WO2021101077A1 - Polyimide film and manufacturing method therefor - Google Patents

Polyimide film and manufacturing method therefor Download PDF

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Publication number
WO2021101077A1
WO2021101077A1 PCT/KR2020/014234 KR2020014234W WO2021101077A1 WO 2021101077 A1 WO2021101077 A1 WO 2021101077A1 KR 2020014234 W KR2020014234 W KR 2020014234W WO 2021101077 A1 WO2021101077 A1 WO 2021101077A1
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Prior art keywords
mol
polyimide film
mpa
dianhydride
monomer
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PCT/KR2020/014234
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French (fr)
Korean (ko)
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원동영
박세주
김동영
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피아이첨단소재 주식회사
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Priority to JP2022529520A priority Critical patent/JP2023503090A/en
Priority to CN202080080431.7A priority patent/CN114729140B/en
Publication of WO2021101077A1 publication Critical patent/WO2021101077A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1042Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1067Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1067Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
    • C08G73/1071Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors

Definitions

  • It relates to a polyimide film and a method for producing the same. More specifically, it relates to a polyimide film having a high yield point at a low modulus of elasticity and less damage to repeated deformation, and a method of manufacturing the same.
  • Flexible displays such as curved, bendable, foldable, and rollable, are the next generation displays that have recently attracted attention from both academia and industry.
  • functional film/coating material is an important polymer substrate material constituting a flexible display, and it can be said to be a key material essential for the successful implementation and development of a flexible display. It is attracting attention.
  • Polyimide is a polymer characterized by having a heteroimide ring in its main chain, and has excellent mechanical properties, flame retardancy, chemical resistance, and low dielectric constant, in addition to excellent heat resistance, and has been applied to a wide range of applications such as coating materials, molding materials, and composite materials.
  • a flexible display polymer substrate The most important physical property required for a flexible display polymer substrate is flexibility.
  • such a polymer substrate should not be damaged during the curving, bending, folding, rolling, and stretching processes in which the flexible display repeatedly deforms, and various initial physical properties should not be lost.
  • Another object of the present invention is to provide a method for producing the above-described polyimide film.
  • A is the yield strength of the polyimide film, the unit is MPa, and B is the yield point of the polyimide film, and the unit is %.
  • the dianhydride monomer may further include pyromellitic dianhydride (PMDA).
  • PMDA pyromellitic dianhydride
  • the pyromellitic dianhydride may be included in an amount of about 10 mol% to about 90 mol% based on the total molar amount of dianhydride monomers.
  • the diamine monomer is m-tolidine (m-TD), 4,4'-oxydianiline (ODA), 1,3-bis(4-amino).
  • ODA 4,4'-oxydianiline
  • TPE-R 4,4'-oxydianiline
  • PAPP 2,2-bis(4-[4-aminophenoxy]-phenyl)propane
  • the diamine monomer may include m-tolidine (m-TD) and 4,4'-oxydianiline (ODA) in a molar ratio of about 1:99 to about 20:80. have.
  • the polyimide film may have a yield strength of about 50 Mpa to about 80 MPa.
  • the polyimide film may have a yield point of about 2.2% to about 2.9%.
  • a method of manufacturing a polyimide film according to any one of the first to seventh embodiments, wherein the method is to form a polyamic acid solution by mixing and reacting a dianhydride monomer, a diamine monomer, and an organic solvent, ; Mixing the polyamic acid solution with a dehydrating agent and an imidizing agent to form a polyimide precursor composition; Casting the polyimide precursor composition on a support and drying to prepare a gel film; And, by heat-treating the gel film to form a polyimide film; It may include steps.
  • the heat treatment may be performed at about 100° C. to about 700° C.
  • the polyimide film and its manufacturing method of the present invention may have an effect of providing a polyimide film having a high yield point at a low elastic modulus.
  • a polyimide film is provided.
  • the inventor of the present invention contains about 10 mol% of biphenyltetracarboxylic acid dianhydride (BPDA) as a dianhydride monomer.
  • BPDA biphenyltetracarboxylic acid dianhydride
  • Equation 1 it may have a high yield point (eg, a yield point of about 2.2% or more) at a low modulus (eg, a modulus of about 4.5 GPa or less), and As a result, even if the polyimide film was repeatedly deformed, it was found that the degree of damage was small, and the present invention was completed.
  • a high yield point eg, a yield point of about 2.2% or more
  • a low modulus eg, a modulus of about 4.5 GPa or less
  • the dianhydride monomer is from about 10 mol% to about 90 mol% (e.g., 10 mol%, 15 mol%, 20 mol%, 25 mol%, 30 mol% based on the total molar amount of biphenyltetracarboxylic acid dianhydride).
  • Mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol%, 80 mol%, 85 mol% or 90 mol% ) Can be included.
  • the elastic section of the polyimide film may be lengthened, and it may be possible to manufacture a polyimide film having a high yield point at a low elastic modulus.
  • the dianhydride monomer is about 15 mol% to about 80 mol%, another example, about 20 mol% to about 70 mol%, based on the total molar amount of the biphenyltetracarboxylic dianhydride dianhydride monomer, another example.
  • it may be included in about 30 mol% to about 50 mol%, but is not limited thereto.
  • the polyimide film may satisfy Equation 1 below:
  • A is the yield strength of the polyimide film, the unit is Mpa, and B is the yield point of the polyimide film, and the unit is %.
  • A/B is less than about 21 MPa/%, there may be a problem with low tensile strength due to a low yield point, and when A/B exceeds about 30 MPa/%, there is a problem that the low modulus required by the present invention cannot be satisfied. As a result, if the polyimide film is repeatedly deformed, a number of damages may occur.
  • yield strength and yield point may be measured using a tensile tester based on ASTM D 882 standards, but with a tensile speed of 200 mm/min, but are not limited thereto.
  • the A/B value is 21 MPa/%, 22 MPa/%, 23 MPa/%, 24 MPa/%, 25 MPa/%, 26 MPa/%, 27 MPa/%, 28 MPa/% , 29 MPa/% or 30 MPa/%, according to another embodiment, from about 21 MPa/% to about 29 MPa/%, and according to another embodiment, from about 22 MPa/% to about 28 MPa/%, It is not limited.
  • the polyimide film is about 2 GPa to about 4.5 GPa (e.g., 2 GPa, 2.1 GPa, 2.2 GPa, 2.3 GPa, 2.4 GPa, 2.5 GPa, 2.6 GPa, 2.7 GPa, 2.8 GPa, 2.9 GPa, 3 GPa, 3.1 GPa, 3.2 GPa, 3.3 GPa, 3.4 GPa, 3.5 GPa, 3.6 GPa, 3.7 GPa, 3.8 GPa, 3.9 GPa, 4 GPa, 4.1 GPa, 4.2 GPa, 4.3 GPa, 4.4 GPa or 4.5 GPa) .
  • the modulus may be measured using a tensile tester based on the ASTM D 882 standard, but with a tensile speed of 200 mm/min, but is not limited thereto.
  • the modulus of the polyimide film may be about 2 GPa to about 4.2 GPa, for example, about 2.5 GPa to about 4.1 GPa, and for another example, about 2.5 GPa to about 4.0 GPa, but are limited thereto. no.
  • the polyimide film may further include dianhydride monomers other than biphenyltetracarboxylic dianhydride.
  • dianhydride monomers other than biphenyltetracarboxylic dianhydride.
  • various dianhydride monomers may be used without limitation within a range that does not adversely affect the effects of the present invention. Examples of such dianhydride monomers include pyromellitic dianhydride (PMDA).
  • the dianhydride monomers other than biphenyltetracarboxylic dianhydride are based on the total molar amount of the dianhydride monomer, for example, about 10 mol% to about 90 mol% (e.g., 10 mol%, 15 mol%, 20 mol%, 25 Mol%, 30 mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol%, 80 mol%, 85 mol% Or 90 mol%), for example from about 20 mol% to about 85 mol%, for another example from about 30 mol% to about 80 mol%, another example from about 50 mol% to about 70 mol% It may be included, but is not limited thereto.
  • pyromellitic dianhydride is based on the total molar amount of dianhydride monomers, for example, about 10 mol% to about 90 mol%, other examples about 20 mol% to about 85 mol%, another example For example, about 30 mol% to about 80 mol%, for another example, may be included in about 50 mol% to about 70 mol%, but is not limited thereto.
  • diamine monomer various diamine monomers may be used without limitation within a range that does not adversely affect the effects of the present invention.
  • diamine monomers include m-tolidine (m-TD), 4,4'-oxydianiline (ODA), 1,3-bis (4-aminophenoxy) benzene (TPE-R), 2,2 -Bis(4-[4-aminophenoxy]-phenyl)propane (PAPP), and the like, and these may be used alone or in combination of two or more, but are not limited thereto.
  • the diamine monomer may include 4,4'-oxydianiline, and in this case, it may be possible to prepare a polyimide film having a high yield point at a low modulus of elasticity.
  • the content of 4,4'-oxydianiline is, for example, greater than 0 mol% to about 100 mol% (e.g., 1 mol%, 5 mol%, 10 mol%, based on the total number of moles of diamine monomers, 15 mol%, 20 mol%, 25 mol%, 30 mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol %, 80 mol%, 85 mol%, 90 mol%, 95 mol% or 100 mol%), for another example from about 50 mol% to about 100 mol%, another example from about 70 mol% to about 100 mol% %, for another example, about 75 mol
  • the diamine monomer may include m-tolidine, and in this case, it may be possible to prepare a polyimide film having a high yield point at a low modulus of elasticity.
  • the content of m-tolidine is, for example, greater than 0 mol% to about 100 mol% (e.g., 1 mol%, 5 mol%, 10 mol%, 15 mol%, based on the total number of moles of the diamine monomer, 20 mol%, 25 mol%, 30 mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol%, 80 mol %, 85 mol%, 90 mol%, 95 mol% or 100 mol%), for example greater than 0 mol% to about 50 mol%, another such as greater than 0 mol% to about 30 mol%, another For example, it may be more than 0
  • the diamine monomer may include m-tolidine and 4,4'-oxydianiline, and in this case, the respective effects of m-tolidine and 4,4'-oxydianiline. Is generated synergy, it may be possible to manufacture a polyimide film having a high yield point at a low modulus of elasticity.
  • the molar ratio of m-tolidine and 4,4'-oxydianiline is about 1:99 to about 99:1 (e.g., 1:99, 5:95, 10:90, 15:85 20:80 , 25:75, 30:70, 35:65, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, 80:20, 85 :15, 90:10, 95:5 or 99:1), for example about 1:99 to about 50:50, other for example about 1:99 to about 30:70, for another example about 1 :99 to about 25:75, another example about 1:99 to about 30:70, another example about 1:99 to about 20:80, another example about 5:95 to about 20 It may be: 80, but is not limited thereto.
  • the total amount of m-tolidine and 4,4'-oxydianiline is based on the total number of moles of the diamine monomer, for example, from about 11 mole% to about 100 mole%, other examples from about 50 mole% to about 100 moles. %, for another example, may be about 90 mol% to about 100 mol%, but is not limited thereto.
  • the polyimide film may have a yield strength of about 50 MPa to about 80 MPa (e.g., 50 MPa, 55 MPa, 60 MPa, 65 MPa, 70 MPa, 75 MPa or 80 Mpa).
  • the yield strength of the polyimide film may be about 50 MPa to about 75 MPa, for example, about 50 MPa to about 70 MPa, and for another example, about 60 MPa to about 70 MPa, but is limited thereto. It is not.
  • the polyimide film is about 2.2% to about 2.9% (e.g., 2.2%, 2.25%, 2.3%, 2.35%, 2.4%, 2.45%, 2.5%, 2.55%, 2.6%, 2.65 %, 2.7%, 2.75%, 2.8%, 2.85% or 2.9%).
  • the polyimide film may have a yield point of about 2.2% to about 2.7%, for example, about 2.2% to about 2.65%, but is not limited thereto.
  • the thickness of the polyimide film may be appropriately selected in consideration of the use, environment, and physical properties of the polyimide film.
  • the thickness of the polyimide film may be about 10 ⁇ m to about 500 ⁇ m, for example, about 20 ⁇ m to about 50 ⁇ m, and another example, about 40 ⁇ m to about 50 ⁇ m, but is limited thereto. no.
  • the polyimide film described above may be manufactured by various methods commonly used in the field of manufacturing a polyimide film.
  • the polyimide film is formed by mixing and reacting a dianhydride monomer, a diamine monomer, and an organic solvent to form a polyamic acid solution; Mixing the polyamic acid solution with a dehydrating agent and an imidizing agent to form a polyimide precursor composition; Casting the polyimide precursor composition on a support and drying to prepare a gel film; And, by heat-treating the gel film to form a polyimide film; It can be prepared including steps. Since the description of the dianhydride monomer and the diamine monomer has been described above, a description thereof will be omitted.
  • a polyamic acid may be prepared by reacting a dianhydride monomer and a diamine monomer. More specifically, a polyamic acid solution may be prepared by polymerizing a dianhydride monomer and a diamine monomer in an organic solvent. In this case, all the monomers may be added at once, or each of the monomers may be added sequentially, and in this case, partial polymerization between the monomers may occur.
  • the organic solvent is not particularly limited as long as it is a solvent in which polyamic acid can be dissolved, and may be, for example, an aprotic polar organic solvent.
  • aprotic polar oil-borne solvents amide solvents such as N,N'-dimethylformamide (DMF), N,N'-dimethylacetamide (DMAc), p-chlorophenol, o-chloro Phenolic solvents such as phenol, N-methylpyrrolidone (NMP), gamma-butyrolactone (GBL), Diglyme, and the like, and these may be used alone or in combination of two or more.
  • an auxiliary solvent such as toluene, tetrahydrofuran, acetone, methyl ethyl ketone, methanol, ethanol, or water may be used to adjust the solubility of the polyamic acid.
  • the oil cover solvent may be an amide-based solvent, for example, N,N-dimethylformamide or N,N-dimethylacetamide, but is not limited thereto.
  • a polyimide precursor composition may be formed by mixing a dehydrating agent and an imidizing agent in the polyamic acid solution.
  • the dehydrating agent is to promote the ring closure reaction through the dehydration action of the polyamic acid, for example, aliphatic acid anhydride, aromatic acid anhydride, N,N'-dialkylcarbodiimide, lower aliphatic halides, halogenated lower fatty acid anhydrides, Arylphosphonic acid dihalide, thionyl halide, and the like, and these may be used alone or in combination of two or more.
  • aliphatic acid anhydrides such as acetic anhydride, propionic anhydride, and lactic anhydride may be used alone or in combination of two or more from the viewpoints of availability and cost.
  • the imidizing agent means a component having an effect of accelerating the ring closure reaction with respect to the polyamic acid, and for example, an aliphatic tertiary amine, an aromatic tertiary amine, and a heterocyclic tertiary amine may be used.
  • a heterocyclic tertiary amine can be used from the viewpoint of reactivity as a catalyst. Examples thereof include quinoline, isoquinoline, ⁇ -picoline, pyridine, and the like, and these may be used alone or in combination of two or more.
  • the amount of the dehydrating agent and the imidizing agent to be added is not particularly limited, but the dehydrating agent is from about 0.5 mol to about 5 mol (e.g., 0.5 mol, 1 mol, 1.5 mol, 2 mol, 2.5 mol, based on 1 mol of the amic acid group in the polyamic acid).
  • Mol, 3 mol, 3.5 mol, 4 mol, 4.5 mol or 5 mol can be added in a ratio of about 1.0 mol to about 4 mol, and the imidizing agent is about 1 mol of the amic acid group in the polyamic acid.
  • 0.05 moles to about 3 moles e.g., 0.05 moles, 0.1 moles, 0.5 moles, 1 moles, 1.5 moles, 2 moles, 2.5 moles or 3 moles
  • about 0.2 moles to about 2 moles It may be, and the imidization within the above range may be sufficient, and it may be easy to cast in a film form.
  • the polyamic acid is about 5% by weight to about 35% by weight (e.g., 5% by weight, 10% by weight, 15% by weight, 20% by weight, 25% by weight) based on the total weight of the polyimide precursor composition. % By weight, 30% by weight or 35% by weight).
  • the precursor composition may have a molecular weight and a solution viscosity suitable for forming a film.
  • the polyamic acid may be included in, for example, about 10% by weight to about 30% by weight, for example, about 15% by weight to about 20% by weight, but is not limited thereto.
  • the polyimide precursor composition is from about 100,000 cP to about 500,000 cP (e.g., 100,000 cP, 150,000 cP, 200,000 cP, 250,000 cP, 300,000 cP, 350,000 cP, 400,000 cP, 450,000 cP or 500,000 cP).
  • 100,000 cP, 150,000 cP, 200,000 cP, 250,000 cP, 300,000 cP, 350,000 cP, 400,000 cP, 450,000 cP or 500,000 cP e.g., 100,000 cP, 150,000 cP, 200,000 cP, 250,000 cP, 300,000 cP, 350,000 cP, 400,000 cP, 450,000 cP or 500,000 cP.
  • processability may be excellent when forming a polyimide film.
  • 'viscosity' may be measured using a Brookfield viscometer.
  • the precursor composition may have a viscosity of about 150,000 cP to about 450,000 cP, for example about 200,000 cP to about 400,000 cP, another example about 250,000 cP to about 350,000 cP, at 25° C. It is not limited.
  • the polyimide precursor composition may be cast on a support and dried to prepare a gel film.
  • a support commonly used in the art may be used without limitation, and examples of such a support include a glass plate, an aluminum foil, an endless stainless belt, and a stainless drum.
  • Drying is, for example, about 40° C. to about 300° C., for example about 80° C. to about 200° C., another example, about 100° C. to about 180° C., another example about 100° C. to about 130° C. It can be carried out at a temperature of °C, whereby the dehydrating agent and the imidizing agent are activated, and a gel film can be formed by partially curing and/or drying.
  • the gel film is in an intermediate stage of curing from polyamic acid to polyimide, and may have self-supporting properties.
  • it may include the step of stretching the gel film to adjust the thickness and size of the finally obtained polyimide film and improve orientation, and the stretching may be performed in a machine transport direction (MD) and a transverse direction to the machine transport direction. It may be performed in at least one direction of (TD).
  • MD machine transport direction
  • TD transverse direction
  • the volatile content of the gel film is, but is not limited to, about 5% to about 500% by weight, for example, about 5% to about 200% by weight, and other examples about 5% to about 150% by weight. In the above range, there may be an effect of avoiding occurrence of defects such as film breakage, uneven color tone, and characteristic fluctuation during the process of heat treatment to obtain a polyimide film afterwards.
  • the volatile content of the gel film can be calculated using Equation 2 below.
  • C denotes the weight of the gel film
  • D denotes the weight after heating the gel film at 450° C. for 20 minutes.
  • the gel film in the step of heat-treating the gel film, is varied in the range of about 50° C. to about 700° C., for example, about 150° C. to about 600° C., and other examples, about 200° C.
  • a polyimide film can be obtained by heat treatment at a phosphorus temperature to remove a solvent, etc. remaining in the gel film, and imidizing most of the remaining amic acid groups.
  • the polyimide film obtained as described above may be further cured by heating and finishing at a temperature of about 400° C. to about 650° C. for about 5 seconds to about 400 seconds to further cure the polyimide film. You may do this under a certain tension in order to alleviate the internal stress that may be.
  • DMF dimethylformamide
  • BPDA 3,3',4,4'-biphenyltetracarboxylic dianhydride
  • pyromellitic dianhydride a dianhydride monomer
  • m-TD m-tolidine
  • ODA 4,4'-oxydianiline
  • a composition for preparing a polyimide film was obtained by adding 3.5 molar ratio of acetic anhydride and 1.1 molar ratio of isoquinoline per 1 mol of amic acid group to the thus prepared polyamic acid solution, and the composition was placed on a SUS plate (100SA, Sandvik Co., Ltd.) using a doctor blade. Cast and dried at 90° C. for 4 minutes to prepare a gel film. After separating the gel film from the SUS plate, heat treatment was performed at 250 to 380° C. for 14 minutes to prepare a polyimide film having an average thickness of 50 ⁇ m.
  • the prepared polyimide film was cut into 15 mm ⁇ 50 mm to prepare a specimen, and according to ASTM D 882 standard, but with a tensile speed of 200 mm/min, a tensile tester (Instron 5564, Instron) was used to obtain a room temperature. .), the modulus, yield point, and yield strength were measured, and the results are shown in Table 1 below.
  • the polyimide film of Comparative Example 1 in which the BPDA content did not reach the scope of the present invention and the value according to Equation 1 did not reach the scope of the present invention had a yield point as low as 2.16%.
  • the polyimide film of Comparative Example 2 in which the value according to Equation 1 is out of the scope of the present invention has a high modulus of 4.6 GPa. Accordingly, it is predicted that the polyimide films of Comparative Examples 1 and 2 will have a large degree of damage when repeatedly deformed.

Abstract

Disclosed are a polyimide film and a manufacturing method therefor, the polyimide film being derived from the imidization of a polyamic acid formed from the reaction of a dianhydride monomer and a diamine monomer, wherein the dianhydride monomer comprises approximately 10-90 mol% of biphenyltetracarboxylic dianhydride (BPDA) on the basis of the total number of moles of the dianhydride monomer, and the polyimide film satisfies the following relation 1 and has a modulus of approximately 2-4.5 GPa. <Relation 1> approximately 21 MPa/% ≤ A/B ≤ approximately 30 MPa/%, and in relation 1, A is the yield strength of a polyimide film in units of MPa, and B is the yield point of the polyimide film in units of %.

Description

폴리이미드 필름 및 이의 제조 방법Polyimide film and its manufacturing method
폴리이미드 필름 및 이의 제조 방법에 관한 것이다. 보다 상세하게는, 낮은 탄성률에서 높은 항복점을 가져 반복적 변형에도 손상이 적은 폴리이미드 필름 및 이의 제조 방법에 관한 것이다.It relates to a polyimide film and a method for producing the same. More specifically, it relates to a polyimide film having a high yield point at a low modulus of elasticity and less damage to repeated deformation, and a method of manufacturing the same.
커브드, 벤더블, 폴더블, 롤러블 등과 같은 플렉시블 디스플레이는 최근 들어 학계와 산업계 모두로부터 관심을 받고 있는 차세대 디스플레이이다. 플렉시블 디스플레이를 구성하는 다양한 종류의 소재 중 기능성 필름/코팅 재료는 플렉시블 디스플레이를 구성하는 중요한 고분자 기판 재료로서 플렉시블 디스플레이의 성공적인 구현 및 개발을 위해서 반드시 필요한 핵심 소재라 할 수 있으며, 이러한 소재로서 폴리이미드가 주목 받고 있다.Flexible displays, such as curved, bendable, foldable, and rollable, are the next generation displays that have recently attracted attention from both academia and industry. Among the various types of materials constituting a flexible display, functional film/coating material is an important polymer substrate material constituting a flexible display, and it can be said to be a key material essential for the successful implementation and development of a flexible display. It is attracting attention.
폴리이미드는 주쇄에 헤테로이미드 고리를 갖는 것을 특징으로 하는 폴리머로서, 우수한 내열성 외에도 기계적 물성, 난연성, 내약품성, 저유전율 등이 뛰어나 코팅재료, 성형재료, 복합재료 등 폭넓은 용도로 적용되고 있다.Polyimide is a polymer characterized by having a heteroimide ring in its main chain, and has excellent mechanical properties, flame retardancy, chemical resistance, and low dielectric constant, in addition to excellent heat resistance, and has been applied to a wide range of applications such as coating materials, molding materials, and composite materials.
플렉시블 디스플레이용 고분자 기판에 요구되는 가장 중요한 물리적 특성은 바로 유연성이라고 할 수 있다. 특히, 이러한 고분자 기판은 플렉시블 디스플레이가 반복적으로 변형을 일으키는 커빙, 벤딩, 폴딩, 롤링, 그리고 스트레칭 과정 중에서도 손상이 일어나지 않아야 할 뿐만 아니라 다양한 초기 물성 역시 잃지 말아야 한다.The most important physical property required for a flexible display polymer substrate is flexibility. In particular, such a polymer substrate should not be damaged during the curving, bending, folding, rolling, and stretching processes in which the flexible display repeatedly deforms, and various initial physical properties should not be lost.
본 발명의 목적은 낮은 탄성률에서 높은 항복점을 가져 반복적 변형에도 손상이 적은 폴리이미드 필름을 제공하는 것이다.It is an object of the present invention to provide a polyimide film having a high yield point at a low modulus of elasticity and less damage even in repeated deformation.
본 발명의 다른 목적은 상술한 폴리이미드 필름의 제조 방법을 제공하는 것이다.Another object of the present invention is to provide a method for producing the above-described polyimide film.
1. 일 측면에 따르면, 이무수물 단량체 및 디아민 단량체의 반응으로부터 형성된 폴리아믹산의 이미드화로부터 유도되는 폴리이미드 필름이며, 상기 이무수물 단량체는 바이페닐테트라카르복시산 이무수물(BPDA)을 이무수물 단량체 총 몰량을 기준으로 약 10 몰% 내지 약 90 몰%로 포함하고, 상기 폴리이미드 필름은 하기 식 1을 만족하고, 약 2 GPa 내지 약 4.5 GPa의 모듈러스를 갖는 폴리이미드 필름이 제공된다:1. According to one aspect, it is a polyimide film derived from imidization of a polyamic acid formed from the reaction of a dianhydride monomer and a diamine monomer, and the dianhydride monomer is biphenyltetracarboxylic acid dianhydride (BPDA), and the total molar amount of the dianhydride monomer Based on about 10 mol% to about 90 mol%, the polyimide film satisfies Equation 1 below, and a polyimide film having a modulus of about 2 GPa to about 4.5 GPa is provided:
<식 1><Equation 1>
약 21 MPa/% ≤ A/B ≤ 약 30 MPa/%Approx. 21 MPa/% ≤ A/B ≤ Approx. 30 MPa/%
상기 식 1 중, A는 폴리이미드 필름의 항복강도로서 단위는 MPa이고, B는 폴리이미드 필름의 항복점으로서 단위는 %이다.In Formula 1, A is the yield strength of the polyimide film, the unit is MPa, and B is the yield point of the polyimide film, and the unit is %.
2. 상기 제1구현예에서, 상기 이무수물 단량체는 피로멜리트산 이무수물(PMDA)을 더 포함할 수 있다.2. In the first embodiment, the dianhydride monomer may further include pyromellitic dianhydride (PMDA).
3. 상기 제2구현예에서, 상기 피로멜리트산 이무수물은 이무수물 단량체 총 몰량을 기준으로 약 10 몰% 내지 약 90 몰%로 포함될 수 있다.3. In the second embodiment, the pyromellitic dianhydride may be included in an amount of about 10 mol% to about 90 mol% based on the total molar amount of dianhydride monomers.
4. 상기 제1 내지 제3구현예 중 어느 하나에서, 상기 디아민 단량체는 m-톨리딘(m-TD), 4,4'-옥시디아닐린(ODA), 1,3-비스(4-아미노페녹시)벤젠(TPE-R), 2,2-비스(4-[4-아미노페녹시]-페닐)프로판(PAPP) 또는 이들의 조합을 포함할 수 있다.4. In any one of the first to third embodiments, the diamine monomer is m-tolidine (m-TD), 4,4'-oxydianiline (ODA), 1,3-bis(4-amino). Phenoxy)benzene (TPE-R), 2,2-bis(4-[4-aminophenoxy]-phenyl)propane (PAPP), or combinations thereof.
5. 상기 제4구현예에서, 상기 디아민 단량체는 m-톨리딘(m-TD) 및 4,4'-옥시디아닐린(ODA)을 약 1:99 내지 약 20:80의 몰비로 포함할 수 있다.5. In the fourth embodiment, the diamine monomer may include m-tolidine (m-TD) and 4,4'-oxydianiline (ODA) in a molar ratio of about 1:99 to about 20:80. have.
6. 상기 제1 내지 제5구현예 중 어느 하나에서, 상기 폴리이미드 필름의 항복강도는 약 50 Mpa 내지 약 80 MPa일 수 있다.6. In any one of the first to fifth embodiments, the polyimide film may have a yield strength of about 50 Mpa to about 80 MPa.
7. 상기 제1 내지 제6구현예 중 어느 하나에서, 상기 폴리이미드 필름의 항복점은 약 2.2 % 내지 약 2.9 %일 수 있다.7. In any one of the first to sixth embodiments, the polyimide film may have a yield point of about 2.2% to about 2.9%.
8. 다른 측면에 따르면, 상기 제1 내지 제7구현예 중 어느 하나의 폴리이미드 필름의 제조 방법이며, 상기 방법은 이무수물 단량체, 디아민 단량체 및 유기 용매를 혼합하고 반응시켜 폴리아믹산 용액을 형성하고; 상기 폴리아믹산 용액에 탈수제 및 이미드화제를 혼합하여 폴리이미드 전구체 조성물을 형성하고; 상기 폴리이미드 전구체 조성물을 지지체 상에 캐스팅하고 건조하여 겔 필름을 제조하고; 그리고, 상기 겔 필름을 열처리하여 폴리이미드 필름을 형성하는; 단계를 포함할 수 있다.8. According to another aspect, it is a method of manufacturing a polyimide film according to any one of the first to seventh embodiments, wherein the method is to form a polyamic acid solution by mixing and reacting a dianhydride monomer, a diamine monomer, and an organic solvent, ; Mixing the polyamic acid solution with a dehydrating agent and an imidizing agent to form a polyimide precursor composition; Casting the polyimide precursor composition on a support and drying to prepare a gel film; And, by heat-treating the gel film to form a polyimide film; It may include steps.
9. 상기 제8구현예에서, 상기 열처리는 약 100 ℃ 내지 약 700 ℃에서 수행될 수 있다.9. In the eighth embodiment, the heat treatment may be performed at about 100° C. to about 700° C.
본 발명의 폴리이미드 필름 및 이의 제조 방법은 낮은 탄성률에서 높은 항복점을 갖는 폴리이미드 필름을 제공하는 효과가 있을 수 있다.The polyimide film and its manufacturing method of the present invention may have an effect of providing a polyimide film having a high yield point at a low elastic modulus.
본 발명을 설명함에 있어서, 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다. In describing the present invention, when it is determined that a detailed description of a related known technology may unnecessarily obscure the subject matter of the present invention, a detailed description thereof will be omitted.
본 명세서 상에서 언급한 '포함한다', '갖는다', '이루어진다' 등이 사용되는 경우 '~만'이 사용되지 않는 이상 다른 부분이 추가될 수 있다. 구성 요소를 단수로 표현한 경우에 특별히 명시적인 기재 사항이 없는 한 복수를 포함하는 경우를 포함한다.When'include','have', and'consist of' mentioned in the present specification are used, other parts may be added unless'only' is used. In the case of expressing the constituent elements in the singular, it includes the case of including the plural unless specifically stated otherwise.
또한, 구성 요소를 해석함에 있어서, 별도의 명시적 기재가 없더라도 오차 범위를 포함하는 것으로 해석한다.In addition, in the interpretation of the constituent elements, it is interpreted as including an error range even if there is no explicit description.
본 명세서에서 수치범위를 나타내는 "a 내지 b" 에서 "내지"는 ≥a이고 ≤b으로 정의한다.In "a to b" representing a numerical range in the present specification, "to" is defined as ≥a and ≤b.
일 측면에 따르면, 폴리이미드 필름이 제공된다. 본 발명의 발명자는 이무수물 단량체 및 디아민 단량체의 반응으로부터 형성된 폴리아믹산의 이미드화로부터 유도되는 폴리이미드 필름에서, 폴리이미드 필름이 이무수물 단량체로서 바이페닐테트라카르복시산 이무수물(BPDA)을 약 10 몰% 내지 약 90 몰%로 포함하면서 하기 식 1을 만족하는 경우, 낮은 모듈러스(예를 들면, 약 4.5 GPa 이하의 모듈러스)에서 높은 항복점(예를 들면, 약 2.2 % 이상의 항복점)을 가질 수 있고, 그 결과 폴리이미드 필름에 반복적 변형이 가해지더라도 손상 정도가 적은 것을 발견하고 본 발명을 완성하게 되었다.According to one aspect, a polyimide film is provided. In the polyimide film derived from the imidation of a polyamic acid formed from the reaction of a dianhydride monomer and a diamine monomer, the inventor of the present invention contains about 10 mol% of biphenyltetracarboxylic acid dianhydride (BPDA) as a dianhydride monomer. To about 90 mol% and satisfying Equation 1 below, it may have a high yield point (eg, a yield point of about 2.2% or more) at a low modulus (eg, a modulus of about 4.5 GPa or less), and As a result, even if the polyimide film was repeatedly deformed, it was found that the degree of damage was small, and the present invention was completed.
이무수물 단량체는 바이페닐테트라카르복시산 이무수물을 이무수물 단량체 총 몰량을 기준으로 약 10 몰% 내지 약 90 몰%(예를 들면, 10 몰%, 15 몰%, 20 몰%, 25 몰%, 30 몰%, 35 몰%, 40 몰%, 45 몰%, 50 몰%, 55 몰%, 60 몰%, 65 몰%, 70 몰%, 75 몰%, 80 몰%, 85 몰% 또는 90 몰%)로 포함할 수 있다. 상기 범위에서, 폴리이미드 필름의 탄성 구간이 길어질 수 있으며, 낮은 탄성률에서 높은 항복점을 갖는 폴리이미드 필름의 제조가 가능할 수 있다. 예를 들면, 이무수물 단량체는 바이페닐테트라카르복시산 이무수물을 이무수물 단량체 총 몰량을 기준으로 약 15 몰% 내지 약 80 몰%, 다른 예를 들면 약 20 몰% 내지 약 70 몰%, 또 다른 예를 들면 약 30 몰% 내지 약 50 몰%로 포함할 수 있으나, 이에 한정되는 것은 아니다.The dianhydride monomer is from about 10 mol% to about 90 mol% (e.g., 10 mol%, 15 mol%, 20 mol%, 25 mol%, 30 mol% based on the total molar amount of biphenyltetracarboxylic acid dianhydride). Mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol%, 80 mol%, 85 mol% or 90 mol% ) Can be included. In the above range, the elastic section of the polyimide film may be lengthened, and it may be possible to manufacture a polyimide film having a high yield point at a low elastic modulus. For example, the dianhydride monomer is about 15 mol% to about 80 mol%, another example, about 20 mol% to about 70 mol%, based on the total molar amount of the biphenyltetracarboxylic dianhydride dianhydride monomer, another example. For example, it may be included in about 30 mol% to about 50 mol%, but is not limited thereto.
폴리이미드 필름은 하기 식 1을 만족할 수 있다:The polyimide film may satisfy Equation 1 below:
<식 1><Equation 1>
약 21 MPa/% ≤ A/B ≤ 약 30 MPa/%Approx. 21 MPa/% ≤ A/B ≤ Approx. 30 MPa/%
상기 식 1 중, A는 폴리이미드 필름의 항복강도로서 단위는 Mpa이고, B는 폴리이미드 필름의 항복점으로서 단위는 %이다. A/B가 약 21 MPa/% 미만인 경우 항복점이 낮아 인장강도가 낮은 문제가 있을 수 있고, A/B가 약 30 MPa/%를 초과하는 경우 본 발명이 요구하는 낮은 모듈러스를 만족할 수 없는 문제가 있을 수 있으며, 그 결과 폴리이미드 필름에 반복적인 변형이 가해질 경우 손상이 다수 발생할 수 있다. 여기서, "항복강도" 및 "항복점"은 ASTM D 882 기준에 의거하되 인장속도를 200 mm/min으로 하여 인장시험기를 사용해 측정될 수 있으나, 이에 한정되는 것은 아니다. 일 구현예에 따르면, A/B 값은 21 MPa/%, 22 MPa/%, 23 MPa/%, 24 MPa/%, 25 MPa/%, 26 MPa/%, 27 MPa/%, 28 MPa/%, 29 MPa/% 또는 30 MPa/%, 다른 구현예에 따르면 약 21 MPa/% 내지 약 29 MPa/%, 또 다른 구현예에 따르면 약 22 MPa/% 내지 약 28 MPa/%일 수 있으나, 이에 한정되는 것은 아니다.In Formula 1, A is the yield strength of the polyimide film, the unit is Mpa, and B is the yield point of the polyimide film, and the unit is %. When A/B is less than about 21 MPa/%, there may be a problem with low tensile strength due to a low yield point, and when A/B exceeds about 30 MPa/%, there is a problem that the low modulus required by the present invention cannot be satisfied. As a result, if the polyimide film is repeatedly deformed, a number of damages may occur. Here, "yield strength" and "yield point" may be measured using a tensile tester based on ASTM D 882 standards, but with a tensile speed of 200 mm/min, but are not limited thereto. According to one embodiment, the A/B value is 21 MPa/%, 22 MPa/%, 23 MPa/%, 24 MPa/%, 25 MPa/%, 26 MPa/%, 27 MPa/%, 28 MPa/% , 29 MPa/% or 30 MPa/%, according to another embodiment, from about 21 MPa/% to about 29 MPa/%, and according to another embodiment, from about 22 MPa/% to about 28 MPa/%, It is not limited.
폴리이미드 필름은 약 2 GPa 내지 약 4.5 GPa(예를 들면, 2 GPa, 2.1 GPa, 2.2 GPa, 2.3 GPa, 2.4 GPa, 2.5 GPa, 2.6 GPa, 2.7 GPa, 2.8 GPa, 2.9 GPa, 3 GPa, 3.1 GPa, 3.2 GPa, 3.3 GPa, 3.4 GPa, 3.5 GPa, 3.6 GPa, 3.7 GPa, 3.8 GPa, 3.9 GPa, 4 GPa, 4.1 GPa, 4.2 GPa, 4.3 GPa, 4.4 GPa 또는 4.5 GPa)의 모듈러스를 가질 수 있다. 여기서, "모듈러스"는 ASTM D 882 기준에 의거하되 인장속도를 200 mm/min으로 하여 인장시험기를 사용해 측정될 수 있으나, 이에 한정되는 것은 아니다. 예를 들면, 폴리이미드 필름의 모듈러스는 약 2 GPa 내지 약 4.2 GPa, 다른 예를 들면 약 2.5 GPa 내지 약 4.1 GPa, 또 다른 예를 들면 약 2.5 GPa 내지 약 4.0 GPa일 수 있으나, 이에 한정되는 것은 아니다.The polyimide film is about 2 GPa to about 4.5 GPa (e.g., 2 GPa, 2.1 GPa, 2.2 GPa, 2.3 GPa, 2.4 GPa, 2.5 GPa, 2.6 GPa, 2.7 GPa, 2.8 GPa, 2.9 GPa, 3 GPa, 3.1 GPa, 3.2 GPa, 3.3 GPa, 3.4 GPa, 3.5 GPa, 3.6 GPa, 3.7 GPa, 3.8 GPa, 3.9 GPa, 4 GPa, 4.1 GPa, 4.2 GPa, 4.3 GPa, 4.4 GPa or 4.5 GPa) . Here, the "modulus" may be measured using a tensile tester based on the ASTM D 882 standard, but with a tensile speed of 200 mm/min, but is not limited thereto. For example, the modulus of the polyimide film may be about 2 GPa to about 4.2 GPa, for example, about 2.5 GPa to about 4.1 GPa, and for another example, about 2.5 GPa to about 4.0 GPa, but are limited thereto. no.
폴리이미드 필름은 바이페닐테트라카르복시산 이무수물 외의 이무수물 단량체를 더 포함할 수 있다. 이러한 이무수물 단량체로는 본 발명의 효과에 악영향을 미치지 않는 범위 내에서 다양한 이무수물 단량체가 제한없이 사용될 수 있다. 이러한 이무수물 단량체의 예로는 피로멜리트산 이무수물(PMDA) 등을 들 수 있다. 바이페닐테트라카르복시산 이무수물 외의 이무수물 단량체는 이무수물 단량체 총 몰량을 기준으로, 예를 들면 약 10 몰% 내지 약 90 몰%(예를 들면, 10 몰%, 15 몰%, 20 몰%, 25 몰%, 30 몰%, 35 몰%, 40 몰%, 45 몰%, 50 몰%, 55 몰%, 60 몰%, 65 몰%, 70 몰%, 75 몰%, 80 몰%, 85 몰% 또는 90 몰%), 다른 예를 들면 약 20 몰% 내지 약 85 몰%, 또 다른 예를 들면 약 30 몰% 내지 약 80 몰%, 또 다른 예를 들면 약 50 몰% 내지 약 70 몰%로 포함될 수 있으나, 이에 한정되는 것은 아니다. 예를 들어, 피로멜리트산 이무수물은 이무수물 단량체 총 몰량을 기준으로, 예를 들면 약 10 몰% 내지 약 90 몰%, 다른 예를 들면 약 20 몰% 내지 약 85 몰%, 또 다른 예를 들면 약 30 몰% 내지 약 80 몰%, 또 다른 예를 들면 약 50 몰% 내지 약 70 몰%로 포함될 수 있으나, 이에 한정되는 것은 아니다.The polyimide film may further include dianhydride monomers other than biphenyltetracarboxylic dianhydride. As such a dianhydride monomer, various dianhydride monomers may be used without limitation within a range that does not adversely affect the effects of the present invention. Examples of such dianhydride monomers include pyromellitic dianhydride (PMDA). The dianhydride monomers other than biphenyltetracarboxylic dianhydride are based on the total molar amount of the dianhydride monomer, for example, about 10 mol% to about 90 mol% (e.g., 10 mol%, 15 mol%, 20 mol%, 25 Mol%, 30 mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol%, 80 mol%, 85 mol% Or 90 mol%), for example from about 20 mol% to about 85 mol%, for another example from about 30 mol% to about 80 mol%, another example from about 50 mol% to about 70 mol% It may be included, but is not limited thereto. For example, pyromellitic dianhydride is based on the total molar amount of dianhydride monomers, for example, about 10 mol% to about 90 mol%, other examples about 20 mol% to about 85 mol%, another example For example, about 30 mol% to about 80 mol%, for another example, may be included in about 50 mol% to about 70 mol%, but is not limited thereto.
디아민 단량체로는 본 발명의 효과에 악영향을 미치지 않는 범위 내에서 다양한 디아민 단량체가 제한없이 사용될 수 있다. 이러한 디아민 단량체의 예로는 m-톨리딘(m-TD), 4,4'-옥시디아닐린(ODA), 1,3-비스(4-아미노페녹시)벤젠(TPE-R), 2,2-비스(4-[4-아미노페녹시]-페닐)프로판(PAPP) 등을 들 수 있으며, 이들은 단독으로 또는 2종 이상 조합하여 사용될 수 있으나, 이에 한정되는 것은 아니다.As the diamine monomer, various diamine monomers may be used without limitation within a range that does not adversely affect the effects of the present invention. Examples of such diamine monomers include m-tolidine (m-TD), 4,4'-oxydianiline (ODA), 1,3-bis (4-aminophenoxy) benzene (TPE-R), 2,2 -Bis(4-[4-aminophenoxy]-phenyl)propane (PAPP), and the like, and these may be used alone or in combination of two or more, but are not limited thereto.
일 구현예에 따르면, 디아민 단량체는 4,4'-옥시디아닐린을 포함할 수 있으며, 이러한 경우 낮은 탄성률에서 높은 항복점을 갖는 폴리이미드 필름의 제조가 가능할 수 있다. 이때, 4,4'-옥시디아닐린의 함량은, 예를 들어 디아민 단량체 총 몰수를 기준으로 0 몰% 초과 내지 약 100 몰%(예를 들면, 1 몰%, 5 몰%, 10 몰%, 15 몰%, 20 몰%, 25 몰%, 30 몰%, 35 몰%, 40 몰%, 45 몰%, 50 몰%, 55 몰%, 60 몰%, 65 몰%, 70 몰%, 75몰%, 80 몰%, 85 몰%, 90 몰%, 95 몰% 또는 100 몰%), 다른 예를 들면 약 50 몰% 내지 약 100 몰%, 또 다른 예를 들면 약 70 몰% 내지 약 100 몰%, 또 다른 예를 들면 약 75 몰% 내지 약 100 몰%, 또 다른 예를 들면 약 80 몰% 내지 약 100 몰%일 수 있으나, 이에 한정되는 것은 아니다. According to one embodiment, the diamine monomer may include 4,4'-oxydianiline, and in this case, it may be possible to prepare a polyimide film having a high yield point at a low modulus of elasticity. At this time, the content of 4,4'-oxydianiline is, for example, greater than 0 mol% to about 100 mol% (e.g., 1 mol%, 5 mol%, 10 mol%, based on the total number of moles of diamine monomers, 15 mol%, 20 mol%, 25 mol%, 30 mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol %, 80 mol%, 85 mol%, 90 mol%, 95 mol% or 100 mol%), for another example from about 50 mol% to about 100 mol%, another example from about 70 mol% to about 100 mol% %, for another example, about 75 mol% to about 100 mol%, another example, about 80 mol% to about 100 mol%, but is not limited thereto.
다른 구현예에 따르면, 디아민 단량체는 m-톨리딘을 포함할 수 있으며, 이러한 경우 낮은 탄성률에서 높은 항복점을 갖는 폴리이미드 필름의 제조가 가능할 수 있다. 이때, m-톨리딘의 함량은, 예를 들어 디아민 단량체 총 몰수를 기준으로 0 몰% 초과 내지 약 100 몰%(예를 들면, 1 몰%, 5 몰%, 10 몰%, 15 몰%, 20 몰%, 25 몰%, 30 몰%, 35 몰%, 40 몰%, 45 몰%, 50 몰%, 55 몰%, 60 몰%, 65 몰%, 70 몰%, 75몰%, 80 몰%, 85 몰%, 90 몰%, 95 몰% 또는 100 몰%), 다른 예를 들면 0 몰% 초과 내지 약 50 몰%, 또 다른 예를 들면 0 몰% 초과 내지 약 30 몰%, 또 다른 예를 들면 0 몰% 초과 내지 약 25 몰%, 또 다른 예를 들면 0 몰% 초과 내지 약 20 몰%일 수 있으나, 이에 한정되는 것은 아니다.According to another embodiment, the diamine monomer may include m-tolidine, and in this case, it may be possible to prepare a polyimide film having a high yield point at a low modulus of elasticity. At this time, the content of m-tolidine is, for example, greater than 0 mol% to about 100 mol% (e.g., 1 mol%, 5 mol%, 10 mol%, 15 mol%, based on the total number of moles of the diamine monomer, 20 mol%, 25 mol%, 30 mol%, 35 mol%, 40 mol%, 45 mol%, 50 mol%, 55 mol%, 60 mol%, 65 mol%, 70 mol%, 75 mol%, 80 mol %, 85 mol%, 90 mol%, 95 mol% or 100 mol%), for example greater than 0 mol% to about 50 mol%, another such as greater than 0 mol% to about 30 mol%, another For example, it may be more than 0 mol% to about 25 mol%, for example, more than 0 mol% to about 20 mol%, but is not limited thereto.
또 다른 구현예에 따르면, 디아민 단량체는 m-톨리딘과 4,4'-옥시디아닐린을 포함할 수 있으며, 이러한 경우 m-톨리딘과 4,4'-옥시디아닐린이 발휘하는 각각의 효과가 시너지를 일으켜, 낮은 탄성률에서 높은 항복점을 갖는 폴리이미드 필름의 제조가 가능할 수 있다. 이때, m-톨리딘 및 4,4'-옥시디아닐린의 몰비는 약 1:99 내지 약 99:1(예를 들면, 1:99, 5:95, 10:90, 15:85 20:80, 25:75, 30:70, 35:65, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, 80:20, 85:15, 90:10, 95:5 또는 99:1), 예를 들면 약 1:99 내지 약 50:50, 다른 예를 들면 약 1:99 내지 약 30:70, 또 다른 예를 들면 약 1:99 내지 약 25:75, 또 다른 예를 들면 약 1:99 내지 약 30:70, 또 다른 예를 들면 약 1:99 내지 약 20:80, 또 다른 예를 들면 약 5:95 내지 약 20:80일 수 있으나, 이에 한정되는 것은 아니다. m-톨리딘과 4,4'-옥시디아닐린의 합계량은 디아민 단량체의 총 몰수를 기준으로, 예를 들어 약 11 몰% 내지 약 100 몰%, 다른 예를 들면 약 50 몰% 내지 약 100 몰%, 또 다른 예를 들면 약 90 몰% 내지 약 100 몰%일 수 있으나, 이에 한정되는 것은 아니다. According to another embodiment, the diamine monomer may include m-tolidine and 4,4'-oxydianiline, and in this case, the respective effects of m-tolidine and 4,4'-oxydianiline. Is generated synergy, it may be possible to manufacture a polyimide film having a high yield point at a low modulus of elasticity. At this time, the molar ratio of m-tolidine and 4,4'-oxydianiline is about 1:99 to about 99:1 (e.g., 1:99, 5:95, 10:90, 15:85 20:80 , 25:75, 30:70, 35:65, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, 80:20, 85 :15, 90:10, 95:5 or 99:1), for example about 1:99 to about 50:50, other for example about 1:99 to about 30:70, for another example about 1 :99 to about 25:75, another example about 1:99 to about 30:70, another example about 1:99 to about 20:80, another example about 5:95 to about 20 It may be: 80, but is not limited thereto. The total amount of m-tolidine and 4,4'-oxydianiline is based on the total number of moles of the diamine monomer, for example, from about 11 mole% to about 100 mole%, other examples from about 50 mole% to about 100 moles. %, for another example, may be about 90 mol% to about 100 mol%, but is not limited thereto.
일 구현예에 따르면, 폴리이미드 필름은 약 50 MPa 내지 약 80 MPa(예를 들면, 50 MPa, 55 MPa, 60 MPa, 65 MPa, 70 MPa, 75 MPa 또는 80 Mpa)이 항복강도를 가질 수 있다. 예를 들면, 폴리이미드 필름의 항복강도는 약 50 MPa 내지 약 75 MPa, 다른 예를 들면 약 50 MPa 내지 약 70 MPa, 또 다른 예를 들면 약 60 MPa 내지 약 70 MPa일 수 있으나, 이에 한정되는 것은 아니다.According to one embodiment, the polyimide film may have a yield strength of about 50 MPa to about 80 MPa (e.g., 50 MPa, 55 MPa, 60 MPa, 65 MPa, 70 MPa, 75 MPa or 80 Mpa). . For example, the yield strength of the polyimide film may be about 50 MPa to about 75 MPa, for example, about 50 MPa to about 70 MPa, and for another example, about 60 MPa to about 70 MPa, but is limited thereto. It is not.
일 구현예에 따르면, 폴리이미드 필름은 약 2.2 % 내지 약 2.9 %(예를 들면, 2.2 %, 2.25 %, 2.3 %, 2.35 %, 2.4 %, 2.45 %, 2.5 %, 2.55 %, 2.6 %, 2.65 %, 2.7 %, 2.75 %, 2.8 %, 2.85 % 또는 2.9 %)의 항복점을 가질 수 있다. 예를 들면, 폴리이미드 필름의 항복점은 약 2.2 % 내지 약 2.7 %, 다른 예를 들면 약 2.2 % 내지 약 2.65 %일 수 있으나, 이에 한정되는 것은 아니다.According to one embodiment, the polyimide film is about 2.2% to about 2.9% (e.g., 2.2%, 2.25%, 2.3%, 2.35%, 2.4%, 2.45%, 2.5%, 2.55%, 2.6%, 2.65 %, 2.7%, 2.75%, 2.8%, 2.85% or 2.9%). For example, the polyimide film may have a yield point of about 2.2% to about 2.7%, for example, about 2.2% to about 2.65%, but is not limited thereto.
폴리이미드 필름의 두께는 폴리이미드 필름의 용도, 사용 환경, 물성 등을 고려하여 적절히 선택될 수 있다. 예를 들어, 폴리이미드 필름의 두께는 약 10 ㎛ 내지 약 500 ㎛, 다른 예를 들면 약 20 ㎛ 내지 약 50 ㎛, 또 다른 예를 들면 약 40 ㎛ 내지 약 50 ㎛일 수 있으나, 이에 한정되는 것은 아니다.The thickness of the polyimide film may be appropriately selected in consideration of the use, environment, and physical properties of the polyimide film. For example, the thickness of the polyimide film may be about 10 µm to about 500 µm, for example, about 20 µm to about 50 µm, and another example, about 40 µm to about 50 µm, but is limited thereto. no.
상술한 폴리이미드 필름은 폴리이미드 필름 제조 분야에서 통상적으로 이용되는 다양한 방법으로 제조될 수 있다. 예를 들면, 폴리이미드 필름은 이무수물 단량체, 디아민 단량체 및 유기 용매를 혼합하고 반응시켜 폴리아믹산 용액을 형성하고; 상기 폴리아믹산 용액에 탈수제 및 이미드화제를 혼합하여 폴리이미드 전구체 조성물을 형성하고; 상기 폴리이미드 전구체 조성물을 지지체 상에 캐스팅하고 건조하여 겔 필름을 제조하고; 그리고, 상기 겔 필름을 열처리하여 폴리이미드 필름을 형성하는; 단계를 포함하여 제조될 수 있다. 이무수물 단량체, 디아민 단량체에 대한 설명은 상술하였으므로, 이에 대한 설명은 생략한다.The polyimide film described above may be manufactured by various methods commonly used in the field of manufacturing a polyimide film. For example, the polyimide film is formed by mixing and reacting a dianhydride monomer, a diamine monomer, and an organic solvent to form a polyamic acid solution; Mixing the polyamic acid solution with a dehydrating agent and an imidizing agent to form a polyimide precursor composition; Casting the polyimide precursor composition on a support and drying to prepare a gel film; And, by heat-treating the gel film to form a polyimide film; It can be prepared including steps. Since the description of the dianhydride monomer and the diamine monomer has been described above, a description thereof will be omitted.
먼저, 이무수물 단량체 및 디아민 단량체를 반응시켜 폴리아믹산을 제조할 수 있다. 보다 상세하게는, 이무수물 단량체 및 디아민 단량체를 유기 용매 중에서 중합하여 폴리아믹산 용액을 제조할 수 있다. 이때, 모든 단량체들은 한번에 첨가되거나, 또는 각 단량체들은 순차적으로 첨가될 수 있으며, 이 경우 단량체 간 부분적 중합이 일어날 수도 있다.First, a polyamic acid may be prepared by reacting a dianhydride monomer and a diamine monomer. More specifically, a polyamic acid solution may be prepared by polymerizing a dianhydride monomer and a diamine monomer in an organic solvent. In this case, all the monomers may be added at once, or each of the monomers may be added sequentially, and in this case, partial polymerization between the monomers may occur.
유기 용매로는 폴리아믹산이 용해될 수 있는 용매라면 특별히 한정되지는 않으며, 예를 들면 비양성자성 극성 유기 용매(aprotic polar organic solvent)일 수 있다. 비양성자성 극성 유개 용매의 비제한적인 예로서, N,N'-디메틸포름아미드(DMF), N,N'-디메틸아세트아미드(DMAc) 등의 아미드계 용매, p-클로로페놀, o-클로로페놀 등의 페놀계 용매, N-메틸피롤리돈(NMP), 감마-브티로락톤(GBL), 디그림(Diglyme) 등을 들 수 있고, 이들은 단독으로 또는 2종 이상 조합되어 사용될 수 있다. 경우에 따라서는 톨루엔, 테트라히드로푸란, 아세톤, 메틸에틸케톤, 메탄올, 에탄올, 물 등의 보조적 용매를 사용하여, 폴리아믹산의 용해도를 조절할 수도 있다. 일 구현예에 있어서, 유개 용매는 아미드계 용매일 수 있고, 예를 들어 N,N-디메틸포름아미드 또는 N,N-디메틸아세트아미드일 수 있으나, 이에 한정되는 것은 아니다.The organic solvent is not particularly limited as long as it is a solvent in which polyamic acid can be dissolved, and may be, for example, an aprotic polar organic solvent. As non-limiting examples of aprotic polar oil-borne solvents, amide solvents such as N,N'-dimethylformamide (DMF), N,N'-dimethylacetamide (DMAc), p-chlorophenol, o-chloro Phenolic solvents such as phenol, N-methylpyrrolidone (NMP), gamma-butyrolactone (GBL), Diglyme, and the like, and these may be used alone or in combination of two or more. In some cases, an auxiliary solvent such as toluene, tetrahydrofuran, acetone, methyl ethyl ketone, methanol, ethanol, or water may be used to adjust the solubility of the polyamic acid. In one embodiment, the oil cover solvent may be an amide-based solvent, for example, N,N-dimethylformamide or N,N-dimethylacetamide, but is not limited thereto.
이후, 폴리아믹산 용액에 탈수제 및 이미드화제를 혼합하여 폴리이미드 전구체 조성물을 형성할 수 있다.Thereafter, a polyimide precursor composition may be formed by mixing a dehydrating agent and an imidizing agent in the polyamic acid solution.
탈수제란, 폴리아믹산에 대한 탈수 작용을 통해 폐환 반응을 촉진하는 것이며, 예를 들면 지방족 산 무수물, 방향족 산 무수물, N,N'-디알킬카르보디이미드, 저급 지방족 할로겐화물, 할로겐화 저급 지방산 무수물, 아릴포스폰산디할로겐화물, 티오닐할로겐화물 등을 들 수 있고, 이들은 단독으로 또는 2종 이상 혼합하여 사용될 수 있다. 그 중에서도 입수의 용이성, 및 비용의 관점에서 아세트산 무수물, 프로피온산 무수물, 락트산 무수물 등의 지방족 산 무수물을 단독으로 또는 2종 이상 혼합하여 사용할 수 있다. The dehydrating agent is to promote the ring closure reaction through the dehydration action of the polyamic acid, for example, aliphatic acid anhydride, aromatic acid anhydride, N,N'-dialkylcarbodiimide, lower aliphatic halides, halogenated lower fatty acid anhydrides, Arylphosphonic acid dihalide, thionyl halide, and the like, and these may be used alone or in combination of two or more. Among these, aliphatic acid anhydrides such as acetic anhydride, propionic anhydride, and lactic anhydride may be used alone or in combination of two or more from the viewpoints of availability and cost.
이미드화제란, 폴리아믹산에 대한 폐환 반응을 촉진하는 효과를 갖는 성분을 의미하며, 예를 들면 지방족 3급 아민, 방향족 3급 아민, 및 복소환식 3급 아민 등이 이용될 수 있다. 그 중에서도 촉매로서의 반응성의 관점에서 복소환식 3급 아민이 사용될 수 있다. 이의 예로는, 퀴놀린, 이소퀴놀린, β-피콜린, 피리딘 등이 있으며, 이들은 단독으로 또는 2종 이상 혼합하여 사용될 수 있다.The imidizing agent means a component having an effect of accelerating the ring closure reaction with respect to the polyamic acid, and for example, an aliphatic tertiary amine, an aromatic tertiary amine, and a heterocyclic tertiary amine may be used. Among them, a heterocyclic tertiary amine can be used from the viewpoint of reactivity as a catalyst. Examples thereof include quinoline, isoquinoline, β-picoline, pyridine, and the like, and these may be used alone or in combination of two or more.
탈수제 및 이미드화제의 첨가량은 특별히 한정되는 것은 아니나, 탈수제는 폴리아믹산 중 아믹산기 1 몰에 대하여 약 0.5 몰 내지 약 5 몰(예를 들면, 0.5 몰, 1 몰, 1.5 몰, 2 몰, 2.5 몰, 3 몰, 3.5 몰, 4 몰, 4.5 몰 또는 5 몰), 예를 들면 약 1.0 몰 내지 약 4 몰의 비율로 첨가될 수 있고, 이미드화제는 폴리아믹산 중 아믹산기 1 몰에 대하여 약 0.05 몰 내지 약 3 몰(예를 들면, 0.05 몰, 0.1 몰, 0.5몰, 1 몰, 1.5 몰, 2 몰, 2.5 몰 또는 3 몰), 예를 들면 약 0.2 몰 내지 약 2 몰의 비율로 첨가될 수 있으며, 상기 범위에서 이미드화가 충분하고, 필름형으로 캐스팅하는 것이 용이할 수 있다.The amount of the dehydrating agent and the imidizing agent to be added is not particularly limited, but the dehydrating agent is from about 0.5 mol to about 5 mol (e.g., 0.5 mol, 1 mol, 1.5 mol, 2 mol, 2.5 mol, based on 1 mol of the amic acid group in the polyamic acid). Mol, 3 mol, 3.5 mol, 4 mol, 4.5 mol or 5 mol), for example, can be added in a ratio of about 1.0 mol to about 4 mol, and the imidizing agent is about 1 mol of the amic acid group in the polyamic acid. 0.05 moles to about 3 moles (e.g., 0.05 moles, 0.1 moles, 0.5 moles, 1 moles, 1.5 moles, 2 moles, 2.5 moles or 3 moles), such as about 0.2 moles to about 2 moles It may be, and the imidization within the above range may be sufficient, and it may be easy to cast in a film form.
일 구현예에 따르면, 폴리아믹산은 폴리이미드 전구체 조성물의 총 중량을 기준으로 약 5 중량% 내지 약 35 중량%(예를 들면, 5 중량%, 10 중량%, 15 중량%, 20 중량%, 25 중량%, 30 중량% 또는 35 중량%)로 포함될 수 있다. 상기 범위에서, 전구체 조성물은 필름을 형성하기에 적당한 분자량과 용액 점도를 가질 수 있다. 전구체 조성물의 총 중량을 기준으로 폴리아믹산은, 예를 들면 약 10 중량% 내지 약 30 중량%, 다른 예를 들면 약 15 중량% 내지 약 20 중량%로 포함될 수 있으나, 이에 한정되는 것은 아니다. According to one embodiment, the polyamic acid is about 5% by weight to about 35% by weight (e.g., 5% by weight, 10% by weight, 15% by weight, 20% by weight, 25% by weight) based on the total weight of the polyimide precursor composition. % By weight, 30% by weight or 35% by weight). In this range, the precursor composition may have a molecular weight and a solution viscosity suitable for forming a film. Based on the total weight of the precursor composition, the polyamic acid may be included in, for example, about 10% by weight to about 30% by weight, for example, about 15% by weight to about 20% by weight, but is not limited thereto.
일 구현예에 따르면, 폴리이미드 전구체 조성물은 25 ℃에서 약 100,000 cP 내지 약 500,000 cP(예를 들면, 100,000 cP, 150,000 cP, 200,000 cP, 250,000 cP, 300,000 cP, 350,000 cP, 400,000 cP, 450,000 cP 또는 500,000 cP)의 점도를 가질 수 있다. 상기 범위에서, 폴리아믹산이 소정의 중량평균분자량을 갖게 하면서도, 폴리이미드 필름 제막시 공정성이 우수할 수 있다. 여기서, '점도'는 브룩필드(Brookfield) 점도계를 이용하여 측정될 수 있다. 전구체 조성물은 25 ℃에서, 예를 들면 약 150,000 cP 내지 약 450,000 cP, 다른 예를 들면 약 200,000 cP 내지 약 400,000 cP, 또 다른 예를 들면 약 250,000 cP 내지 약 350,000 cP 의 점도를 가질 수 있으나, 이에 한정되는 것은 아니다.According to one embodiment, the polyimide precursor composition is from about 100,000 cP to about 500,000 cP (e.g., 100,000 cP, 150,000 cP, 200,000 cP, 250,000 cP, 300,000 cP, 350,000 cP, 400,000 cP, 450,000 cP or 500,000 cP). In the above range, while the polyamic acid has a predetermined weight average molecular weight, processability may be excellent when forming a polyimide film. Here,'viscosity' may be measured using a Brookfield viscometer. The precursor composition may have a viscosity of about 150,000 cP to about 450,000 cP, for example about 200,000 cP to about 400,000 cP, another example about 250,000 cP to about 350,000 cP, at 25° C. It is not limited.
이후, 폴리이미드 전구체 조성물을 지지체 상에 캐스팅하고 건조하여 겔 필름을 제조할 수 있다.Thereafter, the polyimide precursor composition may be cast on a support and dried to prepare a gel film.
지지체는 당해 기술분야에서 통상적으로 사용되는 지지체가 제한없이 사용될 수 있으며, 이러한 지지체의 예로는 유리판, 알루미늄 박, 무단(endless) 스테인레스 벨트, 스테인레스 드럼 등을 들 수 있다.As the support, a support commonly used in the art may be used without limitation, and examples of such a support include a glass plate, an aluminum foil, an endless stainless belt, and a stainless drum.
건조는, 예를 들면 약 40 ℃ 내지 약 300 ℃, 다른 예를 들면 약 80 ℃ 내지 약 200 ℃, 또 다른 예를 들면 약 100 ℃ 내지 약 180 ℃, 또 다른 예를 들면 약 100 ℃ 내지 약 130 ℃의 온도에서 수행될 수 있으며, 이로써 탈수제 및 이미드화제가 활성화되고, 부분적으로 경화 및/또는 건조가 일어남으로써 겔 필름이 형성될 수 있다. 겔 필름은 폴리아믹산으로부터 폴리이미드로의 경화의 중간 단계에 있고, 자기 지지성을 가질 수 있다.Drying is, for example, about 40° C. to about 300° C., for example about 80° C. to about 200° C., another example, about 100° C. to about 180° C., another example about 100° C. to about 130° C. It can be carried out at a temperature of °C, whereby the dehydrating agent and the imidizing agent are activated, and a gel film can be formed by partially curing and/or drying. The gel film is in an intermediate stage of curing from polyamic acid to polyimide, and may have self-supporting properties.
경우에 따라서는 최종 수득되는 폴리이미드 필름의 두께 및 크기를 조절하고 배향성을 향상시키기 위하여 겔 필름을 연신시키는 단계를 포함할 수 있으며, 연신은 기계반송방향(MD) 및 기계반송방향에 대한 횡방향(TD) 중 적어도 하나의 방향으로 수행될 수 있다.In some cases, it may include the step of stretching the gel film to adjust the thickness and size of the finally obtained polyimide film and improve orientation, and the stretching may be performed in a machine transport direction (MD) and a transverse direction to the machine transport direction. It may be performed in at least one direction of (TD).
상기 겔 필름의 휘발분 함량은, 이에 한정되는 것은 아니나, 약 5 중량% 내지 약 500 중량%, 예를 들면 약 5 중량% 내지 약 200 중량%, 다른 예를 들면 약 5 중량% 내지 약 150 중량%일 수 있으며, 상기 범위에서, 이후 폴리이미드 필름을 수득하기 위해 열처리 하는 과정 중, 필름 파단, 색조 얼룩, 특성 변동 등의 결점이 발생되는 것을 회피하는 효과가 있을 수 있다. 여기서, 겔 필름의 휘발분 함량은 하기 식 2를 이용하여 산출할 수 있으며, 식 2 중, C는 겔 필름의 중량, D는 겔 필름을 450 ℃에서 20 분간 가열한 후의 중량을 의미한다.The volatile content of the gel film is, but is not limited to, about 5% to about 500% by weight, for example, about 5% to about 200% by weight, and other examples about 5% to about 150% by weight. In the above range, there may be an effect of avoiding occurrence of defects such as film breakage, uneven color tone, and characteristic fluctuation during the process of heat treatment to obtain a polyimide film afterwards. Here, the volatile content of the gel film can be calculated using Equation 2 below. In Equation 2, C denotes the weight of the gel film, and D denotes the weight after heating the gel film at 450° C. for 20 minutes.
<식 2><Equation 2>
(C-D)*100/D(C-D)*100/D
일 구현예에 따르면, 겔 필름을 열처리하는 단계에서는, 겔 필름을 약 50 ℃ 내지 약 700 ℃, 예를 들면 약 150 ℃ 내지 약 600 ℃, 다른 예를 들면 약 200 ℃ 내지 약 600 ℃ 범위의 가변적인 온도에서 열처리하여 겔 필름에 잔존하는 용매 등을 제거하고, 남아 있는 대부분의 아믹산기를 이미드화하여 폴리이미드 필름을 수득할 수 있다.According to one embodiment, in the step of heat-treating the gel film, the gel film is varied in the range of about 50° C. to about 700° C., for example, about 150° C. to about 600° C., and other examples, about 200° C. A polyimide film can be obtained by heat treatment at a phosphorus temperature to remove a solvent, etc. remaining in the gel film, and imidizing most of the remaining amic acid groups.
경우에 따라서는 상기와 같이 수득한 폴리이미드 필름을 약 400 ℃ 내지 약 650 ℃의 온도로 약 5 초 내지 약 400 초간 가열 마감하여 폴리이미드 필름을 더욱 경화시킬 수도 있으며, 수득한 폴리이미드 필름에 잔류할 수도 있는 내부 응력을 완화시키기 위해서 소정의 장력 하에서 이를 수행할 수도 있다.In some cases, the polyimide film obtained as described above may be further cured by heating and finishing at a temperature of about 400° C. to about 650° C. for about 5 seconds to about 400 seconds to further cure the polyimide film. You may do this under a certain tension in order to alleviate the internal stress that may be.
이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 이는 본 발명의 바람직한 예시로 제시된 것이며 어떠한 의미로도 이에 의해 본 발명이 제한되는 것으로 해석될 수는 없다.Hereinafter, the configuration and operation of the present invention will be described in more detail through preferred embodiments of the present invention. However, this has been presented as a preferred example of the present invention and cannot be construed as limiting the present invention in any sense.
실시예Example
실시예 1 내지 13 및 비교예 1 내지 3Examples 1 to 13 and Comparative Examples 1 to 3
디메틸포름아미드(DMF) 중에 이무수물 단량체로서 3,3',4,4'-바이페닐테트라카르복시산 이무수물(BPDA)과 피로멜리트산 이무수물, 디아민 단량체로서 m-톨리딘(m-TD)과 4,4'-옥시디아닐린(ODA)을 하기 표 1에 기재된 몰비율로 혼합한 뒤 중합하여 고형분 함량이 18.5 중량%인 폴리아믹산 용액을 제조하였다. 이때, 이무수물 단량체와 디아민 단량체의 몰수는 실질적으로 등몰을 이루도록 하였다.In dimethylformamide (DMF), 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride as a dianhydride monomer, m-tolidine (m-TD) as a diamine monomer, and 4,4'-oxydianiline (ODA) was mixed at the molar ratio shown in Table 1 below and then polymerized to prepare a polyamic acid solution having a solid content of 18.5% by weight. At this time, the number of moles of the dianhydride monomer and the diamine monomer were substantially equimolar.
이렇게 제조된 폴리아믹산 용액에 아믹산기 1 몰당 3.5 몰비의 아세트산 무수물 및 1.1 몰비의 이소퀴놀린을 첨가하여 폴리이미드 필름 제조용 조성물을 얻고, 상기 조성물을 닥터 블레이드를 사용하여 SUS판(100SA, Sandvik社) 위에 캐스팅하고, 90 ℃에서 4 분간 건조시켜 겔 필름을 제조하였다. 상기 겔 필름을 SUS판과 분리한 뒤, 250 내지 380 ℃에서 14 분간 열처리하여 50 ㎛의 평균 두께를 갖는 폴리이미드 필름을 제조하였다.A composition for preparing a polyimide film was obtained by adding 3.5 molar ratio of acetic anhydride and 1.1 molar ratio of isoquinoline per 1 mol of amic acid group to the thus prepared polyamic acid solution, and the composition was placed on a SUS plate (100SA, Sandvik Co., Ltd.) using a doctor blade. Cast and dried at 90° C. for 4 minutes to prepare a gel film. After separating the gel film from the SUS plate, heat treatment was performed at 250 to 380° C. for 14 minutes to prepare a polyimide film having an average thickness of 50 μm.
다만, 비교예 3의 경우 폴리이미드 필름이 제조되지 않았다.However, in the case of Comparative Example 3, a polyimide film was not prepared.
평가예: 모듈러스(단위: GPa), 항복점(단위: %), 항복강도(단위: Mpa)의 측정Evaluation example: Measurement of modulus (unit: GPa), yield point (unit: %), and yield strength (unit: Mpa)
제조한 폴리이미드 필름을 15 mm × 50 mm로 절단하여 시편을 제조하고, ASTM D 882 기준에 의거하되 인장속도를 200 mm/min으로 하여 인장시험기(Instron 5564, Instron社)를 사용해 실온(room temp.)에서 모듈러스, 항복점 및 항복강도를 측정하고, 그 결과를 하기 표 1에 나타내었다.The prepared polyimide film was cut into 15 mm × 50 mm to prepare a specimen, and according to ASTM D 882 standard, but with a tensile speed of 200 mm/min, a tensile tester (Instron 5564, Instron) was used to obtain a room temperature. .), the modulus, yield point, and yield strength were measured, and the results are shown in Table 1 below.
이무수물 단량체(몰%)Dianhydride monomer (mol%) 디아민 단량체(몰%)Diamine monomer (mol%) 폴리이미드 필름 특성Polyimide film properties
BPDABPDA PMDAPMDA m-TDm-TD ODAODA 모듈러스(GPa)Modulus (GPa) 항복점(%)yield point(%) 항복강도(MPa)Yield strength (MPa) 항복강도/항복점(MPa/%)Yield strength/Yield point (MPa/%)
실시예Example 1One 1010 9090 -- 100100 2.52.5 2.42.4 55.0555.05 22.922.9
22 2525 7575 2020 8080 4.084.08 2.462.46 68.0968.09 27.6827.68
33 2525 7575 1515 8585 3.963.96 2.262.26 61.2361.23 27.0927.09
44 2525 7575 -- 100100 2.702.70 2.452.45 60.060.0 24.4924.49
55 3030 7070 1515 8585 3.873.87 2.322.32 61.6561.65 26.5726.57
66 3535 6565 1515 8585 3.943.94 2.292.29 61.3561.35 26.7926.79
77 3535 6565 1010 9090 3.663.66 2.292.29 59.359.3 25.9025.90
88 3535 6565 55 9595 3.583.58 2.242.24 55.4155.41 24.7424.74
99 3535 6565 -- 100100 3.263.26 2.362.36 55.1655.16 23.3723.37
1010 5050 5050 1010 9090 3.73.7 2.32.3 59.359.3 25.7825.78
1111 5050 5050 -- 100100 3.303.30 2.502.50 63.063.0 25.2025.20
1212 7070 3030 -- 100100 3.453.45 2.602.60 65.065.0 25.0025.00
1313 9090 1010 100100 3.603.60 2.622.62 65.165.1 24.8424.84
비교예Comparative example 1One -- 100100 -- 100100 2.42.4 2.162.16 49.2249.22 20.0120.01
22 5050 5050 3030 7070 4.64.6 2.492.49 77.0077.00 30.9230.92
33 100100 -- -- 100100 --
상기 표 1을 통해 확인할 수 있는 바와 같이, BPDA의 함량 및 식 1에 따른 값이 본 발명의 범위를 만족하는 실시예 1 내지 13은 본 발명의 범위에 속하는 낮은 모듈러스를 가지면서 높은 항복점을 가지며, 그 결과 폴리이미드 필름에 가해지는 반복적 변형에 대한 손상 정도가 적을 것임이 쉽게 예측된다.As can be seen from Table 1, Examples 1 to 13 in which the content of BPDA and the value according to Equation 1 satisfy the scope of the present invention have a high yield point while having a low modulus falling within the scope of the present invention, As a result, it is easily predicted that the degree of damage to the repetitive deformation applied to the polyimide film will be small.
반면, BPDA의 함량이 본 발명의 범위에 미치지 않으면서 식 1에 따른 값이 본 발명의 범위에 미치지 않는 비교예 1의 폴리이미드 필름은 항복점이 2.16 %로 낮았다. BPDA의 함량이 본 발명의 범위에 속하나 식 1에 따른 값이 본 발명의 범위를 벗어나는 비교예 2의 폴리이미드 필름은 모듈러스가 4.6 GPa로 높았다. 따라서, 비교예 1, 2의 폴리이미드 필름은 반복적 변형이 가해지는 경우 손상 정도가 클 것임이 예측된다.On the other hand, the polyimide film of Comparative Example 1 in which the BPDA content did not reach the scope of the present invention and the value according to Equation 1 did not reach the scope of the present invention had a yield point as low as 2.16%. Although the content of BPDA falls within the scope of the present invention, the polyimide film of Comparative Example 2 in which the value according to Equation 1 is out of the scope of the present invention has a high modulus of 4.6 GPa. Accordingly, it is predicted that the polyimide films of Comparative Examples 1 and 2 will have a large degree of damage when repeatedly deformed.
한편, BPDA의 함량이 본 발명의 범위를 초과하는 비교예 3의 경우 상술한 제조 방법 적용시 폴리이미드 필름의 제조가 불가능하였다.On the other hand, in the case of Comparative Example 3 in which the content of BPDA exceeds the scope of the present invention, it was impossible to manufacture a polyimide film when the above-described manufacturing method was applied.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily implemented by those of ordinary skill in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.

Claims (9)

  1. 이무수물 단량체 및 디아민 단량체의 반응으로부터 형성된 폴리아믹산의 이미드화로부터 유도되는 폴리이미드 필름이며,It is a polyimide film derived from imidization of a polyamic acid formed from the reaction of a dianhydride monomer and a diamine monomer,
    상기 이무수물 단량체는 바이페닐테트라카르복시산 이무수물(BPDA)을 이무수물 단량체 총 몰량을 기준으로 약 10 몰% 내지 약 90 몰%로 포함하고,The dianhydride monomer includes biphenyltetracarboxylic dianhydride (BPDA) in an amount of about 10 mol% to about 90 mol% based on the total molar amount of the dianhydride monomer,
    상기 폴리이미드 필름은 하기 식 1을 만족하고, 약 2 GPa 내지 약 4.5 GPa의 모듈러스를 갖는 폴리이미드 필름:The polyimide film satisfies the following formula 1, and has a modulus of about 2 GPa to about 4.5 GPa:
    <식 1><Equation 1>
    약 21 MPa/% ≤ A/B ≤ 약 30 MPa/%Approx. 21 MPa/% ≤ A/B ≤ Approx. 30 MPa/%
    상기 식 1 중, A는 폴리이미드 필름의 항복강도로서 단위는 Mpa이고, B는 폴리이미드 필름의 항복점으로서 단위는 %이다.In Formula 1, A is the yield strength of the polyimide film, the unit is Mpa, and B is the yield point of the polyimide film, and the unit is %.
  2. 제1항에 있어서,The method of claim 1,
    상기 이무수물 단량체는 피로멜리트산 이무수물(PMDA)을 더 포함하는 폴리이미드 필름.The dianhydride monomer is a polyimide film further comprising pyromellitic dianhydride (PMDA).
  3. 제2항에 있어서,The method of claim 2,
    상기 피로멜리트산 이무수물은 이무수물 단량체 총 몰량을 기준으로 약 10 몰% 내지 약 90 몰%로 포함되는 폴리이미드 필름.The pyromellitic dianhydride is a polyimide film containing about 10 mol% to about 90 mol% based on the total molar amount of dianhydride monomers.
  4. 제1항 내지 제3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 디아민 단량체는 m-톨리딘(m-TD), 4,4'-옥시디아닐린(ODA), 1,3-비스(4-아미노페녹시)벤젠(TPE-R), 2,2-비스(4-[4-아미노페녹시]-페닐)프로판(PAPP) 또는 이들의 조합을 포함하는 폴리이미드 필름.The diamine monomer is m-tolidine (m-TD), 4,4'-oxydianiline (ODA), 1,3-bis (4-aminophenoxy) benzene (TPE-R), 2,2-bis A polyimide film comprising (4-[4-aminophenoxy]-phenyl)propane (PAPP) or a combination thereof.
  5. 제4항에 있어서,The method of claim 4,
    상기 디아민 단량체는 m-톨리딘(m-TD) 및 4,4'-옥시디아닐린(ODA)을 약 1:99 내지 약 20:80의 몰비로 포함하는 폴리이미드 필름.The diamine monomer is a polyimide film comprising m-tolidine (m-TD) and 4,4'-oxydianiline (ODA) in a molar ratio of about 1:99 to about 20:80.
  6. 제1항 내지 제5항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 5,
    상기 폴리이미드 필름의 항복강도는 약 50 MPa 내지 약 80 MPa인 폴리이미드 필름.The polyimide film has a yield strength of about 50 MPa to about 80 MPa.
  7. 제1항 내지 제6항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 6,
    상기 폴리이미드 필름의 항복점은 약 2.2 % 내지 약 2.9 %인 폴리이미드 필름.The polyimide film has a yield point of about 2.2% to about 2.9%.
  8. 제1항 내지 제7항 중 어느 한 항의 폴리이미드 필름의 제조방법이며, 상기 방법은,It is a manufacturing method of the polyimide film of any one of claims 1 to 7, wherein the method,
    이무수물 단량체, 디아민 단량체 및 유기 용매를 혼합하고 반응시켜 폴리아믹산 용액을 형성하고;Mixing and reacting a dianhydride monomer, a diamine monomer, and an organic solvent to form a polyamic acid solution;
    상기 폴리아믹산 용액에 탈수제 및 이미드화제를 혼합하여 폴리이미드 전구체 조성물을 형성하고;Mixing the polyamic acid solution with a dehydrating agent and an imidizing agent to form a polyimide precursor composition;
    상기 폴리이미드 전구체 조성물을 지지체 상에 캐스팅하고 건조하여 겔 필름을 제조하고; 그리고,Casting the polyimide precursor composition on a support and drying to prepare a gel film; And,
    상기 겔 필름을 열처리하여 폴리이미드 필름을 형성하는;Heat-treating the gel film to form a polyimide film;
    단계를 포함하는 폴리이미드 필름 제조방법.Polyimide film manufacturing method comprising the step.
  9. 제8항에 있어서,The method of claim 8,
    상기 열처리는 약 100 ℃ 내지 약 700 ℃에서 수행되는, 폴리이미드 필름의 제조방법.The heat treatment is performed at about 100° C. to about 700° C., a method for producing a polyimide film.
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