JP6144086B2 - Steel pipe pile joint structure - Google Patents

Steel pipe pile joint structure Download PDF

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JP6144086B2
JP6144086B2 JP2013068486A JP2013068486A JP6144086B2 JP 6144086 B2 JP6144086 B2 JP 6144086B2 JP 2013068486 A JP2013068486 A JP 2013068486A JP 2013068486 A JP2013068486 A JP 2013068486A JP 6144086 B2 JP6144086 B2 JP 6144086B2
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郁男 鈴木
郁男 鈴木
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株式会社東部
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本願発明は、下杭と上杭とを連結する鋼管杭継手構造に関する。   The present invention relates to a steel pipe pile joint structure for connecting a lower pile and an upper pile.

特許文献1(特開2001−64959号公報)は、下杭の上端部を破損させることなく、油圧機械などで強固の掴むことができ、しかも下杭の上端部に上杭の下端部を螺合して連結する際に、下杭頭部を損傷させることもなく、下杭本体管の上端部への雌ネジ継手部材の取り付けを容易に行える鋼管杭、下杭及び雌ネジ継手部材を提供することを目的とするもので、下杭本体管の上端部に取り付けられる継手部材が、下杭本体管の上端部周壁の内方にしっくりと嵌り込む内周ネジの筒部と、この筒部の上端部に一体に連接され、下杭本体管の周壁の上端面側に張り出す張り出し部を有し、下杭本体管と溶接により接合一体化されているものである。   Patent Document 1 (Japanese Patent Laid-Open No. 2001-64959) can be firmly gripped with a hydraulic machine or the like without damaging the upper end portion of the lower pile, and the lower end portion of the upper pile is screwed to the upper end portion of the lower pile. Providing steel pipe piles, lower piles and female threaded joint members that can easily attach female threaded joint members to the upper end of the lower pile main body pipe without damaging the lower pile head when connecting together The joint member attached to the upper end portion of the lower pile main body pipe fits inwardly of the upper end peripheral wall of the lower pile main body tube, and this cylindrical portion. It has an overhanging portion that is integrally connected to the upper end portion of the lower pile body and projects to the upper end surface side of the peripheral wall of the lower pile main body pipe, and is joined and integrated with the lower pile main body pipe by welding.

特許文献2(特開2001−64962号公報)は、現場溶接やネジ式継手により上下の杭を連結していく場合に生じる問題を解消でき、しかも、ボルトへの力学的負担を小さくすることができて、上下の杭を少ない数のボルトでしっかりと連結することができ、さらに下杭と上杭との連結部が外方に大きく張り出してしまうのを防いで地盤への貫入を円滑に行うことができる構造の鋼杭を提供するもので、杭端に接合される端板と、連結板と、連結板が端板か杭軸線方向に所定の寸法、間隔を置くように、これら板を連結する足を有するものからなる継手部材を用い、これら継手部材で、上下の杭をボルト接合するものを開示する。   Patent Document 2 (Japanese Patent Application Laid-Open No. 2001-64962) can solve the problem that occurs when the upper and lower piles are connected by field welding or a screw-type joint, and can reduce the mechanical burden on the bolt. Yes, the upper and lower piles can be firmly connected with a small number of bolts, and the joint between the lower and upper piles is prevented from overhanging outwards and smoothly penetrates into the ground. Steel piles with a structure that can be connected to the ends of the piles, connecting plates, and connecting the plates to the end plate or pile axis direction so that the plates are spaced with a predetermined size and spacing. Disclosed are joint members made of members having legs to be connected and bolted to upper and lower piles using these joint members.

特許文献3(特開2003−105755号公報)は、ネジ継手部材により異径鋼管杭を容易に接続して施工時間の短縮が図れ、高度な溶接技術が要求されず、天候に左右されずに施工でき、上部鋼管杭から下部鋼管杭へスムーズに応力が伝達される安定した継手性能が発揮できる異径鋼管杭間の継手構造を提供するもので、下部鋼管杭の上端部に設けられる上部ネジ継手部材の下面側に該下部鋼管杭の外径よりも大きい内径を有する嵌合部を形成し、該嵌合部に下部鋼管杭の上端部を嵌入した状態で下部鋼管杭と上部ネジ継手部材が接合され、上部ネジ継手部材の雌ネジに、上部鋼管杭の下端部に設けられた下部ネジ継手部材の雄ネジを螺合締着して連結した構成である継手構造を開示する。   Patent Document 3 (Japanese Patent Application Laid-Open No. 2003-105755) is capable of easily connecting different diameter steel pipe piles with threaded joint members to shorten the construction time, without requiring advanced welding technology, and without being influenced by the weather. An upper screw provided at the upper end of the lower steel pipe pile that can be constructed and provides a joint structure between different diameter steel pipe piles that can exhibit stable joint performance that can transmit stress smoothly from the upper steel pipe pile to the lower steel pipe pile A fitting portion having an inner diameter larger than the outer diameter of the lower steel pipe pile is formed on the lower surface side of the joint member, and the lower steel pipe pile and the upper screw joint member are fitted in the fitting portion with the upper end portion of the lower steel pipe pile inserted. Is disclosed, and a joint structure is disclosed in which a male screw of a lower screw joint member provided at a lower end portion of an upper steel pipe pile is screwed and fastened to a female screw of an upper screw joint member.

特許文献4(特開2008−25156号公報)は、耐震性に優れた拡頭杭を合理的かつ経済的な結合方法により構築できる異径鋼管杭を提供するものであり、大径の杭材とそれよりも小径の杭材とを連結する杭材であって、前記大径の杭材と結合することができる同径の第1端部と、前記小径の杭材と結合することができる同径の第2端部を備え、前記第1端部および第2端部のそれぞれから長手中心方向に第1直管部と第2直管部が設けられ、前記第1直管部から前記第2直管部に向かうに従い縮径する縮径部を有する異径鋼管杭を開示する。   Patent Document 4 (Japanese Patent Application Laid-Open No. 2008-25156) provides a steel pipe pile with different diameters that can construct a head pile with excellent earthquake resistance by a rational and economical joining method. A pile material for connecting a pile material having a smaller diameter than the first pile portion having the same diameter that can be combined with the pile material having a large diameter, and a pile material having the same diameter that can be combined with the pile material having a small diameter. A first straight pipe portion and a second straight pipe portion are provided in a longitudinal center direction from each of the first end portion and the second end portion, and the first straight pipe portion is provided with the first straight pipe portion and the second straight pipe portion. Disclosed is a different-diameter steel pipe pile having a reduced diameter portion that decreases in diameter toward the straight pipe portion.

特開2001−64959号公報JP 2001-64959 A 特開2001−64962号公報JP 2001-64962 A 特開2003−105755号公報JP 2003-105755 A 特開2008−25156号公報JP 2008-25156 A

軟弱な地盤に建築する場合、建築物を支持するために一般的に杭基礎が採用される。この場合、深く掘り下げることが要求されるため、先端部に切削刃、堀削爪、螺旋状の羽根を取り付けた下部鋼管杭(下杭)を回転駆動装置により回転推進させて地盤に設置し、さらにこの下杭の上部に上部鋼管杭(上杭)を接続してさらに回転推進させて地盤に深く設置する工法が知られている。   When building on soft ground, pile foundations are generally used to support the building. In this case, since it is required to dig deeply, the lower steel pipe pile (lower pile) with a cutting blade, excavation claw, and spiral blade attached to the tip is rotated and propelled by a rotary drive device and installed on the ground. Furthermore, an upper steel pipe pile (upper pile) is connected to the upper part of this lower pile, and it is further rotated and propelled to install deeply in the ground.

また、鋼管杭には、長期間に亘って上部構造物の荷重を支える役割と、地震等比較的短期間に発生する地上に近い部分で鋼管杭に横方向からかかる荷重(水平力)に抗する役割がある。この水平力は、地表に近いほど大きく深くなるほど小さくなるため、鋼管杭全体を同一断面積で形成する必要はない。このため、地表面に近い部分の構造体は、その投影面積を大きくし、主に垂直加重を受ける部分は圧縮や座屈に耐えれば良いため、上杭の断面積が大きく、下杭の断面積を小さくすることがコスト的に望ましい。   Steel pipe piles have a role to support the load of the superstructure over a long period of time and resist the load (horizontal force) applied to the steel pipe pile from the side in a portion near the ground that occurs in a relatively short time such as an earthquake. Have a role to play. Since this horizontal force becomes larger and deeper as it is closer to the ground surface, it is not necessary to form the entire steel pipe pile with the same cross-sectional area. For this reason, the structure close to the ground surface has a large projected area, and the part that receives vertical load only has to withstand compression and buckling. It is desirable in terms of cost to reduce the area.

特許文献4は、これに対応するための大径の杭材とそれよりも小径の杭材とを連結するための異径鋼管杭を開示する。しかしながら、特許文献1で開示されているように、下杭を地盤に設置した後、下杭と異径鋼管杭、さらには異径鋼管杭と上杭とを現場溶接するには、雨天時や強風時には品質の良好な溶接が難しいという問題点がある。特に下杭に異径鋼管杭を溶接する場合及び径鋼管杭の上端に上杭を溶接する場合には、上に位置する異径鋼管杭若しくは上杭を溶接の間保持しておく必要があるが、垂直方向(鉛直性)の精度管理が難しいという問題点がある。   Patent Document 4 discloses a different diameter steel pipe pile for connecting a large-diameter pile material corresponding to this and a smaller-diameter pile material. However, as disclosed in Patent Document 1, after installing the lower pile on the ground, in order to weld the lower pile and the different diameter steel pipe pile, or the different diameter steel pipe pile and the upper pile in the field, There is a problem that it is difficult to weld with good quality in strong winds. Especially when welding different diameter steel pipe piles to the lower pile, and when welding upper piles to the upper end of the diameter steel pipe piles, it is necessary to hold the different diameter steel pipe piles or upper piles that are positioned above during welding However, there is a problem that accuracy control in the vertical direction (verticality) is difficult.

以上のことから、本願発明は、異径若しくは同型の鋼管杭に限らず、接合時の鉛直性を向上させることができると共に、接合作業(溶接若しくはボルト圧着)を容易に行うことのできる鋼管杭継手構造を提供することにある。   From the above, the present invention is not limited to steel pipe piles of different diameters or the same type, and can improve the verticality at the time of joining and can easily perform joining work (welding or bolt crimping). It is to provide a joint structure.

したがって、本願発明に係る鋼管杭継手構造は、前記地盤に最初に設置される下側鋼管杭と、この下側鋼管杭の上端に連結される上側鋼管杭とを結合するための鋼管杭継手構造であって、前記下側鋼管杭の上端に一体に接合され、下側鋼管杭と同径の外径を有する円筒状の下杭特殊部と、該下杭特殊部に外嵌するために前記下杭特殊部の外径と略等しい内径を有する外嵌部と、前記上側鋼管杭の下端部に外嵌するために前記上側鋼管杭の下端部の外径と略等しい内径を有する上端固定部とを具備する上杭特殊部とによって構成され、前記下杭特殊部に外嵌された上杭特殊部の下端部と前記下杭特殊部の外周部分とは固定手段によって固定されることにある。   Therefore, the steel pipe pile joint structure according to the present invention is a steel pipe pile joint structure for connecting the lower steel pipe pile first installed on the ground and the upper steel pipe pile connected to the upper end of the lower steel pipe pile. A cylindrical lower pile special portion integrally joined to the upper end of the lower steel pipe pile and having the same outer diameter as the lower steel pipe pile, An outer fitting portion having an inner diameter substantially equal to the outer diameter of the lower pile special portion, and an upper end fixing portion having an inner diameter substantially equal to the outer diameter of the lower end portion of the upper steel pipe pile in order to externally fit to the lower end portion of the upper steel pipe pile The lower pile of the upper pile special part and the outer peripheral part of the lower pile special part that are externally fitted to the lower pile special part are fixed by a fixing means. .

また、前記固定手段は、溶接であることが望ましい。   The fixing means is preferably welding.

これによって、たとえば先端部に切削刃、掘削爪、螺旋状の爪が取り付けられ、回転駆動装置によって回転推進されて地盤内にねじり込み設置される下側鋼管杭の上端に設けられた下杭特殊部に、上側鋼管杭の上杭特殊部を外嵌し、その下端周縁を前記下杭特殊部の外周面に溶接固定することによって、下側鋼管杭に上側鋼管杭を容易に装着固定できるものである。この場合、下側鋼管杭及び下杭特殊部と、上側鋼管杭及び上杭特殊部とは、工場にて溶接固定することができ、上側鋼管杭を下側鋼管杭に装着する場合には、上杭特殊部を下杭特殊部に外嵌させるため、垂直性を保持できるため、現場での溶接(固定)が容易となるものである。   With this, for example, a cutting blade, excavation claw, and spiral claw are attached to the tip, and the lower pile special provided at the upper end of the lower steel pipe pile that is rotationally propelled and installed in the ground by a rotary drive device The upper steel pipe pile can be easily mounted and fixed to the lower steel pipe pile by fitting the upper pile special part on the upper part to the outer part and welding and fixing the lower edge periphery to the outer peripheral surface of the lower pile special part. It is. In this case, the lower steel pipe pile and the lower pile special part, and the upper steel pipe pile and the upper pile special part can be welded and fixed at the factory, and when attaching the upper steel pipe pile to the lower steel pipe pile, Since the upper pile special portion is externally fitted to the lower pile special portion, the verticality can be maintained, so that welding (fixing) at the site is facilitated.

さらに、前記固定手段は、前記下杭特殊部を径方向に貫通した第1の貫通孔と、該第1の貫通孔と対応した下杭特殊部の内周面に溶接固定されたナット部と、前記下杭特殊部の第1の貫通孔と対応する位置に貫通した第2の貫通孔と、前記上側鋼管杭の装着時に、前記第1の貫通孔及び第2の貫通孔を貫通して配されるボルトとによって構成されることが望ましい。   Furthermore, the fixing means includes a first through-hole penetrating the lower pile special portion in the radial direction, and a nut portion welded and fixed to an inner peripheral surface of the lower pile special portion corresponding to the first through-hole. The second through-hole penetrating to the position corresponding to the first through-hole of the lower pile special portion and the first through-hole and the second through-hole are penetrated when the upper steel pipe pile is mounted. It is desirable to be constituted by bolts arranged.

これによって、上側鋼管杭と下側鋼管杭とは、上側鋼管杭の上杭特殊部と下側鋼管杭の下杭特殊部とをボルト圧着によって固定することができるものである。ボルト圧着の場合、溶接と異なって特殊技術が必要ないため作業性が向上するものである。   Thereby, an upper steel pipe pile and a lower steel pipe pile can fix the upper pile special part of an upper steel pipe pile, and the lower pile special part of a lower steel pipe pile by bolt crimping | compression-bonding. In the case of bolt crimping, workability is improved because no special technique is required unlike welding.

また、前記下杭特殊部を径方向に貫通する円錐台形状の第1の貫通孔及び該第1の貫通孔に対応して前記上杭特殊部を貫通する円錐台形状の第2の貫通孔によって構成され、前記上杭特殊部を前記下杭特殊部に装着した時に、前記第1の貫通孔及び第2の貫通孔によって、前記下杭特殊部と前記上杭特殊部を貫通し前記下杭特殊部と前記上杭特殊部の内側が小径でその外側が大径である連続した円錐台形状の装着孔を形成し、前記固定手段が、該円錐台形状の装着孔に対応した内側小径部と外側大径部とを有する円錐台形状をし、軸方向に貫通孔を有すると共に前記内側小径部には凹状の装着凹部を画成するテーパ斜面を有する環状の周壁とを有するコマ部と、前記周壁内の装着凹部に嵌入して前記周壁を外側に変形させるヘッド、前記コマ部の貫通孔に挿通される雄ネジが切られたロッド及びロッドを固定するための回転保持部によって構成される固定用ボルトと、該固定用ボルトのロッドに螺合して回転され前記固定用ボルトのヘッドを前記装着凹部にめり込ませるナットとによって構成されることが望ましい。   Moreover, the truncated cone-shaped 1st through-hole which penetrates the said lower pile special part to radial direction, and the truncated cone-shaped 2nd through-hole which penetrates the said upper pile special part corresponding to this 1st through-hole When the upper pile special part is mounted on the lower pile special part, the lower pile special part and the upper pile special part are penetrated by the first through hole and the second through hole. The inside of the pile special part and the upper pile special part is formed with a continuous truncated cone-shaped mounting hole having a small diameter and the outside having a large diameter, and the fixing means has an inner small diameter corresponding to the truncated cone-shaped mounting hole. A top portion having a truncated cone shape having a portion and an outer large-diameter portion, having a through hole in the axial direction and an annular peripheral wall having a tapered inclined surface defining a concave mounting recess in the inner small-diameter portion; A head that fits into a mounting recess in the peripheral wall and deforms the peripheral wall outward; A fixing bolt constituted by a rod having a male thread cut through the through-hole of the screw and a rotation holding portion for fixing the rod, and the fixing bolt screwed into the fixing bolt and rotated. It is desirable that the head is constituted by a nut that allows the head to be inserted into the mounting recess.

これによって、下杭特殊部に上杭特殊部を装着した場合、下杭特殊部と上杭特殊部の第1及び第2の貫通孔により、円錐台形状の装着孔が形成され、これに固定用ボルト及びナットが装着されたコマ部を挿着し、回転保持部を固定してナットを回転させることによって固定用ボルトのヘッドがコマ部の装着凹部にめり込んで行くため、テーパ斜面を内側に有する周壁がヘッドのめり込みによって外側に広がるため前記固定手段のコマ部を前記装着孔に固定することができるものである。また、これによって、ボルトよりも径の大きいコマ部によって、前記下杭特殊部と上杭特殊部とを固定できるため、下杭特殊部と上杭特殊部を強度的にしっかりと固定できるものである。   As a result, when the upper pile special part is attached to the lower pile special part, a frustoconical attachment hole is formed by the first and second through holes of the lower pile special part and the upper pile special part, and fixed to this. Insert the top part with the bolt and nut attached, fix the rotation holding part and rotate the nut, and the head of the fixing bolt goes into the mounting recess of the top part. Since the surrounding wall is spread outward by the penetration of the head, the frame portion of the fixing means can be fixed to the mounting hole. In addition, this allows the lower pile special part and the upper pile special part to be fixed firmly and strongly with the top part having a diameter larger than that of the bolt. is there.

前記下杭特殊部は、前記下側鋼管杭よりも肉厚に形成されることが望ましい。   It is desirable that the lower pile special portion is formed thicker than the lower steel pipe pile.

これによって、下側鋼管杭をねじり込み推進させるための回転力に対して下杭特殊部の変形を防止できるものである。   Thereby, a deformation | transformation of a lower pile special part can be prevented with respect to the rotational force for twisting and propelling a lower steel pipe pile.

以上のように、本願発明によれば、上側鋼管杭の下端に形成された上杭特殊部を、下側鋼管杭の上端に形成された下杭特殊部に外嵌又は内嵌させて固定するようにしたため、接合時の鉛直性を向上させることができること、はめ込み式のため、上側鋼管杭の転倒を防止することができること、二重管構造となるため、強度を上げることができること、上杭特殊部及び下杭特殊部をそれぞれ上側鋼管杭及び下側鋼管杭に工場で溶接により接合することができるため、確実に溶接固定することができること、などの効果を奏することができるものである。   As described above, according to the present invention, the upper pile special portion formed at the lower end of the upper steel pipe pile is externally or internally fitted and fixed to the lower pile special portion formed at the upper end of the lower steel pipe pile. As a result, it is possible to improve the verticality at the time of joining, because it is a built-in type, it is possible to prevent the upper steel pipe pile from overturning, and because it has a double pipe structure, the strength can be increased, the upper pile Since the special part and the lower pile special part can be joined to the upper steel pipe pile and the lower steel pipe pile by welding at the factory, respectively, it is possible to achieve effects such as being able to be securely fixed by welding.

また、下杭特殊部に上杭特殊部を装着したときに円錐台形状となる装着孔を形成すると共に、固定手段の円錐台形状のコマ部を装着孔に挿着して下杭特殊部と上杭特殊部を固定するようにしたので、ボルトの径を大きくすることなく、ボルトよりも大きな径のコマ部によって固定できるため、下杭特殊部と上杭特殊部との固定力を向上させることができるものである。   In addition, when the upper pile special part is attached to the lower pile special part, a mounting hole having a truncated cone shape is formed, and the truncated cone shaped frame part of the fixing means is inserted into the attachment hole to form the lower pile special part. Since the upper pile special part is fixed, it can be fixed by a piece with a larger diameter than the bolt without increasing the diameter of the bolt, so the fixing force between the lower pile special part and the upper pile special part is improved. It is something that can be done.

本願発明の実施例1に係る鋼管杭継手構造の説明図であり、(a)はその一部正面図であり、(b)は断面図である。It is explanatory drawing of the steel pipe pile joint structure which concerns on Example 1 of this invention, (a) is the partial front view, (b) is sectional drawing. 本願発明の実施例1に係る鋼管杭継手構造の上杭特殊部の断面図である。It is sectional drawing of the upper pile special part of the steel pipe pile joint structure which concerns on Example 1 of this invention. 本願発明の実施例1に係る鋼管杭継手構造の下杭特殊部の断面図である。It is sectional drawing of the lower pile special part of the steel pipe pile joint structure which concerns on Example 1 of this invention. 本願発明の実施例2に係る鋼管杭継手構造の断面図である。It is sectional drawing of the steel pipe pile joint structure which concerns on Example 2 of this invention. (a)は本願発明の実施例2に係る鋼管杭継手構造の上杭特殊部の断面図であり、(b)は本願発明の実施例1に係る鋼管杭継手構造の下杭特殊部の断面図である。(A) is sectional drawing of the upper pile special part of the steel pipe pile joint structure which concerns on Example 2 of this invention, (b) is a cross section of the lower pile special part of the steel pipe pile joint structure which concerns on Example 1 of this invention. FIG. (a)は本願発明の実施例3に係る鋼管杭継手構造の正面図あり、(b)は本願発明の実施例3に係る鋼管杭継手構造の断面図である。(A) is a front view of the steel pipe pile joint structure which concerns on Example 3 of this invention, (b) is sectional drawing of the steel pipe pile joint structure which concerns on Example 3 of this invention. 本願発明の実施例4に係る鋼管杭継手構造の断面図である。It is sectional drawing of the steel pipe pile joint structure which concerns on Example 4 of this invention. (a)は本願発明の実施例4に係る鋼管杭継手構造の上杭特殊部の断面図であり、(b)は、本願発明の実施例4に係る鋼管杭継手構造の下杭特殊部の断面図である。(A) is sectional drawing of the upper pile special part of the steel pipe pile joint structure which concerns on Example 4 of this invention, (b) is the bottom pile special part of the steel pipe pile joint structure which concerns on Example 4 of this invention. It is sectional drawing. (a)は本願発明の実施例5に係る鋼管杭継手構造の側面断面図であり、(b)は本願発明の実施例5に係る鋼管杭継手構造の平面断面図である。(A) is side sectional drawing of the steel pipe pile joint structure which concerns on Example 5 of this invention, (b) is a plane sectional view of the steel pipe pile joint structure which concerns on Example 5 of this invention. は本願発明の実施例5に係る鋼管杭継手構造の装着状態を示した説明図である。These are explanatory drawings which showed the mounting state of the steel pipe pile joint structure which concerns on Example 5 of this invention. 本願発明の実施例5に係る鋼管杭継手構造の固定手段の説明図である。It is explanatory drawing of the fixing means of the steel pipe pile joint structure which concerns on Example 5 of this invention.

以下、この発明の実施例について図面により説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本願発明の実施例1に係る鋼管杭継手構造1は、図1乃至図3に示すように、下側鋼管杭2に上側鋼管杭4を溶接固定するためのものである。この実施例1において、上側鋼管杭4は、地表部分に大きな断面積を有するように上部断面積が大きい拡径部41と、下側鋼管杭2と接合するために縮径された縮径部42とによって構成されるもので、その縮径部42の下端部43には、上杭特殊部5が設けられる。   The steel pipe pile joint structure 1 which concerns on Example 1 of this invention is for welding and fixing the upper steel pipe pile 4 to the lower steel pipe pile 2, as shown in FIG. In the first embodiment, the upper steel pipe pile 4 has a large-diameter portion 41 having a large upper cross-sectional area so as to have a large cross-sectional area in the ground surface portion, and a reduced-diameter portion that has been reduced in diameter to join the lower steel pipe pile 2 The upper pile special portion 5 is provided at the lower end portion 43 of the reduced diameter portion 42.

この上杭特殊部5は、図2に示されるように、前記上側鋼管杭4の縮径部42の下端部43に外嵌される上端固定部53と、前記下側鋼管杭2に外嵌するための外嵌部52とによって構成され、溶接7によって前記上側鋼管杭4に固定されるものである。この溶接7による固定作業は工場において行われるものである。これによって現場での作業を簡略化できる。また、この上杭特殊部5の内径は、下記する下側鋼管杭2の外径と略等しいものである。   As shown in FIG. 2, the upper pile special portion 5 has an upper end fixing portion 53 fitted on the lower end portion 43 of the reduced diameter portion 42 of the upper steel pipe pile 4 and an outer fit on the lower steel pipe pile 2. It is comprised by the external fitting part 52 for performing, and is fixed to the said upper steel pipe pile 4 with the welding 7. FIG. The fixing work by the welding 7 is performed in a factory. This simplifies on-site work. Moreover, the internal diameter of this upper pile special part 5 is a thing substantially equal to the outer diameter of the lower steel pipe pile 2 mentioned below.

下側鋼管杭2の図示しない下端には、たとえば、切削刃、掘削爪、螺旋状の羽根などが取り付けられ、回転駆動装置等によってねじり込み推進させて、下側鋼管杭2を地盤に設置するものである。   For example, a cutting blade, an excavation claw, a spiral blade or the like is attached to the lower end (not shown) of the lower steel pipe pile 2, and the lower steel pipe pile 2 is installed on the ground by being twisted and propelled by a rotary drive device or the like. Is.

下側鋼管杭2の設置後、下側鋼管杭2の上端に上側鋼管杭4の上杭特殊部5を外嵌するように下側鋼管杭2に上側鋼管杭4を載置することができ、さらに上側鋼管杭4の下端部43と下側鋼管杭2の上端部分21を当接させることができるので、下側鋼管杭2と上側鋼管杭4の鉛直性を容易に出すことができるものである。また、下側鋼管杭2を上杭特殊部5にはめ込むことから、上側鋼管杭4を容易に保持することができるため、上杭特殊部5の下端周縁部51と下側鋼管杭2の外周面22との間に容易に固定手段としての溶接8を施すことができるものである。   After the lower steel pipe pile 2 is installed, the upper steel pipe pile 4 can be placed on the lower steel pipe pile 2 so that the upper pile special portion 5 of the upper steel pipe pile 4 is fitted on the upper end of the lower steel pipe pile 2. Furthermore, since the lower end portion 43 of the upper steel pipe pile 4 and the upper end portion 21 of the lower steel pipe pile 2 can be brought into contact with each other, the verticality of the lower steel pipe pile 2 and the upper steel pipe pile 4 can be easily obtained. It is. Moreover, since the lower steel pipe pile 2 is inserted in the upper pile special part 5, since the upper steel pipe pile 4 can be hold | maintained easily, the outer periphery of the lower end peripheral part 51 of the upper pile special part 5, and the lower steel pipe pile 2 It is possible to easily perform welding 8 as a fixing means between the surface 22 and the surface 22.

図4及び5で示される本願発明の実施例2に係る鋼管杭継手構造1Aは、固定手段として溶接固定ではなく、ボルト圧着によることを特徴としたものである。尚、以下の実施例において、同一の構成及び同一の効果を奏する箇所には同一の符号を付して説明を省略する。   The steel pipe pile joint structure 1A according to the second embodiment of the present invention shown in FIGS. 4 and 5 is characterized in that the fixing means is not by welding but by bolt crimping. Note that, in the following embodiments, the same configurations and the portions having the same effects are denoted by the same reference numerals, and description thereof is omitted.

また、本願発明の実施例2に係る鋼管杭継手構造1Aにおいては、図5(b)で示すように、ボルト圧着することから下側鋼管杭2よりも肉厚に形成された下杭特殊部3を下側鋼管杭2の上部に設け、溶接6によって工場にて固定するものである。これによってボルト圧着部分の強度を向上させることができるものである。   Moreover, in the steel pipe pile joint structure 1A which concerns on Example 2 of this invention, as shown in FIG.5 (b), since it pressure-bolts, the lower pile special part formed thicker than the lower steel pipe pile 2 3 is provided at the upper part of the lower steel pipe pile 2 and fixed at the factory by welding 6. As a result, the strength of the bolt crimping portion can be improved.

前記下杭特殊部3の内周面には、下杭特殊部3を径方向に貫通した第1の貫通孔32と、該第1の貫通孔32と対応した下杭特殊部3の内周面37に溶接34によって固定されたナット部33とが形成されると共に、前記上杭特殊部5には、前記下杭特殊部3の第1の貫通孔32と対応する位置に貫通した第2の貫通孔54が形成され、上側鋼管杭4の装着時に、前記第1の貫通孔32及び第2の貫通孔54を貫通してボルト35を装着し、該ボルト35をナット部33に螺合して前記上側鋼管杭4を前記下側鋼管杭2に装着固定できるものである。   The inner peripheral surface of the lower pile special portion 3 includes a first through hole 32 that penetrates the lower pile special portion 3 in the radial direction, and an inner circumference of the lower pile special portion 3 that corresponds to the first through hole 32. A nut portion 33 fixed to the surface 37 by a weld 34 is formed, and the upper pile special portion 5 has a second penetrating to a position corresponding to the first through hole 32 of the lower pile special portion 3. Through holes 54 are formed, and when the upper steel pipe pile 4 is mounted, bolts 35 are mounted through the first through holes 32 and the second through holes 54, and the bolts 35 are screwed into the nut portions 33. Thus, the upper steel pipe pile 4 can be mounted and fixed to the lower steel pipe pile 2.

この場合、下杭特殊部3と上杭特殊部5とはボルト圧着となるため下杭特殊部3の外周面31と上杭特殊部5の内周面55との摩擦抵抗力が発生するので、下側鋼管杭2と上側鋼管杭4との接合力を向上させることができるものである。   In this case, since the lower pile special portion 3 and the upper pile special portion 5 are bolted, frictional resistance between the outer peripheral surface 31 of the lower pile special portion 3 and the inner peripheral surface 55 of the upper pile special portion 5 is generated. The joining force between the lower steel pipe pile 2 and the upper steel pipe pile 4 can be improved.

本願発明の実施例3に係る鋼管杭継手構造1Bは、図6で示すように、実施例2に係る鋼管杭継手構造1Aと同一の構成であるが、上側鋼管杭4Aが、均一の断面積を有する同径円筒状である点で異なっている。この場合も、上側鋼管杭4Aに上杭特殊部5を工場にて溶接して搬入することができるために、作業工程に応じて上側鋼管杭4,4Aの形状を臨機応変に変更できるものである。   As shown in FIG. 6, the steel pipe pile joint structure 1B according to Example 3 of the present invention has the same configuration as the steel pipe pile joint structure 1A according to Example 2, but the upper steel pipe pile structure 4A has a uniform cross-sectional area. Is different in that it has a cylindrical shape with the same diameter. Also in this case, since the upper pile special part 5 can be welded and carried into the upper steel pipe pile 4A at the factory, the shape of the upper steel pipe piles 4 and 4A can be changed flexibly according to the work process. is there.

尚、実施例2及び3において、ボルト圧着による固定としたが、さらにボルト圧着の固定の後、上杭特殊部5の下側周縁部51と下杭特殊部3の外周面との間をさらに溶接するようにしても良いものである。   In Examples 2 and 3, although fixed by bolt crimping, after fixing by bolt crimping, the gap between the lower peripheral edge 51 of the upper pile special part 5 and the outer peripheral surface of the lower pile special part 3 is further increased. It may be made to weld.

本願発明に実施例4に係る鋼管杭継手構造1Cは、図7及び図8に示されるように、該下側鋼管杭2に内嵌するために前記下側鋼管杭2の内径と略等しい外径を有する内嵌部5と、前記上側鋼管杭4の下端部43に内嵌するために前記上側鋼管杭の下端部43の内径と略等しい外径を有する上端固定部53とを具備する上杭特殊部5Aを設けるようにしたものである。   As shown in FIGS. 7 and 8, the steel pipe pile joint structure 1C according to the fourth embodiment of the present invention has an outer surface that is substantially equal to the inner diameter of the lower steel pipe pile 2 in order to fit into the lower steel pipe pile 2. An upper portion having an inner fitting portion 5 having a diameter and an upper end fixing portion 53 having an outer diameter substantially equal to the inner diameter of the lower end portion 43 of the upper steel pipe pile in order to be fitted into the lower end portion 43 of the upper steel pipe pile 4. A pile special portion 5A is provided.

このように、図7及び図8に示すように、本願発明の実施例4に係る鋼管杭継手構造1Bは、図1乃至3に示される実施例1の鋼管杭継手構造1に対して、上杭特殊部5Aを前記上側鋼管杭4の縮径部42に外嵌するのではなく内嵌させたことを特徴とするものである。この場合、図8(a)で示されるように上杭特殊部5Aと縮径部42とは工場において溶接部11が施されて現場に運ばれ、現場にて前記上杭特殊部5Aを下側鋼管杭2に挿入して、下側鋼管杭2の上端部21と縮径部42の下端部43とを当接し、ここでさらに溶接10を行って両者を固定するようにしたものである。   Thus, as shown in FIG.7 and FIG.8, the steel pipe pile joint structure 1B which concerns on Example 4 of this invention is the top with respect to the steel pipe pile joint structure 1 of Example 1 shown by FIG. The pile special portion 5 </ b> A is not fitted to the reduced diameter portion 42 of the upper steel pipe pile 4 but is fitted inside. In this case, as shown in FIG. 8A, the upper pile special portion 5A and the reduced diameter portion 42 are transported to the site with the welded portion 11 applied at the factory, and the upper pile special portion 5A is lowered at the site. Inserted into the side steel pipe pile 2, the upper end portion 21 of the lower steel pipe pile 2 and the lower end portion 43 of the reduced diameter portion 42 are brought into contact with each other, and welding 10 is further performed here to fix both. .

以上説明したように、本願発明によれば、上側鋼管杭4,4Aの下方端部に上杭特殊部5、5Aを工場溶接によって外嵌若しくは内嵌して固定し、下側鋼管杭2若しくは下側鋼管杭の上端に工場溶接によって延出固定した下杭特殊部3を、前記上杭特殊部5に内嵌若しくは外嵌して、溶接若しくはボルト圧着によって固定できるために、現場での作業性を向上させることができると共に、二重管構造となるため接合部分での強度を上げることができるものである。   As described above, according to the present invention, the upper pile special portions 5 and 5A are fixed to the lower ends of the upper steel pipe piles 4 and 4A by external fitting or internal fitting by factory welding, and the lower steel pipe pile 2 or Since the lower pile special part 3 extended and fixed to the upper end of the lower steel pipe pile by factory welding can be internally or externally fitted to the upper pile special part 5 and fixed by welding or bolt crimping, In addition to improving the properties, the double-pipe structure can increase the strength at the joint.

本願発明の実施例5に係る鋼管杭継手構造1Dは、上述した実施例2に係る鋼管杭継手構造1Aの変形例である。従来、鋼管杭継手構造に使用されるボルト径は、その鋼管杭継手構造にかかる負荷に応じて太くする必要があるが、ボルト径の大きさについては制限されているため、その数を増やすことで対応するしかなかったが、数を増やすにも上限がある。   A steel pipe pile joint structure 1D according to Example 5 of the present invention is a modification of the steel pipe pile joint structure 1A according to Example 2 described above. Conventionally, the bolt diameter used in the steel pipe pile joint structure must be thickened according to the load applied to the steel pipe pile joint structure, but the number of bolt diameters is limited, so increase the number. However, there is an upper limit to increasing the number.

このため、本願発明に実施例5に係る鋼管杭継手1Dは、例えば図9(a),(b)に示されているように、固定手段として特別な固定機構100を設けたことを特徴とするものである。この実施例5では、前記下杭特殊部3と上杭特殊部5との間を固定するために、90度毎に配置された4つの固定機構100が設けられる。   Therefore, the steel pipe pile joint 1D according to the fifth embodiment of the present invention is characterized in that a special fixing mechanism 100 is provided as a fixing means, as shown in FIGS. 9A and 9B, for example. To do. In this Example 5, in order to fix between the lower pile special part 3 and the upper pile special part 5, the four fixing mechanisms 100 arrange | positioned every 90 degree | times are provided.

この固定機構100を配置するために、実施例5に係る鋼管杭継手構造1Dにおいては、図10に示されるように、前記下杭特殊部3を径方向に貫通する第1の貫通孔34Aを円錐台形状に形成すると共に、この第1の貫通孔34Aに対応して前記上杭特殊部5を貫通する第2の貫通孔54Aを前記第1の貫通孔34Aに連設される円錐台形状に形成し、前記上杭特殊部5を前記下杭特殊部3に装着した時に、前記第1の貫通孔34A及び第2の貫通孔54Aによって、前記下杭特殊部3と前記上杭特殊部5を貫通し前記下杭特殊部3と前記上杭特殊部5の内側が小径でその外側が大径である連続した円錐台形状の装着孔90を形成する。   In order to arrange the fixing mechanism 100, in the steel pipe pile joint structure 1D according to the fifth embodiment, as shown in FIG. 10, the first through hole 34A penetrating the lower pile special portion 3 in the radial direction is provided. A frustoconical shape that is formed in a truncated cone shape and that has a second through hole 54A that passes through the upper pile special portion 5 corresponding to the first through hole 34A and that is continuous with the first through hole 34A. When the upper pile special part 5 is attached to the lower pile special part 3, the lower pile special part 3 and the upper pile special part are formed by the first through hole 34A and the second through hole 54A. A continuous frustoconical mounting hole 90 having a small diameter on the inside and a large diameter on the outside of the lower pile special portion 3 and the upper pile special portion 5 is formed.

前記固定機構100は、図11に示すように、該円錐台形状の装着孔90に対応した内側小径部101aと外側大径部101bとを有する円錐台形状をしたコマ部101と、コマ部101を固定するための固定用ボルト102と、固定用ボルト102に螺合するナット103と、ナット103とコマ部101との間に配置されるワッシャ104とによって構成される。   As shown in FIG. 11, the fixing mechanism 100 includes a frame portion 101 having a truncated cone shape having an inner small diameter portion 101a and an outer large diameter portion 101b corresponding to the frustoconical mounting hole 90, and a frame portion 101. The fixing bolt 102 is fixed to the fixing bolt 102, the nut 103 is screwed onto the fixing bolt 102, and the washer 104 is disposed between the nut 103 and the top part 101.

前記コマ部101は、軸方向に前記固定用ボルト102のロッド102bが貫通する貫通孔101cを有し、前記内側小径部101aには凹状の装着凹部101dを画成するテーパ斜面101eを内側に有する環状の周壁101fを具備する。   The top part 101 has a through hole 101c through which the rod 102b of the fixing bolt 102 passes in the axial direction, and the inner small diameter part 101a has a tapered inclined surface 101e defining a concave mounting recess 101d on the inner side. An annular peripheral wall 101f is provided.

また、前記固定用ボルト102は、前記周壁101f内の装着凹部101dに嵌入して前記周壁101fを外側に変形させるヘッド102aと、前記コマ部101の貫通孔101cに挿通される雄ネジが切られたロッド102bと、このロッド102bを固定するための回転保持部102cによって構成される。尚、回転保持部102cは、作業終了後に折って排除することができるものである。   The fixing bolt 102 has a head 102a that fits into the mounting recess 101d in the peripheral wall 101f and deforms the peripheral wall 101f outward, and a male screw that is inserted through the through hole 101c of the top part 101. Rod 102b and a rotation holding portion 102c for fixing the rod 102b. The rotation holding portion 102c can be removed after the work is finished.

以上の構成により、上杭特殊部5を下杭特殊部3に装着し、下杭特殊部3の第1の貫通孔34Aと上杭特殊部5の第2の貫通孔54Aとの位置を整合させて円錐台形状の装着孔90を形成する。この実施例5では4つの装着孔90が形成される。そして、下杭特殊部3と上杭特殊部5とを固定するために、前記装着孔90に、前記コマ部101が装着孔90内に装着される。このとき、装着孔90及びコマ部101は、先端が小さく後端が大きい円錐台形状に形成されていることから、固定機構100の装着が容易であるという利点がある。   With the above configuration, the upper pile special portion 5 is attached to the lower pile special portion 3, and the positions of the first through hole 34A of the lower pile special portion 3 and the second through hole 54A of the upper pile special portion 5 are aligned. In this way, a frustoconical mounting hole 90 is formed. In the fifth embodiment, four mounting holes 90 are formed. In order to fix the lower pile special portion 3 and the upper pile special portion 5, the top portion 101 is attached to the attachment hole 90 in the attachment hole 90. At this time, since the mounting hole 90 and the top part 101 are formed in a truncated cone shape having a small front end and a large rear end, there is an advantage that the mounting of the fixing mechanism 100 is easy.

固定機構100の装着後、回転保持部102cを保持してナット103を締め込んでいくことによって、固定用ボルト102のヘッド102aがコマ部101の装着凹部101dにテーパ斜面101eに沿って入り込んでいくため、周壁101fが外側へ変形する。これによって、固定機構100がしっかりと装着孔90に固着されるので、下杭特殊部3と上杭特殊部5とをしっかりと固定できるものである。また、ボルト径よりも大きいコマ部101によって両者が固定されることから、結合部分に係る負荷を十分に受けることができるものである。   After mounting the fixing mechanism 100, by holding the rotation holding portion 102c and tightening the nut 103, the head 102a of the fixing bolt 102 enters the mounting recess 101d of the top portion 101 along the tapered inclined surface 101e. Therefore, the peripheral wall 101f is deformed outward. As a result, the fixing mechanism 100 is firmly fixed to the mounting hole 90, so that the lower pile special portion 3 and the upper pile special portion 5 can be firmly fixed. Moreover, since both are fixed by the top part 101 larger than a bolt diameter, the load concerning a connection part can fully be received.

以上のように、本願発明の実施例5に係る鋼管杭継手構造1Dでは、固定機構100を容易に装着することができると共に、結合部分に十分な強度を付与できるという効果を奏するものである。   As described above, the steel pipe pile joint structure 1D according to the fifth embodiment of the present invention has an effect that the fixing mechanism 100 can be easily mounted and sufficient strength can be imparted to the joint portion.

1,1B、1C,1D 鋼管杭継手構造
2 下側鋼管杭
3 下杭特殊部
4、4A 上側鋼管杭
5、5A 上杭特殊部
6,7,8 溶接
32,32A 第1の貫通孔
33 ナット部
34 溶接
35 ボルト
43 下端部
52 外嵌部
53 上端固定部
54,54A 第2の貫通孔
90 装着孔
100 固定機構
101 コマ部
102 固定用ボルト
103 ナット
1, 1B, 1C, 1D Steel pipe pile joint structure 2 Lower steel pipe pile 3 Lower pile special part 4, 4A Upper steel pipe pile 5, 5A Upper pile special part 6, 7, 8 Welding 32, 32A First through hole 33 Nut Part 34 Welding 35 Bolt 43 Lower end part 52 Outer fitting part 53 Upper end fixing part 54, 54A Second through hole 90 Mounting hole 100 Fixing mechanism 101 Frame part 102 Fixing bolt 103 Nut

Claims (2)

地盤に最初に設置される下側鋼管杭と、この下側鋼管杭の上端に連結される上側鋼管杭とを結合するための鋼管杭継手構造であって、前記下側鋼管杭の上端に一体に接合され、下側鋼管杭と同径の外径を有する円筒状の下杭特殊部と、該下杭特殊部に外嵌するために前記下杭特殊部の外径と略等しい内径を有する外嵌部と、前記上側鋼管杭の下端部に外嵌するために前記上側鋼管杭の下端部の外径と略等しい内径を有する上端固定部とを具備する上杭特殊部とによって構成され、前記下杭特殊部に外嵌された上杭特殊部の下端部と前記下杭特殊部の外周部分とは固定手段によって固定される鋼管杭継手構造において、
前記下杭特殊部を径方向に貫通する円錐台形状の第1の貫通孔及び該第1の貫通孔に対応して前記上杭特殊部を貫通する円錐台形状の第2の貫通孔によって構成され、前記上杭特殊部を前記下杭特殊部に装着した時に、前記第1の貫通孔及び第2の貫通孔によって、前記下杭特殊部と前記上杭特殊部を貫通し前記下杭特殊部と前記上杭特殊部の内側が小径でその外側が大径である連続した円錐台形状の装着孔を形成し、
前記固定手段が、該円錐台形状の装着孔に対応した内側小径部と外側大径部とを有する円錐台形状をし、軸方向に貫通孔を有すると共に前記内側小径部には凹状の装着凹部を画成するテーパ斜面を内側に有する環状の周壁とを有するコマ部と、前記周壁内の装着凹部に嵌入して前記周壁を外側に変形させるヘッド、前記コマ部の貫通孔に挿通される雄ネジが切られたロッド及びロッドを固定するための回転保持部によって構成される固定用ボルトと、該固定用ボルトのロッドに螺合して回転され前記固定用ボルトのヘッドを前記装着凹部にめり込ませるナットとによって構成されることを特徴とする鋼管杭継手構造。
A steel pipe pile joint structure for connecting a lower steel pipe pile first installed on the ground and an upper steel pipe pile connected to the upper end of the lower steel pipe pile, and is integrated with the upper end of the lower steel pipe pile. And a cylindrical lower pile special portion having the same outer diameter as the lower steel pipe pile, and an inner diameter substantially equal to the outer diameter of the lower pile special portion for external fitting to the lower pile special portion The upper pile special portion comprising an outer fitting portion and an upper end fixing portion having an inner diameter substantially equal to the outer diameter of the lower end portion of the upper steel pipe pile in order to fit to the lower end portion of the upper steel pipe pile, In the steel pipe pile joint structure in which the lower end portion of the upper pile special portion and the outer peripheral portion of the lower pile special portion that are externally fitted to the lower pile special portion are fixed by fixing means ,
Constructed by a frustum-shaped first through hole penetrating the lower pile special portion in the radial direction and a frustum-shaped second through hole penetrating the upper pile special portion corresponding to the first through hole When the upper pile special part is mounted on the lower pile special part, the lower pile special part penetrates the lower pile special part and the upper pile special part by the first through hole and the second through hole. Forming a continuous frustoconical mounting hole having a small diameter on the inside and a large diameter on the inside of the upper pile special part,
The fixing means has a truncated cone shape having an inner small diameter portion and an outer large diameter portion corresponding to the frustoconical mounting hole, has a through hole in the axial direction, and has a concave mounting recess in the inner small diameter portion. A top part having an annular peripheral wall having a tapered slope on the inside, a head that fits into a mounting recess in the peripheral wall and deforms the peripheral wall to the outside, and a male inserted through the through hole of the top part A fixing bolt composed of a threaded rod and a rotation holding part for fixing the rod, and a screw that is screwed into the fixing bolt and rotated to fit the head of the fixing bolt into the mounting recess. A steel pipe pile joint structure characterized by comprising a nut to be inserted.
前記下杭特殊部は、前記下側鋼管杭よりも肉厚に形成されることを特徴とする請求項1記載の鋼管杭継手構造。 The steel pipe pile joint structure according to claim 1, wherein the lower pile special portion is formed to be thicker than the lower steel pipe pile.
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