WO2021112416A1 - Water-dispersible anionic polymer dispersion of high molecular weight and method for producing same - Google Patents

Water-dispersible anionic polymer dispersion of high molecular weight and method for producing same Download PDF

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WO2021112416A1
WO2021112416A1 PCT/KR2020/015331 KR2020015331W WO2021112416A1 WO 2021112416 A1 WO2021112416 A1 WO 2021112416A1 KR 2020015331 W KR2020015331 W KR 2020015331W WO 2021112416 A1 WO2021112416 A1 WO 2021112416A1
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water
anionic
polymer dispersion
anionic polymer
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Korean (ko)
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김태인
정광희
이원준
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주식회사 한솔케미칼
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/20Aqueous medium with the aid of macromolecular dispersing agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/02Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques

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  • the present invention relates to a high molecular weight eco-friendly water-dispersible anionic polymer dispersion and a method for preparing the same, which are more effective for water treatment, dredging, soil restoration and/or crude oil treatment.
  • Water-soluble polymers are convenient to use and easy to dissolve, and can be used immediately after dissolution without aging time.
  • it has excellent efficiency and does not contain other substances that may affect the final product, such as oil, it has been continuously studied from the beginning of development until now as it accommodates eco-friendly demands.
  • the emulsion polymer containing oil is used in industrial wastewater treatment, sewage treatment, water treatment, oil-water separation process, soil improvement and rapid separation of solids and liquids in various industries, and is used in the papermaking process It has also been used as a solvent retention enhancer and as an oil field drug.
  • the emulsion polymer dispersion or powder-type product containing oil has a high molecular weight and exhibits an excellent effect in terms of floc-forming ability.
  • it has to undergo a certain period of aging after dissolution, and the storage stability of the product is lowered, such as layer separation during long-term storage due to phase separation and creaming caused by oil content.
  • the oil component contained in itself due to the oil component contained in itself, a phenomenon that impairs the quality of the final product and a secondary treatment for removing the oil component (impurity) is required, which is inefficient in terms of economic feasibility and workability.
  • the content of a large amount of surfactant it has the disadvantage of acting as a factor for increasing turbidity and COD in water.
  • the water-soluble polymer in powder form takes a long time for dissolution operation, so workability is deteriorated, the cost of auxiliary equipment is increased, and workability is deteriorated due to the harmfulness to the human body due to dust.
  • oil-free water-soluble polymer dispersions are environmentally friendly, do not cause layer separation even when stored for a long period of time compared to emulsion polymers, and do not contain oil. Simplification and contamination of various facilities (piping, work area, etc.) are reduced. In addition, the cleanliness of the separated filtrate after use is excellent, and the recycling rate of the separated treated water can be increased.
  • a water-soluble polymer dispersion is generally prepared by dispersion polymerization, but it is difficult to prepare a high molecular weight, water-soluble anionic polymer dispersion due to the limitations of the dispersion polymerization method.
  • the present invention has been devised to solve the above problems, and it is a technical task to provide a high molecular weight, water-dispersible anionic polymer dispersion and a method for preparing the same even if a dispersion polymerization method is applied through discovery of new additives, establishment and optimization of appropriate reaction conditions do it with
  • the present invention is (a) an anionic monomer; (b) nonionic monomers; (c) anionic stabilizers; (d) anionic dispersants; (e) at least one of a molecular weight modifier and a structuring agent; (f) chelating agents; and (g) anionic polymer particles copolymerized in (h) a salt solution containing a polymerization initiator, wherein the anionic polymer particles have an average particle diameter (d50) of 1 to 30 ⁇ m, and an anion degree of 3 to 90 mol %, effective concentration of 5-30% by weight, and 0.5% salt viscosity of 250 ⁇ 1,000 cps (based on 25°C) to provide a water-dispersible anionic polymer dispersion.
  • the anionic polymer particles have an anionic dispersant adsorbed on part or all of the surface, and the anionic dispersant is a naphthalene-based dispersant, a ligrin-based dispersant, a melamine-based dispersant, and a sulfonic acid-based dispersant. It may be at least one selected from the group consisting of a dispersant, and a polycarboxylic acid-based copolymer.
  • the anionic dispersant is ligrin, ligrin sulfonic acid, lignin sulfonate, naphthalene sulfonic acid formalin condensate, melamine formaldehyde condensate, polyethylene glycol sulfonic acid ether, polyethylene glycol alkyl ether , naphthalenesulfonate, melaminesulfonic acid formalin condensate, sodium dodecyldiphenyletherdisulfonate, sulfonic acid salt, alkylbenzenesulfonate, alkylbenzenesulfonate salt, laurylethersulfonic acid, laurylethersulfonate, polycarryl Acid salt and polyethylene glycol mixture, methacrylic acid-methoxypolyethylene glycol monomethacrylate copolymer sodium salt, acrylamide copolymer and alcohol ethoxylate sulfite sodium
  • the anionic dispersant may be added in an amount of 0.01 to 5 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the molecular weight modifier is glycolic acid, lactic acid, ethylene glycol, sodium hypophosphite monohydrate, thiol group ( -SH) may be at least one selected from the group consisting of methyl mercaptan, ethyl mercaptan, aryl mercaptan, and thioacetic acid.
  • the molecular weight modifier may be added in an amount of 0.001 to 15 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the structuring agent is methylene-bis-acrylamide, arylthiourea, bis-acryloyl cystamine, dihydroxyethylene It may be at least one selected from the group consisting of bisacrylamide (dihydroxyethylene-bis-acylamide), ethylene diacrylate, and ethylene glycol dimethacrylate.
  • the structuring agent may be added in an amount of 0.0001 to 2 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the anionic stabilizer is a homopolymer or a copolymer thereof produced in a solution containing (meth)acrylic acid, a hydroxyl group-containing compound, a metal ion sequestering agent and an initiator, and a viscosity of 2,000 to 10,000 It can have cps and a pH of 8-12.
  • the anionic stabilizer may be added in an amount of 2 to 8 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the salt solution may be an aqueous solution containing 20 to 30% (w/v) of ammonium sulfonate.
  • the pH before polymerization of the salt solution may be 4.7 to 5.2.
  • the water-dispersible anionic polymer dispersion has a product viscosity (25° C.) measured by a Brookpildo viscometer (DV2T type, measurement conditions Spindle No. 62, 12 rpm) of 50 to 2,500 cps.
  • a product viscosity 25° C. measured by a Brookpildo viscometer (DV2T type, measurement conditions Spindle No. 62, 12 rpm) of 50 to 2,500 cps.
  • the water-dispersible anionic polymer dispersion may have storage stability at a temperature of -10 °C or higher.
  • the water-dispersible anionic polymer dispersion may be used for water treatment, dredging, soil restoration, or crude oil treatment.
  • At least one of a specific molecular weight regulator and a structuring agent is used to control the balance between the polymerization rate and the salting-out rate, and by changing the molecular structure to form hard flocs, dehydration, sedimentation, It can provide a more improved effect in terms of turbidity.
  • a specific molecular weight regulator and a structuring agent is used to control the balance between the polymerization rate and the salting-out rate, and by changing the molecular structure to form hard flocs, dehydration, sedimentation, It can provide a more improved effect in terms of turbidity.
  • a stable, water-dispersible, eco-friendly anionic polymer dispersion with small particle size, uniformity, and high fluidity it can exhibit superior performance in water turbidity and COD compared to conventional emulsion products.
  • the specific anionic dispersant adopted in the present invention is adsorbed to the copolymerized radical copolymer particles to have a negative charge on the surface, thereby producing a high-flowing anionic polymer dispersion stably and uniformly dispersed by electrostatic repulsion. Compared to molecular weight products, it is possible to provide better performance in terms of sedimentation while reducing the amount of input.
  • the high molecular weight, eco-friendly, water-dispersible anionic polymer dispersion according to the present invention is an oil-free product, it is more eco-friendly than the emulsion flocculant most commonly used as a conventional liquid polymer flocculant, and can be used instead of the emulsion flocculant. .
  • a high-molecular-weight water-soluble polymer dispersion which is a limitation of the dispersion polymerization method, can be prepared in high yield.
  • the effect according to the present invention is not limited by the contents exemplified above, and more various effects are included in the present specification.
  • FIG. 1 is a process flow chart showing a method for preparing a high molecular weight, water-dispersible anionic polymer dispersion according to an embodiment of the present invention
  • Figure 2 is a process flow chart showing a method for producing an anionic stabilizer according to an embodiment of the present invention.
  • the water-dispersible anionic polymer dispersion according to the present invention is a water-soluble polymer dispersion containing anionic polymer particles produced by dispersion polymerization in a solvent. More specifically, salt solutions; high molecular weight anionic polymer particles (or water-soluble polymer) dispersed in the salt solution; and an anionic dispersant adsorbed to a part or all of the surface of the polymer particle.
  • the particle size of the water-soluble polymer is too large, it is likely to precipitate in the dispersion and the storage stability of the dispersion may be reduced. If the particle size is too small, the dispersibility and storage stability of the dispersion may decrease due to precipitation due to agglomeration between coagulants. Therefore, it is desirable to optimize the size of the water-soluble polymer. However, when the water-soluble polymer is formed by dispersion polymerization, it is difficult to control the particle size of the water-soluble polymer.
  • the dispersion polymerization method is a method of polymerization using the difference in solubility between the monomer and the polymer in a salt solution as a dispersion medium. Specifically, a water-soluble monomer soluble in the salt solution is polymerized to precipitate as polymer particles that are not soluble in the salt solution, It is a method of obtaining a final target by giving the generated polymer particles specific gravity stability considering electrical safety and specific gravity of the dispersion medium. In such dispersion polymerization, it is very important to control the polymerization rate of the reactants.
  • the polymerization reaction is stopped or the reactant is cured.
  • the polymerization rate of the reactant is too slow, the viscosity of the reactant does not increase, but nucleation and salting out also slow down, so the reaction time takes a long time, and the final product with a low molecular weight is produced, and a product with unstable and irregular particles is produced. .
  • the present invention when preparing a water-soluble anionic polymer by dispersion polymerization, at least one of a specific molecular weight modifier and a structuring agent is used to control the balance between the polymerization rate and the salting-out rate, and at the same time to change the molecular structure of the generated polymer.
  • a specific molecular weight modifier and a structuring agent is used to control the balance between the polymerization rate and the salting-out rate, and at the same time to change the molecular structure of the generated polymer.
  • a specific anionic dispersant capable of imparting a negative charge to the surface of the water-soluble polymer particles copolymerized through adsorption is mixed with the molecular weight regulator and structuring agent described above. Accordingly, a plurality of water-soluble anionic polymers are uniformly dispersed with each other by electrostatic repulsion, thereby providing a stable water-soluble polymer dispersion with high fluidity.
  • the anionic polymer particles include (a) an anionic monomer; (b) nonionic monomers; (c) anionic stabilizers; (d) anionic dispersants; (e) at least one of a molecular weight modifier and a structuring agent; (f) chelating agents; and (g) a radical polymerization initiator. It is produced by copolymerization in (h) a salt solution, and contains specific components as the anionic dispersant, molecular weight regulator and structuring agent in a predetermined amount. If necessary, it may further include at least one or more conventional additives known in the art.
  • the anionic polymer according to the present invention includes an anionic monomer and a nonionic monomer.
  • the polymer may be a homopolymer of an anionic monomer, a homopolymer of a nonionic monomer, or a copolymer of an anionic monomer and a nonionic monomer.
  • anionic monomer used in the present invention conventional materials known in the art may be used without limitation, and include, for example, a vinyl or allyl functional group, a carboxyl group, a sulfone group, a phosphonate or other anionized group, or It may be a compound containing an alkali metal, alkaline earth metal or ammonium salt thereof.
  • Non-limiting examples of usable anionic monomers include carboxyl group-containing monomers such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, p-carboxystyrene, and the like. ; and sulfone group-containing monomers such as 2-acrylamide-2-methyl1-propanesulfonic acid, vinylsulfonic acid, vinylbenzenesulfonic acid, and styrenesulfonic acid.
  • an alkali metal salt, an alkaline earth metal salt, or an ammonium salt may be used as the salt, and specific examples thereof include sodium acrylate and sodium methacrylate.
  • the content of the anionic monomer in the present invention is not particularly limited, and may be appropriately adjusted within the content range known in the art in consideration of commercial availability.
  • the anionic monomer may be added in an amount of 3 to 90 mol% based on the total mol% of the monomer, and specifically, it is preferably added in an amount of 5 to 85 mol%.
  • the nonionic monomer used in the present invention may be a conventional material known in the art without limitation, and may be, for example, a water-soluble allyl or vinyl monomer having no anionic or cationic charge.
  • Non-limiting examples of usable nonionic monomers include (meth)acrylamide, N,N-dimethylacrylamide (N,N-dimethylacrylamide), N-isopropylacrylamide (N-isopropylacrylamide), N-butylacrylamide (N-butyl acrylamide) N-methylolacrylamide, vinyl acetate, acrylonitrile, methyl acrylate, (meth)acrylate 2-hydroxyethyl, diacetone acrylamide, N-vinyl-2-pyrrolidone , N-vinylformamide, N-vinylacetamide, vinylimidazole, N-vinylcarbazole, acryloylmorpholine, polyethylene glycol (meth)acrylate, polyglycerol (meth)acrylate, or mixtures thereof, etc. There is this.
  • the content of the nonionic monomer in the present invention is not particularly limited, and may be appropriately adjusted within the content range known in the art in consideration of commercial availability.
  • the nonionic monomer may be added in an amount of 10 to 97 mol% based on the total mol% of the monomer, and specifically, it is preferably added in an amount of 15 to 95 mol%.
  • the anionic stabilizer according to the present invention is used to improve the flowability by improving the dispersion stability of the resulting water-soluble anionic polymer particles.
  • the anionic stabilizer is not particularly limited, as long as it plays the above-mentioned role, and the component or amount thereof is not particularly limited, and those known in the art may be used.
  • a polymerized polymer or copolymer may be used, and specifically, acrylic acid, sodium acrylic acid, methacrylic acid, sodium methacrylate, 2-acrylamide, 2-methyl 1-propane sulfonic acid, each homopolymer, and copolymers thereof synthesis can be used.
  • the anionic stabilizer is a homopolymer or a copolymer thereof produced in a solution containing (meth)acrylic acid, a hydroxyl group-containing compound, a metal ion sequestering agent and an initiator, and has a viscosity of 2,000 ⁇ It can have 1,000 cps and a pH of 8-12.
  • the method for preparing the anionic stabilizer can be prepared by copolymerizing 15% polyacrylic acid using (meth)acrylic acid and a compound having a hydroxyl group (OH), and, if necessary, a metal ion sequestering agent and An initiator may be used.
  • the metal ion sequestrant and the initiator are not particularly limited, and those known in the art may be used without limitation.
  • the sequestering agent that can be used may be diethylenetriaminepentaacetic acid, and examples of the initiator include sodium hydrogen sulfite and azo (Vazo 56WSP).
  • the amount of the sequestering agent may be 10 to 100 ppm, preferably 30 to 80 ppm, based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • Vazo 56WSP may be used as the initiator based on 100 parts by weight of the anionic monomer and the nonionic monomer, and preferably 500 to 1,000 ppm of sodium hydrogen sulfite, Vazo 56WSP 500 to 1,500 ppm may be used.
  • the content of the anionic stabilizer is not particularly limited, and may be appropriately adjusted within the content range known in the art in consideration of commercial availability.
  • the anionic stabilizer may be added in an amount of 2 to 8 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the anionic dispersant used in the present invention is adsorbed on the surface of the polymer or copolymer particles (water-soluble polymer) produced by the polymerization reaction to have a predetermined charge, such as a negative (-) charge, so that a plurality of polymer particles are mutually attached to each other. It is uniformly dispersed by electrostatic repulsion and serves to obtain a high-flowing polymer dispersion.
  • anionic dispersant at least one selected from the group consisting of naphthalene-based dispersants, ligrin-based dispersants, melamine-based dispersants, sulfonic acid-based dispersants, polycarboxylic acid-based copolymers, and salts thereof may be used.
  • anionic dispersants it is also within the scope of the present invention to use other anionic dispersants if they serve the above-mentioned roles.
  • usable anionic dispersants include ligrin, ligrinsulfonic acid or a salt thereof, naphthalenesulfonic acid formalin condensate, melamine formaldehyde condensate, polyethylene glycol sulfonic acid ether, polyethylene glycol alkyl ether, naphthalene sulfonic acid salt, Melamine sulfonic acid formalin condensate, sodium dodecyl diphenyl ether disulfonate, sulfonic acid salt, alkylbenzene sulfonate and its salt, lauryl ether sulfonic acid and its salt, polycarboxylate and polyethylene glycol mixture, methacrylic acid-methyl Sodium oxypolyethylene glycol monomethacrylate copolymer, acrylamide copolymer and (C 10 ⁇ C 16 ) alcohol ethoxylate sulfite sodium salt mixture, acrylamide copolymer and sodium lauryl ether s
  • the content of the anionic dispersant is not particularly limited, and may be appropriately adjusted within a content range known in the art in consideration of commercial availability.
  • the anionic dispersant may be added in an amount of 0.01 to 5 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the molecular weight modifier used in the present invention serves to control the nucleation rate and the polymerization reaction rate to be balanced with each other during dispersion polymerization so that the polymerized water-soluble polymer particles have a uniform and fine size, so that they have a high molecular weight.
  • the molecular weight modifier may use a conventional compound known in the art, and is not particularly limited.
  • Non-limiting examples of usable molecular weight modifiers include glycolic acid, lactic acid, ethylene glycol, sodium hypophosphite monohydrate, thiol group (-SH) ), methyl mercaptan, ethyl mercaptan, aryl mercaptan, thioacetic acid, or mixtures thereof.
  • the content of the molecular weight modifier is not particularly limited, and may be appropriately adjusted within a content range known in the art in consideration of commercial availability.
  • the molecular weight modifier may be added in an amount of 0.001 to 15 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer, and the content range may be partially different depending on the material used.
  • the content range may be partially different depending on the material used.
  • glycolic acid 0.1 to 6 parts by weight may be used based on 100 parts by weight of the anionic monomer and the nonionic monomer, and specifically may be 1 to 4 parts by weight.
  • lactic acid in the case of lactic acid, it may be 0.1 to 5 parts by weight, specifically, it may be 0.1 to 2 parts by weight, and in the case of ethylene glycol, it may be 1 to 15 parts by weight, and specifically 4 to 10 parts by weight, and sodium hypo In the case of phosphite monohydrate, it may be 0.001 to 0.02 parts by weight, and specifically 0.001 to 0.01 parts by weight.
  • the structuring agent used in the present invention serves as a functional monomer that changes the molecular structure of the polymer produced by dispersion polymerization to form hard flocs.
  • the structuring agent may use a conventional compound known in the art, and is not particularly limited.
  • Non-limiting examples of usable structuring agents include methylene-bis-acrylamide, bis-acryloyl cystamine, dihydroxyethylene-bis-acylamide ), ethylene diacrylate, ethylene glycol dimethacrylate, arylthiourea, or a mixture thereof.
  • methylenebisacrylamide and arylthiourea when mixed with the aforementioned molecular weight modifier, a more stable polymer dispersion can be prepared.
  • it is preferable to use methylenebisacrylamide and arylthiourea it is preferable to use methylenebisacrylamide and arylthiourea.
  • methylenebisacrylamide a molecular structure in the form of a network can be formed, and in the case of arylthiourea, a branched molecular structure can form.
  • the content (input amount) of the structuring agent is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability.
  • the structuring agent may be added in an amount of 0.0001 to 2 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer. More specifically, in the case of methylenebisacrylamide, 0.0001 to 0.2 parts by weight may be used based on 100 parts by weight of the anionic monomer and the nonionic monomer, and in the case of arylthiourea, 0.05 to 2 parts by weight is preferably used.
  • the chelating agent used in the present invention may be any chelating agent known in the art without limitation.
  • Non-limiting examples of chelating agents that can be used include nitrilotriacetic acid, ethylenediaminetetraacetic acid, diethylenetriaminepentaacetic acid, or mixtures thereof.
  • the content (input amount) of the chelate is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability.
  • the chelate may be used in an amount of 50 to 1,000 ppm based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • any radical polymerization initiator known in the art may be used without limitation.
  • a water-soluble azobis-based radical initiator, a redox-based radical polymerization initiator, or a mixture thereof may be used.
  • redox-based radical polymerization initiator examples include potassium persulfate, ammonium persulfate, benzoyl peroxide, sodium hydrogen sulfite, sodium sulfite, sodium thiosulfate, hydrogen peroxide, triethanolamine, anhydrous sodium sulfate, or mixtures thereof.
  • water-soluble azobis-based polymerization initiator examples include 2,2-azobis[2-(5-methyl-2-imidazorin-2-yl)propane]dihydrochloride, 2,2-azo bis(2-amidinopropane)dihydrochloride, 4,4-azobis(4-methoxy-2,4-dimethyl)valeronitrile, or a mixture thereof.
  • the content (input amount) of the polymerization initiator is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability.
  • the polymerization initiator may be used in an amount of 100 to 300 ppm based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  • the polymerization initiator added secondarily may be the same as or different from the polymerization initiator component added primarily, and preferably, potassium persulfate, which is a redox-based reducing initiator, is used.
  • the amount of the polymerization initiator added secondarily may be added in an excess of about 200 to 1,000 ppm under the same standard.
  • the salt used in the present invention is not particularly limited, and a conventional salt known in the art may be used.
  • a conventional salt known in the art may be used.
  • it may be at least one selected from the group consisting of ammonium sulfate, sodium sulfate, sodium bisulfite, ammonium chloride and sodium chloride, preferably ammonium sulfate.
  • Dispersion polymerization is a mechanism in which a water-soluble salt and a monomer are dissolved in water, and as the polymerization reaction proceeds, the monomer is polymerized and the monomer is formed into particles according to the difference in solubility.
  • the salt concentration is low, gelation proceeds due to an extreme viscosity increase phenomenon, and when the salt concentration is high, particles are formed quickly, and agglomeration of the formed polymer particles (music phenomenon) occurs, indicating a low molecular weight.
  • the storage temperature is lowered, crystal precipitation is caused due to a decrease in solubility according to the temperature.
  • the amount of salt added should be appropriately adjusted.
  • the content (input amount) of the salt is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability.
  • the salt is preferably 20 to 30% (or parts by weight) based on 100 parts by weight of the total water-dispersible polymer dispersion.
  • the salt solution according to the present invention may contain 20 to 30% of ammonium sulfonate, and more specifically, 20 to 30 (w/v)% aqueous solution of ammonium sulfate ionic salt is mixed with 100 to 300 mesh. It may be a salt solution purified by a filter of
  • the water-dispersible anionic polymer dispersion according to the present invention may use at least one additive known in the art without limitation within a range that does not impair the effects of the present invention.
  • the content of these additives is not particularly limited, and may be appropriately adjusted within the content range known in the art.
  • the above-mentioned high molecular weight, water-dispersible anionic polymer dispersion of the present invention is an oil-free product, it is eco-friendly and has excellent storage stability, and has a small particle size and is uniform and unique in that a high molecular weight radical copolymer is stably dispersed. It may be a homogeneous dispersion.
  • the anionic polymer (radical copolymer) contained in the water-dispersible anionic polymer dispersion has an average particle diameter (d50) of 1 to 30 ⁇ m, an anion degree of 3 to 90 mol%, and an effective concentration of 5 to 30% by weight.
  • the anionic polymer may have a weight average molecular weight (Mw) of 8 million to 20 million g/mol, specifically, 9,17 million g/mol.
  • the water-dispersible anionic polymer dispersion containing the anionic polymer has a 0.5% salt viscosity (4% NaCl) measured by a Brookfield viscometer (DV2T type, measurement conditions Spindle No. 62, 12 rpm) 250 ⁇ 1,000 cps (based on 25 °C), specifically, may be 270 ⁇ 700 cps.
  • the product viscosity (25 °C) may be 50 ⁇ 2,500 cps, specifically 50 ⁇ 1,000 cps.
  • the water-dispersible anionic polymer dispersion contains 20 to 30% of ammonium sulfate, and the pH before polymerization may be in the range of 4.7 to 5.2.
  • the water-dispersible anionic polymer dispersion may have excellent storage stability at a temperature of -10°C or higher, for example, may have a storage stability of 10 days or more at -10°C, specifically 30 to 90 days. It could be about a day.
  • step' For an embodiment of the preparation method, (i) preparing a mixture comprising an anionic monomer, a nonionic monomer, an anionic stabilizer, and an anionic dispersant ('S10 step'); (ii) adding a hydroxyl group-containing compound to the mixture of step (i) and first adding a salt, then adding and mixing at least one of a molecular weight regulator and a structuring agent and a chelating agent ('S20 step'); (iii) performing a first polymerization reaction after first adding a polymerization initiator to the mixture of step (ii) ('S30 step'); (iv) performing a secondary polymerization reaction after the secondary addition of a polymerization initiator to the primary reaction product of step (iii) ('S40 step'); and (v) a second step of adding a salt to the second reaction product of step (iv) ('S50 step'); may be configured to include.
  • the manufacturing method is divided into each process step and described as follows.
  • an aqueous solution in which an anionic monomer, a nonionic monomer, an anionic stabilizer, and an anionic dispersant are uniformly mixed is prepared.
  • anionic monomer the nonionic monomer, and the anionic dispersant are the same as those described above, a separate description thereof will be omitted.
  • the anionic stabilizer may use the above-mentioned polymer or copolymer, and specifically, 15% polyacrylic acid copolymerized using a compound having (meth)acrylic acid and a hydroxyl group (OH) may be used. In this case, if necessary, a sequestering agent and an initiator may be used.
  • a monomer and pure water are mixed and stirred at a speed of 200 to 300 rpm, and then the compound having a hydroxyl group is maintained at 20 to 30° C.
  • a chelating agent may be added, and an initiator may be added under a nitrogen atmosphere to carry out the polymerization reaction.
  • the polymerization reaction temperature condition is not particularly limited, and may be, for example, 40 to 80°C.
  • an anionic monomer, a nonionic monomer, pure water, an anionic stabilizer and an anionic dispersant are added and stirred and mixed at a speed of 200 to 300 rpm to obtain an aqueous solution in which the above-mentioned components are uniformly mixed can be manufactured.
  • step S10 after adding a molecular weight regulator, a structuring agent, and a chelating agent to the mixture of the previous step S10, nitrogen gas is added and the temperature is raised to a predetermined range.
  • step S20 sodium hydroxide is added dropwise to the monomer-containing aqueous solution uniformly mixed in step S10 while maintaining the temperature of 10 to 30° C., and the salt is first added and dissolved. Then, a molecular weight regulator, a structuring agent, and a chelating agent are added and stirred, then nitrogen is added and the temperature is raised to about 30 to 40°C.
  • the pH of the salt solution before polymerization is adjusted to a predetermined range by adjusting the input amount of the hydroxyl group-containing compound (eg, sodium hydroxide).
  • the pH before polymerization of the salt solution may be 4.5 to 5.5, and a preferred pH range for obtaining a high molecular weight, water-dispersible anionic polymer dispersant may be 4.7 to 5.2.
  • a polymerization initiator is first added to the mixture of the previous step S20, and then the first polymerization reaction is performed within a predetermined range.
  • the conditions of the first polymerization reaction are not particularly limited, and may be appropriately adjusted within polymerization conditions known in the art.
  • the temperature of the primary polymerization reaction is related not only to the type of polymerization initiator to be added, but also to the composition of the monomer to be polymerized.
  • the temperature may be 25 to 50 °C, and preferably, the temperature is 30 to 40 °C for 4 to 6 hours.
  • an excess of a polymerization initiator is secondarily added to the result of the first polymerization reaction in the previous step S30, and then a second polymerization reaction is performed within a predetermined range to treat the residual monomer.
  • the secondary polymerization initiator may be the same as or different from the primary polymerization initiator, and is not particularly limited. Preferably, about 200 to 1,000 ppm of potassium persulfate, which is a redox-based reducing initiator, is added.
  • conditions of the secondary polymerization are not particularly limited, and for example, may be carried out at 40 to 45° C. for 10 to 18 hours, specifically for about 12 to 16 hours.
  • the secondary input of salt eg, ammonium sulfate
  • the secondary input of salt is input to secure fluidity.
  • the amount of salt added increases, precipitation may occur due to solubility problems depending on temperature. Therefore, if the product viscosity is low, the secondary input of salt may not be performed.
  • the secondary input amount of the salt is not particularly limited, and may be adjusted to 28% or less (based on -10°C) in consideration of the storage stability of the water-dispersible anionic polymer dispersion, and preferably may be 27% or less.
  • steps S10 and S20 are sequentially performed, but it is not particularly limited thereto, and it is also within the scope of the present invention to carry out steps S10 and S20 as a single process without distinguishing them as separate processes. .
  • the water-dispersible anionic polymer dispersion according to the present invention prepared as described above contains high-molecular-weight, fine water-soluble polymer particles having excellent stability and dispersion effect in a high concentration, it forms fast and hard flocs with high reactivity. It may exhibit improved dehydration, sedimentation, and turbidity improvement effects.
  • the anionic polymer dispersion is an oil-free product, it is more environmentally friendly than the emulsion coagulant which is most commonly used as a conventional liquid polymer coagulant, and can be used as a substitute for the emulsion coagulant.
  • a high molecular weight, water-soluble anionic polymer dispersion which is a limitation of the dispersion polymerization method, can be prepared in high yield. Accordingly, it can be usefully used for water treatment, dredging, soil restoration and/or crude oil treatment applications.
  • the water-dispersible anionic polymer dispersion can be usefully used for water treatment, dredging, soil restoration and/or crude oil treatment, and specifically, a separation aid in the solid-liquid separation process of various industries, a polymer coagulant in the wastewater treatment process, retention of the papermaking process It can be used as an improver, dehydration accelerator, strength enhancer, oil-water separator in oilfield processing and/or friction reducer in crude oil transfer.
  • raw sludge, surplus sludge, digested sludge, or mixtures thereof, dredging works, soil restoration, sand collection, etc. of raw sludge of municipal sewage or general industrial wastewater floating tank, settling tank, dehydrator
  • % used to indicate the concentration of a specific substance is (weight/weight) %, solid/liquid (weight/volume) %, and liquid, unless otherwise specified. /liquid can be (volume/volume) %.
  • the water-soluble anion stabilizer prepared as described above had an effective concentration of 15%, an anion level of 100 mol%, and a product viscosity of 2,000 to 10,000 cps. In addition, the viscosity was measured with a Brookfield viscometer (DV2T type, measurement conditions Spindle No 63, 12 rpm).
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 6 hours, 0.06 g of potassium persulfate was added, followed by polymerization for 15 hours.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 6 hours, 0.06 g of potassium persulfate was added and polymerization was carried out for 15 hours.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 2 hours, 4.5 g of 1% VA-044 (Vazo 44WSP), and 2 hours later, 1% VA-044 (Vazo 44WSP) was added. ) 4.5 g, 0.06 g of potassium persulfate was added after 6 hours, and polymerization was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 6 hours, 0.06 g of potassium persulfate was added and polymerization was carried out for 15 hours. When the polymerization reaction was completed, 12 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 26 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 25 g of ammonium sulfate was added.
  • a polymerization initiator 2.5 g of 1% potassium persulfate and 1.9 g of 1% VA-044 (Vazo 44WSP) were added to initiate the polymerization reaction, and after 6 hours, the same amount of initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 59 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.6 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. Upon completion of the polymerization reaction, 47 g of ammonium sulfate was added.
  • a polymerization initiator As a polymerization initiator, 4.6 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 48 g of ammonium sulfate was added.
  • a polymerization initiator 6 g of 1% VA-044 (Vazo 44WSP) was added to start the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. Upon completion of the polymerization reaction, 47 g of ammonium sulfate was added.
  • a polymerization initiator 7 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization reaction, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 38.5 g of ammonium sulfate was added.
  • VA-044 Vazo 44WSP
  • the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours.
  • the polymerization initiator 2.5 g of 1% potassium persulfate and 1.9 g of 1% VA-044 (Vazo 44WSP) were added to initiate the polymerization, and after 6 hours, the same amount of the initiator was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 59 g of ammonium sulfate was added.
  • the effective concentration of the sample is 10%, 190 g of pure water and 10 g of the sample; 193.333 g of pure water and 6.667 g of sample at 15%; 195 g of pure water and 5 g of sample when the effective concentration is 20%; When the effective concentration was 25%, a composition of 196 g of pure water and 4.0 g of the sample was used.
  • the weight of the syringe was measured up to the unit of mg (0.0001 g), and the measured sample amount was accurately taken up to the error range of ⁇ 0.003 g and put into the VORTEX (Term l) in the beaker.
  • a sample was collected using a disposable pipette on a slide glass, and then the light source was turned on. After placing the slide glass in the center of the light source, the condenser was moved to the highest position. After adjusting the coarse motion adjusting screw to put the objective lens and the sample at the closest position, the objective lens was moved to the opposite side of the sample using the fine motion adjusting screw to focus, and then the slide glass was moved to the part to be viewed. After focusing, the iris and voltage of the light source and the position and diaphragm of the capacitor were adjusted to obtain a clean and clear image. Then, by moving the slide glass, the best phase was found and the particle size of the anionic polymer was measured.
  • Example 1 lactic acid - naphthalene 15% 34 240 650 300 10.5 5
  • Example 2 lactic acid - 15% 34 255 823 370 13.0 4
  • Example 3 lactic acid - lignin 15% 34 200 630 278 9.3 6
  • Example 4 lactic acid - polycarboxylic acid 15% 34 540 752 315 11.0 5
  • Example 5 lactic acid - 15% 34 522 640 295 10.0 5
  • Example 6 lactic acid - 15% 34 445 720 345 12.2 4
  • Example 7 lactic acid - 15% 34 285 665 290 9.8 5
  • Example 8 lactic acid - 15% 34 462 648 270 9.0 6
  • Example 9 lactic acid - 15% 34 240 793 358 12.7 4
  • Example 10 lactic acid - 15% 34 202
  • Example 11 using a sulfonic acid-based anionic dispersant (eg, DOWFAX 2A1); Example 2 using a naphthalene-based anionic polymer (eg, Dongnam Corporation FLOWMIX Super-1); and polycarboxylic acid-based anionic polymers (eg, Silk Road PEMA-SP1000, SAN NOPCO L-400S). It was confirmed that the anionic polymer dispersions of Examples 6 and 9 exhibited better dispersant performance.
  • a sulfonic acid-based anionic dispersant eg, DOWFAX 2A1
  • Example 2 using a naphthalene-based anionic polymer (eg, Dongnam Corporation FLOWMIX Super-1); and polycarboxylic acid-based anionic polymers (eg, Silk Road PEMA-SP1000, SAN NOPCO L-400S). It was confirmed that the anionic polymer dispersions of Examples 6 and 9 exhibited better dispersant performance.
  • Comparative Examples 1 to 8 which did not include an anionic dispersant, by using a molecular weight regulator and a structuring agent without using a surfactant, the balance between the nucleation rate and the polymerization reaction rate was controlled, and the particle size was small It was possible to prepare a uniform, high-flowing, stable, water-dispersible anionic polymer dispersion. However, it only showed a relatively low salt viscosity of about 150 to 247 cps and a low molecular weight of less than 9 million.
  • a high-speed stirrer IKA EUROSTAR60
  • a stirring bar As the equipment and reagents for the evaluation of the physical properties of Experimental Example 2, a high-speed stirrer (IKA EUROSTAR60), a stirring bar, a scale (4th decimal place), 5ml syringe, 25ml syringe, stopwatch, 300ml beaker, Jar-Test machine, filter cloth (80 mesh), 500ml measuring cylinder, colorimetric tube, turbidimeter (HACH, 2100Q), COD meter (HUMAS HS-1000Plus), etc. were used.
  • IKA EUROSTAR60 high-speed stirrer
  • a stirring bar As the equipment and reagents for the evaluation of the physical properties of Experimental Example 2, a high-speed stirrer (IKA EUROSTAR60), a stirring bar, a scale (4th decimal place), 5ml syringe, 25ml syringe, stopwatch, 300ml beaker, Jar-Test machine, filter cloth (
  • Comparative Sample 1 used Comparative Example 4 (molecular weight 8.7 million) not using an anionic dispersant
  • Comparative Sample 2 used our product, HA-520 (molecular weight 14 million) emulsion product, respectively.
  • Examples 1 and 7 of the present invention have the same effect even if the amount of the water-dispersible anionic polymer dispersion is reduced than that of Comparative Example 2 was found to be able to perform.
  • Comparative Examples 1 to 8 containing at least one of a molecular weight regulator and a structuring agent, compared with the coagulant of Comparative Sample 2, which is an emulsion product containing oil and a surfactant, it is more improved in terms of sedimentation rate, supernatant turbidity and COD was confirmed (see Table 4 above).
  • means a good state without increase in viscosity or salt precipitation
  • indicates a state in which viscosity increases and salt precipitation occurs over time
  • X is a salt with increased viscosity.
  • the reaction was carried out under the same conditions as in Example 18, but by adjusting the input amount of sodium hydroxide used when substituting Na for acrylic acid, the tendency according to the primary reaction pH was evaluated, and an appropriate pH condition was confirmed.
  • means a good increase in viscosity
  • indicates a state in which a severe increase in viscosity or agglomeration occurs
  • X indicates a state in which an extreme increase in viscosity occurs, respectively.

Abstract

The present invention relates to a water-dispersible anionic polymer dispersion of a high molecular weight that is more effective in water treatment, dredging, soil remediation, and/or crude oil treatment, and a method for producing same. More specifically, the present invention may provide a water-dispersible anionic polymer dispersion not only having small, uniform particles and a high molecular weight by adjusting the balance between polymerization speed and salting out speed and changing the molecular structure using a specific molecular weight modifier and/or a structuring agent, but also having high fluidity by allowing copolymerized anionic polymer particles to be stably dispersed from one another by electrostatic repulsive force.

Description

고분자량의 수분산성 음이온 고분자 분산액 및 그 제조방법High molecular weight, water-dispersible anionic polymer dispersion and method for preparing the same
본 발명은 수처리, 준설, 토양복원 및/또는 원유 처리에 보다 효과적인 고분자량의 친환경 수분산성 음이온 고분자 분산액 및 이의 제조방법에 관한 것이다. The present invention relates to a high molecular weight eco-friendly water-dispersible anionic polymer dispersion and a method for preparing the same, which are more effective for water treatment, dredging, soil restoration and/or crude oil treatment.
수용성 고분자는 사용이 편리하고 용해가 간편하며, 용해 후 숙성시간 없이 즉시 사용 가능하다. 또한 효율이 뛰어남과 동시에 오일(oil) 등 최종 제품에 영향을 줄 수 있는 다른 물질이 포함되어 있지 않아 친환경적인 요구를 수용함에 따라 개발 초기부터 지금까지 꾸준히 연구되어 왔다.Water-soluble polymers are convenient to use and easy to dissolve, and can be used immediately after dissolution without aging time. In addition, as it has excellent efficiency and does not contain other substances that may affect the final product, such as oil, it has been continuously studied from the beginning of development until now as it accommodates eco-friendly demands.
상기 수용성 고분자 중 오일이 포함된 에멀젼 고분자(emulsion polymer)는 산업 폐수 처리, 하수 처리, 상수 처리, 유수 분리 공정, 토양의 토질 개선 및 각종 산업에서 고체와 액체의 신속한 분리 공정에 이용되고 있으며 제지 공정용 보류 향상제 및 유전용 약품으로도 사용되어 왔다.Among the water-soluble polymers, the emulsion polymer containing oil is used in industrial wastewater treatment, sewage treatment, water treatment, oil-water separation process, soil improvement and rapid separation of solids and liquids in various industries, and is used in the papermaking process It has also been used as a solvent retention enhancer and as an oil field drug.
오일이 포함된 에멀젼 고분자 분산액이나 분말 형태의 제품은 높은 분자량을 가져 플록(Floc) 형성능력 측면에서는 우수한 효과를 나타내는 것으로 확인된다. 그러나 에멀젼 고분자 분산액의 경우, 용해 후 일정 시간의 숙성 단계를 거쳐야 할 뿐만 아니라 오일 함유로 인한 상분리 및 크리밍 발생으로 인해 장기 보관시 층 분리 현상이 발생하는 등 제품의 보관 안정성이 저하된다. 또한 자체 내에 포함된 오일 성분으로 인하여 최종 제품의 품질을 저해하는 현상 및 오일 성분(불순물) 제거를 위한 2차 처리를 해야 하므로, 경제성 및 작업성 면에서 비효율적이다. 그리고 다량의 계면활성제 함유로 인해 수중의 탁도 및 COD 상승 요인으로 작용하는 단점을 가지고 있다. It is confirmed that the emulsion polymer dispersion or powder-type product containing oil has a high molecular weight and exhibits an excellent effect in terms of floc-forming ability. However, in the case of an emulsion polymer dispersion, it has to undergo a certain period of aging after dissolution, and the storage stability of the product is lowered, such as layer separation during long-term storage due to phase separation and creaming caused by oil content. In addition, due to the oil component contained in itself, a phenomenon that impairs the quality of the final product and a secondary treatment for removing the oil component (impurity) is required, which is inefficient in terms of economic feasibility and workability. And due to the content of a large amount of surfactant, it has the disadvantage of acting as a factor for increasing turbidity and COD in water.
또한, 분말 형태의 수용성 고분자는 용해 작업시 장시간이 소요되어 작업성이 떨어지고, 부대설비 비용이 증가하며, 분진으로 인한 인체 유해성으로 인해 작업성이 떨어지는 단점이 있다. 또한 미용해로 인한 경제적인 손실 발생 뿐만 아니라 미용해물이 원유의 유수 분리 공정 중에서 침전, 점착 등의 심한 부작용을 일으킬 수 있는 문제가 있다.In addition, the water-soluble polymer in powder form takes a long time for dissolution operation, so workability is deteriorated, the cost of auxiliary equipment is increased, and workability is deteriorated due to the harmfulness to the human body due to dust. In addition, there is a problem that not only causes economic loss due to undissolved product, but also undissolved product may cause severe side effects such as precipitation and adhesion during oil-water separation process of crude oil.
반면, 오일이 포함되지 않은 수용성 고분자 분산액(이하, '수분산성 고분자 분산액'이라 함)은 환경 친화적이며 에멀젼 고분자에 비해 장기간 보관 시에도 층 분리가 생기지 않고 오일이 포함되어 있지 않으므로 분리 공정용 설비의 간소화 및 각종 설비(배관, 작업장 주변 등)의 오염이 감소된다. 또한, 사용 후 분리 여액의 청등도가 우수하며 분리된 처리수의 재활용률을 높일 수 있다. 이러한 수용성 고분자 분산액은 일반적으로 분산중합법에 의해 제조되는데, 상기 분산중합 방식의 한계로 인해 고분자량의 수용성 음이온 고분자 분산액을 제조하기가 어려웠다.On the other hand, oil-free water-soluble polymer dispersions (hereinafter referred to as 'water-dispersible polymer dispersions') are environmentally friendly, do not cause layer separation even when stored for a long period of time compared to emulsion polymers, and do not contain oil. Simplification and contamination of various facilities (piping, work area, etc.) are reduced. In addition, the cleanliness of the separated filtrate after use is excellent, and the recycling rate of the separated treated water can be increased. Such a water-soluble polymer dispersion is generally prepared by dispersion polymerization, but it is difficult to prepare a high molecular weight, water-soluble anionic polymer dispersion due to the limitations of the dispersion polymerization method.
이에 따라, 친환경을 가지면서 보다 높은 최대 분자량을 갖도록 하는 수분산성 고분자 분산액의 제조방법에 대한 연구가 필요한 실정이다.Accordingly, there is a need for research on a method for preparing a water-dispersible polymer dispersion that is environmentally friendly and has a higher maximum molecular weight.
본 발명은 전술한 문제점을 해결하기 위해 안출된 것으로서, 신규 첨가제 발굴, 적정 반응조건 확립 및 최적화를 통해 분산중합 방식을 적용하더라도 고분자량의 수분산성 음이온 고분자 분산액 및 이의 제조방법을 제공하는 것을 기술적 과제로 한다.The present invention has been devised to solve the above problems, and it is a technical task to provide a high molecular weight, water-dispersible anionic polymer dispersion and a method for preparing the same even if a dispersion polymerization method is applied through discovery of new additives, establishment and optimization of appropriate reaction conditions do it with
본 발명의 다른 목적 및 이점은 하기 발명의 상세한 설명 및 청구범위에 의해 보다 명확하게 설명될 수 있다.Other objects and advantages of the present invention may be more clearly explained by the following detailed description and claims.
상기한 기술적 과제를 달성하기 위해, 본 발명은 (a) 음이온성 모노머; (b) 비이온성 모노머; (c) 음이온성 안정제; (d) 음이온성 분산제; (e) 분자량 조절제 및 구조화제 중 적어도 하나; (f) 킬레이트제; 및 (g) 중합개시제를 포함하는 (h) 염 용액 중에서 공중합된 음이온성 고분자 입자를 포함하며, 상기 음이온성 고분자 입자의 평균 입경(d50)은 1~30 ㎛이고, 음이온도가 3~90 mol%이며, 유효 농도가 5~30 중량%이며, 0.5% 염 점도가 250 ~ 1,000 cps (25℃ 기준)인, 수분산성 음이온 고분자 분산액을 제공한다.In order to achieve the above technical problem, the present invention is (a) an anionic monomer; (b) nonionic monomers; (c) anionic stabilizers; (d) anionic dispersants; (e) at least one of a molecular weight modifier and a structuring agent; (f) chelating agents; and (g) anionic polymer particles copolymerized in (h) a salt solution containing a polymerization initiator, wherein the anionic polymer particles have an average particle diameter (d50) of 1 to 30 μm, and an anion degree of 3 to 90 mol %, effective concentration of 5-30% by weight, and 0.5% salt viscosity of 250 ~ 1,000 cps (based on 25°C) to provide a water-dispersible anionic polymer dispersion.
본 발명에 따른 일 실시예를 들면, 상기 음이온성 고분자 입자는 표면의 일부 또는 전부에 음이온성 분산제가 흡착되어 있으며, 상기 음이온성 분산제는 나프탈렌계 분산제, 리그린계 분산제, 멜라민계 분산제, 설폰산계 분산제, 및 폴리카르본산계 공중합체로 구성된 군에서 선택되는 1종 이상일 수 있다. In one embodiment according to the present invention, the anionic polymer particles have an anionic dispersant adsorbed on part or all of the surface, and the anionic dispersant is a naphthalene-based dispersant, a ligrin-based dispersant, a melamine-based dispersant, and a sulfonic acid-based dispersant. It may be at least one selected from the group consisting of a dispersant, and a polycarboxylic acid-based copolymer.
본 발명에 따른 일 실시예를 들면, 상기 음이온성 분산제는 리그린, 리그린설폰산, 리그닌설폰산염, 나프탈렌설폰산포르말린축합물, 멜라민포름알데히드축합물, 폴리에틸렌글리콜설폰산에테르, 폴리에틸렌글리콜알킬에테르, 나프탈렌설폰산염, 멜라민설폰산포르말린축합물, 소디움도데실디페닐에터디설포네이트, 설포닉산염, 알킬벤젠설포네이트, 알킬벤젠설포네이트염, 라우릴에테르설폰산, 라우릴에테르설폰산염, 폴리카르복실산염과 폴리에틸렌글리콜혼합물, 메타아크릴산-메톡시폴리에틸렌글리콜모노메타크릴레이트코폴리머나트륨염, 아크릴아마이드 공중합체와 알코올 에톡시레이트설파이트소디움염 혼합물, 아크릴아마이드 공중합체와 라우릴에테르황산나트륨 혼합물, 폴리카르복실산염과 설포닉산나트륨염 혼합물, 폴리옥시에틸렌 측쇄를 가지는 폴리카르본산 공중합체, 및 폴리카본산염 유래의 공중합체로 구성된 군에서 선택되는 1종 이상일 수 있다. In one embodiment according to the present invention, the anionic dispersant is ligrin, ligrin sulfonic acid, lignin sulfonate, naphthalene sulfonic acid formalin condensate, melamine formaldehyde condensate, polyethylene glycol sulfonic acid ether, polyethylene glycol alkyl ether , naphthalenesulfonate, melaminesulfonic acid formalin condensate, sodium dodecyldiphenyletherdisulfonate, sulfonic acid salt, alkylbenzenesulfonate, alkylbenzenesulfonate salt, laurylethersulfonic acid, laurylethersulfonate, polycarryl Acid salt and polyethylene glycol mixture, methacrylic acid-methoxypolyethylene glycol monomethacrylate copolymer sodium salt, acrylamide copolymer and alcohol ethoxylate sulfite sodium salt mixture, acrylamide copolymer and sodium lauryl ether sulfate mixture, poly It may be at least one selected from the group consisting of a mixture of a carboxylate and sodium sulfonic acid salt, a polycarboxylic acid copolymer having a polyoxyethylene side chain, and a copolymer derived from a polycarboxylate.
본 발명에 따른 일 실시예를 들면, 상기 음이온 분산제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.01 내지 5 중량부로 첨가될 수 있다. In one embodiment according to the present invention, the anionic dispersant may be added in an amount of 0.01 to 5 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
본 발명에 따른 일 실시예를 들면, 상기 분자량 조절제는 글리콜릭산(Glycolic acid), 락틱산(Lactic acid), 에틸렌글리콜(Ethylene glycol), 소디움하이포포스파이트모노하이드레이트(Sodium Hypophosphite monohydrate), 티올기(-SH)를 가지는 메틸메르캅탄, 에틸메르캅탄, 아릴메르캅탄, 및 티오아세틱산으로 구성된 군에서 선택되는 1종 이상일 수 있다. In one embodiment according to the present invention, the molecular weight modifier is glycolic acid, lactic acid, ethylene glycol, sodium hypophosphite monohydrate, thiol group ( -SH) may be at least one selected from the group consisting of methyl mercaptan, ethyl mercaptan, aryl mercaptan, and thioacetic acid.
본 발명에 따른 일 실시예를 들면, 상기 분자량 조절제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.001 내지 15 중량부로 첨가될 수 있다. In one embodiment according to the present invention, the molecular weight modifier may be added in an amount of 0.001 to 15 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
본 발명에 따른 일 실시예를 들면, 상기 구조화제는 메틸렌비스아크릴아마이드(Methylene-bis-acrylamide), 아릴티오우레아 (Allylthiourea), 비스아크릴로일시스타민(bis-acryloyl cystamine), 디하이드록시에틸렌비스아크릴아마이드(dihydroxyethylene-bis-acylamide), 에틸렌디아크릴레이트 (Ethylene diacrylate), 및 에틸렌글리콜디메타크릴레이트(Ethyleneglycol dimethacrylate)로 구성된 군에서 선택되는 1종 이상일 수 있다.In one embodiment according to the present invention, the structuring agent is methylene-bis-acrylamide, arylthiourea, bis-acryloyl cystamine, dihydroxyethylene It may be at least one selected from the group consisting of bisacrylamide (dihydroxyethylene-bis-acylamide), ethylene diacrylate, and ethylene glycol dimethacrylate.
본 발명에 따른 일 실시예를 들면, 상기 구조화제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.0001 내지 2 중량부로 첨가될 수 있다. In one embodiment according to the present invention, the structuring agent may be added in an amount of 0.0001 to 2 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
본 발명에 따른 일 실시예를 들면, 상기 음이온성 안정제는 (메타)아크릴산, 수산기 함유 화합물, 금속 이온 봉쇄제 및 개시제를 포함하는 용액 중에서 생성된 단독 중합체 또는 이들의 공중합체이며, 점도 2,000~10,000 cps와 pH 8~12를 가질 수 있다. In one embodiment according to the present invention, the anionic stabilizer is a homopolymer or a copolymer thereof produced in a solution containing (meth)acrylic acid, a hydroxyl group-containing compound, a metal ion sequestering agent and an initiator, and a viscosity of 2,000 to 10,000 It can have cps and a pH of 8-12.
본 발명에 따른 일 실시예를 들면, 상기 음이온성 안정제는 상기 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 2 내지 8 중량부로 첨가될 수 있다. In one embodiment according to the present invention, the anionic stabilizer may be added in an amount of 2 to 8 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
본 발명에 따른 일 실시예를 들면, 상기 염 용액은, 20 내지 30% (w/v)의 암모늄 설포네이트를 함유하는 수용액일 수 있다. In one embodiment according to the present invention, the salt solution may be an aqueous solution containing 20 to 30% (w/v) of ammonium sulfonate.
본 발명에 따른 일 실시예를 들면, 상기 염 용액의 중합 전 pH는 4.7 내지 5.2 일 수 있다.In one embodiment according to the present invention, the pH before polymerization of the salt solution may be 4.7 to 5.2.
본 발명에 따른 일 실시예를 들면, 상기 수분산성 음이온 고분자 분산액은 브룩필도 점도계(DV2T type, 측정 조건 Spindle No. 62, 12 rpm)에 의해 측정된 제품 점도(25℃)가 50 내지 2,500 cps일 수 있다. For an example according to the present invention, the water-dispersible anionic polymer dispersion has a product viscosity (25° C.) measured by a Brookpildo viscometer (DV2T type, measurement conditions Spindle No. 62, 12 rpm) of 50 to 2,500 cps. can
본 발명에 따른 일 실시예를 들면, 상기 수분산성 음이온 고분자 분산액은 -10℃ 이상의 온도에서 저장안정성을 가질 수 있다. In one embodiment according to the present invention, the water-dispersible anionic polymer dispersion may have storage stability at a temperature of -10 °C or higher.
본 발명에 따른 일 실시예를 들면, 상기 수분산성 음이온 고분자 분산액은 수처리, 준설, 토양복원, 또는 원유처리에 사용될 수 있다. In one embodiment according to the present invention, the water-dispersible anionic polymer dispersion may be used for water treatment, dredging, soil restoration, or crude oil treatment.
본 발명의 일 실시예에 따르면, 특정 분자량 조절제 및 구조화제 중 적어도 하나를 사용하여 중합속도와 염석속도의 균형을 조절하고, 분자구조 변경을 통해 단단한 플록(Floc)을 형성하여 탈수성, 침강성, 탁도 면에서 보다 개선된 효과를 제공할 수 있다. 그리고 입자의 크기가 작고 균일하며 고유동성을 가진 안정한 수분산성 친환경 음이온 고분자 분산액을 제공하여, 종래 에멀젼 제품에 비해 수질의 탁도 및 COD에 우수한 성능을 발휘할 수 있다.According to an embodiment of the present invention, at least one of a specific molecular weight regulator and a structuring agent is used to control the balance between the polymerization rate and the salting-out rate, and by changing the molecular structure to form hard flocs, dehydration, sedimentation, It can provide a more improved effect in terms of turbidity. In addition, by providing a stable, water-dispersible, eco-friendly anionic polymer dispersion with small particle size, uniformity, and high fluidity, it can exhibit superior performance in water turbidity and COD compared to conventional emulsion products.
또한 본 발명에서 채택한 특정 음이온 분산제는, 공중합된 라디칼 공중합체 입자에 흡착되어 표면에 음전하를 갖도록 함으로써, 정전기적 반발력에 의해 안정적이고 균일하게 분산된 고유동성의 음이온 고분자 분산액을 제조할 수 있으며, 저분자량 제품에 비해 투입량을 줄이면서 침강성 측면에서 보다 우수한 성능을 제공할 수 있다.In addition, the specific anionic dispersant adopted in the present invention is adsorbed to the copolymerized radical copolymer particles to have a negative charge on the surface, thereby producing a high-flowing anionic polymer dispersion stably and uniformly dispersed by electrostatic repulsion. Compared to molecular weight products, it is possible to provide better performance in terms of sedimentation while reducing the amount of input.
아울러, 본 발명에 따른 고분자량의 친환경 수분산성 음이온 고분자 분산액은 오일 프리(oil free) 제품이므로, 종래 액상 고분자 응집제로 가장 많이 사용되고 있는 에멀젼 응집제에 비해 친환경적이며, 상기 에멀젼 응집제를 대체하여 사용될 수 있다.In addition, since the high molecular weight, eco-friendly, water-dispersible anionic polymer dispersion according to the present invention is an oil-free product, it is more eco-friendly than the emulsion flocculant most commonly used as a conventional liquid polymer flocculant, and can be used instead of the emulsion flocculant. .
나아가, 본 발명에 따른 수분산성 음이온 고분자 분산액의 제조방법에 의해 분산 중합법의 한계인 고분자량의 수용성 고분자 분산액을 고수율로 제조할 수 있다.Furthermore, by the method for producing a water-dispersible anionic polymer dispersion according to the present invention, a high-molecular-weight water-soluble polymer dispersion, which is a limitation of the dispersion polymerization method, can be prepared in high yield.
본 발명에 따른 효과는 이상에서 예시된 내용에 의해 제한되지 않으며, 보다 다양한 효과들이 본 명세서 내에 포함되어 있다. The effect according to the present invention is not limited by the contents exemplified above, and more various effects are included in the present specification.
도 1은 본 발명의 일 실시예에 따른 고분자량의 수분산성 음이온 고분자 분산액의 제조 방법을 나타낸 공정 순서도이다 1 is a process flow chart showing a method for preparing a high molecular weight, water-dispersible anionic polymer dispersion according to an embodiment of the present invention
도 2는 본 발명의 일 실시예에 따른 음이온성 안정제의 제조방법을 나타내는 공정 순서도이다. Figure 2 is a process flow chart showing a method for producing an anionic stabilizer according to an embodiment of the present invention.
이하 실시예를 통하여 본 발명을 더욱 상세히 설명하고자 한다. 이들 실시예는 오로지 본 발명보다 구체적으로 설명하기 위한 것으로서, 본 발명의 요지에 따라 본 발명의 범위가 이들 실시예에 의해 제한되지 않는다는 것은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 있어서 자명할 것이다.The present invention will be described in more detail with reference to the following examples. These examples are only for explaining the present invention in more detail, and it is for those of ordinary skill in the art to which the present invention pertains that the scope of the present invention is not limited by these examples according to the gist of the present invention. it will be self-evident
본 명세서에서 사용되는 모든 용어(기술 및 과학적 용어를 포함)는, 다른 정의가 없다면, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 공통적으로 이해될 수 있는 의미로 사용될 수 있을 것이다. 또 일반적으로 사용되는 사전에 정의되어 있는 용어들은 명백하게 특별히 정의되어 있지 않은 한 이상적으로 또는 과도하게 해석되지 않는다.All terms (including technical and scientific terms) used in this specification may be used in the meaning commonly understood by those of ordinary skill in the art to which the present invention pertains, unless otherwise defined. In addition, terms defined in a commonly used dictionary are not to be interpreted ideally or excessively unless clearly specifically defined.
또한 본 명세서 전체에서, 어떤 부분이 어떤 구성요소를 "포함" 한다고 할 때, 이는 특별히 반대되는 기재가 없는 한, 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다. 또한, 명세서 전체에서, "위에" 또는 "상에"라 함은 대상 부분의 위 또는 아래에 위치하는 경우 뿐만 아니라 그 중간에 또 다른 부분이 있는 경우도 포함함을 의미하는 것이며, 반드시 중력 방향을 기준으로 위쪽에 위치하는 것을 의미하는 것은 아니다.In addition, throughout the present specification, when a part "includes" a certain component, it means that other components may be further included, rather than excluding other components, unless otherwise stated. In addition, throughout the specification, "on" or "on" means that it includes not only the case where it is located above or below the target part, but also the case where there is another part in the middle, and the direction of gravity must be It does not mean that it is positioned above the reference.
< 고분자량의 수분산성 음이온 고분자 분산액 >< High molecular weight water dispersible anionic polymer dispersion >
본 발명에 따른 수분산성 음이온 고분자 분산액은, 용매 중에서의 분산중합에 의해 생성되는 음이온 고분자 입자를 포함하는 수용성 고분자 분산액이다. 보다 구체적으로, 염 용액; 상기 염 용액에 분산된 고분자량의 음이온성 고분자 입자(또는 수용성 고분자); 및 상기 고분자 입자 표면의 일부 또는 전부에 흡착된 음이온성 분산제를 포함한다. The water-dispersible anionic polymer dispersion according to the present invention is a water-soluble polymer dispersion containing anionic polymer particles produced by dispersion polymerization in a solvent. More specifically, salt solutions; high molecular weight anionic polymer particles (or water-soluble polymer) dispersed in the salt solution; and an anionic dispersant adsorbed to a part or all of the surface of the polymer particle.
일반적으로 수용성 고분자의 입자 크기가 지나치게 크면 분산액 중에 침전되기 쉬워 분산액의 저장 안정성이 저하될 우려가 있고, 입자 크기가 지나치게 작으면 응집제 간 응집에 따른 침전으로 분산성 및 분산액의 저장 안정성이 저하될 우려가 있어 수용성 고분자의 크기를 최적화하는 것이 바람직하다. 그러나 분산 중합에 의해 수용성 고분자를 형성하는 경우 수용성 고분자의 입자 크기 제어가 어렵다.In general, if the particle size of the water-soluble polymer is too large, it is likely to precipitate in the dispersion and the storage stability of the dispersion may be reduced. If the particle size is too small, the dispersibility and storage stability of the dispersion may decrease due to precipitation due to agglomeration between coagulants. Therefore, it is desirable to optimize the size of the water-soluble polymer. However, when the water-soluble polymer is formed by dispersion polymerization, it is difficult to control the particle size of the water-soluble polymer.
또한 분산중합법은 분산 매체인 염(salt) 용액 중에서 모노머와 고분자의 용해도 차이를 이용하여 중합하는 방법으로서, 구체적으로 염용액에 녹는 수용성 모노머를 중합시켜 염용액에 녹지 않는 고분자 입자로 석출시키며, 생성된 고분자 입자에 전기적 안전성과 분산매체의 비중을 고려한 비중 안정성을 부여하여 최종 목적물을 얻는 방법이다. 이러한 분산 중합에서는, 반응물의 중합 속도를 조절하는 것이 매우 중요하다. 예컨대, 반응 모노머들의 중합 속도가 너무 빠르면 반응물의 점도 증가와 함께 핵 형성과 염석이 함께 진행되어 반응물의 열 교환이 불량해져 분자량 분포도가 나빠지며, 이에 따라 염석된 입자의 안정성이 저하되고, 경우에 따라서는 중합반응 중단 또는 반응물의 경화 현상이 발생된다. 또한 반응물의 중합속도가 너무 느리면 반응물의 점도는 증가하지 않으나, 핵형성과 염석도 함께 느려져 반응시간이 장시간 소요되며, 저분자량을 가진 최종 제품이 생성되면서 불안정하고 불규칙적인 입자를 가진 생성물이 제조되게 된다. In addition, the dispersion polymerization method is a method of polymerization using the difference in solubility between the monomer and the polymer in a salt solution as a dispersion medium. Specifically, a water-soluble monomer soluble in the salt solution is polymerized to precipitate as polymer particles that are not soluble in the salt solution, It is a method of obtaining a final target by giving the generated polymer particles specific gravity stability considering electrical safety and specific gravity of the dispersion medium. In such dispersion polymerization, it is very important to control the polymerization rate of the reactants. For example, if the polymerization rate of the reaction monomers is too fast, nucleation and salting out proceed together with an increase in the viscosity of the reactants, resulting in poor heat exchange of the reactants, resulting in poor molecular weight distribution, thereby reducing the stability of salted out particles, in some cases Accordingly, the polymerization reaction is stopped or the reactant is cured. In addition, if the polymerization rate of the reactant is too slow, the viscosity of the reactant does not increase, but nucleation and salting out also slow down, so the reaction time takes a long time, and the final product with a low molecular weight is produced, and a product with unstable and irregular particles is produced. .
이에, 본 발명에서는 분산중합에 의해 수용성 음이온 고분자를 제조시, 특정 분자량 조절제와 구조화제 중 적어도 하나를 사용하여 중합속도와 염석속도 간의 균형을 조절함과 동시에 생성되는 고분자의 분자구조 변경을 통해 단단한 플록(Floc)을 형성하여 탈수성, 침강성, 탁도 등에서 개선된 효과를 발휘할 수 있다. 또한 생성된 수용성 고분자는 입자의 크기가 작으면서 균일하게 형성할 수 있다. Therefore, in the present invention, when preparing a water-soluble anionic polymer by dispersion polymerization, at least one of a specific molecular weight modifier and a structuring agent is used to control the balance between the polymerization rate and the salting-out rate, and at the same time to change the molecular structure of the generated polymer. By forming flocs, it is possible to exhibit improved effects in dehydration, sedimentation, turbidity, and the like. In addition, the resulting water-soluble polymer can be uniformly formed with a small particle size.
아울러 본 발명에서는 전술한 분자량 조절제, 구조화제를 사용함과 동시에, 흡착을 통해 공중합된 수용성 고분자 입자 표면에 음전하를 부여할 수 있는 특정 음이온 분산제를 혼용(混用)한다. 이에 따라, 복수의 수용성 음이온 고분자들이 정전기적 반발력에 의해 서로 균일하게 분산되어 고유동성의 안정적인 수용성 고분자 분산액을 제공할 수 있다. In addition, in the present invention, a specific anionic dispersant capable of imparting a negative charge to the surface of the water-soluble polymer particles copolymerized through adsorption is mixed with the molecular weight regulator and structuring agent described above. Accordingly, a plurality of water-soluble anionic polymers are uniformly dispersed with each other by electrostatic repulsion, thereby providing a stable water-soluble polymer dispersion with high fluidity.
본 발명에 따른 일 구체예를 들면, 상기 음이온성 고분자 입자는 (a) 음이온성 모노머; (b) 비이온성 모노머; (c) 음이온성 안정제; (d) 음이온성 분산제; (e) 분자량 조절제 및 구조화제 중 적어도 하나; (f) 킬레이트제; 및 (g) 라디칼 중합개시제를 포함하는 (h) 염 용액 중에서 공중합하여 생성되며, 상기 음이온성 분산제, 분자량 조절제 및 구조화제로서 특정 성분을 소정의 함량으로 포함한다. 필요에 따라 당 분야에 공지된 통상의 첨가제를 적어도 1종 이상 더 포함할 수 있다. For one embodiment according to the present invention, the anionic polymer particles include (a) an anionic monomer; (b) nonionic monomers; (c) anionic stabilizers; (d) anionic dispersants; (e) at least one of a molecular weight modifier and a structuring agent; (f) chelating agents; and (g) a radical polymerization initiator. It is produced by copolymerization in (h) a salt solution, and contains specific components as the anionic dispersant, molecular weight regulator and structuring agent in a predetermined amount. If necessary, it may further include at least one or more conventional additives known in the art.
이하, 상기 수분산성 음이온 고분자 분산액의 조성을 구체적으로 살펴보면 다음과 같다. Hereinafter, a detailed look at the composition of the water-dispersible anionic polymer dispersion is as follows.
본 발명에 따른 음이온성 고분자는, 음이온성 모노머, 및 비이온성 모노머를 포함한다. 구체적으로, 상기 고분자는 음이온성 모노머의 단독 중합체, 비이온성 모노머의 단독 중합체, 또는 음이온성 모노머와 비이온성 모노머와의 공중합체일 수 있다. The anionic polymer according to the present invention includes an anionic monomer and a nonionic monomer. Specifically, the polymer may be a homopolymer of an anionic monomer, a homopolymer of a nonionic monomer, or a copolymer of an anionic monomer and a nonionic monomer.
음이온성 모노머anionic monomer
본 발명에 사용되는 음이온성 모노머는 당 분야에 공지된 통상의 물질을 제한 없이 사용할 수 있으며, 일례로 비닐 또는 알릴 작용기를 포함하며, 카르복실기, 술폰기, 포스포네이트 또는 다른 음이온화된 그룹, 또는 이들의 알칼리금속, 알칼리 토금속 또는 암모늄 염을 포함하는 화합물일 수 있다. As the anionic monomer used in the present invention, conventional materials known in the art may be used without limitation, and include, for example, a vinyl or allyl functional group, a carboxyl group, a sulfone group, a phosphonate or other anionized group, or It may be a compound containing an alkali metal, alkaline earth metal or ammonium salt thereof.
사용 가능한 음이온성 모노머의 비제한적인 예로는, 아크릴산(acrylic acid), 메타크릴산(methacrylic acid), 이타콘산, 말레인산(maleic acid), 푸마르산(fumaric acid), p-카르복시스티렌 등과 같은 카르복실기 함유 단량체; 2-아크릴아미드-2-메틸1-프로판 설폰산, 비닐설폰산, 비닐벤젠설폰산, 스티렌설폰산 등과 같은 설폰기 함유 단량체 등을 들 수 있다. 또한, 상기 염으로는 알칼리 금속염, 알칼리 토금속염, 또는 암모늄염 등을 사용할 수 있으며, 그 구체적인 예로는 아크릴산소다, 메타크릴산소다 등을 들 수 있다. Non-limiting examples of usable anionic monomers include carboxyl group-containing monomers such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, p-carboxystyrene, and the like. ; and sulfone group-containing monomers such as 2-acrylamide-2-methyl1-propanesulfonic acid, vinylsulfonic acid, vinylbenzenesulfonic acid, and styrenesulfonic acid. In addition, an alkali metal salt, an alkaline earth metal salt, or an ammonium salt may be used as the salt, and specific examples thereof include sodium acrylate and sodium methacrylate.
본 발명에서 음이온성 모노머의 함량은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 함량 범위 내에서 적절히 조절할 수 있다. 일례로, 음이온성 모노머는 당해 모노머의 전체 몰%를 기준으로 3 내지 90 mol%로 첨가될 수 있으며, 구체적으로 5 내지 85 몰%로 첨가되는 것이 바람직하다. The content of the anionic monomer in the present invention is not particularly limited, and may be appropriately adjusted within the content range known in the art in consideration of commercial availability. For example, the anionic monomer may be added in an amount of 3 to 90 mol% based on the total mol% of the monomer, and specifically, it is preferably added in an amount of 5 to 85 mol%.
비이온성 모노머nonionic monomer
본 발명에 사용되는 비이온성 모노머는 당 분야에 공지된 통상의 물질을 제한 없이 사용할 수 있으며, 일례로 음이온 또는 양이온 전하를 갖지 않는 수용성 알릴 또는 비닐 단량체일 수 있다. The nonionic monomer used in the present invention may be a conventional material known in the art without limitation, and may be, for example, a water-soluble allyl or vinyl monomer having no anionic or cationic charge.
사용 가능한 비이온성 모노머의 비제한적인 예로는, (메타)아크릴아미드, N,N-디메틸아크릴아미드(N,N-dimethylacrylamide), N-이소프로필아크릴아미드(N-isopropylacrylamide), N-부틸아크릴아미드(N-butyl acrylamide) N-메틸올아크릴아미드(Nmethylolacrylamide), 아세트산비닐, 아크릴로니트릴, 아크릴산메틸, (메타)아크릴산2-히드록시에틸, 디아세톤아크릴아미드, N-비닐-2-피롤리돈, N-비닐포름아미드, N-비닐아세트아미드, 비닐이미다졸, N-비닐카바졸, 아크릴로일모르포린, 폴리에틸렌글리콜(메트)아크릴레이트, 폴리글리세롤 (메트)아크릴레이트 또는 이들의 혼합물 등이 있다. Non-limiting examples of usable nonionic monomers include (meth)acrylamide, N,N-dimethylacrylamide (N,N-dimethylacrylamide), N-isopropylacrylamide (N-isopropylacrylamide), N-butylacrylamide (N-butyl acrylamide) N-methylolacrylamide, vinyl acetate, acrylonitrile, methyl acrylate, (meth)acrylate 2-hydroxyethyl, diacetone acrylamide, N-vinyl-2-pyrrolidone , N-vinylformamide, N-vinylacetamide, vinylimidazole, N-vinylcarbazole, acryloylmorpholine, polyethylene glycol (meth)acrylate, polyglycerol (meth)acrylate, or mixtures thereof, etc. There is this.
본 발명에서 비이온성 모노머의 함량은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 함량 범위 내에서 적절히 조절할 수 있다. 일례로, 비이온성 모노머는 당해 모노머의 전체 몰%를 기준으로 10 내지 97 mol%로 첨가될 수 있으며, 구체적으로 15 내지 95 몰%로 첨가되는 것이 바람직하다. The content of the nonionic monomer in the present invention is not particularly limited, and may be appropriately adjusted within the content range known in the art in consideration of commercial availability. For example, the nonionic monomer may be added in an amount of 10 to 97 mol% based on the total mol% of the monomer, and specifically, it is preferably added in an amount of 15 to 95 mol%.
음이온성 안정제anionic stabilizer
본 발명에 따른 음이온성 안정제는, 생성된 수용성 음이온 고분자 입자의 분산 안정성을 향상시켜 유동성을 개선하기 위해 사용된다.The anionic stabilizer according to the present invention is used to improve the flowability by improving the dispersion stability of the resulting water-soluble anionic polymer particles.
상기 음이온성 안정제는 전술한 역할을 한다면 이의 성분이나 사용량 등에 특별히 제한되지 않으며, 당 분야의 공지된 것을 사용할 수 있다. 일례로 폴리머화된 중합체 또는 공중합체를 사용할 수 있으며, 구체적으로 아크릴산, 아크릴산소다, 메타크릴산, 메타크릴산소다, 2-아크릴아미드 2-메틸 1-프로판 설폰산 각각의 단독중합체 및 이들의 공중합체를 사용할 수 있다. The anionic stabilizer is not particularly limited, as long as it plays the above-mentioned role, and the component or amount thereof is not particularly limited, and those known in the art may be used. As an example, a polymerized polymer or copolymer may be used, and specifically, acrylic acid, sodium acrylic acid, methacrylic acid, sodium methacrylate, 2-acrylamide, 2-methyl 1-propane sulfonic acid, each homopolymer, and copolymers thereof synthesis can be used.
본 발명에 따른 일 구체예를 들면, 상기 음이온성 안정제는 (메타)아크릴산, 수산기 함유 화합물, 금속 이온 봉쇄제 및 개시제를 포함하는 용액 중에서 생성된 단독 중합체 또는 이들의 공중합체이며, 점도가 2,000~1,000 cps와 pH 8~12를 가질 수 있다. In one embodiment according to the present invention, the anionic stabilizer is a homopolymer or a copolymer thereof produced in a solution containing (meth)acrylic acid, a hydroxyl group-containing compound, a metal ion sequestering agent and an initiator, and has a viscosity of 2,000 ~ It can have 1,000 cps and a pH of 8-12.
상기 음이온성 안정제를 제조하는 방법의 일 구체예를 들면, (메타)아크릴산과 수산기(OH)를 가진 화합물을 이용하여 15% 폴리아크릴산을 공중합하여 제조될 수 있으며, 필요에 따라 금속이온 봉쇄제와 개시제를 사용할 수 있다. For one specific example of the method for preparing the anionic stabilizer, it can be prepared by copolymerizing 15% polyacrylic acid using (meth)acrylic acid and a compound having a hydroxyl group (OH), and, if necessary, a metal ion sequestering agent and An initiator may be used.
이때 금속 이온 봉쇄제 및 개시제는 특별히 제한되지 않으며, 당 분야에 공지된 것을 제한 없이 사용할 수 있다. 사용 가능한 금속이온 봉쇄제의 예로는 디에틸렌트리아민펜타아세틱산일 수 있으며, 개시제의 일례로는 아황산수소나트륨과 아조계(Vazo 56WSP) 등이 있다. 또한 음이온성 안정제 제조시, 금속이온 봉쇄제의 투입량은 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 10 내지 100 ppm일 수 있으며, 바람직하게는 30 내지 80 ppm일 수 있다. 또한 개시제로는 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 아황산수소나트륨 200 내지 2,000 ppm, 및 Vazo 56WSP 200 내지 3,000 ppm를 사용할 수 있으며, 바람직하게는 아황산수소나트륨 500 내지 1,000 ppm, Vazo 56WSP 500 내지 1,500 ppm를 사용할 수 있다. At this time, the metal ion sequestrant and the initiator are not particularly limited, and those known in the art may be used without limitation. Examples of the sequestering agent that can be used may be diethylenetriaminepentaacetic acid, and examples of the initiator include sodium hydrogen sulfite and azo (Vazo 56WSP). In addition, when preparing the anionic stabilizer, the amount of the sequestering agent may be 10 to 100 ppm, preferably 30 to 80 ppm, based on 100 parts by weight of the anionic monomer and the nonionic monomer. In addition, 200 to 2,000 ppm of sodium bisulfite, and 200 to 3,000 ppm of Vazo 56WSP may be used as the initiator based on 100 parts by weight of the anionic monomer and the nonionic monomer, and preferably 500 to 1,000 ppm of sodium hydrogen sulfite, Vazo 56WSP 500 to 1,500 ppm may be used.
본 발명에 따른 수분산성 음이온 고분자 분산액 제조시, 음이온성 안정제의 함량은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 함량 범위 내에서 적절히 조절할 수 있다. 일례로, 음이온성 안정제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 2 내지 8 중량부로 첨가될 수 있다. When preparing the water-dispersible anionic polymer dispersion according to the present invention, the content of the anionic stabilizer is not particularly limited, and may be appropriately adjusted within the content range known in the art in consideration of commercial availability. For example, the anionic stabilizer may be added in an amount of 2 to 8 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
음이온성 분산제anionic dispersant
본 발명에 사용되는 음이온 분산제는, 중합반응에 의해 생성된 중합체 또는 공중합체 입자(수용성 고분자)의 표면에 흡착되어 소정의 전하, 예컨대 음(-)전하를 띠도록 함으로써, 복수의 중합체 입자들이 서로 정전기적 반발력에 의해 균일하게 분산되어 고유동성의 고분자 분산액을 얻을 수 있도록 하는 역할을 한다. The anionic dispersant used in the present invention is adsorbed on the surface of the polymer or copolymer particles (water-soluble polymer) produced by the polymerization reaction to have a predetermined charge, such as a negative (-) charge, so that a plurality of polymer particles are mutually attached to each other. It is uniformly dispersed by electrostatic repulsion and serves to obtain a high-flowing polymer dispersion.
상기 음이온성 분산제로는 나프탈렌계 분산제, 리그린계 분산제, 멜라민계 분산제, 설폰산계 분산제, 폴리카르본산계 공중합체 및 그 염으로 구성된 군으로부터 선택된 적어도 1종 이상을 사용할 수 있다. 그 외, 전술한 역할을 한다면, 다른 음이온성 분산제를 사용하는 것도 본 발명의 범주에 속한다. As the anionic dispersant, at least one selected from the group consisting of naphthalene-based dispersants, ligrin-based dispersants, melamine-based dispersants, sulfonic acid-based dispersants, polycarboxylic acid-based copolymers, and salts thereof may be used. In addition, it is also within the scope of the present invention to use other anionic dispersants if they serve the above-mentioned roles.
사용 가능한 음이온성 분산제의 구체예를 들면, 리그린, 리그린설폰산 또는 그 염, 나프탈렌설폰산포르말린축합물, 멜라민 포름알데히드축합물, 폴리에틸렌글리콜설폰산에테르, 폴리에틸렌글리콜알킬에테르, 나프탈렌설폰산염, 멜라민설폰산포르말린축합물, 소디움도데실디페닐에터디설포네이트, 설포닉산염, 알킬벤젠설포네이트 및 그 염, 라우릴에테르설폰산 및 그 염, 폴리카르복실산염과 폴리에틸렌글리콜 혼합물, 메타아크릴산-메톡시폴리에틸렌글리콜모노메타크릴레이트코폴리머나트륨염, 아크릴아마이드 공중합체와 (C10~C16) 알코올 에톡시레이트설파이트소디움염 혼합물, 아크릴아마이드공중합체와 라우릴에테르황산나트륨 혼합물, 폴리카르복실산염과 설포닉산나트륨염 혼합물, 폴리옥시에틸렌 측쇄를 가지는 폴리카르본산 및 그 염 등을 주성분으로 한 공중합체로 구성된 군으로부터 선택된 1종 이상일 수 있다. Specific examples of usable anionic dispersants include ligrin, ligrinsulfonic acid or a salt thereof, naphthalenesulfonic acid formalin condensate, melamine formaldehyde condensate, polyethylene glycol sulfonic acid ether, polyethylene glycol alkyl ether, naphthalene sulfonic acid salt, Melamine sulfonic acid formalin condensate, sodium dodecyl diphenyl ether disulfonate, sulfonic acid salt, alkylbenzene sulfonate and its salt, lauryl ether sulfonic acid and its salt, polycarboxylate and polyethylene glycol mixture, methacrylic acid-methyl Sodium oxypolyethylene glycol monomethacrylate copolymer, acrylamide copolymer and (C 10 ~ C 16 ) alcohol ethoxylate sulfite sodium salt mixture, acrylamide copolymer and sodium lauryl ether sulfate mixture, polycarboxylate and It may be at least one selected from the group consisting of a mixture of sodium sulfonic acid salts, polycarboxylic acids having polyoxyethylene side chains, and a salt thereof as a main component.
본 발명에 따른 수분산성 음이온 고분자 분산액에서, 음이온성 분산제의 함량은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 함량 범위 내에서 적절히 조절할 수 있다. 일례로, 음이온성 분산제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.01 내지 5 중량부로 첨가될 수 있다. In the water-dispersible anionic polymer dispersion according to the present invention, the content of the anionic dispersant is not particularly limited, and may be appropriately adjusted within a content range known in the art in consideration of commercial availability. For example, the anionic dispersant may be added in an amount of 0.01 to 5 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
분자량 조절제molecular weight modifier
본 발명에서 사용되는 분자량 조절제는, 분산중합시 핵형성 속도와 중합반응 속도가 서로 균형을 이루도록 조절하여 중합된 수용성 고분자 입자의 균일하고 미세크기를 가지면 고분자량을 갖도록 하는 역할을 한다. The molecular weight modifier used in the present invention serves to control the nucleation rate and the polymerization reaction rate to be balanced with each other during dispersion polymerization so that the polymerized water-soluble polymer particles have a uniform and fine size, so that they have a high molecular weight.
상기 분자량 조절제는 당 분야에 공지된 통상의 화합물을 사용할 수 있으며, 특별히 제한되지 않는다. 사용 가능한 분자량 조절제의 비제한적인 예를 들면, 글리콜릭산(Glycolic acid), 락틱산(Lactic acid), 에틸렌글리콜(Ethylene glycol), 소디움하이포포스파이트모노하이드레이트(Sodium Hypophosphite monohydrate), 티올기(-SH)를 가지는 메틸메르캅탄, 에틸메르캅탄, 아릴메르캅탄, 티오아세틱산, 또는 이들의 혼합물 등이 있다. 구체적으로 글리콜릭산, 락틱산, 에틸렌글리콜, 소디움하이포포스파이트모노하이드레이트를 사용하는 것이 바람직하다.The molecular weight modifier may use a conventional compound known in the art, and is not particularly limited. Non-limiting examples of usable molecular weight modifiers include glycolic acid, lactic acid, ethylene glycol, sodium hypophosphite monohydrate, thiol group (-SH) ), methyl mercaptan, ethyl mercaptan, aryl mercaptan, thioacetic acid, or mixtures thereof. Specifically, it is preferable to use glycolic acid, lactic acid, ethylene glycol, sodium hypophosphite monohydrate.
본 발명에 따른 수분산성 음이온 고분자 분산액에서, 분자량 조절제의 함량은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 함량 범위 내에서 적절히 조절할 수 있다. 일례로, 상기 분자량 조절제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.001 내지 15 중량부로 첨가될 수 있으며, 사용하는 물질에 따라 함량 범위가 일부 상이할 수 있다. 일례로, 글리콜릭산의 경우 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.1 내지 6 중량부를 사용할 수 있으며, 구체적으로 1 내지 4 중량부일 수 있다. 또한 락틱산의 경우 0.1 내지 5 중량부일 수 있으며, 구체적으로 0.1 내지 2 중량부일 수 있다, 또한 에틸렌글리콜의 경우, 1 내지 15 중량부일 수 있으며, 구체적으로 4 내지 10 중량부일 수 있다, 또한 소디움하이포포스파이트모노하이드레이트의 경우 0.001 내지 0.02 중량부일 수 있으며, 구체적으로 0.001 내지 0.01 중량부일 수 있다. In the water-dispersible anionic polymer dispersion according to the present invention, the content of the molecular weight modifier is not particularly limited, and may be appropriately adjusted within a content range known in the art in consideration of commercial availability. For example, the molecular weight modifier may be added in an amount of 0.001 to 15 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer, and the content range may be partially different depending on the material used. For example, in the case of glycolic acid, 0.1 to 6 parts by weight may be used based on 100 parts by weight of the anionic monomer and the nonionic monomer, and specifically may be 1 to 4 parts by weight. In addition, in the case of lactic acid, it may be 0.1 to 5 parts by weight, specifically, it may be 0.1 to 2 parts by weight, and in the case of ethylene glycol, it may be 1 to 15 parts by weight, and specifically 4 to 10 parts by weight, and sodium hypo In the case of phosphite monohydrate, it may be 0.001 to 0.02 parts by weight, and specifically 0.001 to 0.01 parts by weight.
구조화제structuring agent
본 발명에 사용되는 구조화제는, 분산중합에 의해 생성된 중합체의 분자 구조를 변경하여 단단한 플록(Floc)을 형성하는 기능성 모노머 역할을 한다. The structuring agent used in the present invention serves as a functional monomer that changes the molecular structure of the polymer produced by dispersion polymerization to form hard flocs.
상기 구조화제는 당 분야에 공지된 통상의 화합물을 사용할 수 있으며, 특별히 제한되지 않는다. 사용 가능한 구조화제의 비제한적인 예를 들면, 메틸렌비스아크릴아마이드(Methylene-bis-acrylamide), 비스아크릴로일시스타민(bis-acryloyl cystamine), 디하이드록시에틸렌비스아크릴아마이드 (dihydroxyethylene-bis-acylamide), 에틸렌디아크릴레이트 (Ethylene diacrylate), 에틸렌글리콜디메타크릴레이트 (Ethylene glycol dimethacrylate), 아릴티오우레아(Allylthiourea) 또는 이들의 혼합물 등이 있다. 특히 전술한 분자량 조절제와 혼용할 경우, 보다 안정된 고분자 분산액을 제조할 수 있다. 구체적으로, 메틸렌비스아크릴아마이드, 아릴티오우레아를 사용하는 것이 바람직하다 이때 메틸렌비스아크릴아마이드의 경우 그물망(network) 형태의 분자 구조를 형성할 수 있으며, 아릴티오우레아의 경우 가지형(branched) 분자 구조를 형성할 수 있다. The structuring agent may use a conventional compound known in the art, and is not particularly limited. Non-limiting examples of usable structuring agents include methylene-bis-acrylamide, bis-acryloyl cystamine, dihydroxyethylene-bis-acylamide ), ethylene diacrylate, ethylene glycol dimethacrylate, arylthiourea, or a mixture thereof. In particular, when mixed with the aforementioned molecular weight modifier, a more stable polymer dispersion can be prepared. Specifically, it is preferable to use methylenebisacrylamide and arylthiourea. In this case, in the case of methylenebisacrylamide, a molecular structure in the form of a network can be formed, and in the case of arylthiourea, a branched molecular structure can form.
본 발명에 따른 수분산성 음이온 고분자 분산액에서, 구조화제의 함량 (투입량)은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 범위 내에서 적절히 조절할 수 있다. 일례로, 상기 구조화제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.0001 내지 2 중량부로 첨가될 수 있다. 보다 구체적으로, 메틸렌비스아크릴아마이드의 경우 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.0001 내지 0.2 중량부를 사용할 수 있으며, 아릴티오우레아 의 경우 0.05 내지 2 중량부를 사용하는 것이 바람직하다. In the water-dispersible anionic polymer dispersion according to the present invention, the content (input amount) of the structuring agent is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability. For example, the structuring agent may be added in an amount of 0.0001 to 2 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer. More specifically, in the case of methylenebisacrylamide, 0.0001 to 0.2 parts by weight may be used based on 100 parts by weight of the anionic monomer and the nonionic monomer, and in the case of arylthiourea, 0.05 to 2 parts by weight is preferably used.
킬레이트제chelating agent
본 발명에 사용되는 킬레이트제는 당 분야에 공지된 킬레이트제를 제한 없이 사용할 수 있다. The chelating agent used in the present invention may be any chelating agent known in the art without limitation.
사용 가능한 킬레이트제의 비제한적인 예를 들면, 나이트릴로트리아세틱산, 에틸렌디아민테트라아세틱산, 디에틸렌트리아민펜타아세틱산, 또는 이들의 혼합물 등이 있다.Non-limiting examples of chelating agents that can be used include nitrilotriacetic acid, ethylenediaminetetraacetic acid, diethylenetriaminepentaacetic acid, or mixtures thereof.
본 발명에 따른 수분산성 음이온 고분자 분산액에서, 킬레이트의 함량 (투입량)은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 범위 내에서 적절히 조절할 수 있다. 일례로, 상기 킬레이트는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 50 내지 1,000 ppm을 사용할 수 있다.In the water-dispersible anionic polymer dispersion according to the present invention, the content (input amount) of the chelate is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability. For example, the chelate may be used in an amount of 50 to 1,000 ppm based on 100 parts by weight of the anionic monomer and the nonionic monomer.
중합개시제polymerization initiator
본 발명에 사용되는 중합개시제는 당 분야에 공지된 라디칼 중합 개시제를 제한 없이 사용할 수 있다. 일례로, 수용성 아조비스계 라디칼 개시제, 레독스계 라디칼 중합개시제, 또는 이들을 혼용하여 사용될 수 있다. As the polymerization initiator used in the present invention, any radical polymerization initiator known in the art may be used without limitation. For example, a water-soluble azobis-based radical initiator, a redox-based radical polymerization initiator, or a mixture thereof may be used.
상기 레독스계 라디칼 중합개시제의 구체예를 들면, 과황산칼륨, 과황산암모늄, 과산화벤조일, 아황산수소나트륨, 아황산나트륨, 티오황산나트륨, 과산화수소, 트리에탄올아민, 무수황산나트륨, 또는 이들의 혼합물 등이 있다. Specific examples of the redox-based radical polymerization initiator include potassium persulfate, ammonium persulfate, benzoyl peroxide, sodium hydrogen sulfite, sodium sulfite, sodium thiosulfate, hydrogen peroxide, triethanolamine, anhydrous sodium sulfate, or mixtures thereof.
또한 상기 수용성 아조비스계 중합계시제의 구체예를 들면, 2,2-아조비스[2-(5-메칠-2-이미다조린-2-일)프로판]2염화수소화물, 2,2-아조비스(2-아미디노프로판)디히드로클로라이드, 4,4-아조비스(4-메톡시-2,4-디메칠)발레로니트릴, 또는 이들의 혼합물 등이 있다. Further, specific examples of the water-soluble azobis-based polymerization initiator include 2,2-azobis[2-(5-methyl-2-imidazorin-2-yl)propane]dihydrochloride, 2,2-azo bis(2-amidinopropane)dihydrochloride, 4,4-azobis(4-methoxy-2,4-dimethyl)valeronitrile, or a mixture thereof.
본 발명에 따른 수분산성 음이온 고분자 분산액에서, 중합개시제의 함량 (투입량)은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 범위 내에서 적절히 조절할 수 있다. 일례로, 상기 중합 개시제는 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 100 내지 300 ppm을 사용할 수 있다. In the water-dispersible anionic polymer dispersion according to the present invention, the content (input amount) of the polymerization initiator is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability. For example, the polymerization initiator may be used in an amount of 100 to 300 ppm based on 100 parts by weight of the anionic monomer and the nonionic monomer.
또한, 중합 반응이 종결된 후 과량의 중합 개시제를 2차 첨가하여 잔존 모노머를 처리하는 것이 바람직하다. 이때 2차로 첨가되는 중합 개시제는 1차로 첨가된 중합 개시제 성분과 동일하거나 또는 상이할 수 있으며, 바람직하게는 레독스계 환원성 개시제인 과황산칼륨 (potassium persulfate)을 사용하는 것이다. 그리고 2차로 첨가되는 중합 개시제의 투입량은 동일 기준 하에서 200 내지 1,000 ppm 정도의 과량을 첨가할 수 있다.In addition, after the polymerization reaction is terminated, it is preferable to treat the residual monomer by adding an excess of a polymerization initiator secondarily. In this case, the polymerization initiator added secondarily may be the same as or different from the polymerization initiator component added primarily, and preferably, potassium persulfate, which is a redox-based reducing initiator, is used. In addition, the amount of the polymerization initiator added secondarily may be added in an excess of about 200 to 1,000 ppm under the same standard.
salt
본 발명에 사용되는 염은 특별히 제한되지 않으며, 당 분야에 공지된 통상의 염(salt)을 사용할 수 있다. 일례로, 암모늄설페이트, 소디움설페이트, 소디움비설파이트, 암모늄클로라이드 및 소디움클로라이드로 구성된 군으로부터 선택된 하나 이상일 수 있으며, 바람직하게는 암모늄설페이트이다. The salt used in the present invention is not particularly limited, and a conventional salt known in the art may be used. For example, it may be at least one selected from the group consisting of ammonium sulfate, sodium sulfate, sodium bisulfite, ammonium chloride and sodium chloride, preferably ammonium sulfate.
분산 중합법은 물에 수용성인 염과 모노머가 녹아있는 상태에서 중합반응이 진행됨에 따라 모노머가 폴리머화되면서 이들의 용해도 차이에 따라 입자화가 되는 메커니즘이다. 이때 염의 농도가 낮을 경우 극심한 점도 증가 현상으로 겔(Gel)화가 진행되며, 염의 농도가 높을 경우 입자가 빨리 형성되어 형성된 고분자 입자끼리의 뭉침현상(회교현상)이 발생하여 낮은 분자량을 나타낼 수 있다. 또한 보관온도가 낮아지면 온도에 따른 용해도 저하로 인해 결정 석출이 초래된다. 전술한 사항을 고려하여, 염의 투입량을 적절히 조절해야 한다.Dispersion polymerization is a mechanism in which a water-soluble salt and a monomer are dissolved in water, and as the polymerization reaction proceeds, the monomer is polymerized and the monomer is formed into particles according to the difference in solubility. At this time, when the salt concentration is low, gelation proceeds due to an extreme viscosity increase phenomenon, and when the salt concentration is high, particles are formed quickly, and agglomeration of the formed polymer particles (music phenomenon) occurs, indicating a low molecular weight. In addition, when the storage temperature is lowered, crystal precipitation is caused due to a decrease in solubility according to the temperature. In consideration of the above, the amount of salt added should be appropriately adjusted.
본 발명에 따른 수분산성 음이온 고분자 분산액에서, 염의 함량 (투입량)은 특별히 제한되지 않으며, 상업적 이용 가능성을 고려하여 당 분야에 공지된 범위 내에서 적절히 조절할 수 있다. 일례로, 상기 염은 당해 수분산성 고분자 분산액 전체 100 중량부에 대해 20 ~ 30% (또는 중량부)가 바람직하다. In the water-dispersible anionic polymer dispersion according to the present invention, the content (input amount) of the salt is not particularly limited, and may be appropriately adjusted within a range known in the art in consideration of commercial availability. For example, the salt is preferably 20 to 30% (or parts by weight) based on 100 parts by weight of the total water-dispersible polymer dispersion.
일 구체예를 들면, 본 발명에 따른 염 용액은 20 내지 30%의 암모늄 설포네이트를 함유할 수 있으며, 보다 구체적으로 암모늄설페이트 이온성염의 20 ~ 30 (w/v)% 수용액을 100 ~ 300 mesh의 필터로 정제한 염용액일 수 있다. For example, the salt solution according to the present invention may contain 20 to 30% of ammonium sulfonate, and more specifically, 20 to 30 (w/v)% aqueous solution of ammonium sulfate ionic salt is mixed with 100 to 300 mesh. It may be a salt solution purified by a filter of
필요에 따라, 본 발명에 따른 수분산성 음이온 고분자 분산액은 발명의 효과를 저해하지 않는 범위 내에서 당 분야에 공지된 적어도 1종의 첨가제를 제한 없이 사용할 수 있다. 또한 이러한 첨가제의 함량은 특별히 제한되지 않으며, 당 분야에 공지된 함량 범위 내에서 적절히 조절할 수 있다. If necessary, the water-dispersible anionic polymer dispersion according to the present invention may use at least one additive known in the art without limitation within a range that does not impair the effects of the present invention. In addition, the content of these additives is not particularly limited, and may be appropriately adjusted within the content range known in the art.
전술한 본 발명의 고분자량의 수분산성 음이온 고분자 분산액은 오일 프리(oil free) 제품이므로, 친환경적이고 우수한 저장안정성을 가질 뿐만 아니라 입자 크기가 작고 균일하면서 고분자량의 라디칼 공중합체가 안정적으로 분산된 고유동성의 분산액일 수 있다. Since the above-mentioned high molecular weight, water-dispersible anionic polymer dispersion of the present invention is an oil-free product, it is eco-friendly and has excellent storage stability, and has a small particle size and is uniform and unique in that a high molecular weight radical copolymer is stably dispersed. It may be a homogeneous dispersion.
일 구체예를 들면, 상기 수분산성 음이온 고분자 분산액에 포함된 음이온 고분자(라디칼 공중합체)는 평균 입경(d50)이 1~30 ㎛이고, 음이온도가 3~90 mol%이며, 유효 농도가 5~30 중량%일 수 있다. For example, the anionic polymer (radical copolymer) contained in the water-dispersible anionic polymer dispersion has an average particle diameter (d50) of 1 to 30 μm, an anion degree of 3 to 90 mol%, and an effective concentration of 5 to 30% by weight.
다른 일 구체예를 들면, 상기 음이온 고분자는 중량평균 분자량(Mw)이 800만 내지 2,000만 g/mol 일 수 있으며, 구체적으로 900만 1,700만 g/mol일 수 있다. For another example, the anionic polymer may have a weight average molecular weight (Mw) of 8 million to 20 million g/mol, specifically, 9,17 million g/mol.
다른 일 구체예를 들면, 상기 음이온 고분자를 포함하는 수분산성 음이온 고분자 분산액은 브룩필도 점도계(DV2T type, 측정 조건 Spindle No. 62, 12 rpm)에 의해 측정된 0.5% 염 점도(4% NaCl)가 250~1,000 cps (25℃ 기준)이며, 구체적으로 270~700 cps일 수 있다. 또한 제품 점도(25℃)는 50 ~ 2,500 cps이며, 구체적으로 50 ~ 1,000 cps일 수 있다.In another embodiment, the water-dispersible anionic polymer dispersion containing the anionic polymer has a 0.5% salt viscosity (4% NaCl) measured by a Brookfield viscometer (DV2T type, measurement conditions Spindle No. 62, 12 rpm) 250 ~ 1,000 cps (based on 25 ℃), specifically, may be 270 ~ 700 cps. In addition, the product viscosity (25 ℃) may be 50 ~ 2,500 cps, specifically 50 ~ 1,000 cps.
다른 일 구체예를 들면, 상기 수분산성 음이온 고분자 분산액은 암모늄설페이트 20~30%를 함유하며, 중합 전 pH는 4.7~5.2 범위일 수 있다. In another embodiment, the water-dispersible anionic polymer dispersion contains 20 to 30% of ammonium sulfate, and the pH before polymerization may be in the range of 4.7 to 5.2.
다른 일 구체예를 들면, 상기 수분산성 음이온 고분자 분산액은 -10℃ 이상의 온도에서 우수한 저장안정성을 가질 수 있으며, 일례로 -10℃에서 10일 이상의 저장 안정성을 가질 수 있으며, 구체적으로 30일 내지 90일 정도일 수 있다. In another embodiment, the water-dispersible anionic polymer dispersion may have excellent storage stability at a temperature of -10°C or higher, for example, may have a storage stability of 10 days or more at -10°C, specifically 30 to 90 days. It could be about a day.
이하, 본 발명의 일 실시형태에 따른 수분산성 음이온 고분자 분산액의 제조방법에 대해 설명한다. 그러나 하기 제조방법에 의해서만 한정되는 것은 아니며, 필요에 따라 각 공정의 단계가 변형되거나 또는 선택적으로 혼용되어 수행될 수 있다. Hereinafter, a method for preparing a water-dispersible anionic polymer dispersion according to an embodiment of the present invention will be described. However, it is not limited only by the following manufacturing method, and the steps of each process may be modified or selectively mixed as needed.
상기 제조방법의 일 실시예를 들면, (i) 음이온성 모노머, 비이온성 모노머, 음이온성 안정제, 음이온성 분산제를 포함하는 혼합물을 제조하는 단계('S10 단계'); (ii) 상기 단계 (i)의 혼합물에 수산기 함유 화합물을 투입하고 염을 1차 첨가한 후, 분자량 조절제와 구조화제 중 적어도 하나와 킬레이트제를 투입하여 혼합하는 단계('S20 단계'); (iii) 상기 단계 (ii)의 혼합물에 중합 개시제를 1차 투입한 후 1차 중합반응을 실시하는 단계('S30 단계'); (iv) 상기 단계 (iii)의 1차 반응 결과물에 중합 개시제를 2차 투입한 후 2차 중합반응을 실시하는 단계('S40 단계'); 및 (v) 상기 단계 (iv)의 2차 반응 결과물에 염을 2차 투입하는 단계('S50 단계');를 포함하여 구성될 수 있다. For an embodiment of the preparation method, (i) preparing a mixture comprising an anionic monomer, a nonionic monomer, an anionic stabilizer, and an anionic dispersant ('S10 step'); (ii) adding a hydroxyl group-containing compound to the mixture of step (i) and first adding a salt, then adding and mixing at least one of a molecular weight regulator and a structuring agent and a chelating agent ('S20 step'); (iii) performing a first polymerization reaction after first adding a polymerization initiator to the mixture of step (ii) ('S30 step'); (iv) performing a secondary polymerization reaction after the secondary addition of a polymerization initiator to the primary reaction product of step (iii) ('S40 step'); and (v) a second step of adding a salt to the second reaction product of step (iv) ('S50 step'); may be configured to include.
한편 도 1을 참고하여 상기 제조방법을 각 공정 단계별로 나누어 설명하면 다음과 같다.Meanwhile, with reference to FIG. 1 , the manufacturing method is divided into each process step and described as follows.
(i) 혼합물 제조 단계('S10 단계')(i) mixture preparation step ('S10 step')
본 단계에서는 음이온성 모노머, 비이온성 모노머, 음이온성 안정제, 음이온성 분산제가 균일하게 혼합된 수용액을 준비한다. In this step, an aqueous solution in which an anionic monomer, a nonionic monomer, an anionic stabilizer, and an anionic dispersant are uniformly mixed is prepared.
상기 음이온성 모노머, 비이온성 모노머, 및 음이온성 분산제는 전술한 내용과 동일하므로, 별도의 설명은 생략한다. Since the anionic monomer, the nonionic monomer, and the anionic dispersant are the same as those described above, a separate description thereof will be omitted.
또한 음이온성 안정제는 전술한 중합체 또는 공중합체를 사용할 수 있으며, 구체적으로 (메타)아크릴산과 수산기(OH)를 가진 화합물을 이용하여 15% 폴리아크릴산을 공중합된 것을 사용할 수 있다. 이때, 필요에 따라 금속이온 봉쇄제와 개시제를 사용할 수 있다. In addition, the anionic stabilizer may use the above-mentioned polymer or copolymer, and specifically, 15% polyacrylic acid copolymerized using a compound having (meth)acrylic acid and a hydroxyl group (OH) may be used. In this case, if necessary, a sequestering agent and an initiator may be used.
하기 도 2를 참조하여 상기 음이온성 안정제 제조방법의 일 구체예를 들면, 모노머와 순수를 혼합하여 200~300 rpm의 속도로 교반하고, 이어서 수산기를 갖는 화합물을 20~30℃를 유지한 상태에서 적가한 후 킬레이트제를 투입하고, 질소 분위기 하에서 개시제를 투입하여 중합반응이 실시될 수 있다. 이때 중합반응 온도 조건은 특별히 제한되지 않으며, 일례로 40~80℃일 수 있다. 중합반응이 완료되면 상온으로 냉각시켜 음이온성 안정제를 수득한다. For one specific example of the method for preparing the anionic stabilizer with reference to FIG. 2, a monomer and pure water are mixed and stirred at a speed of 200 to 300 rpm, and then the compound having a hydroxyl group is maintained at 20 to 30° C. After the dropwise addition, a chelating agent may be added, and an initiator may be added under a nitrogen atmosphere to carry out the polymerization reaction. At this time, the polymerization reaction temperature condition is not particularly limited, and may be, for example, 40 to 80°C. When the polymerization reaction is completed, it is cooled to room temperature to obtain an anionic stabilizer.
상기 S10 단계의 구체적인 일례를 들면, 음이온성 모노머, 비이온성 모노머, 순수, 음이온성 안정제 및 음이온성 분산제를 투입하고 200~300 rpm의 속도로 교반 및 혼합하여 전술한 성분들이 균일하게 혼합된 수용액이 제조될 수 있다. For a specific example of the step S10, an anionic monomer, a nonionic monomer, pure water, an anionic stabilizer and an anionic dispersant are added and stirred and mixed at a speed of 200 to 300 rpm to obtain an aqueous solution in which the above-mentioned components are uniformly mixed can be manufactured.
(ii) 분자량 조절제/구조화제 투입 단계('S20 단계')(ii) Molecular weight modifier / structuring agent input step ('S20 step')
본 단계에서는, 이전 S10 단계의 혼합물에 분자량 조절제, 구조화제, 킬레이트제를 투입한 후 질소 가스를 투입하고 소정 범위로 승온한다. In this step, after adding a molecular weight regulator, a structuring agent, and a chelating agent to the mixture of the previous step S10, nitrogen gas is added and the temperature is raised to a predetermined range.
상기 S20 단계의 보다 구체적인 일례를 들면, S10 단계에서 균일하게 혼합된 모노머 함유 수용액을 10 내지 30℃의 온도를 유지하면서 수산화나트륨을 적가하고, 염을 1차 투입하여 용해시킨다. 이어서 분자량 조절제, 구조화제, 킬레이트제를 각각 투입하고 교반한 후 질소를 투입하고 온도를 30 내지 40℃ 정도로 승온한다. As a more specific example of the step S20, sodium hydroxide is added dropwise to the monomer-containing aqueous solution uniformly mixed in step S10 while maintaining the temperature of 10 to 30° C., and the salt is first added and dissolved. Then, a molecular weight regulator, a structuring agent, and a chelating agent are added and stirred, then nitrogen is added and the temperature is raised to about 30 to 40°C.
한편 아크릴산과 같이 음이온 염으로 구성되지 않는 모노머를 사용할 경우, OH기를 가진 수산화나트륨 또는 암모니아수를 이용하여 Na 이온, NH3 이온으로 치환한 후 사용하게 되는데, 이때 치환 정도에 따라 염 용액의 pH가 달라지게 된다. 이러한 pH는 반응속도에 큰 영향을 주는 인자에 해당되므로, 본 발명에서는 수산기 함유 화합물(예, 수산화나트륨)의 투입량을 조절함으로써 중합 전 염 용액의 pH를 소정 범위로 조절한다. On the other hand, when using a monomer that does not consist of an anionic salt such as acrylic acid, it is used after replacing it with Na ion or NH 3 ion using sodium hydroxide or ammonia water having an OH group. will lose Since this pH is a factor that greatly affects the reaction rate, in the present invention, the pH of the salt solution before polymerization is adjusted to a predetermined range by adjusting the input amount of the hydroxyl group-containing compound (eg, sodium hydroxide).
일 구체예를 들면, 상기 염 용액의 중합 전 pH는 4.5 내지 5.5일 수 있으며, 고분자량의 수분산성 음이온 고분자 분산제를 얻기 위한 바람직한 pH 범위는 4.7 내지 5.2일 수 있다. For example, the pH before polymerization of the salt solution may be 4.5 to 5.5, and a preferred pH range for obtaining a high molecular weight, water-dispersible anionic polymer dispersant may be 4.7 to 5.2.
(iii) 1차 중합반응 ('S30 단계')(iii) primary polymerization ('S30 step')
본 단계에서는, 이전 S20 단계의 혼합물에 중합 개시제를 1차 투입한 후 소정 범위에서 1차 중합반응을 진행한다.In this step, a polymerization initiator is first added to the mixture of the previous step S20, and then the first polymerization reaction is performed within a predetermined range.
상기 1차 중합반응의 조건은 특별히 제한되지 않으며, 당 분야에 공지된 중합반응 조건 내에서 적절히 조절할 수 있다. The conditions of the first polymerization reaction are not particularly limited, and may be appropriately adjusted within polymerization conditions known in the art.
구체적으로 1차 중합반응의 온도는 첨가되는 중합개시제의 종류뿐 아니라 중합되는 모노머의 조성과도 관련이 있다. 레독스계를 사용하거나 수용성 아조비스계를 사용하는 경우 25 내지 50℃일 수 있으며, 바람직하게는 30 내지 40℃에서 4 내지 6시간을 실시하는 것이다.Specifically, the temperature of the primary polymerization reaction is related not only to the type of polymerization initiator to be added, but also to the composition of the monomer to be polymerized. When a redox system is used or a water-soluble azobis system is used, the temperature may be 25 to 50 °C, and preferably, the temperature is 30 to 40 °C for 4 to 6 hours.
(iv) 2차 중합반응 ('S40 단계')(iv) secondary polymerization ('S40 step')
본 단계에서는, 이전 S30 단계에서 1차 중합반응된 결과물에 과량의 중합 개시제를 2차 투입한 후 소정 범위에서 2차 중합반응을 진행하여 잔존 모노머를 처리한다.In this step, an excess of a polymerization initiator is secondarily added to the result of the first polymerization reaction in the previous step S30, and then a second polymerization reaction is performed within a predetermined range to treat the residual monomer.
이때 2차로 첨가되는 중합 개시제는 1차 중합 개시제와 동일하거나 상이할 수 있으며, 특별히 제한되지 않는다. 바람직하게는 레독스계 환원성 개시제인 과황산칼륨 (potassium persulfate)을 200 내지 1,000 ppm 정도로 첨가하는 것이다. In this case, the secondary polymerization initiator may be the same as or different from the primary polymerization initiator, and is not particularly limited. Preferably, about 200 to 1,000 ppm of potassium persulfate, which is a redox-based reducing initiator, is added.
또한 2차 중합반응의 조건은 특별히 제한되지 않으며, 일례로 40 내지 45℃에서 10 내지 18시간, 구체적으로 12 내지 16시간 정도를 실시할 수 있다. In addition, the conditions of the secondary polymerization are not particularly limited, and for example, may be carried out at 40 to 45° C. for 10 to 18 hours, specifically for about 12 to 16 hours.
(v) 염 2차 투입 ('S50 단계')(v) salt secondary input ('S50 step')
이어서, 2차 중합반응 결과물을 상온으로 냉각한 후, 필요에 따라 염을 2차 투입하고 필터링 등의 후처리를 실시한다.Then, after the secondary polymerization reaction product is cooled to room temperature, a secondary salt is added as necessary and post-treatment such as filtering is performed.
이때 염(예, 암모늄 설페이트)의 2차 투입은 유동성 확보를 위해 투입되는 것이다. 염의 투입량이 많아질수록 온도에 따른 용해도 문제로 인해 석출이 발생될 수 있으므로, 제품 점도가 낮을 경우 염의 2차 투입을 실시하지 않을 수도 있다. In this case, the secondary input of salt (eg, ammonium sulfate) is input to secure fluidity. As the amount of salt added increases, precipitation may occur due to solubility problems depending on temperature. Therefore, if the product viscosity is low, the secondary input of salt may not be performed.
상기 염의 2차 투입량은 특별히 제한되지 않으며, 수분산성 음이온 고분자 분산액의 저장 안정성을 고려하여 28% 이하(-10℃ 기준)로 조절될 수 있으며, 바람직하게는 27% 이하일 수 있다. The secondary input amount of the salt is not particularly limited, and may be adjusted to 28% or less (based on -10°C) in consideration of the storage stability of the water-dispersible anionic polymer dispersion, and preferably may be 27% or less.
한편 본 발명에서는 S10 단계와 S20 단계를 순차적으로 실시하는 것으로 기재하였으나 이에 특별히 제한되지 않으며, S10 단계와 S20 단계를 별도의 공정으로 구별하지 않고 하나의 단일공정으로 실시하는 것도 본 발명의 범주에 속한다. Meanwhile, in the present invention, it has been described that steps S10 and S20 are sequentially performed, but it is not particularly limited thereto, and it is also within the scope of the present invention to carry out steps S10 and S20 as a single process without distinguishing them as separate processes. .
전술한 바와 같이 제조된 본 발명에 따른 수분산성 음이온 고분자 분산액은, 안정성 및 분산효과가 뛰어난 고분자량의 미세 수용성 고분자의 입자를 고농도로 포함하기 때문에, 반응성이 빠르면서도 단단한 플록(floc)을 형성하여 개선된 탈수성, 침강성, 탁도 개선 효과를 나타낼 수 있다. 또한, 상기 음이온 고분자 분산액은 오일 프리 제품이므로, 종래 액상 고분자 응집제로 가장 많이 사용되고 있는 에멀젼 응집제에 비해 친환경적이며, 상기 에멀젼 응집제를 대체하여 사용될 수 있다. 아울러, 본 발명에서는 분산 중합 방식의 한계인 고분자량의 수용성 음이온 고분자 분산액을 고수율로 제조할 수 있다. 이에 따라, 수처리, 준설, 토양복원 및/또는 원유처리 용도에 유용하게 사용될 수 있다.Since the water-dispersible anionic polymer dispersion according to the present invention prepared as described above contains high-molecular-weight, fine water-soluble polymer particles having excellent stability and dispersion effect in a high concentration, it forms fast and hard flocs with high reactivity. It may exhibit improved dehydration, sedimentation, and turbidity improvement effects. In addition, since the anionic polymer dispersion is an oil-free product, it is more environmentally friendly than the emulsion coagulant which is most commonly used as a conventional liquid polymer coagulant, and can be used as a substitute for the emulsion coagulant. In addition, in the present invention, a high molecular weight, water-soluble anionic polymer dispersion, which is a limitation of the dispersion polymerization method, can be prepared in high yield. Accordingly, it can be usefully used for water treatment, dredging, soil restoration and/or crude oil treatment applications.
따라서, 상기 수분산성 음이온 고분자 분산액은 수처리, 준설, 토양복원 및/또는 원유처리에 유용하게 사용될 수 있으며, 구체적으로 각종 산업의 고액분리 공정의 분리 보조제, 폐수 처리 공정의 고분자 응집제, 제지 공정의 보류 향상제, 탈수 촉진제, 지력 증강제, 유전 공정 중의 유수 분리제 및/또는 원유 이송시 마찰 감소제로 사용될 수 있다. Therefore, the water-dispersible anionic polymer dispersion can be usefully used for water treatment, dredging, soil restoration and/or crude oil treatment, and specifically, a separation aid in the solid-liquid separation process of various industries, a polymer coagulant in the wastewater treatment process, retention of the papermaking process It can be used as an improver, dehydration accelerator, strength enhancer, oil-water separator in oilfield processing and/or friction reducer in crude oil transfer.
보다 구체적인 일례를 들면, 도시하수 또는 일반 산업폐수의 생 슬러지, 잉여 슬러지, 소화 슬러지 또는 이들의 혼합물, 준설 공사, 토양 복원, 모래 채취 등의 응집 처리(부상조, 침전조, 탈수기)시 사용될 수 있으며, 오일 함유 산업폐수로부터 오일을 분리 처리하기 위한 오일 분리 공정시 유수 분리제, 원유를 먼거리로 이송시 배관 마찰열을 감소시키는 마찰 감소제로서 사용될 수 있으며, 또한 제지공정에 사용되는 여수성 향상제, 탈수 촉진제, 제지 공정에 사용되는 보류제 또는 제지 공정시의 백수 중의 유가물에 대한 회수제 등 제제용 첨가제로서도 유용하다.For a more specific example, raw sludge, surplus sludge, digested sludge, or mixtures thereof, dredging works, soil restoration, sand collection, etc. of raw sludge of municipal sewage or general industrial wastewater (floating tank, settling tank, dehydrator) can be used. , can be used as an oil-water separator in the oil separation process for separating oil from oil-containing industrial wastewater, as a friction reducing agent to reduce frictional heat in pipes when crude oil is transported long distances, and as a water freeness improver used in the papermaking process, dehydration It is also useful as an additive for formulation, such as an accelerator, a retention agent used in the papermaking process, or a recovery agent for valuables in white water during the papermaking process.
이하, 본 발명을 실시예를 통하여 상세히 설명하면 다음과 같다. 단, 하기 실시예는 본 발명을 예시하는 것일 뿐, 본 발명이 하기 실시예에 의해 한정되는 것은 아니다. Hereinafter, the present invention will be described in detail through examples. However, the following examples are merely illustrative of the present invention, and the present invention is not limited by the following examples.
이때 본 명세서 전체에 걸쳐, 특정 물질의 농도를 나타내기 위하여 사용되는 %는 별도의 언급이 없는 경우, 고체/고체는 (중량/중량) %, 고체/액체는 (중량/부피) %, 그리고 액체/액체는 (부피/부피) %일 수 있다.At this time, throughout the present specification, % used to indicate the concentration of a specific substance is (weight/weight) %, solid/liquid (weight/volume) %, and liquid, unless otherwise specified. /liquid can be (volume/volume) %.
[준비예. 음이온 안정제 제조][Preparation example. manufacture of anion stabilizer]
2L 반응기에 아크릴산 312g, 순수 531g을 취한 다음, 교반하면서 수산화나트륨 343g을 10~30℃를 유지하면서 천천히 적가시켜 아크릴산소다로 치환시킨 다음, 순수 1,505g, 디에틸렌트리아민펜타아세틱산 0.34g을 넣고 교반하면서 20분간 질소를 투입하고 반응물의 온도를 55℃로 맞추었다. 중합개시제로는 5% 아황산수소나트륨 2.3g과 5% V-50 (Vazo 56WSP) 4.5g 투입하여 4시간 동안 중합반응을 진행하였다.After taking 312 g of acrylic acid and 531 g of pure water in a 2L reactor, while stirring, 343 g of sodium hydroxide was slowly added dropwise while maintaining 10 to 30° C. to replace it with sodium acrylate, then 1,505 g of pure water and 0.34 g of diethylenetriamine pentaacetic acid were added. Nitrogen was added for 20 minutes while stirring, and the temperature of the reactant was adjusted to 55°C. As a polymerization initiator, 2.3 g of 5% sodium bisulfite and 4.5 g of 5% V-50 (Vazo 56WSP) were added, and the polymerization reaction was carried out for 4 hours.
상기와 같이 제조된 수용성 음이온 안정제는 유효농도 15%, 음이온도 100mol%, 제품 점도는 2,000~10,000cps이었다. 또한 점도는 브룩필드 점도계 (DV2T type, 측정 조건 Spindle No 63, 12rpm)로 측정하였다.The water-soluble anion stabilizer prepared as described above had an effective concentration of 15%, an anion level of 100 mol%, and a product viscosity of 2,000 to 10,000 cps. In addition, the viscosity was measured with a Brookfield viscometer (DV2T type, measurement conditions Spindle No 63, 12 rpm).
[실시예 1 ~ 18. 수분산성 음이온 고분자 분산액][Examples 1 to 18. Water-dispersible anionic polymer dispersion]
[실시예 1][Example 1]
2L 반응기에 50% 아크릴아마이드 343g, 순수 810g, 아크릴산 53g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 60g, 준비예에서 제조된 15% 음이온 안정제 87g, 나프탈렌계 음이온 분산제 (SNF OC-512) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 488g을 투입하여 완전 용해시켰다. 락틱산 0.5g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 343 g of 50% acrylamide, 810 g of pure water, 53 g of acrylic acid, 60 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 10 g of naphthalene-based anion dispersant (SNF OC-512) was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30 °C, 488 g of ammonium sulfate was added to completely dissolve. 0.5 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응 시켰다. As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 6 hours, 0.06 g of potassium persulfate was added, followed by polymerization for 15 hours.
[실시예 2][Example 2]
2L 반응기에 50% 아크릴아마이드 345g, 순수 870g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 나프탈렌계 음이온 분산제 (동남기업 FLOWMIX Super-1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 491g을 투입하여 완전 용해시킨다. 락틱산 0.5g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 870 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, naphthalene-based anion dispersant (FLOWMIX Super-1, Dongnam Corporation) ) was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30°C, 491 g of ammonium sulfate was added to dissolve completely. 0.5 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응시켰다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 6 hours, 0.06 g of potassium persulfate was added and polymerization was carried out for 15 hours.
[실시예 3][Example 3]
2L 반응기에 50% 아크릴아마이드 345g, 순수 870g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 리그닌계 음이온 분산제 (대동켐텍 리그린) 0.2g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 491g을 투입하여 완전 용해시켰다. 락틱산 0.5g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 37℃로 맞추었다. In a 2L reactor, 50% acrylamide 345 g, pure 870 g, acrylic acid 54 g, 2-acrylamide 2-methyl 1-propane sulfonic acid 61 g, 15% anion stabilizer prepared in Preparation Example 87 g, lignin-based anion dispersant (Daedong Chemtech ligrin) 0.2 g was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30 °C, 491 g of ammonium sulfate was added to completely dissolve. 0.5 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 37°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고, 2시간 후 1% VA-044 (Vazo 44WSP) 4.5g, 2시간 후 1% VA-044 (Vazo 44WSP) 4.5g, 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 2 hours, 4.5 g of 1% VA-044 (Vazo 44WSP), and 2 hours later, 1% VA-044 (Vazo 44WSP) was added. ) 4.5 g, 0.06 g of potassium persulfate was added after 6 hours, and polymerization was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 4][Example 4]
2L 반응기에 50% 아크릴아마이드 343g, 순수 815g, 아크릴산 53g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 60g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (제이엔티, JNT-07) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 522g을 투입하여 완전 용해시켰다. 락틱산 0.5g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 343 g of 50% acrylamide, 815 g of pure water, 53 g of acrylic acid, 60 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (No. ENT, JNT-07) was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30°C, 522 g of ammonium sulfate was added thereto to completely dissolve. 0.5 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 12g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate a polymerization reaction, and after 6 hours, 0.06 g of potassium persulfate was added and polymerization was carried out for 15 hours. When the polymerization reaction was completed, 12 g of ammonium sulfate was added.
[실시예 5][Example 5]
2L 반응기에 50% 아크릴아마이드 345g, 순수 842g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (동남기업 FLOWMIX Super-4) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 502g을 투입하여 완전 용해시켰다. 락틱산 0.5g을 투입하고, 디에틸렌트리아민펜 타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 842 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (Dongnam Company FLOWMIX Super-4) 10g) was added and stirred, and 61g of 50% sodium hydroxide was slowly added dropwise while maintaining 10~30℃, and then 502g of ammonium sulfate was added and completely dissolved. 0.5 g of lactic acid was added, and diethylenetriamine pen 0.25 g of acetic acid was added, nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 35 °C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 6][Example 6]
2L 반응기에 50% 아크릴아마이드 345g, 순수 842g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (SAN NOPCO L-400S) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 502g을 투입하여 완전 용해시켰다. 락틱산 0.2g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 842 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (SAN) 10 g of NOPCO L-400S) was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30° C., 502 g of ammonium sulfate was added to completely dissolve. 0.2 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 7][Example 7]
2L 반응기에 50% 아크릴아마이드 345g, 순수 842g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (대동켐텍 NEOPERSE D-400N) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 502g을 투입하여 완전 용해시켰다. 락틱산 0.2g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 842 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (Daedong) Chemtech NEOPERSE D-400N) 10g) was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30°C, 502 g of ammonium sulfate was added and completely dissolved. 0.2 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 8][Example 8]
2L 반응기에 50% 아크릴아마이드 345g, 순수 842g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (대동켐텍 NEOFLOW RS-7015) 10g을 넣고 교반하였으며, 50% 수산화나트륨 61g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 502g을 투입하여 완전 용해시켰다. 락틱산 0.2g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 842 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (Daedong) 10 g of Chemtech NEOFLOW RS-7015) was added and stirred, and after slowly adding 61 g of 50% sodium hydroxide dropwise while maintaining 10 to 30°C, 502 g of ammonium sulfate was added and completely dissolved. 0.2 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 9][Example 9]
2L 반응기에 50% 아크릴아마이드 345g, 순수 835g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (실크로드 PEMA-SP1000) 10g을 넣고 교반하였으며, 50% 수산화나트륨 66g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 500g을 투입하여 완전 용해시켰다. 락틱산 0.2g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 835 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (silk) 10 g of load PEMA-SP1000) was added and stirred, and 66 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30° C., and then 500 g of ammonium sulfate was added and completely dissolved. 0.2 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 10][Example 10]
2L 반응기에 50% 아크릴아마이드 345g, 순수 830g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 폴리카르본산계 음이온 분산제 (실크로드 PEMA-SR3000) 25g을 넣고 교반하였으며, 50% 수산화나트륨 66g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 498g을 투입하여 완전 용해시켰다. 락틱산 0.6g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 830 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, polycarboxylic acid-based anion dispersant (silk) Load PEMA-SR3000) 25g) was added and stirred, and 66 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30°C, and then 498 g of ammonium sulfate was added to completely dissolve. 0.6 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 11][Example 11]
2L 반응기에 50% 아크릴아마이드 345g, 순수 842g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 62g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 502g을 투입하여 완전 용해시켰다. 락틱산 0.6g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 842 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, sulfonic acid-based anion dispersant (DOW DOWFAX 2A1) ) was added and stirred, and 62 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30°C, and then 502 g of ammonium sulfate was added to completely dissolve. 0.6 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 12][Example 12]
2L 반응기에 50% 아크릴아마이드 345g, 순수 842g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 설폰산계 음이온 분산제 (PILOT CALIMULSE L-50) 10g을 넣고 교반하였으며, 50% 수산화나트륨 62g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 502g을 투입하여 완전 용해시켰다. 락틱산 0.6g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 345 g of 50% acrylamide, 842 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, sulfonic acid-based anion dispersant (PILOT CALIMULSE L) -50) was added and stirred, and 62 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30°C, and then 502 g of ammonium sulfate was added to completely dissolve. 0.6 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 13][Example 13]
2L 반응기에 50% 아크릴아마이드 233g, 순수 980g, 아크릴산 33g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 38g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 19g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 36g을 10~30℃를 유지하면서 천천히 적가한 후 암모늄설페이트 540g을 투입하여 완전 용해시켰다. 글리콜릭산 3g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 233 g of 50% acrylamide, 980 g of pure water, 33 g of acrylic acid, 38 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 19 g of glycerin, sulfonic acid-based anion dispersant (DOW DOWFAX 2A1) ) was added and stirred, and 36 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30 °C, and then 540 g of ammonium sulfate was added to completely dissolve. 3 g of glycolic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 26g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 26 g of ammonium sulfate was added.
[실시예 14][Example 14]
2L 반응기에 50% 아크릴아마이드 348g, 순수 844g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 58g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 504g을 투입하여 완전 용해시켰다. 에틸렌글리콜 10g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 348 g of 50% acrylamide, 844 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, sulfonic acid-based anion dispersant (DOW DOWFAX 2A1) ) was added and stirred, and 58 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30 °C, and then 504 g of ammonium sulfate was added to completely dissolve. 10 g of ethylene glycol was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 15][Example 15]
2L 반응기에 50% 아크릴아마이드 348g, 순수 844g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 58g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 504g을 투입하여 완전 용해시켰다. 락틱산 0.3g과 아릴티오우레아 0.3g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 348 g of 50% acrylamide, 844 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, sulfonic acid-based anion dispersant (DOW DOWFAX 2A1) ) was added and stirred, and 58 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30 °C, and then 504 g of ammonium sulfate was added to completely dissolve. 0.3 g of lactic acid and 0.3 g of arylthiourea were added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다.As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 16][Example 16]
2L 반응기에 50% 아크릴아마이드 348g, 순수 844g, 아크릴산 54g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 61g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 20g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 58g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 504g을 투입하여 완전 용해시켰다. 락틱산 0.3g과 0.1% 메틸렌비스아크릴아마이드 10g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 348 g of 50% acrylamide, 844 g of pure water, 54 g of acrylic acid, 61 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, sulfonic acid-based anion dispersant (DOW DOWFAX 2A1) ) was added and stirred, and 58 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30 °C, and then 504 g of ammonium sulfate was added to completely dissolve. 0.3g of lactic acid and 10g of 0.1% methylenebisacrylamide were added, 0.25g of diethylenetriaminepentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 17][Example 17]
2L 반응기에 50% 아크릴아마이드 520g, 순수 775g, 아크릴산 10.8g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 12.24g, 준비예에서 제조된 15% 음이온 안정제 87g, 글리세린 19g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 12g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 500g을 투입하여 완전 용해시켰다. 락틱산 0.2g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 520 g of 50% acrylamide, 775 g of pure water, 10.8 g of acrylic acid, 12.24 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 87 g of 15% anion stabilizer prepared in Preparation Example, 19 g of glycerin, sulfonic acid-based anion dispersant (DOW) 10 g of DOWFAX 2A1) was added and stirred, and 12 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30° C., and then 500 g of ammonium sulfate was added and completely dissolved. 0.2 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 24g을 투입하였다As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 24 g of ammonium sulfate was added.
[실시예 18][Example 18]
2L 반응기에 50% 아크릴아마이드 182g, 순수 840g, 아크릴산 90g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 100g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g, 설폰산계 음이온 분산제 (DOW DOWFAX 2A1) 10g을 넣고 교반하였으며, 50% 수산화나트륨 96g을 10~30℃를 유지하면서 천천히 적가한 후, 암모늄설페이트 495g을 투입하여 완전 용해시켰다. 락틱산 0.2g을 투입하고, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 35℃로 맞추었다. In a 2L reactor, 182 g of 50% acrylamide, 840 g of pure water, 90 g of acrylic acid, 100 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 90 g of 15% anion stabilizer prepared in Preparation Example, 20 g of glycerin, sulfonic acid-based anion dispersant (DOW DOWFAX 2A1) ) was added and stirred, and 96 g of 50% sodium hydroxide was slowly added dropwise while maintaining 10 to 30°C, and then 495 g of ammonium sulfate was added to completely dissolve. 0.2 g of lactic acid was added, 0.25 g of diethylenetriamine pentaacetic acid was added, and nitrogen was added for 30 minutes while stirring, and the temperature of the reaction product was adjusted to 35°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.5g을 투입하여 중합반응을 개시하고 6시간 후 과황산칼륨 0.06g을 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 25g을 투입하였다As a polymerization initiator, 4.5 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, 0.06 g of potassium persulfate was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 25 g of ammonium sulfate was added.
[비교예 1~8. 수분산성 음이온 고분자 분산액][Comparative Examples 1 to 8. Water dispersible anionic polymer dispersion]
[비교예 1][Comparative Example 1]
2L 반응기에 50% 아크릴아마이드 354g, 순수 851g, 암모늄설페이트 475g, 아크릴산 55g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 62g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 72g을 10~30℃를 유지하면서 천천히 적가한 후 70% 글리콜릭산 9g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. 50% acrylamide 354 g, pure water 851 g, ammonium sulfate 475 g, acrylic acid 55 g, 2-acrylamide 2-methyl 1-propane sulfonic acid 62 g, 15% anion stabilizer prepared in Preparation Example 90 g, glycerin 20 g were put in a 2L reactor and stirred, After slowly adding 72 g of sodium hydroxide dropwise while maintaining 10~30℃, add 9g of 70% glycolic acid and 0.25g of diethylenetriaminepentaacetic acid, and add nitrogen for 30 minutes while stirring, and adjust the temperature of the reactant to 30~45℃ It was.
중합개시제로는 1% 과황산칼륨2.5g과 1% VA-044 (Vazo 44WSP) 1.9g을 투입하여 중합 반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면 암모늄설페이트 59g을 투입하였다. As a polymerization initiator, 2.5 g of 1% potassium persulfate and 1.9 g of 1% VA-044 (Vazo 44WSP) were added to initiate the polymerization reaction, and after 6 hours, the same amount of initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 59 g of ammonium sulfate was added.
[비교예 2][Comparative Example 2]
2L 반응기에 50% 아크릴아마이드 354g, 순수 851g, 암모늄설페이트 475g, 아크릴산 55g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 62g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 73g을 10~30℃를 유지하면서 천천히 적가한 후 1% 소디움하이포포스파이트 모노하이드레이트 1.55g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. 50% acrylamide 354 g, pure water 851 g, ammonium sulfate 475 g, acrylic acid 55 g, 2-acrylamide 2-methyl 1-propane sulfonic acid 62 g, 15% anion stabilizer prepared in Preparation Example 90 g, glycerin 20 g were put in a 2L reactor and stirred, After slowly adding 73 g of sodium hydroxide dropwise while maintaining 10 to 30 ° C, 1.55 g of 1% sodium hypophosphite monohydrate and 0.25 g of diethylenetriamine pentaacetic acid were added, nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 30 It was adjusted to ~45°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.6g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 47g을 투입하였다. As a polymerization initiator, 4.6 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. Upon completion of the polymerization reaction, 47 g of ammonium sulfate was added.
[비교예 3][Comparative Example 3]
2L 반응기에 50% 아크릴아마이드 354g, 순수 851g, 암모늄설페이트 511g, 아크릴산 55g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 62g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 68g을 10~30℃를 유지하면서 천천히 적가한 후 에틸렌글리콜 18g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. In a 2L reactor, 354 g of 50% acrylamide, 851 g of pure water, 511 g of ammonium sulfate, 55 g of acrylic acid, 62 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 90 g of 15% anion stabilizer prepared in Preparation Example, and 20 g of glycerin were put and stirred, After slowly adding 68 g of sodium hydroxide dropwise while maintaining 10 to 30 ° C, 18 g of ethylene glycol and 0.25 g of diethylene triamine pentaacetic acid were added, nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 30 to 45 ° C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 4.6g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 48g을 투입하였다. As a polymerization initiator, 4.6 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 48 g of ammonium sulfate was added.
[비교예 4][Comparative Example 4]
2L 반응기에 50% 아크릴아마이드 354g, 순수 845g, 암모늄설페이트 484g, 아크릴산 55g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 62g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 67g을 10~30℃를 유지하면서 천천히 적가한 후 락틱산 1.2g, 디에틸렌트리아민 펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. In a 2L reactor, 354 g of 50% acrylamide, 845 g of pure water, 484 g of ammonium sulfate, 55 g of acrylic acid, 62 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 90 g of 15% anion stabilizer prepared in Preparation Example, and 20 g of glycerin were added and stirred, After slowly adding 67 g of sodium hydroxide dropwise while maintaining 10 to 30 ° C, 1.2 g of lactic acid and 0.25 g of diethylenetriamine pentaacetic acid were added, nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 30 to 45 ° C. .
중합개시제로는 1% VA-044 (Vazo 44WSP) 6g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 47g을 투입하였다. As a polymerization initiator, 6 g of 1% VA-044 (Vazo 44WSP) was added to start the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. Upon completion of the polymerization reaction, 47 g of ammonium sulfate was added.
[비교예 5][Comparative Example 5]
2L 반응기에 50% 아크릴아마이드 542g, 순수 490g, 암모늄설페이트 399g, 아크릴산 92g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 96g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 104g을 10~30℃를 유지하면서 천천히 적가한 후 에틸렌글리콜 28.3g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고, 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. In a 2L reactor, 542 g of 50% acrylamide, 490 g of pure water, 399 g of ammonium sulfate, 92 g of acrylic acid, 96 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 90 g of 15% anion stabilizer prepared in Preparation Example, and 20 g of glycerin were added and stirred, After slowly adding 104 g of sodium hydroxide dropwise while maintaining 10 to 30 ° C, 28.3 g of ethylene glycol and 0.25 g of diethylene triamine pentaacetic acid are added, nitrogen is added for 30 minutes while stirring, and the temperature of the reactant is adjusted to 30 to 45 ° C. It was.
중합개시제로는 1% VA-044 (Vazo 44WSP) 7g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 38.5g을 투입하였다.As a polymerization initiator, 7 g of 1% VA-044 (Vazo 44WSP) was added to initiate the polymerization reaction, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 38.5 g of ammonium sulfate was added.
[비교예 6][Comparative Example 6]
2L 반응기에 50% 아크릴아마이드 471g, 순수 700g, 암모늄설페이트 452g, 아크릴산 78g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 83g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 91g을 10~30℃를 유지하면서 천천히 적가한 후 아릴티오우레아 0.7g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. In a 2L reactor, 471 g of 50% acrylamide, 700 g of pure water, 452 g of ammonium sulfate, 78 g of acrylic acid, 83 g of 2-acrylamide 2-methyl 1-propane sulfonic acid, 90 g of 15% anion stabilizer prepared in Preparation Example, and 20 g of glycerin were added and stirred, After slowly adding 91 g of sodium hydroxide dropwise while maintaining 10 to 30 ° C, 0.7 g of arylthiourea and 0.25 g of diethylenetriamine pentaacetic acid were added, nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 30 to 45 ° C. It was.
중합개시제로는 1% VA-044 (Vazo 44WSP) 5g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 44g을 투입하였다. As a polymerization initiator, 5 g of 1% VA-044 (Vazo 44WSP) was added to start the polymerization reaction, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 44 g of ammonium sulfate was added.
[비교예 7][Comparative Example 7]
2L 반응기에 50% 아크릴아마이드 394g, 순수 770g, 암모늄설페이트 583g, 아크릴산 92g, 준비예에서 제조된 15% 음이온 안정제 100g, 글리세린 14g을 넣고 교반하였으며, 수산화나트륨 65g을 10~30℃를 유지하면서 천천히 적가한 후 아릴티오우레아 0.5g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. In a 2L reactor, 394 g of 50% acrylamide, 770 g of pure water, 583 g of ammonium sulfate, 92 g of acrylic acid, 100 g of the 15% anion stabilizer prepared in Preparation Example, and 14 g of glycerin were added and stirred, and 65 g of sodium hydroxide was slowly added dropwise while maintaining 10 to 30 ° C. Then, 0.5 g of arylthiourea and 0.25 g of diethylenetriamine pentaacetic acid were added, nitrogen was added for 30 minutes while stirring, and the temperature of the reactant was adjusted to 30-45°C.
중합개시제로는 1% VA-044 (Vazo 44WSP) 6g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다.As a polymerization initiator, 6 g of 1% VA-044 (Vazo 44WSP) was added to start the polymerization, and after 6 hours, the same amount of the initiator was added again, and the polymerization reaction was carried out for 15 hours.
[비교예 8][Comparative Example 8]
2L 반응기에 50% 아크릴아마이드 354g, 순수 851g, 암모늄설페이트 475g, 아크릴산 55g, 2-아크릴아마이드 2 메틸 1-프로판 설폰산 62g, 준비예에서 제조된 15% 음이온 안정제 90g, 글리세린 20g을 넣고 교반하였으며, 수산화나트륨 72g을 10~30℃를 유지하면서 천천히 적가한 후 70% 글리콜릭산 9g, 0.1% 메틸렌비스아크릴아마이드 10g, 디에틸렌트리아민펜타아세틱산 0.25g을 넣고 교반하면서 30분간 질소를 투입하고 반응물의 온도를 30~45℃로 맞추었다. 50% acrylamide 354 g, pure water 851 g, ammonium sulfate 475 g, acrylic acid 55 g, 2-acrylamide 2-methyl 1-propane sulfonic acid 62 g, 15% anion stabilizer prepared in Preparation Example 90 g, glycerin 20 g were put in a 2L reactor and stirred, After slowly adding 72 g of sodium hydroxide dropwise while maintaining 10 to 30 ° C, 9 g of 70% glycolic acid, 10 g of 0.1% methylenebisacrylamide, 0.25 g of diethylenetriamine pentaacetic acid were added, nitrogen was added for 30 minutes while stirring, and the reaction mixture was stirred. The temperature was adjusted to 30-45°C.
중합개시제로는 1% 과황산칼륨2.5g과 1% VA-044 (Vazo 44WSP) 1.9g을 투입하여 중합반응을 개시하고 6시간 후 다시 동일한 양의 개시제를 투입하고 15시간 중합 반응을 진행하였다. 중합반응이 종결되면, 암모늄설페이트 59g을 투입하였다. As the polymerization initiator, 2.5 g of 1% potassium persulfate and 1.9 g of 1% VA-044 (Vazo 44WSP) were added to initiate the polymerization, and after 6 hours, the same amount of the initiator was added and the polymerization reaction was carried out for 15 hours. When the polymerization reaction was completed, 59 g of ammonium sulfate was added.
[실험예 1. 수분산성 음이온 고분자 분산액의 물성평가 (1)][Experimental Example 1. Evaluation of physical properties of water-dispersible anionic polymer dispersion (1)]
실시예 1 내지 18; 및 비교예 1 내지 8에서 제조된 수분산성 음이온 고분자 분산액에 대해서 하기와 같이 물성 평가를 실시하였으며, 이의 결과를 하기 표 1~2에 각각 기재하였다.Examples 1 to 18; And the water-dispersible anionic polymer dispersions prepared in Comparative Examples 1 to 8 were evaluated for physical properties as follows, and the results thereof are described in Tables 1 and 2, respectively.
상기 실험예 1의 물성 평가를 위한 설비 및 시약으로는, 고속교반기(IKA EUROSTAR60), 교반봉, 저울(소수점 4째 자리), 5ml 주사기, 초시계, 300ml 비이커, 브룩필드 점도계 (DV2T type), 온도계, 항온조, 현미경(올림푸스사, 제품명 CX23), 1회용 피펫, 4% 염화나트륨(NaCl), 순수 등을 사용하였다. As the equipment and reagents for the evaluation of the physical properties of Experimental Example 1, a high-speed stirrer (IKA EUROSTAR60), a stirring bar, a scale (4th decimal place), a 5ml syringe, a stopwatch, a 300ml beaker, a Brookfield viscometer (DV2T type), a thermometer , a thermostat, a microscope (Olympus, product name: CX23), a disposable pipette, 4% sodium chloride (NaCl), pure water, and the like were used.
(1) 제품 점도(1) Product viscosity
시료를 25℃로 맞춘 후, 브룩필드 점도계(Spindle 62번, 12 rpm)로 측정하였다.After the sample was adjusted to 25° C., it was measured with a Brookfield viscometer (Spindle No. 62, 12 rpm).
(2) 0.5% 용액 점도(2) 0.5% solution viscosity
300ml 비이커에 순수 193.333g을 취한 다음, 고속교반기에 교반봉을 장착하여 1,000 rpm의 속도로 교반하면서 시료 6.667g을 일회용 주사기에 취해 투입한 후 10분간 용해시켰다. 시료를 25℃로 맞춘 후 브룩필드 점도계(Spindle 62번, 12rpm)로 측정하였다. 이때 시료의 유효농도가 10%일 경우 순수 190g과 시료 10g; 15%일 경우 순수 193.333g과 시료 6.667g; 유효농도가 20%일 경우 순수 195g과 시료 5g; 유효농도가 25%일 경우 순수 196g과 시료 4.0g의 조성으로 하였다.After taking 193.333 g of pure water in a 300 ml beaker, a stirring rod was attached to a high-speed stirrer, and 6.667 g of the sample was taken into a disposable syringe while stirring at a speed of 1,000 rpm, and then dissolved for 10 minutes. After adjusting the sample to 25 ℃ was measured with a Brookfield viscometer (Spindle No. 62, 12rpm). At this time, when the effective concentration of the sample is 10%, 190 g of pure water and 10 g of the sample; 193.333 g of pure water and 6.667 g of sample at 15%; 195 g of pure water and 5 g of sample when the effective concentration is 20%; When the effective concentration was 25%, a composition of 196 g of pure water and 4.0 g of the sample was used.
(3) 0.5% 염 점도 (4% NaCl)(3) 0.5% salt viscosity (4% NaCl)
300ml 비이커에 4% 염화나트륨 193.333g을 취한 다음, 고속교반기에 교반봉을 장착하여 1,000 rpm의 속도록 교반하면서 시료 6.667g을 일회용 주사기에 취해 투입한 후 10분간 용해시켰다. 시료를 25℃로 맞춘 후 브룩필드 점도계(Spindle 62번, 12rpm)로 측정하였다. 이때 시료의 유효농도가 15%일 경우, 4% 염화나트륨 193.333g과 시료료 6.667g, 유효농도가 20%일 경우, 4% 염화나트륨 195g과 시료 5g, 유효농도가 25%일 경우, 4% 염화나트륨 196g과 시료 4.0g으로 하였다. After taking 193.333 g of 4% sodium chloride in a 300 ml beaker, a stirring rod was attached to a high-speed stirrer, and while stirring at a speed of 1,000 rpm, 6.667 g of the sample was taken into a disposable syringe and dissolved for 10 minutes. After adjusting the sample to 25 ℃ was measured with a Brookfield viscometer (Spindle No. 62, 12rpm). At this time, when the effective concentration of the sample is 15%, 4% sodium chloride 193.333g and the sample material 6.667g, when the effective concentration is 20%, 4% sodium chloride 195g and the sample 5g, when the effective concentration is 25%, 4% sodium chloride 196g and 4.0 g of the sample.
(4) 분자량 측정(4) Molecular weight measurement
① 500㎖ 비커에 순수 200㎖를 넣고 교반기에 교반봉을 장착한 다음 1000 rpm으로 교반하였다. ① Put 200 ml of pure water in a 500 ml beaker, and then a stirring rod was attached to the stirrer and stirred at 1000 rpm.
② 2.5㏄ 일회용 주사기의 내부를 시료로 적셨다.② Wet the inside of the 2.5cc disposable syringe with the sample.
③ 주사기의 무게를 ㎎ 단위(0.0001g)까지 측정하고, 측량된 시료량은 ㅁ0.003g 오차 범위까지 정확히 취해 비이커 내에 VORTEX(ⓛ항)에 투입하였다.③ The weight of the syringe was measured up to the unit of mg (0.0001 g), and the measured sample amount was accurately taken up to the error range of ㅁ0.003 g and put into the VORTEX (Term ⓛ) in the beaker.
※ 시료 채취량(g) = 40 ㆇ (% Polymer 유효농도)※ Sample collection amount (g) = 40 ㆇ (% Polymer effective concentration)
④ 위 용액을 15분 동안 교반한 후 용액이 완전 용해되었는지 육안으로 확인하고, 이어서 2.0M NaNO3 용액 200㎖를 투입하였다. ④ After stirring the above solution for 15 minutes, it was visually confirmed whether the solution was completely dissolved, and then 200 ml of 2.0M NaNO 3 solution was added.
⑤ 계속해서 1000 rpm으로 30분 동안 교반하였다.⑤ Continue stirring at 1000 rpm for 30 minutes.
⑥ WATER-BATH를 이용하여 온도계로 시료를 저으면서 25ㅁ0.5℃로 맞추었다.⑥ Using a WATER-BATH, the sample was stirred with a thermometer and adjusted to 25ㅁ0.5℃.
⑦ 준비된 ULA 챔버(CHAMBER)가 장착된 점도계에 20㏄ 일회용 주사기를 이용하여 챔버에 시료 20㎖를 투입하였다.⑦ Using a 20 cc disposable syringe to the prepared ULA chamber (CHAMBER) equipped viscometer, 20 ml of the sample was put into the chamber.
⑧ SPINDLE(SP00)의 종류를 지정하고 SPEED를 60 rpm으로 조정한 후 Viscometer Switch on 하였다(n: reading 값).⑧ After designating the type of SPINDLE (SP00) and adjusting the speed to 60 rpm, the Viscometer was switched on (n: reading value).
⑨ 15초 후 표시된 점도값을 읽고 하기 수학식에 따라 계산하여 분자량을 산출하였다. ⑨ After 15 seconds, the displayed viscosity value was read and calculated according to the following equation to calculate the molecular weight.
[수학식] M.W(g) = 2.6 × (n-1.0) × 106 (n = BROOKFIELD READING (cps))[Equation] MW(g) = 2.6 × (n-1.0) × 10 6 (n = BROOKFIELD READING (cps))
(5) 입자 크기(5) particle size
슬라이드 글라스에 1회용 피펫을 이용하여 시료를 채취한 다음, 광원의 전원을 켰다. 슬라이드 글라스를 광원의 중심에 놓도록 배치한 후 콘덴서를 가장 높은 위치로 이동하였다. 조동 조절 나사를 돌려 대물렌즈와 시료를 가장 가까운 위치에 놓도록 조절한 후, 미동 조절 나사를 이용하여 대물렌즈를 시료 반대쪽으로 움직여 초점을 맞추고, 보고자 하는 부분으로 슬라이드 글라스를 이동하였다. 초점이 맞춰지면 광원의 조리개와 전압, 콘덴서의 위치와 조리개를 조절하여 깨끗하고 명확한 상을 얻도록 하였다. 이후 슬라이드 글라스를 움직여 가장 좋은 상을 찾아 음이온성 고분자의 입자 크기를 측정하였다.A sample was collected using a disposable pipette on a slide glass, and then the light source was turned on. After placing the slide glass in the center of the light source, the condenser was moved to the highest position. After adjusting the coarse motion adjusting screw to put the objective lens and the sample at the closest position, the objective lens was moved to the opposite side of the sample using the fine motion adjusting screw to focus, and then the slide glass was moved to the part to be viewed. After focusing, the iris and voltage of the light source and the position and diaphragm of the capacitor were adjusted to obtain a clean and clear image. Then, by moving the slide glass, the best phase was found and the particle size of the anionic polymer was measured.
분자량조절제molecular weight regulator 기능성 모노머functional monomer 음이온성 분산제anionic dispersant 유효농도effective concentration 이온성(mol%)Ionic (mol%) 제품점도(cps)Product viscosity (cps) 0.5% 용액점도(cps)0.5% solution viscosity (cps) 0.5%염점도(cps)0.5% salt viscosity (cps) 분자량(백만)Molecular Weight (millions) 평균입자크기(㎛)Average particle size (㎛)
실시예 1Example 1 락틱산lactic acid -- 나프탈렌계naphthalene 15%15% 3434 240240 650650 300300 10.510.5 55
실시예 2Example 2 락틱산lactic acid -- 15%15% 3434 255255 823823 370370 13.013.0 44
실시예 3Example 3 락틱산lactic acid -- 리그린계lignin 15%15% 3434 200200 630630 278278 9.39.3 66
실시예 4Example 4 락틱산lactic acid -- 폴리카르본산계polycarboxylic acid 15%15% 3434 540540 752752 315315 11.011.0 55
실시예 5Example 5 락틱산lactic acid -- 15%15% 3434 522522 640640 295295 10.010.0 55
실시예 6Example 6 락틱산lactic acid -- 15%15% 3434 445445 720720 345345 12.212.2 44
실시예 7Example 7 락틱산lactic acid -- 15%15% 3434 285285 665665 290290 9.89.8 55
실시예 8Example 8 락틱산lactic acid -- 15%15% 3434 462462 648648 270270 9.09.0 66
실시예 9Example 9 락틱산lactic acid -- 15%15% 3434 240240 793793 358358 12.712.7 44
실시예 10Example 10 락틱산lactic acid -- 15%15% 3434 202202 645645 270270 9.09.0 66
실시예 11Example 11 락틱산lactic acid -- 설폰산계sulfonic acid 15%15% 3434 160160 863863 420420 14.814.8 33
실시예 12Example 12 락틱산lactic acid -- 15%15% 3434 185185 650650 283283 9.49.4 55
실시예13Example 13 글리콜릭산glycolic acid -- 설폰산계sulfonic acid 10%10% 3434 120120 950950 470470 16.516.5 44
실시예14Example 14 에틸렌글리콜ethylene glycol -- 설폰산계sulfonic acid 15%15% 3434 165165 800800 365365 12.812.8 44
실시예15Example 15 락틱산lactic acid 아릴티오우레아Arylthiourea 설폰산계sulfonic acid 15%15% 3434 250250 760760 320320 11.211.2 55
실시예16Example 16 락틱산lactic acid 메틸렌비스아크릴아마이드Methylenebisacrylamide 설폰산계sulfonic acid 15%15% 3434 280280 880880 310310 10.810.8 66
실시예17Example 17 락틱산lactic acid -- 설폰산계sulfonic acid 15%15% 1010 120120 580580 300300 10.010.0 33
실시예18Example 18 락틱산lactic acid -- 설폰산계sulfonic acid 15%15% 6060 350350 10001000 323323 11.311.3 88
분자량조절제molecular weight regulator 기능성 모노머functional monomer 음이온성 분산제anionic dispersant 유효농도effective concentration 이온성(mol%)Ionic (mol%) 제품점도(cps)Product viscosity (cps) 0.5%용액점도(cps)0.5% solution viscosity (cps) 0.5%염점도(cps)0.5% salt viscosity (cps) 분자량(백만)Molecular Weight (millions) 평균입자크기(㎛)Average particle size (㎛)
비교예 1Comparative Example 1 글리콜릭산glycolic acid 15%15% 3434 170170 420420 170170 6.06.0 55
비교예 2Comparative Example 2 소디움하이포포스파이트모노하이드레이트Sodium hypophosphite monohydrate -- -- 15%15% 3434 440440 615615 247247 8.78.7 66
비교예 3Comparative Example 3 에틸렌클리콜ethylene glycol -- -- 15%15% 3434 460460 430430 180180 6.26.2 55
비교예 4Comparative Example 4 락틱산lactic acid -- -- 15%15% 3434 355355 590590 247247 8.78.7 55
비교예 5Comparative Example 5 에틸렌글리콜ethylene glycol -- -- 25%25% 3434 400400 650650 175175 6.16.1 99
비교예 6Comparative Example 6 아릴티오우레아Arylthiourea -- -- 20%20% 3434 215215 670670 180180 6.26.2 88
비교예 7Comparative Example 7 아릴티오우레아Arylthiourea -- -- 15%15% 3434 360360 480480 165165 5.85.8 77
비교예 8Comparative Example 8 글리콜릭산glycolic acid 메틸렌비스아크릴아마이드Methylenebisacrylamide -- 15%15% 3434 280280 620620 150150 5.25.2 88
상기 표 1~2에 나타난 바와 같이, 분자량 조절제와 구조화제 중 적어도 하나와 음이온성 분산제를 포함하는 실시예 1~18의 수분산성 음이온 고분자 분산액의 경우, 음이온성 분산제를 비(非)포함하는 비교예 1~8에 비해, 270 ~ 470 cps 정도의 높은 0.5% 염 점도와 높은 분자량을 갖는 고분자 분산액을 제조할 수 있었다. As shown in Tables 1 and 2 above, in the case of the water-dispersible anionic polymer dispersions of Examples 1 to 18 containing at least one of a molecular weight regulator and a structuring agent and an anionic dispersant, a comparison without an anionic dispersant Compared to Examples 1 to 8, it was possible to prepare a polymer dispersion having a high 0.5% salt viscosity and a high molecular weight of about 270 to 470 cps.
구체적으로, 현재 시장에서 유통되고 있는 음이온 분산제 중 각 계열별로 12종을 검토한 결과, 설폰산계 음이온성 분산제(예, DOWFAX 2A1)를 사용하는 실시예 11; 나프탈렌계 음이온성 고분자(예, 동남기업 FLOWMIX Super-1)를 사용하는 실시예 2; 및 폴리카르본산계 음이온성 고분자(예, 실크로드 PEMA-SP1000, SAN NOPCO L-400S)를 사용하는 실시예 6과 9의 음이온성 고분자 분산액의 경우 보다 우수한 분산제 성능을 발휘하는 것으로 확인되었다. Specifically, as a result of examining 12 types for each series among the anionic dispersants currently in circulation in the market, Example 11 using a sulfonic acid-based anionic dispersant (eg, DOWFAX 2A1); Example 2 using a naphthalene-based anionic polymer (eg, Dongnam Corporation FLOWMIX Super-1); and polycarboxylic acid-based anionic polymers (eg, Silk Road PEMA-SP1000, SAN NOPCO L-400S). It was confirmed that the anionic polymer dispersions of Examples 6 and 9 exhibited better dispersant performance.
한편 음이온성 분산제를 비포함하는 비교예 1 내지 8의 경우, 계면활성제를 사용하지 않고, 분자량 조절제 및 구조화제를 사용함으로써, 핵 형성 속도와 중합 반응 속도의 균형을 조절하여, 입자의 크기가 작고 균일한, 고유동성의 안정한 수분산성 음이온성 고분자 분산액를 제조할 수 있었다. 그러나, 150~247 cps 정도의 비교적 낮은 염점도와 9백만 미만의 낮은 분자량을 나타내는데 불과하였다.On the other hand, in the case of Comparative Examples 1 to 8, which did not include an anionic dispersant, by using a molecular weight regulator and a structuring agent without using a surfactant, the balance between the nucleation rate and the polymerization reaction rate was controlled, and the particle size was small It was possible to prepare a uniform, high-flowing, stable, water-dispersible anionic polymer dispersion. However, it only showed a relatively low salt viscosity of about 150 to 247 cps and a low molecular weight of less than 9 million.
[실험예 2. 수분산성 음이온 고분자 분산액의 물성평가 (2)][Experimental Example 2. Evaluation of physical properties of water-dispersible anionic polymer dispersion (2)]
실시예 1 내지 12; 및 비교예 1 내지 8에서 제조된 수분산성 음이온 고분자 분산액에 대해서 하기와 같이 물성 평가를 실시하였으며, 이의 결과를 하기 표 3~4에 각각 기재하였다.Examples 1 to 12; And the water-dispersible anionic polymer dispersions prepared in Comparative Examples 1 to 8 were evaluated for physical properties as follows, and the results are described in Tables 3 to 4, respectively.
상기 실험예 2의 물성 평가를 위한 설비 및 시약으로는, 고속교반기(IKA EUROSTAR60), 교반봉, 저울(소수점 4째 자리), 5ml 주사기, 25ml 주사기, 초시계, 300ml 비이커, Jar-Test기, 여과포(80 메쉬), 500ml 메스실린더, 비색관, 탁도계(HACH, 2100Q), COD 측정기(HUMAS HS-1000Plus) 등을 사용하였다. As the equipment and reagents for the evaluation of the physical properties of Experimental Example 2, a high-speed stirrer (IKA EUROSTAR60), a stirring bar, a scale (4th decimal place), 5ml syringe, 25ml syringe, stopwatch, 300ml beaker, Jar-Test machine, filter cloth (80 mesh), 500ml measuring cylinder, colorimetric tube, turbidimeter (HACH, 2100Q), COD meter (HUMAS HS-1000Plus), etc. were used.
1) 성능 평가 방법1) Performance evaluation method
비색관에 토양복원 세척수 시료 300ml를 취한 다음, 0.2% (유효농도 기준)로 용해된 수분산성 음이온 고분자 분산액을 투입하여 상하로 5회 흔든 다음 300 ml에서 100 ml까지 침강되는 속도를 확인한 후, 5분간 방치하고 상등액을 취해 탁도를 측정하였다.After taking 300 ml of soil restoration washing water sample in the colorimetric tube, adding the water-dispersible anionic polymer dispersion dissolved at 0.2% (based on effective concentration), shaking it up and down 5 times, and checking the sedimentation rate from 300 ml to 100 ml, 5 It was allowed to stand for a minute, and the supernatant was taken and the turbidity was measured.
이때 비교샘플 1은 음이온성 분산제를 사용하지 않은 비교예 4(분자량 8.7백만)를 사용하였으며, 비교샘플 2는 당사 생산품인 HA-520(분자량 14백만) 에멀젼 제품을 각각 사용하였다.In this case, Comparative Sample 1 used Comparative Example 4 (molecular weight 8.7 million) not using an anionic dispersant, and Comparative Sample 2 used our product, HA-520 (molecular weight 14 million) emulsion product, respectively.
구분division 분자량(백만)Molecular Weight (millions) 0.5% 염점도(cps)0.5% salt viscosity (cps) 투입량(ppm)Dosage (ppm) 침강속도(sec)Settling speed (sec)
비교샘플 1(비교예4)Comparative Sample 1 (Comparative Example 4) 8.78.7 247247 1.51.5 3535
2.02.0 2020
2.52.5 1616
비교샘플 2Comparative sample 2 14.014.0 -- 22 3131
실시예 1Example 1 10.510.5 300300 1.51.5 3131
실시예 2Example 2 13.013.0 370370 1.51.5 2020
실시예 3Example 3 9.39.3 278278 1.51.5 3333
실시예 4Example 4 11.011.0 315315 1.51.5 3030
실시예 5Example 5 10.010.0 295295 1.51.5 3030
실시예 6Example 6 12.212.2 345345 1.51.5 2828
실시예 7Example 7 9.89.8 290290 1.51.5 3131
실시예 8Example 8 9.09.0 270270 1.51.5 3333
실시예 9Example 9 12.712.7 358358 1.51.5 2121
실시예 10Example 10 9.09.0 270270 1.51.5 3232
실시예 11Example 11 14.814.8 420420 1.51.5 1919
실시예 12Example 12 9.49.4 283283 1.51.5 3232
실시예 13Example 13 16.516.5 470470 1.51.5 1818
실시예 14Example 14 12.812.8 365365 1.51.5 2121
실시예 15Example 15 11.211.2 320320 1.51.5 2525
실시예 16Example 16 10.810.8 310310 1.51.5 2929
실시예 17Example 17 10.010.0 300300 1.51.5 3030
실시예 18Example 18 11.311.3 323323 1.51.5 3232
주: 슬러지 고형분: 3.5%Note: Sludge Solids: 3.5%
구분division 분자량(백만)Molecular Weight (millions) 0.5%염점도(cps)0.5% salt viscosity (cps) 투입량(ppm)Dosage (ppm) 침강속도(sec)Settling speed (sec) 탁도(NTU)Turbidity (NTU) COD(Mn)COD(Mn)
비교샘플 2Comparative sample 2 14.014.0 -- 22 3131 1,9501950 2323
비교예 1Comparative Example 1 6.06.0 170170 22 2727 1,3701,370 1212
비교예 2Comparative Example 2 8.78.7 247247 22 2020 1,6201,620 1515
비교예 3Comparative Example 3 6.26.2 180180 22 2525 1,4201,420 1414
비교예 4Comparative Example 4 8.78.7 247247 22 2020 1,5201,520 1414
비교예 5Comparative Example 5 6.16.1 175175 22 2424 1,2901,290 1111
비교예 6Comparative Example 6 6.26.2 180180 22 2222 685685 77
비교예 7Comparative Example 7 5.85.8 165165 22 2525 1,3801,380 1313
비교예 8Comparative Example 8 5.25.2 150150 22 2828 1,6401,640 1818
상기 표 3에 나타난 바와 같이, 분자량 조절제와 구조화제 중 적어도 하나와 음이온성 분산제를 포함하는 실시예 1~18의 수분산성 음이온 고분자 분산액의 경우, 비교샘플 1(비교예 4)과 비교하여 0.5% 염점도와 분자량이 보다 높다는 것을 확인할 수 있었다. 또한 투입량에 따른 침강 속도 면에서, 실시예 1~18의 수분산성 음이온 고분자 분산액은 비교샘플 1(비교예 4)보다 빠른 침강속도를 갖는다는 것을 확인할 수 있었다. 아울러 동일 침강속도를 갖는 실시예 1 및 7의 수분산성 음이온 고분자 분산액과 비교샘플 2를 비교할 경우, 본 발명의 실시예 1 및 7은 비교예 2 보다 수분산성 음이온 고분자 분산액의 사용량을 절감시켜도 동일 효과를 발휘할 수 있다는 것을 알 수 있었다. As shown in Table 3, in the case of the water-dispersible anionic polymer dispersions of Examples 1 to 18 containing at least one of a molecular weight modifier and a structuring agent and an anionic dispersant, 0.5% compared to Comparative Sample 1 (Comparative Example 4) It was confirmed that the salt viscosity and molecular weight were higher. In addition, in terms of sedimentation rate according to the input amount, it was confirmed that the water-dispersible anionic polymer dispersions of Examples 1 to 18 had a faster sedimentation rate than Comparative Sample 1 (Comparative Example 4). In addition, when comparing the water-dispersible anionic polymer dispersion of Examples 1 and 7 and Comparative Sample 2 having the same sedimentation rate, Examples 1 and 7 of the present invention have the same effect even if the amount of the water-dispersible anionic polymer dispersion is reduced than that of Comparative Example 2 was found to be able to perform.
한편 분자량 조절제와 구조화제 중 적어도 하나를 포함하는 비교예 1~8의 경우, 오일과 계면활성제가 함유된 에멀젼 제품인 비교샘플 2의 응집제와 비교하여 침강속도, 상등액 탁도 및 COD 면에서 보다 향상되는 것을 확인할 수 있었다(상기 표 4 참조). On the other hand, in the case of Comparative Examples 1 to 8 containing at least one of a molecular weight regulator and a structuring agent, compared with the coagulant of Comparative Sample 2, which is an emulsion product containing oil and a surfactant, it is more improved in terms of sedimentation rate, supernatant turbidity and COD was confirmed (see Table 4 above).
[실험예 3. 염(Salt) 투입량에 따른 보관 안정성 평가][Experimental Example 3. Evaluation of storage stability according to the amount of salt added]
상기 실시예 18과 동일한 조건 하에서, 암모늄 설페이트(염)의 2차 투입량을 변화시켜 보관 온도 및 보관 안정성을 각각 평가하였다. Under the same conditions as in Example 18, the storage temperature and storage stability were evaluated by changing the secondary dose of ammonium sulfate (salt).
하기 표 5의 평가 기준에서, ○는 점도 증가나 염석출이 없는 양호한 상태를 의미하며, △는 점도가 증가하고, 이와 더불어 시간 경과시 염 석출이 일어나는 상태이며, X는 점도 증가를 동반한 염 석출이 발생하는 상태를 각각 나타낸다. In the evaluation criteria of Table 5 below, ○ means a good state without increase in viscosity or salt precipitation, △ indicates a state in which viscosity increases and salt precipitation occurs over time, and X is a salt with increased viscosity. Each of the states in which precipitation occurs is shown.
염의 전체 투입량(%) Total input of salt (%) 보관 온도 (℃)Storage temperature (℃)
0℃0℃ -5℃-5℃ -10℃-10℃ -15℃-15℃
25%25%
27%27%
29%29% XX
31%31% XX XX XX
33%33% XX XX XX XX
상기 표 5에 나타난 바와 같이, 계절에 따른 대기 온도변화 및 염 용해가 가장 낮은 겨울철을 기준으로 하여 보관온도 기준을 -10℃로 설정하였을 경우, 암모늄 설페이트의 적정한 투입량은 전체 100% 기준 28% 이하가 가장 적절하다는 것을 확인할 수 있었다. As shown in Table 5 above, when the storage temperature standard is set to -10°C on the basis of the winter season, when atmospheric temperature changes and salt dissolution according to seasons are the lowest, the appropriate amount of ammonium sulfate is 28% or less based on 100% of the total. was found to be the most appropriate.
[실험예 4. 반응 pH에 따른 중합반응성 평가][Experimental Example 4. Evaluation of polymerization reactivity according to reaction pH]
상기 실시예 18과 동일한 조건으로 반응하되, 아크릴산에 Na을 치환할 때 사용되는 수산화나트륨의 투입량을 조절하여 1차 반응 pH에 따른 경향성을 평가하고, 적정 pH 조건을 확인하였다.The reaction was carried out under the same conditions as in Example 18, but by adjusting the input amount of sodium hydroxide used when substituting Na for acrylic acid, the tendency according to the primary reaction pH was evaluated, and an appropriate pH condition was confirmed.
하기 표 6의 평가 기준에서, ○는 양호한 점도 증가 발생을 의미하며, △는 심한 점도증가 발생 또는 엉김현상이 발생하는 상태이며, X는 극심한 점도 증가가 발생한 상태를 각각 나타낸다. In the evaluation criteria of Table 6 below, ○ means a good increase in viscosity, △ indicates a state in which a severe increase in viscosity or agglomeration occurs, and X indicates a state in which an extreme increase in viscosity occurs, respectively.
반응 전 pHpH before reaction 50% NaOH투입량(g)50% NaOH input (g) 중합후 점도(cps)Viscosity after polymerization (cps) 분자량[염점도(4% NaCl)]Molecular weight [salt viscosity (4% NaCl)] 결과result
4.64.6 49g49g 1,6001,600 230230
4.84.8 55g55g 225225 450450
5.05.0 62g62g 160160 420420
5.25.2 69g69g 2,2002,200 320320
5.45.4 75g75g 8,5008,500 180180 XX
상기 표 6에 나타난 바와 같이, pH가 높으면 초기 반응성이 빨라 반응 중 점도 증가가 커지며, 교반력이 약하면 겔(Gel)화 가능성이 높아지게 된다. 또한 pH가 낮으면 고분자(Polymer) 석출로 인한 엉김 현상 발생으로 인해 중합이 어려워지는 경향을 나타낸다. 이에 따라, 본 발명에 따른 염용액의 반응 전 pH는 4.7~5.2 범위가 보다 적절하다는 것을 확인할 수 있었다.As shown in Table 6, when the pH is high, the initial reactivity is fast and the viscosity increase during the reaction is increased, and when the stirring force is weak, the possibility of gelation is increased. In addition, when the pH is low, polymerization tends to be difficult due to the occurrence of agglomeration due to polymer precipitation. Accordingly, it was confirmed that the pH before the reaction of the salt solution according to the present invention was more appropriate in the range of 4.7 to 5.2.

Claims (14)

  1. (a) 음이온성 모노머; (b) 비이온성 모노머; (c) 음이온성 안정제; (d) 음이온성 분산제; (e) 분자량 조절제 및 구조화제 중 적어도 하나; (f) 킬레이트제; 및 (g) 중합개시제를 포함하는 (h) 염 용액 중에서 공중합된 음이온성 고분자 입자를 포함하며, (a) anionic monomers; (b) nonionic monomers; (c) anionic stabilizers; (d) anionic dispersants; (e) at least one of a molecular weight modifier and a structuring agent; (f) chelating agents; and (g) anionic polymer particles copolymerized in (h) a salt solution containing a polymerization initiator,
    상기 음이온성 고분자 입자의 평균 입경(d50)은 1~30 ㎛이고, 음이온도가 3~90 mol%이며, 유효 농도가 5~30 중량%이며, 0.5% 염 점도가 250 ~ 1,000 cps (25℃ 기준)인, 수분산성 음이온 고분자 분산액.The anionic polymer particles have an average particle diameter (d50) of 1 to 30 μm, an anion degree of 3 to 90 mol%, an effective concentration of 5 to 30% by weight, and a 0.5% salt viscosity of 250 to 1,000 cps (25° C.) standard), a water dispersible anionic polymer dispersion
  2. 제1항에 있어서,According to claim 1,
    상기 음이온성 고분자 입자는 표면의 일부 또는 전부에 음이온성 분산제가 흡착되어 있으며,The anionic polymer particles have an anionic dispersant adsorbed on some or all of the surface,
    상기 음이온성 분산제는 나프탈렌계 분산제, 리그린계 분산제, 멜라민계 분산제, 설폰산계 분산제, 및 폴리카르본산계 공중합체로 구성된 군에서 선택되는 1종 이상인, 수분산성 음이온 고분자 분산액. The anionic dispersant is at least one selected from the group consisting of a naphthalene-based dispersant, a ligrin-based dispersant, a melamine-based dispersant, a sulfonic acid-based dispersant, and a polycarboxylic acid-based copolymer, a water-dispersible anionic polymer dispersion.
  3. 제1항에 있어서, According to claim 1,
    상기 음이온성 분산제는 리그린, 리그린설폰산, 리그닌설폰산염, 나프탈렌설폰산포르말린축합물, 멜라민포름알데히드축합물, 폴리에틸렌글리콜설폰산에테르, 폴리에틸렌글리콜알킬에테르, 나프탈렌설폰산염, 멜라민설폰산포르말린축합물, 소디움도데실디페닐에터디설포네이트, 설포닉산염, 알킬벤젠설포네이트, 알킬벤젠설포네이트염, 라우릴에테르설폰산, 라우릴에테르설폰산염, 폴리카르복실산염과 폴리에틸렌글리콜혼합물, 메타아크릴산-메톡시폴리에틸렌글리콜모노메타크릴레이트코폴리머나트륨염, 아크릴아마이드 공중합체와 알코올 에톡시레이트설파이트소디움염 혼합물, 아크릴아마이드 공중합체와 라우릴에테르황산나트륨 혼합물, 폴리카르복실산염과 설포닉산나트륨염 혼합물, 폴리옥시에틸렌 측쇄를 가지는 폴리카르본산 공중합체, 및 폴리카본산염 유래의 공중합체로 구성된 군에서 선택되는 1종 이상인, 수분산성 음이온 고분자 분산액. The anionic dispersant is ligrin, ligrin sulfonic acid, lignin sulfonate, naphthalene sulfonic acid formalin condensate, melamine formaldehyde condensate, polyethylene glycol sulfonic acid ether, polyethylene glycol alkyl ether, naphthalene sulfonate, melamine sulfonic acid formalin condensation Water, sodium dodecyl diphenyl ether disulfonate, sulfonate, alkylbenzene sulfonate, alkylbenzene sulfonate salt, lauryl ether sulfonic acid, lauryl ether sulfonate, polycarboxylate and polyethylene glycol mixture, methacrylic acid- Methoxy polyethylene glycol monomethacrylate copolymer sodium salt, acrylamide copolymer and alcohol ethoxylate sulfite sodium salt mixture, acrylamide copolymer and sodium lauryl ether sulfate mixture, polycarboxylate and sodium sulfonic acid salt mixture, A water-dispersible anionic polymer dispersion of at least one selected from the group consisting of a polycarboxylic acid copolymer having a polyoxyethylene side chain, and a copolymer derived from a polycarbonate.
  4. 제1항에 있어서,According to claim 1,
    상기 음이온 분산제는, 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.01 내지 5 중량부로 첨가되는, 수분산성 음이온 고분자 분산액.The anionic dispersant is added in an amount of 0.01 to 5 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer, a water-dispersible anionic polymer dispersion.
  5. 제1항에 있어서,According to claim 1,
    상기 분자량 조절제는 글리콜릭산, 락틱산, 에틸렌글리콜, 소디움하이포포스파이트모노하이드레이트, 티올기(-SH)를 가지는 메틸메르캅탄, 에틸메르캅탄, 아릴메르캅탄, 및 티오아세틱산으로 구성된 군에서 선택되는 1종 이상인, 수분산성 음이온 고분자 분산액. The molecular weight modifier is selected from the group consisting of glycolic acid, lactic acid, ethylene glycol, sodium hypophosphite monohydrate, methyl mercaptan having a thiol group (-SH), ethyl mercaptan, aryl mercaptan, and thioacetic acid At least one water-dispersible anionic polymer dispersion
  6. 제1항에 있어서,According to claim 1,
    상기 분자량 조절제는, 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.001 내지 15 중량부로 첨가되는, 수분산성 음이온 고분자 분산액.The molecular weight modifier is added in an amount of 0.001 to 15 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer, a water-dispersible anionic polymer dispersion.
  7. 제1항에 있어서,According to claim 1,
    상기 구조화제는 메틸렌비스아크릴아마이드, 아릴티오우레아, 비스아크릴로일시스타민, 디하이드록시에틸렌비스아크릴아마이드, 에틸렌디아크릴레이트, 및 에틸렌글리콜디메타크릴레이트로 구성된 군에서 선택되는 1종 이상인, 수분산성 음이온 고분자 분산액. The structuring agent is at least one selected from the group consisting of methylenebisacrylamide, arylthiourea, bisacryloylcystamine, dihydroxyethylenebisacrylamide, ethylenediacrylate, and ethyleneglycoldimethacrylate, Water-dispersible anionic polymer dispersion.
  8. 제1항에 있어서,According to claim 1,
    상기 구조화제는, 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 0.0001 내지 2 중량부로 첨가되는 수분산성 음이온 고분자 분산액.The structuring agent is a water-dispersible anionic polymer dispersion which is added in an amount of 0.0001 to 2 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  9. 제1항에 있어서,According to claim 1,
    상기 음이온성 안정제는 (메타)아크릴산, 수산기 함유 화합물, 금속 이온 봉쇄제 및 개시제를 포함하는 용액 중에서 생성된 단독 중합체 또는 공중합체이며, 점도 2,000~10,000 cps와 pH 8~12를 갖는, 수분산성 음이온 고분자 분산액. The anionic stabilizer is a homopolymer or copolymer produced in a solution containing (meth)acrylic acid, a hydroxyl group-containing compound, a sequestering agent and an initiator, and has a viscosity of 2,000 to 10,000 cps and a pH of 8 to 12, a water-dispersible anion polymer dispersion.
  10. 제1항에 있어서,According to claim 1,
    상기 음이온성 안정제는, 당해 음이온성 모노머 및 비이온성 모노머의 100 중량부를 기준으로 2 내지 8 중량부로 첨가되는 수분산성 음이온 고분자 분산액.The anionic stabilizer is a water-dispersible anionic polymer dispersion which is added in an amount of 2 to 8 parts by weight based on 100 parts by weight of the anionic monomer and the nonionic monomer.
  11. 제1항에 있어서,According to claim 1,
    상기 염 용액은, 20 내지 30%의 암모늄 설포네이트를 함유하는, 수분산성 음이온 고분자 분산액. The salt solution contains 20 to 30% of ammonium sulfonate, a water-dispersible anionic polymer dispersion.
  12. 제1항에 있어서,According to claim 1,
    상기 염 용액의 중합 전 pH는 4.7 내지 5.2인, 수분산성 음이온 고분자 분산액.The pH of the salt solution before polymerization is 4.7 to 5.2, a water-dispersible anionic polymer dispersion.
  13. 제1항에 있어서,According to claim 1,
    브룩필도 점도계(DV2T type, 측정 조건 Spindle No. 62, 12 rpm)에 의해 측정된 제품 점도(25℃)가 50 ~ 2,500 cps인, 수분산성 음이온 고분자 분산액. A water-dispersible anionic polymer dispersion having a product viscosity (25°C) of 50 to 2,500 cps measured by a Brookfildo viscometer (DV2T type, measurement conditions Spindle No. 62, 12 rpm).
  14. 제1항에 있어서,According to claim 1,
    -10℃ 이상의 온도에서 저장안정성을 갖는, 수분산성 음이온 고분자 분산액. A water-dispersible anionic polymer dispersion having storage stability at a temperature of -10°C or higher.
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