WO2021128118A1 - Diaphragm dome - Google Patents

Diaphragm dome Download PDF

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WO2021128118A1
WO2021128118A1 PCT/CN2019/128542 CN2019128542W WO2021128118A1 WO 2021128118 A1 WO2021128118 A1 WO 2021128118A1 CN 2019128542 W CN2019128542 W CN 2019128542W WO 2021128118 A1 WO2021128118 A1 WO 2021128118A1
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Prior art keywords
carbon fiber
layer
belt layer
unidirectional belt
fiber unidirectional
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PCT/CN2019/128542
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French (fr)
Chinese (zh)
Inventor
狄勋
陈敏敏
赵彬
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瑞声科技(新加坡)有限公司
瑞声声学科技(深圳)有限公司
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Priority to PCT/CN2019/128542 priority Critical patent/WO2021128118A1/en
Publication of WO2021128118A1 publication Critical patent/WO2021128118A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/12Non-planar diaphragms or cones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers

Definitions

  • the purpose of the present invention is to provide a diaphragm dome, which aims to solve the problems of poor mechanical properties, unsightly, easy breakage, difficult layering of materials, and large thickness of the dome structure in the prior art.
  • a carbon fiber unidirectional belt layer arranged at least in the direction of one side of the foamed material layer
  • the reinforcing layer is provided at least on one side of the carbon fiber unidirectional belt layer, and the reinforcing layer material is one or a combination of felt materials or mesh materials.
  • the felt material is one or a combination of carbon fiber felt, graphite felt or glass fiber felt.
  • the mesh material is one or a combination of metal mesh or plastic mesh.
  • the carbon fiber unidirectional belt layer is formed by a composite of carbon fiber material and resin, and the mass fraction of the resin is 10%-55%.
  • the foamed material layer is made of one or more of polyethylene terephthalate, polymethacrylimide, polyimide, polypropylene, or polyphenylene sulfide. Made of combined materials.
  • FIG. 2 is a schematic diagram of the dome structure of the second embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the dome structure of the fourth embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the dome structure of the sixth embodiment of the present invention.
  • the foamed material layer 10 is polyethylene terephthalate (foamed PET), polymethacrylimide (foamed PMI), polyimide (foamed PI), poly One of propylene (foamed PP) and polyphenylene sulfide (foamed PPS).
  • the foamed material layer 10 is specifically polymethacrylimide (foamed PMI), the foamed material layer and carbon fiber
  • the dome formed by the composite of unidirectional belt prepreg can greatly improve the sound quality of the loudspeaker at high frequencies.
  • the prepreg resin of the carbon fiber unidirectional tape prepreg in this embodiment includes at least one of the following: epoxy resin, polyether ether ketone (PEEK), polyimide (PI), polyphenylene sulfide (PPS) ), poly(p-phenylene benzodi) Azole (PBO) and so on.
  • the tensile modulus of the carbon fiber material is greater than 200 Gpa
  • the carbon fiber material is made of organic fibers such as flake graphite crystallites stacked in the axial direction of the fiber, and the crystallites are obtained by carbonization and graphitization.
  • Graphite material is made of organic fibers such as flake graphite crystallites stacked in the axial direction of the fiber, and the crystallites are obtained by carbonization and graphitization.
  • the reinforcing layer 30 is a grid-like material with isotropy, and the grid-like material can facilitate the passage of the prepreg resin of the carbon fiber unidirectional belt layer 20, and facilitate the realization of the carbon fiber unidirectional belt layer 20 and the reinforcement. Laminating processing of layer 30.
  • the carbon fiber unidirectional belt layer 20 is configured to be provided only on one side of the foamed material layer 10.
  • the reinforcing layer 30 is arranged on the side of the carbon fiber unidirectional belt layer 20 close to the foamed material layer 10.
  • the layer thickness of the foamed material layer 10 is 60 um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region.
  • the overall thickness of the carbon fiber diaphragm dome is 80um to obtain the best structural strength and acoustic performance, and the overall dome is light and thin, has good frequency characteristics, and can cover a higher sounding range.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Multimedia (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides a diaphragm dome, comprising: a foaming material layer; a carbon fiber unidirectional belt layer at least provided in the direction of one side of the foaming material layer; and a reinforcing layer at least provided on one side of the carbon fiber unidirectional belt layer, wherein the material of the reinforcing layer is one of or a combination of multiple of felt materials or screen cloth materials. The strength of the carbon fiber unidirectional belt layer in each direction is improved, so that the carbon fiber unidirectional belt layer having strength in only one direction is not prone to break, the structural mechanical property of the dome is improved, and the dome is lighter, thinner, more attractive, not prone to layer, and not prone to break.

Description

一种振膜球顶A kind of diaphragm dome 技术领域Technical field
本发明涉及电声器械技术领域,尤其涉及振膜的球顶。The invention relates to the technical field of electro-acoustic devices, in particular to the dome of a diaphragm.
背景技术Background technique
球顶形扬声器是指利用球顶形振膜直接辐射声波的扬声器。属于电动式扬声器,振膜是一个半球形膜片,用振膜折环直接支撑音圈而没有定心支片,特点是高频响应好,指向性宽及失真较小。振膜的球顶部常用铝箔与发泡材料复合制成,随着电子行业的发展,电声系统需要不断的提升性能与可靠性,对球顶的要求也越来越高,现有的铝箔与发泡材料复合的球顶已经不能满足使用需求,常会出现铝箔碎裂、铝箔与发泡材料分层、材料强度不足等问题。另一方面,由于铝箔材质较软,作为产品直观可观察的部分,容易出现污染、划伤等现象,带来不美观的问题,且由于发泡材料受力容易发生形变,受力之后恢复性能差,无法承受压力,且容易吸水,使得铝箔与发泡材料之间容易产生分层的现象发生,同时为了达到振动强度和保证力学性能,球顶中采用的发泡材料和铝箔的组合层厚度较大。Dome speaker refers to a speaker that uses a dome diaphragm to directly radiate sound waves. It is a motorized speaker. The diaphragm is a hemispherical diaphragm. The diaphragm is used to directly support the voice coil without a centering support. It is characterized by good high-frequency response, wide directivity and less distortion. The dome top of the diaphragm is usually made of aluminum foil and foam material. With the development of the electronic industry, the electroacoustic system needs to continuously improve the performance and reliability, and the requirements for the dome are also getting higher and higher. The existing aluminum foil and Foamed material composite dome can no longer meet the needs of use, and there are often problems such as aluminum foil chipping, aluminum foil and foaming material delamination, and insufficient material strength. On the other hand, because the aluminum foil material is relatively soft, as an intuitively observable part of the product, it is prone to pollution, scratches, etc., which can cause unsightly problems. Also, the foam material is prone to deformation due to force, and the performance will be restored after force. Poor, unable to withstand pressure, and easy to absorb water, which makes the phenomenon of delamination between aluminum foil and foam material easy to occur. At the same time, in order to achieve vibration strength and ensure mechanical properties, the combined layer thickness of foam material and aluminum foil used in the dome Larger.
技术问题technical problem
本发明的目的在于提供一种振膜球顶,旨在解决解决现有技术中球顶结构力学性能差、不美观、容易破碎、材料不易分层、厚度大的问题。The purpose of the present invention is to provide a diaphragm dome, which aims to solve the problems of poor mechanical properties, unsightly, easy breakage, difficult layering of materials, and large thickness of the dome structure in the prior art.
问题的解决方案The solution to the problem
技术解决方案Technical solutions
本发明的技术方案如下:一种振膜球顶,包括The technical scheme of the present invention is as follows: a diaphragm dome, including
发泡材料层;Foam material layer;
至少设置于发泡材料层一侧方向上的碳纤维单向带层;及A carbon fiber unidirectional belt layer arranged at least in the direction of one side of the foamed material layer; and
至少设置于碳纤维单向带层一侧的补强层,所述补强层材料为毡类材料或者网布材料中的一种或者多种的组合。The reinforcing layer is provided at least on one side of the carbon fiber unidirectional belt layer, and the reinforcing layer material is one or a combination of felt materials or mesh materials.
优选地,所述补强层与所述碳纤维单向带层相贴合。Preferably, the reinforcing layer is attached to the carbon fiber unidirectional belt layer.
优选地,所述毡类材料为碳纤维毡、石墨毡或者玻璃纤维毡中的一种或多种的组合。Preferably, the felt material is one or a combination of carbon fiber felt, graphite felt or glass fiber felt.
优选地,所述网布材料为金属网布或者塑料网布中的一种或者多种的组合。Preferably, the mesh material is one or a combination of metal mesh or plastic mesh.
优选地,所述碳纤维单向带层的厚度范围为5um-100um。Preferably, the thickness of the carbon fiber unidirectional belt layer ranges from 5 um to 100 um.
优选地,所述碳纤维单向带层由碳纤维材料与树脂复合而成,所述树脂的质量分数为10%-55%。Preferably, the carbon fiber unidirectional belt layer is formed by a composite of carbon fiber material and resin, and the mass fraction of the resin is 10%-55%.
优选地,所述树脂包括环氧树脂、聚醚醚酮、聚酰亚胺、聚苯硫醚、或聚对苯撑苯并二
Figure PCTCN2019128542-appb-000001
唑中一种或多种的组合。
Preferably, the resin includes epoxy resin, polyether ether ketone, polyimide, polyphenylene sulfide, or polyparaphenylene benzobis
Figure PCTCN2019128542-appb-000001
A combination of one or more of the azoles.
优选地,所述补强层厚度范围为1-50um,面密度的范围为1-20g/m2。Preferably, the thickness of the reinforcing layer is in the range of 1-50um, and the areal density is in the range of 1-20g/m2.
优选地,所述发泡材料层的厚度范围为20-2000um。Preferably, the thickness of the foamed material layer is in the range of 20-2000um.
优选地,该球顶的厚度范围20-2000um。Preferably, the thickness of the dome is in the range of 20-2000um.
优选地,所述发泡材料层为聚对苯二甲酸乙二醇酯、聚甲基丙烯酰亚胺、聚酰亚胺、聚丙烯、或聚苯硫醚中的一种材料或多种的组合材料制成。Preferably, the foamed material layer is made of one or more of polyethylene terephthalate, polymethacrylimide, polyimide, polypropylene, or polyphenylene sulfide. Made of combined materials.
发明的有益效果The beneficial effects of the invention
有益效果Beneficial effect
本发明的有益效果在于:通过在碳纤维单向带层的至少一侧设置以毡类材料或者网布材料中的一种或者多种的组合为材料的补强层,增加了碳纤维单向带层在各个方向的强度,使得仅在单一方向具有强度的碳纤维单向带层不易于断裂,提高了球顶的结构力学性能,使其更轻薄、美观、不易分层,不易破碎。The beneficial effect of the present invention is that by providing a reinforcing layer made of felt material or a combination of one or more of the mesh materials on at least one side of the carbon fiber unidirectional belt layer, the carbon fiber unidirectional belt layer is increased. The strength in all directions makes the carbon fiber unidirectional belt layer with strength only in a single direction not easy to break, and improves the structural mechanical properties of the dome, making it lighter, thinner, more beautiful, not easy to delaminate, and not easy to break.
对附图的简要说明Brief description of the drawings
附图说明Description of the drawings
图1为本发明实施例一的球顶结构示意图;Fig. 1 is a schematic diagram of the dome structure of the first embodiment of the present invention;
图2为本发明实施例二的球顶结构示意图;2 is a schematic diagram of the dome structure of the second embodiment of the present invention;
图3为本发明实施例三的球顶结构示意图;Figure 3 is a schematic diagram of the dome structure of the third embodiment of the present invention;
图4为本发明实施例四的球顶结构示意图;4 is a schematic diagram of the dome structure of the fourth embodiment of the present invention;
图5为本发明实施例五的球顶结构示意图;Figure 5 is a schematic diagram of the dome structure of the fifth embodiment of the present invention;
图6为本发明实施例六的球顶结构示意图;6 is a schematic diagram of the dome structure of the sixth embodiment of the present invention;
实施该发明的最佳实施例The best embodiment for implementing the invention
本发明的最佳实施方式The best mode of the present invention
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the drawings and embodiments.
实施例一Example one
本实施例提供一种振膜球顶,包括:This embodiment provides a diaphragm dome, including:
发泡材料层10、碳纤维单向带层20和补强层30;所述碳纤维单向带层20至少设置于发泡材料的一侧方向上,所述补强层30至少设置于碳纤维单向带层20的一侧,所述补强层30材料为毡类材料或者网布材料中的一种或者多种的组合。毡类材料以及网布材料由于其具有各向同性,可以弥补碳纤维单向带仅具有单向强度的缺陷,能够补强碳纤维单向带在弱强度方向上的强度。同时,由于这两类材料均为高度发达的多孔结构,在其具备强度高、重量轻优点的同时,还能利用其多孔结构易于与树脂通过并结合的特点,直接与碳纤维单向带预浸料的树脂加热贴合,进一步减小碳纤维球顶的质量以及厚度。The foamed material layer 10, the carbon fiber unidirectional belt layer 20 and the reinforcement layer 30; the carbon fiber unidirectional belt layer 20 is arranged at least on one side of the foam material, and the reinforcement layer 30 is at least arranged on the carbon fiber unidirectional belt layer. On one side of the belt layer 20, the material of the reinforcing layer 30 is one or a combination of felt materials or mesh materials. Felt materials and mesh materials are isotropic, which can make up for the defect that the carbon fiber unidirectional belt has only one-way strength, and can reinforce the strength of the carbon fiber unidirectional belt in the direction of weak strength. At the same time, because these two types of materials are both highly developed porous structures, they have the advantages of high strength and light weight, and at the same time, they can be directly pre-impregnated with carbon fiber unidirectional tapes by taking advantage of their porous structure being easy to pass through and combining with resin. The resin of the material is heated and bonded to further reduce the quality and thickness of the carbon fiber dome.
具体地,所述发泡材料层10为聚对苯二甲酸乙二醇酯(发泡PET)、聚甲基丙烯酰亚胺(发泡PMI)、聚酰亚胺(发泡PI)、聚丙烯(发泡PP)、聚苯硫醚(发泡PPS)中的一种,本实施中发泡材料层10具体为聚甲基丙烯酰亚胺(发泡PMI),发泡材料层与碳纤维单向带预浸料复合后形成的球顶能够大大提升扬声器在高频的音质。Specifically, the foamed material layer 10 is polyethylene terephthalate (foamed PET), polymethacrylimide (foamed PMI), polyimide (foamed PI), poly One of propylene (foamed PP) and polyphenylene sulfide (foamed PPS). In this embodiment, the foamed material layer 10 is specifically polymethacrylimide (foamed PMI), the foamed material layer and carbon fiber The dome formed by the composite of unidirectional belt prepreg can greatly improve the sound quality of the loudspeaker at high frequencies.
具体地,所述补强层30与所述碳纤维单向带层20相贴合,所述碳纤维单向带层20指的是由碳纤维材料和预浸树脂复合而成的材料层。碳纤维单向带层20是在经过高压高温技术将预浸树脂复合在碳纤维上形成的材料。碳纤维单向带层20只在单一方向具有强度。可以理解为,所述碳纤维单向带层20可以在纤维延伸的高强度方向上承受较大外力,而在与纤维延伸相垂直的弱强度方向上只能承受较小外力。具有各向同性的补强层30与具有单向强度的碳纤维单向带层20相贴合后提高了碳纤维单向带层20各个方向上的强度。Specifically, the reinforcing layer 30 is attached to the carbon fiber unidirectional belt layer 20, and the carbon fiber unidirectional belt layer 20 refers to a material layer composed of a carbon fiber material and a prepreg resin. The carbon fiber unidirectional belt layer 20 is a material formed by compounding a prepreg resin on carbon fibers through a high-pressure and high-temperature technology. The carbon fiber unidirectional belt layer 20 has strength only in a single direction. It can be understood that the carbon fiber unidirectional belt layer 20 can bear a relatively large external force in the high-strength direction of fiber extension, but can only bear a small external force in the weak-strength direction perpendicular to the fiber extension. After the isotropic reinforcing layer 30 is bonded to the carbon fiber unidirectional belt layer 20 with unidirectional strength, the strength of the carbon fiber unidirectional belt layer 20 in all directions is improved.
具体地,本实施例中碳纤维单向带预浸料的预浸树脂至少包括以下一种:环氧树脂、聚醚醚酮(PEEK)、聚酰亚胺 (PI)、聚苯硫醚(PPS)、聚对苯撑苯并二
Figure PCTCN2019128542-appb-000002
唑(PBO)等。本实施例中,所述碳纤维材料的拉伸模量大于200Gpa,所述碳纤维材料由片状石墨微晶等有机纤维沿纤维轴向方向堆砌而成,经碳化及石墨化处理而得到的微晶石墨材料。碳纤维“外柔内刚”,质量比金属铝轻,但强度却高于钢铁,并且具有耐腐蚀、高模量的特性。实践中,碳纤维材料可以具体选用包括东丽的T系列中的T300以上、所有M系列,以及相同强度级别的其他系列和其他供应商的材料,使得本发明的碳纤维振膜球顶具有良好的结构力学性能,同时重量减轻,厚度变薄。
Specifically, the prepreg resin of the carbon fiber unidirectional tape prepreg in this embodiment includes at least one of the following: epoxy resin, polyether ether ketone (PEEK), polyimide (PI), polyphenylene sulfide (PPS) ), poly(p-phenylene benzodi)
Figure PCTCN2019128542-appb-000002
Azole (PBO) and so on. In this embodiment, the tensile modulus of the carbon fiber material is greater than 200 Gpa, and the carbon fiber material is made of organic fibers such as flake graphite crystallites stacked in the axial direction of the fiber, and the crystallites are obtained by carbonization and graphitization. Graphite material. Carbon fiber is "flexible on the outside and rigid on the inside", and its mass is lighter than metal aluminum, but its strength is higher than that of steel, and it has corrosion resistance and high modulus characteristics. In practice, carbon fiber materials can be specifically selected including Toray T series T300 and above, all M series, other series of the same strength level and materials from other suppliers, so that the carbon fiber diaphragm dome of the present invention has a good structure Mechanical properties, while reducing weight and thickness.
具体地,本发明实施例中的碳纤维振膜球顶的总厚度在20~2000um之间,既保证了强度,也保证了制造的方便性;同时本发明的实施例中的碳纤维振膜球顶在保证了力学强度之外,还能提供较高的声学品质,特别是当碳纤维振膜球顶的厚度在80~200um时,能够保证球顶再高频区具有较好的频率特性,能够覆盖更高的发声范围。Specifically, the total thickness of the carbon fiber diaphragm dome in the embodiment of the present invention is between 20 and 2000um, which not only ensures the strength, but also ensures the convenience of manufacturing; at the same time, the carbon fiber diaphragm dome in the embodiment of the present invention In addition to ensuring the mechanical strength, it can also provide higher acoustic quality, especially when the thickness of the carbon fiber diaphragm dome is 80-200um, it can ensure that the dome and the high-frequency zone have better frequency characteristics and can cover Higher vocal range.
更优地,所述补强层30为具有各向同性的网格状材料,网格状材料可以便于碳纤维单向带层20的预浸树脂通过,便于实现碳纤维单向带层20与补强层30的贴合加工。More preferably, the reinforcing layer 30 is a grid-like material with isotropy, and the grid-like material can facilitate the passage of the prepreg resin of the carbon fiber unidirectional belt layer 20, and facilitate the realization of the carbon fiber unidirectional belt layer 20 and the reinforcement. Laminating processing of layer 30.
具体地,所述毡类材料为碳纤维毡、石墨毡或者玻璃纤维毡中的一种或多种的组合。所述网布材料为金属网布或者塑料网布中的一种或者多种的组合。上述材料不仅具有各向同性,即在沿平面的任一方向上均具有较大的强度,以区别于碳纤维单向带预浸料在单一方向上具有强度,且上述材料的面密度很小,不会增加材料的重量,保持了碳纤维振膜球顶重量轻的有点。Specifically, the felt material is one or a combination of carbon fiber felt, graphite felt or glass fiber felt. The mesh material is one or a combination of metal mesh or plastic mesh. The above materials are not only isotropic, that is, they have greater strength in any direction along the plane, which is different from the carbon fiber unidirectional tape prepreg which has strength in a single direction, and the areal density of the above materials is very small. It will increase the weight of the material and maintain the light weight of the carbon fiber diaphragm dome.
在实践中,碳纤维单向带层20的厚度范围优选为5um-100um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数10%-55%,使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10或补强层30具有较强的贴合强度。补强层30厚度可采用1-50um,面密度1-20g/m 2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度可采用20-2000um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。整合以上材料的配置范围,本发明的碳纤维振膜球顶的整体厚度可 以统筹后保持在20-2000um的范围内,一种比较优选的范围是介于80-200um之间,此时,碳纤维振膜球顶可以获得最佳的结构强度和音学性能。 In practice, the thickness of the carbon fiber unidirectional belt layer 20 is preferably in the range of 5 um to 100 um, so that the dome can achieve good sound transmission performance while maintaining a relatively light weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 10%-55%, so that the carbon fiber unidirectional belt layer 20 can ensure the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or reinforcement layer under a lighter weight. 30 has a strong bonding strength. The thickness of the reinforcement layer 30 can be 1-50um, and the surface density is 1-20g/m 2 , so that the carbon fiber unidirectional belt layer 20 can ensure sufficient all-directional strength without excessively increasing the thickness of the dome and maintain the sound of the dome. The unity of performance and structural strength. The layer thickness of the foamed material layer 10 can be 20-2000um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region. Integrating the configuration range of the above materials, the overall thickness of the carbon fiber diaphragm dome of the present invention can be maintained in the range of 20-2000um after overall planning. A more preferred range is between 80-200um. At this time, the carbon fiber vibration The membrane dome can obtain the best structural strength and acoustic performance.
具体地,本实施例中,碳纤维单向带层20被配置为只设置于发泡材料层10一侧。相应地,补强层30设置于碳纤维单向带层20靠近发泡材料层10的一侧。Specifically, in this embodiment, the carbon fiber unidirectional belt layer 20 is configured to be provided only on one side of the foamed material layer 10. Correspondingly, the reinforcing layer 30 is arranged on the side of the carbon fiber unidirectional belt layer 20 close to the foamed material layer 10.
参见图1,补强层30设置于发泡材料层10与碳纤维单向带层20之间,1, the reinforcing layer 30 is disposed between the foamed material layer 10 and the carbon fiber unidirectional belt layer 20,
由于补强层30在各个方向上具有强度,使得球顶在受到外力作用时补强层30能够保持发泡材料层10与碳纤维单向带层20之间的强度,避免发泡材料层10沿碳纤维单向带层20不具有强度的方向受力时造成碳纤维单向带层20的破损,当碳纤维单向带层20收到外力时,补强层30能够依托发泡材料层10稳定碳纤维单向带层20的结构特性,避免碳纤维单向带层20在不具有强度的方向上断裂,增加了碳纤维单向带层在各个方向的强度。Since the reinforcement layer 30 has strength in all directions, the reinforcement layer 30 can maintain the strength between the foam material layer 10 and the carbon fiber unidirectional belt layer 20 when the dome is subjected to external force, and avoid the foam material layer 10 along When the carbon fiber unidirectional belt layer 20 does not have the strength, the carbon fiber unidirectional belt layer 20 is damaged. When the carbon fiber unidirectional belt layer 20 receives an external force, the reinforcing layer 30 can rely on the foam material layer 10 to stabilize the carbon fiber The structural characteristics of the carbon fiber unidirectional belt layer 20 prevent the carbon fiber unidirectional belt layer 20 from breaking in a direction that does not have strength, and increase the strength of the carbon fiber unidirectional belt layer in all directions.
且,碳纤维单向带层20的厚度范围优选为5um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数10%,使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10或补强层30具有较强的贴合强度。补强层30厚度可采用1um,面密度1g/m2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度为20um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。Moreover, the thickness range of the carbon fiber unidirectional belt layer 20 is preferably 5 um, so that the dome can achieve good sound transmission performance while maintaining a lighter weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 10%, so that the carbon fiber unidirectional belt layer 20 can ensure that the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or the reinforcing layer 30 have a relatively low weight under a lighter weight. Strong bonding strength. The thickness of the reinforcing layer 30 can be 1um, and the surface density is 1g/m2, so that the carbon fiber unidirectional belt layer 20 can ensure sufficient all-directional strength without excessively increasing the thickness of the dome, maintaining the acoustic performance and structural strength of the dome. Unite. The layer thickness of the foamed material layer 10 is 20 um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region.
实施例二Example two
本实施例与实施例一的区别在于:补强层30设置于碳纤维单向带层20背离发泡材料层10的一侧参见图2,碳纤维单向带层20设置于发泡材料层10与补强层30之间,The difference between this embodiment and the first embodiment is that the reinforcing layer 30 is arranged on the side of the carbon fiber unidirectional belt layer 20 away from the foamed material layer 10. Referring to FIG. 2, the carbon fiber unidirectional belt layer 20 is arranged on the foamed material layer 10 and Between the reinforcement layer 30,
由于补强层30在各个方向上具有强度,使得球顶在受到外力作用时补强层30能够保持碳纤维单向带层20的结构不受破坏,避免外力直接作用于碳纤维单向带层20,从而避免碳纤维单向带层20在不具有强度的方向上断裂,增加了碳纤维单向带层在各个方向的强度。Because the reinforcement layer 30 has strength in all directions, the reinforcement layer 30 can keep the structure of the carbon fiber unidirectional belt layer 20 from being damaged when the dome is subjected to external force, and avoid external force directly acting on the carbon fiber unidirectional belt layer 20. Therefore, the carbon fiber unidirectional belt layer 20 is prevented from breaking in a direction that does not have strength, and the strength of the carbon fiber unidirectional belt layer in all directions is increased.
且,碳纤维单向带层20的厚度范围优选为100um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数55%, 使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10或补强层30具有较强的贴合强度。补强层30厚度可采用50um,面密度20g/m2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度为2000um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。Moreover, the thickness range of the carbon fiber unidirectional belt layer 20 is preferably 100 um, so that the dome can achieve good sound transmission performance while maintaining a lighter weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 55%, so that the carbon fiber unidirectional belt layer 20 can ensure that the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or the reinforcing layer 30 have a relatively low weight under a lighter weight. Strong bonding strength. The thickness of the reinforcing layer 30 can be 50um and the surface density is 20g/m2, so that the carbon fiber unidirectional belt layer 20 will not excessively increase the thickness of the dome under the condition of sufficient all-directional strength, and maintain the sound performance and structural strength of the dome. Unite. The layer thickness of the foamed material layer 10 is 2000um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region.
实施例三Example three
在实施例一的基础上,补强层30包括第一补强层31和第二补强层32,On the basis of the first embodiment, the reinforcement layer 30 includes a first reinforcement layer 31 and a second reinforcement layer 32,
所述第一补强层31设置于碳纤维单向带层20靠近发泡材料层10的一侧,所述第二补强层32设置于碳纤维单向带层20背离发泡材料层10的一侧。The first reinforcing layer 31 is disposed on the side of the carbon fiber unidirectional belt layer 20 close to the foam material layer 10, and the second reinforcing layer 32 is disposed on a side of the carbon fiber unidirectional belt layer 20 away from the foam material layer 10. side.
参见图3,由于第一补强层31在各个方向上具有强度,使得球顶在收到外力作用时,第一补强层31能够保持发泡材料层10与碳纤维单向带层20之间的强度,同时避免发泡材料层10沿碳纤维单向带层20不具有强度的方向受力时造成碳纤维单向带层20的破损。第二补强层32可以避免外力直接作用于碳纤维单向带层20,当外力作用于球顶时,第二补强层32能够稳定碳纤维单向带层20的结构特性,避免碳纤维单向带层20在不具有强度的方向上断裂,增加了碳纤维单向带层在各个方向的强度。3, because the first reinforcing layer 31 has strength in all directions, so that when the dome receives an external force, the first reinforcing layer 31 can maintain the foam material layer 10 and the carbon fiber unidirectional belt layer 20 At the same time, it avoids the damage of the carbon fiber unidirectional belt layer 20 when the foamed material layer 10 is stressed along the direction where the carbon fiber unidirectional belt layer 20 does not have the strength. The second reinforcement layer 32 can prevent external forces from directly acting on the carbon fiber unidirectional belt layer 20. When the external force acts on the dome, the second reinforcement layer 32 can stabilize the structural characteristics of the carbon fiber unidirectional belt layer 20 and avoid the carbon fiber unidirectional belt layer 20. The layer 20 breaks in a direction that does not have strength, which increases the strength of the carbon fiber unidirectional belt layer in all directions.
且,碳纤维单向带层20的厚度范围优选为55um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数20%,使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10或补强层30具有较强的贴合强度。补强层30厚度可采用20um,面密度10g/m2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度为200um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。Moreover, the thickness range of the carbon fiber unidirectional belt layer 20 is preferably 55 um, so that the dome can achieve good sound transmission performance while maintaining a lighter weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 20%, so that the carbon fiber unidirectional belt layer 20 can ensure that the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or the reinforcing layer 30 have a relatively low weight under a lighter weight. Strong bonding strength. The thickness of the reinforcing layer 30 can be 20um, and the surface density is 10g/m2, so that the carbon fiber unidirectional belt layer 20 can ensure sufficient all-directional strength without excessively increasing the thickness of the dome, and maintain the sound performance and structural strength of the dome. Unite. The layer thickness of the foamed material layer 10 is 200 um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched range.
实施例四Example four
本实施例在实施例一的基础上,碳纤维单向带层20包括第一碳纤维单向带层21和第二碳纤维单向带层22,所述第一碳纤维单向带层21和第二碳纤维单向带层22分别设置于发泡材料层10相对的两侧。In this embodiment, on the basis of the first embodiment, the carbon fiber unidirectional belt layer 20 includes a first carbon fiber unidirectional belt layer 21 and a second carbon fiber unidirectional belt layer 22, the first carbon fiber unidirectional belt layer 21 and the second carbon fiber unidirectional belt layer 21 The unidirectional belt layer 22 is respectively arranged on two opposite sides of the foamed material layer 10.
所述补强层30包括第一补强层31和第二补强层32、第三补强层33和第四补强层 34,The reinforcement layer 30 includes a first reinforcement layer 31 and a second reinforcement layer 32, a third reinforcement layer 33 and a fourth reinforcement layer 34,
所述第一补强层31设置于第一碳纤维单向带层21靠近发泡材料层10的一侧,所述第二补强层32设置于第一碳纤维单向带层21背离发泡材料层10的一侧,The first reinforcing layer 31 is disposed on the side of the first carbon fiber unidirectional belt layer 21 close to the foamed material layer 10, and the second reinforcing layer 32 is disposed on the first carbon fiber unidirectional belt layer 21 facing away from the foamed material. One side of layer 10,
参见图4,由于第一补强层31和第三补强层33在各个方向上具有强度,使得球顶在收到外力作用时,第一补强层31和第三补强层33能够保持发泡材料层10与碳纤维单向带层20之间的强度,同时避免发泡材料层10沿碳纤维单向带层20不具有强度的方向受力时造成碳纤维单向带层20的破损。第二补强层32和第四补强层34可以避免外力直接作用于碳纤维单向带层20,当外力作用于球顶时,第二补强层32和第四补强层34能够稳定碳纤维单向带层20的结构特性,避免碳纤维单向带层20在不具有强度的方向上断裂,增加了碳纤维单向带层在各个方向的强度。4, because the first reinforcement layer 31 and the third reinforcement layer 33 have strength in all directions, so that when the dome receives an external force, the first reinforcement layer 31 and the third reinforcement layer 33 can maintain The strength between the foamed material layer 10 and the carbon fiber unidirectional belt layer 20, while avoiding the damage of the carbon fiber unidirectional belt layer 20 when the foamed material layer 10 is stressed along the direction where the carbon fiber unidirectional belt layer 20 has no strength. The second reinforcement layer 32 and the fourth reinforcement layer 34 can prevent the external force from directly acting on the carbon fiber unidirectional belt layer 20. When the external force acts on the dome, the second reinforcement layer 32 and the fourth reinforcement layer 34 can stabilize the carbon fiber The structural characteristics of the unidirectional belt layer 20 prevent the carbon fiber unidirectional belt layer 20 from breaking in directions that do not have strength, and increase the strength of the carbon fiber unidirectional belt layer in all directions.
且,碳纤维单向带层20的厚度范围优选为75um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数40%,使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10或补强层30具有较强的贴合强度。补强层30厚度可采用30um,面密度15g/m2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度为800um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。Moreover, the thickness range of the carbon fiber unidirectional belt layer 20 is preferably 75 um, so that the dome can achieve good sound transmission performance while maintaining a lighter weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 40%, so that the carbon fiber unidirectional belt layer 20 can ensure that the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or the reinforcing layer 30 have a relatively low weight under a lighter weight. Strong bonding strength. The thickness of the reinforcement layer 30 can be 30um, and the surface density is 15g/m2, so that the carbon fiber unidirectional belt layer 20 will ensure sufficient all-directional strength without excessively increasing the thickness of the dome, maintaining the acoustic performance and structural strength of the dome. Unite. The layer thickness of the foamed material layer 10 is 800 um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region.
实施例五Example five
本实施例在实施例一的基础上,碳纤维单向带层20包括第一碳纤维单向带层21和第二碳纤维单向带层22,所述第一碳纤维单向带层21和第二碳纤维单向带层22分别设置于发泡材料层10相对的两侧。In this embodiment, on the basis of the first embodiment, the carbon fiber unidirectional belt layer 20 includes a first carbon fiber unidirectional belt layer 21 and a second carbon fiber unidirectional belt layer 22, the first carbon fiber unidirectional belt layer 21 and the second carbon fiber unidirectional belt layer 21 The unidirectional belt layer 22 is respectively arranged on two opposite sides of the foamed material layer 10.
所述补强层30包括第一补强层31和第三补强层33,所述第一补强层31设置于第一碳纤维单向带层21靠近发泡材料层10的一侧,所述第三补强层33设置于第二碳纤维单向带层21靠近发泡材料层10的一侧。The reinforcing layer 30 includes a first reinforcing layer 31 and a third reinforcing layer 33. The first reinforcing layer 31 is arranged on the side of the first carbon fiber unidirectional belt layer 21 close to the foam material layer 10, so The third reinforcing layer 33 is arranged on the side of the second carbon fiber unidirectional belt layer 21 close to the foamed material layer 10.
参见图5,由于第一补强层31和第三补强层33在各个方向上具有强度,使得球顶在受到外力作用时第一补强层31和第三补强层33能够保持发泡材料层10与碳纤维单向带层20之间的强度,避免发泡材料层10沿碳纤维单向带层20不具有强 度的方向受力时造成碳纤维单向带层20的破损,当碳纤维单向带层20收到外力时,第一补强层31和第三补强层33能够依托发泡材料层10稳定碳纤维单向带层20的结构特性,避免碳纤维单向带层20在不具有强度的方向上断裂,增加了碳纤维单向带层在各个方向的强度。Referring to FIG. 5, since the first reinforcement layer 31 and the third reinforcement layer 33 have strength in all directions, the first reinforcement layer 31 and the third reinforcement layer 33 can keep foaming when the dome is subjected to an external force. The strength between the material layer 10 and the carbon fiber unidirectional belt layer 20 prevents the carbon fiber unidirectional belt layer 20 from being damaged when the foamed material layer 10 is stressed along the direction where the carbon fiber unidirectional belt layer 20 does not have the strength. When the belt layer 20 receives an external force, the first reinforcement layer 31 and the third reinforcement layer 33 can rely on the foamed material layer 10 to stabilize the structural characteristics of the carbon fiber unidirectional belt layer 20, and prevent the carbon fiber unidirectional belt layer 20 from having no strength. The fracture in the direction of the carbon fiber increases the strength of the carbon fiber unidirectional belt layer in all directions.
且,碳纤维单向带层20的厚度范围优选为20um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数45%,使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10或补强层30具有较强的贴合强度。补强层30厚度可采用5um,面密度40g/m2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度为150um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。使得碳纤维振膜球顶的整体厚度为200um,以获得最佳的结构强度和音学性能,且球顶整体轻薄,具有较好的频率特性,能够覆盖更高的发声范围。。Moreover, the thickness range of the carbon fiber unidirectional belt layer 20 is preferably 20 um, so that the dome can achieve good sound transmission performance while maintaining a lighter weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 45%, so that the carbon fiber unidirectional belt layer 20 can ensure that the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or the reinforcing layer 30 have a relatively low weight under a lighter weight. Strong bonding strength. The thickness of the reinforcement layer 30 can be 5um, and the surface density is 40g/m2, so that the carbon fiber unidirectional belt layer 20 will not excessively increase the thickness of the dome under the condition of sufficient all-directional strength, and maintain the sound performance and structural strength of the dome. Unite. The layer thickness of the foamed material layer 10 is 150 um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region. The overall thickness of the carbon fiber diaphragm dome is 200um to obtain the best structural strength and acoustic performance, and the overall dome is light and thin, has good frequency characteristics, and can cover a higher sound range. .
实施例六Example Six
本实施例在实施例一的基础上,碳纤维单向带层20包括第一碳纤维单向带层21和第二碳纤维单向带层22,所述第一碳纤维单向带层21和第二碳纤维单向带层22分别设置于发泡材料层10相对的两侧。In this embodiment, on the basis of the first embodiment, the carbon fiber unidirectional belt layer 20 includes a first carbon fiber unidirectional belt layer 21 and a second carbon fiber unidirectional belt layer 22, the first carbon fiber unidirectional belt layer 21 and the second carbon fiber unidirectional belt layer 21 The unidirectional belt layer 22 is respectively arranged on two opposite sides of the foamed material layer 10.
所述补强层30包括第二补强层32和第四补强层34,所述第二补强层32设置于第一碳纤维单向带层21靠近发泡材料层10的一侧,所述第四补强层34设置于第二碳纤维单向带层21靠近发泡材料层10的一侧。The reinforcing layer 30 includes a second reinforcing layer 32 and a fourth reinforcing layer 34. The second reinforcing layer 32 is disposed on the side of the first carbon fiber unidirectional belt layer 21 close to the foamed material layer 10. The fourth reinforcing layer 34 is arranged on the side of the second carbon fiber unidirectional belt layer 21 close to the foamed material layer 10.
参见图6,由于第二补强层32和第四补强层34在各个方向上具有强度,使得球顶在受到外力作用时第二补强层32和第四补强层34能够保持碳纤维单向带层20的结构不受破坏,避免外力直接作用于碳纤维单向带层20,从而避免碳纤维单向带层20在不具有强度的方向上断裂,增加了碳纤维单向带层在各个方向的强度。Referring to Fig. 6, since the second reinforcement layer 32 and the fourth reinforcement layer 34 have strength in all directions, the second reinforcement layer 32 and the fourth reinforcement layer 34 can maintain the carbon fiber single layer when the dome is subjected to external force. The structure of the direction belt layer 20 is not damaged, avoiding external forces directly acting on the carbon fiber unidirectional belt layer 20, thereby preventing the carbon fiber unidirectional belt layer 20 from breaking in directions that do not have strength, and increasing the carbon fiber unidirectional belt layer in all directions. strength.
且,碳纤维单向带层20的厚度范围优选为10um,使得球顶在保持较轻的重量下实现良好的传声性能。碳纤维单向带层20的预浸树脂可以选用质量分数25%,使得碳纤维单向带层20在较轻的重量下保证碳纤维单向带层20与发泡材料层10 或补强层30具有较强的贴合强度。补强层30厚度可采用10um,面密度20g/m2,使得碳纤维单向带层20保证足够各向强度的情况下不会过度增加球顶的厚度,保持球顶的音学性能和结构强度的统一。发泡材料层10的层厚度为60um,使得球顶具有优良的音学性能,能够在高音区获得较大的稳定性。使得碳纤维振膜球顶的整体厚度为80um,以获得最佳的结构强度和音学性能,且球顶整体轻薄,具有较好的频率特性,能够覆盖更高的发声范围。Moreover, the thickness range of the carbon fiber unidirectional belt layer 20 is preferably 10 um, so that the dome can achieve good sound transmission performance while maintaining a lighter weight. The prepreg resin of the carbon fiber unidirectional belt layer 20 can be selected with a mass fraction of 25%, so that the carbon fiber unidirectional belt layer 20 can ensure that the carbon fiber unidirectional belt layer 20 and the foam material layer 10 or the reinforcing layer 30 have a relatively low weight under a lighter weight. Strong bonding strength. The thickness of the reinforcing layer 30 can be 10um, and the surface density is 20g/m2, so that the carbon fiber unidirectional belt layer 20 can ensure sufficient all-directional strength without excessively increasing the thickness of the dome, maintaining the sound performance and structural strength of the dome. Unite. The layer thickness of the foamed material layer 10 is 60 um, so that the dome has excellent acoustic properties and can obtain greater stability in the high-pitched region. The overall thickness of the carbon fiber diaphragm dome is 80um to obtain the best structural strength and acoustic performance, and the overall dome is light and thin, has good frequency characteristics, and can cover a higher sounding range.
藉此,本发明通过在碳纤维单向带层的至少一侧设置以毡类材料或者网布材料中的一种或者多种的组合为材料的补强层,增加了碳纤维单向带层在各个方向的强度,使得仅在单一方向具有强度的碳纤维单向带层不易于断裂,提高了球顶的结构力学性能,使其更轻薄、美观、不易分层,不易破碎。Therefore, the present invention provides a reinforcing layer made of felt material or mesh material or a combination of one or more of the carbon fiber unidirectional belt layers on at least one side of the carbon fiber unidirectional belt layer, thereby increasing the carbon fiber unidirectional belt layer in each The strength of the direction makes the carbon fiber unidirectional belt layer with strength only in a single direction not easy to break, and improves the structural mechanical properties of the dome, making it lighter and thinner, beautiful, not easy to delaminate, and not easy to break.
以上所述的仅是本发明的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出改进,但这些均属于本发明的保护范围。The above are only the embodiments of the present invention. It should be pointed out here that for those of ordinary skill in the art, improvements can be made without departing from the inventive concept of the present invention, but these all belong to the present invention. The scope of protection.

Claims (11)

  1. 一种振膜球顶,其特征在于,包括:A diaphragm dome is characterized in that it comprises:
    发泡材料层;Foam material layer;
    至少设置于发泡材料层一侧方向上的碳纤维单向带层;及A carbon fiber unidirectional belt layer arranged at least in the direction of one side of the foamed material layer; and
    至少设置于碳纤维单向带层一侧的补强层,所述补强层材料为毡类材料或者网布材料中的一种或者多种的组合。The reinforcing layer is provided at least on one side of the carbon fiber unidirectional belt layer, and the reinforcing layer material is one or a combination of felt materials or mesh materials.
  2. 根据权利要求1所述的振膜球顶,其特征在于,所述补强层与所述碳纤维单向带层相贴合。The diaphragm dome of claim 1, wherein the reinforcing layer is attached to the carbon fiber unidirectional belt layer.
  3. 根据权利要求1所述的振膜球顶,其特征在于,所述毡类材料为碳纤维毡、石墨毡或者玻璃纤维毡中的一种或多种的组合。The diaphragm dome according to claim 1, wherein the felt material is one or a combination of carbon fiber felt, graphite felt, or glass fiber felt.
  4. 根据权利要求1所述的振膜球顶,其特征在于,所述网布材料为金属网布或者塑料网布的一种或多种的组合。The diaphragm dome according to claim 1, wherein the mesh material is one or a combination of metal mesh or plastic mesh.
  5. 根据权利要求1所述的振膜球顶,其特征在于,所述碳纤维单向带层的厚度范围为5um-100um。The diaphragm dome of claim 1, wherein the thickness of the carbon fiber unidirectional belt layer ranges from 5um to 100um.
  6. 根据权利要求1或5所述的振膜球顶,其特征在于,所述碳纤维单向带层由碳纤维材料与树脂复合而成,所述树脂的质量分数为10%-55%。The diaphragm dome according to claim 1 or 5, wherein the carbon fiber unidirectional belt layer is composited by carbon fiber material and resin, and the mass fraction of the resin is 10%-55%.
  7. 根据权利要求6所述的振膜球顶,其特征在于,所述树脂包括环氧树脂、聚醚醚酮、聚酰亚胺、聚苯硫醚、或聚对苯撑苯并二
    Figure PCTCN2019128542-appb-100001
    唑中一种或多种的组合。
    The diaphragm dome according to claim 6, wherein the resin comprises epoxy resin, polyether ether ketone, polyimide, polyphenylene sulfide, or poly(p-phenylene benzobis)
    Figure PCTCN2019128542-appb-100001
    A combination of one or more of the azoles.
  8. 根据权利要求1所述的振膜球顶,其特征在于,所述补强层厚度范围为1-50um,面密度的范围为1-20g/m 2The diaphragm dome of claim 1, wherein the thickness of the reinforcing layer is in the range of 1-50um, and the areal density is in the range of 1-20g/m 2 .
  9. 根据权利要求1所述的振膜球顶,其特征在于,所述发泡材料层的厚度范围为20-2000um。The diaphragm dome according to claim 1, wherein the thickness of the foamed material layer is in the range of 20-2000um.
  10. 根据权利要求1所述的振膜球顶,其特征在于,该球顶的厚度范围20-2000um。The diaphragm dome of claim 1, wherein the thickness of the dome is in the range of 20-2000um.
  11. 根据权利要求1所述的振膜球顶,其特征在于,所述发泡材料层为聚对苯二甲酸乙二醇酯、聚甲基丙烯酰亚胺、聚酰亚胺、聚丙烯 、或聚苯硫醚中的一种材料或多种的组合材料制成。The diaphragm dome according to claim 1, wherein the foamed material layer is polyethylene terephthalate, polymethacrylimide, polyimide, polypropylene, or It is made of one material or a combination of multiple materials in polyphenylene sulfide.
PCT/CN2019/128542 2019-12-26 2019-12-26 Diaphragm dome WO2021128118A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6119298A (en) * 1984-07-05 1986-01-28 Sansui Electric Co Diaphragm for speaker
CN104703100A (en) * 2015-03-11 2015-06-10 歌尔声学股份有限公司 Vibrating film and loudspeaker device
CN208540152U (en) * 2018-08-03 2019-02-22 瑞声光电科技(常州)有限公司 Top dome, vibrating diaphragm and microphone device
CN109788404A (en) * 2018-12-29 2019-05-21 瑞声科技(南京)有限公司 Vibrating diaphragm and microphone device
CN109862482A (en) * 2018-12-29 2019-06-07 瑞声声学科技(深圳)有限公司 A kind of top dome material, vibrating diaphragm and loudspeaker
CN110944271A (en) * 2019-11-29 2020-03-31 歌尔股份有限公司 Reinforcing part for sound generating device, vibration plate and sound generating device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6119298A (en) * 1984-07-05 1986-01-28 Sansui Electric Co Diaphragm for speaker
CN104703100A (en) * 2015-03-11 2015-06-10 歌尔声学股份有限公司 Vibrating film and loudspeaker device
CN208540152U (en) * 2018-08-03 2019-02-22 瑞声光电科技(常州)有限公司 Top dome, vibrating diaphragm and microphone device
CN109788404A (en) * 2018-12-29 2019-05-21 瑞声科技(南京)有限公司 Vibrating diaphragm and microphone device
CN109862482A (en) * 2018-12-29 2019-06-07 瑞声声学科技(深圳)有限公司 A kind of top dome material, vibrating diaphragm and loudspeaker
CN110944271A (en) * 2019-11-29 2020-03-31 歌尔股份有限公司 Reinforcing part for sound generating device, vibration plate and sound generating device

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