧称为下侧Z2。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Fig. 1 is a schematic vertical cross-sectional right view of a vertical washing machine 1 according to an embodiment of the present invention. The direction orthogonal to the paper surface of FIG. 1 is called the left-right direction X of the vertical washing machine 1, the left-right direction in FIG. 1 is called the front-rear direction Y of the vertical washing machine 1, and the vertical direction in FIG. 1 is called the vertical direction. Up and down direction Z of type washing machine 1. In the left-right direction X, the back side of the paper surface of FIG. 1 is referred to as the left side X1 of the vertical washing machine 1, and the front side of the paper surface of FIG. 1 is referred to as the right side X2 of the vertical washing machine 1. Among the front-rear direction Y, the left side in FIG. 1 is referred to as the front side Y1, and the right side in FIG. 1 is referred to as the rear side Y2. In the vertical direction Z, the upper side is referred to as the upper side Z1, and the lower side is referred to as the lower side Z2.
立式洗衣机1中也包括具有烘干功能的洗干一体机,以下,以执行省略了烘干功能的洗涤运转的洗衣机为例对立式洗衣机1进行说明。立式洗衣机1包括:箱体2,构成立式洗衣机1的外壳;外桶3,配置于箱体2内;内桶4,容纳于外桶3内;以及旋转翼5,容纳于内桶4内。外桶3和内桶4构成洗涤桶6。立式洗衣机1包括:马达7,产生使内桶4和旋转翼5旋转的驱动力;以及制动离合机构8,对内桶4的旋转施加制动,或者将马达7的驱动力间歇地传递给内桶4。The vertical washing machine 1 also includes an integrated washer-dryer with a drying function. Hereinafter, the vertical washing machine 1 will be described by taking a washing machine that performs a washing operation in which the drying function is omitted as an example. The vertical washing machine 1 includes: a cabinet 2 constituting the outer shell of the vertical washing machine 1; an outer tub 3 disposed in the cabinet 2; an inner tub 4 contained in the outer tub 3; and a rotating wing 5 contained in the inner tub 4. The outer tub 3 and the inner tub 4 constitute a washing tub 6. The vertical washing machine 1 includes: a motor 7, which generates driving force to rotate the inner tub 4 and the rotating wing 5; and a brake clutch mechanism 8, which brakes the rotation of the inner tub 4, or transmits the driving force of the motor 7 to the inner tub intermittently 4.
箱体2例如为金属制,形成为箱状。在箱体2的上表面2A形成有使箱体2的内外连通的开口部15。在上表面2A设有将开口部15开闭的门16。The box body 2 is made of metal, for example, and is formed in a box shape. The upper surface 2A of the box 2 is formed with an opening 15 through which the inside and the outside of the box 2 communicate. A door 16 that opens and closes the opening 15 is provided on the upper surface 2A.
外桶3例如为树脂制,形成为有底圆筒状。外桶3经由具有弹簧和阻尼机构的吊棒、减震器等支承构件17连结于箱体2。由此,包含外桶3和内桶4的整个洗涤桶6由支承构件17弹性支承。外桶3具有:大致圆筒状的圆周壁3A,沿上下方向Z配置;底壁3B,从下侧Z2堵住圆周壁3A的中空部分;以及环状的环状壁3C,一边将圆周壁3A的上侧Z1侧的端缘包边一边向圆周壁3A的圆心侧突出。底壁3B构成外桶3的下端部,环状壁3C构成外桶3的上端部。在 环状壁3C的中央形成有从上侧Z1与圆周壁3A的中空部分连通的出入口18。出入口18处于从下侧Z2与箱体2的开口部15对置并连通的状态。在环状壁3C设有将出入口18开闭的门19。底壁3B形成为大致水平地延伸的圆板状,在底壁3B的圆心位置形成有贯通底壁3B的贯通孔3D。The outer tub 3 is made of resin, for example, and is formed in a cylindrical shape with a bottom. The outer tub 3 is connected to the box body 2 via a support member 17 such as a hanging rod and a shock absorber having a spring and a damping mechanism. Thus, the entire washing tub 6 including the outer tub 3 and the inner tub 4 is elastically supported by the supporting member 17. The outer barrel 3 has: a substantially cylindrical circumferential wall 3A, which is arranged in the vertical direction Z; a bottom wall 3B, which blocks the hollow portion of the circumferential wall 3A from the lower side Z2; The edge wrapping side of the upper side Z1 side of 3A protrudes toward the center side of the circumferential wall 3A. The bottom wall 3B constitutes the lower end of the outer tub 3, and the annular wall 3C constitutes the upper end of the outer tub 3. In the center of the annular wall 3C is formed an inlet 18 communicating with the hollow portion of the circumferential wall 3A from the upper side Z1. The port 18 is in a state of being opposed to and communicating with the opening 15 of the box 2 from the lower side Z2. A door 19 that opens and closes the entrance and exit 18 is provided on the annular wall 3C. The bottom wall 3B is formed in a circular plate shape extending substantially horizontally, and a through hole 3D penetrating the bottom wall 3B is formed at a center position of the bottom wall 3B.
外桶3内可蓄水。在外桶3的环状壁3C,从上侧Z1连接有与自来水的龙头相连的供水路20,从供水路20向外桶3内供给自来水。在供水路20的中途设有为了开始或停止供水而开闭的供水阀21。排水路22从下侧Z2与外桶3的底壁3B连接,外桶3内的水从排水路22向机外排出。在排水路22的中途设有为了开始或停止排水而开闭的排水阀23。Water can be stored in the outer bucket 3. To the annular wall 3C of the outer tub 3, a water supply channel 20 connected to a tap for tap water is connected from the upper side Z1, and tap water is supplied into the outer tub 3 from the water supply channel 20. A water supply valve 21 that opens and closes in order to start or stop water supply is provided in the middle of the water supply path 20. The drain passage 22 is connected to the bottom wall 3B of the outer tub 3 from the lower side Z2, and the water in the outer tub 3 is drained from the drain passage 22 to the outside of the machine. A drain valve 23 that opens and closes in order to start or stop draining is provided in the middle of the drain channel 22.
内桶4例如为金属制,形成为比外桶3小一圈的有底圆筒状,能在内部容纳洗涤物Q。内桶4具有沿上下方向Z配置的大致圆筒状的圆周壁4A和设置于内桶4的下端并从下侧Z2堵住圆周壁4A的中空部分的底壁4B。The inner tub 4 is made of metal, for example, and is formed into a cylindrical shape with a bottom that is slightly smaller than the outer tub 3, and can contain the laundry Q inside. The inner tub 4 has a substantially cylindrical circumferential wall 4A arranged in the vertical direction Z and a bottom wall 4B provided at the lower end of the inner tub 4 and blocking the hollow portion of the circumferential wall 4A from the lower side Z2.
圆周壁4A的内周面是内桶4的内周面。圆周壁4A的内周面的上端部是使圆周壁4A的中空部分朝上侧Z1露出的出入口24。出入口24形成于内桶4的上端。出入口24处于从下侧Z2与外桶3的出入口18对置并连通的状态。用户经由敞开的开口部15、出入口18以及出入口24使洗涤物Q从上侧Z1出入于内桶4。The inner peripheral surface of the circumferential wall 4A is the inner peripheral surface of the inner tub 4. The upper end portion of the inner peripheral surface of the circumferential wall 4A is an access port 24 that exposes the hollow portion of the circumferential wall 4A toward the upper side Z1. The entrance and exit 24 are formed at the upper end of the inner tub 4. The port 24 is in a state of being opposed to and communicating with the port 18 of the tub 3 from the lower side Z2. The user allows the laundry Q to enter and exit the inner tub 4 from the upper side Z1 through the opened opening 15, the entrance 18, and the entrance 24.
内桶4同轴地容纳于外桶3内。容纳于外桶3内的状态的内桶4能以形成其中心轴并沿上下方向Z延伸的轴线J为中心进行旋转。此外,在内桶4的圆周壁4A和底壁4B形成有多个贯通孔4C,外桶3内的水能经由贯通孔4C在外桶3与内桶4之间往来。因此,外桶3内的水位与内桶4内的水位一致。The inner tub 4 is coaxially accommodated in the outer tub 3. The inner tub 4 in the state accommodated in the outer tub 3 can rotate around an axis J that forms its central axis and extends in the vertical direction Z. In addition, the circumferential wall 4A and the bottom wall 4B of the inner tub 4 are formed with a plurality of through holes 4C, and the water in the outer tub 3 can pass between the outer tub 3 and the inner tub 4 through the through holes 4C. Therefore, the water level in the outer tub 3 is consistent with the water level in the inner tub 4.
内桶4的底壁4B形成为在上侧Z1与外桶3的底壁3B隔开间隔地大致平行延伸的圆板状,在底壁4B中的与轴线J一致的圆心位置形成有贯通底壁4B的贯通孔4D。在底壁4B设有一边包围贯通孔4D一边沿轴线J向下侧Z2延伸出的管状的支承轴25。支承轴25插通于外桶3的底壁3B的贯通孔3D,支承轴25的下端部位于比底壁3B靠下侧Z2。The bottom wall 4B of the inner tub 4 is formed in the shape of a circular plate extending substantially parallel to the bottom wall 3B of the outer tub 3 at an interval on the upper side Z1, and a through bottom wall is formed in the center of the bottom wall 4B that coincides with the axis J 4B through hole 4D. The bottom wall 4B is provided with a tubular support shaft 25 extending along the axis J to the lower side Z2 while surrounding the through hole 4D. The support shaft 25 is inserted through the through hole 3D of the bottom wall 3B of the outer tub 3, and the lower end of the support shaft 25 is located on the lower side Z2 than the bottom wall 3B.
旋转翼5是所谓的波轮,形成为以轴线J为圆心的圆盘状,以与内桶4同心的方式在内桶4内配置于底壁4B上。在旋转翼5的面向内桶4的出入口24的 上表面形成有呈辐射状地配置的多个叶片5A。旋转翼5上设有从其圆心沿着轴线J向下侧Z2延伸的旋转轴26。旋转轴26插通支承轴25的中空部分,旋转轴26的下端部位于比外桶3的底壁3B靠下侧Z2。The rotating wing 5 is a so-called pulsator, formed in a disk shape centered on the axis J, and is arranged on the bottom wall 4B in the inner tub 4 so as to be concentric with the inner tub 4. A plurality of blades 5A arranged radially are formed on the upper surface of the rotary wing 5 facing the entrance and exit 24 of the inner tub 4. The rotating wing 5 is provided with a rotating shaft 26 extending from its center along the axis J to the lower side Z2. The rotating shaft 26 is inserted through the hollow portion of the support shaft 25, and the lower end of the rotating shaft 26 is located on the lower side Z2 than the bottom wall 3B of the outer tub 3.
马达7是变频马达等电动马达。马达7在箱体2内配置于外桶3的底壁3B的下侧Z2。马达7具有向上侧Z1突出并以轴线J为中心进行旋转的输出轴30,将所产生的驱动力从输出轴30输出。The motor 7 is an electric motor such as an inverter motor. The motor 7 is arranged on the lower side Z2 of the bottom wall 3B of the tub 3 in the box 2. The motor 7 has an output shaft 30 protruding to the upper side Z1 and rotating around the axis J, and outputs the generated driving force from the output shaft 30.
制动离合机构8例如包括由制动带等构成的公知的制动器(未图示)和公知的离合器(未图示)。制动离合机构8内置有公知的减速机构31。马达7的输出轴30经由制动离合机构8中的离合器连结于内桶4的支承轴25的下端部。输出轴30和支承轴25构成从马达7向内桶4的驱动力的传递路径。离合器切断或连通该传递路径。输出轴30经由减速机构31连结于旋转轴26的下端部。因此,马达7工作时,连结于旋转轴26的旋转翼5通过被传递马达7的驱动力而以比输出轴30低的速度旋转。The brake clutch mechanism 8 includes, for example, a known brake (not shown) composed of a brake band or the like and a known clutch (not shown). The brake clutch mechanism 8 incorporates a known deceleration mechanism 31. The output shaft 30 of the motor 7 is connected to the lower end of the support shaft 25 of the inner tub 4 via a clutch in the brake clutch mechanism 8. The output shaft 30 and the support shaft 25 constitute a transmission path of the driving force from the motor 7 to the inner tub 4. The clutch cuts off or communicates with the transmission path. The output shaft 30 is connected to the lower end of the rotating shaft 26 via the speed reduction mechanism 31. Therefore, when the motor 7 is operating, the rotating wing 5 connected to the rotating shaft 26 rotates at a lower speed than the output shaft 30 by being transmitted with the driving force of the motor 7.
马达7和制动离合机构8构成驱动部32。马达7的输出轴30可以与内桶4的支承轴25直接连结,该情况的驱动部32至少具有马达7即可。驱动部32配置于外桶3的底壁3B的下侧Z2。具体而言,马达7以输出轴30的中心与轴线J一致的方式配置,制动离合机构8配置于外桶3的底壁3B与马达7之间。The motor 7 and the brake clutch mechanism 8 constitute a drive unit 32. The output shaft 30 of the motor 7 may be directly connected to the support shaft 25 of the inner tub 4, and the driving part 32 in this case may have at least the motor 7. The driving part 32 is arranged on the lower side Z2 of the bottom wall 3B of the outer tub 3. Specifically, the motor 7 is arranged such that the center of the output shaft 30 coincides with the axis J, and the brake clutch mechanism 8 is arranged between the bottom wall 3B of the tub 3 and the motor 7.
立式洗衣机1包括作为包含CPU、ROM、RAM等的微机内置于箱体2内的控制部35。控制部35通过控制马达7、制动离合机构8、供水阀21以及排水阀23等的动作来执行洗涤运转。洗涤运转具有:清洗过程,清洗洗涤物Q;漂洗过程,在清洗过程后漂洗洗涤物Q;以及脱水过程,在漂洗过程后使内桶4旋转而将洗涤物Q脱水。The vertical washing machine 1 includes a control unit 35 built in a cabinet 2 as a microcomputer including a CPU, ROM, RAM, and the like. The control unit 35 executes the washing operation by controlling the actions of the motor 7, the brake clutch mechanism 8, the water supply valve 21, the drain valve 23, and the like. The washing operation has: a washing process to wash the laundry Q; a rinsing process to rinse the laundry Q after the washing process; and a dehydration process in which the inner tub 4 is rotated to spin the laundry Q after the rinsing process.
在清洗过程中,在关闭排水阀23的状态下,控制部35在将供水阀21打开规定时间而向外桶3和外桶4蓄水至规定水位后使马达7工作而使旋转翼5旋转。由此,通过旋转的旋转翼5的叶片5A的机械力、随着旋转翼5的旋转而在内桶4内产生的水流的机械力,内桶4内的洗涤物Q被搅拌。通过该搅拌,从洗涤物Q中去除污垢。需要说明的是,控制部35也可以通过控制制动离合机构8的离合器的动作来使内桶4也与旋转翼5一起旋转。此外,也可以向内桶4内投入洗涤剂,在该情况下,内桶4内的洗涤物Q通过洗涤剂被分解污垢。当经 过规定的清洗时间时,控制部35使制动离合机构8的制动器工作而停止旋转翼5,打开排水阀23来进行外桶3和内桶4的排水,结束清洗过程。In the cleaning process, with the drain valve 23 closed, the control unit 35 opens the water supply valve 21 for a predetermined period of time to store water in the outer tub 3 and the outer tub 4 to a predetermined water level, and then operates the motor 7 to rotate the rotary wing 5 . Thereby, the laundry Q in the inner tub 4 is stirred by the mechanical force of the blade 5A of the rotating rotor blade 5 and the mechanical force of the water flow generated in the inner tub 4 as the rotor blade 5 rotates. By this stirring, dirt is removed from the laundry Q. It should be noted that the control unit 35 may also rotate the inner tub 4 together with the rotary wing 5 by controlling the operation of the clutch of the brake clutch mechanism 8. In addition, detergent may be poured into the inner tub 4, and in this case, the laundry Q in the inner tub 4 is decontaminated by the detergent. When the predetermined washing time has elapsed, the control unit 35 activates the brake of the brake clutch mechanism 8 to stop the rotating wing 5, opens the drain valve 23 to drain the outer tub 3 and the inner tub 4, and ends the washing process.
在漂洗过程中,在关闭排水阀23的状态下,控制部35在将供水阀21打开规定时间而向外桶3和内桶4蓄水至规定水位后使旋转翼5旋转。由此,对内桶4内的洗涤物Q进行漂洗。当经过规定的漂洗时间时,控制部35停止旋转翼5,将排水阀23打开来进行外桶3和内桶4的排水,结束漂洗过程。漂洗过程也可以执行多次。During the rinsing process, with the drain valve 23 closed, the control unit 35 rotates the rotary wing 5 after opening the water supply valve 21 for a predetermined time to store water to the outer tub 3 and the inner tub 4 to a predetermined water level. Thus, the laundry Q in the inner tub 4 is rinsed. When the predetermined rinsing time has elapsed, the control unit 35 stops the rotary wing 5, opens the drain valve 23 to drain the outer tub 3 and the inner tub 4, and ends the rinsing process. The rinsing process can also be performed multiple times.
在脱水过程中,控制部35在打开排水阀23的状态下使马达7工作,使内桶4以规定的脱水转速高速旋转。通过因脱水转速下的内桶4的高速旋转而产生的离心力,对内桶4内的洗涤物Q进行脱水。通过脱水而从洗涤物Q渗出的水从排水路22向机外排出。控制部35在使内桶4高速旋转了规定时间后停止马达7,使制动离合机构8的制动器工作,由此停止内桶4。脱水过程也可以作为中间脱水过程而在清洗过程之后实施。此外,在实施多次漂洗过程的情况下,中间脱水过程也可以在最后的漂洗过程以外的各漂洗过程之后实施。将在最后的漂洗过程之后最终执行的脱水过程与中间脱水过程区别开来称为最终脱水过程。最终脱水过程中的脱水转速可以比中间脱水过程中的脱水转速高。During the dehydration process, the control unit 35 operates the motor 7 with the drain valve 23 opened to rotate the inner tub 4 at a high speed at a predetermined dehydration rotation speed. The laundry Q in the inner tub 4 is dehydrated by the centrifugal force generated by the high-speed rotation of the inner tub 4 at the dehydration rotation speed. The water seeping out from the laundry Q by the dehydration is discharged from the drainage channel 22 to the outside of the machine. The control unit 35 stops the motor 7 after rotating the inner tub 4 at a high speed for a predetermined period of time, and operates the brake of the brake clutch mechanism 8 to stop the inner tub 4. The dehydration process can also be implemented as an intermediate dehydration process after the washing process. In addition, in the case of implementing multiple rinsing processes, the intermediate dehydration process may also be implemented after each rinsing process other than the final rinsing process. Distinguishing the dehydration process that is finally performed after the final rinsing process from the intermediate dehydration process is called the final dehydration process. The dehydration speed in the final dehydration process may be higher than the dehydration speed in the intermediate dehydration process.
立式洗衣机1还包括:罩40,安装于外桶3的底壁3B并覆盖驱动部32;隔音构件41,安装于罩40;以及缓冲构件42,配置于底壁3B的下表面部3E与罩40之间。The vertical washing machine 1 further includes: a cover 40 installed on the bottom wall 3B of the outer tub 3 and covering the driving portion 32; a sound insulation member 41 installed on the cover 40; and a cushioning member 42 arranged on the lower surface 3E and 3E of the bottom wall 3B Between the hood 40.
参照图2,罩40一体地具有筒部40A和从下侧Z2堵住筒部40A的内部空间40B的封闭部40C,是例如由金属板构成的金属制。筒部40A是在俯视观察时具有多边形轮廓的多边形筒,与轴线J同轴地配置。本实施方式中的筒部40A通过将上下方向Z上长的长方形平板状的八片纵板43配置为包围轴线J的环状而构成。因此,筒部40A在俯视观察时具有八边形的轮廓。2, the cover 40 integrally has a cylindrical portion 40A and a closing portion 40C that closes the internal space 40B of the cylindrical portion 40A from the lower side Z2, and is made of metal, for example, made of a metal plate. The tube portion 40A is a polygonal tube having a polygonal outline in a plan view, and is arranged coaxially with the axis J. The cylindrical portion 40A in the present embodiment is configured by arranging eight vertical plates 43 in the shape of a rectangular flat plate that are long in the vertical direction Z in a ring shape surrounding the axis J. Therefore, the cylindrical portion 40A has an octagonal outline in a plan view.
在这八片纵板43当中的隔着轴线J对置的一对纵板43A的上端部设有向以轴线J为基准的径向R的外侧突出的矩形板状的第一凸缘部43B。第一凸缘部43B具有与上下方向Z一致的板厚方向,沿着纵板43A中的上侧Z1的短边的是长边。在第一凸缘部43B的长边方向上的两端部逐一形成有在上下方向Z上贯通第一凸缘部43B的插通孔43C。第一凸缘部43B的上端面和设有第一凸缘部 43B的纵板43A的上端面配置为共面。Among the eight vertical plates 43, the upper ends of a pair of vertical plates 43A facing each other across the axis J are provided with a rectangular plate-shaped first flange portion 43B protruding to the outside of the radial direction R based on the axis J. . The first flange portion 43B has a plate thickness direction that coincides with the vertical direction Z, and the short side along the upper side Z1 in the vertical plate 43A is the long side. At both ends in the longitudinal direction of the first flange portion 43B, insertion holes 43C that penetrate the first flange portion 43B in the vertical direction Z are formed one by one. The upper end surface of the first flange portion 43B and the upper end surface of the vertical plate 43A provided with the first flange portion 43B are arranged to be coplanar.
在一对纵板43A以外的六片纵板43各自的上端部设有向径向R的外侧突出的矩形板状的第二凸缘部43D。第二凸缘部43D比第一凸缘部43B小一圈以上,设于对应的纵板43中的上侧Z1的短边的中途。第二凸缘部43D的上端面和设有第二凸缘部43D的纵板43的上端面配置为共面。The upper end of each of the six vertical plates 43 other than the pair of vertical plates 43A is provided with a rectangular plate-shaped second flange portion 43D protruding outward in the radial direction R. As shown in FIG. The second flange portion 43D is smaller than the first flange portion 43B by one turn or more, and is provided in the middle of the short side of the upper side Z1 in the corresponding vertical plate 43. The upper end surface of the second flange portion 43D and the upper end surface of the vertical plate 43 provided with the second flange portion 43D are arranged to be coplanar.
筒部40A的上端部40D的上端面由八片纵板43的上端面、各个第一凸缘部43B的上端面以及各个第二凸缘部43D的上端面构成为环状。在本实施方式中,上端部40D的上端面的整个区域配置为共面且平坦,但也可以在上端部40D的上端面中的某处设有些许高低差。The upper end surface of the upper end portion 40D of the cylindrical portion 40A is configured in a ring shape by the upper end surface of the eight vertical plates 43, the upper end surface of each first flange portion 43B, and the upper end surface of each second flange portion 43D. In the present embodiment, the entire area of the upper end surface of the upper end portion 40D is arranged to be coplanar and flat, but a slight height difference may be provided somewhere in the upper end surface of the upper end portion 40D.
八片纵板43各自的面向筒部40A的内部空间40B的内表面部43E是作为纵板43中的一方的主面向上下方向Z延伸的长方形的平坦面。八片纵板43以在俯视观察时构成八边形的八个边的方式配置为环状,因此由这些纵板43的内表面部43E划分出的内部空间40B为八边筒状。此外,罩40的内表面部40E由这些纵板43的内表面部43E也就是多个平坦面构成。The inner surface portion 43E of each of the eight vertical plates 43 facing the internal space 40B of the cylindrical portion 40A is a rectangular flat surface extending in the up-down direction Z as one of the main surfaces of the vertical plates 43. The eight vertical plates 43 are arranged in a ring shape so as to form eight sides of the octagon in a plan view. Therefore, the internal space 40B partitioned by the inner surface portion 43E of these vertical plates 43 has an octagonal cylindrical shape. In addition, the inner surface portion 40E of the cover 40 is composed of the inner surface portions 43E of the vertical plates 43, that is, a plurality of flat surfaces.
各个纵板43中的与内表面部43E相反侧的外表面部43F是作为纵板43中的另一方的主面向上下方向Z延伸的长方形的平坦面。在第一凸缘部43B和第二凸缘部43D各自的下端面设有一个或多个与对应的纵板43的外表面部43F连接的大致三角形板状的加强部43G。The outer surface portion 43F of each vertical plate 43 opposite to the inner surface portion 43E is a rectangular flat surface extending in the up-down direction Z as the main surface of the other of the vertical plates 43. One or more substantially triangular plate-shaped reinforcement portions 43G connected to the outer surface portion 43F of the corresponding vertical plate 43 are provided on the lower end surface of each of the first flange portion 43B and the second flange portion 43D.
封闭部40C呈具有与上下方向Z一致的板厚方向的平板状,在俯视观察时呈具有分别与八片纵板43的下端连接的八条边的八边形。封闭部40C的上表面部40F和下表面部40G(参照图1)分别为向前后左右延伸的平坦面。上表面部40F是构成罩40的内表面部40E的多个平坦面之一。因此,内表面部40E由九个平坦面也就是八片纵板43的内表面部43E和封闭部40C的上表面部40F构成。The closing portion 40C has a flat plate shape having a plate thickness direction that coincides with the vertical direction Z, and has an octagonal shape having eight sides connected to the lower ends of the eight vertical plates 43 in a plan view. The upper surface portion 40F and the lower surface portion 40G (refer to FIG. 1) of the closing portion 40C are flat surfaces extending front, back, left, and right, respectively. The upper surface portion 40F is one of a plurality of flat surfaces constituting the inner surface portion 40E of the cover 40. Therefore, the inner surface portion 40E is composed of nine flat surfaces, that is, the inner surface portion 43E of the eight vertical plates 43 and the upper surface portion 40F of the closed portion 40C.
隔音构件41是特殊橡胶制,详细而言是丙烯酸橡胶制的薄片,如图2中标注的点所示,以覆盖罩40的内表面部40E的整个区域的方式安装。隔音构件41与各个纵板43的内表面部43E和封闭部40C的上表面部40F分别对应地存在多个,逐一粘贴于内表面部43E和上表面部40F的对应的部分。构成内表面部40E的内表面部43E和上表面部40F均为平坦面。因此,粘贴于内表面部43E的隔 音构件41呈沿着内表面部43E的长方形的平板状。粘贴于上表面部40F的隔音构件41呈沿着上表面部40F的八边形的平板状。The soundproof member 41 is made of special rubber, specifically, a sheet made of acrylic rubber, and is attached so as to cover the entire area of the inner surface portion 40E of the cover 40 as shown by the points indicated in FIG. 2. There are a plurality of sound insulation members 41 corresponding to the inner surface portion 43E of each vertical plate 43 and the upper surface portion 40F of the closing portion 40C, and they are pasted to the corresponding portions of the inner surface portion 43E and the upper surface portion 40F one by one. Both the inner surface part 43E and the upper surface part 40F which comprise the inner surface part 40E are flat surfaces. Therefore, the sound insulation member 41 attached to the inner surface portion 43E has a rectangular flat plate shape along the inner surface portion 43E. The soundproof member 41 attached to the upper surface portion 40F has an octagonal flat plate shape along the upper surface portion 40F.
缓冲构件42例如为橡胶制,粘贴于上端部40D的上端面的整个区域。俯视观察时的缓冲构件42的形状与筒部40A的上端部40D的上端面的形状一致。因此,在缓冲构件42一体地具有:环状部42A,将筒部40A的八片纵板43的上端面包边;以及多个突出部42B,从环状部42A突出,从上侧Z1分别与第一凸缘部43B或第二凸缘部43D重叠。在与第一凸缘部43B重叠的突出部42B形成有在上下方向Z上贯通突出部42B并从上侧Z1与第一凸缘部43B的插通孔43C相连的插通孔42C。The buffer member 42 is made of rubber, for example, and is stuck to the entire area of the upper end surface of the upper end portion 40D. The shape of the buffer member 42 in a plan view coincides with the shape of the upper end surface of the upper end portion 40D of the cylindrical portion 40A. Therefore, the buffer member 42 is integrally provided with: an annular portion 42A, which extends the upper end of the eight-piece vertical plate 43 of the cylindrical portion 40A; and a plurality of protrusions 42B, which protrude from the annular portion 42A, and are respectively connected to the upper side Z1 The first flange portion 43B or the second flange portion 43D overlaps. The protrusion 42B overlapping the first flange 43B is formed with an insertion hole 42C that penetrates the protrusion 42B in the vertical direction Z and is connected to the insertion hole 43C of the first flange 43B from the upper side Z1.
缓冲构件42的上端面由环状部42A的上端面和各个突出部42B的上端面构成为环状。在本实施方式中的缓冲构件42的上端面,通过在第二凸缘部43D及其周边区域形成浅的凹陷42D而设有些许高低差,但缓冲构件42的上端面也可以配置为整个区域共面且平坦。The upper end surface of the buffer member 42 is constituted in a ring shape by the upper end surface of the annular portion 42A and the upper end surface of each protrusion 42B. In the upper end surface of the cushioning member 42 in this embodiment, a slight height difference is provided by forming a shallow recess 42D in the second flange portion 43D and its peripheral area, but the upper end surface of the cushioning member 42 may be arranged in the entire area. Coplanar and flat.
如图3所示,上述的罩40从下侧Z2安装于外桶3的底壁3B的下表面部3E。具体而言,在下表面部3E中,虽然在外周区域3F设有多个肋3G,但由外周区域3F包围的中央区域3H比较平坦,罩40的筒部40A的上端部40D安装于该中央区域3H。在该状态下,筒部40A的上端部40D的上端面也就是各个纵板43、第一凸缘部43B以及第二凸缘部43D各自的上端面从下侧Z2与下表面部3E对置配置,在该上端面与下表面部3E之间夹着缓冲构件42将其压缩。由此,筒部40A的上端部40D与下表面部3E之间的间隙处于被配置于筒部40A的上端部40D与下表面部3E之间的缓冲构件42堵塞的状态。As shown in FIG. 3, the above-mentioned cover 40 is attached to the lower surface part 3E of the bottom wall 3B of the outer tub 3 from the lower side Z2. Specifically, in the lower surface portion 3E, although a plurality of ribs 3G are provided in the outer peripheral area 3F, the central area 3H surrounded by the outer peripheral area 3F is relatively flat, and the upper end portion 40D of the cylindrical portion 40A of the cover 40 is attached to the central area 3H. In this state, the upper end surface of the upper end portion 40D of the cylindrical portion 40A, that is, the upper end surface of each of the vertical plates 43, the first flange portion 43B, and the second flange portion 43D, opposes the lower surface portion 3E from the lower side Z2 It is arranged so that the cushioning member 42 is sandwiched between the upper end surface and the lower surface portion 3E to compress it. Thereby, the gap between the upper end 40D of the cylindrical portion 40A and the lower surface portion 3E is in a state of being blocked by the cushioning member 42 arranged between the upper end portion 40D of the cylindrical portion 40A and the lower surface portion 3E.
在第一凸缘部43B的各插通孔43C中,从下侧Z2逐一插通有螺栓B,螺栓B穿过缓冲构件42的插通孔42C而安装于底壁3B。由此,罩40处于固定于底壁3B的状态。此外,在罩40中,筒部40A处于从横向,详细而言从径向R的外侧以非接触的方式包围驱动部32的状态,封闭部40C处于从下侧Z2以非接触的方式覆盖驱动部32的状态。也就是说,驱动部32配置于罩40的内部空间40B。因此,罩40中的划分出内部空间40B的内表面部40E处于隔着隔音构件41面向驱动部32的状态(参照图1)。In each insertion hole 43C of the first flange portion 43B, bolts B are inserted one by one from the lower side Z2, and the bolts B pass through the insertion holes 42C of the buffer member 42 and are attached to the bottom wall 3B. Thereby, the cover 40 is in the state fixed to the bottom wall 3B. In addition, in the cover 40, the cylindrical portion 40A is in a state in which the driving portion 32 is non-contactedly enclosed from the outside in the radial direction R in detail, and the closing portion 40C is in a non-contacting manner to cover the driving portion from the lower side Z2. The state of section 32. That is, the driving unit 32 is arranged in the internal space 40B of the cover 40. Therefore, the inner surface part 40E of the internal space 40B in the cover 40 is in the state which faced the drive part 32 via the sound insulation member 41 (refer FIG. 1).
如上所述,在罩40中,筒部40A包围配置于外桶3的底壁3B的下侧Z2 的驱动部32,封闭部40C从下侧Z2堵住筒部40A中的配置有驱动部32的内部空间40B,在此基础上,筒部40A的上端部40D安装于底壁3B的下表面部3E。因此,罩40处于以近乎密闭的状态覆盖驱动部32的状态。而且,隔音构件41安装于罩40的内表面部40E。由此,能防止罩40内的驱动部32的工作声向外部泄露。As described above, in the cover 40, the cylindrical portion 40A surrounds the drive portion 32 arranged on the lower side Z2 of the bottom wall 3B of the outer tub 3, and the closing portion 40C blocks the drive portion 32 arranged in the cylindrical portion 40A from the lower side Z2. On this basis, the upper end portion 40D of the cylindrical portion 40A is installed on the lower surface portion 3E of the bottom wall 3B. Therefore, the cover 40 is in a state of covering the driving portion 32 in a nearly airtight state. Furthermore, the soundproof member 41 is attached to the inner surface portion 40E of the cover 40. As a result, the operating sound of the driving unit 32 in the cover 40 can be prevented from leaking to the outside.
为了保证必要的隔音性,优选由A型硬度计测量出的隔音构件41的硬度为A95以上。具有该硬度的隔音构件41不易变形。但是,如果是如上所述由多个平坦面构成的内表面部40E的话,与内表面部40E由曲面构成的情况相比,即使不使隔音构件41变形,也能容易且可靠地安装于内表面部40E。此外,通过配置于筒部40A与外桶3的底壁3B的下表面部3E之间的缓冲构件42,能防止罩40的松动。此外,通过罩40和隔音构件41的组合,能提高尤其是500Hz以下的低中频的工作声的隔音性。In order to ensure the necessary sound insulation, it is preferable that the hardness of the sound insulation member 41 measured by an A-type hardness meter is A95 or more. The soundproof member 41 having this hardness is not easily deformed. However, if the inner surface portion 40E is composed of a plurality of flat surfaces as described above, compared to the case where the inner surface portion 40E is composed of a curved surface, even if the sound insulation member 41 is not deformed, it can be easily and reliably installed in the inner surface portion 40E. Surface part 40E. In addition, the cushioning member 42 disposed between the cylindrical portion 40A and the lower surface portion 3E of the bottom wall 3B of the outer tub 3 can prevent the cover 40 from loosening. In addition, the combination of the cover 40 and the sound-insulating member 41 can improve the sound insulation of operating sound of low-medium frequency, especially 500 Hz or less.
这样,罩40是隔绝驱动部32的工作声的隔音罩。此外,罩40也作为一般的马达罩发挥功能。在搬运立式洗衣机1时,例如苯乙烯泡沫制的保护件(未图示)会穿过形成于箱体2的底部的开口2B(参照图1)安装于箱体2内,而作为马达罩发挥功能的罩40会对该保护件以使其不与驱动部32、外桶3接触的方式进行定位。In this way, the cover 40 is a soundproof cover that insulates the operating sound of the driving unit 32. In addition, the cover 40 also functions as a general motor cover. When the vertical washing machine 1 is transported, for example, a protector (not shown) made of styrene foam is installed in the box 2 through an opening 2B (refer to FIG. 1) formed at the bottom of the box 2 to serve as a motor cover The functional cover 40 positions the protector so that it does not contact the driving portion 32 and the tub 3.
本发明并不限定于以上说明的实施方式,能在技术方案所记载的范围内进行各种变更。The present invention is not limited to the embodiments described above, and various modifications can be made within the scope described in the technical solution.
例如,也可以在罩40上形成供排水路22、布线(未图示)穿过的孔、缺口。不过,为了避免驱动部32的工作声从这些孔、缺口泄漏,优选的是排水路22、布线的周围的间隙被海绵等密封件填充。For example, the cover 40 may be formed with holes or notches through which the water supply and drainage channels 22 and wiring (not shown) pass. However, in order to prevent the operating sound of the driving unit 32 from leaking from these holes and notches, it is preferable that the gaps around the drainage channel 22 and the wiring be filled with a sealing material such as a sponge.
在上述的实施方式中,罩40为八边形筒状,但也可以为六边形筒状等其他的多边形筒状。此外,在罩40的筒部40A中,内表面部由多个平坦面构成即可,筒部40A的外表面部也可以是圆周面。In the above-mentioned embodiment, the cover 40 has an octagonal cylindrical shape, but it may also have other polygonal cylindrical shapes such as a hexagonal cylindrical shape. In addition, in the cylindrical portion 40A of the cover 40, the inner surface portion may be composed of a plurality of flat surfaces, and the outer surface portion of the cylindrical portion 40A may be a circumferential surface.
此外,在上述的实施方式中,作为内桶4的旋转中心的轴线J在本实施方式中垂直地延伸,但也可以相对于垂直方向倾斜地配置。In addition, in the above-described embodiment, the axis J, which is the center of rotation of the inner tub 4, extends vertically in this embodiment, but it may be arranged obliquely with respect to the vertical direction.

Claims (3)

  1. 一种立式洗衣机,其特征在于,包括:A vertical washing machine, characterized in that it comprises:
    内桶,容纳洗涤物并能旋转;The inner bucket contains the laundry and can rotate;
    外桶,容纳所述内桶,具有上端部和下端部,所述上端部形成有供洗涤物出入于所述内桶的出入口,所述下端部设有底壁;The outer tub contains the inner tub and has an upper end portion and a lower end portion, the upper end portion is formed with an inlet and outlet for washings to enter and exit the inner tub, and the lower end portion is provided with a bottom wall;
    驱动部,至少具有产生使所述内桶旋转的驱动力的马达,配置于所述底壁下侧;The driving part has at least a motor that generates a driving force for rotating the inner tub, and is arranged on the lower side of the bottom wall;
    罩,具有筒部和封闭部,所述筒部具有安装于所述底壁的下表面部的上端部并包围所述驱动部,所述封闭部从下侧堵住所述筒部的内部空间;以及A cover having a cylindrical portion and a closing portion, the cylindrical portion having an upper end portion attached to the lower surface portion of the bottom wall and surrounding the driving portion, the closing portion blocking the inner space of the cylindrical portion from the lower side ;as well as
    隔音构件,安装于所述罩中的面向所述驱动部的内表面部。The soundproof member is installed in the inner surface part of the cover facing the driving part.
  2. 根据权利要求1所述的立式洗衣机,其特征在于,The vertical washing machine according to claim 1, wherein:
    所述罩的所述内表面部由多个平坦面构成。The inner surface portion of the cover is composed of a plurality of flat surfaces.
  3. 根据权利要求1或2所述的立式洗衣机,其特征在于,The vertical washing machine according to claim 1 or 2, characterized in that:
    还包括缓冲构件,所述缓冲构件配置于所述筒部与所述下表面部之间。It further includes a buffer member arranged between the tube portion and the lower surface portion.
PCT/CN2020/136495 2019-12-26 2020-12-15 Vertical washing machine WO2021129463A1 (en)

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US20140230497A1 (en) * 2013-02-18 2014-08-21 Owens Corning Intellectual Capital, Llc Acoustically insulated machine
CN205258911U (en) * 2015-12-09 2016-05-25 无锡小天鹅股份有限公司 Washing machine
CN207039362U (en) * 2017-07-29 2018-02-23 江苏润环环境科技有限公司 Motor noise-reducing mixer
JP2019118676A (en) * 2018-01-09 2019-07-22 東芝ライフスタイル株式会社 Washing machine
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CN209692502U (en) * 2019-04-16 2019-11-26 嵊州市冠科电机有限公司 A kind of low noise motor shell

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