WO2021122715A1 - Thermoplastic moulding composition containing polyalkylene terephthalate - Google Patents
Thermoplastic moulding composition containing polyalkylene terephthalate Download PDFInfo
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- WO2021122715A1 WO2021122715A1 PCT/EP2020/086380 EP2020086380W WO2021122715A1 WO 2021122715 A1 WO2021122715 A1 WO 2021122715A1 EP 2020086380 W EP2020086380 W EP 2020086380W WO 2021122715 A1 WO2021122715 A1 WO 2021122715A1
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- 0 C*(CCCCC(C1)C(N2[Rn+])=O)*C1C2=O Chemical compound C*(CCCCC(C1)C(N2[Rn+])=O)*C1C2=O 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0838—Manufacture of polymers in the presence of non-reactive compounds
- C08G18/0842—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents
- C08G18/0847—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of solvents for the polymers
- C08G18/0852—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of solvents for the polymers the solvents being organic
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/2815—Monohydroxy compounds
- C08G18/282—Alkanols, cycloalkanols or arylalkanols including terpenealcohols
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- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/34—Carboxylic acids; Esters thereof with monohydroxyl compounds
- C08G18/343—Polycarboxylic acids having at least three carboxylic acid groups
- C08G18/346—Polycarboxylic acids having at least three carboxylic acid groups having four carboxylic acid groups
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7607—Compounds of C08G18/7614 and of C08G18/7657
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- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7621—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1035—Preparatory processes from tetracarboxylic acids or derivatives and diisocyanates
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
- C09D167/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- the present invention relates to a thermoplastic molding composition containing a polyalkylene terephthalate and a polyimide, the molding composition having a single glass transition temperature.
- the present invention further relates to their use and also to fibers, films and moldings which are produced from the molding compound.
- Polyalkylene terephthalates are polyesters and have thermoplastic properties. They are characterized by a wide range of possible applications. Polyethylene terephthalate (PET) in particular plays an important role here. PET is used, among other things, for the production of plastic bottles (PET bottles), foils and textile fibers. Polybutylene terephthalate (PBT) also has good properties. PBT is preferred over PET because of its better process behavior, which is particularly important in injection molding processes. However, the raw materials for PBT are more expensive.
- the disadvantage of polyalkylene terephthalates is their comparatively low glass transition temperature (T g ).
- T g glass transition temperature
- the temperature range for the hard-elastic state in which polyalkylene terephthalates are frequently used is restricted and it is desirable to extend this temperature range or to increase the glass transition temperature.
- One object of the present invention is therefore to provide such a molding compound.
- thermoplastic molding composition containing a polyalkylene terephthalate and a polyimide, the molding composition having a single glass transition temperature in the DSC measurement.
- molding compound In the context of the present invention, the term “molding compound” is used in accordance with the general understanding. Accordingly, molding compounds represent unshaped products that can be shaped by mechanical forces in a certain temperature range. Examples of suitable processes are extrusion, injection molding and compression molding.
- the glass transition temperature (T g ) is known to the person skilled in the art and represents a characteristic physical quantity of a polymer or a mixture of several polymers Temperature changes a solid polymer or glass into a rubbery to viscous state. This can be determined, for example, by dynamic differential calorimetry (DSC).
- DSC dynamic differential calorimetry
- thermoplastic molding composition according to the invention has a single glass transition temperature.
- a single glass transition temperature is to be understood in the context of the present invention, that the polymers polyimide and polyalkylene terephthalate necessarily contained in the molding compound form a mixed phase with a T g value between the T g values of the component having.
- Further auxiliaries that can be contained in the thermoplastic molding composition according to the invention can themselves be polymeric, amorphous in nature and have a glass transition temperature, which, however, are not to be taken into account in the sense of having “a single glass transition temperature”.
- Such a single glass transition temperature T g preferably has a value of at least 45 ° C.
- a T g value of at least 50 ° C. is more preferred.
- a T g value of at least 60 ° C. is also more preferred.
- a T g value of at least 70 ° C. is also more preferred.
- a T g value of at least 80 ° C. is also more preferred.
- thermoplastic molding composition is in the range starting with the T g value of the polyalkylene terephthalate and ends at the T g value of the polyimide.
- the difference between the T g value of the polyalkylene terephthalate and the T g value of the polyimide before they were introduced into the molding composition according to the invention is preferably at least 25 ° C., more preferably at least 50 ° C., more preferably at least 75 ° C., more preferably at least 100 ° C, more preferably at least 125 ° C, more preferably at least 130 ° C, more preferably at least 140 ° C.
- the difference (increase) between the T g value of the polyalkylene terephthalate before this was introduced into the molding compound according to the invention and the T g value of the polyalkylene terephthalate in the molding compound according to the invention (mixed phase) is at least 5 ° C., further preferably at least 10 ° C, more preferably at least 15 ° C, more preferably at least 20 ° C, more preferably at least 25 ° C, more preferably at least 30 ° C, more preferably at least 40 ° C.
- the thermoplastic molding composition according to the present invention contains a polyalkylene terephthalate.
- a polyalkylene terephthalate This is preferably a polyethylene, a polytrimethylene or a polybutylene terephthalate or a mixture thereof. It is more preferably polybutylene terephthalate.
- Polyalkylene terephthalates (A) are commercially available and can have at least partially amorphous forms. In the context of the present invention, a glass transition temperature can be assigned to the polyalkylene terephthalate.
- Ultradur® B4500 is an example.
- polyethylene terephthalates are sold, for example, as the Petra® series by BASF.
- thermoplastic molding composition according to the present invention also contains a polyimide (B).
- Polyimides (B) are thermally and mechanically very stable polymers. In order to be able to use these polymers as thermoplastics, irregularities are built into the polymer chain. Here, for example, branches can be provided in the polymer structure. Through these branches, the crystallinity can be avoided and the T g value can be adjusted.
- Polyimides can be formed, for example, from: b1) at least one isocyanate, the isocyanate having at least two isocyanate groups (“polyisocyanate”), preferably with at least an average of more than two isocyanate groups per molecule, or b2) at least one amine, the amine having at least two Has amino groups (“poly amine”), preferably with at least an average of more than two amino groups per molecule and b3) at least one polycarboxylic acid with at least three, preferably at least four COOH groups, in particular exactly 4 per molecule or its anhydride, in particular the dianhydride .
- the combination b1) and b3) is preferred.
- the polyimide (B) is particularly preferably obtained by reacting at least one carboxylic acid dianhydride with at least one isocyanate, the isocyanate having at least two, preferably more than two, isocyanate groups.
- Polyimide (B) can have a molecular weight Mw in the range from 1,000 to 200,000 g / mol, at least 2,000 g / mol being preferred.
- Polyimide (B) can have at least two imide groups per monomer unit; preference is given to at least 3 imide groups per monomer unit.
- polyimide (B) can have up to 1,000 imide groups per molecule, preferably up to 660 per molecule.
- the specification of the isocyanate groups or the COOH groups per molecule in each case denotes the mean value (number average).
- Polyimide (B) can be composed of structurally and molecularly uniform molecules. However, it is preferred if polyimide (B) is a mixture of molecularly and structurally different molecules, for example visible from the polydispersity Mw / Mn of at least 1.4; Mw / Mn is preferably from 1.4 to 50, more preferably from 1.5 to 10.
- the polydispersity can be determined by known methods, in particular by gel permeation chromatography (GPC). A suitable standard is, for example, polymethyl methacrylate (PMMA).
- the polyimide (B) can also have terminal or pendent functional groups at least three, preferably at least six, particularly preferably at least ten terminal or pendent functional groups. Functional groups in the polyimide (B) can be anhydride or acid groups, for example and / or act free or masked NCO groups.
- Polyimides (B) preferably have no more than 500 terminal or pendent functional groups, preferably no more than 100.
- Polyisocyanate (b1) can be selected from any polyisocyanates which on average have at least or preferably more than two isocyanate groups per molecule, which can be blocked or preferably free.
- Trimeric or oligomeric diisocyanates for example oligomeric hexamethylene diisocyanate, oligomeric isophorone diisocyanate, oligomeric tolylene diisocyanate, oligomeric diphenylmethane diisocyanate - so-called polymer MDI - and mixtures of the aforementioned polyisocyanates are preferred.
- trimeric hexamethylene diisocyanate is in many cases not present as a pure trimeric diisocyanate, but rather as a polyisocyanate with an average functionality of 3.6 to 4 NCO groups per molecule.
- oligomeric tetramethylene diisocyanate and oligomeric isophorone diisocyanate are in many cases not present as a pure trimeric diisocyanate, but rather as a polyisocyanate with an average functionality of 3.6 to 4 NCO groups per molecule.
- polystyrene resin examples include polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polystyrene resin, polyst M20 has an average isocyanate functionality of 2.7.
- the polyisocyanate is a polyisocyanate with more than two isocyanate groups per molecule, a mixture of at least one diisocyanate and at least one triisocyanate or a polyisocyanate with at least 4 isocyanate groups per molecule.
- polyisocyanate (b1) has on average at least 2.2, preferably at least 2.5, particularly preferably at least 3.0, isocyanate groups per molecule.
- polyisocyanate (b1) is selected from oligomeric hexamethylene diisocyanate, oligomeric isophorone diisocyanate, oligomeric diphenylmetal diisocyanate and mixtures of the abovementioned polyisocyanates.
- polyisocyanate (b1) can also have one or more other functional groups, for example urethane, urea, allophanate, biuret, carbodiimide, amide, ester, ether, uretonimine, uretdione, isocyanurate or oxazolidine groups .
- other functional groups for example urethane, urea, allophanate, biuret, carbodiimide, amide, ester, ether, uretonimine, uretdione, isocyanurate or oxazolidine groups .
- a polyamine (b2) and a polycarboxylic acid b3) and / or a polycarboxylic acid ester (b3) can be reacted with one another.
- the polyamine (b2) can be selected from any polyamines which have on average more than two amine groups per molecule, which can be blocked or, preferably, free.
- Amines such as 1,3,5-T ri (4- aminophenoxy) benzene, 1,3,5-T ri (3-methyl-1,4-aminophenoxy) benzene, 1,3,5-tri ( 3-methoxy-4-aminophenoxy) benzene, 1, 3,5-tri (2-methyl-4-aminophenoxy) benzene, 1, 3,5-tri (2-methoxy-4-aminophenoxy) benzene, 1, 3, 5-tri (3-ethyl-4-aminophenoxy) benzene.
- aromatic triamines 1, 3,5-T ri (4-aminophenylamino) benzene, 1, 3,5-tri (3-methyl-4-aminophenylamino) benzene,
- 1,3.5-tri (3-methoxy-4-aminophenylamino) benzene, 1,3,5-tri (2-methyl-4-aminophenylamino) benzene, 1,3,5-tri (2-methox-, 4-aminophenylamino ) benzene, 1, 3,5-T ri (3-ethyl-4-aminophenylamino) benzene and the like can be used.
- aromatic triamines are 1,3,5-tri (4-aminophenyl) benzene, 1,3,5-tri (3-methyl-4-aminophenyl) benzene, 1,3,5-tri (3-methoxy-4 -aminophenyl) benzenes, 1,3,5- tri (2-methyl-4-aminophenyl) benzene, 1,3,5-tri (2-methoxy-4-aminophenyl) benzene, 1,3,5-tri ( 3-ethyl-4-aminophenyl) benzenes and similar compounds.
- tris (4- (4-aminophenoxy) phenyl) methane, tris (4- (3-methyl-4-aminophenoxy) phenyl) methane, tris (4- (3-methoxy-4-aminophenoxy) phenyl) methane , Tris (4- (2-methyl-4-aminophenoxy) phenyl) methane, tris (4- (2-methoxy-4-aminophenoxy) phenyl) methane, tris (4- (3-ethyl, 4-aminophenoxy) phenyl ) methane and comparable compounds.
- amines are tris (4- (4-aminophenoxy) phenyl) ethane, tris (4- (3-methyl-4'-aminophenoxy) phenyl) ethane, T ris (4- (3-methoxy-4-aminophenoxy) phenyl) ethane, Tris (4- (2- methyl-4-aminophenoxy) phenyl) ethane, Tris (4- (2-methoxy-4-aminophenoxy) phenyl) ethane, Tris (4- (3-ethyl- 4-aminophenoxy) phenyl) ethane and the like.
- polyamines which are mentioned in US 2006/033225 A1.
- TAB 4,4'-Biphenyltetraamin
- 1, 2,4,5-Benzentetraamin 3,3', 4,4'-Tetraaminodiphenylether
- 3,3 ', 4,4' -Tetraaminodiphenylmethane 3, 3 ', 4,4'-tetraaminobenzophenone
- 3,3', 4-triaminobiphenyl 3,3 ', 4-triaminodiphenylmethane, 3, 3', 4- triaminobenzophenone, 1, 2,4-triaminobenzene, their mono-, di-, tri-, or tetra-acid salts
- TAB 4,4'-Biphenyltetraamin
- 1, 2,4,5-Benzentetraamin 3,3', 4,4'-Tetraaminodiphenylether
- TAP 2.4.6-triaminopyrimidine
- the polycarboxylic acids (b3) chosen are aliphatic or preferably aromatic polycarboxylic acids which have at least three COOH groups per molecule, or the anhydrides in question, preferably when they are in low molecular weight, ie non-polymeric, form. Also included are those polycarboxylic acids with three COOH groups in which two carboxylic acid groups are present as anhydride and the third as free carboxylic acid.
- the polycarboxylic acid (b3) chosen is a poly lycarboxylic acid with at least four COOH groups per molecule or the anhydride in question, in particular the dianhydride.
- polycarboxylic acids (b3) and their anhydrides are 1,2,3-benzenetricarboxylic acid and
- 1.2.4-benzenetricarboxylic acid trimellitic acid
- trimellitic anhydride and in particular 1,2,4,5-benzene tetracarboxylic acid (pyromellitic acid) and 1,2,4,5-benzene tetracarboxylic acid dianhydride (pyromellitic acid dianhydride), 3,3 ', 4,4 "- Benzophenonetetracarboxylic acid, 3,3 ', 4,4 "-benzophenonetetracarboxylic acid dianhydride, furthermore benzene hexacarboxylic acid (mellitic acid) and anhydrides of mellitic acid.
- mellophanic acid and mellophanic anhydride 1,2,3,4-benzenetetracarboxylic acid and 1,2,3,4-benzenetetracarboxylic acid dianhydride, 3,3,4,4-biphenyltetracarboxylic acid and 3,3,4,4-biphenyltetracarboxylic acid dianhydride, 2 , 2,3,3-biphenyltetracarboxylic acid and 2,2,3,3-biphenyltetracarboxylic acid dianhydride, 1, 4,5,8-naphthalenetetracarboxylic acid and
- the at least one carboxylic acid dianhydride is preferably 1,2,4,5-benzene-tetracarboxylic acid anhydride.
- anhydrides from US Pat. No. 2,155,687 A or US Pat. No. 3,277,117 A are used for the synthesis of polyimide (B).
- the preparation of the polyimide (B) can follow the mechanism shown in the following formula.
- a polyisocyanate (b1) and a polycarboxylic acid (b3) are reacted with each other, preferably in the presence of a catalyst, an imide group is formed with elimination of CO2 and H2O.
- a polyisocyanate (b1) and a corresponding anhydride (b3) are reacted with one another, an imide group is formed with the elimination of CO2.
- Polyimide B can be produced, for example, by the method described below.
- Polyisocyanate (b1) and polycarboxylic acid (b3) are allowed to condense with one another - preferably in the presence of a catalyst - so that an imide group is formed with elimination of CO2 and FI2O. If the corresponding anhydride is used instead of polycarboxylic acid (b3), an imide group is formed with elimination of CO2.
- catalysts are water and Bransted bases, for example alkali metal alcoholates, in particular alkanolates of sodium or potassium, for example sodium methoxide, sodium ethoxide, sodium phenoxide, potassium methoxide, potassium ethoxide, potassium phenoxide, lithium methoxide, lithium ethoxide and lithium phenoxide.
- the catalyst can be used in the range from 0.005 to 0.1% by weight of catalyst, based on the sum of polyisocyanate (b1) and polycarboxylic acid (b3) or polyisocyanate (b1) and anhydride (b3). 0.01 to 0.05% by weight of catalyst is preferred.
- polyisocyanate (b1) has> 2 isocyanate groups
- this can be used in a mixture with at least one diisocyanate, for example with tolylene diisocyanate, flexamethylene diisocyanate or with isophorone diisocyanate.
- polyisocyanate (b1) is used in a mixture with the corresponding diisocyanate, for example trimeric Fl Dl with flexamethylene diisocyanate or trimeric isophorone diisocyanate with isophorone diisocyanate or oligomeric diphenylmethane diisocyanate (polymer MDI) with diphenylmethane diisocyanate.
- the at least one isocyanate is 4,4‘-diphenylmethane diisocyanate, oligomeric 4,4‘-diphenylmethane diisocyanate, 2,4-toluene diisocyanate or 2,6-toluene diisocyanate or a mixture of these.
- the molar ratio of 2,4-toluene diisocyanate to 2,6-toluene diisocyanate is in the range from 1: 1 to 10: 1, more preferably 1.5: 1 to 8: 1, more preferably 2: 1 to 6: 1 is more preferably 3: 1 to 5: 1 and in particular 4: 1.
- the molar ratio of oligomeric 4,4'-diphenylmethane diisocyanate to the sum of 2,4-toluene diisocyanate and 2,6-toluene diisocyanate is preferably in the range from 1: 1 to 0.1: 1, further preferably from 0.8: 1 to 0.2: 1, more preferably from 0.7: 1 to 0.3, more preferably from 0.5: 1 to 0.4: 1.
- the polycarboxylic acid (b3) can be used as a mixture with at least one dicarboxylic acid or with at least one dicarboxylic acid anhydride, for example with phthalic acid or phthalic anhydride.
- a hyperbranched polyimide is used as the polyimide (B).
- “hyperbranched” is understood to mean that the degree of branching (DB), that is to say the average number of dendritic links plus the average number of end groups per molecule, divided by the sum of the average number of dendritic linear ones and terminal links, multiplied by 100, is 10 to 99.9%, preferably 20 to 99%, particularly preferably 20 to 95%.
- “dendrimer” means that the degree of branching is 99.9 - 100%.
- the polyimide B) can be prepared by using polyisocyanate (b1) and polycarboxylic acid (b3) or anhydride (b3) in a quantitative ratio in which the molar proportion of NCO groups to COOH groups is in the range from 1: 3 to 3: 1, 1: 2 to 2: 1 are preferred.
- One anhydride group of the formula CO-O-CO counts as two COOH groups.
- the polyimide B) is typically produced at temperatures in the range from 50 to 200.degree. C., 50 to 140.degree. C. being preferred, 50 to 100.degree. C. being particularly preferred.
- the compounds B) can be prepared in the presence of a solvent or solvent mixture.
- suitable solvents are N-methylpyrrolidone (NMP), N-ethylpyrrolidone, dimethylformamide (DMF), dimethylacetamide, dimethyl sulfoxide, dimethyl sulfoxide, xylene, phenol, cresol, ketones such as acetone, methyl ethyl ketone (MEK), methyl isobutyl ketone (Ml BK), acetophenone, also mono- and dichlorobenzene, ethylene glycol monoethyl ether acetate, and mixtures of two or more of the aforementioned solvents.
- the solvent or solvents can be present during the entire duration of the synthesis or only during part of the synthesis.
- the polyimide B) can be produced under inert gas, for example under argon or under nitrogen.
- inert gas for example under argon or under nitrogen.
- polyimide B) can also be prepared under the same conditions by reacting b2) with b3).
- Polyimide B) can also be prepared by reacting b2) with b3) as described in US 2006/033225 A1.
- the NCO end groups of the polyimide (B) are blocked with a compound which is reactive toward NCO groups.
- a secondary amine (b4) can be used here, for example.
- R 'and R can be aliphatic and / or aromatic radicals.
- the aliphatic radicals can be linear, cyclic and / or branched.
- R 'and R can be identical. However, R' and R" are not hydrogen atoms.
- dimethylamine, di-n-butylamine or diethylamine or mixtures thereof are suitable as the amine (b4).
- Dihexylamine, di- (2-ethylhexyl) amine, dicyclohexylamine are also suitable. Diethylamine and dibutylamine are preferred.
- Polyimide (B) can also be blocked with an alcohol (b5).
- Primary alcohols or mixtures thereof are suitable here. From the group of primary alcohols, methanol, ethanol, isopropanol, n-propanol, n-butanol and isobutanol are particularly suitable. Methanol, isobutanol and tert-butanol are preferred. Tert-butanol is particularly preferred.
- a reaction with an alcohol or an amine preferably an alcohol, in particular tert-butanol, has taken place in order to react off unreacted isocyanate groups.
- the polyimide (B) has an isocyanate content of less than 1% by weight based on the total weight of the polyimide. It is particularly preferred that the polyimide is isocyanate-free.
- the ratio of the proportions by weight of polyalkylene terephthalate to polyimide is preferably in the range from 1: 1 to 9.9: 1, preferably from 2: 1 to 9: 1, more preferably from 3: 1 to 4: 1.
- the proportion of polyalkylene terephthalate in relation to the total weight of the molding composition is preferably at least 50% by weight, more preferably more than 50% by weight.
- the proportion can also be in the range from 25% by weight to 70% by weight in relation to the total weight of the molding compound.
- the proportion of polyimide in relation to the total weight of the molding compound is preferably at most 50% by weight, preferably less than 50% by weight.
- the proportion can also be in the range from 5% by weight to 30% by weight in relation to the total weight of the molding compound.
- thermoplastic molding composition according to the present invention can contain further components in addition to a polyalkylene terephthalate and a polyimide.
- thermoplastic molding compositions according to the invention can contain customary processing aids such as stabilizers, oxidation retardants, agents against heat decomposition and decomposition by ultraviolet light, lubricants and mold release agents, colorants such as dyes and pigments, nucleating agents, plasticizers, etc.
- flame retardants can be included.
- oxidation retarders and heat stabilizers are sterically hindered phenols and / or phosphites and amines (e.g. TAD), hydroquinones, aromatic secondary amines such as diphenylamines, various substituted representatives of these groups and their mixtures in concentrations of up to 1% by weight, based on called the weight of the thermoplastic mold mass.
- TAD sterically hindered phenols and / or phosphites and amines
- hydroquinones such as diphenylamines
- various substituted representatives of these groups and their mixtures in concentrations of up to 1% by weight, based on called the weight of the thermoplastic mold mass.
- UV stabilizers which are generally used in amounts of up to 2% by weight, based on the thermoplastic molding composition.
- Inorganic pigments such as carbon black, furthermore organic pigments such as phthalocyanines, quinacridones, perylenes and dyes such as anthraquinones can be added as colorants.
- Sodium phenylphosphinate, aluminum oxide, silicon dioxide can be used as nucleating agents.
- glass particles including glass fibers, can be used in various dimensions.
- Glass fibers are used for reinforcement, so that reinforcing fibers, in particular glass fibers, are preferably contained in the thermoplastic molding composition according to the invention.
- the proportion here is preferably 5% by weight to 70% by weight, more preferably 10% by weight to 60% by weight, more preferably 15% by weight to 50% by weight, more preferably 20% by weight %
- component C when component C is present, it is preferred that the following proportions, based on the total weight of the thermoplastic molding composition according to the invention, are present: 25% by weight to 65% by weight polyalkylene terephthalate,
- component C preferably in the form of reinforcing fibers, in particular glass fibers.
- thermoplastic molding composition can be produced by simple mixing, for example in an extruder. After the molding process, a molding (thread) extending essentially in one dimension, a molding (film) extending essentially in two dimensions, or a molding (molding) extending essentially in three dimensions can be obtained from the molding compound.
- thermoplastic molding composition be favorable to the use of the thermoplastic molding composition for the production of fibers, foils and / or moldings.
- the thermoplastic composition is suitable for the production of special moldings in vehicles and equipment construction, for example for industrial or consumer purposes.
- the thermoplastic molding compound can be used for the production of electronic parts, housings, housing parts, cover flaps, bumpers, spoilers, body parts, damping elements, springs, handles, charge air pipes, vehicle interiors such as instrument panels, parts of instrument panels, instrument panel supports, covers, air ducts, air intake grilles, sliding roofs, Roof frames, add-on parts, in particular the center console, can be used as part of the glove compartment or speedometer wood.
- thermoplastic molding composition according to the invention can be used as a coating agent for fibers, films and / or moldings.
- Shaped bodies are understood to be three-dimensional objects that lend themselves to being coated with a thermoplastic composition.
- the thickness of such coatings is generally in the range from 0.1 to 3.0 cm, preferably from 0.1 to 2.0 cm, very particularly preferably from 0.5 to 2.0 cm.
- Such coatings can be produced by methods known to the person skilled in the art, such as laminating, painting, dipping, spraying, applying.
- thermoplastic molding compound according to the present invention is the use of a thermoplastic molding compound according to the present invention as a coating agent or for the production of fibers, films or moldings and a further aspect of the present invention are fibers, films or moldings produced from a thermoplastic molding composition according to the present invention Invention.
- the polyimide solution was added dropwise to a water bath, and the polyimide precipitated as a yellow powder.
- the components were mixed in a ZSK 18 extruder at a barrel temperature of 260 ° C, a screw speed of 300 rpm and a throughput of 6 kg / h, granulated and then dried at 100 ° C in a circulating air cabinet dried for 6 hours.
- the tensile bars were manufactured by injection molding at a melt temperature of 260 ° C and a mold temperature of 60 ° C.
- An E-glass fiber which was equipped with an epoxy size, was used as the glass fiber, and staple fibers were used.
- the glass fiber-reinforced molding compounds surprisingly also have higher rigidity and strength.
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Abstract
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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KR1020227024395A KR20220117281A (en) | 2019-12-16 | 2020-12-16 | Thermoplastic molding composition comprising polyalkylene terephthalate |
CN202080086915.2A CN114846080A (en) | 2019-12-16 | 2020-12-16 | Thermoplastic molding compositions containing polyalkylene terephthalates |
JP2022537033A JP2023511493A (en) | 2019-12-16 | 2020-12-16 | Thermoplastic molding compound containing polyalkylene terephthalate |
US17/782,753 US20230027931A1 (en) | 2019-12-16 | 2020-12-16 | Thermoplastic moulding composition containing polyalkylene terephthalate |
EP20829880.2A EP4077539A1 (en) | 2019-12-16 | 2020-12-16 | Thermoplastic moulding composition containing polyalkylene terephthalate |
BR112022011774A BR112022011774A2 (en) | 2019-12-16 | 2020-12-16 | THERMOPLASTIC MOLDING COMPOUND, USE OF A THERMOPLASTIC MOLDING COMPOUND AND FIBER, FILM OR MOLDED BODY |
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EP19216713.8 | 2019-12-16 | ||
EP19216713 | 2019-12-16 |
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PCT/EP2020/086380 WO2021122715A1 (en) | 2019-12-16 | 2020-12-16 | Thermoplastic moulding composition containing polyalkylene terephthalate |
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US (1) | US20230027931A1 (en) |
EP (1) | EP4077539A1 (en) |
JP (1) | JP2023511493A (en) |
KR (1) | KR20220117281A (en) |
CN (1) | CN114846080A (en) |
BR (1) | BR112022011774A2 (en) |
WO (1) | WO2021122715A1 (en) |
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DE2622135A1 (en) * | 1975-05-22 | 1976-12-02 | Gen Electric | NEW POLYAETHERIMIDE POLYESTER BLEND |
US6114472A (en) * | 1996-11-25 | 2000-09-05 | Teijin Limited | Thermoplastic resin composition containing amorphous polyimide |
US20060033225A1 (en) | 2004-08-16 | 2006-02-16 | Jing Wang | Process for producing monolithic porous carbon disks from aromatic organic precursors |
US20100009206A1 (en) | 2006-07-25 | 2010-01-14 | Ube Industries, Ltd. | Terminally modified polybranched polyimide, metal-plated terminally modified polybranched polyimide, and method for producing the same |
WO2012163680A1 (en) | 2011-05-27 | 2012-12-06 | Basf Se | Thermoplastic molding compound |
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JP2644363B2 (en) * | 1990-06-08 | 1997-08-25 | 三井東圧化学株式会社 | Polyimide resin composition |
JP2001131411A (en) * | 1999-11-08 | 2001-05-15 | Teijin Ltd | Resin composition, molded product and electronic part for surface mounting using these |
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2020
- 2020-12-16 JP JP2022537033A patent/JP2023511493A/en active Pending
- 2020-12-16 BR BR112022011774A patent/BR112022011774A2/en not_active Application Discontinuation
- 2020-12-16 WO PCT/EP2020/086380 patent/WO2021122715A1/en unknown
- 2020-12-16 EP EP20829880.2A patent/EP4077539A1/en not_active Withdrawn
- 2020-12-16 US US17/782,753 patent/US20230027931A1/en active Pending
- 2020-12-16 KR KR1020227024395A patent/KR20220117281A/en unknown
- 2020-12-16 CN CN202080086915.2A patent/CN114846080A/en active Pending
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US2155687A (en) | 1935-12-13 | 1939-04-25 | Cincinnati Bickford Tool Co | Safety manual and power spindle drive |
US3277117A (en) | 1963-12-18 | 1966-10-04 | Standard Oil Co | Method for preparation of anhydro derivatives of trimellitic anhydride |
DE2622135A1 (en) * | 1975-05-22 | 1976-12-02 | Gen Electric | NEW POLYAETHERIMIDE POLYESTER BLEND |
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US20060033225A1 (en) | 2004-08-16 | 2006-02-16 | Jing Wang | Process for producing monolithic porous carbon disks from aromatic organic precursors |
US20100009206A1 (en) | 2006-07-25 | 2010-01-14 | Ube Industries, Ltd. | Terminally modified polybranched polyimide, metal-plated terminally modified polybranched polyimide, and method for producing the same |
WO2012163680A1 (en) | 2011-05-27 | 2012-12-06 | Basf Se | Thermoplastic molding compound |
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CN114846080A (en) | 2022-08-02 |
JP2023511493A (en) | 2023-03-20 |
BR112022011774A2 (en) | 2022-08-30 |
EP4077539A1 (en) | 2022-10-26 |
KR20220117281A (en) | 2022-08-23 |
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