WO2021115332A1 - Electric hammer - Google Patents

Electric hammer Download PDF

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Publication number
WO2021115332A1
WO2021115332A1 PCT/CN2020/134948 CN2020134948W WO2021115332A1 WO 2021115332 A1 WO2021115332 A1 WO 2021115332A1 CN 2020134948 W CN2020134948 W CN 2020134948W WO 2021115332 A1 WO2021115332 A1 WO 2021115332A1
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WO
WIPO (PCT)
Prior art keywords
intermediate shaft
support
electric hammer
shaft
bearing
Prior art date
Application number
PCT/CN2020/134948
Other languages
French (fr)
Chinese (zh)
Inventor
邱国富
顾金发
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2021115332A1 publication Critical patent/WO2021115332A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D16/00Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D17/00Details of, or accessories for, portable power-driven percussive tools

Definitions

  • the invention relates to the field of electric hammers, in particular to an electric hammer.
  • the electric hammer has a transmission device that switches between drilling, percussion drilling, and chiseling.
  • the support bearing fixed on the intermediate shaft is separated from the support mechanism, which can not play the role of supporting the intermediate shaft, which easily causes the support bearing on the intermediate shaft to fail, and it is also easy to cause the motion converter to fail. , Thereby affecting the service life of the support bearing and the motion conversion part, and thus the service life of the electric hammer.
  • an object of the present invention is to provide an electric hammer, which can prolong the service life of the electric hammer.
  • the electric hammer according to the present invention includes: a motor that rotates around the motor shaft; an output shaft for mating with a working head, the working head can selectively output rotation around an output axis and/or output reciprocating motion along the output axis
  • Motion conversion mechanism the motion conversion mechanism is used to receive the power of the motor
  • the motion conversion mechanism includes an intermediate shaft, a gear mechanism that transmits power between the intermediate shaft and the output shaft, and the intermediate Shaft-connected motion conversion part motion conversion part
  • the output shaft can be driven by the gear mechanism to output rotation
  • the intermediate shaft can be selectively moved along its axis direction to the first position, the second position and the third position
  • impact The mechanism includes an impact member for receiving the power of the motion conversion member and reciprocating along the output axis, the impact member is used to drive the working head to reciprocate along the output axis; wherein the intermediate shaft moves to the In the first position, the working head only outputs reciprocating motion.
  • the working head When the intermediate shaft moves to the second position, the working head outputs both reciprocating motion and rotation, and the intermediate shaft moves to the third position. Position, the working head only outputs rotation; the electric hammer also includes a support mechanism that supports the impact member for reciprocating motion and a support bearing that supports the intermediate shaft. When the intermediate shaft is in the third position, the The support bearing supports and abuts against the support mechanism.
  • the supporting bearing and the supporting mechanism can be ensured to be supported together, and the failure of the supporting bearing can be prevented, so that the service life of the supporting bearing can be prolonged, and the service life of the electric hammer can be extended.
  • the support bearing and the intermediate shaft are connected without relative movement.
  • a position drive mechanism is further included.
  • the position drive mechanism includes a drive portion fixedly connected to the support bearing, and the drive portion operably drives the support bearing and the intermediate shaft along the intermediate shaft axis. Move in direction.
  • the first position, the second position, and the third position are sequentially arranged along the axis of the intermediate shaft.
  • the support bearing is Supporting and abutting with the supporting mechanism.
  • the support mechanism includes a support member and a bracket, the support member is disposed between the impact member and the bracket, and the support member and the bracket are connected without relative movement.
  • the bracket is an aluminum bracket.
  • the electric hammer further includes a first end bearing for supporting the intermediate shaft, the first end bearing is sleeved on the intermediate shaft, and the first end bearing is arranged at The intermediate shaft is close to one end of the working head.
  • the support bearing is located between the first end bearing and an end of the intermediate shaft away from the working head.
  • the electric hammer further includes a second end bearing for supporting the intermediate shaft, the second end bearing is sleeved on the intermediate shaft, and the second end bearing is arranged at One end of the intermediate shaft away from the working head.
  • the electric hammer further includes: a locking portion sleeved on the intermediate shaft, the intermediate shaft has a fourth position along its axial direction, and the locking portion is connected to the intermediate shaft.
  • the shaft is coupled to lock the intermediate shaft in the fourth position.
  • the locking portion has a stop portion for stopping the first end bearing, and the stop portion supports and abuts against the first end bearing.
  • the support bearing supports and abuts against the support mechanism.
  • the intermediate shaft axis is parallel to the output axis.
  • the output axis is arranged parallel to the axis of the motor shaft.
  • the motion conversion member is provided with a pendulum bearing set on the intermediate shaft, the impact member is configured as an air cylinder, and the impact mechanism further includes a hammer and a hammer matched with the impact member. A striker matched with the striker, and the striker is used for mating with the working head.
  • Figure 1 is a cross-sectional view of an electric hammer according to an embodiment of the present invention
  • FIG. 2 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the first position;
  • FIG. 3 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the second position;
  • Figure 4 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the third position;
  • Fig. 5 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the fourth position.
  • the electric hammer 10 includes: a housing 1, a motor 9, an output shaft 93, a motion conversion mechanism and an impact mechanism.
  • the motor 9 is arranged in the housing 1 of the electric hammer, the motor 9 provides electric energy for the work of the electric hammer 10, and the motor rotates around the motor shaft.
  • the output shaft 93 is used for mating with the working head 83.
  • the working head 83 can optionally output rotation around the output axis and/or reciprocate around the output axis. It should be noted that the direction of the working axis (that is, the output axis) refers to the figure 1 in the left and right direction.
  • the motion conversion mechanism is arranged in the housing 1, and the motion conversion mechanism is used to receive the power of the motor 9, which can drive the output shaft 93 to rotate, and then the output shaft 93 drives the working head 83 to rotate.
  • the motion conversion mechanism includes the intermediate shaft 3 and the intermediate shaft. 3 and the output shaft 93 to transmit power between the gear mechanism and the movement conversion member 6 sleeved on the intermediate shaft 3 to reciprocate. Among them, the intermediate shaft 3 and the motor 9 are selectively connected.
  • the output end of the motor 9 is provided with a gear shaft 96, which is selectively connected with the intermediate shaft 3 and/or the motion conversion member 6, and the intermediate shaft 3 is selected Is sexually connected to the gear shaft 96, the intermediate shaft 3 can be selectively moved between the first position, the second position and the third position along its axial direction, that is, in the axial direction of the intermediate shaft 3, the intermediate shaft 3 can be moved to any one of the first position, the second position and the third position.
  • the motion conversion member 6 is provided with a swing rod bearing set on the intermediate shaft 3 as a set.
  • the impact mechanism includes an impact member 8 for receiving the power transmitted by the motion conversion mechanism and reciprocating along the output axis.
  • the impact member 8 is used to drive the working head 83 to reciprocate along the output axis.
  • the working head 83 only outputs reciprocating motion, and the electric hammer 10 is in the hammer gear working mode.
  • the intermediate shaft 3 moves to the second position, the working head 83 outputs both reciprocating motion and rotation, and the electric hammer 10 is in the hammer drill mode.
  • the intermediate shaft 3 moves to the third position, the working head 83 only outputs rotation, and the electric hammer 10 is in the drilling mode.
  • the impact member 8 is configured as an air cylinder
  • the impact mechanism further includes a ram 81 matched with the impact member 8 and a ram 82 matched with the ram 81.
  • the ram 82 is used for matching with the working head 83. Pick up.
  • the housing 1 has a pistol-like shape, and includes a main housing extending longitudinally along the output axis and a handle housing inclined at an angle with the main housing. Among them, the motion conversion mechanism, the impact mechanism and the motor 9 are all arranged in the main housing.
  • the axis of the intermediate shaft 3 is arranged parallel to the output axis, and the axis of the motor shaft is arranged parallel to the output axis.
  • the axis of the motor shaft can also be arranged perpendicular to the output axis, which is not limited here.
  • the electric hammer 10 may also include a support mechanism 2 that supports the impact member 8 for reciprocating motion and a support bearing 4 that supports the intermediate shaft 3.
  • the support bearing 4 and the support mechanism 2 support and abut Specifically, the supporting mechanism 2 is sleeved on the outer side of the impact member 8, and the inner ring of the supporting bearing 4 is sleeved on the intermediate shaft 3.
  • the supporting bearing 4 and the supporting mechanism 2 support and abut.
  • the support bearing 4 when the intermediate shaft 3 is in the first position, supports and abuts against the support mechanism 2, and when the intermediate shaft 3 is in the second position, the support bearing 4 supports and abuts against the support mechanism 2
  • the support bearing 4 supports and abuts against the support mechanism 2
  • the supporting bearing 4 and the supporting mechanism 2 can be ensured to support each other, and the electric hammer 10 is in the drilling gear (that is, the drilling gear is working).
  • the support bearing 4 and the support mechanism 2 can also be supported and abutted together, which can ensure the supporting effect of the intermediate shaft 3, and can also prevent the support bearing 4 from failing.
  • the service life of the supporting bearing 4 is prolonged, and the service life of the electric hammer 10 can be prolonged.
  • the shaking of the intermediate shaft 3 can be reduced, and the working noise of the electric hammer 10 can be reduced.
  • the supporting bearing 4 and the supporting mechanism 2 can be ensured to support and abut together.
  • the failure of the supporting bearing 4 can be prevented, so that the service life of the supporting bearing 4 can be prolonged, and the service life of the electric hammer 10 can be prolonged.
  • the supporting mechanism 2 may include a supporting member 22 and a bracket 21.
  • the supporting member 22 is arranged between the impact member 8 and the bracket 21, and there is no relative movement between the supporting member 22 and the bracket 21. Connection.
  • the motion conversion mechanism may further include: a large cylinder 92, the large cylinder 92 is sleeved on the outside of the impact member 8, the large cylinder 92 is connected to the output shaft 93, and the large cylinder 92
  • the intermediate shaft 3 is meshed and driven by gears, the output shaft 93 is hollow, and the output shaft 93 is used for accommodating the working head 83.
  • the intermediate shaft 3 when the intermediate shaft 3 rotates, the intermediate shaft 3 can drive the large cylinder 92 to rotate, and when the large cylinder 92 rotates, it drives the output shaft 93 to rotate, so that the output shaft 93 drives the working head 83 to rotate.
  • the support 22 is sleeved on the outside of the large cylinder 92
  • the support 21 is sleeved on the outside of the support 22, and the support 22 and the support 21 are connected without relative movement.
  • the support 21 and the support are interference press-fitted Together, the support mechanism 2 provided in this way can stably support the large cylinder 92 in the housing 1, and then support the impact member 8 to reciprocate in the large cylinder 92, which can improve the working stability of the electric hammer 10.
  • the support bearing 4 and the intermediate shaft 3 are connected without relative movement.
  • the support bearing 4 is in an interference connection with the intermediate shaft 3.
  • the intermediate shaft 3 drives the support bearing 4 to move together.
  • the support bearing 4 is also located at the corresponding position, and the intermediate shaft 3 and the support The bearing 4 is located at any position, and the supporting bearing 4 and the supporting mechanism 2 always support and abut.
  • the support bearing 4 may also be connected with the intermediate shaft 3 in a relatively movable manner.
  • the supporting bearing 4 is hollowed on the intermediate shaft 3, and the supporting bearing 4 is fixedly connected to the housing 1. At this time, the intermediate shaft 3 moves to any one of the first position, the second position, and the third position, and the support bearing 4 is always located at the same position and abuts against the support mechanism 2.
  • the support mechanism 2 can be sheathed on the outer ring of the support bearing 4. This arrangement can increase the support area of the support mechanism 2 and the support bearing 4, and can improve the support strength of the support bearing 4, thereby further By reducing the shaking of the intermediate shaft 3, the arrangement form of the supporting mechanism 2 can be made more reasonable.
  • the bracket 21 can be configured as an aluminum bracket. Such a configuration can ensure the structural strength of the supporting mechanism 2. When the supporting mechanism 2 and the supporting bearing 4 are supported together, the supporting mechanism 2 can be prevented from being deformed. The intermediate shaft 3 is prevented from moving in the axial direction perpendicular to the intermediate shaft 3, thereby ensuring that it only moves in the axial direction of the intermediate shaft 3.
  • the electric hammer 10 may further include: a first end bearing 5 for supporting the intermediate shaft 3, and the first end bearing 5 is sheathed on the intermediate shaft 3. Moreover, the first end bearing 5 is provided at the other end of the intermediate shaft 3. It should be explained that one end of the intermediate shaft 3 may be the right end in FIG. 1, and the other end of the intermediate shaft 3 may be the left end in FIG. Therefore, the first end bearing 5 is provided at one end of the intermediate shaft 3 close to the working head 83. Among them, the first end bearing 5 can support the intermediate shaft 3, which can further improve the support strength of the support bearing 4, so that the shaking of the intermediate shaft 3 can be further reduced, and the stability of the intermediate shaft 3 can be improved.
  • the support bearing 4 is located between the first end bearing 5 and one end of the intermediate shaft 3. It can also be understood that the support bearing 4 is located at the first end bearing 5 and the intermediate shaft 3 away from the working head 83. Between one end, the support bearing 4 is arranged on the right side of the first end bearing 5, and the support bearing 4 and the first end bearing 5 are spaced apart, so that the support bearing 4 and the first end bearing 5 can be supported on the intermediate shaft. The different positions of 3 can improve the supporting effect of the intermediate shaft 3.
  • the electric hammer 10 may further include: a second end bearing 91 for supporting the intermediate shaft 3, the second end bearing 91 is sheathed on the intermediate shaft 3, and The second end bearing 91 is provided at the end of the intermediate shaft 3 away from the working head 83.
  • the second end bearing 91 is supported between the motion conversion part 6 and the end of the intermediate shaft 3 away from the working head 83.
  • the second end bearing 91 can support the intermediate shaft. 3 plays a supporting role, which can further improve the support strength of the supporting bearing 4, so that the shaking of the intermediate shaft 3 can be further reduced, and the stability of the intermediate shaft 3 can be improved.
  • the gear mechanism includes a first gear portion 94 provided on the outer surface of the intermediate shaft 3, and a first gear portion 94 provided on the outer surface of the large cylinder 92 and connected to the first gear.
  • first gear portion 94 and the second gear portion 95 are meshed to achieve the working effect of driving the large cylinder 92 to rotate, thereby ensuring the rotation of the working head 83.
  • the motion conversion member 6 is selectively connected to the gear shaft 96, and the motion conversion member 6 works through the function conversion spline sleeve to provide reciprocating motion.
  • the motion conversion member 6 can swing in the hammering position and the reset position.
  • the impact member 8 of the electric hammer 10 is connected to the motion conversion member 6, the ram 81 and the ram 82 are at least partially housed in the impact member 8, and the ram 82 is movably arranged between the ram 81 and the working head 83, The ram 81 is used to drive the ram 82 to hit the working head 83.
  • the motion conversion member 6 drives the reciprocating motion of the impact member 8 to generate air pressure between the ram 81 and pushes the ram 81 to generate a reciprocating impact movement.
  • the striker bar 82 is impacted during the movement, the striker bar 82 produces a reciprocating impact movement, and the striker bar 82 can transmit the reciprocating impact movement to the working head 83 to cause the working head 83 to produce an impact.
  • the motion conversion member 6 is located between the support bearing 4 and one end of the intermediate shaft 3. It can also be understood that the motion conversion member 6 is provided on the right side of the support bearing 4. Moreover, the motion conversion member 6 and the support bearing 4 are arranged spaced apart, so that the support bearing 4 and the motion conversion member 6 can be supported at different positions of the intermediate shaft 3, which can further improve the supporting effect of the intermediate shaft 3.
  • the electric hammer 10 may further include: a locking device 7, which includes a locking portion 71 sleeved on the intermediate shaft 3, and the locking portion 71 is provided on the housing 1, the intermediate shaft 3 has a fourth position along its axial direction.
  • the locking portion 71 is connected to the first gear portion 94 on the intermediate shaft 3, for example: the locking portion 71 and The first gear portion 94 is coupled to lock the intermediate shaft 3 in the fourth position.
  • the user can adjust the angle of the working head 83.
  • the locking portion 71 has a stopping portion 98 for stopping the first end bearing 5, and the stopping portion 98 abuts against the first end bearing 5.
  • the first end bearing 5 can be installed on the housing 1 with interference. This arrangement can stop the first end bearing 5 on the housing 1 and prevent the first end bearing 5 from falling off from the housing 1. .
  • the support bearing 4 when the intermediate shaft 3 is in the fourth position, the support bearing 4 abuts against the support mechanism 2. This arrangement can prevent the support bearing 4 from failing, thereby prolonging the service life of the support bearing 4, and thus The service life of the electric hammer 10 is prolonged, and at the same time, the shaking of the intermediate shaft 3 can be reduced.
  • the electric hammer 10 may further include: a position drive mechanism, the position drive mechanism is used to drive the intermediate shaft 3 to move to the first position, the second position, the third position, and the fourth position, so as to realize the driving The working purpose of the intermediate shaft 3 movement.
  • the position driving mechanism includes: a driving part 99 and a dial part (not shown in the figure) provided outside the housing 1.
  • the driving part 99 is fixedly connected to the support bearing 4, because the support bearing 4 Connected with the intermediate shaft 3 without relative movement, the driving portion 99 can operatively drive the support bearing 4 and the intermediate shaft 3 to move along the axis of the intermediate shaft.
  • the driving part 99 can be set as a shift fork, the driving part 99 is located in the housing 1, the shifting part is arranged on the housing 1 and is connected with the driving part 99, and the shifting part is moved by driving the driving part 99 to move the intermediate shaft 3 to The first position, the second position, the third position, the fourth position.
  • the user can control the driving part 99 to drive the intermediate shaft 3 to move to the first position, the second position, the third position, and the fourth position by dialing the toggle part.
  • the electric hammer also includes a first clutch mechanism and a second clutch mechanism, the first clutch mechanism is arranged between the motor shaft and the intermediate shaft 3, the second clutch mechanism is arranged between the motor shaft and the motion conversion member 6, the first clutch mechanism and The second clutch mechanism includes two states of separation and reception.
  • the intermediate shaft 3 When the intermediate shaft 3 is in the first position, the first clutch mechanism is in a separated state, and the second clutch mechanism is in a receiving state. There is no motion transmission between the motor shaft and the intermediate shaft 3, and the motion conversion member 6 can receive the power of the motor shaft;
  • the intermediate shaft When the intermediate shaft is in the second position, the first clutch mechanism and the second clutch structure are both in the receiving state, the intermediate shaft 3 can receive the power of the motor shaft, and the motion converter 6 can receive the power of the motor shaft;
  • the intermediate shaft 3 when the intermediate shaft 3 is in the third position In the position, the first clutch mechanism is in the receiving state, the second clutch mechanism is in the separated state, the intermediate shaft 3 can receive the power of the motor shaft, and there is no motion transmission between the motor shaft and the motion conversion member 6.
  • the first clutch mechanism includes a gear shaft inner spline 961 of the gear shaft 96 and an intermediate shaft outer spline 31 of the intermediate shaft 3.
  • the first clutch The mechanism is in the receiving state.
  • the gear shaft inner spline 961 is disengaged from the intermediate shaft outer spline 31, the first clutch mechanism is in the disengaged state.
  • the second clutch mechanism includes the gear shaft outer spline 962 of the gear shaft 96 and the motion conversion member inner spline 61 of the motion conversion member 6.
  • the second clutch The mechanism is in the receiving state.
  • the gear shaft outer spline 962 is disengaged from the motion conversion member inner spline 61
  • the second clutch mechanism is in the disengaged state.
  • the toggle part drives the driving part 99 and the intermediate shaft 3 to move in the direction of the working head 83 to move the intermediate shaft 3 to the first position, the first clutch mechanism is in the separated state, and the gear shaft 96
  • the inner spline 961 of the gear shaft is disengaged from the outer spline 31 of the intermediate shaft 3 of the intermediate shaft.
  • the drive shaft of the motor 9 rotates, and the drive shaft of the motor 9 drives the gear shaft 96 to rotate.
  • the gear shaft inner spline 961 of the gear shaft 96 is disengaged from the intermediate shaft outer spline 31.
  • the motor 9 moves It cannot be transmitted to the intermediate shaft 3, and the intermediate shaft 3 cannot rotate.
  • the intermediate shaft 3 cannot drive the output shaft 93 to rotate, and the working head 83 cannot rotate.
  • the second clutch mechanism is in the receiving state, the gear shaft outer splines 962 of the gear shaft 96 mesh with the inner splines 61 of the motion conversion member 6 of the motion conversion member 6, the gear shaft 96 drives the motion conversion member 6 to rotate, and the motion conversion member 6 drives The impact member 8 reciprocates, and the impact member 8 drives the ram 81 and the ram 82 to reciprocate, so that the ram 82 hits the drill bit 83, and the hammer gear working mode of the electric hammer 10 is realized.
  • the knob dialing part drives the driving part 99 and the intermediate shaft 3 to move to the working head 83, so that the intermediate shaft 3 moves to the fourth position, and the work can be adjusted.
  • the angle of the head 83 at this time, the gear shaft internal spline 961 of the gear shaft 96 is disengaged from the intermediate shaft external spline 31 of the intermediate shaft 3, and the gear shaft external spline 962 meshes with the internal spline 61 of the motion conversion member, and the first gear
  • the part 94 is engaged with the locking part 71.
  • the intermediate shaft 3 is locked, and the output shaft 93 and the intermediate shaft 3 do not rotate. Therefore, the angle of the working head 83 can be manually adjusted, which realizes the working effect of adjusting the angle of the working head 83 by the hammer. Gear).
  • the working mode of the hammer-drill gear the rotary knob moves the driving part 99 and the intermediate shaft 3 to the motor 9 to move the intermediate shaft 3 to the second position.
  • the first clutch mechanism and the second clutch mechanism are both In the receiving state, when the electric hammer 10 is working, the drive shaft of the motor 9 rotates, the drive shaft of the motor 9 drives the gear shaft 96 to rotate, the gear shaft internal spline 961 of the gear shaft 96 meshes with the intermediate shaft 3, and the gear shaft 96 drives the intermediate shaft 3 rotate, the first gear part 94 meshes with the second gear part 95, the intermediate shaft 3 drives the second gear part 95 and the large cylinder 92 to rotate, the large cylinder 92 and the output shaft 93 are connected by four steel pins, so the output shaft 93 follows The large cylinder 92 rotates together, and the output shaft 93 drives the working head 83 to rotate.
  • the gear shaft outer spline 962 of the gear shaft 96 meshes with the inner spline 61 of the motion conversion member 6 and the gear shaft 96 drives the motion conversion member 6 Rotating, the motion conversion member 6 drives the impact member 8 to reciprocate, and the impact member 8 drives the ram 81 and the ram 82 to reciprocate, so that the ram 82 hits the working head 83 to realize the hammer-drilling movement of the working head 83 of the electric hammer 10.
  • the working mode of the drill gear the rotary knob moves the driving part 99 and the intermediate shaft 3 to the motor 9 to move the intermediate shaft 3 to the third position, the first clutch mechanism is in the receiving state, and the second clutch The mechanism is in a separated state, the gear shaft internal spline 961 of the gear shaft 96 meshes with the intermediate shaft external spline 31 of the intermediate shaft 3, and the gear shaft external spline 962 of the gear shaft 96 is engaged with the motion conversion member internal spline of the motion conversion member 6. 61 disengaged.
  • the drive shaft of the motor 9 rotates, and the drive shaft of the motor 9 drives the gear shaft 96 to rotate.
  • the gear shaft internal spline 961 of the gear shaft 96 meshes with the intermediate shaft external spline 31 of the intermediate shaft 3, and the gear shaft 96 Drive the intermediate shaft 3 to rotate, the first gear portion 94 meshes with the second gear portion 95, the intermediate shaft 3 drives the second gear portion 95 and the large cylinder 92 to rotate, the large cylinder 92 and the output shaft 93 are connected by four steel pins, so the output The shaft 93 rotates together with the large cylinder 92, and the output shaft 93 drives the working head 83 to rotate.
  • gear shaft outer spline 962 of the gear shaft 96 is disengaged from the motion conversion member inner spline 61 of the motion conversion member 6, so the gear shaft 96 rotates, but the motion conversion member 6 does not rotate, and the impact member 8, the hammer 81, There is no reciprocating movement of the striker 82, which realizes the drilling movement of the working head 83 of the electric hammer 10.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Percussive Tools And Related Accessories (AREA)

Abstract

An electric hammer (10), comprising: an electric motor (9); an output shaft (93) configured to mate with a working head (83); a motion conversion mechanism, comprising an intermediate shaft (3), a gear mechanism and a motion conversion member (6) sleeved on the intermediate shaft, the intermediate shaft selectively moving along the axial direction thereof to a first position, a second position and a third position; and an impact mechanism, comprising an impact member (8) for receiving power from the motion conversion member and reciprocating along an output axis. The electric hammer further comprises a support mechanism (2) for supporting the impact member to reciprocate, and a support bearing (4) for supporting the intermediate shaft, and when the intermediate shaft is in the third position, the working head only outputs the rotation, and the support bearing is in support contact with the support mechanism. Thus, by means of the cooperation between the support mechanism and the support bearing, it can be ensured that the support bearing and the support mechanism are supported together, so as to prevent the failure of the support bearing, thereby prolonging the service life of the support bearing, further prolonging the service life of an electric hammer.

Description

电锤Electric hammer
本申请要求了申请日为2019年12月9日,申请号为201911252172.7的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application whose application date is December 9, 2019 and the application number is 201911252172.7, the entire content of which is incorporated into this application by reference.
技术领域Technical field
本发明涉及电锤领域,尤其是涉及一种电锤。The invention relates to the field of electric hammers, in particular to an electric hammer.
背景技术Background technique
电锤具有一个在钻孔、冲击钻孔、凿钎工作方式之间转换的传动装置。其中,电锤在钻孔档位时,固定在中间轴上的支撑轴承与支撑机构分开,起不到支撑中间轴的作用,容易导致中间轴上的支撑轴承失效,也容易引起运动转换件失效,从而影响支撑轴承和运动转换件的使用寿命,进而影响电锤的使用寿命。The electric hammer has a transmission device that switches between drilling, percussion drilling, and chiseling. Among them, when the electric hammer is in the drilling gear, the support bearing fixed on the intermediate shaft is separated from the support mechanism, which can not play the role of supporting the intermediate shaft, which easily causes the support bearing on the intermediate shaft to fail, and it is also easy to cause the motion converter to fail. , Thereby affecting the service life of the support bearing and the motion conversion part, and thus the service life of the electric hammer.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出了一种电锤,该电锤可以延长电锤的使用寿命。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, an object of the present invention is to provide an electric hammer, which can prolong the service life of the electric hammer.
根据本发明的电锤包括:电机,所述电机围绕电机轴转动;输出轴,用于与工作头配接,所述工作头可选择地绕输出轴线输出转动和/或沿输出轴线输出往复运动;运动转换机构,所述运动转换机构用于接收所述电机的动力,所述运动转换机构包括中间轴、在所述中间轴与所述输出轴之间传递动力的齿轮机构以及与所述中间轴连接的运动转换件运动转换件,所述输出轴能够由所述齿轮机构驱动输出转动,所述中间轴可选择地沿其轴线方向移动至第一位置、第二位置和第三位置;冲击机构,包括用于接收所述运动转换件动力且沿所述输出轴线往复运动的冲击件,所述冲击件用于驱动工作头沿所述输出轴线往复运动;其中,所述中间轴移动至所述第一位置时,所述工作头只输出往复运动,所述中间轴移动至所述第二位置时,所述工作头既输出往复运动又输出转动,所述中间轴移动至所述第三位置时,所述工作头只输出转动;所述电锤还包括支撑所述冲击件作往复运动的支撑机构以及支撑所述中间轴的支撑轴承,在所述中间轴在第三位置时,所述支撑轴承与所述支撑机构支撑抵接。The electric hammer according to the present invention includes: a motor that rotates around the motor shaft; an output shaft for mating with a working head, the working head can selectively output rotation around an output axis and/or output reciprocating motion along the output axis Motion conversion mechanism, the motion conversion mechanism is used to receive the power of the motor, the motion conversion mechanism includes an intermediate shaft, a gear mechanism that transmits power between the intermediate shaft and the output shaft, and the intermediate Shaft-connected motion conversion part motion conversion part, the output shaft can be driven by the gear mechanism to output rotation, the intermediate shaft can be selectively moved along its axis direction to the first position, the second position and the third position; impact The mechanism includes an impact member for receiving the power of the motion conversion member and reciprocating along the output axis, the impact member is used to drive the working head to reciprocate along the output axis; wherein the intermediate shaft moves to the In the first position, the working head only outputs reciprocating motion. When the intermediate shaft moves to the second position, the working head outputs both reciprocating motion and rotation, and the intermediate shaft moves to the third position. Position, the working head only outputs rotation; the electric hammer also includes a support mechanism that supports the impact member for reciprocating motion and a support bearing that supports the intermediate shaft. When the intermediate shaft is in the third position, the The support bearing supports and abuts against the support mechanism.
根据本发明的电锤,通过支撑机构和支撑轴承配合,能够保证支撑轴承与支撑机构 支撑在一起,可以防止支撑轴承失效,从而可以延长支撑轴承的使用寿命,进而可以延长电锤的使用寿命。According to the electric hammer of the present invention, through the cooperation of the supporting mechanism and the supporting bearing, the supporting bearing and the supporting mechanism can be ensured to be supported together, and the failure of the supporting bearing can be prevented, so that the service life of the supporting bearing can be prolonged, and the service life of the electric hammer can be extended.
在本发明的一些示例中,所述支撑轴承与所述中间轴无相对运动地连接。In some examples of the present invention, the support bearing and the intermediate shaft are connected without relative movement.
在本发明的一些示例中,还包括位置驱动机构,所述位置驱动机构包括与所述支撑轴承固定连接的驱动部,所述驱动部可操作地驱动所述支撑轴承及中间轴沿中间轴轴线方向移动。In some examples of the present invention, a position drive mechanism is further included. The position drive mechanism includes a drive portion fixedly connected to the support bearing, and the drive portion operably drives the support bearing and the intermediate shaft along the intermediate shaft axis. Move in direction.
在本发明的一些示例中,所述第一位置、第二位置、第三位置沿所述中间轴轴线依次设置,在所述中间轴在第一位置及第二位置时,所述支撑轴承都与所述支撑机构支撑抵接。In some examples of the present invention, the first position, the second position, and the third position are sequentially arranged along the axis of the intermediate shaft. When the intermediate shaft is in the first position and the second position, the support bearing is Supporting and abutting with the supporting mechanism.
在本发明的一些示例中,所述支撑机构包括支撑件与支架,所述支撑件设置在所述冲击件与所述支架之间,所述支撑件与所述支架无相对运动地连接。In some examples of the present invention, the support mechanism includes a support member and a bracket, the support member is disposed between the impact member and the bracket, and the support member and the bracket are connected without relative movement.
在本发明的一些示例中,所述支架为铝支架。In some examples of the present invention, the bracket is an aluminum bracket.
在本发明的一些示例中,所述的电锤还包括用于支撑所述中间轴的第一端轴承,所述第一端轴承外套于所述中间轴,且所述第一端轴承设置于所述中间轴靠近所述工作头的一端。In some examples of the present invention, the electric hammer further includes a first end bearing for supporting the intermediate shaft, the first end bearing is sleeved on the intermediate shaft, and the first end bearing is arranged at The intermediate shaft is close to one end of the working head.
在本发明的一些示例中,所述支撑轴承位于所述第一端轴承和所述中间轴远离所述工作头的一端之间。In some examples of the present invention, the support bearing is located between the first end bearing and an end of the intermediate shaft away from the working head.
在本发明的一些示例中,所述的电锤还包括用于支撑所述中间轴的第二端轴承,所述第二端轴承外套于所述中间轴,且所述第二端轴承设于所述中间轴远离所述工作头的一端。In some examples of the present invention, the electric hammer further includes a second end bearing for supporting the intermediate shaft, the second end bearing is sleeved on the intermediate shaft, and the second end bearing is arranged at One end of the intermediate shaft away from the working head.
在本发明的一些示例中,所述的电锤还包括:套设于所述中间轴的锁止部,所述中间轴沿其轴线方向具有第四位置,所述锁止部与所述中间轴耦合,以将所述中间轴锁定于第四位置。In some examples of the present invention, the electric hammer further includes: a locking portion sleeved on the intermediate shaft, the intermediate shaft has a fourth position along its axial direction, and the locking portion is connected to the intermediate shaft. The shaft is coupled to lock the intermediate shaft in the fourth position.
在本发明的一些示例中,所述锁止部具有用于止挡所述第一端轴承的止挡部,所述止挡部与所述第一端轴承支撑抵接。In some examples of the present invention, the locking portion has a stop portion for stopping the first end bearing, and the stop portion supports and abuts against the first end bearing.
在本发明的一些示例中,在所述中间轴在第四位置时,所述支撑轴承与所述支撑机构支撑抵接。In some examples of the present invention, when the intermediate shaft is in the fourth position, the support bearing supports and abuts against the support mechanism.
在本发明的一些示例中,所述中间轴轴线与所述输出轴线平行。In some examples of the present invention, the intermediate shaft axis is parallel to the output axis.
在本发明的一些示例中,所述输出轴线与电机轴的轴线平行设置。In some examples of the present invention, the output axis is arranged parallel to the axis of the motor shaft.
在本发明的一些示例中,所述运动转换件设置成套设于所述中间轴的摆杆轴承,所述冲击件设置成气缸,所述冲击机构还包括与所述冲击件配合的撞锤以及与所述撞锤配 合的撞杆,所述撞杆用于与所述工作头配接。In some examples of the present invention, the motion conversion member is provided with a pendulum bearing set on the intermediate shaft, the impact member is configured as an air cylinder, and the impact mechanism further includes a hammer and a hammer matched with the impact member. A striker matched with the striker, and the striker is used for mating with the working head.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the present invention will be partly given in the following description, and partly will become obvious from the following description, or be understood through the practice of the present invention.
附图说明Description of the drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1是根据本发明实施例的电锤的剖视图;Figure 1 is a cross-sectional view of an electric hammer according to an embodiment of the present invention;
图2是根据本发明实施例的电锤的中间轴位于第一位置时的局部放大图;2 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the first position;
图3是根据本发明实施例的电锤的中间轴位于第二位置时的局部放大图;3 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the second position;
图4是根据本发明实施例的电锤的中间轴位于第三位置时的局部放大图;Figure 4 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the third position;
图5是根据本发明实施例的电锤的中间轴位于第四位置时的局部放大图。Fig. 5 is a partial enlarged view of the electric hammer according to the embodiment of the present invention when the intermediate shaft is located at the fourth position.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, but should not be understood as limiting the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
下面参考图1-图5描述本发明实施例的电锤10。The electric hammer 10 according to the embodiment of the present invention will be described below with reference to FIGS. 1 to 5.
如图1-图5所示,根据本发明实施例的电锤10包括:壳体1、电机9、输出轴93、运动转换机构和冲击机构。电机9设置于电锤的壳体1内,电机9为电锤10的工作提供电能,电机围绕电机轴转动。输出轴93用于与工作头83配接,工作头83可选择地绕输出轴线输出转动和/或沿绕着输出轴线往复运动,需要说明的是,工作轴线(即输出轴线)方向是指图1中的左右方向。运动转换机构设置于壳体1内,而且运动转换机构用于接收电机9的动力,可以驱动输出轴93转动,进而输出轴93带动工作头83转动,运动转换机构包括中间轴3、在中间轴3与输出轴93之间传递动力的齿轮机构以及套接在中间轴3上往复摆动的运动转换件6。其中,中间轴3与电机9可选择地连接, 具体地,电机9的输出端设置有齿轮轴96,齿轮轴96与中间轴3和/或运动转换件6可选择地连接,中间轴3选择性地与齿轮轴96连接,中间轴3可选择地沿其轴线方向移动至第一位置、第二位置和第三位置之间,也就是说,在中间轴3的轴向方向上,中间轴3可以移动至第一位置、第二位置和第三位置的任意一个位置。可选地,运动转换件6设置成套设于中间轴3的摆杆轴承。As shown in FIGS. 1 to 5, the electric hammer 10 according to the embodiment of the present invention includes: a housing 1, a motor 9, an output shaft 93, a motion conversion mechanism and an impact mechanism. The motor 9 is arranged in the housing 1 of the electric hammer, the motor 9 provides electric energy for the work of the electric hammer 10, and the motor rotates around the motor shaft. The output shaft 93 is used for mating with the working head 83. The working head 83 can optionally output rotation around the output axis and/or reciprocate around the output axis. It should be noted that the direction of the working axis (that is, the output axis) refers to the figure 1 in the left and right direction. The motion conversion mechanism is arranged in the housing 1, and the motion conversion mechanism is used to receive the power of the motor 9, which can drive the output shaft 93 to rotate, and then the output shaft 93 drives the working head 83 to rotate. The motion conversion mechanism includes the intermediate shaft 3 and the intermediate shaft. 3 and the output shaft 93 to transmit power between the gear mechanism and the movement conversion member 6 sleeved on the intermediate shaft 3 to reciprocate. Among them, the intermediate shaft 3 and the motor 9 are selectively connected. Specifically, the output end of the motor 9 is provided with a gear shaft 96, which is selectively connected with the intermediate shaft 3 and/or the motion conversion member 6, and the intermediate shaft 3 is selected Is sexually connected to the gear shaft 96, the intermediate shaft 3 can be selectively moved between the first position, the second position and the third position along its axial direction, that is, in the axial direction of the intermediate shaft 3, the intermediate shaft 3 can be moved to any one of the first position, the second position and the third position. Optionally, the motion conversion member 6 is provided with a swing rod bearing set on the intermediate shaft 3 as a set.
冲击机构,包括用于接收运动转换机构传递的动力且沿输出轴线往复运动的冲击件8,冲击件8用于驱动工作头83沿输出轴线往复运动,其中,中间轴3移动至第一位置时,工作头83只输出往复运动,电锤10处于锤档工作模式。中间轴3移动至第二位置时,工作头83既输出往复运动又输出转动,电锤10处于锤钻档工作模式。中间轴3移动至第三位置时,工作头83只输出转动,电锤10处于钻档工作模式。The impact mechanism includes an impact member 8 for receiving the power transmitted by the motion conversion mechanism and reciprocating along the output axis. The impact member 8 is used to drive the working head 83 to reciprocate along the output axis. When the intermediate shaft 3 moves to the first position , The working head 83 only outputs reciprocating motion, and the electric hammer 10 is in the hammer gear working mode. When the intermediate shaft 3 moves to the second position, the working head 83 outputs both reciprocating motion and rotation, and the electric hammer 10 is in the hammer drill mode. When the intermediate shaft 3 moves to the third position, the working head 83 only outputs rotation, and the electric hammer 10 is in the drilling mode.
在本发明的一些实施例中,冲击件8设置成气缸,冲击机构还包括与冲击件8配合的撞锤81以及与撞锤81配合的撞杆82,撞杆82用于与工作头83配接。In some embodiments of the present invention, the impact member 8 is configured as an air cylinder, and the impact mechanism further includes a ram 81 matched with the impact member 8 and a ram 82 matched with the ram 81. The ram 82 is used for matching with the working head 83. Pick up.
在本发明的一些实施例中,壳体1呈类似手枪状,包括沿输出轴线纵长延伸的主壳体以及与主壳体呈夹角倾斜设置的手柄壳体。其中,运动转换机构、冲击机构以及电机9都设置在主壳体内。In some embodiments of the present invention, the housing 1 has a pistol-like shape, and includes a main housing extending longitudinally along the output axis and a handle housing inclined at an angle with the main housing. Among them, the motion conversion mechanism, the impact mechanism and the motor 9 are all arranged in the main housing.
进一步地,中间轴3轴线与输出轴线平行设置,电机轴的轴线与输出轴线平行设置,当然,电机轴的轴线也可以设置成与输出轴线垂直,在此不做限制。Further, the axis of the intermediate shaft 3 is arranged parallel to the output axis, and the axis of the motor shaft is arranged parallel to the output axis. Of course, the axis of the motor shaft can also be arranged perpendicular to the output axis, which is not limited here.
进一步地,电锤10还可以包括支撑冲击件8作往复运动的支撑机构2以及支撑中间轴3的支撑轴承4,在中间轴3在第三位置时,支撑轴承4与支撑机构2支撑抵接,具体地,支撑机构2套设于冲击件8的外侧,支撑轴承4的内圈套设于中间轴3,在中间轴3在第三位置时,支撑轴承4与支撑机构2支撑抵接。Further, the electric hammer 10 may also include a support mechanism 2 that supports the impact member 8 for reciprocating motion and a support bearing 4 that supports the intermediate shaft 3. When the intermediate shaft 3 is in the third position, the support bearing 4 and the support mechanism 2 support and abut Specifically, the supporting mechanism 2 is sleeved on the outer side of the impact member 8, and the inner ring of the supporting bearing 4 is sleeved on the intermediate shaft 3. When the intermediate shaft 3 is in the third position, the supporting bearing 4 and the supporting mechanism 2 support and abut.
在本发明的一些实施例中,在中间轴3在第一位置时,支撑轴承4与支撑机构2支撑抵接,在中间轴3在第二位置时,支撑轴承4与支撑机构2支撑抵接,如此设置能够保证中间轴3在第一位置、第二位置、第三位置时,支撑轴承4一直与支撑机构2支撑抵接在一起。In some embodiments of the present invention, when the intermediate shaft 3 is in the first position, the support bearing 4 supports and abuts against the support mechanism 2, and when the intermediate shaft 3 is in the second position, the support bearing 4 supports and abuts against the support mechanism 2 Such an arrangement can ensure that when the intermediate shaft 3 is in the first position, the second position, and the third position, the supporting bearing 4 is always supported and abutted with the supporting mechanism 2.
其中,电锤10工作时,中间轴3沿其轴线方向移动过程中,能够保证支撑轴承4与支撑机构2相互支撑抵接在一起,并且,电锤10在钻孔档位(即钻档工作模式)、锤钻档工作模式、锤档工作模式时,支撑轴承4与支撑机构2也能够支撑抵接在一起,可以保证对中间轴3的支撑效果,也可以防止支撑轴承4失效,从而可以延长支撑轴承4的使用寿命,进而可以延长电锤10的使用寿命,同时,还能够降低中间轴3的晃动,可以降低电锤10的工作噪音。Among them, when the electric hammer 10 is working, during the movement of the intermediate shaft 3 along its axial direction, the supporting bearing 4 and the supporting mechanism 2 can be ensured to support each other, and the electric hammer 10 is in the drilling gear (that is, the drilling gear is working). Mode), in the hammer drill mode and the hammer mode, the support bearing 4 and the support mechanism 2 can also be supported and abutted together, which can ensure the supporting effect of the intermediate shaft 3, and can also prevent the support bearing 4 from failing. The service life of the supporting bearing 4 is prolonged, and the service life of the electric hammer 10 can be prolonged. At the same time, the shaking of the intermediate shaft 3 can be reduced, and the working noise of the electric hammer 10 can be reduced.
由此,通过支撑机构2和支撑轴承4配合,当中间轴3在第一位置、第二位置和第三位置的任意一个位置时,能够保证支撑轴承4与支撑机构2支撑抵接在一起,可以防止支撑轴承4失效,从而可以延长支撑轴承4的使用寿命,进而可以延长电锤10的使用寿命。Thus, through the cooperation of the supporting mechanism 2 and the supporting bearing 4, when the intermediate shaft 3 is in any one of the first position, the second position and the third position, the supporting bearing 4 and the supporting mechanism 2 can be ensured to support and abut together. The failure of the supporting bearing 4 can be prevented, so that the service life of the supporting bearing 4 can be prolonged, and the service life of the electric hammer 10 can be prolonged.
在本发明的一些实施例中,如图2所示,支撑机构2可以包括支撑件22与支架21,支撑件22设置在冲击件8与支架21之间,支撑件22与支架21无相对运动的连接。In some embodiments of the present invention, as shown in FIG. 2, the supporting mechanism 2 may include a supporting member 22 and a bracket 21. The supporting member 22 is arranged between the impact member 8 and the bracket 21, and there is no relative movement between the supporting member 22 and the bracket 21. Connection.
在本发明的一些实施例中,如图2所示,运动转换机构还可以包括:大缸92,大缸92套设在冲击件8的外侧,大缸92与输出轴93连接,大缸92与中间轴3通过齿轮啮合传动,输出轴93中空,输出轴93用于收容工作头83。其中,中间轴3转动时,中间轴3能够带动大缸92转动,大缸92转动时带动输出轴93转动,从而输出轴93带动工作头83转动。其中,支撑件22套设在大缸92的外侧,支架21套设在支撑件22的外侧且支撑件22与支架21无相对运动地连接,可选地,支架21与支撑件过盈压装在一起,这样设置支撑机构2能够稳固支撑大缸92在壳体1内,进而支撑冲击件8在大缸92内作往复运动,可以提升电锤10的工作稳定性。In some embodiments of the present invention, as shown in FIG. 2, the motion conversion mechanism may further include: a large cylinder 92, the large cylinder 92 is sleeved on the outside of the impact member 8, the large cylinder 92 is connected to the output shaft 93, and the large cylinder 92 The intermediate shaft 3 is meshed and driven by gears, the output shaft 93 is hollow, and the output shaft 93 is used for accommodating the working head 83. Among them, when the intermediate shaft 3 rotates, the intermediate shaft 3 can drive the large cylinder 92 to rotate, and when the large cylinder 92 rotates, it drives the output shaft 93 to rotate, so that the output shaft 93 drives the working head 83 to rotate. Wherein, the support 22 is sleeved on the outside of the large cylinder 92, the support 21 is sleeved on the outside of the support 22, and the support 22 and the support 21 are connected without relative movement. Optionally, the support 21 and the support are interference press-fitted Together, the support mechanism 2 provided in this way can stably support the large cylinder 92 in the housing 1, and then support the impact member 8 to reciprocate in the large cylinder 92, which can improve the working stability of the electric hammer 10.
在本发明的一些实施例中,支撑轴承4与中间轴3无相对运动地连接。可选地,支撑轴承4与中间轴3过盈连接。此时,中间轴3带动支撑轴承4一同运动,当中间轴3在第一位置、第二位置和第三位置的任意一个位置时,支撑轴承4同样位于相应的位置,且中间轴3与支撑轴承4位于任一位置,支撑轴承4与支撑机构2始终支撑抵接。In some embodiments of the present invention, the support bearing 4 and the intermediate shaft 3 are connected without relative movement. Optionally, the support bearing 4 is in an interference connection with the intermediate shaft 3. At this time, the intermediate shaft 3 drives the support bearing 4 to move together. When the intermediate shaft 3 is in any one of the first position, the second position, and the third position, the support bearing 4 is also located at the corresponding position, and the intermediate shaft 3 and the support The bearing 4 is located at any position, and the supporting bearing 4 and the supporting mechanism 2 always support and abut.
在本发明的一些实施例中,支撑轴承4也可以与中间轴3有相对运动地连接。可选地,支撑轴承4空套在中间轴3上,支撑轴承4与壳体1固定连接。此时,中间轴3移动至第一位置、第二位置和第三位置的任意一个位置,支撑轴承4始终位于同一位置与支撑机构2支撑抵接。In some embodiments of the present invention, the support bearing 4 may also be connected with the intermediate shaft 3 in a relatively movable manner. Optionally, the supporting bearing 4 is hollowed on the intermediate shaft 3, and the supporting bearing 4 is fixedly connected to the housing 1. At this time, the intermediate shaft 3 moves to any one of the first position, the second position, and the third position, and the support bearing 4 is always located at the same position and abuts against the support mechanism 2.
在本发明的一些实施例中,支撑机构2可以外套于支撑轴承4的外圈,这样设置能够增加支撑机构2与支撑轴承4的支撑面积,可以提升对支撑轴承4的支撑强度,从而可以进一步降低中间轴3的晃动,进而可以使支撑机构2的布置形式更加合理。In some embodiments of the present invention, the support mechanism 2 can be sheathed on the outer ring of the support bearing 4. This arrangement can increase the support area of the support mechanism 2 and the support bearing 4, and can improve the support strength of the support bearing 4, thereby further By reducing the shaking of the intermediate shaft 3, the arrangement form of the supporting mechanism 2 can be made more reasonable.
在本发明的一些实施例中,支架21可以设置为铝支架,如此设置能够保证支撑机构2的结构强度,支撑机构2与支撑轴承4支撑在一起时,可以避免支撑机构2发生变形,从而可以避免中间轴3在垂直于中间轴3的轴向方向移动,进而可以保证只沿中间轴3的轴向方向移动。In some embodiments of the present invention, the bracket 21 can be configured as an aluminum bracket. Such a configuration can ensure the structural strength of the supporting mechanism 2. When the supporting mechanism 2 and the supporting bearing 4 are supported together, the supporting mechanism 2 can be prevented from being deformed. The intermediate shaft 3 is prevented from moving in the axial direction perpendicular to the intermediate shaft 3, thereby ensuring that it only moves in the axial direction of the intermediate shaft 3.
在本发明的一些实施例中,如图2-图5所示,电锤10还可以包括:用于支撑中间轴3的第一端轴承5,第一端轴承5外套于中间轴3上,而且第一端轴承5设置于中间 轴3的另一端,需要解释的是,中间轴3的一端可以为图1中的右端,中间轴3的另一端可以为图1中的左端,也可以理解为,第一端轴承5设置于中间轴3靠近工作头83的一端。其中,第一端轴承5能够对中间轴3起到支撑作用,可以进一步提升对支撑轴承4的支撑强度,从而可以进一步降低中间轴3的晃动,进而可以提升中间轴3的稳定性。In some embodiments of the present invention, as shown in FIGS. 2 to 5, the electric hammer 10 may further include: a first end bearing 5 for supporting the intermediate shaft 3, and the first end bearing 5 is sheathed on the intermediate shaft 3. Moreover, the first end bearing 5 is provided at the other end of the intermediate shaft 3. It should be explained that one end of the intermediate shaft 3 may be the right end in FIG. 1, and the other end of the intermediate shaft 3 may be the left end in FIG. Therefore, the first end bearing 5 is provided at one end of the intermediate shaft 3 close to the working head 83. Among them, the first end bearing 5 can support the intermediate shaft 3, which can further improve the support strength of the support bearing 4, so that the shaking of the intermediate shaft 3 can be further reduced, and the stability of the intermediate shaft 3 can be improved.
在本发明的一些实施例中,支撑轴承4位于第一端轴承5和中间轴3的一端之间,也可以理解为,支撑轴承4位于第一端轴承5和中间轴3远离工作头83的一端之间,支撑轴承4设置于第一端轴承5的右侧,而且,支撑轴承4与第一端轴承5间隔开布置,这样设置能够使支撑轴承4和第一端轴承5支撑在中间轴3的不同位置,可以提升对中间轴3的支撑效果。In some embodiments of the present invention, the support bearing 4 is located between the first end bearing 5 and one end of the intermediate shaft 3. It can also be understood that the support bearing 4 is located at the first end bearing 5 and the intermediate shaft 3 away from the working head 83. Between one end, the support bearing 4 is arranged on the right side of the first end bearing 5, and the support bearing 4 and the first end bearing 5 are spaced apart, so that the support bearing 4 and the first end bearing 5 can be supported on the intermediate shaft. The different positions of 3 can improve the supporting effect of the intermediate shaft 3.
在本发明的一些实施例中,如图2-图5所示,电锤10还可以包括:用于支撑中间轴3的第二端轴承91,第二端轴承91外套于中间轴3,而且第二端轴承91设置于中间轴3远离工作头83的一端,第二端轴承91支撑在运动转换件6和中间轴3远离工作头83的一端之间,第二端轴承91能够对中间轴3起到支撑作用,可以进一步提升对支撑轴承4的支撑强度,从而可以进一步降低中间轴3的晃动,进而可以提升中间轴3的稳定性。In some embodiments of the present invention, as shown in FIGS. 2 to 5, the electric hammer 10 may further include: a second end bearing 91 for supporting the intermediate shaft 3, the second end bearing 91 is sheathed on the intermediate shaft 3, and The second end bearing 91 is provided at the end of the intermediate shaft 3 away from the working head 83. The second end bearing 91 is supported between the motion conversion part 6 and the end of the intermediate shaft 3 away from the working head 83. The second end bearing 91 can support the intermediate shaft. 3 plays a supporting role, which can further improve the support strength of the supporting bearing 4, so that the shaking of the intermediate shaft 3 can be further reduced, and the stability of the intermediate shaft 3 can be improved.
在本发明的一些实施例中,如图2-图5所示,齿轮机构包括设置在中间轴3的外表面的第一齿轮部94,以及设置在大缸92的外表面且与第一齿轮部94啮合的第二齿轮部95,中间轴3转动时,通过第一齿轮部94和第二齿轮部95啮合,可以实现驱动大缸92转动的工作效果,从而可以保证工作头83转动。In some embodiments of the present invention, as shown in FIGS. 2 to 5, the gear mechanism includes a first gear portion 94 provided on the outer surface of the intermediate shaft 3, and a first gear portion 94 provided on the outer surface of the large cylinder 92 and connected to the first gear. When the intermediate shaft 3 is engaged with the second gear portion 95 meshed with the portion 94, the first gear portion 94 and the second gear portion 95 are meshed to achieve the working effect of driving the large cylinder 92 to rotate, thereby ensuring the rotation of the working head 83.
在本发明的一些实施例中,如图2-图5所示,运动转换件6选择性地与齿轮轴96连接,运动转换件6通过功能转换花键套工作,提供往复运动,当中间轴3位于第一位置或者第二位置时,运动转换件6在锤击位置和复位位置可摆动。其中,电锤10的冲击件8与运动转换件6连接,撞锤81和撞杆82至少部分收容于冲击件8内,撞杆82可移动地设置于撞锤81和工作头83之间,撞锤81用于驱动撞杆82撞击工作头83,具体地,通过运动转换件6带动冲击件8往复运动与撞锤81之间产生气压,推动撞锤81产生往复的撞击运动,撞锤81在运动时冲击撞杆82,使撞杆82产生往复的撞击运动,撞杆82能够将往复的撞击运动传递给工作头83,使工作头83产生冲击作用。In some embodiments of the present invention, as shown in FIGS. 2 to 5, the motion conversion member 6 is selectively connected to the gear shaft 96, and the motion conversion member 6 works through the function conversion spline sleeve to provide reciprocating motion. When 3 is in the first position or the second position, the motion conversion member 6 can swing in the hammering position and the reset position. Wherein, the impact member 8 of the electric hammer 10 is connected to the motion conversion member 6, the ram 81 and the ram 82 are at least partially housed in the impact member 8, and the ram 82 is movably arranged between the ram 81 and the working head 83, The ram 81 is used to drive the ram 82 to hit the working head 83. Specifically, the motion conversion member 6 drives the reciprocating motion of the impact member 8 to generate air pressure between the ram 81 and pushes the ram 81 to generate a reciprocating impact movement. When the striker bar 82 is impacted during the movement, the striker bar 82 produces a reciprocating impact movement, and the striker bar 82 can transmit the reciprocating impact movement to the working head 83 to cause the working head 83 to produce an impact.
在本发明的一些实施例中,如图2所示,运动转换件6位于支撑轴承4和中间轴3的一端之间,也可以理解为,运动转换件6设置于支撑轴承4的右侧,而且,运动转换件6与支撑轴承4间隔开布置,如此设置能够使支撑轴承4和运动转换件6支撑在中间 轴3的不同位置,可以进一步提升对中间轴3的支撑效果。In some embodiments of the present invention, as shown in FIG. 2, the motion conversion member 6 is located between the support bearing 4 and one end of the intermediate shaft 3. It can also be understood that the motion conversion member 6 is provided on the right side of the support bearing 4. Moreover, the motion conversion member 6 and the support bearing 4 are arranged spaced apart, so that the support bearing 4 and the motion conversion member 6 can be supported at different positions of the intermediate shaft 3, which can further improve the supporting effect of the intermediate shaft 3.
在本发明的一些实施例中,如图2所示,电锤10还可以包括:锁定装置7,锁定装置7包括套设于中间轴3的锁止部71,锁止部71设置于壳体1内,中间轴3沿其轴线方向具有第四位置,当中间轴3移动至第四位置时,锁止部71与中间轴3上的第一齿轮部94连接,例如:锁止部71与第一齿轮部94耦合,可以将中间轴3锁定于第四位置。其中,在第四位置,用户可以调整工作头83的角度。In some embodiments of the present invention, as shown in FIG. 2, the electric hammer 10 may further include: a locking device 7, which includes a locking portion 71 sleeved on the intermediate shaft 3, and the locking portion 71 is provided on the housing 1, the intermediate shaft 3 has a fourth position along its axial direction. When the intermediate shaft 3 moves to the fourth position, the locking portion 71 is connected to the first gear portion 94 on the intermediate shaft 3, for example: the locking portion 71 and The first gear portion 94 is coupled to lock the intermediate shaft 3 in the fourth position. Among them, in the fourth position, the user can adjust the angle of the working head 83.
在本发明的一些实施例中,如图2-图5所示,锁止部71具有用于止挡第一端轴承5的止挡部98,止挡部98与第一端轴承5抵接配合,其中,由于第一端轴承5可以过盈安装在壳体1上,如此设置能够将第一端轴承5止挡在壳体1上,可以防止第一端轴承5从壳体1上脱落。In some embodiments of the present invention, as shown in FIGS. 2 to 5, the locking portion 71 has a stopping portion 98 for stopping the first end bearing 5, and the stopping portion 98 abuts against the first end bearing 5. The first end bearing 5 can be installed on the housing 1 with interference. This arrangement can stop the first end bearing 5 on the housing 1 and prevent the first end bearing 5 from falling off from the housing 1. .
在本发明的一些实施例中,在中间轴3在第四位置时,支撑轴承4与支撑机构2抵接,这样设置可以防止支撑轴承4失效,从而可以延长支撑轴承4的使用寿命,进而可以延长电锤10的使用寿命,同时,还能够降低中间轴3的晃动。In some embodiments of the present invention, when the intermediate shaft 3 is in the fourth position, the support bearing 4 abuts against the support mechanism 2. This arrangement can prevent the support bearing 4 from failing, thereby prolonging the service life of the support bearing 4, and thus The service life of the electric hammer 10 is prolonged, and at the same time, the shaking of the intermediate shaft 3 can be reduced.
在本发明的一些实施例中,电锤10还可以包括:位置驱动机构,位置驱动机构用于驱动中间轴3移动至第一位置、第二位置、第三位置、第四位置,从而实现驱动中间轴3移动的工作目的。In some embodiments of the present invention, the electric hammer 10 may further include: a position drive mechanism, the position drive mechanism is used to drive the intermediate shaft 3 to move to the first position, the second position, the third position, and the fourth position, so as to realize the driving The working purpose of the intermediate shaft 3 movement.
在本发明的一些实施例中,位置驱动机构包括:驱动部99和设置于壳体1外部的拨动部(图中未示出),驱动部99与支撑轴承4固定连接,由于支撑轴承4与中间轴3无相对运动地连接,驱动部99可操作地驱动支撑轴承4及中间轴3沿中间轴轴线方向移动。驱动部99可以设置为拨叉,驱动部99位于壳体1内,拨动部设置于壳体1上且与驱动部99连接,拨动部通过驱动驱动部99移动以使中间轴3移动至第一位置、第二位置、第三位置、第四位置。其中,需要驱动中间轴3移动时,用户通过拨动拨动部可以控制驱动部99驱动中间轴3移动至第一位置、第二位置、第三位置、第四位置。In some embodiments of the present invention, the position driving mechanism includes: a driving part 99 and a dial part (not shown in the figure) provided outside the housing 1. The driving part 99 is fixedly connected to the support bearing 4, because the support bearing 4 Connected with the intermediate shaft 3 without relative movement, the driving portion 99 can operatively drive the support bearing 4 and the intermediate shaft 3 to move along the axis of the intermediate shaft. The driving part 99 can be set as a shift fork, the driving part 99 is located in the housing 1, the shifting part is arranged on the housing 1 and is connected with the driving part 99, and the shifting part is moved by driving the driving part 99 to move the intermediate shaft 3 to The first position, the second position, the third position, the fourth position. Wherein, when the intermediate shaft 3 needs to be driven to move, the user can control the driving part 99 to drive the intermediate shaft 3 to move to the first position, the second position, the third position, and the fourth position by dialing the toggle part.
下面根据图2-图5描述本申请的电锤10的工作模式:The working mode of the electric hammer 10 of the present application is described below according to FIGS. 2 to 5:
电锤还包括第一离合机构和第二离合机构,第一离合机构设置在电机轴与中间轴3之间,第二离合机构设置在电机轴与运动转换件6之间,第一离合机构和第二离合机构都包括分离和接收两种状态。The electric hammer also includes a first clutch mechanism and a second clutch mechanism, the first clutch mechanism is arranged between the motor shaft and the intermediate shaft 3, the second clutch mechanism is arranged between the motor shaft and the motion conversion member 6, the first clutch mechanism and The second clutch mechanism includes two states of separation and reception.
当中间轴3位于第一位置时,第一离合机构处于分离状态,第二离合机构处于接收状态,电机轴与中间轴3之间无运动传递,运动转换件6能够接收电机轴的动力;当中间轴位于第二位置时,第一离合机构和第二离合结构都处于接收状态,中间轴3能够接收电机轴的动力,运动转换件6能够接收电机轴的动力;当中间轴3位于第三位置时, 第一离合机构处于接收状态,第二离合机构处于分离状态,中间轴3能够接收电机轴的动力,电机轴与运动转换件6之间无运动传递。When the intermediate shaft 3 is in the first position, the first clutch mechanism is in a separated state, and the second clutch mechanism is in a receiving state. There is no motion transmission between the motor shaft and the intermediate shaft 3, and the motion conversion member 6 can receive the power of the motor shaft; When the intermediate shaft is in the second position, the first clutch mechanism and the second clutch structure are both in the receiving state, the intermediate shaft 3 can receive the power of the motor shaft, and the motion converter 6 can receive the power of the motor shaft; when the intermediate shaft 3 is in the third position In the position, the first clutch mechanism is in the receiving state, the second clutch mechanism is in the separated state, the intermediate shaft 3 can receive the power of the motor shaft, and there is no motion transmission between the motor shaft and the motion conversion member 6.
进一步地,第一离合机构包括齿轮轴96的齿轮轴内花键961与中间轴3的中间轴外花键31,当齿轮轴内花键961与中间轴外花键31啮合时,第一离合机构处于接收状态,当齿轮轴内花键961与中间轴外花键31脱开啮合时,第一离合机构处于分离状态。第二离合机构包括齿轮轴96的齿轮轴外花键962与运动转换件6的运动转换件内花键61,当齿轮轴外花键962与运动转换件内花键61啮合时,第二离合机构处于接收状态,当齿轮轴外花键962与运动转换件内花键61脱开啮合时,第二离合机构处于分离状态。Further, the first clutch mechanism includes a gear shaft inner spline 961 of the gear shaft 96 and an intermediate shaft outer spline 31 of the intermediate shaft 3. When the gear shaft inner spline 961 meshes with the intermediate shaft outer spline 31, the first clutch The mechanism is in the receiving state. When the gear shaft inner spline 961 is disengaged from the intermediate shaft outer spline 31, the first clutch mechanism is in the disengaged state. The second clutch mechanism includes the gear shaft outer spline 962 of the gear shaft 96 and the motion conversion member inner spline 61 of the motion conversion member 6. When the gear shaft outer spline 962 meshes with the motion conversion member inner spline 61, the second clutch The mechanism is in the receiving state. When the gear shaft outer spline 962 is disengaged from the motion conversion member inner spline 61, the second clutch mechanism is in the disengaged state.
如图2所示,锤档工作模式:拨动部带动驱动部99、中间轴3向工作头83方向运动,使中间轴3移动到第一位置,第一离合机构处于分离状态,齿轮轴96的齿轮轴内花键961与中间轴3的中间轴外花键31脱开啮合。电锤10工作时,电机9的驱动轴转动,电机9的驱动轴带动齿轮轴96转动,齿轮轴96的齿轮轴内花键961与中间轴外花键31脱开,此时电机9的运动无法传递给中间轴3,中间轴3不能转动,也就无法由中间轴3带动输出轴93转动,工作头83无法转动。并且,第二离合机构处于接收状态,齿轮轴96的齿轮轴外花键962与运动转换件6的运动转换件内花键61啮合,齿轮轴96带动运动转换件6转动,运动转换件6驱动冲击件8往复运动,冲击件8带动撞锤81、撞杆82往复运动,使撞杆82撞击钻头83,实现电锤10的锤档工作模式。As shown in Figure 2, the hammer gear working mode: the toggle part drives the driving part 99 and the intermediate shaft 3 to move in the direction of the working head 83 to move the intermediate shaft 3 to the first position, the first clutch mechanism is in the separated state, and the gear shaft 96 The inner spline 961 of the gear shaft is disengaged from the outer spline 31 of the intermediate shaft 3 of the intermediate shaft. When the electric hammer 10 is working, the drive shaft of the motor 9 rotates, and the drive shaft of the motor 9 drives the gear shaft 96 to rotate. The gear shaft inner spline 961 of the gear shaft 96 is disengaged from the intermediate shaft outer spline 31. At this time, the motor 9 moves It cannot be transmitted to the intermediate shaft 3, and the intermediate shaft 3 cannot rotate. Therefore, the intermediate shaft 3 cannot drive the output shaft 93 to rotate, and the working head 83 cannot rotate. In addition, the second clutch mechanism is in the receiving state, the gear shaft outer splines 962 of the gear shaft 96 mesh with the inner splines 61 of the motion conversion member 6 of the motion conversion member 6, the gear shaft 96 drives the motion conversion member 6 to rotate, and the motion conversion member 6 drives The impact member 8 reciprocates, and the impact member 8 drives the ram 81 and the ram 82 to reciprocate, so that the ram 82 hits the drill bit 83, and the hammer gear working mode of the electric hammer 10 is realized.
另外,如图5所示,电锤10位于锤档工作模式时,旋钮拨动部带动驱动部99、中间轴3向工作头83方向运动,使中间轴3移动至第四位置,可以调整工作头83的角度,此时齿轮轴96的齿轮轴内花键961与中间轴3的中间轴外花键31脱开,齿轮轴外花键962与运动转换件内花键61啮合,第一齿轮部94与锁止部71啮合,此时中间轴3被锁定,输出轴93和中间轴3不转动,因此可以手动调整工作头83角度,实现了锤档调整工作头83角度的工作效果(过渡档位)。In addition, as shown in Figure 5, when the electric hammer 10 is in the hammer working mode, the knob dialing part drives the driving part 99 and the intermediate shaft 3 to move to the working head 83, so that the intermediate shaft 3 moves to the fourth position, and the work can be adjusted. The angle of the head 83, at this time, the gear shaft internal spline 961 of the gear shaft 96 is disengaged from the intermediate shaft external spline 31 of the intermediate shaft 3, and the gear shaft external spline 962 meshes with the internal spline 61 of the motion conversion member, and the first gear The part 94 is engaged with the locking part 71. At this time, the intermediate shaft 3 is locked, and the output shaft 93 and the intermediate shaft 3 do not rotate. Therefore, the angle of the working head 83 can be manually adjusted, which realizes the working effect of adjusting the angle of the working head 83 by the hammer. Gear).
如图3所示,锤钻档工作模式:旋钮拨动部带动驱动部99、中间轴3向电机9方向运动,使中间轴3移动到第二位置,第一离合机构与第二离合机构都处于接收状态,电锤10工作时,电机9的驱动轴转动,电机9的驱动轴带动齿轮轴96转动,齿轮轴96的齿轮轴内花键961与中间轴3啮合,齿轮轴96带动中间轴3转动,第一齿轮部94与第二齿轮部95啮合,中间轴3带动第二齿轮部95和大缸92转动,大缸92与输出轴93通过四个钢销连接,所以输出轴93跟着大缸92一起转动,输出轴93驱动工作头83转动,同时,齿轮轴96的齿轮轴外花键962与运动转换件6的运动转换件内花键61啮合,齿轮轴96带动运动转换件6转动,运动转换件6驱动冲击件8往复运动,冲击件8带 动撞锤81、撞杆82往复运动,使撞杆82撞击工作头83,实现电锤10的工作头83锤钻运动。As shown in Figure 3, the working mode of the hammer-drill gear: the rotary knob moves the driving part 99 and the intermediate shaft 3 to the motor 9 to move the intermediate shaft 3 to the second position. The first clutch mechanism and the second clutch mechanism are both In the receiving state, when the electric hammer 10 is working, the drive shaft of the motor 9 rotates, the drive shaft of the motor 9 drives the gear shaft 96 to rotate, the gear shaft internal spline 961 of the gear shaft 96 meshes with the intermediate shaft 3, and the gear shaft 96 drives the intermediate shaft 3 rotate, the first gear part 94 meshes with the second gear part 95, the intermediate shaft 3 drives the second gear part 95 and the large cylinder 92 to rotate, the large cylinder 92 and the output shaft 93 are connected by four steel pins, so the output shaft 93 follows The large cylinder 92 rotates together, and the output shaft 93 drives the working head 83 to rotate. At the same time, the gear shaft outer spline 962 of the gear shaft 96 meshes with the inner spline 61 of the motion conversion member 6 and the gear shaft 96 drives the motion conversion member 6 Rotating, the motion conversion member 6 drives the impact member 8 to reciprocate, and the impact member 8 drives the ram 81 and the ram 82 to reciprocate, so that the ram 82 hits the working head 83 to realize the hammer-drilling movement of the working head 83 of the electric hammer 10.
如图4所示,钻档工作模式:旋钮拨动部带动驱动部99、中间轴3向电机9方向运动,使中间轴3移动到第三位置,第一离合机构处于接收状态,第二离合机构处于分离状态,齿轮轴96的齿轮轴内花键961与中间轴3的中间轴外花键31啮合,齿轮轴96的齿轮轴外花键962与运动转换件6的运动转换件内花键61脱开。电锤10工作时,电机9的驱动轴转动,电机9的驱动轴带动齿轮轴96转动,齿轮轴96的齿轮轴内花键961与中间轴3的中间轴外花键31啮合,齿轮轴96带动中间轴3转动,第一齿轮部94与第二齿轮部95啮合,中间轴3带动第二齿轮部95和大缸92转动,大缸92与输出轴93通过四个钢销连接,所以输出轴93跟着大缸92一起转动,输出轴93驱动工作头83转动。另外,齿轮轴96的齿轮轴外花键962与运动转换件6的运动转换件内花键61脱开,所以齿轮轴96转动,但是运动转换件6不转动,冲击件8、撞锤81、撞杆82无往复运动,实现电锤10的工作头83钻档运动。As shown in Figure 4, the working mode of the drill gear: the rotary knob moves the driving part 99 and the intermediate shaft 3 to the motor 9 to move the intermediate shaft 3 to the third position, the first clutch mechanism is in the receiving state, and the second clutch The mechanism is in a separated state, the gear shaft internal spline 961 of the gear shaft 96 meshes with the intermediate shaft external spline 31 of the intermediate shaft 3, and the gear shaft external spline 962 of the gear shaft 96 is engaged with the motion conversion member internal spline of the motion conversion member 6. 61 disengaged. When the electric hammer 10 is working, the drive shaft of the motor 9 rotates, and the drive shaft of the motor 9 drives the gear shaft 96 to rotate. The gear shaft internal spline 961 of the gear shaft 96 meshes with the intermediate shaft external spline 31 of the intermediate shaft 3, and the gear shaft 96 Drive the intermediate shaft 3 to rotate, the first gear portion 94 meshes with the second gear portion 95, the intermediate shaft 3 drives the second gear portion 95 and the large cylinder 92 to rotate, the large cylinder 92 and the output shaft 93 are connected by four steel pins, so the output The shaft 93 rotates together with the large cylinder 92, and the output shaft 93 drives the working head 83 to rotate. In addition, the gear shaft outer spline 962 of the gear shaft 96 is disengaged from the motion conversion member inner spline 61 of the motion conversion member 6, so the gear shaft 96 rotates, but the motion conversion member 6 does not rotate, and the impact member 8, the hammer 81, There is no reciprocating movement of the striker 82, which realizes the drilling movement of the working head 83 of the electric hammer 10.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples" etc. means to incorporate the implementation The specific features, structures, materials or characteristics described by the examples or examples are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above-mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and purpose of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims (15)

  1. 一种电锤,包括:An electric hammer, including:
    电机,所述电机围绕电机轴转动;A motor, the motor rotates around the motor shaft;
    输出轴,用于与工作头配接,所述工作头可选择地绕输出轴线输出转动和/或沿输出轴线输出往复运动;The output shaft is used for mating with a working head, and the working head can selectively output rotation around an output axis and/or output reciprocating motion along the output axis;
    运动转换机构,所述运动转换机构用于接收所述电机的动力,所述运动转换机构包括中间轴、在所述中间轴与所述输出轴之间传递动力的齿轮机构以及与所述中间轴连接的运动转换件,所述输出轴能够由所述齿轮机构驱动输出转动,所述中间轴可选择地沿中间轴轴线方向移动至第一位置、第二位置和第三位置;A motion conversion mechanism, the motion conversion mechanism is used to receive the power of the motor, the motion conversion mechanism includes an intermediate shaft, a gear mechanism for transmitting power between the intermediate shaft and the output shaft, and the intermediate shaft A connected motion conversion member, the output shaft can be driven by the gear mechanism to output rotation, and the intermediate shaft can be selectively moved to a first position, a second position, and a third position along the direction of the intermediate shaft axis;
    冲击机构,包括用于接收所述运动转换件的动力且沿所述输出轴线往复运动的冲击件,所述冲击件用于驱动所述工作头沿所述输出轴线往复运动;其中,所述中间轴移动至所述第一位置时,所述工作头只输出往复运动,所述中间轴移动至所述第二位置时,所述工作头既输出往复运动又输出转动,所述中间轴移动至所述第三位置时,所述工作头只输出转动;The impact mechanism includes an impact member for receiving the power of the motion conversion member and reciprocating along the output axis, and the impact member is used to drive the working head to reciprocate along the output axis; wherein the intermediate When the shaft moves to the first position, the working head only outputs reciprocating motion, when the intermediate shaft moves to the second position, the working head outputs both reciprocating motion and rotation, and the intermediate shaft moves to In the third position, the working head only outputs rotation;
    其特征在于,所述电锤还包括支撑所述冲击件作往复运动的支撑机构以及支撑所述中间轴的支撑轴承,在所述中间轴在第三位置时,所述支撑轴承与所述支撑机构支撑抵接。It is characterized in that the electric hammer further includes a support mechanism that supports the impact member for reciprocating motion and a support bearing that supports the intermediate shaft, and when the intermediate shaft is in the third position, the support bearing and the support Institutional support abuts.
  2. 根据权利要求1所述的电锤,其特征在于,所述支撑轴承与所述中间轴无相对运动地连接。The electric hammer according to claim 1, wherein the support bearing is connected with the intermediate shaft without relative movement.
  3. 根据权利要求2所述的电锤,其特征在于,还包括位置驱动机构,所述位置驱动机构包括与所述支撑轴承固定连接的驱动部,所述驱动部可操作地驱动所述支撑轴承及中间轴沿中间轴轴线方向移动。The electric hammer according to claim 2, further comprising a position driving mechanism, the position driving mechanism comprising a driving part fixedly connected to the support bearing, the driving part operatively driving the support bearing and The intermediate shaft moves along the axis of the intermediate shaft.
  4. 根据权利要求1所述的电锤,其特征在于,所述第一位置、第二位置、第三位置沿所述中间轴轴线依次设置,在所述中间轴在第一位置及第二位置时,所述支撑轴承都与所述支撑机构支撑抵接。The electric hammer according to claim 1, wherein the first position, the second position, and the third position are sequentially arranged along the axis of the intermediate shaft, and when the intermediate shaft is in the first position and the second position , The supporting bearings all support and abut against the supporting mechanism.
  5. 根据权利要求1所述的电锤,其特征在于,所述支撑机构包括支撑件与支架,所述支撑件设置在所述冲击件与所述支架之间,所述支撑件与所述支架无相对运动地连接。The electric hammer according to claim 1, wherein the supporting mechanism comprises a supporting member and a bracket, the supporting member is arranged between the impact member and the bracket, and the supporting member and the bracket are not Connected in relative motion.
  6. 根据权利要求5所述的电锤,其特征在于,所述支架为铝支架。The electric hammer according to claim 5, wherein the bracket is an aluminum bracket.
  7. 根据权利要求1所述的电锤,其特征在于,还包括用于支撑所述中间轴的第一端 轴承,所述第一端轴承外套于所述中间轴,且所述第一端轴承设置于所述中间轴靠近所述工作头的一端。The electric hammer according to claim 1, further comprising a first end bearing for supporting the intermediate shaft, the first end bearing is sleeved on the intermediate shaft, and the first end bearing is provided At one end of the intermediate shaft close to the working head.
  8. 根据权利要求7所述的电锤,其特征在于,所述支撑轴承位于所述第一端轴承和所述中间轴远离所述工作头的一端之间。The electric hammer according to claim 7, wherein the support bearing is located between the first end bearing and an end of the intermediate shaft away from the working head.
  9. 根据权利要求1所述的电锤,其特征在于,还包括用于支撑所述中间轴的第二端轴承,所述第二端轴承外套于所述中间轴,且所述第二端轴承设于所述中间轴远离所述工作头的一端。The electric hammer according to claim 1, further comprising a second end bearing for supporting the intermediate shaft, the second end bearing is sleeved on the intermediate shaft, and the second end bearing is provided On the end of the intermediate shaft away from the working head.
  10. 根据权利要求7所述的电锤,其特征在于,还包括:套设于所述中间轴的锁止部,所述中间轴沿中间轴轴线方向具有第四位置,所述锁止部与所述中间轴能够耦合,以将所述中间轴锁定于第四位置。The electric hammer according to claim 7, further comprising: a locking portion sleeved on the intermediate shaft, the intermediate shaft having a fourth position along the axis of the intermediate shaft, the locking portion and the The intermediate shaft can be coupled to lock the intermediate shaft in the fourth position.
  11. 根据权利要求10所述的电锤,其特征在于,所述锁止部具有用于止挡所述第一端轴承的止挡部,所述止挡部与所述第一端轴承支撑抵接。The electric hammer according to claim 10, wherein the locking portion has a stop portion for stopping the first end bearing, and the stop portion abuts against the first end bearing support .
  12. 根据权利要求10所述的电锤,其特征在于,在所述中间轴在第四位置时,所述支撑轴承与支撑机构支撑抵接。The electric hammer according to claim 10, wherein when the intermediate shaft is in the fourth position, the support bearing is in support and abutment with the support mechanism.
  13. 根据权利要求1所述的电锤,其特征在于,所述中间轴轴线与所述输出轴线平行设置。The electric hammer according to claim 1, wherein the axis of the intermediate shaft is arranged in parallel with the axis of the output.
  14. 根据权利要求1所述的电锤,其特征在于,所述输出轴线与电机轴的轴线平行设置。The electric hammer according to claim 1, wherein the output axis is parallel to the axis of the motor shaft.
  15. 根据权利要求1所述的电锤,其特征在于,所述运动转换件设置成套设于所述中间轴的摆杆轴承,所述冲击件设置成气缸,所述冲击机构还包括与所述冲击件配合的撞锤以及与所述撞锤配合的撞杆,所述撞杆用于与所述工作头配接。The electric hammer according to claim 1, wherein the motion conversion member is provided with a swing rod bearing set on the intermediate shaft, the impact member is configured as an air cylinder, and the impact mechanism further includes A striker matched with a hammer and a striker rod matched with the striker, and the striker rod is used for mating with the working head.
PCT/CN2020/134948 2019-12-09 2020-12-09 Electric hammer WO2021115332A1 (en)

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Citations (6)

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CN101479078A (en) * 2006-06-27 2009-07-08 罗伯特·博世有限公司 Electric hand tool
US20110030985A1 (en) * 2009-07-29 2011-02-10 Mobiletron Electronics Co., Ltd. Impact drill
CN102470523A (en) * 2009-07-09 2012-05-23 罗伯特·博世有限公司 Hammer-drilling and/or cutting device
CN102837295A (en) * 2012-10-02 2012-12-26 浙江奔宇工具有限公司 Electric hammer drive mechanism
CN211729047U (en) * 2019-12-09 2020-10-23 苏州宝时得电动工具有限公司 Electric hammer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1743138A (en) * 2004-09-03 2006-03-08 罗伯特·博世有限公司 Electric tools with the transmission device that can between working method, change
CN101479078A (en) * 2006-06-27 2009-07-08 罗伯特·博世有限公司 Electric hand tool
CN102470523A (en) * 2009-07-09 2012-05-23 罗伯特·博世有限公司 Hammer-drilling and/or cutting device
US20110030985A1 (en) * 2009-07-29 2011-02-10 Mobiletron Electronics Co., Ltd. Impact drill
CN102837295A (en) * 2012-10-02 2012-12-26 浙江奔宇工具有限公司 Electric hammer drive mechanism
CN211729047U (en) * 2019-12-09 2020-10-23 苏州宝时得电动工具有限公司 Electric hammer

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