WO2021102524A1 - Vertical carry bicycle rack with improved mounting and securing system - Google Patents

Vertical carry bicycle rack with improved mounting and securing system Download PDF

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Publication number
WO2021102524A1
WO2021102524A1 PCT/AU2020/051298 AU2020051298W WO2021102524A1 WO 2021102524 A1 WO2021102524 A1 WO 2021102524A1 AU 2020051298 W AU2020051298 W AU 2020051298W WO 2021102524 A1 WO2021102524 A1 WO 2021102524A1
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WO
WIPO (PCT)
Prior art keywords
bicycle
hitch
tow
rocker
tether
Prior art date
Application number
PCT/AU2020/051298
Other languages
French (fr)
Inventor
Mitch Currie
Original Assignee
Mitch Currie
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitch Currie filed Critical Mitch Currie
Publication of WO2021102524A1 publication Critical patent/WO2021102524A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R9/00Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like
    • B60R9/08Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like specially adapted for sports gear
    • B60R9/10Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like specially adapted for sports gear for cycles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R9/00Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like
    • B60R9/06Supplementary fittings on vehicle exterior for carrying loads, e.g. luggage, sports gear or the like at vehicle front or rear

Definitions

  • the present invention relates, in various embodiments, to a vertical carry bicycle rack with an improved mounting and securing system. In some embodiments this provides a hitch-mounted rack for a vehicle.
  • connection points for example a front wheel bucket, headtube holder, or the like
  • a lower connection point at which the rear wheel is secured.
  • Known lower connection point arrangements include elastic tethers and the like, which are fiddly to operate and/or result in a low-security mounting (which can lead to a risk of a bicycle becoming dislodged during travel).
  • One embodiment provides a structure for mounting one or more bicycles in substantially vertical configuration, the structure including:
  • an attachment member configured to be secured to a vehicle
  • a structure body wherein the structure body is configurable to extend substantially vertically from the attachment member when the attachment member is secured to the vehicle;
  • an upper support bar coupled to the structure body, wherein the upper support bar is substantially horizontal when the attachment member is secured to the vehicle;
  • a lower support bar coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle;
  • each mounting arrangement is configured to receive and secure a respective bicycle
  • each mounting arrangement includes:
  • an upper mounting member which is configured to engage with a first region of the bicycle
  • a lower mounting member which is configured to engage with a second region of the bicycle
  • a securing mechanism which is configured to secure the bicycle with respect to the upper and/or lower mounting member
  • the securing mechanism includes:
  • a tether extending between: a first end that is attachable to a third region of the bicycle; and a second end;
  • a progress capture device coupled to the lower mounting member, wherein in use the tether extends through the capture device, wherein the capture device is configured such that, when the progress capture device is in an operative configuration, the tether is able to be progressed through the capture device in a first direction via pulling of the second end, but restricted from progressing through the capture device in a second direction opposite to the first direction;
  • One embodiment provides a structure wherein the third region of the bicycle is positioned between a pedal body of the bicycle and a crank arm of the bicycle, and the first end of the tether includes a loop that is attached between the pedal body and the crank arm. [0021] One embodiment provides a structure wherein in use, when the first end of the tether is secured to the third region of the bicycle, pulling tension on the second end of the tether secures the bicycle with respect to the structure via a substantially downwards force which biases the first region of the bicycle into secure engagement with the upper mounting member.
  • One embodiment provides a structure wherein the progress capture mechanism includes an unlocking member which is manually manipulated thereby to transition the progress capture mechanism from the operative configuration to an unlocked configuration in which the tether is able to be progressed in the second direction.
  • One embodiment provides capture release mechanism configured to be installed on a bicycle rack thereby to provide a structure as disclosed herein.
  • One embodiment provides a device configured to be mounted to a to-ball hitch, the device including:
  • a rectangular prismatic hollow body wherein the rectangular prismatic hollow body is configured to be received in the tow-bar hitch;
  • respective coaxial hitch pin apertures formed in the body and the rocker such that, upon insertion of the body into the tow-bar hitch, the respective coaxial hitch pin apertures formed in the body and the rocker are coaxial with corresponding coaxial apertures formed in opposite sidewalls of tow-ball hitch, such that a hitch pin is insertable though one sidewall of tow-bar hitch, passing through the body and the rocker, and out through the other side of the tow-bar hitch;
  • a further an aperture is formed in the body configured to allow an abutment member of the rocker to extend through the body and abut with an interior surface of the tow-ball hitch upon one direction of rocking;
  • a tension mechanism configured to enable tensioning of the abutment member against the interior surface of the tow-ball hitch, thereby to restrict wobbling of the body within the tow-ball hitch.
  • any one of the terms comprising, comprised of or which comprises is an open term that means including at least the elements/features that follow, but not excluding others.
  • the term comprising, when used in the claims should not be interpreted as being limitative to the means or elements or steps listed thereafter.
  • the scope of the expression a device comprising A and B should not be limited to devices consisting only of elements A and B.
  • Any one of the terms including or which includes or that includes as used herein is also an open term that also means including at least the elements/features that follow the term, but not excluding others. Thus, including is synonymous with and means comprising.
  • exemplary is used in the sense of providing examples, as opposed to indicating quality. That is, an “exemplary embodiment” is an embodiment provided as an example, as opposed to necessarily being an embodiment of exemplary quality.
  • FIG. 1A illustrates a bicycle rack according to one embodiment, showing bicycle positioning.
  • FIG. 1 B shows the rack of FIG. 1 without bicycle positioning.
  • FIG. 2A illustrates a progress capture device according to one embodiment in an operative configuration.
  • FIG. 2B illustrates the progress capture device in an unlocked configuration.
  • FIG. 3A illustrates an alternate progress capture device according to one embodiment in an operative configuration.
  • FIG. 3B illustrates the alternate progress capture device in an unlocked configuration.
  • FIG. 4 illustrates a bicycle rack according to a further embodiment, showing bicycle positioning.
  • FIG. 5 illustrates a bicycle rack according to a further embodiment, showing bicycle positioning.
  • FIG. 6A to FIG. 6C show an attachment mechanism according to one embodiment, with an anti-wobble mechanism.
  • FIG. 67 and 7B show an attachment mechanism according to one embodiment, configured for use with a tow ball.
  • the present invention relates to bicycle racks, with a focus on vertical carry bicycle racks (including hitch-mount and tow-ball mount racks).
  • Example embodiments are described by reference to the drawings, which are in some cases representative only and not drawn to scale.
  • FIG. 1A and FIG. 1 B illustrate a structure for mounting one or more bicycles in substantially vertical, in the form of a vertical carry hitch-mountable bicycle rack 100.
  • Rack 100 is illustrated in a four-bicycle configuration, however it will be appreciated that other embodiments are configured to hold alternate number of bicycles (for example between 1 and 8 bicycles).
  • Other embodiments are configured as structures for purposes other than hitch-mounted arrangements (for example on trailers or the like, or on tow-ball arrangements).
  • FIG. 1A illustrates simplified bicycle outlines.
  • Rack 100 includes an attachment member 101 configured to be secured to a vehicle.
  • member 101 is a hitch-mountable arrangement, for example including a horizontal bar which is secured in a rectangular tow hitch socket.
  • a structure body 102 is configurable to extend substantially vertically from attachment member 101 when the attachment member is secured to the vehicle.
  • the coupling of member 101 to body 102 allows selective adjustment of the angle between those components, for example to allow tilting of the rack (which may allow a car boot door to be opened in some cases).
  • An upper support bar 103 is coupled to the structure body.
  • the upper support bar is substantially horizontal when the attachment member is secured to the vehicle.
  • a lower support bar 119 is also coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle.
  • these bars are preferably offset vertically such that the lower bar is closer to the vehicle (i.e. the structure body is substantially vertical but inclined away from the vertical .to extend upwards and outwardly from the vehicle).
  • the structure includes or more mounting arrangements, wherein each mounting arrangement is configured to receive and secure a respective bicycle.
  • Each mounting arrangement includes an upper mounting member 104 which is configured to engage with a first region of the bicycle.
  • member 104 is a wheel receiving member, into which a front wheel 150 is inserted (for example vertically lowered), also known as a “wheel bucket”. This includes an opening into which a wheel is lowered such that the wheel is secured loosely by the opening and the upper support bar (or an adjacent member) under influence of gravity.
  • a front wheel 150 for example vertically lowered
  • wheel bucket also known as a “wheel bucket”.
  • This includes an opening into which a wheel is lowered such that the wheel is secured loosely by the opening and the upper support bar (or an adjacent member) under influence of gravity.
  • Alternate upper mounting member types may be used, for example upper mounting members which couple to a headtube region of a bicycle.
  • a lower mounting member 105 is configured to engage with a second region of the bicycle, in this example being a rear wheel 152.
  • Member 105 may be a locating member which restricts sideways movement of wheel 152 (for example a pair of flanges between which the rear wheel type/rim region is above to be positioned, also referred to as a rear wheel cradle). It will be appreciated that member 105 may be relatively rudimentary, for example any form of channel into which a tyre is able to rest with lateral movement inhibited upon securing of the bicycle as discussed below.
  • a securing mechanism is configured to secure the bicycle with respect to the upper and/or lower mounting member. As discussed below, the mechanism of FIG. 1A secures the bicycle with respect to the rack via a substantially downwards force which biases the first region (front wheel) of the bicycle into secure engagement with the upper mounting member, and also holds the rear wheel in the lower mounting member.
  • FIG. 4 and FIG. 5 Further examples of rack 100 are shown in FIG. 4 and FIG. 5, shown in a side view, and corresponding reference numerals are used.
  • a simplified bicycle 160 is illustrated in a mounted position.
  • the rack includes an attachment member 101 configured to be secured to a vehicle via a hitch-mountable arrangement.
  • the attachment member 101 ’ is for a tow-ball arrangement.
  • the racks of FIG. 4 and FIG. 5 are generally the same.
  • a structure body 102 is configurable to extend substantially vertically from attachment member 101 when the attachment member is secured to the vehicle.
  • the coupling of member 101 to body 102 is via a rotating mechanism 180, which allows selective adjustment of the angle between those components, for example to allow tilting of the rack (which may allow a car boot door to be opened in some cases).
  • Rotating mechanism 180 has a foot lever 181 , which allows for the rotating mechanism to transition between a fixed/locked configuration, and rotation-enabled configuration.
  • An upper support bar 103 is coupled to the structure body.
  • the upper support bar is substantially horizontal when the attachment member is secured to the vehicle.
  • a lower support bar 119 is also coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle.
  • these bars are preferably offset vertically such that the lower bar is closerto the vehicle (i.e. the structure body is substantially vertical but inclined away from the vertical .to extend upwards and outwardly from the vehicle)
  • the structure includes or more mounting arrangements, wherein each mounting arrangement is configured to receive and secure a respective bicycle.
  • Each mounting arrangement includes an upper mounting member in the form of a wheel bucket 104, which is configured to engage with a front wheel 150 of the bicycle.
  • Front wheel 150 is inserted (for example vertically lowered), also known as a “wheel bucket”. This includes an opening into which a wheel is lowered such that the wheel is secured loosely by the opening and the upper support bar (or an adjacent member) under influence of gravity.
  • Alternate upper mounting member types may be used, for example upper mounting members which couple to a headtube region of a bicycle.
  • a lower mounting member 105 is configured to engage with a second region of the bicycle, in this example being a rear wheel 152.
  • Member 105 may be a locating member which restricts sideways movement of wheel 152 (for example a pair of flanges between which the rear wheel type/rim region is above to be positioned). It will be appreciated that member 105 may be relatively rudimentary, for example any form of channel into which a tyre is able to rest with lateral movement inhibited upon securing of the bicycle as discussed below.
  • a securing mechanism is configured to secure the bicycle with respect to the upper and/or lower mounting member. As discussed below, the mechanism secures the bicycle with respect to the rack via a substantially downwards force which biases the first region (front wheel) of the bicycle into secure engagement with the upper mounting member (wheel bucket), and also holds the rear wheel in the lower mounting member. Similar securing mechanisms can be used for the racks of FIG. 1 A/1 B, FIG. 4 and FIG. 5, with examples shown in more detail in further figures.
  • the securing mechanism includes: a tether (108a, 108b) and a progress capture device 106.
  • the tether extends between: a first end 110 that is attachable to a third region of the bicycle; and a second end 109.
  • the third region of the bicycle is positioned between a pedal body 154 of the bicycle and a crank arm 153 of the bicycle, and the first end 110 of the tether includes a loop that is attached between the pedal body and the crank arm (around a pedal axle).
  • Progress capture device 106 is coupled to the lower mounting member 119.
  • this is rigidly affixed to the lower mounting member.
  • rigid mounting is far superior to alternate approaches which make use of conventional tiedown straps or the like.
  • this allows for a “straight-pull” arrangement;
  • the location at which tightening/loosening operations occur remains consistent;
  • the tether is defined by a tie-down strap secured at one end to the lower mounting bar, with a tie down strap buckle proving the progress capture mechanism at the junction of a tether loop.
  • the tether extends through the capture device (region 108a of the tether is illustrated upstream of the capture device, region 108b of the tether is illustrated as downstream of the capture device).
  • the capture device is configured such that, when the progress capture device is in an operative configuration, the tether is able to be progressed through the capture device in a first downstream direction via pulling of the second end 109, but restricted from progressing through the capture device in a second upstream direction opposite to the first direction.
  • the progress capture mechanism includes an unlocking member, in the form of a handle 107, which is manually manipulated thereby to transition the progress capture mechanism from the operative configuration to an unlocked configuration in which the tether is able to be progressed in the second direction.
  • Handle 107 is biased (e.g. spring loaded) into position to keep the device in the operative configuration in absence of manual interaction.
  • a user pulls handle 107, which temporarily transitions the device into the unlocked configuration, thereby to move the tether in the upstream direction (for example to gain enough slack to loop/unloop end 110 with respect to the pedal/crank connection area).
  • Device 106 is preferably mounted to support member 119 rigidly approximately vertically below a location anticipated for a pedal axle.
  • capture release devices including spring-loaded capture release devices which include a rotating pully having locking teeth/nubs which are able to engage with a tether in the form of a nylon rope.
  • a user In use, with the rack installed on a vehicle, a user lifts a bicycle onto the rack such that the front wheel 150 is lowered into the wheel bucket 104. The user then wraps the loop at end 110 over pedal 154, and pulls end 109 tightly. This serves to secure the bicycle to the rack for the purposes of transportation. Then, to remove the bicycle, the user pulls handle 107, which allows the loop at end 110 to be removed from the bicycle. The bicycle is then lifted from the rack.
  • FIG. 2A illustrates as a partial cutaway view a progress capture device according to one embodiment in an operative configuration
  • FIG. 2B illustrates the progress capture device in an unlocked configuration
  • handle 107 is coupled to a cammed locking member 201 , which is biased into position for the operative configuration by a spring 202.
  • the cammed shape of member 201 prevents upstream movement of the tether. Rotating the lever clockwise releases the tether from member 201 for the unlocked configuration, allowing the tether to be pulled in either direction.
  • FIG. 3A illustrates as a partial cutaway view a progress capture device according to a further embodiment in an operative configuration
  • FIG. 3B illustrates that progress capture device in an unlocked configuration
  • handle 107 is coupled to a cammed locking member 201 , which is biased into position forthe operative configuration by a spring 202.
  • the cammed shape of member 201 prevents upstream movement of the tether.
  • Rotating the lever clockwise releases the tether from member 201 for the unlocked configuration, allowing the tether to be pulled in either direction.
  • loop 110 is defined via a point of connection 220 between the tether and the lower mounting member 119 (also referred to as a rear wheel bar).
  • FIG. 6A, 6B and 6C show a more detailed view of an example attachment member 101 according to one embodiment.
  • This is configured for a tow-bar hitch arrangement, and shows an optional example anti-wobble mechanism.
  • other anti-wobble mechanisms are used (with various conventional examples being widely used in the art).
  • the illustrated ant-wobble mechanism in itself presents a standalone novel component, and may be used in other hitch-mount scenarios.
  • Member 101 includes a lower mount part 601 and upper mount part 602.
  • Lower mount part 601 is mounted to a rectangular prismatic hollow beam 631 , which is configured to be received in a tow bar hitch receiver tube 650, as shown in FIG. 6B and FIG. 6B.
  • Upper mount part 602 is configured to be mounted to vertical structure body 102.
  • Parts 601 and 602 are mounted together via a hollow hinge arrangement 606 which is coaxial around an aperture 604.
  • a foot lever 605 is coupled to a locating pin 680 mounted to part 602. This locating pin is biased into engagement with locating notches 681 , thereby to prevent rotation of part 601 with respect to part 602. Depressing lever 605 releases locating pin 680 from notches 618, allowing rotation at hinge arrangement 603. This enables pin 680 to be located in different notches, thereby to facilitate positioning of the vertical support of the rack at different angles.
  • the anti wobble mechanism is configured to allow a user to reduce internal movement (particularly upwards and downwards) of rectangular prismatic hollow beam 631within tow-bar hitch receiver tube 650.
  • the anti-wobble mechanism is defined by a rectangular prismatic hollow body 631 (which may be square in cross section), which is configured to be received in the tow-bar hitch 660.
  • a rocker member 626 is mounted via a rocker pin 633 within the rectangular prismatic hollow body;
  • Respective coaxial hitch pin apertures 632 and 653 are formed in the body and the rocker such that, upon insertion of the body into the tow-bar hitch, the respective coaxial hitch pin apertures formed in the body and the rocker are coaxial with corresponding coaxial apertures formed in opposite sidewalls of tow-ball hitch.
  • a hitch pin is insertable though one sidewall of tow-bar hitch, passing through the body and the rocker, and out through the other side of the tow-bar hitch, thereby to secure the body within the towbar received tube.
  • a further aperture is formed in the rocker, situated to receive the rocker pin 633 rearwardly of the hitch pin apertures, thereby to enable rocking of the rocker relative to the body. It will be observed that the rocker is shaped to provide a central pivot on its lower face about which the rocking occurs. This is shown best by comparison of FIG. 6B and FIG. 6C.
  • Another aperture is formed in the body, this being configured to allow an abutment member 660 of rocker 625 to extend through body 631 and abut with an interior surface of the tow- ball hitch 650 upon one direction of rocking.
  • a tension mechanism in this example being an antiwobble tensioning bolt 634, is configured to enable tensioning of the abutment member against the interior surface of the tow-ball hitch, thereby to restrict wobbling of the body within the tow-ball hitch.
  • the illustrated anti-wobble mechanism is particularly advantageous in the sense that tightening a single bolt allows for wobble-reduction. This is farsimplerthan conventional approaches to reducing wobbling of hitch-mounted accessories.
  • FIG. 7A and FIG. 7B show a more detailed view of an example attachment member according to one embodiment. This is configured for a tow-ball mount arrangement.
  • This example retains the same upper part 602 from the example of FIG. 6A-C; it is only lower part 601 that is replaced with a lower part 701 (to accommodate a tow-ball 703 mounted to a towbar 702, rather than be inserted into a tow bar hitch).
  • a tow-ball clamp member 704 is provided within lower part 701 , this being configured to receive tow-ball 706.
  • Clamp member 704 is configured to operate as a clamshell style clamp upon tightening of a bolt which is inserted into aperture 705. This tightens the clamshell clamping arrangement of claim member 704 around tow ball 703, thereby to prevent removal of tow ball 703 from lower part 701 .
  • a mount as disclosed in of EP2048034A2, or a mount based on the teachings of that document, may be used.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
  • Steering Devices For Bicycles And Motorcycles (AREA)

Abstract

The present invention relates to bicycle racks, with a focus on vertical carry bicycle racks. A spring loaded capture release mechanism is used to secure the bike to the rack, in a preferred embodiment using a tether with extends a downwards tension force against a pedal spindle of a bicycle. An anti-wobble mechanism for hitch-mounted accessories is also disclosed.

Description

VERTICAL CARRY BICYCLE RACK WITH IMPROVED MOUNTING AND SECURING SYSTEM
FIELD OF THE INVENTION
[0001] The present invention relates, in various embodiments, to a vertical carry bicycle rack with an improved mounting and securing system. In some embodiments this provides a hitch-mounted rack for a vehicle.
BACKGROUND
[0002] Any discussion of the background art throughout the specification should in no way be considered as an admission that such art is widely known or forms part of common general knowledge in the field.
[0003] Vertical carry bicycle racks, for example hitch mount racks, have become increasingly popular in recent years, particularly for dual suspension mountain bicycles. Conventionally, bicycles are held in place via two connection points: an upper connection point (for example a front wheel bucket, headtube holder, or the like) and a lower connection point (at which the rear wheel is secured). Known lower connection point arrangements include elastic tethers and the like, which are fiddly to operate and/or result in a low-security mounting (which can lead to a risk of a bicycle becoming dislodged during travel).
[0004] It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative.
SUMMARY OF THE INVENTION
[0005] Example embodiments are described below in the section entitled “claims”, and in the section entitled “detailed description”.
[0006] One embodiment provides a structure for mounting one or more bicycles in substantially vertical configuration, the structure including:
[0007] an attachment member configured to be secured to a vehicle;
[0008] a structure body, wherein the structure body is configurable to extend substantially vertically from the attachment member when the attachment member is secured to the vehicle; [0009] an upper support bar coupled to the structure body, wherein the upper support bar is substantially horizontal when the attachment member is secured to the vehicle;
[0010] a lower support bar coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle;
[0011] one or more mounting arrangements, wherein each mounting arrangement is configured to receive and secure a respective bicycle;
[0012] wherein each mounting arrangement includes:
[0013] an upper mounting member which is configured to engage with a first region of the bicycle;
[0014] a lower mounting member which is configured to engage with a second region of the bicycle; and
[0015] a securing mechanism which is configured to secure the bicycle with respect to the upper and/or lower mounting member;
[0016] wherein the securing mechanism includes:
[0017] a tether extending between: a first end that is attachable to a third region of the bicycle; and a second end; and
[0018] a progress capture device coupled to the lower mounting member, wherein in use the tether extends through the capture device, wherein the capture device is configured such that, when the progress capture device is in an operative configuration, the tether is able to be progressed through the capture device in a first direction via pulling of the second end, but restricted from progressing through the capture device in a second direction opposite to the first direction;
[0019] such that in use, when the first end of the tether is secured to the third region of the bicycle, pulling tension on the second end of the tether secures the bicycle with respect to the structure.
[0020] One embodiment provides a structure wherein the third region of the bicycle is positioned between a pedal body of the bicycle and a crank arm of the bicycle, and the first end of the tether includes a loop that is attached between the pedal body and the crank arm. [0021] One embodiment provides a structure wherein in use, when the first end of the tether is secured to the third region of the bicycle, pulling tension on the second end of the tether secures the bicycle with respect to the structure via a substantially downwards force which biases the first region of the bicycle into secure engagement with the upper mounting member.
[0022] One embodiment provides a structure wherein the progress capture mechanism includes an unlocking member which is manually manipulated thereby to transition the progress capture mechanism from the operative configuration to an unlocked configuration in which the tether is able to be progressed in the second direction.
[0023] One embodiment provides capture release mechanism configured to be installed on a bicycle rack thereby to provide a structure as disclosed herein.
[0024] One embodiment provides a device configured to be mounted to a to-ball hitch, the device including:
[0025] a rectangular prismatic hollow body, wherein the rectangular prismatic hollow body is configured to be received in the tow-bar hitch;
[0026] a rocker which is mounted via a rocker pin within the rectangular prismatic hollow body;
[0027] respective coaxial hitch pin apertures formed in the body and the rocker such that, upon insertion of the body into the tow-bar hitch, the respective coaxial hitch pin apertures formed in the body and the rocker are coaxial with corresponding coaxial apertures formed in opposite sidewalls of tow-ball hitch, such that a hitch pin is insertable though one sidewall of tow-bar hitch, passing through the body and the rocker, and out through the other side of the tow-bar hitch;
[0028] a further aperture in the rocker, formed to receive the rocker pin rearwardly of the hitch pin apertures, thereby to enable rocking of the rocker relative to the body;
[0029] a further an aperture is formed in the body configured to allow an abutment member of the rocker to extend through the body and abut with an interior surface of the tow-ball hitch upon one direction of rocking;
[0030] a tension mechanism configured to enable tensioning of the abutment member against the interior surface of the tow-ball hitch, thereby to restrict wobbling of the body within the tow-ball hitch. [0031] Reference throughout this specification to “one embodiment”, “some embodiments” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment”, “in some embodiments” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
[0032] As used herein, unless otherwise specified the use of the ordinal adjectives "first", "second", "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
[0033] In the claims below and the description herein, any one of the terms comprising, comprised of or which comprises is an open term that means including at least the elements/features that follow, but not excluding others. Thus, the term comprising, when used in the claims, should not be interpreted as being limitative to the means or elements or steps listed thereafter. For example, the scope of the expression a device comprising A and B should not be limited to devices consisting only of elements A and B. Any one of the terms including or which includes or that includes as used herein is also an open term that also means including at least the elements/features that follow the term, but not excluding others. Thus, including is synonymous with and means comprising.
[0034] As used herein, the term “exemplary” is used in the sense of providing examples, as opposed to indicating quality. That is, an “exemplary embodiment” is an embodiment provided as an example, as opposed to necessarily being an embodiment of exemplary quality.
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
[0036] FIG. 1A illustrates a bicycle rack according to one embodiment, showing bicycle positioning.
[0037] FIG. 1 B shows the rack of FIG. 1 without bicycle positioning.
[0038] FIG. 2A illustrates a progress capture device according to one embodiment in an operative configuration. [0039] FIG. 2B illustrates the progress capture device in an unlocked configuration.
[0040] FIG. 3A illustrates an alternate progress capture device according to one embodiment in an operative configuration.
[0041] FIG. 3B illustrates the alternate progress capture device in an unlocked configuration.
[0042] FIG. 4 illustrates a bicycle rack according to a further embodiment, showing bicycle positioning.
[0043] FIG. 5 illustrates a bicycle rack according to a further embodiment, showing bicycle positioning.
[0044] FIG. 6A to FIG. 6C show an attachment mechanism according to one embodiment, with an anti-wobble mechanism.
[0045] FIG. 67 and 7B show an attachment mechanism according to one embodiment, configured for use with a tow ball.
DETAILED DESCRIPTION
[0046] The present invention relates to bicycle racks, with a focus on vertical carry bicycle racks (including hitch-mount and tow-ball mount racks). Example embodiments are described by reference to the drawings, which are in some cases representative only and not drawn to scale.
[0047] FIG. 1A and FIG. 1 B illustrate a structure for mounting one or more bicycles in substantially vertical, in the form of a vertical carry hitch-mountable bicycle rack 100. Rack 100 is illustrated in a four-bicycle configuration, however it will be appreciated that other embodiments are configured to hold alternate number of bicycles (for example between 1 and 8 bicycles). Other embodiments are configured as structures for purposes other than hitch-mounted arrangements (for example on trailers or the like, or on tow-ball arrangements). FIG. 1A illustrates simplified bicycle outlines.
[0048] Rack 100 includes an attachment member 101 configured to be secured to a vehicle. In this example, member 101 is a hitch-mountable arrangement, for example including a horizontal bar which is secured in a rectangular tow hitch socket. A structure body 102 is configurable to extend substantially vertically from attachment member 101 when the attachment member is secured to the vehicle. In some embodiments the coupling of member 101 to body 102 allows selective adjustment of the angle between those components, for example to allow tilting of the rack (which may allow a car boot door to be opened in some cases).
[0049] An upper support bar 103 is coupled to the structure body. The upper support bar is substantially horizontal when the attachment member is secured to the vehicle. A lower support bar 119 is also coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle. In use, these bars are preferably offset vertically such that the lower bar is closer to the vehicle (i.e. the structure body is substantially vertical but inclined away from the vertical .to extend upwards and outwardly from the vehicle).
[0050] The structure includes or more mounting arrangements, wherein each mounting arrangement is configured to receive and secure a respective bicycle.
[0051] Each mounting arrangement includes an upper mounting member 104 which is configured to engage with a first region of the bicycle. In FIG. 1A, member 104 is a wheel receiving member, into which a front wheel 150 is inserted (for example vertically lowered), also known as a “wheel bucket”. This includes an opening into which a wheel is lowered such that the wheel is secured loosely by the opening and the upper support bar (or an adjacent member) under influence of gravity. Alternate upper mounting member types may be used, for example upper mounting members which couple to a headtube region of a bicycle. Upon inserting a front wheel 150 into member 104, the bicycle hangs in a semi-secured fashion with handlebars 151 angled.
[0052] A lower mounting member 105 is configured to engage with a second region of the bicycle, in this example being a rear wheel 152. Member 105 may be a locating member which restricts sideways movement of wheel 152 (for example a pair of flanges between which the rear wheel type/rim region is above to be positioned, also referred to as a rear wheel cradle). It will be appreciated that member 105 may be relatively rudimentary, for example any form of channel into which a tyre is able to rest with lateral movement inhibited upon securing of the bicycle as discussed below.
[0053] A securing mechanism is configured to secure the bicycle with respect to the upper and/or lower mounting member. As discussed below, the mechanism of FIG. 1A secures the bicycle with respect to the rack via a substantially downwards force which biases the first region (front wheel) of the bicycle into secure engagement with the upper mounting member, and also holds the rear wheel in the lower mounting member.
[0054] Further examples of rack 100 are shown in FIG. 4 and FIG. 5, shown in a side view, and corresponding reference numerals are used. A simplified bicycle 160 is illustrated in a mounted position. In the example of FIG. 4, the rack includes an attachment member 101 configured to be secured to a vehicle via a hitch-mountable arrangement. In FIG. 5, the attachment member 101 ’ is for a tow-ball arrangement. Other than differences in the attachment member, the racks of FIG. 4 and FIG. 5 are generally the same.
[0055] A structure body 102 is configurable to extend substantially vertically from attachment member 101 when the attachment member is secured to the vehicle. The coupling of member 101 to body 102 is via a rotating mechanism 180, which allows selective adjustment of the angle between those components, for example to allow tilting of the rack (which may allow a car boot door to be opened in some cases). Rotating mechanism 180 has a foot lever 181 , which allows for the rotating mechanism to transition between a fixed/locked configuration, and rotation-enabled configuration.
[0056] An upper support bar 103 is coupled to the structure body. The upper support bar is substantially horizontal when the attachment member is secured to the vehicle. A lower support bar 119 is also coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle. In use, these bars are preferably offset vertically such that the lower bar is closerto the vehicle (i.e. the structure body is substantially vertical but inclined away from the vertical .to extend upwards and outwardly from the vehicle)
[0057] The structure includes or more mounting arrangements, wherein each mounting arrangement is configured to receive and secure a respective bicycle.
[0058] Each mounting arrangement includes an upper mounting member in the form of a wheel bucket 104, which is configured to engage with a front wheel 150 of the bicycle. Front wheel 150 is inserted (for example vertically lowered), also known as a “wheel bucket”. This includes an opening into which a wheel is lowered such that the wheel is secured loosely by the opening and the upper support bar (or an adjacent member) under influence of gravity. Alternate upper mounting member types may be used, for example upper mounting members which couple to a headtube region of a bicycle. Upon inserting a front wheel 150 into member 104, the bicycle hangs in a semi-secured fashion with handlebars 151 angled.
[0059] A lower mounting member 105 is configured to engage with a second region of the bicycle, in this example being a rear wheel 152. Member 105 may be a locating member which restricts sideways movement of wheel 152 (for example a pair of flanges between which the rear wheel type/rim region is above to be positioned). It will be appreciated that member 105 may be relatively rudimentary, for example any form of channel into which a tyre is able to rest with lateral movement inhibited upon securing of the bicycle as discussed below.
[0060] A securing mechanism is configured to secure the bicycle with respect to the upper and/or lower mounting member. As discussed below, the mechanism secures the bicycle with respect to the rack via a substantially downwards force which biases the first region (front wheel) of the bicycle into secure engagement with the upper mounting member (wheel bucket), and also holds the rear wheel in the lower mounting member. Similar securing mechanisms can be used for the racks of FIG. 1 A/1 B, FIG. 4 and FIG. 5, with examples shown in more detail in further figures.
[0061] The securing mechanism includes: a tether (108a, 108b) and a progress capture device 106.
[0062] The tether extends between: a first end 110 that is attachable to a third region of the bicycle; and a second end 109. In the illustrated example the third region of the bicycle is positioned between a pedal body 154 of the bicycle and a crank arm 153 of the bicycle, and the first end 110 of the tether includes a loop that is attached between the pedal body and the crank arm (around a pedal axle).
[0063] Progress capture device 106 is coupled to the lower mounting member 119. In the illustrated examples this is rigidly affixed to the lower mounting member. It should be appreciated that such rigid mounting is far superior to alternate approaches which make use of conventional tiedown straps or the like. For example: (i) this allows for a “straight-pull” arrangement; (ii) the location at which tightening/loosening operations occur remains consistent; and (iii) there are no buckles/latches at movable locations along the tether. In a further embodiment the tether is defined by a tie-down strap secured at one end to the lower mounting bar, with a tie down strap buckle proving the progress capture mechanism at the junction of a tether loop.
[0064] In use the tether extends through the capture device (region 108a of the tether is illustrated upstream of the capture device, region 108b of the tether is illustrated as downstream of the capture device). The capture device is configured such that, when the progress capture device is in an operative configuration, the tether is able to be progressed through the capture device in a first downstream direction via pulling of the second end 109, but restricted from progressing through the capture device in a second upstream direction opposite to the first direction. As a result, in use, when the first end of the tether is secured to the third region of the bicycle, pulling tension on the second end of the tether secures the bicycle with respect to the structure.
[0065] The progress capture mechanism includes an unlocking member, in the form of a handle 107, which is manually manipulated thereby to transition the progress capture mechanism from the operative configuration to an unlocked configuration in which the tether is able to be progressed in the second direction. Handle 107 is biased (e.g. spring loaded) into position to keep the device in the operative configuration in absence of manual interaction. In use, a user pulls handle 107, which temporarily transitions the device into the unlocked configuration, thereby to move the tether in the upstream direction (for example to gain enough slack to loop/unloop end 110 with respect to the pedal/crank connection area).
[0066] Device 106 is preferably mounted to support member 119 rigidly approximately vertically below a location anticipated for a pedal axle.
[0067] It will be appreciated that various forms of known capture release devices may be used, including spring-loaded capture release devices which include a rotating pully having locking teeth/nubs which are able to engage with a tether in the form of a nylon rope.
[0068] In use, with the rack installed on a vehicle, a user lifts a bicycle onto the rack such that the front wheel 150 is lowered into the wheel bucket 104. The user then wraps the loop at end 110 over pedal 154, and pulls end 109 tightly. This serves to secure the bicycle to the rack for the purposes of transportation. Then, to remove the bicycle, the user pulls handle 107, which allows the loop at end 110 to be removed from the bicycle. The bicycle is then lifted from the rack.
[0069] FIG. 2A illustrates as a partial cutaway view a progress capture device according to one embodiment in an operative configuration, and FIG. 2B illustrates the progress capture device in an unlocked configuration. As shown, handle 107 is coupled to a cammed locking member 201 , which is biased into position for the operative configuration by a spring 202. The cammed shape of member 201 prevents upstream movement of the tether. Rotating the lever clockwise releases the tether from member 201 for the unlocked configuration, allowing the tether to be pulled in either direction.
[0070] FIG. 3A illustrates as a partial cutaway view a progress capture device according to a further embodiment in an operative configuration, and FIG. 3B illustrates that progress capture device in an unlocked configuration. As shown, handle 107 is coupled to a cammed locking member 201 , which is biased into position forthe operative configuration by a spring 202. The cammed shape of member 201 prevents upstream movement of the tether. Rotating the lever clockwise releases the tether from member 201 for the unlocked configuration, allowing the tether to be pulled in either direction. In this example, loop 110 is defined via a point of connection 220 between the tether and the lower mounting member 119 (also referred to as a rear wheel bar).
[0071] FIG. 6A, 6B and 6C show a more detailed view of an example attachment member 101 according to one embodiment. This is configured for a tow-bar hitch arrangement, and shows an optional example anti-wobble mechanism. In further embodiments, other anti-wobble mechanisms are used (with various conventional examples being widely used in the art). The illustrated ant-wobble mechanism in itself presents a standalone novel component, and may be used in other hitch-mount scenarios. [0072] Member 101 includes a lower mount part 601 and upper mount part 602. Lower mount part 601 is mounted to a rectangular prismatic hollow beam 631 , which is configured to be received in a tow bar hitch receiver tube 650, as shown in FIG. 6B and FIG. 6B. Upper mount part 602 is configured to be mounted to vertical structure body 102. Parts 601 and 602 are mounted together via a hollow hinge arrangement 606 which is coaxial around an aperture 604.
[0073] A foot lever 605 is coupled to a locating pin 680 mounted to part 602. This locating pin is biased into engagement with locating notches 681 , thereby to prevent rotation of part 601 with respect to part 602. Depressing lever 605 releases locating pin 680 from notches 618, allowing rotation at hinge arrangement 603. This enables pin 680 to be located in different notches, thereby to facilitate positioning of the vertical support of the rack at different angles.
[0074] The anti wobble mechanism is configured to allow a user to reduce internal movement (particularly upwards and downwards) of rectangular prismatic hollow beam 631within tow-bar hitch receiver tube 650.
[0075] The anti-wobble mechanism is defined by a rectangular prismatic hollow body 631 (which may be square in cross section), which is configured to be received in the tow-bar hitch 660. A rocker member 626 is mounted via a rocker pin 633 within the rectangular prismatic hollow body;
[0076] Respective coaxial hitch pin apertures 632 and 653 are formed in the body and the rocker such that, upon insertion of the body into the tow-bar hitch, the respective coaxial hitch pin apertures formed in the body and the rocker are coaxial with corresponding coaxial apertures formed in opposite sidewalls of tow-ball hitch. As such, a hitch pin is insertable though one sidewall of tow-bar hitch, passing through the body and the rocker, and out through the other side of the tow-bar hitch, thereby to secure the body within the towbar received tube.
[0077] A further aperture is formed in the rocker, situated to receive the rocker pin 633 rearwardly of the hitch pin apertures, thereby to enable rocking of the rocker relative to the body. It will be observed that the rocker is shaped to provide a central pivot on its lower face about which the rocking occurs. This is shown best by comparison of FIG. 6B and FIG. 6C.
[0078] Another aperture is formed in the body, this being configured to allow an abutment member 660 of rocker 625 to extend through body 631 and abut with an interior surface of the tow- ball hitch 650 upon one direction of rocking. A tension mechanism, in this example being an antiwobble tensioning bolt 634, is configured to enable tensioning of the abutment member against the interior surface of the tow-ball hitch, thereby to restrict wobbling of the body within the tow-ball hitch. [0079] The illustrated anti-wobble mechanism is particularly advantageous in the sense that tightening a single bolt allows for wobble-reduction. This is farsimplerthan conventional approaches to reducing wobbling of hitch-mounted accessories.
[0080] FIG. 7A and FIG. 7B show a more detailed view of an example attachment member according to one embodiment. This is configured for a tow-ball mount arrangement.
[0081] This example retains the same upper part 602 from the example of FIG. 6A-C; it is only lower part 601 that is replaced with a lower part 701 (to accommodate a tow-ball 703 mounted to a towbar 702, rather than be inserted into a tow bar hitch).
[0082] As best shown in FIG. 7B, a tow-ball clamp member 704 is provided within lower part 701 , this being configured to receive tow-ball 706. Clamp member 704 is configured to operate as a clamshell style clamp upon tightening of a bolt which is inserted into aperture 705. This tightens the clamshell clamping arrangement of claim member 704 around tow ball 703, thereby to prevent removal of tow ball 703 from lower part 701 .
[0083] In a further embodiment, a mount as disclosed in of EP2048034A2, or a mount based on the teachings of that document, may be used.
[0084] It should be appreciated that in the above description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, FIG., or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of this invention.
[0085] Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those skilled in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
[0086] In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
[0087] Thus, while there has been described what are believed to be the preferred embodiments of the invention, those skilled in the art will recognize that other and further modifications may be made thereto without departing from the spirit of the invention, and it is intended to claim all such changes and modifications as falling within the scope of the invention. For example, any formulas given above are merely representative of procedures that may be used. Functionality may be added or deleted from the block diagrams and operations may be interchanged among functional blocks. Steps may be added or deleted to methods described within the scope of the present invention.

Claims

1. A structure for mounting one or more bicycles in substantially vertical configuration, the structure including: an attachment member configured to be secured to a vehicle; a structure body, wherein the structure body is configurable to extend substantially vertically from the attachment member when the attachment member is secured to the vehicle; an upper support bar coupled to the structure body, wherein the upper support bar is substantially horizontal when the attachment member is secured to the vehicle; a lower support bar coupled to the structure body, wherein the lower support bar is substantially horizontal when the attachment member is secured to the vehicle; one or more mounting arrangements, wherein each mounting arrangement is configured to receive and secure a respective bicycle; wherein each mounting arrangement includes: an upper mounting member which is configured to engage with a first region of the bicycle; a lower mounting member which is configured to engage with a second region of the bicycle; and a securing mechanism which is configured to secure the bicycle with respect to the upper and/or lower mounting member; wherein the securing mechanism includes: a tether extending between: a first end that is attachable to a third region of the bicycle; and a second end; and a progress capture device coupled to the lower mounting member, wherein in use the tether extends through the capture device, wherein the capture device is configured such that, when the progress capture device is in an operative configuration, the tether is able to be progressed through the capture device in a first direction via pulling of the second end, but restricted from progressing through the capture device in a second direction opposite to the first direction; such that in use, when the first end of the tether is secured to the third region of the bicycle, pulling tension on the second end of the tether secures the bicycle with respect to the structure.
2. A structure according to claim 1 wherein progress capture device includes a body through which the tether extends, wherein the body is rigidly mounted to the lower mounting member.
3. A structure according to claim 1 or claim 2 wherein the third region of the bicycle is positioned between a pedal body of the bicycle and a crank arm of the bicycle, and the tether includes a loop that is attached between the pedal body and the crank arm.
4. A structure according to any preceding claim wherein the third region of the bicycle is positioned between a pedal body of the bicycle and a crank arm of the bicycle, and the first end of the tether includes a loop that is attached between the pedal body and the crank arm.
5. A structure according to any preceding claim wherein in use, when the first end of the tether is secured to the third region of the bicycle, pulling tension on the second end of the tether secures the bicycle with respect to the structure via a substantially downwards force which biases the first region of the bicycle into secure engagement with the upper mounting member.
6. A structure according to any preceding claim wherein the progress capture mechanism includes an unlocking member which is manually manipulated thereby to transition the progress capture mechanism from the operative configuration to an unlocked configuration in which the tether is able to be progressed in the second direction.
7. A structure according to any preceding claim wherein the attachment member is configured to engage with a tow-bar hitch.
8. A structure according to claim 7 wherein the attachment member includes an anti-wobble mechanism.
9. A structure according to claim 8 wherein the anti-wobble mechanism includes: a rocker which is mounted via a rocker pin within a rectangular prismatic hollow body, wherein the rectangular prismatic hollow body is configured to be received in the tow-bar hitch; respective coaxial hitch pin apertures formed in the body and the rocker such that, upon insertion of the body into the tow-bar hitch, the respective coaxial hitch pin apertures formed in the body and the rocker are coaxial with corresponding coaxial apertures formed in opposite sidewalls of tow-ball hitch, such that a hitch pin is insertable though one sidewall of tow-bar hitch, passing through the body and the rocker, and out through the other side of the tow-bar hitch; a further aperture in the rocker, formed to receive the rocker pin rearwardly of the hitch pin apertures, thereby to enable rocking of the rocker relative to the body; a further an aperture is formed in the body configured to allow an abutment member of the rocker to extend through the body and abut with an interior surface of the tow-ball hitch upon one direction of rocking; a tension mechanism configured to enable tensioning of the abutment member against the interior surface of the tow-ball hitch, thereby to restrict wobbling of the body within the tow- ball hitch.
10. A capture release mechanism configured to be installed on a bicycle rack thereby to provide a structure according to any preceding claim.
11. A device configured to be mounted to a to-ball hitch, the device including: a rectangular prismatic hollow body, wherein the rectangular prismatic hollow body is configured to be received in the tow-bar hitch; a rocker which is mounted via a rocker pin within the rectangular prismatic hollow body; respective coaxial hitch pin apertures formed in the body and the rocker such that, upon insertion of the body into the tow-bar hitch, the respective coaxial hitch pin apertures formed in the body and the rocker are coaxial with corresponding coaxial apertures formed in opposite sidewalls of tow-ball hitch, such that a hitch pin is insertable though one sidewall of tow-bar hitch, passing through the body and the rocker, and out through the other side of the tow-bar hitch; a further aperture in the rocker, formed to receive the rocker pin rearwardly of the hitch pin apertures, thereby to enable rocking of the rocker relative to the body; a further an aperture is formed in the body configured to allow an abutment member of the rocker to extend through the body and abut with an interior surface of the tow-ball hitch upon one direction of rocking; a tension mechanism configured to enable tensioning of the abutment member against the interior surface of the tow-ball hitch, thereby to restrict wobbling of the body within the tow- ball hitch.
12. A device according to claim 11 wherein the tension mechanism includes a tensioning bolt which: when rotated in a first direction tensions the abutment member against the interior surface of the tow-ball hitch; and when rotated in a second direction de-tensions the abutment member with respect to the interior surface of the tow-ball hitch.
PCT/AU2020/051298 2019-11-29 2020-11-30 Vertical carry bicycle rack with improved mounting and securing system WO2021102524A1 (en)

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