WO2020107618A1 - Sound producing device - Google Patents

Sound producing device Download PDF

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Publication number
WO2020107618A1
WO2020107618A1 PCT/CN2018/124938 CN2018124938W WO2020107618A1 WO 2020107618 A1 WO2020107618 A1 WO 2020107618A1 CN 2018124938 W CN2018124938 W CN 2018124938W WO 2020107618 A1 WO2020107618 A1 WO 2020107618A1
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WO
WIPO (PCT)
Prior art keywords
layer
carbon fiber
generating device
fiber prepreg
reinforcing layer
Prior art date
Application number
PCT/CN2018/124938
Other languages
French (fr)
Chinese (zh)
Inventor
李美玲
凌风光
郑泽东
张成飞
李春
Original Assignee
歌尔股份有限公司
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Application filed by 歌尔股份有限公司 filed Critical 歌尔股份有限公司
Publication of WO2020107618A1 publication Critical patent/WO2020107618A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2400/00Loudspeakers
    • H04R2400/11Aspects regarding the frame of loudspeaker transducers

Definitions

  • the present invention relates to the technical field of electroacoustic conversion, and more specifically, to a sound emitting device.
  • the speaker unit sounds through the vibration system.
  • the vibration system includes a diaphragm, voice coil and reinforcement layer.
  • the reinforcement layer is usually made of plastic or metal. The low elastic modulus of these two materials leads to the deformation of the reinforcement layer at high frequencies. The inconsistency of the vibrations of the various parts of the reinforcement layer will cause noise in the speaker unit, greatly reducing the listening effect.
  • An object of the present invention is to provide a new technical solution for a sounding device.
  • a sound generating device includes: a magnetic circuit system configured to form a magnetic field; and a vibration system including a voice coil, a diaphragm, and a reinforcement layer, one end of the voice coil and the vibration The central part of the membrane is connected, and the other end is located in the magnetic field.
  • the reinforcing layer is provided in the central part.
  • the reinforcing layer includes a carbon fiber prepreg layer. The diameter is less than or equal to 7 ⁇ m, and the carbon fibers in the same layer are unidirectional and arranged side by side.
  • the carbon content of the carbon fiber in the carbon fiber prepreg layer is greater than or equal to 94%.
  • the specific modulus of carbon fibers in the carbon fiber prepreg layer is greater than or equal to 163 GPa ⁇ cm 3 /g.
  • the carbon fiber in the carbon fiber prepreg layer is a single layer or multiple layers.
  • the reinforcing layer includes a foam core layer and two carbon fiber prepreg layers connected to the upper and lower surfaces of the foam core layer.
  • the foam core layer is PMI foam material, PI foam material or polyester foam material.
  • the resin of the carbon fiber prepreg layer is epoxy resin, phenol resin, bismaleimide resin, polyimide value or vinyl resin.
  • the diaphragm and the reinforcing layer constitute a vibration plate, and the thickness of the vibration plate is less than or equal to 3 mm.
  • the reinforcing layer is rectangular, and the reinforcing layer includes a first side and a second side, and a length ratio of the first side to the second side is 1:1-4:1.
  • the reinforcing layer is rectangular, the reinforcing layer includes a first side and a second side, the length of the first side is 9.1mm-15.2mm, and the length of the second side is 6.1mm -11.2mm.
  • the sound-generating device has characteristics of excellent high-frequency performance.
  • FIG. 1 is a cross-sectional view of a sound emitting device according to an embodiment of the present disclosure.
  • FIG. 2 is a schematic structural diagram of a reinforcement layer according to an embodiment of the present disclosure.
  • FIG. 3 is a front view of a reinforcement layer according to an embodiment of the present disclosure.
  • Fig. 4 is a schematic diagram of the orientation of graphite crystallites along the fiber axis.
  • FIG. 5 is a schematic diagram of graphite crystallites oriented at a set angle with the fiber axis.
  • FIG. 6 is a comparison diagram of sound pressure levels of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device.
  • FIG. 7 is a comparison diagram of the THD of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device.
  • FIG. 8 is a R&B comparison diagram of the sound generating device of the embodiment of the present disclosure and the existing sound generating device.
  • 9-10 are cross-sectional views of a reinforcement layer according to an embodiment of the present disclosure
  • 11 diaphragm; 13: edge portion; 14: folded ring portion; 15: reinforcement layer; 16: voice coil; 17: centering piece; 18: magnetic gap; 19: magnetic circuit system; 20: carbon fiber; 21 : Prepreg resin; 22: shell; 23: first side; 24: second side; 25: graphite crystallite; 26: carbon fiber prepreg layer; 27: foam core layer; 28: outer cover layer.
  • the sound generating device includes a magnetic circuit system 19 and a vibration system.
  • the magnetic circuit system 19 is configured to form a magnetic field.
  • the magnetic circuit system 19 includes permanent magnets.
  • the permanent magnet forms a magnetic field in the magnetic gap 18.
  • the magnetic circuit system 19 is common knowledge in the art and will not be described in detail here.
  • the vibration system includes a voice coil 16, a diaphragm 11, and a reinforcement layer 15.
  • One end of the voice coil 16 is connected to the central portion of the diaphragm 11, and the other end is located in the magnetic field.
  • the reinforcement layer 15 is provided at the center.
  • the reinforcing layer 15 includes a carbon fiber prepreg layer 26.
  • the orientation angle of the carbon fiber 20 in the carbon fiber prepreg layer 26 is less than or equal to 30°.
  • Carbon fiber is made of numerous graphite crystallites 25 stacked and oriented. As shown in Figure 4-5, the orientation angle is the angle between the graphite crystallite 25 and the fiber axis, as shown in Figure 5 As shown.
  • the graphite crystallite 25 has a sheet-like structure.
  • the fiber axis is the extension axis of the carbon fiber 20 in the main direction, as shown by the arrow A in FIGS. 4-5.
  • the elastic modulus of the carbon fiber 20 is calculated by the following formula:
  • Fz is the axial tensile force
  • Sz is the projected area of the graphite crystallites in the fiber axis
  • ⁇ z is the strain of the graphite crystallites in the fiber axial direction
  • Is the angle between the graphite microchip layer and the fiber axis
  • Lc is: the stacking thickness of the graphite microcrystal 25
  • La II is the width of the base surface of the graphite microcrystal 25 parallel to the fiber axis
  • E 0 is the direction of the graphite microchip layer
  • E1 is the normal tensile modulus of the graphite sheet
  • La a ⁇ is the width of the base surface of the graphite crystallite 25 perpendicular to the fiber axis.
  • the shape factor is the ratio of the stacking thickness of graphite crystallites 25 to the width of the base surface of graphite crystallites 25, ie
  • the shape factor is constant, the elastic modulus decreases as the orientation angle increases.
  • the orientation angle is ⁇ 30°
  • the elastic modulus of the carbon fiber 20 is large, and the rigidity of the carbon fiber prepreg layer 26 is large, and the effect of improving the high-frequency acoustic performance of the sound generating device is good.
  • the reinforcing layer 15 still maintains good rigidity. The reliability of the sounding device is good.
  • the elastic modulus of the carbon fiber 20 is greatly lost.
  • the elastic modulus of the carbon fiber 20 is relatively small, and the improvement of the high-frequency acoustic performance of the sound-generating device is small. The reliability of the sounding device is reduced.
  • the elastic modulus decreases with the increase of the shape factor.
  • the shape factor of the carbon fiber 20 is 0.1-1.5, the elastic modulus and tensile strength of the carbon fiber 20 are greater than those of the carbon fiber 20 outside this range.
  • the carbon fiber prepreg layer 26 has a high rigidity.
  • the diaphragm 11 includes a center portion located at the center, an edge portion 13 located at the edge, and a folded ring portion 14 located between the center portion and the edge portion 13. It may be that the diaphragm 11 has a planar structure.
  • An annular housing 22 is provided on the magnetic circuit system 19.
  • the edge portion 13 is adhered to the case 22 by glue.
  • the reinforcing layer 15 is adhered to the center by an adhesive or double-sided tape.
  • the reinforcing layer 15 and the voice coil 16 are located on the upper and lower sides of the diaphragm 11, respectively.
  • the diaphragm 11 is made of one or more materials selected from engineering plastics, elastomer materials, and adhesive films.
  • engineering plastics include PEEK, PAR, etc.
  • Elastomer materials include TPU, TPEE, silicone rubber, etc.
  • the adhesive film includes an acrylic adhesive film, a silicone adhesive film, and the like.
  • the thickness of the diaphragm 11 is 0.01 mm-0.5 mm.
  • the diaphragm 11 in this range has good elasticity and high strength.
  • a centering support piece 17 is provided between the voice coil 16 and the diaphragm 11.
  • the voice coil 16 communicates with external equipment through the centering support 17.
  • the centering piece 17 can effectively prevent polarization of the vibration system.
  • the carbon content of the carbon fiber 20 in the carbon fiber prepreg layer 26 is less than or equal to 6%.
  • polyacrylonitrile fiber, pitch fiber, viscose fiber or phenolic fiber is subjected to high-temperature carbonization treatment to obtain carbon fiber 20.
  • the carbonization treatment can reduce the nitrogen content in the carbon fiber 20 and increase the carbon content to enhance the graphite crystallite orientation.
  • the carbon content of the carbon fiber 20 in the carbon fiber prepreg layer 26 is greater than or equal to 94%.
  • the reinforcing layer 15 within this range has the characteristics of high rigidity.
  • the carbon fiber 20 in the carbon fiber prepreg layer 26 is a single layer or multiple layers.
  • the carbon fibers 20 located in the same layer are unidirectional and arranged side by side.
  • a plurality of carbon fibers 20 are arranged parallel to each other in a layer.
  • the prepreg resin 21 is applied to the carbon fiber 20 by means of a coating film to form a carbon fiber prepreg.
  • the carbon fiber prepreg forms a single layer of carbon fiber prepreg 26.
  • the prepreg resin 21 may be, but not limited to, epoxy resin, phenol resin, bismaleimide resin, polyimide resin, vinyl resin, and the like.
  • the above-mentioned single-layer carbon fiber prepreg layers 26 are stacked to form a multi-layer prepreg.
  • the multilayer prepreg forms a multilayer carbon fiber prepreg layer 26 after curing.
  • the carbon fibers 20 in each layer are arranged in the same direction.
  • the single-layer or multi-layer carbon fiber prepreg layer 26 has the characteristics of high elastic modulus and high tensile strength in a set direction.
  • the carbon fiber prepreg layer 26 when used as the surface layer of the reinforcing layer, unidirectional, side-by-side carbon fibers form a groove structure on the surface layer.
  • the groove structure When vibrating, the groove structure can effectively comb the airflow, which reduces the noise component of the airflow and improves the sound purity of the sounding device.
  • the carbonization temperature of the carbon fiber 20 is 1700° C. or higher. At this temperature, the orientation shape of the graphite crystallite 25 is better, and the orientation angle is within 30°, even close to 0°. The arrangement of graphite crystallites 25 is more regular. The elastic modulus and tensile strength of the carbon fiber 20 are significantly higher than the carbon fiber 20 obtained below the carbonization temperature.
  • the diameter of the fiber filament of the carbon fiber 20 is small.
  • the diameter can reach 7 ⁇ m or less.
  • the carbon fiber 20 in this diameter range can meet the rigidity requirement of the sound-generating device for the reinforcing layer 15.
  • this enables the carbon fiber prepreg layer 26 of the same thickness to have more layers of the carbon fiber 20, which further increases the rigidity of the carbon fiber prepreg layer 26.
  • the rigidity in the set direction is improved so that the sound-generating device has good high-frequency performance.
  • the carbon fiber 20 extends in a set direction, and the carbon fiber 20 has a high tensile strength in the set direction, so that the carbon fiber prepreg layer 26 has a greater stiffness in the set direction, which can improve sound generation
  • the high-frequency performance of the device can also save the amount of carbon fiber 20.
  • the specific modulus of the carbon fiber 20 in the carbon fiber prepreg layer 26 is greater than or equal to 163 GPa ⁇ cm 3 /g.
  • the specific modulus is the ratio of the elastic modulus of the material to the density. The greater the specific modulus, the greater the elastic modulus and/or the lower the density of the material. Within this specific modulus range, the stiffness of the reinforcing layer 15 is high, and the high-frequency performance of the sound-generating device is significantly improved.
  • the reinforcing layer 15 includes a foam core layer 27 and two carbon fiber prepreg layers 26 connected to the upper and lower surfaces of the foam core layer 27.
  • the reinforcing layer 15 has a "sandwich" structure.
  • the foam core layer 27 has a characteristic of low density.
  • the high-frequency performance of the sound-generating device is positively correlated with the thickness of the reinforcing layer 15, that is, it increases as the thickness increases, and decreases as the thickness decreases.
  • the high-frequency performance of the sound-generating device is inversely related to the density of the reinforcing layer 15, that is, it decreases as the density increases and increases as the density decreases.
  • the foam core layer 27 can reduce the overall density of the reinforcing layer 15 and increase the overall thickness of the reinforcing layer 15, thereby significantly improving the high-frequency performance of the sound generating device.
  • the thickness of the reinforcing layer 15 is 0.02mm-1mm. Within this range, the stiffness of the reinforcing layer 15 is high, and the thickness of the sounding device is not increased additionally.
  • the thickness of the reinforcing layer 15 is 0.02 mm-0.5 mm.
  • the multiple carbon fiber prepreg layers 26 significantly increase the elastic modulus of the reinforcing layer 15.
  • the foam core layer 27 may be, but is not limited to, foam material.
  • the foam material has pores inside.
  • foam materials include PMI foam materials, PI foam materials, polyester foam materials, and the like.
  • the thickness of the foam core layer 27 is 0.05 mm-1 mm.
  • the reinforcing layer 15 has good rigidity, and does not increase the overall thickness of the sound emitting device additionally.
  • the carbon fiber prepreg layer 26 has a multilayer structure.
  • the reinforcing layer 15 includes a carbon fiber prepreg layer 26 and a foam core layer 27 compounded together.
  • the stiffness of the reinforcing layer 15 is greater and the overall density is smaller, which can more effectively improve the high-frequency effect of the sound-generating device.
  • a foam core layer 27 is provided between the two carbon fiber prepreg layers 26.
  • the stiffness of this reinforcing layer 15 is greater.
  • the increase in elastic modulus is greater than the increase in density, and the specific modulus increases with the increase in layers; when the number of layers exceeds the set value, the increase in elastic modulus is less than the increase in density
  • the amplitude and specific modulus will decrease as the number of layers increases.
  • the number of carbon fibers 20 in the carbon fiber prepreg layer 26 is less than or equal to 16. Within this range, the specific modulus of the carbon fiber prepreg layer 26 increases as the number of layers increases, so that the high-frequency effect of the sound generating device can be significantly improved.
  • the reinforcing layer 15 further includes outer layers 28 respectively bonded to at least one surface of the carbon fiber prepreg layer 26 away from the foam core layer 27.
  • the outer layer 28 serves as the surface layer of the reinforcing layer 15.
  • the outer layer 28 is a sealing material, and gas and water cannot penetrate the outer layer 28. The provision of the outer cover layer 28 can significantly improve the airtightness and waterproof level of the reinforcing layer 15.
  • the outer cover 28 is at least one of engineering plastic, aluminum, and damping material.
  • Damping materials include: damping glue, rubber, etc.
  • the damping glue is acrylic glue. The above materials have the characteristics of high hardness and low density, and can significantly improve the structural strength of the reinforcing layer 15.
  • the reinforcement layer 15 is prepared by hot-press co-curing.
  • the material after the coating film is placed in a hot press, and hot pressing is performed at a set temperature. After the prepreg resin 21 is cured, the reinforcing layer 15 is formed.
  • the reinforcing layer 15 has a multilayer structure
  • the reinforcing layer 15 has the above-mentioned "sandwich” structure or the above-mentioned structure including the outer cover layer 28.
  • the layers are stacked together in a predetermined order. Then, it is placed in a hot press and hot pressed at a set temperature. After curing, the prepreg resin 21 can form a bonding force with the outer layer 28 and the foam core layer 27.
  • the carbon fiber prepreg layer 26 is cut from a roll of carbon fiber 20 with a release film.
  • the carbon fiber 20 coil itself is a cured carbon fiber prepreg.
  • the carbon fiber 20 coil is cut according to the set shape to remove the release film, and then hot-press co-cured with other materials or multiple layers of carbon fiber prepreg layer 26 for molding. Under heating conditions, the prepreg resin 21 of the carbon fiber prepreg regains viscosity and can be compounded with other materials or other carbon fiber prepregs.
  • the reinforcement layer 15 has a rectangular shape. As shown in FIGS. 2-3, the reinforcing layer 15 includes a first side 23 and a second side 24.
  • the length of the first side 23 is greater than or equal to the length of the second side 24.
  • the length of the first side 23 is 9.1 mm-15.2 mm.
  • the length of the second side 24 is 6.1 mm-11.2 mm. Within this range, the split vibration of the reinforcing layer 15 is small.
  • the length ratio of the first side 23 to the second side 24 is 1:1-4:1. Within this range, the vibration of each part of the reinforcement layer 15 is more balanced, and the noise of the sound generating device is small.
  • the angle between the main direction of the carbon fiber 20 of the carbon fiber prepreg layer 26 and the first side 23 is 45-90°, as shown in B in FIG. 3.
  • the main direction of the carbon fiber 20 refers to the direction of the fiber filament.
  • the diaphragm 11 and the reinforcing layer 15 constitute a diaphragm.
  • the split vibration in the direction perpendicular to the first side 23 is large, so the increase in rigidity perpendicular to the direction of the first side 23 has an important influence on the improvement of the high-frequency performance of the sound generating device.
  • the reinforcing layer 15 formed by the carbon fibers 20 within the included angle range has a relatively high rigidity in the direction perpendicular to the first side 23, which significantly improves the high-frequency performance of the sound generating device.
  • the main direction of the carbon fibers 20 of the carbon fiber prepreg layer 26 is perpendicular to the first side 23, as shown in FIG. 3.
  • the tensile strength of the reinforcing layer 15 in this direction is higher, and the high-frequency performance of the sound generating device is excellent.
  • carbon fibers 20 of different diameters of the same material are tested.
  • the carbon fiber 20 polyacrylonitrile-based carbon fiber or pitch-based carbon fiber is used. See Table 1 for details.
  • the acoustic performance of the sound generating device of the embodiment of the present invention is compared with the existing sound generating device. Among them, the power of the two sounding devices is the same.
  • the reinforcing layer 15 of the sound emitting device of the embodiment of the present invention has a structure of a unidirectional carbon fiber prepreg layer+PMI foam core layer+unidirectional carbon fiber prepreg layer.
  • the unidirectional carbon fiber prepreg layer is provided with a layer of carbon fiber.
  • the diameter of the carbon fiber is 4-5 ⁇ m, and the arrangement direction is the same;
  • the material of the reinforcement layer 15 of the existing sound emitting device is aluminum foil + film + PMI foam core + film + aluminum foil.
  • the two reinforcing layers 15 have the same size, and the length of the sounding device is 18 mm, and the width is 13 mm.
  • the length of the reinforcing layer 15 is 14 mm, and the width is 9 mm.
  • FIG. 6 is a comparison diagram of sound pressure levels of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device. Among them, the abscissa is the frequency, and the ordinate is the sound pressure level.
  • FIG. 7 is a comparison diagram of the THD of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device. Among them, the abscissa is frequency, and the ordinate is THD.
  • FIG. 8 is a R&B comparison diagram of the sound generating device of the embodiment of the present disclosure and the existing sound generating device. Among them, the abscissa is frequency, and the ordinate is R&B.
  • the dotted line c1 represents the test curve of the sound emitting device of the embodiment of the present invention
  • the solid line c2 is the test curve of the existing sound emitting device. It can be seen from FIG. 6 that at high frequency bands, for example, frequencies above 6000 Hz, the c1 curve is located above the c2 curve. This shows that the sound-generating device of the embodiment of the present invention has more excellent high-frequency performance.
  • the dashed line d1 represents the test curve of the sound emitting device of the embodiment of the present invention
  • the solid line d2 is the test curve of the existing sound emitting device. It can be seen from FIG. 7 that the sound pressure level of the existing sound-generating device is significantly increased near 6000 Hz, and a peak appears. However, the sound pressure level of the sound emitting device of the embodiment of the present invention at around 6000 Hz is significantly lower than that of the existing sound emitting device, and the d1 curve has no sharp peaks at around 6000 Hz.
  • the reinforcing layer 15 of the embodiment of the present invention has high rigidity, and the vibration of each part of the reinforcing layer 15 can be ensured near this frequency, and the division vibration is effectively suppressed, making the noise component small.
  • the stiffness of the reinforcement layer 15 is insufficient, and the vibration is uneven at this frequency, and the noise component is large, thereby forming a peak.
  • the sound-generating device of the present invention has a more excellent listening effect, especially in the high frequency band.
  • this causes the high frequency peak in the THD curve to move significantly to the right, that is, to the high frequency direction, thereby making There will be no spikes in the frequency range, so that the high-frequency performance of the sounding device is improved.
  • the dotted line e1 represents the test curve of the sound emitting device of the embodiment of the present invention
  • the solid line e2 is the test curve of the existing sound emitting device.
  • the reinforcing layer 15 of the sound emitting device of the present invention has a structure of a unidirectional carbon fiber prepreg layer+PMI foam core layer+unidirectional carbon fiber prepreg layer.
  • the unidirectional carbon fiber prepreg layer is provided with a layer of carbon fiber.
  • the diameter of the carbon fiber is 4-5 ⁇ m, and the arrangement direction is the same.
  • the carbon fiber prepreg layer 26 serves as a surface layer of the reinforcing layer 15 near the sound emitting side.
  • the carbon fibers 20 are arranged unidirectionally.
  • the main direction of the carbon fiber 20 is perpendicular to the first side 23.
  • the surface layer forms a uniform groove structure.
  • the reinforcing layer 15 of the existing sound-emitting device is aluminum foil + adhesive film + PMI foam core layer + adhesive film + aluminum foil, and the surface layer of the reinforcing layer 15 has a planar structure.
  • the R&B curve e1 of the sound emitting device of the embodiment of the present invention is significantly lower than the R&B curve e2 of the existing sound emitting device when it is near fo (for example, 800 Hz).
  • the sound-generating device of the embodiment of the present invention has higher listening purity and smaller noise components. This is because the surface of the reinforcing layer 15 of the embodiment of the present invention forms a uniformly distributed groove structure, which plays a role in combing the airflow. When vibrating, the groove structure makes the noise component of the airflow smaller than the reinforcement layer 15 of the planar structure.

Abstract

A sound producing device comprises: a magnetic circuit system (19) configured to form a magnetic field; and a vibration system comprising a voice coil (16), a diaphragm (11), and a reinforcement layer (15). One end of the voice coil (16) is connected to a center portion of the diaphragm (11), and the other end is located in a magnetic field. The reinforcement layer (15) is disposed in the center portion, and comprises a carbon fiber prepreg layer (26). The diameter of carbon fibers in the carbon fiber prepreg layer (26) is less than or equal to 7 μm. The carbon fibers located in the same layer are unidirectional and disposed side by side.

Description

一种发声装置Sounding device 技术领域Technical field
本发明涉及电声转换技术领域,更具体地,涉及一种发声装置。The present invention relates to the technical field of electroacoustic conversion, and more specifically, to a sound emitting device.
背景技术Background technique
扬声器单体通过振动系统进行发声。振动系统包括振膜、音圈和补强层。补强层通常由塑料、金属制备而成。这两种材料的弹性模量低,导致在高频时补强层容易发生形变。补强层的各部分的振动不一致,会导致扬声器单体出现杂音,大大降低了听音效果。The speaker unit sounds through the vibration system. The vibration system includes a diaphragm, voice coil and reinforcement layer. The reinforcement layer is usually made of plastic or metal. The low elastic modulus of these two materials leads to the deformation of the reinforcement layer at high frequencies. The inconsistency of the vibrations of the various parts of the reinforcement layer will cause noise in the speaker unit, greatly reducing the listening effect.
因此,需要提供一种新的技术方案,以解决上述技术问题。Therefore, it is necessary to provide a new technical solution to solve the above technical problems.
发明内容Summary of the invention
本发明的一个目的是提供一种发声装置的新技术方案。An object of the present invention is to provide a new technical solution for a sounding device.
根据本发明的第一方面,提供了一种发声装置。该装置包括:磁路系统,所述磁路系统被配置为用于形成磁场;以及振动系统,所述振动系统包括音圈、振膜和补强层,所述音圈的一端与所述振膜的中心部连接,另一端位于所述磁场中,所述补强层被设置在所述中心部,所述补强层包括碳纤维预浸料层,所述碳纤维预浸料层中的碳纤维的直径小于或者等于7μm,位于同一层的碳纤维为单向且并列设置。According to the first aspect of the present invention, a sound generating device is provided. The device includes: a magnetic circuit system configured to form a magnetic field; and a vibration system including a voice coil, a diaphragm, and a reinforcement layer, one end of the voice coil and the vibration The central part of the membrane is connected, and the other end is located in the magnetic field. The reinforcing layer is provided in the central part. The reinforcing layer includes a carbon fiber prepreg layer. The diameter is less than or equal to 7μm, and the carbon fibers in the same layer are unidirectional and arranged side by side.
可选地,所述碳纤维预浸料层中的碳纤维的含碳量大于或等于94%。Optionally, the carbon content of the carbon fiber in the carbon fiber prepreg layer is greater than or equal to 94%.
可选地,所述碳纤维预浸料层中的碳纤维的比模量大于或等于163GPa·cm 3/g。 Optionally, the specific modulus of carbon fibers in the carbon fiber prepreg layer is greater than or equal to 163 GPa·cm 3 /g.
可选地,所述碳纤维预浸料层中的碳纤维为单层或者多层。Optionally, the carbon fiber in the carbon fiber prepreg layer is a single layer or multiple layers.
可选地,所述补强层包括泡沫芯层以及连接在所述泡沫芯层的上、下表面的两个所述碳纤维预浸料层。Optionally, the reinforcing layer includes a foam core layer and two carbon fiber prepreg layers connected to the upper and lower surfaces of the foam core layer.
可选地,所述泡沫芯层为PMI发泡材料、PI发泡材料或者聚酯类发泡 材料。Optionally, the foam core layer is PMI foam material, PI foam material or polyester foam material.
可选地,所述碳纤维预浸料层的树脂为环氧树脂、酚醛树脂、双马来酰亚胺树脂、聚酰亚胺数值或者乙烯基树脂。Optionally, the resin of the carbon fiber prepreg layer is epoxy resin, phenol resin, bismaleimide resin, polyimide value or vinyl resin.
可选地,所述振膜和所述补强层构成振动板,所述振动板的厚度小于或等于3mm。Optionally, the diaphragm and the reinforcing layer constitute a vibration plate, and the thickness of the vibration plate is less than or equal to 3 mm.
可选地,所述补强层呈矩形,所述补强层包括第一边和第二边,所述第一边与所述第二边的长度比为1:1-4:1。Optionally, the reinforcing layer is rectangular, and the reinforcing layer includes a first side and a second side, and a length ratio of the first side to the second side is 1:1-4:1.
可选地,所述补强层呈矩形,所述补强层包括第一边和第二边,所述第一边的长度为9.1mm-15.2mm,所述第二边的长度为6.1mm-11.2mm。Optionally, the reinforcing layer is rectangular, the reinforcing layer includes a first side and a second side, the length of the first side is 9.1mm-15.2mm, and the length of the second side is 6.1mm -11.2mm.
根据本公开的一个实施例,该发声装置具有高频性能优良的特点。According to an embodiment of the present disclosure, the sound-generating device has characteristics of excellent high-frequency performance.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become clear by the following detailed description of exemplary embodiments of the present invention with reference to the drawings.
附图说明BRIEF DESCRIPTION
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The drawings incorporated in and forming a part of the specification illustrate embodiments of the present invention, and together with the description serve to explain the principles of the present invention.
图1是根据本公开的一个实施例的发声装置的剖视图。FIG. 1 is a cross-sectional view of a sound emitting device according to an embodiment of the present disclosure.
图2是根据本公开的一个实施例的补强层的结构示意图。FIG. 2 is a schematic structural diagram of a reinforcement layer according to an embodiment of the present disclosure.
图3是根据本公开的一个实施例的补强层的主视图。FIG. 3 is a front view of a reinforcement layer according to an embodiment of the present disclosure.
图4是石墨微晶沿纤维轴取向的示意图。Fig. 4 is a schematic diagram of the orientation of graphite crystallites along the fiber axis.
图5是石墨微晶与纤维轴向呈设定夹角取向的示意图。FIG. 5 is a schematic diagram of graphite crystallites oriented at a set angle with the fiber axis.
图6是本公开实施例的发声装置与现有发声装置的声压级对比图。FIG. 6 is a comparison diagram of sound pressure levels of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device.
图7是本公开实施例的发声装置与现有发声装置的THD对比图。FIG. 7 is a comparison diagram of the THD of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device.
图8是本公开实施例的发声装置与现有发声装置的R&B对比图。FIG. 8 is a R&B comparison diagram of the sound generating device of the embodiment of the present disclosure and the existing sound generating device.
图9-10是根据本公开的实施例的补强层的剖视图9-10 are cross-sectional views of a reinforcement layer according to an embodiment of the present disclosure
附图标记说明:Description of reference signs:
11:振膜;13:边缘部;14:折环部;15:补强层;16:音圈;17:定心支片;18:磁间隙;19:磁路系统;20:碳纤维;21:预浸树脂;22:壳体;23:第一边;24:第二边;25:石墨微晶;26:碳纤维预浸料层; 27:泡沫芯层;28:外被层。11: diaphragm; 13: edge portion; 14: folded ring portion; 15: reinforcement layer; 16: voice coil; 17: centering piece; 18: magnetic gap; 19: magnetic circuit system; 20: carbon fiber; 21 : Prepreg resin; 22: shell; 23: first side; 24: second side; 25: graphite crystallite; 26: carbon fiber prepreg layer; 27: foam core layer; 28: outer cover layer.
具体实施方式detailed description
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the drawings. It should be noted that the relative arrangement of components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is actually merely illustrative, and in no way serves as any limitation on the invention and its application or use.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and equipment known to those of ordinary skill in the related art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that similar reference numerals and letters indicate similar items in the following drawings, so once an item is defined in one drawing, there is no need to discuss it further in subsequent drawings.
根据本公开的一个实施例,提供了一种发声装置。如图1所示,该发声装置包括磁路系统19和振动系统。磁路系统19被配置为用于形成磁场。例如,磁路系统19包括永磁体。永磁体在磁间隙18内形成磁场。磁路系统19为本领域的公知常识,在此不做详细说明。According to an embodiment of the present disclosure, a sound emitting device is provided. As shown in FIG. 1, the sound generating device includes a magnetic circuit system 19 and a vibration system. The magnetic circuit system 19 is configured to form a magnetic field. For example, the magnetic circuit system 19 includes permanent magnets. The permanent magnet forms a magnetic field in the magnetic gap 18. The magnetic circuit system 19 is common knowledge in the art and will not be described in detail here.
振动系统包括音圈16、振膜11和补强层15。音圈16的一端与振膜11的中心部连接,另一端位于磁场中。补强层15被设置在中心部。补强层15包括碳纤维预浸料层26。碳纤维预浸料层26中的碳纤维20的取向角小于或等于30°。碳纤维是由无数的石墨微晶25堆砌并取向而成。如图4-5所示,取向角为石墨微晶25与纤维轴的夹角,如图5中
Figure PCTCN2018124938-appb-000001
所示。石墨微晶25呈片状结构。纤维轴即碳纤维20的主体方向的延伸轴,如图4-5中A箭头所示。
The vibration system includes a voice coil 16, a diaphragm 11, and a reinforcement layer 15. One end of the voice coil 16 is connected to the central portion of the diaphragm 11, and the other end is located in the magnetic field. The reinforcement layer 15 is provided at the center. The reinforcing layer 15 includes a carbon fiber prepreg layer 26. The orientation angle of the carbon fiber 20 in the carbon fiber prepreg layer 26 is less than or equal to 30°. Carbon fiber is made of numerous graphite crystallites 25 stacked and oriented. As shown in Figure 4-5, the orientation angle is the angle between the graphite crystallite 25 and the fiber axis, as shown in Figure 5
Figure PCTCN2018124938-appb-000001
As shown. The graphite crystallite 25 has a sheet-like structure. The fiber axis is the extension axis of the carbon fiber 20 in the main direction, as shown by the arrow A in FIGS. 4-5.
碳纤维20的弹性模量以下列公式计算:The elastic modulus of the carbon fiber 20 is calculated by the following formula:
如图4所示,当石墨微晶25与纤维轴平行时,取向角
Figure PCTCN2018124938-appb-000002
为0,此时, 弹性模量为:
Figure PCTCN2018124938-appb-000003
As shown in Fig. 4, when graphite crystallites 25 are parallel to the fiber axis, the orientation angle
Figure PCTCN2018124938-appb-000002
Is 0, at this time, the elastic modulus is:
Figure PCTCN2018124938-appb-000003
如图5所示,当石墨微晶25与纤维轴不平行时,取向角
Figure PCTCN2018124938-appb-000004
不为0,此时,弹性模量为:
As shown in Fig. 5, when graphite crystallites 25 are not parallel to the fiber axis, the orientation angle
Figure PCTCN2018124938-appb-000004
Not 0, at this time, the elastic modulus is:
Figure PCTCN2018124938-appb-000005
Figure PCTCN2018124938-appb-000005
其中,Fz为轴向拉力,Sz为石墨微晶在纤维轴向的投影面积,ε z为石墨微晶在纤维轴向方向的应变,
Figure PCTCN2018124938-appb-000006
为石墨微晶片层与纤维轴向的夹角,Lc为:石墨微晶25的堆砌厚度,La 为平行于纤维轴的石墨微晶25的基面宽度,E 0为石墨微晶片层方向的理论模量,E1为石墨片层法向拉伸模量,L a⊥为垂直于纤维轴的石墨微晶25的基面宽度。
Where Fz is the axial tensile force, Sz is the projected area of the graphite crystallites in the fiber axis, and ε z is the strain of the graphite crystallites in the fiber axial direction,
Figure PCTCN2018124938-appb-000006
Is the angle between the graphite microchip layer and the fiber axis, Lc is: the stacking thickness of the graphite microcrystal 25, La is the width of the base surface of the graphite microcrystal 25 parallel to the fiber axis, and E 0 is the direction of the graphite microchip layer The theoretical modulus, E1 is the normal tensile modulus of the graphite sheet, and La a⊥ is the width of the base surface of the graphite crystallite 25 perpendicular to the fiber axis.
形状因子为石墨微晶25的堆砌厚度与石墨微晶25的基面宽度之比,即
Figure PCTCN2018124938-appb-000007
当形状因子一定时,弹性模量随着取向角的增大而减小。
The shape factor is the ratio of the stacking thickness of graphite crystallites 25 to the width of the base surface of graphite crystallites 25, ie
Figure PCTCN2018124938-appb-000007
When the shape factor is constant, the elastic modulus decreases as the orientation angle increases.
当取向角≤30°时,碳纤维20的弹性模量较大,碳纤维预浸料层26的刚度大,对于发声装置的高频的声学性能改善效果良好。When the orientation angle is ≦30°, the elastic modulus of the carbon fiber 20 is large, and the rigidity of the carbon fiber prepreg layer 26 is large, and the effect of improving the high-frequency acoustic performance of the sound generating device is good.
此外,在长期使用过程中,补强层15的依然保持良好的刚度。发声装置的可靠性良好。In addition, during long-term use, the reinforcing layer 15 still maintains good rigidity. The reliability of the sounding device is good.
当取向角>30°时,碳纤维20的弹性模量损失较大。碳纤维20的弹性模量相对较小,对发声装置的高频声学性能提升较小。发声装置的可靠性降低。When the orientation angle is greater than 30°, the elastic modulus of the carbon fiber 20 is greatly lost. The elastic modulus of the carbon fiber 20 is relatively small, and the improvement of the high-frequency acoustic performance of the sound-generating device is small. The reliability of the sounding device is reduced.
当取向角一定时,弹性模量随着形状因子的增加而减小。优选地,碳纤维20的形状因子为0.1-1.5时,碳纤维20的弹性模量和抗拉强度比该范围之外的碳纤维20大。碳纤维预浸料层26的刚度大。When the orientation angle is fixed, the elastic modulus decreases with the increase of the shape factor. Preferably, when the shape factor of the carbon fiber 20 is 0.1-1.5, the elastic modulus and tensile strength of the carbon fiber 20 are greater than those of the carbon fiber 20 outside this range. The carbon fiber prepreg layer 26 has a high rigidity.
在一个例子中,振膜11包括位于中央的中心部、位于边缘的边缘部13和位于中心部和边缘部13之间的折环部14。也可以是,振膜11为平面结构。在磁路系统19上设置有环形的壳体22。边缘部13通过胶粘结在壳体22上。补强层15通过粘结剂或者双面胶被粘结在中心部。补强层15和音圈16分别位于振膜11的上、下侧。In one example, the diaphragm 11 includes a center portion located at the center, an edge portion 13 located at the edge, and a folded ring portion 14 located between the center portion and the edge portion 13. It may be that the diaphragm 11 has a planar structure. An annular housing 22 is provided on the magnetic circuit system 19. The edge portion 13 is adhered to the case 22 by glue. The reinforcing layer 15 is adhered to the center by an adhesive or double-sided tape. The reinforcing layer 15 and the voice coil 16 are located on the upper and lower sides of the diaphragm 11, respectively.
例如,振膜11为由工程塑料、弹性体材料、胶膜等中的一种或多种材料复合而成。例如,工程塑料包括PEEK、PAR等。弹性体材料包括TPU、TPEE、硅橡胶等。胶膜包括丙烯酸酯类胶膜、有机硅类胶膜等。For example, the diaphragm 11 is made of one or more materials selected from engineering plastics, elastomer materials, and adhesive films. For example, engineering plastics include PEEK, PAR, etc. Elastomer materials include TPU, TPEE, silicone rubber, etc. The adhesive film includes an acrylic adhesive film, a silicone adhesive film, and the like.
例如,振膜11的厚度为0.01mm-0.5mm。该范围内的振膜11的弹性良好,强度高。For example, the thickness of the diaphragm 11 is 0.01 mm-0.5 mm. The diaphragm 11 in this range has good elasticity and high strength.
在一个例子中,在音圈16和振膜11之间设置有定心支片17。音圈16通过定心支片17与外部设备导通。定心支片17能够有效地防止振动系统发生偏振。In one example, a centering support piece 17 is provided between the voice coil 16 and the diaphragm 11. The voice coil 16 communicates with external equipment through the centering support 17. The centering piece 17 can effectively prevent polarization of the vibration system.
在一个例子中,碳纤维预浸料层26中的碳纤维20的含氮量小于或等于6%。碳纤维20的含氮量越低,则含碳量越高。氮原子作为杂原子在碳纤维20中所占比重越少,对碳纤维20的晶相结构的破坏越小,则碳纤维20的弹性模量越高。In one example, the carbon content of the carbon fiber 20 in the carbon fiber prepreg layer 26 is less than or equal to 6%. The lower the nitrogen content of the carbon fiber 20, the higher the carbon content. The smaller the proportion of nitrogen atoms as heteroatoms in the carbon fiber 20 and the smaller the damage to the crystal phase structure of the carbon fiber 20, the higher the elastic modulus of the carbon fiber 20.
例如,聚丙烯腈纤维、沥青纤维、粘胶丝或酚醛纤维经高温碳化处理,以得到碳纤维20。通过碳化处理能够降低碳纤维20中的含氮量,提高含碳量,使得石墨微晶取向性增强。For example, polyacrylonitrile fiber, pitch fiber, viscose fiber or phenolic fiber is subjected to high-temperature carbonization treatment to obtain carbon fiber 20. The carbonization treatment can reduce the nitrogen content in the carbon fiber 20 and increase the carbon content to enhance the graphite crystallite orientation.
进一步地,碳纤维预浸料层26中碳纤维20的含碳量大于或等于94%。含碳量越高则碳纤维20内的杂质原子越少,弹性模量越高。该范围内的补强层15的具有刚度高的特点。Further, the carbon content of the carbon fiber 20 in the carbon fiber prepreg layer 26 is greater than or equal to 94%. The higher the carbon content, the fewer impurity atoms in the carbon fiber 20 and the higher the elastic modulus. The reinforcing layer 15 within this range has the characteristics of high rigidity.
在一个例子中,碳纤维预浸料层26中的碳纤维20为单层或者多层。位于同一层的碳纤维20为单向且并列设置。In one example, the carbon fiber 20 in the carbon fiber prepreg layer 26 is a single layer or multiple layers. The carbon fibers 20 located in the same layer are unidirectional and arranged side by side.
例如,如图2-3所示,多根碳纤维20相互平行地排列成一层。然后,将预浸树脂21采用涂膜的方式涂到碳纤维20上,以形成碳纤维预浸料。在固化后,碳纤维预浸料形成单层的碳纤维预浸料层26。例如,采用热压的方式进行固化。预浸树脂21可以是但不局限于环氧树脂、酚醛树脂、双马来酰亚胺树脂、聚酰亚胺树脂、乙烯基树脂等。For example, as shown in FIGS. 2-3, a plurality of carbon fibers 20 are arranged parallel to each other in a layer. Then, the prepreg resin 21 is applied to the carbon fiber 20 by means of a coating film to form a carbon fiber prepreg. After curing, the carbon fiber prepreg forms a single layer of carbon fiber prepreg 26. For example, curing by hot pressing. The prepreg resin 21 may be, but not limited to, epoxy resin, phenol resin, bismaleimide resin, polyimide resin, vinyl resin, and the like.
例如,上述单层的碳纤维预浸料层26叠设置,以形成多层的预浸料。多层的预浸料在固化后形成多层的碳纤维预浸料层26。每层中的碳纤维20沿相同方向排列。For example, the above-mentioned single-layer carbon fiber prepreg layers 26 are stacked to form a multi-layer prepreg. The multilayer prepreg forms a multilayer carbon fiber prepreg layer 26 after curing. The carbon fibers 20 in each layer are arranged in the same direction.
单层或者多层的碳纤维预浸料层26均具有弹性模量高,沿设定方向 的抗拉强度高的特点。The single-layer or multi-layer carbon fiber prepreg layer 26 has the characteristics of high elastic modulus and high tensile strength in a set direction.
此外,当碳纤维预浸料层26作为补强层的表层时,单向、并列设置的碳纤维在表层形成沟槽结构。在振动时,沟槽结构能有效地梳理气流,这使得气流的杂音成分减小,发声装置的声音纯度提高。In addition, when the carbon fiber prepreg layer 26 is used as the surface layer of the reinforcing layer, unidirectional, side-by-side carbon fibers form a groove structure on the surface layer. When vibrating, the groove structure can effectively comb the airflow, which reduces the noise component of the airflow and improves the sound purity of the sounding device.
在一个例子中,碳纤维20的碳化处理的温度为1700℃以上。在该温度下,石墨微晶25的取向形更好,取向角在30°以内,甚至接近0°。石墨微晶25排列更加规整。碳纤维20的弹性模量和抗拉强度明显高于低于该碳化处理温度得到的碳纤维20。In one example, the carbonization temperature of the carbon fiber 20 is 1700° C. or higher. At this temperature, the orientation shape of the graphite crystallite 25 is better, and the orientation angle is within 30°, even close to 0°. The arrangement of graphite crystallites 25 is more regular. The elastic modulus and tensile strength of the carbon fiber 20 are significantly higher than the carbon fiber 20 obtained below the carbonization temperature.
此外,在温度范围内,碳纤维20的纤维丝的直径小。例如,直径能够到达7μm以下。碳纤维20的直径越小,则抗拉强度和弹性模量越高。该直径范围内的碳纤维20能满足发声装置对于补强层15的刚度的需求。In addition, in the temperature range, the diameter of the fiber filament of the carbon fiber 20 is small. For example, the diameter can reach 7 μm or less. The smaller the diameter of the carbon fiber 20, the higher the tensile strength and elastic modulus. The carbon fiber 20 in this diameter range can meet the rigidity requirement of the sound-generating device for the reinforcing layer 15.
此外,这使得相同厚度的碳纤维预浸料层26能够具有更多层的碳纤维20,这使得碳纤维预浸料层26的刚度进一步提高。In addition, this enables the carbon fiber prepreg layer 26 of the same thickness to have more layers of the carbon fiber 20, which further increases the rigidity of the carbon fiber prepreg layer 26.
在发声装置中,通常沿设定方向的刚度得到改善就能使发声装置具有良好的高频性能。在该例子中,碳纤维20沿设定方向延伸,在该设定方向碳纤维20具有高的抗拉强度,从而使得碳纤维预浸料层26在该设定方向的刚度较大,这样既能提高发声装置的高频性能,又能节约碳纤维20的用量。In the sound-generating device, generally, the rigidity in the set direction is improved so that the sound-generating device has good high-frequency performance. In this example, the carbon fiber 20 extends in a set direction, and the carbon fiber 20 has a high tensile strength in the set direction, so that the carbon fiber prepreg layer 26 has a greater stiffness in the set direction, which can improve sound generation The high-frequency performance of the device can also save the amount of carbon fiber 20.
在一个例子中,碳纤维预浸料层26中的碳纤维20的比模量大于或等于163GPa·cm 3/g。比模量为材料的弹性模量与密度之比。在该比模量越大则材料的弹性模量越大和/或密度越小。在该比模量范围内,补强层15的刚度高,对于发声装置的高频性能提升明显。 In one example, the specific modulus of the carbon fiber 20 in the carbon fiber prepreg layer 26 is greater than or equal to 163 GPa·cm 3 /g. The specific modulus is the ratio of the elastic modulus of the material to the density. The greater the specific modulus, the greater the elastic modulus and/or the lower the density of the material. Within this specific modulus range, the stiffness of the reinforcing layer 15 is high, and the high-frequency performance of the sound-generating device is significantly improved.
在一个例子中,如图9所示,补强层15包括泡沫芯层27以及连接在泡沫芯层27的上、下表面的两个碳纤维预浸料层26。该补强层15为“三明治”结构。泡沫芯层27具有密度小的特点。发声装置的高频性能与补强层15的厚度呈正相关,即随厚度的增加而提高,随厚度的减小而降低。发声装置的高频性能与补强层15的密度呈负相关,即随密度的增加而降低,随密度的减小而提高。泡沫芯层27能够降低补强层15的整体密度,提高补强层15的整体厚度,从而使发声装置的高频性能显著提高。优选地,补 强层15的厚度为0.02mm-1mm。在该范围内,补强层15的刚度高,并且不会额外增加发声装置的厚度。In one example, as shown in FIG. 9, the reinforcing layer 15 includes a foam core layer 27 and two carbon fiber prepreg layers 26 connected to the upper and lower surfaces of the foam core layer 27. The reinforcing layer 15 has a "sandwich" structure. The foam core layer 27 has a characteristic of low density. The high-frequency performance of the sound-generating device is positively correlated with the thickness of the reinforcing layer 15, that is, it increases as the thickness increases, and decreases as the thickness decreases. The high-frequency performance of the sound-generating device is inversely related to the density of the reinforcing layer 15, that is, it decreases as the density increases and increases as the density decreases. The foam core layer 27 can reduce the overall density of the reinforcing layer 15 and increase the overall thickness of the reinforcing layer 15, thereby significantly improving the high-frequency performance of the sound generating device. Preferably, the thickness of the reinforcing layer 15 is 0.02mm-1mm. Within this range, the stiffness of the reinforcing layer 15 is high, and the thickness of the sounding device is not increased additionally.
进一步地,补强层15的厚度为0.02mm-0.5mm。Further, the thickness of the reinforcing layer 15 is 0.02 mm-0.5 mm.
此外,多个碳纤维预浸料层26,使得补强层15的弹性模量显著提高。In addition, the multiple carbon fiber prepreg layers 26 significantly increase the elastic modulus of the reinforcing layer 15.
泡沫芯层27可以是但不局限于发泡材料。发泡材料的内部具有孔隙。例如,发泡材料包括PMI发泡材料、PI发泡材料、聚酯类发泡材料等。The foam core layer 27 may be, but is not limited to, foam material. The foam material has pores inside. For example, foam materials include PMI foam materials, PI foam materials, polyester foam materials, and the like.
优选地,泡沫芯层27的厚度为0.05mm-1mm。该厚度范围内,补强层15具有良好的刚度,并且不会额外增加发声装置的整体厚度。Preferably, the thickness of the foam core layer 27 is 0.05 mm-1 mm. Within this thickness range, the reinforcing layer 15 has good rigidity, and does not increase the overall thickness of the sound emitting device additionally.
在一个例子中,碳纤维预浸料层26为多层结构。补强层15包括复合在一起的碳纤维预浸料层26和泡沫芯层27。该补强层15的刚度更大,整体密度更小,能够更有效地提高发声装置的高频效果。In one example, the carbon fiber prepreg layer 26 has a multilayer structure. The reinforcing layer 15 includes a carbon fiber prepreg layer 26 and a foam core layer 27 compounded together. The stiffness of the reinforcing layer 15 is greater and the overall density is smaller, which can more effectively improve the high-frequency effect of the sound-generating device.
优选地,在两个碳纤维预浸料层26之间设置有泡沫芯层27。这种补强层15的刚度更大。Preferably, a foam core layer 27 is provided between the two carbon fiber prepreg layers 26. The stiffness of this reinforcing layer 15 is greater.
碳纤维20的层数越多则碳纤维预浸料层26的弹性模量越大,但密度也会相应的增加。层数在设定范围内时,弹性模量增加的幅度大于密度增加的幅度,比模量随层数的增加而增加;当层数超过设定值时,弹性模量增加的幅度小于密度增加的幅度,比模量随层数增加反而会减小。例如,在碳纤维预浸料层26中的碳纤维20的层数小于或等于16。在该范围内,碳纤维预浸料层26的比模量随层数的增加而增加,从而能够显著提高发声装置的高频效果。The greater the number of carbon fiber 20 layers, the greater the elastic modulus of the carbon fiber prepreg layer 26, but the density will also increase accordingly. When the number of layers is within the set range, the increase in elastic modulus is greater than the increase in density, and the specific modulus increases with the increase in layers; when the number of layers exceeds the set value, the increase in elastic modulus is less than the increase in density The amplitude and specific modulus will decrease as the number of layers increases. For example, the number of carbon fibers 20 in the carbon fiber prepreg layer 26 is less than or equal to 16. Within this range, the specific modulus of the carbon fiber prepreg layer 26 increases as the number of layers increases, so that the high-frequency effect of the sound generating device can be significantly improved.
在一个例子中,如图10所示,补强层15还包括分别结合在碳纤维预浸料层26的远离泡沫芯层27的至少一个表面上的外被层28。在该例子中,外被层28作为补强层15的表层。外被层28为密封性材料,气体和水不能透过外被层28。外被层28的设置能够显著地提高补强层15的气密、防水等级。In one example, as shown in FIG. 10, the reinforcing layer 15 further includes outer layers 28 respectively bonded to at least one surface of the carbon fiber prepreg layer 26 away from the foam core layer 27. In this example, the outer layer 28 serves as the surface layer of the reinforcing layer 15. The outer layer 28 is a sealing material, and gas and water cannot penetrate the outer layer 28. The provision of the outer cover layer 28 can significantly improve the airtightness and waterproof level of the reinforcing layer 15.
例如,外被层28为工程塑料、铝和阻尼材料中的至少一种。阻尼材料包括:阻尼胶水、橡胶等。例如,阻尼胶水为丙烯酸类胶水。上述材料均具有高硬度、低密度的特点,能显著提高补强层15的结构强度。For example, the outer cover 28 is at least one of engineering plastic, aluminum, and damping material. Damping materials include: damping glue, rubber, etc. For example, the damping glue is acrylic glue. The above materials have the characteristics of high hardness and low density, and can significantly improve the structural strength of the reinforcing layer 15.
在一个例子中,补强层15采用热压共固化制备而成。例如,当补强 层15仅包括碳纤维预浸料时,将涂膜完成后的材料放置到热压机中,在设定的温度下进行热压。在预浸树脂21固化后,形成补强层15。In one example, the reinforcement layer 15 is prepared by hot-press co-curing. For example, when the reinforcing layer 15 includes only the carbon fiber prepreg, the material after the coating film is placed in a hot press, and hot pressing is performed at a set temperature. After the prepreg resin 21 is cured, the reinforcing layer 15 is formed.
当补强层15为多层结构时,例如,补强层15为上述“三明治”结构或者上述的包括外被层28的结构。首先,将各个层按照预定顺序叠放到一起。然后,放置到热压机中,在设定的温度下进行热压。预浸树脂21在固化后与外被层28、泡沫芯层27均能形成结合力。When the reinforcing layer 15 has a multilayer structure, for example, the reinforcing layer 15 has the above-mentioned "sandwich" structure or the above-mentioned structure including the outer cover layer 28. First, the layers are stacked together in a predetermined order. Then, it is placed in a hot press and hot pressed at a set temperature. After curing, the prepreg resin 21 can form a bonding force with the outer layer 28 and the foam core layer 27.
在其他示例中,碳纤维预浸料层26由带有离型膜的碳纤维20卷材,经裁剪而成。碳纤维20卷材本身为固化后的碳纤维预浸料。在制作时,根据设定的形状将碳纤维20卷材进行裁剪,去除离型膜,然后与其他材料或者多层碳纤维预浸料层26进行热压共固化成型。在加热条件下,碳纤维预浸料的预浸树脂21重新获得粘性,能够与其他材料或者其他碳纤维预浸料进行复合。In other examples, the carbon fiber prepreg layer 26 is cut from a roll of carbon fiber 20 with a release film. The carbon fiber 20 coil itself is a cured carbon fiber prepreg. During production, the carbon fiber 20 coil is cut according to the set shape to remove the release film, and then hot-press co-cured with other materials or multiple layers of carbon fiber prepreg layer 26 for molding. Under heating conditions, the prepreg resin 21 of the carbon fiber prepreg regains viscosity and can be compounded with other materials or other carbon fiber prepregs.
在一个例子中,补强层15呈矩形。如图2-3所示,补强层15包括第一边23和第二边24。第一边23的长度大于或等于第二边24的长度。补强层15的面积越大则越容易发生分割振动,越小则无法适应发声装置的尺寸需求。例如,第一边23的长度为9.1mm-15.2mm。第二边24的长度为6.1mm-11.2mm。在该范围内补强层15的分割振动小。In one example, the reinforcement layer 15 has a rectangular shape. As shown in FIGS. 2-3, the reinforcing layer 15 includes a first side 23 and a second side 24. The length of the first side 23 is greater than or equal to the length of the second side 24. The larger the area of the reinforcing layer 15 is, the easier the division vibration occurs, and the smaller the size, the smaller the size of the sounding device. For example, the length of the first side 23 is 9.1 mm-15.2 mm. The length of the second side 24 is 6.1 mm-11.2 mm. Within this range, the split vibration of the reinforcing layer 15 is small.
补强层15在一个方向的长度越长,则在该方向上,补强层15容易出现振动不均衡,从而使发声装置出现杂音。例如,第一边23与第二边24的长度比为1:1-4:1。在该范围内,补强层15各个部分的振动更均衡,发声装置的杂音小。The longer the length of the reinforcing layer 15 in one direction, the uneven vibration of the reinforcing layer 15 is likely to occur in that direction, thereby causing noise to occur in the sound emitting device. For example, the length ratio of the first side 23 to the second side 24 is 1:1-4:1. Within this range, the vibration of each part of the reinforcement layer 15 is more balanced, and the noise of the sound generating device is small.
碳纤维预浸料层26的碳纤维20主体方向与第一边23的夹角为45-90°,如图3中B所示。碳纤维20的主体方向是指纤维丝的走向。在通常情况下,振膜11和补强层15构成的振动板。在高频时,在垂直于第一边23方向的分割振动大,因此垂直于第一边23方向的刚度的提高对于发声装置的高频性能的提升有重要影响。该夹角范围内的碳纤维20形成的补强层15,在垂直于第一边23方向的刚度较大,对于发声装置的高频性能的提升明显。The angle between the main direction of the carbon fiber 20 of the carbon fiber prepreg layer 26 and the first side 23 is 45-90°, as shown in B in FIG. 3. The main direction of the carbon fiber 20 refers to the direction of the fiber filament. Under normal circumstances, the diaphragm 11 and the reinforcing layer 15 constitute a diaphragm. At high frequencies, the split vibration in the direction perpendicular to the first side 23 is large, so the increase in rigidity perpendicular to the direction of the first side 23 has an important influence on the improvement of the high-frequency performance of the sound generating device. The reinforcing layer 15 formed by the carbon fibers 20 within the included angle range has a relatively high rigidity in the direction perpendicular to the first side 23, which significantly improves the high-frequency performance of the sound generating device.
优选地,碳纤维预浸料层26的碳纤维20的主体方向与第一边23垂 直,如图3所示。这种设置方式,补强层15在该方向的抗拉强度更高,发声装置的高频性能优良。Preferably, the main direction of the carbon fibers 20 of the carbon fiber prepreg layer 26 is perpendicular to the first side 23, as shown in FIG. 3. In this arrangement, the tensile strength of the reinforcing layer 15 in this direction is higher, and the high-frequency performance of the sound generating device is excellent.
实施例1:Example 1:
在该例子中,对同种材料的不同直径的碳纤维20的性能进行测试。碳纤维20采用聚丙烯腈基碳纤维或者沥青基碳纤维。详见表1。In this example, the performance of carbon fibers 20 of different diameters of the same material is tested. As the carbon fiber 20, polyacrylonitrile-based carbon fiber or pitch-based carbon fiber is used. See Table 1 for details.
原丝直径/μmOriginal silk diameter/μm 碳纤维20直径/μmCarbon fiber 20 diameter/μm 抗拉强度/GPaTensile strength/GPa 弹性模量/GPaModulus of elasticity/GPa
66 3.13.1 5.895.89 286286
77 3.63.6 5.455.45 281281
88 5.05.0 4.464.46 274274
1111 7.07.0 3.793.79 259259
1313 8.58.5 3.463.46 251251
表1-原丝直径、碳纤维20直径与碳纤维20力学性能的关系Table 1-The relationship between the diameter of the raw silk, the diameter of the carbon fiber 20 and the mechanical properties of the carbon fiber 20
由表1可见,随着碳纤维20直径的减小,碳纤维20的抗拉强度以及弹性模量逐渐增加。在碳纤维20直径为7.0μm以下时,碳纤维20的抗拉强度和弹性模量较大,分别达到了3.79GPa和259GPa以上。该范围内的补强层15碳纤维预浸料层26的刚度大,对于发声装置的高频性能提升明显。It can be seen from Table 1 that as the diameter of the carbon fiber 20 decreases, the tensile strength and elastic modulus of the carbon fiber 20 gradually increase. When the diameter of the carbon fiber 20 is 7.0 μm or less, the tensile strength and elastic modulus of the carbon fiber 20 are large, reaching 3.79 GPa and 259 GPa, respectively. The stiffness of the carbon fiber prepreg layer 26 of the reinforcing layer 15 in this range is large, and the high-frequency performance of the sound generating device is significantly improved.
实施例2:Example 2:
在该例子中,不同牌号、不同直径的碳纤维20的直径与力学性能进行比较。详见表2。In this example, the diameters and mechanical properties of carbon fibers 20 of different brands and different diameters are compared. See Table 2 for details.
牌号Grade 直径diameter 抗拉强度tensile strength 弹性模量Elastic Modulus
T-300T-300 7.07.0 3.533.53 230230
T-800HT-800H 5.25.2 5.595.59 294294
T-1000T-1000 5.35.3 7.067.06 294294
LM-400LM-400 6.46.4 4.514.51 294294
LM-500LM-500 5.05.0 5.105.10 300300
LM-600LM-600 5.05.0 5.795.79 285285
MR50PMR50P 5.05.0 5.495.49 294294
MR60PMR60P 5.05.0 6.176.17 294294
MRE60PMRE60P 5.05.0 6.176.17 323323
表2-不同牌号的碳纤维20的主要力学性能Table 2-The main mechanical properties of different grades of carbon fiber 20
由表2可见,上述各种碳纤维20的直径均在7.0μm以内,均具有高的抗拉强度以及弹性模量,这使得补强层15的刚度显著提高。It can be seen from Table 2 that the diameters of the above-mentioned various carbon fibers 20 are within 7.0 μm, and all have high tensile strength and elastic modulus, which makes the stiffness of the reinforcing layer 15 significantly increase.
实施例3:Example 3:
本发明实施例的发声装置与现有的发声装置的声学性能比较。其中,两个发声装置的功率相同。本发明实施例的发声装置的补强层15为单向的碳纤维预浸料层+PMI泡沫芯层+单向的碳纤维预浸料层的结构。单向的碳纤维预浸料层设置一层碳纤维。碳纤维的直径为4-5μm,排布方向相同;现有的发声装置的补强层15的材质为铝箔+胶膜+PMI泡沫芯层+胶膜+铝箔。两种补强层15的尺寸相同,发声装置的长度为18mm,宽度为13mm。补强层15的长度为14mm,宽度为9mm。The acoustic performance of the sound generating device of the embodiment of the present invention is compared with the existing sound generating device. Among them, the power of the two sounding devices is the same. The reinforcing layer 15 of the sound emitting device of the embodiment of the present invention has a structure of a unidirectional carbon fiber prepreg layer+PMI foam core layer+unidirectional carbon fiber prepreg layer. The unidirectional carbon fiber prepreg layer is provided with a layer of carbon fiber. The diameter of the carbon fiber is 4-5 μm, and the arrangement direction is the same; the material of the reinforcement layer 15 of the existing sound emitting device is aluminum foil + film + PMI foam core + film + aluminum foil. The two reinforcing layers 15 have the same size, and the length of the sounding device is 18 mm, and the width is 13 mm. The length of the reinforcing layer 15 is 14 mm, and the width is 9 mm.
图6是本公开实施例的发声装置与现有发声装置的声压级对比图。其中,横坐标为频率,纵坐标为声压级。FIG. 6 is a comparison diagram of sound pressure levels of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device. Among them, the abscissa is the frequency, and the ordinate is the sound pressure level.
图7是本公开实施例的发声装置与现有发声装置的THD对比图。其中,横坐标为频率,纵坐标为THD。FIG. 7 is a comparison diagram of the THD of the sound emitting device of the embodiment of the present disclosure and the existing sound emitting device. Among them, the abscissa is frequency, and the ordinate is THD.
图8是本公开实施例的发声装置与现有发声装置的R&B对比图。其中,横坐标为频率,纵坐标为R&B。FIG. 8 is a R&B comparison diagram of the sound generating device of the embodiment of the present disclosure and the existing sound generating device. Among them, the abscissa is frequency, and the ordinate is R&B.
在图6中,虚线c1代表本发明实施例的发声装置的测试曲线;实线c2为现有的发声装置的测试曲线。由图6可见,在高频段,例如频率6000Hz以上时,c1曲线均位于c2曲线之上。这表明本发明实施例的发声装置具有更加优良的高频性能。In FIG. 6, the dotted line c1 represents the test curve of the sound emitting device of the embodiment of the present invention; the solid line c2 is the test curve of the existing sound emitting device. It can be seen from FIG. 6 that at high frequency bands, for example, frequencies above 6000 Hz, the c1 curve is located above the c2 curve. This shows that the sound-generating device of the embodiment of the present invention has more excellent high-frequency performance.
在图7中,虚线d1代表本发明实施例的发声装置的测试曲线;实线d2为现有的发声装置的测试曲线。由图7可见,现有的发声装置在6000Hz附近时声压级明显增高,出现了尖峰。而本发明实施例的发声装置在6000Hz附近时的声压级相对于现有的发声装置降低明显,d1曲线在6000Hz附近没有出现尖峰。这是由于本发明实施例的补强层15具有高的刚度,在该频 率附近时能保证补强层15的各部分均衡的振动,有效地抑制了分割振动,使得杂音成分小。而现有的发声装置由补强层15的刚度不足,在该频率附近时出现了振动不均衡,杂音成分大,从而形成尖峰。In FIG. 7, the dashed line d1 represents the test curve of the sound emitting device of the embodiment of the present invention; the solid line d2 is the test curve of the existing sound emitting device. It can be seen from FIG. 7 that the sound pressure level of the existing sound-generating device is significantly increased near 6000 Hz, and a peak appears. However, the sound pressure level of the sound emitting device of the embodiment of the present invention at around 6000 Hz is significantly lower than that of the existing sound emitting device, and the d1 curve has no sharp peaks at around 6000 Hz. This is because the reinforcing layer 15 of the embodiment of the present invention has high rigidity, and the vibration of each part of the reinforcing layer 15 can be ensured near this frequency, and the division vibration is effectively suppressed, making the noise component small. However, in the existing sound-generating device, the stiffness of the reinforcement layer 15 is insufficient, and the vibration is uneven at this frequency, and the noise component is large, thereby forming a peak.
因此,本发明的发声装置具有更加优良的听音效果,尤其在高频段。Therefore, the sound-generating device of the present invention has a more excellent listening effect, especially in the high frequency band.
此外,在其他示例中,本发明实施例的发声装置由于补强层15的刚度高,这使得THD曲线中的高频的尖峰显著向右移动,即向高频方向移动,从而使得在听音频率范围内不会出现尖峰,使得发声装置的高频性能得到改善。In addition, in other examples, due to the high stiffness of the reinforcement layer 15 of the sound emitting device of the embodiment of the present invention, this causes the high frequency peak in the THD curve to move significantly to the right, that is, to the high frequency direction, thereby making There will be no spikes in the frequency range, so that the high-frequency performance of the sounding device is improved.
在图8中,虚线e1代表本发明实施例的发声装置的测试曲线;实线e2为现有的发声装置的测试曲线。本发明的发声装置的补强层15为单向的碳纤维预浸料层+PMI泡沫芯层+单向的碳纤维预浸料层的结构。单向的碳纤维预浸料层设置一层碳纤维。碳纤维的直径为4-5μm,排布方向相同。其中,碳纤维预浸料层26作为补强层15的靠近出声侧的表层。碳纤维20呈单向排列。碳纤维20的主体方向与第一边23垂直。表层形成均匀的沟槽结构。现有的发声装置的补强层15为铝箔+胶膜+PMI泡沫芯层+胶膜+铝箔,补强层15的表层为平面结构。In FIG. 8, the dotted line e1 represents the test curve of the sound emitting device of the embodiment of the present invention; the solid line e2 is the test curve of the existing sound emitting device. The reinforcing layer 15 of the sound emitting device of the present invention has a structure of a unidirectional carbon fiber prepreg layer+PMI foam core layer+unidirectional carbon fiber prepreg layer. The unidirectional carbon fiber prepreg layer is provided with a layer of carbon fiber. The diameter of the carbon fiber is 4-5 μm, and the arrangement direction is the same. Among them, the carbon fiber prepreg layer 26 serves as a surface layer of the reinforcing layer 15 near the sound emitting side. The carbon fibers 20 are arranged unidirectionally. The main direction of the carbon fiber 20 is perpendicular to the first side 23. The surface layer forms a uniform groove structure. The reinforcing layer 15 of the existing sound-emitting device is aluminum foil + adhesive film + PMI foam core layer + adhesive film + aluminum foil, and the surface layer of the reinforcing layer 15 has a planar structure.
由图8可见,本发明实施例的发声装置的R&B曲线e1在fo(例如,800Hz)附近时明显低于现有的发声装置的R&B曲线e2。本发明实施例的发声装置的听音纯度更高,杂音成分更小。这是由于本发明实施例的补强层15的表面形成均匀分布的沟槽结构,对气流起到梳理作用。在振动时,相比于平面结构的补强层15,沟槽结构使得气流的杂音成分更小。As can be seen from FIG. 8, the R&B curve e1 of the sound emitting device of the embodiment of the present invention is significantly lower than the R&B curve e2 of the existing sound emitting device when it is near fo (for example, 800 Hz). The sound-generating device of the embodiment of the present invention has higher listening purity and smaller noise components. This is because the surface of the reinforcing layer 15 of the embodiment of the present invention forms a uniformly distributed groove structure, which plays a role in combing the airflow. When vibrating, the groove structure makes the noise component of the airflow smaller than the reinforcement layer 15 of the planar structure.
虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the invention is defined by the appended claims.

Claims (10)

  1. 一种发声装置,其中,包括:A sounding device, including:
    磁路系统,所述磁路系统被配置为用于形成磁场;以及A magnetic circuit system configured to form a magnetic field; and
    振动系统,所述振动系统包括音圈、振膜和补强层,所述音圈的一端与所述振膜的中心部连接,另一端位于所述磁场中,所述补强层被设置在所述中心部,所述补强层包括碳纤维预浸料层,所述碳纤维预浸料层中的碳纤维的直径小于或者等于7μm,位于同一层的碳纤维为单向且并列设置。Vibration system, the vibration system includes a voice coil, a diaphragm and a reinforcement layer, one end of the voice coil is connected to the central portion of the diaphragm, the other end is located in the magnetic field, the reinforcement layer is provided in In the central part, the reinforcing layer includes a carbon fiber prepreg layer. The diameter of the carbon fiber in the carbon fiber prepreg layer is less than or equal to 7 μm. The carbon fibers in the same layer are unidirectional and arranged side by side.
  2. 根据权利要求1所述的发声装置,其中,所述碳纤维预浸料层中的碳纤维的含碳量大于或等于94%。The sound generating device according to claim 1, wherein the carbon content of the carbon fiber in the carbon fiber prepreg layer is greater than or equal to 94%.
  3. 根据权利要求1所述的发声装置,其中,所述碳纤维预浸料层中的碳纤维的比模量大于或等于163GPa·cm 3/g。 The sound generating device according to claim 1, wherein the specific modulus of the carbon fiber in the carbon fiber prepreg layer is greater than or equal to 163 GPa·cm 3 /g.
  4. 根据权利要求1所述的发声装置,其中,所述碳纤维预浸料层中的碳纤维为单层或者多层。The sound generating device according to claim 1, wherein the carbon fiber in the carbon fiber prepreg layer is a single layer or multiple layers.
  5. 根据权利要求4所述的发声装置,其中,所述补强层包括泡沫芯层以及连接在所述泡沫芯层的上、下表面的两个所述碳纤维预浸料层。The sound generating device according to claim 4, wherein the reinforcing layer includes a foam core layer and two carbon fiber prepreg layers connected to upper and lower surfaces of the foam core layer.
  6. 根据权利要求5所述的发声装置,其中,所述泡沫芯层为PMI发泡材料、PI发泡材料或者聚酯类发泡材料。The sound generating device according to claim 5, wherein the foam core layer is PMI foam material, PI foam material or polyester foam material.
  7. 根据权利要求1所述的发声装置,其中,所述碳纤维预浸料层的树脂为环氧树脂、酚醛树脂、双马来酰亚胺树脂、聚酰亚胺数值或者乙烯基树脂。The sound emitting device according to claim 1, wherein the resin of the carbon fiber prepreg layer is epoxy resin, phenol resin, bismaleimide resin, polyimide resin, or vinyl resin.
  8. 根据权利要求1-7中的任意一项所述的发声装置,其中,所述振 膜和所述补强层构成振动板,所述振动板的厚度小于或等于3mm。The sound generating device according to any one of claims 1 to 7, wherein the diaphragm and the reinforcing layer constitute a vibration plate, and the thickness of the vibration plate is less than or equal to 3 mm.
  9. 根据权利要求1-7中的任意一项所述的发声装置,其中,所述补强层呈矩形,所述补强层包括第一边和第二边,所述第一边与所述第二边的长度比为1:1-4:1。The sound generating device according to any one of claims 1-7, wherein the reinforcing layer is rectangular, and the reinforcing layer includes a first side and a second side, the first side and the second side The length ratio of the two sides is 1:1-4:1.
  10. 根据权利要求1-7中的任意一项所述的发声装置,其中,所述补强层呈矩形,所述补强层包括第一边和第二边,所述第一边的长度为9.1mm-15.2mm,所述第二边的长度为6.1mm-11.2mm。The sound generating device according to any one of claims 1-7, wherein the reinforcement layer is rectangular, the reinforcement layer includes a first side and a second side, and the length of the first side is 9.1 mm-15.2mm, the length of the second side is 6.1mm-11.2mm.
PCT/CN2018/124938 2018-11-30 2018-12-28 Sound producing device WO2020107618A1 (en)

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