WO2021081825A1 - Alternating current electric tool - Google Patents

Alternating current electric tool Download PDF

Info

Publication number
WO2021081825A1
WO2021081825A1 PCT/CN2019/114438 CN2019114438W WO2021081825A1 WO 2021081825 A1 WO2021081825 A1 WO 2021081825A1 CN 2019114438 W CN2019114438 W CN 2019114438W WO 2021081825 A1 WO2021081825 A1 WO 2021081825A1
Authority
WO
WIPO (PCT)
Prior art keywords
circuit board
electromagnetic
input terminal
output terminal
power
Prior art date
Application number
PCT/CN2019/114438
Other languages
French (fr)
Chinese (zh)
Inventor
王槐树
徐天啸
杜琪
Original Assignee
南京德朔实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京德朔实业有限公司 filed Critical 南京德朔实业有限公司
Priority to DE212019000516.0U priority Critical patent/DE212019000516U1/en
Priority to PCT/CN2019/114438 priority patent/WO2021081825A1/en
Priority to CN201980101325.XA priority patent/CN115004523A/en
Publication of WO2021081825A1 publication Critical patent/WO2021081825A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • H02K7/145Hand-held machine tool
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2211/00Specific aspects not provided for in the other groups of this subclass relating to measuring or protective devices or electric components
    • H02K2211/03Machines characterised by circuit boards, e.g. pcb
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0254High voltage adaptations; Electrical insulation details; Overvoltage or electrostatic discharge protection ; Arrangements for regulating voltages or for using plural voltages
    • H05K1/0262Arrangements for regulating voltages or for using plural voltages

Definitions

  • This application relates to an electric tool, for example, to an AC electric tool.
  • Electric tools are divided into DC electric tools and AC electric tools according to the different power sources used.
  • DC power tools have the advantages of fast response and small size.
  • DC power tools require battery packs to provide power. Because of the limitation of battery pack life, DC power tools have a short battery life and cannot work continuously for a long time.
  • AC power tools better overcome the problem of battery life.
  • the alternating current voltage of the alternating current electric tool is relatively large, and more circuits are required to match the alternating current voltage.
  • the increase of the circuit requires the AC power tool to provide a large enough internal space for the layout of the circuit board.
  • it will cause inconvenience for the customer to hold, thereby reducing Improve customer comfort.
  • the present application provides an AC power tool that is compact in structure and convenient for users to hold.
  • An embodiment provides an AC power tool, including: a housing formed with a handle portion for a user to hold; an AC power unit configured to access AC power to supply power to the AC power tool; a motor; and a motor control unit, provided In order to control the motor; wherein, the motor control unit includes: an electromagnetic circuit board, which is electrically coupled to the alternating current unit and configured to suppress electromagnetic interference; and a power supply circuit board, which is electrically coupled to the electromagnetic circuit board and configured to transmit the alternating current Converted into direct current; a control circuit board electrically coupled to the power circuit board; the electromagnetic circuit board, the power circuit board, and the control circuit board are located in the containing space formed by the handle, and the electromagnetic The circuit board, the power supply circuit board and the control circuit board are arranged in parallel with each other.
  • An embodiment provides an AC power tool, comprising: a housing formed with a holding part for a user to hold, the holding part is formed with an accommodating space, and the holding part has an upper side and a lower side opposed to each other
  • a motor located in the housing, the motor including a motor shaft; an alternating current unit configured to access alternating current to supply power to the motor; and a plurality of circuit boards, at least partially located in the containing space formed by the holding portion and They are arranged in parallel in the vertical direction; wherein the ratio of the grip circumference of the grip portion to the maximum circumference of the motor along the radial direction of the motor shaft ranges from 1.04-1.27.
  • Figure 1 is a schematic diagram of the structure of an electric tool in an embodiment
  • Fig. 2 is a schematic diagram of the internal structure of the electric tool shown in Fig. 1;
  • Fig. 3 is a schematic diagram of the structure of a motor control unit in an embodiment
  • Figure 4 is an exploded view of the motor control unit shown in Figure 3;
  • Fig. 5 is an exploded view of the motor control unit shown in Fig. 3 from another angle;
  • Figure 6 is a bottom view of the motor control unit shown in Figure 3;
  • FIG. 7 is a schematic diagram of the projection of the power supply circuit board, the control circuit board and the electromagnetic circuit board shown in FIG. 3 in the vertical direction;
  • Fig. 8 is a schematic diagram of the structure of a motor control unit in an embodiment
  • Fig. 9 is a cross-sectional view of the motor control unit shown in Fig. 6 along the line BB'.
  • an angle grinder is taken as an example. 1 and 2
  • the angle grinder 100 includes a shield 101, an output shaft 102, a motor 103, a transmission mechanism, a housing 105, a motor control unit 108, an alternating current unit 106 and an operation switch 107.
  • the shield 101 at least partially covers the sanding disc to achieve a protective function.
  • the output shaft 102 is configured to install or fix a grinding disc.
  • the motor 103 is configured to drive the output shaft 102 to rotate.
  • the motor 103 includes a rotor, a stator, and a motor shaft. The output shaft 102 and the motor shaft are connected through a transmission mechanism to transmit the driving force of the motor shaft to the output shaft 102.
  • the AC power unit 106 is configured to be connected to AC power to supply power to the angle grinder 100.
  • the AC power unit 106 includes an AC power plug and a peripheral circuit electrically connected to the AC power plug.
  • the AC power plug is inserted into the AC power socket to access AC mains power, thereby providing a source of electrical energy for the power tool.
  • the AC power unit 106 further includes other structural forms and peripheral circuits that can be connected to AC power, for example, the AC power plug is connected to a movable substation to connect to the AC power.
  • the AC power unit 106 only needs to be able to access AC power, and the specific structure and form are not limited here.
  • the value range of the alternating current that the alternating current unit 106 can access is 110V-130V or 210V-230V.
  • the housing 105 is formed with a handle portion 1051 for the user to hold and a head shell portion 1052 located at the front end of the handle portion 1051.
  • the front end refers to the left side in Figure 1.
  • the head housing portion 1052 is formed with a head housing space capable of accommodating the motor 103 and the transmission mechanism.
  • the handle portion 1051 is formed with an accommodating space for accommodating at least the motor control unit 108.
  • the handle portion 1051 has an upper side and a lower side which are disposed oppositely.
  • the front end of the handle portion 1051 is formed with a grip portion for the user to hold, wherein the grip portion extends in the front-rear direction and is generally tubular.
  • a downwardly extending convex portion located between the grip portion and the AC power unit 106 is formed at the rear end of the handle portion 1051.
  • the outer surface of the holding portion and the outer surface of the convex portion are integrally formed.
  • the value range of the ratio of the grip circumference L1 of the grip part to the maximum circumference L2 of the motor 103 along the radial direction of the motor shaft is 1.04-1.27; in one embodiment, the grip circumference L1 of the grip part is equal to The value range of the ratio of the maximum circumference L2 of the motor 103 along the radial direction of the motor shaft is 1.1-1.2.
  • the front and back or the front end and the back end in turn correspond to the left and right directions in FIG. 2.
  • the operation switch 107 is set to turn the motor 103 on or off.
  • the motor 103 is started when the operation switch 107 is triggered, and the motor 103 is turned off when the operation switch 107 is released.
  • the operation switch 107 is provided on the head housing 1052.
  • the motor control unit 108 is arranged in the accommodating space formed by the handle portion 1051, and the motor control unit 108 is arranged to control the motor 103.
  • the motor control unit 108 at least includes an electromagnetic circuit board 40, a power circuit board 20 and a control circuit board 30.
  • the electromagnetic circuit board 40, the control circuit board 30, and the power circuit board 20 are arranged in parallel with each other from bottom to top in sequence.
  • the electromagnetic circuit board 40 is electrically coupled with the alternating current unit 106, and is configured to access the alternating current input by the alternating current unit 106 and output the alternating current against electromagnetic interference.
  • the electromagnetic circuit board 40 includes an electromagnetic positive input terminal 45, an electromagnetic negative input terminal 46, an electromagnetic positive output terminal 42 and an electromagnetic negative output terminal 43.
  • the electromagnetic positive input terminal 45 is set to be connected to the positive electrode of the alternating current unit 106.
  • the electromagnetic negative input terminal 46 is set to be connected to the negative electrode of the alternating current unit 106.
  • the AC power unit 106 is a plug and a cable that can be connected to AC power, and the positive wire of the cable is electrically connected to the electromagnetic positive input terminal 45 (for example, the electrical connection is established by electric welding or electric insertion),
  • the negative connection of the cable is electrically connected to the electromagnetic negative input terminal 46 (for example, the electrical connection is established by electric welding or electric insertion).
  • the electromagnetic positive output terminal 42 is electrically coupled to the electromagnetic positive input terminal 45 to output anti-electromagnetic interference alternating current;
  • the electromagnetic negative output terminal 43 is electrically coupled to the electromagnetic negative input terminal 46 to output anti-electromagnetic interference alternating current.
  • the electromagnetic circuit board 40 also includes an electromagnetic element 47 and other electronic components that implement anti-electromagnetic interference functions.
  • the electromagnetic element 47 and other electronic components that realize the anti-electromagnetic interference function are connected in series between the electromagnetic positive input terminal 45 and the electromagnetic positive output terminal 42 to perform anti-electromagnetic interference treatment on the alternating current.
  • the electromagnetic element 47 is installed on the side of the electromagnetic circuit board 40 away from the control circuit board 30.
  • the electromagnetic circuit board 40 is a PCB board
  • the electromagnetic element 47 includes a large capacitor, an inductor, and an electrolytic capacitor.
  • the capacitor and the inductor are installed on the lower side of the electromagnetic circuit board 40 away from the control circuit board 30.
  • the electrolytic capacitor is mounted on the back side of the electromagnetic circuit board 40. In this way, an electrolytic capacitor with a relatively large volume can be accommodated in the convex space formed by the convex portion, thereby reducing the size of the gripping portion.
  • the electromagnetic circuit board 40 further includes a first electromagnetic through hole 44 and a second electromagnetic through hole 41, the first electromagnetic through hole 44, the second electromagnetic through hole 41, the electromagnetic positive output terminal 42, and the electromagnetic negative output terminal 43
  • the electromagnetic circuit boards 40 are arranged side by side in the front-rear direction.
  • the first electromagnetic through hole 44 and the second electromagnetic through hole 41 are respectively arranged to pass the rectified positive output terminal 213 and the rectified negative output terminal 214 on the power circuit board 20.
  • the power circuit board 20 is electrically coupled to the electromagnetic circuit board 40, and is configured to convert the anti-electromagnetic interference alternating current connected to the electromagnetic circuit board 40 into a direct current output.
  • the power circuit board 20 includes a rectifier bridge 21 and a filter capacitor 26.
  • the rectifier bridge 21 and the filter capacitor 26 are installed on the side of the power circuit board 20 away from the control circuit board 30.
  • the rectifier bridge 21 and the filter capacitor 26 are arranged in the convex space formed by the convex part and close to the outer surface of the convex part, so that the difference between the power supply circuit board 20 and the control circuit board 30 can be reduced in the vertical direction.
  • the distance between the protrusions reduces the diameter of the circumference formed by the outer surface of the convex portion, and on the other hand, it also reduces the size of the gripping portion.
  • the rectifying bridge 21 includes a rectifying positive input terminal 211, a rectifying negative input terminal 212, a rectifying positive output terminal 213 and a rectifying negative output terminal 214.
  • the rectifying positive input terminal 211 is electrically coupled to the electromagnetic positive output terminal 42 to connect to the positive electrode of the alternating current
  • the rectifying negative input terminal 212 is electrically coupled to the electromagnetic negative output terminal 43 to connect to the negative electrode of the alternating current.
  • the rectifier positive output terminal 213 is electrically coupled to the power supply positive input terminal 25 to output the positive electrode of the direct current rectified by the rectifier bridge 21 to the power supply circuit board 20, and the rectifier negative output terminal 214 is electrically coupled to the power supply negative input terminal 22 to output the output through the rectifier bridge 21.
  • the negative pole of the rectified DC power goes to the power supply circuit board 20.
  • the rectifier bridge 21 is a rectifier chip, and the rectifier positive input terminal 211, the rectifier negative input terminal 212, the rectifier positive output terminal 213, and the rectifier negative output terminal 214 are the pins of the rectifier bridge 21.
  • the rectified positive input terminal 211, the rectified negative input terminal 212, the rectified positive output terminal 213, and the rectified negative output terminal 214 are pins extending in one direction.
  • the power supply circuit board 20 further includes a first power supply through hole 23 and a second power supply through hole 24.
  • the first power supply through hole 23 is arranged opposite to the rectifying positive input terminal 211 in the up and down direction so that the rectifying positive input terminal 211 passes through the first power supply through hole 23;
  • the second power supply through hole 24 is opposite in the up and down direction
  • the rectified negative input terminal 212 is arranged so that the rectified negative input terminal 212 passes through the second power supply through hole 24.
  • the power circuit board 20 also includes a power positive output terminal 27 and a power negative output terminal 28.
  • the power supply positive output terminal 27 and the power supply positive input terminal 25 are electrically coupled to connect to the filtered direct current; the power negative output terminal 28 and the power negative input terminal 22 are electrically coupled to connect to the filtered direct current.
  • the control circuit board 30 is configured to realize the control function of the angle grinder 100. Referring to FIGS. 2 to 3, the control circuit board 30 is disposed in the containing space formed by the grip and the convex portion. The length of the control circuit board 30 is greater than the length of the electromagnetic circuit board 40, and the length of the control circuit board 30 is greater than the length of the power circuit board 20.
  • the control circuit board 30 includes a first area 31 and a second area 32.
  • the projection of the first area 31 in the vertical direction coincides with the projection of the electromagnetic circuit board 40 and the power circuit board 20 in the vertical direction.
  • the projection surface of the second region 32 in the vertical direction exceeds the projection surface of the electromagnetic circuit board 40 and the power supply circuit board 20 in the vertical direction.
  • the heat sink can be arranged in the second area 32, further reducing the size of the grip.
  • the control circuit board 30 includes a first control positive input terminal 34, a first control negative input terminal 35, a first control through hole 33 and a second control through hole 36.
  • the first control positive input terminal 34, the first control negative input terminal 35, the first control through hole 33, and the second control through hole 36 are arranged side by side in the front and rear direction of the control circuit board 30 and are all arranged on the first control circuit board 30.
  • the first control positive input terminal 34 is electrically coupled to the electromagnetic positive output terminal 42 to connect to the positive electrode of the alternating current
  • the first control negative input terminal 35 is electrically coupled to the electromagnetic negative output terminal 43 to connect to the negative electrode of the alternating current.
  • the first control through hole 33 is arranged in the up and down direction relative to the rectifying positive input terminal 211 so that the rectifying positive output terminal 211 passes through the first control through hole 33;
  • the second control through hole 36 is arranged in the up and down direction relative to the rectifying negative output terminal 214 It is arranged so that the rectified negative output terminal 214 passes through the second control through hole 36.
  • the control circuit board 30 also includes a second control positive input terminal 37 and a second control negative input terminal 38.
  • the second control positive input terminal 37 and the second control negative input terminal 38 are provided in the first area 31.
  • the second control positive input terminal 37 is electrically coupled to the power supply positive output terminal 27 to connect the positive electrode of the direct current to the control circuit board 30, and the power negative output terminal 28 is electrically coupled to the second control negative input terminal 38 to connect to the direct current.
  • the negative pole to the control circuit board 30 In an embodiment, the power positive output terminal 27 and the second control positive input terminal 37 are electrically connected through a connecting pin, and the power negative output terminal 28 and the second control negative input terminal 38 are electrically connected through a connecting pin. In other embodiments, the power supply positive output terminal 27 and the second control positive input terminal 37 are electrically connected by wires, and the power supply negative output terminal 28 and the second control negative input terminal 38 are electrically connected by wires.
  • the power circuit board 20 is electrically coupled to the electromagnetic circuit board 40 to connect to alternating current; the control circuit board 30 is electrically coupled to the power circuit board 20 to connect to direct current.
  • the control circuit board 30 is also electrically coupled to the electromagnetic circuit board 40 for access to alternating current.
  • the electronic components of the power supply circuit board 20 and the electromagnetic circuit board 40 are mounted on the side away from the control circuit board 30, which can reduce the volume of the motor control unit 108 and further reduce the size of the handle portion 1051 accommodating the motor control unit 108.
  • the structure of the tool is more compact.
  • the rectifier bridge 21 is sequentially inserted into the power circuit board 20, the control circuit board 30, and the electromagnetic circuit board 40 along the up and down direction.
  • the positive pole of the alternating current unit 106 is connected to the electromagnetic positive input terminal 45, the negative pole of the alternating current unit 106 is connected to the electromagnetic negative input terminal 46, and the positive electrode of the anti-electromagnetic interference alternating current is output from the electromagnetic positive output terminal 42 to the rectifier positive input terminal 211, which is anti-electromagnetic interference
  • the negative electrode of the alternating current is output from the electromagnetic negative output terminal 43 to the rectified negative input terminal 212.
  • the alternating current is rectified into direct current through the rectifier bridge 21, and is transmitted to the power current board 20 through the rectified positive output terminal 213 and the rectified negative output terminal 214.
  • the direct current is filtered by the filter capacitor 26, and then the positive and negative electrodes of the direct current are respectively transmitted to the control circuit board 30 through the power positive output terminal 27 and the power negative output terminal 28.
  • the positive pole of the direct current is transmitted to the second control positive input terminal 37, and the negative pole of the direct current is transmitted to the second negative control input terminal 38.
  • the positive electrode of the anti-electromagnetic interference alternating current is also output to the first control positive input terminal 34 on the control circuit board 30 through the rectifying positive input terminal 211; the electromagnetic negative output terminal 43 outputs the negative electrode of the anti-electromagnetic interference alternating current to the rectifying negative input terminal 212, The alternating current is output to the first control negative input terminal 35 on the control circuit board 30 through the rectified negative input terminal 212.
  • the control circuit board 30 is provided with a zero-crossing detection circuit and a controller.
  • the zero-crossing detection circuit is configured to connect to AC power and output a zero-crossing signal to the controller when the AC voltage crosses the zero point.
  • a first control signal is output to the driving circuit within a preset time interval to power on the stator winding to start the motor 103.
  • current flows through the stator windings, so that the stator windings generate a stator magnetic field, and the stator magnetic field interacts with the rotor to make the motor 103 start to rotate.
  • connecting pins can be used to realize electrical connections between multiple circuit boards, and the pins of electronic components can be used for electrical connections between different circuit boards. Therefore, it is not necessary to make additional connecting members between the circuit boards, so that the motor control unit 108 can be made more compact, and the size of the grip portion 1051 accommodating the motor control unit 108 can be reduced accordingly, which enhances the comfort of the user experience and also makes The connection of multiple circuit boards is more stable.
  • the motor control unit 108 further includes an insulating gasket 50 and a support 60.
  • the insulating gasket 50 is arranged between the power supply circuit board 20 and the control circuit board 30 to prevent the short circuit between the power supply circuit board 20 and the control circuit board 30 from being too close.
  • the insulating gasket 50 further includes a recess, which can pass the rectified positive input terminal 211, the rectified negative input terminal 212, the rectified positive output terminal 213, and the rectified negative output terminal 214.
  • the insulating gasket 50 includes four through holes, and the four through holes are arranged opposite to the terminals of the rectifier bridge 21 in the up and down direction so that the rectification positive input terminal 211, the rectification negative input terminal 212, and the rectification positive output terminal 213 And the rectified negative output terminal 214 can pass through.
  • the support 60 includes a support plate 61, a first support portion 62 and a second support portion 63.
  • the support plate 61 is arranged between the control circuit board 30 and the electromagnetic circuit board 40, which can prevent the control circuit board 30 and the electromagnetic circuit board 40 from being too close to generate a circuit.
  • the first support portion 62 is provided on the upper side of the support plate 61 and is formed with a first accommodating space for accommodating the power supply circuit board 20 and the control circuit board 30, and the second support portion 63 is provided on the lower side of the support plate 61 and is formed with a accommodating electromagnetic circuit The second accommodating space of the board 40.
  • the support 60 can also fix the motor control unit 108, so that the motor control unit 108 is more stably fixed to the handle 1051.
  • the assembly method of the motor control unit 108 is as follows: the rectifier bridge 21 is inserted into the power circuit board 20 in the up and down direction; the rectifier bridge 21 is inserted into the insulating gasket 50 in the up and down direction; the rectifier bridge 21 is inserted into the control circuit board 30 in the up and down direction; The support 60 is inserted in the up and down direction; the rectifier bridge 21 is inserted into the electromagnetic circuit board 40 in the up and down direction.

Abstract

An alternating current electric tool, comprising: a housing on which a handle portion for a user to hold is formed, an accommodating space being formed in the handle portion; an alternating current unit configured to access an alternating current so as to supply power to the alternating current electric tool; a motor; and a motor control unit configured to control the motor, wherein the motor control unit comprises: an electromagnetic circuit board electrically coupled to the alternating current unit and configured to inhibit electromagnetic interference; a power supply circuit board electrically coupled to the electromagnetic circuit board and configured to convert the alternating current into a direct current; and a control circuit board electrically coupled to the power supply circuit board. The electromagnetic circuit board, the power supply circuit board, and the control circuit board are located in the accommodating space formed by the handle portion, and are arranged parallel to each other.

Description

交流电动工具AC power tools 技术领域Technical field
本申请涉及一种电动工具,例如涉及一种交流电动工具。This application relates to an electric tool, for example, to an AC electric tool.
背景技术Background technique
电动工具按照所使用的电源不同分为直流电动工具和交流电动工具。直流电动工具具有响应快,体积小等优点,但是,直流电动工具需要电池包提供电能,因为电池包续航能力的限制,直流电动工具的续航时间较短,无法长时间连续工作。Electric tools are divided into DC electric tools and AC electric tools according to the different power sources used. DC power tools have the advantages of fast response and small size. However, DC power tools require battery packs to provide power. Because of the limitation of battery pack life, DC power tools have a short battery life and cannot work continuously for a long time.
交流电动工具更好的克服了续航时间的问题。然而,交流电动工具接入的交流电电压较大,需要较多的电路以匹配交流电电压。一方面电路的增加需要交流电动工具提供足够大的内部空间以布置电路板,另一方面,若仅考虑通过增加交流电动工具体积的方式以增加内部空间,那么会造成客户握持不便,从而降低了客户使用舒适度。AC power tools better overcome the problem of battery life. However, the alternating current voltage of the alternating current electric tool is relatively large, and more circuits are required to match the alternating current voltage. On the one hand, the increase of the circuit requires the AC power tool to provide a large enough internal space for the layout of the circuit board. On the other hand, if only considering the increase in the volume of the AC power tool to increase the internal space, it will cause inconvenience for the customer to hold, thereby reducing Improve customer comfort.
发明内容Summary of the invention
本申请提供了一种结构紧凑,且方便用户握持的交流电动工具。The present application provides an AC power tool that is compact in structure and convenient for users to hold.
一实施例提供了一种交流电动工具,包括:壳体,形成有供用户握持的把手部;交流电单元,设置为接入交流电以为所述交流电动工具供电;电机;及电机控制单元,设置为控制所述电机;其中,所述电机控制单元包括:电磁电路板,与交流电单元电耦合连接且设置为抑制电磁干扰;电源电路板,与所述电磁电路板电耦合连接且设置为将交流电转换为直流电;控制电路板,与所述电源电路板电耦合连接;所述电磁电路板、所述电源电路板和所述控制电路板位于所述把手部形成的容纳空间内,且所述电磁电路板、所述电源电路板和所述控制电路板互相平行设置。An embodiment provides an AC power tool, including: a housing formed with a handle portion for a user to hold; an AC power unit configured to access AC power to supply power to the AC power tool; a motor; and a motor control unit, provided In order to control the motor; wherein, the motor control unit includes: an electromagnetic circuit board, which is electrically coupled to the alternating current unit and configured to suppress electromagnetic interference; and a power supply circuit board, which is electrically coupled to the electromagnetic circuit board and configured to transmit the alternating current Converted into direct current; a control circuit board electrically coupled to the power circuit board; the electromagnetic circuit board, the power circuit board, and the control circuit board are located in the containing space formed by the handle, and the electromagnetic The circuit board, the power supply circuit board and the control circuit board are arranged in parallel with each other.
一实施例提供一种交流电动工具,包括:壳体,形成有供用户握持的握持部,所述握持部形成有容纳空间且所述握持部具有相对设置的上侧和下侧;电机,位于所述壳体内,所述电机包括电机轴;交流电单元,设置为接入交流电以为所述电机供电;及多个电路板,至少部分位于所述握持部形成的容纳空间内并在上下方向上平行设置;其中,所述握持部的握持周长与所述电机沿所述 电机轴径向的最大周长之比的取值范围为1.04-1.27。An embodiment provides an AC power tool, comprising: a housing formed with a holding part for a user to hold, the holding part is formed with an accommodating space, and the holding part has an upper side and a lower side opposed to each other A motor, located in the housing, the motor including a motor shaft; an alternating current unit configured to access alternating current to supply power to the motor; and a plurality of circuit boards, at least partially located in the containing space formed by the holding portion and They are arranged in parallel in the vertical direction; wherein the ratio of the grip circumference of the grip portion to the maximum circumference of the motor along the radial direction of the motor shaft ranges from 1.04-1.27.
附图说明Description of the drawings
图1是一实施例中电动工具的结构示意图;Figure 1 is a schematic diagram of the structure of an electric tool in an embodiment;
图2是图1所示电动工具的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the electric tool shown in Fig. 1;
图3是一实施例中电机控制单元的结构示意图;Fig. 3 is a schematic diagram of the structure of a motor control unit in an embodiment;
图4是图3所示电机控制单元的的爆炸图;Figure 4 is an exploded view of the motor control unit shown in Figure 3;
图5是图3所示电机控制单元另一个角度的爆炸图;Fig. 5 is an exploded view of the motor control unit shown in Fig. 3 from another angle;
图6是图3所示电机控制单元的仰视图;Figure 6 is a bottom view of the motor control unit shown in Figure 3;
图7是图3所示的电源电路板、控制电路板和电磁电路板在上下方向上的投影示意图;FIG. 7 is a schematic diagram of the projection of the power supply circuit board, the control circuit board and the electromagnetic circuit board shown in FIG. 3 in the vertical direction;
图8是一实施例中电机控制单元的结构示意图;Fig. 8 is a schematic diagram of the structure of a motor control unit in an embodiment;
图9是图6所示电机控制单元沿B-B'线的剖视图。Fig. 9 is a cross-sectional view of the motor control unit shown in Fig. 6 along the line BB'.
具体实施方式Detailed ways
本实施例提供一种交流电动工具,在一实施例中,以角磨为例。参考图1和图2,角磨100包括:护罩101、输出轴102、电机103、传动机构、壳体105、电机控制单元108、交流电单元106和操作开关107。This embodiment provides an AC power tool. In one embodiment, an angle grinder is taken as an example. 1 and 2, the angle grinder 100 includes a shield 101, an output shaft 102, a motor 103, a transmission mechanism, a housing 105, a motor control unit 108, an alternating current unit 106 and an operation switch 107.
护罩101至少部分覆盖在打磨盘上以实现防护功能。输出轴102设置为安装或固定打磨盘。电机103设置为驱动输出轴102转动。电机103包括转子、定子和电机轴,通过传动机构连接输出轴102和电机轴,将电机轴的驱动力传递至输出轴102。The shield 101 at least partially covers the sanding disc to achieve a protective function. The output shaft 102 is configured to install or fix a grinding disc. The motor 103 is configured to drive the output shaft 102 to rotate. The motor 103 includes a rotor, a stator, and a motor shaft. The output shaft 102 and the motor shaft are connected through a transmission mechanism to transmit the driving force of the motor shaft to the output shaft 102.
交流电单元106设置为接入交流电以为角磨100供电。在一实施例中,交流电单元106包括交流电插头和与交流电插头电性连接的外围电路。其中,交流电插头插入交流电插座以接入交流市电,从而为电动工具提供电能来源。在其他实施例中,交流电单元106还包括其它的能够接入交流电的结构形式及外围电路,例如,交流电插头接入可移动的变电站等方式接入交流电。在一实施例中,交流电单元106只需满足能够接入交流电即可,具体的结构和形式,在此不作限制。其中,交流电单元106能接入的交流电的取值范围为110V-130V或210V-230V。The AC power unit 106 is configured to be connected to AC power to supply power to the angle grinder 100. In one embodiment, the AC power unit 106 includes an AC power plug and a peripheral circuit electrically connected to the AC power plug. Among them, the AC power plug is inserted into the AC power socket to access AC mains power, thereby providing a source of electrical energy for the power tool. In other embodiments, the AC power unit 106 further includes other structural forms and peripheral circuits that can be connected to AC power, for example, the AC power plug is connected to a movable substation to connect to the AC power. In one embodiment, the AC power unit 106 only needs to be able to access AC power, and the specific structure and form are not limited here. Among them, the value range of the alternating current that the alternating current unit 106 can access is 110V-130V or 210V-230V.
壳体105形成有一个供用户握持的把手部1051和位于把手部1051前端的头壳部1052。其中,前端指的是图1中的左侧。The housing 105 is formed with a handle portion 1051 for the user to hold and a head shell portion 1052 located at the front end of the handle portion 1051. Among them, the front end refers to the left side in Figure 1.
头壳部1052形成有一个能容纳电机103和传动机构的头壳空间。把手部1051形成有一个至少容纳电机控制单元108的容纳空间。把手部1051具有相对设置的上侧和下侧。如图2所示,把手部1051的前端形成有供用户握持的握持部,其中,握持部沿前后方向延伸,大体呈管状。在把手部1051的后端形成有位于握持部和交流电单元106之间的向下延伸的凸部。在一实施例中,握持部的外表面与凸部的外表面一体成型。握持部的握持周长L1与电机103沿电机轴的径向的最大周长L2之比的取值范围为1.04-1.27;在一实施例中,握持部的握持周长L1与电机103沿电机轴的径向的最大周长L2之比的取值范围为1.1-1.2。其中,前后或前端和后端依次对应的是图2中的左右方向。The head housing portion 1052 is formed with a head housing space capable of accommodating the motor 103 and the transmission mechanism. The handle portion 1051 is formed with an accommodating space for accommodating at least the motor control unit 108. The handle portion 1051 has an upper side and a lower side which are disposed oppositely. As shown in FIG. 2, the front end of the handle portion 1051 is formed with a grip portion for the user to hold, wherein the grip portion extends in the front-rear direction and is generally tubular. A downwardly extending convex portion located between the grip portion and the AC power unit 106 is formed at the rear end of the handle portion 1051. In one embodiment, the outer surface of the holding portion and the outer surface of the convex portion are integrally formed. The value range of the ratio of the grip circumference L1 of the grip part to the maximum circumference L2 of the motor 103 along the radial direction of the motor shaft is 1.04-1.27; in one embodiment, the grip circumference L1 of the grip part is equal to The value range of the ratio of the maximum circumference L2 of the motor 103 along the radial direction of the motor shaft is 1.1-1.2. Among them, the front and back or the front end and the back end in turn correspond to the left and right directions in FIG. 2.
操作开关107设置为启动或关闭电机103。当操作开关107触发时电机103启动,当操作开关107被释放时电机103关闭。操作开关107设置于头壳1052上。The operation switch 107 is set to turn the motor 103 on or off. The motor 103 is started when the operation switch 107 is triggered, and the motor 103 is turned off when the operation switch 107 is released. The operation switch 107 is provided on the head housing 1052.
虽然本实施例涉及到角磨100,但是应该理解本申请不限于所公开的实施例,而是可应用于其他类型的电动工具。Although the present embodiment relates to the angle grinder 100, it should be understood that the present application is not limited to the disclosed embodiment, but can be applied to other types of electric tools.
电机控制单元108设置于把手部1051形成的容纳空间内,电机控制单元108设置为控制电机103。如图3所示,电机控制单元108至少包括电磁电路板40、电源电路板20和控制电路板30。其中,电磁电路板40、控制电路板30和电源电路板20依次从下至上互相平行设置。The motor control unit 108 is arranged in the accommodating space formed by the handle portion 1051, and the motor control unit 108 is arranged to control the motor 103. As shown in FIG. 3, the motor control unit 108 at least includes an electromagnetic circuit board 40, a power circuit board 20 and a control circuit board 30. Among them, the electromagnetic circuit board 40, the control circuit board 30, and the power circuit board 20 are arranged in parallel with each other from bottom to top in sequence.
电磁电路板40与交流电单元106电耦合,且设置为接入交流电单元106输入的交流电并输出抗电磁干扰的交流电。The electromagnetic circuit board 40 is electrically coupled with the alternating current unit 106, and is configured to access the alternating current input by the alternating current unit 106 and output the alternating current against electromagnetic interference.
如图5和图6所示,电磁电路板40包括电磁正输入端子45、电磁负输入端子46、电磁正输出端子42和电磁负输出端子43。其中,电磁正输入端子45设置为接入交流电单元106的正极。电磁负输入端子46设置为接入交流电单元106的负极。在一实施例中,交流电单元106为可接入交流电的插头和线缆,线缆的正接线与电磁正输入端子45电性连接(例如,电焊接或电插入的方式建立电性连接),线缆的负接线与电磁负输入端子46电性连接(例如,电焊接或电插入的方式建立电性连接)。电磁正输出端子42与电磁正输入端子45电耦合连接以输出抗电磁干扰的交流电;电磁负输出端子43与电磁负输入端子46电耦合连接以输出抗电磁干扰的交流电。As shown in FIGS. 5 and 6, the electromagnetic circuit board 40 includes an electromagnetic positive input terminal 45, an electromagnetic negative input terminal 46, an electromagnetic positive output terminal 42 and an electromagnetic negative output terminal 43. Among them, the electromagnetic positive input terminal 45 is set to be connected to the positive electrode of the alternating current unit 106. The electromagnetic negative input terminal 46 is set to be connected to the negative electrode of the alternating current unit 106. In an embodiment, the AC power unit 106 is a plug and a cable that can be connected to AC power, and the positive wire of the cable is electrically connected to the electromagnetic positive input terminal 45 (for example, the electrical connection is established by electric welding or electric insertion), The negative connection of the cable is electrically connected to the electromagnetic negative input terminal 46 (for example, the electrical connection is established by electric welding or electric insertion). The electromagnetic positive output terminal 42 is electrically coupled to the electromagnetic positive input terminal 45 to output anti-electromagnetic interference alternating current; the electromagnetic negative output terminal 43 is electrically coupled to the electromagnetic negative input terminal 46 to output anti-electromagnetic interference alternating current.
电磁电路板40还包括电磁元件47和其它实现抗电磁干扰功能的电子元器件。电磁元件47和其它实现抗电磁干扰功能的电子元器串联在电磁正输入端子45和电磁正输出端子42之间以对交流电进行抗电磁干扰处理。电磁元件47安装在电 磁电路板40远离控制电路板30的一侧。The electromagnetic circuit board 40 also includes an electromagnetic element 47 and other electronic components that implement anti-electromagnetic interference functions. The electromagnetic element 47 and other electronic components that realize the anti-electromagnetic interference function are connected in series between the electromagnetic positive input terminal 45 and the electromagnetic positive output terminal 42 to perform anti-electromagnetic interference treatment on the alternating current. The electromagnetic element 47 is installed on the side of the electromagnetic circuit board 40 away from the control circuit board 30.
在一实施例中,电磁电路板40为PCB板,电磁元件47包括大电容和电感及电解电容。其中,在上下方向上,电容和电感安装在电磁电路板40远离控制电路板30的下侧。在前后方向上,电解电容安装在电磁电路板40的后侧。这样可使得具有较大体积的电解电容容纳于上述凸部所形成的凸部空间内,从而减小握持部的尺寸。In one embodiment, the electromagnetic circuit board 40 is a PCB board, and the electromagnetic element 47 includes a large capacitor, an inductor, and an electrolytic capacitor. Among them, in the vertical direction, the capacitor and the inductor are installed on the lower side of the electromagnetic circuit board 40 away from the control circuit board 30. In the front-rear direction, the electrolytic capacitor is mounted on the back side of the electromagnetic circuit board 40. In this way, an electrolytic capacitor with a relatively large volume can be accommodated in the convex space formed by the convex portion, thereby reducing the size of the gripping portion.
参考图5,电磁电路板40还包括第一电磁通孔44和第二电磁通孔41,第一电磁通孔44、第二电磁通孔41、电磁正输出端子42和电磁负输出端子43在电磁电路板40的前后方向上并排设置。第一电磁通孔44和第二电磁通孔41分别设置为使电源电路板20上的整流正输出端子213和整流负输出端子214通过。5, the electromagnetic circuit board 40 further includes a first electromagnetic through hole 44 and a second electromagnetic through hole 41, the first electromagnetic through hole 44, the second electromagnetic through hole 41, the electromagnetic positive output terminal 42, and the electromagnetic negative output terminal 43 The electromagnetic circuit boards 40 are arranged side by side in the front-rear direction. The first electromagnetic through hole 44 and the second electromagnetic through hole 41 are respectively arranged to pass the rectified positive output terminal 213 and the rectified negative output terminal 214 on the power circuit board 20.
电源电路板20与电磁电路板40电耦合连接,且设置为将电磁电路板40接入的抗电磁干扰的交流电转换为直流电输出。The power circuit board 20 is electrically coupled to the electromagnetic circuit board 40, and is configured to convert the anti-electromagnetic interference alternating current connected to the electromagnetic circuit board 40 into a direct current output.
如图4所示,电源电路板20包括整流桥21和滤波电容26。整流桥21和滤波电容26安装在电源电路板20远离控制电路板30的一侧。在一实施例中,整流桥21和滤波电容26设置在凸部所形成的凸部空间内并靠近凸部的外表面,这样可以在上下方向上减小电源电路板20和控制电路板30之间的间距,一方面减小凸部的外表面所形成的圆周的直径,另一方面也缩小了握持部的尺寸。As shown in FIG. 4, the power circuit board 20 includes a rectifier bridge 21 and a filter capacitor 26. The rectifier bridge 21 and the filter capacitor 26 are installed on the side of the power circuit board 20 away from the control circuit board 30. In one embodiment, the rectifier bridge 21 and the filter capacitor 26 are arranged in the convex space formed by the convex part and close to the outer surface of the convex part, so that the difference between the power supply circuit board 20 and the control circuit board 30 can be reduced in the vertical direction. On the one hand, the distance between the protrusions reduces the diameter of the circumference formed by the outer surface of the convex portion, and on the other hand, it also reduces the size of the gripping portion.
如图4和图5所示,整流桥21包括整流正输入端子211、整流负输入端子212、整流正输出端子213和整流负输出端子214。整流正输入端子211与电磁正输出端子42电耦合连接以接入交流电的正极,整流负输入端子212与电磁负输出端子43电耦合连接以接入交流电的负极。整流正输出端子213与电源正输入端子25电耦合连接以输出经过整流桥21整流的直流电的正极到电源电路板20,整流负输出端子214与电源负输入端子22电耦合连接以输出经过整流桥21整流的直流电的负极到电源电路板20。As shown in FIGS. 4 and 5, the rectifying bridge 21 includes a rectifying positive input terminal 211, a rectifying negative input terminal 212, a rectifying positive output terminal 213 and a rectifying negative output terminal 214. The rectifying positive input terminal 211 is electrically coupled to the electromagnetic positive output terminal 42 to connect to the positive electrode of the alternating current, and the rectifying negative input terminal 212 is electrically coupled to the electromagnetic negative output terminal 43 to connect to the negative electrode of the alternating current. The rectifier positive output terminal 213 is electrically coupled to the power supply positive input terminal 25 to output the positive electrode of the direct current rectified by the rectifier bridge 21 to the power supply circuit board 20, and the rectifier negative output terminal 214 is electrically coupled to the power supply negative input terminal 22 to output the output through the rectifier bridge 21. The negative pole of the rectified DC power goes to the power supply circuit board 20.
在一实施例中,整流桥21为整流芯片,整流正输入端子211、整流负输入端子212、整流正输出端子213和整流负输出端子214为整流桥21的管脚。在其他实施例中,整流正输入端子211、整流负输入端子212、整流正输出端子213和整流负输出端子214是向一个方向延伸的销。In one embodiment, the rectifier bridge 21 is a rectifier chip, and the rectifier positive input terminal 211, the rectifier negative input terminal 212, the rectifier positive output terminal 213, and the rectifier negative output terminal 214 are the pins of the rectifier bridge 21. In other embodiments, the rectified positive input terminal 211, the rectified negative input terminal 212, the rectified positive output terminal 213, and the rectified negative output terminal 214 are pins extending in one direction.
电源电路板20还包括第一电源通孔23和第二电源通孔24。第一电源通孔23在上下方向上相对所述整流正输入端子211设置以使所述整流正输入端子211穿过所述第一电源通孔23;第二电源通孔24在上下方向上相对所述整流负输入端 子212设置以使所述整流负输入端子212穿过所述第二电源通孔24。The power supply circuit board 20 further includes a first power supply through hole 23 and a second power supply through hole 24. The first power supply through hole 23 is arranged opposite to the rectifying positive input terminal 211 in the up and down direction so that the rectifying positive input terminal 211 passes through the first power supply through hole 23; the second power supply through hole 24 is opposite in the up and down direction The rectified negative input terminal 212 is arranged so that the rectified negative input terminal 212 passes through the second power supply through hole 24.
电源电路板20还包括电源正输出端子27和电源负输出端子28。电源正输出端子27和电源正输入端子25电耦合连接以接入经过滤波的直流电;电源负输出端子28和电源负输入端子22电耦合连接以接入经过滤波的直流电。The power circuit board 20 also includes a power positive output terminal 27 and a power negative output terminal 28. The power supply positive output terminal 27 and the power supply positive input terminal 25 are electrically coupled to connect to the filtered direct current; the power negative output terminal 28 and the power negative input terminal 22 are electrically coupled to connect to the filtered direct current.
控制电路板30设置为实现角磨100的控制功能。参考图2-图3,控制电路板30设置在握持部和凸部共同形成的容纳空间内。控制电路板30的长度大于电磁电路板40的长度,控制电路板30的长度大于电源电路板20的长度。The control circuit board 30 is configured to realize the control function of the angle grinder 100. Referring to FIGS. 2 to 3, the control circuit board 30 is disposed in the containing space formed by the grip and the convex portion. The length of the control circuit board 30 is greater than the length of the electromagnetic circuit board 40, and the length of the control circuit board 30 is greater than the length of the power circuit board 20.
参考图7,控制电路板30包括第一区域31和第二区域32。其中,第一区域31在上下方向上的投影与电磁电路板40和电源电路板20在上下方向上的投影重合。第二区域32在上下方向上的投影面超出电磁电路板40和电源电路板20在上下方向上的投影面。散热片可设置在第二区域32中,进一步减小了握持部的尺寸。Referring to FIG. 7, the control circuit board 30 includes a first area 31 and a second area 32. Wherein, the projection of the first area 31 in the vertical direction coincides with the projection of the electromagnetic circuit board 40 and the power circuit board 20 in the vertical direction. The projection surface of the second region 32 in the vertical direction exceeds the projection surface of the electromagnetic circuit board 40 and the power supply circuit board 20 in the vertical direction. The heat sink can be arranged in the second area 32, further reducing the size of the grip.
如图5所示,控制电路板30包括第一控制正输入端子34、第一控制负输入端子35、第一控制通孔33和第二控制通孔36。第一控制正输入端子34、第一控制负输入端子35、第一控制通孔33和第二控制通孔36在控制电路板30的前后方向上并排设置且都设置于控制电路板30的第一区域31内。其中,第一控制正输入端子34与电磁正输出端子42电耦合连接以接入交流电的正极,第一控制负输入端子35与电磁负输出端子43电耦合连接以接入交流电的负极。第一控制通孔33在上下方向上相对整流正输入端子211设置以使整流正输出端子211穿过第一控制通孔33;第二控制通孔36设置在上下方向上相对整流负输出端子214设置以使整流负输出端子214穿过第二控制通孔36。As shown in FIG. 5, the control circuit board 30 includes a first control positive input terminal 34, a first control negative input terminal 35, a first control through hole 33 and a second control through hole 36. The first control positive input terminal 34, the first control negative input terminal 35, the first control through hole 33, and the second control through hole 36 are arranged side by side in the front and rear direction of the control circuit board 30 and are all arranged on the first control circuit board 30. Within an area 31. Wherein, the first control positive input terminal 34 is electrically coupled to the electromagnetic positive output terminal 42 to connect to the positive electrode of the alternating current, and the first control negative input terminal 35 is electrically coupled to the electromagnetic negative output terminal 43 to connect to the negative electrode of the alternating current. The first control through hole 33 is arranged in the up and down direction relative to the rectifying positive input terminal 211 so that the rectifying positive output terminal 211 passes through the first control through hole 33; the second control through hole 36 is arranged in the up and down direction relative to the rectifying negative output terminal 214 It is arranged so that the rectified negative output terminal 214 passes through the second control through hole 36.
控制电路板30还包括第二控制正输入端子37和第二控制负输入端子38。第二控制正输入端子37和第二控制负输入端子38设置于第一区域31内。其中,第二控制正输入端子37与电源正输出端子27电耦合连接以接入直流电的正极到控制电路板30,电源负输出端子28与第二控制负输入端子38电耦合连接以接入直流电的负极到控制电路板30。在一实施例中,电源正输出端子27和第二控制正输入端子37通过连接销电连接,电源负输出端子28和第二控制负输入端子38通过连接销电连接。在其他实施例中,电源正输出端子27和第二控制正输入端子37通过导线电连接,电源负输出端子28和第二控制负输入端子38通过导线电连接。The control circuit board 30 also includes a second control positive input terminal 37 and a second control negative input terminal 38. The second control positive input terminal 37 and the second control negative input terminal 38 are provided in the first area 31. Among them, the second control positive input terminal 37 is electrically coupled to the power supply positive output terminal 27 to connect the positive electrode of the direct current to the control circuit board 30, and the power negative output terminal 28 is electrically coupled to the second control negative input terminal 38 to connect to the direct current. The negative pole to the control circuit board 30. In an embodiment, the power positive output terminal 27 and the second control positive input terminal 37 are electrically connected through a connecting pin, and the power negative output terminal 28 and the second control negative input terminal 38 are electrically connected through a connecting pin. In other embodiments, the power supply positive output terminal 27 and the second control positive input terminal 37 are electrically connected by wires, and the power supply negative output terminal 28 and the second control negative input terminal 38 are electrically connected by wires.
电源电路板20与电磁电路板40电耦合连接以接入交流电;控制电路板30与电源电路板20电耦合连接,以接入直流电。控制电路板30还与电磁电路板40电 耦合连接以接入交流电。The power circuit board 20 is electrically coupled to the electromagnetic circuit board 40 to connect to alternating current; the control circuit board 30 is electrically coupled to the power circuit board 20 to connect to direct current. The control circuit board 30 is also electrically coupled to the electromagnetic circuit board 40 for access to alternating current.
电源电路板20和电磁电路板40的电子元件都安装在远离控制电路板30的一侧,可以缩小电机控制单元108的体积,进一步缩小了容纳电机控制单元108的把手部1051的尺寸,使电动工具的结构更紧凑。The electronic components of the power supply circuit board 20 and the electromagnetic circuit board 40 are mounted on the side away from the control circuit board 30, which can reduce the volume of the motor control unit 108 and further reduce the size of the handle portion 1051 accommodating the motor control unit 108. The structure of the tool is more compact.
在一实施例中,整流桥21沿着上下方向依次插入电源电路板20、控制电路板30和电磁电路板40。In an embodiment, the rectifier bridge 21 is sequentially inserted into the power circuit board 20, the control circuit board 30, and the electromagnetic circuit board 40 along the up and down direction.
交流电单元106的正极接入电磁正输入端子45,交流电单元106的负极接入电磁负输入端子46,抗电磁干扰的交流电的正极从电磁正输出端子42输出到整流正输入端子211,抗电磁干扰的交流电的负极从电磁负输出端子43输出到整流负输入端子212,交流电经过整流桥21整流为直流电,通过整流正输出端子213和整流负输出端子214传输到电源电流板20上。直流电经过滤波电容26进行滤波,而后直流电的正极和负极分别通过电源正输出端子27和电源负输出端子28传输到控制电路板30上。在一实施例中,直流电的正极传输到第二控制正输入端子37,直流电的负极传输到第二控制负输入端子38。The positive pole of the alternating current unit 106 is connected to the electromagnetic positive input terminal 45, the negative pole of the alternating current unit 106 is connected to the electromagnetic negative input terminal 46, and the positive electrode of the anti-electromagnetic interference alternating current is output from the electromagnetic positive output terminal 42 to the rectifier positive input terminal 211, which is anti-electromagnetic interference The negative electrode of the alternating current is output from the electromagnetic negative output terminal 43 to the rectified negative input terminal 212. The alternating current is rectified into direct current through the rectifier bridge 21, and is transmitted to the power current board 20 through the rectified positive output terminal 213 and the rectified negative output terminal 214. The direct current is filtered by the filter capacitor 26, and then the positive and negative electrodes of the direct current are respectively transmitted to the control circuit board 30 through the power positive output terminal 27 and the power negative output terminal 28. In an embodiment, the positive pole of the direct current is transmitted to the second control positive input terminal 37, and the negative pole of the direct current is transmitted to the second negative control input terminal 38.
抗电磁干扰的交流电的正极还通过整流正输入端子211输出到控制电路板30上的第一控制正输入端子34;电磁负输出端子43输出抗电磁干扰的交流电的负极到整流负输入端子212,交流电通过整流负输入端子212输出到控制电路板30上的第一控制负输入端子35。在一实施例中,控制电路板30上设置有过零检测电路和控制器,过零检测电路被配置为接入交流电并在交流电压过零点时输出一个过零信号给控制器,控制器设置为接收来自过零检测电路的过零信号,且在过零信号触发计时,在预设时间区间内,输出第一控制信号至驱动电路以使定子绕组上电以启动电机103。此时,电流流经定子绕组,使得定子绕组产生定子磁场,定子磁场和转子相互作用使得电机103开始转动。The positive electrode of the anti-electromagnetic interference alternating current is also output to the first control positive input terminal 34 on the control circuit board 30 through the rectifying positive input terminal 211; the electromagnetic negative output terminal 43 outputs the negative electrode of the anti-electromagnetic interference alternating current to the rectifying negative input terminal 212, The alternating current is output to the first control negative input terminal 35 on the control circuit board 30 through the rectified negative input terminal 212. In one embodiment, the control circuit board 30 is provided with a zero-crossing detection circuit and a controller. The zero-crossing detection circuit is configured to connect to AC power and output a zero-crossing signal to the controller when the AC voltage crosses the zero point. In order to receive the zero-crossing signal from the zero-crossing detection circuit and trigger the timing when the zero-crossing signal is used, a first control signal is output to the driving circuit within a preset time interval to power on the stator winding to start the motor 103. At this time, current flows through the stator windings, so that the stator windings generate a stator magnetic field, and the stator magnetic field interacts with the rotor to make the motor 103 start to rotate.
电机控制单元108中,能够利用连接销实现多个电路板之间的电连接,且能够利用电子元器件的管脚应用于不同电路板之间的电连接。因此,不必再额外制作电路板之间的连接构件,从而能够使电机控制单元108更加紧凑,相应的缩小了容纳电机控制单元108的握持部1051的尺寸,增强用户体验的舒适度,也使得多个电路板的连接更加稳固。In the motor control unit 108, connecting pins can be used to realize electrical connections between multiple circuit boards, and the pins of electronic components can be used for electrical connections between different circuit boards. Therefore, it is not necessary to make additional connecting members between the circuit boards, so that the motor control unit 108 can be made more compact, and the size of the grip portion 1051 accommodating the motor control unit 108 can be reduced accordingly, which enhances the comfort of the user experience and also makes The connection of multiple circuit boards is more stable.
参考图8和图9所示,电机控制单元108还包括绝缘垫片50和支撑件60。绝缘垫片50设置在电源电路板20和控制电路板30之间,防止电源电路板20和控制电路板30之间距离过近发生短路。在一实施例中,绝缘垫片50还包括一个凹部, 可以使整流正输入端子211、整流负输入端子212、整流正输出端子213和整流负输出端子214通过。在其他实施例中,绝缘垫片50包括四个通孔,四个通孔在上下方向上相对整流桥21的端子设置以使整流正输入端子211、整流负输入端子212、整流正输出端子213和整流负输出端子214可以穿过。Referring to FIGS. 8 and 9, the motor control unit 108 further includes an insulating gasket 50 and a support 60. The insulating gasket 50 is arranged between the power supply circuit board 20 and the control circuit board 30 to prevent the short circuit between the power supply circuit board 20 and the control circuit board 30 from being too close. In an embodiment, the insulating gasket 50 further includes a recess, which can pass the rectified positive input terminal 211, the rectified negative input terminal 212, the rectified positive output terminal 213, and the rectified negative output terminal 214. In other embodiments, the insulating gasket 50 includes four through holes, and the four through holes are arranged opposite to the terminals of the rectifier bridge 21 in the up and down direction so that the rectification positive input terminal 211, the rectification negative input terminal 212, and the rectification positive output terminal 213 And the rectified negative output terminal 214 can pass through.
支撑件60包括支撑板61、第一支撑部62和第二支撑部63。支撑板61设置在控制电路板30和电磁电路板40之间,可以防止控制电路板30和电磁电路板40之间距离过近发生电路。第一支撑部62设置在支撑板61上侧且形成有容纳电源电路板20和控制电路板30的第一容纳空间,第二支撑部63设置在支撑板61的下侧且形成有容纳电磁电路板40的第二容纳空间。支撑件60还可以固定电机控制单元108,使电机控制单元108更加稳定的固定在把手部1051。The support 60 includes a support plate 61, a first support portion 62 and a second support portion 63. The support plate 61 is arranged between the control circuit board 30 and the electromagnetic circuit board 40, which can prevent the control circuit board 30 and the electromagnetic circuit board 40 from being too close to generate a circuit. The first support portion 62 is provided on the upper side of the support plate 61 and is formed with a first accommodating space for accommodating the power supply circuit board 20 and the control circuit board 30, and the second support portion 63 is provided on the lower side of the support plate 61 and is formed with a accommodating electromagnetic circuit The second accommodating space of the board 40. The support 60 can also fix the motor control unit 108, so that the motor control unit 108 is more stably fixed to the handle 1051.
电机控制单元108的组装方法为:整流桥21沿上下方向插入电源电路板20;整流桥21沿上下方向插入绝缘垫片50;整流桥21沿上下方向再插入控制电路板30;整流桥21沿上下方向插入支撑件60;整流桥21沿上下方向插入所述电磁电路板40。The assembly method of the motor control unit 108 is as follows: the rectifier bridge 21 is inserted into the power circuit board 20 in the up and down direction; the rectifier bridge 21 is inserted into the insulating gasket 50 in the up and down direction; the rectifier bridge 21 is inserted into the control circuit board 30 in the up and down direction; The support 60 is inserted in the up and down direction; the rectifier bridge 21 is inserted into the electromagnetic circuit board 40 in the up and down direction.

Claims (23)

  1. 一种交流电动工具,包括:An AC power tool, including:
    壳体,形成有供用户握持的把手部,所述把手部形成有容纳空间;The housing is formed with a handle portion for the user to hold, and the handle portion is formed with an accommodating space;
    交流电单元,设置为接入交流电以为所述交流电动工具供电;The AC power unit is set to be connected to AC power to supply power to the AC power tool;
    电机;及Motor; and
    电机控制单元,设置为控制所述电机;A motor control unit, configured to control the motor;
    其中,所述电机控制单元包括:Wherein, the motor control unit includes:
    电磁电路板,与所述交流电单元电耦合连接且设置为抑制电磁干扰;An electromagnetic circuit board electrically coupled to the AC unit and configured to suppress electromagnetic interference;
    电源电路板,与所述电磁电路板电耦合连接且设置为将所述交流电转换为直流电;及A power circuit board electrically coupled to the electromagnetic circuit board and configured to convert the alternating current into direct current; and
    控制电路板,与所述电源电路板电耦合连接;The control circuit board is electrically coupled to the power supply circuit board;
    其中,所述电磁电路板、所述电源电路板和所述控制电路板位于所述容纳空间内,且所述电磁电路板、所述电源电路板和所述控制电路板互相平行设置。Wherein, the electromagnetic circuit board, the power supply circuit board and the control circuit board are located in the containing space, and the electromagnetic circuit board, the power supply circuit board and the control circuit board are arranged in parallel with each other.
  2. 根据权利要求1所述的交流电动工具,其中,所述把手部具有相对设置的上侧和下侧;所述控制电路板形成有:The AC power tool according to claim 1, wherein the handle portion has an upper side and a lower side which are arranged oppositely; and the control circuit board is formed with:
    第一区域,所述电磁电路板和所述电源电路板在上下方向上的投影面分别与所述第一区域在上下方向上的投影面重合;及In the first area, the projection surfaces of the electromagnetic circuit board and the power supply circuit board in the up and down directions respectively coincide with the projection surfaces of the first area in the up and down directions; and
    第二区域,所述第二区域在上下方向上的投影面超出所述电磁电路板和所述电源电路板在上下方向上的投影面。In the second area, the projection surface of the second area in the vertical direction exceeds the projection surface of the electromagnetic circuit board and the power circuit board in the vertical direction.
  3. 根据权利要求1所述的交流电动工具,其中,所述电磁电路板包括电磁元件;所述控制电路板的长度大于所述电磁电路板的长度以使所述电磁元件安装在所述电磁电路板远离所述控制电路板的一侧。The AC power tool according to claim 1, wherein the electromagnetic circuit board includes an electromagnetic element; the length of the control circuit board is greater than the length of the electromagnetic circuit board so that the electromagnetic element is mounted on the electromagnetic circuit board The side away from the control circuit board.
  4. 根据权利要求1所述的交流电动工具,其中,所述电源电路板包括整流桥和滤波电容;所述控制电路板的长度大于所述电源电路板的长度以使得所述整流桥和所述滤波电容安装在所述电源电路板远离所述控制电路板的一侧。The AC power tool according to claim 1, wherein the power circuit board includes a rectifier bridge and a filter capacitor; the length of the control circuit board is greater than the length of the power circuit board so that the rectifier bridge and the filter capacitor The capacitor is installed on the side of the power circuit board away from the control circuit board.
  5. 根据权利要求2所述的交流电动工具,其中,所述电磁电路板包括电磁正输出端子和电磁负输出端子,所述控制电路板包括:The AC power tool according to claim 2, wherein the electromagnetic circuit board includes an electromagnetic positive output terminal and an electromagnetic negative output terminal, and the control circuit board includes:
    第一控制正输入端子,与所述电磁正输出端子电连接以接入所述交流电的正极到所述控制电路板;及The first control positive input terminal is electrically connected to the electromagnetic positive output terminal to connect the positive electrode of the alternating current to the control circuit board; and
    第一控制负输入端子,与所述电磁负输出端子电连接以接入所述交流电的负极到所述控制电路板;The first control negative input terminal is electrically connected to the electromagnetic negative output terminal to connect the negative electrode of the alternating current to the control circuit board;
    其中,所述第一控制正输入端子和所述第一控制负输入端子位于所述第一 区域。Wherein, the first control positive input terminal and the first control negative input terminal are located in the first area.
  6. 根据权利要求5所述的交流电动工具,其中,所述电源电路板包括整流桥、电源正输入端子及电源负输入端子,所述整流桥设置为将所述交流电转化为直流电输出;The AC electric tool according to claim 5, wherein the power circuit board comprises a rectifier bridge, a power supply positive input terminal and a power supply negative input terminal, and the rectifier bridge is configured to convert the alternating current into a direct current output;
    其中,所述整流桥包括:Wherein, the rectifier bridge includes:
    整流正输入端子,与所述电磁正输出端子电耦合连接以接入所述交流电;A rectified positive input terminal electrically coupled to the electromagnetic positive output terminal to access the alternating current;
    整流负输入端子,与所述电磁负输出端子电耦合连接以接入所述交流电;A rectified negative input terminal electrically coupled to the electromagnetic negative output terminal to access the alternating current;
    整流正输出端子,与所述电源正输入端子电性连接;及The rectified positive output terminal is electrically connected to the positive input terminal of the power supply; and
    整流负输出端子,与所述电源负输入端子电性连接;The rectified negative output terminal is electrically connected to the negative input terminal of the power supply;
    其中,所述电源正输入端子与所述整流正输出端子电性连接以接入经所述整流桥整流的直流电,所述整流正输出端子穿过所述电源正输入端子;所述电源负输入端子与所述整流负输出端子电性连接以接入经所述整流桥整流的直流电,所述整流负输出端子穿过所述电源负输入端子;Wherein, the positive input terminal of the power supply is electrically connected with the positive output terminal of the rectifier to access the direct current rectified by the rectifier bridge, and the positive output terminal of the rectification passes through the positive input terminal of the power supply; the negative input of the power supply The terminal is electrically connected to the rectified negative output terminal to access the direct current rectified by the rectifier bridge, and the rectified negative output terminal passes through the negative input terminal of the power supply;
    所述电源电路板还包括:The power supply circuit board further includes:
    第一电源通孔,在上下方向上相对所述整流正输入端子设置以使所述整流正输入端子穿过所述第一电源通孔;及The first power supply through hole is arranged in an up-down direction relative to the rectifying positive input terminal so that the rectifying positive input terminal passes through the first power supply through hole; and
    第二电源通孔,在上下方向上相对所述整流负输入端子设置以使所述整流负输入端子穿过所述第二电源通孔。The second power supply through hole is arranged relative to the rectifying negative input terminal in the up and down direction so that the rectifying negative input terminal passes through the second power supply through hole.
  7. 根据权利要求6所述的交流电动工具,其中,所述电磁电路板还包括电磁正输入端子和电磁负输入端子,所述电磁正输入端子设置为接入所述交流电的正极;所述电磁负输入端子设置为接入所述交流电的负极;所述电磁正输出端子与所述电磁正输入端子电耦合连接以输出抗电磁干扰的交流电;所述电磁负输出端子与所述电磁负输入端子电耦合连接以输出抗电磁干扰的交流电;所述整流正输入端子贯穿所述电磁正输出端子;所述整流负输出端子贯穿所述电磁负输出端子。The AC power tool according to claim 6, wherein the electromagnetic circuit board further comprises an electromagnetic positive input terminal and an electromagnetic negative input terminal, the electromagnetic positive input terminal is set to be connected to the positive electrode of the alternating current; the electromagnetic negative The input terminal is set to connect to the negative electrode of the alternating current; the electromagnetic positive output terminal is electrically coupled to the electromagnetic positive input terminal to output anti-electromagnetic interference alternating current; the electromagnetic negative output terminal is electrically connected to the electromagnetic negative input terminal The rectified positive input terminal penetrates the electromagnetic positive output terminal; the rectified negative output terminal penetrates the electromagnetic negative output terminal.
  8. 根据权利要求6所述的交流电动工具,其中,所述控制电路板还包括:The AC power tool according to claim 6, wherein the control circuit board further comprises:
    第一控制通孔,在上下方向上相对所述整流正输出端子设置以使所述整流正输出端子穿过所述第一控制通孔;及A first control through hole, which is arranged relative to the rectifying positive output terminal in the up-down direction so that the rectifying positive output terminal passes through the first control through hole; and
    第二控制通孔,在上下方向上相对所述整流负输出端子设置以使所述整流负输出端子穿过所述第二控制通孔。The second control through hole is arranged relative to the rectifying negative output terminal in the up-down direction so that the rectifying negative output terminal passes through the second control through hole.
  9. 根据权利要求6所述的交流电动工具,其中,所述电磁电路板还包括:The AC power tool according to claim 6, wherein the electromagnetic circuit board further comprises:
    第一电磁通孔,在上下方向上相对所述整流正输出端子设置以使所述整流 正输出端子穿过所述第一电磁通孔;及The first electromagnetic through hole is arranged opposite to the rectifying positive output terminal in the up-down direction so that the rectifying positive output terminal passes through the first electromagnetic through hole; and
    第二电磁通孔,在上下方向上相对所述整流负输出端子设置以使所述整流负输出端子穿过所述第二电磁通孔。The second electromagnetic through hole is arranged opposite to the rectifying negative output terminal in the up-down direction so that the rectifying negative output terminal passes through the second electromagnetic through hole.
  10. 根据权利要求6所述的交流电动工具,其中,所述电机控制单元还包括绝缘垫片,所述绝缘垫片设置在所述电源电路板和所述控制电路板之间;所述绝缘垫片包括使所述整流正输入端子、所述整流负输入端子、所述整流正输出端子和所述整流负输出端子通过的凹部。The AC power tool according to claim 6, wherein the motor control unit further comprises an insulating spacer, the insulating spacer being arranged between the power circuit board and the control circuit board; the insulating spacer It includes a recess through which the rectified positive input terminal, the rectified negative input terminal, the rectified positive output terminal and the rectified negative output terminal pass.
  11. 根据权利要求1所述的交流电动工具,其中,所述电机控制单元还包括支撑件,所述支撑件包括支撑板、第一支撑部和第二支撑部;The AC power tool according to claim 1, wherein the motor control unit further comprises a support, and the support includes a support plate, a first support part and a second support part;
    所述支撑板设置在所述电磁电路板和所述控制电路板之间;The supporting board is arranged between the electromagnetic circuit board and the control circuit board;
    所述第一支撑部形成有第一容纳空间,所述第一容纳空间设置为容纳所述电源电路板和所述控制电路板;The first supporting portion is formed with a first accommodating space, and the first accommodating space is configured to accommodate the power circuit board and the control circuit board;
    所述第二支撑部形成有第二容纳空间,所述第二容纳空间设置为容纳所述电磁电路板。The second supporting portion is formed with a second accommodating space, and the second accommodating space is configured to accommodate the electromagnetic circuit board.
  12. 一种交流电动工具,包括:An AC power tool, including:
    壳体,形成有供用户握持的握持部,所述握持部形成有容纳空间且所述握持部具有相对设置的上侧和下侧;The housing is formed with a holding portion for the user to hold, the holding portion is formed with an accommodating space, and the holding portion has an upper side and a lower side that are arranged oppositely;
    电机,位于所述壳体内,所述电机包括电机轴;A motor located in the housing, and the motor includes a motor shaft;
    交流电单元,设置为接入交流电以为所述电机供电;及AC power unit, set to be connected to AC power to supply power to the motor; and
    多个电路板,至少部分位于所述容纳空间内并在上下方向上平行设置;A plurality of circuit boards, at least partially located in the containing space and arranged in parallel in the up and down direction;
    其中,所述握持部的握持周长与所述电机沿所述电机轴径向的最大周长之比的取值范围为1.04-1.27。Wherein, the value range of the ratio of the grip circumference of the grip portion to the maximum circumference of the motor along the radial direction of the motor shaft is 1.04-1.27.
  13. 根据权利要求12所述的交流电动工具,其中,所述多个电路板包括:The AC power tool according to claim 12, wherein the plurality of circuit boards comprise:
    电磁电路板,与所述交流电单元电耦合连接且设置为抑制电磁干扰;An electromagnetic circuit board electrically coupled to the AC unit and configured to suppress electromagnetic interference;
    电源电路板,与所述电磁电路板电耦合连接且设置为将所述交流电转换为直流电;及A power circuit board electrically coupled to the electromagnetic circuit board and configured to convert the alternating current into direct current; and
    控制电路板,与所述电源电路板电耦合连接;The control circuit board is electrically coupled to the power supply circuit board;
    其中,所述电磁电路板、所述电源电路板和所述控制电路板位于所述容纳空间内,所述电磁电路板、所述电源电路板和所述控制电路板互相平行设置。Wherein, the electromagnetic circuit board, the power supply circuit board and the control circuit board are located in the containing space, and the electromagnetic circuit board, the power supply circuit board and the control circuit board are arranged in parallel with each other.
  14. 根据权利要求13所述的交流电动工具,其中,所述控制电路板形成有:The AC power tool according to claim 13, wherein the control circuit board is formed with:
    第一区域,所述电磁电路板和所述电源电路板在上下方向上的投影面与所 述第一区域在上下方向上的投影面重合;及In the first area, the projection surface of the electromagnetic circuit board and the power supply circuit board in the vertical direction coincides with the projection surface of the first area in the vertical direction; and
    第二区域,所述第二区域在上下方向上的投影面超出所述电磁电路板和所述电源电路板在上下方向上的投影面。In the second area, the projection surface of the second area in the vertical direction exceeds the projection surface of the electromagnetic circuit board and the power circuit board in the vertical direction.
  15. 根据权利要求13所述的交流电动工具,其中,所述电磁电路板包括电磁元件;所述控制电路板的长度大于所述电磁电路板的长度以使所述电磁元件安装在所述电磁电路板远离所述控制电路板的一侧。The AC power tool according to claim 13, wherein the electromagnetic circuit board includes an electromagnetic element; the length of the control circuit board is greater than the length of the electromagnetic circuit board so that the electromagnetic element is mounted on the electromagnetic circuit board The side away from the control circuit board.
  16. 根据权利要求13所述的交流电动工具,其中,所述电源电路板包括整流桥和滤波电容;所述控制电路板的长度大于所述电源电路板的长度以使得所述整流桥和所述滤波电容安装在所述电源电路板远离所述控制电路板的一侧。The AC power tool according to claim 13, wherein the power circuit board includes a rectifier bridge and a filter capacitor; the length of the control circuit board is greater than the length of the power circuit board so that the rectifier bridge and the filter The capacitor is installed on the side of the power circuit board away from the control circuit board.
  17. 根据权利要求14所述的交流电动工具,其中,所述电磁电路板包括电磁正输出端子和电磁负输出端子,所述控制电路板还包括:The AC power tool according to claim 14, wherein the electromagnetic circuit board includes an electromagnetic positive output terminal and an electromagnetic negative output terminal, and the control circuit board further includes:
    第一控制正输入端子,与所述电磁正输出端子电连接以接入所述交流电的正极到所述控制电路板;及The first control positive input terminal is electrically connected to the electromagnetic positive output terminal to connect the positive electrode of the alternating current to the control circuit board; and
    第一控制负输入端子,与所述电磁负输出端子电连接以接入所述交流电的负极到所述控制电路板;The first control negative input terminal is electrically connected to the electromagnetic negative output terminal to connect the negative electrode of the alternating current to the control circuit board;
    其中,所述第一控制正输入端子和所述第一控制负输入端子位于所述第一区域。Wherein, the first control positive input terminal and the first control negative input terminal are located in the first area.
  18. 根据权利要求17所述的交流电动工具,其中,所述电源电路板包括整流桥、电源正输入端子及电源负输入端子,所述整流桥设置为将所述交流电转化为直流电输出;The AC electric tool according to claim 17, wherein the power circuit board comprises a rectifier bridge, a power supply positive input terminal and a power supply negative input terminal, and the rectifier bridge is configured to convert the AC power into a DC power output;
    其中,所述整流桥包括:Wherein, the rectifier bridge includes:
    整流正输入端子,与所述电磁正输出端子电耦合连接以接入所述交流电;A rectified positive input terminal electrically coupled to the electromagnetic positive output terminal to access the alternating current;
    整流负输入端子,与所述电磁负输出端子电耦合连接以接入所述交流电;A rectified negative input terminal electrically coupled to the electromagnetic negative output terminal to access the alternating current;
    整流正输出端子,与所述电源正输入端子电性连接;及The rectified positive output terminal is electrically connected to the positive input terminal of the power supply; and
    整流负输出端子,与所述电源负输入端子电性连接;The rectified negative output terminal is electrically connected to the negative input terminal of the power supply;
    其中,所述电源正输入端子与所述整流正输出端子电性连接以接入经所述整流桥整流的直流电,所述整流正输出端子穿过所述电源正输入端子;所述电源负输入端子与所述整流负输出端子电性连接以接入经所述整流桥整流的直流电,所述整流负输出端子穿过所述电源负输入端子;Wherein, the positive input terminal of the power supply is electrically connected with the positive output terminal of the rectifier to access the direct current rectified by the rectifier bridge, the positive output terminal of the rectification passes through the positive input terminal of the power supply; the negative input of the power supply The terminal is electrically connected to the rectified negative output terminal to access the direct current rectified by the rectifier bridge, and the rectified negative output terminal passes through the negative input terminal of the power supply;
    所述电源电路板还包括:The power supply circuit board further includes:
    第一电源通孔,在上下方向上相对所述整流正输入端子设置以使所述整流 正输入端子穿过所述第一电源通孔;及The first power supply through hole is arranged in the up-down direction relative to the rectification positive input terminal so that the rectification positive input terminal passes through the first power supply through hole; and
    第二电源通孔,在上下方向上相对所述整流负输入端子设置以使所述整流负输入端子穿过所述第二电源通孔。The second power supply through hole is arranged relative to the rectifying negative input terminal in the up and down direction so that the rectifying negative input terminal passes through the second power supply through hole.
  19. 根据权利要求18所述的交流电动工具,其中,所述电磁电路板还包括电磁正输入端子和电磁负输入端子,所述电磁正输入端子设置为接入所述交流电的正极;所述电磁负输入端子设置为接入所述交流电的负极;所述电磁正输出端子与所述电磁正输入端子电耦合连接以输出抗电磁干扰的交流电;所述电磁负输出端子与所述电磁负输入端子电耦合连接以输出抗电磁干扰的交流电;所述整流正输入端子贯穿所述电磁正输出端子;所述整流负输出端子贯穿所述电磁负输出端子。The AC power tool according to claim 18, wherein the electromagnetic circuit board further comprises an electromagnetic positive input terminal and an electromagnetic negative input terminal, the electromagnetic positive input terminal is set to be connected to the positive electrode of the alternating current; the electromagnetic negative The input terminal is set to connect to the negative electrode of the alternating current; the electromagnetic positive output terminal is electrically coupled to the electromagnetic positive input terminal to output anti-electromagnetic interference alternating current; the electromagnetic negative output terminal is electrically connected to the electromagnetic negative input terminal The rectified positive input terminal penetrates the electromagnetic positive output terminal; the rectified negative output terminal penetrates the electromagnetic negative output terminal.
  20. 根据权利要求18所述的交流电动工具,其中,所述控制电路板还包括:The AC power tool according to claim 18, wherein the control circuit board further comprises:
    第一控制通孔,在上下方向上相对所述整流正输出端子设置以使所述整流正输出端子穿过所述第一控制通孔;及A first control through hole, which is arranged relative to the rectifying positive output terminal in the up-down direction so that the rectifying positive output terminal passes through the first control through hole; and
    第二控制通孔,在上下方向上相对所述整流负输出端子设置以使所述整流负输出端子穿过所述第二控制通孔。The second control through hole is arranged relative to the rectifying negative output terminal in the up-down direction so that the rectifying negative output terminal passes through the second control through hole.
  21. 根据权利要求18所述的交流电动工具,其中,所述电磁电路板还包括:The AC power tool according to claim 18, wherein the electromagnetic circuit board further comprises:
    第一电磁通孔,在上下方向上相对所述整流正输出端子设置以使所述整流正输出端子穿过所述第一电磁通孔;及The first electromagnetic through hole is arranged opposite to the rectifying positive output terminal in the up and down direction so that the rectifying positive output terminal passes through the first electromagnetic through hole; and
    第二电磁通孔,在上下方向上相对所述整流负输出端子设置以使所述整流负输出端子穿过所述第二电磁通孔。The second electromagnetic through hole is arranged opposite to the rectifying negative output terminal in the up-down direction so that the rectifying negative output terminal passes through the second electromagnetic through hole.
  22. 根据权利要求18所述的交流电动工具,还包括电机控制单元,所述电机控制单元包括绝缘垫片,所述绝缘垫片设置在所述电源电路板和所述控制电路板之间;所述绝缘垫片包括使所述整流正输入端子、所述整流负输入端子、所述整流正输出端子和所述整流负输出端子通过的凹部。The AC electric tool according to claim 18, further comprising a motor control unit, the motor control unit comprising an insulating spacer, the insulating spacer being arranged between the power circuit board and the control circuit board; the The insulating gasket includes a recess through which the rectification positive input terminal, the rectification negative input terminal, the rectification positive output terminal, and the rectification negative output terminal pass.
  23. 根据权利要求22所述的交流电动工具,其中,所述电机控制单元还包括支撑件,所述支撑件包括支撑板、第一支撑部和第二支撑部;The AC power tool according to claim 22, wherein the motor control unit further comprises a support, and the support includes a support plate, a first support part and a second support part;
    所述支撑板设置在所述电磁电路板和所述控制电路板之间;The supporting board is arranged between the electromagnetic circuit board and the control circuit board;
    所述第一支撑部形成有第一容纳空间,所述第一容纳空间设置为容纳所述电源电路板和所述控制电路板;The first supporting portion is formed with a first accommodating space, and the first accommodating space is configured to accommodate the power circuit board and the control circuit board;
    所述第二支撑部形成有第二容纳空间,所述第二容纳空间设置为容纳所述电磁电路板。The second supporting portion is formed with a second accommodating space, and the second accommodating space is configured to accommodate the electromagnetic circuit board.
PCT/CN2019/114438 2019-10-30 2019-10-30 Alternating current electric tool WO2021081825A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE212019000516.0U DE212019000516U1 (en) 2019-10-30 2019-10-30 AC power tool
PCT/CN2019/114438 WO2021081825A1 (en) 2019-10-30 2019-10-30 Alternating current electric tool
CN201980101325.XA CN115004523A (en) 2019-10-30 2019-10-30 AC electric tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2019/114438 WO2021081825A1 (en) 2019-10-30 2019-10-30 Alternating current electric tool

Publications (1)

Publication Number Publication Date
WO2021081825A1 true WO2021081825A1 (en) 2021-05-06

Family

ID=75715683

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/114438 WO2021081825A1 (en) 2019-10-30 2019-10-30 Alternating current electric tool

Country Status (3)

Country Link
CN (1) CN115004523A (en)
DE (1) DE212019000516U1 (en)
WO (1) WO2021081825A1 (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2538098Y (en) * 2002-01-25 2003-02-26 台达电子工业股份有限公司 Assembling structure of power supply device
CN202514221U (en) * 2012-04-05 2012-10-31 深圳市汇川技术股份有限公司 Fixing structure of multiple printed circuit boards (PCBs)
US20130313925A1 (en) * 2012-05-24 2013-11-28 Milwaukee Electric Tool Corporation Brushless dc motor power tool with combined pcb design
CN205983052U (en) * 2016-02-01 2017-02-22 南京德朔实业有限公司 Electric tool
CN108702111A (en) * 2017-05-17 2018-10-23 深圳和而泰智能控制股份有限公司 A kind of brushless electric tool
CN109765048A (en) * 2017-11-02 2019-05-17 南京德朔实业有限公司 Electric tool and the detection method of electric tool recoil
CN208930176U (en) * 2018-05-02 2019-06-04 大成电机股份有限公司 Electric tool with integrated circuit board
CN110165443A (en) * 2019-05-24 2019-08-23 维沃移动通信有限公司 A kind of circuit board stacked structure, installation method and terminal
CN110278658A (en) * 2018-03-16 2019-09-24 西门子公司 Flexible circuit board and its breaker
CN110336515A (en) * 2018-03-30 2019-10-15 瀚德万安(上海)电控制动系统有限公司 Motor control module, actuator and electro-mechanical brake apparatus

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109842325B (en) * 2017-11-24 2021-05-07 南京德朔实业有限公司 Angle grinder and electric tool
CN209408105U (en) * 2018-08-20 2019-09-20 南京德朔实业有限公司 Electric tool

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2538098Y (en) * 2002-01-25 2003-02-26 台达电子工业股份有限公司 Assembling structure of power supply device
CN202514221U (en) * 2012-04-05 2012-10-31 深圳市汇川技术股份有限公司 Fixing structure of multiple printed circuit boards (PCBs)
US20130313925A1 (en) * 2012-05-24 2013-11-28 Milwaukee Electric Tool Corporation Brushless dc motor power tool with combined pcb design
CN205983052U (en) * 2016-02-01 2017-02-22 南京德朔实业有限公司 Electric tool
CN108702111A (en) * 2017-05-17 2018-10-23 深圳和而泰智能控制股份有限公司 A kind of brushless electric tool
CN109765048A (en) * 2017-11-02 2019-05-17 南京德朔实业有限公司 Electric tool and the detection method of electric tool recoil
CN110278658A (en) * 2018-03-16 2019-09-24 西门子公司 Flexible circuit board and its breaker
CN110336515A (en) * 2018-03-30 2019-10-15 瀚德万安(上海)电控制动系统有限公司 Motor control module, actuator and electro-mechanical brake apparatus
CN208930176U (en) * 2018-05-02 2019-06-04 大成电机股份有限公司 Electric tool with integrated circuit board
CN110165443A (en) * 2019-05-24 2019-08-23 维沃移动通信有限公司 A kind of circuit board stacked structure, installation method and terminal

Also Published As

Publication number Publication date
CN115004523A (en) 2022-09-02
DE212019000516U1 (en) 2022-03-10

Similar Documents

Publication Publication Date Title
TW513837B (en) Corded/cordless apparatus for power tools
JP6271610B2 (en) Centralized single body small welding machine
US11264818B2 (en) Battery charger for multiple battery packs
TW201036285A (en) Protection against electric shock circuit of the socket
WO2021081825A1 (en) Alternating current electric tool
US6977484B1 (en) Charger
US20210362289A1 (en) Electric work machine
US11431224B2 (en) Power and home tools
TWM584567U (en) Multifunctional battery pack charger
US2999950A (en) Direct current power source
CN115441754A (en) Power supply circuit, power supply circuit and electrical apparatus
US11509192B2 (en) Electric motor connections for power tools
JP3261205B2 (en) Rechargeable power supply system, charging unit and battery unit used therefor
KR101529220B1 (en) Battery pack and wireless charging system including the same
CN208241387U (en) Absorption type charger
CN211017557U (en) Intelligent socket with USB interface
CN2385831Y (en) Cordless electrid soldering iron
CN212676923U (en) DC device of unmanned aerial vehicle intelligent charging ware
CN212571247U (en) Battery pack connecting seat for fascia gun
CN213425209U (en) Connecting terminal
CN214412313U (en) Off-grid inverter
CN210245886U (en) Multi-country portable charger of collapsible change formula
KR100301430B1 (en) Battery and battery charging system for charging the battery
AU2020102987A4 (en) Battery charger for multiple battery packs
CN217647679U (en) IGBT direct current welding machine of arc breaking prevention

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19950992

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 19950992

Country of ref document: EP

Kind code of ref document: A1