WO2021117115A1 - Attachment detachably connected to foundation pile and placement device having said attachment - Google Patents
Attachment detachably connected to foundation pile and placement device having said attachment Download PDFInfo
- Publication number
- WO2021117115A1 WO2021117115A1 PCT/JP2019/048177 JP2019048177W WO2021117115A1 WO 2021117115 A1 WO2021117115 A1 WO 2021117115A1 JP 2019048177 W JP2019048177 W JP 2019048177W WO 2021117115 A1 WO2021117115 A1 WO 2021117115A1
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- WO
- WIPO (PCT)
- Prior art keywords
- foundation pile
- attachment
- flange
- protrusion
- pile
- Prior art date
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- 210000000078 claw Anatomy 0.000 claims description 51
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 description 22
- 239000002184 metal Substances 0.000 description 8
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005266 casting Methods 0.000 description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- 230000000087 stabilizing effect Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000009412 basement excavation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000037237 body shape Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/02—Couplings; joints
- E21B17/03—Couplings; joints between drilling rod or pipe and drill motor or surface drive, e.g. between drilling rod and hammer
Definitions
- the present invention relates to an attachment detachably connected to a foundation pile and a driving device provided with the attachment.
- An auger device can be used to drive foundation piles into the ground.
- a hydraulic auger device that is attached to an arm of a heavy machine such as a hydraulic excavator and used is known.
- a predetermined attachment is attached to the tip of the auger device instead of the auger drill, and the head of the foundation pile is temporarily fastened and fixed by fixing the head of the foundation pile to the attachment with a bolt, and the foundation pile is driven into the ground by rotary driving.
- a substrate hereinafter referred to as a flange
- a substrate for fastening and fixing a pillar of a building to the head of a pile body formed of a cylindrical steel pipe is used.
- Patent Document 1 There is a type that is fixed by welding (Patent Document 1).
- an attachment provided with a substrate that contacts the flange of the foundation pile is mounted on the tip of the auger device, and the foundation pile and the auger device are connected.
- the substrate of the attachment and the flange of the foundation pile are temporarily overlapped with the through hole provided in the substrate of the attachment and the through hole provided in the flange of the foundation pile, and a bolt is inserted there. It is fastened and fixed, or the claw portion provided at the tip of the attachment is locked in the through hole provided in the flange of the foundation pile to temporarily fix it.
- FIG. 6 schematically shows a state in which the foundation pile 50 is bolted BN via the attachment 1001 of the auger device 1002 connected to the arm 1003 extending from the boom 1004 of the hydraulic excavator 1000.
- the longitudinal direction of the pile body 501 of the foundation pile 50 may be horizontal (the direction parallel to the XY plane in the XYZ coordinate system shown in FIG. 6).
- foundation piles are generally made of steel pipes, are heavy, and in some cases have a length of more than 200 cm. Therefore, a large bending moment and torque are applied to the bolt fastening BN, and the bolt fastening BN may not be able to withstand the load and may be damaged, or the bolt fastening BN may be seized. If seizure occurs and the bolt cannot be removed, measures such as breaking the attachment 1001 in order to remove the foundation pile 50 may occur.
- the conventional one has a problem that an excessive load is locally applied to the attachment of the auger device.
- one aspect of the present invention is to provide an attachment of an auger device capable of realizing a good temporary fastening with a foundation pile, and a driving device provided with the attachment.
- a foundation pile having a flange on the head of a tubular pile body is attached between the foundation pile and the auger device in order to attach the foundation pile to the auger device.
- the attachment is inserted into the pipe from the head side in a state where the connecting portion provided with the contact surface that contacts the upper surface of the flange and the upper surface and the contact surface are in contact with each other. and a projection unit for the pile body and the fitting Te, the length of the protrusions (L B), the 0.8 times to 2 times the radius of the contact surface (D).
- the driving device includes an auger device and the attachment.
- an attachment for satisfactorily connecting a foundation pile to an auger device, and a driving device provided with the attachment.
- FIG. 5 is a cross-sectional view taken along the line AA'shown in FIG. It is a front view which shows the state which the auger device which concerns on one form of this invention is connected with the foundation pile through the attachment shown in FIG. It is a side view which shows the variation of the foundation pile to which the attachment of one form of this invention is fitted. It is a figure explaining the use of the foundation pile to which the attachment of one form of this invention is fitted, and is the exploded perspective view which shows the foundation pile and the pedestal erected with the foundation pile as a foundation structure. It is a figure which shows the modification of the foundation pile to which the attachment of one form of this invention is fitted. It is a figure explaining the conventional aspect.
- FIGS. 1 to 5 An embodiment of the present invention will be described with reference to FIGS. 1 to 5.
- FIG. 1 is a perspective view showing an auger device attachment 1A provided by a driving device for driving a foundation pile and a foundation pile 50 to be driven according to one embodiment of the present invention.
- the attachment 1A in the present embodiment is a component attached to the tip of the auger device included in the driving device of the present embodiment. Note that FIG. 1 does not show the casting device and the auger device.
- the attachment 1A is interposed between the auger device and the foundation pile 50, and transmits the rotational force of the auger device to the foundation pile 50. Therefore, the attachment 1A includes a shaft 10 and a connecting portion 20.
- the shaft 10 is a columnar member attached to the auger device.
- the shaft 10 receives the rotational torque of the auger device, the shaft 10 rotates about the central axis of the shaft 10.
- the shaft 10 may be attached to the auger device by a conventionally known method, for example, screwing and bolting.
- a hexagonal shaft can be adopted for the shaft 10, and the hexagonal shaft can be inserted into the shaft receiving portion of the auger device and fastened by chuck tightening.
- the chuck mechanism a conventional chuck mechanism for fastening an auger drill can be adopted.
- the connecting portion 20 is connected to the foundation pile 50.
- the connecting portion 20 has a contact substrate 21 on which a claw portion is mounted and a protruding portion 22.
- the contact substrate 21 has a flange shape in which the outer peripheral portion thereof is expanded in the radial direction from the central axis at one end of the shaft 10.
- the contact substrate 21 may be integrally formed with the shaft 10, or may be welded and fixed to the shaft 10.
- the contact substrate 21 has a disk shape, and its outer diameter is substantially the same as the outer diameter of the flange 500 of the foundation pile 50, which will be described later. However, not only when they are the same, they may be larger than the outer diameter of the flange of the foundation pile 50.
- it is desirable that the outer diameter of the contact substrate 21 is equal to or larger than the outer diameter of the flange of the foundation pile 50.
- the planar shape of the contact substrate 21 is not limited to a circular shape, and may be any polygonal shape such as a regular octagon or a regular dodecagon. If circular processing is difficult depending on the material of the abutting substrate 21 and square processing is easier, the planar shape of the abutting substrate 21 may be formed as an arbitrary polygon.
- the contact substrate 21 is provided with a contact surface 211 that contacts the upper surface 500a of the flange 500 of the foundation pile 50 and a surface 212 on the auger device side that is the back surface of the contact surface 211.
- the contact surface 211 is provided with a plurality of claw portions and the above-mentioned protrusion 22.
- a plurality of claws are provided on the outer peripheral portion of the contact surface 211.
- four claw portions 213a (not shown), 213b, 213c and 213d (not shown) are through holes (penetration portions) (one of which is a through hole in FIG. 2). It is inserted through (shown as 210e) and fixed to the contact substrate 21 by bolts 212a (not shown), 212b, 212c, and 212d.
- four claw portions 213a to 213d are arranged 90 degrees rotationally symmetric with respect to the center point of the contact surface 211. Further, in the example of FIG.
- the through holes 210b, 210d, 210f, and 210h are arranged in 90-degree rotational symmetry at four locations where the claws are not arranged.
- the claws By arranging the claws in each of the through holes 210b, 210d, 210f, and 210h via bolts 212, it is possible to correspond to the substantially L-shaped holes 510b, 510d, 510f, and 510h of the flange 500, respectively.
- the number of claws is not limited to four, and two to eight can be attached. For soft soil, two claws are sufficient, while for hard soil and bedrock, it is preferable to attach eight claws.
- the arrangement of the four substantially L-shaped holes orthogonal to each other is arranged. It is also assumed that the stake is out of alignment with the claw. In such a case, the claw portion can be attached to an arbitrary through hole 210 to enable rotary casting.
- FIG. 2 is an enlarged view of the cross section seen by the arrow at the cutting line AA'shown in FIG.
- the claw portion 213c and its vicinity have the same configuration as the above-mentioned claw portions 213a, 213b, 213d and their vicinity.
- the claw portion 213c is fitted in the groove 214c provided on the contact surface 211 of the contact substrate 21. Specifically, the claw portion 213c is fastened by a bolt 212c penetrating the hole 210e in a state of being fitted into the groove 214c.
- a female screw is provided on the claw portion 213c and fastened by a bolt 212c.
- a through hole is provided in the claw portion 213c and the claw portion is provided by a bolt 212c and a nut (not shown). 213c may be fastened.
- the length indicated by h in the figure can be changed by changing the type of the claw portion, whereby it can be adapted to the thickness of the flange 500 of the foundation pile 50.
- the position indicated by the dotted ellipse in the figure indicates the clearance between the back surface 213c'of the claw portion 213c and the groove 214c. By eliminating this clearance, the back surface of the claw portion 213c is in contact with the groove 214c.
- the rotational torque at the time of driving the foundation pile 50 (during pile driving) is large, that is, when the foundation pile 50 is driven into hard gravel, bedrock, etc.
- the force received by the claw portion 213c is applied to the claw portion 213c. And it can be supported not only by the bolt 212c but also by the entire attachment 1A.
- FIG. 2 Another preferred embodiment is shown at the bottom of FIG.
- the aspect shown on the lower side of FIG. 2 has a portion in contact with the contact surface 211 on the back surface side of the claw portion 213c-1.
- the force received by the claw portion 213c when driving the foundation pile 50 can be supported not only by the claw portion 213c and the bolt 212c but also by the entire attachment 1A, as in the configuration that eliminates the clearance.
- a preferable claw portion can be adopted from the modes described above.
- the foundation pile 50 placed in the ground is pulled out, the foundation pile 50 is rotated in the direction opposite to the rotation direction of the foundation pile 50 that was rotated when the foundation pile 50 was placed in the ground.
- the attachment 1A in which the claw portion 213c is fitted to the groove 214c in the direction opposite to the left-right direction shown in FIG. 2 may be used (the same may be applied to the other claw portions).
- the attachment 1A is locked to the flange 500 by fitting the claw portions 213a to 213d into a region of a part of the holes provided in the flange 500 of the foundation pile 50. As a result, the attachment 1A is temporarily fastened to the foundation pile 50.
- the protrusion 22 shown in FIG. 1 is a cylindrical protrusion projecting from the center of the contact surface 211.
- the protrusion 22 has a central axis coaxial with the central axis of the shaft 10 described above.
- the outer diameter of the protrusion 22 is smaller than the inner diameter of the pile body 501 of the foundation pile 50, and the protrusion 22 is formed from the central opening 5000 provided at the head side of the foundation pile 50 made of steel pipe, specifically, the central portion of the flange 500. , Is inserted into the pile body 501 of the foundation pile 50 and fits into the foundation pile 50. It is desirable that the clearance distance between the outer diameter of the protrusion 22 and the inner diameter of the pipe of the pile body 501 of the foundation pile 50 is small.
- a guide 22a (guide portion) is provided at the tip of the protrusion 22.
- the guide 22a has a conical shape (vertebral body shape) having a tip located on the central axis of the protrusion 22 as an apex.
- FIG. 3 is a front view showing a state in which the foundation pile 50 is connected to the driving device 5 of the present embodiment, and a portion where the protrusion 22 is inserted into the foundation pile 50 and is fitted is described. For convenience, it is a perspective view. Further, for convenience of explanation, FIG. 3 shows the central axis of the shaft 10 and the protrusion 22 and the central axis of the foundation pile 50 as C along the left-right direction of the paper surface of FIG.
- the shaft 10 of the attachment 1A is connected to the auger device 2 attached to the tip of the arm 3 extending from the boom 4 of the hydraulic excavator, and the protrusion 22 is inserted into the foundation pile 50. It is fitted.
- the foundation pile 50 is slightly rotated with the upper surface 500a of the flange 500 in contact with the contact surface 211, and the above-mentioned claw portion (in FIG. 2, the claw portion 213a and the claw portion are shown). 213b and the claw portion 213c are shown) in a state of being engaged with a hole provided in the flange 500 of the foundation pile 50.
- FIG. 3 there are some examples in which an excessive load is not locally applied to the attachment 1A of the auger device, and a good temporary fastening with the foundation pile 50 can be realized. To do.
- the radius D of the contact board 21 (same as the radius of the contact surface 211), illustrates the length L B of the protrusion 22.
- the length L B of the protrusion 22, the boundary position between the flange 500, until the distal most position of the range in contact with the inner wall of the foundation pile 50 is the length.
- the invention is not limited to this range, it may be as the L B of the protruding portion 22 to 0.8 times to 4 times the radius D, preferably, the L B of the protruding portion 22 of radius D 0.8 It may be doubled to tripled.
- the L B of the protruding portion 22 As another preferred embodiment, with respect to clearance distance d2 between the outer diameter of the inner diameter and the projection 22 of the foundation pile 50 shown in Figure 3, the L B of the protruding portion 22, and at least 10 times d2. Thereby, it is possible to realize a good temporary fastening with the foundation pile 50.
- the L B of the protruding portion 22 d2 of 15 times or more, more preferably, to 20 times or more. It is assumed that d2 is larger than d1 (that is, d2> d1) when the clearance distance between the upper surface 500a of the flange 500 and the contact surface 211 is d1.
- the length L B of the protrusion 22 when the length of more than 30 times d2, attachment 1A itself is long and heavy, there is a possibility that the insertion operation or insertion releasing operation is hardly done. Therefore, the length L B of the protrusion 22 is preferably set to 30 times the length of d2.
- the total length of the pile body 501 of the foundation pile 50 shown in Figure 3 was L A, the length L B of the projecting portion 22, and at least 10% of the length of L A .. That is, the total length L A of the pile body 501 of the foundation pile 50 and the length L B of the projections 22, the following relationship; L A ⁇ 0.1 ⁇ L B Meet.
- the protrusion 22 has a certain length and is fitted with the pile body 501 of the foundation pile 50. As a result, it is possible to avoid applying an excessive bending moment and torque to the fitting portion of the flange 500 and the claw portion 213 of the contact substrate and the protrusion portion 22. Also, the total length L A of the pile body 501 of the foundation pile 50, the relationship between the length L B of the protrusion 22, the following relationship; L A ⁇ 0.15 ⁇ L B It is preferable to meet L A ⁇ 0.2 ⁇ L B It is more preferable to satisfy.
- the protrusion 22 When the protrusion 22 has a length of less than 10% of the total length of the pile body 501 of the foundation pile 50, the load may be concentrated on the fitting portion between the flange 500 and the claw portion 213 of the contact substrate. is there. On the other hand, when the protrusion 22 has a length exceeding 20% of the total length of the pile body 501 of the foundation pile 50, the attachment 1A itself becomes long and heavy, and it may be difficult to perform the insertion operation or the insertion release operation. There is sex. Therefore, the length L B of the projections 22 is preferably 20% or less of the length of L A.
- Each of the above-exemplified modes can be appropriately selected according to the usage situation, or can be adopted by combining the modes. This makes it possible to satisfactorily connect the foundation pile to the auger device.
- the present invention is not limited to this mode, and the claw portion may not be provided.
- the contact substrate 21 of the attachment 1A may be provided with a hole through which a bolt can be inserted. Even in a mode in which this hole is overlapped with any of the holes 510a to 510h provided on the upper surface 500a of the flange 500 of the foundation pile 50, and the attachment 1A and the foundation pile 50 are temporarily fastened by bolting. Good.
- the attachment 1A is provided with the protrusion 22, the load is not concentrated on the bolt fixing portion as described above. Therefore, it is possible to satisfactorily connect the foundation pile to the auger device without causing seizure or the like, which has been a problem in the past. In addition, there is no seizure at the bolt fixing portion, and it is possible to perform the bolt removal work from the location more smoothly than before.
- the driving device 5 (FIG. 3) of the present embodiment includes an auger device 2 to which an attachment 1A is attached to the tip.
- the auger device 2 is preferably a well-known hydraulic auger device attached to an arm extending from a boom of a hydraulic excavator, but is not limited to the hydraulic auger device, and any auger device such as an engine-driven handy type is used. can do.
- the driving device 5 (FIG. 3) of the present embodiment can be realized as a hydraulic excavator (not shown). Specifically, it is provided with a hydraulic excavator having an arm 3 to which the auger device 2 is attached to the tip and a boom 4 connected to the arm 3. As the hydraulic excavator, a conventionally well-known one can be adopted.
- FIG. 4 is a schematic view schematically showing the foundation pile.
- the present inventors are engaged in research and development of a solar panel pedestal system in which a solar panel pedestal is installed on an independent foundation and the pedestal supports a solar panel.
- a solar panel pedestal is installed on an independent foundation and the pedestal supports a solar panel.
- it is too complicated to install a large number of RC independent foundations at the same ground level, and there are various disadvantages.
- the RC casting process is complicated, but in dry deserts and gravel areas, the evaporation of water after RC placement is often rapid, and cracks are likely to occur in the RC.
- the foundation pile 50 includes a flange 500 and a pile body 501 having a neck portion 502 and a body portion 503 as a main portion.
- the foundation pile 50 shown at the far right end of FIG. 4 is a screw pile.
- the foundation pile 50 is provided with a sharp excavation member 505 at the tip of the body portion 503 formed of a cylindrical steel pipe, and further, a spiral rib 504 is provided on the outer periphery of the body portion 503. .
- the spiral rib 504 can be provided over an arbitrary length from the tip end portion of the body portion 503 to the upper side, and the spiral rib 504 may be provided on the outer periphery over the entire longitudinal direction of the body portion 503.
- a horizontal stabilizer 506 may be pivotally attached to the foundation pile 50 above the fuselage portion 503. It is preferable that an annular movement blocking ring 507 for limiting the axial movement of the horizontal stabilizing blade 506 is welded and fixed to the outer periphery of the body portion 503 on the upper portion of the horizontal stabilizing blade 506.
- the flange 500 is preferably welded and fixed to the upper end of the neck 502.
- metal fins having a substantially trapezoidal shape in the front view are projected outward in the radial direction of the fuselage portion 503. It is a thing. These four metal fins are formed by being attached to each other at an angle of 90 degrees in a plan view. Therefore, the metal fins 506a and the metal fins 506c are arranged diagonally to each other, and the metal fins 506d and another metal fin (not shown) are also arranged diagonally to each other.
- the flange 500 is preferably formed of a circular metal plate material in a plan view.
- the flange 500 is provided with the above-mentioned central opening 5000 in the central portion in a plan view and holes 510a to 510h having a substantially L shape in a plan view penetrating from the upper surface to the lower surface of the flange 500.
- Each of the substantially L-shaped holes is configured such that a region along the circumferential direction of the flange 500 in a plan view and a region formed over the vicinity of the central opening 5000 and the vicinity of the outer circumference intersect at a substantially right angle. ..
- the region along the circumferential direction is preferably not a straight line but an arc along the circumference.
- the substantially L-shaped holes 510a and 510e are arranged so as to be point-symmetrical with respect to the center point of the flange 500.
- the substantially L-shaped holes 510b and 510f, the substantially L-shaped holes 510c and 510g, and the substantially L-shaped holes 510d and 510h are also arranged so as to be point-symmetrical with respect to the center point of the flange 500, respectively. Therefore, the substantially L-shaped hole 510 is composed of four sets of substantially L-shaped holes arranged so as to be point-symmetrical with respect to the center point of the flange 500.
- a straight opening region intersecting a region along the circumferential direction of the substantially L-shaped hole 510a at a substantially right angle, and a straight line intersecting a region along the circumferential direction of the substantially L-shaped hole 510e substantially at a right angle.
- the opening area is offset and is not arranged on a straight line.
- the linear opening regions of the other three sets of substantially L-shaped holes are also offset from each other and are not arranged on a straight line.
- the substantially L-shaped holes 510a to 510h are arranged so as to be rotationally symmetrical by 45 degrees with respect to the center point in the plan view of the flange 500.
- the hole 510 formed in the flange 500 is not limited to the L-shape, and may have another shape such as a T-shape.
- the claw portion shown in FIG. 2 is mounted in the opposite direction, and the auger device is rotated in the reverse direction.
- the hole 510 formed in the flange 500 may be substantially L-shaped as described above, but the claw portion can be reliably engaged by forming the hole 510 into a T-shape. it can.
- FIG. 4 also shows a modified example of the foundation pile.
- the foundation pile 50A does not have the horizontal stabilizing blade 506 as compared with the foundation pile 50 described above.
- the foundation pile 50B does not have the spiral rib 504 on the outer periphery of the body portion 503 as compared with the foundation pile 50 described above.
- the foundation pile 50C is not provided with the horizontal stabilizing blade 506, the spiral rib 504, or the excavation member 505 as compared with the foundation pile 50 described above. Since it is not necessary to distinguish between the neck portion 502 and the body portion 503 of the foundation pile 50C, the body portion 503 is abstracted.
- the driving device of the present embodiment can be used as the driving device for these various foundation piles.
- FIG. 5 is an exploded perspective view schematically showing a joint structure between the flange 500 of the foundation pile 50 and the support column of the solar panel mount.
- the vertical member 12 of the solar panel mount is a column made of a hollow metal hollow member, and it is preferable that a mounting plate 320 is welded and fixed to the lower end of each vertical member 12.
- the mounting plate 320 is provided with elongated holes 320a and 320b through which bolts B, which are fastening members, are inserted.
- the foundation pile 50 which is a screw pile, and the mounting plate 320 are fixed by bolts B and nuts N, which are fastening members.
- the elongated hole of the mounting plate 320 is used.
- the 320a and the substantially L-shaped hole 510h are overlapped with each other, and the respective holes are fastened at the points where the bolts B are inserted.
- the elongated hole 320b of the mounting plate 320 and the substantially L-shaped hole 510d are overlapped with each other, and the respective holes are fastened at the points where the bolts B are inserted.
- the vertical member 12 in the lateral direction can adjust the angular positions in the front-rear, left-right directions, and the circumferential direction with respect to the flange 500 of the foundation pile 50 within the overlapping range of the elongated holes 320a and 320b. Even if the location for placing the foundation pile is specified in the desert area, some misalignment often occurs when the pile is driven by the auger device. In the present embodiment, by using a screw pile provided with a flange 500 as a foundation pile, it is possible to adjust the misalignment.
- the attachment according to the first aspect of the present invention is an attachment for attaching a foundation pile having a flange to the head of a tubular pile body to an auger device, and is a connection provided with a contact surface that abuts on the upper surface of the flange. parts and, and a projection unit for the pile body and the fitting is inserted into the tube of the pile body at the head side, the length (L B) of the protrusion, the radius of the contact surface ( It is 0.8 to 2 times that of D).
- the auger device holds the foundation pile through the attachment so that the longitudinal direction of the foundation pile is horizontal, a part of the contact surface (claw portion or bolt) of the attachment is used.
- the load does not concentrate on the fixed part). Therefore, it is necessary to avoid applying an excessive bending moment and torque to a part (locking portion or bolt fixing portion of the claw portion) and the protrusion portion between the upper surface of the flange and the contact surface of the contact substrate. Can be done. Therefore, the foundation pile can be satisfactorily supported (held).
- the protrusion is projected on the contact surface.
- the flange of the foundation pile is provided with a hole penetrating from the upper surface to the lower surface, and the connecting portion is provided with a hole from the contact surface.
- the protrusion is inserted into the pipe, and the upper surface and the contact surface are in contact with each other.
- the hole is bolted at the point where the through portion overlaps.
- the protrusion since the protrusion has the specified length, an excessive load is not applied to the bolt fixing portion between the flange of the foundation pile and the contact substrate of the attachment. Therefore, it is possible to prevent damage to the bolt fixing portion and seizure of the bolt, and to realize a good connection between the foundation pile and the auger device.
- the contact surface is provided with a claw portion to be engaged with the flange of the foundation pile, and the protrusion is inserted into the pipe.
- the claw portion engages with the flange in a state where the upper surface and the contact surface are in contact with each other.
- the protrusion since the protrusion has the specified length, an excessive load is not applied to the locking portion between the flange of the foundation pile and the contact substrate of the attachment. Therefore, it is possible to prevent the locking portion from being damaged and realize a good connection between the foundation pile and the auger device.
- a vertebral body-shaped guide portion is provided at the tip of the protrusion.
- the protrusion can be smoothly inserted into the pipe of the pile body from the head of the foundation pile.
- the attachment according to the sixth aspect of the present invention further includes a shaft attached to the auger device and provided with the connecting portion at one end in the first to fifth aspects, and the shaft is the same as the auger device. It can be attached and detached by fastening bolts.
- the driving device includes an auger device and the attachment.
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Abstract
An attachment (1A) according to an embodiment of the present invention has a connection part having a contact surface (211) and a protrusion part (22), wherein the length of the protrusion part (22) is 0.8-2 times the radius of the contact surface (211). Accordingly, it is possible to satisfactorily connect a foundation pile to an auger device.
Description
本発明は、基礎杭に着脱可能に連結されるアタッチメントと、該アタッチメントを具備する打設装置に関する。
The present invention relates to an attachment detachably connected to a foundation pile and a driving device provided with the attachment.
地中に打ち込んだ基礎杭に建造物の支柱を連結させることにより、当該建造物の安定性を確保することが知られている。
It is known to ensure the stability of the building by connecting the pillars of the building to the foundation piles driven into the ground.
地中への基礎杭の打ち込みには、オーガ装置を利用することができる。オーガ装置の一態様として、油圧ショベルなどの重機のアームに取り付けて利用する油圧オーガ装置が知られている。オーガドリルに代えてオーガ装置の先端に所定のアタッチメントを取り付け、基礎杭の頭部を当該アタッチメントにボルトにより固定することによって一時的に締結固定し、回転打ち込みによって地中へ打ち込む。なお、基礎杭には様々な形状があり、一例としては、円筒形の鋼管から形成される杭本体の頭部に、建造物の支柱を締結固定するための基板(以下、フランジと称する)が溶接固定されているタイプがある(特許文献1)。このような頭部にフランジがある基礎杭をオーガ装置のアタッチメントに連結する場合、基礎杭のフランジに当接する基板が設けられたアタッチメントをオーガ装置の先端に実装し、基礎杭とオーガ装置とが、アタッチメントを介して連結される態様をとることがある。この場合も、アタッチメントの基板と基礎杭のフランジとは、アタッチメントの基板に設けた貫通孔と基礎杭のフランジに設けた貫通孔とを重ね合せて、そこにボルトを挿入させることによって一時的に締結固定したり、基礎杭のフランジに設けた貫通孔にアタッチメントの先端に設けた爪部を係止して一時的に固定したりする。
An auger device can be used to drive foundation piles into the ground. As one aspect of the auger device, a hydraulic auger device that is attached to an arm of a heavy machine such as a hydraulic excavator and used is known. A predetermined attachment is attached to the tip of the auger device instead of the auger drill, and the head of the foundation pile is temporarily fastened and fixed by fixing the head of the foundation pile to the attachment with a bolt, and the foundation pile is driven into the ground by rotary driving. There are various shapes of foundation piles, and as an example, a substrate (hereinafter referred to as a flange) for fastening and fixing a pillar of a building to the head of a pile body formed of a cylindrical steel pipe is used. There is a type that is fixed by welding (Patent Document 1). When connecting such a foundation pile with a flange on the head to the attachment of the auger device, an attachment provided with a substrate that contacts the flange of the foundation pile is mounted on the tip of the auger device, and the foundation pile and the auger device are connected. , May take the form of being connected via an attachment. In this case as well, the substrate of the attachment and the flange of the foundation pile are temporarily overlapped with the through hole provided in the substrate of the attachment and the through hole provided in the flange of the foundation pile, and a bolt is inserted there. It is fastened and fixed, or the claw portion provided at the tip of the attachment is locked in the through hole provided in the flange of the foundation pile to temporarily fix it.
オーガ装置がアームに取り付けられた油圧ショベルは、基礎杭の打設時だけでなく、基礎杭を或る場所から別の場所に移動する時にも使用することができる。移動の場合にも、基礎杭とオーガ装置のアタッチメントとは上述した一時的な締結状態をとる。図6には、油圧ショベル1000のブーム1004から延びるアーム1003に連結されたオーガ装置1002のアタッチメント1001を介して、基礎杭50がボルト締結BNされている様子を模式的に示している。図6に示すように、基礎杭50の移動時には、基礎杭50の杭本体501の長手方向を水平(図6に示すXYZ座標系におけるXY平面に平行な方向)にすることもある。ところが、基礎杭は一般的に鋼管製であり、重量があり、長さも場合によっては200センチメートルを超えるものがある。そのため、ボルト締結BNの箇所には、大きな曲げモーメントおよびトルクがかかり、ボルト締結BNの箇所が負荷に耐え切れずに破損したり、ボルト締結BNの箇所が焼き付きを起こしたりする虞がある。焼き付きが生じてボルトを外すことができないと、基礎杭50を外すためにアタッチメント1001を破壊するなどの対応が生じ得る。
The hydraulic excavator with the auger attached to the arm can be used not only when driving the foundation pile, but also when moving the foundation pile from one place to another. Even in the case of movement, the foundation pile and the attachment of the auger device take the above-mentioned temporary fastening state. FIG. 6 schematically shows a state in which the foundation pile 50 is bolted BN via the attachment 1001 of the auger device 1002 connected to the arm 1003 extending from the boom 1004 of the hydraulic excavator 1000. As shown in FIG. 6, when the foundation pile 50 is moved, the longitudinal direction of the pile body 501 of the foundation pile 50 may be horizontal (the direction parallel to the XY plane in the XYZ coordinate system shown in FIG. 6). However, foundation piles are generally made of steel pipes, are heavy, and in some cases have a length of more than 200 cm. Therefore, a large bending moment and torque are applied to the bolt fastening BN, and the bolt fastening BN may not be able to withstand the load and may be damaged, or the bolt fastening BN may be seized. If seizure occurs and the bolt cannot be removed, measures such as breaking the attachment 1001 in order to remove the foundation pile 50 may occur.
要するに、従前のものでは、オーガ装置のアタッチメントに対して局所的に過度の負荷がかかるという課題がある。
In short, the conventional one has a problem that an excessive load is locally applied to the attachment of the auger device.
そこで、本発明の一態様は、基礎杭と良好に一時的な締結を実現することが可能なオーガ装置のアタッチメント、および該アタッチメントを具備する打設装置を提供することを目的とする。
Therefore, one aspect of the present invention is to provide an attachment of an auger device capable of realizing a good temporary fastening with a foundation pile, and a driving device provided with the attachment.
上記の課題を解決するために、本発明の態様1に係るアタッチメントは、管状の杭本体の頭部にフランジを有した基礎杭を、オーガ装置に取り付けるために、基礎杭とオーガ装置との間に介在させるアタッチメントであって、前記フランジの上面に当接する当接面が設けられた連結部と、前記上面と前記当接面とが当接した状態において、前記頭部側から管内に挿入して前記杭本体と嵌合する突起部と、を備え、前記突起部の長さ(LB)は、前記当接面の半径(D)の0.8倍~2倍である。
In order to solve the above problems, in the attachment according to the first aspect of the present invention, a foundation pile having a flange on the head of a tubular pile body is attached between the foundation pile and the auger device in order to attach the foundation pile to the auger device. The attachment is inserted into the pipe from the head side in a state where the connecting portion provided with the contact surface that contacts the upper surface of the flange and the upper surface and the contact surface are in contact with each other. and a projection unit for the pile body and the fitting Te, the length of the protrusions (L B), the 0.8 times to 2 times the radius of the contact surface (D).
上記の課題を解決するために、本発明の一態様に係る打設装置は、オーガ装置と、前記アタッチメントと、を備えている。
In order to solve the above problems, the driving device according to one aspect of the present invention includes an auger device and the attachment.
本発明の一態様によれば、基礎杭をオーガ装置に良好に連結するためのアタッチメント、および該アタッチメントを具備する打設装置を提供することができる。
According to one aspect of the present invention, it is possible to provide an attachment for satisfactorily connecting a foundation pile to an auger device, and a driving device provided with the attachment.
本発明の一実施形態について、図1から図5に基づいて説明する。
An embodiment of the present invention will be described with reference to FIGS. 1 to 5.
図1は、本発明の一形態に係る、基礎杭を打設するための打設装置が具備するオーガ装置のアタッチメント1Aと、打設対象である基礎杭50とを示す斜視図である。
FIG. 1 is a perspective view showing an auger device attachment 1A provided by a driving device for driving a foundation pile and a foundation pile 50 to be driven according to one embodiment of the present invention.
本実施形態におけるアタッチメント1Aは、本実施形態の打設装置が具備するオーガ装置の先端に取り付けられる構成要素である。なお、図1には、打設装置およびオーガ装置については図示していない。
The attachment 1A in the present embodiment is a component attached to the tip of the auger device included in the driving device of the present embodiment. Note that FIG. 1 does not show the casting device and the auger device.
<アタッチメント1A>
アタッチメント1Aは、オーガ装置と基礎杭50との間に介在して、オーガ装置の回転力を基礎杭50に伝達する。そのために、アタッチメント1Aは、シャフト10と、連結部20とを備えている。 <Attachment 1A>
The attachment 1A is interposed between the auger device and thefoundation pile 50, and transmits the rotational force of the auger device to the foundation pile 50. Therefore, the attachment 1A includes a shaft 10 and a connecting portion 20.
アタッチメント1Aは、オーガ装置と基礎杭50との間に介在して、オーガ装置の回転力を基礎杭50に伝達する。そのために、アタッチメント1Aは、シャフト10と、連結部20とを備えている。 <Attachment 1A>
The attachment 1A is interposed between the auger device and the
シャフト10は、オーガ装置に取り付けられる柱状部材である。シャフト10は、オーガ装置の回転トルクを受けると、シャフト10の中心軸を中心に回転する。なお、オーガ装置へのシャフト10の取付けは、従来周知の方法を採用すればよく、例えば、螺合およびボルト締結などを採用することができる。また、一態様として、シャフト10に六角シャフトを採用することができ、六角シャフトをオーガ装置のシャフト受け部に挿入し、チャック締め付けにより締結することも可能である。この場合、チャック機構は従来のオーガドリルを締結するチャック機構を採用することができる。
The shaft 10 is a columnar member attached to the auger device. When the shaft 10 receives the rotational torque of the auger device, the shaft 10 rotates about the central axis of the shaft 10. The shaft 10 may be attached to the auger device by a conventionally known method, for example, screwing and bolting. Further, as one aspect, a hexagonal shaft can be adopted for the shaft 10, and the hexagonal shaft can be inserted into the shaft receiving portion of the auger device and fastened by chuck tightening. In this case, as the chuck mechanism, a conventional chuck mechanism for fastening an auger drill can be adopted.
連結部20は、基礎杭50に連結する。具体的には、連結部20は、爪部を装着した当接用基板21と、突起部22とを有している。
The connecting portion 20 is connected to the foundation pile 50. Specifically, the connecting portion 20 has a contact substrate 21 on which a claw portion is mounted and a protruding portion 22.
当接用基板21は、シャフト10の一端においてその外周部が中心軸から放射方向に拡径したフランジ形状を有している。当接用基板21は、シャフト10と一体的に構成されていてもよく、あるいは、シャフト10に溶接固定されていてもよい。当接用基板21は、図1に示すように円盤形状を有しており、その外径は、後述する基礎杭50のフランジ500の外径と略同一である。しかしながら、同一である場合に限らず、基礎杭50のフランジの外径よりも大きくてもよい。なお、先述したモーメントおよびトルクの問題を考慮すれば、当接用基板21の外径は、基礎杭50のフランジの外径と等しいか大きいほうが望ましい。他の好ましい実施形態では、当接用基板21の平面形状は、円状に限定されず、正八角形、正十二角形など任意の多角形でもよい。当接用基板21の材質によっては円形の加工が困難であり、角型の加工の方が容易な場合は、当接用基板21の平面形状を任意の多角形として構成してもよい。
The contact substrate 21 has a flange shape in which the outer peripheral portion thereof is expanded in the radial direction from the central axis at one end of the shaft 10. The contact substrate 21 may be integrally formed with the shaft 10, or may be welded and fixed to the shaft 10. As shown in FIG. 1, the contact substrate 21 has a disk shape, and its outer diameter is substantially the same as the outer diameter of the flange 500 of the foundation pile 50, which will be described later. However, not only when they are the same, they may be larger than the outer diameter of the flange of the foundation pile 50. Considering the above-mentioned problems of moment and torque, it is desirable that the outer diameter of the contact substrate 21 is equal to or larger than the outer diameter of the flange of the foundation pile 50. In another preferred embodiment, the planar shape of the contact substrate 21 is not limited to a circular shape, and may be any polygonal shape such as a regular octagon or a regular dodecagon. If circular processing is difficult depending on the material of the abutting substrate 21 and square processing is easier, the planar shape of the abutting substrate 21 may be formed as an arbitrary polygon.
当接用基板21には、基礎杭50のフランジ500の上面500aに当接する当接面211と、当接面211の裏面にあたるオーガ装置側の面212とが設けられている。
The contact substrate 21 is provided with a contact surface 211 that contacts the upper surface 500a of the flange 500 of the foundation pile 50 and a surface 212 on the auger device side that is the back surface of the contact surface 211.
当接面211には、複数の爪部と、先述の突起部22とが設けられている。
The contact surface 211 is provided with a plurality of claw portions and the above-mentioned protrusion 22.
爪部は、当接面211の外周部分に複数個設けられている。図1の例では、爪部213a(図示せず)、213b、213cおよび213d(図示せず)という4つの爪部がそれぞれ、貫通孔(貫通部)(そのうちの一つを図2に貫通孔210eとして図示)に挿通され、ボルト212a(図示せず)、212b、212c、212dによって当接用基板21に固定されている。図1の例では、当接面211の中心点を中心として4つの爪部213a~爪部213dが90度回転対称に配置されている。また、図1の例では、爪部が配置されていない4箇所には貫通孔210b、210d、210f、210hがそれぞれ90度回転対称に配置されていることが示されている。当該貫通孔210b、210d、210f、210hの各々にボルト212を介して爪部を配置することにより、それぞれフランジ500の略L字形の孔510b、510d、510f、510hに対応させることができる。なお、爪部は4つに限定されるものではなく、2~8つを装着可能である。柔らかい土質においては、爪部は2つでも十分である一方で、硬い土質・岩盤では、8つの爪部を装着することが好ましい。また、基礎杭50のフランジ500に設けられた略L字形の孔の加工精度が悪かったり、運搬中に基礎杭50のフランジ500が歪んだりした場合、直交する4つの略L字形の孔の配置が爪部とずれている場合なども想定される。係る場合、任意の貫通孔210に爪部を装着することにより回転打設可能となる。
A plurality of claws are provided on the outer peripheral portion of the contact surface 211. In the example of FIG. 1, four claw portions 213a (not shown), 213b, 213c and 213d (not shown) are through holes (penetration portions) (one of which is a through hole in FIG. 2). It is inserted through (shown as 210e) and fixed to the contact substrate 21 by bolts 212a (not shown), 212b, 212c, and 212d. In the example of FIG. 1, four claw portions 213a to 213d are arranged 90 degrees rotationally symmetric with respect to the center point of the contact surface 211. Further, in the example of FIG. 1, it is shown that the through holes 210b, 210d, 210f, and 210h are arranged in 90-degree rotational symmetry at four locations where the claws are not arranged. By arranging the claws in each of the through holes 210b, 210d, 210f, and 210h via bolts 212, it is possible to correspond to the substantially L- shaped holes 510b, 510d, 510f, and 510h of the flange 500, respectively. The number of claws is not limited to four, and two to eight can be attached. For soft soil, two claws are sufficient, while for hard soil and bedrock, it is preferable to attach eight claws. Further, if the machining accuracy of the substantially L-shaped holes provided in the flange 500 of the foundation pile 50 is poor, or if the flange 500 of the foundation pile 50 is distorted during transportation, the arrangement of the four substantially L-shaped holes orthogonal to each other is arranged. It is also assumed that the stake is out of alignment with the claw. In such a case, the claw portion can be attached to an arbitrary through hole 210 to enable rotary casting.
ここで、爪部213cおよびその近傍についての詳細を、図1中に示す切断線A-A´における矢視断面の状態を拡大した拡大図である図2を用いて説明する。なお、爪部213cおよびその近傍は、上述した爪部213a,213b,213dおよびそれらの近傍と同じ構成である。
Here, the details of the claw portion 213c and its vicinity will be described with reference to FIG. 2, which is an enlarged view of the cross section seen by the arrow at the cutting line AA'shown in FIG. The claw portion 213c and its vicinity have the same configuration as the above-mentioned claw portions 213a, 213b, 213d and their vicinity.
図2の上側に示すように、爪部213cは、当接用基板21の当接面211に設けられた溝214cに嵌合している。具体的には、爪部213cは、溝214cに嵌合させた状態で、孔210eを貫通するボルト212cにより締結されている。本実施形態では、爪部213cに雌ネジが設けられ、ボルト212cにより締結された態様を例示しているが、爪部213cに貫通孔を設け、ボルト212cとナット(図示せず)により爪部213cを締結してもよい。図中にhで示す長さは、爪部の種類を変えることにより可変であり、これにより基礎杭50のフランジ500の厚さに適応させることが可能である。また、図中に点線楕円で示す位置は、爪部213cの背面213c´と溝214cとの間のクリアランスを示している。このクリアランスを無くすことにより、爪部213cの背面が溝214cに当接する構成となる。かかる構成の場合、基礎杭50の打設時(杭打ち時)の回転トルクが大きな場合、すなわち、硬い砂礫・岩盤などに基礎杭50を打ち込む際に爪部213cが受ける力を、爪部213cおよびボルト212cだけでなくアタッチメント1A全体で支持することができる。
As shown on the upper side of FIG. 2, the claw portion 213c is fitted in the groove 214c provided on the contact surface 211 of the contact substrate 21. Specifically, the claw portion 213c is fastened by a bolt 212c penetrating the hole 210e in a state of being fitted into the groove 214c. In this embodiment, a female screw is provided on the claw portion 213c and fastened by a bolt 212c. However, a through hole is provided in the claw portion 213c and the claw portion is provided by a bolt 212c and a nut (not shown). 213c may be fastened. The length indicated by h in the figure can be changed by changing the type of the claw portion, whereby it can be adapted to the thickness of the flange 500 of the foundation pile 50. The position indicated by the dotted ellipse in the figure indicates the clearance between the back surface 213c'of the claw portion 213c and the groove 214c. By eliminating this clearance, the back surface of the claw portion 213c is in contact with the groove 214c. In the case of such a configuration, when the rotational torque at the time of driving the foundation pile 50 (during pile driving) is large, that is, when the foundation pile 50 is driven into hard gravel, bedrock, etc., the force received by the claw portion 213c is applied to the claw portion 213c. And it can be supported not only by the bolt 212c but also by the entire attachment 1A.
また別の好ましい実施形態を、図2の下側に示す。図2の下側に示す態様は、爪部213c-1の背面側に当接面211に当接した部分を有する。かかる構成の場合も、クリアランスを無くす構成と同様に、基礎杭50を打ち込む際に爪部213cが受ける力を、爪部213cおよびボルト212cだけでなくアタッチメント1A全体で支持することができる。なお、利用状況に応じて、以上で説明した態様の中から好ましい爪部を採用することができる。
Another preferred embodiment is shown at the bottom of FIG. The aspect shown on the lower side of FIG. 2 has a portion in contact with the contact surface 211 on the back surface side of the claw portion 213c-1. In the case of such a configuration as well, the force received by the claw portion 213c when driving the foundation pile 50 can be supported not only by the claw portion 213c and the bolt 212c but also by the entire attachment 1A, as in the configuration that eliminates the clearance. In addition, depending on the usage situation, a preferable claw portion can be adopted from the modes described above.
なお、地中に打設した基礎杭50を杭抜きする場合には、地中への打設時に回転させた基礎杭50の回転方向とは逆方向に基礎杭50を回転させる。その場合には、溝214cに対して、爪部213cを図2に示す向きとは左右反対向きに嵌合させたアタッチメント1Aを用いればよい(他の爪部も同様にすればよい)。
When the foundation pile 50 placed in the ground is pulled out, the foundation pile 50 is rotated in the direction opposite to the rotation direction of the foundation pile 50 that was rotated when the foundation pile 50 was placed in the ground. In that case, the attachment 1A in which the claw portion 213c is fitted to the groove 214c in the direction opposite to the left-right direction shown in FIG. 2 may be used (the same may be applied to the other claw portions).
爪部213a~213dは、基礎杭50のフランジ500に設けられた孔の一部分の領域に嵌合することによって、フランジ500に対してアタッチメント1Aが係止される。これにより、アタッチメント1Aが基礎杭50に一時的に締結された状態となる。
The attachment 1A is locked to the flange 500 by fitting the claw portions 213a to 213d into a region of a part of the holes provided in the flange 500 of the foundation pile 50. As a result, the attachment 1A is temporarily fastened to the foundation pile 50.
図1に示す突起部22は、当接面211の中心部に突設された円柱型の突起である。突起部22は、先述のシャフト10の中心軸と同軸上に中心軸を有する。突起部22は、外径が基礎杭50の杭本体501の内径よりも小さく、鋼管製の基礎杭50の頭部側、具体的にはフランジ500の中心部に設けられた中心開口部5000から、基礎杭50の杭本体501に挿入されて、基礎杭50に嵌合する。突起部22の外径と、基礎杭50の杭本体501の管の内径とのクリアランス距離は小さいことが望ましい。
The protrusion 22 shown in FIG. 1 is a cylindrical protrusion projecting from the center of the contact surface 211. The protrusion 22 has a central axis coaxial with the central axis of the shaft 10 described above. The outer diameter of the protrusion 22 is smaller than the inner diameter of the pile body 501 of the foundation pile 50, and the protrusion 22 is formed from the central opening 5000 provided at the head side of the foundation pile 50 made of steel pipe, specifically, the central portion of the flange 500. , Is inserted into the pile body 501 of the foundation pile 50 and fits into the foundation pile 50. It is desirable that the clearance distance between the outer diameter of the protrusion 22 and the inner diameter of the pipe of the pile body 501 of the foundation pile 50 is small.
突起部22の先端部には、ガイド22a(案内部)が設けられている。ガイド22aは、突起部22の中心軸に位置する先端を頂点とした円錐型(椎体型)を有している。円錐型のガイド22aの周面を利用することにより、突起部22をフランジ500の中心開口部5000から杭本体501に挿入する際にスムーズに挿入できる。
A guide 22a (guide portion) is provided at the tip of the protrusion 22. The guide 22a has a conical shape (vertebral body shape) having a tip located on the central axis of the protrusion 22 as an apex. By using the peripheral surface of the conical guide 22a, the protrusion 22 can be smoothly inserted when it is inserted into the pile body 501 from the central opening 5000 of the flange 500.
図3は、本実施形態の打設装置5に基礎杭50が連結されている状態を示す正面図であり、突起部22が基礎杭50に挿入されて嵌合している部分が、説明の便宜上、透視図となっている。また、図3は、説明の便宜上、図3の紙面左右方向に沿って、シャフト10および突起部22の中心軸、並びに基礎杭50の中心軸をCとして図示している。
FIG. 3 is a front view showing a state in which the foundation pile 50 is connected to the driving device 5 of the present embodiment, and a portion where the protrusion 22 is inserted into the foundation pile 50 and is fitted is described. For convenience, it is a perspective view. Further, for convenience of explanation, FIG. 3 shows the central axis of the shaft 10 and the protrusion 22 and the central axis of the foundation pile 50 as C along the left-right direction of the paper surface of FIG.
図3に示すように、油圧ショベルのブーム4から延びるアーム3の先端に取り付けられたオーガ装置2に、アタッチメント1Aのシャフト10が連結されており、突起部22が、基礎杭50に挿入されて嵌合している。なお、図3に示す状態は、フランジ500の上面500aを当接面211に当接させた状態で基礎杭50を少し回転させて、先述の爪部(図2には爪部213a、爪部213bおよび爪部213cが図示)を基礎杭50のフランジ500に設けられた孔に係合させた状態である。
As shown in FIG. 3, the shaft 10 of the attachment 1A is connected to the auger device 2 attached to the tip of the arm 3 extending from the boom 4 of the hydraulic excavator, and the protrusion 22 is inserted into the foundation pile 50. It is fitted. In the state shown in FIG. 3, the foundation pile 50 is slightly rotated with the upper surface 500a of the flange 500 in contact with the contact surface 211, and the above-mentioned claw portion (in FIG. 2, the claw portion 213a and the claw portion are shown). 213b and the claw portion 213c are shown) in a state of being engaged with a hole provided in the flange 500 of the foundation pile 50.
以下に、図3を用いて、オーガ装置のアタッチメント1Aに対して局所的に過度の負荷がかからず、基礎杭50と良好に一時的な締結を実現することが可能な態様をいくつか例示する。
Below, using FIG. 3, there are some examples in which an excessive load is not locally applied to the attachment 1A of the auger device, and a good temporary fastening with the foundation pile 50 can be realized. To do.
図3には、当接用基板21の半径D(当接面211の半径と同じ)と、突起部22の長さLBを図示している。なお、突起部22の長さLBは、フランジ500との境界位置から、基礎杭50の内壁に接触する範囲の最も先端側の位置までの長さである。本実施形態では、突起部22の長さLBを、当接用基板21の半径Dの少なくとも0.8倍~2倍とする。これにより、基礎杭50と良好に一時的な締結を実現することが可能である。ただし、この範囲に限定されるものではなく、突起部22のLBを半径Dの0.8倍~4倍までとしてもよく、好ましくは、突起部22のLBを半径Dの0.8倍~3倍までとしてもよい。突起部22のLBを、半径Dの4倍を超えて長くしてしまうと、アタッチメント1A自体も長く且つ重くなって、挿入操作あるいは挿入解除操作がおこない難くなる可能性があるため、突起部22のLBはDの4倍以下とすることが好ましい。
In FIG. 3, the radius D of the contact board 21 (same as the radius of the contact surface 211), illustrates the length L B of the protrusion 22. The length L B of the protrusion 22, the boundary position between the flange 500, until the distal most position of the range in contact with the inner wall of the foundation pile 50 is the length. In the present embodiment, the length L B of the projecting portion 22, and at least 0.8 times to 2 times the radius D of the contact substrate 21. Thereby, it is possible to realize a good temporary fastening with the foundation pile 50. However, the invention is not limited to this range, it may be as the L B of the protruding portion 22 to 0.8 times to 4 times the radius D, preferably, the L B of the protruding portion 22 of radius D 0.8 It may be doubled to tripled. The L B of the protruding portion 22 and resulting in longer than four times the radius D, since the attachment 1A itself is long and heavy, there is a possibility that the insertion operation or insertion releasing operation is hardly done, the protrusion 22 L B is preferably set to less than 4 times the D.
また、別の好ましい態様として、図3に示す基礎杭50の内径と突起部22の外径とのクリアランス距離d2に関して、突起部22のLBを、d2の少なくとも10倍とする。これにより、基礎杭50と良好に一時的な締結を実現することが可能である。好ましくは、突起部22のLBをd2の15倍以上、より好ましくは、20倍以上とする。なお、d2は、フランジ500の上面500aと当接面211との間のクリアランス距離をd1とした場合に、d1よりも大きい(つまり、d2>d1)ことを前提とする。また、突起部22のLBを、d2の30倍を超える長さとすると、アタッチメント1A自体も長く且つ重くなって、挿入操作あるいは挿入解除操作がおこない難くなる可能性がある。そのため、突起部22の長さLBを、d2の30倍以下の長さとすることが好ましい。
As another preferred embodiment, with respect to clearance distance d2 between the outer diameter of the inner diameter and the projection 22 of the foundation pile 50 shown in Figure 3, the L B of the protruding portion 22, and at least 10 times d2. Thereby, it is possible to realize a good temporary fastening with the foundation pile 50. Preferably, the L B of the protruding portion 22 d2 of 15 times or more, more preferably, to 20 times or more. It is assumed that d2 is larger than d1 (that is, d2> d1) when the clearance distance between the upper surface 500a of the flange 500 and the contact surface 211 is d1. Further, the L B of the protrusion 22, when the length of more than 30 times d2, attachment 1A itself is long and heavy, there is a possibility that the insertion operation or insertion releasing operation is hardly done. Therefore, the length L B of the protrusion 22 is preferably set to 30 times the length of d2.
また、別の好ましい態様として、図3に示す基礎杭50の杭本体501の全長をLAとした場合、突起部22の長さLBを、LAの少なくとも10%の長さにしている。すなわち、基礎杭50の杭本体501の全長LAと、突起部22の長さLBとは、次の関係;
LA×0.1<LB
を満たす。突起部22の長さを上述の関係とすることにより、図6のように基礎杭50の長手方向が水平になるように打設装置5が基礎杭50を保持しても、アタッチメント1Aの爪部213に負荷が集中することがない。そのため、基礎杭50を良好に支持(保持)することができる。これは、突起部22が或る程度の長さを有して基礎杭50の杭本体501と嵌合されているためである。これにより、フランジ500と当接用基板の爪部213の嵌合部分、および突起部22に対して、過度の曲げモーメントおよびトルクがかかることを回避することができる。また、基礎杭50の杭本体501の全長LAと、突起部22の長さLBとの関係は、次の関係;
LA×0.15<LB
を満たすことが好ましく、
LA×0.2<LB
を満たすことがより好ましい。突起部22が、基礎杭50の杭本体501の全長の10%未満の長さである場合には、フランジ500と当接用基板の爪部213の嵌合部分に負荷が集中する可能性がある。一方、突起部22が、基礎杭50の杭本体501の全長の20%を超える長さである場合には、アタッチメント1A自体も長く且つ重くなって、挿入操作あるいは挿入解除操作がおこない難くなる可能性がある。そのため、突起部22の長さLBは、LAの20%以下の長さであることが好ましい。 As another preferred embodiment, if the total length of thepile body 501 of the foundation pile 50 shown in Figure 3 was L A, the length L B of the projecting portion 22, and at least 10% of the length of L A .. That is, the total length L A of the pile body 501 of the foundation pile 50 and the length L B of the projections 22, the following relationship;
L A × 0.1 <L B
Meet. By making the length of theprotrusion 22 the above-mentioned relationship, even if the driving device 5 holds the foundation pile 50 so that the longitudinal direction of the foundation pile 50 is horizontal as shown in FIG. 6, the claw of the attachment 1A The load is not concentrated on the unit 213. Therefore, the foundation pile 50 can be satisfactorily supported (held). This is because the protrusion 22 has a certain length and is fitted with the pile body 501 of the foundation pile 50. As a result, it is possible to avoid applying an excessive bending moment and torque to the fitting portion of the flange 500 and the claw portion 213 of the contact substrate and the protrusion portion 22. Also, the total length L A of the pile body 501 of the foundation pile 50, the relationship between the length L B of the protrusion 22, the following relationship;
L A × 0.15 <L B
It is preferable to meet
L A × 0.2 <L B
It is more preferable to satisfy. When theprotrusion 22 has a length of less than 10% of the total length of the pile body 501 of the foundation pile 50, the load may be concentrated on the fitting portion between the flange 500 and the claw portion 213 of the contact substrate. is there. On the other hand, when the protrusion 22 has a length exceeding 20% of the total length of the pile body 501 of the foundation pile 50, the attachment 1A itself becomes long and heavy, and it may be difficult to perform the insertion operation or the insertion release operation. There is sex. Therefore, the length L B of the projections 22 is preferably 20% or less of the length of L A.
LA×0.1<LB
を満たす。突起部22の長さを上述の関係とすることにより、図6のように基礎杭50の長手方向が水平になるように打設装置5が基礎杭50を保持しても、アタッチメント1Aの爪部213に負荷が集中することがない。そのため、基礎杭50を良好に支持(保持)することができる。これは、突起部22が或る程度の長さを有して基礎杭50の杭本体501と嵌合されているためである。これにより、フランジ500と当接用基板の爪部213の嵌合部分、および突起部22に対して、過度の曲げモーメントおよびトルクがかかることを回避することができる。また、基礎杭50の杭本体501の全長LAと、突起部22の長さLBとの関係は、次の関係;
LA×0.15<LB
を満たすことが好ましく、
LA×0.2<LB
を満たすことがより好ましい。突起部22が、基礎杭50の杭本体501の全長の10%未満の長さである場合には、フランジ500と当接用基板の爪部213の嵌合部分に負荷が集中する可能性がある。一方、突起部22が、基礎杭50の杭本体501の全長の20%を超える長さである場合には、アタッチメント1A自体も長く且つ重くなって、挿入操作あるいは挿入解除操作がおこない難くなる可能性がある。そのため、突起部22の長さLBは、LAの20%以下の長さであることが好ましい。 As another preferred embodiment, if the total length of the
L A × 0.1 <L B
Meet. By making the length of the
L A × 0.15 <L B
It is preferable to meet
L A × 0.2 <L B
It is more preferable to satisfy. When the
以上に例示した各態様を、利用状況に応じて適宜選択し、あるいは態様同士を組み合わせて採用することができる。これにより、基礎杭をオーガ装置に良好に連結することが可能となる。
Each of the above-exemplified modes can be appropriately selected according to the usage situation, or can be adopted by combining the modes. This makes it possible to satisfactorily connect the foundation pile to the auger device.
なお、本実施形態では、アタッチメント1Aの爪部213a~213dがフランジ500と嵌合する態様を説明したが、この態様に限定されるものではなく、爪部が設けられていなくてもよい。例えば、アタッチメント1Aの当接用基板21に、ボルトを挿通可能な孔が設けられていてもよい。この孔と、基礎杭50のフランジ500の上面500aに設けられている孔510a乃至510hの何れかと重ね合わせて、ボルト固定により一時的にアタッチメント1Aと基礎杭50とを締結する態様であってもよい。
In the present embodiment, the mode in which the claw portions 213a to 213d of the attachment 1A are fitted to the flange 500 has been described, but the present invention is not limited to this mode, and the claw portion may not be provided. For example, the contact substrate 21 of the attachment 1A may be provided with a hole through which a bolt can be inserted. Even in a mode in which this hole is overlapped with any of the holes 510a to 510h provided on the upper surface 500a of the flange 500 of the foundation pile 50, and the attachment 1A and the foundation pile 50 are temporarily fastened by bolting. Good.
この態様においても、突起部22を具備したアタッチメント1Aであることから、先述と同様に、ボルト固定箇所に負荷が集中することがない。そのため、従来問題となっていた焼き付き等を生じることなく、基礎杭をオーガ装置に良好に連結することが可能となる。また、ボルト固定箇所の焼き付きがなく、従前よりも当該箇所からのボルトの取り外し作業をスムーズにおこなうことが可能である。
Also in this aspect, since the attachment 1A is provided with the protrusion 22, the load is not concentrated on the bolt fixing portion as described above. Therefore, it is possible to satisfactorily connect the foundation pile to the auger device without causing seizure or the like, which has been a problem in the past. In addition, there is no seizure at the bolt fixing portion, and it is possible to perform the bolt removal work from the location more smoothly than before.
<オーガ装置2>
本実施形態の打設装置5(図3)は、先端にアタッチメント1Aが取り付けられたオーガ装置2を備えている。オーガ装置2は、油圧ショベルのブームから延びるアームに取り付けて利用する従来周知の油圧オーガ装置が好ましいが、油圧オーガ装置に限定されるものではなく、エンジン駆動のハンディタイプなど任意のオーガ装置を利用することができる。 <Auger device 2>
The driving device 5 (FIG. 3) of the present embodiment includes anauger device 2 to which an attachment 1A is attached to the tip. The auger device 2 is preferably a well-known hydraulic auger device attached to an arm extending from a boom of a hydraulic excavator, but is not limited to the hydraulic auger device, and any auger device such as an engine-driven handy type is used. can do.
本実施形態の打設装置5(図3)は、先端にアタッチメント1Aが取り付けられたオーガ装置2を備えている。オーガ装置2は、油圧ショベルのブームから延びるアームに取り付けて利用する従来周知の油圧オーガ装置が好ましいが、油圧オーガ装置に限定されるものではなく、エンジン駆動のハンディタイプなど任意のオーガ装置を利用することができる。 <
The driving device 5 (FIG. 3) of the present embodiment includes an
<油圧ショベル>
本実施形態の打設装置5(図3)は、不図示の油圧ショベルとして実現することができる。具体的には、オーガ装置2を先端に取り付けるアーム3とアーム3に連結したブーム4とを有する油圧ショベルを備えている。油圧ショベルは、従来周知のものを採用することができる。 <Flood excavator>
The driving device 5 (FIG. 3) of the present embodiment can be realized as a hydraulic excavator (not shown). Specifically, it is provided with a hydraulic excavator having anarm 3 to which the auger device 2 is attached to the tip and a boom 4 connected to the arm 3. As the hydraulic excavator, a conventionally well-known one can be adopted.
本実施形態の打設装置5(図3)は、不図示の油圧ショベルとして実現することができる。具体的には、オーガ装置2を先端に取り付けるアーム3とアーム3に連結したブーム4とを有する油圧ショベルを備えている。油圧ショベルは、従来周知のものを採用することができる。 <Flood excavator>
The driving device 5 (FIG. 3) of the present embodiment can be realized as a hydraulic excavator (not shown). Specifically, it is provided with a hydraulic excavator having an
<基礎杭>
以下に、図4を用いて基礎杭を説明する。図4は、基礎杭を模式的に示した概略図である。上述のように本発明者らは、独立基礎の上に太陽光パネル架台を設置して、当該架台に太陽光パネルを支持させた太陽光パネル架台システムの研究開発を手掛けている。砂漠地帯に大規模太陽光パネル発電所を建設するにあたり、多数のRC独立基礎をグランドレベルを揃えて設置することは、煩雑に過ぎ、種々のデメリットが存する。RC打設の工程が複雑であるだけでなく、乾燥している砂漠・砂礫地帯では、RC打設後の水分蒸発が急激になることが多く、RCにクラックが発生しやすい。ケミカル反応により強度を増強させるのに長期間養生させる必要がある点も、迅速な大規模太陽光パネル発電所の建設には不向きである。そこで、好ましい実施形態では、オーガ装置を利用して回転打ち込み可能な鋼管製のスクリュー杭を基礎として利用することができる。そこで、基礎杭50は、主要部として、フランジ500と、首部502および胴体部503を有する杭本体501とを備える。図4の最も右端に図示した基礎杭50は、スクリュー杭である。基礎杭50は、円筒形の鋼管から形成される胴体部503の先端部に先鋭状の掘削部材505を設けており、更に、胴体部503の外周に螺旋状リブ504を設けていることが好ましい。螺旋状リブ504は、胴体部503の先端部から上方にかけて任意の長さに渡って設けることができ、胴体部503の長手方向全体に渡って外周に螺旋状リブ504を設けてもよい。 <Foundation pile>
The foundation pile will be described below with reference to FIG. FIG. 4 is a schematic view schematically showing the foundation pile. As described above, the present inventors are engaged in research and development of a solar panel pedestal system in which a solar panel pedestal is installed on an independent foundation and the pedestal supports a solar panel. When constructing a large-scale solar panel power plant in a desert area, it is too complicated to install a large number of RC independent foundations at the same ground level, and there are various disadvantages. Not only is the RC casting process complicated, but in dry deserts and gravel areas, the evaporation of water after RC placement is often rapid, and cracks are likely to occur in the RC. The fact that it needs to be cured for a long period of time to increase its strength by a chemical reaction is also unsuitable for rapid construction of large-scale solar panel power plants. Therefore, in a preferred embodiment, a screw pile made of a steel pipe that can be rotationally driven by using an auger device can be used as a base. Therefore, thefoundation pile 50 includes a flange 500 and a pile body 501 having a neck portion 502 and a body portion 503 as a main portion. The foundation pile 50 shown at the far right end of FIG. 4 is a screw pile. It is preferable that the foundation pile 50 is provided with a sharp excavation member 505 at the tip of the body portion 503 formed of a cylindrical steel pipe, and further, a spiral rib 504 is provided on the outer periphery of the body portion 503. .. The spiral rib 504 can be provided over an arbitrary length from the tip end portion of the body portion 503 to the upper side, and the spiral rib 504 may be provided on the outer periphery over the entire longitudinal direction of the body portion 503.
以下に、図4を用いて基礎杭を説明する。図4は、基礎杭を模式的に示した概略図である。上述のように本発明者らは、独立基礎の上に太陽光パネル架台を設置して、当該架台に太陽光パネルを支持させた太陽光パネル架台システムの研究開発を手掛けている。砂漠地帯に大規模太陽光パネル発電所を建設するにあたり、多数のRC独立基礎をグランドレベルを揃えて設置することは、煩雑に過ぎ、種々のデメリットが存する。RC打設の工程が複雑であるだけでなく、乾燥している砂漠・砂礫地帯では、RC打設後の水分蒸発が急激になることが多く、RCにクラックが発生しやすい。ケミカル反応により強度を増強させるのに長期間養生させる必要がある点も、迅速な大規模太陽光パネル発電所の建設には不向きである。そこで、好ましい実施形態では、オーガ装置を利用して回転打ち込み可能な鋼管製のスクリュー杭を基礎として利用することができる。そこで、基礎杭50は、主要部として、フランジ500と、首部502および胴体部503を有する杭本体501とを備える。図4の最も右端に図示した基礎杭50は、スクリュー杭である。基礎杭50は、円筒形の鋼管から形成される胴体部503の先端部に先鋭状の掘削部材505を設けており、更に、胴体部503の外周に螺旋状リブ504を設けていることが好ましい。螺旋状リブ504は、胴体部503の先端部から上方にかけて任意の長さに渡って設けることができ、胴体部503の長手方向全体に渡って外周に螺旋状リブ504を設けてもよい。 <Foundation pile>
The foundation pile will be described below with reference to FIG. FIG. 4 is a schematic view schematically showing the foundation pile. As described above, the present inventors are engaged in research and development of a solar panel pedestal system in which a solar panel pedestal is installed on an independent foundation and the pedestal supports a solar panel. When constructing a large-scale solar panel power plant in a desert area, it is too complicated to install a large number of RC independent foundations at the same ground level, and there are various disadvantages. Not only is the RC casting process complicated, but in dry deserts and gravel areas, the evaporation of water after RC placement is often rapid, and cracks are likely to occur in the RC. The fact that it needs to be cured for a long period of time to increase its strength by a chemical reaction is also unsuitable for rapid construction of large-scale solar panel power plants. Therefore, in a preferred embodiment, a screw pile made of a steel pipe that can be rotationally driven by using an auger device can be used as a base. Therefore, the
更に、好ましい実施形態では、胴体部503の上方には、水平安定翼506が、基礎杭50に対し枢動自在に取り付けられていてもよい。当該水平安定翼506の上部には、当該水平安定翼506の軸方向移動を制限するための環状の移動阻止環507が胴体部503外周に溶接固定されていることが好ましい。フランジ500は、首部502の上端に、溶接固定されていることが好ましい。
Further, in a preferred embodiment, a horizontal stabilizer 506 may be pivotally attached to the foundation pile 50 above the fuselage portion 503. It is preferable that an annular movement blocking ring 507 for limiting the axial movement of the horizontal stabilizing blade 506 is welded and fixed to the outer periphery of the body portion 503 on the upper portion of the horizontal stabilizing blade 506. The flange 500 is preferably welded and fixed to the upper end of the neck 502.
上述した水平安定翼506は、正面図において略台形状の4枚の金属製フィン(図4では、フィン506a、506c、506dのみを図示)を、胴体部503の径方向外方に突設したものである。これら4枚の金属製フィンは、平面図において互いに90度の角度で取り付けられて形成されている。したがって、金属製フィン506aおよび金属製フィン506cは互いに対角線上に配置され、金属製フィン506dともう一枚の図示しない金属製フィンも互いに対角線上に配置される。
In the horizontal stabilizer 506 described above, four metal fins having a substantially trapezoidal shape in the front view (only fins 506a, 506c, and 506d are shown in FIG. 4) are projected outward in the radial direction of the fuselage portion 503. It is a thing. These four metal fins are formed by being attached to each other at an angle of 90 degrees in a plan view. Therefore, the metal fins 506a and the metal fins 506c are arranged diagonally to each other, and the metal fins 506d and another metal fin (not shown) are also arranged diagonally to each other.
フランジ500は、平面視において円形状の金属製板材から形成されていることが好ましい。フランジ500には、平面視における中心部に先述した中心開口部5000と、フランジ500の上面から下面に貫通する平面視において略L字形の孔510a~510hが設けられている。
The flange 500 is preferably formed of a circular metal plate material in a plan view. The flange 500 is provided with the above-mentioned central opening 5000 in the central portion in a plan view and holes 510a to 510h having a substantially L shape in a plan view penetrating from the upper surface to the lower surface of the flange 500.
略L字形の孔の各々は、フランジ500の平面視における円周方向に沿った領域と、中心開口部5000付近と外周付近とにわたって形成される領域とが、略直角に交わるように構成される。円周方向に沿った領域は、直線ではなく、円周に沿った弧状であることが好ましい。
Each of the substantially L-shaped holes is configured such that a region along the circumferential direction of the flange 500 in a plan view and a region formed over the vicinity of the central opening 5000 and the vicinity of the outer circumference intersect at a substantially right angle. .. The region along the circumferential direction is preferably not a straight line but an arc along the circumference.
具体的には、略L字形の孔510aおよび510eは、フランジ500の中心点を中心として点対称となるように配置されている。同様に、略L字形の孔510bおよび510f、略L字形の孔510cおよび510g、略L字形の孔510dおよび510hもそれぞれフランジ500の中心点を中心として点対称となるように配置されている。したがって、略L字形の孔510は、フランジ500の中心点を中心として点対称となるように配置された4組の略L字形の孔からなる。
Specifically, the substantially L-shaped holes 510a and 510e are arranged so as to be point-symmetrical with respect to the center point of the flange 500. Similarly, the substantially L-shaped holes 510b and 510f, the substantially L-shaped holes 510c and 510g, and the substantially L-shaped holes 510d and 510h are also arranged so as to be point-symmetrical with respect to the center point of the flange 500, respectively. Therefore, the substantially L-shaped hole 510 is composed of four sets of substantially L-shaped holes arranged so as to be point-symmetrical with respect to the center point of the flange 500.
また、略L字形の孔510aの円周方向に沿った領域と略直角に交わっている直線開口領域と、略L字形の孔510eの円周方向に沿った領域と略直角に交わっている直線開口領域とは、オフセットされており直線上に配置されていない。他の3組の略L字形の孔の直線開口領域も互いにオフセットされており直線上に配置されていない。略L字形の孔510a乃至510hは、フランジ500の平面視における中心点を中心に45度回転対称に配置されている。
Further, a straight opening region intersecting a region along the circumferential direction of the substantially L-shaped hole 510a at a substantially right angle, and a straight line intersecting a region along the circumferential direction of the substantially L-shaped hole 510e substantially at a right angle. The opening area is offset and is not arranged on a straight line. The linear opening regions of the other three sets of substantially L-shaped holes are also offset from each other and are not arranged on a straight line. The substantially L-shaped holes 510a to 510h are arranged so as to be rotationally symmetrical by 45 degrees with respect to the center point in the plan view of the flange 500.
フランジ500に形成される孔510はL字型に限定されず、T字型など他の形状であってもよい。抜杭する態様が多く想定される実施態様では、図2に示した爪部を向きを逆向きにして装着し、オーガ装置を逆回転させる。この場合に、フランジ500に形成される孔510は先述のように略L字型であってもよいが、孔510の形状をT字型とすることにより爪部を確実に係合させることができる。
The hole 510 formed in the flange 500 is not limited to the L-shape, and may have another shape such as a T-shape. In the embodiment in which the pile is often pulled out, the claw portion shown in FIG. 2 is mounted in the opposite direction, and the auger device is rotated in the reverse direction. In this case, the hole 510 formed in the flange 500 may be substantially L-shaped as described above, but the claw portion can be reliably engaged by forming the hole 510 into a T-shape. it can.
(基礎杭の変形例)
図4には、基礎杭の変形例も併せて示している。これらについて説明すると、基礎杭50Aは、先述の基礎杭50と比べ、水平安定翼506を備えない。また、基礎杭50Bは、先述の基礎杭50と比べ、胴体部503の外周に螺旋状リブ504を設けていない。更に、基礎杭50Cは、先述の基礎杭50と比べ、水平安定翼506も、螺旋状リブ504も、掘削部材505も設けていない。なお、基礎杭50Cは、首部502と胴体部503とを区別する必要がないため、胴体部503は捨象した。これら様々な基礎杭の打設装置として、本実施形態の打設装置を用いることができる。 (Modification example of foundation pile)
FIG. 4 also shows a modified example of the foundation pile. Explaining these, thefoundation pile 50A does not have the horizontal stabilizing blade 506 as compared with the foundation pile 50 described above. Further, the foundation pile 50B does not have the spiral rib 504 on the outer periphery of the body portion 503 as compared with the foundation pile 50 described above. Further, the foundation pile 50C is not provided with the horizontal stabilizing blade 506, the spiral rib 504, or the excavation member 505 as compared with the foundation pile 50 described above. Since it is not necessary to distinguish between the neck portion 502 and the body portion 503 of the foundation pile 50C, the body portion 503 is abstracted. As the driving device for these various foundation piles, the driving device of the present embodiment can be used.
図4には、基礎杭の変形例も併せて示している。これらについて説明すると、基礎杭50Aは、先述の基礎杭50と比べ、水平安定翼506を備えない。また、基礎杭50Bは、先述の基礎杭50と比べ、胴体部503の外周に螺旋状リブ504を設けていない。更に、基礎杭50Cは、先述の基礎杭50と比べ、水平安定翼506も、螺旋状リブ504も、掘削部材505も設けていない。なお、基礎杭50Cは、首部502と胴体部503とを区別する必要がないため、胴体部503は捨象した。これら様々な基礎杭の打設装置として、本実施形態の打設装置を用いることができる。 (Modification example of foundation pile)
FIG. 4 also shows a modified example of the foundation pile. Explaining these, the
<基礎杭の用途(太陽光パネル架台との接合)>
基礎杭50の用途について図5を用いて説明する。図5は、基礎杭50のフランジ500と太陽光パネル架台の支柱との接合構造を模式的に示す分解斜視図である。太陽光パネル架台の垂直部材12は、金属製の中空角材からなる支柱であり、各垂直部材12の下端には取付板320が溶接固定されていることが好ましい。 <Use of foundation piles (joining with solar panel mounts)>
The use of thefoundation pile 50 will be described with reference to FIG. FIG. 5 is an exploded perspective view schematically showing a joint structure between the flange 500 of the foundation pile 50 and the support column of the solar panel mount. The vertical member 12 of the solar panel mount is a column made of a hollow metal hollow member, and it is preferable that a mounting plate 320 is welded and fixed to the lower end of each vertical member 12.
基礎杭50の用途について図5を用いて説明する。図5は、基礎杭50のフランジ500と太陽光パネル架台の支柱との接合構造を模式的に示す分解斜視図である。太陽光パネル架台の垂直部材12は、金属製の中空角材からなる支柱であり、各垂直部材12の下端には取付板320が溶接固定されていることが好ましい。 <Use of foundation piles (joining with solar panel mounts)>
The use of the
取付板320には、締結部材であるボルトBを挿通する長孔320a,320bが開設されている。スクリュー杭である基礎杭50と取付板320とは、締結部材たるボルトBとナットNとにより固定されるのであるが、締結固定する際には、図5の例では、取付板320の長孔320aと略L字形の孔510hと重合させて、それぞれの孔をボルトBが挿通する箇所で締結する。同様に、取付板320の長孔320bと略L字形の孔510dと重合させて、それぞれの孔をボルトBが挿通する箇所で締結する。
The mounting plate 320 is provided with elongated holes 320a and 320b through which bolts B, which are fastening members, are inserted. The foundation pile 50, which is a screw pile, and the mounting plate 320 are fixed by bolts B and nuts N, which are fastening members. However, when fastening and fixing, in the example of FIG. 5, the elongated hole of the mounting plate 320 is used. The 320a and the substantially L-shaped hole 510h are overlapped with each other, and the respective holes are fastened at the points where the bolts B are inserted. Similarly, the elongated hole 320b of the mounting plate 320 and the substantially L-shaped hole 510d are overlapped with each other, and the respective holes are fastened at the points where the bolts B are inserted.
したがって、短手方向の垂直部材12は、基礎杭50のフランジ500に対して、前記長孔320a,320bの重合する範囲において前後左右方向及び周方向の角度位置の調整が可能となる。砂漠地帯に基礎杭を打設する場所を墨出し指定しても、オーガ装置による杭打ちの際に多少の芯ズレが生じることが多い。本実施形態では、フランジ500を備えたスクリュー杭を基礎杭として用いることにより、当該芯ズレを調整することが可能となる。
Therefore, the vertical member 12 in the lateral direction can adjust the angular positions in the front-rear, left-right directions, and the circumferential direction with respect to the flange 500 of the foundation pile 50 within the overlapping range of the elongated holes 320a and 320b. Even if the location for placing the foundation pile is specified in the desert area, some misalignment often occurs when the pile is driven by the auger device. In the present embodiment, by using a screw pile provided with a flange 500 as a foundation pile, it is possible to adjust the misalignment.
〔まとめ〕
本発明の態様1に係るアタッチメントは、管状の杭本体の頭部にフランジを有した基礎杭を、オーガ装置に取り付けるアタッチメントであって、前記フランジの上面に当接する当接面が設けられた連結部と、前記頭部側において前記杭本体の管内に挿入されて当該杭本体と嵌合する突起部と、を備え、前記突起部の長さ(LB)は、前記当接面の半径(D)の0.8倍~2倍である。 [Summary]
The attachment according to the first aspect of the present invention is an attachment for attaching a foundation pile having a flange to the head of a tubular pile body to an auger device, and is a connection provided with a contact surface that abuts on the upper surface of the flange. parts and, and a projection unit for the pile body and the fitting is inserted into the tube of the pile body at the head side, the length (L B) of the protrusion, the radius of the contact surface ( It is 0.8 to 2 times that of D).
本発明の態様1に係るアタッチメントは、管状の杭本体の頭部にフランジを有した基礎杭を、オーガ装置に取り付けるアタッチメントであって、前記フランジの上面に当接する当接面が設けられた連結部と、前記頭部側において前記杭本体の管内に挿入されて当該杭本体と嵌合する突起部と、を備え、前記突起部の長さ(LB)は、前記当接面の半径(D)の0.8倍~2倍である。 [Summary]
The attachment according to the first aspect of the present invention is an attachment for attaching a foundation pile having a flange to the head of a tubular pile body to an auger device, and is a connection provided with a contact surface that abuts on the upper surface of the flange. parts and, and a projection unit for the pile body and the fitting is inserted into the tube of the pile body at the head side, the length (L B) of the protrusion, the radius of the contact surface ( It is 0.8 to 2 times that of D).
前記態様1の構成によれば、基礎杭の長手方向が水平になるようにオーガ装置がアタッチメントを介して基礎杭を保持した場合であっても、アタッチメントの当接面の一部分(爪部あるいはボルト固定部分)に負荷が集中することがない。そのため、フランジの上面と当接用基板の当接面とにおける一部分(爪部の係止部分あるいはボルト固定部分)、および突起部に対して、過度の曲げモーメントおよびトルクがかかることを回避することができる。したがって、基礎杭を良好に支持(保持)することができる。
According to the configuration of the first aspect, even when the auger device holds the foundation pile through the attachment so that the longitudinal direction of the foundation pile is horizontal, a part of the contact surface (claw portion or bolt) of the attachment is used. The load does not concentrate on the fixed part). Therefore, it is necessary to avoid applying an excessive bending moment and torque to a part (locking portion or bolt fixing portion of the claw portion) and the protrusion portion between the upper surface of the flange and the contact surface of the contact substrate. Can be done. Therefore, the foundation pile can be satisfactorily supported (held).
本発明の態様2に係るアタッチメントは、前記態様1において、前記突起部が、前記当接面に突設されている。
In the attachment according to the second aspect of the present invention, in the first aspect, the protrusion is projected on the contact surface.
本発明の態様3に係るアタッチメントは、前記態様1または2において、前記基礎杭の前記フランジには前記上面から下面まで貫通する孔が設けられており、前記連結部には、前記当接面から、当該当接面の裏面まで貫通する貫通部が、前記孔と重なり合う位置に設けられており、前記突起部が前記管内に挿入され、且つ前記上面と前記当接面とが当接した状態において、前記孔と前記貫通部とが重なり合った箇所にてボルト締結される構成となっている。
In the attachment according to the third aspect of the present invention, in the first or second aspect, the flange of the foundation pile is provided with a hole penetrating from the upper surface to the lower surface, and the connecting portion is provided with a hole from the contact surface. In a state where a penetrating portion penetrating to the back surface of the contact surface is provided at a position overlapping the hole, the protrusion is inserted into the pipe, and the upper surface and the contact surface are in contact with each other. , The hole is bolted at the point where the through portion overlaps.
前記態様3の構成によれば、突起部が前記の規定の長さを有しているため、基礎杭のフランジとアタッチメントの当接用基板とのボルト固定部分に、過度な負荷がかからない。したがって、ボルト固定部分の破損や、ボルトの焼き付きを防いで、基礎杭とオーガ装置との良好な連結を実現できる。
According to the configuration of the third aspect, since the protrusion has the specified length, an excessive load is not applied to the bolt fixing portion between the flange of the foundation pile and the contact substrate of the attachment. Therefore, it is possible to prevent damage to the bolt fixing portion and seizure of the bolt, and to realize a good connection between the foundation pile and the auger device.
本発明の態様4に係るアタッチメントは、前記態様1から3において、前記当接面には、前記基礎杭の前記フランジに係合させる爪部が設けられており、前記突起部が前記管内に挿入され、且つ前記上面と前記当接面とが当接した状態において、前記フランジに前記爪部が係合する構成となっている。
In the attachment according to the fourth aspect of the present invention, in the first to third aspects, the contact surface is provided with a claw portion to be engaged with the flange of the foundation pile, and the protrusion is inserted into the pipe. In addition, the claw portion engages with the flange in a state where the upper surface and the contact surface are in contact with each other.
前記態様4の構成によれば、突起部が前記の規定の長さを有しているため、基礎杭のフランジとアタッチメントの当接用基板との係止部分に、過度な負荷がかからない。したがって、係止部分の破損を防いで、基礎杭とオーガ装置との良好な連結を実現できる。
According to the configuration of the fourth aspect, since the protrusion has the specified length, an excessive load is not applied to the locking portion between the flange of the foundation pile and the contact substrate of the attachment. Therefore, it is possible to prevent the locking portion from being damaged and realize a good connection between the foundation pile and the auger device.
本発明の態様5に係るアタッチメントは、前記態様1から4において、前記突起部の先端には、椎体型の案内部が設けられている。
In the attachment according to the fifth aspect of the present invention, in the first to fourth aspects, a vertebral body-shaped guide portion is provided at the tip of the protrusion.
前記態様5の構成によれば、基礎杭の頭部から杭本体の管内に前記突起部をスムーズに挿入することができる。
According to the configuration of the fifth aspect, the protrusion can be smoothly inserted into the pipe of the pile body from the head of the foundation pile.
本発明の態様6に係るアタッチメントは、前記態様1から5において、前記オーガ装置に取り付けられ、一方の端部に前記連結部が設けられているシャフトを更に備え、前記シャフトは、前記オーガ装置とボルト締結により着脱可能に取り付けられる。
The attachment according to the sixth aspect of the present invention further includes a shaft attached to the auger device and provided with the connecting portion at one end in the first to fifth aspects, and the shaft is the same as the auger device. It can be attached and detached by fastening bolts.
上記の課題を解決するために、本発明の一態様に係る打設装置は、オーガ装置と、前記アタッチメントと、を備えている。
In order to solve the above problems, the driving device according to one aspect of the present invention includes an auger device and the attachment.
前記態様7の構成によれば、先述のようなアタッチメントを具備することにより、利便性の高い打設装置を提供することができる。
According to the configuration of the above aspect 7, it is possible to provide a highly convenient casting device by providing the attachment as described above.
1A アタッチメント
2 オーガ装置
3 アーム
4 ブーム
5 打設装置
10 シャフト
20 連結部
21 当接用基板
22 突起部
22a ガイド
50、50A、50B、50C 基礎杭
211 当接面
212a、212b、212c、212d ボルト
213、213a、213b、213c、213d 爪部
500 フランジ
500a 上面
501 杭本体
5000 中心開口部1A Attachment 2 Auger device 3 Arm 4 Boom 5 Driving device 10 Shaft 20 Connecting part 21 Contact board 22 Protrusion 22a Guide 50, 50A, 50B, 50C Foundation pile 211 Contact surface 212a, 212b, 212c, 212d Bolt 213 , 213a, 213b, 213c, 213d Claw 500 Flange 500a Top 501 Pile body 5000 Center opening
2 オーガ装置
3 アーム
4 ブーム
5 打設装置
10 シャフト
20 連結部
21 当接用基板
22 突起部
22a ガイド
50、50A、50B、50C 基礎杭
211 当接面
212a、212b、212c、212d ボルト
213、213a、213b、213c、213d 爪部
500 フランジ
500a 上面
501 杭本体
5000 中心開口部
Claims (7)
- 管状の杭本体の頭部にフランジを有した基礎杭を、オーガ装置に取り付けるために、基礎杭とオーガ装置との間に介在させるアタッチメントであって、
前記フランジの上面に当接する当接面が設けられた連結部と、
前記頭部側において前記杭本体の管内に挿入されて当該杭本体と嵌合する突起部と、を備え、
前記突起部の長さ(LB)は、前記当接面の半径(D)の0.8倍~2倍である、アタッチメント。 A foundation pile having a flange on the head of a tubular pile body is an attachment that is interposed between the foundation pile and the auger device in order to attach it to the auger device.
A connecting portion provided with a contact surface that abuts on the upper surface of the flange,
On the head side, a protrusion that is inserted into the pipe of the pile body and fits into the pile body is provided.
The length of the protrusion (L B), the 0.8 times to 2 times the radius of the contact surface (D), attachment. - 前記突起部は、前記当接面に突設されている、請求項1に記載のアタッチメント。 The attachment according to claim 1, wherein the protrusion is projected on the contact surface.
- 前記基礎杭の前記フランジには前記上面から下面まで貫通する孔が設けられており、
前記連結部には、前記当接面から、当該当接面の裏面まで貫通する貫通部が、前記孔と重なり合う位置に設けられており、
前記突起部が前記管内に挿入され、且つ前記上面と前記当接面とが当接した状態において、前記孔と前記貫通部とが重なり合った箇所にてボルト締結される、請求項1または2に記載のアタッチメント。 The flange of the foundation pile is provided with a hole penetrating from the upper surface to the lower surface.
The connecting portion is provided with a penetrating portion penetrating from the contact surface to the back surface of the contact surface at a position where it overlaps with the hole.
According to claim 1 or 2, in a state where the protrusion is inserted into the pipe and the upper surface and the contact surface are in contact with each other, the hole and the through portion are bolted at the overlapped portion. Described attachment. - 前記当接面には、前記基礎杭の前記フランジに係合させる爪部が設けられており、
前記突起部が前記管内に挿入され、且つ前記上面と前記当接面とが当接した状態において、前記フランジに前記爪部が係合する、請求項1から3の何れか1項に記載のアタッチメント。 The contact surface is provided with a claw portion that engages with the flange of the foundation pile.
The method according to any one of claims 1 to 3, wherein the claw portion engages with the flange in a state where the protrusion is inserted into the pipe and the upper surface and the contact surface are in contact with each other. attachment. - 前記突起部の先端には、椎体型の案内部が設けられている、請求項1から4の何れか1項に記載のアタッチメント。 The attachment according to any one of claims 1 to 4, wherein a vertebral body-shaped guide portion is provided at the tip of the protrusion.
- 前記オーガ装置に取り付けられ、一方の端部に前記連結部が設けられているシャフトを更に備え、
前記シャフトは、前記オーガ装置とボルト締結により着脱可能に取り付けられる、請求項1から5の何れか1項に記載のアタッチメント。 Further provided with a shaft attached to the auger device and provided with the connecting portion at one end.
The attachment according to any one of claims 1 to 5, wherein the shaft is detachably attached to the auger device by bolting. - オーガ装置と、
前記オーガ装置に取り付けられる請求項1から6の何れか1項に記載のアタッチメントと、を備えている、基礎杭の打設装置。 With an auger device
A foundation pile driving device comprising the attachment according to any one of claims 1 to 6 attached to the auger device.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2019/048177 WO2021117115A1 (en) | 2019-12-10 | 2019-12-10 | Attachment detachably connected to foundation pile and placement device having said attachment |
JP2019572241A JPWO2021117115A1 (en) | 2019-12-10 | 2019-12-10 | An attachment that is detachably connected to the foundation pile and a driving device equipped with the attachment. |
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PCT/JP2019/048177 WO2021117115A1 (en) | 2019-12-10 | 2019-12-10 | Attachment detachably connected to foundation pile and placement device having said attachment |
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WO2021117115A1 true WO2021117115A1 (en) | 2021-06-17 |
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PCT/JP2019/048177 WO2021117115A1 (en) | 2019-12-10 | 2019-12-10 | Attachment detachably connected to foundation pile and placement device having said attachment |
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WO (1) | WO2021117115A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007205108A (en) * | 2006-02-03 | 2007-08-16 | Sankin B & G Kk | Joint structure of foundation pile and strut of building and the foundation pile used therefor |
JP2009091788A (en) * | 2007-10-05 | 2009-04-30 | Motoegumi:Kk | Coupling joint of excavation rod in excavator |
JP2017509839A (en) * | 2014-01-21 | 2017-04-06 | シーメンス アクティエンゲゼルシャフト | Connection system |
US20170341785A1 (en) * | 2016-05-31 | 2017-11-30 | James C. Boutwell | System and method for filling sandbags |
JP3222991U (en) * | 2019-04-15 | 2019-09-12 | 株式会社ギガソーラー | Solar panel mount structure |
-
2019
- 2019-12-10 WO PCT/JP2019/048177 patent/WO2021117115A1/en active Application Filing
- 2019-12-10 JP JP2019572241A patent/JPWO2021117115A1/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007205108A (en) * | 2006-02-03 | 2007-08-16 | Sankin B & G Kk | Joint structure of foundation pile and strut of building and the foundation pile used therefor |
JP2009091788A (en) * | 2007-10-05 | 2009-04-30 | Motoegumi:Kk | Coupling joint of excavation rod in excavator |
JP2017509839A (en) * | 2014-01-21 | 2017-04-06 | シーメンス アクティエンゲゼルシャフト | Connection system |
US20170341785A1 (en) * | 2016-05-31 | 2017-11-30 | James C. Boutwell | System and method for filling sandbags |
JP3222991U (en) * | 2019-04-15 | 2019-09-12 | 株式会社ギガソーラー | Solar panel mount structure |
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