CN206474303U - Plate-type settling unloading under scraper centrifuge - Google Patents

Plate-type settling unloading under scraper centrifuge Download PDF

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CN206474303U
CN206474303U CN201720025219.6U CN201720025219U CN206474303U CN 206474303 U CN206474303 U CN 206474303U CN 201720025219 U CN201720025219 U CN 201720025219U CN 206474303 U CN206474303 U CN 206474303U
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scraper
fixed
gear
seat
liquid
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王家春
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Liaoyang Zhonglian Pharmaceutical Machinery Co Ltd
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Liaoyang Zhonglian Pharmaceutical Machinery Co Ltd
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Abstract

平板式沉降刮刀下卸料离心机涉及一种平板式沉降刮刀下卸料离心机。主要为解决现有的平板式沉降离心机人工刮铲物料工效低等问题而设计的。它包括平板、减震器、电机、转鼓;开盖控制电机输出轴上与外壳通过连板连,外壳上有撇液装置和刮刀装置;撇液管有螺纹,撇液管与撇液座之间有丝母,环形的压盖固定在撇液座上,丝母上有手轮;刮刀装置的刮刀座固定在外壳上,刮刀升降气缸固定在刮刀座上,刮刀升降气缸缸杆的传动块镶嵌在刮刀轴的传动块安装槽内,刮刀装在刮刀轴下端;刮刀转动气缸固定在刮刀座上,刮刀轴与齿轮滑动接触,齿轮与刮刀转动气缸缸杆上的齿条啮合,齿轮上的键插入到刮刀轴的长形键槽中。优点是刮料速度快。

The utility model relates to a flat-plate sedimentation scraper bottom discharge centrifuge, which relates to a flat-plate sedimentation scraper bottom discharge centrifuge. It is mainly designed to solve the problems of low work efficiency of manual scraping of materials in the existing plate type sedimentation centrifuge. It includes a flat plate, a shock absorber, a motor, and a drum; the output shaft of the cover-opening control motor is connected to the casing through a connecting plate, and the casing has a liquid skimming device and a scraper device; the liquid skimming pipe has threads, and the liquid skimming pipe and the liquid skimming seat There is a screw nut in between, the annular gland is fixed on the skimmer seat, and there is a hand wheel on the screw nut; the scraper seat of the scraper device is fixed on the shell, the scraper lifting cylinder is fixed on the scraper seat, and the transmission block of the scraper lifting cylinder cylinder rod Inlaid in the transmission block installation groove of the scraper shaft, the scraper is installed at the lower end of the scraper shaft; the scraper rotating cylinder is fixed on the scraper seat, the scraper shaft is in sliding contact with the gear, the gear meshes with the rack on the cylinder rod of the scraper rotating cylinder, and the gear on the gear The key is inserted into the elongated keyway of the scraper shaft. The advantage is that the scraping speed is fast.

Description

平板式沉降刮刀下卸料离心机Flat plate sedimentation scraper bottom discharge centrifuge

技术领域:Technical field:

本实用新型涉及固液或液液分离时使用的离心设备,具体是涉及一种平板式沉降刮刀下卸料离心机。The utility model relates to a centrifuge used for solid-liquid or liquid-liquid separation, in particular to a flat plate type sedimentation scraper bottom discharge centrifuge.

背景技术:Background technique:

离心机是利用离心力分离液体与固体颗粒或液体与液体的混合物中各组分的机械。离心机主要用于将悬浮液中的固体颗粒与液体分开;或将乳浊液中两种密度不同,又互不相溶的液体分开。根据不同密度或粒度的固体颗粒在液体中沉降速度不同的特点,沉降离心机可对固体颗粒按密度或粒度进行分级,把粒径很小的固相颗粒从液相中分离开来。离心机大量应用于化工、石油、食品、制药、选矿、煤炭、水处理和船舶等部门。A centrifuge is a machine that uses centrifugal force to separate components in a mixture of liquid and solid particles or liquid and liquid. The centrifuge is mainly used to separate the solid particles in the suspension from the liquid; or to separate two different densities and immiscible liquids in the emulsion. According to the characteristics of different sedimentation speeds of solid particles of different densities or particle sizes in liquids, decanter centrifuges can classify solid particles according to density or particle size, and separate solid particles with small particle sizes from liquid phase. Centrifuges are widely used in chemical industry, petroleum, food, pharmaceutical, mineral processing, coal, water treatment and shipbuilding and other departments.

现有的平板式沉降离心机在完成离心操作之后,物料粘贴在转鼓壁上,需人工刮铲,劳动强度大,工效低。撇液装置由气缸控制,结构复杂,制作成本高。另外由于转鼓设在外壳内,不方便清洗和维修转鼓。In the existing flat-plate decanter centrifuge, after the centrifugation operation is completed, the material sticks to the wall of the drum, which requires manual scraping, which is labor intensive and low in efficiency. The liquid skimmer is controlled by a cylinder, and has a complicated structure and high manufacturing cost. In addition, because the rotating drum is arranged in the shell, it is inconvenient to clean and maintain the rotating drum.

发明内容:Invention content:

本实用新型所要解决的技术问题是提供一种可方便、快速的刮铲粘贴在转鼓壁上的物料,转鼓清洗和维修方便,撇液装置结构简单的平板式沉降刮刀下卸料离心机。The technical problem to be solved by the utility model is to provide a kind of material that can be conveniently and quickly pasted on the wall of the drum with a spatula, the cleaning and maintenance of the drum is convenient, and the liquid skimming device has a simple structure. .

上述目的是这样实现的:它包括平板,平板底部固定有减震器,电机装在平板上,转鼓装在转鼓轴上,转鼓轴通过轴承装在平板上,电机动力输出轴上的皮带轮与转鼓轴上的皮带轮通过皮带连接,转鼓的底部设出料口;其特征是:平板上还设有开盖控制电机,开盖控制电机的输出轴上固定有连板,罩在转鼓外的外壳与连板的另一端连接,外壳顶部设有长形孔,开盖控制电机工作,可带动外壳旋转90°,使外壳打开或扣上,外壳上设有撇液装置和刮刀装置;The above purpose is achieved in this way: it includes a flat plate, a shock absorber is fixed on the bottom of the flat plate, the motor is mounted on the flat plate, the drum is mounted on the drum shaft, the drum shaft is mounted on the flat plate through a bearing, and the power output shaft of the motor is mounted on the flat plate. The pulley is connected to the pulley on the drum shaft through a belt, and the bottom of the drum is provided with a discharge port; the feature is: there is a cover opening control motor on the flat plate, and a connecting plate is fixed on the output shaft of the cover opening control motor. The shell outside the drum is connected to the other end of the connecting plate. There is a long hole on the top of the shell. Opening the cover controls the motor to work, which can drive the shell to rotate 90°, so that the shell can be opened or buckled. The shell is equipped with a skimming device and a scraper. device;

所述的撇液装置包括撇液管和撇液座,所述的撇液管前端经外壳顶部的长形孔伸入到转鼓中,撇液管的后端从撇液座中伸出,撇液座固定在外壳上,撇液管外壁上设有螺纹,撇液管与撇液座之间设有丝母,丝母前半部外壁上固定有环形凸台,即丝母的前半部直径大,后半部直径小,丝母装在撇液座内,其中丝母上的环形凸台与撇液座内壁滑动接触,丝母的后半部从撇液座中伸出,还包括环形的压盖,所述环形的压盖固定在撇液座的后端,环形的压盖内壁与丝母的后半部滑动接触,位于环形的压盖后方的丝母上固定有手轮,手轮的后方设有螺母,所述螺母与撇液管螺纹配合安装;The skimming device includes a skimming tube and a skimming seat. The front end of the skimming tube extends into the drum through the elongated hole on the top of the shell, and the rear end of the skimming tube protrudes from the skimming seat. The skimming seat is fixed on the shell, the outer wall of the skimming tube is provided with threads, and there is a nut between the skimming tube and the skimming seat, and an annular boss is fixed on the outer wall of the front half of the nut, which is the diameter of the front half of the nut. Large, the diameter of the second half is small, the nut is installed in the skimmer seat, and the annular boss on the nut is in sliding contact with the inner wall of the skimmer seat, and the second half of the nut protrudes from the skimmer seat, including the ring Gland, the ring-shaped gland is fixed on the rear end of the skimmer seat, the inner wall of the ring-shaped gland is in sliding contact with the second half of the nut, and a handwheel is fixed on the nut behind the ring-shaped gland. There is a nut at the rear, and the nut is fitted with the thread of the skimming pipe;

所述的刮刀装置包括刮刀座,刮刀座固定在外壳上,刮刀升降气缸的缸体固定在刮刀座上,刮刀升降气缸的缸杆下部固定有传动块,刮刀轴上部开设有传动块安装槽,所述的刮刀升降气缸缸杆下部的传动块镶嵌在刮刀轴的传动块安装槽内,传动块与传动块安装槽的侧壁滑动接触,刮刀轴的下端伸入到转鼓内,刮刀装在刮刀轴的下端,刮刀升降气缸工作带动刮刀进行升降运动;还包括刮刀转动气缸,刮刀转动气缸的缸体固定在刮刀座上,刮刀转动气缸的缸杆上连接有齿条,刮刀轴的外壁上开有长形键槽,刮刀轴上套设有齿轮,刮刀轴与齿轮内壁滑动接触,所述齿轮与齿条啮合,齿轮上固定有键,齿轮上固定的键插入到刮刀轴上的长形键槽中,刮刀转动气缸工作,带动齿条伸出或回缩,齿条运动带动齿轮转动,由于齿轮上的键插入到刮刀轴的键槽中,所以齿轮转动能带动刮刀轴转动。The scraper device includes a scraper seat, the scraper seat is fixed on the shell, the cylinder body of the scraper lifting cylinder is fixed on the scraper seat, the lower part of the cylinder rod of the scraper lifting cylinder is fixed with a transmission block, and the upper part of the scraper shaft is provided with a transmission block installation groove, The transmission block at the lower part of the cylinder rod of the scraper lifting cylinder is embedded in the transmission block installation groove of the scraper shaft, the transmission block is in sliding contact with the side wall of the transmission block installation groove, the lower end of the scraper shaft extends into the drum, and the scraper is mounted on the At the lower end of the scraper shaft, the scraper lifting cylinder works to drive the scraper to move up and down; it also includes a scraper rotating cylinder. The cylinder body of the scraper rotating cylinder is fixed on the scraper seat. There is a long keyway, the scraper shaft is set with a gear, the scraper shaft is in sliding contact with the inner wall of the gear, the gear is meshed with the rack, the gear is fixed with a key, and the key fixed on the gear is inserted into the long keyway on the scraper shaft Among them, the scraper rotates the cylinder to work, driving the rack to extend or retract, and the movement of the rack drives the gear to rotate. Since the key on the gear is inserted into the keyway of the scraper shaft, the rotation of the gear can drive the rotation of the scraper shaft.

可在刮刀轴和齿轮之间设滑套,刮刀轴与滑套滑动接触,滑套与齿轮固定。A sliding sleeve can be arranged between the scraper shaft and the gear, the scraper shaft is in sliding contact with the sliding sleeve, and the sliding sleeve is fixed to the gear.

可在齿轮下方设齿轮座,齿轮置于齿轮座上,齿轮座固定在刮刀座上。A gear seat can be arranged below the gear, the gear is placed on the gear seat, and the gear seat is fixed on the scraper seat.

本实用新型的优点是:由于设有开盖控制电机,外壳通过连板与开盖控制电机的输出轴连接,所以外壳可进行90°旋转打开,将转鼓完全裸露在外,方便转鼓的清洗和维修。由于设有撇液装置,拧动手轮,带动螺母和丝母旋转,由于环形的压盖固定在撇液座上,撇液座固定在上盖上,所以螺母和丝母只能转动不能进行轴向移动,丝母和螺母转动带动撇液管进行轴向移动,使撇液管完成由中心逐渐向转鼓壁移动的过程,结构简单,制作成本低,维修方便。由于刮刀装置,通过刮刀升降气缸控制刮刀升降,通过刮刀转动气缸控制刮刀摆动,可自动将粘贴在转鼓壁上的物料刮铲干净,刮料速度快,工效高。The utility model has the advantages that: since there is a cover-opening control motor, the shell is connected with the output shaft of the cover-opening control motor through a connecting plate, so the shell can be opened by 90° rotation, completely exposing the drum to facilitate cleaning of the drum and maintenance. Because of the skimming device, turn the hand wheel to drive the nut and nut to rotate. Since the annular gland is fixed on the skimmer seat, and the skimmer seat is fixed on the upper cover, the nut and nut can only rotate and cannot be rotated. The rotation of the screw nut and the nut drives the skimming tube to move axially, so that the skimming tube completes the process of gradually moving from the center to the drum wall. The structure is simple, the production cost is low, and the maintenance is convenient. Due to the scraper device, the lift of the scraper is controlled by the scraper lift cylinder, and the swing of the scraper is controlled by the scraper rotation cylinder, which can automatically scrape clean the materials pasted on the drum wall, with fast scraping speed and high work efficiency.

附图说明:Description of drawings:

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是放大的本实用新型中撇液装置的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the skimming device in the enlarged utility model;

图3是放大的本实用新型中刮刀装置的剖面结构示意图。Fig. 3 is an enlarged schematic cross-sectional structure diagram of the scraper device in the present invention.

具体实施方式:detailed description:

参照图1,它包括平板1,平板底部固定有减震器2,电机3装在平板上,转鼓4装在转鼓轴上,转鼓轴通过轴承装在平板上,电机3动力输出轴上的皮带轮与转鼓轴上的皮带轮通过皮带连接,转鼓的底部设出料口5;其特征是:平板上还设有开盖控制电机6,开盖控制电机的输出轴上固定有连板7,罩在转鼓外的外壳8与连板的另一端连接,外壳顶部设有长形孔,开盖控制电机工作,可带动外壳旋转90°,使外壳打开或扣上,外壳上设有撇液装置10和刮刀装置9;Referring to Figure 1, it includes a plate 1, a shock absorber 2 is fixed at the bottom of the plate, a motor 3 is mounted on the plate, a drum 4 is mounted on the drum shaft, the drum shaft is mounted on the plate through a bearing, and the power output shaft of the motor 3 The pulley on the top is connected with the pulley on the drum shaft through a belt, and the bottom of the drum is provided with a discharge port 5; it is characterized in that: a cover-opening control motor 6 is also provided on the flat plate, and a connecting motor is fixed on the output shaft of the cover-opening control motor. Plate 7, shell 8 covered outside the drum is connected with the other end of the connecting plate, the top of the shell is provided with a long hole, the motor is opened to control the operation of the cover, which can drive the shell to rotate 90 °, so that the shell is opened or buckled, and the shell is provided with There are skimming device 10 and scraper device 9;

参照图2,所述的撇液装置10包括撇液管10—1和撇液座10—2,所述的撇液管前端经外壳顶部的长形孔伸入到转鼓中,撇液管的后端从撇液座中伸出,撇液座固定在外壳上,撇液管外壁上设有螺纹,撇液管与撇液座之间设有丝母10—3,丝母前半部外壁上固定有环形凸台,即丝母的前半部直径大,后半部直径小,丝母装在撇液座内,其中丝母上的环形凸台与撇液座内壁滑动接触,丝母的后半部从撇液座中伸出,还包括环形的压盖10—4,所述环形的压盖固定在撇液座的后端,环形的压盖内壁与丝母的后半部滑动接触,位于环形的压盖后方的丝母上固定有手轮10—5,手轮的后方设有螺母10—6,所述螺母与撇液管螺纹配合安装;Referring to Figure 2, the skimming device 10 includes a skimming tube 10-1 and a skimming seat 10-2, the front end of the skimming tube extends into the drum through the elongated hole on the top of the shell, and the skimming tube The rear end of the skimmer protrudes from the skimming seat, the skimming seat is fixed on the shell, the outer wall of the skimming tube is provided with threads, and a silk nut 10-3 is arranged between the skimming tube and the skimming seat, and the outer wall of the front half of the silk nut is An annular boss is fixed on the top, that is, the diameter of the front half of the nut is large, and the diameter of the rear half is small. The half protrudes from the skimming seat, and also includes an annular gland 10-4, the annular gland is fixed on the rear end of the skimming seat, and the inner wall of the annular gland is in sliding contact with the rear half of the nut, A hand wheel 10-5 is fixed on the screw nut at the rear of the annular gland, and a nut 10-6 is arranged behind the hand wheel, and the nut is fitted with the thread of the skimming pipe;

参照图3,所述的刮刀装置9包括刮刀座9—1,刮刀座固定在外壳上,刮刀升降气缸9—2的缸体固定在刮刀座上,刮刀升降气缸的缸杆下部固定有传动块9—3,刮刀轴9—4上部开设有传动块安装槽,所述的刮刀升降气缸缸杆下部的传动块镶嵌在刮刀轴的传动块安装槽内,传动块与传动块安装槽的侧壁滑动接触,刮刀轴的下端伸入到转鼓内,刮刀9—5装在刮刀轴的下端,刮刀升降气缸工作带动刮刀进行升降运动;还包括刮刀转动气缸9—6,刮刀转动气缸的缸体固定在刮刀座上,刮刀转动气缸的缸杆上连接有齿条9—7,刮刀轴的外壁上开有长形键槽9—8,刮刀轴上套设有齿轮9—9,刮刀轴与齿轮内壁滑动接触,所述齿轮与齿条啮合,齿轮上固定有键9—10,齿轮上固定的键插入到刮刀轴上的长形键槽中,刮刀转动气缸工作,带动齿条伸出或回缩,齿条运动带动齿轮转动,由于齿轮上的键插入到刮刀轴的键槽中,所以齿轮转动能带动刮刀轴转动。Referring to Figure 3, the scraper device 9 includes a scraper seat 9-1, the scraper seat is fixed on the shell, the cylinder body of the scraper lifting cylinder 9-2 is fixed on the scraper seat, and the lower part of the cylinder rod of the scraper lifting cylinder is fixed with a transmission block 9-3, the upper part of the scraper shaft 9-4 is provided with a transmission block installation groove, and the transmission block at the lower part of the cylinder rod of the scraper lifting cylinder is embedded in the transmission block installation groove of the scraper shaft, and the side wall of the transmission block and the transmission block installation groove Sliding contact, the lower end of the scraper shaft extends into the drum, the scraper 9-5 is installed at the lower end of the scraper shaft, and the scraper lifting cylinder works to drive the scraper to move up and down; it also includes the scraper rotating cylinder 9-6, the cylinder body of the scraper rotating cylinder Fixed on the scraper seat, the cylinder rod of the scraper rotating cylinder is connected with a rack 9-7, and the outer wall of the scraper shaft is provided with a long keyway 9-8, and a gear 9-9 is set on the scraper shaft, and the scraper shaft and the gear The inner wall is in sliding contact, the gear meshes with the rack, and the gear is fixed with keys 9-10, and the fixed key on the gear is inserted into the long keyway on the scraper shaft, and the scraper rotates the cylinder to drive the rack to extend or retract , the movement of the rack drives the gear to rotate, and since the key on the gear is inserted into the keyway of the scraper shaft, the rotation of the gear can drive the rotation of the scraper shaft.

可在刮刀轴和齿轮之间设滑套9—11,刮刀轴与滑套滑动接触,滑套与齿轮固定。Sliding sleeves 9-11 can be established between the scraper shaft and the gear, the scraper shaft is in sliding contact with the sliding sleeve, and the sliding sleeve and the gear are fixed.

可在齿轮下方设齿轮座9—12,齿轮置于齿轮座上,齿轮座固定在刮刀座上。Gear base 9-12 can be established below the gear, the gear is placed on the gear base, and the gear base is fixed on the scraper seat.

Claims (3)

1. plate-type settling unloading under scraper centrifuge, including flat board(1), flat plate bottom is fixed with damper(2), motor(3) On flat board, rotary drum(4)On rotary drum axle, rotary drum axle is mounted on flat board by bearing, motor(3)On power output shaft Belt pulley is connected with the belt pulley on rotary drum axle by belt, and the bottom of rotary drum sets out material mouth(5);It is characterized in that:On flat board also Provided with controlled motor of uncapping(6), connecting plate is fixed with the output shaft for controlled motor of uncapping(7), the shell covered on outside rotary drum(8)With The other end connection of connecting plate, cover top portion is provided with elongated hole, and shell is provided with liquid skimming device(10)And doctor blade device(9);
Described liquid skimming device(10)Including skimming liquid pipe(10—1)With slash liquid seat(10—2), described slash liquid pipe front end is through shell The elongated hole at top is extend into rotary drum, is skimmed the rear end of liquid pipe from stretching in liquid seat is skimmed, is skimmed liquid seat and be fixed on shell, skim liquid pipe Outer wall is provided with screw thread, skims and is provided with screw between liquid pipe and slash liquid seat(10—3), convex annular is fixed with screw first half outer wall Platform, screw mounted in skim liquid seat in, wherein the annular boss on screw with skim liquid seat inwall sliding contact, screw it is latter half of from slash Stretched out in liquid seat, include the gland of annular(10—4), the annular gland be fixed on skim liquid seat rear end, annular pressure The latter half of sliding contact of lid inwall and screw, handwheel is fixed with the screw at the gland rear of annular(10—5), handwheel Rear be provided with nut(10—6), the nut is with skimming the cooperation installation of liquid pipe screw thread;
Described doctor blade device(9)Including scraper base(9—1), scraper base is fixed on shell, scraper lift cylinder(9—2)'s Cylinder body is fixed on scraper base, and the cylinder rod bottom of scraper lift cylinder is fixed with drive block(9—3), blade shaft(9—4)Top Drive block mounting groove is offered, the drive block of described scraper lift cylinder cylinder rod bottom is embedded in the drive block installation of blade shaft In groove, drive block is contacted with the side walls of drive block mounting groove, and the lower end of blade shaft is extend into rotary drum, scraper(9—5)Dress In the lower end of blade shaft;Also include scraper rotation cylinder(9—6), the cylinder body of scraper rotation cylinder is fixed on scraper base, scraper Rack is connected with the cylinder rod of rotation cylinder(9—7), elongated key slot is provided with the outer wall of blade shaft(9—8), cover on blade shaft Provided with gear(9—9), blade shaft and gear inwall sliding contact, the wheel and rack engagement is fixed with key on gear(9— 10), fixed key is inserted into the elongated key slot on blade shaft on gear.
2. according to the plate-type settling unloading under scraper centrifuge described in claim 1, it is characterized in that:Blade shaft and gear it Between set sliding sleeve(9—11), blade shaft and sliding sleeve sliding contact, sliding sleeve fixes with gear.
3. according to the plate-type settling unloading under scraper centrifuge described in claim 1 or 2, it is characterized in that:Set below gear Pinion stand(9—12), gear is placed on pinion stand, and pinion stand is fixed on scraper base.
CN201720025219.6U 2017-01-10 2017-01-10 Plate-type settling unloading under scraper centrifuge Active CN206474303U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110813559A (en) * 2019-11-19 2020-02-21 蚌埠精工制药机械有限公司 Liquid pumping device of flat plate type sedimentation centrifuge
CN111993869A (en) * 2020-09-09 2020-11-27 湖州浪佩智能科技有限公司 Vehicle-mounted solid perfume bottle
CN113695094A (en) * 2021-09-15 2021-11-26 张家港市金麦穗离心机有限公司 Liquid skimming device, liquid skimming method and centrifugal machine
CN116408209A (en) * 2021-12-31 2023-07-11 威海索通节能科技股份有限公司 Automatic slag remover with scraper following system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110813559A (en) * 2019-11-19 2020-02-21 蚌埠精工制药机械有限公司 Liquid pumping device of flat plate type sedimentation centrifuge
CN111993869A (en) * 2020-09-09 2020-11-27 湖州浪佩智能科技有限公司 Vehicle-mounted solid perfume bottle
CN113695094A (en) * 2021-09-15 2021-11-26 张家港市金麦穗离心机有限公司 Liquid skimming device, liquid skimming method and centrifugal machine
CN116408209A (en) * 2021-12-31 2023-07-11 威海索通节能科技股份有限公司 Automatic slag remover with scraper following system

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Flat-type settling blade unloading centrifuge

Granted publication date: 20170908

Pledgee: Shengjing Bank Co.,Ltd. Liaoyang Branch

Pledgor: LIAOYANG ZHONGLIAN PHARMACEUTICAL MACHINERY Co.,Ltd.

Registration number: Y2025980036495