WO2021114565A1 - Non-stick coating spraying process for non-stick pan with protruding-recessed pattern - Google Patents

Non-stick coating spraying process for non-stick pan with protruding-recessed pattern Download PDF

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Publication number
WO2021114565A1
WO2021114565A1 PCT/CN2020/090231 CN2020090231W WO2021114565A1 WO 2021114565 A1 WO2021114565 A1 WO 2021114565A1 CN 2020090231 W CN2020090231 W CN 2020090231W WO 2021114565 A1 WO2021114565 A1 WO 2021114565A1
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stick
coating
pan
body blank
spraying process
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PCT/CN2020/090231
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French (fr)
Chinese (zh)
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李昶浩
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李仕菊
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/02Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • A47J36/025Vessels with non-stick features, e.g. coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/007After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0218Pretreatment, e.g. heating the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • B05D5/083Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • B05D5/083Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
    • B05D5/086Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers having an anchoring layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • B05D7/54No clear coat specified
    • B05D7/546No clear coat specified each layer being cured, at least partially, separately
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C11/00Selection of abrasive materials or additives for abrasive blasts

Definitions

  • the invention relates to a manufacturing process of kitchen cooking utensils, in particular to a non-stick coating spraying process of a non-stick pan with concave and convex patterns.
  • the outer surface of the stainless steel pot currently on the market is generally polished and smooth. It is very beautiful when you buy it, but after a long time, the outer surface of the pot body will appear scratches, dirt, blackening, etc., and it will also appear. Food scraps stick to the outer surface of the pot body, causing troublesome cleaning. Therefore, a non-stick pan with concave and convex patterns is now available on the market. This design increases the heat absorption area, fast heat transfer, and long life. Moreover, the outer surface pattern is in contact with the stove, which can prevent slip and scratches. At the same time, it achieves the purpose of convenient cleaning.
  • non-stick non-stick coating for non-stick pan with uneven patterns is to directly spray the non-stick pan coating on the pot body blank, and polish the convex pattern position with sandpaper, so that the convex pattern position is not non-stick pan.
  • the coating is protected by the coating, and the coating at the concave position is also partially damaged by polishing.
  • the pot will still stick to the position.
  • the non-stick pan coating at the concave pattern position is long It is also easy to fall off during the use of time, which makes it difficult to meet people's requirements for use.
  • the present invention provides a non-stick coating spraying process for the non-stick pan coating and the pan body to be more firmly combined with the non-stick pan with uneven patterns.
  • a non-stick coating spraying process for non-stick pans with uneven patterns The process steps are as follows:
  • Step S1 The pot body blank that needs to be sprayed with non-stick coating is subjected to high-temperature degreasing treatment; this step mainly uses high temperature to remove the dirt left by the surface of the pot body blank;
  • Step S2 Perform sandblasting treatment on the inner surface of the pot body blank, and the thickness of the sandblasting treatment is 0.3um ⁇ 4.5um; this step mainly performs high-pressure sandblasting treatment on the inner surface of the pot body blank, thereby improving the fatigue resistance of the blank. It increases the adhesion between it and the coating, prolongs the durability and abrasion resistance of the coating, and is also conducive to the leveling and decoration of the coating;
  • Step S3 Pre-heat treatment of the pot body blank; the pre-heat treatment is helpful for the subsequent non-stick coating spraying process, and improves the bonding degree of the non-stick coating with the inner surface of the pot;
  • Step S4 spray the base oil non-stick paint on the pot body blank, the spray thickness is 8um-40um; this step is the auxiliary non-stick paint processing;
  • Step S5 drying the pot body blank; the combination of a firm non-stick coating and the blank;
  • Step S6 Polish the raised pattern position with sandpaper, so that the raised pattern position has no primer coating; highlight the decorative effect of the raised pattern;
  • Step S7 spray surface oil non-stick paint on the pot body blank with a spray thickness of 8um-40um; increase the non-stickiness of the product;
  • Step S8 curing the pot body blank to improve the bonding degree of the non-stick coating.
  • the high-temperature degreasing described in the step S1 refers to sintering the grease remaining in the pot body blank in a high-temperature furnace at a temperature of 150°C to 450°C.
  • the material used in the sandblasting in the step S2 is: one or more of quartz sand, brown corundum, river sand, glass beads, and steel balls; the particle size of the material used in the sandblasting in the S2 is 38 Mesh ⁇ 180 mesh.
  • the preheating temperature of the step S3 is 30°-150°, and the time is 3 minutes to 30 minutes.
  • drying temperature in the step S5 is 100°-450°, and the time is 10 minutes to 30 minutes.
  • the curing temperature of the step S8 is 100°-450°, and the time is 20 minutes to 60 minutes.
  • primer non-stick coating and top oil non-stick coating of step S4 and step S7 are water-based non-stick coatings or water-based nano ceramic oils, which can be polytetrafluoroethylene (PTFE, also known as Teflon)
  • PTFE polytetrafluoroethylene
  • the primer non-stick coating of step S4 is made of pigmented material, and the surface oil non-stick coating of step S7 is of transparent material.
  • the beneficial effects of the present invention are: the process first performs sandblasting treatment on the inner surface of the pot body blank, increases the adhesion between it and the coating, and extends the durability and wear resistance of the coating film, and then performs the primer non-stick coating Spraying, and then polishing the raised pattern position with sandpaper, so that the raised pattern position has no primer coating, which highlights the decorative effect of the raised pattern; finally, spray the surface oil non-stick paint on the pot body to increase the product
  • the position of the raised pattern is non-sticky; the non-stick pan made by this process is sturdy and durable.
  • the primer coating is protected by the complete surface oil coating, it achieves a long-lasting, full-screen non-stick effect, effectively avoiding old
  • the problem of process convex position adhesion and concave position coating is easy to fall off, which also increases the problem of the spatula shoveling off the paint, which greatly improves the full-screen non-stick performance, life and aesthetics of the pot body.
  • Figure 1 is a schematic structural diagram of an embodiment of the invention
  • Fig. 2 is an enlarged cross-sectional view at A in Fig. 1.
  • a non-stick coating spraying process for non-stick pans with uneven patterns The process steps are as follows:
  • Step S1 Perform high-temperature degreasing treatment on the pot body blank that needs to be sprayed with non-stick coating;
  • the high-temperature degreasing described in this step refers to sintering the remaining grease in the pot body blank in a high-temperature furnace at a temperature of 150°C to 450°C; this step Mainly use high temperature to remove the dirt left by stretching the surface of the pot body;
  • Step S2 Perform sandblasting treatment on the inner surface of the pot body blank, and the thickness of the sandblasting treatment is 0.3um ⁇ 4.5um; this step mainly performs high-pressure sandblasting treatment on the inner surface of the pot body blank, and the materials used in the step sandblasting treatment It is: one or more of quartz sand, brown corundum, river sand, glass beads, steel balls; the particle size of the material used is 38 mesh to 180 mesh; this process mainly improves the fatigue resistance of the blank, and increases its and coating The adhesion between the layers prolongs the durability of the coating film, and is also conducive to the leveling and decoration of the coating;
  • Step S3 Pre-heat treatment of the pot body; the pre-heat treatment is helpful for the subsequent non-stick coating spraying processing.
  • the pre-heating temperature is 30°-150°, and the time is 3 minutes to 30 minutes; this step mainly improves the non-stick coating The degree of bonding between the paint and the inner surface of the pot;
  • Step S4 spray the base oil non-stick paint on the pot body blank, the spray thickness is 8um-40um; this step is the auxiliary non-stick paint processing;
  • Step S5 drying the pot body blank; the drying temperature is 100°-450°, and the time is 10 minutes to 30 minutes. This step is mainly to firmly bond the non-stick coating and the blank;
  • Step S6 Polish the raised pattern position with sandpaper, so that the raised pattern position has no primer coating; highlight the decorative effect of the raised pattern;
  • Step S7 spray surface oil non-stick paint on the pot body blank with a spray thickness of 8um-40um; increase the non-stickiness of the product;
  • the primer non-stick coating and top oil non-stick coating of step S4 and step S7 are water-based non-stick coatings or water-based nano ceramic oils, which can be polytetrafluoroethylene (PTFE, also known as Teflon); in order to achieve better For a good decorative effect, the primer non-stick coating of step S4 is made of pigmented material, and the surface oil non-stick coating of step S7 is of transparent material.
  • PTFE polytetrafluoroethylene
  • sandblasting is first performed on the inner surface of the pot body blank.
  • the sandblasting layer 1 increases the adhesion between it and the coating and extends the durability of the coating film.
  • the base oil non-stick paint is sprayed, and then the raised pattern position is polished with sandpaper, so that the raised pattern position does not have primer coating 2 to highlight the decorative effect of the raised pattern; finally, the surface oil is not applied to the pot body.
  • Sticky paint spraying increases the non-stickiness of the raised pattern position of the product; the non-stick pan made by this process is sturdy and durable. Because the primer coating 2 is protected by the complete surface oil coating 3, it can achieve long-lasting and full-screen non-stickiness.
  • the sticking effect effectively avoids the problems of the old process that the convex position is stuck and the concave position coating is easy to fall off. It also improves the problem of the spatula shoveling off the paint, greatly improving the full-screen non-stick performance, life and aesthetics of the pot body.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Cookers (AREA)

Abstract

Disclosed is a non-stick coating spraying process for a non-stick pan with a protruding-recessed pattern. The process comprises: firstly, carrying out a sandblasting treatment on the inner surface of a pan body blank, wherein the adhesive force between the inner surface of the pan body blank and a coating is increased by means of a sandblasting layer (1), and the durability of a coating film is prolonged; then, spraying a base oil non-stick coating; next, carrying out a polishing treatment on protruding pattern positions by means of sandpaper, such that there is no base oil coating (2) at the protruding pattern positions, and the decorative effect of a protruding pattern is highlighted; and finally, spraying a surface oil non-stick coating on the pan body blank so as to increase the non-stick performance of the protruding pattern positions of a product. A prepared non-stick pan is firm and durable, and the base oil coating (2) achieves a lasting and complete non-stick effect under the protection of a complete surface oil coating (3), such that the problems of protrusion adhesion and of a recess coating being prone to falling off in an old process are effectively avoided, and the problem of a coating being scraped off by a slice is also solved, thereby greatly improving the complete non-stick performance, the service life and the appearance of the pan body.

Description

一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺Non-stick coating spraying process for non-stick pan with concave-convex pattern 技术领域Technical field
本发明涉及一种厨用炊具的制作工艺,特别是一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺。The invention relates to a manufacturing process of kitchen cooking utensils, in particular to a non-stick coating spraying process of a non-stick pan with concave and convex patterns.
背景技术Background technique
目前市面上出售的不锈钢锅其外表面一般是采用抛光处理的平滑面,刚买时很漂亮,但用久了之后锅身外表面会出现刮花、脏污、发黑等现象,还会出现食物碎屑粘连在锅身外表面上,造成清洗麻烦。于是现在市面上推出了一种具有凹凸花纹的不粘锅,该设计使得产品增加了吸热面积,传热快,寿命长,而且外表面花纹与炉具接触,可以起到防滑和防刮花的作用,同时达到方便清洗的目的。The outer surface of the stainless steel pot currently on the market is generally polished and smooth. It is very beautiful when you buy it, but after a long time, the outer surface of the pot body will appear scratches, dirt, blackening, etc., and it will also appear. Food scraps stick to the outer surface of the pot body, causing troublesome cleaning. Therefore, a non-stick pan with concave and convex patterns is now available on the market. This design increases the heat absorption area, fast heat transfer, and long life. Moreover, the outer surface pattern is in contact with the stove, which can prevent slip and scratches. At the same time, it achieves the purpose of convenient cleaning.
但是目前具有凹凸花纹的不粘锅不粘涂料喷涂工艺是直接在锅体坯料上喷涂不粘锅涂层,并用砂纸对凸起的花纹位置进行抛光处理,使得凸起的花纹位置没有不粘锅涂层的保护,且凹位处的涂层也受到了抛光被部分破坏,在煮食的过程中该位置还是会出现粘锅的现象,另外,对于凹花纹位置的不粘锅涂层在长时间使用过程中也容易出现脱落现象,从而难以符合人们的使用要求。However, the current spraying process of non-stick non-stick coating for non-stick pan with uneven patterns is to directly spray the non-stick pan coating on the pot body blank, and polish the convex pattern position with sandpaper, so that the convex pattern position is not non-stick pan. The coating is protected by the coating, and the coating at the concave position is also partially damaged by polishing. During the cooking process, the pot will still stick to the position. In addition, the non-stick pan coating at the concave pattern position is long It is also easy to fall off during the use of time, which makes it difficult to meet people's requirements for use.
发明内容Summary of the invention
为了克服上述的制造方法不足,本发明提供一种不粘锅涂层与锅体结合更为牢固,具有凹凸花纹不粘锅的不粘涂料喷涂工艺。In order to overcome the shortcomings of the above-mentioned manufacturing method, the present invention provides a non-stick coating spraying process for the non-stick pan coating and the pan body to be more firmly combined with the non-stick pan with uneven patterns.
本发明解决上述技术问题所采用的技术方案是:The technical solutions adopted by the present invention to solve the above technical problems are:
一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其工艺步骤如下:A non-stick coating spraying process for non-stick pans with uneven patterns. The process steps are as follows:
步骤S1:将需要喷涂不粘涂料的锅体坯料进行高温除油处理;本步骤主要是采用高温将锅体坯料表面拉伸所留下的污质除去;Step S1: The pot body blank that needs to be sprayed with non-stick coating is subjected to high-temperature degreasing treatment; this step mainly uses high temperature to remove the dirt left by the surface of the pot body blank;
步骤S2:在锅体坯料内表面进行喷砂处理,喷砂处理厚度为0.3um~4.5um;本步骤主要对锅体坯料内表面进行高压的喷砂处理,从而提高了坯料的抗疲劳性,增加了它和涂层之间的附着力,延长了涂膜的耐久耐磨性,也有利于涂料的流平和装饰;Step S2: Perform sandblasting treatment on the inner surface of the pot body blank, and the thickness of the sandblasting treatment is 0.3um ~ 4.5um; this step mainly performs high-pressure sandblasting treatment on the inner surface of the pot body blank, thereby improving the fatigue resistance of the blank. It increases the adhesion between it and the coating, prolongs the durability and abrasion resistance of the coating, and is also conducive to the leveling and decoration of the coating;
步骤S3:对锅体坯料进行预热处理;预热处理有助于后面不粘涂料喷涂加工,提高不粘涂料与锅体内表面的结合度;Step S3: Pre-heat treatment of the pot body blank; the pre-heat treatment is helpful for the subsequent non-stick coating spraying process, and improves the bonding degree of the non-stick coating with the inner surface of the pot;
步骤S4:对锅体坯料进行底油不粘涂料喷涂,喷涂厚度8um~40um;本步骤为辅助不粘涂料加工;Step S4: spray the base oil non-stick paint on the pot body blank, the spray thickness is 8um-40um; this step is the auxiliary non-stick paint processing;
步骤S5:对锅体坯料烘干处理;牢固不粘涂料与坯料的结合;Step S5: drying the pot body blank; the combination of a firm non-stick coating and the blank;
步骤S6:用砂纸对凸起的花纹位置进行抛光处理,使得凸起的花纹位置没有底油涂层;凸显凸起的花纹的装饰效果;Step S6: Polish the raised pattern position with sandpaper, so that the raised pattern position has no primer coating; highlight the decorative effect of the raised pattern;
步骤S7:对锅体坯料进行面油不粘涂料喷涂,喷涂厚度8um~40um;增加产品的不粘性;Step S7: spray surface oil non-stick paint on the pot body blank with a spray thickness of 8um-40um; increase the non-stickiness of the product;
步骤S8:对锅体坯料进行固化处理,提高不粘涂料的结合度。Step S8: curing the pot body blank to improve the bonding degree of the non-stick coating.
进一步改进:所述步骤S1所描述的高温除油是指在温度150℃~450℃高温炉内将锅体坯料残留的油脂烧结。Further improvement: the high-temperature degreasing described in the step S1 refers to sintering the grease remaining in the pot body blank in a high-temperature furnace at a temperature of 150°C to 450°C.
进一步改进:所述步骤S2中喷砂处理所用的材料为:石 英砂、棕刚玉、河沙、玻璃珠、钢珠中的一种或多种;所述S2中喷砂处理所用的材料粒度为38目~180目。Further improvement: the material used in the sandblasting in the step S2 is: one or more of quartz sand, brown corundum, river sand, glass beads, and steel balls; the particle size of the material used in the sandblasting in the S2 is 38 Mesh ~ 180 mesh.
进一步改进:所述步骤S3的预热温度在30°~150°,时间3分钟~30分钟。Further improvement: the preheating temperature of the step S3 is 30°-150°, and the time is 3 minutes to 30 minutes.
进一步改进:所述步骤S5的烘干温度100°~450°,时间为10分钟~30分钟。Further improvement: the drying temperature in the step S5 is 100°-450°, and the time is 10 minutes to 30 minutes.
进一步改进:所述步骤S8的固化温度100°~450°,时间为20分钟~60分钟。Further improvement: the curing temperature of the step S8 is 100°-450°, and the time is 20 minutes to 60 minutes.
进一步改进:所述步骤S4以及步骤S7的底油不粘涂料和面油不粘涂料为水性不粘涂料或水性纳米陶瓷油,可以为聚四氟乙稀(PTFE,也名特氟龙)Further improvement: the primer non-stick coating and top oil non-stick coating of step S4 and step S7 are water-based non-stick coatings or water-based nano ceramic oils, which can be polytetrafluoroethylene (PTFE, also known as Teflon)
进一步改进:所述步骤S4的底油不粘涂料为带色素材质,步骤S7的面油不粘涂料为透明材质。A further improvement: the primer non-stick coating of step S4 is made of pigmented material, and the surface oil non-stick coating of step S7 is of transparent material.
本发明的有益效果是:本工艺首先在锅体坯料内表面进行喷砂处理,增加了它和涂层之间的附着力,延长了涂膜的耐久耐磨性,然后进行底油不粘涂料喷涂,接着用砂纸对凸起的花纹位置进行抛光处理,使得凸起的花纹位置没有底油涂层,凸显凸起花纹的装饰效果;最后对锅体坯料进行面油不粘涂料喷涂,增加产品凸起花纹位置的不粘性;通过本工艺制成的不粘锅具有坚固耐用,由于底油涂层在完整的面油涂层的保护下,达到持久、全屏不粘的效果,有效避免了旧工艺凸位粘连、凹位涂层易脱落的问题,也提升了锅铲把涂料铲掉的问题,大大提高了锅体的全屏不粘性能、寿命及美观 度。The beneficial effects of the present invention are: the process first performs sandblasting treatment on the inner surface of the pot body blank, increases the adhesion between it and the coating, and extends the durability and wear resistance of the coating film, and then performs the primer non-stick coating Spraying, and then polishing the raised pattern position with sandpaper, so that the raised pattern position has no primer coating, which highlights the decorative effect of the raised pattern; finally, spray the surface oil non-stick paint on the pot body to increase the product The position of the raised pattern is non-sticky; the non-stick pan made by this process is sturdy and durable. Because the primer coating is protected by the complete surface oil coating, it achieves a long-lasting, full-screen non-stick effect, effectively avoiding old The problem of process convex position adhesion and concave position coating is easy to fall off, which also increases the problem of the spatula shoveling off the paint, which greatly improves the full-screen non-stick performance, life and aesthetics of the pot body.
附图说明Description of the drawings
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the drawings and embodiments.
图1是发明实施例的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of the invention;
图2是图1中A处剖面放大图。Fig. 2 is an enlarged cross-sectional view at A in Fig. 1.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further explained by specific embodiments below.
一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其工艺步骤如下:A non-stick coating spraying process for non-stick pans with uneven patterns. The process steps are as follows:
步骤S1:将需要喷涂不粘涂料的锅体坯料进行高温除油处理;本步骤所描述的高温除油是指在温度150℃~450℃高温炉内将锅体坯料残留的油脂烧结;本步骤主要是采用高温将锅体坯料表面拉伸所留下的污质除去;Step S1: Perform high-temperature degreasing treatment on the pot body blank that needs to be sprayed with non-stick coating; the high-temperature degreasing described in this step refers to sintering the remaining grease in the pot body blank in a high-temperature furnace at a temperature of 150°C to 450°C; this step Mainly use high temperature to remove the dirt left by stretching the surface of the pot body;
步骤S2:在锅体坯料内表面进行喷砂处理,喷砂处理厚度为0.3um~4.5um;本步骤主要对锅体坯料内表面进行高压的喷砂处理,所述步喷砂处理所用的材料为:石英砂、棕刚玉、河沙、玻璃珠、钢珠中的一种或多种;所用的材料粒度为38目~180目;该工艺主要提高了坯料的抗疲劳性,增加了它和涂层之间的附着力,延长了涂膜的耐久性,也有利于涂料的流平和装饰;Step S2: Perform sandblasting treatment on the inner surface of the pot body blank, and the thickness of the sandblasting treatment is 0.3um ~ 4.5um; this step mainly performs high-pressure sandblasting treatment on the inner surface of the pot body blank, and the materials used in the step sandblasting treatment It is: one or more of quartz sand, brown corundum, river sand, glass beads, steel balls; the particle size of the material used is 38 mesh to 180 mesh; this process mainly improves the fatigue resistance of the blank, and increases its and coating The adhesion between the layers prolongs the durability of the coating film, and is also conducive to the leveling and decoration of the coating;
步骤S3:对锅体坯料进行预热处理;预热处理有助于后面不粘涂料喷涂加工,所述预热温度在30°~150°,时间3分钟~30分钟;该步骤主要提高不粘涂料与锅体内表面的结合度;Step S3: Pre-heat treatment of the pot body; the pre-heat treatment is helpful for the subsequent non-stick coating spraying processing. The pre-heating temperature is 30°-150°, and the time is 3 minutes to 30 minutes; this step mainly improves the non-stick coating The degree of bonding between the paint and the inner surface of the pot;
步骤S4:对锅体坯料进行底油不粘涂料喷涂,喷涂厚度8um~40um;本步骤为辅助不粘涂料加工;Step S4: spray the base oil non-stick paint on the pot body blank, the spray thickness is 8um-40um; this step is the auxiliary non-stick paint processing;
步骤S5:对锅体坯料烘干处理;所述烘干温度100°~450°,时间为10分钟~30分钟,该步骤主要牢固不粘涂料与坯料的结合;Step S5: drying the pot body blank; the drying temperature is 100°-450°, and the time is 10 minutes to 30 minutes. This step is mainly to firmly bond the non-stick coating and the blank;
步骤S6:用砂纸对凸起的花纹位置进行抛光处理,使得凸起的花纹位置没有底油涂层;凸显凸起的花纹的装饰效果;Step S6: Polish the raised pattern position with sandpaper, so that the raised pattern position has no primer coating; highlight the decorative effect of the raised pattern;
步骤S7:对锅体坯料进行面油不粘涂料喷涂,喷涂厚度8um~40um;增加产品的不粘性;Step S7: spray surface oil non-stick paint on the pot body blank with a spray thickness of 8um-40um; increase the non-stickiness of the product;
所述步骤S4以及步骤S7的底油不粘涂料和面油不粘涂料为水性不粘涂料或水性纳米陶瓷油,可以为聚四氟乙稀(PTFE,也名特氟龙);为了达到更好的装饰效果,所述步骤S4的底油不粘涂料为带色素材质,步骤S7的面油不粘涂料为透明材质。The primer non-stick coating and top oil non-stick coating of step S4 and step S7 are water-based non-stick coatings or water-based nano ceramic oils, which can be polytetrafluoroethylene (PTFE, also known as Teflon); in order to achieve better For a good decorative effect, the primer non-stick coating of step S4 is made of pigmented material, and the surface oil non-stick coating of step S7 is of transparent material.
参照图1、图2;本发明实施例中首先在锅体坯料内表面进行喷砂处理,喷砂层1增加了它和涂层之间的附着力,延长了涂膜的耐久性,然后进行底油不粘涂料喷涂,接着用砂纸对凸起的花纹位置进行抛光处理,使得凸起的花纹位置没有底油涂层2,凸显凸起花纹的装饰效果;最后对锅体坯料进行面油不粘涂料喷涂,增加产品凸起花纹位置的不粘性;通过本工艺制成的不粘锅具有坚固耐用,由于底油涂层2在完整的面油涂层3的保护下,达到持久、全屏不粘的效果,有效避免了旧工艺凸位粘连、凹位涂层易脱落的问题,也 提升了锅铲把涂料铲掉的问题,大大提高了锅体的全屏不粘性能、寿命及美观度。Refer to Figures 1 and 2; in the embodiment of the present invention, sandblasting is first performed on the inner surface of the pot body blank. The sandblasting layer 1 increases the adhesion between it and the coating and extends the durability of the coating film. The base oil non-stick paint is sprayed, and then the raised pattern position is polished with sandpaper, so that the raised pattern position does not have primer coating 2 to highlight the decorative effect of the raised pattern; finally, the surface oil is not applied to the pot body. Sticky paint spraying increases the non-stickiness of the raised pattern position of the product; the non-stick pan made by this process is sturdy and durable. Because the primer coating 2 is protected by the complete surface oil coating 3, it can achieve long-lasting and full-screen non-stickiness. The sticking effect effectively avoids the problems of the old process that the convex position is stuck and the concave position coating is easy to fall off. It also improves the problem of the spatula shoveling off the paint, greatly improving the full-screen non-stick performance, life and aesthetics of the pot body.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown in this document, but should conform to the widest scope consistent with the principles and novel features disclosed in this document.

Claims (10)

  1. 一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:工艺步骤如下:A non-stick coating spraying process for a non-stick pan with uneven patterns, which is characterized in that the process steps are as follows:
    步骤S1:将需要喷涂不粘涂料的锅体坯料进行高温除油处理;Step S1: subject the pot body blank to be sprayed with non-stick coating to high temperature degreasing treatment;
    步骤S2:在锅体坯料内表面进行喷砂处理,喷砂处理厚度为0.3um~4.5um;Step S2: Perform sandblasting treatment on the inner surface of the pot body blank, and the thickness of the sandblasting treatment is 0.3um~4.5um;
    步骤S3:对锅体坯料进行预热处理;Step S3: pre-heat treatment of the pot body blank;
    步骤S4:对锅体坯料进行底油不粘涂料喷涂,喷涂厚度8um~40um;Step S4: Spray the base oil non-stick paint on the pot body blank, and the spray thickness is 8um-40um;
    步骤S5:对锅体坯料烘干处理;Step S5: drying the pot body blank;
    步骤S6:用砂纸对凸起的花纹位置进行抛光处理,使得凸起的花纹位置没有底油涂层;Step S6: Polish the raised pattern position with sandpaper, so that the raised pattern position has no primer coating;
    步骤S7:对锅体坯料进行面油不粘涂料喷涂,喷涂厚度8um~40um;Step S7: spraying surface oil non-stick paint on the pot body blank, the spraying thickness is 8um-40um;
    步骤S8:对锅体坯料进行固化处理。Step S8: curing the pot body blank.
  2. 根据权利要求1所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S1所描述的高温除油是指在温度150℃~450℃高温炉内将锅体坯料残留的油脂烧结。The non-stick coating spraying process for a non-stick pan with a concave-convex pattern according to claim 1, wherein the high-temperature degreasing described in step S1 refers to heating the pan in a high-temperature furnace at a temperature of 150°C to 450°C. The grease remaining in the body blank is sintered.
  3. 根据权利要求1所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S2中喷砂处理所用的材料为:石英砂、棕刚玉、河沙、玻璃珠、钢珠中的一种或多种。The non-stick coating spraying process for a non-stick pan with uneven patterns according to claim 1, wherein the materials used in the sandblasting in the step S2 are: quartz sand, brown corundum, river sand, glass beads , One or more of steel balls.
  4. 根据权利要求3所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂 工艺,其特征在于:所述S2中喷砂处理所用的材料粒度为38目~180目。According to claim 3, a non-stick coating spraying process for a non-stick pan with uneven patterns, characterized in that the particle size of the material used in the sandblasting treatment in the S2 is 38 mesh to 180 mesh.
  5. 根据权利要求1所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S3的预热温度在30°~150°,时间3分钟~30分钟。A non-stick coating spraying process for a non-stick pan with uneven patterns according to claim 1, wherein the preheating temperature of step S3 is 30°-150°, and the time is 3 minutes to 30 minutes.
  6. 根据权利要求1所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S5的烘干温度100°~450°,时间为10分钟~30分钟。The non-stick coating spraying process for a non-stick pan with uneven patterns according to claim 1, wherein the drying temperature in step S5 is 100°-450°, and the time is 10 minutes to 30 minutes.
  7. 根据权利要求1所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S8的固化温度100°~450°,时间为20分钟~60分钟。A non-stick coating spraying process for a non-stick pan with uneven patterns according to claim 1, wherein the curing temperature of step S8 is 100°-450°, and the time is 20 minutes to 60 minutes.
  8. 根据权利要求1所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S4以及步骤S7的底油不粘涂料和面油不粘涂料为水性不粘涂料或水性纳米陶瓷油。The non-stick coating spraying process for a non-stick pan with uneven patterns according to claim 1, wherein the primer non-stick coating and top oil non-stick coating in steps S4 and S7 are water-based non-stick coatings Or water-based nano ceramic oil.
  9. 根据权利要求8所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S4以及步骤S7的底油不粘涂料和面油不粘涂料为聚四氟乙稀。The non-stick paint spraying process for a non-stick pan with uneven patterns according to claim 8, characterized in that: the primer non-stick paint and top oil non-stick paint of step S4 and step S7 are polytetrafluoroethylene dilute.
  10. 根据权利要求9所述的一种具有凹凸花纹不粘锅的不粘涂料喷涂工艺,其特征在于:所述步骤S4的底油不粘涂料为带色素材质,步骤S7的面油不粘涂料为透明材质。A non-stick paint spraying process for a non-stick pan with a concave-convex pattern according to claim 9, wherein the non-stick primer non-stick paint of step S4 is made of pigmented material, and the non-stick paint of step S7 top oil is Transparent material.
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