WO2021095914A1 - Antenna device, manufacturing method therefor, and shark fin antenna comprising same - Google Patents

Antenna device, manufacturing method therefor, and shark fin antenna comprising same Download PDF

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Publication number
WO2021095914A1
WO2021095914A1 PCT/KR2019/015437 KR2019015437W WO2021095914A1 WO 2021095914 A1 WO2021095914 A1 WO 2021095914A1 KR 2019015437 W KR2019015437 W KR 2019015437W WO 2021095914 A1 WO2021095914 A1 WO 2021095914A1
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Prior art keywords
antenna
weight
metal compound
metal
resin
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PCT/KR2019/015437
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French (fr)
Korean (ko)
Inventor
이재욱
권도현
이선재
이한태
Original Assignee
주식회사 동성코퍼레이션
인팩일렉스 주식회사
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Priority to PCT/KR2019/015437 priority Critical patent/WO2021095914A1/en
Publication of WO2021095914A1 publication Critical patent/WO2021095914A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/544Silicon-containing compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08L71/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08L71/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/02Polythioethers; Polythioether-ethers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/27Adaptation for use in or on movable bodies
    • H01Q1/32Adaptation for use in or on road or rail vehicles

Definitions

  • the present invention relates to an antenna mechanism, a method of manufacturing the same, and a shark antenna including the same, and more particularly, excellent mechanical properties are implemented without deterioration of plating properties such as plating adhesion, resulting in excellent reliability, and an integrated circuit for electronic components is possible. It relates to an antenna device, a method of manufacturing the same, and a shark antenna including the same.
  • the laser direct structuring process is a process performed before the plating step, and refers to a process of modifying the plating target region by irradiating a laser to the plating target region on the surface of the molded product to have properties suitable for plating.
  • the laser direct structuring process should include a laser direct structuring additive capable of forming a metal nucleus by a laser, which is decomposed when receiving a laser to generate a metal nucleus, and the area irradiated with the laser has a roughened surface. Due to the metal core and surface roughness, the laser-modified region is suitable for plating without using an adhesive or the like.
  • the demand for efficient use of a narrow terminal interior space is increasing due to the recent technological trend in which the antenna metal pattern, that is, the pattern of the radiator, is becoming complex due to the recent multi-band antenna.
  • the size is too small, the pattern shape of the radiator is severely restricted, the matchability and fastening with other parts are poor, and in particular, the reliability of the antenna is deteriorated.
  • Patent Document 1 Korean Patent Registration No. 10-1297630
  • the present invention has excellent mechanical properties without deterioration of plating properties such as plating adhesion, has excellent reliability, and includes an antenna mechanism capable of implementing an integrated circuit for electronic components, a method of manufacturing the same, and the same. It is an object of the present invention to provide a Shark antenna.
  • the present invention is formed including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive, wherein the laser direct molding (LDS) additive is an aminosilane. It provides an antenna device, characterized in that the surface-modified metal compound.
  • LDS laser direct molding
  • the antenna mechanism is preferably independently plated in the LDS method, at least one antenna metal pattern selected from the group consisting of a radio band antenna metal pattern, a DMB band antenna metal pattern, an LTE band antenna metal pattern, and a GPS band antenna metal pattern. Is formed.
  • the metal is preferably copper, nickel or gold.
  • the antenna metal pattern preferably has a voltage standing wave ratio (VSWR) of 4 or less.
  • VSWR voltage standing wave ratio
  • the resin component is preferably at least one selected from the group consisting of polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP).
  • the aminosilane is preferably the following formula (1)
  • R 1 to R 5 are independently hydrogen or an alkyl group having 1 to 5 carbon atoms, and R'is an alkylene group having 2 to 10 carbon atoms.
  • the laser direct molding (LDS) additive preferably includes 95 to 99.9% by weight of a metal compound and 0.1 to 5% by weight of an aminosilane bonded to the surface of the metal compound.
  • the metal compound preferably has an average particle diameter of 0.05 to 20 ⁇ m.
  • the metal compound is preferably a metal compound whose surface is hydroxylated.
  • the metal is preferably at least one selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese and nickel, titanium, aluminum and chromium.
  • the antenna device is preferably formed by including 20 to 40 parts by weight of a reinforcing material based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive.
  • LDS laser direct molding
  • the reinforcing material is preferably at least one selected from the group consisting of glass fibers, talc, wollastonite, whisker, silica, mica and basalt fibers.
  • the present invention comprises the steps of: a) mixing 0.1 to 20% by weight of a metal compound surface-modified with aminosilane and 80 to 99.9% by weight of a resin component as a laser direct molding (LDS) additive, and then extruding with an extruder to prepare a pellet; And b) manufacturing an injection product by injection molding the manufactured pellets.
  • a metal compound surface-modified with aminosilane and 80 to 99.9% by weight of a resin component as a laser direct molding (LDS) additive
  • LDS laser direct molding
  • the method of manufacturing the antenna device preferably comprises the steps of: v) forming a conductive path in the molded article using a laser; And vi) plating a metal layer on the conductive path.
  • the present invention provides a shark antenna comprising the antenna mechanism of the present invention and a printed circuit board (PCB) electrically connected thereto.
  • PCB printed circuit board
  • FIG. 1 is a plan view (a) and a right side view (b) of an exterior of a shark antenna according to an embodiment of the present invention.
  • FIG. 2 is a photograph taken from the left (a), upper (b) and rear (c) of an antenna device (injection) according to an embodiment of the present invention.
  • FIG 3 is a right side view (a), a left side view (b), and a top view (c) of an antenna device on which a metal pattern is formed according to an embodiment of the present invention.
  • PCB printed circuit board
  • FIG. 5 is a picture taken from the left (a), right (b) and rear (c) of the inside of the shark antenna according to an embodiment of the present invention.
  • FIG. 6 is a photograph of a carrier pedestal and a printed circuit board (inside) for mounting an antenna coupled thereto according to an embodiment of the present invention.
  • FIG. 7 and 8 are graphs and corresponding values showing results of measuring a voltage standing wave ratio (VSWR) after a low or high temperature reliability test of an antenna according to an embodiment of the present invention, respectively.
  • VSWR voltage standing wave ratio
  • 9 is a TGA graph showing that 1% by weight of aminosilane is attached to the surface of a metal compound.
  • FIG. 10 is an exemplary view showing a process of introducing a hydroxyl group to the surface of a metal compound.
  • 11 is an exemplary view showing a process of introducing an aminosilane group to the surface of a hydroxylated metal compound.
  • 13 is a TEM photograph of a 250,000-fold magnification of the surface of a hydroxylated metal compound.
  • FIG. 14 is a TEM photograph showing between a plurality of metal compounds after modifying the surface of a hydroxylated metal compound with aminosilane.
  • 15 is a TEM photograph showing an outer portion of a metal compound after modifying the surface of a hydroxylated metal compound with aminosilane.
  • the antenna mechanism of the present disclosure a method of manufacturing the same, and a shark antenna including the same will be described in detail.
  • the inventors of the present invention confirmed that when a metal compound surface-modified with aminosilane is included in the manufacture of an antenna device, the metal compound in the resin is very uniformly distributed, so that the mechanical properties are greatly improved, and that it can be applied to integrated circuit-type electronic components, etc.
  • the invention was completed.
  • the antenna device of the present invention is formed by including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive, wherein the laser direct molding (LDS) additive is a metal compound surface-modified with aminosilane.
  • the mechanical properties are excellent without deterioration of plating properties such as plating adhesion, so that the reliability is excellent, and there is an advantage that an integrated circuit for electronic parts can be implemented.
  • the resin component is, for example, 80 to 99.9% by weight, 85 to 99% by weight, preferably 90 to 97% by weight, more preferably 90 to 95% by weight, more preferably 91 It may be to 93% by weight, and there is an effect of excellent mechanical properties within this range.
  • the durability may be deteriorated, and the laser direct molding additive may be excessively dispersed in the resin, resulting in a pattern of bleeding or peeling after plating, and if it exceeds the above range, the laser direct molding additive There may be a problem in that the plating pattern is not formed due to insufficient dispersion in the resin component.
  • the resin component may be, for example, one or more selected from the group consisting of polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP), and preferably polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP).
  • LCP liquid crystal polymer
  • the polyarylene sulfide resin is not particularly limited if it is a polyarylene sulfide resin commonly used in the technical field to which the present invention belongs, but may be polyphenylene sulfide (PPS) as an example, and in this case, mechanical properties are excellent. There is.
  • PPS polyphenylene sulfide
  • the polyarylene sulfide resin may have, for example, a melt index (316° C., 5 kg) of 30 to 150 g/min, 50 to 130 g/min, 80 to 120 g/min, or 90 to 110 g/min, , Within this range, mechanical properties such as tensile strength and flexural strength are excellent.
  • a melt index 316° C., 5 kg
  • melt index is measured at 316°C and 5 kg load according to ASTM D1238.
  • the polyamide resin is not particularly limited if it is a polyamide resin commonly used in the technical field to which the present invention belongs, but may be polyphthalamide (PPA) as an example, and in this case, it has excellent moldability and mechanical properties. .
  • PPA polyphthalamide
  • the polyamide resin may have, for example, a number average molecular weight of 10,000 to 200,000 g/mol, preferably 20,000 to 150,000 g/mol, and has excellent heat resistance and processability within this range.
  • the number average molecular weight and the weight average molecular weight were prepared by dissolving a resin in tetrahydrofuran (THF) at a concentration of 1 mg/ml, and then filtered through a 0.45 ⁇ m syringe filter, and gel chromatography (GPC) Measure using.
  • THF tetrahydrofuran
  • GPC gel chromatography
  • the polyamide resin may have an intrinsic viscosity of 0.6 to 1.2 dl/g, preferably 0.8 to 1.0 dl/g, for example, and has excellent moldability and mechanical properties within this range.
  • the intrinsic viscosity is measured in chloroform at 25°C.
  • the polyester resin is composed of polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), and polycyclohexylene terephthalate (PCT), for example. It may be one or more selected from the group, and in this case, there is an effect of excellent heat resistance and mechanical properties.
  • the polyester resin may have an intrinsic viscosity of 0.6 to 2.0 dl/g, preferably 0.8 to 1.4 dl/g, for example, and has excellent heat resistance and mechanical properties within this range.
  • the polyester resin may have a weight average molecular weight of 5,000 to 30,000 g/mol, preferably 5,000 to 20,000 g/mol, for example, and has excellent mechanical properties within this range.
  • the polycarbonate resin is not particularly limited if it is a polycarbonate resin commonly used in the technical field to which the present invention belongs, but may be an aromatic polycarbonate and/or aliphatic polycarbonate, in this case, impact resistance, plating adhesion, and surface There are excellent effects such as hardness.
  • the polycarbonate resin may have, for example, a number average molecular weight of 3,000 to 100,000 g/mol, 10,000 to 75,000 g/mol, preferably 20,000 to 50,000 g/mol, and has excellent mechanical properties within this range.
  • the polyarylene ether resin is, for example, poly(2,6-dimethyl-1,4-phenylene ether), poly(2,6-diethyl-1,4-phenylene ether), poly(2-methyl- 6-ethyl-1,4-phenylene ether), poly(2-methyl-6-propyl-1,4-phenylene ether), poly(2,6-dipropyl-1,4-phenylene ether), Poly(2-ethyl-6-propyl-1,4-phenylene ether), poly(2,6-dimethoxy-1,4-phenylene ether), poly(2,6-di(chloromethyl)-1 ,4-phenylene ether), poly(2,6-di(bromomethyl)-1,4-phenylene ether), poly(2,6-diphenyl-1,4-phenylene ether), poly( 2,6-dichloro-1,4-phenylene ether), poly(2,6-dibenzyl-1,4-phenylene ether),
  • the polyarylene ether resin may have an intrinsic viscosity of 0.1 to 0.6 dl/g, preferably 0.3 to 0.5 dl/g, for example, and has an excellent effect in balance of processability and physical properties within this range.
  • the liquid crystal polymer is not particularly limited as long as it is a material commonly used in the technical field to which the present invention belongs.
  • the laser direct molding additive is, for example, 0.1 to 20% by weight, 1 to 15% by weight, preferably 3 to 10% by weight, more preferably 5 to 10% by weight, more preferably, based on 100% by weight of the total antenna device. May be 7 to 9% by weight, and within this range, the laser reactivity and plating properties are excellent, and the additives are distributed very evenly in the resin, so that the mechanical properties are maintained equal to or higher than the prior art, while the plating properties are improved. There is.
  • the laser direct molding (LDS) additive may be, for example, a metal compound surface-modified with aminosilane, and in this case, the metal compound in the resin is very uniformly distributed, thereby improving mechanical properties.
  • the aminosilane may be a compound represented by the following formula (1) as a preferred example, and in this case, the metal compound in the resin is very uniformly distributed, so that mechanical properties such as tensile strength and flexural strength are greatly improved.
  • R 1 to R 5 are independently hydrogen or an alkyl group having 1 to 5 carbon atoms, and R'is an alkylene group having 2 to 10 carbon atoms.
  • the R 1 to R 3 may be independently hydrogen or an alkyl group having 1 to 3 carbon atoms as an example, and R 4 to R 5 may be independently hydrogen as an example, and R′ may be an example of 2 to 4 carbon atoms It may be an alkylene group, and in this case, the metal compound in the resin is very uniformly distributed, thereby improving mechanical properties.
  • the aminosilane may be aminopropyltriethoxysilane (APTES) as a specific example, and in this case, the metal compound in the resin is very uniformly distributed to improve mechanical properties such as tensile strength and flexural strength. Has the effect of being.
  • APTES aminopropyltriethoxysilane
  • the laser direct molding (LDS) additive is, for example, 95 to 99.9% by weight of a metal compound, preferably 96 to 99% by weight, more preferably 96 to 98% by weight; And, for example, 0.1 to 5% by weight, preferably 1 to 4% by weight, more preferably 2 to 4% by weight of aminosilane bonded to the surface of the metal compound, and laser irradiation within this range
  • LDS laser direct molding
  • the metal compound may be, for example, a metal oxide, a metal salt, or a mixture thereof, and in this case, there is an effect of excellent plating adhesion to the surface of the resin to which the laser is irradiated.
  • the metal oxide may be preferably a metal compound represented by the following formula (2), and in this case, the surface of the metal compound is easily modified with aminosilane, so that the metal compound is uniformly distributed in the resin, thereby having excellent mechanical properties.
  • the metal having a valence of 2 may be one or more selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese, and nickel, for example, and in this case, laser reactivity and mechanical properties are excellent.
  • the metal having a valence of 3 may be one or more selected from the group consisting of manganese, nickel, copper, cobalt, tin, titanium, iron, aluminum, and chromium, for example, and in this case, laser reactivity and mechanical properties are excellent.
  • the metal oxides include magnesium aluminum oxide (MgAl 2 O 4 ), zinc aluminum oxide (ZnAl 2 O 4 ), iron aluminum oxide (FeAl 2 O 4 ), copper iron oxide (CuFe 2 O 4 ), copper chromium oxide as specific examples.
  • the metal salt is not particularly limited as long as it is referred to as a metal salt in the technical field to which the present invention belongs, but may be a copper salt as an example, and the copper salt is a preferred example of copper phosphate, copper sulfate, It may be one or more selected from the group consisting of copper hydroxide phosphate and cuprous thiocyanate, and in this case, laser reactivity, physical property balance, and mechanical properties are excellent.
  • the metal compound may have, for example, an average particle diameter of 0.05 to 20 ⁇ m, 0.1 to 15 ⁇ m, preferably 0.5 to 10 ⁇ m, and when laser irradiation within this range, the laser direct molding additive is uniformly formed in the resin, and mechanical properties There is little deterioration of, and there is an effect of improving plating characteristics.
  • the average particle diameter refers to a number average diameter, and refers to a measurement of D50, which is a particle diameter at a point where the distribution ratio is 50%.
  • the average particle diameter is measured based on a laser diffraction scattering method.
  • the metal compound may be, for example, a metal compound whose surface is hydroxylated, and in this case, the surface of the metal compound is activated to facilitate surface modification with aminosilane, and the surface-modified metal compound is uniformly distributed in the resin to provide mechanical properties. This has the effect of improving.
  • the metal may be one or more selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese and nickel, titanium, aluminum, and chromium, for example, and in this case, laser reactivity and mechanical properties are excellent.
  • the antenna device of the present invention is formed by including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive, wherein the laser direct molding (LDS) additive is a metal compound surface-modified with aminosilane.
  • the mechanical properties are excellent without deterioration of plating properties such as plating adhesion, so that the reliability is excellent, and there is an advantage that an integrated circuit for electronic parts can be implemented.
  • the antenna mechanism is preferably independently plated in the LDS method, at least one antenna metal pattern selected from the group consisting of a radio band antenna metal pattern, a DMB band antenna metal pattern, an LTE band antenna metal pattern, and a GPS band antenna metal pattern. Is formed, and in this case, there is an effect of excellent reliability even under severe conditions.
  • the metal may be preferably copper, nickel, or gold, but is not limited thereto.
  • the antenna metal pattern preferably has a voltage standing wave ratio (VSWR) of 4 or less, more preferably 3.9 or less, and even more preferably 3.8 or less, and in this case, the reliability of the antenna is excellent.
  • VSWR voltage standing wave ratio
  • the antenna metal pattern may preferably be a linear pattern formed of one line or a branched pattern formed of two or more lines, and the linear pattern may be preferably an uneven pattern or a eddy current pattern, and the branched
  • the pattern may preferably be a pattern formed by branching a polygonal pattern formed of one or more lines at one point of a polygonal pattern formed of a single line, and in this case, there is an advantage in that the reliability performance of the antenna is excellent.
  • the antenna mechanism may be freely formed within the scope of not impairing the objects and effects of the present invention according to any purpose in its shape, and preferably has a pyramidal shape, more preferably a triangular pyramidal or square pyramidal shape, in this case a shark It is possible to make the most of the space inside the carrier such as an antenna, and has excellent assembly, moldability, and fastening properties with other components such as a printed circuit board.
  • the number of angles in the pyramids of the present disclosure can be interpreted based on the number of surfaces in which the metal pattern can be formed, it is not based on only perfect pyramids.
  • the antenna device may include 20 to 40 parts by weight, preferably 25 to 35 parts by weight of a reinforcing material based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and within this range.
  • LDS laser direct molding
  • the reinforcing material may be, for example, one or more selected from the group consisting of glass fiber, talc, wollastonite, whisker, silica, mica, and basalt fiber, and in this case, there is an effect of excellent fluidity and mechanical properties.
  • the glass fiber may have a chop length of 2 to 5 mm, a diameter of 5 to 20 ⁇ m, or a chop length of 3 to 5 mm, and a diameter of 7 to 15 ⁇ m, for example, and appearance characteristics within this range And excellent mechanical properties.
  • the glass fiber may be a chopped glass fiber surface-treated with silane or olefin as a preferred example, and in this case, the rigidity of the antenna device of the present invention is maintained by maintaining a very strong bonding force between the polymers. There is an effect of improving.
  • the glass fiber may be, for example, a cylindrical shape, a cocoon type, or a flat type, and in this case, there is an effect of excellent appearance characteristics and mechanical properties.
  • the antenna device is, for example, one or more other additives selected from the group consisting of heat stabilizers, process stabilizers, antioxidants, light stabilizers, plasticizers, UV absorbers, lubricants, impact modifiers, colorants, antioxidants, antistatic agents, flow improvers, and release agents. It may further include, and in this case, there is an effect of implementing the function of each additive without deteriorating the underlying physical properties inherent to the antenna device of the present invention.
  • the other additives are, for example, more than 0 parts by weight to 5 parts by weight or less, preferably 0.1 to 3 parts by weight, more preferably 0.5 to less than 0 parts by weight, based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive combined. It may be included in an amount of 2 parts by weight, and within this range, there is an effect of implementing the function of the additive without deteriorating the underlying physical properties of the antenna device of the present invention.
  • LDS laser direct molding
  • the heat stabilizer is not particularly limited if it is a heat stabilizer commonly used in the technical field to which the present invention belongs, but examples include triphenyl phosphite, tris-(2,6-dimethylphenyl)phosphite, tris-(mixed mono- And organic phosphites such as di-nonylphenyl)phosphite; Organic phosphonates such as dimethylbenzene phosphonate and the like; And organic phosphates such as trimethyl phosphate and the like; it may be at least one selected from the group consisting of.
  • the process stabilizer is not particularly limited if it is a process stabilizer commonly used in the technical field to which the present invention belongs.
  • the antioxidant is not particularly limited if it is an antioxidant commonly used in the technical field to which the present invention belongs, but examples include tris(nonylphenyl)phosphite, tris(2,4-di-ti(t)-butylphenyl)phos Organic phosphites such as phyte, bis(2,4-di-ti-butylphenyl)pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, and the like; Alkylated monophenols or polyphenols; Alkylation reaction products of polyphenols having dienes such as tetrakis[methylene(3,5-di-tert-butyl-4-hydroxyhydrocinnamate)]methane and the like; Butylation reaction product of para-cresol or dicyclopentadiene; Alkylated hydroquinone; Hydroxylated thiodiphenyl ether; Alkylidene-bisphenol
  • the light stabilizer is not particularly limited if it is a light stabilizer commonly used in the technical field to which the present invention belongs, but examples include 2-(2-hydroxy-5-methylphenyl)benzotriazole, 2-(2-hydroxy- It may be one or more selected from the group consisting of 5-tert-octylphenyl)-benzotriazole and 2-hydroxy-4-n-octocy benzophenone.
  • the plasticizer is not particularly limited if it is a plasticizer commonly used in the technical field to which the present invention belongs, but examples include phthalic acid ester, dioctyl-4,5-epoxy-hexahydrophthalate, tris-(octoxycarbonylethyl) iso It may be one or more selected from the group consisting of cyanurate, tristearin, and epoxidized soybean oil.
  • the UV absorber is not particularly limited if it is a UV absorber commonly used in the technical field to which the present invention belongs.
  • the lubricant is not particularly limited if it is a lubricant commonly used in the technical field to which the present invention belongs, but examples include sodium lauryl sulfate (SLS), sodium lauryl ether sulfate (SLES), linear alkylbenzene sulfonate (LAS), Mono alkyl phosphate (MAP), ethylene bis stearamide, acyl isethionate (SCI), alkyl glyceryl ether sulfonate (AGES), acyl glutamate, acyl taurate ( acyl taurate), fatty acid metal salt, ethoxylated fatty alcohol, ethoxylated fatty acid, ethoxylated alkyl phenik, alkanolamide ( Fatty acid alkanolamide (alkanolamide), ethoxylated fatty acid alkanolamide, fatty amine oxide, fatty amido amine oxide, Glyceryl fatty acid ester, sorbitan,
  • the lubricant may be, for example, 0.1 to 1 parts by weight, preferably 0.3 to 0.5 parts by weight, based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and improves wettability within this range. At the same time, it has excellent mechanical properties.
  • LDS laser direct molding
  • the impact modifier is not particularly limited if it is an impact modifier commonly used in the technical field to which the present invention belongs.
  • the coloring agent, the present invention is the case of conventional coloring agents used in the art that not particularly limited, one example TiO 2, ZnO, BaSO 4, MgSiO 4, be at least one selected from the group consisting of ZnS and Sb 2 O 3 have.
  • the antioxidant may include, for example, a phenolic antioxidant, a phosphorus antioxidant, or a mixture thereof, and in this case, during the extrusion process, oxidation by heat is prevented and mechanical properties are excellent.
  • the phenolic antioxidant may be, for example, 0.1 to 1 parts by weight, preferably 0.2 to 0.5 parts by weight, based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and within this range, the extrusion process It has the effect of improving mechanical properties by preventing oxidation due to heat.
  • LDS laser direct molding
  • the phosphorus antioxidant may be, for example, 0.1 to 1 part by weight, or 0.2 to 0.5 parts by weight based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and preferably, the phenolic antioxidant and It is used in combination, and in this case, there is an effect of improving mechanical properties by preventing oxidation due to heat during the extrusion process.
  • LDS laser direct molding
  • the antistatic agent is not particularly limited if it is an antistatic agent commonly used in the technical field to which the present invention belongs, but as an example, one selected from the group consisting of glycerol monostearate, sodium stearylsulfonate, and sodium dodecylbenzenesulfonate It can be more than that.
  • the flow improver is not particularly limited if it is a flow improver commonly used in the technical field to which the present invention belongs.
  • the releasing agent is not particularly limited if it is a releasing agent commonly used in the technical field to which the present invention belongs, but as an example, the group consisting of metal stearate, stearyl stearate, pentaerythritol tetrastearate, beeswax, montan wax, and paraffin wax It may be one or more selected from.
  • the manufacturing method of the antenna device is preferably a) 0.1 to 20% by weight of a metal compound surface-modified with aminosilane and 80 to 99.9% by weight of a resin component are mixed with a laser direct molding (LDS) additive, and then extruded with an extruder to make pellets.
  • LDS laser direct molding
  • the method of manufacturing the antenna device comprises: i) hydroxylating the surface of the metal compound; ii) preparing a laser direct molding (LDS) additive by modifying the surface of the hydroxylated metal compound with aminosilane; iii) mixing 0.1 to 20% by weight of the prepared laser direct molding (LDS) additive and 80 to 99.9% by weight of the resin component, and then extruding with an extruder; And iv) injection molding the extruded extrudate; in this case, the metal compound surface-modified with aminosilane is very uniformly distributed in the resin, thereby improving mechanical properties without deteriorating plating properties. have.
  • LDS laser direct molding
  • the step i) is, for example, a step of hydroxylating the surface of the metal compound by adding the metal compound to the basic aqueous solution and heating at 60 to 100°C, or 70 to 90°C for 2 to 7 hours, or 3 to 6 hours.
  • the surface of the metal compound is activated to facilitate subsequent surface modification, and the surface-modified metal compound is very uniformly distributed in the resin, thereby improving mechanical properties.
  • the basic aqueous solution may be, for example, an aqueous solution containing at least one selected from the group consisting of sodium hydroxide, calcium hydroxide, and potassium hydroxide, and in this case, a hydroxyl group (OH group) is introduced on the surface of the metal compound, so that the surface modification is performed thereafter.
  • a hydroxyl group OH group
  • the surface-modified metal compound is very uniformly distributed in the resin, thereby improving mechanical properties.
  • the step i) may include, for example, adjusting the pH to 6 to 8 or 6.5 to 7.5 after the heating step.
  • the sol of the aminosilane reacted in step ii) by adjusting the pH to neutral- There is an effect that does not affect the gel reaction.
  • the pH can be measured using a general pH measuring device at room temperature (20 to 25 °C) unless otherwise stated, and specifically, it can be measured using the Thermo Scientific Orion Star A Series.
  • the pH adjustment may be adjusted by filtration with distilled water, for example, and in this case, there is an effect of removing hydroxide ions.
  • the step i) may include, for example, drying at 50 to 100° C., preferably 70 to 90° C. after the pH adjustment step, and within this range, a surface-activated metal compound is obtained so that subsequent surface modification is easy. There is a loss effect.
  • the step ii) may include, for example, adding an aminosilane to a mixture of ethanol and water to perform a hydrolysis reaction, and in this case, the dispersibility of the aminosilane is improved.
  • the mixed solution may have a weight ratio of ethanol and water of 5:5 to 9:1, preferably 6:4 to 8:2, and has an effect of improving the dispersibility of aminosilane within this range.
  • the hydrolysis reaction may be, for example, a reaction of stirring the mixture and the aminosilane at 40 to 80° C., or 50 to 70° C. for 10 to 60 minutes, or 15 to 45 minutes. There is an effect of improving dispersibility.
  • the step ii) may be a step of reacting including an acid catalyst as an example, and the acid catalyst may be one or more selected from the group consisting of oxalic acid, acetic acid and hydrochloric acid as an example, and in this case, the effect of facilitating surface modification of the metal compound There is.
  • the step of reacting including the acid catalyst may be, for example, a step of reacting at 50 to 100° C., or 60 to 90° C. for 7 to 14 hours, or 8 to 13 hours, and within this range, the surface modification of the metal compound is There is an effect of facilitating.
  • the step ii) may include, for example, drying at 50 to 100° C. or 60 to 90° C. after the hydrolysis reaction, and within this range, the dispersibility of the aminosilane is improved, so that the surface modification of the metal compound is improved. There is an effect of facilitating.
  • Steps a) and iii) include, for example, 20 to 40 parts by weight of reinforcing material and more than 0 parts by weight of additives to 5 parts by weight or less in addition to 0.1 to 20% by weight of the prepared laser direct molding additive and 80 to 99.9% by weight of the resin component.
  • the metal compound surface-modified with aminosilane is very uniformly distributed in the resin without deteriorating plating properties such as plating adhesion, thereby improving mechanical properties.
  • Steps a) and iii) may be, for example, extruding at 200 to 320°C, preferably at 230 to 310°C, more preferably at 250 to 300°C, and within this range, the reliability of antenna plating is improved. Has the effect of being.
  • Steps a) and iv) may be, for example, injection molding the extruded pellets or extrudates at an injection temperature of 250 to 350°C, preferably 280 to 320°C, and the injection surface is uniform within this range. As a result, there is an effect of improving the reliability of antenna plating.
  • the steps a) and iv) may be, for example, a step of injection molding the extruded pellet or extrudate under an injection pressure of 30 to 100 bar, preferably 40 to 70 bar, and within this range, the injection surface This uniformity has the effect of improving the reliability of antenna plating.
  • injection temperature and injection pressure refer to the temperature and pressure in the injection cylinder unless otherwise defined.
  • steps a) and iv) may be, for example, injection molding the extruded pellets or extrudates under a holding pressure of 20 to 60 bar, preferably under a holding pressure of 30 to 50 bar, and injection within this range. Since the surface becomes uniform, there is an effect of improving the reliability of antenna plating.
  • the extruded product may have, for example, a tensile strength of 120 Mpa or more, 120 to 300 Mpa, preferably 125 to 200 Mpa, and has excellent mechanical properties within this range.
  • the extruded product may have, for example, a flexural strength of 140 Mpa or more, 160 to 300 Mpa, preferably 165 to 250 Mpa, and has excellent mechanical properties within this range.
  • the extruded product may be freely formed within the scope of not impairing the objects and effects of the present invention according to any purpose in its shape, and preferably has a pyramidal shape, more preferably a triangular pyramid or a square pyramid shape, in this case a shark antenna It is possible to make the most of the space inside the carrier, such as, and has excellent assembly, moldability, and fastening properties with other components such as a printed circuit board.
  • the method of manufacturing the antenna device preferably comprises the steps of: v) forming a conductive path in the molded article using a laser; And vi) plating a metal layer on the conductive path. In this case, there is an effect of excellent plating characteristics and mechanical properties.
  • the laser may be programmed to move along a desired pattern path, for example, and in this case, there is an effect of forming a conduction path having a constant shape and thickness of the pattern.
  • the laser may be, for example, one or more selected from the group consisting of fiber laser, UV laser, excimer laser, and laser electromagnetic radiation.
  • metal atoms are activated and the surface of the activated region is roughened, thereby facilitating plating.
  • the plating is not particularly limited as long as it is an electroless plating process, but for example, it may be a process of plating at least one metal layer selected from the group consisting of copper, gold, nickel, silver, zinc, and tin. In this case, laser reactivity and plating characteristics This has an excellent effect.
  • the metal layer may have, for example, a thickness of 10 ⁇ m or more, 10 to 30 ⁇ m, and preferably 15 to 25 ⁇ m, and within this range, laser reactivity, plating properties and mechanical properties are excellent, and accurate plating adhesion measurement is easy.
  • the thickness of the metal layer is measured according to IEDX-150T mp30 of ISP XRF.
  • the metal layer may have a circuit bonding strength of 5B or more, and in this case, the plating adhesion is very excellent, and laser reactivity and mechanical properties are also excellent.
  • circuit bonding strength is measured according to ASTM D3359.
  • the metal layer may preferably form an antenna metal pattern.
  • the antenna mechanism is defined as being capable of including all of the above-mentioned injection product, its processed product, its pre-plated injection product, and the metal layer-plated injection product.
  • the manufacturing method of the antenna mechanism includes all of the above-described antenna mechanism as technical features.
  • a shark antenna according to an embodiment of the present invention has a shape of a shark pin having a length of 130 to 170 mm, a width of 60 to 90 mm, and a height of 50 to 80 mm.
  • a shark antenna according to an embodiment of the present invention has a shape of a shark pin having a length of 130 to 170 mm, a width of 60 to 90 mm, and a height of 50 to 80 mm.
  • what is shown in the drawings is the appearance of the carrier pedestal on which the printed circuit board and the antenna device are placed, and the carrier cover covering the same, and the printed circuit board and the antenna device installed inside are not visible.
  • the antenna device is an injection molded product obtained by injection-molding a polyphenylene sulfide (PPS) resin in the form of a triangular pyramid with a blunt front, and a hole in which screws can be coupled at the lower end. That is, a screw fastening part is formed. It is confirmed that the screw fastening portion for these four places has the conformability and fastening property with the carrier pedestal, and that the extruded product has a complete assembling property without interference in fastening with the carrier cover.
  • the molded object maximizes the area in which the antenna metal pattern can be formed on the right side (a), the top surface (b), and the rear surface (c) by maximizing the internal space of the shark antenna.
  • FIG. 3 is a left side view (a), a right side view (b), and a top view (c) of an antenna device on which a metal pattern is formed according to an embodiment of the present invention.
  • the antenna device in the form of a triangular pyramid with a blunt front, FM band antenna metal pattern (left), DMB radio band antenna metal pattern (right), LTE band antenna metal pattern ( The rear surface) is formed, and holes through which the screw can be coupled, that is, the screw fastening part, are formed on all sides of the lower end.
  • FIG. 4 is a photograph of a printed circuit board (PCB) for mounting an antenna according to an embodiment of the present invention.
  • a DMB fastening part, an FM radio fastening part, and an LTE fastening part are formed in a part corresponding to each surface on which the antenna metal pattern of the antenna device is formed, and can be screw-coupled with the carrier support and the antenna device.
  • a plurality of holes, that is, screw fastening portions are formed.
  • a connection part of a PCB and a signal line may be included so that an RF signal line may be connected between the circuit and the antenna for transmission of RF signals transmitted and received to the antenna.
  • connection part of the PCB preferably includes an antenna contact clip component so as to secure suitable connection performance when contacting the antenna metal pattern.
  • the antenna contact clip component is not particularly limited as long as it is a means of securing an electrical contact resistance below an appropriate level so that signals can be smoothly transmitted when contacting the antenna pattern.
  • the RF signal line may be preferably installed at the shortest distance between the antenna and the circuit, and in this case, signal loss that may occur in the RF signal line of the PCB is minimized.
  • the RF signal line may be preferably designed as an RF transmission line having an impedance of 40 to 60 ⁇ , specifically 50 ⁇ , in which case the return loss due to the occurrence of impedance mismatch is minimized.
  • the RF signal line may preferably further include a matching component mounting pad, and in this case, an impedance matching circuit can be applied, and thus the antenna has the advantage of miniaturization and high performance.
  • the mating component mounting pad is not particularly limited if it is a mating component mounting pad commonly used in the technical field to which the present invention pertains.
  • the bottom layer of the PCB is preferably made so that the plated surface of the PCB is exposed to contact the antenna device, that is, the antenna metal pattern, that is, electrically connected. In this case, the PCB and the lower part of the antenna device are electrically Can be connected to GND.
  • FIG. 5 is a picture taken from the right (a), left (b) and rear (c) of the inside of the shark antenna according to an embodiment of the present invention.
  • a printed circuit board (PCB) and an antenna mechanism having a metal pattern formed on the carrier pedestal are sequentially screwed, and the carrier cover is not yet coupled.
  • the metal pattern may be optimized by combining an impedance antenna pattern and an impedance matching circuit to resonate at frequencies of DMB (195 MHz), FM (98 MHz), and LTE (Low-band: 869 MHz, High-band: 1880 MHz). In this case, there is an advantage of excellent reliability (VSWR).
  • each of the metal patterns forms an uneven pattern (a), a vortex pattern (b), and a branched pattern (c) in which a square pattern is combined with a triangular pattern, so that the FM fastening portions of the printed circuit board (PCB) are formed.
  • DMB connection part and LTE connection part contact, that is, electrically connected.
  • the starting point of the metal pattern is connected to the printed circuit board at the bottom of the antenna device, and the starting point and the ending point of the metal pattern do not meet.
  • FIG. 6 is a photograph of a carrier pedestal and a printed circuit board (inside) for mounting an antenna coupled thereto according to an embodiment of the present invention. Referring to FIG. 6, it can be seen that complete moldability, fastening and assembling properties are secured between the carrier pedestal and the printed circuit board.
  • FIG. 7 and 8 are graphs showing the results of measuring a voltage standing wave ratio (VSWR) after a low or high temperature reliability test of an antenna according to an embodiment of the present invention, respectively, and values thereof.
  • VSWR voltage standing wave ratio
  • FIG. 7 a low temperature (-40° C.) test was performed for 200 h (about 17 days) for each of three types of samples (the Shark antenna of FIG. 5 made of PPS resin with antenna metal patterns of FM, DMB and LTE bands). ), as a result of showing the VSWR performance after proceeding with the following conditions, it was confirmed that all of the VSWR values satisfies 4.0 or less.
  • the FM band VSWR was 3.686
  • the DMB band VSWR was 3.832
  • the LTE low-band band VSWR was 3.736
  • the LTE high-band band VSWR was 2.246.
  • the FM Radio Frequency was 98 MHz
  • the DMB Frequency was 195 MHz
  • the LTE Frequency was 869 MHz/1.88 GHz (Low/High).
  • a high temperature (105° C.) test was performed for 200 h (about 17 days) for each of three types of samples (the Shark antenna of FIG. 5 on which antenna metal patterns of FM, DMB and LTE bands were formed).
  • the FM band VSWR was 3.658
  • the DMB band VSWR was 3.589
  • the LTE low-band band VSWR was 3.791
  • the LTE high-band band VSWR was 3.551.
  • the VSWR measurement frequency is the same as the low temperature test. For reference, this reliability test was conducted through Onetech, an accredited certification testing agency.
  • Copper compound copper chrome oxide with an average particle diameter of 1.5 ⁇ m (Black 1G from The Shepherd Color)
  • Phosphorus antioxidant Tris(2,4-di-tert-butylphenyl)phosphite (SONGNOX 1680 of Songwon Industries)
  • Phenolic antioxidant Octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (SONGNOX 1076 of Songwon Industries)
  • the copper compound was cooled to room temperature, filtered several times with a large amount of distilled water to make pH 7 (neutral), and dried in an oven at 80° C. to obtain a copper compound whose surface was hydroxylated.
  • the temperature of the extruder was set to 270 °C, 285 °C, 290 °C according to the Feeding Zone, Mixing Zone, and Die Zone, and the total discharge amount was 50 kg/hr, and the screw speed was 200 rpm.
  • the melted and extruded composition was immediately cooled in water in a water bath, and then made into pellets using a pelletizer. Then, it was dried using a dehumidifying dryer at 110 °C.
  • Dried pellets are put into the injection molding machine by setting the temperature of the injection molding machine to 50 °C for the dropping point, 270 °C for the transfer section, 300 °C for the mixing section, and 310 °C for the nozzle.
  • the specimen was prepared as a 3.2 mm thick specimen, and the bent specimen was manufactured as ASTM D790 127 mm long, 12.7 mm wide, and 3.2 mm thick, and the specimen for measuring the metal circuit bonding strength was 100 mm long, 100 mm wide, and 2 thick. It was produced as a square plate specimen of mm.
  • the injection-molded products (Examples 1 to 2) manufactured with the antenna device of the present invention have excellent mechanical properties such as tensile strength and flexural strength, and excellent plating properties through excellent circuit bonding strength.
  • the tensile strength, flexural strength, and circuit bonding strength were decreased when the composition was made of a composition containing a metal compound that was not surface-modified (Comparative Examples 1 and 2).

Abstract

The present invention relates to an antenna device, a manufacturing method therefor, and a shark fin antenna comprising same, and, more specifically, to an antenna device, a manufacturing method therefor, and a shark fin antenna comprising same, the antenna device comprising 80-99.9 wt% of a resin ingredient and 0.1-20 wt% of a laser direct structuring (LDS) additive, wherein the LDS additive is a metal compound surface-modified with an aminosilane. According to the present invention, provided are: an antenna device, which implements excellent mechanical properties without the deterioration of plating characteristics such as plating adhesive strength so as to have excellent reliability, and can implement an integrated circuit for electronic components; a manufacturing method therefor; and a shark fin antenna comprising same. [Representative drawing] figure 5

Description

안테나 기구, 이의 제조방법 및 이를 포함하는 샤크 안테나Antenna mechanism, manufacturing method thereof, and shark antenna including same
본 발명은 안테나 기구, 이의 제조방법 및 이를 포함하는 샤크 안테나에 관한 것으로, 보다 상세하게는 도금 밀착력 등의 도금 특성의 저하 없이 우수한 기계적 물성이 구현되어 신뢰성이 뛰어나고, 전장부품용 일체회로 구현이 가능한 안테나 기구, 이의 제조방법 및 이를 포함하는 샤크 안테나에 관한 것이다. The present invention relates to an antenna mechanism, a method of manufacturing the same, and a shark antenna including the same, and more particularly, excellent mechanical properties are implemented without deterioration of plating properties such as plating adhesion, resulting in excellent reliability, and an integrated circuit for electronic components is possible. It relates to an antenna device, a method of manufacturing the same, and a shark antenna including the same.
현재 레이저직접구조화(Laser Direct Structuring; LDS) 공정을 통해 전기 부품 등을 제조하는 것이 많이 주목받고 있다. 상기 레이저직접구조화 공정은 도금 단계 이전에 수행되는 공정으로서 성형품 표면의 도금 대상 영역에 레이저를 조사함으로써 상기 도금 대상 영역을 개질하여 도금에 적합한 성질을 갖도록 하는 공정을 의미한다.Currently, manufacturing electric parts through a laser direct structuring (LDS) process is receiving a lot of attention. The laser direct structuring process is a process performed before the plating step, and refers to a process of modifying the plating target region by irradiating a laser to the plating target region on the surface of the molded product to have properties suitable for plating.
상기 레이저직접구조화 공정은 레이저에 의하여 금속 핵을 형성할 수 있는 레이저직접구조화 첨가제를 포함하여야 하는데, 이는 레이저를 받으면 분해되면서 금속 핵을 생성하고, 레이저가 조사된 영역은 거칠어진 표면을 갖게 된다. 이러한 금속 핵과 표면 거칠기로 인하여 레이저로 개질된 영역은 접착제 등을 사용하지 않고도 도금에 적합하게 된다.The laser direct structuring process should include a laser direct structuring additive capable of forming a metal nucleus by a laser, which is decomposed when receiving a laser to generate a metal nucleus, and the area irradiated with the laser has a roughened surface. Due to the metal core and surface roughness, the laser-modified region is suitable for plating without using an adhesive or the like.
최근에는 제품의 경량화, 박막화 추세에 따라 우수한 기계적 물성을 갖는 안테나 기구가 요구되고 있으나, 종래의 안테나 기구는 기계적 물성 저하가 심한 문제가 있다.Recently, in accordance with the trend of reducing product weight and thinning, an antenna device having excellent mechanical properties is required, but the conventional antenna device has a problem in that mechanical properties are severely deteriorated.
또한, 안테나 기구가 적용된 소형 LDS 안테나에 있어서 최근 안테나가 다중 대역화 되어 안테나 금속 패턴, 즉 방사체의 패턴이 복잡해지고 있는 기술적 추세에 의하여 협소한 단말기 내부 공간의 효율적 사용에 대한 요구가 매우 커지고 있다.In addition, in the small LDS antenna to which the antenna mechanism is applied, the demand for efficient use of a narrow terminal interior space is increasing due to the recent technological trend in which the antenna metal pattern, that is, the pattern of the radiator, is becoming complex due to the recent multi-band antenna.
그러나 지나치게 소형화 하는 경우 방사체의 패턴 형상에 제약이 심하고 다른 부품과의 형합성과 체결성이 떨어지며, 특히 안테나의 신뢰성이 저하되는 문제가 발생한다.However, if the size is too small, the pattern shape of the radiator is severely restricted, the matchability and fastening with other parts are poor, and in particular, the reliability of the antenna is deteriorated.
따라서, 도금 밀착력 등의 도금 특성의 저하가 없으면서도 우수한 기계적 물성 등이 구현되는 안테나 기구 및 이를 포함하는 신뢰성 및 일체성이 우수한 소형 안테나 등의 개발이 필요한 실정이다.Accordingly, there is a need for development of an antenna mechanism capable of implementing excellent mechanical properties without deterioration in plating properties such as plating adhesion, and a small antenna having excellent reliability and integrity including the same.
[선행기술문헌][Prior technical literature]
[특허문헌][Patent Literature]
(특허문헌 1) 한국 등록특허 제10-1297630호(Patent Document 1) Korean Patent Registration No. 10-1297630
상기와 같은 종래기술의 문제점을 해결하고자, 본 발명은 도금 밀착력 등의 도금 특성의 저하 없이 우수한 기계적 물성이 구현되어 신뢰성이 뛰어나고, 전장부품용 일체회로 구현이 가능한 안테나 기구, 이의 제조방법 및 이를 포함하는 샤크 안테나를 제공하는 것을 목적으로 한다. In order to solve the problems of the prior art as described above, the present invention has excellent mechanical properties without deterioration of plating properties such as plating adhesion, has excellent reliability, and includes an antenna mechanism capable of implementing an integrated circuit for electronic components, a method of manufacturing the same, and the same. It is an object of the present invention to provide a Shark antenna.
본 발명의 상기 목적 및 기타 목적들은 하기 설명된 본 발명에 의하여 모두 달성될 수 있다.All of the above and other objects of the present invention can be achieved by the present invention described below.
상기의 목적을 달성하기 위하여, 본 발명은 수지 수지 성분 80 내지 99.9 중량% 및 레이저직접성형(LDS) 첨가제 0.1 내지 20 중량%를 포함하여 형성되되, 상기 레이저직접성형(LDS) 첨가제는 아미노실란으로 표면 개질된 금속 화합물인 것을 특징으로 하는 안테나 기구를 제공한다.In order to achieve the above object, the present invention is formed including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive, wherein the laser direct molding (LDS) additive is an aminosilane. It provides an antenna device, characterized in that the surface-modified metal compound.
상기 안테나 기구는 바람직하게는 독립적으로 LDS 방식으로 도금된, 라디오 대역 안테나 금속 패턴, DMB 대역 안테나 금속 패턴, LTE 대역 안테나 금속 패턴 및 GPS 대역 안테나 금속 패턴으로 이루어진 군으로부터 선택된 1종 이상의 안테나 금속 패턴이 형성된다.The antenna mechanism is preferably independently plated in the LDS method, at least one antenna metal pattern selected from the group consisting of a radio band antenna metal pattern, a DMB band antenna metal pattern, an LTE band antenna metal pattern, and a GPS band antenna metal pattern. Is formed.
상기 금속은 바람직하게는 구리, 니켈 또는 금이다.The metal is preferably copper, nickel or gold.
상기 안테나 금속 패턴은 바람직하게는 전압 정재파비(VSWR; Voltage Standing Wave Ratio)가 4 이하이다.The antenna metal pattern preferably has a voltage standing wave ratio (VSWR) of 4 or less.
상기 수지 성분은 바람직하게는 폴리아릴렌설파이드 수지, 폴리아미드 수지, 폴리에스테르 수지, 폴리카보네이트 수지, 폴리아릴렌에테르 수지 및 액정 고분자(LCP)로 이루어진 군으로부터 선택된 1종 이상이다.The resin component is preferably at least one selected from the group consisting of polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP).
상기 아미노실란은 바람직하게는 하기 화학식 1The aminosilane is preferably the following formula (1)
[화학식 1][Formula 1]
Figure PCTKR2019015437-appb-I000001
Figure PCTKR2019015437-appb-I000001
(상기 R1 내지 R5는 독립적으로 수소 또는 탄소수 1 내지 5의 알킬기이고, R'는 탄소수 2 내지 10의 알킬렌기이다.)로 표시되는 화합물이다.(The R 1 to R 5 are independently hydrogen or an alkyl group having 1 to 5 carbon atoms, and R'is an alkylene group having 2 to 10 carbon atoms.)
상기 레이저직접성형(LDS) 첨가제는 바람직하게는 금속 화합물 95 내지 99.9 중량% 및 상기 금속 화합물 표면에 결합된 아미노실란 0.1 내지 5 중량%를 포함한다.The laser direct molding (LDS) additive preferably includes 95 to 99.9% by weight of a metal compound and 0.1 to 5% by weight of an aminosilane bonded to the surface of the metal compound.
상기 금속 화합물은 바람직하게는 평균입경이 0.05 내지 20 ㎛이다.The metal compound preferably has an average particle diameter of 0.05 to 20 µm.
상기 금속 화합물은 바람직하게는 표면이 히드록실화된 금속 화합물이다.The metal compound is preferably a metal compound whose surface is hydroxylated.
상기 금속은 바람직하게는 마그네슘, 구리, 코발트, 아연, 주석, 철, 망간 및 니켈, 티타늄, 알루미늄 및 크롬으로 이루어진 군으로부터 선택된 1종 이상이다.The metal is preferably at least one selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese and nickel, titanium, aluminum and chromium.
상기 안테나 기구는 바람직하게는 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 보강재를 20 내지 40 중량부 포함하여 형성된다.The antenna device is preferably formed by including 20 to 40 parts by weight of a reinforcing material based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive.
상기 보강재는 바람직하게는 유리섬유, 탈크, 규회석, 휘스커, 실리카, 마이카 및 현무암 섬유로 이루어진 군으로부터 선택된 1종 이상이다.The reinforcing material is preferably at least one selected from the group consisting of glass fibers, talc, wollastonite, whisker, silica, mica and basalt fibers.
또한, 본 발명은 a) 레이저직접성형(LDS) 첨가제로 아미노실란으로 표면 개질된 금속 화합물 0.1 내지 20 중량% 및 수지 성분 80 내지 99.9 중량%를 혼합한 후 압출기로 압출하여 펠렛을 제조하는 단계; 및 b) 제조된 펠렛을 사출성형하여 사출물을 제조하는 단계;를 포함하는 것을 특징으로 하는 안테나 기구의 제조방법을 제공한다.In addition, the present invention comprises the steps of: a) mixing 0.1 to 20% by weight of a metal compound surface-modified with aminosilane and 80 to 99.9% by weight of a resin component as a laser direct molding (LDS) additive, and then extruding with an extruder to prepare a pellet; And b) manufacturing an injection product by injection molding the manufactured pellets.
상기 안테나 기구의 제조방법은 바람직하게는 v) 레이저를 사용하여 상기 사출물에 전도 경로(conductive path)를 형성하는 단계; 및 vi) 상기 전도 경로에 금속층을 도금하는 단계;를 포함한다.The method of manufacturing the antenna device preferably comprises the steps of: v) forming a conductive path in the molded article using a laser; And vi) plating a metal layer on the conductive path.
또한, 본 발명은 본 기재의 안테나 기구 및 이와 전기적으로 연결된 인쇄 회로 기판(PCB)을 포함하는 것을 특징으로 하는 샤크 안테나를 제공한다.In addition, the present invention provides a shark antenna comprising the antenna mechanism of the present invention and a printed circuit board (PCB) electrically connected thereto.
본 발명에 따르면 도금 밀착력 등의 도금 특성의 저하 없이 우수한 기계적 물성이 구현되어 신뢰성이 뛰어나고, 전장부품용 일체회로 구현이 가능한 안테나 기구, 이의 제조방법 및 이를 포함하는 샤크 안테나를 제공하는 효과가 있다. According to the present invention, excellent mechanical properties are implemented without deterioration of plating properties such as plating adhesion, so that reliability is excellent, and there is an effect of providing an antenna mechanism capable of implementing an integrated circuit for electronic components, a manufacturing method thereof, and a shark antenna including the same.
도 1은 본 발명의 일 실시예에 따른 샤크 안테나 외관의 평면도(a) 및 우측면도(b)이다.1 is a plan view (a) and a right side view (b) of an exterior of a shark antenna according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 안테나 기구(사출물)를 왼쪽(a), 위쪽(b) 및 뒤쪽(c)에서 촬영한 사진이다.2 is a photograph taken from the left (a), upper (b) and rear (c) of an antenna device (injection) according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 금속 패턴이 형성된 안테나 기구의 우측면도(a), 좌측면도(b) 및 평면도(c)이다.3 is a right side view (a), a left side view (b), and a top view (c) of an antenna device on which a metal pattern is formed according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 안테나 실장(實裝)용 인쇄 회로 기판(PCB)을 촬영한 사진이다.4 is a photograph of a printed circuit board (PCB) for mounting an antenna according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 샤크 안테나의 내부를 왼쪽(a), 오른쪽(b) 및 뒤쪽(c)에서 촬영한 사진이다.5 is a picture taken from the left (a), right (b) and rear (c) of the inside of the shark antenna according to an embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른, 캐리어 받침대 및 이에 결합된 안테나 실장용 인쇄 회로 기판(안쪽)을 촬영한 사진이다.6 is a photograph of a carrier pedestal and a printed circuit board (inside) for mounting an antenna coupled thereto according to an embodiment of the present invention.
도 7 및 8은 각각 본 발명의 일 실시예에 따른 안테나의 저온 또는 고온 신뢰성 시험 후 전압 정재파비(VSWR; Voltage Standing Wave Ratio)를 측정한 결과를 나타낸 그래프 및 해당 값이다.7 and 8 are graphs and corresponding values showing results of measuring a voltage standing wave ratio (VSWR) after a low or high temperature reliability test of an antenna according to an embodiment of the present invention, respectively.
도 9는 금속 화합물 표면에 아미노실란이 1 중량% 부착되어 있는 것을 나타내는 TGA 그래프이다.9 is a TGA graph showing that 1% by weight of aminosilane is attached to the surface of a metal compound.
도 10은 금속 화합물의 표면에 히드록실기가 도입되는 과정을 나타낸 예시도이다.10 is an exemplary view showing a process of introducing a hydroxyl group to the surface of a metal compound.
도 11은 히드록실화된 금속 화합물의 표면에 아미노실란기가 도입되는 과정을 나타낸 예시도이다.11 is an exemplary view showing a process of introducing an aminosilane group to the surface of a hydroxylated metal compound.
도 12는 히드록실화된 금속 화합물 표면을 50,000 배 확대 촬영한 TEM 사진이다.12 is a TEM photograph of a 50,000-fold magnification of the surface of a hydroxylated metal compound.
도 13은 히드록실화된 금속 화합물 표면을 250,000 배 확대 촬영한 TEM 사진이다.13 is a TEM photograph of a 250,000-fold magnification of the surface of a hydroxylated metal compound.
도 14는 히드록실화된 금속 화합물의 표면을 아미노실란으로 개질한 후 다수의 금속 화합물들의 사이를 나타낸 TEM 사진이다.FIG. 14 is a TEM photograph showing between a plurality of metal compounds after modifying the surface of a hydroxylated metal compound with aminosilane.
도 15는 히드록실화된 금속 화합물의 표면을 아미노실란으로 개질한 후 하나의 금속 화합물의 겉 부분을 나타낸 TEM 사진이다.15 is a TEM photograph showing an outer portion of a metal compound after modifying the surface of a hydroxylated metal compound with aminosilane.
이하 본 기재의 안테나 기구, 이의 제조방법 및 이를 포함하는 샤크 안테나을 상세하게 설명한다. Hereinafter, the antenna mechanism of the present disclosure, a method of manufacturing the same, and a shark antenna including the same will be described in detail.
본 발명자들은 안테나 기구 제조 시 아미노실란으로 표면 개질된 금속 화합물을 포함하는 경우 수지 내 금속 화합물이 매우 균일하게 분포되어 기계적 물성이 크게 향상되고 일체회로형 전장부품 등에 적용이 가능한 것을 확인하고 이를 토대로 본 발명을 완성하게 되었다.The inventors of the present invention confirmed that when a metal compound surface-modified with aminosilane is included in the manufacture of an antenna device, the metal compound in the resin is very uniformly distributed, so that the mechanical properties are greatly improved, and that it can be applied to integrated circuit-type electronic components, etc. The invention was completed.
본 발명의 안테나 기구는 수지 성분 80 내지 99.9 중량% 및 레이저직접성형(LDS) 첨가제 0.1 내지 20 중량%를 포함하여 형성되되, 상기 레이저직접성형(LDS) 첨가제는 아미노실란으로 표면 개질된 금속 화합물인 것을 특징으로 하고, 이 경우 도금 밀착력 등의 도금 특성의 저하 없이 기계적 물성이 우수하여 신뢰성이 뛰어나고, 전장부품용 일체회로 구현이 가능한 이점이 있다.The antenna device of the present invention is formed by including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive, wherein the laser direct molding (LDS) additive is a metal compound surface-modified with aminosilane. In this case, the mechanical properties are excellent without deterioration of plating properties such as plating adhesion, so that the reliability is excellent, and there is an advantage that an integrated circuit for electronic parts can be implemented.
이하 본 발명의 안테나 기구를 구성별로 상세히 설명한다.Hereinafter, the antenna mechanism of the present invention will be described in detail for each configuration.
수지 성분Resin component
상기 수지 성분은 일례로 안테나 기구 총 100 중량%에 대하여 80 내지 99.9 중량%, 85 내지 99 중량%, 바람직하게는 90 내지 97 중량%, 보다 바람직하게는 90 내지 95 중량%, 더욱 바람직하게는 91 내지 93 중량%일 수 있고, 이 범위 내에서 기계적 물성이 우수한 효과가 있다.The resin component is, for example, 80 to 99.9% by weight, 85 to 99% by weight, preferably 90 to 97% by weight, more preferably 90 to 95% by weight, more preferably 91 It may be to 93% by weight, and there is an effect of excellent mechanical properties within this range.
상기 수지 성분이 상기 범위 미만일 경우 내구성이 저하되는 문제 및 레이저직접성형 첨가제가 수지 내에 과도하게 분산되어 도금 이후 패턴의 번짐 또는 박리 현상이 나타나는 문제가 발생할 수 있고, 상기 범위 초과일 경우 레이저직접성형 첨가제가 부족하여 수지 성분 내 분산되지 않아 도금패턴이 형성되지 않는 문제가 발생할 수 있다.If the resin component is less than the above range, the durability may be deteriorated, and the laser direct molding additive may be excessively dispersed in the resin, resulting in a pattern of bleeding or peeling after plating, and if it exceeds the above range, the laser direct molding additive There may be a problem in that the plating pattern is not formed due to insufficient dispersion in the resin component.
상기 수지 성분은 일례로 폴리아릴렌설파이드 수지, 폴리아미드 수지, 폴리에스테르 수지, 폴리카보네이트 수지, 폴리아릴렌에테르 수지 및 액정 고분자(LCP)로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 바람직하게는 폴리아릴렌설파이드 수지이며, 이 경우 내구성 및 기계적 물성이 우수하며, 형합성 및 체결성이 뛰어난 효과가 있다. The resin component may be, for example, one or more selected from the group consisting of polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP), and preferably polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP). It is an arylene sulfide resin, and in this case, it has excellent durability and mechanical properties, and has excellent moldability and fastening properties.
상기 폴리아릴렌설파이드 수지는 본 발명이 속한 기술분야에서 통상적으로 사용되는 폴리아릴렌설파이드 수지인 경우 특별히 제한되지 않으나, 일례로 폴리페닐렌설파이드(PPS)일 수 있고, 이 경우 기계적 물성이 우수한 효과가 있다.The polyarylene sulfide resin is not particularly limited if it is a polyarylene sulfide resin commonly used in the technical field to which the present invention belongs, but may be polyphenylene sulfide (PPS) as an example, and in this case, mechanical properties are excellent. There is.
상기 폴리아릴렌설파이드 수지는 일례로 용융지수(316 ℃, 5 kg)가 30 내지 150 g/min, 50 내지 130 g/min, 80 내지 120 g/min, 또는 90 내지 110 g/min일 수 있고, 이 범위 내에서 인장강도, 굴곡강도 등의 기계적 물성이 우수한 효과가 있다.The polyarylene sulfide resin may have, for example, a melt index (316° C., 5 kg) of 30 to 150 g/min, 50 to 130 g/min, 80 to 120 g/min, or 90 to 110 g/min, , Within this range, mechanical properties such as tensile strength and flexural strength are excellent.
본 기재에서 용융지수는 ASTM D1238에 의거하여 316 ℃, 5 kg 하중 조건에서 측정한다.In this description, the melt index is measured at 316°C and 5 kg load according to ASTM D1238.
상기 폴리아미드 수지는 본 발명이 속한 기술분야에서 통상적으로 사용되는 폴리아미드 수지인 경우 특별히 제한되지 않으나, 일례로 폴리프탈아미드(PPA)일 수 있고, 이 경우 성형성 및 기계적 물성이 우수한 효과가 있다.The polyamide resin is not particularly limited if it is a polyamide resin commonly used in the technical field to which the present invention belongs, but may be polyphthalamide (PPA) as an example, and in this case, it has excellent moldability and mechanical properties. .
상기 폴리아미드 수지는 일례로 수평균분자량이 10,000 내지 200,000 g/mol, 바람직하게는 20,000 내지 150,000 g/mol일 수 있고, 이 범위 내에서 내열성 및 가공성이 우수한 효과가 있다.The polyamide resin may have, for example, a number average molecular weight of 10,000 to 200,000 g/mol, preferably 20,000 to 150,000 g/mol, and has excellent heat resistance and processability within this range.
본 기재에서 수평균분자량 및 중량평균분자량은 수지를 테트라하이드로퓨란(THF)에 1 mg/ml 농도로 녹여 제조한 뒤, 이를 0.45 ㎛ 시린지 필터(syringe filer)로 여과하고, 겔 크로마토그래피(GPC)를 사용하여 측정한다.In the present description, the number average molecular weight and the weight average molecular weight were prepared by dissolving a resin in tetrahydrofuran (THF) at a concentration of 1 mg/ml, and then filtered through a 0.45 µm syringe filter, and gel chromatography (GPC) Measure using.
상기 폴리아미드 수지는 일례로 고유점도가 0.6 내지 1.2 dl/g, 바람직하게는 0.8 내지 1.0 dl/g일 수 있고, 이 범위 내에서 성형성 및 기계적 물성이 우수한 효과가 있다.The polyamide resin may have an intrinsic viscosity of 0.6 to 1.2 dl/g, preferably 0.8 to 1.0 dl/g, for example, and has excellent moldability and mechanical properties within this range.
본 기재에서 고유점도는 25 ℃의 클로로포름에서 측정한다.In this description, the intrinsic viscosity is measured in chloroform at 25°C.
상기 폴리에스테르 수지는 일례로 폴리에틸렌테레프탈레이트(PET), 폴리부틸렌테레프탈레이트(PBT), 폴리에틸렌나프탈레이트(PEN), 폴리트리메틸렌테레프탈레이트(PTT) 및 폴리시클로헥실렌테레프탈레이트(PCT)로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 내열성 및 기계적 물성이 우수한 효과가 있다.The polyester resin is composed of polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), and polycyclohexylene terephthalate (PCT), for example. It may be one or more selected from the group, and in this case, there is an effect of excellent heat resistance and mechanical properties.
상기 폴리에스테르 수지는 일례로 고유점도가 0.6 내지 2.0 dl/g, 바람직하게는 0.8 내지 1.4 dl/g일 수 있고, 이 범위 내에서 내열성 및 기계적 물성이 우수한 효과가 있다.The polyester resin may have an intrinsic viscosity of 0.6 to 2.0 dl/g, preferably 0.8 to 1.4 dl/g, for example, and has excellent heat resistance and mechanical properties within this range.
상기 폴리에스테르 수지는 일례로 중량평균분자량이 5,000 내지 30,000 g/mol, 바람직하게는 5,000 내지 20,000 g/mol일 수 있고, 이 범위 내에서 기계적 물성이 우수한 효과가 있다.The polyester resin may have a weight average molecular weight of 5,000 to 30,000 g/mol, preferably 5,000 to 20,000 g/mol, for example, and has excellent mechanical properties within this range.
상기 폴리카보네이트 수지는 본 발명이 속한 기술분야에서 통상적으로 사용되는 폴리카보네이트 수지인 경우 특별히 제한되지 않으나, 일례로 방향족 폴리카보네이트 및/또는 지방족 폴리카보네이트일 수 있고, 이 경우 내충격성, 도금 밀착성 및 표면 경도 등이 우수한 효과가 있다.The polycarbonate resin is not particularly limited if it is a polycarbonate resin commonly used in the technical field to which the present invention belongs, but may be an aromatic polycarbonate and/or aliphatic polycarbonate, in this case, impact resistance, plating adhesion, and surface There are excellent effects such as hardness.
상기 폴리카보네이트 수지는 일례로 수평균분자량이 3,000 내지 100,000 g/mol, 10,000 내지 75,000 g/mol, 바람직하게는 20,000 내지 50,000 g/mol일 수 있고, 이 범위 내에서 기계적 물성이 우수한 효과가 있다.The polycarbonate resin may have, for example, a number average molecular weight of 3,000 to 100,000 g/mol, 10,000 to 75,000 g/mol, preferably 20,000 to 50,000 g/mol, and has excellent mechanical properties within this range.
상기 폴리아릴렌에테르 수지는 일례로 폴리(2,6-디메틸-1,4-페닐렌에테르), 폴리(2,6-디에틸-1,4-페닐렌에테르), 폴리(2-메틸-6-에틸-1,4-페닐렌에테르), 폴리(2-메틸-6-프로필-1,4-페닐렌에테르), 폴리(2,6-디프로필-1,4-페닐렌에테르), 폴리(2-에틸-6-프로필-1,4-페닐렌에테르), 폴리(2,6-디메톡시-1,4-페닐렌에테르), 폴리(2,6-디(클로로메틸)-1,4-페닐렌에테르), 폴리(2,6-지(브로모메틸)-1,4-페닐렌에테르), 폴리(2,6-디페닐-1,4-페닐렌에테르), 폴리(2,6-디클로로-1,4-페닐렌에테르), 폴리(2,6-디벤질-1,4-페닐렌에테르), 폴리(2,5-디메틸-1,4-페닐렌에테르), 2,6-디메틸페놀과 2,3,6-트리메틸페놀의 공중합체, 2,6-디메틸페놀과 o-크레졸의 공중합체 및 2,3,6-트리메틸페놀과 o-크레졸의 공중합체로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 가공성 및 물성 밸런스가 우수한 효과가 있다.The polyarylene ether resin is, for example, poly(2,6-dimethyl-1,4-phenylene ether), poly(2,6-diethyl-1,4-phenylene ether), poly(2-methyl- 6-ethyl-1,4-phenylene ether), poly(2-methyl-6-propyl-1,4-phenylene ether), poly(2,6-dipropyl-1,4-phenylene ether), Poly(2-ethyl-6-propyl-1,4-phenylene ether), poly(2,6-dimethoxy-1,4-phenylene ether), poly(2,6-di(chloromethyl)-1 ,4-phenylene ether), poly(2,6-di(bromomethyl)-1,4-phenylene ether), poly(2,6-diphenyl-1,4-phenylene ether), poly( 2,6-dichloro-1,4-phenylene ether), poly(2,6-dibenzyl-1,4-phenylene ether), poly(2,5-dimethyl-1,4-phenylene ether), Consisting of a copolymer of 2,6-dimethylphenol and 2,3,6-trimethylphenol, a copolymer of 2,6-dimethylphenol and o-cresol, and a copolymer of 2,3,6-trimethylphenol and o-cresol It may be one or more selected from the group, and in this case, there is an effect of excellent processability and physical property balance.
상기 폴리아릴렌에테르 수지는 일례로 고유점도가 0.1 내지 0.6 dl/g, 바람직하게는 0.3 내지 0.5 dl/g일 수 있고, 이 범위 내에서 가공성 및 물성 밸런스가 우수한 효과가 있다.The polyarylene ether resin may have an intrinsic viscosity of 0.1 to 0.6 dl/g, preferably 0.3 to 0.5 dl/g, for example, and has an excellent effect in balance of processability and physical properties within this range.
상기 액정 고분자는 본 발명이 속한 기술분야에서 통상적으로 사용되는 물질이면 특별히 제한되지 않는다.The liquid crystal polymer is not particularly limited as long as it is a material commonly used in the technical field to which the present invention belongs.
레이저직접성형(LDS) 첨가제Laser direct molding (LDS) additive
상기 레이저직접성형 첨가제는 일례로 안테나 기구 총 100 중량%에 대하여 0.1 내지 20 중량%, 1 내지 15 중량%, 바람직하게는 3 내지 10 중량%, 보다 바람직하게는 5 내지 10 중량%, 더욱 바람직하게는 7 내지 9 중량%일 수 있고, 이 범위 내에서 레이저 반응성 및 도금 특성이 우수할 뿐만 아니라 상기 첨가제가 수지 내 매우 균일하게 분포되어 기계적 물성이 종래 대비 동등 이상을 유지하면서 도금 특성이 향상되는 효과가 있다.The laser direct molding additive is, for example, 0.1 to 20% by weight, 1 to 15% by weight, preferably 3 to 10% by weight, more preferably 5 to 10% by weight, more preferably, based on 100% by weight of the total antenna device. May be 7 to 9% by weight, and within this range, the laser reactivity and plating properties are excellent, and the additives are distributed very evenly in the resin, so that the mechanical properties are maintained equal to or higher than the prior art, while the plating properties are improved. There is.
상기 레이저직접성형(LDS) 첨가제는 일례로 아미노실란으로 표면 개질된 금속 화합물일 수 있고, 이 경우 수지 내 금속 화합물이 매우 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.The laser direct molding (LDS) additive may be, for example, a metal compound surface-modified with aminosilane, and in this case, the metal compound in the resin is very uniformly distributed, thereby improving mechanical properties.
상기 아미노실란은 바람직한 일례로 하기 화학식 1로 표시되는 화합물일 수 있고, 이 경우 수지 내 금속 화합물이 매우 균일하게 분포되어 인장강도 및 굴곡강도 등과 같은 기계적 물성이 크게 향상되는 효과가 있다.The aminosilane may be a compound represented by the following formula (1) as a preferred example, and in this case, the metal compound in the resin is very uniformly distributed, so that mechanical properties such as tensile strength and flexural strength are greatly improved.
[화학식 1][Formula 1]
Figure PCTKR2019015437-appb-I000002
Figure PCTKR2019015437-appb-I000002
(상기 R1 내지 R5는 독립적으로 수소 또는 탄소수 1 내지 5의 알킬기이고, R'는 탄소수 2 내지 10의 알킬렌기이다.)(The R 1 to R 5 are independently hydrogen or an alkyl group having 1 to 5 carbon atoms, and R'is an alkylene group having 2 to 10 carbon atoms.)
상기 R1 내지 R3은 일례로 독립적으로 수소 또는 탄소수 1 내지 3의 알킬기일 수 있고, 상기 R4 내지 R5는 일례로 독립적으로 수소일 수 있으며, 상기 R'는 일례로 탄소수 2 내지 4의 알킬렌기일 수 있고, 이 경우 수지 내 금속 화합물이 매우 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.The R 1 to R 3 may be independently hydrogen or an alkyl group having 1 to 3 carbon atoms as an example, and R 4 to R 5 may be independently hydrogen as an example, and R′ may be an example of 2 to 4 carbon atoms It may be an alkylene group, and in this case, the metal compound in the resin is very uniformly distributed, thereby improving mechanical properties.
상기 아미노실란은 구체적인 일례로 아미노프로필트리에톡시실란((3-Aminopropyl)triethoxysilane, APTES)일 수 있고, 이 경우 수지 내 금속 화합물이 매우 균일하게 분포되어 인장강도, 굴곡강도 등의 기계적 물성이 향상되는 효과가 있다.The aminosilane may be aminopropyltriethoxysilane (APTES) as a specific example, and in this case, the metal compound in the resin is very uniformly distributed to improve mechanical properties such as tensile strength and flexural strength. Has the effect of being.
상기 레이저직접성형(LDS) 첨가제는 일례로 금속 화합물 95 내지 99.9 중량%, 바람직하게는 96 내지 99 중량%, 보다 바람직하게는 96 내지 98 중량%; 및 일례로 상기 금속 화합물 표면에 결합된 아미노실란 0.1 내지 5 중량% %, 바람직하게는 1 내지 4 중량%, 보다 바람직하게는 2 내지 4 중량%;를 포함할 수 있고, 이 범위 내에서 레이저 조사 시 레이저 빔에 노출된 영역의 금속 화합물의 금속 원자는 활성화되고 활성화된 영역의 표면이 거칠어져 도금이 용이할 뿐만 아니라 상기 금속 화합물이 수지 내 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.The laser direct molding (LDS) additive is, for example, 95 to 99.9% by weight of a metal compound, preferably 96 to 99% by weight, more preferably 96 to 98% by weight; And, for example, 0.1 to 5% by weight, preferably 1 to 4% by weight, more preferably 2 to 4% by weight of aminosilane bonded to the surface of the metal compound, and laser irradiation within this range When the metal atoms of the metal compound in the area exposed to the laser beam are activated, the surface of the activated area is roughened to facilitate plating, and the metal compound is uniformly distributed in the resin, thereby improving mechanical properties.
상기 금속 화합물은 일례로 금속 산화물, 금속 염 또는 이들의 혼합일 수 있고, 이 경우 레이저가 조사되는 수지의 표면과의 도금 접착력이 우수한 효과가 있다.The metal compound may be, for example, a metal oxide, a metal salt, or a mixture thereof, and in this case, there is an effect of excellent plating adhesion to the surface of the resin to which the laser is irradiated.
상기 금속 산화물은 바람직하게 하기 화학식 2로 표시되는 금속 화합물일 수 있고, 이 경우 아미노실란으로 표면 개질이 용이하여 수지 내 상기 금속 화합물이 균일하게 분포되어 기계적 물성이 우수한 효과가 있다.The metal oxide may be preferably a metal compound represented by the following formula (2), and in this case, the surface of the metal compound is easily modified with aminosilane, so that the metal compound is uniformly distributed in the resin, thereby having excellent mechanical properties.
[화학식 2][Formula 2]
XY2O4 XY 2 O 4
(상기 X는 원자가 2의 금속이고, 상기 Y는 원자가 3의 금속이다.)(The X is a metal of valence 2, and Y is a metal of valence 3.)
상기 원자가 2의 금속은 일례로 마그네슘, 구리, 코발트, 아연, 주석, 철, 망간 및 니켈로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 레이저 반응성 및 기계적 물성이 우수한 효과가 있다.The metal having a valence of 2 may be one or more selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese, and nickel, for example, and in this case, laser reactivity and mechanical properties are excellent.
상기 원자가 3의 금속은 일례로 망간, 니켈, 구리, 코발트, 주석, 티타늄, 철, 알루미늄 및 크롬으로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 레이저 반응성 및 기계적 물성이 우수한 효과가 있다.The metal having a valence of 3 may be one or more selected from the group consisting of manganese, nickel, copper, cobalt, tin, titanium, iron, aluminum, and chromium, for example, and in this case, laser reactivity and mechanical properties are excellent.
상기 금속 산화물은 구체적인 일례로 마그네슘 알루미늄 산화물(MgAl2O4), 아연 알루미늄 산화물(ZnAl2O4), 철 알루미늄 산화물(FeAl2O4), 구리 철 산화물(CuFe2O4), 구리 크롬 산화물(CuCr2O4), 망간 철 산화물(MnFe2O4), 니켈 철 산화물(NiFe2O4), 티타늄 철 산화물(TiFe2O4), 철 크롬 산화물(FeCr2O4) 및 마그네슘 크롬 산화물(MgCr2O4)로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 레이저 반응성 및 기계적 물성이 우수한 효과가 있다.The metal oxides include magnesium aluminum oxide (MgAl 2 O 4 ), zinc aluminum oxide (ZnAl 2 O 4 ), iron aluminum oxide (FeAl 2 O 4 ), copper iron oxide (CuFe 2 O 4 ), copper chromium oxide as specific examples. (CuCr 2 O 4 ), manganese iron oxide (MnFe 2 O 4 ), nickel iron oxide (NiFe 2 O 4 ), titanium iron oxide (TiFe 2 O 4 ), iron chromium oxide (FeCr 2 O 4 ) and magnesium chromium oxide It may be one or more selected from the group consisting of (MgCr 2 O 4 ), and in this case, laser reactivity and mechanical properties are excellent.
상기 금속 염은 본 발명이 속한 기술분야에서 금속 염으로 지칭되는 것이면 특별히 제한되지 않으나, 일례로 구리 염일 수 있고, 상기 구리 염은 바람직한 일례로 인산 구리(copper phosphate), 황산 구리(copper sulfate), 구리 히드록시드 포스페이트(copper hydroxide phosphate) 및 티오시안산제1구리로 이루어진 군으로부터 선택된 1종 이상일 수 있으며, 이 경우 레이저 반응성, 물성 밸런스 및 기계적 물성이 우수한 효과가 있다The metal salt is not particularly limited as long as it is referred to as a metal salt in the technical field to which the present invention belongs, but may be a copper salt as an example, and the copper salt is a preferred example of copper phosphate, copper sulfate, It may be one or more selected from the group consisting of copper hydroxide phosphate and cuprous thiocyanate, and in this case, laser reactivity, physical property balance, and mechanical properties are excellent.
상기 금속 화합물은 일례로 평균입경이 0.05 내지 20 ㎛, 0.1 내지 15 ㎛, 바람직하게는 0.5 내지 10 ㎛일 수 있고, 이 범위 내에서 레이저 조사 시 레이저직접성형 첨가제가 수지 내에 균일하게 형성되어 기계적 물성의 저하가 적고, 도금 특성이 향상되는 효과가 있다.The metal compound may have, for example, an average particle diameter of 0.05 to 20 µm, 0.1 to 15 µm, preferably 0.5 to 10 µm, and when laser irradiation within this range, the laser direct molding additive is uniformly formed in the resin, and mechanical properties There is little deterioration of, and there is an effect of improving plating characteristics.
상기 평균입경이란 수평균 직경(Number Average Diameter)을 의미하며, 분포율이 50% 되는 지점의 입경인 D50을 측정한 것을 의미한다.The average particle diameter refers to a number average diameter, and refers to a measurement of D50, which is a particle diameter at a point where the distribution ratio is 50%.
상기 평균입경은 레이저 회절 산란법에 의거하여 측정한다.The average particle diameter is measured based on a laser diffraction scattering method.
상기 금속 화합물은 일례로 표면이 히드록실화된 금속 화합물일 수 있고, 이 경우 금속 화합물의 표면이 활성화되어 아미노실란으로 표면 개질하는 것이 용이해지고 표면 개질된 금속 화합물은 수지 내 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.The metal compound may be, for example, a metal compound whose surface is hydroxylated, and in this case, the surface of the metal compound is activated to facilitate surface modification with aminosilane, and the surface-modified metal compound is uniformly distributed in the resin to provide mechanical properties. This has the effect of improving.
상기 금속은 일례로 마그네슘, 구리, 코발트, 아연, 주석, 철, 망간 및 니켈, 티타늄, 알루미늄 및 크롬으로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 레이저 반응성 및 기계적 물성이 우수한 효과가 있다.The metal may be one or more selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese and nickel, titanium, aluminum, and chromium, for example, and in this case, laser reactivity and mechanical properties are excellent.
안테나 기구Antenna mechanism
본 발명의 안테나 기구는 수지 성분 80 내지 99.9 중량% 및 레이저직접성형(LDS) 첨가제 0.1 내지 20 중량%를 포함하여 형성되되, 상기 레이저직접성형(LDS) 첨가제는 아미노실란으로 표면 개질된 금속 화합물인 것을 특징으로 하고, 이 경우 도금 밀착력 등의 도금 특성의 저하 없이 기계적 물성이 우수하여 신뢰성이 뛰어나고, 전장부품용 일체회로 구현이 가능한 이점이 있다.The antenna device of the present invention is formed by including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive, wherein the laser direct molding (LDS) additive is a metal compound surface-modified with aminosilane. In this case, the mechanical properties are excellent without deterioration of plating properties such as plating adhesion, so that the reliability is excellent, and there is an advantage that an integrated circuit for electronic parts can be implemented.
상기 안테나 기구는 바람직하게는 독립적으로 LDS 방식으로 도금된, 라디오 대역 안테나 금속 패턴, DMB 대역 안테나 금속 패턴, LTE 대역 안테나 금속 패턴 및 GPS 대역 안테나 금속 패턴으로 이루어진 군으로부터 선택된 1종 이상의 안테나 금속 패턴이 형성되고, 이 경우 혹독한 조건에서도 신뢰성이 우수한 효과가 있다.The antenna mechanism is preferably independently plated in the LDS method, at least one antenna metal pattern selected from the group consisting of a radio band antenna metal pattern, a DMB band antenna metal pattern, an LTE band antenna metal pattern, and a GPS band antenna metal pattern. Is formed, and in this case, there is an effect of excellent reliability even under severe conditions.
상기 금속은 바람직하게는 구리, 니켈 또는 금일 수 있으나, 이에 제한되는 것은 아니다.The metal may be preferably copper, nickel, or gold, but is not limited thereto.
상기 안테나 금속 패턴은 바람직하게는 전압 정재파비(VSWR; Voltage Standing Wave Ratio)가 4 이하, 보다 바람직하게는 3.9 이하, 더욱 바람직하게는 3.8 이하이고, 이 경우 안테나의 신뢰성이 우수한 효과가 있다.The antenna metal pattern preferably has a voltage standing wave ratio (VSWR) of 4 or less, more preferably 3.9 or less, and even more preferably 3.8 or less, and in this case, the reliability of the antenna is excellent.
상기 안테나 금속 패턴은 바람직하게는 하나의 선으로 형성된 선형 패턴 또는 두 개 이상의 선으로 형성된 분지형 패턴일 수 있고, 상기 선형 패턴은 바람직하게는 요철형 패턴 또는 와류형 패턴일 수 있으며, 상기 분지형 패턴은 바람직하게는 하나의 선으로 형성된 다각형 패턴의 일 지점에서 하나 이상의 선으로 형성된 다각형 패턴이 분지되어 형성된 패턴일 수 있고, 이 경우 안테나의 신뢰도 성능이 우수한 이점이 있다.The antenna metal pattern may preferably be a linear pattern formed of one line or a branched pattern formed of two or more lines, and the linear pattern may be preferably an uneven pattern or a eddy current pattern, and the branched The pattern may preferably be a pattern formed by branching a polygonal pattern formed of one or more lines at one point of a polygonal pattern formed of a single line, and in this case, there is an advantage in that the reliability performance of the antenna is excellent.
상기 안테나 기구는 그 형태에 있어서 임의 목적에 따라 본 발명의 목적 및 효과를 해치지 않는 범위 내에서 자유롭게 형성될 수 있고, 바람직하게는 각뿔 형태, 보다 바람직하게는 삼각뿔 또는 사각뿔 형태를 가지며, 이 경우 샤크 안테나 등의 캐리어 내부 공간을 최대한 활용할 수 있고, 인쇄 회로 기판 등 다른 구성과의 조립성, 형합성 및 체결성이 우수한 효과가 있다.The antenna mechanism may be freely formed within the scope of not impairing the objects and effects of the present invention according to any purpose in its shape, and preferably has a pyramidal shape, more preferably a triangular pyramidal or square pyramidal shape, in this case a shark It is possible to make the most of the space inside the carrier such as an antenna, and has excellent assembly, moldability, and fastening properties with other components such as a printed circuit board.
본 기재의 각뿔에서 각의 수는 금속 패턴이 형성 가능한 면수를 기준으로 해석될 수 있으므로, 완벽한 각뿔만을 기준으로 하지는 않는다.Since the number of angles in the pyramids of the present disclosure can be interpreted based on the number of surfaces in which the metal pattern can be formed, it is not based on only perfect pyramids.
상기 안테나 기구는 또 다른 예로 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 보강재를 20 내지 40 중량부, 바람직하게는 25 내지 35 중량부 포함할 수 있고, 이 범위 내에서 도금 특성, 기계적 강도, 내충격성, 내열성, 신뢰성 등이 우수한 효과가 있다.As another example, the antenna device may include 20 to 40 parts by weight, preferably 25 to 35 parts by weight of a reinforcing material based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and within this range. In the plating properties, mechanical strength, impact resistance, heat resistance, reliability, etc. have excellent effects.
상기 보강재는 일례로 유리섬유, 탈크, 규회석, 휘스커, 실리카, 마이카 및 현무암 섬유로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 유동성 및 기계적 물성이 우수한 효과가 있다.The reinforcing material may be, for example, one or more selected from the group consisting of glass fiber, talc, wollastonite, whisker, silica, mica, and basalt fiber, and in this case, there is an effect of excellent fluidity and mechanical properties.
상기 유리섬유는 일례로 촙 길이(chop length)가 2 내지 5 mm, 지름이 5 내지 20 ㎛, 또는 촙 길이가 3 내지 5 mm, 지름이 7 내지 15 ㎛일 수 있고, 이 범위 내에서 외관 특성 및 기계적 물성이 우수한 효과가 있다.The glass fiber may have a chop length of 2 to 5 mm, a diameter of 5 to 20 µm, or a chop length of 3 to 5 mm, and a diameter of 7 to 15 µm, for example, and appearance characteristics within this range And excellent mechanical properties.
상기 유리섬유는 바람직한 일례로 실란(silane) 또는 올레핀(olefin)으로 표면 처리된 촙(chopped) 유리섬유일 수 있고, 이 경우 고분자 사이에서 매우 강한 결합력을 유지하여 본 발명의 안테나 기구의 강성 등을 향상시키는 효과가 있다.The glass fiber may be a chopped glass fiber surface-treated with silane or olefin as a preferred example, and in this case, the rigidity of the antenna device of the present invention is maintained by maintaining a very strong bonding force between the polymers. There is an effect of improving.
상기 유리섬유는 일례로 원통형, 코쿤(cocoon)형, 또는 플랫(flat) 타입일 수 있고, 이 경우 외관 특성 및 기계적 물성이 우수한 효과가 있다.The glass fiber may be, for example, a cylindrical shape, a cocoon type, or a flat type, and in this case, there is an effect of excellent appearance characteristics and mechanical properties.
상기 안테나 기구는 일례로 열안정제, 공정안정제, 항산화제, 광안정제, 가소제, UV흡수제, 활제, 충격보강제, 착색제, 산화방지제, 대전방지제, 유동개선제 및 이형제로 이루어진 군으로부터 선택된 1종 이상의 기타 첨가제를 더 포함할 수 있고, 이 경우 본 발명의 안테나 기구 고유의 기저 물성을 저하시키지 않으면서 각 첨가제의 기능을 구현하는 효과가 있다.The antenna device is, for example, one or more other additives selected from the group consisting of heat stabilizers, process stabilizers, antioxidants, light stabilizers, plasticizers, UV absorbers, lubricants, impact modifiers, colorants, antioxidants, antistatic agents, flow improvers, and release agents. It may further include, and in this case, there is an effect of implementing the function of each additive without deteriorating the underlying physical properties inherent to the antenna device of the present invention.
상기 기타 첨가제는 일례로 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 0 중량부 초과 내지 5 중량부 이하, 바람직하게는 0.1 내지 3 중량부, 보다 바람직하게는 0.5 내지 2 중량부로 포함할 수 있고, 이 범위 내에서 본 발명의 안테나 기구 고유의 기저 물성을 저하시키지 않으면서 첨가제의 기능을 구현하는 효과가 있다.The other additives are, for example, more than 0 parts by weight to 5 parts by weight or less, preferably 0.1 to 3 parts by weight, more preferably 0.5 to less than 0 parts by weight, based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive combined. It may be included in an amount of 2 parts by weight, and within this range, there is an effect of implementing the function of the additive without deteriorating the underlying physical properties of the antenna device of the present invention.
상기 열안정제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 열안정제인 경우 특별히 제한되지 않으나, 일례로 트리페닐 포스파이트, 트리스-(2,6-디메틸페닐)포스파이트, 트리스-(혼합형 모노- 및 디-노닐페닐)포스파이트 등과 같은 유기 포스파이트; 디메틸벤젠 포스포네이트 등과 같은 유기 포스포네이트; 및 트리메틸 포스페이트 등과 같은 유기 포스페이트;로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The heat stabilizer is not particularly limited if it is a heat stabilizer commonly used in the technical field to which the present invention belongs, but examples include triphenyl phosphite, tris-(2,6-dimethylphenyl)phosphite, tris-(mixed mono- And organic phosphites such as di-nonylphenyl)phosphite; Organic phosphonates such as dimethylbenzene phosphonate and the like; And organic phosphates such as trimethyl phosphate and the like; it may be at least one selected from the group consisting of.
상기 공정안정제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 공정안정제인 경우 특별히 제한되지 않는다.The process stabilizer is not particularly limited if it is a process stabilizer commonly used in the technical field to which the present invention belongs.
상기 항산화제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 항산화제인 경우 특별히 제한되지 않으나, 일례로 트리스(노닐 페닐)포스파이트, 트리스(2,4-디-티(t)-부틸페닐)포스파이트, 비스(2,4-디-티-부틸페닐)펜타에리스리톨 디포스파이트, 디스테아릴 펜타에리스리톨 디포스파이트 등과 같은 유기 포스파이트; 알킬화 모노페놀 또는 폴리페놀; 테트라키스[메틸렌(3,5-디-터트-부틸-4-히드록시히드로신나메이트)]메탄 등과 같은 디엔을 가진 폴리페놀의 알킬화 반응 생성물; 파라-크레졸 또는 디시클로펜타디엔의 부틸화 반응 생성물; 알킬화 히드로퀴논; 히드록실화 티오디페닐 에테르; 알킬리덴-비스페놀; 벤질 화합물; 모노히드릭 또는 폴리히드릭 알코올을 가진 베타-(3,5-디-터트-부틸-4-히드록시페닐)-프로피온산의 에스테르; 모노히드릭 또는 폴리히드릭 알코올을 가진 베타-(5-터트-부틸-4-히드록시-3-메틸페닐)-프로피온산의 에스테르; 디스테아릴티오프로피오네이트, 디라우릴티오프로피오네이트, 디트리데실티오디프로피오네이트, 옥타데실-3-(3,5-디-터트-부틸-4-히드록시페닐)프로피오네이트, 펜타에리스리틸-테트라키스[3-(3,5-디-터트-부틸-4-히드록시페닐)프로피오네이트 등과 같은 티오알킬 또는 티오아릴 화합물의 에스테르; 및 베타-(3,5-디-터트-부틸-4-히드록시페닐)-프로피온산 등의 아미드;로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The antioxidant is not particularly limited if it is an antioxidant commonly used in the technical field to which the present invention belongs, but examples include tris(nonylphenyl)phosphite, tris(2,4-di-ti(t)-butylphenyl)phos Organic phosphites such as phyte, bis(2,4-di-ti-butylphenyl)pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, and the like; Alkylated monophenols or polyphenols; Alkylation reaction products of polyphenols having dienes such as tetrakis[methylene(3,5-di-tert-butyl-4-hydroxyhydrocinnamate)]methane and the like; Butylation reaction product of para-cresol or dicyclopentadiene; Alkylated hydroquinone; Hydroxylated thiodiphenyl ether; Alkylidene-bisphenol; Benzyl compounds; Esters of beta-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionic acid with monohydric or polyhydric alcohols; Esters of beta-(5-tert-butyl-4-hydroxy-3-methylphenyl)-propionic acid with monohydric or polyhydric alcohols; Distearylthiopropionate, dilaurylthiopropionate, ditridecylthiodipropionate, octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, Esters of thioalkyl or thioaryl compounds such as pentaerythrityl-tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate and the like; And amides such as beta-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionic acid, and the like.
상기 광안정제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 광안정제인 경우 특별히 제한되지 않으나, 일례로 2-(2-히드록시-5-메틸페닐)벤조트리아졸, 2-(2-히드록시-5-터트-옥틸페닐)-벤조트리아졸 및 2-히드록시-4-n-옥토시 벤조페논로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The light stabilizer is not particularly limited if it is a light stabilizer commonly used in the technical field to which the present invention belongs, but examples include 2-(2-hydroxy-5-methylphenyl)benzotriazole, 2-(2-hydroxy- It may be one or more selected from the group consisting of 5-tert-octylphenyl)-benzotriazole and 2-hydroxy-4-n-octocy benzophenone.
상기 가소제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 가소제인 경우 특별히 제한되지 않으나, 일례로 프탈산 에스테르, 디옥틸-4,5-에폭시-헥사히드로프탈레이트, 트리스-(옥톡시카르보닐에틸) 이소시아누레이트, 트리스테아린 및 에폭시화 대두유로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The plasticizer is not particularly limited if it is a plasticizer commonly used in the technical field to which the present invention belongs, but examples include phthalic acid ester, dioctyl-4,5-epoxy-hexahydrophthalate, tris-(octoxycarbonylethyl) iso It may be one or more selected from the group consisting of cyanurate, tristearin, and epoxidized soybean oil.
상기 UV 흡수제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 UV 흡수제인 경우 특별히 제한되지 않는다.The UV absorber is not particularly limited if it is a UV absorber commonly used in the technical field to which the present invention belongs.
상기 활제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 활제인 경우 특별히 제한되지 않으나, 일례로 소듐 라우릴 설페이트(SLS), 소듐 라우릴 에테르 설페이트(SLES), 직쇄알킬벤젠설폰산염(LAS), 모노 알킬 포스페이트(MAP), 에틸렌 비스 스테아로아미드(ethylene bis stearamide), 아실 이세티오네이트(acyl isethionate, SCI), 알킬 글리세릴 에테르 설포네이트(AGES), 아실 글루타메이트(acyl glutamate), 아실 타우레이트(acyl taurate), 지방산 금속염(fatty acid metal salt), 에톡시레이트 패티 알코올(ethoxylated fatty alcohol), 에톡시레이트 패티 에시드(ethoxylated fatty acid), 에톡시레이트 알킬 페놀(ethoxylated alkyl phenik), 알카놀아미드(패티 에시드 알카놀아미드)(alkanolamide(fatty acid alkanolamide), 에톡시레이트 패티 에시드 알카놀아미드(ethoxylated fatty acid alkanolamide), 패티 아민 옥사이드(fatty amine oxide), 패티 아미도 아민 옥사이드(fatty amido amine oxide), 글리세릴 패티 에시드 에스테르(glyceryl fatty acid ester), 솔비탄(sorbitan), 에톡시레이트 솔비탄 에스테르(ethoxylated sorbitan ester), 알킬 폴리 글리코사이드(alkyl poly glycoside), 에틸렌/프로필렌 옥사이드 블록 코폴리머(ethylene/propylene oxide copolymer) 및 에톡시레이트-프록폭실레이트 패티 알코올(ethoxylated-propoxylated fatty alcohol)로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 젖음성을 향상시키는 효과가 있다.The lubricant is not particularly limited if it is a lubricant commonly used in the technical field to which the present invention belongs, but examples include sodium lauryl sulfate (SLS), sodium lauryl ether sulfate (SLES), linear alkylbenzene sulfonate (LAS), Mono alkyl phosphate (MAP), ethylene bis stearamide, acyl isethionate (SCI), alkyl glyceryl ether sulfonate (AGES), acyl glutamate, acyl taurate ( acyl taurate), fatty acid metal salt, ethoxylated fatty alcohol, ethoxylated fatty acid, ethoxylated alkyl phenik, alkanolamide ( Fatty acid alkanolamide (alkanolamide), ethoxylated fatty acid alkanolamide, fatty amine oxide, fatty amido amine oxide, Glyceryl fatty acid ester, sorbitan, ethoxylated sorbitan ester, alkyl poly glycoside, ethylene/propylene oxide block copolymer (ethylene/ propylene oxide copolymer) and ethoxylated-propoxylated fatty alcohol, and in this case, there is an effect of improving wettability.
상기 활제는 일례로 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 0.1 내지 1 중량부, 바람직하게는 0.3 내지 0.5 중량부일 수 있고, 이 범위 내에서 젖음성을 향상시킴과 동시에 기계적 물성이 우수한 효과가 있다.The lubricant may be, for example, 0.1 to 1 parts by weight, preferably 0.3 to 0.5 parts by weight, based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and improves wettability within this range. At the same time, it has excellent mechanical properties.
상기 충격보강제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 충격보강제인 경우 특별히 제한되지 않는다.The impact modifier is not particularly limited if it is an impact modifier commonly used in the technical field to which the present invention belongs.
상기 착색제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 착색제인 경우 특별히 제한되지 않으나, 일례로 TiO2, ZnO, BaSO4, MgSiO4, ZnS 및 Sb2O3로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The coloring agent, the present invention is the case of conventional coloring agents used in the art that not particularly limited, one example TiO 2, ZnO, BaSO 4, MgSiO 4, be at least one selected from the group consisting of ZnS and Sb 2 O 3 have.
상기 산화방지제는 일례로 페놀계 산화방지제, 인계 산화방지제, 또는 이들의 혼합물을 포함할 수 있고, 이 경우 압출 공정 시 열에 의한 산화를 방지하며 기계적 물성이 우수한 효과가 있다.The antioxidant may include, for example, a phenolic antioxidant, a phosphorus antioxidant, or a mixture thereof, and in this case, during the extrusion process, oxidation by heat is prevented and mechanical properties are excellent.
상기 페놀계 산화방지제는 일례로 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 0.1 내지 1 중량부, 바람직하게는 0.2 내지 0.5 중량부일 수 있고, 이 범위 내에서 압출 공정 시 열에 의한 산화를 방지하여 기계적 물성을 향상시키는 효과가 있다.The phenolic antioxidant may be, for example, 0.1 to 1 parts by weight, preferably 0.2 to 0.5 parts by weight, based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and within this range, the extrusion process It has the effect of improving mechanical properties by preventing oxidation due to heat.
상기 인계 산화방지제는 일례로 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 0.1 내지 1 중량부, 또는 0.2 내지 0.5 중량부일 수 있고, 바람직하게는 상기 페놀계 산화방지제와 혼용 사용하는 것이며, 이 경우 압출 공정 시 열에 의한 산화를 방지하여 기계적 물성을 향상시키는 효과가 있다.The phosphorus antioxidant may be, for example, 0.1 to 1 part by weight, or 0.2 to 0.5 parts by weight based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive, and preferably, the phenolic antioxidant and It is used in combination, and in this case, there is an effect of improving mechanical properties by preventing oxidation due to heat during the extrusion process.
상기 대전방지제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 대전방지제인 경우 특별히 제한되지 않으나, 일례로 글리세롤 모노스테아레이트, 나트륨 스테아릴설포네이트 및 나트륨 도데실벤젠설포네이트로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The antistatic agent is not particularly limited if it is an antistatic agent commonly used in the technical field to which the present invention belongs, but as an example, one selected from the group consisting of glycerol monostearate, sodium stearylsulfonate, and sodium dodecylbenzenesulfonate It can be more than that.
상기 유동개선제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 유동개선제인 경우 특별히 제한되지 않는다.The flow improver is not particularly limited if it is a flow improver commonly used in the technical field to which the present invention belongs.
상기 이형제는 본 발명이 속한 기술분야에서 통상적으로 사용하는 이형제인 경우 특별히 제한되지 않으나, 일례로 금속 스테아레이트, 스테아릴 스테아레이트, 펜타에리트리톨 테트라스테아레이트, 밀납, 몬탄 왁스 및 파라핀 왁스로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The releasing agent is not particularly limited if it is a releasing agent commonly used in the technical field to which the present invention belongs, but as an example, the group consisting of metal stearate, stearyl stearate, pentaerythritol tetrastearate, beeswax, montan wax, and paraffin wax It may be one or more selected from.
안테나 기구의 제조방법Manufacturing method of antenna device
상기 안테나 기구의 제조방법은 바람직하게는 a) 레이저직접성형(LDS) 첨가제로 아미노실란으로 표면 개질된 금속 화합물 0.1 내지 20 중량% 및 수지 성분 80 내지 99.9 중량%를 혼합한 후 압출기로 압출하여 펠렛을 제조하는 단계; 및 b) 제조된 펠렛을 사출성형하여 사출물을 제조하는 단계;를 포함하는 것을 특징으로 하고, 이러한 경우 도금 밀착력 등의 도금 특성의 저하 없이 기계적 물성이 우수하여 안테나의 신뢰성이 뛰어나고, 전장부품용 일체회로 구현이 가능한 이점이 있다.The manufacturing method of the antenna device is preferably a) 0.1 to 20% by weight of a metal compound surface-modified with aminosilane and 80 to 99.9% by weight of a resin component are mixed with a laser direct molding (LDS) additive, and then extruded with an extruder to make pellets. Manufacturing a; And b) injection-molding the produced pellets to manufacture an injection product, and in this case, the mechanical properties are excellent without deterioration of plating properties such as plating adhesion, so that the reliability of the antenna is excellent, and There is an advantage that a circuit can be implemented.
상기 안테나 기구의 제조방법은 바람직한 일 실시예로 i) 금속 화합물의 표면을 히드록실화시키는 단계; ii) 히드록실화된 금속 화합물 표면을 아미노실란으로 개질하여 레이저직접성형(LDS) 첨가제를 제조하는 단계; iii) 제조된 레이저직접성형(LDS) 첨가제 0.1 내지 20 중량% 및 수지 성분 80 내지 99.9 중량%를 혼합한 후 압출기로 압출하는 단계; 및 iv) 상기 압출된 압출물을 사출성형하는 단계;를 포함할 수 있고, 이 경우 아미노실란으로 표면 개질된 금속 화합물이 수지 내 매우 균일하게 분포되어 도금 특성의 저하 없이 기계적 물성이 향상되는 효과가 있다.In a preferred embodiment, the method of manufacturing the antenna device comprises: i) hydroxylating the surface of the metal compound; ii) preparing a laser direct molding (LDS) additive by modifying the surface of the hydroxylated metal compound with aminosilane; iii) mixing 0.1 to 20% by weight of the prepared laser direct molding (LDS) additive and 80 to 99.9% by weight of the resin component, and then extruding with an extruder; And iv) injection molding the extruded extrudate; in this case, the metal compound surface-modified with aminosilane is very uniformly distributed in the resin, thereby improving mechanical properties without deteriorating plating properties. have.
상기 i) 단계는 일례로 염기성 수용액에 금속 화합물을 투입 후 60 내지 100 ℃, 또는 70 내지 90 ℃에서 2 내지 7 시간, 또는 3 내지 6 시간 동안 가열하여 금속 화합물의 표면을 히드록실화시키는 단계일 수 있고, 이 경우 금속 화합물의 표면이 활성화되어 이후 표면 개질이 용이해질 뿐만 아니라 표면 개질된 금속 화합물이 수지 내 매우 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.The step i) is, for example, a step of hydroxylating the surface of the metal compound by adding the metal compound to the basic aqueous solution and heating at 60 to 100°C, or 70 to 90°C for 2 to 7 hours, or 3 to 6 hours. In this case, the surface of the metal compound is activated to facilitate subsequent surface modification, and the surface-modified metal compound is very uniformly distributed in the resin, thereby improving mechanical properties.
상기 염기성 수용액은 일례로 수산화나트륨, 수산화칼슘 및 수산화칼륨으로 이루어진 군으로부터 선택된 1종 이상을 포함하는 수용액일 수 있고, 이 경우 금속 화합물의 표면에 히드록실기(OH기)가 도입되어 이후 표면 개질이 용이해질 뿐만 아니라 표면 개질된 금속 화합물이 수지 내 매우 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.The basic aqueous solution may be, for example, an aqueous solution containing at least one selected from the group consisting of sodium hydroxide, calcium hydroxide, and potassium hydroxide, and in this case, a hydroxyl group (OH group) is introduced on the surface of the metal compound, so that the surface modification is performed thereafter. In addition to being easy, the surface-modified metal compound is very uniformly distributed in the resin, thereby improving mechanical properties.
상기 i) 단계는 일례로 상기 가열 단계 이후 pH를 6 내지 8, 또는 6.5 내지 7.5로 조절하는 단계를 포함할 수 있고, 이 경우 pH를 중성으로 조절하여 ii) 단계에서 반응하는 아미노실란의 졸-겔 반응에 영향을 주지 않는 효과가 있다.The step i) may include, for example, adjusting the pH to 6 to 8 or 6.5 to 7.5 after the heating step. In this case, the sol of the aminosilane reacted in step ii) by adjusting the pH to neutral- There is an effect that does not affect the gel reaction.
본 기재에서 pH는 별도의 기재가 없는 한 상온(20~25 ℃) 하에서 일반적인 pH 측정장치를 이용하여 측정할 수 있고, 구체적으로는 Thermo Scientific Orion Star A Series를 사용하여 측정할 수 있다.In this description, the pH can be measured using a general pH measuring device at room temperature (20 to 25 °C) unless otherwise stated, and specifically, it can be measured using the Thermo Scientific Orion Star A Series.
상기 pH 조절은 일례로 증류수로 여과하여 조절하는 것일 수 있으며, 이 경우 수산화이온이 제거되는 효과가 있다.The pH adjustment may be adjusted by filtration with distilled water, for example, and in this case, there is an effect of removing hydroxide ions.
상기 i) 단계는 일례로 pH 조절 단계 후 50 내지 100 ℃, 바람직하게는 70 내지 90 ℃에서 건조하는 단계를 포함할 수 있고, 이 범위 내에서 표면 활성화된 금속 화합물을 얻어져 이후 표면 개질이 용이해지는 효과가 있다.The step i) may include, for example, drying at 50 to 100° C., preferably 70 to 90° C. after the pH adjustment step, and within this range, a surface-activated metal compound is obtained so that subsequent surface modification is easy. There is a loss effect.
상기 ii) 단계는 일례로 에탄올과 물의 혼합액에 아미노실란을 투입하여 가수분해 반응을 진행하는 단계를 포함할 수 있고, 이 경우 아미노실란의 분산성이 향상되는 효과가 있다.The step ii) may include, for example, adding an aminosilane to a mixture of ethanol and water to perform a hydrolysis reaction, and in this case, the dispersibility of the aminosilane is improved.
상기 혼합액은 에탄올과 물의 중량비가 일례로 5:5 내지 9:1, 바람직하게는 6:4 내지 8:2일 수 있고, 이 범위 내에서 아미노실란의 분산성이 향상되는 효과가 있다.The mixed solution may have a weight ratio of ethanol and water of 5:5 to 9:1, preferably 6:4 to 8:2, and has an effect of improving the dispersibility of aminosilane within this range.
상기 가수분해 반응은 일례로 40 내지 80 ℃, 또는 50 내지 70 ℃에서 10 내지 60 분, 또는 15 내지 45 분 동안 상기 혼합액과 상기 아미노실란을 교반하는 반응일 수 있고, 이 범위 내에서 아미노실란의 분산성이 향상되는 효과가 있다.The hydrolysis reaction may be, for example, a reaction of stirring the mixture and the aminosilane at 40 to 80° C., or 50 to 70° C. for 10 to 60 minutes, or 15 to 45 minutes. There is an effect of improving dispersibility.
상기 ii) 단계는 일례로 산촉매를 포함하여 반응하는 단계일 수 있고, 상기 산촉매는 일례로 옥살산, 아세트산 및 염산으로 이루어진 군으로부터 선택된 1종 이상일 수 있으며, 이 경우 금속 화합물의 표면 개질이 용이해지는 효과가 있다.The step ii) may be a step of reacting including an acid catalyst as an example, and the acid catalyst may be one or more selected from the group consisting of oxalic acid, acetic acid and hydrochloric acid as an example, and in this case, the effect of facilitating surface modification of the metal compound There is.
상기 산촉매를 포함하여 반응하는 단계는 일례로 50 내지 100 ℃, 또는 60 내지 90 ℃에서 7 내지 14 시간, 또는 8 내지 13 시간 동안 반응하는 단계일 수 있고, 이 범위 내에서 금속 화합물의 표면 개질이 용이해지는 효과가 있다.The step of reacting including the acid catalyst may be, for example, a step of reacting at 50 to 100° C., or 60 to 90° C. for 7 to 14 hours, or 8 to 13 hours, and within this range, the surface modification of the metal compound is There is an effect of facilitating.
상기 ii) 단계는 일례로 상기 가수분해 반응 후 50 내지 100 ℃, 또는 60 내지 90 ℃에서 건조하는 단계를 포함할 수 있고, 이 범위 내에서 아미노실란의 분산성이 향상되어 금속 화합물의 표면 개질이 용이해지는 효과가 있다.The step ii) may include, for example, drying at 50 to 100° C. or 60 to 90° C. after the hydrolysis reaction, and within this range, the dispersibility of the aminosilane is improved, so that the surface modification of the metal compound is improved. There is an effect of facilitating.
상기 a) 단계 및 iii) 단계는 일례로 상기 제조된 레이저직접성형 첨가제 0.1 내지 20 중량% 및 수지 성분 80 내지 99.9 중량% 이외에 보강재 20 내지 40 중량부 및 첨가제 0 중량부 초과 내지 5 중량부 이하를 더 포함할 수 있고, 이 경우 도금 밀착력 등의 도금 특성의 저하 없이 아미노실란으로 표면 개질된 금속 화합물이 수지 내 매우 균일하게 분포되어 기계적 물성이 향상되는 효과가 있다.Steps a) and iii) include, for example, 20 to 40 parts by weight of reinforcing material and more than 0 parts by weight of additives to 5 parts by weight or less in addition to 0.1 to 20% by weight of the prepared laser direct molding additive and 80 to 99.9% by weight of the resin component. In this case, the metal compound surface-modified with aminosilane is very uniformly distributed in the resin without deteriorating plating properties such as plating adhesion, thereby improving mechanical properties.
상기 a) 단계 및 iii) 단계는 일례로 200 내지 320 ℃, 바람직하게는 230 내지 310 ℃, 보다 바람직하게는 250 내지 300 ℃에서 압출하는 단계일 수 있고, 이 범위 내에서 안테나 도금의 신뢰성이 향상되는 효과가 있다.Steps a) and iii) may be, for example, extruding at 200 to 320°C, preferably at 230 to 310°C, more preferably at 250 to 300°C, and within this range, the reliability of antenna plating is improved. Has the effect of being.
상기 a) 단계 및 iv) 단계는 일례로 상기 압출된 펠렛 또는 압출물을 사출온도 250 내지 350 ℃, 바람직하게는 280 내지 320 ℃ 하에서 사출성형하는 단계일 수 있고, 이 범위 내에서 사출 표면이 균일해져 안테나 도금의 신뢰성이 향상되는 효과가 있다.Steps a) and iv) may be, for example, injection molding the extruded pellets or extrudates at an injection temperature of 250 to 350°C, preferably 280 to 320°C, and the injection surface is uniform within this range. As a result, there is an effect of improving the reliability of antenna plating.
또한, 상기 a) 단계 및 iv) 단계는 일례로 상기 압출된 펠렛 또는 압출물을 사출압력 30 내지 100 bar, 바람직하게는 40 내지 70 bar 하에 사출성형하는 단계일 수 있고, 이 범위 내에서 사출 표면이 균일해져 안테나 도금의 신뢰성이 향상되는 효과가 있다.In addition, the steps a) and iv) may be, for example, a step of injection molding the extruded pellet or extrudate under an injection pressure of 30 to 100 bar, preferably 40 to 70 bar, and within this range, the injection surface This uniformity has the effect of improving the reliability of antenna plating.
본 기재에서 사출온도 및 사출압력은 별도로 정의되지 않는 이상 사출 실린더 내의 온도 및 압력을 의미한다.In the present description, the injection temperature and injection pressure refer to the temperature and pressure in the injection cylinder unless otherwise defined.
또한, 상기 a) 단계 및 iv) 단계는 일례로 상기 압출된 펠렛 또는 압출물을 보압 20 내지 60 bar 하, 바람직하게는 보압 30 내지 50 bar 하에 사출성형하는 단계일 수 있고, 이 범위 내에서 사출 표면이 균일해져 안테나 도금의 신뢰성이 향상되는 효과가 있다.In addition, steps a) and iv) may be, for example, injection molding the extruded pellets or extrudates under a holding pressure of 20 to 60 bar, preferably under a holding pressure of 30 to 50 bar, and injection within this range. Since the surface becomes uniform, there is an effect of improving the reliability of antenna plating.
상기 사출물은 일례로 인장강도가 120 Mpa 이상, 120 내지 300 Mpa, 바람직하게는 125 내지 200 Mpa일 수 있고, 이 범위 내에서 기계적 물성이 우수한 효과가 있다.The extruded product may have, for example, a tensile strength of 120 Mpa or more, 120 to 300 Mpa, preferably 125 to 200 Mpa, and has excellent mechanical properties within this range.
상기 사출물은 일례로 굴곡강도가 140 Mpa 이상, 160 내지 300 Mpa, 바람직하게는 165 내지 250 Mpa일 수 있고, 이 범위 내에서 기계적 물성이 우수한 효과가 있다.The extruded product may have, for example, a flexural strength of 140 Mpa or more, 160 to 300 Mpa, preferably 165 to 250 Mpa, and has excellent mechanical properties within this range.
상기 사출물은 그 형태에 있어서 임의 목적에 따라 본 발명의 목적 및 효과를 해치지 않는 범위 내에서 자유롭게 형성될 수 있고, 바람직하게는 각뿔 형태, 보다 바람직하게는 삼각뿔 또는 사각뿔 형태를 가지며, 이 경우 샤크 안테나 등의 캐리어 내부 공간을 최대한 활용할 수 있고, 인쇄 회로 기판 등 다른 구성과의 조립성, 형합성 및 체결성이 우수한 효과가 있다.The extruded product may be freely formed within the scope of not impairing the objects and effects of the present invention according to any purpose in its shape, and preferably has a pyramidal shape, more preferably a triangular pyramid or a square pyramid shape, in this case a shark antenna It is possible to make the most of the space inside the carrier, such as, and has excellent assembly, moldability, and fastening properties with other components such as a printed circuit board.
상기 안테나 기구의 제조방법은 바람직하게는 v) 레이저를 사용하여 상기 사출물에 전도 경로(conductive path)를 형성하는 단계; 및 vi) 상기 전도 경로에 금속층을 도금하는 단계;를 포함할 수 있고, 이 경우 도금 특성 및 기계적 물성이 우수한 효과가 있다.The method of manufacturing the antenna device preferably comprises the steps of: v) forming a conductive path in the molded article using a laser; And vi) plating a metal layer on the conductive path. In this case, there is an effect of excellent plating characteristics and mechanical properties.
상기 레이저는 일례로 원하는 패턴 경로를 따라 움직일 수 있도록 프로그램화되어 있을 수 있고, 이 경우 패턴의 형상 및 굵기가 일정한 전도 경로를 형성하는 효과가 있다.The laser may be programmed to move along a desired pattern path, for example, and in this case, there is an effect of forming a conduction path having a constant shape and thickness of the pattern.
상기 레이저는 일례로 Fiber 레이저, UV 레이저, 엑시머 레이저 및 레이저 전자기방사로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 이 경우 금속 원자가 활성화되고 활성화된 영역의 표면이 거칠어져 도금이 용이해지는 효과가 있다.The laser may be, for example, one or more selected from the group consisting of fiber laser, UV laser, excimer laser, and laser electromagnetic radiation. In this case, metal atoms are activated and the surface of the activated region is roughened, thereby facilitating plating.
상기 도금은 무전해 도금 공정이면 특별히 제한되지 않으나, 일례로 구리, 금, 니켈, 은, 아연 및 주석으로 이루어진 군으로부터 선택된 1종 이상의 금속층을 도금하는 공정일 수 있으며, 이 경우 레이저 반응성 및 도금 특성이 우수한 효과가 있다.The plating is not particularly limited as long as it is an electroless plating process, but for example, it may be a process of plating at least one metal layer selected from the group consisting of copper, gold, nickel, silver, zinc, and tin. In this case, laser reactivity and plating characteristics This has an excellent effect.
상기 금속층은 일례로 두께가 10 ㎛ 이상, 10 내지 30 ㎛, 바람직하게는 15 내지 25 ㎛일 수 있고, 이 범위 내에서 레이저 반응성, 도금 특성 및 기계적 물성이 우수하고 정확한 도금 밀착력 측정이 용이하다.The metal layer may have, for example, a thickness of 10 μm or more, 10 to 30 μm, and preferably 15 to 25 μm, and within this range, laser reactivity, plating properties and mechanical properties are excellent, and accurate plating adhesion measurement is easy.
본 기재에서 금속층의 두께는 ISP XRF 사의 IEDX-150T mp30에 의거하여 측정한다.In this description, the thickness of the metal layer is measured according to IEDX-150T mp30 of ISP XRF.
상기 금속층은 일례로 회로접착강도가 5B 이상일 수 있고, 이 경우 도금 밀착력이 매우 우수하고, 레이저 반응성 및 기계적 물성 또한 우수한 효과가 있다.For example, the metal layer may have a circuit bonding strength of 5B or more, and in this case, the plating adhesion is very excellent, and laser reactivity and mechanical properties are also excellent.
본 기재에서 회로접착강도는 ASTM D3359에 의거하여 측정한다.In this description, the circuit bonding strength is measured according to ASTM D3359.
본 기재에서 금속층은 바람직하게는 안테나 금속 패턴을 형성할 수 있다.In the present description, the metal layer may preferably form an antenna metal pattern.
본 기재에서 안테나 기구는 상기 사출물, 이의 가공물, 이의 도금 전처리된 사출물 및 금속층이 도금된 사출물을 모두 포함할 수 있는 것으로 정의된다.In the present description, the antenna mechanism is defined as being capable of including all of the above-mentioned injection product, its processed product, its pre-plated injection product, and the metal layer-plated injection product.
상기 안테나 기구의 제조방법은 상술한 안테나 기구에 관한 내용을 모두 기술적 특징으로서 포함한다.The manufacturing method of the antenna mechanism includes all of the above-described antenna mechanism as technical features.
이하 첨부된 도면을 참조하여 본 발명의 바람직한 실시예에 따른 아테나 기구를 포함하는 샤크 안테나에 관하여 상세히 설명하면 다음과 같다.Hereinafter, a shark antenna including an Athena mechanism according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
하기 도 1은 본 발명의 일 실시예에 따른 샤크 안테나의 평면도(a) 및 우측면도(b)이다. 도 1을 참조하면, 본 발명의 일 실시예에 따른 샤크 안테나는 길이 130 내지 170 mm, 폭 60 내지 90 mm 및 높이가 50 내지 80 mm인 샤크핀 형상의 외관을 갖는다. 이때 도면에 보이는 것은 인쇄 회로 기판 및 안테나 기구가 놓여지는 캐리어 받침대와 이를 덮는 캐리어 커버가 스크류 결합된 상태의 외관으로 내부에 설치된 인쇄 회로 기판 및 안테나 기구 등은 보이지 않는다.1 is a plan view (a) and a right side view (b) of a shark antenna according to an embodiment of the present invention. Referring to FIG. 1, a shark antenna according to an embodiment of the present invention has a shape of a shark pin having a length of 130 to 170 mm, a width of 60 to 90 mm, and a height of 50 to 80 mm. At this time, what is shown in the drawings is the appearance of the carrier pedestal on which the printed circuit board and the antenna device are placed, and the carrier cover covering the same, and the printed circuit board and the antenna device installed inside are not visible.
하기 도 2는 본 발명의 일 실시예에 따른 안테나 기구(사출물)를 왼쪽(a), 위쪽(b) 및 뒤쪽(c)에서 촬영한 사진이다. 도 2를 참조하면, 본 발명의 일 실시예에 따른 안테나 기구는 폴리페닐렌설파이드(PPS) 수지를 앞쪽이 뭉뚝한 삼각뿔 형태로 사출성형한 사출물로 아래 쪽 끝 사방에 스크류가 결합될 수 있는 홀, 즉 스크류 체결부가 형성되어 있다. 이러한 4개소에 대한 스크류 체결부는 캐리어 받침대와의 형합성 및 체결성이 확인되고, 또한 상기 사출물은 캐리어 커버와의 체결에 있어 간섭이 없는 완전한 조립성이 확보되는 것이 확인된다. 이때, 상기 사출물은 샤크 안테나의 내부 공간을 최대한 활용하여 우측면(a), 상면(b) 및 배면(c)에 안테나 금속 패턴을 형성할 수 있는 면적을 최대한 확보한다.2 is a photograph taken from the left (a), upper (b) and rear (c) of an antenna device (injection) according to an embodiment of the present invention. 2, the antenna device according to an embodiment of the present invention is an injection molded product obtained by injection-molding a polyphenylene sulfide (PPS) resin in the form of a triangular pyramid with a blunt front, and a hole in which screws can be coupled at the lower end. That is, a screw fastening part is formed. It is confirmed that the screw fastening portion for these four places has the conformability and fastening property with the carrier pedestal, and that the extruded product has a complete assembling property without interference in fastening with the carrier cover. In this case, the molded object maximizes the area in which the antenna metal pattern can be formed on the right side (a), the top surface (b), and the rear surface (c) by maximizing the internal space of the shark antenna.
하기 도 3은 본 발명의 일 실시예에 따른 금속 패턴이 형성된 안테나 기구의 좌측면도(a), 우측면도(b) 및 상면도(c)이다. 도 3을 참조하면, 앞쪽이 뭉뚝한 삼각뿔 형태의 안테나 기구의 좌측면, 우측면 및 배면도에 각각 FM 대역 안테나 금속 패턴(좌측), DMB 라디오 대역 안테나 금속 패턴(우측), LTE 대역 안테나 금속 패턴(배면)이 형성되어 있고, 아래 쪽 끝 사방에는 스크류가 결합될 수 있는 홀, 즉 스크류 체결부가 형성되어 있다.3 is a left side view (a), a right side view (b), and a top view (c) of an antenna device on which a metal pattern is formed according to an embodiment of the present invention. Referring to FIG. 3, on the left, right, and rear views of the antenna device in the form of a triangular pyramid with a blunt front, FM band antenna metal pattern (left), DMB radio band antenna metal pattern (right), LTE band antenna metal pattern ( The rear surface) is formed, and holes through which the screw can be coupled, that is, the screw fastening part, are formed on all sides of the lower end.
하기 도 4는 본 발명의 일 실시예에 따른 안테나 실장(實裝)용 인쇄 회로 기판(PCB)을 촬영한 사진이다. 도 4를 참조하면, 상기 안테나 기구의 안테나 금속 패턴이 형성된 각각의 면에 대응되는 부분에 DMB 체결부위, FM 라디오 체결부위, LTE 체결부위가 형성되어 있고, 캐리어 받침과 안테나 기구와 스크류 결합될 수 있는 복수의 홀, 즉 스크류 체결부가 형성되어 있다. 이때, 바람직하게는 안테나에 송수신되는 RF 신호의 전송을 위하여 회로와 안테나 사이에 RF 신호선이 연결될 수 있도록 PCB의 연결부와 신호선을 포함할 수 있다. 또한 상기 PCB의 연결부에는 바람직하게는 안테나 금속 패턴과 접촉 시 적합한 연결 성능을 확보할 수 있도록 안테나 접촉 클립 부품을 포함한다. 여기에서 안테나 접촉 클립 부품은 안테나 패턴과 접촉 시 신호가 원활하게 전달될 수 있도록 적정 수준 이하의 전기적인 접촉저항을 확보하는 수단인 경우 특별히 제한되지 않는다. 이때 RF 신호선은 바람직하게는 안테나와 회로 사이에 최단거리로 설치될 수 있고, 이 경우 PCB의 RF 신호선에서 발생할 수 있는 신호의 손실이 최소화된다. 또한 RF 신호선은 바람직하게는 40 내지 60 Ω, 구체적으로는 50 Ω 임피던스의 RF 전송선로로 설계할 수 있고, 이 경우 임피던스 부정합의 발생에 의한 반사손실이 최소화된다. 또한 RF 신호선은 바람직하게는 정합용 부품 장착 패드를 더 포함할 수 있고, 이 경우 임피던스 정합회로의 적용이 가능해 안테나의 소형화와 고성능화가 구현되는 이점이 있다. 본 기재에서 정합용 부품 장착 패드는 본 발명이 속한 기술분야에서 통상적으로 사용되는 정합용 부품 장착 패드인 경우 특별히 제한되지 않는다. 상기 PCB의 바닥 면(Bottom Layer)은 바람직하게는 PCB의 도금면이 노출되어 안테나 기구, 즉 안테나 금속 패턴과 접촉, 즉 전기적으로 연결될 수 있도록 제작되고, 이 경우 PCB와 안테나 기구의 하부가 전기적인 GND로 연결될 수 있다.4 is a photograph of a printed circuit board (PCB) for mounting an antenna according to an embodiment of the present invention. Referring to FIG. 4, a DMB fastening part, an FM radio fastening part, and an LTE fastening part are formed in a part corresponding to each surface on which the antenna metal pattern of the antenna device is formed, and can be screw-coupled with the carrier support and the antenna device. A plurality of holes, that is, screw fastening portions are formed. In this case, preferably, a connection part of a PCB and a signal line may be included so that an RF signal line may be connected between the circuit and the antenna for transmission of RF signals transmitted and received to the antenna. In addition, the connection part of the PCB preferably includes an antenna contact clip component so as to secure suitable connection performance when contacting the antenna metal pattern. Here, the antenna contact clip component is not particularly limited as long as it is a means of securing an electrical contact resistance below an appropriate level so that signals can be smoothly transmitted when contacting the antenna pattern. In this case, the RF signal line may be preferably installed at the shortest distance between the antenna and the circuit, and in this case, signal loss that may occur in the RF signal line of the PCB is minimized. In addition, the RF signal line may be preferably designed as an RF transmission line having an impedance of 40 to 60 Ω, specifically 50 Ω, in which case the return loss due to the occurrence of impedance mismatch is minimized. In addition, the RF signal line may preferably further include a matching component mounting pad, and in this case, an impedance matching circuit can be applied, and thus the antenna has the advantage of miniaturization and high performance. In the present description, the mating component mounting pad is not particularly limited if it is a mating component mounting pad commonly used in the technical field to which the present invention pertains. The bottom layer of the PCB is preferably made so that the plated surface of the PCB is exposed to contact the antenna device, that is, the antenna metal pattern, that is, electrically connected. In this case, the PCB and the lower part of the antenna device are electrically Can be connected to GND.
하기 도 5는 본 발명의 일 실시예에 따른 샤크 안테나의 내부를 오른쪽(a), 왼쪽(b) 및 뒤쪽(c)에서 촬영한 사진이다. 도 5를 참조하면, 캐리어 받침대 위에 인쇄 회로 기판(PCB)과 금속 패턴이 형성된 안테나 기구가 차례로 스크류 결합되어 있고, 아직 캐리어 커버는 결합되지 않았다. 이때 상기 금속 패턴은 바람직하게는 DMB(195MHz), FM(98MHz), LTE(Low-band: 869MHz, High-band: 1880MHz) 주파수에서 공진하도록 임피던스 안테나 패턴과 임피던스 정합회로를 조합하여 최적화할 수 있고, 이 경우 신뢰도(VSWR)가 우수한 이점이 있다. 또한, 상기 금속 패턴은 각각 요철형 패턴(a), 와류형 패턴(b) 및 삼각형 패턴에 사각형 패턴이 결합된 분지형 패턴(c)을 형성하여, 각각 인쇄 회로 기판(PCB)의 FM 체결부위, DMB 체결부위 및 LTE 체결부위와 접촉, 즉 전기적으로 연결된다. 상기 금속 패턴의 시작점은 안테나 기구 하단으로 인쇄 회로 기판과 연결되고, 금속 패턴의 시작점과 끝점은 만나지 않는다.5 is a picture taken from the right (a), left (b) and rear (c) of the inside of the shark antenna according to an embodiment of the present invention. Referring to FIG. 5, a printed circuit board (PCB) and an antenna mechanism having a metal pattern formed on the carrier pedestal are sequentially screwed, and the carrier cover is not yet coupled. At this time, the metal pattern may be optimized by combining an impedance antenna pattern and an impedance matching circuit to resonate at frequencies of DMB (195 MHz), FM (98 MHz), and LTE (Low-band: 869 MHz, High-band: 1880 MHz). In this case, there is an advantage of excellent reliability (VSWR). In addition, each of the metal patterns forms an uneven pattern (a), a vortex pattern (b), and a branched pattern (c) in which a square pattern is combined with a triangular pattern, so that the FM fastening portions of the printed circuit board (PCB) are formed. , DMB connection part and LTE connection part contact, that is, electrically connected. The starting point of the metal pattern is connected to the printed circuit board at the bottom of the antenna device, and the starting point and the ending point of the metal pattern do not meet.
하기 도 6은 본 발명의 일 실시예에 따른, 캐리어 받침대 및 이에 결합된 안테나 실장용 인쇄 회로 기판(안쪽)을 촬영한 사진이다. 도 6을 참조하면, 상기 캐리어 받침대와 인쇄 회로 기판 사이에 완전한 형합성, 체결성 및 조립성이 확보된 것을 확인할 수 있다.6 is a photograph of a carrier pedestal and a printed circuit board (inside) for mounting an antenna coupled thereto according to an embodiment of the present invention. Referring to FIG. 6, it can be seen that complete moldability, fastening and assembling properties are secured between the carrier pedestal and the printed circuit board.
하기 도 7 및 8은 각각 본 발명의 일 실시예에 따른 안테나의 저온 또는 고온 신뢰성 시험 후 전압 정재파비(VSWR; Voltage Standing Wave Ratio)를 측정한 결과를 나타낸 그래프 및 그 값이다. 먼저 도 7을 참조하면, 저온(-40℃) 시험을 3가지 종류 샘플(FM, DMB 및 LTE 대역의 안테나 금속 패턴이 형성된 PPS 수지 재질의 도 5의 샤크 안테나)에 대하여 각각 200h(약 17일) 동안 하기의 조건으로 진행한 후 VSWR 성능을 나타낸 결과로, VSWR 값이 모두 4.0 이하를 만족하는 것을 확인할 수 있었다. 구체적인 결과로 FM 대역 VSWR은 3.686, DMB 대역 VSWR은 3.832, LTE Low-band 대역 VSWR은 3.736, LTE High-band 대역 VSWR은 2.246이었다. 이때 VSWR 측정 주파수로는 FM Radio Frequency가 98 MHz, DMB Frequency가 195 MHz, LTE Frequency가 869 MHz/1.88 GHz(Low/High)이었다. 다음으로 도 8을 참조하면, 고온(105℃) 시험을 3가지 종류 샘플(FM, DMB 및 LTE 대역의 안테나 금속 패턴이 형성된 도 5의 샤크 안테나)에 대하여 각각 200h(약 17일) 동안 하기의 조건으로 진행한 후 VSWR 성능을 나타낸 결과로, VSWR 값이 모두 4.0 이하를 만족하는 것을 확인할 수 있었다. 구체적인 결과로 FM 대역 VSWR은 3.658, DMB 대역 VSWR은 3.589, LTE Low-band 대역 VSWR은 3.791, LTE High-band 대역 VSWR은 3.551이었다. 이때 VSWR 측정 주파수는 상기 저온 시험과 같다. 참고로, 본 신뢰성 실험은 공인인증시험기관인 ㈜원텍을 통해 진행하였다.7 and 8 are graphs showing the results of measuring a voltage standing wave ratio (VSWR) after a low or high temperature reliability test of an antenna according to an embodiment of the present invention, respectively, and values thereof. First, referring to FIG. 7, a low temperature (-40° C.) test was performed for 200 h (about 17 days) for each of three types of samples (the Shark antenna of FIG. 5 made of PPS resin with antenna metal patterns of FM, DMB and LTE bands). ), as a result of showing the VSWR performance after proceeding with the following conditions, it was confirmed that all of the VSWR values satisfies 4.0 or less. As a specific result, the FM band VSWR was 3.686, the DMB band VSWR was 3.832, the LTE low-band band VSWR was 3.736, and the LTE high-band band VSWR was 2.246. At this time, as the VSWR measurement frequency, the FM Radio Frequency was 98 MHz, the DMB Frequency was 195 MHz, and the LTE Frequency was 869 MHz/1.88 GHz (Low/High). Next, referring to FIG. 8, a high temperature (105° C.) test was performed for 200 h (about 17 days) for each of three types of samples (the Shark antenna of FIG. 5 on which antenna metal patterns of FM, DMB and LTE bands were formed). As a result of showing the VSWR performance after proceeding with the condition, it was confirmed that all of the VSWR values satisfies 4.0 or less. As a specific result, the FM band VSWR was 3.658, the DMB band VSWR was 3.589, the LTE low-band band VSWR was 3.791, and the LTE high-band band VSWR was 3.551. At this time, the VSWR measurement frequency is the same as the low temperature test. For reference, this reliability test was conducted through Onetech, an accredited certification testing agency.
이상에서는 첨부된 도면을 참조하여 본 발명에 따른 실시예를 중심으로 설명하였지만, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 기술자의 수준에서 다양한 변경이나 변형을 가할 수 있다. 이러한 변경과 변형은 본 발명이 제공하는 기술 사상의 범위를 벗어나지 않는 한 본 발명에 속한다고 할 수 있다.In the above, the embodiments according to the present invention have been described with reference to the accompanying drawings, but various changes or modifications can be made at the level of those of ordinary skill in the art to which the present invention pertains. Such changes and modifications may be said to belong to the present invention as long as they do not depart from the scope of the technical idea provided by the present invention.
또한, 이하에 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시하나, 하기 실시예는 본 발명을 예시하는 것일 뿐 본 발명의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.In addition, preferred embodiments are presented below to aid in the understanding of the present invention, but the following examples are only illustrative of the present invention, and various changes and modifications are possible within the scope of the present invention and the scope of the technical idea, which is obvious to those skilled in the art. It is natural that such modifications and modifications fall within the appended claims.
하기 실시예 및 비교예에서 사용된 재료는 다음과 같다. 여기에서 특별히 정의하지 않는 이상 %는 중량%를 의미한다.Materials used in the following Examples and Comparative Examples are as follows. Unless otherwise defined herein,% means% by weight.
* 구리화합물: 평균입경이 1.5 ㎛인 구리 크롬 산화물(copper chrome oxide)(The Shepherd Color 사의 Black 1G)* Copper compound: copper chrome oxide with an average particle diameter of 1.5 µm (Black 1G from The Shepherd Color)
* 에탄올: Daejung Chemical Co, Korea 94.5%* Ethanol: Daejung Chemical Co, Korea 94.5%
* 옥살산: Daejung Chemical Co, Korea 98.5%* Oxalic acid: Daejung Chemical Co, Korea 98.5%
* APTES: (3-Aminopropyl)triethoxysilane(98% Alfa Aesar)* APTES: (3-Aminopropyl)triethoxysilane (98% Alfa Aesar)
* MPTES: (3-Mercaptopropyl)trimethoxysilane(95% Alfa Aesar)* MPTES: (3-Mercaptopropyl)trimethoxysilane (95% Alfa Aesar)
* TMPS: Trimethoxyphenylsilane(97% Sigma Aldrich)* TMPS: Trimethoxyphenylsilane (97% Sigma Aldrich)
* PPS: 용융지수(316 ℃, 5.0 kg)가 100 g/min인 폴리페닐렌설파이드수지(Solvay 사의 QA200P)* PPS: Polyphenylene sulfide resin with a melt index (316 ℃, 5.0 kg) of 100 g/min (QA200P from Solvay)
* 보강재: Nominal diameter 10.0 ㎛, Chop Length 4.0 mm인 유리섬유(Owenscorning 사의 910-10P)* Reinforcement: Glass fiber with nominal diameter 10.0 ㎛ and chop length 4.0 mm (910-10P by Owenscorning)
* 인계 산화방지제: Tris(2,4-di-tert-butylphenyl)phosphite(송원산업의 SONGNOX 1680)* Phosphorus antioxidant: Tris(2,4-di-tert-butylphenyl)phosphite (SONGNOX 1680 of Songwon Industries)
* 페놀계 산화방지제: Octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate(송원산업의 SONGNOX 1076)* Phenolic antioxidant: Octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (SONGNOX 1076 of Songwon Industries)
* 활제: Ethylene Bis Stearamide (Sunkoo 사의 SUNLUBE EBS)* Lubricant: Ethylene Bis Stearamide (Sunkoo's SUNLUBE EBS)
[실시예][Example]
실시예 1Example 1
금속 화합물의 표면을 히드록실화시키는 단계Hydroxylating the surface of the metal compound
온도계, 환류냉각기, 가열교반기가 갖추어진 1리터 4구 둥근 바닥 플라스크에 수산화나트륨(NaOH) 5M 수용액 300 g 및 구리화합물 10 g을 투입하고 온도를 80 ℃까지 승온한 후 4 시간 동안 교반하여 가열하였다.Into a 1-liter 4-neck round bottom flask equipped with a thermometer, reflux cooler, and a heating stirrer, 300 g of sodium hydroxide (NaOH) 5M aqueous solution and 10 g of a copper compound were added, and the temperature was raised to 80° C. and stirred for 4 hours to heat. .
반응이 끝난 구리화합물을 상온까지 냉각하고, 다량의 증류수로 여러 번 여과하여 pH 7(중성)으로 만든 후 80 ℃의 오븐에서 건조하여 표면이 히드록실화된 구리화합물을 수득하였다.After the reaction was completed, the copper compound was cooled to room temperature, filtered several times with a large amount of distilled water to make pH 7 (neutral), and dried in an oven at 80° C. to obtain a copper compound whose surface was hydroxylated.
히드록실화된 금속 화합물 표면을 아미노실란으로 개질하는 단계Modifying the surface of the hydroxylated metal compound with an aminosilane
에탄올과 물이 7:3으로 혼합된 혼합액 300 mL에 아미노실란인 APTES를 3 중량% 첨가한 후 50 ℃에서 30 분 동안 교반하며 가수분해 반응을 진행하였다.After adding 3% by weight of APTES, an aminosilane, to 300 mL of a 7:3 mixture of ethanol and water, the hydrolysis reaction was carried out while stirring at 50° C. for 30 minutes.
이후 상기 혼합액에 표면이 히드록실화된 구리화합물 10 g을 투입하였다. 이 때 산촉매로 옥살산 1 g을 투입한 후 80 ℃에서 8 시간 동안 교반하며 반응을 진행하였다.Thereafter, 10 g of a copper compound having a hydroxylated surface was added to the mixture. At this time, 1 g of oxalic acid was added as an acid catalyst, followed by stirring at 80° C. for 8 hours to proceed with the reaction.
상기 반응 후 다량의 증류수로 여과 후 80 ℃ 오븐에서 건조하여 아미노실란으로 표면 개질된 구리화합물을 수득하였다.After the reaction, it was filtered with a large amount of distilled water and dried in an oven at 80° C. to obtain a copper compound surface-modified with aminosilane.
안테나 기구를 제조하는 단계Steps of manufacturing an antenna device
폴리페닐렌설파이드 수지(PPS) 93 중량%와 아미노실란으로 표면 개질된 구리화합물 7 중량% 및 상기 PPS와 아미노실란으로 표면 개질된 구리화합물의 총 함량을 100 중량부로 기준하여, 페놀계 산화방지제 0.3 중량부, 인계 산화방지제 0.3 중량부, 활제 0.4 중량부를 믹서에 투입하여 충분히 혼합한 후, 메인피더(K-Tron single screw, K2-ML-D5-S60, Screw Dia=40mm)를 통해서 2축 압출기로 투입하였고, 보강재 35 중량부는 사이드피더(K-Tron twin screw, K-MV-KT20, Screw Dia=10mm)를 통해서 2축 압출기(Co-rotating intermesh extruder, Screw Dia=42 mm, L/D ratio=40, SM Platek)에 투입하였다. 이 때 압출기의 온도는 Feeding Zone, Mixing Zone, Die Zone에 따라 270 ℃, 285 ℃, 290 ℃로 설정하였고, 전체 토출량은 50 kg/hr, 스크류 속도는 200 rpm으로 하였다.A phenolic antioxidant 0.3 Part by weight, 0.3 parts by weight of phosphorus antioxidant, and 0.4 parts by weight of lubricant are added to the mixer and sufficiently mixed, and then double-screw extruder through the main feeder (K-Tron single screw, K2-ML-D5-S60, Screw Dia=40mm). 35 parts by weight of the reinforcement material was introduced through a side feeder (K-Tron twin screw, K-MV-KT20, Screw Dia=10mm) through a twin-screw extruder (Co-rotating intermesh extruder, Screw Dia=42 mm, L/D ratio). =40, SM Platek). At this time, the temperature of the extruder was set to 270 ℃, 285 ℃, 290 ℃ according to the Feeding Zone, Mixing Zone, and Die Zone, and the total discharge amount was 50 kg/hr, and the screw speed was 200 rpm.
용융되어 압출된 상기 조성물을 워터배쓰 내의 물에 즉시 냉각한 후, 펠렛 타이저를 이용하여 펠렛으로 제작하였다. 이후 110 ℃의 제습건조기를 사용하여 건조하였다.The melted and extruded composition was immediately cooled in water in a water bath, and then made into pellets using a pelletizer. Then, it was dried using a dehumidifying dryer at 110 °C.
건조된 펠렛은 사출성형기의 온도를 낙하구 50 ℃, 이송구간 270 ℃ 믹싱구간 300 ℃, 노즐 310 ℃로 설정하여 투입하고 인장시편은 ASTM D638의 Type 1에 의거하여 길이 165 mm, 넓이 19 mm, 두께 3.2 mm의 시편으로 제작하였고, 굴곡시편은 ASTM D790 길이 127 mm, 넓이 12.7 mm, 두께 3.2 mm의 시편으로 제작하였고, 금속 회로접착강도 측정을 위한 시편은 길이 100 mm, 넓이 100 mm, 두께 2 mm의 정사각형 평판시편으로 제작하였다. Dried pellets are put into the injection molding machine by setting the temperature of the injection molding machine to 50 ℃ for the dropping point, 270 ℃ for the transfer section, 300 ℃ for the mixing section, and 310 ℃ for the nozzle. The specimen was prepared as a 3.2 mm thick specimen, and the bent specimen was manufactured as ASTM D790 127 mm long, 12.7 mm wide, and 3.2 mm thick, and the specimen for measuring the metal circuit bonding strength was 100 mm long, 100 mm wide, and 2 thick. It was produced as a square plate specimen of mm.
실시예 2Example 2
폴리페닐렌설파이드 수지(PPS) 91 중량%와 아미노실란으로 표면 개질된 구리화합물 9 중량% 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다. It was carried out in the same manner as in Example 1, except that 91% by weight of polyphenylene sulfide resin (PPS) and 9% by weight of a copper compound surface-modified with aminosilane were used.
비교예 1Comparative Example 1
표면 개질되지 않은 구리화합물을 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다.It was carried out in the same manner as in Example 1, except that the surface-modified copper compound was used.
비교예 2Comparative Example 2
실란으로 표면 개질된 구리화합물 7 중량% 대신 표면 개질되지 않은 구리 화합물 7 중량% 및 APTES 1 중량%를 첨가, 실시예 1의 히드록실화된 금속 화합물 표면을 아미노실란으로 개질하는 단계를 배제, 및 폴리페닐렌설파이드 수지(PPS)를 93 중량% 대신 92 중량% 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다.Addition of 7% by weight of the unmodified copper compound and 1% by weight of APTES instead of 7% by weight of the copper compound surface-modified with silane, eliminating the step of modifying the surface of the hydroxylated metal compound of Example 1 with aminosilane, and It was carried out in the same manner as in Example 1, except that 92% by weight of polyphenylene sulfide resin (PPS) was used instead of 93% by weight.
비교예 3Comparative Example 3
APTES 대신 MPTES를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다.It was carried out in the same manner as in Example 1, except that MPTES was used instead of APTES.
비교예 4Comparative Example 4
APTES 대신 TMPS를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다.It was carried out in the same manner as in Example 1, except that TMPS was used instead of APTES.
[시험예] [Test Example]
상기 실시예 1 내지 2 및 비교예 1 내지 4에서 제조된 사출성형품의 특성을 하기의 방법으로 측정하였고, 그 결과를 하기의 표 1에 나타내었다.The properties of the injection molded products prepared in Examples 1 to 2 and Comparative Examples 1 to 4 were measured by the following method, and the results are shown in Table 1 below.
* 인장강도(Mpa): ASTM D638에 의거하여 5 mm/min의 속도로 측정하였다.* Tensile strength (Mpa): was measured at a rate of 5 mm/min according to ASTM D638.
* 굴곡강도(Mpa): ASTM D790에 의거하여 5 mm/min의 속도로 측정하였다.* Flexural strength (Mpa): was measured at a rate of 5 mm/min according to ASTM D790.
* 회로접착강도(B): ASTM D3359에 의거하여 측정하였다.* Circuit adhesive strength (B): measured according to ASTM D3359.
구분division 실시예 1Example 1 실시예 2Example 2 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 비교예 4Comparative Example 4
PPS(중량부)PPS (parts by weight) 9393 9191 9393 9292 9393 9393
표면 개질되지 않은 금속 화합물(중량부)Metal compound without surface modification (parts by weight) 00 00 77 77 00 00
APTES로 표면 개질된 금속 화합물(중량부)Metal compound surface-modified with APTES (parts by weight) 77 99 00 00 00 00
MPTES로 표면 개질된 금속 화합물(중량부)Metal compound surface-modified with MPTES (parts by weight) 00 00 00 00 77 00
TMPS로 표면 개질된 금속 화합물(중량부)Metal compound surface-modified with TMPS (parts by weight) 00 00 00 00 00 77
APTES(중량부)APTES (parts by weight) 00 00 00 1One 00 00
보강재(중량부)Reinforcing material (part by weight) 3535 3535 3535 3535 3535 3535
인계 산화방지제(중량부)Phosphorus antioxidant (parts by weight) 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3
페놀계 산화방지제(중량부)Phenolic antioxidant (parts by weight) 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3
활제(중량부)Lubricant (parts by weight) 0.40.4 0.40.4 0.40.4 0.40.4 0.40.4 0.40.4
인장강도(Mpa)Tensile strength (Mpa) 134.1134.1 129.7129.7 118.6118.6 118.3118.3 102.6102.6 114.3114.3
굴곡강도(Mpa)Flexural strength (Mpa) 173.2173.2 168.5168.5 163.1163.1 161.8161.8 138.6138.6 154.7154.7
회로접착강도(B)Circuit adhesion strength (B) 5B5B 5B5B 4B4B 4B4B 4B4B 4B4B
상기 표 1에 나타낸 바와 같이, 본 발명의 안테나 기구로 제조된 사출성형품(실시예 1 내지 2)은 인장강도, 굴곡강도 등의 기계적 물성이 우수하며, 회로접착강도가 우수한 것을 통해 도금 특성 또한 우수한 것을 확인할 수 있었다.반면, 표면 개질되지 않은 금속 화합물을 포함하는 조성물로 제조된 경우(비교예 1, 2)에는 인장강도, 굴곡강도 및 회로접착강도가 저하된 것을 확인할 수 있었다.As shown in Table 1, the injection-molded products (Examples 1 to 2) manufactured with the antenna device of the present invention have excellent mechanical properties such as tensile strength and flexural strength, and excellent plating properties through excellent circuit bonding strength. On the other hand, it was confirmed that the tensile strength, flexural strength, and circuit bonding strength were decreased when the composition was made of a composition containing a metal compound that was not surface-modified (Comparative Examples 1 and 2).
아울러, 아미노실란으로 표면을 개질하지 않고 APTES를 별도 첨가한 비교예 2의 경우 실시예 대비 인장강도, 굴곡강도 및 회로접착강도가 모두 저하된 것을 확인할 수 있었다.In addition, in the case of Comparative Example 2 in which APTES was separately added without modifying the surface with aminosilane, it was confirmed that all of the tensile strength, flexural strength, and circuit bonding strength were decreased compared to the Example.
또한, 아미노실란을 제외한 실란으로 표면 개질된 금속 화합물을 포함하는 조성물로 제조된 경우(비교예 3, 4), 실시예 대비 인장강도, 굴곡강도 및 회로접착강도가 크게 저하된 것을 확인할 수 있었다.In addition, when prepared with a composition containing a metal compound surface-modified with silanes other than aminosilane (Comparative Examples 3 and 4), it was confirmed that the tensile strength, flexural strength and circuit bonding strength were significantly reduced compared to the examples.
하기 도 9에 나타낸 바와 같이, TGA 그래프를 통해 금속 화합물의 표면에 아미노실란이 1 중량% 부착(weight loss 1%)된 것을 확인할 수 있었다.As shown in FIG. 9 below, it was confirmed that 1% by weight of aminosilane was attached to the surface of the metal compound through the TGA graph (weight loss 1%).
또한, 하기 도 10에 나타낸 바와 같이, 염기성 수용액을 통해 금속 화합물의 표면에 히드록실기(OH기)가 도입되는 과정을 확인할 수 있었으며, 하기 도 12, 13에 나타낸 바와 같이, TEM 사진을 통해 히드록실기가 도입된 금속 화합물의 표면이 히드록실화된 것을 확인할 수 있었다.In addition, as shown in FIG. 10 below, it was possible to confirm the process of introducing a hydroxyl group (OH group) to the surface of the metal compound through the basic aqueous solution. It was confirmed that the surface of the metal compound into which the hydroxyl group was introduced was hydroxylated.
또한, 하기 도 11에 나타낸 바와 같이, 히드록실기로 활성화된 금속 화합물의 표면에 아미노실란기가 도입되는 과정을 확인할 수 있었으며, 하기 도 14, 15에 나타낸 바와 같이, TEM 사진을 통해 히드록실화된 금속 화합물의 표면이 아미노실란으로 개질된 것을 확인할 수 있었다.In addition, as shown in FIG. 11 below, it was possible to confirm the process of introducing an aminosilane group to the surface of the metal compound activated with a hydroxyl group. As shown in FIGS. 14 and 15, hydroxylated through TEM photographs. It was confirmed that the surface of the metal compound was modified with aminosilane.

Claims (15)

  1. 수지 성분 80 내지 99.9 중량% 및 레이저직접성형(LDS) 첨가제 0.1 내지 20 중량%를 포함하여 형성되되,It is formed including 80 to 99.9% by weight of a resin component and 0.1 to 20% by weight of a laser direct molding (LDS) additive,
    상기 레이저직접성형(LDS) 첨가제는 아미노실란으로 표면 개질된 금속 화합물인 것을 특징으로 하는The laser direct molding (LDS) additive is characterized in that it is a metal compound surface-modified with aminosilane
    안테나 기구.Antenna mechanism.
  2. 제 1항에 있어서, The method of claim 1,
    상기 안테나 기구는 독립적으로 LDS 방식으로 도금된, 라디오 대역 안테나 금속 패턴, DMB 대역 안테나 금속 패턴, LTE 대역 안테나 금속 패턴 및 GPS 대역 안테나 금속 패턴으로 이루어진 군으로부터 선택된 1종 이상의 안테나 금속 패턴이 형성된 것을 특징으로 하는The antenna mechanism is characterized in that at least one antenna metal pattern selected from the group consisting of a radio band antenna metal pattern, a DMB band antenna metal pattern, an LTE band antenna metal pattern, and a GPS band antenna metal pattern independently plated in an LDS method is formed. With
    안테나 기구.Antenna mechanism.
  3. 제 2항에 있어서, The method of claim 2,
    상기 금속은 구리, 니켈 또는 금인 것을 특징으로 하는The metal is copper, nickel or gold, characterized in that
    안테나 기구.Antenna mechanism.
  4. 제 2항에 있어서, The method of claim 2,
    상기 안테나 금속 패턴은 전압 정재파비(VSWR; Voltage Standing Wave Ratio)가 4 이하인 것을 특징으로 하는The antenna metal pattern is characterized in that the voltage standing wave ratio (VSWR) is 4 or less.
    안테나 기구.Antenna mechanism.
  5. 제 1항에 있어서, The method of claim 1,
    상기 수지 성분은 폴리아릴렌설파이드 수지, 폴리아미드 수지, 폴리에스테르 수지, 폴리카보네이트 수지, 폴리아릴렌에테르 수지 및 액정 고분자(LCP)로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는The resin component is characterized in that at least one selected from the group consisting of polyarylene sulfide resin, polyamide resin, polyester resin, polycarbonate resin, polyarylene ether resin, and liquid crystal polymer (LCP).
    안테나 기구.Antenna mechanism.
  6. 제 1항에 있어서, The method of claim 1,
    상기 아미노실란은 하기 화학식 1The aminosilane is the following formula (1)
    [화학식 1][Formula 1]
    Figure PCTKR2019015437-appb-I000003
    Figure PCTKR2019015437-appb-I000003
    (상기 R1 내지 R5는 독립적으로 수소 또는 탄소수 1 내지 5의 알킬기이고, R'는 탄소수 2 내지 10의 알킬렌기이다.)로 표시되는 화합물인 것을 특징으로 하는(The R 1 to R 5 are independently hydrogen or an alkyl group having 1 to 5 carbon atoms, and R′ is an alkylene group having 2 to 10 carbon atoms.)
    안테나 기구.Antenna mechanism.
  7. 제 1항에 있어서, The method of claim 1,
    상기 레이저직접성형(LDS) 첨가제는 금속 화합물 95 내지 99.9 중량% 및 상기 금속 화합물 표면에 결합된 아미노실란 0.1 내지 5 중량%를 포함하는 것을 특징으로 하는The laser direct molding (LDS) additive comprises 95 to 99.9% by weight of a metal compound and 0.1 to 5% by weight of an aminosilane bonded to the surface of the metal compound.
    안테나 기구.Antenna mechanism.
  8. 제 1항에 있어서, The method of claim 1,
    상기 금속 화합물은 평균입경이 0.05 내지 20 ㎛인 것을 특징으로 하는The metal compound is characterized in that the average particle diameter is 0.05 to 20 ㎛
    안테나 기구.Antenna mechanism.
  9. 제 1항에 있어서, The method of claim 1,
    상기 금속 화합물은 표면이 히드록실화된 금속 화합물인 것을 특징으로 하는The metal compound is characterized in that the surface is a hydroxylated metal compound
    안테나 기구.Antenna mechanism.
  10. 제 1항에 있어서, The method of claim 1,
    상기 금속은 마그네슘, 구리, 코발트, 아연, 주석, 철, 망간 및 니켈, 티타늄, 알루미늄 및 크롬으로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는The metal is characterized in that at least one selected from the group consisting of magnesium, copper, cobalt, zinc, tin, iron, manganese and nickel, titanium, aluminum and chromium
    안테나 기구.Antenna mechanism.
  11. 제 1항에 있어서,The method of claim 1,
    상기 안테나 기구는 상기 수지 성분 및 레이저직접성형(LDS) 첨가제를 합한 총 100 중량부를 기준으로 보강재를 20 내지 40 중량부 포함하여 형성되는 것을 특징으로 하는The antenna mechanism is characterized in that it is formed by including 20 to 40 parts by weight of a reinforcing material based on a total of 100 parts by weight of the resin component and the laser direct molding (LDS) additive
    안테나 기구.Antenna mechanism.
  12. 제 11항에 있어서, The method of claim 11,
    상기 보강재는 유리섬유, 탈크, 규회석, 휘스커, 실리카, 마이카 및 현무암 섬유로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는The reinforcing material is characterized in that at least one selected from the group consisting of glass fiber, talc, wollastonite, whisker, silica, mica and basalt fibers.
    안테나 기구.Antenna mechanism.
  13. a) 레이저직접성형(LDS) 첨가제로 아미노실란으로 표면 개질된 금속 화합물 0.1 내지 20 중량% 및 수지 성분 80 내지 99.9 중량%를 혼합한 후 압출기로 압출하여 펠렛을 제조하는 단계; 및a) preparing a pellet by mixing 0.1 to 20% by weight of a metal compound surface-modified with aminosilane and 80 to 99.9% by weight of a resin component as a laser direct molding (LDS) additive, and then extruding with an extruder; And
    b) 제조된 펠렛을 사출성형하여 사출물을 제조하는 단계;를 포함하는 것을 특징으로 하는b) manufacturing an injection product by injection-molding the prepared pellets; characterized in that it comprises
    안테나 기구의 제조방법.Method of manufacturing an antenna device.
  14. 제 13항에 있어서, The method of claim 13,
    상기 안테나 기구의 제조방법은 v) 레이저를 사용하여 상기 사출물에 전도 경로(conductive path)를 형성하는 단계; 및 vi) 상기 전도 경로에 금속층을 도금하는 단계;를 포함하는 것을 특징으로 하는The method of manufacturing the antenna device comprises the steps of: v) forming a conductive path in the molded object using a laser; And vi) plating a metal layer on the conductive path.
    안테나 기구의 제조방법.Method of manufacturing an antenna device.
  15. 제 1항의 안테나 기구 및 이와 전기적으로 연결된 인쇄 회로 기판(PCB)을 포함하는 것을 특징으로 하는It comprises the antenna device of claim 1 and a printed circuit board (PCB) electrically connected thereto.
    샤크 안테나.Shark antenna.
PCT/KR2019/015437 2019-11-13 2019-11-13 Antenna device, manufacturing method therefor, and shark fin antenna comprising same WO2021095914A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100022759A (en) * 2008-08-20 2010-03-03 주식회사 이엠따블유 Outer type antenna for vehicle and audio-video system having the same
JP2015502418A (en) * 2011-10-31 2015-01-22 ティコナ・エルエルシー Thermoplastic composition for use in forming a laser direct structured substrate
KR20150073093A (en) * 2013-12-20 2015-06-30 이엠에스-패턴트 에이지 Plastics moulding composition and use thereof
KR20150104154A (en) * 2013-01-07 2015-09-14 사빅 글로벌 테크놀러지스 비.브이. Improved thermoplastic compositions for laser direct structuring and methods for the manufacture and use thereof
US20180346711A1 (en) * 2015-12-15 2018-12-06 Dsm Ip Assets B.V. Impact modified lds composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100022759A (en) * 2008-08-20 2010-03-03 주식회사 이엠따블유 Outer type antenna for vehicle and audio-video system having the same
JP2015502418A (en) * 2011-10-31 2015-01-22 ティコナ・エルエルシー Thermoplastic composition for use in forming a laser direct structured substrate
KR20150104154A (en) * 2013-01-07 2015-09-14 사빅 글로벌 테크놀러지스 비.브이. Improved thermoplastic compositions for laser direct structuring and methods for the manufacture and use thereof
KR20150073093A (en) * 2013-12-20 2015-06-30 이엠에스-패턴트 에이지 Plastics moulding composition and use thereof
US20180346711A1 (en) * 2015-12-15 2018-12-06 Dsm Ip Assets B.V. Impact modified lds composition

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