WO2021121212A1 - 一种纸蜂窝热处理设备 - Google Patents

一种纸蜂窝热处理设备 Download PDF

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Publication number
WO2021121212A1
WO2021121212A1 PCT/CN2020/136438 CN2020136438W WO2021121212A1 WO 2021121212 A1 WO2021121212 A1 WO 2021121212A1 CN 2020136438 W CN2020136438 W CN 2020136438W WO 2021121212 A1 WO2021121212 A1 WO 2021121212A1
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Prior art keywords
oven
paper honeycomb
heat treatment
electric control
frame
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PCT/CN2020/136438
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English (en)
French (fr)
Inventor
刘希浪
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常熟新常泰汽车内饰科技有限公司
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Publication of WO2021121212A1 publication Critical patent/WO2021121212A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/04—Heating arrangements using electric heating
    • F26B23/06—Heating arrangements using electric heating resistance heating

Definitions

  • the invention relates to the technical field of heat treatment equipment, in particular to a paper honeycomb heat treatment equipment.
  • Honeycomb paper is made of kraft paper to form a regular hexagonal structure. It is made according to the principle of natural honeycomb structure. It connects corrugated paper into countless hollow three-dimensional regular hexagons by glue bonding method to form an integral force-bearing part-paper core , And a new type of sandwich structure environmentally friendly and energy-saving material made by bonding facial paper on both sides, light weight, heat preservation, heat insulation, sound insulation strength, good rigidity, cushioning and shockproof performance is better than wooden products;
  • Paper honeycombs combined with glass fiber and other materials are necessary raw materials to make car trunk carpets. Some companies often purchase large quantities of paper honeycombs and accumulate them in warehouses, warehouses, etc., and do not do moisture-proof treatment, so this batch is used when needed. When the paper honeycomb is damp, it will cause the holes between the paper honeycombs to stick together or stack together. Such a paper honeycomb cannot be used now. It is necessary to make the paper honeycomb dry and fluffy, and there is no quick method now. Dry paper honeycomb drying equipment can only use wind or sunlight, which is a serious waste of production time, and it is time-consuming and labor-intensive to move back and forth, which is labor intensive, which is not conducive to the development of the enterprise.
  • the paper honeycomb heat treatment equipment of the present invention includes a frame 1, and both ends of the frame 1 are respectively provided with a feed port and a discharge port, and the feed port is provided with a sorting belt 2, a sorting plate and a roller. 3.
  • the two ends of the sorting belt 2 are respectively provided with support columns, and the support columns are fixedly connected to the upper surface of the frame 1, and the upper end of the frame 1 is also provided with an oven 4, which is set at the feed inlet Between the frame 1 and the discharge port, the frame 1 is still provided with a conveyor belt, and the oven 4 is provided with a plurality of heating tubes.
  • the conveyor belt passes through the oven 4 from the inlet to the outlet, and a cutting device 6 is provided on one side of the outlet, the cutting device 6 is provided with a blade, and the cutting device 6 is provided below
  • An anvil is provided, and an electric control box is also arranged at one end of the frame 1, and the electric control box is used to adjust the temperature of the heating pipe.
  • heating tubes there are four heating tubes, the heating tubes are arranged side by side on the top of the oven 4, and a smoking mechanism 5 is also provided above the oven 4.
  • the smoking mechanism 5 includes a horn-shaped hood and a smoking tube, A partition is provided between the smoking mechanism 5 and the oven 4.
  • the partition is a circular mesh plate
  • the smoke hood is integrally covered above the oven 4
  • the smoke hood is made of aluminum alloy or iron material.
  • the upper end of the inlet of the inlet and the outlet of the outlet is also provided with a mesh plate, the sorting plate is arranged between the sorting belt 2 and the roller 3, and one end of the sorting plate is connected to the sorting belt.
  • 2 is connected with a supporting column at one end, and the material sorting board and the material sorting belt 2 are arranged at an angle of 45 degrees.
  • the electric control cabinet is electrically connected with the heating pipe, and a motor is also provided on one side of the conveyor belt, the motor is used to drive the conveyor belt to run, and the motor is electrically connected with the electric control cabinet.
  • the cutting device 6 is also provided with a servo motor, the servo motor is used to drive the blade up and down to realize the cutting operation, the lower end of the electric control box is also provided with a heat dissipation fan, and one side of the heat dissipation fan is provided with a heat dissipation window
  • the heat dissipation fan is arranged inside the electric control box, and the heat dissipation window is arranged on one side of the electric control box body.
  • the paper honeycomb heat treatment equipment of the present invention has simple structure and convenient operation.
  • the paper honeycomb is unfolded through the frame, and the conveyor belt drives the heating tube to produce high temperature, which can quickly dry the paper honeycomb and become fluffy.
  • the conveyor belt drives the heating tube to produce high temperature, which can quickly dry the paper honeycomb and become fluffy.
  • it has the function of automatic cutting.
  • the paper honeycomb is cut into corresponding size immediately after drying, which simplifies the production steps and improves the production efficiency.
  • Figure 1 is a schematic diagram of the overall structure of the present invention.
  • a paper honeycomb heat treatment equipment shown in FIG. 1 includes a frame 1, and both ends of the frame 1 are respectively provided with a feed port and a discharge port, and the feed port is provided with a material belt 2,
  • the material sorting board and the roller 3 the two ends of the material sorting belt 2 are respectively provided with support columns, and the support columns are fixedly connected with the upper surface of the frame 1, and the upper end of the frame 1 is also provided with an oven 4, the oven 4 is set between the inlet and outlet, the frame 1 is still provided with a conveyor belt, and the oven 4 is provided with multiple heating tubes.
  • the conveyor belt passes through the oven 4 from the inlet to the outlet, and a cutting device 6 is provided on one side of the outlet, the cutting device 6 is provided with a blade, and the cutting device 6 is provided below
  • An anvil is provided, and an electric control box is also arranged at one end of the frame 1, and the electric control box is used to adjust the temperature of the heating pipe.
  • heating tubes there are four heating tubes, the heating tubes are arranged side by side on the top of the oven 4, and a smoking mechanism 5 is also provided above the oven 4.
  • the smoking mechanism 5 includes a horn-shaped hood and a smoking tube, A partition is provided between the smoking mechanism 5 and the oven 4.
  • the partition is a circular mesh plate
  • the smoke hood is integrally covered above the oven 4
  • the smoke hood is made of aluminum alloy or iron material.
  • the upper end of the inlet of the inlet and the outlet of the outlet is also provided with a mesh plate, the sorting plate is arranged between the sorting belt 2 and the roller 3, and one end of the sorting plate is connected to the sorting belt.
  • 2 is connected with a supporting column at one end, and the material sorting board and the material sorting belt 2 are arranged at an angle of 45 degrees.
  • the electric control cabinet is electrically connected with the heating pipe, and a motor is also provided on one side of the conveyor belt, the motor is used to drive the conveyor belt to run, and the motor is electrically connected with the electric control cabinet.
  • the cutting device 6 is also provided with a servo motor, the servo motor is used to drive the blade up and down to realize the cutting operation, the lower end of the electric control box is also provided with a heat dissipation fan, and one side of the heat dissipation fan is provided with a heat dissipation window
  • the heat dissipation fan is arranged inside the electric control box, and the heat dissipation window is arranged on one side of the electric control box body.
  • the working principle of the present invention is: the worker transports the paper honeycomb to the feed inlet of the frame 1 through the transportation equipment, and then turns on the electric control cabinet, so that the conveyor belt, the heating tube, and the cutting device 6 start to operate at the same time, and the conveyor belt is adjusted. Operating speed. Workers observe the temperature display on the electric control cabinet. When the temperature rises to 120 degrees, the paper honeycomb can be spread out, and the paper honeycomb can be fed into the feeding port from the end. When the end of the paper honeycomb passes through the oven 4, it reaches the discharge Workers can let go, relying on the friction between the conveyor belt and the paper honeycombs to automatically drive the paper honeycombs to continuously feed. Workers only need to pay attention to transporting the paper honeycombs again after the paper honeycombs are used up;
  • the sorting belt 2 is between two supporting columns A cross bar is provided, and a number of triangular rubber sheets are provided at the lower end of the cross bar.
  • the paper honeycomb passes under the rubber sheet.
  • the rubber sheet is used to lift the elastic force of the rubber sheet and fall when the paper honeycomb is passed through, knocking the paper honeycomb mesh to make It becomes spread out a little, and then passes through the limit of the sorting board, so that the paper honeycomb has been traveling down the heating tube after entering the oven 4, and there is a gap between the roller 3 and the frame 1, which is slightly smaller than The thickness of the paper honeycomb. After the paper honeycomb is rolled by the roller 3, the meshes that were originally pasted together due to moisture are further loosened and enter the oven 4.
  • the cutting device 6 After high-temperature baking, the moisture of the paper honeycomb is evaporated, and the meshes It is completely fluffy and loosened, cooled by the discharge port, and then the cutting device 6 performs a reciprocating cutting action according to the falling interval set by the electric control box;
  • the cut paper honeycomb will automatically fall to the material board arranged in the parallel position of the frame 1, and when it is piled up to a certain amount, the worker will take it away, or it can be taken by the robot and used as the PHC cover directly.
  • the paper honeycomb heat treatment equipment of the present invention has simple structure and convenient operation.
  • the paper honeycomb is unfolded through the frame, and the conveyor belt drives the heating tube to produce high temperature, which can quickly dry the paper honeycomb and become fluffy.
  • the conveyor belt drives the heating tube to produce high temperature, which can quickly dry the paper honeycomb and become fluffy.
  • it has the function of automatic cutting.
  • the paper honeycomb is cut into corresponding size immediately after drying, which simplifies the production steps and improves the production efficiency. ⁇

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Forests & Forestry (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种纸蜂窝热处理设备，包括机架（1），机架（1）两端部分别设置有进料口和出料口，进料口设置有理料带（2）、理料板以及滚轴（3），理料带（2）两端分别设置有支撑柱，支撑柱与机架（1）上表面固定连接，机架（1）上端还设置有烘箱（4），烘箱（4）设置在进料口与出料口之间，机架（1）还设置有输送带，烘箱（4）内设置有多根加热管，该设备结构简单，操作方便，通过机架（1）将纸蜂窝展开，输送带传动利用加热管制造高温，快速使纸蜂窝干燥而变得蓬松，同时具备自动切割功能，在烘干后立即将纸蜂窝切成相应大小，简化了生产步骤，提高了生产效率。

Description

一种纸蜂窝热处理设备 技术领域
本发明涉及热处理设备技术领域，尤其涉及一种纸蜂窝热处理设备。
 背景技术
蜂窝纸是牛皮纸经加工形成正六角形结构，根据自然界蜂巢结构原理制作的，它是把瓦楞原纸用胶粘结方法连接成无数个空心立体正六边形，形成一个整体的受力件——纸芯，并在其两面粘合面纸而成的一种新型夹层结构的环保节能材料，质轻、保温、隔热、隔音强度大、刚性好，缓冲防震性能优于木制产品；
而纸蜂窝配合玻纤等材料是制作汽车行李箱地毯的必要原料，一些企业往往会采购大批量的纸蜂窝堆积在库房、仓库等地，而且不做防潮处理，因此在需要使用到该批次的纸蜂窝时，会出现潮湿使纸蜂窝之间的孔黏连在一起或者堆叠在一起，这样的纸蜂窝就没办法现在使用，必须要使纸蜂窝干燥蓬松才可以，而现在不存在快速为干燥纸蜂窝干燥的设备，只能采用风吹或者日晒，严重浪费生产时间，而且来回搬运费时费力，劳动强度大，不利于企业发展。
 技术解决方案
本发明一种纸蜂窝热处理设备，包括机架1，所述机架1两端部分别设置有进料口和出料口，所述进料口设置有理料带2、理料板以及滚轴3，所述理料带2两端分别设置有支撑柱，所述支撑柱与机架1上表面固定连接，所述机架1上端还设置有烘箱4，所述烘箱4设置在进料口与出料口之间，所述机架1还是设置有输送带，所述烘箱4内设置有多根加热管。
进一步，所述输送带由进料口穿过烘箱4至出料口之间，所述出料口一侧设置有切割装置6，所述切割装置6设置有刀片，所述切割装置6下方设置有砧板，所述机架1一端还设置有电控箱，所述电控箱用于调节加热管温度。
进一步，所述加热管设置有四根，所述加热管依次并列设置在烘箱4内部顶部，所述烘箱4上方还设置有抽烟机构5，所述抽烟机构5包括喇叭形烟罩以及抽烟管，所述抽烟机构5与烘箱4之间设置有隔板。
进一步，所述隔板为圆孔网板，所述烟罩整体盖合在烘箱4上方，所述烟罩采用铝合金制成或者铁材质。
进一步，所述进料口的入口以及出料口的出口上端也设置有网板，所述理料板设置在理料带2和滚轴3之间，所述理料板一端与理料带2一端的支撑柱连接，所述理料板与理料带2呈45度角设置。
进一步，所述电控柜与加热管电连接，所述输送带一侧还设置有电机，所述电机用于驱动输送带运行，所述电机与电控柜电连接。
进一步，所述切割装置6还设置有伺服电机，所述伺服电机用于带动刀片上下运动，实现切割操作，所述电控箱下端还设置有散热风扇，所述散热风扇一侧设置有散热窗，所述散热风扇设置在电控箱内部，所述散热窗设置在电控箱箱体一面。
 有益效果
本发明一种纸蜂窝热处理设备，结构简单，操作方便，通过机架将纸蜂窝展开，输送带传动利用加热管制造高温，快速使纸蜂窝干燥而变得蓬松，同时具备自动切割功能，再哄干后立即将纸蜂窝切成相应大小，简化了生产步骤，提高了生产效率。
 附图说明
图1为本发明整体结构示意图。
其中：1、机架； 2、理料带；3、滚轴；4、烘箱；5、抽烟机构；6、切割装置。
 本发明的实施方式
下面结合附图对本发明作进一步说明。
根据图1所示的本发明一种纸蜂窝热处理设备，包括机架1，所述机架1两端部分别设置有进料口和出料口，所述进料口设置有理料带2、理料板以及滚轴3，所述理料带2两端分别设置有支撑柱，所述支撑柱与机架1上表面固定连接，所述机架1上端还设置有烘箱4，所述烘箱4设置在进料口与出料口之间，所述机架1还是设置有输送带，所述烘箱4内设置有多根加热管。
进一步，所述输送带由进料口穿过烘箱4至出料口之间，所述出料口一侧设置有切割装置6，所述切割装置6设置有刀片，所述切割装置6下方设置有砧板，所述机架1一端还设置有电控箱，所述电控箱用于调节加热管温度。
进一步，所述加热管设置有四根，所述加热管依次并列设置在烘箱4内部顶部，所述烘箱4上方还设置有抽烟机构5，所述抽烟机构5包括喇叭形烟罩以及抽烟管，所述抽烟机构5与烘箱4之间设置有隔板。
进一步，所述隔板为圆孔网板，所述烟罩整体盖合在烘箱4上方，所述烟罩采用铝合金制成或者铁材质。
进一步，所述进料口的入口以及出料口的出口上端也设置有网板，所述理料板设置在理料带2和滚轴3之间，所述理料板一端与理料带2一端的支撑柱连接，所述理料板与理料带2呈45度角设置。
进一步，所述电控柜与加热管电连接，所述输送带一侧还设置有电机，所述电机用于驱动输送带运行，所述电机与电控柜电连接。
进一步，所述切割装置6还设置有伺服电机，所述伺服电机用于带动刀片上下运动，实现切割操作，所述电控箱下端还设置有散热风扇，所述散热风扇一侧设置有散热窗，所述散热风扇设置在电控箱内部，所述散热窗设置在电控箱箱体一面。
本发明的工作原理为：工人通过运输设备将纸蜂窝运送到机架1进料口附近，然后开启电控柜，使输送带、加热管、以及切割装置6同时开始运行，并且调节好输送带运行速度，工人观察电控柜上的温度显示屏，当温度上升至120度即可将纸蜂窝铺开，由端头送进进料口，当纸蜂窝的端头穿过烘箱4，到达出料口时，工人就可以放手，依靠输送带与纸蜂窝的摩擦力自动带动纸蜂窝持续进料，工人只需要注意，纸蜂窝用完之后再次运送纸蜂窝过来；
所述的理料带2为两根支撑柱之间 设置有一根横杆，横杆下端设置有若干三角形橡胶片，所述纸蜂窝穿过橡胶片下方，橡胶片用于将纸蜂窝穿过时掀起橡胶片又落下的弹力，敲打纸蜂窝网孔，使其变得散开一点，然后经过理料板的限位，使纸蜂窝在进入烘箱4后一直在加热管下行进，所述滚轴3与机架1之间留有间隙，该间隙微微小于纸蜂窝的厚度，纸蜂窝经过滚轴3的滚压，原本因为潮湿贴在一起的网孔，进一步松散开来，进入烘箱4内，经过高温烘烤，将纸蜂窝的水分蒸发，其网孔完全蓬松散开，经出料口冷却，然后切割装置6根据电控箱设定的下落间隔，进行往复切割动作；
切割完成的纸蜂窝自动落到设置在机架1平行位置的料板，当堆积到一定数量后由工人取走，或者结合机械手拿取直接用作PHC盖板加工。
本发明一种纸蜂窝热处理设备，结构简单，操作方便，通过机架将纸蜂窝展开，输送带传动利用加热管制造高温，快速使纸蜂窝干燥而变得蓬松，同时具备自动切割功能，再哄干后立即将纸蜂窝切成相应大小，简化了生产步骤，提高了生产效率。             
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明，不能认定本发明的具体实施只局限于这些说明。对于本发明所述技术领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本发明的保护范围。

Claims (7)

  1. 一种纸蜂窝热处理设备，其特征在于：包括机架，所述机架两端部分别设置有进料口和出料口，所述进料口设置有理料带、理料板以及滚轴，所述理料带两端分别设置有支撑柱，所述支撑柱与机架上表面固定连接，所述机架上端还设置有烘箱，所述烘箱设置在进料口与出料口之间，所述机架还是设置有输送带，所述烘箱内设置有多根加热管。
  2. 根据权利要求1所述的纸蜂窝热处理设备，其特征在于：所述输送带由进料口穿过烘箱至出料口之间，所述出料口一侧设置有切割装置，所述切割装置设置有刀片，所述切割装置下方设置有砧板，所述机架一端还设置有电控箱，所述电控箱用于调节加热管温度。
  3. 根据权利要求2所述的纸蜂窝热处理设备，其特征在于：所述加热管设置有四根，所述加热管依次并列设置在烘箱内部顶部，所述烘箱上方还设置有抽烟机构，所述抽烟机构包括喇叭形烟罩以及抽烟管，所述抽烟机构与烘箱之间设置有隔板。
  4. 根据权利要求3所述的纸蜂窝热处理设备，其特征在于：所述隔板为圆孔网板，所述烟罩整体盖合在烘箱上方，所述烟罩采用铝合金制成或者铁材质。
  5. 根据权利要求1所述的纸蜂窝热处理设备，其特征在于：所述进料口的入口以及出料口的出口上端也设置有网板，所述理料板设置在理料带和滚轴之间，所述理料板一端与理料带一端的支撑柱连接，所述理料板与理料带呈45度角设置。
  6. 根据权利要求2所述的纸蜂窝热处理设备，其特征在于：所述电控柜与加热管电连接，所述输送带一侧还设置有电机，所述电机用于驱动输送带运行，所述电机与电控柜电连接。
  7. 根据权利要求2所述的纸蜂窝热处理设备，其特征在于：所述切割装置还设置有伺服电机，所述伺服电机用于带动刀片上下运动，实现切割操作，所述电控箱下端还设置有散热风扇，所述散热风扇一侧设置有散热窗，所述散热风扇设置在电控箱内部，所述散热窗设置在电控箱箱体一面。
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