WO2021092986A1 - Self-cleaning artificial stone plate for outdoor use and preparation method therefor - Google Patents

Self-cleaning artificial stone plate for outdoor use and preparation method therefor Download PDF

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Publication number
WO2021092986A1
WO2021092986A1 PCT/CN2019/119777 CN2019119777W WO2021092986A1 WO 2021092986 A1 WO2021092986 A1 WO 2021092986A1 CN 2019119777 W CN2019119777 W CN 2019119777W WO 2021092986 A1 WO2021092986 A1 WO 2021092986A1
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Prior art keywords
self
cleaning
parts
artificial stone
powder
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PCT/CN2019/119777
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French (fr)
Chinese (zh)
Inventor
刘福财
肖敏
郑增勇
汪鹏飞
黎浩
黄贺明
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广东特耐石新材料科技有限公司
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Publication of WO2021092986A1 publication Critical patent/WO2021092986A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements

Definitions

  • the invention relates to the technical field of artificial stone, and more specifically, to a self-cleaning artificial stone slab for outdoor use and a preparation method thereof.
  • artificial slate has high strength, high flame retardancy, high weather resistance, high acid and alkali resistance, wide color options, realistic imitation stone effect, and good decorative effect. , Suitable for factory production, convenient construction, etc., making it a decorative material for interior and exterior walls of various high-end buildings today.
  • Titanium dioxide is a semiconductor material with good chemical stability, photocatalytic activity and superhydrophilicity. It is safe and non-toxic, and has a low cost. It has been widely used, such as white pigments and porcelain glazes, vehicle decorations , Building surface cooling, food additives, brighteners, etc. Titanium dioxide has good photocatalytic activity and light-induced super-hydrophilicity under sunlight. It has the functions of self-cleaning, antibacterial, disinfection, air and water purification, and has been put into use in many industries such as construction, transportation, and new energy. .
  • the application number is 201910572001.6
  • the Chinese invention patent application named as a real stone paint with good anti-fouling and self-cleaning ability and its preparation method uses titanium dioxide nanosheets to prepare real stone paint with good anti-fouling and self-cleaning ability, but real stone paint It is a resin matrix, which is prone to aging and other phenomena, has poor interface adhesion with the slate, and is prone to peeling.
  • titanium dioxide directly used in building boards.
  • Self-cleaning artificial stone slab for outdoor use is a new type of inorganic decorative board developed in response to the shortcomings of the above-mentioned traditional outdoor decorative board. It has good volume stability, good self-cleaning performance, low shrinkage, no warpage and deformation, extremely low water absorption, and durability. It has good performance, good mechanical properties, good decorative effect, good stain resistance and waterproof performance. It can be widely used in outdoor architectural decoration. This product has broad market application prospects and will lead the development direction of inorganic decorative panels in the future.
  • the present invention overcomes at least one of the shortcomings described in the prior art, and provides a product with good volume stability, good self-cleaning performance, low shrinkage, no warpage and deformation in use, extremely low water absorption, and durability.
  • the artificial stone slab has good mechanical properties, good decorative effect, good stain resistance and waterproof performance and its preparation method, which solves the problem that traditional outdoor decorative plates are susceptible to outdoor organic matter and dust pollution and are not easy to clean.
  • the present invention adopts the following technical solutions:
  • a self-cleaning artificial stone slab for outdoor use prefabricated from ultra-high-performance mineral powder with a compressive strength of 100-150 MPa.
  • the ultra-high-performance mineral powder includes the following raw material components in parts by weight: mineral active powder 80-100 parts of body, 8-13 parts of titanium dioxide, 150-220 parts of self-cleaning aggregate, 4-8 parts of nano-silica, 0.5-2 parts of water repellent, 10-15 parts of water, 2 ⁇ water reducing agent 4 parts, 4-10 parts of pigments
  • the self-cleaning aggregate is one or more combinations of quartz sand, river sand, and machine-made sand with a particle size of 20-70 mesh, soaked in micro-silica powder, nano-titanium dioxide, It is obtained from a self-cleaning photocatalytic suspension slurry formed by cement, microbead powder, quartz stone powder, dispersant, retarding water reducing agent, water, and thickening agent.
  • the mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:0.05 ⁇ 0.15: 0.05 ⁇ 0.10: 0.10 ⁇ 0.20: 0.05 ⁇ 0.15: 0.003 ⁇ 0.006: 0.005 ⁇ 0.02: 0.25 ⁇ 0.4: 0.0001 ⁇ 0.0003, control the slurry concentration at 75 ⁇ 85%, and the slurry fluidity at 250 ⁇ 300mm.
  • the cement with a mineral active powder of 42.5 or more is the main body mixed with one or more of silica fume, mineral powder, glass beads, and zeolite powder, and the mass ratio of the mineral active powder components is cement: Silica fume: mineral powder: glass beads: zeolite powder is 1:0.05 ⁇ 0.2:0.5 ⁇ 1:0 ⁇ 0.3:0 ⁇ 0.2.
  • the titanium dioxide is anatase titanium dioxide with a particle size of 10 to 1000 nm.
  • it uses its photocatalytic function to completely oxidize and degrade most organic pollutants into harmless inorganic small molecules such as water and carbon dioxide.
  • it takes advantage of its photo-induced super-hydrophilicity to take the inorganic contaminants on the surface of the artificial stone away from the surface of the artificial stone under the rain, and keep the surface of the artificial stone as clean as new.
  • the particle size of the nano-silica is 5-100 nm, which can improve the wear resistance, impermeability and waterproof performance of the artificial stone slab in the present invention.
  • the water-repellent agent is polysiloxane or organic silicon, which plays a waterproof role in the present invention and improves the waterproof performance of the self-cleaning outdoor artificial stone slab.
  • the preparation method of the self-cleaning outdoor artificial stone slab includes the following steps:
  • step S2 Add all the mineral active powder, nano silica, water repellent, pigment and 40wt% water to the premixed aggregate obtained in step S1 and stir for 1 to 2 minutes;
  • step S3 Add all the water reducing agent and the remaining 60% by weight of water to the pre-wet mixture obtained in step S2, and fully stir for 7-9 minutes to obtain the mixture for use;
  • step S4 the mixture in the mold is covered with an isolation moisturizing film, and then placed in a vacuum chamber to be evacuated and exhausted;
  • step S6 The vacuum-formed board in step S5 is cured at 40°C for 8-12 hours, and then heated to 80-90°C for 24 to 36 hours to obtain a rough board;
  • step S7 Remove the insulating moisturizing film from the blank obtained in step S6, cut, calibrate, and polish, to obtain a self-cleaning outdoor artificial stone slab.
  • the expansion degree of the stirring mixture material is 550-700 mm; the initial setting time after stirring and mixing is not less than 60 minutes; in the step S5, the vacuum time is not less than 60s, and the vacuum pressure is -0.07 ⁇ -0.1MPa; the thickness of the blank board in the step S6 is 600-1200mm; in the step S6, the humidity is maintained at 75% or more during the high-temperature curing process.
  • the present invention has the following beneficial effects:
  • the self-cleaning outdoor artificial stone slab according to the present invention has good volume stability, good self-cleaning performance, low shrinkage, no warpage and deformation, extremely low water absorption, good durability, good mechanical properties, and good decorative effects , Good stain resistance and waterproof performance, compressive strength of 100-150 MPa, electric flux less than 100 Coulomb, etc.
  • the self-cleaning outdoor artificial slate of the present invention has a wide range of raw materials, can realize industrialized production, has high production efficiency, is a green energy-saving and environmentally friendly product, and has economic and social benefits.
  • vacuum degassing is adopted to improve the compactness of the inorganic artificial stone slab and improve the mechanical and durability performance.
  • the self-cleaning outdoor artificial stone slab according to the present invention adopts anatase titanium dioxide, which utilizes its photocatalytic function and photo-induced superhydrophilicity to improve the self-cleaning performance of the artificial stone slab.
  • a self-cleaning artificial stone slab for outdoor use prefabricated from ultra-high-performance mineral powder with a compressive strength of 100-150 MPa.
  • the ultra-high-performance mineral powder includes the following raw material components in parts by weight: mineral active powder 80 parts of body, 8 parts of titanium dioxide, 150 parts of self-cleaning aggregate, 4 parts of nano-silica, 0.5 part of water repellent, 10 parts of water, 2 parts of water reducing agent, 4 parts of pigment, the self-cleaning aggregate
  • the mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:0.05 : 0.05: 0.10: 0.05: 0.003: 0.005: 0.25: 0.0001, control the slurry concentration at 75-85%, and the slurry fluidity at 250-300mm.
  • the silicon dioxide content of the microsilica powder is not less than 85%, the activity index is greater than 100%, and the average particle diameter is 0.18um; the nanometer titanium dioxide is anatase crystal type with an average particle diameter of 0.13um; the cement requires 42.5 Grade or above; the activity index of the microbead powder is greater than 75%, and the fineness is greater than 300 mesh; the fineness of the quartz stone powder is above 800 mesh, and the silicon dioxide content is 93%; the dispersant includes sodium hexametaphosphate and polyacrylic acid One or more of sodium dodecylbenzene sulfonate; the water reducing rate of the retarding type water reducing agent is greater than 30%, and the retarding time is 2 to 4 hours; the thickening agent is methyl fiber Vegetarian.
  • the test piece made of the self-cleaning photocatalytic suspension slurry has a 28-day compressive strength of not less than 80 MPa, a tensile strength of not less than 3.5 MPa, and a water absorption rate of less than 1%.
  • the mineral active powder 42.5 or more cement is the main body mixed with silica fume, mineral powder, glass beads, and zeolite powder.
  • the mass ratio of the mineral active powder components is cement: silica fume: mineral powder: glass beads: zeolite powder. 1:0.125:0.75:0.15:0.1.
  • the titanium dioxide is anatase titanium dioxide with a particle size of 10 to 1000 nm.
  • it uses its photocatalytic function to completely oxidize and degrade most organic pollutants into harmless inorganic small molecules such as water and carbon dioxide.
  • it uses Its light-induced super-hydrophilicity will take the inorganic contaminants on the artificial stone surface away from the artificial stone slab surface under rain washing, and keep the artificial stone slab surface clean as new.
  • the particle size of the nano-silica is 5-100 nm, which can improve the wear resistance, impermeability and waterproof performance of the artificial stone slab in the present invention.
  • the water-repellent agent is polysiloxane or organic silicon, which plays a waterproof role in the present invention and improves the waterproof performance of the self-cleaning outdoor artificial stone slab.
  • the preparation method of the self-cleaning outdoor artificial stone slab includes the following steps:
  • step S2 Add all the mineral active powder, nano silica, water repellent, pigment and 40wt% water to the premixed aggregate obtained in step S1 and stir for 1 to 2 minutes;
  • step S3 Add all the water reducing agent and the remaining 60wt% of water to the pre-wet mixture obtained in step S2, fully stir for 7-9 minutes, the expansion degree of the stirred mixture material is 550-700mm, and the initial setting time after stirring and mixing is not Less than 60 minutes, get the mixture, set aside;
  • step S4 the mixture in the mold is covered with an isolation moisturizing film, and then put into a vacuum chamber to be evacuated and exhausted.
  • the evacuation time is not less than 60s, and the vacuum pressure is -0.07 ⁇ -0.1MPa, the step S6
  • the thickness of the medium blank board is 600 ⁇ 1200mm;
  • step S6 The vacuum-formed board in step S5 is cured at 40°C for 8-12 hours, and then heated to 80-90°C for 24 to 36 hours to obtain a blank board, and the humidity is maintained above 75% during the high-temperature curing process;
  • step S7 Remove the insulating moisturizing film from the blank obtained in step S6, cut, calibrate, and polish, to obtain a self-cleaning outdoor artificial stone slab.
  • the ultra-high-performance mineral powder includes the following raw material components in parts by weight: 100 parts of mineral active powder, 13 parts of titanium dioxide, 220 parts of self-cleaning aggregate, 8 parts of nano silica, 2 parts of water repellent, 15 parts of water, 4 parts of water reducing agent, 10 parts of pigment.
  • the ultra-high-performance mineral powder includes the following raw material components in parts by weight: 85 parts by weight of mineral active powder, 9.5 parts by titanium dioxide, 170 parts by self-cleaning aggregate, 5 parts by nano silica, 0.9 parts by water repellent, 11 parts of water, 2.5 parts of water reducing agent, 5.5 parts of pigment.
  • the ultra-high-performance mineral powder includes the following raw material components in parts by weight: 95 parts of mineral active powder, 11.5 parts of titanium dioxide, 200 parts of self-cleaning aggregates, 7 parts of nano silica, 1.6 parts of water repellent, 14 parts of water, 3.5 parts of water reducing agent, 8.5 parts of pigment.
  • the mineral active powder is mainly composed of cement of 42.5 or more mixed with silica fume and mineral powder, and the mass ratio of the components of the mineral active powder is cement: silica fume: mineral powder of 1:0.05:0.5.
  • the mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:0.15 : 0.10: 0.20: 0.15: 0.006: 0.02: 0.4: 0.0003.
  • the ultra-high performance mineral powder includes the following raw material components in parts by weight: 90 parts of mineral active powder, 10.5 parts of titanium dioxide, 185 parts of self-cleaning aggregates, 6 parts of nano silica, 1.25 parts of water repellent, 12.5 parts of water, 3 parts of water reducing agent, 7 parts of pigment.
  • the mineral active powder is mainly composed of cement above 42.5 and mixed with silica fume, mineral powder, glass beads, and zeolite powder.
  • the mass ratio of the mineral active powder components is cement: silica fume: mineral powder: glass beads: zeolite powder It is 1:0.2:1:0.3:0.2.
  • the mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:1 : 0.075: 0.15: 0.10: 0.0045: 0.0125: 0.325: 0.0002.
  • Example 1 In addition to 60 parts of mineral active powder, other conditions are the same as in Example 1.
  • step S5 does not perform vacuum exhaust, other conditions are the same as in Example 1.
  • comparative example 1 60 parts of mineral active powder, compared with example 1, both compressive strength and light-induced superhydrophilicity decreased more, and the photocatalytic activity decreased less; comparative example 2 titanium dioxide 3 parts, Compared with Example 1, the compressive strength is basically unchanged, and the light-induced superhydrophilicity and photocatalytic activity are both reduced. Comparative Example 3 uses machine-made sand for the self-cleaning aggregate. Compared with Example 1, the compressive strength is basically the same. In contrast, the light-induced superhydrophilicity and photocatalytic activity decreased significantly; Comparative Example 4 did not perform vacuum degassing. Compared with Example 1, both the compressive strength and light-induced superhydrophilicity decreased significantly, and the photocatalytic activity decreased significantly.
  • Comparative Example 5 the aggregates cleaned by quartz sand or river sand or machine-made sand do not need to clean the surface weathering or corrosion products with a pH value of 2 to 4 acetic acid solution for 3-5 minutes.
  • the compressive strength is slightly Decrease, the light-induced superhydrophilicity decreased more, and the photocatalytic activity decreased less; in Comparative Example 6, the surface pH value of quartz sand or river sand or machine-made sand was lower than 10 after cleaning.
  • Example 1 Compared with Example 1, the compressive strength was slightly There is a decrease, the photo-induced superhydrophilicity decreases more, and the photocatalytic activity decreases less; the slurry concentration of the self-cleaning photocatalytic suspension slurry in Comparative Example 7 is less than 75%, and the slurry fluidity is less than 250mm. 1 In comparison, the compressive strength is slightly decreased, and the light-induced superhydrophilicity and photocatalytic activity are both decreased more; in Comparative Example 8, the self-cleaning photocatalytic suspension slurry is replaced with nano-titanium dioxide dispersion liquid. Compared with Example 1, the compressive resistance The intensity decreases slightly, and the light-induced superhydrophilicity and photocatalytic activity both decrease more.
  • the types of mineral active powder, titanium dioxide, and aggregate selected in the present invention are the best; the porous structure of the aggregate can increase the surface area of the titanium dioxide carrier and increase the content of titanium dioxide exposed on the surface, thereby improving the artificial stone slab Self-cleaning performance; vacuum defoaming can improve the compactness of the decorative panel, thereby improving the mechanical properties, stain resistance, waterproof performance, and self-cleaning performance of the decorative panel.

Abstract

A self-cleaning artificial stone plate for outdoor use and a preparation method therefor, the self-cleaning artificial stone plate for outdoor use being prefabricated from an ultra-high performance mineral powder with a compressive strength of 100-150 MPa, and the ultra-high performance mineral powder comprising the following raw materials in parts by weight: 80-100 parts of a mineral active powder, 8-13 parts of titanium dioxide, 150-220 parts of a self-cleaning aggregate, 4-8 parts of nano-silica, 0.5-2 parts of a hydrophobic agent, 10-15 parts of water, 2-4 parts of a water reducing agent, and 4-10 parts of a pigment, the self-cleaning aggregate being made by modifying one or a combination of quartz sand, river sand, and machine-made sand with a particle size of 20-70 mesh. The artificial stone plate has good volume stability, good self-cleaning performance, low shrinkage, no warping and deformation in use, very low water absorption rate, good durability, no problems such as ageing, good surface stain resistance, and low overall comprehensive costs, and is suitable for popularisation.

Description

一种自清洁户外用人造石板及其制备方法Self-cleaning artificial stone slab for outdoor use and preparation method thereof 技术领域Technical field
本发明涉及人造石技术领域,更具体地,涉及一种自清洁户外用人造石板及其制备方法。The invention relates to the technical field of artificial stone, and more specifically, to a self-cleaning artificial stone slab for outdoor use and a preparation method thereof.
背景技术Background technique
随着材料制造技术及设备、人们审美及对质量要求的升级,人造石板具有高强度、高阻燃、高耐候、高耐酸碱性能、颜色可选性广、仿石材效果逼真、装饰效果好、适于工厂化生产、施工便利等优点,使其成为当今各种高档建筑物的内外墙装饰材料。With the upgrading of material manufacturing technology and equipment, people's aesthetics and quality requirements, artificial slate has high strength, high flame retardancy, high weather resistance, high acid and alkali resistance, wide color options, realistic imitation stone effect, and good decorative effect. , Suitable for factory production, convenient construction, etc., making it a decorative material for interior and exterior walls of various high-end buildings today.
随着工业经济的发展,工业废气、汽车尾气、雾霾等污染接踵而来,建筑户外用人造石装饰板不可避免受到污染,这些污染物很容易在人造石板表面形成很强的附着力,仅靠雨水的冲刷已很难将其冲刷干净。而且由于重力作用及雨水的冲刷作用力,会将污染物向下推拉,在板面形成条状的污染物痕迹,严重地影响With the development of the industrial economy, industrial waste gas, automobile exhaust, smog and other pollution will follow one after another. The artificial stone decorative board used in building outdoor is inevitably polluted. These pollutants can easily form strong adhesion on the surface of the artificial stone slab. It is difficult to wash it clean by rain washing. Moreover, due to gravity and the scouring force of rain, the pollutants will be pushed and pulled down, forming strip-shaped traces of pollutants on the surface of the board, which will seriously affect
板面外观装饰效果和建筑物的美观度。在现有的条件下只能依靠“蜘蛛人”人工定期进行清理,消耗大量清洁剂,特别是高层建筑幕墙的清理给“蜘蛛人”的人身安全造成威胁,造成整个社会资源的浪费。The exterior decoration effect of the board surface and the aesthetics of the building. Under the current conditions, the "Spiderman" can only be manually cleaned up on a regular basis, which consumes a large amount of cleaning agents. Especially the cleaning of the curtain walls of high-rise buildings poses a threat to the personal safety of the "Spiderman" and causes a waste of social resources.
二氧化钛是一种半导体材料,具有良好的化学稳定性、光催化活性和超亲水性,并且安全无毒,成本较低,得到了广泛的应用,例如用作白色颜料和瓷器釉料、车辆装饰、建筑表面降温、食品添加剂、增白剂等。二氧化钛在太阳光的照射下具有很好的光催化活性和光诱导超亲水性,具有自清洁、抗菌,消毒,净化空气和水源等作用,已经在建筑、交通、新能源等多个行业投入使用。申请号为201910572001.6、名称为一种具有良好抗污自清洁能力的真石漆及其制备方法的中国发明专利申请中,采用二氧化钛纳米片制备了具有良好抗污自清洁能力的真石漆,但是真石漆为树脂基体,容易出现老化等现象,与石板的界面粘结力较差,容易出现剥落现象。而二氧化钛在建筑板材方面直接使用的实际应用较少。Titanium dioxide is a semiconductor material with good chemical stability, photocatalytic activity and superhydrophilicity. It is safe and non-toxic, and has a low cost. It has been widely used, such as white pigments and porcelain glazes, vehicle decorations , Building surface cooling, food additives, brighteners, etc. Titanium dioxide has good photocatalytic activity and light-induced super-hydrophilicity under sunlight. It has the functions of self-cleaning, antibacterial, disinfection, air and water purification, and has been put into use in many industries such as construction, transportation, and new energy. . The application number is 201910572001.6, and the Chinese invention patent application named as a real stone paint with good anti-fouling and self-cleaning ability and its preparation method uses titanium dioxide nanosheets to prepare real stone paint with good anti-fouling and self-cleaning ability, but real stone paint It is a resin matrix, which is prone to aging and other phenomena, has poor interface adhesion with the slate, and is prone to peeling. However, there are few practical applications of titanium dioxide directly used in building boards.
因此,研究一种集自清洁功能、装饰效果好、耐久性好、仿石材效果逼真于一体的新型无机装饰板材是建筑装饰材料行业的发展方向。Therefore, researching a new type of inorganic decorative board that integrates self-cleaning function, good decorative effect, good durability, and realistic stone-like effect is the development direction of the building decoration material industry.
自清洁户外用人造石板就是针对上述传统户外用装饰板的不足而研发的新型无机装饰板材,其体积稳定性好、自清洁性能好、低收缩、使用不翘曲变形,吸水率极低、耐久性性能好、力学性能好、装饰效果好、耐污防水性能好,可广泛应用于户外建筑装饰,该产品具有广阔的市场应用前景,将引领未来无机装饰板材的发展方向。Self-cleaning artificial stone slab for outdoor use is a new type of inorganic decorative board developed in response to the shortcomings of the above-mentioned traditional outdoor decorative board. It has good volume stability, good self-cleaning performance, low shrinkage, no warpage and deformation, extremely low water absorption, and durability. It has good performance, good mechanical properties, good decorative effect, good stain resistance and waterproof performance. It can be widely used in outdoor architectural decoration. This product has broad market application prospects and will lead the development direction of inorganic decorative panels in the future.
发明内容Summary of the invention
有鉴于此,本发明为克服上述现有技术所述的至少一种不足,提供一种体积稳定性好、自清洁性能好、低收缩、使用不翘曲变形,吸水率极低、耐久性性能好、力学性能好、装饰效果好、耐污防水性能好的人造石板及其制备方法,解决传统户外装饰板材易受户外有机物和灰尘污染后不易清洗的问题。In view of this, the present invention overcomes at least one of the shortcomings described in the prior art, and provides a product with good volume stability, good self-cleaning performance, low shrinkage, no warpage and deformation in use, extremely low water absorption, and durability. The artificial stone slab has good mechanical properties, good decorative effect, good stain resistance and waterproof performance and its preparation method, which solves the problem that traditional outdoor decorative plates are susceptible to outdoor organic matter and dust pollution and are not easy to clean.
为了解决上述存在的技术问题,本发明采用下述技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种自清洁户外用人造石板,由抗压强度100~150兆帕的超高性能矿物粉体预制而成,所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体80~100份、二氧化钛8~13份、自清洁型骨料150~220份、纳米二氧化硅4~8份、憎水剂0.5~2份、水10~15份、减水剂2~4份、颜料4~10份,所述自清洁型骨料为粒径20~70目的石英砂、河砂、机制砂中的一种或多种组合清洗后浸泡于微硅粉、纳米二氧化钛、水泥、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂形成的自清洁光催化悬浮浆体制得。A self-cleaning artificial stone slab for outdoor use, prefabricated from ultra-high-performance mineral powder with a compressive strength of 100-150 MPa. The ultra-high-performance mineral powder includes the following raw material components in parts by weight: mineral active powder 80-100 parts of body, 8-13 parts of titanium dioxide, 150-220 parts of self-cleaning aggregate, 4-8 parts of nano-silica, 0.5-2 parts of water repellent, 10-15 parts of water, 2~ water reducing agent 4 parts, 4-10 parts of pigments, the self-cleaning aggregate is one or more combinations of quartz sand, river sand, and machine-made sand with a particle size of 20-70 mesh, soaked in micro-silica powder, nano-titanium dioxide, It is obtained from a self-cleaning photocatalytic suspension slurry formed by cement, microbead powder, quartz stone powder, dispersant, retarding water reducing agent, water, and thickening agent.
所述自清洁光催化悬浮浆体中水泥、微硅粉、纳米二氧化钛、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂的质量比为1:0.05~0.15:0.05~0.10:0.10~0.20:0.05~0.15:0.003~0.006:0.005~0.02:0.25~0.4:0.0001~0.0003,控制浆体浓度在75~85%,浆体流动度在250~300mm。石英砂或河砂或机制砂清洗后使其表面pH值不低于10再浸泡于自清洁光催化悬浮浆体,使骨料表面与自清洁光催化悬浮浆体亲和力更好,并能发挥碱激发作用,提高骨料与水化产物界面粘结强度。清洗过程中,先用水冲洗除去泥及泥块等杂物直至排出清澈的水,再用pH值2~4醋酸溶液清洗表面风化物或腐蚀物,最后用pH值10~12氢氧化钠溶液或氢氧化钾溶液浸泡控制表面pH值不低于10。The mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:0.05 ~0.15: 0.05~0.10: 0.10~0.20: 0.05~0.15: 0.003~0.006: 0.005~0.02: 0.25~0.4: 0.0001~0.0003, control the slurry concentration at 75~85%, and the slurry fluidity at 250~300mm. After cleaning the quartz sand or river sand or machine-made sand to make the surface pH not less than 10, soak it in the self-cleaning photocatalytic suspension slurry, so that the surface of the aggregate has a better affinity with the self-cleaning photocatalytic suspension slurry, and can exert alkali Stimulating effect to improve the bonding strength of the interface between the aggregate and the hydration product. In the cleaning process, first rinse with water to remove mud and mud and other debris until the clear water is discharged, then use pH 2 to 4 acetic acid solution to clean the surface weathering or corrosive materials, and finally use pH 10 to 12 sodium hydroxide solution or Soak in potassium hydroxide solution to control the surface pH value not less than 10.
进一步地,所述矿物活性粉体42.5以上水泥为主体掺加硅灰、矿粉、玻璃微珠、沸石粉中的一种或几种活性粉体,矿物活性粉体成分的质量比是水泥:硅灰:矿粉:玻璃微珠:沸石粉为1:0.05~0.2:0.5~1:0~0.3:0~0.2。Further, the cement with a mineral active powder of 42.5 or more is the main body mixed with one or more of silica fume, mineral powder, glass beads, and zeolite powder, and the mass ratio of the mineral active powder components is cement: Silica fume: mineral powder: glass beads: zeolite powder is 1:0.05~0.2:0.5~1:0~0.3:0~0.2.
进一步地,所述二氧化钛为粒径10~1000nm的锐钛型二氧化钛,一方面利用其光催化功能,将绝大部分有机污染物完全氧化并降解为水和二氧化碳等无害的无机小分子,另一方面利用其光致超亲水性,在雨水冲刷下将人造石表面的无机污染物带离人造石板表面,保持人造石板表面清洁如新。Further, the titanium dioxide is anatase titanium dioxide with a particle size of 10 to 1000 nm. On the one hand, it uses its photocatalytic function to completely oxidize and degrade most organic pollutants into harmless inorganic small molecules such as water and carbon dioxide. On the one hand, it takes advantage of its photo-induced super-hydrophilicity to take the inorganic contaminants on the surface of the artificial stone away from the surface of the artificial stone under the rain, and keep the surface of the artificial stone as clean as new.
进一步地,所述纳米二氧化硅的粒径为5~100nm,在本发明中可以提高人造石板的耐磨、抗渗、防水性能。Further, the particle size of the nano-silica is 5-100 nm, which can improve the wear resistance, impermeability and waterproof performance of the artificial stone slab in the present invention.
进一步地,所述憎水剂为聚硅氧烷或有机硅,在本发明中起防水作用,提高自清洁户外人造石板的防水性能。Further, the water-repellent agent is polysiloxane or organic silicon, which plays a waterproof role in the present invention and improves the waterproof performance of the self-cleaning outdoor artificial stone slab.
上述自清洁户外用人造石板的制备方法,包括以下步骤:The preparation method of the self-cleaning outdoor artificial stone slab includes the following steps:
S1.按配比计算各原材料用量,将全部二氧化钛、自清洁型骨料先预混2~4分钟;S1. Calculate the amount of each raw material according to the ratio, and premix all the titanium dioxide and self-cleaning aggregates for 2 to 4 minutes;
S2.将全部矿物活性粉体、纳米二氧化硅、憎水剂、颜料和40wt%的水加入步骤S1所得预混骨料中搅拌1~2分钟;S2. Add all the mineral active powder, nano silica, water repellent, pigment and 40wt% water to the premixed aggregate obtained in step S1 and stir for 1 to 2 minutes;
S3.将全部减水剂和剩余60wt%的水加入到步骤S2所得预湿的混合料中,充分搅拌7~9分钟,得到混合物,备用;S3. Add all the water reducing agent and the remaining 60% by weight of water to the pre-wet mixture obtained in step S2, and fully stir for 7-9 minutes to obtain the mixture for use;
S4.准备好模具,依据厚度计算并称取步骤S3备好的混合料均匀布料在模具内;S4. Prepare the mold, calculate according to the thickness and weigh the mixture prepared in step S3 to evenly distribute the material in the mold;
S5.在步骤S4模具内的混合料上覆上隔离保湿膜,然后放入真空室进行抽真空排气;S5. In step S4, the mixture in the mold is covered with an isolation moisturizing film, and then placed in a vacuum chamber to be evacuated and exhausted;
S6.将步骤S5抽真空成型的板在40℃下固化8~12小时,再升温至80~90℃固化24~36小时得到毛坯板;S6. The vacuum-formed board in step S5 is cured at 40°C for 8-12 hours, and then heated to 80-90°C for 24 to 36 hours to obtain a rough board;
S7.将步骤S6得到的毛坯料取掉隔离保湿膜进行切割、定厚、抛光,得到自清洁户外用人造石板。S7. Remove the insulating moisturizing film from the blank obtained in step S6, cut, calibrate, and polish, to obtain a self-cleaning outdoor artificial stone slab.
进一步的,所述步骤S3中搅拌混合物材料扩展度为550~700mm;搅拌混合后初凝凝结时间不小于60分钟;所述步骤S5中,抽真空时间不少于60s,真空压力为-0.07~-0.1MPa;所述步骤S6中毛坯板的厚度为600~1200mm;所述步骤S6中,高温固化过程保持湿度在75%以上。Further, in the step S3, the expansion degree of the stirring mixture material is 550-700 mm; the initial setting time after stirring and mixing is not less than 60 minutes; in the step S5, the vacuum time is not less than 60s, and the vacuum pressure is -0.07~ -0.1MPa; the thickness of the blank board in the step S6 is 600-1200mm; in the step S6, the humidity is maintained at 75% or more during the high-temperature curing process.
本发明与现有技术相比较有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明涉及的自清洁户外用人造石板具有体积稳定性好、自清洁性能好、低收缩、使用不翘曲变形,吸水率极低、耐久性性能好、力学性能好、装饰效果好、耐污防水性能好、抗压强度100-150兆帕、电通量小于100库仑等特点。(1) The self-cleaning outdoor artificial stone slab according to the present invention has good volume stability, good self-cleaning performance, low shrinkage, no warpage and deformation, extremely low water absorption, good durability, good mechanical properties, and good decorative effects , Good stain resistance and waterproof performance, compressive strength of 100-150 MPa, electric flux less than 100 Coulomb, etc.
(2)本发明涉及的自清洁户外用人造石板制备方法中模具耗用量少,模具周转周期短,切割效率高,解决传统装饰混凝土板模具耗用量多、费用高的问题,节约生产成本。(2) In the preparation method of self-cleaning outdoor artificial stone slabs according to the present invention, the consumption of molds is small, the mold turnover period is short, and the cutting efficiency is high, which solves the problems of high consumption and high cost of traditional decorative concrete slab molds, and saves production costs. .
(3)本发明涉及的自清洁户外用人造石板的原材料来源广泛,可实现工业化生产,生产效率高,属于绿色节能环保产品,具有经济社会效益。(3) The self-cleaning outdoor artificial slate of the present invention has a wide range of raw materials, can realize industrialized production, has high production efficiency, is a green energy-saving and environmentally friendly product, and has economic and social benefits.
(4)本发明涉及的自清洁户外用人造石板制备方法中,采用真空脱泡,提高无机人造石板的致密性,提高力学和耐久性能。(4) In the preparation method of the self-cleaning outdoor artificial stone slab according to the present invention, vacuum degassing is adopted to improve the compactness of the inorganic artificial stone slab and improve the mechanical and durability performance.
(5)本发明涉及的自清洁户外用人造石板采用锐钛型二氧化钛,利用其光催化功能和光致超亲水性,提高人造石板的自清洁性能。(5) The self-cleaning outdoor artificial stone slab according to the present invention adopts anatase titanium dioxide, which utilizes its photocatalytic function and photo-induced superhydrophilicity to improve the self-cleaning performance of the artificial stone slab.
具体实施方式Detailed ways
下面结合具体实施例对本发明做进一步详细说明。The present invention will be further described in detail below in conjunction with specific embodiments.
实施例1Example 1
一种自清洁户外用人造石板,由抗压强度100~150兆帕的超高性能矿物粉体预制而成,所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体80份、二氧化钛8份、自清洁型骨料150份、纳米二氧化硅4份、憎水剂0.5份、水10份、减水剂2份、颜料4份,所述自清洁型骨料为粒径20~70目的石英砂、河砂、机制砂中的一种或多种组合清洗后浸泡于微硅粉、纳米二氧化钛、水泥、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂形成的自清洁光催化悬浮浆体制得。A self-cleaning artificial stone slab for outdoor use, prefabricated from ultra-high-performance mineral powder with a compressive strength of 100-150 MPa. The ultra-high-performance mineral powder includes the following raw material components in parts by weight: mineral active powder 80 parts of body, 8 parts of titanium dioxide, 150 parts of self-cleaning aggregate, 4 parts of nano-silica, 0.5 part of water repellent, 10 parts of water, 2 parts of water reducing agent, 4 parts of pigment, the self-cleaning aggregate One or more combinations of quartz sand, river sand, and machine-made sand with a particle size of 20-70 mesh, soaked in silica fume, nano-titanium dioxide, cement, bead powder, quartz powder, dispersant, retarder after cleaning It is obtained by self-cleaning photocatalytic suspension slurry formed by water reducing agent, water and thickening agent.
所述自清洁光催化悬浮浆体中水泥、微硅粉、纳米二氧化钛、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂的质量比为1:0.05:0.05:0.10:0.05:0.003:0.005:0.25:0.0001,控制浆体浓度在75~85%,浆体流动度在250~300mm。所述微硅粉的二氧化硅含量不小于85%,活性指数大于100%,平均颗粒直径为0.18um;所述纳米二氧化钛为锐钛晶体型,平均颗粒直径为0.13um;所述水泥要求42.5等级以上;所述微珠粉活性指数大于75%,细度大于300目;所述石英石粉细度在800目以上,二氧化硅含量93%;所述分散剂包括六偏磷酸钠、聚丙烯酸、十二烷基苯磺酸钠中的一种或几种;所述缓凝型减水剂减水率大于30%,缓凝时间为2~4小时;所述增稠剂为甲基纤维素。所述自清洁光催化悬浮浆体制成试件28天抗压强度不低于80兆帕,抗拉强度不低于3.5兆帕,吸水率低于1%。石英砂或河砂或机制砂清洗后使其表面pH值不低于10再浸泡于自清洁光催化悬浮浆体,使骨料表面与自清洁光催化悬浮浆体亲和力更好,并能发挥碱激发作用,提高骨料与水化产物界面粘结强度。清洗过程中,先用水冲洗除去泥及泥块等杂物直至排出清澈的水,再用pH值2~4醋酸溶液清洗表面风化物或腐蚀物,最后用pH值10~12氢氧化钠溶液或氢氧化钾溶液浸泡控制表面pH值不低于10。The mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:0.05 : 0.05: 0.10: 0.05: 0.003: 0.005: 0.25: 0.0001, control the slurry concentration at 75-85%, and the slurry fluidity at 250-300mm. The silicon dioxide content of the microsilica powder is not less than 85%, the activity index is greater than 100%, and the average particle diameter is 0.18um; the nanometer titanium dioxide is anatase crystal type with an average particle diameter of 0.13um; the cement requires 42.5 Grade or above; the activity index of the microbead powder is greater than 75%, and the fineness is greater than 300 mesh; the fineness of the quartz stone powder is above 800 mesh, and the silicon dioxide content is 93%; the dispersant includes sodium hexametaphosphate and polyacrylic acid One or more of sodium dodecylbenzene sulfonate; the water reducing rate of the retarding type water reducing agent is greater than 30%, and the retarding time is 2 to 4 hours; the thickening agent is methyl fiber Vegetarian. The test piece made of the self-cleaning photocatalytic suspension slurry has a 28-day compressive strength of not less than 80 MPa, a tensile strength of not less than 3.5 MPa, and a water absorption rate of less than 1%. After cleaning the quartz sand or river sand or machine-made sand to make the surface pH not less than 10, soak it in the self-cleaning photocatalytic suspension slurry, so that the surface of the aggregate has a better affinity with the self-cleaning photocatalytic suspension slurry, and can exert alkali Stimulating effect to improve the bonding strength of the interface between the aggregate and the hydration product. In the cleaning process, first rinse with water to remove mud and mud and other debris until the clear water is discharged, then use pH 2 to 4 acetic acid solution to clean the surface weathering or corrosive materials, and finally use pH 10 to 12 sodium hydroxide solution or Soak in potassium hydroxide solution to control the surface pH value not less than 10.
所述矿物活性粉体42.5以上水泥为主体掺加硅灰、矿粉、玻璃微珠、沸石粉,矿物活性粉体成分的质量比是水泥:硅灰:矿粉:玻璃微珠:沸石粉为1:0.125:0.75:0.15:0.1。The mineral active powder 42.5 or more cement is the main body mixed with silica fume, mineral powder, glass beads, and zeolite powder. The mass ratio of the mineral active powder components is cement: silica fume: mineral powder: glass beads: zeolite powder. 1:0.125:0.75:0.15:0.1.
所述二氧化钛为粒径10~1000nm的锐钛型二氧化钛,一方面利用其光催化功能,将绝大部分有机污染物完全氧化并降解为水和二氧化碳等无害的无机小分子,另一方面利用其光致超亲水性,在雨水冲刷下将人造石表面的无机污染物带离人造石板表面,保持人造石板表面清洁如新。The titanium dioxide is anatase titanium dioxide with a particle size of 10 to 1000 nm. On the one hand, it uses its photocatalytic function to completely oxidize and degrade most organic pollutants into harmless inorganic small molecules such as water and carbon dioxide. On the other hand, it uses Its light-induced super-hydrophilicity will take the inorganic contaminants on the artificial stone surface away from the artificial stone slab surface under rain washing, and keep the artificial stone slab surface clean as new.
所述纳米二氧化硅的粒径为5~100nm,在本发明中可以提高人造石板的耐磨、抗渗、防水性能。The particle size of the nano-silica is 5-100 nm, which can improve the wear resistance, impermeability and waterproof performance of the artificial stone slab in the present invention.
所述憎水剂为聚硅氧烷或有机硅,在本发明中起防水作用,提高自清洁户外人造石板的防水性能。The water-repellent agent is polysiloxane or organic silicon, which plays a waterproof role in the present invention and improves the waterproof performance of the self-cleaning outdoor artificial stone slab.
上述自清洁户外用人造石板的制备方法,包括以下步骤:The preparation method of the self-cleaning outdoor artificial stone slab includes the following steps:
S1.按配比计算各原材料用量,将全部二氧化钛、自清洁型骨料先预混2~4分钟;S1. Calculate the amount of each raw material according to the ratio, and premix all the titanium dioxide and self-cleaning aggregates for 2 to 4 minutes;
S2.将全部矿物活性粉体、纳米二氧化硅、憎水剂、颜料和40wt%的水加入步骤S1所得预混骨料中搅拌1~2分钟;S2. Add all the mineral active powder, nano silica, water repellent, pigment and 40wt% water to the premixed aggregate obtained in step S1 and stir for 1 to 2 minutes;
S3.将全部减水剂和剩余60wt%的水加入到步骤S2所得预湿的混合料中,充分搅拌7~9分钟,搅拌混合物材料扩展度为550~700mm,搅拌混合后初凝凝结时间不小于60分钟,得到混合物,备用;S3. Add all the water reducing agent and the remaining 60wt% of water to the pre-wet mixture obtained in step S2, fully stir for 7-9 minutes, the expansion degree of the stirred mixture material is 550-700mm, and the initial setting time after stirring and mixing is not Less than 60 minutes, get the mixture, set aside;
S4.准备好模具,依据厚度计算并称取步骤S3备好的混合料均匀布料在模具内;S4. Prepare the mold, calculate according to the thickness and weigh the mixture prepared in step S3 to evenly distribute the material in the mold;
S5.在步骤S4模具内的混合料上覆上隔离保湿膜,然后放入真空室进行抽真空排气,抽真空时间不少于60s,真空压力为-0.07~-0.1MPa,所述步骤S6中毛坯板的厚度为600~1200mm;S5. In step S4, the mixture in the mold is covered with an isolation moisturizing film, and then put into a vacuum chamber to be evacuated and exhausted. The evacuation time is not less than 60s, and the vacuum pressure is -0.07~-0.1MPa, the step S6 The thickness of the medium blank board is 600~1200mm;
S6.将步骤S5抽真空成型的板在40℃下固化8~12小时,再升温至80~90℃固化24~36小时得到毛坯板,高温固化过程保持湿度在75%以上;S6. The vacuum-formed board in step S5 is cured at 40°C for 8-12 hours, and then heated to 80-90°C for 24 to 36 hours to obtain a blank board, and the humidity is maintained above 75% during the high-temperature curing process;
S7.将步骤S6得到的毛坯料取掉隔离保湿膜进行切割、定厚、抛光,得到自清洁户外用人造石板。S7. Remove the insulating moisturizing film from the blank obtained in step S6, cut, calibrate, and polish, to obtain a self-cleaning outdoor artificial stone slab.
实施例2Example 2
除超高性能矿物粉体的配方不同外,其他条件同实施例1.In addition to the different formulations of ultra-high-performance mineral powder, other conditions are the same as in Example 1.
所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体100份、二氧化钛13份、自清洁型骨料220份、纳米二氧化硅8份、憎水剂2份、水15份、减水剂4份、颜料10份。The ultra-high-performance mineral powder includes the following raw material components in parts by weight: 100 parts of mineral active powder, 13 parts of titanium dioxide, 220 parts of self-cleaning aggregate, 8 parts of nano silica, 2 parts of water repellent, 15 parts of water, 4 parts of water reducing agent, 10 parts of pigment.
实施例3Example 3
除超高性能矿物粉体的配方不同外,其他条件同实施例1Except for the different formulations of the ultra-high-performance mineral powder, other conditions are the same as in Example 1.
所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体85份、二氧化钛9.5份、自清洁型骨料170份、纳米二氧化硅5份、憎水剂0.9份、水11份、减水剂2.5份、颜料5.5份。The ultra-high-performance mineral powder includes the following raw material components in parts by weight: 85 parts by weight of mineral active powder, 9.5 parts by titanium dioxide, 170 parts by self-cleaning aggregate, 5 parts by nano silica, 0.9 parts by water repellent, 11 parts of water, 2.5 parts of water reducing agent, 5.5 parts of pigment.
实施例4Example 4
除超高性能矿物粉体的配方不同外,其他条件同实施例1.In addition to the different formulations of ultra-high-performance mineral powder, other conditions are the same as in Example 1.
所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体95份、二氧化钛11.5份、自清洁型骨料200份、纳米二氧化硅7份、憎水剂1.6份、水14份、减水剂3.5份、颜料8.5份。所述矿物活性粉体以42.5以上水泥为主体掺加硅灰、矿粉,矿物活性粉体成分的质量比是水泥:硅灰:矿粉为1:0.05:0.5。所述自清洁光催化悬浮浆体中水泥、微硅粉、纳米二氧化钛、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂的质量比为1:0.15:0.10:0.20:0.15:0.006:0.02:0.4:0.0003。The ultra-high-performance mineral powder includes the following raw material components in parts by weight: 95 parts of mineral active powder, 11.5 parts of titanium dioxide, 200 parts of self-cleaning aggregates, 7 parts of nano silica, 1.6 parts of water repellent, 14 parts of water, 3.5 parts of water reducing agent, 8.5 parts of pigment. The mineral active powder is mainly composed of cement of 42.5 or more mixed with silica fume and mineral powder, and the mass ratio of the components of the mineral active powder is cement: silica fume: mineral powder of 1:0.05:0.5. The mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:0.15 : 0.10: 0.20: 0.15: 0.006: 0.02: 0.4: 0.0003.
实施例5Example 5
除超高性能矿物粉体的配方不同外,其他条件同实施例1.In addition to the different formulations of ultra-high-performance mineral powder, other conditions are the same as in Example 1.
所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体90份、二氧化钛10.5份、自清洁型骨料185份、纳米二氧化硅6份、憎水剂1.25份、水12.5份、减水剂3份、颜料7份。所述矿物活性粉体以42.5以上水泥为主体掺加硅灰、矿粉、玻璃微珠、沸石粉,矿物活性粉体成分的质量比是水泥:硅灰:矿粉:玻璃微珠:沸石粉为1:0.2:1:0.3:0.2。所述自清洁光催化悬浮浆体中水泥、微硅粉、纳米二氧化钛、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂的质量比为1:1:0.075:0.15:0.10:0.0045:0.0125:0.325:0.0002。The ultra-high performance mineral powder includes the following raw material components in parts by weight: 90 parts of mineral active powder, 10.5 parts of titanium dioxide, 185 parts of self-cleaning aggregates, 6 parts of nano silica, 1.25 parts of water repellent, 12.5 parts of water, 3 parts of water reducing agent, 7 parts of pigment. The mineral active powder is mainly composed of cement above 42.5 and mixed with silica fume, mineral powder, glass beads, and zeolite powder. The mass ratio of the mineral active powder components is cement: silica fume: mineral powder: glass beads: zeolite powder It is 1:0.2:1:0.3:0.2. The mass ratio of cement, microsilica powder, nano titanium dioxide, microbead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, and thickening agent in the self-cleaning photocatalytic suspension slurry is 1:1 : 0.075: 0.15: 0.10: 0.0045: 0.0125: 0.325: 0.0002.
对比例1Comparative example 1
除了矿物活性粉体60份外,其他条件同实施例1.In addition to 60 parts of mineral active powder, other conditions are the same as in Example 1.
对比例2Comparative example 2
除了二氧化钛3份外,其他条件同实施例1。Except for 3 parts of titanium dioxide, other conditions are the same as in Example 1.
对比例3Comparative example 3
除了自清洁型骨料采用机制砂外,其他条件同实施例1。Except that the self-cleaning type aggregate adopts machine-made sand, the other conditions are the same as in Example 1.
对比例4Comparative example 4
除了步骤S5没有进行真空排气外,其他条件同实施例1。Except that step S5 does not perform vacuum exhaust, other conditions are the same as in Example 1.
对比例5Comparative example 5
除用于制备自清洁型骨料的石英砂或河砂或机制砂的清洗过程中不用pH值2~4醋酸溶液清洗表面风化物或腐蚀物外,其他条件同实施例1。Except for the quartz sand, river sand, or machine-made sand used to prepare self-cleaning aggregates, no acetic acid solution with a pH value of 2 to 4 is used to clean the surface weathering or corrosive material, other conditions are the same as in Example 1.
对比例6Comparative example 6
除用于制备自清洁型骨料的石英砂或河砂或机制砂清洗后表面pH值低于10外,其他条件同实施例1。Except for the quartz sand or river sand or machine-made sand used to prepare self-cleaning aggregates, the surface pH after cleaning is lower than 10, other conditions are the same as in Example 1.
对比例7Comparative example 7
除自清洁光催化悬浮浆体的浆体浓度低于75%,浆体流动度小于250mm外,其他条件同实施例1。Except that the slurry concentration of the self-cleaning photocatalytic suspension slurry is less than 75% and the slurry fluidity is less than 250 mm, other conditions are the same as in Example 1.
对比例8Comparative example 8
除自清洁光催化悬浮浆体替换为纳米二氧化钛分散液外,其他条件同实施例1。Except that the self-cleaning photocatalytic suspension slurry is replaced with nano-titanium dioxide dispersion, other conditions are the same as in Example 1.
对以上实施例1~5、对比例1~8所制备的自清洁人造石板制作成标准试件进行性能测试,测试结果如表1所示:The self-cleaning artificial stone slabs prepared in the above Examples 1 to 5 and Comparative Examples 1 to 8 were made into standard test pieces for performance testing. The test results are shown in Table 1:
表1自清洁人造石板性能检测结果Table 1 Performance test results of self-cleaning artificial slate
Figure PCTCN2019119777-appb-000001
Figure PCTCN2019119777-appb-000001
从表1来看,对比例1矿物活性粉体60份,与实施例1对比,抗压强度和光诱导超亲水性均下降较多,光催化活性下降较少;对比例2二氧化钛3份,与实施例1对比,抗压强度基本没变化,光诱导超亲水性和光催化活性均下降较多;对比例3自清洁型骨料采用机制砂,与实施例1对比,抗压强度基本没变化,光诱导超亲水性和光催化活性均下降较多;对比例4没有进行真空脱泡,与实施例1对比,抗压强度和光诱导超亲水性均下降较多,光催化活性下降较少;对比例5中石英砂或河砂或机制砂清洗后的骨料不用pH值2~4醋酸溶液清洗表面风化物或腐蚀物3-5分钟,与实施例1对比,抗压强度略有下降,光诱导超亲水性下降较 多,光催化活性下降较少;对比例6中石英砂或河砂或机制砂清洗后表面pH值低于10,与实施例1对比,抗压强度略有下降,光诱导超亲水性下降较多,光催化活性下降较少;对比例7中自清洁光催化悬浮浆体的浆体浓度低于75%,浆体流动度小于250mm,与实施例1对比,抗压强度略有下降,光诱导超亲水性和光催化活性均下降较多;对比例8中自清洁光催化悬浮浆体替换为纳米二氧化钛分散液,与实施例1对比,抗压强度略有下降,光诱导超亲水性和光催化活性均下降较多。通过大量试验,在本发明所选取的矿物活性粉体、二氧化钛、骨料种类为最优;多孔结构的骨料可以增加二氧化钛载体的表面积,使露在表面的二氧化钛含量增加,从而提高人造石板的自清洁性能;真空脱泡可以提高装饰板致密性,从而提高装饰板的力学性能、耐污防水性能、自清洁性能。From Table 1, comparative example 1, 60 parts of mineral active powder, compared with example 1, both compressive strength and light-induced superhydrophilicity decreased more, and the photocatalytic activity decreased less; comparative example 2 titanium dioxide 3 parts, Compared with Example 1, the compressive strength is basically unchanged, and the light-induced superhydrophilicity and photocatalytic activity are both reduced. Comparative Example 3 uses machine-made sand for the self-cleaning aggregate. Compared with Example 1, the compressive strength is basically the same. In contrast, the light-induced superhydrophilicity and photocatalytic activity decreased significantly; Comparative Example 4 did not perform vacuum degassing. Compared with Example 1, both the compressive strength and light-induced superhydrophilicity decreased significantly, and the photocatalytic activity decreased significantly. Less; In Comparative Example 5, the aggregates cleaned by quartz sand or river sand or machine-made sand do not need to clean the surface weathering or corrosion products with a pH value of 2 to 4 acetic acid solution for 3-5 minutes. Compared with Example 1, the compressive strength is slightly Decrease, the light-induced superhydrophilicity decreased more, and the photocatalytic activity decreased less; in Comparative Example 6, the surface pH value of quartz sand or river sand or machine-made sand was lower than 10 after cleaning. Compared with Example 1, the compressive strength was slightly There is a decrease, the photo-induced superhydrophilicity decreases more, and the photocatalytic activity decreases less; the slurry concentration of the self-cleaning photocatalytic suspension slurry in Comparative Example 7 is less than 75%, and the slurry fluidity is less than 250mm. 1 In comparison, the compressive strength is slightly decreased, and the light-induced superhydrophilicity and photocatalytic activity are both decreased more; in Comparative Example 8, the self-cleaning photocatalytic suspension slurry is replaced with nano-titanium dioxide dispersion liquid. Compared with Example 1, the compressive resistance The intensity decreases slightly, and the light-induced superhydrophilicity and photocatalytic activity both decrease more. Through a large number of experiments, the types of mineral active powder, titanium dioxide, and aggregate selected in the present invention are the best; the porous structure of the aggregate can increase the surface area of the titanium dioxide carrier and increase the content of titanium dioxide exposed on the surface, thereby improving the artificial stone slab Self-cleaning performance; vacuum defoaming can improve the compactness of the decorative panel, thereby improving the mechanical properties, stain resistance, waterproof performance, and self-cleaning performance of the decorative panel.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are merely examples to clearly illustrate the present invention, and are not intended to limit the implementation of the present invention. For those of ordinary skill in the art, other changes or modifications in different forms can be made on the basis of the above description. It is unnecessary and impossible to list all the implementation methods here. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims (10)

  1. 一种自清洁户外用人造石板及其制备方法,其特征在于,所述自清洁户外人造石板由抗压强度100~150兆帕的超高性能矿物粉体预制而成,所述超高性能矿物粉体包括以下重量份数的原料组分:矿物活性粉体80~100份、二氧化钛8~13份、自清洁型骨料150~220份、纳米二氧化硅4~8份、憎水剂0.5~2份、水10~15份、减水剂2~4份、颜料4~10份,所述自清洁型骨料为粒径20~70目的石英砂、河砂、机制砂中的一种或多种组合清洗后浸泡于微硅粉、纳米二氧化钛、水泥、微珠粉、石英石粉体、分散剂、缓凝型减水剂、水、增稠剂形成的自清洁光催化悬浮浆体制得。A self-cleaning outdoor artificial stone slab and a preparation method thereof, characterized in that the self-cleaning outdoor artificial stone slab is prefabricated from ultra-high-performance mineral powder with a compressive strength of 100-150 MPa, and the ultra-high-performance mineral The powder includes the following raw material components in parts by weight: 80-100 parts of mineral active powder, 8-13 parts of titanium dioxide, 150-220 parts of self-cleaning aggregate, 4-8 parts of nano-silica, 0.5 parts of water repellent ~2 parts, 10-15 parts of water, 2~4 parts of water reducing agent, 4-10 parts of pigments, the self-cleaning aggregate is one of quartz sand, river sand and machine-made sand with a particle size of 20-70 mesh Or a variety of combinations after cleaning, soaked in micro-silica powder, nano-titanium dioxide, cement, micro-bead powder, quartz stone powder, dispersant, retarding type water reducing agent, water, thickening agent to form a self-cleaning photocatalytic suspension slurry system Got.
  2. 根据权利要求1所述的一种自清洁户外用人造石板,其特征在于,所述矿物活性粉体42.5以上水泥为主体掺加硅灰、矿粉、玻璃微珠、沸石粉中的一种或几种活性粉体,矿物活性粉体成分的质量比是水泥:硅灰:矿粉:玻璃微珠:沸石粉为1:0.05~0.2:0.5~1:0~0.3:0~0.2。The self-cleaning outdoor artificial stone slab according to claim 1, wherein the mineral active powder of 42.5 or more cement is the main body mixed with one of silica fume, mineral powder, glass beads, and zeolite powder. For several active powders, the mass ratio of mineral active powder components is cement: silica fume: mineral powder: glass beads: zeolite powder: 1:0.05~0.2:0.5~1:0~0.3:0~0.2.
  3. 根据权利要求1所述的一种自清洁户外用人造石板,其特征在于,所述二氧化钛为粒径10~1000nm的锐钛型二氧化钛。The self-cleaning artificial stone slab for outdoor use according to claim 1, wherein the titanium dioxide is anatase titanium dioxide with a particle size of 10-1000 nm.
  4. 根据权利要求1所述的一种自清洁户外用人造石板,其特征在于,所述纳米二氧化硅的粒径为5~100nm。The self-cleaning outdoor artificial stone slab according to claim 1, wherein the particle size of the nano-silica is 5-100 nm.
  5. 根据权利要求1所述的一种自清洁户外用人造石板,其特征在于,所述憎水剂为聚硅氧烷或有机硅。The self-cleaning artificial stone slab for outdoor use according to claim 1, wherein the water-repellent agent is polysiloxane or silicone.
  6. 一种如权利要求1~5任一项所述的自清洁户外用人造石板的制备方法,其特征在于,包括以下步骤:A method for preparing self-cleaning artificial stone slabs for outdoor use according to any one of claims 1 to 5, characterized in that it comprises the following steps:
    S1按配比计算各原材料用量,将全部二氧化钛、自清洁型骨料先预混2~4分钟;S1 Calculate the amount of each raw material according to the ratio, and premix all the titanium dioxide and self-cleaning aggregates for 2 to 4 minutes;
    S2将全部矿物活性粉体、纳米二氧化硅、憎水剂、颜料和40wt%的水加入步骤S1所得预混骨料中搅拌1~2分钟;S2 Add all the mineral active powder, nano silica, water repellent, pigment and 40wt% water to the premixed aggregate obtained in step S1 and stir for 1 to 2 minutes;
    S3将全部减水剂和剩余60wt%的水加入到步骤S2所得预湿的混合料中,充分搅拌7~9分钟,得到混合物,备用;S3: Add all the water reducing agent and the remaining 60wt% of water to the pre-wet mixture obtained in step S2, and fully stir for 7-9 minutes to obtain the mixture for use;
    S4.准备好模具,依据厚度计算并称取步骤S3备好的混合料均匀布料在模具内;S4. Prepare the mold, calculate according to the thickness and weigh the mixture prepared in step S3 to evenly distribute the material in the mold;
    S5.在步骤S4模具内的混合料上覆上隔离保湿膜,然后放入真空室进行抽真空排气;S5. In step S4, the mixture in the mold is covered with an isolation moisturizing film, and then placed in a vacuum chamber for evacuating and exhausting;
    S6.将步骤S5抽真空成型的板在40℃下固化8~12小时,再升温至80~90℃固化24~36小时得到毛坯板;S6. The vacuum-formed board in step S5 is cured at 40°C for 8-12 hours, and then heated to 80-90°C for 24 to 36 hours to obtain a rough board;
    S7.将步骤S6得到的毛坯板取掉隔离保湿膜进行切割、定厚、抛光,得到自清洁户外用人造石板。S7. Remove the isolating and moisture-retaining film from the blank plate obtained in step S6, cut, calibrate, and polish, to obtain a self-cleaning outdoor artificial stone slab.
  7. 根据权利要求6所述自清洁户外用人造石板的制备方法,其特征在于,步骤S3中,搅拌混合物材料扩展度为550~700mm;搅拌混合后初凝凝结时间不小于60分钟。The method for preparing self-cleaning outdoor artificial stone slabs according to claim 6, characterized in that in step S3, the expansion degree of the stirring mixture material is 550-700 mm; the initial setting time after stirring and mixing is not less than 60 minutes.
  8. 根据权利要求6所述自清洁户外用人造石板的制备方法,其特征在于,步骤S5中,抽真空时间不少于60s,真空压力为-0.07~-0.1MPa。The preparation method of the self-cleaning outdoor artificial stone slab according to claim 6, characterized in that, in step S5, the vacuum time is not less than 60s, and the vacuum pressure is -0.07 to -0.1 MPa.
  9. 根据权利要求6所述自清洁户外用人造石板的制备方法,其特征在于,步骤S6中,毛坯板的厚度为600~1200mm。The method for preparing a self-cleaning outdoor artificial stone slab according to claim 6, wherein in step S6, the thickness of the blank slab is 600-1200 mm.
  10. 根据权利要求6所述自清洁户外用人造石板的制备方法,其特征在于,步骤S6中,高温固化过程保持湿度在75%以上。The method for preparing a self-cleaning outdoor artificial stone slab according to claim 6, wherein in step S6, the humidity is maintained at 75% or more during the high-temperature curing process.
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CN110171945A (en) * 2019-04-28 2019-08-27 安徽建筑大学 A kind of high cracking resistance Self-leveling facing mortar of automatically cleaning and preparation method

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