一种环保型固液分离装置Environment-friendly solid-liquid separation device
技术领域Technical field
本实用新型涉及固液分离技术领域,具体为一种环保型固液分离装置。The utility model relates to the technical field of solid-liquid separation, in particular to an environmentally-friendly solid-liquid separation device.
背景技术Background technique
固液分离是从水或废水中除去悬浮固体的过程。从废水中除去固体一般采用筛或沉淀方法。污泥处理中采用的分离方法有污泥重力浓缩、污泥的浮选或污泥的机械脱水。水处理中有微滤、澄清和深床过滤等方法。把固体和液体分开的过程都是固液分离,方法非常多,沉降,过滤,膜过滤,压滤,真空,离心机固液分离机是利用离心力,分离液体中固体颗粒物和絮状物的机械。Solid-liquid separation is the process of removing suspended solids from water or wastewater. The removal of solids from wastewater generally uses sieving or sedimentation methods. The separation methods used in sludge treatment include gravity concentration of sludge, flotation of sludge or mechanical dewatering of sludge. There are methods such as microfiltration, clarification and deep bed filtration in water treatment. The process of separating solids and liquids is solid-liquid separation. There are many methods, such as sedimentation, filtration, membrane filtration, pressure filtration, vacuum, and centrifuge. The solid-liquid separator is a machine that uses centrifugal force to separate solid particles and flocs in liquid. .
现有的固液分离装置主要存在以下缺点:The existing solid-liquid separation device mainly has the following shortcomings:
1、现有的固液分离装置在对液体分离后,直接排放,由于液体中含有较多的杂质,直接排放会对环境造成污染。1. The existing solid-liquid separation device is directly discharged after the liquid is separated. Since the liquid contains more impurities, direct discharge will pollute the environment.
2、现有的固液分离装置不方便将分离后的固料从装置内部取出。2. The existing solid-liquid separation device is inconvenient to take out the separated solid material from the inside of the device.
实用新型内容Utility model content
本实用新型的目的在于提供一种环保型固液分离装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide an environmentally friendly solid-liquid separation device to solve the above-mentioned problems in the background art.
为了解决上述技术问题,本实用新型提供如下技术方案:一种环保型固液分离装置,包括筒体,所述筒体内腔安装有壳体,所述壳体顶部通过卡扣连接有盖板,所述壳体底部开设有第一通孔,所述第一通孔上方铺设有过滤棉层,所述壳体外壁中部对称焊接有转轴,所述筒体外侧安装有减速机,且减速机的动力输出端与转轴传动相连,所述减速机的动力输入端安装有电机,所述筒体下方活动连接有箱体,且箱体顶口处呈开放式设置,所述箱体下表面中心处导 通连接有排液管,所述箱体内腔安装有载板,所述载板上方铺设有微滤膜,所述载板表面开设有第二通孔。In order to solve the above technical problems, the present utility model provides the following technical solutions: an environmentally friendly solid-liquid separation device, comprising a cylinder, a shell is installed in the inner cavity of the cylinder, and a cover plate is connected to the top of the shell by a buckle. The bottom of the shell is provided with a first through hole, a filter cotton layer is laid on the top of the first through hole, a rotating shaft is welded symmetrically in the middle of the outer wall of the shell, a reducer is installed on the outside of the cylinder, and the The power output end is connected to the rotating shaft for transmission, the power input end of the reducer is equipped with a motor, a box is movably connected below the cylinder, and the top of the box is open, and the center of the lower surface of the box is A drain pipe is connected in conduction, a carrier board is installed in the inner cavity of the box, a microfiltration membrane is laid on the carrier board, and a second through hole is opened on the surface of the carrier board.
所述筒体顶部通过铰链连接有筒盖,所述筒体底部呈开放式设置,通过设置筒盖,防止分离出的水液从筒体顶口处甩出。The top of the cylinder body is connected with a cylinder cover through a hinge, and the bottom of the cylinder body is arranged in an open manner. By providing the cylinder cover, the separated water and liquid are prevented from being thrown out from the top mouth of the cylinder body.
所述盖板上表面固定连接有把手,所述把手外壁包覆有凸点胶垫,通过设置把手可为盖板提供抓握点,从而方便对盖板的拆装,并通过设置凸点胶垫可增大手部与把手之间的摩擦力。The surface of the cover plate is fixedly connected with a handle, and the outer wall of the handle is covered with a bump rubber pad. The handle can provide a gripping point for the cover plate, thereby facilitating the disassembly and assembly of the cover plate. The pad can increase the friction between the hand and the handle.
所述第一通孔设有多个,且多个第一通孔呈阵列式分布,有利于固液分离。There are multiple first through holes, and the multiple first through holes are arranged in an array, which is beneficial to solid-liquid separation.
所述转轴一侧设有轴承,且轴承固定安装在筒体内壁上,所述轴承内圈与转轴转动相连,通过转轴配合轴承内圈转动,可降低壳体在转动时的阻力,同时保证壳体的回旋精度。A bearing is provided on one side of the rotating shaft, and the bearing is fixedly installed on the inner wall of the cylinder. The inner ring of the bearing is connected to the rotating shaft in rotation. The rotating shaft cooperates with the inner ring of the bearing to rotate, which can reduce the resistance of the shell during rotation while ensuring the shell The accuracy of the body's maneuver.
所述盖板下表面边缘处环设有凸台,所述凸台外壁镶嵌有密封胶条,通过凸台与壳体顶口处构成嵌入式结构,而且密封胶条与壳体顶口内壁紧密贴合,可提高盖板与壳体衔接处的密封效果。A boss is ringed at the edge of the lower surface of the cover, and the outer wall of the boss is inlaid with a sealing tape. The boss and the top of the shell form an embedded structure, and the sealing tape is close to the inner wall of the top of the shell The fit can improve the sealing effect of the joint between the cover plate and the shell.
所述箱体顶口与筒体底口相对应,所述箱体顶口尺寸大于筒体底口,有利于对分离出的水液以及固体物料进行接取。The top opening of the box body corresponds to the bottom opening of the cylinder body, and the size of the top opening of the box body is larger than the bottom opening of the cylinder body, which is beneficial for receiving the separated water, liquid and solid materials.
所述排液管两侧均对称安装有自锁万向轮,通过设置自锁万向轮,方便移动箱体,因此降低了搬运时的劳动强度。Self-locking universal wheels are symmetrically installed on both sides of the drain pipe, and the self-locking universal wheels are provided to facilitate the movement of the box body, thereby reducing the labor intensity during transportation.
所述第二通孔设有多个,且多个所述第二通孔呈阵列式分布,有利于过滤后的水液穿过载板。There are a plurality of the second through holes, and the plurality of second through holes are arranged in an array, which facilitates the filtered water to pass through the carrier plate.
所述筒体外壁底部对称焊接有支杆,所述支杆底端安装有底座,对筒体起到稳定支撑的作用。A support rod is symmetrically welded on the bottom of the outer wall of the cylinder, and a base is installed at the bottom end of the support rod to stably support the cylinder.
有益效果是:The beneficial effects are:
1、通过将物料输入至壳体内侧,同时将盖板固定在壳体顶口处,通过电机接通电源后,驱动壳体转动,并通过减速机内不同齿轮间的相互配合对壳体的 转速进行调节,当壳体高速转动后,在离心力的作用下,物料中含有的水分通过过滤棉层滤除,然后通过第一通孔被甩出,而固体物料则被过滤棉层截留在壳体内侧,被分离出的水液在重力作用下落入至箱体内侧,并通过微滤膜对水液进行过滤,可很好的滤除水液中夹杂的细小杂质,避免水液直接排放对环境造成污染。1. By inputting the material to the inside of the shell and fixing the cover plate at the top of the shell at the same time, after the motor is connected to the power supply, the shell is driven to rotate, and the interaction of the different gears in the reducer is used to control the shell. The speed is adjusted. When the shell rotates at high speed, under the action of centrifugal force, the moisture contained in the material is filtered out through the filter cotton layer, and then thrown out through the first through hole, while the solid material is trapped in the shell by the filter cotton layer Inside the body, the separated water drops into the inside of the box under the action of gravity, and the water is filtered through the microfiltration membrane, which can filter out the fine impurities in the water and avoid the direct discharge of the water. The environment causes pollution.
2、通过固液分离完成后,打开盖板,同时通过电机带动壳体转动,使壳体开口向下,并通过箱体位于壳体底口正下方,位于壳体中的固体物料在重力的作用下落入到箱体中,通过载板对固体物料进行支撑,因此方便将分离后的固体物料从装置内部取出。2. After the solid-liquid separation is completed, open the cover, and at the same time drive the shell to rotate through the motor, so that the shell opening is downward, and the box is located directly below the bottom of the shell. The solid material in the shell is under the influence of gravity. The function falls into the box body, and the solid material is supported by the carrier plate, so it is convenient to take out the separated solid material from the inside of the device.
附图说明Description of the drawings
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型壳体剖面结构示意图;Figure 2 is a schematic diagram of the cross-sectional structure of the casing of the present invention;
图3是本实用新型盖板结构示意图;Figure 3 is a schematic diagram of the cover structure of the utility model;
图4是本实用新型箱体剖面结构示意图;Figure 4 is a schematic diagram of the cross-sectional structure of the box of the present invention;
图中:1、筒体;101、筒盖;2、壳体;201、盖板;202、把手;203、凸点胶垫;204、第一通孔;205、过滤棉层;206、转轴;207、轴承;208、凸台;209、密封胶条;3、减速机;301、电机;4、箱体;401、排液管;402、自锁万向轮;403、载板;404、微滤膜;405、第二通孔;5、支杆;501、底座。In the figure: 1. Cylinder body; 101, cylinder cover; 2. Shell; 201, cover plate; 202, handle; 203, bump rubber pad; 204, first through hole; 205, filter cotton layer; 206, shaft 207. Bearing; 208. Boss; 209. Sealing strip; 3. Reducer; 301. Motor; 4. Box body; 401. Drain pipe; 402. Self-locking universal wheel; 403. Carrier plate; 404 , Microfiltration membrane; 405, second through hole; 5. Support rod; 501, base.
具体实施方式Detailed ways
请参阅图1-4,本实用新型提供以下技术方案:一种环保型固液分离装置,包括筒体1,所述筒体1内腔安装有壳体2,所述壳体2顶部通过卡扣连接有盖板201,所述壳体2底部开设有第一通孔204,所述第一通孔204上方铺设有过滤棉层205,所述壳体2外壁中部对称焊接有转轴206,所述筒体1外侧安装有减速机3,且减速机3的动力输出端与转轴206传动相连,所述减速机3的动 力输入端安装有电机301,所述筒体1下方活动连接有箱体4,且箱体4顶口处呈开放式设置,所述箱体4下表面中心处导通连接有排液管401,所述箱体4内腔安装有载板403,所述载板403上方铺设有微滤膜404,所述载板403表面开设有第二通孔405。Please refer to Figures 1-4, the present utility model provides the following technical solutions: an environmentally friendly solid-liquid separation device, comprising a cylinder body 1, the inner cavity of the cylinder body 1 is installed with a shell 2, and the top of the shell 2 is clamped The cover plate 201 is buckled and connected, the bottom of the housing 2 is provided with a first through hole 204, a filter cotton layer 205 is laid on the top of the first through hole 204, and a rotating shaft 206 is symmetrically welded to the middle of the outer wall of the housing 2, so A reducer 3 is installed on the outside of the cylinder 1, and the power output end of the reducer 3 is connected to the shaft 206 for transmission, the power input end of the reducer 3 is installed with a motor 301, and a box is movably connected under the cylinder 1 4, and the top opening of the box body 4 is open, the center of the lower surface of the box body 4 is conductively connected with a drain pipe 401, the inner cavity of the box body 4 is installed with a carrier plate 403, the carrier plate 403 A microfiltration membrane 404 is laid on the upper side, and a second through hole 405 is opened on the surface of the carrier plate 403.
通过将物料输入至壳体2内侧,同时将盖板201固定在壳体2顶口处,通过电机301接通电源后,驱动壳体2转动,并通过减速机3内不同齿轮间的相互配合对壳体2的转速进行调节,当壳体2高速转动后,在离心力的作用下,物料中含有的水分通过过滤棉层205滤除,然后通过第一通孔204被甩出,而固体物料则被过滤棉层205截留在壳体2内侧,被分离出的水液在重力作用下落入至箱体4内侧,并通过微滤膜404对水液进行过滤,可很好的滤除水液中夹杂的细小杂质,避免水液直接排放对环境造成污染,通过固液分离完成后,打开盖板201,同时通过电机301带动壳体2转动,使壳体2开口向下,并通过箱体4位于壳体2底口正下方,位于壳体2中的固体物料在重力的作用下落入到箱体4中,通过载板403对固体物料进行支撑,因此方便将分离后的固体物料从装置内部取出。By inputting the material to the inside of the housing 2 and at the same time fixing the cover 201 at the top of the housing 2, after the motor 301 is powered on, the housing 2 is driven to rotate, and the gears in the reducer 3 cooperate with each other. Adjust the rotation speed of the casing 2. When the casing 2 rotates at a high speed, under the action of centrifugal force, the moisture contained in the material is filtered out through the filter cotton layer 205, and then is thrown out through the first through hole 204, and the solid material The filter cotton layer 205 is trapped inside the housing 2, and the separated water drops into the inside of the box 4 under the action of gravity, and the water is filtered through the microfiltration membrane 404, which can filter out the water well. The small impurities in the medium can prevent the direct discharge of water and liquid from polluting the environment. After the solid-liquid separation is completed, the cover 201 is opened, and the motor 301 drives the casing 2 to rotate, so that the casing 2 opens downward and passes through the box. 4 Located directly below the bottom of the shell 2, the solid material in the shell 2 falls into the box 4 under the action of gravity, and the solid material is supported by the carrier plate 403, so it is convenient to remove the separated solid material from the device Take out inside.
所述筒体1顶部通过铰链连接有筒盖101,所述筒体1底部呈开放式设置,通过设置筒盖101,防止分离出的水液从筒体1顶口处甩出。The top of the cylinder 1 is connected with a cylinder cover 101 through a hinge, and the bottom of the cylinder 1 is open. The cylinder cover 101 is provided to prevent the separated water and liquid from being thrown out of the top of the cylinder 1.
所述盖板201上表面固定连接有把手202,所述把手202外壁包覆有凸点胶垫203,通过设置把手202可为盖板201提供抓握点,从而方便对盖板201的拆装,并通过设置凸点胶垫203可增大手部与把手202之间的摩擦力。A handle 202 is fixedly connected to the upper surface of the cover plate 201, and the outer wall of the handle 202 is covered with a bump rubber pad 203. The handle 202 can provide a gripping point for the cover plate 201, thereby facilitating the disassembly and assembly of the cover plate 201 , And the friction between the hand and the handle 202 can be increased by setting the bump rubber pad 203.
所述第一通孔204设有多个,且多个第一通孔204呈阵列式分布,有利于固液分离。The plurality of first through holes 204 are provided, and the plurality of first through holes 204 are arranged in an array, which facilitates solid-liquid separation.
所述转轴206一侧设有轴承207,且轴承207固定安装在筒体1内壁上,所述轴承207内圈与转轴206转动相连,通过转轴206配合轴承207内圈转动,可降低壳体2在转动时的阻力,同时保证壳体2的回旋精度。A bearing 207 is provided on one side of the rotating shaft 206, and the bearing 207 is fixedly installed on the inner wall of the cylinder body 1. The inner ring of the bearing 207 is rotatably connected with the rotating shaft 206. The rotating shaft 206 is matched with the inner ring of the bearing 207 to rotate, and the housing 2 can be lowered. The resistance during rotation also ensures the rotation accuracy of the housing 2.
所述盖板201下表面边缘处环设有凸台208,所述凸台208外壁镶嵌有密 封胶条209,通过凸台208与壳体2顶口处构成嵌入式结构,而且密封胶条209与壳体2顶口内壁紧密贴合,可提高盖板201与壳体2衔接处的密封效果。A boss 208 is ringed at the edge of the lower surface of the cover plate 201, and the outer wall of the boss 208 is inlaid with a sealing rubber strip 209. The boss 208 forms an embedded structure with the top opening of the housing 2, and the sealing rubber strip 209 It is closely attached to the inner wall of the top opening of the casing 2 to improve the sealing effect of the joint between the cover plate 201 and the casing 2.
所述箱体4顶口与筒体1底口相对应,所述箱体4顶口尺寸大于筒体1底口,有利于对分离出的水液以及固体物料进行接取。The top opening of the box body 4 corresponds to the bottom opening of the cylinder body 1, and the size of the top opening of the box body 4 is larger than the bottom opening of the cylinder body 1, which is beneficial for receiving the separated water, liquid and solid materials.
所述排液管401两侧均对称安装有自锁万向轮402,通过设置自锁万向轮402,方便移动箱体4,因此降低了搬运时的劳动强度。Self-locking universal wheels 402 are installed symmetrically on both sides of the drain pipe 401. The self-locking universal wheels 402 are provided to facilitate the movement of the box body 4, thereby reducing the labor intensity during transportation.
所述第二通孔405设有多个,且多个所述第二通孔405呈阵列式分布,有利于过滤后的水液穿过载板403。There are multiple second through holes 405, and the multiple second through holes 405 are arranged in an array, which facilitates the filtered water to pass through the carrier plate 403.
所述筒体1外壁底部对称焊接有支杆5,所述支杆5底端安装有底座501,对筒体1起到稳定支撑的作用。A support rod 5 is symmetrically welded to the bottom of the outer wall of the cylinder body 1, and a base 501 is installed at the bottom end of the support rod 5 to provide a stable support for the cylinder body 1.
本实用新型的工作原理:通过将物料输入至壳体2内侧,同时将盖板201固定在壳体2顶口处,通过电机301接通电源后,驱动壳体2转动,并通过减速机3内不同齿轮间的相互配合对壳体2的转速进行调节,当壳体2高速转动后,在离心力的作用下,物料中含有的水分通过过滤棉层205滤除,然后通过第一通孔204被甩出,而固体物料则被过滤棉层205截留在壳体2内侧,被分离出的水液在重力作用下落入至箱体4内侧,并通过微滤膜404对水液进行过滤,可很好的滤除水液中夹杂的细小杂质,避免水液直接排放对环境造成污染,通过固液分离完成后,打开盖板201,同时通过电机301带动壳体2转动,使壳体2开口向下,并通过箱体4位于壳体2底口正下方,位于壳体2中的固体物料在重力的作用下落入到箱体4中,通过载板403对固体物料进行支撑,因此方便将分离后的固体物料从装置内部取出,筒体1顶部通过铰链连接有筒盖101,筒体1底部呈开放式设置,通过设置筒盖101,防止分离出的水液从筒体1顶口处甩出,盖板201上表面固定连接有把手202,把手202外壁包覆有凸点胶垫203,通过设置把手202可为盖板201提供抓握点,从而方便对盖板201的拆装,并通过设置凸点胶垫203可增大手部与把手202之间的摩擦力,第一通孔204设有多个,且多个第一通孔204呈阵列式分布,有利于固液分离,转 轴206一侧设有轴承207,且轴承207固定安装在筒体1内壁上,轴承207内圈与转轴206转动相连,通过转轴206配合轴承207内圈转动,可降低壳体2在转动时的阻力,同时保证壳体2的回旋精度,盖板201下表面边缘处环设有凸台208,凸台208外壁镶嵌有密封胶条209,通过凸台208与壳体2顶口处构成嵌入式结构,而且密封胶条209与壳体2顶口内壁紧密贴合,可提高盖板201与壳体2衔接处的密封效果,箱体4顶口与筒体1底口相对应,箱体4顶口尺寸大于筒体1底口,有利于对分离出的水液以及固体物料进行接取,排液管401两侧均对称安装有自锁万向轮402,通过设置自锁万向轮402,方便移动箱体4,因此降低了搬运时的劳动强度,第二通孔405设有多个,且多个第二通孔405呈阵列式分布,有利于过滤后的水液穿过载板403,筒体1外壁底部对称焊接有支杆5,支杆5底端安装有底座501,对筒体1起到稳定支撑的作用。The working principle of the utility model: by inputting materials into the inside of the housing 2 and fixing the cover plate 201 at the top of the housing 2 at the same time, after the motor 301 is powered on, the housing 2 is driven to rotate and passes through the reducer 3. The interaction between the different internal gears adjusts the rotation speed of the housing 2. When the housing 2 rotates at a high speed, under the action of centrifugal force, the moisture contained in the material is filtered out through the filter cotton layer 205, and then passes through the first through hole 204 Is thrown out, and the solid material is trapped inside the housing 2 by the filter cotton layer 205, the separated water drops into the inside of the box 4 under the action of gravity, and the water is filtered through the microfiltration membrane 404. It can filter out the fine impurities in the water and liquid, and avoid the direct discharge of water and liquid to cause pollution to the environment. After the solid-liquid separation is completed, open the cover 201, and at the same time, the motor 301 drives the casing 2 to rotate to make the casing 2 open. Down, and through the box 4 located just below the bottom of the shell 2, the solid materials in the shell 2 fall into the box 4 under the action of gravity, and the solid materials are supported by the carrier plate 403, so it is convenient to transfer The separated solid material is taken out from the inside of the device. The top of the cylinder 1 is connected with a cylinder cover 101 through a hinge, and the bottom of the cylinder 1 is open. The cylinder cover 101 is provided to prevent the separated water and liquid from the top of the cylinder 1. When thrown out, a handle 202 is fixedly connected to the upper surface of the cover plate 201, and the outer wall of the handle 202 is covered with a bump rubber pad 203. The handle 202 can provide a gripping point for the cover plate 201, thereby facilitating the disassembly and assembly of the cover plate 201. In addition, the friction between the hand and the handle 202 can be increased by setting the bump rubber pad 203. There are multiple first through holes 204, and the multiple first through holes 204 are distributed in an array, which is beneficial to solid-liquid separation. A bearing 207 is provided on one side of the rotating shaft 206, and the bearing 207 is fixedly installed on the inner wall of the cylinder 1. The inner ring of the bearing 207 is rotatably connected with the rotating shaft 206. At the same time to ensure the accuracy of the rotation of the housing 2, a boss 208 is ringed at the edge of the lower surface of the cover plate 201. The outer wall of the boss 208 is inlaid with a sealing strip 209. The boss 208 and the top opening of the housing 2 form an embedded Structure, and the sealing strip 209 is closely attached to the inner wall of the top opening of the casing 2, which can improve the sealing effect of the joint between the cover 201 and the casing 2. The top opening of the box 4 corresponds to the bottom opening of the cylinder 1, and the box 4 The size of the top port is larger than the bottom port of the cylinder 1, which is conducive to receiving the separated water, liquid and solid materials. Both sides of the drain pipe 401 are symmetrically installed with self-locking universal wheels 402. By setting the self-locking universal wheels 402 , It is convenient to move the box 4, thus reducing the labor intensity during transportation. There are multiple second through holes 405, and the multiple second through holes 405 are arranged in an array, which is beneficial for the filtered water to pass through the carrier plate 403. The bottom of the outer wall of the cylinder 1 is symmetrically welded with a support rod 5, and a base 501 is installed at the bottom end of the support rod 5, which plays a role of stably supporting the cylinder 1.