WO2021082379A1 - Disc type magnetic gear using magnetism gathering type magnetism adjusting device - Google Patents

Disc type magnetic gear using magnetism gathering type magnetism adjusting device Download PDF

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Publication number
WO2021082379A1
WO2021082379A1 PCT/CN2020/087976 CN2020087976W WO2021082379A1 WO 2021082379 A1 WO2021082379 A1 WO 2021082379A1 CN 2020087976 W CN2020087976 W CN 2020087976W WO 2021082379 A1 WO2021082379 A1 WO 2021082379A1
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magnetic
block
magnetization
disk
magnetism
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PCT/CN2020/087976
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French (fr)
Chinese (zh)
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杨超君
朱莉
彭志卓
邰蒋西
高洋
杨凡
王凯
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江苏大学
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Priority to GB2103639.7A priority Critical patent/GB2590863B/en
Publication of WO2021082379A1 publication Critical patent/WO2021082379A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/102Magnetic gearings, i.e. assembly of gears, linear or rotary, by which motion is magnetically transferred without physical contact

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  • the invention relates to the technical field of transmission in mechanical engineering, and is a non-contact connected magnetic gear, in particular to a disk-type magnetic gear using a magnetism-gathering type magnetization device. It can be applied to non-contact transmission systems with high torque and high and low speed transmission.
  • Magnetic gears achieve the purpose of transmission through magnetic coupling forces that attract and repel each other. Through the magnetic field coupling in the air gap, the non-contact transmission of force and torque is realized. Compared with traditional mechanical gears, it has non-contact transmission and overload protection. And the advantages of high transmission efficiency.
  • the high-performance magnetic gear introduces a magnetic pole piece.
  • the permanent magnets in the inner and outer rotors are modulated by the magnetic pole pieces.
  • the inner and outer air gaps generate a harmonic magnetic field equal to the number of permanent magnet pole pairs of the rotor, which improves the permanent magnetism.
  • the utilization rate of the magnet greatly increases the transmission efficiency of the magnetic gear.
  • an air gap adjustable magnetic gear using a side sine magnetization device is disclosed.
  • the side sine structure of the magnetization block is applied to the cylindrical magnetic gear.
  • the magnetization block application is 1
  • the sine curve of /2 period changes in the axial direction, and the modulation effect of the sine curve of 1/2 period is different during the air gap adjustment process.
  • the end of the permanent magnet does not adopt a magnetization method, which will generate more magnetic leakage, and does not consider changing the arrangement of the permanent magnets to achieve high torque density transmission of the magnetic gear.
  • IEEE TRANSACTIONS ON MAGNETICS, VOL.51, NO.11, NOVEMBER 2015 in A Novel Magnetic Gear: Toward a Higher Torque Density discloses a theoretical model of a high-density magnetic gear that can concentrate axial magnetism and transverse magnetism.
  • the axial magnetization part is a sector ring with a certain thickness, and the cross section of the transverse magnetization part is also a sector ring, which is easy to be sucked out by the axial force between the permanent disks or thrown out of the magnetic gear by the huge centrifugal force during the working process, and It does not indicate the specific material selection and molding method of the magnetization block and the specific structure used to support the magnetization block.
  • a magnetizing part made of soft magnetic materials is added at the end of the permanent magnet.
  • the side of the magnetization part of the magnetization block adopts a 1/2-period sine curve, and the magnetization part adopts an approximate isosceles trapezoid cross-section.
  • the driven disk assembly includes a driven shaft, a driven shaft sleeve, a driven disk base, a driven disk permanent magnet and a screw, and the left end of the driven shaft passes through the driven shaft sleeve Key connection, the left side of the driven disk sleeve is connected to the driven disk base by screws.
  • the permanent magnets of the driven disk are closely arranged on the driven disk base and mounted on the surface.
  • the driving disk assembly includes a driving shaft, a driving shaft sleeve, The drive plate base body, drive plate permanent magnets and screws are installed in the same way as the driven plate.
  • the number of magnetic tuning blocks is n s , and n s is equal to the sum of the number of pole pairs of the driving disk P 1 and the number of pole pairs of the driven disk P 2 .
  • the axial soft magnetic material part of the magnetic control block in the magnetic control device realizes the effect of magnetic field modulation by concentrating the magnetic lines of induction, and the lateral soft magnetic material part added by the magnetic control block can effectively weaken the end of the permanent magnet by concentrating the magnetic lines of induction.
  • Magnetic flux leakage forms a magnetic flux-concentrating magnetization block, and at the same time achieves the purpose of magnetic field modulation and enhancement of the torque density of the gear.
  • the axial part of the magnetization block is the magnetization part, and the lateral part is the magnetization part.
  • the side of the magnetization part is a 1/2-period sine curve to improve the magnetization effect. Combined with the approximate isosceles trapezoidal cross-section structure of the magnetization part, it is installed with the magnetization block tray and bracket to enhance the reliability of the magnetization device.
  • the side of the cogging adopts a 1/2-period sine curve matched with the side of the magnetization block.
  • Increase the magnetization part of the disk gear magnetization block the length of the magnetization part is 0 or L.
  • the length of the magnetizing part is 0, and the magnetizing device has only the magnetizing part.
  • the magnetic flux control block bracket adopts a semi-closed form, which can isolate the magnetic induction line to a certain extent and reduce magnetic flux leakage.
  • the magnetic modulation device consists of the magnetic flux block tray, the magnetic flux block bracket and the magnetic flux regulator.
  • the block consists of three parts, the magnetic block tray is connected with the magnetic block bracket, and the magnetic block is fixed.
  • the magnetizing device is composed of the magnetizing block tray, the magnetizing block holder, the end cover and the magnetizing block.
  • the slot of the magnetic block bracket adopts an approximately isosceles trapezoidal cross-section to coordinate with the magnetizing part of the magnetic block.
  • the side of the end cover has a cross section that matches the groove of the magnetic block bracket, which is an approximately isosceles trapezoidal boss. .
  • the base body of the magnetic tuning device includes the magnetic tuning block tray, the magnetic tuning block bracket and the end cover.
  • the same materials are used.
  • the base material is non-magnetic materials such as epoxy resin, nylon material or austenitic stainless steel.
  • the magnetic block tray and the end cover are connected by countersunk rivets or welding.
  • the magnetization block of the present invention has two parts: a magnetization part and a magnetization part, combined with the magnetization arrangement of the permanent magnets, and simultaneously realizes the magnetization and the function accordingly.
  • the side of the axial magnetization part of the magnetization block adopts a 1/2 sine curve, and the transverse part adopts an approximate isosceles trapezoidal section.
  • the magnetic adjustment block bracket adopts a semi-closed type, which can reduce magnetic leakage and improve the utilization efficiency of permanent magnets.
  • the magnetization block with the magnetization part of 0 or L of different materials and connection modes can be selected according to different occasions to meet the requirements of different working conditions with high torque density.
  • Fig. 1 is a schematic diagram of an assembly of a disk-type magnetic gear using a magnetism-concentrating type magnetization device.
  • Fig. 2 is a 1/4 cross-sectional view of the overall three-dimensional structure when the magnetic focusing part of the embodiment is 0.
  • Fig. 3 is a three-dimensional structure diagram of the magnetic tuning block tray of the embodiment.
  • FIG. 4 is a three-dimensional structure diagram of a single magnetization block made of ferrite and other materials with a magnetization part of 0 in the embodiment.
  • Fig. 6 is a three-dimensional structure diagram of the magnetization block holder with the magnetization part being 0 in the embodiment.
  • FIG. 7 is a three-dimensional structure diagram of the magnetization device assembly with the magnetization part being 0 in the embodiment.
  • FIG. 8 is a three-dimensional structure diagram of a single magnetization block with an L magnetization part of the embodiment.
  • Fig. 9 is a three-dimensional structure diagram of an embodiment of the embodiment where the magnetization block with the magnetization part of L is installed in cooperation with the magnetization block tray.
  • FIG. 10 is a three-dimensional structure diagram of the magnetization block holder with the magnetization part of the embodiment L.
  • FIG. 10 is a three-dimensional structure diagram of the magnetization block holder with the magnetization part of the embodiment L.
  • FIG. 11 is a three-dimensional structure diagram of an end cap with an L magnetization part of the embodiment.
  • Fig. 15 is a sine curve of 1/2 cycle of the side of the magnetization part.
  • Fig. 17 is a 1/4 cross-sectional view of the overall three-dimensional structure when the magnetism-concentrating part is L in the embodiment.
  • a disk-type magnetic gear employing a magnetism-gathering type magnetization device is composed of a driving disk assembly I, a magnetization device assembly II and a driven disk assembly III.
  • the driving disc assembly includes a driving shaft 1, a driving shaft sleeve 2, a driving disc base body 3, a permanent magnet 4 and a screw.
  • the right end of the driving shaft is connected with the driving shaft sleeve by a key, and the right side of the driving disc sleeve is connected with the driving disc base by a screw 3.
  • the permanent magnets 4 of the driving disc are arranged tightly, that is, the gap between the permanent magnets is zero. They are mounted on the base 3 of the driving disc.
  • the driven disc assembly includes a driven shaft 7, a driven shaft sleeve 8.
  • the driven disk base 9, the driven disk permanent magnet 6 and the screws, the left end of the driven shaft 7 and the driven shaft sleeve 8 are connected by a key, and the left side of the driven disk sleeve 8 is connected to the driven disk base 9 by screws.
  • the disk permanent magnets 6 are also arranged in a close arrangement, and are mounted on the surface of the driven disk base 9.
  • the magnetizing device assembly includes the magnetizing block 5, the magnetizing block tray 10, the magnetizing block bracket 12 and the rivet 11, so that the side of the magnetizing block 5
  • the 1/2 cycle sine curve coincides with the 1/2 cycle convex sine curve on the side of the card slot of the magnetic block tray 10, so that the magnetic block 5 and the magnetic block tray 10 are installed in cooperation, and the magnetic block bracket 12 is connected to the magnetic block tray 10.
  • the magnetic express tray 10 is connected by rivets 11, which surrounds the magnetization block 5 and is completely fixed.
  • the magnetic field generated by the active disk base 3 is modulated by using the high permeability performance of the magnetic tuning block 5, and the modulated magnetic field has The harmonics interact with the magnetic field generated by the driven disk permanent magnet 6 on the driven disk base 9 to drive the driven disk to rotate.
  • the magnetizing device assembly When the length of the magnetic part is L, the magnetizing device assembly includes the magnetizing block 14, the magnetizing block tray 10, the magnetizing block bracket 13, the end cover 15 and the rivet 16, so that the magnetizing block 14 is the side of the magnetizing part 1
  • the /2-period sine curve coincides with the convex 1/2-period sine curve on the side of the slot of the magnetic block tray 10, and the approximate isosceles trapezoid surface of the magnetization part of the magnetic block 14 is at the bottom of the groove of the magnetic block bracket 13 Approximately isosceles trapezoid surfaces overlap, and the magnetic modulation block bracket 13 and the end cover 15 are connected by rivets 16 to surround the magnetic modulation block 14 and be completely fixed.
  • the base material of the magnetic tuning block is a metal non-magnetic material such as stainless steel
  • a welding method can be used.
  • the active disk base 3 rotates, and the active disk permanent magnet 4 on the active disk base 3 generates a magnetic field.
  • the magnetic tuning part of the magnetic tuning block modulates the magnetic field generated by the active disk substrate 3 ,
  • the harmonics of the modulated magnetic field interact with the magnetic field generated by the driven disk permanent magnet 6 on the driven disk base 9 to drive the driven disk base 9 to rotate.
  • the magnetization part of the magnetization block 14 benefits Due to its higher magnetic permeability, magnetic leakage is suppressed, and the magnetic field density of the base 9 between the driving disc base 3 and the driven disc is enhanced.
  • the side of the axial magnetization part of the magnetization block 5 and the magnetization block 14 in the magnetization device adopts a 1/2-period sine curve structure.
  • the slot gap of the magnetization block tray 10 is adopted with the axial magnetization part.
  • the side-side complementary 1/2-period sine curve increases the contact area between the magnetic control block 5 or the magnetic control block 14 and the magnetic control block tray 10, which greatly overcomes the displacement caused by the axial force, and the smooth curve reduces the connecting bridge.
  • the generation of magnetic field enhances the strength and rigidity of the magnetic modulation device.
  • the magnetization part adopts an approximate isosceles trapezoid cross-section.
  • the difference from the isosceles trapezoid is that the upper and lower bases are arcs, and the sides are approximately isosceles trapezoids.
  • the lower base angle is ⁇ , and the magnetic adjustment block 14 and The contact area between the magnetic modulation block brackets 13 can better overcome the displacement caused by the radial force, and further increase the strength and rigidity of the magnetic modulation device.
  • the magnetic control block 5 can be made of silicon steel sheet or ferrite material, which is processed by sheet stacking or casting.
  • the magnetic control block 14 is made of improved ferrite or iron-based amorphous alloy and other improved soft magnetic materials, which can be processed by casting or 3D
  • the printing technology is processed and formed, which overcomes the obstacle that traditional processing methods cannot process complex-shaped ferrites.
  • the structural design of the magnetization block itself overcomes the shortcomings of insufficient 3D printing strength to a certain extent.
  • the magnetic block bracket, magnetic block tray and end cover are made of non-magnetic materials, such as nylon, plastic, epoxy resin and stainless steel.
  • the magnetic modulation block brackets 12 and 13 and the magnetic modulation block tray 10 form a cup-shaped structure, which reduces magnetic flux leakage, enhances magnetization, and improves the utilization rate of permanent magnets.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)

Abstract

The invention relates to the technical field of transmission in mechanical engineering, in particular to a disc type magnetic gear using a magnetism gathering type magnetism adjusting device. The magnetic gear is composed of a driving disc assembly, a driven disc assembly and a magnetism gathering type magnetism adjusting device assembly, and is characterized in that: a magnetism adjusting block of the magnetism gathering type magnetism adjusting device adopts a structure with ½ periodic sine sides and an approximate isosceles trapezoid cross section, in combination with a mechanical structure installed in a matching way, to enhance the reliability of the magnetic gear. Different connection modes can be selected according to the different base materials of the magnetism adjusting block. In order to prevent magnetic leakage at the end, a transverse soft magnetic material is added, the magnetism adjusting device can simultaneously realize the magnetism adjusting and gathering effects, improving the magnetism adjusting performance, and enhancing the magnetism gathering capacity. The permanent magnets of the driving disc and the driven disc are both arranged in a 90-degree Halbach arrangement mode or a compact arrangement mode and the like with higher magnetic energy density. The present invention enhances the torque density of the magnetic gear by the design of the structure of the magnetism adjusting device and the arrangement of the permanent magnet, so that the magnetic gear is widely applied to a high torque working environment.

Description

一种应用聚磁型调磁装置的盘式磁力齿轮Disk type magnetic gear using magnetism-gathering type magnetization device 技术领域Technical field
本发明涉及机械工程中的传动技术领域,是一种非接触式连接的磁力齿轮,具体是一种应用聚磁型调磁装置的盘式磁力齿轮。它可应用于高转矩和高低速传动的非接触变速系统。The invention relates to the technical field of transmission in mechanical engineering, and is a non-contact connected magnetic gear, in particular to a disk-type magnetic gear using a magnetism-gathering type magnetization device. It can be applied to non-contact transmission systems with high torque and high and low speed transmission.
背景技术Background technique
在工业生产中,机械齿轮由于其具有固定的传动比、适用的速度和负载范围广、寿命长等优点被广泛运用到各个传动系统中,但是机械齿轮传动过程中振动和噪音较大,齿轮相互接触磨损较严重,并且机械齿轮不具备过载保护作用,这些缺点会降低机械齿轮的传动性能,限制其在某些特定的工作环境下的使用。随着现代科技的发展和永磁材料性能的提升,许多学者提出了使用磁力齿轮结构代替传统机械齿轮的解决方案。In industrial production, mechanical gears are widely used in various transmission systems due to their fixed transmission ratio, wide applicable speed and load range, and long service life. However, the vibration and noise in the mechanical gear transmission process are relatively large, and the gears interact with each other. Contact wear is more serious, and the mechanical gear does not have overload protection. These shortcomings will reduce the transmission performance of the mechanical gear and limit its use in certain specific working environments. With the development of modern technology and the improvement of the performance of permanent magnet materials, many scholars have proposed a solution to replace traditional mechanical gears with magnetic gear structures.
磁力齿轮是通过磁耦合力相吸相斥达到传动的目的,通过气隙中磁场耦合作用实现力和转矩的无接触传递,与传统的机械齿轮相比,具有无接触式传动、过载保护作用和传动效率高的优点。高性能磁力齿轮引入了调磁极片,内、外转子中的永磁体经过调磁极片的调制作用,在内、外气隙中产生与转子永磁体磁极对数相等的谐波磁场,提高了永磁体的利用率,从而大大增加了磁力齿轮的传动效率。Magnetic gears achieve the purpose of transmission through magnetic coupling forces that attract and repel each other. Through the magnetic field coupling in the air gap, the non-contact transmission of force and torque is realized. Compared with traditional mechanical gears, it has non-contact transmission and overload protection. And the advantages of high transmission efficiency. The high-performance magnetic gear introduces a magnetic pole piece. The permanent magnets in the inner and outer rotors are modulated by the magnetic pole pieces. The inner and outer air gaps generate a harmonic magnetic field equal to the number of permanent magnet pole pairs of the rotor, which improves the permanent magnetism. The utilization rate of the magnet greatly increases the transmission efficiency of the magnetic gear.
江苏大学在发明专利201710461909.0中公开了一种应用侧边正弦调磁装置的气隙可调式磁力齿轮,在筒式磁力齿轮上应用了调磁块的侧边正弦结构,其调磁块应用的1/2周期的正弦曲线在轴向上是变化的,在气隙调节过程中,1/2周期的正弦曲线起到的调制效果不同。其永磁体端部未采取聚磁方式,会产生较多的漏磁,且未考虑通过改变永磁体的排布方式来实现磁力齿轮的高转矩密度传动。In the invention patent 201710461909.0 of Jiangsu University, an air gap adjustable magnetic gear using a side sine magnetization device is disclosed. The side sine structure of the magnetization block is applied to the cylindrical magnetic gear. The magnetization block application is 1 The sine curve of /2 period changes in the axial direction, and the modulation effect of the sine curve of 1/2 period is different during the air gap adjustment process. The end of the permanent magnet does not adopt a magnetization method, which will generate more magnetic leakage, and does not consider changing the arrangement of the permanent magnets to achieve high torque density transmission of the magnetic gear.
IEEE TRANSACTIONS ON MAGNETICS,VOL.51,NO.11,NOVEMBER 2015中的A Novel Magnetic Gear:Toward a Higher Torque Density公开了一种可以轴向聚磁和横向聚磁的高密度磁力齿轮的理论模型,其中的轴向聚磁部分为有一定厚度的扇环,横向聚磁部分的截面也为扇环,在工作过程中易被永磁盘间的轴向力吸出或被巨大的离心力甩出磁力齿轮,且其未指出调磁块的具体材料选择及成型方法以及用于支撑该调磁块的具体结构。IEEE TRANSACTIONS ON MAGNETICS, VOL.51, NO.11, NOVEMBER 2015 in A Novel Magnetic Gear: Toward a Higher Torque Density discloses a theoretical model of a high-density magnetic gear that can concentrate axial magnetism and transverse magnetism. The axial magnetization part is a sector ring with a certain thickness, and the cross section of the transverse magnetization part is also a sector ring, which is easy to be sucked out by the axial force between the permanent disks or thrown out of the magnetic gear by the huge centrifugal force during the working process, and It does not indicate the specific material selection and molding method of the magnetization block and the specific structure used to support the magnetization block.
发明内容Summary of the invention
本发明为克服目前磁力齿轮应用中的永磁体磁能利用不充分、调磁块结构无法满足工作要求、磁力齿轮的漏磁等缺陷,在永磁体端部增加了采用软磁材料的聚磁部分,调磁块调磁部分侧边采用1/2周期正弦曲线,聚磁部分采用近似等腰梯形截面,结合高磁能密度的永磁体排布方式,提出了一种应用聚磁型调磁装置的盘式磁力齿轮。In order to overcome the shortcomings of insufficient utilization of the magnetic energy of the permanent magnets in the current application of magnetic gears, the structure of the magnetization block cannot meet the working requirements, the magnetic leakage of the magnetic gears, etc., a magnetizing part made of soft magnetic materials is added at the end of the permanent magnet. The side of the magnetization part of the magnetization block adopts a 1/2-period sine curve, and the magnetization part adopts an approximate isosceles trapezoid cross-section. Combining the arrangement of permanent magnets with high magnetic energy density, a disk using a magnetization magnetization device is proposed. Type magnetic gear.
一种应用聚磁型调磁装置的盘式磁力齿轮由主动盘总成、从动盘总成和调磁装置总成组成,调磁装置总成安装在主动盘总成、从动盘总成之间,调磁装置总成包括调磁块、调磁块托盘、调磁块支架和端盖,调磁块由调磁块托盘与调磁块支架配合安装,端盖与调磁块托盘通过铆钉连接,将调磁块完全固定,从动盘总成包括从动轴、从动轴套筒、从动盘基体、从动盘永磁体和螺钉,从动轴左端与从动轴套筒通过键连接,从动盘套筒左侧通过螺钉连接从动盘基体,从动盘永磁体采用紧密排布在从动盘基体上贴面安装,主动盘总成包括主动轴、主动轴套筒、主动盘基体、主动盘永磁体和螺钉,其安装方式与从动盘相同。A disk-type magnetic gear using a concentrating magnetism adjusting device is composed of a driving disk assembly, a driven disk assembly and a magnetizing device assembly. The magnetizing device assembly is installed in the driving disk assembly and the driven disk assembly. In between, the magnetic adjustment device assembly includes a magnetic control block, a magnetic control block tray, a magnetic control block bracket and an end cover. The magnetic control block is installed by the magnetic control block tray and the magnetic control block bracket. The end cover and the magnetic control block tray pass through Rivet connection to completely fix the magnetization block. The driven disk assembly includes a driven shaft, a driven shaft sleeve, a driven disk base, a driven disk permanent magnet and a screw, and the left end of the driven shaft passes through the driven shaft sleeve Key connection, the left side of the driven disk sleeve is connected to the driven disk base by screws. The permanent magnets of the driven disk are closely arranged on the driven disk base and mounted on the surface. The driving disk assembly includes a driving shaft, a driving shaft sleeve, The drive plate base body, drive plate permanent magnets and screws are installed in the same way as the driven plate.
调磁块的数目为n s,n s等于主动盘极对数P 1与从动盘极对数P 2之和。 The number of magnetic tuning blocks is n s , and n s is equal to the sum of the number of pole pairs of the driving disk P 1 and the number of pole pairs of the driven disk P 2 .
调磁装置中的调磁块的轴向的软磁材料部分通过集中磁感线实现磁场调制的作用,调磁块增加的横向软磁材料部分通过集中磁感线,有效减弱永磁体端部的漏磁,形成聚磁型的调磁块,同时达到磁场调制与增强齿轮的转矩密度的目的。调磁块的轴向部分为调磁部分,横向部分为聚磁部分。调磁部分的侧边为1/2周期正弦曲线,改善调磁效果,结合聚磁部分的近似等腰梯形截面结构,与调磁块托盘、支架等配合安装,增强调磁装置的可靠性。The axial soft magnetic material part of the magnetic control block in the magnetic control device realizes the effect of magnetic field modulation by concentrating the magnetic lines of induction, and the lateral soft magnetic material part added by the magnetic control block can effectively weaken the end of the permanent magnet by concentrating the magnetic lines of induction. Magnetic flux leakage forms a magnetic flux-concentrating magnetization block, and at the same time achieves the purpose of magnetic field modulation and enhancement of the torque density of the gear. The axial part of the magnetization block is the magnetization part, and the lateral part is the magnetization part. The side of the magnetization part is a 1/2-period sine curve to improve the magnetization effect. Combined with the approximate isosceles trapezoidal cross-section structure of the magnetization part, it is installed with the magnetization block tray and bracket to enhance the reliability of the magnetization device.
本发明还包括:调磁块的调磁部分的厚度为h t与调磁块托盘的厚度相同,其侧边为1/2周期的正弦曲线的表达式为y=A sinωx,调磁块托盘的齿槽侧边采用与调磁块侧边相配合的1/2周期的正弦曲线。增加盘式齿轮调磁块的聚磁部分,聚磁部分的长度为0或L。聚磁部分的长度为0,调磁装置仅有调磁部分。聚磁部分长度为L时,主动盘与从动盘永磁体的厚度均为h,主动盘基体和从动盘基体的厚度均为h fe,调磁块托盘的厚度为h t,考虑调磁块的强度,一般取L≥2(h fe+h)+h t,此时调磁块同时实现调磁和聚磁效果。 The present invention further comprises: adjusting the thickness of the magnetic portion of the same magnetic transfer blocks and the modulation is h t magnet tray thickness, which side is sinusoidal half cycle of the expression of y = A sinωx, magnet block transfer tray The side of the cogging adopts a 1/2-period sine curve matched with the side of the magnetization block. Increase the magnetization part of the disk gear magnetization block, the length of the magnetization part is 0 or L. The length of the magnetizing part is 0, and the magnetizing device has only the magnetizing part. When the length of the magnetization part is L, the thickness of the permanent magnets of the driving disk and the driven disk are both h, the thickness of the driving disk base and the driven disk base are both h fe , and the thickness of the magnetic tuning block tray is h t , considering the magnetic tuning The strength of the block is generally taken as L≥2(h fe +h)+h t . At this time, the magnetization block achieves both the magnetization and magnetization effects at the same time.
横向聚磁部分长度为0时,调磁块支架采用半封闭形式,可以对磁感线起到 一定的隔离作用,减少漏磁,调磁装置由调磁块托盘、调磁块支架和调磁块三部分组成,调磁块托盘与调磁块支架连接,固定调磁块。调磁块聚磁部分长度为L时,调磁装置由调磁块托盘、调磁块支架、端盖和调磁块四部分组成,调磁块托盘齿槽与调磁块调磁部分的侧边配合安装,调磁块支架的齿槽采用近似等腰梯形截面与调磁块聚磁部分配合安装,端盖侧边有与调磁块支架凹槽相配合的截面为近似等腰梯形凸台。When the length of the transverse magnetization part is 0, the magnetic flux control block bracket adopts a semi-closed form, which can isolate the magnetic induction line to a certain extent and reduce magnetic flux leakage. The magnetic modulation device consists of the magnetic flux block tray, the magnetic flux block bracket and the magnetic flux regulator. The block consists of three parts, the magnetic block tray is connected with the magnetic block bracket, and the magnetic block is fixed. When the length of the magnetizing part of the magnetizing block is L, the magnetizing device is composed of the magnetizing block tray, the magnetizing block holder, the end cover and the magnetizing block. The slot of the magnetizing block tray and the side of the magnetizing part of the magnetizing block For installation, the slot of the magnetic block bracket adopts an approximately isosceles trapezoidal cross-section to coordinate with the magnetizing part of the magnetic block. The side of the end cover has a cross section that matches the groove of the magnetic block bracket, which is an approximately isosceles trapezoidal boss. .
调磁装置的基体包括调磁块托盘、调磁块支架和端盖,采用相同的材料,基体材料为环氧树脂、尼龙材料或奥氏体不锈钢等非导磁材料,调磁块支架、调磁块托盘以及端盖之间通过沉头铆钉连接或焊接方法连接。The base body of the magnetic tuning device includes the magnetic tuning block tray, the magnetic tuning block bracket and the end cover. The same materials are used. The base material is non-magnetic materials such as epoxy resin, nylon material or austenitic stainless steel. The magnetic block tray and the end cover are connected by countersunk rivets or welding.
调磁块聚磁部分长度为L时,调磁装置可以同时实现调磁和聚磁效果,其调磁块材料为改进铁氧体或其他软磁材料,采用3D打印技术或浇铸技术制造,聚磁部分采用近似等腰梯形截面,增强了调磁块的强度可靠性。主动盘基体与从动盘基体上的的永磁体均采用90°Halbach形式紧密排布,利用Halbach阵列的单边聚磁特性增强该磁力齿轮工作气隙的磁场强度。调磁块支架卡槽侧边截面的近似等腰梯形、调磁块聚磁部分截面的近似等腰梯形下底角均为α,α在60°~75°之间。When the length of the magnetizing part of the magnetizing block is L, the magnetizing device can achieve both magnetizing and magnetizing effects at the same time. The material of the magnetizing block is improved ferrite or other soft magnetic materials, which is manufactured by 3D printing technology or casting technology. The magnetic part adopts an approximate isosceles trapezoid cross-section, which enhances the strength and reliability of the magnetic tuning block. The permanent magnets on the base of the driving disc and the base of the driven disc are tightly arranged in a 90° Halbach form, and the unilateral magnetization characteristic of the Halbach array is used to enhance the magnetic field strength of the working air gap of the magnetic gear. The bottom angles of the side cross-sections of the magnetic block bracket are approximately isosceles trapezoid, and the cross-section of the magnetic-concentrating part of the magnetic block bracket are approximately isosceles trapezoids.
本发明的优点:本发明的调磁块具有调磁部分和聚磁部分两个部分,结合永磁体的聚磁排布方式,同时实现调磁与据此作用。调磁块的轴向聚磁部分侧边采用1/2正弦曲线,横向部分采用近似等腰梯形截面,通过自身结构提高了调磁装置的结构强度,避免使用连接桥增加强度,减小了涡流损耗。调磁块支架采用半封闭式,可以减少漏磁,提高永磁体的利用效率。调磁块支架与调磁块之间采用结构配合与机械连接两种固定方式,增强了调磁装置的稳定性。且采用盘式结构,调节气隙的同时,使侧边1/2周期正弦曲线对磁场调制的优化效果保持一致。可以根据不同场合选用不同材料与连接方式的聚磁部分为0或L的调磁块,满足转矩密度要求高的不同工作情况的要求。The advantages of the present invention: the magnetization block of the present invention has two parts: a magnetization part and a magnetization part, combined with the magnetization arrangement of the permanent magnets, and simultaneously realizes the magnetization and the function accordingly. The side of the axial magnetization part of the magnetization block adopts a 1/2 sine curve, and the transverse part adopts an approximate isosceles trapezoidal section. Through its own structure, the structural strength of the magnetization device is improved, avoiding the use of connecting bridges to increase the strength and reduce the eddy current loss. The magnetic adjustment block bracket adopts a semi-closed type, which can reduce magnetic leakage and improve the utilization efficiency of permanent magnets. Two fixing methods of structural coordination and mechanical connection are adopted between the magnetic control block bracket and the magnetic control block, which enhances the stability of the magnetic control device. In addition, the disc structure is adopted to adjust the air gap while keeping the optimization effect of the side 1/2 period sine curve on the magnetic field modulation consistent. The magnetization block with the magnetization part of 0 or L of different materials and connection modes can be selected according to different occasions to meet the requirements of different working conditions with high torque density.
附图说明Description of the drawings
以下结合附图及实施例对发明作进一步说明The invention will be further explained below in conjunction with the drawings and embodiments
图1为应用一种应用聚磁型调磁装置的盘式磁力齿轮的总成示意图。Fig. 1 is a schematic diagram of an assembly of a disk-type magnetic gear using a magnetism-concentrating type magnetization device.
图2为实施例聚磁部分为0时总体三维结构的1/4剖面图。Fig. 2 is a 1/4 cross-sectional view of the overall three-dimensional structure when the magnetic focusing part of the embodiment is 0.
图3为实施例的调磁块托盘三维结构图。Fig. 3 is a three-dimensional structure diagram of the magnetic tuning block tray of the embodiment.
图4为实施例聚磁部分为0的铁氧体等材料的单个调磁块的三维结构图。FIG. 4 is a three-dimensional structure diagram of a single magnetization block made of ferrite and other materials with a magnetization part of 0 in the embodiment.
图5为实施例聚磁部分为0的硅钢片材料的单个调磁块的三维结构图。FIG. 5 is a three-dimensional structure diagram of a single magnetization block of silicon steel sheet material with a magnetization part of 0 in the embodiment.
图6为实施例聚磁部分为0的调磁块支架的三维结构图。Fig. 6 is a three-dimensional structure diagram of the magnetization block holder with the magnetization part being 0 in the embodiment.
图7为实施例聚磁部分为0的调磁装置总成的三维结构图。FIG. 7 is a three-dimensional structure diagram of the magnetization device assembly with the magnetization part being 0 in the embodiment.
图8为实施例聚磁部分为L的单个调磁块的三维结构图。FIG. 8 is a three-dimensional structure diagram of a single magnetization block with an L magnetization part of the embodiment.
图9为实施例聚磁部分为L的调磁块与调磁块托盘配合安装的三维结构图。Fig. 9 is a three-dimensional structure diagram of an embodiment of the embodiment where the magnetization block with the magnetization part of L is installed in cooperation with the magnetization block tray.
图10为实施例聚磁部分为L的调磁块支架三维结构图。FIG. 10 is a three-dimensional structure diagram of the magnetization block holder with the magnetization part of the embodiment L. FIG.
图11为实施例聚磁部分为L的端盖的三维结构图。FIG. 11 is a three-dimensional structure diagram of an end cap with an L magnetization part of the embodiment.
图12为实施例聚磁部分为L的调磁装置总成结构图。Fig. 12 is a structural diagram of the magnetism adjusting device assembly with the magnetism collecting part L in the embodiment.
图13为实施例的主动盘与从动盘永磁体的Halbach排布示意图。Fig. 13 is a schematic diagram of the Halbach arrangement of the permanent magnets of the driving disc and the driven disc of the embodiment.
图14为实施例的主动盘与从动盘永磁体的紧密排布示意图。Fig. 14 is a schematic diagram of the close arrangement of the permanent magnets of the driving disc and the driven disc of the embodiment.
图15为调磁部分的侧边1/2个周期的正弦曲线。Fig. 15 is a sine curve of 1/2 cycle of the side of the magnetization part.
图16为聚磁部分近似等腰梯形截面的示意图。Fig. 16 is a schematic diagram of an approximately isosceles trapezoidal cross section of the magnetization part.
图17为实施例聚磁部分为L时总体三维结构的1/4剖面图。Fig. 17 is a 1/4 cross-sectional view of the overall three-dimensional structure when the magnetism-concentrating part is L in the embodiment.
聚磁部分为0时:1—主动轴 2—主动轴套筒 3—主动盘基体 4—主动盘永磁体 5—调磁块 6—从动盘永磁体 7—从动轴 8—从动轴套筒 9—从动盘基体 10—调磁块托盘 11—铆钉 12—调磁块支架When the magnetization part is 0: 1—Drive shaft 2—Drive shaft sleeve 3—Drive disk base 4—Drive disk permanent magnet 5—Magnetic block 6—Driven disk permanent magnet 7—Driven shaft 8—Driven shaft Sleeve 9—Driven Disk Base 10—Magnetic Block Tray 11—Rivet 12—Magnetic Block Bracket
聚磁部分为L时:1—主动轴 2—主动轴套筒 3—主动盘基体 4—主动盘永磁体 6—从动盘永磁体 7—从动轴 8—从动轴套筒 9—从动盘基体 10—调磁块托盘 13—调磁块支架 14—调磁块 15—端盖 16—铆钉When the magnetization part is L: 1—Drive shaft 2—Drive shaft sleeve 3—Drive disk base 4—Drive disk permanent magnet 6—Driven disk permanent magnet 7—Driven shaft 8—Driven shaft sleeve 9—Slave Movable plate base 10-magnetic block tray 13-magnetic block bracket 14-magnetic block 15-end cover 16-rivet
具体实施方式Detailed ways
如图1所示,一种应用聚磁型调磁装置的盘式磁力齿轮,由主动盘总成I、调磁装置总成II和从动盘总成III组成。As shown in Figure 1, a disk-type magnetic gear employing a magnetism-gathering type magnetization device is composed of a driving disk assembly I, a magnetization device assembly II and a driven disk assembly III.
主动盘总成包括主动轴1、主动轴套筒2、主动盘基体3、永磁体4和螺钉,主动轴右端与主动轴套筒通过键连接,主动盘套筒右侧通过螺钉连接主动盘基体3,主动盘永磁体4采用紧密排布,即永磁体之间的间隙为零,在主动盘基体3上贴面安装,从动盘总成包括从动轴7、从动轴套筒8、从动盘基体9、从动盘永磁体6和螺钉,从动轴7左端与从动轴套筒8通过键连接,从动盘套筒8左侧通过螺钉连接从动盘基体9,从动盘永磁体6也采用紧密排布,在从动盘基体9上贴面安装。The driving disc assembly includes a driving shaft 1, a driving shaft sleeve 2, a driving disc base body 3, a permanent magnet 4 and a screw. The right end of the driving shaft is connected with the driving shaft sleeve by a key, and the right side of the driving disc sleeve is connected with the driving disc base by a screw 3. The permanent magnets 4 of the driving disc are arranged tightly, that is, the gap between the permanent magnets is zero. They are mounted on the base 3 of the driving disc. The driven disc assembly includes a driven shaft 7, a driven shaft sleeve 8. The driven disk base 9, the driven disk permanent magnet 6 and the screws, the left end of the driven shaft 7 and the driven shaft sleeve 8 are connected by a key, and the left side of the driven disk sleeve 8 is connected to the driven disk base 9 by screws. The disk permanent magnets 6 are also arranged in a close arrangement, and are mounted on the surface of the driven disk base 9.
聚磁部分为0时,即调磁块无聚磁部分,调磁装置总成包括调磁块5、调磁块托盘10、调磁块支架12和铆钉11,令调磁块5的侧边1/2周期正弦曲线与调磁块托盘10卡槽的侧边1/2周期外凸形正弦曲线重合,以使调磁块5与调磁块托盘10配合安装,调磁块支架12与调磁快托盘10通过铆钉11连接,将调磁块5包围起来完全固定。工作时,主动盘基体3转动,主动盘基体3上的主动盘永磁体4产生磁场,利用调磁块5磁导率较高的性能,调制主动盘基体3产生的磁场,调制好的磁场具有的谐波与从动盘基体9上的从动盘永磁体6产生的磁场相互作用,带动从动盘转动。When the magnetizing part is 0, that is, the magnetizing block has no magnetizing part. The magnetizing device assembly includes the magnetizing block 5, the magnetizing block tray 10, the magnetizing block bracket 12 and the rivet 11, so that the side of the magnetizing block 5 The 1/2 cycle sine curve coincides with the 1/2 cycle convex sine curve on the side of the card slot of the magnetic block tray 10, so that the magnetic block 5 and the magnetic block tray 10 are installed in cooperation, and the magnetic block bracket 12 is connected to the magnetic block tray 10. The magnetic express tray 10 is connected by rivets 11, which surrounds the magnetization block 5 and is completely fixed. When working, the active disk base 3 rotates, and the active disk permanent magnet 4 on the active disk base 3 generates a magnetic field. The magnetic field generated by the active disk base 3 is modulated by using the high permeability performance of the magnetic tuning block 5, and the modulated magnetic field has The harmonics interact with the magnetic field generated by the driven disk permanent magnet 6 on the driven disk base 9 to drive the driven disk to rotate.
磁部分长度为L时,调磁装置总成包括调磁块14、调磁块托盘10、调磁块支架13、端盖15和铆钉16,令调磁块14调磁部分的的侧边1/2周期正弦曲线与调磁块托盘10卡槽的侧边外凸形1/2周期正弦曲线重合,调磁块14聚磁部分的近似等腰梯形面与调磁块支架13凹槽底部的近似等腰梯形面重合,调磁块支架13与端盖15通过铆钉16连接,将调磁块14包围起来完全固定。如调磁块基体材料为不锈钢等金属非导磁材料,可采用焊接方法。工作时主动盘基体3转动,主动盘基体3上的主动盘永磁体4产生磁场,利用调磁块14磁导率较高的性能,调磁块的调磁部分调制主动盘基体3产生的磁场,调制好的磁场具有的谐波与从动盘基体9上从动盘永磁体6产生的磁场相互作用,带动从动盘基体9转动,与此同时,调磁块14的聚磁部分得益于其较高的磁导率,遏制磁漏,增强主动盘基体3与从动盘之间基体9的磁场密度。When the length of the magnetic part is L, the magnetizing device assembly includes the magnetizing block 14, the magnetizing block tray 10, the magnetizing block bracket 13, the end cover 15 and the rivet 16, so that the magnetizing block 14 is the side of the magnetizing part 1 The /2-period sine curve coincides with the convex 1/2-period sine curve on the side of the slot of the magnetic block tray 10, and the approximate isosceles trapezoid surface of the magnetization part of the magnetic block 14 is at the bottom of the groove of the magnetic block bracket 13 Approximately isosceles trapezoid surfaces overlap, and the magnetic modulation block bracket 13 and the end cover 15 are connected by rivets 16 to surround the magnetic modulation block 14 and be completely fixed. If the base material of the magnetic tuning block is a metal non-magnetic material such as stainless steel, a welding method can be used. When working, the active disk base 3 rotates, and the active disk permanent magnet 4 on the active disk base 3 generates a magnetic field. Using the high permeability performance of the magnetic tuning block 14, the magnetic tuning part of the magnetic tuning block modulates the magnetic field generated by the active disk substrate 3 , The harmonics of the modulated magnetic field interact with the magnetic field generated by the driven disk permanent magnet 6 on the driven disk base 9 to drive the driven disk base 9 to rotate. At the same time, the magnetization part of the magnetization block 14 benefits Due to its higher magnetic permeability, magnetic leakage is suppressed, and the magnetic field density of the base 9 between the driving disc base 3 and the driven disc is enhanced.
调磁装置中调磁块5和调磁块14的轴向聚磁部分侧边采用1/2周期的正弦曲线结构,调磁块托盘10的齿槽缝隙,侧边采用与轴向聚磁部分侧边互补的1/2周期正弦曲线,增加了调磁块5或调磁块14与调磁块托盘10的接触面积,很大程度克服轴向力引起的位移,光滑曲线减小了连接桥的产生,增强了调磁装置的强度和刚度。聚磁部分采用近似等腰梯形截面,其与等腰梯形的不同之处在于上下底边为圆弧,以其侧边作近似等腰梯形,下底角为α,增加了调磁块14与调磁块支架13之间的接触面积,较好的克服径向力引起的位移,进一步增加调磁装置的强度和刚度。The side of the axial magnetization part of the magnetization block 5 and the magnetization block 14 in the magnetization device adopts a 1/2-period sine curve structure. The slot gap of the magnetization block tray 10 is adopted with the axial magnetization part. The side-side complementary 1/2-period sine curve increases the contact area between the magnetic control block 5 or the magnetic control block 14 and the magnetic control block tray 10, which greatly overcomes the displacement caused by the axial force, and the smooth curve reduces the connecting bridge. The generation of magnetic field enhances the strength and rigidity of the magnetic modulation device. The magnetization part adopts an approximate isosceles trapezoid cross-section. The difference from the isosceles trapezoid is that the upper and lower bases are arcs, and the sides are approximately isosceles trapezoids. The lower base angle is α, and the magnetic adjustment block 14 and The contact area between the magnetic modulation block brackets 13 can better overcome the displacement caused by the radial force, and further increase the strength and rigidity of the magnetic modulation device.
调磁块5可采用硅钢片或铁氧体材料,通过片状堆叠或浇铸成型来加工,调磁块14采用改进铁氧体或铁基非晶合金等改进的软磁材料,通过浇铸或3D打印技术加工成型,克服了传统加工方法无法加工复杂形状的铁氧体的障碍。同时, 调磁块自身的结构设计一定程度上克服了3D打印强度不足的缺陷。调磁块支架、调磁块托盘与端盖采用非导磁材料,如尼龙、塑料、环氧树脂与不锈钢。调磁块支架12和13与调磁块托盘10形成杯型结构,减少了漏磁,增强聚磁性,提高了永磁体的利用率。The magnetic control block 5 can be made of silicon steel sheet or ferrite material, which is processed by sheet stacking or casting. The magnetic control block 14 is made of improved ferrite or iron-based amorphous alloy and other improved soft magnetic materials, which can be processed by casting or 3D The printing technology is processed and formed, which overcomes the obstacle that traditional processing methods cannot process complex-shaped ferrites. At the same time, the structural design of the magnetization block itself overcomes the shortcomings of insufficient 3D printing strength to a certain extent. The magnetic block bracket, magnetic block tray and end cover are made of non-magnetic materials, such as nylon, plastic, epoxy resin and stainless steel. The magnetic modulation block brackets 12 and 13 and the magnetic modulation block tray 10 form a cup-shaped structure, which reduces magnetic flux leakage, enhances magnetization, and improves the utilization rate of permanent magnets.

Claims (10)

  1. 一种应用聚磁型调磁装置的盘式磁力齿轮,包括主动盘总成、从动盘总成,从动盘总成包括从动轴、从动轴套筒、从动盘基体、从动盘永磁体和螺钉,从动轴左端与从动轴套筒通过键连接,从动盘套筒左侧通过螺钉连接从动盘基体,从动盘永磁体采用紧密排布,在从动盘基体上贴面安装;主动盘总成包括主动轴、主动轴套筒、主动盘基体、主动盘永磁体和螺钉,主动轴右端与主动轴套筒通过键连接,主动盘套筒右侧通过螺钉连接主动盘基体,主动盘永磁体采用紧密排布,在主动盘基体上贴面安装,其特征在于,还设有调磁装置,调磁装置总成安装在主动盘总成、从动盘总成之间,调磁装置总成包括调磁块、调磁块托盘、调磁块支架,调磁块由调磁块托盘与调磁块支架配合安装,将调磁块固定。A disk-type magnetic gear using a magnetism-gathering type magnetization device includes a driving disk assembly and a driven disk assembly. The driven disk assembly includes a driven shaft, a driven shaft sleeve, a driven disk base, and a driven disk. Disk permanent magnets and screws. The left end of the driven shaft and the driven shaft sleeve are connected by a key. The left side of the driven disk sleeve is connected to the driven disk base by screws. The permanent magnets of the driven disk are closely arranged in the driven disk base. Upper veneer installation; the drive disc assembly includes the drive shaft, the drive shaft sleeve, the drive plate base, the drive plate permanent magnet and the screws. The right end of the drive shaft is connected with the drive shaft sleeve by a key, and the right side of the drive sleeve is connected by a screw Active disc base body. The permanent magnets of the active disc are arranged tightly, and are mounted on the surface of the active disc base. It is characterized in that there is also a magnetization device, and the magnetism device assembly is installed in the driving disc assembly and the driven disc assembly. In between, the magnetic adjustment device assembly includes a magnetic control block, a magnetic control block tray, and a magnetic control block bracket. The magnetic control block is installed in cooperation with the magnetic control block tray and the magnetic control block bracket to fix the magnetic control block.
  2. 如权利要求1所述的一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁块支架采用半封闭形式,对磁感线起到隔离作用,减少漏磁;调磁块的轴向的软磁材料部分通过集中磁感线实现磁场调制的作用,形成调磁部分;令调磁块的侧边1/2周期正弦曲线与调磁块托盘卡槽的侧边1/2周期外凸形正弦曲线重合,以使调磁块与调磁块托盘配合安装,调磁块支架与调磁快托盘连接,将调磁块包围起来完全固定;调磁块采用硅钢片或铁氧体软磁材料,通过片状堆叠或浇铸工艺制造。The disk-type magnetic gear employing a magnetism-gathering type magnetization device according to claim 1, wherein the magnetization block bracket adopts a semi-closed form to isolate the magnetic lines of induction and reduce magnetic flux leakage; The axial soft magnetic material part of the block realizes the effect of magnetic field modulation by concentrating the magnetic lines of induction, forming the magnetization part; make the side of the magnetization block 1/2 cycle sine curve and the side of the magnetization block tray card slot 1/ The two-period convex sine curve overlaps so that the magnetization block and the magnetization block tray are installed together. The magnetization block bracket is connected with the magnetization fast tray to surround and completely fix the magnetization block; the magnetization block is made of silicon steel sheet or iron Ferrite soft magnetic material, manufactured by sheet stacking or casting process.
  3. 如权利要求2所述的一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁块的调磁部分的厚度为h t与调磁块托盘的厚度相同,其侧边为1/2周期的正弦曲线的表达式为y=Asinωx,调磁块托盘的齿槽侧边采用与调磁块侧边相配合的1/2周期的正弦曲线。 Magnetic disk type gear magnetism adjusting an application of the magnetic device as claimed in claim 2, wherein the thickness of the same magnetic transfer portion for magnetic transfer blocks and magnetic transfer block h t the thickness of the tray, the side thereof The expression for a sine curve of 1/2 period is y=Asinωx, and the side of the slot of the magnetization block tray adopts a sine curve of 1/2 period that matches the side of the magnetization block.
  4. 一种应用聚磁型调磁装置的盘式磁力齿轮,包括主动盘总成、从动盘总成,从动盘总成包括从动轴、从动轴套筒、从动盘基体、从动盘永磁体和螺钉,从动轴左端与从动轴套筒通过键连接,从动盘套筒左侧通过螺钉连接从动盘基体,从动盘永磁体采用紧密排布,在从动盘基体上贴面安装;主动盘总成包括主动轴、主动轴套筒、主动盘基体、主动盘永磁体和螺钉,主动轴右端与主动轴套筒通过键连接,主动盘套筒右侧通过螺钉连接主动盘基体,主动盘永磁体采用紧密排布,在主动盘基体上贴面安装,其特征在于,调磁装置总成安装在主动盘总成、从动盘总成之间,调磁装置总成包括调磁块、调磁块托盘、调磁块支架和端盖,调磁块由调磁块托盘与调磁块支架配合安装,端盖与调磁块托盘连接,将调磁块完全固定。A disk-type magnetic gear using a magnetism-gathering type magnetization device includes a driving disk assembly and a driven disk assembly. The driven disk assembly includes a driven shaft, a driven shaft sleeve, a driven disk base, and a driven disk. Disk permanent magnets and screws. The left end of the driven shaft and the driven shaft sleeve are connected by a key. The left side of the driven disk sleeve is connected to the driven disk base by screws. The permanent magnets of the driven disk are closely arranged in the driven disk base. Upper veneer installation; the drive disc assembly includes the drive shaft, the drive shaft sleeve, the drive plate base, the drive plate permanent magnet and the screws. The right end of the drive shaft is connected with the drive shaft sleeve by a key, and the right side of the drive sleeve is connected by a screw Active disc base body, the permanent magnets of the active disc are arranged closely and mounted on the surface of the active disc base body. The feature is that the magnetic adjustment device assembly is installed between the driving disc assembly and the driven disc assembly, and the magnetic adjustment device assembly is installed between the driving disc assembly and the driven disc assembly. The assembly includes a magnetic block, a magnetic block tray, a magnetic block bracket and an end cover. The magnetic block is installed by the magnetic block tray and the magnetic block bracket. The end cover is connected with the magnetic block tray to completely fix the magnetic block. .
  5. 如权利要求4所述的.一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁装置中的调磁块的轴向的软磁材料部分通过集中磁感线实现磁场调制的作用,调磁块增加的横向软磁材料部分通过集中磁感线,有效减弱永磁体端部的漏磁,形成聚磁型的调磁块,同时达到磁场调制与增强齿轮的转矩密度的目的;调磁块的轴向部分为调磁部分,横向部分为聚磁部分;调磁部分的侧边为1/2周期正弦曲线,改善调磁效果;聚磁部分采用近似等腰梯形截面结构,其与等腰梯形的不同之处在于上下底边为圆弧,以其侧边作近似等腰梯形,下底角为α,增加了调磁块与调磁块支架之间的接触面积,调磁块托盘齿槽与调磁块调磁部分的侧边配合安装,调磁块支架的齿槽采用近似等腰梯形截面与调磁块聚磁部分配合安装,端盖侧边有与调磁块支架凹槽相配合的截面为近似等腰梯形凸台,增强调磁装置的可靠性;调磁块材料为改进铁氧体或其他软磁材料,采用3D打印技术或浇铸技术制造。A disk-type magnetic gear employing a concentrating magnetization type magnetization device as claimed in claim 4, characterized in that the axial soft magnetic material part of the magnetization block in the magnetization device realizes the magnetic field by concentrating magnetic lines of induction The function of modulation, the part of the transverse soft magnetic material added by the magnetization block can effectively reduce the magnetic flux leakage at the end of the permanent magnet by concentrating the magnetic line of induction, forming a magnetizing magnetization block, and at the same time achieve magnetic field modulation and increase the torque density of the gear. The purpose; the axial part of the magnetizing block is the magnetizing part, and the transverse part is the magnetizing part; the side of the magnetizing part is a 1/2-period sine curve to improve the magnetizing effect; the magnetizing part adopts an approximate isosceles trapezoidal section The difference between the structure and the isosceles trapezoid is that the upper and lower bottom edges are arcs, and the sides are approximated as isosceles trapezoids. The lower bottom angle is α, which increases the contact area between the magnetization block and the magnetization block bracket. , The slot of the magnetic tuning block tray is installed in coordination with the side of the tuning part of the tuning block. The slot of the tuning block bracket adopts an approximate isosceles trapezoid cross-section and the magnetizing part of the tuning block is installed in cooperation with the side of the end cover. The cross-section of the magnetic block bracket grooves is similar to an isosceles trapezoidal boss, which enhances the reliability of the magnetic tuning device; the magnetic tuning block material is improved ferrite or other soft magnetic materials, manufactured by 3D printing technology or casting technology.
  6. 如权利要求5所述的.一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁块的调磁部分的厚度为h t与调磁块托盘的厚度相同,其侧边为1/2周期的正弦曲线的表达式为y=Asinωx,调磁块托盘的齿槽侧边采用与调磁块侧边相配合的1/2周期的正弦曲线;聚磁部分长度为L时,主动盘与从动盘永磁体的厚度均为h,主动盘基体和从动盘基体的厚度均为h fe,调磁块托盘的厚度为h t,考虑调磁块的强度,取L≥2(h fe+h)+h t,此时调磁块同时实现调磁和聚磁效果;调磁块支架卡槽侧边截面的近似等腰梯形、调磁块聚磁部分截面的近似等腰梯形下底角均为α,α在60°~75°之间。 An application of a magnetic modulation type magnetism magnetic disc gear means, characterized in that the thickness of the magnetic portion of the magnetic shunt tone block with tone thickness h t magnet tray same side thereof as claimed in claim 5, wherein The expression of a sine curve with a side of 1/2 period is y=Asinωx, and the side of the slot of the magnetic block tray adopts a sine curve of 1/2 period matched with the side of the magnetic block; the length of the magnetizing part is L When the thickness of the permanent magnets of the driving disk and the driven disk are both h, the thickness of the driving disk base and the driven disk base are both h fe , the thickness of the magnetic tuning block tray is h t , considering the strength of the magnetic tuning block, take L ≥2(h fe +h)+h t , at this time, the magnetization block realizes both the magnetization and magnetization effects; the side section of the magnetization block bracket card slot is approximately isosceles trapezoid, and the magnetization part of the magnetization block is approximate The bottom angle of the isosceles trapezoid is α, and α is between 60° and 75°.
  7. 如权利要求1或4所述的一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,主动盘基体与从动盘基体上的的永磁体均采用90°Halbach形式紧密排布,利用Halbach阵列的单边聚磁特性增强该磁力齿轮工作气隙的磁场强度。According to claim 1 or 4, a magnetic disk gear using a concentrating magnetization device is characterized in that the permanent magnets on the driving disk base and the driven disk base are arranged in a 90°Halbach form. , The use of the single-side magnetization characteristic of the Halbach array to enhance the magnetic field strength of the working air gap of the magnetic gear.
  8. 如权利要求1或4所述的一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁块的数目为n s,n s等于主动盘极对数P 1与从动盘极对数P 2之和。 A disk-type magnetic gear using a magnetism-concentrating magnetism device according to claim 1 or 4, wherein the number of magnetism-tuning blocks is n s , and n s is equal to the number of pole pairs P 1 of the driving disk and the driven The sum of the number of disc pole pairs P 2 .
  9. 如权利要求1所述的一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁装置的基体包括调磁块托盘、调磁块支架,基体材料为环氧树脂、尼龙材料或奥氏体不锈钢非导磁材料,调磁块支架和调磁块托盘之间通过沉头铆钉连接或焊接方法连接。The disk-type magnetic gear employing a magnetization type magnetization device according to claim 1, wherein the base body of the magnetization device includes a magnetization block tray and a magnetization block bracket, and the base material is epoxy resin, nylon Material or austenitic stainless steel non-magnetic material, the magnetic block bracket and the magnetic block tray are connected by countersunk rivets or welding.
  10. 如权利要求4所述的一种应用聚磁型调磁装置的盘式磁力齿轮,其特征在于,调磁装置的基体包括调磁块托盘、调磁块支架和端盖,基体材料为环氧树脂、尼龙材料或奥氏体不锈钢非导磁材料,调磁块支架、调磁块托盘以及端盖之间通过沉头铆钉连接或焊接方法连接。According to claim 4, a disk-type magnetic gear using a concentrating magnetism adjusting device, wherein the base of the magnetizing device includes a magnetizing block tray, a magnetizing block bracket and an end cover, and the base material is epoxy Resin, nylon material or austenitic stainless steel non-magnetic material, the magnetic block bracket, the magnetic block tray and the end cover are connected by countersunk rivets or welding.
PCT/CN2020/087976 2019-10-31 2020-04-30 Disc type magnetic gear using magnetism gathering type magnetism adjusting device WO2021082379A1 (en)

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GB2596237B (en) * 2020-09-28 2023-01-04 Univ Jiangsu Magnetic coupler with double-layer permanent magnet rotor in 90° Halbach arrangement
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