WO2021103044A1 - Active pressure compensation structure of corer provided with electric motor for boosting pressure, and method - Google Patents

Active pressure compensation structure of corer provided with electric motor for boosting pressure, and method Download PDF

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Publication number
WO2021103044A1
WO2021103044A1 PCT/CN2019/122342 CN2019122342W WO2021103044A1 WO 2021103044 A1 WO2021103044 A1 WO 2021103044A1 CN 2019122342 W CN2019122342 W CN 2019122342W WO 2021103044 A1 WO2021103044 A1 WO 2021103044A1
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WIPO (PCT)
Prior art keywords
cylinder
pressure
compensation structure
pressure compensation
valve
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PCT/CN2019/122342
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French (fr)
Chinese (zh)
Inventor
高明忠
谢和平
陈领
张志龙
李聪
吴年汉
李佳南
何志强
杨明庆
余波
胡云起
黄伟
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深圳大学
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Publication of WO2021103044A1 publication Critical patent/WO2021103044A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B25/00Apparatus for obtaining or removing undisturbed cores, e.g. core barrels or core extractors
    • E21B25/18Apparatus for obtaining or removing undisturbed cores, e.g. core barrels or core extractors the core receiver being specially adapted for operation under water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Definitions

  • the invention relates to the technical field of pressure maintaining and core removal, and in particular to an active pressure compensation structure and method for a core removal device with motor supercharging.
  • the fidelity cabin pressure holding control device is required to hold and seal the samples in the in-situ environment.
  • pressure compensation is particularly important.
  • the current pressure compensation only uses an accumulator (air-cushion type, spring type, etc.) for semi-active pressure retention, and the pressure retention effect cannot be guaranteed.
  • the present invention aims to provide an active pressure compensation structure and method for a coring device with motor supercharging, which can actively pressure a pressure chamber, and is of great significance for pressure keeping and coring of deep-sea sediments.
  • An active pressure compensation structure for a core remover with a motor booster comprising a pressure chamber, a plunger pump, a motor, and a transmission mechanism.
  • the cylinder of the plunger pump communicates with the inside of the pressure chamber, and the transmission mechanism is used to The rotational movement of the motor is transformed into the relative linear movement of the plunger and the cylinder.
  • the transmission mechanism is a lead screw drive slide
  • the lead screw of the lead screw drive slide is connected to the motor
  • the slide block of the lead screw drive slide is connected to the cylinder of the plunger pump
  • the plunger of the plunger pump is connected to the cylinder of the plunger pump. Dock connection.
  • the pressure chamber includes a cylinder, an upper sealing device for sealing the upper end of the cylinder, and a lower sealing device for sealing the lower end of the cylinder.
  • the upper end sealing device includes an upper end plug which is threadedly connected with the cylinder body, and a medium channel communicating with the inside of the cylinder body is reserved on the upper end plug.
  • the outlet of the plunger pump is communicated with the medium channel.
  • a sealing ring and a retaining ring are used to form a seal between the upper end plug and the inner wall of the cylinder.
  • the lower end sealing device includes a lower end plug, and the lower end plug is threadedly connected with the cylinder.
  • a sealing ring and a retaining ring are used to form a seal between the lower end plug and the inner wall of the cylinder.
  • the lower end sealing device includes a flap valve
  • the flap valve includes a valve seat and a valve flap
  • the valve flap and the valve seat are sealingly matched.
  • the flap valve is fixed in the cylinder by a spring, a mounting ring and an external threaded part; the bottom surface of the valve seat abuts against the external threaded part, and the external threaded part is threadedly connected with the inner wall of the cylinder;
  • the spring is compressed between the valve flap and the mounting ring, the inner wall of the cylinder has an inner step for resisting the mounting ring, the upper end of the spring is pressed against the mounting ring so that the mounting ring is pressed against the inner step, and the lower end of the spring is pressed against the inner step.
  • the valve flap is provided with an initial sealing pressure on the valve flap, and a sealing ring is arranged between the valve seat and the cylinder body.
  • a pressure sensor is installed in the pressure chamber.
  • the motor when it is detected that the pressure in the pressure chamber is lower than the preset pressure, the motor operates to reduce the sealing working cavity of the pressure chamber to achieve pressure increase.
  • the present invention has the following beneficial effects:
  • the present invention can actively compensate the pressure of the pressure chamber, can realize feedback adjustment, is beneficial to ensure the pressure-holding effect, and is of great significance for the pressure-keeping and coring of deep-sea sediments;
  • the present invention can also be used to test the sealing performance and deformation of different flap valves, and verify the pressure holding capacity of flap valves of different structures and shapes.
  • Figure 1 is a schematic diagram of the structure of the utility model
  • Figure 2 is a schematic diagram of the structure of the pressure chamber in the first embodiment
  • Figure 3 is a schematic diagram of the flap valve in the first embodiment when installed in a pressure chamber
  • Figure 4 is a schematic diagram of the pressure chamber in a horizontal position
  • Figure 5 is a schematic diagram of the pressure chamber in a vertical position
  • Fig. 6 is a schematic diagram of the structure of the pressure chamber in the second embodiment.
  • the active pressure compensation structure of the core remover with motor pressurization disclosed in this embodiment includes a pressure chamber 1, a plunger pump, a motor 3, and a transmission mechanism.
  • the cylinder 22 of the plunger pump and The pressure chamber 1 is internally communicated, and the transmission mechanism is used to convert the rotary motion of the motor 3 into the relative linear motion of the plunger 21 and the cylinder 22.
  • the relative movement of the plunger 21 and the cylinder 22 reduces the effective volume of the cylinder 22, thereby reducing the volume of the sealed working chamber of the pressure chamber 1 to achieve pressurization, with high rated pressure, compact structure, and high efficiency. .
  • the transmission mechanism is a lead screw drive slide 4, the lead screw 41 of the lead screw drive slide 4 is connected to the motor 3, the slide 42 of the lead screw drive slide 4 is connected to the cylinder 22 of the plunger pump, and the column The plunger 21 of the plug pump is connected with the base 43, and the cylinder 22 is driven to move linearly through the rotation of the motor 3.
  • the slider 42 can also be connected to the plunger 21 to drive the plunger 21 to move linearly.
  • the invention can actively compensate the pressure of the pressure chamber, can realize feedback adjustment, is beneficial to guarantee the pressure-holding effect, and is of great significance for the pressure-maintaining and coring of deep-sea sediments.
  • the motor pressurization method of the present invention can be applied to a test platform for the pressure holding characteristics of the pressure holding chamber of a core remover to provide a high pressure environment for the test chamber.
  • the pressure chamber 1 includes a cylinder body 11, an upper end sealing device for sealing the upper end of the cylinder body 11 and a lower end sealing device for sealing the lower end of the cylinder body 11.
  • the upper end sealing device includes an upper end plug 12, and the lower end seal device includes a lower end plug 13. Both the upper end plug 12 and the lower end plug 13 are threadedly connected to the cylinder 11, and the upper end plug 12 is reserved for communication
  • the medium channel 15 inside the cylinder 11 connects the outlet of the plunger pump with the medium channel 15.
  • the lower end sealing device includes a lower end plug 13, and the lower end plug 13 is threadedly connected with the cylinder 11.
  • the upper end plug 12 and the lower end plug 13 and the inner wall of the cylinder 11 are all sealed with a sealing ring 14 and a retaining ring.
  • the sealing ring 14 adopts a polyurethane sealing ring, which can withstand high temperature and high pressure.
  • the pressure chamber 1 is maintained at high pressure through the pressurization of the motor, which is beneficial to test the pressure resistance characteristics of the pressure chamber 1, and to understand its deformation characteristics under different working conditions, which can verify the feasibility and scientificity of the design scheme, and facilitate the structural,
  • the material improvement of the fidelity cabin can provide test basis and data support for the research and development and design of fidelity core drilling rigs.
  • the present invention is used to test the strain of the internal parts of the pressure holding chamber. Take the test of the flap valve in the core remover as an example.
  • the flap valve includes a valve seat 51 and a valve flap 52, and the valve flap 52 and the valve seat 51 are hermetically matched.
  • the flap valve is fixed in the cylinder 11 by the spring 6 and the mounting ring 7; the outer end of the valve seat 51 abuts against the lower end plug 13.
  • the spring 6 is compressed between the valve flap 52 and the mounting ring 7.
  • the inner wall of the cylinder 11 has an inner step 16 for resisting the mounting ring 7.
  • the upper end of the spring 6 rests on the mounting ring 7 so that the mounting ring 7 abuts on the inner step 16.
  • the lower end of the spring 6 rests on the valve flap 52 to provide the valve flap 52 with an initial sealing pressure, and a sealing ring is provided between the valve seat 51 and the cylinder 11.
  • the pressure chamber 1 can be installed on the rotating mechanism 8 during the test, so that the pressure chamber 1 can be rotated as a whole and fixed at 90° and 180°, so that the pressure chamber 1 can be in a horizontal position And the vertical position to start related test work.
  • the rotating mechanism 8 includes a bracket 81, a workpiece fixing seat 83, a bearing seat 82, and a horizontal limit plate 84.
  • the pressure chamber 1 is fixed on the workpiece fixing seat 83.
  • the workpiece fixing seat 83 is provided with two horizontal shafts 85, the horizontal shaft 85 and The axis of the pressure chamber 1 is vertical.
  • the two horizontal shafts 85 are supported on the bearing seat 82 through bearings.
  • the bearing seat 82 is fixedly connected to the bracket 81.
  • the horizontal limit plate 84 stands upright and is fixed to the bracket 81.
  • the horizontal limit plate 84 is connected to the pressure chamber 1 A limit gap with matching shapes, the limit gap opens above the horizontal limit plate 84.
  • the horizontal limit plate 84 is provided with a horizontal pin 87, and the workpiece fixing seat 83 is provided with a pin hole 88 adapted to the horizontal pin 87, and the pin hole 88 is perpendicular to the horizontal axis 85.
  • the pin hole 88 is parallel to the horizontal plane and is directly opposite to the horizontal pin 87 on the horizontal limit plate 84, and then the horizontal pin 87 on the horizontal limit plate 84 is inserted into the pin hole 88, Thus, the pressure chamber 1 is fixed in a vertical position.
  • a pressure sensor 10 is installed in the pressure chamber 1. Using the method of active pressure compensation of the active pressure compensation structure of the core remover, when it is detected that the pressure in the pressure chamber 1 is lower than the preset pressure, the motor 3 operates to reduce the sealing working volume of the pressure chamber 1 to achieve pressure compensation.
  • the invention compensates the pressure inside the pressure chamber, which can maintain a high pressure environment in the pressure chamber 1, which is convenient for testing the high pressure condition of the pressure chamber 1, and can also test the pressure resistance characteristics of internal components.
  • the installation and fixation of the valve plate valve is convenient and fast, and it is convenient to replace the flap valve of different structure and shape, and it is convenient to verify the pressure resistance of the flap valve of different structure and shape.
  • the sealing performance can be tested by adding a fluorescent agent to the liquid medium that passes into the cabin and using a fluorometer to detect the leakage path; it can also be tested by installing multiple acoustic emission sensors and using an acoustic detector to detect valve leakage;
  • the amount of deformation can be monitored by installing strain gauges. Deformation can be monitored by pasting strain gauges.
  • the lower end sealing device in this embodiment includes a flap valve.
  • the flap valve is fixed in the cylinder 11 through the spring 6, the mounting ring 7 and the external thread part 17; the bottom surface of the valve seat 51 abuts the external thread part 17, and the external thread part 17 is threadedly connected with the inner wall of the cylinder body 11.
  • the spring 6 is compressed between the valve flap 52 and the mounting ring 7.
  • the inner wall of the cylinder 11 has an inner step 16 for resisting the mounting ring 7.
  • the upper end of the spring 6 rests on the mounting ring 7 so that the mounting ring 7 abuts on the inner step 16.
  • the lower end of the spring 6 rests on the valve flap 52 to provide the valve flap 52 with an initial sealing pressure, and a sealing ring is provided between the valve seat 51 and the cylinder 11.
  • the external threaded component 17 is hollow, and the outer surface of the valve flap 52 can be scanned by a 3D laser using a 3D laser sensor to measure the three-dimensional strain of the outer surface of the valve flap 52.

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  • Life Sciences & Earth Sciences (AREA)
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Abstract

Disclosed are an active pressure compensation structure of a corer provided with an electric motor for boosting the pressure, and a method. The structure comprises a pressure compartment (1), a plunger pump, an electric motor (3) and a transmission mechanism, wherein a cylinder body (22) of the plunger pump is in communication with the interior of the pressure compartment (1); the transmission mechanism is used for converting the rotary motion of the electric motor (3) into the relative linear motion of a plunger (21) and the cylinder body (22); the transmission mechanism is a lead screw transmission sliding table (4); a lead screw (41) of the lead screw transmission sliding table (4) is connected to the electric motor (3); a sliding block (42) of the lead screw transmission sliding table (4) is connected to the cylinder body (22) of the plunger pump; and the plunger (21) of the plunger pump is connected to a base (43). The structure and the method can carry out active pressure compensation on the pressure compartment, can realize feedback adjustment, can facilitate the guaranteeing of the pressure-maintaining effect, and are of great significance for deep-sea sediment pressure-maintained coring.

Description

一种带有电机增压的取芯器主动补压结构及方法Active pressure compensation structure and method for core remover with motor supercharging 技术领域Technical field
本发明涉及保压取芯技术领域,尤其涉及一种带有电机增压的取芯器主动补压结构及方法。The invention relates to the technical field of pressure maintaining and core removal, and in particular to an active pressure compensation structure and method for a core removal device with motor supercharging.
背景技术Background technique
海底钻机在深海获取样品后,需要保真舱保压控制装置在原位环境对样品进行保压密封。在深海沉积物保压取芯过程中,由于密封手段不完善、装配不精确、钻机内外压差改变等问题,保真舱难免发生泄漏。此时,压力补偿尤为重要。然而,目前压力补偿仅仅是通过储能器(气垫式、弹簧式等)来进行半主动式保压,保压效果无法得到保证。After the subsea drilling rig obtains the samples in the deep sea, the fidelity cabin pressure holding control device is required to hold and seal the samples in the in-situ environment. In the process of pressure-maintaining and coring of deep-sea sediments, due to imperfect sealing methods, inaccurate assembly, and changes in the pressure difference between the inside and outside of the drilling rig, it is inevitable that the fidelity cabin will leak. At this time, pressure compensation is particularly important. However, the current pressure compensation only uses an accumulator (air-cushion type, spring type, etc.) for semi-active pressure retention, and the pressure retention effect cannot be guaranteed.
发明内容Summary of the invention
本发明旨在提供一种带有电机增压的取芯器主动补压结构及方法,可对压力舱进行主动补压,对深海沉积物保压取芯具有重要意义。The present invention aims to provide an active pressure compensation structure and method for a coring device with motor supercharging, which can actively pressure a pressure chamber, and is of great significance for pressure keeping and coring of deep-sea sediments.
为达到上述目的,本发明采用的技术方案如下:In order to achieve the above objectives, the technical solutions adopted by the present invention are as follows:
一种带有电机增压的取芯器主动补压结构,包括压力舱、柱塞泵、电机和传动机构,所述柱塞泵的缸体与压力舱内部相通,所述传动机构用于将电机的旋转运动转化为柱塞与缸体的相对直线运动。An active pressure compensation structure for a core remover with a motor booster, comprising a pressure chamber, a plunger pump, a motor, and a transmission mechanism. The cylinder of the plunger pump communicates with the inside of the pressure chamber, and the transmission mechanism is used to The rotational movement of the motor is transformed into the relative linear movement of the plunger and the cylinder.
进一步的,所述传动机构为丝杠传动滑台,丝杠传动滑台的丝杠与电机连接,丝杠传动滑台的滑块与柱塞泵的缸体连接,柱塞泵的柱塞与基座连接。Further, the transmission mechanism is a lead screw drive slide, the lead screw of the lead screw drive slide is connected to the motor, the slide block of the lead screw drive slide is connected to the cylinder of the plunger pump, and the plunger of the plunger pump is connected to the cylinder of the plunger pump. Dock connection.
其中,所述压力舱包括筒体、用于密封筒体上端的上端密封装置和用于密封筒体下端的下端密封装置。Wherein, the pressure chamber includes a cylinder, an upper sealing device for sealing the upper end of the cylinder, and a lower sealing device for sealing the lower end of the cylinder.
进一步的,上端密封装置包括上端堵头,所述上端堵头与筒体螺纹连接,上端堵头上预留有连通筒体内部的介质通道,所述柱塞泵的出口与介质通道相连通。Further, the upper end sealing device includes an upper end plug which is threadedly connected with the cylinder body, and a medium channel communicating with the inside of the cylinder body is reserved on the upper end plug. The outlet of the plunger pump is communicated with the medium channel.
进一步的,上端堵头与筒体内壁间采用密封圈加装挡圈形成密封。Further, a sealing ring and a retaining ring are used to form a seal between the upper end plug and the inner wall of the cylinder.
进一步的,所述下端密封装置包括下端堵头,所述下端堵头与筒体螺纹连接。Further, the lower end sealing device includes a lower end plug, and the lower end plug is threadedly connected with the cylinder.
进一步的,下端堵头与筒体内壁间采用密封圈加装挡圈形成密封。Further, a sealing ring and a retaining ring are used to form a seal between the lower end plug and the inner wall of the cylinder.
或者,所述下端密封装置包括翻板阀,所述翻板阀包括阀座和阀瓣,阀瓣与阀座密封配合。Alternatively, the lower end sealing device includes a flap valve, the flap valve includes a valve seat and a valve flap, and the valve flap and the valve seat are sealingly matched.
进一步的,所述翻板阀通过弹簧、安装环和外螺纹部件固定在筒体内;所述阀座底面与外螺纹部件相抵,外螺纹部件与筒体内壁螺纹连接;Further, the flap valve is fixed in the cylinder by a spring, a mounting ring and an external threaded part; the bottom surface of the valve seat abuts against the external threaded part, and the external threaded part is threadedly connected with the inner wall of the cylinder;
所述弹簧压缩在阀瓣与安装环之间,所述筒体内壁有用于抵持安装环的内台阶,所述弹簧上端顶在安装环上使安装环抵持在内台阶上,弹簧下端顶在阀瓣上给阀瓣提供初始密封压力,所述阀座与筒体间设有密封圈。The spring is compressed between the valve flap and the mounting ring, the inner wall of the cylinder has an inner step for resisting the mounting ring, the upper end of the spring is pressed against the mounting ring so that the mounting ring is pressed against the inner step, and the lower end of the spring is pressed against the inner step. The valve flap is provided with an initial sealing pressure on the valve flap, and a sealing ring is arranged between the valve seat and the cylinder body.
进一步的,所述压力舱内安装有压力传感器。Further, a pressure sensor is installed in the pressure chamber.
利用上述取芯器主动补压结构主动补压的方法,当检测到压力舱内压力低于预设压力时,电机运行,使压力舱的密封工作容腔减小实现增压。Using the above method of active pressure compensation of the active pressure compensation structure of the core remover, when it is detected that the pressure in the pressure chamber is lower than the preset pressure, the motor operates to reduce the sealing working cavity of the pressure chamber to achieve pressure increase.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1,本发明能对压力舱进行主动补压,能实现反馈调节,利于保证保压效果,对深海沉积物保压取芯具有重要意义;1. The present invention can actively compensate the pressure of the pressure chamber, can realize feedback adjustment, is beneficial to ensure the pressure-holding effect, and is of great significance for the pressure-keeping and coring of deep-sea sediments;
2,本发明还可以用于测试不同翻板阀的密封性能和变形量,验证不同结构、不同形状的翻板阀的保压能力。2. The present invention can also be used to test the sealing performance and deformation of different flap valves, and verify the pressure holding capacity of flap valves of different structures and shapes.
附图说明Description of the drawings
图1是本实用新型的结构示意图;Figure 1 is a schematic diagram of the structure of the utility model;
图2是实施例一中压力舱的结构示意图;Figure 2 is a schematic diagram of the structure of the pressure chamber in the first embodiment;
图3是实施例一中翻板阀安装在压力舱中时的示意图;Figure 3 is a schematic diagram of the flap valve in the first embodiment when installed in a pressure chamber;
图4是压力舱处于水平位置的示意图;Figure 4 is a schematic diagram of the pressure chamber in a horizontal position;
图5是压力舱处于竖直位置的示意图;Figure 5 is a schematic diagram of the pressure chamber in a vertical position;
图6是实施例二中压力舱的结构示意图。Fig. 6 is a schematic diagram of the structure of the pressure chamber in the second embodiment.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图,对本发明进行进一步详细说明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings.
实施例一Example one
如图1、2所示,本实施例公开的带有电机增压的取芯器主动补压结构,包括压力舱1、柱塞泵、电机3和传动机构,柱塞泵的缸体22与压力舱1内部相通,传动机构用于将电机3的旋转运动转化为柱塞21与缸体22的相对直线运动。通过柱塞21与缸体22的相对运动来减小缸体22的有效体积,进而使压力舱1的密封工作容腔的容积减小来实现增压,其额定压力高、结构紧凑、效率高。As shown in Figures 1 and 2, the active pressure compensation structure of the core remover with motor pressurization disclosed in this embodiment includes a pressure chamber 1, a plunger pump, a motor 3, and a transmission mechanism. The cylinder 22 of the plunger pump and The pressure chamber 1 is internally communicated, and the transmission mechanism is used to convert the rotary motion of the motor 3 into the relative linear motion of the plunger 21 and the cylinder 22. The relative movement of the plunger 21 and the cylinder 22 reduces the effective volume of the cylinder 22, thereby reducing the volume of the sealed working chamber of the pressure chamber 1 to achieve pressurization, with high rated pressure, compact structure, and high efficiency. .
本实施例中传动机构为丝杠传动滑台4,丝杠传动滑台4的丝杠41与电机3连接,丝杠传动滑台4的滑块42与柱塞泵的缸体22连接,柱塞泵的柱塞21与基座43连接,通过电机3的旋转,带动缸体22直线运动。In this embodiment, the transmission mechanism is a lead screw drive slide 4, the lead screw 41 of the lead screw drive slide 4 is connected to the motor 3, the slide 42 of the lead screw drive slide 4 is connected to the cylinder 22 of the plunger pump, and the column The plunger 21 of the plug pump is connected with the base 43, and the cylinder 22 is driven to move linearly through the rotation of the motor 3.
在另一个实施例中也可将滑块42与柱塞21连接,带动柱塞21直线运动。In another embodiment, the slider 42 can also be connected to the plunger 21 to drive the plunger 21 to move linearly.
本发明能对压力舱进行主动补压,能实现反馈调节,利于保证保压效果,对深海沉积物保压取芯具有重要意义。The invention can actively compensate the pressure of the pressure chamber, can realize feedback adjustment, is beneficial to guarantee the pressure-holding effect, and is of great significance for the pressure-maintaining and coring of deep-sea sediments.
本发明的电机增压方式可以应用于取芯器保压舱保压特性试验平台中为测试舱提供高压环境。具体如下,压力舱1包括筒体11、用于密封筒体11上端的上端密封装置和用于密封筒体11下端的下端密封装置。The motor pressurization method of the present invention can be applied to a test platform for the pressure holding characteristics of the pressure holding chamber of a core remover to provide a high pressure environment for the test chamber. Specifically, the pressure chamber 1 includes a cylinder body 11, an upper end sealing device for sealing the upper end of the cylinder body 11 and a lower end sealing device for sealing the lower end of the cylinder body 11.
如图2所示,上端密封装置包括上端堵头12,下端密封装置包括下端堵头 13,上端堵头12和下端堵头13均与筒体11螺纹连接,上端堵头12上预留有连通筒体11内部的介质通道15,将柱塞泵的出口与介质通道15相连通。As shown in Figure 2, the upper end sealing device includes an upper end plug 12, and the lower end seal device includes a lower end plug 13. Both the upper end plug 12 and the lower end plug 13 are threadedly connected to the cylinder 11, and the upper end plug 12 is reserved for communication The medium channel 15 inside the cylinder 11 connects the outlet of the plunger pump with the medium channel 15.
下端密封装置包括下端堵头13,下端堵头13与筒体11螺纹连接。上端堵头12和下端堵头13与筒体11内壁间均采用密封圈14加装挡圈形成密封。密封圈14采用聚氨酯密封圈,可耐高温高压。The lower end sealing device includes a lower end plug 13, and the lower end plug 13 is threadedly connected with the cylinder 11. The upper end plug 12 and the lower end plug 13 and the inner wall of the cylinder 11 are all sealed with a sealing ring 14 and a retaining ring. The sealing ring 14 adopts a polyurethane sealing ring, which can withstand high temperature and high pressure.
通过电机增压使压力舱1内保持高压,利于测试压力舱1的耐压特性,了解其在不同工况条件下的变形特性,可验证设计方案的可行性与科学性,便于从结构上、材料上对该保真舱进行改进,能够为保真取芯钻机的研发与设计提供试验依据与数据支撑。The pressure chamber 1 is maintained at high pressure through the pressurization of the motor, which is beneficial to test the pressure resistance characteristics of the pressure chamber 1, and to understand its deformation characteristics under different working conditions, which can verify the feasibility and scientificity of the design scheme, and facilitate the structural, The material improvement of the fidelity cabin can provide test basis and data support for the research and development and design of fidelity core drilling rigs.
如图3所示,将本发明用于测试保压舱内部零件的应变。以测试取芯器内的翻板阀为例。翻板阀包括阀座51和阀瓣52,阀瓣52与阀座51密封配合。As shown in Figure 3, the present invention is used to test the strain of the internal parts of the pressure holding chamber. Take the test of the flap valve in the core remover as an example. The flap valve includes a valve seat 51 and a valve flap 52, and the valve flap 52 and the valve seat 51 are hermetically matched.
本实施例中翻板阀通过弹簧6和安装环7固定在筒体11内;阀座51外端与下端堵头13相抵。弹簧6压缩在阀瓣52与安装环7之间,筒体11内壁有用于抵持安装环7的内台阶16,弹簧6上端顶在安装环7上使安装环7抵持在内台阶16上,弹簧6下端顶在阀瓣52上给阀瓣52提供初始密封压力,阀座51与筒体11间设有密封圈。In this embodiment, the flap valve is fixed in the cylinder 11 by the spring 6 and the mounting ring 7; the outer end of the valve seat 51 abuts against the lower end plug 13. The spring 6 is compressed between the valve flap 52 and the mounting ring 7. The inner wall of the cylinder 11 has an inner step 16 for resisting the mounting ring 7. The upper end of the spring 6 rests on the mounting ring 7 so that the mounting ring 7 abuts on the inner step 16. , The lower end of the spring 6 rests on the valve flap 52 to provide the valve flap 52 with an initial sealing pressure, and a sealing ring is provided between the valve seat 51 and the cylinder 11.
如图4、5所示,测试时可将压力舱1安装在旋转机构8上,使压力舱1可整体旋转并实现90°和180°两个位置的固定,使压力舱1能够在水平位置和竖直位置开始相关测试工作。旋转机构8包括支架81、工件固定座83、轴承座82和水平位限位板84,压力舱1固定在工件固定座83上,工件固定座83上设有两水平轴85,水平轴85与压力舱1的轴线垂直。As shown in Figures 4 and 5, the pressure chamber 1 can be installed on the rotating mechanism 8 during the test, so that the pressure chamber 1 can be rotated as a whole and fixed at 90° and 180°, so that the pressure chamber 1 can be in a horizontal position And the vertical position to start related test work. The rotating mechanism 8 includes a bracket 81, a workpiece fixing seat 83, a bearing seat 82, and a horizontal limit plate 84. The pressure chamber 1 is fixed on the workpiece fixing seat 83. The workpiece fixing seat 83 is provided with two horizontal shafts 85, the horizontal shaft 85 and The axis of the pressure chamber 1 is vertical.
两水平轴85通过轴承支承在轴承座82上,轴承座82与支架81固接,水平位限位板84竖直立放并与支架81固接,水平位限位板84具有与压力舱1外形匹配的限位缺口,限位缺口开口于水平位限位板84的上方。水平位限位板84上装有水平销87,工件固定座83上有与水平销87适配的销孔88,销孔88与水平轴85垂直。The two horizontal shafts 85 are supported on the bearing seat 82 through bearings. The bearing seat 82 is fixedly connected to the bracket 81. The horizontal limit plate 84 stands upright and is fixed to the bracket 81. The horizontal limit plate 84 is connected to the pressure chamber 1 A limit gap with matching shapes, the limit gap opens above the horizontal limit plate 84. The horizontal limit plate 84 is provided with a horizontal pin 87, and the workpiece fixing seat 83 is provided with a pin hole 88 adapted to the horizontal pin 87, and the pin hole 88 is perpendicular to the horizontal axis 85.
如图4所示,当压力舱1水平放置时,压力舱1一端位于水平位限位板84的限位缺口中,并用压条86将限位缺口挡住,从而将压力舱1固定在水平位,压条86与水平位限位板84螺钉连接。此时销孔88与竖直面平行。As shown in Figure 4, when the pressure chamber 1 is placed horizontally, one end of the pressure chamber 1 is located in the limit gap of the horizontal limit plate 84, and the limit gap is blocked by the bead 86, thereby fixing the pressure chamber 1 in the horizontal position. The bead 86 is connected with the horizontal limit plate 84 by screws. At this time, the pin hole 88 is parallel to the vertical plane.
当需要调整压力舱1到竖直位时,拧松螺钉,取下压条86,转动压力舱1至竖直位。如图5所示,此时销孔88与水平面平行,且与水平位限位板84上的水平销87正对,然后将水平位限位板84上的水平销87插入销孔88中,从而将压力舱1固定在竖直位。When it is necessary to adjust the pressure chamber 1 to the vertical position, loosen the screws, remove the bead 86, and turn the pressure chamber 1 to the vertical position. As shown in Figure 5, at this time, the pin hole 88 is parallel to the horizontal plane and is directly opposite to the horizontal pin 87 on the horizontal limit plate 84, and then the horizontal pin 87 on the horizontal limit plate 84 is inserted into the pin hole 88, Thus, the pressure chamber 1 is fixed in a vertical position.
压力舱1内安装有压力传感器10。利用上述取芯器主动补压结构主动补压的方法,当检测到压力舱1内压力低于预设压力时,电机3运行,使压力舱1的密封工作容腔减小实现补压。A pressure sensor 10 is installed in the pressure chamber 1. Using the method of active pressure compensation of the active pressure compensation structure of the core remover, when it is detected that the pressure in the pressure chamber 1 is lower than the preset pressure, the motor 3 operates to reduce the sealing working volume of the pressure chamber 1 to achieve pressure compensation.
本发明对压力舱内部进行补压,可使压力舱1内保持高压环境,便于测试压力舱1高压的情况,又能测试内部零部件的耐压特性。The invention compensates the pressure inside the pressure chamber, which can maintain a high pressure environment in the pressure chamber 1, which is convenient for testing the high pressure condition of the pressure chamber 1, and can also test the pressure resistance characteristics of internal components.
阀板阀的安装固定方便,快捷,便于更换不同结构和形状的翻板阀,便于验证不同结构、不同形状的翻板阀的耐压性能。密封性能的测试可采用在通入舱体的液体介质中加入荧光剂,利用荧光仪检测泄露路径的方式进行测试;也可通过安装多个声发射传感器,利用声学检测仪来进行阀泄露检测;变形量可通过安装应变片等方式监测。变形情况可通过粘贴应变片的方式进行监测。The installation and fixation of the valve plate valve is convenient and fast, and it is convenient to replace the flap valve of different structure and shape, and it is convenient to verify the pressure resistance of the flap valve of different structure and shape. The sealing performance can be tested by adding a fluorescent agent to the liquid medium that passes into the cabin and using a fluorometer to detect the leakage path; it can also be tested by installing multiple acoustic emission sensors and using an acoustic detector to detect valve leakage; The amount of deformation can be monitored by installing strain gauges. Deformation can be monitored by pasting strain gauges.
实施例二Example two
本实施例与实施例一的区别在于:如图6所示,本实施例中下端密封装置包括翻板阀。翻板阀通过弹簧6、安装环7和外螺纹部件17固定在筒体11内;阀座51底面与外螺纹部件17相抵,外螺纹部件17与筒体11内壁螺纹连接。The difference between this embodiment and the first embodiment is that: as shown in FIG. 6, the lower end sealing device in this embodiment includes a flap valve. The flap valve is fixed in the cylinder 11 through the spring 6, the mounting ring 7 and the external thread part 17; the bottom surface of the valve seat 51 abuts the external thread part 17, and the external thread part 17 is threadedly connected with the inner wall of the cylinder body 11.
弹簧6压缩在阀瓣52与安装环7之间,筒体11内壁有用于抵持安装环7的内台阶16,弹簧6上端顶在安装环7上使安装环7抵持在内台阶16上,弹簧6下端顶在阀瓣52上给阀瓣52提供初始密封压力,阀座51与筒体11间设有密封圈。The spring 6 is compressed between the valve flap 52 and the mounting ring 7. The inner wall of the cylinder 11 has an inner step 16 for resisting the mounting ring 7. The upper end of the spring 6 rests on the mounting ring 7 so that the mounting ring 7 abuts on the inner step 16. , The lower end of the spring 6 rests on the valve flap 52 to provide the valve flap 52 with an initial sealing pressure, and a sealing ring is provided between the valve seat 51 and the cylinder 11.
外螺纹部件17中空,利用3D激光传感器可从该中空部分对阀瓣52的外表面进行三维激光扫描,测量阀瓣52外表面的三维应变。The external threaded component 17 is hollow, and the outer surface of the valve flap 52 can be scanned by a 3D laser using a 3D laser sensor to measure the three-dimensional strain of the outer surface of the valve flap 52.
当然,本发明还可有其它多种实施方式,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Of course, the present invention can also have many other embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and modifications according to the present invention, but these corresponding changes And the deformation should belong to the protection scope of the appended claims of the present invention.

Claims (10)

  1. 一种带有电机增压的取芯器主动补压结构,其特征在于:包括压力舱、柱塞泵、电机和传动机构,所述柱塞泵的缸体与压力舱内部相通,所述传动机构用于将电机的旋转运动转化为柱塞与缸体的相对直线运动。An active pressure compensation structure for a core remover with a motor pressurization, which is characterized in that it comprises a pressure chamber, a plunger pump, a motor, and a transmission mechanism. The cylinder of the plunger pump communicates with the inside of the pressure chamber. The mechanism is used to convert the rotary motion of the motor into the relative linear motion of the plunger and the cylinder.
  2. 根据权利要求1所述的取芯器主动补压结构,其特征在于:所述传动机构为丝杠传动滑台,丝杠传动滑台的丝杠与电机连接,丝杠传动滑台的滑块与柱塞泵的缸体连接,柱塞泵的柱塞与基座连接。The active pressure compensation structure of the core remover according to claim 1, wherein the transmission mechanism is a lead screw transmission sliding table, the lead screw of the lead screw transmission sliding table is connected with the motor, and the slide of the lead screw transmission sliding table is connected to the motor. It is connected with the cylinder of the plunger pump, and the plunger of the plunger pump is connected with the base.
  3. 根据权利要求1所述的取芯器主动补压结构,其特征在于:所述压力舱包括筒体、用于密封筒体上端的上端密封装置和用于密封筒体下端的下端密封装置。The active pressure compensation structure of the core remover according to claim 1, wherein the pressure chamber includes a cylinder, an upper sealing device for sealing the upper end of the cylinder, and a lower sealing device for sealing the lower end of the cylinder.
  4. 根据权利要求3所述的取芯器主动补压结构,其特征在于:上端密封装置包括上端堵头,所述上端堵头与筒体螺纹连接,上端堵头上预留有连通筒体内部的介质通道,所述柱塞泵的出口与介质通道相连通。The active pressure compensation structure of the core remover according to claim 3, characterized in that: the upper end sealing device includes an upper end plug, the upper end plug is threadedly connected to the cylinder, and the upper end plug is reserved for communicating with the inside of the cylinder. Media channel, the outlet of the plunger pump is communicated with the media channel.
  5. 根据权利要求4所述的取芯器主动补压结构,其特征在于:所述下端密封装置包括下端堵头,所述下端堵头与筒体螺纹连接。The active pressure compensation structure of the core remover according to claim 4, wherein the lower end sealing device comprises a lower end plug, and the lower end plug is threadedly connected with the cylinder.
  6. 根据权利要求5所述的取芯器主动补压结构,其特征在于:下端堵头和上端堵头与筒体内壁间均采用密封圈加装挡圈形成密封。The active pressure compensation structure of the core remover according to claim 5, characterized in that: the lower end plug and the upper end plug and the inner wall of the cylinder are all sealed with a sealing ring and a retaining ring.
  7. 根据权利要求3或4所述的取芯器主动补压结构,其特征在于:所述下端密封装置包括翻板阀,所述翻板阀包括阀座和阀瓣,阀瓣与阀座密封配合。The active pressure compensation structure of the core remover according to claim 3 or 4, characterized in that: the lower end sealing device includes a flap valve, the flap valve includes a valve seat and a valve flap, and the valve flap and the valve seat are in sealing cooperation .
  8. 根据权利要求7所述的取芯器主动补压结构,其特征在于:所述翻板阀通过弹簧、安装环和外螺纹部件固定在筒体内;所述阀座底面与外螺纹部件相抵,外螺纹部件与筒体内壁螺纹连接;The active pressure compensation structure of the core remover according to claim 7, characterized in that: the flap valve is fixed in the cylinder by a spring, a mounting ring and an external thread component; the bottom surface of the valve seat abuts against the external thread component, and The threaded part is threadedly connected with the inner wall of the cylinder;
    所述弹簧压缩在阀瓣与安装环之间,所述筒体内壁有用于抵持安装环的内台阶,所述弹簧上端顶在安装环上使安装环抵持在内台阶上,弹簧下端顶在阀瓣上给阀瓣提供初始密封压力,所述阀座与筒体间设有密封圈。The spring is compressed between the valve flap and the mounting ring, the inner wall of the cylinder has an inner step for resisting the mounting ring, the upper end of the spring is pressed against the mounting ring so that the mounting ring is pressed against the inner step, and the lower end of the spring is pressed against the inner step. The valve flap is provided with an initial sealing pressure on the valve flap, and a sealing ring is arranged between the valve seat and the cylinder body.
  9. 根据权利要求1、2、3、4、5、6或8所述的取芯器主动补压结构,其特征在于:所述压力舱内安装有压力传感器。The active pressure compensation structure of the core remover according to claim 1, 2, 3, 4, 5, 6 or 8, wherein a pressure sensor is installed in the pressure chamber.
  10. 利用权利要求1-9中任一项所述的取芯器主动补压结构主动补压的方法,其特征在于:当检测到压力舱内压力低于预设压力时,电机运行,使压力舱的密封工作容腔减小实现增压。The method of using the active pressure compensation structure of the core remover according to any one of claims 1-9, characterized in that: when it is detected that the pressure in the pressure chamber is lower than the preset pressure, the motor operates to make the pressure chamber The sealed working cavity is reduced to achieve pressurization.
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CN209212999U (en) * 2018-11-08 2019-08-06 深圳大学 The pressure maintaining cylinder sealing structure of seal pressure can be increased
CN210888861U (en) * 2019-11-26 2020-06-30 深圳大学 Coring device initiative concurrent structure with motor pressure boost

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