WO2021078115A1 - 车灯光学元件 - Google Patents

车灯光学元件 Download PDF

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Publication number
WO2021078115A1
WO2021078115A1 PCT/CN2020/122164 CN2020122164W WO2021078115A1 WO 2021078115 A1 WO2021078115 A1 WO 2021078115A1 CN 2020122164 W CN2020122164 W CN 2020122164W WO 2021078115 A1 WO2021078115 A1 WO 2021078115A1
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WO
WIPO (PCT)
Prior art keywords
light
optical element
vehicle
groove
emitting
Prior art date
Application number
PCT/CN2020/122164
Other languages
English (en)
French (fr)
Inventor
祝贺
仇智平
桑文慧
Original Assignee
华域视觉科技(上海)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华域视觉科技(上海)有限公司 filed Critical 华域视觉科技(上海)有限公司
Priority to EP20878309.2A priority Critical patent/EP4027052A4/en
Priority to JP2022517909A priority patent/JP7322286B2/ja
Publication of WO2021078115A1 publication Critical patent/WO2021078115A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/26Elongated lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/147Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • F21S41/148Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/24Light guides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/27Thick lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/285Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24-F21S41/28
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/322Optical layout thereof the reflector using total internal reflection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/36Combinations of two or more separate reflectors
    • F21S41/365Combinations of two or more separate reflectors successively reflecting the light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • F21S41/43Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/151Light emitting diodes [LED] arranged in one or more lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • F21W2102/135Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions
    • F21W2102/155Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions having inclined and horizontal cutoff lines

Definitions

  • the present invention relates to the technical field of vehicle lighting, in particular to an optical element of a vehicle lamp.
  • a vehicle lamp module In the field of vehicle lamp technology, a vehicle lamp module generally refers to a device that has a plastic or glass lens or equivalent structure as the final light emitting element and is used for the illumination of the headlight of an automobile.
  • the car light optical element is an important part of the car light module. After the light emitted by the light source is emitted by the car light optical element, the required car light shape can be formed.
  • the car light module in the prior art has a primary optical element and a secondary optical element, and the required light shape needs to be obtained through two light distribution adjustments of the primary optical element and the secondary optical element. Compared with the two light distribution adjustments, it is only set
  • the primary light distribution adjustment of an optical element is more flexible. This is because the light shape can be adjusted by adjusting the light distribution parameters of the two optical elements.
  • the existing technology has the following shortcomings:
  • a condenser with multiple light-concentrating structures is generally used as the primary optical element.
  • the condenser extends roughly in the front-to-rear direction, and the lens provided at the front end of the condenser is used as the secondary optical element.
  • the overall size of the group increases and takes up more space; in addition, it is necessary to ensure that the relative position between the two optical elements is accurate, and the requirements for assembly accuracy are high;
  • a shading plate When the condenser is used as a low-beam optical element, a shading plate must be installed in front of the condenser to form a low-beam cut-off line, which will further cause the structure of the car light module to be complicated and increase in size;
  • the function is single, which can only realize one of the low beam, high beam, auxiliary low beam and auxiliary high beam.
  • the purpose of the present invention is to provide a new type of optical element for vehicle lights, which can effectively reduce the space required for installation and meet work requirements.
  • the present invention provides an optical element for a vehicle lamp, which includes two optical parts, the optical parts are in a bent shape, and include a light collecting channel and a light guiding channel connected to each other, and a reflective surface is provided at the connection point of the two; One end of the light-concentrating channel is provided with a plurality of light-concentrating structures, and the front end of the light-guiding channel is provided with a light-emitting surface; the two optical parts are arranged up and down, and the top and bottom of the two light-guiding channels are connected.
  • the light-emitting surface is an arc-shaped surface recessed inward, and the two light-emitting surfaces are connected to form a first light-emitting surface matched with a lens.
  • the first light-emitting surface is a smooth surface.
  • the light-emitting surface is an arc-shaped surface protruding to the outside, and the two light-emitting surfaces are connected to form a smooth and continuous second light-emitting surface.
  • the second light-emitting surface is a convex lens surface or an arc-shaped surface extending in the left-right direction.
  • the vehicle light optical element is provided with a partition, and the partition passes through two light guide channels, and includes a light exit surface and a light entrance surface that are arranged oppositely.
  • the extension direction of the light-emitting surface and the light-incident surface is the same as the extension direction of the light-emitting surface.
  • one of the light guide channels in the vehicle light optical element is provided with a pointed groove with a V-shaped longitudinal section, and the pointed groove includes a pointed groove reflecting surface far away from the second light-emitting surface and a pointed groove close to the first light emitting surface. 2. The side of the pointed groove of the light-emitting surface.
  • the extending direction of the pointed groove reflective surface and the pointed groove side surface are both the same as the extending direction of the light emitting surface.
  • a light guide channel in the optical element of the vehicle lamp is provided with a groove, and the groove includes a front side surface and a rear side surface arranged oppositely, and the two are connected by a connecting surface.
  • the extension direction of the front side surface and the rear side surface is the same as the extension direction of the light-emitting surface.
  • the groove is opened on the bottom surface of the light guide channel located below.
  • the condensing structure is a condensing cup structure with a cavity, a solid body with a curved structure, or a protrusion protruding outward.
  • the primary optical element and the secondary optical element of the prior art can be made into one piece, which can effectively reduce the number of parts, and it is no longer necessary to ensure the relative position accuracy of the two during installation, which can better ensure the stability of the car light shape It also reduces the size of the car light module;
  • the secondary light distribution can be realized in the integrated car light optical element, and the flexibility of the light distribution can be improved; by opening the pointed slot instead of the existing shading plate, both the low beam cut-off line and the Simplify the structure of the car light module and reduce the overall size;
  • the high beam and low beam functions can be realized in the integrated vehicle light optical element at the same time, which makes the functions of the vehicle light optical element diversified.
  • Figure 1 is a perspective view of the first embodiment
  • Figure 2 is a second perspective view of the first embodiment
  • Fig. 3 is a schematic diagram of the cooperation between the first embodiment and the lens
  • Figure 4 is a light path diagram of the first embodiment
  • Figure 5 is a perspective view of the second embodiment
  • Figure 6 is a light path diagram of the second embodiment
  • Figure 7 is a perspective view of the third embodiment
  • Figure 8 is a light path diagram of the third embodiment
  • Figure 9 is a light path diagram of the fourth embodiment.
  • Figure 10 is a light path diagram of the fifth embodiment
  • Figure 11 is a diagram of the low beam optical path of the sixth embodiment.
  • Figure 12 is a high beam optical path diagram of the sixth embodiment
  • the first light-emitting surface 121 Smooth light-emitting surface
  • FIG. 4 are taken as the reference basis for directions.
  • the upward direction along the drawing paper surface is the upward direction
  • the downward direction along the drawing paper surface is the downward direction
  • the first light emitting surface 12 is directed along the drawing paper surface to the right.
  • the side where it is located is the front direction
  • the left direction is the back direction along the view paper
  • the left direction is perpendicular to the view paper
  • the right direction is perpendicular to the view paper.
  • All single-dot chain lines in the drawings represent the optical axis.
  • the present invention provides a vehicle lamp optical element 1, which includes two optical parts, each of which is bent and includes a light collecting channel 13 and a light guiding channel 14 connected to each other.
  • the connecting place is provided with a reflective surface 15.
  • the light-concentrating channel 13 extends substantially in the up-down direction, one end is provided with a plurality of light-concentrating structures 11, the light-guiding channel 14 substantially extends in the front-to-rear direction, and the front end is provided with a light-emitting surface.
  • the two optical parts are arranged up and down, and the top and bottom of the two light guide channels 14 are connected, that is, the bottom surface of the upper light guide channel 14 is connected to the top surface of the lower light guide channel 14, so that the vehicle light optical element 1 looks roughly ⁇ type.
  • the size of the vehicle light optical element 1 arranged in this way in the front-rear direction is shortened, and the required installation space is correspondingly reduced.
  • the light-emitting surface of each optical part is an arc-shaped surface that is recessed toward the inner side of the optical element 1 of the vehicle light.
  • the two light-emitting surfaces are connected to form a first lens that matches the focal surface of the lens 2. ⁇ 12 ⁇ Light emitting surface 12.
  • the two light-emitting surfaces can also be preferably set as smooth light-emitting surfaces 121 to eliminate the dividing line between the two, so as to improve the continuity and uniformity of the shape of the emitted light at the junction of the two optical parts.
  • the car light optical element 1 is used as the primary optical element
  • the lens 2 is used as the secondary optical element
  • the light source 31 on the circuit board 3 emits incident light
  • the condensing structure 11 can receive and condense the incident light.
  • the condensed incident light Enter the condensing channel 13 and enter the light guide channel 14 after being reflected by the reflective surface 15 and exit from the first light-emitting surface 12, and then the light is emitted through the lens incident light surface 22 and the lens light-emitting surface 21 in turn.
  • After the secondary light distribution is completed Projected in front of the vehicle.
  • the combination of the vehicle light optical element 1 and the lens 2 can be used to realize one of the functions of the low beam, the high beam, the auxiliary low beam, the auxiliary high beam, or the combination of the high beam and the low beam.
  • the optical element of the vehicle lamp in this embodiment is further improved on the basis of the first embodiment.
  • the light-emitting surfaces of the two optical parts are curved surfaces protruding to the outside.
  • the two light-emitting surfaces are connected to form a smooth and continuous second light-emitting surface 16.
  • the second light-emitting surface 16 may be an arc surface extending along the left and right directions of the vehicle light optical element 1, or a convex lens surface.
  • the surface specifically refers to the revolving surface obtained by revolving the light-emitting surface section of the convex lens.
  • the light-concentrating structure 11 receives and condenses the incident light.
  • the condensed incident light enters the light-concentrating channel 13, is reflected by the reflective surface 15 and then enters the light-guiding channel 14, is emitted from the second light-emitting surface 16, and is projected on the vehicle The front.
  • the primary optical element and the secondary optical element in the prior art are integrated, and the relative position accuracy of the two does not need to be ensured during installation, which can better ensure the stability of the light shape.
  • the vehicle light optical element of this embodiment is further improved on the basis of the second embodiment, as shown in Figures 7 and 8, the vehicle The lamp optical element 1 is provided with a partition 4, which penetrates through the two light guide channels 14, and includes a light exit surface 41 and a light entrance surface 42 which are arranged oppositely.
  • the extension direction of the light exit surface 41 and the light entrance surface 42 It is the same as the extension direction of the second light-emitting surface 16.
  • the integrated vehicle light optical element 1 is divided into front and rear parts by the partition 4, the part located on the front side corresponds to the existing secondary optical element, and the part located on the rear side corresponds to the existing primary optical element, so that the lamp optical The element 1 can realize secondary light distribution while having the advantages of one piece.
  • the incident light enters the light collecting channel 13 from the light collecting structure 11, enters the light guide channel 14 after being reflected by the reflective surface 15, and then sequentially exits through the light exit surface 41, the light entrance surface 42 and the second exit light surface 16 and is projected on The front of the vehicle.
  • the partition groove 4 can penetrate up and down and/or through left and right.
  • the light exit surface 41 and the light entrance surface 42 of the partition groove 4 can have various forms, such as a flat surface, a concave surface, or a convex surface.
  • the optical element of this embodiment is further improved on the basis of the second embodiment.
  • the bottom surface of the light guide channel 14 located below A pointed groove 5 with a V-shaped longitudinal section is formed.
  • the pointed groove 5 is recessed upward, and includes a pointed groove reflecting surface 51 far away from the second light exiting surface 16 and a pointed groove side surface 52 close to the second light exiting surface 16.
  • the pointed groove 5 The extending direction of the groove reflecting surface 51 and the pointed groove side surface 52 are both the same as the extending direction of the second light emitting surface 16.
  • connection 53 ie, the top of the pointed groove 5
  • the shape of the connection 53 is adapted to the shape of the low beam cut-off line, and is used to form the low beam cut-off line.
  • the shape depends on the difference of the low beam cut-off line. Different shapes.
  • the light emitted from the upper light source enters from the upper condensing structure 11 and is reflected by the reflective surface 15, cut off by the connection 53, and then emitted from the second light emitting surface 16 to form a low-beam cutoff line, and the lower light source ( (Not shown) the emitted light enters from the lower light-concentrating structure 11, and most of the incident light is reflected by the reflective surface 15 and then hits the pointed groove reflective surface 51 to be totally reflected. Therefore, during operation, the light utilization rate of the lower light source is low, and only a small part of the light can be directly emitted from the second light emitting surface 16 after being reflected by the reflecting surface 15.
  • the fifth embodiment has made further improvements on the basis of the fourth embodiment, reducing the height of the tip groove 5, that is, reducing The height of the reflective surface 51 of the sharp groove allows more incident light entering from the lower light-concentrating structure 11 to be reflected by the reflective surface 15 to avoid the total reflection of the reflective surface 51 of the sharp groove and directly emerge from the second light-emitting surface 16.
  • the connection 53 can be set to a shape other than a sharp corner, such as a flat surface extending a short distance in the front-to-rear direction or a smaller radius. The arc surface.
  • the optical element of the vehicle light of this embodiment is further improved on the basis of the second embodiment.
  • the bottom surface of the light guide channel 14 located below has an upwardly recessed surface.
  • the groove 6, the groove 6 includes a front side 62 and a rear side 61 oppositely arranged, which are connected by a connecting surface 63.
  • the extending direction of the front side 62 and the rear side 61 is the same as the extending direction of the second light-emitting surface 16
  • the connection between the connecting surface 63 and the front side surface 62 is the front edge 64.
  • the shape of the front edge 64 is adapted to the shape of the low-beam cut-off line, and is used to form the low-beam cut-off line.
  • the shape of the front edge 64 varies according to the shape of the low-beam cut-off line.
  • the upper optical part has a first reflective surface 151, and the first reflective surface 151 reflects most of the incident light emitted by the upper light source to the front edge 64 of the groove 6.
  • the incident light emitted by the upper light source all enters from the light-concentrating structure 11 located above, and the path is divided into three parts.
  • the first part of the incident light A is reflected by the first reflecting surface 151 to the front edge 64, but does not perform anything on the front edge 64.
  • the reflection is directly refracted from the second light-emitting surface 16.
  • the second part of the incident light B is directly reflected by the first reflective surface 151 to the top of the second light-emitting surface 16, and keeps away from the second light-emitting surface 16 in a downward tilt direction approaching the optical axis.
  • the third part of the incident light C is reflected by the first reflecting surface 151 to the connecting surface 63, and then reflected by the connecting surface 63 to the top of the second emitting light surface 16, and keeping the downward tilt direction approaching the optical axis away from the second emitting light surface 16. Among them, most of the light that hits the connecting surface 63 is totally reflected.
  • the aforementioned three parts of light A, B, and C can be used to produce a low-beam light shape.
  • the lower optical part has a second reflective surface 152, which reflects most of the incident light emitted by the lower light source to the back side 61 of the groove 6, and the light passes through the groove 6. It is refracted by the front side 62 to the second light-emitting surface 16. Specifically, the incident light emitted by the lower light source enters from the light-concentrating structure 11 located below, and the path is divided into two parts.
  • a part of the incident light D is reflected by the second reflecting surface 152 to the rear side surface 61, and then refracted to the front edge 64, and then directly It is emitted from the top of the second light-emitting surface 16;
  • another part of the incident light E is reflected by the second reflecting surface 152 to the rear side surface 61, the light is refracted to the front side surface 62, and then refracted to the second light-emitting surface 16 to be emitted.
  • the aforementioned two parts of light D and E can be used to generate a high-beam light shape and connect with the above-mentioned low-beam light shape.
  • the above-mentioned light-concentrating structure 11 has a variety of manifestations, one of which can be a light-concentrating cup structure with a cavity as shown in FIG. 8, the outer contour of which gradually increases from the location of the light source to the location of the reflective surface 15.
  • the concave cavity opening is opened towards the side away from the light-concentrating channel 13, and the bottom of the cavity is provided with protrusions protruding to the side away from the light-collecting channel 13.
  • the inside of the light-concentrating structure 11 is not The concave cavity is only a solid body whose outer contour is a curved structure gradually increasing from the place where the light source is located to the place where the reflecting surface 15 is located.
  • the shape of the light incident surface can be flat or curved; third, condensing light
  • the structure 11 may also be a protrusion disposed at the end of the light-concentrating channel 13 and protruding to the side (ie, the outside) away from the light-concentrating channel 13.
  • the condensing structure 11 can be arranged in one or more rows, which helps to well collect and collimate the light emitted by the light source, and improve the utilization rate of light.
  • the primary optical element and the secondary optical element of the prior art can be made into one piece, which can effectively reduce the number of parts, and it is no longer necessary to ensure the relative position accuracy of the two during installation, which can better ensure the stability of the car light shape It also reduces the size of the car light module;
  • the secondary light distribution can be realized in the integrated car light optical element, and the flexibility of the light distribution can be improved; by opening the pointed slot instead of the existing shading plate, both the low beam cut-off line and the Simplify the structure of the car light module and reduce the overall size;
  • the high beam and low beam functions can be realized in the integrated vehicle light optical element at the same time, which makes the functions of the vehicle light optical element diversified.

Abstract

一种车灯光学元件,包括两个光学部,光学部呈弯折型,包括相互连接的聚光通道(13)和导光通道(14),在两者的连接处设有反射面(15),在聚光通道(13)的一端,设有多个聚光结构(11),在导光通道(14)的前端处设有出射光面,两个光学部上下设置,且两个导光通道(14)之间顶底相连。车灯光学元件的有益之处在于:1、缩短了车灯光学元件在前后方向上的尺寸,减少安装所需空间;2、将现有技术的初级光学元件和次级光学元件作成一体件;3、通过开设隔槽,实现二次配光,提高配光的灵活性;通过开设尖槽,既实现了近光截止线,也简化了车灯模组的结构;4、通过开设凹槽,在一体式的车灯光学元件中同时实现远光和近光功能,使得车灯光学元件的功能多样化。

Description

车灯光学元件
相关申请的交叉引用
本申请要求2019年10月25日提交的中国专利申请201921809883.5的权益,该申请的内容通过引用被合并于本申请。
技术领域
本发明涉及车辆照明技术领域,尤其涉及一种车灯光学元件。
背景技术
在车灯技术领域,车灯模组一般是指具有塑料或玻璃材质透镜或相当结构的零件作为最终出光元件,且用于汽车前照灯照明的装置。车灯光学元件是车灯模组的重要组成部分,光源射出的光线经车灯光学元件射出后,可形成所需的车灯光形。
现有技术中的车灯模组具有初级光学元件和次级光学元件,需要通过初级光学元件和次级光学元件的两次配光调整得到所需光形,两次配光调整相比只设置一个光学元件的一次配光调整更加灵活,这是因为可以通过调整两个光学元件的配光参数来调整光形,可调的配光参数较多,例如,可以调整初级光学元件的入光面、出光面以及次级光学元件的入光面或者出光面。
现有技术中存在以下缺陷:
1、普遍采用具有多个聚光结构的聚光器作为初级光学元件,聚光器大致沿前后方向延伸,加上设置在聚光器前端的透镜作为次级光学元件,这会导致车灯模组的整体尺寸增大,占用空间多;此外还需要保证两个光学元件之间的相对位置准确,对装配精度的要求高;
2、当将聚光器作为近光光学元件使用时,还需在聚光器前方设置遮光 板以形成近光截止线,这会进一步导致车灯模组的结构复杂,尺寸增大;
3、功能单一,只能实现近光、远光、辅助近光和辅助远光中的一种功能。
发明内容
针对上述缺陷,本发明的目的在于提供一种新型的车灯光学元件,其能够有效减少安装所需空间,满足工作需求。
本发明提供了一种车灯光学元件,包括两个光学部,所述光学部呈弯折型,包括相互连接的聚光通道和导光通道,两者的连接处设有反射面;所述聚光通道的一端设有多个聚光结构,所述导光通道的前端设有出射光面;所述两个光学部上下设置,且两个导光通道之间顶底相连。
优选地,所述出射光面为向内侧凹陷的弧形面,两个所述出射光面相连接,形成与透镜相配合的第一出射光面。
优选地,所述第一出射光面为光滑面。
优选地,所述出射光面为向外侧凸出的弧形面,两个所述出射光面相连接,形成光滑连续的第二出射光面。
优选地,所述第二出射光面为凸透镜面或者为沿左右方向延伸的弧形面。
优选地,所述车灯光学元件上开有隔槽,所述隔槽贯通两个导光通道,包括相对设置的出光面和入光面。
优选地,所述出光面和入光面的延伸方向与所述出射光面的延伸方向相同。
优选地,所述车灯光学元件中的一个导光通道上开有纵截面呈V型的尖槽,所述尖槽包括远离所述第二出射光面的尖槽反射面和靠近所述第二出射光面的尖槽侧面。
优选地,所述尖槽反射面和尖槽侧面的延伸方向均与所述出射光面的延伸方向相同。
优选地,所述车灯光学元件中的一个导光通道上开有凹槽,所述凹槽包括相对设置的前侧面和后侧面,两者之间通过连接面相连接。
优选地,所述前侧面和后侧面的延伸方向与所述出射光面的延伸方向相同。
优选地,所述凹槽开设在位于下方的导光通道的底面上。
优选地,所述聚光结构为具有凹腔的聚光杯结构、曲面状结构的实心体或者向外侧凸出的凸起。
本发明的有益之处在于:
1、包括两个呈弯折型的光学部,缩短了车灯光学元件在前后方向上的尺寸,减少安装所需空间;
2、将现有技术的初级光学元件和次级光学元件作成一体件,可以有效减少零部件的数量,安装时不再需要保证两者的相对位置精度,能够更好地确保车灯光形的稳定性,同时也减小了车灯模组的尺寸;
3、通过开设隔槽,可以在一体式的车灯光学元件中实现二次配光,提高配光的灵活性;通过开设尖槽替代现有的遮光板,既实现了近光截止线,也简化了车灯模组的结构,减小了整体尺寸;
4、通过开设凹槽,可以在一体式的车灯光学元件中同时实现远光和近光功能,使得车灯光学元件的功能多样化。
附图说明
图1是实施例一的立体图一;
图2是实施例一的立体图二;
图3是实施例一与透镜的配合示意图;
图4是实施例一的光路图;
图5是实施例二的立体图;
图6是实施例二的光路图;
图7是实施例三的立体图;
图8是实施例三的光路图;
图9是实施例四的光路图;
图10是实施例五的光路图;
图11是实施例六的近光光路图;
图12是实施例六的远光光路图;
附图标记说明
1车灯光学元件                11聚光结构
12第一出射光面               121光滑出射光面
13聚光通道                   14导光通道
15反射面                     151第一反射面
152第二反射面                16第二出射光面
2透镜                        21透镜出射光面
22透镜入射光面               3线路板
31光源                       4隔槽
41出光面                     42入光面
5尖槽                        51尖槽反射面
52尖槽侧面                   53连接处
6凹槽                        61后侧面
62前侧面                     63连接面
64前边缘
具体实施方式
下面结合附图对本发明的具体实施方式作进一步详细说明。这些实施方式仅用于说明本发明,而并非对本发明的限制。
在本发明的描述中,需要说明的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便 于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。
在以下的描述中,以图4中的附图作为方向的参考基础,沿视图纸面向上为上方向,沿视图纸面向下为下方向,沿视图纸面朝右、第一出射光面12所在的一侧为前方向,沿视图纸面朝左为后方向,垂直于视图纸面朝里为左方向,垂直于视图纸面朝外为右方向。附图中的所有单点划线代表的是光轴。
如图1所示,本发明提供了一种车灯光学元件1,其包括两个光学部,每个光学部呈弯折型,包括相互连接的聚光通道13和导光通道14,两者的连接处设有反射面15。聚光通道13大致沿上下方向延伸,一端设有多个聚光结构11,导光通道14大致沿前后方向延伸,前端设有出射光面。两个光学部上下设置,且两个导光通道14之间顶底相连,即上方导光通道14的底面与下方导光通道14的顶面相连,使得车灯光学元件1看上去大致呈┣型。这样设置的车灯光学元件1在前后方向上的尺寸得以缩短,所需安装空间也相应减小。
以下为本发明的几个应用实施例:
实施例一
如图1-4所示,每个光学部的出射光面为向车灯光学元件1的内侧凹陷 的弧形面,两个出射光面相连接,形成与透镜2的物体焦面相配合的第一出射光面12。两个出射光面还可以优选地设置为光滑出射光面121,消除两者之间的分界线,从而提高出射光形在两个光学部连接处的连续性和均匀性。工作时,车灯光学元件1作为初级光学元件,透镜2作为次级光学元件,线路板3上的光源31发出入射光线,聚光结构11能够接收入射光线并聚光,聚光后的入射光线进入聚光通道13,经反射面15反射后进入导光通道14,由第一出射光面12射出,光线再依次经过透镜入射光面22和透镜出射光面21射出,完成二次配光后投射在车辆的前方。车灯光学元件1和透镜2的组合可以用于实现近光、远光、辅助近光、辅助远光或远近光一体中的一种功能。
实施例二
该实施例的车灯光学元件是在实施例一的基础上作了进一步改进,如图5和图6所示,两个光学部的出射光面均为向外侧凸出的弧形面,两个出射光面相连接,形成光滑连续的第二出射光面16,该第二出射光面16可以为沿车灯光光学元件1的左右方向延伸的弧形面,或者,为凸透镜面,这里的凸透镜面具体指的是由凸透镜的出光面截线经回转后得到的回转面。工作时,聚光结构11接收入射光线并聚光,聚光后的入射光线进入聚光通道13,经反射面15反射后进入导光通道14,由第二出射光面16射出,投射在车辆的前方。实施例二将现有技术中的初级光学元件和次级光学元件作成一体,安装时不需要保证两者的相对位置精度,能够更好地确保光形的稳定性。
实施例三
为了在一体设置的车灯光学元件的基础上更好地调整出射光形,该实施例的车灯光学元件在实施例二的基础上作了进一步改进,如图7和图8所示,车灯光学元件1上开有隔槽4,隔槽4贯通两个导光通道14,且包 括相对设置的出光面41和入光面42,优选地,出光面41和入光面42的延伸方向与第二出射光面16的延伸方向相同。通过隔槽4将一体的车灯光学元件1分成前后两个部分,位于前侧的部分对应现有的次级光学元件,位于后侧的部分则对应现有的初级光学元件,使得车灯光学元件1在具有一体件的优势的同时还能实现二次配光。工作时,入射光线由聚光结构11进入聚光通道13,经反射面15反射后进入导光通道14,然后依次经出光面41、入光面42和第二出射光面16射出并投射在车辆的前方。其中,隔槽4可以上下贯通和/或左右贯通,隔槽4的出光面41和入光面42可以有多种形式,如平面、凹面或凸面等。
实施例四
为了能够在移除遮光板的同时形成近光截止线,该实施例的车灯光学元件在实施例二的基础上作了进一步改进,如图9所示,位于下方的导光通道14的底面开有纵截面呈V型的尖槽5,尖槽5向上凹陷,包括远离第二出射光面16的尖槽反射面51和靠近第二出射光面16的尖槽侧面52,优选地,尖槽反射面51和尖槽侧面52的延伸方向均与第二出射光面16的延伸方向相同。尖槽反射面51和尖槽侧面52的连接处53(即尖槽5的顶部)的形状与近光截止线形状相适应,用于形成近光截止线,其形状根据近光截止线的不同形状而不同。上方光源(未示出)射出光线从上方聚光结构11进入后经反射面15反射,经连接处53截止,再由第二出射光面16射出,形成近光截止线,而由下方光源(未示出)射出的光线从下方聚光结构11进入,大部分入射光线经反射面15反射后会射至尖槽反射面51,发生全反射。因此,在工作时,下方光源的光线利用率较低,只有较少部分的光线可以经反射面15反射后直接从第二出射光面16射出。
实施例五
如图10所示,为了提高实施例四中下方光源(未示出)的光线利用率, 实施例五在实施例四的基础上作出了进一步改进,降低了尖槽5的高度,即降低了尖槽反射面51的高度,使得更多由下方聚光结构11进入的入射光线经反射面15反射后,可以避开尖槽反射面51的全反射,直接由第二出射光面16射出。优选地,为了便于在位于下方的导光通道14的底面上加工尖槽5,可以将连接处53设置为尖角以外的形状,如采用在前后方向上延伸较短距离的平面或半径较小的圆弧面。
实施例六
为了实现远近光一体模式,该实施例的车灯光学元件在实施例二的基础上作了进一步改进,如图11和图12所示,位于下方的导光通道14的底面开有向上凹陷的凹槽6,凹槽6包括相对设置的前侧面62和后侧面61,两者之间通过连接面63相连接,前侧面62和后侧面61的延伸方向与第二出射光面16的延伸方向相同,且前侧面62相对后侧面61更靠近第二出射光面16。连接面63与前侧面62的连接处为前边缘64,前边缘64的形状与近光截止线形状相适应,用于形成近光截止线,其形状根据近光截止线的不同形状而不同。
如图11所示,位于上方的光学部具有第一反射面151,该第一反射面151将上方光源发出的大部分入射光线反射至凹槽6的前边缘64。具体地,上方光源发出的入射光线均从位于上方的聚光结构11进入,路径分三部分,第一部分入射光线A被第一反射面151反射至前边缘64,但不在前边缘64上进行任何反射,直接从第二出射光面16折射出。第二部分入射光线B直接被第一反射面151反射至第二出射光面16的顶部,并保持向光学轴线靠近的下倾方向离开第二出射光面16。第三部分入射光线C被第一反射面151反射至连接面63,然后被连接面63反射至第二出射光面16的顶部,并保持向光学轴线靠近的下倾方向离开第二出射光面16,其中,大部分射至连接面63上的光线均发生全反射。前述三部分光线A、B、C可用于产生近光光形。
如图12所示,位于下方的光学部具有第二反射面152,该第二反射面152将下方光源发出的大部分入射光线反射至凹槽6的后侧面61,光线穿过凹槽6,经前侧面62折射至第二出射光面16。具体地,下方光源发出的入射光线均从位于下方的聚光结构11进入,路径分两部分,一部分入射光线D被第二反射面152反射至后侧面61,再折射至前边缘64,然后直接由第二出射光面16的顶部射出;另一部分入射光线E被第二反射面152反射至后侧面61,光线折射至前侧面62,再折射至第二出射光面16射出。前述两部分光线D和E可用于产生远光光形,并与上述近光光形衔接。
另外,上述聚光结构11有多种表现形式,其一,可以是如图8所示的具有凹腔的聚光杯结构,其外部轮廓为由光源所在处向反射面15所在处逐渐增大的曲面状结构,其凹腔开口朝向远离聚光通道13的一侧开设,凹腔底部设有向远离聚光通道13的一侧凸出的凸起;其二,聚光结构11的内部不开设凹腔,仅为外部轮廓为由光源所在处向反射面15所在处逐渐增大的曲面状结构的实心体,其入光面的形状可以为平面,也可以为曲面;其三,聚光结构11还可以是设置在聚光通道13的端部且向远离聚光通道13的一侧(即外侧)凸出的凸起。该聚光结构11可以设置一排或多排,其有助于将光源发出的光线很好地收集、准直,提高光线利用率。
综上所述,本发明的有益之处在于:
1、包括两个呈弯折型的光学部,缩短了车灯光学元件在前后方向上的尺寸,减少安装所需空间;
2、将现有技术的初级光学元件和次级光学元件作成一体件,可以有效减少零部件的数量,安装时不再需要保证两者的相对位置精度,能够更好地确保车灯光形的稳定性,同时也减小了车灯模组的尺寸;
3、通过开设隔槽,可以在一体式的车灯光学元件中实现二次配光,提高配光的灵活性;通过开设尖槽替代现有的遮光板,既实现了近光截止线, 也简化了车灯模组的结构,减小了整体尺寸;
4、通过开设凹槽,可以在一体式的车灯光学元件中同时实现远光和近光功能,使得车灯光学元件的功能多样化。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,如在实施例一的车灯光学元件的基础上开设隔槽、尖槽或凹槽,同时配以透镜作为次级光学元件,实现相应功能。本领域技术人员可以根据需要灵活调整,这些改进和替换也应视为本发明的保护范围。

Claims (9)

  1. 一种车灯光学元件,其特征在于,包括两个光学部,所述光学部呈弯折型,包括相互连接的聚光通道(13)和导光通道(14),两者的连接处设有反射面(15);所述聚光通道(13)的一端设有多个聚光结构(11),所述导光通道(14)的前端设有出射光面;所述两个光学部上下设置,且两个所述导光通道(14)之间顶底相连,所述出射光面为向外侧凸出的弧形面,两个所述出射光面相连接,形成光滑连续的第二出射光面(16),所述第二出射光面(16)为凸透镜面或者为沿左右方向延伸的弧形面。
  2. 根据权利要求1所述的车灯光学元件,其特征在于,所述车灯光学元件(1)上开有隔槽(4),所述隔槽(4)贯通两个所述导光通道(14),包括相对设置的出光面(41)和入光面(42)。
  3. 根据权利要求2所述的车灯光学元件,其特征在于,所述出光面(41)和入光面(42)的延伸方向与所述出射光面的延伸方向相同。
  4. 根据权利要求1所述的车灯光学元件,其特征在于,所述车灯光学元件(1)中的一个所述导光通道(14)上开有纵截面呈V型的尖槽(5),所述尖槽(5)包括远离所述第二出射光面(16)的尖槽反射面(51)和靠近所述第二出射光面(16)的尖槽侧面(52)。
  5. 根据权利要求4所述的车灯光学元件,其特征在于,所述尖槽反射面(51)和尖槽侧面(52)的延伸方向均与所述出射光面的延伸方向相同。
  6. 根据权利要求1所述的车灯光学元件,其特征在于,所述车灯光 学元件(1)中的一个所述导光通道(14)上开有凹槽(6),所述凹槽(6)包括相对设置的前侧面(62)和后侧面(61),两者之间通过连接面(63)相连接。
  7. 根据权利要求6所述的车灯光学元件,其特征在于,所述前侧面(62)和后侧面(61)的延伸方向与所述出射光面的延伸方向相同。
  8. 根据权利要求6所述的车灯光学元件,其特征在于,所述凹槽(6)开设在位于下方的所述导光通道(14)的底面上。
  9. 根据权利要求1所述的车灯光学元件,其特征在于,所述聚光结构(11)为具有凹腔的聚光杯结构、曲面状结构的实心体或者向外侧凸出的凸起。
PCT/CN2020/122164 2019-10-25 2020-10-20 车灯光学元件 WO2021078115A1 (zh)

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